Serht70 Rev.A
Serht70 Rev.A
Serht70 Rev.A
Service Manual
SERHT70 Rev. A
02/10
www.ventilators.com
Email: info@ventilators.com
Table of Contents
1 Introduction
Definitions ................................................................................... 1-1
General Warnings and Cautions.................................................. 1-2
OPR360U A0509 5-1
Copyright ................................................................................... 1-6
Warranty ................................................................................... 1-7
Contact Information..................................................................... 1-9
2 General Information
Intended Use............................................................................... 2-1
Symbols....................................................................................... 2-1
Front Panel Buttons and Indicators............................................. 2-2
Control and Monitor Specifications............................................. 2-3
Control .................................................................................. 2-3
Monitor Data.......................................................................... 2-4
Alarm Specifications................................................................... 2-4
Alarm Indicator Descriptions................................................. 2-4
User Adjustable Alarms......................................................... 2-5
Automatic Alarms.................................................................. 2-6
Hardware Specifications............................................................. 2-7
Environmental Specifications...................................................... 2-8
Physical Specifications................................................................ 2-8
Factory Default Parameters......................................................... 2-9
Accessory Specifications.......................................................... 2-10
3 Theory of Operation
Device Description...................................................................... 3-1
System Overview......................................................................... 3-2
Pneumatic.............................................................................. 3-2
Pneumatic System Diagram............................................ 3-2
Gas Delivery Sub-system................................................ 3-2
Oxygen (O2) Enrichment.................................................. 3-2
Exhalation Valve Control..................................................3-3
Safety...............................................................................3-3
Electrical................................................................................3-3
Graphical User Interface (GUI).........................................3-3
Servo-controlled Motor and Pump..................................3-4
Safety System..................................................................3-5
5-1 Power Management.........................................................3-6 OPR360U A0509
Electronics System Diagram...........................................3-6
Ventilation functions.................................................................... 3-7
Modes of Ventilation.............................................................. 3-7
ACMV............................................................................... 3-7
SERHT70 A0210
Table of Contents
SIMV...................................................................................... 3-7
SPONT...................................................................................3-8
NIV . .......................................................................................3-8
BUV.......................................................................................3-9
Breath Types............................................................................. 3-10
OPR360U A0509 5-1
PCV (Pressure Control Ventilation)...................................... 3-10
VCV (Volume Control Ventilation)..........................................3-11
4 Cleaning and Maintenance
General Warnings........................................................................ 4-1
Cleaning and Disinfecting............................................................ 4-1
Ventilator................................................................................ 4-2
Accessories........................................................................... 4-2
Reusable Breathing Circuits.................................................. 4-3
Reusable Exhalation Valve.................................................... 4-3
Air Intake Filter....................................................................... 4-3
Fan Filter................................................................................ 4-3
Proximal Inline Filter............................................................... 4-3
Maintenance................................................................................4-4
General Information...............................................................4-4
Maintenance Guideline Chart................................................4-5
Routine Maintenance.............................................................4-6
Weekly.............................................................................4-6
Every six (6) months.........................................................4-6
Annually...........................................................................4-6
Preventive Maintenance (PM)......................................................4-6
Every two (2) years...........................................................4-6
Overhaul Maintenance (OVL).......................................................4-6
Every three (3) years or 10,000 Operational Hours..........4-6
SERHT70 A0210
Table of Contents
Display board...................................................................... 5-12
Chassis assembly .............................................................. 5-12
Buzzer assembly................................................................. 5-13
LCD/Touch screen assembly.............................................. 5-13
Handle assembly................................................................. 5-14
OPR360U A0509 5-1
Membrane switch assembly................................................ 5-14
Removal and Replacement of the Base Assembly............. 5-15
Speaker assembly............................................................... 5-15
Solenoid valve group assembly........................................... 5-15
Pump assembly................................................................... 5-17
Manifold assembly.............................................................. 5-18
Bottom plate assembly........................................................ 5-18
6 Performance Verification
General Information..................................................................... 6-1
Test Equipment............................................................................ 6-1
Quick Check................................................................................ 6-1
Introduction........................................................................... 6-1
Equipment Setup and Circuit Check..................................... 6-2
Standard Settings..................................................................6-4
Quick Check Procedure........................................................6-5
External Power.................................................................6-5
Alarm Indicators...............................................................6-5
Pressure Gauge and PEEP .............................................6-5
Tidal Volume / Minute Volume / Respiratory Rate...........6-6
Integrated Battery System...............................................6-6
Quick Check Record....................................................... 6-7
Calibration Procedures................................................................6-8
Introduction...........................................................................6-8
Equipment Setup...................................................................6-8
Pressure Transducer Calibration...........................................6-8
Motor Speed Calibration......................................................6-11
Pump Leak Calibration.........................................................6-11
FiO2 Calibration....................................................................6-11
LCD Display Calibration....................................................... 6-12
Operational Verification Procedure (OVP) Testing..................... 6-12
Electrical Safety Test (EST)....................................................... 6-12
Equipment Setup................................................................. 6-12
Front Panel.......................................................................... 6-13
AC Power Loss and Shutdown Buzzer Alarm Test.............. 6-13
5-1 OPR360U A05096-15
Pressure Relief Valve Test...................................................
Pressure Verification Test.................................................... 6-15
Flow Measurement and System Leak Test......................... 6-15
Emergency Intake Valve Test............................................... 6-16
Patient Effort Indicator Test................................................. 6-17
SERHT70 A0210
Table of Contents
Pressure Control and PEEP Test......................................... 6-17
Volume Control Test............................................................ 6-18
Manual Inflation Test............................................................ 6-18
Integrated Battery System Check....................................... 6-20
OVP Test Record................................................................. 6-22
OPR360U A0509 5-1
7 Troubleshooting
Table 7.1 Troubleshooting Guide..................................................7-1
9 Appendix
Appendix A – Abbreviations........................................................ 9-1
Appendix B – Tables, Diagrams, and Figures Listing.................. 9-2
SERHT70 A0210
Introduction
Introduction
Section 1:
OPR360U A0509 5-1
Introduction
Section 1:
Definitions............................................................1-1
General Warnings and Cautions........................1-2
Copyright ........................................................... 1-6
Warranty ............................................................1-7
Contact Information........................................... 1-9
Federal law in the U.S. restricts this device for sale by or on the order
of a physician.
DEFINITIONS
WARNING: Describes a condition that can cause personal injury.
CAUTIONS
WARNINGS
Do not block the Emergency Gas Intake or the Fresh Gas Intake Port.
Ensure the oxygen source is not empty before and during the use of
the optional Air/Oxygen Entrainment Mixer or Oxygen Blending Bag
5-1 Kit. OPR360U A0509
a) It is completely assembled.
If a fault is detected in the ventilator and the life support functions are
in doubt, immediately discontinue use of the ventilator. Change to an
alternative method of ventilation until the fault has been corrected.
Contact the dispensing healthcare facility or Durable Medical
Equipment (DME) provider immediately.
Always ensure that the caregiver can hear the audible alert when the
alarm sounds. Do not use the ventilator in an environment where the
audible alarms cannot be heard by the caregivers when set at the
maximum volume.
When the HT70 is used for transport applications, ensure that the
Power Pac battery is fully charged prior to use. The Power Pac
battery requires a constant charge of at least three (3) hours to
achieve a 100% full charge.
The transport of patients using the HT70 requires the medical staff
to have a good working knowledge of the ventilator use and problem
resolution. Ensure proper emergency backup equipment is readily
available during transport.
When the Battery Empty audible alarm sounds, only a limited time of
internal battery power remains and an alternate power source should
be found immediately.
Always plug the HT70 into an external power supply source when not
in use to ensure the best battery performance. Check the battery
capacity on the front panel before disconnecting from external
power.
Verify the green External Power LED activates when the HT70 is
connected to an external AC or DC power source.
Copyright Information
©
Copyright 2009 Newport Medical Instruments, Inc. All rights
reserved. The Newport HT70 Ventilator system is manufactured
in accordance with Newport Medical Instruments, Inc. proprietary
information. This product is protected by U.S. Patent #7654,802.
Limitation of Liability
The liability of Newport Medical, whether arising out of, or related to
manufacture and sale of the goods, their installation, demonstration,
sales representation, use, performance, or otherwise, including any
liability based upon Newport Medical’s product warranty, is subject
to and limited to the exclusive terms and conditions as set forth,
5-1whether based upon breach of warranty or any other cause OPR360U A0509
of action
whatsoever, regardless of any fault attributable to Newport Medical
and regardless of the form of action (including, without limitation,
breach of warranty, negligence, strict liability, or otherwise).
The stated expressed warranties are in lieu of all other warranties,
Newport Medical shall not be liable for, nor shall the buyer be entitled
to recover, any special incidental or consequential damages or any
OPR360U A0509 5-1
liability incurred by buyer to any third party in any way arising out of
or relating to the goods.
Warranty
The Newport HT70 Ventilator is warranted to be free of defects for a
period of two (2) years from the invoice date of purchase.
Telephone:
+1.714.427.5811
OPR360U A0509 5-1
1.800.451.3111 (US only)
Fax:
+1.714.427.0489
Departments:
Customer Service (Ext. 282)
Technical Services (Ext. 500) available 24/7
Clinical Support (Ext. 123) available 24/7
Operational Hours:
Days: Monday through Friday
Hours: 8:00 am to 5:00 pm (PST)
Emergency After-hours: 24-Hour Clinical and Technical Support
Email:
Customer Service: customers@ventilators.com
Clinical Education and Support: clinical@ventilators.com
Technical Education and Support: techservice@ventilators.com
Internet:
www.ventilators.com
Shipping Address:
Newport Medical Instruments
Attn: Receiving Department
1620 Sunflower Avenue
Costa Mesa, CA 92626, USA
EC REP
Newport Medical Instruments, Inc.
Attn: Robert Brink
c/o Braun and Company Limited
11B/11C Harrier Road
Humber Bridge Industrial Estate
Barton on Humber
5-1 North Lincolnshire, UK OPR360U A0509
DN18 5RP
Tel: +44.1652.632273
Fax: +44.1652.633399
Information
General Information
OPR360U A0509 5-1
General
Section 2:
Information
Intended Use............................................................ 2-1
Symbols.................................................................... 2-1
Front Panel Buttons and Indicators...................... 2-2
Control and Monitor Specifications...................... 2-3
Control ................................................................ 2-3
Monitor Data.......................................................2-4
Alarm Specifications...............................................2-4
Alarm Indicator Descriptions............................2-4
User Adjustable Alarms..................................... 2-5
Automatic Alarms...............................................2-6
Hardware Specifications........................................ 2-7
Environmental Specifications................................2-8
Physical Specifications..........................................2-8
Factory Default Parameters................................... 2-9
Accessory Specifications..................................... 2-10
Symbols
Symbol Description
Device Manufacturer Information
Brightness Control
s / t Up / Down Arrow
PS % Expiratory 5 to 55% 5
Threshold*
(percent of peak flow for
flow cycling off threshold
for pressure support
breaths)
ALARM SPECIFICATIONS
(Indicators, Adjustable, and Automatic)
Indicators Description
Handle LED LED Indicators in ventilator handle flash red or yellow for
violated alarms. When the alarm is no longer violated,
the indicator latches (stays lit). Cancel a latched
indicator by pressing the Alarm Silence/Reset button
Alarm Silence / Silences audible alarm for 60 seconds and resets
Reset Button latched alarm messages and LED indicators
Alarm Silence LED remains lit during the alarm silence period
LED
PHYSICAL SPECIFICATIONS
Physical Description
Height 10.25 inches (26.04 cm)
(including handle)
Breath Type VC
NIV Off
VT (Volume Control) 500mL
Flow 30
i-Time 1.0sec
RR 3 b/min
Ptrig 2 cmH2O / mbar
PEEP 3 cmH2O / mbar
PS* Off
PC 18 cmH2O / mbar
Advanced Screen
Flow Wave Pattern Square
Slope / Rise 5
PS Exp Threshold* 25%
PS Max i-Time* 1.0
Utility Screen
Autolock Disabled
Language English
Measurement cmH2O
Power Save On
FiO2 Disabled
BUV Screen
Minimum RR 15
Rate Multiplier 1.5
Ventilation Link BUV to LMV
SPONT Delta P 15
Apnea 20
Alarm Loudness Level 1
Operation
Theory of Operation
OPR360U A0509 5-1
Theory of
Section 3:
Operation
Device Description.................................................. 3-1
System Overview..................................................... 3-2
Pneumatic........................................................... 3-2
Pneumatic System Diagram......................... 3-2
Gas Delivery Sub-system.............................. 3-2
Oxygen (O2) Enrichment............................... 3-2
Exhalation Valve Control...............................3-3
Safety..............................................................3-3
Electrical..............................................................3-3
Graphical User Interface (GUI).....................3-3
Servo-controlled Motor and Pump..............3-4
Safety System................................................3-5
Power Management.......................................3-6
Electronics System Diagram........................3-6
Ventilation functions............................................... 3-7
Modes of Ventilation.......................................... 3-7
ACMV............................................................... 3-7
SIMV................................................................ 3-7
SPONT.............................................................3-8
NIV...................................................................3-8
5-1 OPR360U A0509
BUV..................................................................3-9
Breath Types..................................................... 3-10
PCV (Pressure Control Ventilation)............ 3-10
VCV (Volume Control Ventilation)............... 3-11
Theory of Operation 3
Device Description
The Newport HT70 ventilator is a state of the art ventilator that
combines ruggedness, exceptional mobility and ease of use with 5-1
clinical proficiency to provide ventilatory support for infant, pediatric
OPR360U A0509
and adult patients. The HT70 is built for hard work with a durable
polymer exterior and robust overall design that stands up to the
harsh environments found in the world of emergency response,
transport and homecare ventilation.
All controls are easily found on the front touch screen and panel.
There are no complicated menus or difficult sequences to follow in
order to make necessary adjustments for common operations.
The HT70 has been tested for and meets the requirements for use in
a medical evacuation helicopter and fixed wing transport.
The gas delivery subsystem draws in air through the cover and inlet
filter on the right-hand side of the ventilator when facing the HT70.
The semi-transparent cover allows the user to directly view the
condition of the filter and easily remove the cover to allow for periodic
replacement of the inlet filter. The air continues into the muffler, to
reach the inlet side of the pump.
The HT70 does not require a gas source unless oxygen (O2)
5-1enrichment is desired. OPR360U A0509
For oxygen enrichment, an optional oxygen
mixer or low flow oxygen adapter kit may be used. Both items
connect to the air intake filter cover and allow the manual adjustment
of oxygen enrichment from 21% to 100%. The low flow oxygen
adapter provides a low flow of oxygen up to 10 L/min.
Safety Subsystem
Electronics System
The touch screen overlays the LCD display and the modes and
5-1 functions are shown on the LCD display. The user can select
OPR360UorA0509
change these parameters by pressing the soft keys shown on the
LCD display.
Safety Subsystem
Upon alarm activation, the software monitors the status of the signal
to ensure the speaker is active. The device alert alarm uses a high
reliability piezo buzzer powered by a super capacitor to provide an
alarm for a minimum of two minutes at the detection of power loss.
In addition to the audible alarms, the HT70 has dual LED indicators
on the handle to visually display the alarms. When a high priority
alarm is active, both LED indicators flash red. When a medium
priority alarm is active, the red and yellow LED indicators both flash.
When a low priority alarm is active, the LED indicators flash yellow.
5-1 OPR360U A0509
The HT70 draws power from three sources: external power, Power
Pac™, and Backup Battery. External power to the HT70 is supplied
through the Power Pac™, The Power Pac™ electronics arbitrates the
power source and sends the data to the Main Control board. The
established power precedence is external power, Power Pac™, and
backup battery.
The Power Pac™ battery assembly slides and latches onto the HT70
and allows for easy removal when swapping the Power Pac™ is
required. When swapping the Power Pac™, the HT70 is powered
from the Backup Battery.
A/CMV Mode
SIMV Mode
SPONT Mode
(Spontaneous Ventilation)
In SPONT mode, mandatory breaths are not delivered but the user
can adjust both PEEP/CPAP and pressure support (Psupport) levels.
The patient has control over each breath.
Entries for tidal volume, respiratory rate, i time and Low Paw alarm
limit are all inactive in SPONT mode. However, users can preset
these parameters for future A/CMV or SIMV operation. As with all
HT70 operating modes, Backup Ventilation is activated if the BUV
linked alarm is violated.
NIV
The HT70 can be used for noninvasive ventilation in all modes. Press the
NIV button on the left side of the touch screen to toggle ON noninvasive.
BackUp Ventilation
Ventilation the linked alarm(s) will sound and the message window will
indicate that Backup
Backup Ventilation is not active for 60 seconds after the user adjusts
ventilator controls, changes modes or starts ventilation from the
Setting condition.
When linked with the Low Minute Volume alarm, Backup Ventilation
is based on the delivered inspiratory minute volume. The inspiratory
minute volume may be different from the expiratory minute volume in
some conditions, such as in the case of a patient breathing circuit or
airway leak.
The factory default setting for Backup Ventilation in these two modes
will increase the respiratory rate by 1.5 times the set rate, up to a
maximum of 99 b/min. The minimum breath rate delivered is 15 b/
min.
The respiratory rate (RR) will only increase up to a rate that produces
a 1:1 I:E ratio even if the calculated Backup Ventilation rate is higher.
User Cancelled
Patient Cancelled
Breath Types
The HT70 targets and maintains patient airway pressure at the set
pressure control level throughout inspiration. Breath termination
occurs when (1) the set i time elapses, or (2) Paw exceeds the
Pressure Control setting by 8 cmH2O (mbar). Maximum airway
pressure never exceeds the user set High P alarm setting.
Maintenance
Cleaning and
Section 4:
Maintenance
General Warnings . ................................................. 4-1
Cleaning and Disinfecting...................................... 4-1
Ventilator............................................................. 4-2
Accessories......................................................... 4-2
Reusable Breathing Circuits.............................4-3
Reusable Exhalation Valve................................4-3
Air Intake Filter....................................................4-3
Fan Filter..............................................................4-3
Proximal Inline Filter...........................................4-3
Maintenance............................................................4-4
General Information...........................................4-4
Maintenance Guideline Chart...........................4-5
Routine Maintenance.........................................4-6
Weekly.............................................................4-6
Every six (6) months.......................................4-6
Annually..........................................................4-6
Preventive Maintenance (PM)............................4-6
Every two (2) years.........................................4-6
Overhaul Maintenance (OVL).............................4-6
5-1 Every three (3) years or 10,000 OPR360U A0509
Operational Hours..........................................4-6
Cleaning and Maintenance 4
General Warnings
Preventive maintenance work, repairs and service may only be
performed by Newport Medical trained or factory-authorized
personnel.
OPR360U A0509 5-1
5-1 OPR360U
Caution: When using liquid chemical agents, closely follow theA0509
manufacturer’s recommendations. Prior to use, verify that the agent
is compatible with plastics.
Ventilator
Wipe clean between patients and as needed while in use. The
exterior of the ventilator should be wiped clean with a cloth
dampened with a medical detergent, disinfectant or alcohol based
cleaning solution.
WARNING NEVER operate the HT70 without a clean Air Intake Filter
in place. NEVER reverse the Air Intake Filter when dirty.
Example:
Annual Routine Maintenance
1. Inspect and replace the Air Inlet Filter
2. Inspect and replace the Proximal Line Filter
3. Replace the Fan Filter
4. Perform the Operational Verification Procedure (OVP)
System Calibration
Replace Fan Filter
Quick Check
Service Task
Type of
Service
Ventilator Installation NA NA NA NA NA NA NA NA NA
Software Download NA NA NA NA NA NA NA 1 2
New Patient 1 2 NA NA NA NA 3 NA NA
Weekly 1 2 NA NA NA NA NA NA NA
Routine
Every 1 2 NA NA NA NA 3 NA NA
Maintenance
6 Mos.
Annually 1 2 3 NA NA NA NA NA 4
Preventive Every 1 2 3 NA NA 4 NA 5 6
Maintenance 2 years
(PM)
Overhaul Every 3 1 2 3 4 5 6* NA 7 8
(OVL) years or
10,000
hours
Note:
(*) Only if battery was not previously replaced during a PM
(**) Replacement is based on the original date of purchase.
5-1 OPR360U A0509
Annually
1. Replace the air inlet filter, proximal inline filter, and fan filter.
2. Perform an Operational Verification Procedure (OVP).
Repair
OPR360U A0509 5-1
Service and
Section 5:
Repair
General Information................................................ 5-1
Tools Required......................................................... 5-1
Removal and Replacement of the Rear Panel
Assembly.................................................................. 5-2
Rear panel assembly.......................................... 5-2
Single Board Computer (SBC) assembly.........5-4
Main Control Board (MCB) assembly...............5-5
Power switch assembly.....................................5-6
Removal and Replacement of Top Case
Assembly..................................................................5-6
Inlet Air filter........................................................ 5-7
Fan filter and guard............................................5-8
Top case assembly.............................................5-9
Fan assembly.................................................... 5-10
Backup battery................................................. 5-11
Display board.................................................... 5-12
Chassis assembly . .......................................... 5-12
Buzzer assembly.............................................. 5-13
LCD/Touch screen assembly.......................... 5-13
5-1 Handle assembly.............................................. OPR360U A0509
5-14
Membrane switch assembly............................ 5-14
OPR360U A0509 5-1
WARNING
Caution
Tools Required
#1 Phillips Screwdriver (short)
#1 Phillips Screwdriver
#2 Phillips Screwdriver
#1 Flat Screwdriver
#2 Flat Screwdriver
5/64” Hex Driver
3/32” Hex Driver
3/16” Nut Driver
Torque Driver (8.0 inch/pounds)
Torque Driver (10.0 inch/pounds)
5-1 Torque Driver (16.0 inch/ounces)
OPR360U A0509
Large Pliers
Anti-static Wrist Strap
Anti-static Mat or Grounded Workstation
Anti-static Parts Bin
Note: The three (3) top screws are longer and must be used to
secure the top portion only.
Remove
J22
(Ribbon Cable)
J35
J8
XD1
(Red Tube)
XD2
(Clear Tube)
Note: Ensure the four (4) screws and standoffs are kept
together to ensure they do not become misplaced.
Remove
5-1 2. Carefully disconnect the SBC from the MCB. OPR360U A0509
Power
Switch
J5
SW1
4. Using a 3/16” nut driver, remove the two (2) hex jack nuts that
5-1 secure the RS232 communication port. OPR360U A0509
5. Using a #1 Phillips screwdriver, remove the four (4) screws
securing the MCB.
Power
Switch
2. While pressing the locking tabs, press the back of the switch
to remove the switch from the back plate.
Note: Note the position of the tabs on the switch and be sure
to position the new switch in the same configuration.
3. Reverse the above steps to reinstall.
5-1 OPR360U A0509
Removal and Replacement of the Top Case Assembly
Including associated assemblies
Remove
Oxygen
Sensor
Muffler
Inlet
Tube
Backup
Battery
J2
J9
J8
J7
J1 (Under J3)
Side Chassis
Screws (x13)
Buzzer
Assembly
Refer to the Rear Panel Assembly and the Top Case Assembly
OPR360U A0509 5-1
sections for removal of the rear panel and top case.
1. Using 5/64” hex driver, remove the two (2) screws securing the
speaker cover.
2. Using a #1 Phillips screwdriver, remove the two (2) screws
securing the speaker.
Y
Large Clear
Tubing
Medium Clear
Tubing Solenoid #2
Y G
Solenoid #1
Remove
Red Wire
Black
4. Using a 3/32” hex driver, remove the three (3) screws securing
the manifold to the pump assembly.
5. Using a 1/16” hex driver, remove the two screws securing the
PEEP valve to the manifold.
6. Reverse the above steps to reinstall.
Note: When reinstalling the PEEP solenoid valve to the
manifold and the manifold to the pump assembly, ensure the
o-rings are fully seated to avoid any possible damage.
EMI
Gasket
Verification
Performance Verification
OPR360U A0509 5-1
Performance
Section 6:
Verfication
General Information................................................ 6-1
Test Equipment........................................................ 6-1
Quick Check............................................................ 6-1
Introduction......................................................... 6-1
Equipment Setup and Circuit Check................ 6-2
Standard Settings...............................................6-4
Quick Check Procedure.....................................6-5
External Power...............................................6-5
Alarm Indicators.............................................6-5
Pressure Gauge and PEEP ..........................6-5
Tidal Volume / Minute Volume /....................6-6
Respiratory Rate
Integrated Battery System............................6-6
Quick Check Record...................................... 6-7
Calibration Procedures..........................................6-8.
Introduction.............................................................6-8
Equipment Setup................................................6-8
Pressure Transducer Calibration......................6-8
Motor Speed Calibration.................................. 6-11
5-1 Pump Leak Calibration.................................... 6-11
OPR360U A0509
FiO2 Calibration................................................ 6-11
OPR360U A0509 5-1
WARNING Do not use the HT70 ventilator unless it passes the OVP.
Quick Check
5-1 Introduction OPR360U A0509
NOTE: If Power Save is On, the screen will go to sleep (go blank)
when not used for two minutes. Just touch the screen anywhere to
bring it back into view.
Pre-test Inspection
1. Inspect the Air Intake Filter through the filter cover on the
right side of HT70. Replace the filter if it is dirty. See Section
8 for replacement.
2. Examine the test lung and patient circuit to ensure that there
are no holes that will cause leaks.
3. Verify that the A.C. power adapter is in good condition.
Setup
Figure 6.3
d. Press the Accept button to confirm and start the Circuit Check.
e. For Step 2, open the end of the patient circuit.
f. Press the Accept button to continue the Circuit Check.
g. If the test passes, the message “Circuit Check PASSED Press
Accept to Confirm” will be displayed.
h. When the Circuit Check is completed, adjust patient settings
as needed and touch the Start Ventilation button to begin
ventilation.
i. To cancel the Circuit Check and return to the Startup Screen,
press the Cancel button.
j. If the Circuit Check fails:
i. The message “Circuit Check FAILED Press Accept to
Confirm” will be displayed.
ii. Press the Accept button to return to Startup Screen.
iii. Restart the Circuit Check.
iv. Check that the accessories and all tubing
connections are properly connected and leak free.
v. Then touch the Circuit Check button to redo the test.
WARNING Do not use the HT70 if the Circuit Check fails,
inadequate ventilation may result. Use an alternate method of
5-1 OPR360U A0509
ventilation. Contact Newport Medical Technical Support.
The ventilator is ready for operation when all tests have passed
each test.
Facility: _______________________________________________
5-1 Serial #: _______________________________________________
OPR360U A0509
Unit hours:_____________________________________________
Equipment Setup
1) Plug the HT70 into AC and leave powered on in the Standby
mode for 30 minutes prior to testing to ensure the ventilator has
sufficient power to complete the calibration testing.
Pressure Transducer
The pressure transducer calibration is based on two reference
points: (1) zero pressure (the sensor port open to atmosphere) and (2)
reference pressure (an applied pressure of 60 ± 0.02 cmH2O to the
pressure transducer).
1) Press and hold the manual inflation button and power up the
ventilator to activate the Calibration Screen – Figure 6.5.
Note: Do not release the manual inflation button until the Start Up
window is displayed
Tee
Connector
Main Control
Board
Transducers
(XD1 & XD2)
Pump Leak
1) On the Calibration screen, select ‘Pump Leak Cal’.
Note: The Message ‘Attach the Rp50 to the patient outlet. Press
the button when ready’
2) Connect an Rp50 parabolic resistor to the Gas Output port and
DO NOT block the open end.
3) Select ‘Rp50 Ready’.
4) The unit will slowly increase speed. Wait for the ventilator to
perform and complete this calibration.
5) If the calibration is passed, the message ‘Calibration passed.
Press the ‘Accept Cal’ button to save the cal value’. Press the
‘Accept Cal’.
a) If the test fails, press ‘Cancel Cal’ and repeat the calibration
procedure.
6) Press the On/Off Switch and the ‘Accept’ button to power down
the ventilator.
Equipment Setup
1) Plug the HT70 into AC and leave powered on in the Standby
mode for 30 minutes prior to testing to ensure the ventilator has
sufficient power to complete the calibration testing.
2) Connect a new or test patient circuit and test lung to the HT70 as
shown in Figure 6.4.
a) Connect one end of the patient circuit to the ‘GAS OUTPUT’
port and the other end to the exhalation valve.
b) Connect one end of the exhalation drive line tubing to the
5-1 ‘EXH. VALVE’ port and the other end to the small port on the
OPR360U A0509
exhalation valve.
c) Connect one end of the proximal pressure tubing to the
‘PROX. LINE’ and the other end to the large port on the
exhalation valve.
Circuit Check
1) If the calibration procedures were not required, perform a circuit
check as outlined in the Equipment Setup and Circuit Check
section.
2) Use the touch screen to activate and deactivate each item below
to verify operation:
• Fan – Listen for the fan to start
• User Input Beep – Audible tone activates
• Relief Valve – Listen for the solenoid to click
• Paw and Pint Auto Zero - Listen for the solenoid to click for
each
• Exhalation Valve – Listen for the solenoid click
• Red and Yellow LED – The red and yellow indicators activate
• Alarm/Silence LED – The indicator activates
• Device Alert LED – The indicator activates
• Breath LED – The indicator activates
3) To test the remote alarm, use an external remote alarm fixture to
observe the following conditions:
a) Select “Set NC Rem Alrm”
i) Verify the external alarm fixture LED deactivates when the
“Remote Alarm” is enabled.
Flow Measurement
1) Continue in the Service screen for the Flow Measurement Test.
2) Connect the flow meter to the end of the breathing circuit.
3) Select ‘Relief Valve’ to activate the valve. A check mark will be
displayed to verify activation.
4) Select ‘Motor Flow’. Use the s Up / t Down to enter 30 Lpm
and press Accept.
5) Select ‘Motor Enable’.
a) Verify the measured flow is within +/-15% of the set value.
b) Record the value on the Test Record.
6) Select the ‘Enable Motor’ again to deactivate the motor.
7) Repeat steps 4 thru 6 for Flow setting at 60 Lpm.
8) Exit the Service Screen.
a) Press and hold the On/Off Switch until the system shuts down
(approximately 20 seconds).
b) Press the Alarm Silence button to deactivate the alarm.
5-12) Verify air can be pulled through the emergency intake valve byA0509
OPR360U
gently squeezing the test lung and creating a negative effort
(vacuum) in the breathing circuit.
3) Remove the test lung
3 ±1 cmH2O
Volume Control
5 ±2 cmH2O
15
Manual Inflation
FiO2 VERIFICATION (if applicable)
Setting Displayed Measured Range
Pressure Alarms
21% 21 - 29
High Pressure 60% 52 - 68
Low Pressure 100% 92 – 108
5-1Proximal Line VOLUME CONTROL OPR360U A0509
Exhalation Valve Setting Displayed Measured Range
Gas Output 200mL 180 - 220mL
Integrated Battery System 500mL 450 - 550mL
Troubleshooting
OPR360U A0509 5-1
Troubleshooting
Section 7:
WARNING
Hazardous voltages are present inside the ventilator. Disconnect
electrical power and oxygen sources before attempting any
disassembly. Failure to do so could result in injury to service
personnel and/or equipment.
Ventilator fails the Non compliant (leaking) Change the patient circuit
circuit check patient circuit
Safety valve does not Replace the Pump
close Assembly
Manifold leaks Replace the Pump
Assembly
Pump louder Large leak in the patient Check and replace patient
than normal circuit circuit if necessary
Internal muffler Remove the air inlet filter
disconnected and check the screws
securing the muffler.
Remove the rear panel
assembly to inspect the
muffler and replace if
necessary
Pump assembly Replace the pump
malfunction assembly
5-1Vibration noise
Improper assembly OPR360UallA0509
Inspect and tighten
(i.e. bezel) screws securing the rear
panel, case, and base
assemblies
System Error
5-1
OPR360U A0509
Assembly Part
Lists
Diagrams
Section 8:
and Assembly
Part List
Diagram 8-1 - Pneumatics System........................ 8-1
Diagram 8-2 - Electronics System........................ 8-2
Figure 8-1 - Top Level and Rear Panel
Assembly and Parts List.........................................8-3
Figure 8-2 - Case Assembly and Parts List..........8-4
Figure 8-3 - Base Assembly and Parts List..........8-5
Appendix
Section 9:
Appendix A – Abbreviations................................9-1
Appendix B – Tables, Diagrams, and
Figures Listing....................................................... 9-2
TABLES
ID Description Page
Table 2.1 Symbols 2-1
Table 2.2 Front Panel Buttons and Indicators 2-2
Table 2.3 Control and Monitor Specifications 2-3
Table 2.4 Alarm Specifications 2-4
Table 2.5 Hardware Specifications 2-7
Table 2.6 Environmental Specifications 2-8
Table 2.7 Physical Specifications 2-8
Table 2.8 Factory Default Settings 2-9
Table 2.9 Accessory Specifications 2-10
Table 4.1 Service and Maintenance Table 4-5
Table 6.1 Standard Test Settings 6-4
Table 6.2 Quick Check Record 6-7
Table 6.3 HT70 Test Record 6-22
Table 7.1 Troubleshooting Guide 7-1
Table 8.1 Top Level and Rear Panel Parts List 8-3
Table 8.2 Case Assembly Parts List 8-4
Table 8.3 Base Assembly Parts List 8-5