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Short - Circuit - Resistance - Diagram - EN - Rittal Busbars

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Power distribution

Short-circuit withstand strength to IEC

Short-circuit withstand strength to IEC 60 439-1


Type testing to IEC 60 439-1 Proof of insulating properties Proof of creepage distances and
During the course of system type-testing, the (to IEC/EN 60 439-1, 8.2.2) clearance (to IEC/EN 60 439-1, 8.2.5)
following tests were conducted on the Rittal Test piece: Representative system assembly Test piece: Representative system assembly
busbar systems and on representative Rittal Test with surge voltage 1.2/50 μs, 9.8 kV
RiLine top-mounting components:
Proof of short-circuit withstand strength
(to IEC/EN 60 439-1, 8.2.3)
see diagrams below

Mini-PLS busbar support Basis of test:


– VDE 0660, part 500/IEC 60 439 40
up to 250 A, 3-pole
Test implemented: 35
Model No. SV 9600.000 – Rated peak withstand current Ipk

Ip short-circuit current [kA]


40 mm bar centre distance, 30
for Mini-PLS special busbars
25
Rated operating voltage: up to 690 V AC
Level of contamination: 3
20
Rated frequency: 50/60 Hz
15

10
50 100 150 200 250 300 350 400
Busbar support spacing [mm]

Busbar support 80 80

up to 800 A, 3-pole 75 75
70 a 70
Model No. SV 9340.000/SV 9340.010
Ip peak short-circuit current [kA]

Ip peak short-circuit current [kA]

65 65 e
60 mm bar centre distance, 60 60
for busbars 15 x 5 – 30 x 10 mm. b
55 55
f
Rated operating voltage: up to 690 V AC 50 50
Rated insulation voltage: 1000 V AC 45 c 45
Rated surge voltage: 8 kV 40 40
d g
Overvoltage category: IV 35 35
Level of contamination: 3 30 30
Rated frequency: 50/60 Hz 25 25

Test implemented: 20 20
– Rated peak withstand current Ipk
200 250 300 350 400 450 500 550 600 200 250 300 350 400 450 500 550 600
– Rated short-time withstand current Icw
Busbar support spacing [mm] Busbar support spacing [mm]

Busbar I Icw1) Busbar Busbar


Curve Curve
mm mm kA mm mm
30 x 10 250 37.6 30 x 10 a 30 x 5 e
30 x 5 250 36.0 20 x 10 b 20 x 5 f
20 x 10 250 29.0 25 x 5 c 15 x 10 g
1) For 1 sec. 15 x 5 d
l = Busbar support spacing

Technical details/Power distribution/02.2014 dri1308052en.fm – 2-105 – 1 of 7


Power distribution
Short-circuit withstand strength to IEC

PLS busbar support 80


Model No.
SV
Busbar
mm
I
mm
Icw1)
kA
up to 800 A/1600 A, 3-pole 75
a 9341.000 PLS 800 150 25.9
Model No. SV 9341.000/SV 9342.000 70 b
b 9342.000 PLS 1600 150 37.5
65

Ip peak short-circuit current [kA]


60 mm bar centre distance, 1) For 1 sec.
60
for PLS special busbars I = Busbar support spacing
55
Rated operating voltage: up to 690 V AC 50 a
Rated insulation voltage: 1000 V AC
45
Rated impulse withstand voltage: 8 kV
40
Overvoltage category: IV 35
Level of contamination: 3 30
Rated frequency: 50/60 Hz
25
Test implemented: 20
– Rated peak withstand current Ipk
– Rated short-time withstand current Icw 100 150 200 250 300 350 400 450 500
Busbar support spacing [mm]

Busbar support 80 Model No. Busbar I Icw1)


SV mm mm kA
up to 800 A, 4-pole 75
250 29
Model No. SV 9340.004 70 9340.004 30 x 10
500 23
65
60 mm bar centre distance, 1)
Ip peak short-circuit current [kA]

For 1 sec.
for 30 x 10 mm busbars 60 I = Busbar support spacing
55
Rated operating voltage: up to 690 V AC
Rated insulation voltage: 1000 V AC 50

Rated impulse withstand voltage: 8 kV 45

Overvoltage category: IV 40

Level of contamination: 3 35
Rated frequency: 50/60 Hz 30

Test implemented: 25
– Rated peak withstand current Ipk 20
– Rated short-time withstand current Icw
200 250 300 350 400 450 500
Busbar support spacing [mm]

PLS busbar support 115 Busbar I Icw


mm mm kA
up to 1600 A, 4-pole 110
250 501)
Model No. SV 9342.004 105
PLS 1600 250 532)
100
60 mm bar centre distance, 500 382)
for PLS special busbars 95
1) For 3 sec.
90 2) For 1 sec.
Rated operating voltage: up to 690 V AC
I = Busbar support spacing
Rated insulation voltage: 1000 V AC 85
Ip peak short-circuit current [kA]

Rated surge voltage: 8 kV 80

Overvoltage category: IV 75
Level of contamination: 3 70
Rated frequency: 50/60 Hz 65
Test implemented: 60
– Rated peak withstand current Ipk 55
– Rated short-time withstand current Icw
50

45

40

35

30

25

20

200 250 300 350 400 450 500


Busbar support spacing [mm]

dri1308052en.fm – 2-105 – 2 of 7 Technical details/Power distribution/02.2014


Power distribution
Short-circuit withstand strength to IEC

Busbar support for DC use 45


a
Busbar
Support
Number of
Curve
mm poles

Ip peak short-circuit current [kA]


The figures shown in the diagram refer to a mini- 40
mal bar centre distance of 60 mm. Larger centre- SV 9340.050 3-pole a
d 30 x 10
to-centre spacings are permissible. The rated 35 SV 9340.030 1-pole d
e
operating voltage depends on the choice of bar SV 9340.050 3-pole b
30
centre distance and the configuration of the 15 x 5 – 25 x 10
b SV 9340.030 1-pole c
system with top-mounting components. The 25
rated values can be taken from the technical PLS 800 SV 9341.050 3-pole e
specifications for the components. Compliance 20 c SV 9342.050 3-pole
PLS 1600 a
with the creepage distances and clearance to SV 9342.030 1-pole
DIN EN 60 664-1 should be checked in the final 200 250 300 350 400 450 500 550
assembly or final application. Busbar support spacing [mm]

Busbar support 110 Busbar


E-Cu mm
Rated current
up to A
Curve
up to 1250 A, 3-pole 105 a
30 x 10 800 d
Model No. SV 3073.000 100
40 x 10 850 c
Ip short-circuit current [kA]

100 mm bar centre distance, 95 50 x 10 1000 b


for busbars 30 x 10 – 60 x 10 mm 90 b 60 x 10 1250 a
Rated operating voltage: up to 1000 V AC 85
Level of contamination: 3 80
Rated frequency: 50/60 Hz
75
Basis of test: d
70
– VDE 0660, part 500/IEC 60 439 c
65
Test implemented:
60
– Rated peak withstand current Ipk 200 300 400 500 600
Busbar support spacing [mm]

Busbar support 160 Busbar


E-Cu mm
Rated current
up to A
Curve
up to 1600 A, 3-pole 150
50 x 10 1000 c
Model No. SV 3052.000 a
Ip short-circuit current [kA]

140
60 x 10 1250 b
185 mm bar centre distance, 130 80 x 10 1600 a
for busbars 50 x 10 – 80 x 10 mm b
120
Rated operating voltage: up to 1000 V AC
110
Level of contamination: 3 c
Rated frequency: 50/60 Hz 100

Basis of test: 90
– VDE 0660, part 500/IEC 60 439 80
200 400 600 800 1000
Test implemented:
Busbar support spacing [mm]
– Rated peak withstand current Ipk

Technical details/Power distribution/02.2014 dri1308052en.fm – 2-105 – 3 of 7


Power distribution
Short-circuit withstand strength to IEC

Busbar support Model No. SV 3055.000 (2500 A), Model No. SV 3057.000 (3000 A),
bar accommodation bar accommodation
up to 2500 A/3000 A, 3-pole 3 x 2 x 80 x 10 mm 3 x 2 x 100 x 10 mm
150 mm bar centre distance
160 160
Rated operating voltage: up to 1000 V AC
Level of contamination: 3 150 150
Rated frequency: 50/60 Hz

Ip short-circuit current [kA]

Ip short-circuit current [kA]


140 140

Basis of test: 130 130


– VDE 0660, part 500/IEC 60 439
120 120
Test implemented:
– Rated peak withstand current Ipk 110 110

100 100

90 90

80 80
150 200 300 400 500 600 700 800 150 200 300 400 500 600 700 800
Busbar support spacing [mm] Busbar support spacing [mm]

dri1308052en.fm – 2-105 – 4 of 7 Technical details/Power distribution/02.2014


Power distribution
Short-circuit withstand strength to IEC

Busbar support Flat-PLS 60


1 to 4-pole
Model No. SV 9676.002/SV 9676.020
160
120 mm bar centre distance, 150
c

Ip peak short-circuit current [kA]


for busbars 40 x 10 – 60 x 10 mm.
140
Population: 2, 3 or 4 bars per support
130
Rated operating voltage: up to 690 V AC b
120
Rated insulation voltage: 1000 V AC
Rated impulse withstand voltage: 8 kV 110

100 a
Overvoltage category: IV
90
Level of contamination: 3
Rated frequency: 50/60 Hz 80
450 500 550 600 650 700 750 800 850 900
Test implemented: Busbar support spacing [mm]
– Rated peak withstand current Ipk
– Rated short-time withstand current Icw

Busbar I Icw Curve Design of busbar attachment


Curve
mm mm kA/1 sec. a Basic version1)
4 x 60 x 10 450 55.0 b With busbar claws2)
a
4 x 60 x 10 900 40.0 c With busbar stabilisers and busbar claws2)
4 x 60 x 10 450 60.0 1) Basic version consists of system attachment with fitted busbar support
b 2) For version see below
4 x 60 x 10 900 45.0
4 x 60 x 10 450 70.0
c
4 x 60 x 10 900 60.0
I = Busbar support spacing

Busbar support Flat-PLS 100


1 to 4-pole
Model No. SV 9676.004/SV 9676.021
260
165 mm bar centre distance, 240
c
Ip peak short-circuit current [kA]

for busbars 80 x 10 – 100 x 10 mm.


220
Population: 2, 3 or 4 bars per support
200
Rated operating voltage: up to 690 V AC
180
Rated insulation voltage: 1000 V AC b
Rated impulse withstand voltage: 8 kV 160

140
Overvoltage category: IV a
120
Level of contamination: 3
Rated frequency: 50/60 Hz 100
450 500 550 600 650 700 750 800 850 900
Test implemented: Busbar support spacing [mm]
– Rated peak withstand current Ipk
– Rated short-time withstand current Icw

Busbar I Icw Curve Design of busbar attachment


Curve
mm mm kA/1 sec. a Basic version1)
4 x 100 x 10 450 75.0 b With busbar claws2)
a
4 x 100 x 10 900 52.0 c With busbar stabilisers and busbar claws2)
4 x 100 x 10 450 81.6 1) Basic version consists of system attachment with fitted busbar support.
b 2) For version see below
4 x 100 x 10 900 55.9
4 x 100 x 10 450 110.0
c
4 x 100 x 10 900 78.0
I = Busbar support spacing

Busbar claws Max. distance mm


Model No. SV 9676.017/SV 9676.019 Busbar claw – Busbar claw ≤ 300
Supplementary information on Flat-PLS Busbar claw – Busbar support ≤ 300
short-circuit protection diagrams Busbar claw – Contact maker ≤ 300
Mounting distance of busbar claws: Busbar claw – Longitudinal connector ≤ 300
In order to achieve the cited short-circuit protection,
the busbar claws must be fitted at a spacing of
300 mm. If there is a busbar support, a contact
maker or a longitudinal connector located within this
300 mm, there is no need to fit a claw at this point.

Technical details/Power distribution/02.2014 dri1308052en.fm – 2-105 – 5 of 7


Power distribution
Short-circuit withstand strength to UL 508

The short-circuit withstand strength of RiLine During the course of testing, the test equip-
has been extensively tested. Short-circuit ment has been adjusted to the respective
withstand strength to UL criteria is assessed root-mean-square values (IRMS). The resultant
via the root-mean-square value of the short- peak short-circuit currents Ip are shown in the
circuit current (IRMS), which must be applied for diagrams below.
at least 3 periods (60 ms).

Busbar support Settings IRMS (Ieff.) of the test equipment


without pre-fuse:
for feeder circuits 700 A, 3-pole
Support spacing IRMS Support spacing IRMS
60 mm bar centre distance, mm kA mm kA
for busbars 15 x 5 – 30 x 10 mm
250 35 250 30
Note: 500 25 500 22
SV 9340.050 with E-Cu 30 x 5/10 mm
The following short-circuit value can be
SV 9340.050 with SV 9340.050
achieved with a pre-fuse:
30 x 5/10 mm with 25 x 5 mm
– Support spacing: 350 mm
20 x 5/10 mm
– Fuse: Class L 800 A
15 x 5/10 mm
– IRMS: 50 kA
80 80

75 75

70 70

65 65
Ip peak short-circuit current [kA]

Ip peak short-circuit current [kA]


60 60

55 55

50 50

45 45

40 40

35 35

30 30

25 25

20 20

200 250 300 350 400 450 500 550 600 200 250 300 350 400 450 500 550 600
Busbar support spacing [mm] Busbar support spacing [mm]

Busbar support Settings IRMS (Ieff.) of the test equipment


without pre-fuse:
for feeder circuits
700 A (PLS 800)/1400 A (PLS 1600), Support spacing IRMS Support spacing IRMS
3-pole mm kA mm kA
60 mm bar centre distance, 200 22 150 35
for PLS special busbars 500 14 500 25
Note:
SV 9342.050 (PLS 1600) SV 9341.050 (PLS 800) SV 9342.050 (PLS 1600)
The following short-circuit value can be
achieved with a pre-fuse: 80 80
– Support spacing: 250 mm 75 75
– Fuse: Class L 1400 A
70 70
– IRMS: 65 kA
65 65
Ip peak short-circuit current [kA]

Ip peak short-circuit current [kA]

60 60

55 55

50 50

45 45

40 40

35 35

30 30

25 25

20 20

150 200 250 300 350 400 450 500 550 150 200 250 300 350 400 450 500 550
Busbar support spacing [mm] Busbar support spacing [mm]

dri1308052en.fm – 2-105 – 6 of 7 Technical details/Power distribution/02.2014


Power distribution
Short-circuit withstand strength to UL 508

Busbar support 80
Settings IRMS (Ieff.) of the test equipment
without pre-fuse:
for feeder circuits up to 700 A, 4-pole 75

70 Support
Model No. SV 9340.004 Busbar
spacing IRMS
65 mm
60 mm bar centre distance mm

Ip peak short-circuit current [kA]


60 250 30
15 x 5 – 30 x 10
55 500 22
50

45

40

35

30

25

20

200 250 300 350 400 450 500


Busbar support spacing [mm]

Busbar support 80
Settings IRMS (Ieff.) of the test equipment
without pre-fuse:
for feeder circuits up to 1400 A, 4-pole 75

Model No. SV 9342.004 70 Support


Busbar RMS
spacing
65 mm kA
60 mm bar centre distance, mm
Ip peak short-circuit current [kA]

for PLS special busbars 60 150 35


PLS 1600
55 500 25
50

45

40

35

30

25

20

150 200 250 300 350 400 450 500 550


Busbar support spacing [mm]

Technical details/Power distribution/02.2014 dri1308052en.fm – 2-105 – 7 of 7

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