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Serht70 Rev.A

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Newport Medical Instruments, Inc.

Newport HT70 Ventilator

Service Manual
SERHT70 Rev. A
02/10

Newport Medical Instruments, Inc.


1620 Sunflower Ave.
Costa Mesa, CA 92626
Tel: 1.714.427.5811
Tel: 1.800.451.3111 (USA Only)
Fax: 1.714.427.0489
Technical Service ext. 500

www.ventilators.com
Email: info@ventilators.com
Table of Contents
1 Introduction
Definitions ................................................................................... 1-1
General Warnings and Cautions.................................................. 1-2
OPR360U A0509 5-1
Copyright ................................................................................... 1-6
Warranty ................................................................................... 1-7
Contact Information..................................................................... 1-9

2 General Information

Intended Use............................................................................... 2-1
Symbols....................................................................................... 2-1
Front Panel Buttons and Indicators............................................. 2-2
Control and Monitor Specifications............................................. 2-3
Control .................................................................................. 2-3
Monitor Data.......................................................................... 2-4
Alarm Specifications................................................................... 2-4
Alarm Indicator Descriptions................................................. 2-4
User Adjustable Alarms......................................................... 2-5
Automatic Alarms.................................................................. 2-6
Hardware Specifications............................................................. 2-7
Environmental Specifications...................................................... 2-8
Physical Specifications................................................................ 2-8
Factory Default Parameters......................................................... 2-9
Accessory Specifications.......................................................... 2-10

3 Theory of Operation
Device Description...................................................................... 3-1
System Overview......................................................................... 3-2
Pneumatic.............................................................................. 3-2
Pneumatic System Diagram............................................ 3-2
Gas Delivery Sub-system................................................ 3-2
Oxygen (O2) Enrichment.................................................. 3-2
Exhalation Valve Control..................................................3-3
Safety...............................................................................3-3
Electrical................................................................................3-3
Graphical User Interface (GUI).........................................3-3
Servo-controlled Motor and Pump..................................3-4
Safety System..................................................................3-5
5-1 Power Management.........................................................3-6 OPR360U A0509
Electronics System Diagram...........................................3-6
Ventilation functions.................................................................... 3-7
Modes of Ventilation.............................................................. 3-7
ACMV............................................................................... 3-7

SERHT70 A0210
Table of Contents
SIMV...................................................................................... 3-7
SPONT...................................................................................3-8
NIV . .......................................................................................3-8
BUV.......................................................................................3-9
Breath Types............................................................................. 3-10
OPR360U A0509 5-1
PCV (Pressure Control Ventilation)...................................... 3-10
VCV (Volume Control Ventilation)..........................................3-11

4 Cleaning and Maintenance
General Warnings........................................................................ 4-1
Cleaning and Disinfecting............................................................ 4-1
Ventilator................................................................................ 4-2
Accessories........................................................................... 4-2
Reusable Breathing Circuits.................................................. 4-3
Reusable Exhalation Valve.................................................... 4-3
Air Intake Filter....................................................................... 4-3
Fan Filter................................................................................ 4-3
Proximal Inline Filter............................................................... 4-3
Maintenance................................................................................4-4
General Information...............................................................4-4
Maintenance Guideline Chart................................................4-5
Routine Maintenance.............................................................4-6
Weekly.............................................................................4-6
Every six (6) months.........................................................4-6
Annually...........................................................................4-6
Preventive Maintenance (PM)......................................................4-6
Every two (2) years...........................................................4-6
Overhaul Maintenance (OVL).......................................................4-6
Every three (3) years or 10,000 Operational Hours..........4-6

5 Service and Repair



General Information..................................................................... 5-1
Tools Required............................................................................ 5-1
Removal and Replacement of the Rear Panel Assembly............ 5-2
Rear panel assembly............................................................. 5-2
Single Board Computer (SBC) assembly..............................5-4
Main Control Board (MCB) assembly....................................5-5
Power switch assembly.........................................................5-6
5-1 Removal and Replacement of Top Case Assembly....................5-6 OPR360U A0509
Inlet Air filter........................................................................... 5-7
Fan filter and guard...............................................................5-8
Top case assembly................................................................5-9
Fan assembly...................................................................... 5-10
Backup battery.....................................................................5-11

SERHT70 A0210
Table of Contents
Display board...................................................................... 5-12
Chassis assembly .............................................................. 5-12
Buzzer assembly................................................................. 5-13
LCD/Touch screen assembly.............................................. 5-13
Handle assembly................................................................. 5-14
OPR360U A0509 5-1
Membrane switch assembly................................................ 5-14
Removal and Replacement of the Base Assembly............. 5-15
Speaker assembly............................................................... 5-15
Solenoid valve group assembly........................................... 5-15
Pump assembly................................................................... 5-17
Manifold assembly.............................................................. 5-18
Bottom plate assembly........................................................ 5-18

6 Performance Verification
General Information..................................................................... 6-1
Test Equipment............................................................................ 6-1
Quick Check................................................................................ 6-1
Introduction........................................................................... 6-1
Equipment Setup and Circuit Check..................................... 6-2
Standard Settings..................................................................6-4
Quick Check Procedure........................................................6-5
External Power.................................................................6-5
Alarm Indicators...............................................................6-5
Pressure Gauge and PEEP .............................................6-5
Tidal Volume / Minute Volume / Respiratory Rate...........6-6
Integrated Battery System...............................................6-6
Quick Check Record....................................................... 6-7
Calibration Procedures................................................................6-8
Introduction...........................................................................6-8
Equipment Setup...................................................................6-8
Pressure Transducer Calibration...........................................6-8
Motor Speed Calibration......................................................6-11
Pump Leak Calibration.........................................................6-11
FiO2 Calibration....................................................................6-11
LCD Display Calibration....................................................... 6-12
Operational Verification Procedure (OVP) Testing..................... 6-12
Electrical Safety Test (EST)....................................................... 6-12
Equipment Setup................................................................. 6-12
Front Panel.......................................................................... 6-13
AC Power Loss and Shutdown Buzzer Alarm Test.............. 6-13
5-1 OPR360U A05096-15
Pressure Relief Valve Test...................................................
Pressure Verification Test.................................................... 6-15
Flow Measurement and System Leak Test......................... 6-15
Emergency Intake Valve Test............................................... 6-16
Patient Effort Indicator Test................................................. 6-17

SERHT70 A0210
Table of Contents
Pressure Control and PEEP Test......................................... 6-17
Volume Control Test............................................................ 6-18
Manual Inflation Test............................................................ 6-18
Integrated Battery System Check....................................... 6-20
OVP Test Record................................................................. 6-22
OPR360U A0509 5-1

7 Troubleshooting
Table 7.1 Troubleshooting Guide..................................................7-1

8 Diagrams and Assembly Part Lists


Diagram 8.1 – Pneumatics System.............................................. 8-1
Diagram 8.2 – Electronics System.............................................. 8-2
Figure 8.1– Top Level and Rear Panel Assembly ......................8-3
Table 8.1 – Parts List.............................................................8-3
Figure 8.2a and Figure 8.2b – Case Assembly............................8-4
Table 8.2 – Parts List.............................................................8-4
Figure 8.3 – Base Assembly ......................................................8-5
Table 8.3 – Parts List.............................................................8-5

9 Appendix
Appendix A – Abbreviations........................................................ 9-1
Appendix B – Tables, Diagrams, and Figures Listing.................. 9-2

5-1 OPR360U A0509

SERHT70 A0210
Introduction
Introduction
Section 1:
OPR360U A0509 5-1

Introduction
Section 1:

Definitions............................................................1-1
General Warnings and Cautions........................1-2
Copyright ........................................................... 1-6
Warranty ............................................................1-7
Contact Information........................................... 1-9

5-1 OPR360U A0509


Introduction 1
INTRODUCTION
The design and intended use of the HT70 Ventilator requires that the
operation and servicing of the HT70 ventilator is restricted to trained 5-1
medical professionals. This includes an implied understanding that
OPR360U A0509

certain inherent characteristics of the HT70 Ventilator are known


by the operator. Instructions, warnings, and caution statements are
therefore limited to the specifics of the Newport HT70 ventilator.

This service manual provides instructions for service of the HT70


Ventilator System. Included are a description of the ventilator controls
and indicators, performance specifications, maintenance schedule,
and required tools and test equipment. It is imperative that the
service manual is read and understood prior to servicing the HT70
ventilator.

Federal law in the U.S. restricts this device for sale by or on the order
of a physician.

Please review all warnings and cautions in this manual prior to


servicing the HT70 ventilator.

DEFINITIONS
WARNING: Describes a condition that can cause personal injury.

Caution Describes a condition that can cause damage to equipment.


Note: Emphasizes information that is important or convenient.

Inspection: An examination of the actual condition of the ventilator.

Service: The action(s) required to maintain a specified performance


condition.

Repair: The action(s) required to restore to specified


performance condition.

Maintenance: The routinely scheduled inspection, service, and


repair (if necessary) of the ventilator.
5-1 OPR360U A0509
Preventive Maintenance: The maintenance performed at the
required regular intervals as stipulated by Newport Medical.

SERHT70 A0210 1-1


1 Introduction
Operational Verification: The required performance verification
procedure to ensure proper operation as stipulated by Newport
Medical.

Overhaul Procedure: The procedure for replacing key components


OPR360U A0509 5-1
at the required intervals as stipulated by Newport Medical.

GENERAL WARNINGS AND CAUTIONS


Please review all warnings and cautions in this manual before
attempting to service the ventilator. Warnings and Cautions appear
throughout this manual where they are relevant. The Warnings
and Cautions listed here apply generally any time the ventilator is
serviced.

CAUTIONS

Do not place liquids on or near the ventilator.

Damage can occur if the HT70 is exposed to extreme temperatures.


Do not store the HT70 in areas where it may be exposed it to
temperatures below -40ºC (-40ºF) or above 65ºC (149ºF).

All service and repairs performed on the HT70 must be done by an


authorized Newport Medical factory-trained technician.

Clean and decontaminate all external parts of the HT70 prior to


performing any service.

Prior to performing any type of service, disconnect the HT70 from


external power.

Use standard ESD protection techniques while servicing or handling


any electronics parts.

WARNINGS

This manual excludes references to various hazards which are


obvious to medical professionals and operators of this equipment
including consequences of product misuse, and potential adverse
5-1effects in patients with abnormal conditions. OPR360U A0509

Product modification or misuse can be dangerous. Newport Medical


Instruments, Inc. disclaims all liability for the consequences of

1-2 SERHT70 A0210


Introduction 1
product alterations or modifications, as well as for the consequences
which might result from the combination of this ventilator with
other products, whether supplied by Newport Medical or by other
manufacturers, unless such a combination has been specifically
endorsed by Newport Medical.
OPR360U A0509 5-1

There is a risk of explosion if used in the presence of flammable


anesthetics.

All settings and adjustments in the different ventilation modes must


be made in accordance with a physician’s prescribed therapy.

Adding attachments or other components or sub-assemblies to the


ventilator breathing system can increase the pressure gradient across
the ventilator breathing system, measured with respect to the patient
connection port.

Newport Medical cannot warrant or endorse the safe performance of


third party humidifiers for use with the HT70™.

Do not use electrically conductive patient circuits.

Always use a clean and dry patient circuit.

Do not block the Emergency Gas Intake or the Fresh Gas Intake Port.

Ensure the air inlet filter is inspected and changed regularly.

Always use an inline filter (P/N: HT6004701 or equivalent) at the


Airway Pressure Connector to protect the internal transducers from
moisture or other contaminants.

Always use appropriate patient monitors (such as pulse oximeter and/


or capnograph) to ensure sufficient oxygenation and ventilation when
the HT70 Ventilator is in use on a patient.

The optional Air/Oxygen Entrainment Mixer is designed to operate


with medical grade oxygen.

Ensure the oxygen source is not empty before and during the use of
the optional Air/Oxygen Entrainment Mixer or Oxygen Blending Bag
5-1 Kit. OPR360U A0509

When the optional Air/Oxygen Mixer is secured in place, ensure that


the oxygen supply is enabled prior to powering on the HT70 to avoid
putting unnecessary stress on the internal pump and compromising
gas delivery to the patient.

SERHT70 A0210 1-3


1 Introduction
Continuous oxygen monitoring is required for patient safety. The
optional built-in Oxygen Monitoring System on the HT70 includes
both High and Low FiO2 alarms which can be used to assure proper
oxygen delivery.
OPR360U A0509 5-1
The ventilator is ready for operation only when:

a) It is completely assembled.

b) The Quick Check Procedure including the Circuit Check


(Section 4, HT70 Operating Manual) or the Operational
Verification Procedure (OVP) has been successfully
completed.

Constant attention by qualified medical personnel or trained


caregiver is required whenever a patient is connected to a ventilator.

When the HT70 is used in homecare environments, proper education


and training of the appointed caregiver must be provided by the
dispensing healthcare facility or the Durable Medical Equipment
(DME) provider prior to the patient leaving the healthcare facility.

If a fault is detected in the ventilator and the life support functions are
in doubt, immediately discontinue use of the ventilator. Change to an
alternative method of ventilation until the fault has been corrected.
Contact the dispensing healthcare facility or Durable Medical
Equipment (DME) provider immediately.

Always ensure that the caregiver can hear the audible alert when the
alarm sounds. Do not use the ventilator in an environment where the
audible alarms cannot be heard by the caregivers when set at the
maximum volume.

Failure to identify and correct alarm violations may result in patient


injury.

When oxygen is in use, oxygen monitoring is required for patient


safety.

The primary Power Pac battery should be replaced every 24 months


(from the date of purchase) or sooner if the usage time no longer
5-1meets the requirements of the user, whichever comes sooner. This
OPR360U A0509
battery performance will depend on a number of factors including the
patient settings and usage patterns.

1-4 SERHT70 A0210


Introduction 1
The Backup Battery should be replaced every 10,000 operational
hours or every 36 months (from the date of purchase), whichever
comes sooner.

The HT70 is life support equipment. As with all life support


OPR360U A0509 5-1
equipment, an appropriate alternate power source and means of
ventilation should be readily available in case of a mechanical or
system failure.

When the HT70 is used for transport applications, ensure that the
Power Pac battery is fully charged prior to use. The Power Pac
battery requires a constant charge of at least three (3) hours to
achieve a 100% full charge.

The transport of patients using the HT70 requires the medical staff
to have a good working knowledge of the ventilator use and problem
resolution. Ensure proper emergency backup equipment is readily
available during transport.

When the Battery Empty audible alarm sounds, only a limited time of
internal battery power remains and an alternate power source should
be found immediately.

Always plug the HT70 into an external power supply source when not
in use to ensure the best battery performance. Check the battery
capacity on the front panel before disconnecting from external
power.

Verify the green External Power LED activates when the HT70 is
connected to an external AC or DC power source.

Only use the Newport Medical supplied AC Power Supply (P/N:


PWR3202P) with the HT70 ventilator.

To maintain grounding integrity, ensure the HT70 power cord is


attached to a known good receptacle with a secure connection.

Always disconnect the external power supply prior to servicing.

The functioning of this machine may be adversely affected by the


operation of equipment, such as high frequency surgical (diathermy)
5-1 equipment, defibrillators or short-wave therapy equipmentOPR360U
in theA0509
vicinity.

This device has undergone EMC testing and found to be in


conformance with IEC 60601-1-2:2001 and meets the requirements

SERHT70 A0210 1-5


1 Introduction
of CISPR11:2004 (Class B), IEC 61000-3-2:2006, and IEC
61000-3-3:1995 +A1:2001 +A2:2005. These requirements are
designed to provide reasonable protection against harmful
interference in a typical medical installation, as well as in homecare
environments. The equipment generates, uses and can radiate radio
OPR360U A0509 5-1
frequency energy and, if not installed and used in accordance with
these instructions, may cause harmful interference to other devices
in the vicinity. However, there is no guarantee that interference will
not occur in a particular installation. If this equipment does cause
harmful interference with other devices, which can be determined
by turning the equipment off and on, the user is encouraged to
try to correct the interference by one or more of the following
measures:

• Reorient or relocate the receiving device


• Increase the separation between the equipment
• Connect the equipment into an outlet on a circuit different from
that to which the devices(s) is connected
• Consult the manufacturer or field service technician for help.

Copyright Information
©
Copyright 2009 Newport Medical Instruments, Inc. All rights
reserved. The Newport HT70 Ventilator system is manufactured
in accordance with Newport Medical Instruments, Inc. proprietary
information. This product is protected by U.S. Patent #7654,802.

The information in this manual is the sole property of Newport


Medical Instruments, Inc. and may not be duplicated without
permission. This manual may be revised or replaced by Newport
Medical Instruments, Inc. at any time and without notice.

Limitation of Liability
The liability of Newport Medical, whether arising out of, or related to
manufacture and sale of the goods, their installation, demonstration,
sales representation, use, performance, or otherwise, including any
liability based upon Newport Medical’s product warranty, is subject
to and limited to the exclusive terms and conditions as set forth,
5-1whether based upon breach of warranty or any other cause OPR360U A0509
of action
whatsoever, regardless of any fault attributable to Newport Medical
and regardless of the form of action (including, without limitation,
breach of warranty, negligence, strict liability, or otherwise).
The stated expressed warranties are in lieu of all other warranties,

1-6 SERHT70 A0210


Introduction 1
expressed or implied, including, without limitation, warranties of
merchantability, fitness for any purpose, or non-infringement.

Newport Medical shall not be liable for, nor shall the buyer be entitled
to recover, any special incidental or consequential damages or any
OPR360U A0509 5-1
liability incurred by buyer to any third party in any way arising out of
or relating to the goods.

Warranty
The Newport HT70 Ventilator is warranted to be free of defects for a
period of two (2) years from the invoice date of purchase.

The following are exceptions to this warranty:

• Defects caused by misuse, mishandling, tampering,


or by modifications not authorized by Newport Medical or its
representatives are not covered.

• Rubber and plastic components and materials are warranted


to be free of defects at time of delivery.

• The Power Pac™ Battery and Backup Battery system is


warranted for six months.

• If installed, the O2 sensor is covered for a period of six


months from the invoice date of purchase.

• Accessory items, not manufactured by Newport Medical,


supplied with the ventilator are warranted in accordance
with the original manufacturer’s warranty. These included (but
are not limited to) items such as humidifiers, nebulizers,
monitors, and patient circuits.

Any product which proves to be defective in workmanship or material


will be replaced, credited, or repaired with Newport Medical holding
the option. Newport Medical is not responsible for wear or abuse.
In all cases, Newport Medical will not be liable beyond the original
selling price.

Application of this warranty is subject to the following conditions:


5-1 OPR360U A0509
• Newport Medical or its authorized representatives must
be promptly notified upon detection of the defective material
or equipment. This can be accomplished by filling out the
online complaint form at www.ventilators.com.

SERHT70 A0210 1-7


1 Introduction
• Defective material or equipment must be returned to Newport
Medical or its authorized representative.

• Examination by Newport Medical or its authorized


representatives must confirm that the defect is covered by the
OPR360U A0509 5-1
terms of this warranty.

• This warranty is applicable to the original purchaser/facility


and is non-transferable.

• Repairs, maintenance, or servicing of the Newport HT70


Ventilator by personnel other than Newport Factory Trained
Technicians or authorized representatives will void this
warranty.

In order to assure complete protection under this warranty, the


customer must register the product within ten (10) days of receipt of
the equipment by visiting the Newport Medical website
www.ventilators.com.

The above is the sole warranty provided by Newport Medical. No


other warranty, expressed or implied, is intended. Representatives
of Newport Medical are not authorized to modify the terms of this
warranty.

5-1 OPR360U A0509

1-8 SERHT70 A0210


Introduction 1
Contact Information

Telephone:
+1.714.427.5811
OPR360U A0509 5-1
1.800.451.3111 (US only)

Fax:
+1.714.427.0489

Departments:
Customer Service (Ext. 282)
Technical Services (Ext. 500) available 24/7
Clinical Support (Ext. 123) available 24/7

Operational Hours:
Days: Monday through Friday
Hours: 8:00 am to 5:00 pm (PST)
Emergency After-hours: 24-Hour Clinical and Technical Support

Email:
Customer Service: customers@ventilators.com
Clinical Education and Support: clinical@ventilators.com
Technical Education and Support: techservice@ventilators.com

Internet:
www.ventilators.com

Shipping Address:
Newport Medical Instruments
Attn: Receiving Department
1620 Sunflower Avenue
Costa Mesa, CA 92626, USA

EC REP
Newport Medical Instruments, Inc.
Attn: Robert Brink
c/o Braun and Company Limited
11B/11C Harrier Road
Humber Bridge Industrial Estate
Barton on Humber
5-1 North Lincolnshire, UK OPR360U A0509
DN18 5RP
Tel: +44.1652.632273
Fax: +44.1652.633399

SERHT70 A0210 1-9


General
Section 2:

Information

General Information
OPR360U A0509 5-1

General
Section 2:

Information
Intended Use............................................................ 2-1
Symbols.................................................................... 2-1
Front Panel Buttons and Indicators...................... 2-2
Control and Monitor Specifications...................... 2-3
Control ................................................................ 2-3
Monitor Data.......................................................2-4
Alarm Specifications...............................................2-4
Alarm Indicator Descriptions............................2-4
User Adjustable Alarms..................................... 2-5
Automatic Alarms...............................................2-6
Hardware Specifications........................................ 2-7
Environmental Specifications................................2-8
Physical Specifications..........................................2-8
Factory Default Parameters................................... 2-9
Accessory Specifications..................................... 2-10

5-1 OPR360U A0509


General Information 2
Intended Use
The Newport HT70 family of ventilators is intended to provide
continuous or intermittent positive pressure mechanical ventilatory 5-1
support for the care of individuals who require mechanical ventilation
OPR360U A0509

through invasive or non-invasive interfaces. Specifically, the Newport


HT70 family of ventilators is applicable for infant, pediatric and adult
patients greater than or equal to 5 kg (11 lbs).

The Newport HT70 ventilator is suitable for use in hospital, sub-


acute, emergency room, and home care environments as well as for
transport and emergency response applications.

Symbols
Symbol Description
Device Manufacturer Information

EC REP Authorized European Union Representative

O Main Power On / Off (Momentary Switch)

iP Low Paw Alarm

hP High Paw Alarm

iMin Vol Low Inspiratory Minute Volume Alarm

hMin Vol High Inspiratory Minute Volume Alarm

hFiO2 High FiO2 Alarm

iFiO2 Low FiO2 Alarm

hRR High Respiratory Rate

Refer to Operating Manual

Applied Parts Type BF

Brightness Control

5-1 Alarm Silence OPR360U A0509

s / t Up / Down Arrow

Table 2.1 – Symbols

SERHT70 A0210 2-1


2 General Information
FRONT PANEL BUTTONS and INDICATORS
Button / Indicator Action
Cancel - Press to cancel any touch screen
OPR360U A0509
Cancel settings changes that have not been 5-1
accepted

Accept - Press to confirm or accept any touch


Accept
screen setting changes

Use up arrow to increase and down arrow to


s / t
decrease adjustable setting parameters

Brightness - Press to select brightness


levels, maximum, medium high, medium
and low
Manual Inflation - While button is pressed,
the ventilator closes the exhalation valve and
Manual
Inflation delivers an operator controlled breath to the
patient for up to a 3-second maximum

External Power LED - Lights to indicate the


ventilator is powered by external power
Device Alert LED – Lights to indicate a
ventilator malfunction.
WARNING Use alternate ventilation source.
Breath Indicator – Lights to indicate the
delivery of a breath

Alarm Press to reset or silence an alarm.


Silence
Reset Alarm Silence is active for 60 Seconds.

Table 2.2 - Front Panel Button and Indicators

5-1 OPR360U A0509

2-2 SERHT70 A0210


General Information 2
CONTROL and MONITOR SPECIFICATIONS
(Subject to change without notice)

Controls Range Resolution


Mode
OPR360U A0509 A/CMV 5-1
(Pressure or SPONT
Volume Control)
SIMV
NIV ON or OFF
(Non-Invasive Ventilation) (When ON, allows Low Minute Volume to be set to OFF)

VT 50 to 2,200mL, ATPS ±10% 0.01 L


(Tidal Volume)

PC 5 to 60 cmH2O / mbar 1.0 cmH2O/mbar


(Pressure Control)

Flow 6 to 100 L/min 1.0 L/min


i-Time 0.1 to 3.0 sec 0.1 sec
(Inspiratory Time)

RR 1 to 99 b/min 1.0 b/min


(Respiratory Rate)

Ptrig -9.9 to 0 cmH2O / mbar (pressure triggering) 0.1cmH2O/mbar


(Pressure Trigger)

PEEP / CPAP 0 to 30 cmH2O 1.0 cmH2O/mbar


PS* 0 to 60 cmH2O / mbar above baseline pressure 1.0 cmH2O/mbar
(Pressure Support) (Limit: PEEP + PS ≤ 60 cmH 2O / mbar)

I:E Ratio 1:99.0 to 3.0:1 0.1 (9.9:1 to 1:9.9)


1.0 (99:1 to 1:99)
Airway Pressure -10 to 100 cmH2O / -10 to 98 mbar
Gauge (includes High and Low Paw alarm settings)
(Indicator Bar)

O2 Sensor Enabled / Disabled


(optional) (When Enabled, High and Low FiO 2 alarms are active)

PS Max i time* 0.1 to 3.0 sec 0.1 sec


(maximum inspiratory
time for pressure support
breaths)

PS % Expiratory 5 to 55% 5
Threshold*
(percent of peak flow for
flow cycling off threshold
for pressure support
breaths)

Slope Rise 1 to 10 - 1 is slowest / 10 is fastest 1


(pressurization gain for
pressure control and
pressure support breaths)

Flow Wave Pattern Square or Descending


5-1 AutoLock Function Enabled / Disabled OPR360U A0509

* Not available on HT70S Model

SERHT70 A0210 2-3


2 General Information
Monitors Range Resolution
AutoLock Icon Touch for 3 seconds to unlock when
AutoLock feature is active.
Note: All controls are locked except
OPR360U A0509
Alarm Silence/Reset and Brightness
5-1
Control when AutoLock is active.
Inspiratory Tidal 0.01L to 3.0L 0.01L
Volume
Inspiratory Minute 0.01L to 50.0L 0.01L
Volume
RR Total 0 to 200 b/min 1 b/min
Peak Paw 0 to 100 cmH2O / mbar 1 cmH2O / mbar
Mean Paw 0 to 100 cmH2O / mbar 1 cmH2O / mbar
PEEP 0 to 30 cmH2O / mbar 1 cmH2O / mbar
FiO2 0.21 to 1.00 0.01
Flow 5 to 150 L/min 1 L/min
I:E Ratio 1:599 to 3:1 0.1 for 9.9:1 to
1:99 and 1 for
99:1 to 1:99

Table 2.3 - Controls and Monitors (cont)

ALARM SPECIFICATIONS
(Indicators, Adjustable, and Automatic)

Indicators Description
Handle LED LED Indicators in ventilator handle flash red or yellow for
violated alarms. When the alarm is no longer violated,
the indicator latches (stays lit). Cancel a latched
indicator by pressing the Alarm Silence/Reset button
Alarm Silence / Silences audible alarm for 60 seconds and resets
Reset Button latched alarm messages and LED indicators

Alarm Silence LED remains lit during the alarm silence period
LED

Message Alphanumeric display changes color during an alarm


Display Area violation and shows alarm message. Multiple alarm
messages display in order of priority
5-1Alarm Loudness Range: 1 to 10 (10 is the loudest)
OPR360U A0509

Table 2.4 - Alarm Specifications

2-4 SERHT70 A0210


General Information 2
Adjustable Alarms Range/Description Alarm Priority
hP 4 to 99 cmH2O / 4 to 99 mbar High
(High Airway Pressure)

iPOPR360U A0509 3 to 98 cmH2O / 3 to 98 mbar, limited High 5-1


(Low Airway Pressure) by ≥ PEEP + 3
(when NIV is active – 1-98 cmH2O /mbar)

hMin Vol 1.1 to 50.0 L/min High


(High Inspiratory Minute
Volume)

iMin VoI 0.1 to 49.0 L/min High


(Low Inspiratory Minute
Volume)

hRR Off, 30-100 b/min Medium


(High Respiratory Rate)

Apnea 5 to 60 seconds High

hFiO2 Off, 24 – 100 Medium


(Only available when optional O 2 Sensor is installed and enabled)

iFiO2 Off, 22 – 98 Medium


(Only available when optional O 2 Sensor is installed and enabled)

BUV Can be set to be activated by either Medium


(Backup Ventilation) the Low Insp. Minute Volume alarm or
the Apnea alarm or both via the
Advanced screen/BUV Settings.
Functional in all modes
Automatic Alarms Range/Description Alarm Priority
Low Baseline Paw < PEEP minus 2 cmH2O /mbar High
Pressure for 3 sec
High Baseline Paw 5 above set PEEP at onset of a High
Pressure time-triggered breath
Pressure Ppeak < 50% of PCV setting for 2 High
Control Setting consecutive breath
Not Reached
Check Circuit Patient circuit not connected or High
leaking
No External Loss of External power Low
Power (Automatic switchover to internal battery system

Occlusion An occlusion between ventilator High


and patient circuit

5-1 Occlusion - Occlusion continues for 10 sec or 2 HighOPR360U A0509


Sustained breath periods, whichever is shorter
Device Alert Ventilator malfunction, Device Alert High
LED lights red
Table 2.4 - Alarm Specifications (cont)

SERHT70 A0210 2-5


2 General Information
Automatic Alarms Range/Description Alarm Priority
Shut Down Alert On to Off Shut Down Alert High
(Silence by pressing Alarm Silence/Reset button)

Motor Fault A hardware detected fault in the High 5-1


motor drive circuit has occurred
OPR360U A0509

Internal Internal temperature is > 60° C Low


Temperature
Backup Battery Backup Battery temperature is > 60° C Low
Temperature
Power Pac Power Pac Battery temperature is Low
Battery > 60° C
Temperature
Power Pac Less than 2 Ah of charge is left on Medium
Battery Pack Power Pac battery pack
Low
Switching to Indicates that the Power Pac battery Medium
Backup pack is not available or useable.
Battery Ventilator is switching battery
operation to Backup Battery.
Operating on The ventilator is operating on Medium
Backup Backup Battery for > 15 minutes.
Battery Audible alarm will sound every
5 minutes
Backup Battery Backup Battery has insufficient High
Low charge (< 1Ah)
Backup Battery Backup Battery is extremely low High
Shutdown and will lose power very soon.
Imminent Connect to external power or insert
new Power Pac battery pack

Backup Battery Indicates a failure in Backup Battery High


Failure due to communication fail with host
processor or capacity is below 1 Ah

Table 2.4 - Alarm Specifications (cont)

5-1 OPR360U A0509

2-6 SERHT70 A0210


General Information 2
HARDWARE SPECIFICATIONS
Requirements Description
Patient outlet 22 mm OD
OPR360U A0509 5-1
Power switch Momentary switch to power On and Off
RS-232C 9 pin standard RS232 connector
Interface
Nurse Call Remote Alarm RJ435 connector
USB Ports Two USB ports for connecting to central monitoring
systems and to upload software upgrade
Applied parts type BF
Electrical Class I Protection Against Electric Shock
100-240 VAC, max. 2A, 50 / 60, 12-24 VDC, max. 5A
Power Pac Battery Pack: 14.4 VDC, 6.5 amp hours
When new and fully charged, the Lithium Ion
battery pack supplies power for up to 10 hours of
operation at these settings:
A/CMV mode, RR=15, Tidal Volume=500 mL, i
time=1.0 sec, PEEP=Ø, max. airway pressure 30
cmH2O /mbar, Power Save mode ON, Bias flow
Off.
Integrated
Battery Recharge: Minimum 3 hours for 100% charge
System
NOTE: The Power Pac and Backup batteries are
charged whenever the HT70 is connected to an
external power source. Battery charge level is
best maintained by keeping the HT70 continuously
connected to external power.

Backup Battery: 14.4 VDC, 2 amp hour


The internal Lithium Ion backup battery will supply
power for a minimum of 30 minutes.
Pneumatics Dual micro-piston system requires no external air
compressor.
Emergency Maximum inspiratory and expiratory pressure drop
Intake at single fault conditions: 10 cmH2O/L/sec
(Measured at patient connection port)

Maximum 100 cmH2O/mbar


Limited Pressure
5-1 (Pressure Relief)
OPR360U A0509
Table 2.5 - Hardware Specifications

SERHT70 A0210 2-7


2 General Information
ENVIRONMENT SPECIFICATIONS
Environment Description
–18ºC to 40ºC
OPR360U A0509 5-1
Operating NOTE: For proper operation at low range
Temperature temperatures (-18°C), the HT70 must be started in
a normal room temperature environment
and allowed to run for 30 minutes prior to transfer
to colder environment.
Water Ingress IEC 60529 IPX2
Protection
Operating 15 to 95% non-condensing
Humidity
Operating Sea level to 15,000 ft (0 to 4,572 m)
Altitude
NOTE: There is no altitude limitation when HT70 is
operated in a pressurized environment.

Operating 600 to 1,100 mbar


Pressure
Storage and –40ºC to 65ºC
Shipping
Temperature
Storage and 0 to 95% non-condensing
Shipping
Humidity
Table 2.6 - Environment Specifications

PHYSICAL SPECIFICATIONS
Physical Description
Height 10.25 inches (26.04 cm)
(including handle)

Width 9.75 inches (24.77 cm)


Depth 11.00 inches (27.94 cm)
Weight 17.40 lbs. (7.89kg)

Table 2.7 - Physical Specifications

5-1 OPR360U A0509

2-8 SERHT70 A0210


General Information 2
FACTORY DEFAULT PARAMETERS
Parameter Patient Setting
Main Screen
5-1
MODE A/CMV
OPR360U A0509

Breath Type VC
NIV Off
VT (Volume Control) 500mL
Flow 30
i-Time 1.0sec
RR 3 b/min
Ptrig 2 cmH2O / mbar
PEEP 3 cmH2O / mbar
PS* Off
PC 18 cmH2O / mbar
Advanced Screen
Flow Wave Pattern Square
Slope / Rise 5
PS Exp Threshold* 25%
PS Max i-Time* 1.0
Utility Screen
Autolock Disabled
Language English
Measurement cmH2O
Power Save On
FiO2 Disabled
BUV Screen
Minimum RR 15
Rate Multiplier 1.5
Ventilation Link BUV to LMV
SPONT Delta P 15

5-1 Alarm Screen OPR360U A0509


iP (Low Airway Pressure) 8 cmH2O
hP (High Airway Pressure) 40 cmH2O
*Not available on HT70S model

Table 2.8 - Factory Default Parameters

SERHT70 A0210 2-9


2 General Information
Parameter Patient Setting
hMin Vol (High Inspiratory Minute Volume) 12 L/min
iMin VoI (Low Inspiratory Minute Volume) 3 L/min
5-1
hRR (High Respiratory Rate) 18 b/min
OPR360U A0509

Apnea 20
Alarm Loudness Level 1

Table 2.8 - Factory Default Parameters (cont)

HT70 ACCESSORY SPECIFICATIONS


Accessory Description
Reusable or disposable 22 mm I.D.
adult/pediatric circuit with 3/16 inch (4.8
mm) I.D. proximal pressure sensing line,
1/8 inch (3.2mm) I.D. exhalation valve
Patient Circuit control drive line, and exhalation valve.

NOTE: Newport Medical cannot guarantee


the safe use of breathing circuits that are
not recommended by Newport Medical.
The Newport Medical reusable exhalation
valve (P/N EXH3203P) is manufactured
specifically for the HT70 Ventilator.
Exhalation Valve NOTE: Newport Medical does not
(Reusable) recommend the use of any type or brand
of exhalation valve that has not been tested
and approved by Newport Medical for use
with the HT70.
Air / Oxygen Entrainment Mixer
Pneumatics Requirements
Oxygen 35 to 90 psig (2.4 to 6.2 Bar) full operating
range
40 to 50 psig (2.7 to 3.4 Bar) accuracy ± .08
Air Atmospheric pressure
FiO2 Control FiO2, Adjusted from 21% to 100% via the
HT70 Mixer control knob
Low Flow Oxygen Adapter
Pneumatics Requirements
Oxygen 0-10 L/min (calibrated)
5-1 OPR360U A0509
Air Atmospheric pressure
FiO2 Control FiO2, Indirectly adjusted from 0.21 up to
1.00 via oxygen flow (L/min)
Table 2.9 - HT70 Accessory Specifications

2-10 SERHT70 A0210


Theory of
Section 3:

Operation

Theory of Operation
OPR360U A0509 5-1

Theory of
Section 3:

Operation
Device Description.................................................. 3-1
System Overview..................................................... 3-2
Pneumatic........................................................... 3-2
Pneumatic System Diagram......................... 3-2
Gas Delivery Sub-system.............................. 3-2
Oxygen (O2) Enrichment............................... 3-2
Exhalation Valve Control...............................3-3
Safety..............................................................3-3
Electrical..............................................................3-3
Graphical User Interface (GUI).....................3-3
Servo-controlled Motor and Pump..............3-4
Safety System................................................3-5
Power Management.......................................3-6
Electronics System Diagram........................3-6
Ventilation functions............................................... 3-7
Modes of Ventilation.......................................... 3-7
ACMV............................................................... 3-7
SIMV................................................................ 3-7
SPONT.............................................................3-8
NIV...................................................................3-8
5-1 OPR360U A0509
BUV..................................................................3-9
Breath Types..................................................... 3-10
PCV (Pressure Control Ventilation)............ 3-10
VCV (Volume Control Ventilation)............... 3-11
Theory of Operation 3
Device Description
The Newport HT70 ventilator is a state of the art ventilator that
combines ruggedness, exceptional mobility and ease of use with 5-1
clinical proficiency to provide ventilatory support for infant, pediatric
OPR360U A0509

and adult patients. The HT70 is built for hard work with a durable
polymer exterior and robust overall design that stands up to the
harsh environments found in the world of emergency response,
transport and homecare ventilation.

The unique design of the HT70 provides maximum mobility and


safety for short or long distance transport of critically ill patients
and for patients to enjoy their normal activities of daily life. This
exceptional mobility is derived from two sources: the patented, power
conserving dual-micro-piston technology which eliminates the need
for an external compressed gas source, and the Integrated Battery
System which allows virtually continuous use from battery power
through hot-swappable technology.

The Integrated Battery System consists of two independent but


coordinated Lithium ion batteries – the Power Pac™ battery, located
on the back of the ventilator, and, the Backup Battery, located inside
the HT70™. When new and fully charged, the Integrated Battery
System can provide up to 10 hours of operation at standard settings.

The Backup Battery maintains operation without interruption when


the Power Pac is swapped out and also provides a minimum of 30
minutes operation when all other power sources are depleted.

The HT70 may be operated from the following power sources:


A.C. (100-240 VAC @ 50 / 60), D.C. (12-16 VDC) external power
source, HT70 Integrated Battery System, or the optional D.C. Auto
Lighter Power Adapter accessory which enables connection to an
automobile-type D.C. outlet.

All controls are easily found on the front touch screen and panel.
There are no complicated menus or difficult sequences to follow in
order to make necessary adjustments for common operations.

The compact lightweight HT70 ventilator incorporates powerful


clinical capability for both invasive and non-invasive applications. The
5-1 OPR360U
dual micro-piston ability to deliver variable flow enables the HT70A0509to
provide a full range of operating modes and breath types with servo-
controlled, leak-compensated PEEP.

SERHT70 A0210 3-1


3 Theory of Operation
The HT70 provides monitoring of inspiratory tidal volume (every
breath), inspiratory minute volume, total respiratory rate, peak
pressure, mean pressure and baseline (PEEP) pressure.

A comprehensive alarm system is built-in to alert the user to


OPR360U A0509 5-1
violations of user-set or ventilator set safety limits. An optional built-in
oxygen monitor with high and low FiO2 alarms may be added.

Gas delivery to the patient may be enriched with oxygen (0.21-1.00)


using either the optional Oxygen Adapter.

The HT70 has been tested for and meets the requirements for use in
a medical evacuation helicopter and fixed wing transport.

Functional Subsystems Overview


Pneumatics System

The Newport HT70 pneumatics system consists of three subsystems:


gas delivery, exhalation control, and safety. The gas delivery
subsystem drives the movement of air into the lungs of the patient by
converting electrical energy into positive air pressure. The exhalation
control subsystem changes the breathing cycle from inspiration to
expiration and provides positive end expiratory pressure (PEEP). The
safety subsystem protects the patient by preventing high pressure
and providing a capability to breathe in ambient air in the case of a
potential failure of the ventilator. In addition, the safety subsystem is
used to measure the air pressure requirements for ventilator safety,
control, and monitoring. Refer to the section 8:
Diagram 8.1 – Pneumatics System Diagram.

Gas Delivery Subsystem

The gas delivery subsystem draws in air through the cover and inlet
filter on the right-hand side of the ventilator when facing the HT70.
The semi-transparent cover allows the user to directly view the
condition of the filter and easily remove the cover to allow for periodic
replacement of the inlet filter. The air continues into the muffler, to
reach the inlet side of the pump.

The HT70 does not require a gas source unless oxygen (O2)
5-1enrichment is desired. OPR360U A0509
For oxygen enrichment, an optional oxygen
mixer or low flow oxygen adapter kit may be used. Both items
connect to the air intake filter cover and allow the manual adjustment
of oxygen enrichment from 21% to 100%. The low flow oxygen
adapter provides a low flow of oxygen up to 10 L/min.

3-2 SERHT70 A0210


Theory of Operation 3
Exhalation Valve Control Subsystem

The exhalation valve control subsystem connects within the manifold


at the outlet port of the air delivery section. During inspiration, the
expiratory valve control circuit actuates the exhalation control On/
OPR360U A0509 5-1
Off valve to pressurize the exhalation valve drive line. When Positive
End-Expiratory Pressure (PEEP) is required, the exhalation control
proportional solenoid valve applies pressure to the exhalation valve
diaphragm, provides resistance to the expiratory flow, and maintains
the patient airway pressure at a set level.

Safety Subsystem

The mechanical relief valve provides the primary high pressure


relief function which opens at a pressure of 105 cmH2O. The safety
valve provides secondary high pressure relief function by actuating
whenever the pressure exceeds 120 cmH2O. In the event of a pump
failure, the safety system allows the patient to draw ambient air into
the breathing circuit through the emergency intake valve and exhale
through the exhalation valve. If an occlusion blocks the circuit
for greater than 10 seconds, the safety valve opens and relieves
pressure in the patient circuit.

Electronics System

The microprocessor-based design incorporates a Graphical User


Interface (GUI), a Single Board Computer (SBC), and the electronics
to control the motor/pump, power management, and safety functions
of the HT70.

Refer to section 8: Diagram 8.2 – Electronics System Diagram.

Graphical User Interface (GUI) Subsystem

The Graphical User Interface (GUI) consists of a Touch Screen LCD


display, membrane panels with embedded discrete Light Emitting
Diodes (LED), Display Board, Single Board Computer (SBC) and Main
Control Board, and supporting electronics. Refer to the Graphical
User Interface Diagram, Diagram 3.3.

The touch screen overlays the LCD display and the modes and
5-1 functions are shown on the LCD display. The user can select
OPR360UorA0509
change these parameters by pressing the soft keys shown on the
LCD display.

SERHT70 A0210 3-3


3 Theory of Operation
The HT70 powers up into a standby condition, in which, there is
no patient ventilation occurring and no alarms generated. Upon
completion of programming the patient settings while in the standby
mode, the user can begin patient ventilation by pressing the ‘Start
Ventilation’ soft key displayed on the LCD.
OPR360U A0509 5-1

The membrane keys and the LEDs are controlled by the


microcontroller on the SBC board.

Diagram 3.3 – Graphical User Interface Diagram

Servo-controlled Motor and Pump Subsystem

The servo-controlled motor and pump subsystem utilizes the


software algorithm to execute the servo controls for patient
ventilation based on the patient settings. The software establishes
the flow by controlling the motor speed which drives the piston-
based pump. Refer to Motor and Pump Electronics Diagram,
Diagram 3.4.
5-1 OPR360U A0509

3-4 SERHT70 A0210


Theory of Operation 3

OPR360U A0509 5-1

Diagram 3.4 – Motor and Pump Electronics Diagram

Safety Subsystem

The HT70 can be brought to a safe state by the SBC microprocessor


or independently by discrete hardware. The alarm system is
comprised of two separate alarms for clinical alerts and hardware
faults. The clinical alarm uses dual speakers and is controlled by the
SBC microprocessor. The hardware fault alarm uses a piezo buzzer
to indicate a ‘Device Alert’ alarm to force the system into a safe state.

The remote alarm circuit is implemented with a software configurable


set/reset relay which configures the nurse call for either a normally
open or normally closed system. The relay is energized to the no
alarm condition and de-energized to the alarm condition to ensure
that nurse call is activated on loss of power.

Upon alarm activation, the software monitors the status of the signal
to ensure the speaker is active. The device alert alarm uses a high
reliability piezo buzzer powered by a super capacitor to provide an
alarm for a minimum of two minutes at the detection of power loss.
In addition to the audible alarms, the HT70 has dual LED indicators
on the handle to visually display the alarms. When a high priority
alarm is active, both LED indicators flash red. When a medium
priority alarm is active, the red and yellow LED indicators both flash.
When a low priority alarm is active, the LED indicators flash yellow.
5-1 OPR360U A0509

To prevent the accidental shut down of the HT70, the safety


subsystem uses an intelligent On/Off momentary contact switch.
Upon confirmation from the user by pressing the ‘Accept’ membrane
button, software shuts down the system and triggers an alarm. Press

SERHT70 A0210 3-5


3 Theory of Operation
the ‘Alarm Silence’ membrane button to silence the alarm. Refer to
Safety Subsystem Electronics Diagram, Diagram 3.5.

OPR360U A0509 5-1

Diagram 3.5 – Safety Subsystem Electronics Diagram

Power Management Subsystem

The HT70 draws power from three sources: external power, Power
Pac™, and Backup Battery. External power to the HT70 is supplied
through the Power Pac™, The Power Pac™ electronics arbitrates the
power source and sends the data to the Main Control board. The
established power precedence is external power, Power Pac™, and
backup battery.

The Power Pac™ battery assembly slides and latches onto the HT70
and allows for easy removal when swapping the Power Pac™ is
required. When swapping the Power Pac™, the HT70 is powered
from the Backup Battery.

The HT70™ Backup Battery is mounted internally and cannot be


swapped by the user. The Backup Battery contains the battery gas
gauge and battery cells. The battery charge electronics is located on
the Main Control Board. Refer to the Power Management Subsystem
Diagram, Diagram 3.6.
5-1 OPR360U A0509
The HT70 Integrated Battery System is charged when connected to
an external power source even while the ventilator is in use.

3-6 SERHT70 A0210


Theory of Operation 3

OPR360U A0509 5-1

Diagram 3.6 – Power Management Subsystem Diagram

Ventilation Functions Overview


Modes of Ventilation

A/CMV Mode

(Assist/Control Mandatory Ventilation)

In A/CMV mode, time activated (mandatory) breaths are delivered


in accordance with the RR setting. Patients can trigger mandatory
breaths in addition to, or in place of, time activated (mandatory)
breaths if the effort they generate causes airway pressure to meet the
Ptrig setting. Every such patient effort results in a mandatory breath.
The breath can be volume or pressure controlled. PEEP/CPAP may
be added. In Pressure Control, tidal volume is determined by the
target pressure, i-Time, and patient respiratory mechanics and in
Volume Control, by the tidal volume setting.

SIMV Mode

(Synchronized Intermittent Mandatory Ventilation)


5-1 OPR360U A0509
In SIMV mode, patients receive a fixed number of volume or pressure
controlled mandatory breaths (time or patient activated) and may
breathe spontaneously between mandatory breaths, with or without
pressure support (Psupport). See Figure 4-1 for schematic illustration.
PEEP/CPAP may be added.

SERHT70 A0210 3-7


3 Theory of Operation
The first patient triggered breath in any mandatory breath interval will
be a patient triggered mandatory breath. The patient has the rest of
the interval to breathe spontaneously. If the patient does not trigger
the ventilator, and one complete mandatory breath interval has
elapsed, a time triggered mandatory breath is delivered.
OPR360U A0509 5-1

A mandatory breath lockout interval is activated whenever the patient


triggers a mandatory breath. This limits the number of mandatory
breaths (time triggered or patient triggered) the patient receives in 60
seconds to the RR (b/min) setting.

SPONT Mode

(Spontaneous Ventilation)

In SPONT mode, mandatory breaths are not delivered but the user
can adjust both PEEP/CPAP and pressure support (Psupport) levels.
The patient has control over each breath.

When PEEP/CPAP is set above 0, the ventilator mode is CPAP


(without Psupport) or Bi-level Positive Airway Pressure (with
Psupport). Ensure that Ptrig is set so the HT70 detects all
spontaneous patient efforts.

Entries for tidal volume, respiratory rate, i time and Low Paw alarm
limit are all inactive in SPONT mode. However, users can preset
these parameters for future A/CMV or SIMV operation. As with all
HT70 operating modes, Backup Ventilation is activated if the BUV
linked alarm is violated.

NIV

(Non Invasive Ventilation)

The HT70 can be used for noninvasive ventilation in all modes. Press the
NIV button on the left side of the touch screen to toggle ON noninvasive.

When NIV is on the following features are activated to assist


with noninvasive ventilation:

• Bias flow is increased to help manage leaks.


5-1• The Low Minute Volume alarm can be turned off in the Alarms
OPR360U A0509
screen
• The Low Pressure alarm can be set closer to the base pressure
(within 1 cmH2O /mbar above baseline)

3-8 SERHT70 A0210


Theory of Operation 3
BUV

BackUp Ventilation

Backup Ventilation activates when the currently linked alarm occurs.


OPR360U A0509 5-1
This function can be linked with the Low Minute Volume (MVI) alarm,
the Apnea alarm, or both alarms. During Backup

Ventilation the linked alarm(s) will sound and the message window will
indicate that Backup

Ventilation is in use. There are default Backup Ventilation parameters,


but the user may adjust these in the Advanced Screen.

Backup Ventilation is functional in all modes.

Backup Ventilation is not active for 60 seconds after the user adjusts
ventilator controls, changes modes or starts ventilation from the
Setting condition.

During Backup Ventilation, the Alarm Silence/Reset button can be


pressed to silence the audible alarm. This will not cancel Backup
Ventilation.

When linked with the Low Minute Volume alarm, Backup Ventilation
is based on the delivered inspiratory minute volume. The inspiratory
minute volume may be different from the expiratory minute volume in
some conditions, such as in the case of a patient breathing circuit or
airway leak.

Backup Ventilation in A/CMV and SIMV Modes:

The factory default setting for Backup Ventilation in these two modes
will increase the respiratory rate by 1.5 times the set rate, up to a
maximum of 99 b/min. The minimum breath rate delivered is 15 b/
min.

The respiratory rate (RR) will only increase up to a rate that produces
a 1:1 I:E ratio even if the calculated Backup Ventilation rate is higher.

Backup Ventilation in Spont Mode:


5-1 OPR360U A0509
The factory default setting for Backup Ventilation in the SPONT mode
will implement these changes:
SPONT = SIMV mode

SERHT70 A0210 3-9


3 Theory of Operation
Rate = 15 b/min
Pressure Control breath type = 15 cmH2O above set PEEP
i-time = 1.0 sec
OPR360U A0509 5-1
Cancellation of Backup Ventilation

User Cancelled

If during Backup Ventilation, the user adjusts any ventilation


parameter, Backup Ventilation is suspended for one minute and all
user selected ventilation parameters are employed.

Sixty (60) seconds must pass after parameter adjustments before a


linked alarm violation will result in Backup Ventilation.

Patient Cancelled

If linked to low minute volume, when delivered inspiratory minute


volume exceeds the Low MVI alarm setting by 10%, Backup
Ventilation is cancelled. If linked to Apnea Alarm, after 2 minutes
of Backup Ventilation it is cancelled. At that time the audible alarm
stops, the alarm indicator latches and the HT70 resumes ventilation
at the user-selected parameters.

Breath Types

PC (Pressure Control Ventilation)

The HT70 targets and maintains patient airway pressure at the set
pressure control level throughout inspiration. Breath termination
occurs when (1) the set i time elapses, or (2) Paw exceeds the
Pressure Control setting by 8 cmH2O (mbar). Maximum airway
pressure never exceeds the user set High P alarm setting.

The target airway pressure for pressure controlled mandatory breaths


in A/CMV and SIMV is the display setting above ambient pressure,
not above PEEP.

Both time and patient triggered mandatory breaths can be delivered


in A/CMV and SIMV Pressure Control operation. During SIMV
5-1Pressure Control operation, patients can breathe spontaneously
between mandatory breaths with or without pressure support.
OPR360U A0509

When disconnecting the patient circuit during PC/PS ventilation,


i.e. for suctioning, the flow may increase in order to compensate for
the low pressure. After reconnecting the patient circuit, the flow will
automatically readjust to meet the patient’s demand.

3-10 SERHT70 A0210


Theory of Operation 3
VC (Volume Control Ventilation)

During Volume Control ventilation, tidal volume can be set for


mandatory breaths. If a volume setting is changed while the ventilator
is operating, the change takes place in increments over a series of
OPR360U A0509 5-1
breaths.

When tidal volume is adjusted, inspiratory time remains constant and


mandatory flow changes.

If an attempted tidal volume setting results in a flow rate in excess of


100 L/min or less than

6 L/min, flow adjustment ceases, the user is alerted by an audible


beep, and a message appears in the Message Display Window. To
allow further volume adjustment, change the inspiratory time to set
the Flow to meet the need of the patient.

5-1 OPR360U A0509

SERHT70 A0210 3-11


Cleaning and
Section 4:

Maintenance

Cleaning and Maintenance


OPR360U A0509 5-1

Cleaning and
Section 4:

Maintenance
General Warnings . ................................................. 4-1
Cleaning and Disinfecting...................................... 4-1
Ventilator............................................................. 4-2
Accessories......................................................... 4-2
Reusable Breathing Circuits.............................4-3
Reusable Exhalation Valve................................4-3
Air Intake Filter....................................................4-3
Fan Filter..............................................................4-3
Proximal Inline Filter...........................................4-3
Maintenance............................................................4-4
General Information...........................................4-4
Maintenance Guideline Chart...........................4-5
Routine Maintenance.........................................4-6
Weekly.............................................................4-6
Every six (6) months.......................................4-6
Annually..........................................................4-6
Preventive Maintenance (PM)............................4-6
Every two (2) years.........................................4-6
Overhaul Maintenance (OVL).............................4-6
5-1 Every three (3) years or 10,000 OPR360U A0509
Operational Hours..........................................4-6
Cleaning and Maintenance 4
General Warnings
Preventive maintenance work, repairs and service may only be
performed by Newport Medical trained or factory-authorized
personnel.
OPR360U A0509 5-1

Always follow accepted hospital procedures or physician instructions


for handling equipment contaminated with body fluids.

The ventilator and its accessories must be thoroughly cleaned and


disinfected after each patient use.

Certain components of the ventilator, such as the exhalation valve


and the front panel, consist of materials that are sensitive to some
organic solvents used for cleaning and disinfection (e.g. phenols,
halogen releasing compounds, oxygen releasing compounds, and
strong organic acids). Exposure to such substances may cause
damage that is not immediately recognizable.

The reusable exhalation valve, reusable breathing circuit and other


parts that come in direct contact with the patient should be sterilized
between uses.

Cleaning and Disinfecting


Perform all cleaning and sterilization of external parts and
accessories in conjunction with established hospital policy, physician
prescription, or Homecare Dealer instructions.

Consult accessory manufacturer instructions for specific cleaning,


disinfecting and sterilizing guidelines.

Definition of CLEAN: Employ a medical detergent or alcohol based


cleaning solution to remove blood, tissue and other residue. Rinse
thoroughly with sterile, distilled water, and allow to air dry.

Definition of DISINFECT: Employ liquid chemicals to disinfect.

Definition of Sterilize: Employ pasteurization, steam autoclave or


Ethylene Oxide (EtO) to sterilize.

5-1 OPR360U
Caution: When using liquid chemical agents, closely follow theA0509
manufacturer’s recommendations. Prior to use, verify that the agent
is compatible with plastics.

SERHT70 A0210 4-1


4 Cleaning and Maintenance
WARNING Ethylene Oxide (EtO) is toxic. All accessories MUST
be completely dry prior to packaging for ethylene oxide sterilizing.
After sterilizing, they must be properly aerated to dissipate residual
gas absorbed by the material. Follow the EtO manufacturer’s
recommendations for the specific aeration periods required.
OPR360U A0509 5-1

Caution: Ethylene Oxide may cause superficial crazing of plastic


components and will accelerate the aging of rubber components.

Caution: Always inspect breathing circuits and accessories after


cleaning, disinfecting or sterilizing to check for deterioration. If the
any part is damaged or shows excessive wear, replace with a new
part. Do not use cracked or damaged parts.

Ventilator
Wipe clean between patients and as needed while in use. The
exterior of the ventilator should be wiped clean with a cloth
dampened with a medical detergent, disinfectant or alcohol based
cleaning solution.

Caution: Do not use agents that contain acetone, toluene,


halogenated hydrocarbons, or strong alkalines on the face panel or
ventilator housing.

Caution: Never autoclave or EtO sterilize the HT70 ventilator. These


processes will damage the
HT70, rendering it unusable.

Reusable Breathing Circuits


The HT70 ventilator may be used with a standard breathing circuit
with a quality exhalation valve.

Reusable breathing circuits are generally provided in clean, but not


sterile, condition. Follow the manufacturer’s instructions to clean and/
or disinfect a circuit prior to use.

WARNING Do not use electrically conductive breathing circuits.


Always use clean and dry breathing circuits.

Reusable circuits should be cleaned and disinfected between


patients and once per week while in use. Always use a clean,
5-1disinfected exhalation valve (and humidifier/probe assembly OPR360U
if A0509
appropriate) when a breathing circuit is reassembled for patient
use. Clean and sterilize between patients in accordance with the
instructions provided by the manufacturer.

4-2 SERHT70 A0210


Cleaning and Maintenance 4
Caution: To avoid damage to a reusable circuit, attach and detach
the circuit by grasping the cuffs at the end of the circuit tubing. Do
not pull or twist the circuit tubing.

General Cleaning Instructions: Use a low flow of running water or


OPR360U A0509 5-1
low flow of air to clear tubings and passages of organic matter.
Wash all components of the breathing circuit with a soft brush. Rinse
thoroughly with sterile, distilled water. Shake off excess water and
place all parts on a clean towel to air dry. Do not heat or blow dry.
Always follow the instructions provided by the manufacturer.

Disinfect: Refer to the instructions provided by the breathing circuit


manufacturer.

Sterilize: Refer to the instructions provided by the breathing circuit


manufacturer.

Air Intake Filter (FLT3208P)


The Air Intake Filter, located on the right side of the ventilator behind
the Filter Cover, keeps dirt and particles out of the ventilator’s piston
system. As the filter becomes dirty it can reduce the volume of air
drawn into the ventilator. Check the Intake filter weekly. Replace with
a new filter when the majority of the filter surface area is no longer
white. Intake filters are not reusable.

WARNING NEVER operate the HT70 without a clean Air Intake Filter
in place. NEVER reverse the Air Intake Filter when dirty.

Fan Filter (FLT3202P)


The fan filter will collect dust as the HT70 draws in air from the room
to cool the interior. Check and clean the fan filter regularly. Replace
as necessary or at least annually.

Proximal Inline Filter (p/n HT6004701)


Check the Proximal (Prox) Inline Filter weekly and replace it every 3
months. Discard it and replace with a new filter if it appears to have
gotten wet or come in contact with a contaminant. Proximal Inline
filters are not reusable. If the filter becomes occluded, replace the
filter. The primary indication for this would be a Low Pressure Alarm
or Prox Line Alarm.

5-1 WARNING Always use a Proximal Inline Filter (p/n HT6004701) at


OPR360U A0509
the Airway Pressure Connector to protect the internal pressure
transducers from moisture or other contaminants.

WARNING Never reverse the Proximal Inline Filter.

SERHT70 A0210 4-3


4 Cleaning and Maintenance
Newport Medical strongly recommends that extra Prox Inline Filters
be available at all times when using the HT70 ventilator

Caution: Do not wash or sterilize the Prox Inline Filter.


OPR360U A0509 5-1
Maintenance Guidelines
General Information
The maintenance for the HT70 ventilator is separated into three
schedules – routine, preventive, and overhaul. By following the
scheduled maintenance ensures the HT70 continually functions at
an optimum level. Table 4.1 provides a sequential order of service
regarding the required maintenance at specific time intervals.

Example:
Annual Routine Maintenance
1. Inspect and replace the Air Inlet Filter
2. Inspect and replace the Proximal Line Filter
3. Replace the Fan Filter
4. Perform the Operational Verification Procedure (OVP)

Additional factors to ensure the optimum performance of the HT70:


• Replace the air inlet filter when the majority of the filter
surface area has become dirty. The inlet air filter is NOT
reusable.
• NEVER reverse the Air Intake Filter when dirty.
• Replace proximal line filter when it appears wet or
contaminated. The proximal line filters are NOT reusable.
• Inspect the A.C. Power Adapter on a regular basis for signs of
broken or frayed power cord.
• Plug into external power source to charge and maintain the
Power Pac™ and Backup batteries.
• Inspect the exhalation valve after cleaning. Replace if cracks
or damaged surfaces are found.
• Wipe down the surface of the ventilator housing regularly to
5-1 remove any accumulated dust. OPR360U A0509

• Contact Newport Medical Technical Service Department


regarding service or maintenance requirements.

4-4 SERHT70 A0210


Cleaning and Maintenance 4
Maintenance Guideline Chart
Table 4.1 Service and Maintenance Table

Operational Verification Procedure (OVP)


OPR360U A0509 5-1

Inspect & replace Prox Line Filter


Inspect & replace Air Inlet Filter

Replace Power Pac™ Battery**


Replace Backup Battery**
Replace Pump Assembly

System Calibration
Replace Fan Filter

Quick Check
Service Task

Type of
Service

Ventilator Installation NA NA NA NA NA NA NA NA NA
Software Download NA NA NA NA NA NA NA 1 2
New Patient 1 2 NA NA NA NA 3 NA NA
Weekly 1 2 NA NA NA NA NA NA NA

Routine
Every 1 2 NA NA NA NA 3 NA NA
Maintenance
6 Mos.
Annually 1 2 3 NA NA NA NA NA 4
Preventive Every 1 2 3 NA NA 4 NA 5 6
Maintenance 2 years
(PM)
Overhaul Every 3 1 2 3 4 5 6* NA 7 8
(OVL) years or
10,000
hours
Note:
(*) Only if battery was not previously replaced during a PM
(**) Replacement is based on the original date of purchase.
5-1 OPR360U A0509

SERHT70 A0210 4-5


4 Cleaning and Maintenance
Routine Maintenance
Weekly
1. Inspect and if necessary replace the air inlet and proximal
OPR360U A0509 5-1
inline filters.
2. When frequently using battery power, ensure the HT70 is
connected to an external power source to charge the Power
Pac™ and Backup Battery.

Every Six (6) Months


1. Replace the air inlet filter and proximal inline filter.
2. Perform a Quick Check.

Annually
1. Replace the air inlet filter, proximal inline filter, and fan filter.
2. Perform an Operational Verification Procedure (OVP).

Preventive Maintenance (PM)


Every Two (2) Years
1. Replace the air inlet filter, proximal inline filter, and fan filter.
2. Replace the Power Pac Battery.
3. Perform a complete calibration.
4. Perform an Operational Verification Procedure (OVP).

Overhaul Maintenance (OVL)


Every Three (3) Years or 10,000 Operational Hours
1. Replace the air inlet filter, proximal inline filter, and fan filter.
2. Replace the Pump Assembly.
3. Replace the Backup Battery.
4. If the Power Pac Battery was not replaced at the scheduled
PM, replace the battery.
5-1 OPR360U A0509
5. Perform a complete calibration.
6. Perform an Operational Verification Procedure (OVP).

4-6 SERHT70 A0210


Service and Repair
Service and
Section 5:

Repair
OPR360U A0509 5-1

Service and
Section 5:

Repair
General Information................................................ 5-1
Tools Required......................................................... 5-1
Removal and Replacement of the Rear Panel
Assembly.................................................................. 5-2
Rear panel assembly.......................................... 5-2
Single Board Computer (SBC) assembly.........5-4
Main Control Board (MCB) assembly...............5-5
Power switch assembly.....................................5-6
Removal and Replacement of Top Case
Assembly..................................................................5-6
Inlet Air filter........................................................ 5-7
Fan filter and guard............................................5-8
Top case assembly.............................................5-9
Fan assembly.................................................... 5-10
Backup battery................................................. 5-11
Display board.................................................... 5-12
Chassis assembly . .......................................... 5-12
Buzzer assembly.............................................. 5-13
LCD/Touch screen assembly.......................... 5-13
5-1 Handle assembly.............................................. OPR360U A0509
5-14
Membrane switch assembly............................ 5-14
OPR360U A0509 5-1

Removal and Replacement of the Base


Assembly................................................................ 5-15
Speaker assembly............................................ 5-15
Solenoid valve group assembly...................... 5-15
Pump assembly................................................ 5-17
Manifold assembly........................................... 5-18
Bottom plate assembly.................................... 5-18

5-1 OPR360U A0509


Service and Repair 5
General Information
This chapter describes how to repair the HT70 ventilator including
instructions on how to remove and replace the major assemblies, 5-1
subassemblies, and components, if necessary. Unless otherwise
OPR360U A0509

instructed, reinstall the assemblies, subassemblies, and components


by reversing the disassembly procedure.

Prior to servicing the HT70™, be sure to do the following:

1. Disconnect from external power.


2. Disconnect oxygen (O2), if applicable.
3. Put on ESD protective equipment and ensure the service area
is an ESD safe environment.

WARNING

These instructions are intended for use only by a Newport


Medical Instruments factory-trained technician. Do not perform
any unauthorized modifications or repairs to the ventilator or its
components.

Caution

To avoid damaging equipment, always use standard electrostatic


discharge (ESD) precautions, including an ESD wrist strap, when
servicing the ventilator.

Tools Required
#1 Phillips Screwdriver (short)
#1 Phillips Screwdriver
#2 Phillips Screwdriver
#1 Flat Screwdriver
#2 Flat Screwdriver
5/64” Hex Driver
3/32” Hex Driver
3/16” Nut Driver
Torque Driver (8.0 inch/pounds)
Torque Driver (10.0 inch/pounds)
5-1 Torque Driver (16.0 inch/ounces)
OPR360U A0509
Large Pliers
Anti-static Wrist Strap
Anti-static Mat or Grounded Workstation
Anti-static Parts Bin

SERHT70 A0210 5-1


5 Service and Repair
Removal and Replacement of the Rear Panel
Assembly
Including associated assemblies
OPR360U A0509 5-1
Rear Panel Assembly
1. Disconnect the power cord from the HT70™.
2. Press the release latch and remove the Power Pac™.

Figure 5.1 Power Pac™ Removal

3. Using a #1 Phillips screwdriver, remove the nine (9) outside


screws on the rear panel.

Note: The three (3) top screws are longer and must be used to
secure the top portion only.

Remove

5-1 Figure 5.2 – Rear Panel Screws OPR360U A0509

4. Carefully slide the rear panel back to expose the cable


harnesses and pneumatic tubes connected to the Main
Control Board (MCB).

5-2 SERHT70 A0210


Service and Repair 5
5. Disconnect the following cables from the MCB: J16, J26, J40,
J8, J22 and J35.

OPR360U A0509 5-1

J22
(Ribbon Cable)

J35

J8

J16 J26 J40

Figure 5.3 – MCB Connections

6. Unscrew the luer-lock connectors on the red tube from XD1


and the small clear tube from XD2.

XD1
(Red Tube)
XD2
(Clear Tube)

Figure 5.4 – Pressure Transducers

7. Disconnect the LCD data cable (CBL3202A) from J1 (push tab


release) on the Single Board Computer board (SBC).

5-1 OPR360U A0509

SERHT70 A0210 5-3


5 Service and Repair
J28

J38 J1 J39 J36


OPR360U A0509 SBC 5-1
Board

Figure 5.5 SBC and MCB Connections

8. Disconnect the remaining cables on the MCB: J28, J36, J39,


and J38.

9. Lay the rear panel on the work surface.

Single Board Computer (SBC) Assembly

1. Using a #1 Phillips screwdriver, remove the four (4) screws


securing the SBC EMI protective shield.

Note: Ensure the four (4) screws and standoffs are kept
together to ensure they do not become misplaced.

Remove

Figure 5.6 SBC EMI Shield

5-1 2. Carefully disconnect the SBC from the MCB. OPR360U A0509

5-4 SERHT70 A0210


Service and Repair 5

OPR360U A0509 5-1


MCB SBC
Board Board

Figure 5.7 SBC and MCB Connection

3. Reverse the above steps to reinstall.

Main Control Board (MCB) Assembly (PCB3200A)

1. Perform above steps for removal of Single Board Computer


(SBC) assembly.
2. Disconnect the Power Pac™ Battery Connector Board cable
(PCB3203A) from J5 on the MCB.
3. Disconnect the Power Switch cable (CBL3217A) from SW1 on
the MCB.

Power
Switch

J5

SW1

Figure 5.8 Main Control Board (MCB)

4. Using a 3/16” nut driver, remove the two (2) hex jack nuts that
5-1 secure the RS232 communication port. OPR360U A0509
5. Using a #1 Phillips screwdriver, remove the four (4) screws
securing the MCB.

SERHT70 A0210 5-5


5 Service and Repair

OPR360U A0509 5-1


Screws

Figure 5.9 MCB Screws

6. Reverse the above steps to reinstall.

Power Switch Assembly (SWI3204P)

1. With the rear panel removed, use a small flat screwdriver to


carefully press the locking tabs against the sides of the power
switch.

Power
Switch

Figure 5.10 – Power Switch

2. While pressing the locking tabs, press the back of the switch
to remove the switch from the back plate.
Note: Note the position of the tabs on the switch and be sure
to position the new switch in the same configuration.
3. Reverse the above steps to reinstall.
5-1 OPR360U A0509
Removal and Replacement of the Top Case Assembly
Including associated assemblies

5-6 SERHT70 A0210


Service and Repair 5
Inlet Air Filter (FLT3208P)
1. Facing the HT70™, the inlet air filter is located on the right
hand side.
2. Turn the knurled screws counter-clockwise to remove.
OPR360U A0509 5-1
3. Remove the inlet filter cover (CVR3215A) assembly by sliding
the cover toward the back of the HT70 and lift out.
4. Remove the inlet air filter (FLT3208P).

Figure 5.11 – Air Inlet Filter Cover

Figure 5.12 – Air Inlet Filter

5. Remove the filter gasket (GKT3201M).

5-1 OPR360U A0509

SERHT70 A0210 5-7


5 Service and Repair

OPR360U A0509 5-1

Figure 5.13 – Air Inlet Filter Gasket

6. Reverse the above steps to reinstall.

Fan Filter and Guard (FLT3202P)

1. Facing the HT70™, the fan filter is located on the left-hand


side.
2. Turn the knurled screw counter-clockwise to remove.
3. Remove the fan filter cover (CVR3216A) assembly by sliding
the cover toward the back of the HT70 and lift out

Figure 5.14 – Fan Filter Cover

5-1 OPR360U A0509

5-8 SERHT70 A0210


Service and Repair 5

OPR360U A0509 5-1

Figure 5.15 – Fan Filter and Guard

4. Using a #1 Phillips screwdriver, remove the four (4) screws


securing the fan filter and guard (FLT3202P).
5. Discard the filter guard assembly.
6. Install the new filter assembly by reversing the above steps.

Top Case Assembly (CVR3205A)

1. Refer to the Rear Panel Assembly section to remove the rear


panel.
2. Lay the HT70 on the left or right side to expose the screws on
the bottom plate.
3. Using a #1 Phillips screwdriver, remove the eight (8) counter-
sunk outside screws.

Remove

5-1 Figure 5.16 – Top Case Screws OPR360U A0509

4. Sit the HT70 upright.

SERHT70 A0210 5-9


5 Service and Repair
5. Disconnect the inlet tube from the muffler (MUF3210A).

a. For the HT70 with oxygen sensor installed, disconnect


the oxygen sensor cable (CBL3200A).
OPR360U A0509 5-1

Oxygen
Sensor
Muffler
Inlet
Tube

Figure 5.17 – Muffler w/Oxygen Sensor (optional)

6. Using a #1 Phillips screwdriver, remove the two (2) screws


securing the muffler located on the left-hand side when facing
the rear of the HT70.
7. Carefully lift the rear portion of the top case Assembly.
Ensure the fan clears the pump assembly.
8. Slide the top case assembly forward to clear the Gas Output,
Proximal Line, and Exhalation Valve ports.
9. Reverse the above steps to reinstall.

Fan Assembly (CBL3208A)

1. Using a short #1 Phillips screwdriver, remove the four (4)


screws securing the fan.
2. Reverse the above steps to reinstall.
Note: The fan uses eight (8) washers – four (4) per side.
Ensure all washers are properly installed during reassembly.

5-1 OPR360U A0509

5-10 SERHT70 A0210


Service and Repair 5

OPR360U A0509 5-1

Figure 5.18 – Fan Assembly

Backup Battery (BAT3205A)

1. Using a #1 Phillips screwdriver, remove the four (4) screws


securing the bracket (BKT3214M) that holds the backup
battery pack.

Backup
Battery

Figure 5.19 – Backup Battery

2. Remove the backup battery.


3. Install the gasket (GKT4408P) on the bottom, opposite end
from the wire harness, of the battery pack.
4. If the gasket on the bracket has come off, replace with a new
gasket.
Note: The gasket is double-side adhesive. DO NOT remove
both protective covers. Only remove one protective cover to
5-1
OPR360U A0509
attach the gasket to the bottom of the battery or the middle of
the bracket.
5. Reverse the above steps to reinstall.

SERHT70 A0210 5-11


5 Service and Repair
Display Board (PCB3201A)

1. Disconnect the following cables from the display board: J1,


J4, J8, J6, J9, J3, and J7.
OPR360U A0509 5-1
2. Using a #1 Phillips screwdriver, remove the four (4) screws
securing the display board.
3. Reverse the above steps to reinstall.
Note: During reassembly, ensure the yellow cable clamp
and black ground cable are installed on the posts under the
display board.

J2
J9
J8

J7
J1 (Under J3)

Figure 5.20 – Display Board

Chassis Assembly (BSE3201M)

1. Using a #1 Phillips screwdriver, remove the three (3)


screws securing the ground strips for the top, left, and right
switch membranes.
2. Using a #1 Phillips screwdriver, remove the seventeen (17)
screws securing the top and sides of the chassis.
3. Carefully separate the chassis from the top case.
4. Guide the switch membrane, LCD, and touch screen cables
through each perspective slot. Take note of each connector
to ensure they are not damaged during disassembly.
5. Reverse the above steps to reinstall.
5-1 OPR360U A0509

5-12 SERHT70 A0210


Service and Repair 5

OPR360U A0509 5-1


Top Chassis
Screws (x4)

Side Chassis
Screws (x13)

Figure 5.21 – Chassis Screws

Buzzer Assembly (CBL3210A)

1. Located on the front side of the chassis assembly, turn the


securing mounting ring counter-clockwise to loosen and
remove the buzzer cable assembly.
2. Be sure to take notice of the position of the silicon o-ring on
the buzzer.
3. Reverse the above steps to reinstall.

Buzzer
Assembly

Figure 5.22 – Buzzer Assembly

LCD/Touch Screen Display (DSP2105A)

1. Disconnect the LCD Display cable (CBL3202A) from the back


of the display.
5-1 OPR360U A0509
2. Using a #1 Phillips screwdriver, remove the four (4) screws
securing the LCD/Touch Screen assembly to the chassis.

Note: The LCD display and Touch Screen must be replaced


as a whole assembly including the LCD gasket.

SERHT70 A0210 5-13


5 Service and Repair

OPR360U A0509 5-1


Screws

Figure 5.23 LCD Touch Screen Display

3. Reverse the above steps to reinstall.

Handle Assembly (HDL3215A)

1. Using a #1 Phillips screwdriver, remove the four (4) screws


securing the handle to the Top Case assembly.
2. Carefully feed the two (2) sets of LED cables through the feed
holes.
3. Reverse the above steps to reinstall.
Note: In the event an LED is no longer functioning, the
complete handle assembly is replaced.

Membrane Switch Assemblies

1. Using a small flat screwdriver, carefully remove the Left


(MEM3210M), Top (MEM3212M), or Right (MEM3211M)
Membrane Switch assemblies.
2. Feed the cable connection and ground strip through the slot
openings.
3. Clean the surface area to remove any adhesive residue.

4. Remove the protective the cover from the new membrane


switch.
5. After feeding the cable connection and ground strips through
5-1 the slot openings, align the membrane switch on the OPR360U
top case
A0509
and press into place.
6. Verify the membrane switch sits fully inside the recess on the
top case.

5-14 SERHT70 A0210


Service and Repair 5
Removal and Replacement of the Base Assembly
Including associated assemblies

Refer to the Rear Panel Assembly and the Top Case Assembly
OPR360U A0509 5-1
sections for removal of the rear panel and top case.

Speaker Assembly (SPK2102M)

1. Using 5/64” hex driver, remove the two (2) screws securing the
speaker cover.
2. Using a #1 Phillips screwdriver, remove the two (2) screws
securing the speaker.

Figure 5.24 – Dual Speaker Assembly

3. Reverse the above steps to reinstall.


Note: The same removal process is used for both speakers.


Note: Both speakers must be replaced when replacing either


speaker.

Solenoid Valve Group Assembly (SOL3215A)

1. Refer to Figure 5.25 for the following steps.

5-1 OPR360U A0509

SERHT70 A0210 5-15


5 Service and Repair

OPR360U A0509 5-1

Y
Large Clear
Tubing
Medium Clear
Tubing Solenoid #2
Y G

Solenoid #1

Figure 5.25 – Solenoid Group Assembly

2. Disconnect the Auto-zero Solenoid #1 tube (yellow) from the


‘Y’ port connection on the manifold.
3. Disconnect the Auto-zero Solenoid #2 tube (green) from the
‘G’ port connection on the manifold.
4. Disconnect the Pressure Relief tube (clear large) from the top
of the manifold.
5. Disconnect the On/Off Valve tube (clear medium) from the
side of the manifold.
6. Position the base assembly on one side to access the screws
that secure the solenoid valves.

5-1 OPR360U A0509

5-16 SERHT70 A0210


Service and Repair 5

OPR360U A0509 5-1


Remove

Figure 5.26 – Solenoid Group Screws

7. Using a #2 Phillips screwdriver, remove two (2) screws each


securing the ON/OFF and Auto-zero solenoid valves to the
base plate.
8. Using a #2 Phillips screwdriver, remove the two (2) screws
securing the Pressure Relief solenoid valve.
9. Reverse the above steps to reinstall.

Pump Assembly (PMP3215A)

1. Position the base assembly on one side to access the screws


securing the pump assembly.
2. Using a #2 Phillips screwdriver, remove the seven (7) screws
securing the pump assembly to the base plate.
3. Reverse the above steps to reinstall.

Remove

5-1 OPR360U A0509

Figure 5.27 – Pump/Manifold Screws

SERHT70 A0210 5-17


5 Service and Repair
Manifold Assembly (MNF3200A)

1. Refer to the Solenoid Valve Removal section for regarding the


disconnection of the pneumatic tubes.
OPR360U A0509 5-1
2. Refer to Figure 5.27, Pump Assembly Removal, regarding the
removal of the pump assembly from the base plate.
3. Disconnect the black and red wires from the Proportional
solenoid.
Note: Take note of the position of the red and black wire
connections on the Proportional solenoid. Make sure to
reconnect the wires properly.

Red Wire

Black

Figure 5.28 – Proportional Solenoid Wire Connections

4. Using a 3/32” hex driver, remove the three (3) screws securing
the manifold to the pump assembly.
5. Using a 1/16” hex driver, remove the two screws securing the
PEEP valve to the manifold.
6. Reverse the above steps to reinstall.
Note: When reinstalling the PEEP solenoid valve to the
manifold and the manifold to the pump assembly, ensure the
o-rings are fully seated to avoid any possible damage.

Bottom Plate Assembly

1. Refer to Solenoid Valve Removal section regarding the


5-1 disconnection of the pneumatic tubes. OPR360U A0509
2. Refer to the Pump Assembly Removal section regarding the
removal of the pump assembly from the base plate.

5-18 SERHT70 A0210


Service and Repair 5
3. Refer to the Speaker Assembly Removal section regarding the
removal of the pump assembly from the base plate.
4. Lift the base plate to expose the rubber feet.
5. Using a large pair of pliers, hold the rubber feet firmly, turn
OPR360U A0509 5-1
counter-clockwise to loosen, and unscrew the feet from the
base plate.
6. Reverse the above steps to reinstall.
Note: If the base plate required replacement, ensure the EMI
gasket (GKT3210M) is properly installed.

EMI
Gasket

Figure 5.29 – EMI Gasket

5-1 OPR360U A0509

SERHT70 A0210 5-19


Performance
Section 6:

Verification

Performance Verification
OPR360U A0509 5-1

Performance
Section 6:

Verfication
General Information................................................ 6-1
Test Equipment........................................................ 6-1
Quick Check............................................................ 6-1
Introduction......................................................... 6-1
Equipment Setup and Circuit Check................ 6-2
Standard Settings...............................................6-4
Quick Check Procedure.....................................6-5
External Power...............................................6-5
Alarm Indicators.............................................6-5
Pressure Gauge and PEEP ..........................6-5
Tidal Volume / Minute Volume /....................6-6
Respiratory Rate
Integrated Battery System............................6-6
Quick Check Record...................................... 6-7
Calibration Procedures..........................................6-8.
Introduction.............................................................6-8
Equipment Setup................................................6-8
Pressure Transducer Calibration......................6-8
Motor Speed Calibration.................................. 6-11
5-1 Pump Leak Calibration.................................... 6-11
OPR360U A0509
FiO2 Calibration................................................ 6-11
OPR360U A0509 5-1

LCD Display Calibration................................... 6-12


Operational Verification Procedures
(OVP) Testing......................................................... 6-12
Electrical Safety Test (EST).................................. 6-12
Equipment Setup.............................................. 6-12
Front Panel........................................................ 6-13
AC Power Loss and Shutdown Buzzer
Alarm Test......................................................... 6-13
Pressure Relief Valve Test............................... 6-15
Pressure Verification Test................................ 6-15
Flow Measurement and System Leak Test.... 6-15
Emergency Intake Valve Test.......................... 6-16
Pressure Trigger (Ptrig) Test............................ 6-17
Pressure Control and PEEP Test.................... 6-17
Volume Control Test......................................... 6-18
Manual Inflation Test........................................ 6-18
Integrated Battery System Check..................6-20
OVP Test Record...............................................6-22
5-1 OPR360U A0509
Performance Verification 6
General Information
This chapter describes how to perform a Quick Check, calibration,
and Operational Verification Procedure of the HT70 ventilator. 5-1
These performance checks ensure the HT70 is in proper operating
OPR360U A0509

condition after a service and/or repair has been performed.

WARNING Do not use the HT70 ventilator unless it passes the OVP.

Test Equipment Required


• Certified calibration analyzer manufactured by TSI, Inc. or
equivalent
• Oxygen Analyzer
• Newport reusable patient breathing circuit (BCR41811P) or
equivalent
• Newport disposable patient breathing circuit (BCD43811P) or
equivalent
• Adult 500mL test lung (LNG800P or LNG600A with an Rp20
parabolic airway restrictor)
• Adult 1000mL test lung
• Parabolic Airway Restrictors – Rp20 & Rp50
• Medical grade oxygen source, if testing the HT70 with the O2
option
• Cap (CAP100P) to occlude the patient circuit Y-piece or
equivalent
• 20cc Locking Syringe (TOL1952P)
• T-connector (TOL200A)
Caution The accuracy of all test equipment (electronic
or pneumatic) used for verification or calibration procedures
should be certified annually by a testing laboratory before
use.

Quick Check
5-1 Introduction OPR360U A0509

This procedure is intended to assist qualified operators establish a


routine program for verifying proper HT70 operation. Perform the

SERHT70 A0210 6-1


6 Performance Verification
Quick Check procedure before the first patient use, between patient
uses, and at the 6-month check of the ventilator.

HOMECARE PROVIDERS: This procedure should be performed prior


to delivery of the HT70 to a patient’s home.
OPR360U A0509 5-1

NOTE: If Power Save is On, the screen will go to sleep (go blank)
when not used for two minutes. Just touch the screen anywhere to
bring it back into view.

WARNING Do not use the HT70 if it fails the Quick Check


Procedure.

Pre-test Inspection

1. Inspect the Air Intake Filter through the filter cover on the
right side of HT70. Replace the filter if it is dirty. See Section
8 for replacement.
2. Examine the test lung and patient circuit to ensure that there
are no holes that will cause leaks.
3. Verify that the A.C. power adapter is in good condition.

Setup

1. Connect the A.C. power adapter to an A.C. power source.


2. Verify that the External Power LED is lit.
3. Turn the ventilator on and verify that the audible alarm sounds
and the LEDs light during the self test.
4. Connect a breathing circuit with exhalation valve.
5. Perform the Circuit Check.

5-1 OPR360U A0509

Figure 6.1 Figure 6.2

6-2 SERHT70 A0210


Performance Verification 6
a. Connect the breathing circuit to the ventilator as it will be
used for your patient.
b. Touch the Circuit Check button at the top of the touch screen
as shown in Figure 6.1 and 6.2.
OPR360U A0509 5-1
c. For Step 1, occlude the patient connection end of the circuit.
(Do not use a test lung.) See Figure 6.3.

Figure 6.3

d. Press the Accept button to confirm and start the Circuit Check.
e. For Step 2, open the end of the patient circuit.
f. Press the Accept button to continue the Circuit Check.
g. If the test passes, the message “Circuit Check PASSED Press
Accept to Confirm” will be displayed.
h. When the Circuit Check is completed, adjust patient settings
as needed and touch the Start Ventilation button to begin
ventilation.
i. To cancel the Circuit Check and return to the Startup Screen,
press the Cancel button.
j. If the Circuit Check fails:
i. The message “Circuit Check FAILED Press Accept to
Confirm” will be displayed.
ii. Press the Accept button to return to Startup Screen.
iii. Restart the Circuit Check.
iv. Check that the accessories and all tubing
connections are properly connected and leak free.
v. Then touch the Circuit Check button to redo the test.
WARNING Do not use the HT70 if the Circuit Check fails,
inadequate ventilation may result. Use an alternate method of
5-1 OPR360U A0509
ventilation. Contact Newport Medical Technical Support.

NOTE: The Circuit Check results are logged into Event


History and retained after power down.

SERHT70 A0210 6-3


6 Performance Verification
6. Connect the test lung to the breathing circuit.
7. Press the Brightness button and verify that it scrolls through 4
levels of brightness. Set the brightness at desired level.
8. Set the ventilator to the following Standard Test Settings as
OPR360U A0509 5-1
shown in Table 6.1 and press “Start Ventilation”.
STANDARD TEST SETTINGS (STS)
Parameter Patient Setting
Main Screen
MODE A/CMV
Breath Type VC
NIV Off
VT (Volume Control) 500mL
Flow 30
i-Time 1.0sec
RR 15 b/min
Ptrig 1 cmH2O / mbar
PEEP/CPAP Off
PS* 10 cmH2O / mbar
PC 15 cmH2O / mbar
Advanced Screen
Flow Wave Pattern Square
Slope / Rise 0
PS Exp Threshold* 25%
PS Max i-Time* 3.0
Alarm Screen
iP (Low Airway Pressure) 3 cmH2O / mbar
hP (High Airway Pressure) 99 cmH2O / mbar
hMin Vol (High Inspiratory Minute Volume) 50 L (maximum setting)

iMin VoI (Low Inspiratory Minute Volume) 1 L (minimum setting)


Max RR 100
Apnea 60

5-1Max FiO2 Off OPR360U A0509


Min FiO2 Off
Alarm Loudness Level 1
*Not available on HT70S model
Table 6.1 - Standard Test Settings

6-4 SERHT70 A0210


Performance Verification 6
Quick Check Procedure

1) No External Power Alarm Check


a) Disconnect the A.C. power adapter. Verify that there is an
OPR360U A0509 5-1
audible alarm and the alarm LEDs in the HT70 handle flash.
Verify that the Ext. Power LED turns off, and the Message
Area turns yellow and displays the No External Power alarm
message. Confirm that HT70 continues to ventilate.
b) Press the Alarm Silence/Reset button and confirm that its
LED lights yellow, the audible alarm turns off and the message
area returns to black.
c) Press the Alarm Silence/Reset button again and confirm that
the alarm message clears.
d) External power indicator deactivates
e) Message display area changes to yellow and displays the ‘No
External Power’ alarm message.
f) Reconnect the A.C. power adapter. Verify that the Ext. Power
LED lights green.

2) Alarms and Indicators Check


a) High hP Alarm
i) Set the High Paw alarm limit to 20 cmH2O/mbar. Verify
that an audible alarm sounds and the High Paw message
displays and that inspiration ends when pressure reaches
the high limit. Set the High Paw alarm limit back to 99
cmH2O /mbar and verify that the audible alarm stops and
the alarm message remains. Press the Alarm Silence
Reset button to clear the alarm message.
b) Low iP Alarm
i) Disconnect the test lung from the breathing circuit and
verify that after two breaths an audible alarm sounds and
the Low Paw alarm message displays.
ii) Attach the test lung to the breathing circuit and verify that
the audible alarm ceases and the alarm message remains.
Press Alarm Silence/Reset button to clear the message.
5-1 OPR360U A0509
3) Pressure Gauge / PEEP Check
a) Verify that the pressure gauge moves up and down with each
breath.

SERHT70 A0210 6-5


6 Performance Verification
b) Select PEEP and Peak Paw to display in each of two Monitor
Data buttons.
c) Adjust PEEP to 5 cmH2O. Verify that the Monitor Data
buttons displays a PEEP value of 4 to 6 cmH2O. Reduce
OPR360U A0509 5-1
PEEP to zero.
d) Select Pressure Control and set pressure at 20 cmH2O.
Verify that the Monitor Data button displays a Peak Paw of 17
to 23 cmH2O.
e) Place the ventilator in Volume Control.
f) Place the ventilator in Volume Control.

4) Tidal Volume/Minute Volume/Respiratory Rate Monitor


Check
a) Change Breath Type back to Volume Control and confirm
Tidal Volume is set to 500.
b) Select VT, Min Vol and RR Tot to display in each of three
Monitor Data buttons. Verify that VT= 450-550, Min Vol = 6-9
and RR Tot = 13-17.

5) Integrated Battery System Check


a) Unplug the A.C. power adapter, clear the alarm with the Alarm
Silence/Reset button. Verify that HT70 continues to ventilate
and the Power Pac battery gauge (blue icon) reads at least
80%. If battery charge level is not sufficient, plug into
external power to fully charge the Integrated Battery System.
b) Remove the Power Pac battery pack. Verify that HT70
continues to ventilate, the alarm sounds, the alarm LEDs light
and the message in the message area indicates that the
Backup Battery is in use.
c) Verify that the battery gauge is now red (for internal backup
battery) and reads at least 80%. If the internal backup battery
charge level is not sufficient, re-insert the Power Pac battery
and plug into external power to fully charge the system.
d) Replace the Power Pac battery pack and verify that the
audible alarm clears but the message remains.
5-1 e) Reconnect the A.C. power adapter into the Power Pac battery
OPR360U A0509
pack and confirm that the Ext. Power LED turns green.
f) Press the Alarm Silence/Reset button repeatedly until all
alarm messages are cleared.

6-6 SERHT70 A0210


Performance Verification 6
HT70 Ventilator Quick Check Record

OPR360U A0509 Pass / Fail Check-Off Sheet 5-1

Preparation for Use Tests Test Results

1. No External Power Alarm Check Pass _____ Fail ______

2. Alarm & Indicators Check


High Paw Pass_____ Fail _____
Low Paw Pass _____ Fail ______

3. Pressure Gauge / PEEP Check Pass _____ Fail ______

4. Volume/Minute Volume/ Pass _____ Fail ______


Respiratory Monitor Check

5. Integrated Battery System Pass _____ Fail ______


Check

The ventilator is ready for operation when all tests have passed
each test.

Note: Use the space below to document any comments


on inspection of the unit, corrective actions taken, or
recommendations for further action.

Completed by: ___________________________ Date:_________

Facility: _______________________________________________
5-1 Serial #: _______________________________________________
OPR360U A0509

Unit hours:_____________________________________________

Table 6.2 – Quick Check Record

SERHT70 A0210 6-7


6 Performance Verification
Calibration
Introduction
The HT70 calibration procedure should be performed for any repair,
OPR360U A0509 5-1
scheduled PM or Overhaul maintenance service, OVP failure, or
software downloads. The calibration procedure is not required for
routine maintenance except in the event of a failure.

Equipment Setup
1) Plug the HT70 into AC and leave powered on in the Standby
mode for 30 minutes prior to testing to ensure the ventilator has
sufficient power to complete the calibration testing.

Figure 6.4 – Equipment Setup

Pressure Transducer
The pressure transducer calibration is based on two reference
points: (1) zero pressure (the sensor port open to atmosphere) and (2)
reference pressure (an applied pressure of 60 ± 0.02 cmH2O to the
pressure transducer).
1) Press and hold the manual inflation button and power up the
ventilator to activate the Calibration Screen – Figure 6.5.
Note: Do not release the manual inflation button until the Start Up
window is displayed

5-1 OPR360U A0509

6-8 SERHT70 A0210


Performance Verification 6

OPR360U A0509 5-1

Figure 6.5 – Calibration Screen

2) Remove the Power Pac™ and, using a #1 Phillips screwdriver,


remove the screws securing the Rear Panel Assembly. Refer to
section 5 for the detailed instructions.
3) Disconnect the luer-lock on the red tubing connected to the
Airway Pressure Transducer (XD1) mounted to the Main Control
Board PCB.
a) Select ‘Start Paw Cal’ to zero the reading.
Note: The Message ‘Apply zero pressure to the Airway
Pressure Transducer. Press zero when ready’
b) Verify the sensor port is open to atmosphere and press ‘Zero
Ready’.
Note: The Message ‘Apply 60 cmH2O pressure to the Airway
Pressure Transducer. Press zero when ready’ is displayed.
4) Connect the certified test analyzer and locking pressure syringe
(TOL1952P) to XD1 using a Tee connector (TOL200A). Refer to
figure 6-6.

Tee
Connector
Main Control
Board
Transducers
(XD1 & XD2)

5-1 OPR360U A0509


Locking
Pressure
Syringe

Figure 6.6 – Transducer Calibration

SERHT70 A0210 6-9


6 Performance Verification
5) Adjust the syringe and monitor the analyzer until a pressure of
60±0.02 cmH2O is achieved. When the reading is stable, press
the “Pressure Ready”. Avoid over-pressurization above 100
cmH2O to prevent damage to the transducers.
OPR360U A0509 5-1
6) If the calibration is passed, the message ‘Calibration passed.
Press the ‘Accept Cal’ button to save the cal value’. Press the
‘Accept Cal’ button.
a) If the test fails, press ‘Cancel Cal’ and repeat the calibration
procedure.
Note: Any time during the process, the calibration may be
canceled by pressing “Cancel Cal”.
7) Disconnect the luer-lock on the clear tubing connected to the
Internal Pressure Transducer (XD2) mounted to the Main Control
Board PCB.
a) Select ‘Start Paw Cal’ to zero the reading.
Note: The Message ‘Apply zero pressure to the Internal
Pressure Transducer. Press zero when ready’
b) Verify the sensor port is open to atmosphere and press ‘Zero
Ready’.
Note: The Message ‘Apply 60 cmH2O pressure to the
Internal Pressure Transducer. Press zero when ready’ is
displayed.
8) Connect the certified test analyzer and locking pressure syringe
(TOL1952P) to XD2 using a Tee connector (TOL200A).
9) Adjust the syringe and monitor the analyzer until a pressure of
60±0.02 cmH2O is achieved. When the reading is stable, press
the “Pressure Ready”. Avoid over-pressurization above 100
cmH2O to prevent damage to the transducers.
10) If the calibration is passed, the message ‘Calibration passed.
Press the ‘Accept Cal’ button to save the cal value’. Press the
‘Accept Cal’ button.
a) If the test fails, press ‘Cancel Cal’ and repeat the calibration
procedure.
11) Note: Any time during the process, the calibration may be
5-1 canceled by pressing “Cancel Cal”. OPR360U A0509

12) Reconnect the XD1 and XD2 transducer pressure tubes.


13) Reassemble the Rear Panel Assembly and reinstall the Power
Pac™ removed in step 2.

6-10 SERHT70 A0210


Performance Verification 6
Motor Speed
1) On the calibration screen, select ‘Motor Speed Cal’.
2) The unit will slowly increase speed motor. Wait approximately 3
minutes for the ventilator to perform and complete this calibration.
OPR360U A0509 5-1
Note: If the calibration is passed, the message ‘Calibration
passed. Press the ‘Accept Cal’ button to save the cal value’.
3) Press the ‘Accept Cal’.
a) If the test fails, press ‘Cancel Cal’ and repeat the calibration
procedure.

Pump Leak
1) On the Calibration screen, select ‘Pump Leak Cal’.
Note: The Message ‘Attach the Rp50 to the patient outlet. Press
the button when ready’
2) Connect an Rp50 parabolic resistor to the Gas Output port and
DO NOT block the open end.
3) Select ‘Rp50 Ready’.
4) The unit will slowly increase speed. Wait for the ventilator to
perform and complete this calibration.
5) If the calibration is passed, the message ‘Calibration passed.
Press the ‘Accept Cal’ button to save the cal value’. Press the
‘Accept Cal’.
a) If the test fails, press ‘Cancel Cal’ and repeat the calibration
procedure.
6) Press the On/Off Switch and the ‘Accept’ button to power down
the ventilator.

FiO2 Sensor (if applicable)


1) Press and hold the manual inflation button and power up the
ventilator to activate the Calibration Screen.
2) Press the ‘Start FiO2 Cal’ button.
3) Press the ‘FiO2 Ambient Ready’ button.
5-1 Note: During the test the ventilator will display ‘PleaseOPR360U
Wait’. A0509
Upon completion, the ventilator will state ‘FiO2 100% Ready’.
4) Connect the HT70 mixer to the ventilator.

SERHT70 A0210 6-11


6 Performance Verification
5) Turn on the oxygen source and ensure the oxygen is delivered at
a pressure of 40 to 50 psig.
6) Press the ‘FiO2 100% Ready’ button.
Note: During the test the ventilator will display ‘Please Wait’.
OPR360U A0509 5-1
7) Upon completion, press the On/Off Switch and the ‘Accept’
button to power down the ventilator.

LCD Calibration (if applicable)


1) Press and hold the manual inflation button and power up the
ventilator to activate the Calibration Screen.
2) Press the ‘LCD Cal’ button.
3) Follow the instructions as indicated on the screen.
4) Upon completion, press the On/Off Switch and the ‘Accept’
button to power down the ventilator.

Operational Verification Procedure (OVP)


Note: If the HT70 has been repaired, had a scheduled PM or
Overhaul service performed, failed during the OVP testing, or
had a software download, perform a full system calibration
prior to performing the OVP.

Electrical Safety Testing (EST)


1) The electrical safety testing is not required as the HT70 Ventilator
is operated on DC power from the AC/DC power supply.

Equipment Setup
1) Plug the HT70 into AC and leave powered on in the Standby
mode for 30 minutes prior to testing to ensure the ventilator has
sufficient power to complete the calibration testing.
2) Connect a new or test patient circuit and test lung to the HT70 as
shown in Figure 6.4.
a) Connect one end of the patient circuit to the ‘GAS OUTPUT’
port and the other end to the exhalation valve.
b) Connect one end of the exhalation drive line tubing to the
5-1 ‘EXH. VALVE’ port and the other end to the small port on the
OPR360U A0509
exhalation valve.
c) Connect one end of the proximal pressure tubing to the
‘PROX. LINE’ and the other end to the large port on the
exhalation valve.

6-12 SERHT70 A0210


Performance Verification 6
Front Panel Test
1) Press the On/Off switch once. The ventilator performs a self-test
During the self-test, verify no error messages are displayed.
2) Using the Touch Screen, select Advance>Utility Settings/Date
OPR360U A0509 5-1
Time
a) Using the Touch Screen, touch the year and use s Up / t
Down button to select the correct Year.
b) Repeat the above step for the Month, Day, Hour, and Minute.
3) When finished, select Accept.
4) Press all membrane switch buttons and verify that all buttons are
functional.

AC Power Loss and Shutdown Buzzer Alarm Test


1) Disconnect the ventilator from A.C. power. Verify the AC power
disconnect alarm is activated.
2) Shutdown the ventilator by pressing the On/Off switch once.
Touch the confirmation on the touch screen to confirm.
3) Verify the audible shutdown alarm activates and allow the alarm
to continue for at least two (2) minutes before pressing the Alarm
Silence button.
4) Connect the ventilator to A.C. power and power up the ventilator.

Circuit Check
1) If the calibration procedures were not required, perform a circuit
check as outlined in the Equipment Setup and Circuit Check
section.

LED / Solenoid Check


1) Turn on the ventilator and hold “cancel” until the Service screen
comes up – Figure 6.7.

5-1 OPR360U A0509

SERHT70 A0210 6-13


6 Performance Verification

OPR360U A0509 5-1

Figure 6.7 – Service Screen

2) Use the touch screen to activate and deactivate each item below
to verify operation:
• Fan – Listen for the fan to start
• User Input Beep – Audible tone activates
• Relief Valve – Listen for the solenoid to click
• Paw and Pint Auto Zero - Listen for the solenoid to click for
each
• Exhalation Valve – Listen for the solenoid click
• Red and Yellow LED – The red and yellow indicators activate
• Alarm/Silence LED – The indicator activates
• Device Alert LED – The indicator activates
• Breath LED – The indicator activates
3) To test the remote alarm, use an external remote alarm fixture to
observe the following conditions:
a) Select “Set NC Rem Alrm”
i) Verify the external alarm fixture LED deactivates when the
“Remote Alarm” is enabled.

5-1 b) Select “Set NO Rem Alrm” OPR360U A0509


i) Verify the external alarm fixture LED activates when the
“Remote Alarm” is enabled.

6-14 SERHT70 A0210


Performance Verification 6
Pressure Relief Valve Test
1) Continue in the Service screen for the Pressure Relief Valve Test.
2) Select ‘Motor Speed’ and use ▲Up/▼Down to enter 200 RPM.
Press Accept.
OPR360U A0509 5-1
3) Select ‘Relief Valve’ to activate the valve.
4) Select ‘Motor Enable’ to activate the motor.
5) After the motor starts, use the blue cap (CAP100P) to block the
gas outlet.
a) Verify the internal pressure increases to more than 100
cmH2O (displayed on the screen area “int press”). Record the
value on the Test Record.
b) Verify all air leakage must be from the pressure relief valve.
6) Select the ‘Enable Motor’ to deactivate the motor.
7) Remove the blue cap.

Pressure Verification Test


1) Continue in the Service screen for the Pressure Verification Test.
2) Attach the breathing circuit to the ventilator and connect the
T-connector from a calibrated pressure analyzer to the patient
connection.
3) Select ‘Motor Speed’ and use the s Up / t Down to enter 200
RPM. Press Accept.
4) Use the blue cap that comes with the circuit to block the end of
the breathing circuit and also block the outlet on the exhalation
valve to close the system and allow the pressure to build.
5) Select ‘Motor Enable’.
6) Verify the internal and airway pressure display and the external
pressure analyzer are within 10% of each other. Record the
values on the Test Record.
7) Select the ‘Enable Motor’ again to deactivate the motor.
8) Reset the ‘Motor Speed’ to 0 and press Accept.

5-1 9) Remove the blue cap. OPR360U A0509

System Leak Test


1) Continue in the Service screen for the System Leak Test.

SERHT70 A0210 6-15


6 Performance Verification
2) Connect the flow meter to the end of the breathing circuit.
3) Set the Motor Flow to 30 Lpm.
4) Remove the air inlet filter assembly and gasket.
OPR360U A0509 5-1
5) Completely block the inlet air for more than 3 seconds and
measure the flow.
6) Select ‘Motor Enable’.
7) Verify the flow is less than 5 Lpm. Record the results on the Test
Record.
8) Select the ‘Enable Motor’ again to deactivate the motor.

Flow Measurement
1) Continue in the Service screen for the Flow Measurement Test.
2) Connect the flow meter to the end of the breathing circuit.
3) Select ‘Relief Valve’ to activate the valve. A check mark will be
displayed to verify activation.
4) Select ‘Motor Flow’. Use the s Up / t Down to enter 30 Lpm
and press Accept.
5) Select ‘Motor Enable’.
a) Verify the measured flow is within +/-15% of the set value.
b) Record the value on the Test Record.
6) Select the ‘Enable Motor’ again to deactivate the motor.
7) Repeat steps 4 thru 6 for Flow setting at 60 Lpm.
8) Exit the Service Screen.
a) Press and hold the On/Off Switch until the system shuts down
(approximately 20 seconds).
b) Press the Alarm Silence button to deactivate the alarm.

Emergency Intake Valve Test


1) With the ventilator off, attach a test lung (LNG600P) to the Gas
Output port.

5-12) Verify air can be pulled through the emergency intake valve byA0509
OPR360U
gently squeezing the test lung and creating a negative effort
(vacuum) in the breathing circuit.
3) Remove the test lung

6-16 SERHT70 A0210


Performance Verification 6
Patient Effort Indicator Test
1) Power up the ventilator with Standard Test Settings and attach a
test lung (LNG600P) with an RP20.
2) Set RR to1 b/min and trigger breaths by squeezing the test lung
OPR360U A0509 5-1
hard enough to create a negative pressure equal to or greater
than 1 cmH2O/mbar.
Note: Negative efforts are displayed by a yellow bar on the graph.
3) Verify the Patient Effort indicator blinks and the ventilator delivers
a mandatory breath every successful squeeze of the test lung.
4) Set RR to 10 b/min, PEEP to Off, and Ptrig to 0.2 cmH2O/mbar.
a) Verify that there is no auto-triggering by looking at RR monitor
and Patient Effort indicator.
5) Change the settings to SPONT mode and Ptrig to 1 cmH2O.
6) Trigger a breath and verify the ventilator delivers pressure support
breaths.

Pressure Control and PEEP Test


1) Set the ventilator to Standard Test Settings (STS) except for the
following: RR 10, i-Time 3.0, and Ptrig 5.0.
2) Attach the calibration analyzer inline with the patient circuit and
the test lung (LNG600P) with airway restrictor (Rp20).
3) Set PC 15 and PEEP 3.
a) Verify the ventilator monitored Peak pressure is within ±2
cmH2O and the PEEP is within ±1cmH2O of the measured
pressures.
4) Set PC 15 and PEEP 5.
a) Verify the ventilator monitored Peak pressure is within ±2
cmH2O and the PEEP is within ±2 cmH2O of the measured
pressures.
5) Set PC 30 and PEEP 15.
a) Verify the ventilator monitored Peak pressure is within ±3
cmH2O and the PEEP is within ±2 cmH2O of the measured
pressures.
5-1 OPR360U A0509
Note: The inspiratory pressure shall be maintained during
entire inspiration time. To verify this watch the bar graph on
the monitor.
6) Record the results on the Test Record.

SERHT70 A0210 6-17


6 Performance Verification
FiO2 Verification Test (if applicable)
1) Set the ventilator to Standard Test Settings and connect the test
lung (LNG600P) with an Rp20.
2) Attach the oxygen analyzer to the Gas Output port on the
OPR360U A0509 5-1
HT70™.
3) Attach the HT70 Mixer to the Gas Inlet port and the mixer hose to
the oxygen source.
Note: Verify the oxygen gas source delivers at a pressure setting
of 40 to 50 psig.
4) Start ventilation and allow the several breaths to be delivered
at each to ensure stable readings. Record the results on the Test
Record.
a) Mixer Setting: 21% ¢ Measured range 21 to 29
b) Mixer Setting: 60% ¢ Measured range 52 to 68
c) Mixer Setting: 100% ¢ Measured range 92 to 108
5) Turn off the oxygen source, disconnect the mixer hose, and
remove the mixer from the HT70™.

Volume Control Test


1) Set the ventilator to Standard Test Settings and connect the test
lung (LNG600P) with an Rp20.
2) Place the TSI Certifier FA analyzer at outlet gas in order to
measure the tidal volume. Wait for measurements to stabilize.
Note: Be sure the analyzer is set to measure using the ATP
(Ambient Temperature and Pressure) parameters.
3) Set the following parameters and record the values on the Test
Record.
a) VT 500mL / Flow 50 / iTime 0.6s / RR 10 bpm. Spec: 450 –
550 mL.
b) VT 200mL / Flow 30 / iTime 0.6s / RR 10 bpm. Spec: 180 –
220 mL.

Manual Inflation Test


5-1 OPR360U A0509
1) Set ventilator to the Standard Test Settings. Set RR to 1. Press
and release the Manual inflation button.

6-18 SERHT70 A0210


Performance Verification 6
2) Verify that a manual inflation occurs each time the manual
inflation button is pressed. Verify inflation is terminated when the
button is released. Set RR to 15.
3) Record the results on the Test Record.
OPR360U A0509 5-1
Pressure Alarm Test
Note: All activated alarms trigger an audible tone, visual LED
indicators, and a displayed message.
1) Set the ventilator per Standard Test Settings (STS).
2) Set high pressure alarm 10 cmH2O.
a) Verify the High Pressure alarm is activated.
b) Verify the Red LED indicators are activated.
c) Verify the message ‘High Pressure’ is displayed.
3) Set the low pressure alarm 2 cmH2O higher than the displayed
Peak Paw.
a) Verify the Low Pressure alarm is activated.
b) Verify the Red LED indicators are activated.
c) Verify the message ‘Low Pressure’ is displayed.
4) Return the alarm settings to the STS.
5) Disconnect the individual limbs of the patient circuit and verify the
appropriate alarm is activated.
a) Remove the Proximal Line tube and verify the ‘Check Circuit’
alarm is activated.
i) Reconnect the tube and verify the alarm is cleared.
b) Remove the Exhalation Valve tube and verify the ‘Low
Pressure’ is activated.
i) Reconnect the tube and verify the alarm is cleared.
c) Remove the Gas Output tube and verify the ‘Check Circuit’
larm is activated.
i) Reconnect the tube and verify the alarm is cleared.

5-1 6) Block the exhalation valve completely to trigger an ‘Occlusion’


OPR360U A0509
Alarm.
a) Verify the ventilator audible alarm is activated.
b) Verify the Red LED indicators are activated.

SERHT70 A0210 6-19


6 Performance Verification
c) Verify the message ‘Circuit Occlusion’ is displayed and the
pressure does not rise.
d) Continue to block the exhalation valve and verify the message
‘Sustained Occlusion’ is displayed and the relief valve opens
OPR360U A0509 5-1
in approximately 10 seconds.
e) Unblock the exhalation valve and verify the alarm is cleared.
7) Press the ‘Alarm/Silence Reset’ button multiple times to clear the
displayed alarm history.

Integrated Battery System Check


1) Unplug the A.C. power supply.
a) Verify the HT70 continues to ventilate.
b) Verify the audible alarm and handle alarm indicators activate.
c) Verify the HT70 displays ‘No Ext Power / Switching to Battery
Power’.
d) Verify the battery level indicator has changed to blue and the
power level indicates at least 80%.

e) Press the Alarm Silence/Reset button to clear the alarm.

2) Remove the Power Pac™ battery.


a) Verify the HT70 continues to ventilate.
b) Verify the audible alarm activates and handle alarm indicators
flash.
c) Verify the HT70 displays ‘Switching to Backup Battery’.
d) Verify the battery level indicator changes to red and power
level indicates at least 80%.
Note: If battery power level indicates less than 80%, connect the
HT70 to external power to fully charge the Integrated Battery
System.
3) Reinstall the Power Pac™ battery.
a) Verify the alarm clears, but the message remains.
b) Press the Alarm Silence/Reset button to clear the alarm
5-1 message. OPR360U A0509

4) Reconnect the A.C. power supply.


a) Verify the External Power indicator activates.

6-20 SERHT70 A0210


Performance Verification 6
5) If any alarm messages are displayed, press the Alarm Silence
Reset button until all alarm messages are cleared.

OPR360U A0509 5-1

5-1 OPR360U A0509

SERHT70 A0210 6-21


6 Performance Verification
HT70 TEST RECORD
Hospital / Organization: __________________________________________
Serial Number _________ Software Version _________ Hour Meter _______
Model Number _________ (HT70 / HT70S / HT70M / HT70SM)
OPR360U A0509 5-1
Completed By: _________________________________ Date: ___________

TEST EQUIPMENT ID No. ELECTRICAL SAFETY TEST


Calibration Analyzer Test Actual Tolerance
Oxygen Analyzer Ground Resistance < .1

TEST PASS / FAIL / NA PRESSURE RELIEF VALVE


Calibration Tests Expected Actual
Pressure Transducer <100
Motor Speed PRESSURE VERIFICATION
Pump Leak Display Indicator Actual Tolerance
FiO2 Sensor (if applicable) Internal Pressure
OVP Tests Airway Pressure <10% Variance
Front Panel External Pressure
AC Power Loss /
FLOW MEASUREMENT / SYSTEM LEAK
Shutdown Alarm
Circuit Check Setting Actual Tolerance
Pressure Relief Valve 30 25.5 – 34.5 Lpm
Check 60 51 – 69 Lpm
System Leak <5 Lpm
Pressure Verification
PRESSURE CONTROL and PEEP/CPAP
Flow Measurement / PC Displayed Measured Tolerance
System Leak Setting
Emergency Intake Valve 15 ±2 cmH2O
Pressure Trigger (Ptrig) 15
Pressure Control / PEEP 30 ±3 cmH2O
FiO2 Verification PEEP Displayed Measured Tolerance
(if applicable) Setting

3 ±1 cmH2O
Volume Control
5 ±2 cmH2O
15
Manual Inflation
FiO2 VERIFICATION (if applicable)
Setting Displayed Measured Range
Pressure Alarms
21% 21 - 29
High Pressure 60% 52 - 68
Low Pressure 100% 92 – 108
5-1Proximal Line VOLUME CONTROL OPR360U A0509
Exhalation Valve Setting Displayed Measured Range
Gas Output 200mL 180 - 220mL
Integrated Battery System 500mL 450 - 550mL

Table 6.3 – HT70 Test Record

6-22 SERHT70 A0210


Troubleshooting
Section 7:

Troubleshooting
OPR360U A0509 5-1

Troubleshooting
Section 7:

Table 7.1 Troubleshooting Guide............................7-1

5-1 OPR360U A0509


Troubleshooting 7
General Information
This troubleshooting guide is intended to assist a Newport factory-
trained and authorized technician to troubleshoot and repair the 5-1
HT70 Ventilator. Although the table will be advantageous during the
OPR360U A0509

evaluation of the problem, all issues may not be addressed.

The troubleshooting instructions are separated into two sections:


• Mechanical and Pneumatic
• Electronic

Contact the Newport Medical Technical Services Department for


additional assistance.

WARNING
Hazardous voltages are present inside the ventilator. Disconnect
electrical power and oxygen sources before attempting any
disassembly. Failure to do so could result in injury to service
personnel and/or equipment.

MECHANICAL and PNEUMATICTROUBLESHOOTING


Problem Potential Cause Corrective Action

Ventilator fails the Non compliant (leaking) Change the patient circuit
circuit check patient circuit
Safety valve does not Replace the Pump
close Assembly
Manifold leaks Replace the Pump
Assembly

Low proximal Faulty patient circuit Check breathing circuit


pressure (Paw) with for leaks and/or proper
normal output flow connections
External humidifier Bypass humidifier and
chamber leaking retest. If problem is
solved, inspect and adjust
the external humidifier
Pressure transducers Perform a complete
out of calibration calibration of the
5-1 ventilator. Refer to A0509
OPR360U
section 6, Calibrations
Faulty exhalation valve Replace valve

SERHT70 A0210 7-1


7 Troubleshooting
MECHANICAL and PNEUMATIC TROUBLESHOOTING (cont)
Problem Potential Cause Corrective Action

Pressure relief valve Perform the Pressure


OPR360U A0509 leaking Relief Valve Check in the 5-1
OVP section. If the failure
persists, contact Newport
Medical Technical
Support for further
assistance.
Emergency intake valve Perform the Emergency
leaking Intake Valve Check in the
OVP section. If the failure
persists, contact Newport
Medical Technical
Support for further
assistance.

Low proximal Air inlet filter Replace air filter


pressure (Paw)
with low output flow Internal leak (i.e. ruptured Check the diaphragm and
pump diaphragm, leaking replace if necessary
check valve, etc.)
Inspect check valves.
Faulty or damaged check
valves require the
replacement of the pump
assembly. Contact the
Newport Medical
Technical Support for
further assistance.
Pressure relief valve Perform the Pressure
leaking Relief Valve Check in the
OVP section. If the failure
persists, contact Newport
Medical Technical
Support for further
assistance.

Emergency intake valve Perform the Emergency


leaking Intake Valve Check in the
OVP section. If the failure
persists, contact Newport
5-1 Medical Technical
OPR360U A0509
Support for further
assistance.

7-2 SERHT70 A0210


Troubleshooting 7
MECHANICAL and PNEUMATIC TROUBLESHOOTING (cont)
Problem Potential Cause Corrective Action

Proximal pressure Blocked air inlet Replace air inlet filter


increasing slowly
OPR360U A0509 5-1
(Device Alert alarm may or
may not occur)

High FiO2 setting with a Inspect oxygen source


depleted oxygen supply and replace if necessary
If problem persists,
remove the air/oxygen
mixer. If the problem is
resolved, replace the
mixer
If the problem persists,
replace the pump
manifold assembly.

Unstable baseline Patient circuit leak Check patient circuit for


leaks
Check patient for proper
connection and
compliance
Note: If using a star
lumen tubing, make sure
the tubing is not
connected directly to the
HT70
Internal solenoid valve Check the internal tubes
or valve assembly is not and verify all are securely
functioning properly connected
If problem persists,
perform a full system
calibration
If the problem persists,
replace the pump
assembly
Main Control Board Perform the Pressure
transducers (XD1 and Transducer Calibration
XD2) are not properly
5-1 calibrated OPR360U A0509

SERHT70 A0210 7-3


7 Troubleshooting
MECHANICAL and PNEUMATIC TROUBLESHOOTING (cont)
Problem Potential Cause Corrective Action

Baseline shows Water inside exhalation Disconnect exhalation


PEEP with no
OPR360U A0509 valve drive line tubing and drain 5-1
PEEP setting any trapped water.
If problem persists,
replace the exhalation
valve
Kinked or occluded Check and replace if
exhalation tube necessary
Kinked or occluded Check and replace if
proximal pressure tube necessary
Dirty or occluded proximal Replace the inline filter
pressure inline filter
Contaminated check Replace pump assembly
valves
Malfunctioning Replace Proportonal
Proportional solenoid solenoid

Proximal pressure Kinked or occluded Check and replace the


has slow return to proximal pressure line inline proximal filter if
baseline necessary
Heat Moisture Exchanger Remove or change the
(HME) is causing HME
resistance during exhalation

Pump louder Large leak in the patient Check and replace patient
than normal circuit circuit if necessary
Internal muffler Remove the air inlet filter
disconnected and check the screws
securing the muffler.
Remove the rear panel
assembly to inspect the
muffler and replace if
necessary
Pump assembly Replace the pump
malfunction assembly

5-1Vibration noise
Improper assembly OPR360UallA0509
Inspect and tighten
(i.e. bezel) screws securing the rear
panel, case, and base
assemblies

7-4 SERHT70 A0210


Troubleshooting 7
MECHANICAL and PNEUMATIC TROUBLESHOOTING (cont)
Problem Potential Cause Corrective Action

Inlet air filter cover or Inspect and tighten the


fan filter cover loose
OPR360U A0509 screws securing the 5-1
covers

Unit auto-triggers Leak in patient circuit Check and replace patient


circuit if necessary
Leak at patient interface Check patient for any
leaks at the cuff or mask
Out of Calibration Perform transducer
calibration

Does not operate on Backup battery discharged Connect to AC and


backup battery charge for at least 3 hours
Backup battery will not Replace the backup
charge battery
Backup battery older Replace the backup
than three (3) years battery
Main Control Board Replace Main Control
malfunction Board

Does not operate on Power Pac™ discharged Connect to AC and


Power Pac™ charge for at least 3 hours
Power Pac™ will not Replace the Power Pac™
charge battery
Power Pac™ older than Replace the Power Pac™
two (2) years battery
Main Control Board Replace the Main Control
malfunction Board

Does not operate Malfunctioning or damaged Replace power supply


on AC power power supply
Main Control Board Replace Main Control
malfunction Board
Power Pac malfunction Replace Power Pac

Dim display Display brightness set Press the ‘Display
5-1 No display to low OPR360U A0509
Brightness’ button to
Intermittent display adjust the display

Display backlight non Replace the LCD display


functional assembly

SERHT70 A0210 7-5


7 Troubleshooting
MECHANICAL and PNEUMATIC TROUBLESHOOTING (cont)
Problem Potential Cause Corrective Action

Display board non- Replace the display board


functional
OPR360U A0509 5-1
SBC board non-functional Replace the SBC board
LCD display cable loose Remove rear panel and
case assemblies and the
display board. Inspect the
LCD cable for proper
connection to the display
LCD display cable has Replace the LCD display
damaged wires or cable
connector

Touch Screen Loose connection Remove the rear panel


unresponsive and case assemblies and
inspect the cables for
proper connections on the
display board
Damaged cables Replaced the LCD display
assembly
Main Control board Replace the Main Control
malfunction board
Single Board Computer Replace SBC
board malfunction

Indicators do not Loose cable connection Remove the rear panel


activate: and case assemblies and
Alarm/Silence inspect the cables for
Device Alert proper connections on the
External Power display board
Handlebar
Switch Membrane Replace the Switch
malfunction Membrane
Switch Membrane
damaged
Broken wires Replace handle assembly

Buttons Loose cable connection Remove the rear panel


5-1unresponsive OPR360U A0509
and case assemblies and
inspect the cables for
proper connections on the
display board

7-6 SERHT70 A0210


Troubleshooting 7
MECHANICAL and PNEUMATIC TROUBLESHOOTING (cont)
Problem Potential Cause Corrective Action

OPR360U A0509 Switch Membrane Replace the Switch 5-1


malfunction Membrane
Switch Membrane damaged
Display board malfunction Replace the display board

ON / OFF Switch Loose cable connection Remove the rear panel


unresponsive and inspect the switch
cable for proper
connections on the Main
Control board
Switch malfunction Replace the Switch
Main Control Board Replace Main Control
malfunction Board

Device Alert LED on Motor Fault error Refer to the displayed


message window or Event
History log for additional
information
Internal Pressure (Pint)
error

System Error

Motor Fault Pump assembly malfunction Replace Pump


assembly
Main Control board malfunction Replace Main
Control board

Device Alert Internal Pressure (Pint) error Review the Event


History log. If Pint
failure is indicated,
contact Newport
Medical Technical
Support for further
assistance

5-1
OPR360U A0509

SERHT70 A0210 7-7


7 Troubleshooting
MECHANICAL and PNEUMATIC TROUBLESHOOTING (cont)
Problem Potential Cause Corrective Action
System Error Speed table calibration error Review Event
OPR360U A0509 History log for 5-1
Airway pressure zero calibration specific error.
error
Perform the
Airway Pressure calibration complete system
calibration.
Internal pressure
zero calibration error If the error persists,
contact Newport
Internal pressure Medical Technical
calibration error Support for
further assistance.
Pump leak calibration
error

Airway (Paw) auto zero error

Internal (Pint) auto zero error

FiO2 Ambient (21%) calibration error

FiO2 100% calibration error

Table 7.1 – Troubleshooting Guide

5-1 OPR360U A0509

7-8 SERHT70 A0210


Diagrams and
Section 8:

Assembly Part
Lists

Assembly Part Lists


Diagrams and
OPR360U A0509 5-1

Diagrams
Section 8:

and Assembly
Part List
Diagram 8-1 - Pneumatics System........................ 8-1
Diagram 8-2 - Electronics System........................ 8-2
Figure 8-1 - Top Level and Rear Panel
Assembly and Parts List.........................................8-3
Figure 8-2 - Case Assembly and Parts List..........8-4
Figure 8-3 - Base Assembly and Parts List..........8-5

5-1 OPR360U A0509


Diagram 8.1 - Pneumatics System

SERHT70 A0210 8-1


Diagram 8.2 - Electronics System

SERHT70 A0210 8-2


TOP LEVEL ASSEMBLY (NMIHT70)
Item No. Description Part No.
1 Base Assembly BSE3205A
2 Case Assembly CVR3205A
4 Inlet Filter Cover Assembly CVR3215A
5 Inlet Filter Media FLT3208P
5 Inlet Filter Media FLT3208P
6 Inlet Filter Gasket GKT3201M
7 Fan Filter Cover Assembly CVR3216A
8 Inlet Muffler MUF3210A
9 Inlet Muffler Gasket GKT3206M
10 Power Pac™ Battery BAT3270A
11 AC/DC Power Supply w/cord clamp PWR3202P
(Not Shown)

12 AC Power Cord Only PWR3207P


(Not Shown)

13 Oxygen Sensor (Optional) SEN2103P


Rear Panel Assembly
3 Rear Panel Assembly PNL3205A
14 SBC Board SBC3200P
15 SBC EMI Shield PLT3267M
16 Main Control Board PCB3200A
16 Back Plate PLT3214M
16 ON/OFF Switch Barrier SWI3206P
16 ON/OFF Switch SWI3204P
Parts
16
Not Power Switch Cable Assembly CBL3217A
Shown
16 Power Connector Clip CLP3225M
16 Battery Connector Board Assembly PCB3203A
16 Battery Latch LCH3201M

Table 8.1 – Top Level and Rear Panel Part Numbers


Figure 8.1 - Top Level and Rear Assembly
Case, Base, Rear, Fan and Filter Cover Assemblies, and Power Pac Figure 8.1 - Top Level and Rear Assembly

SERHT70 A0210 8-3


CASE ASSEMBLY (CVR3205A)
Item No. Description Part No.
1 Right Switch Membrane MEM3210M
2 Right Switch Overlay OVR3210M
3 Top Switch Membrane MEM32112M
4 Top Switch Overlay OVR3212M
5 Left Switch Membrane MEM3211M
6 Left Switch Overlay OVR3211M
7 Handle Assembly HDL3215A
8 Fan Assembly CBL3208A
9 Fan Filter and Guard FLT3202P
10 Backup Battery BAT3205A
11 Battery Bracket BKT3214M
Figure 8.2a - Case Assembly 12 Display Board PCB3201A
13 Buzzer Assembly CBL3210A
14 LCD/Touch Screen Assembly DSP2105A
15 Chassis BSE3201M
16 Not
Parts Display to Control Board Cable CBL3214A
Shown
16 LCD Display Cable CBL3202A

Table 8.2 – Case Assembly

Figure 8.2b - Case Assembly Figure 8.2 - Case Assembly

SERHT70 A0210 8-4


BASE ASSEMBLY (BSE3205A)
Item No. Description Part No.
1 Bottom Plate PLT3206M
2 Base Plate EMI Gasket GKT3210M
3 Speaker Cover SPK2102M
4 Speaker w/Cable Assembly CBL3209A
5 Foam Seal (Speaker) SEL3201M
6 Rubber Mounting Feet BPR3200P
7 Pump/Manifold Assembly PMP3215A
8 - Pump Assembly PMP3200A
9 - Manifold Assembly MNF3200A
10 - Proportional (PEEP) Valve VLV3217P
11 - Inlet Tube TUB3208M
12 - Stud Mount MNT3288P
13 Solenoid Group Assembly SOL3215A
14 - ON/OFF Valve VLV3225M
15 - Pressure Relief Valve VLV3227M
16 - Airway Pressure Autozero Valve (XD1) VLV3226M
17 - Internal Pressure Autozero Valve (XD2) VLV3226M
18 Large Clear Tube TUB3210P
19 Medium Clear Tube TUB300P
20 Small Clear Tube TUB100P
21 Green Tube TUB105P
22 Yellow Tube TUB104P
23 Red Tube TUB102P

Table 8.3 – Base Assembly Part Numbers

Figure 8.3 - Base Assembly


Pump, Manifold, Solenoid Group, and Speakers Figure 8.3 - Base Assembly

SERHT70 A0210 8-5


Appendix
Appendix
Section 9:
OPR360U A0509 5-1

Appendix
Section 9:

Appendix A – Abbreviations................................9-1
Appendix B – Tables, Diagrams, and
Figures Listing....................................................... 9-2

5-1 OPR360U A0509


Appendix A 9
Abbreviations
The following list contains the abbreviations and meanings used throughout
the HT70 Service Manual.
OPR360U A0509 5-1
Abbreviation Meaning
A Amperes
A/CMV Assist-Control Mechanical Ventilation
Ah Ampere-hour
ATPS Ambient Temperature and Pressure Saturated
BUV Back Up Ventilation
cmH2O Centimeters of Water
EMI Electromagnetic Interferance
FiO2 Fraction of Inspired Oxygen
ID Inner Diameter
i-TIME Inspiratory Time
L Liter
L/min Liters per minute
LED Light Emitting Diode / Used as Indicators
mbar Millibars
MCB Main Control Board
min minutes
mL Milliliter
ms milliseconds
MVI Inspiratory Minute Volume
NIV Non-Invasive Ventilation
OD Outer Diameter
P Airway Pressure
Paw Airway Pressure
Pbase Base Pressure
PC Pressure Control Ventilation
Pmean Mean Pressure
Ppeak Peak Pressure
PS Pressure Support Ventilation
Ptrig Pressure Trigger
RR Respiratory Rate
SBC Single Board Computer
sec seconds
SIMV Synchronized Intermittent Mechanical Ventilation
SPONT Spontaneous Ventilation
5-1 STS Standard Test Settings OPR360U A0509
VAC Voltage, Alternating Current
VDC Voltage, Direct Current
VT Tidal Volume

SERHT70 A0210 9-1


9 Appendix B
Tables, Diagrams and Figures Listing
The lists identify the location of each Table, Diagram, and Figure within the
HT70 Service Manual.
OPR360U A0509 5-1

TABLES
ID Description Page
Table 2.1 Symbols 2-1
Table 2.2 Front Panel Buttons and Indicators 2-2
Table 2.3 Control and Monitor Specifications 2-3
Table 2.4 Alarm Specifications 2-4
Table 2.5 Hardware Specifications 2-7
Table 2.6 Environmental Specifications 2-8
Table 2.7 Physical Specifications 2-8
Table 2.8 Factory Default Settings 2-9
Table 2.9 Accessory Specifications 2-10
Table 4.1 Service and Maintenance Table 4-5
Table 6.1 Standard Test Settings 6-4
Table 6.2 Quick Check Record 6-7
Table 6.3 HT70 Test Record 6-22
Table 7.1 Troubleshooting Guide 7-1
Table 8.1 Top Level and Rear Panel Parts List 8-3
Table 8.2 Case Assembly Parts List 8-4
Table 8.3 Base Assembly Parts List 8-5

5-1 OPR360U A0509

9-2 SERHT70 A0210


Appendix B 9
DIAGRAMS
ID Description Page
Diagram 3.3 Graphical User Interface Diagram 3-3
OPR360U A0509 5-1
Diagram 3.4 Motor and Pump Electronics Diagram 3-5
Diagram 3.5 Safety Subsystem Electronics Diagram 3-6
Diagram 3.6 Power Management Subsystem Diagram 3-7
Diagram 8.1 Pneumatics System Diagram 8-1
Diagram 8.2 Electronics System Diagram 8-2

5-1 OPR360U A0509

SERHT70 A0210 9-3


9 Appendix B
FIGURES
ID Description Page
Figure 5.1 Rear Panel Assembly – Power Pac™ Removal 5-2
OPR360U A0509 5-1
Figure 5.2 Rear Panel Assembly – Rear Panel Screws 5-2
Figure 5.3 Rear Panel Assembly – Main Control Connections 5-3
Figure 5.4 Rear Panel Assembly – Main Control Transducer Connections 5-3
Figure 5.5 Rear Panel Assembly – SBC and MCB Connections 5-4
Figure 5.6 Rear Panel Assembly – SBC EMI Shield 5-4
Figure 5.7 Rear Panel Assembly – SBC to MCB Connection 5-5
Figure 5.8 Rear Panel Assembly – Main Control Board (MCB) 5-5
Figure 5.9 Rear Panel Assembly - MCB Screws 5-6
Figure 5.10 Rear Panel Assembly – Power Switch 5-6
Figure 5.11 Top Case Assembly – Air Inlet Filter Cover 5-7
Figure 5.12 Top Case Assembly – Air Inlet Filter 5-7
Figure 5.13 Top Case Assembly – Air Inlet Filter Gasket 5-8
Figure 5.14 Top Case Assembly – Fan Filter Cover 5-8
Figure 5.15 Top Case Assembly – Fan Filter and Guard 5-9
Figure 5.16 Top Case Assembly – Top Case Screws 5-9
Figure 5.17 Top Case Assembly – Muffler with Oxygen Sensor (optional) 5-10
Figure 5.18 Top Case Assembly – Fan Assembly 5-11
Figure 5.19 Top Case Assembly – Backup Battery 5-11
Figure 5.20 Top Case Assembly – Display Board Connections 5-12
Figure 5.21 Top Case Assembly – Chassis Screws 5-13
Figure 5.22 Top Case Assembly – Buzzer Assembly 5-13
Figure 5.23 Top Case Assembly – LCD/Touch Screen Assembly 5-14
Figure 5.24 Base Assembly – Dual Speaker Assembly 5-15
Figure 5.25 Base Assembly – Solenoid Group Assembly 5-16
Figure 5.26 Base Assembly – Solenoid Group Screws 5-17
Figure 5.27 Base Assembly – Pump / Manifold Assembly 5-17
Figure 5.28 Base Assembly – Proportional Solenoid Wire Connections 5-18

5-1 Figure 5.29 Base Assembly – EMI Gasket OPR360U5-19


A0509
Figure 6.1 Circuit Check 6-2
Figure 6.2 Circuit Check 6-2

9-4 SERHT70 A0210


Appendix B 9
ID Description Page
Figure 6.3 Occluded Patient Circuit Confirmation 6-3
Figure 6.4 HT70 Setup for Calibration Testings 6-8
Figure 6.5 Calibration Screen 6-9
OPR360U A0509 5-1
Figure 6.6 Equipment Setup for Transducer Calibration 6-9
Figure 6.7 Service Screen 6-14
Figure 8.1 Top Level and Rear Panel Assembly 8-3
Figure 8.2a Case Assembly (View 1) 8-4
Figure 8.2b Case Assembly (View 2) 8-4
Figure 8.3 Base Assembly 8-5

5-1 OPR360U A0509

SERHT70 A0210 9-5

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