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    3 Hours / 70 Marks: Seat No

    Uploaded by

    darsuboy161
    This document provides instructions and questions for a 3 hour, 70 mark exam covering manufacturing processes topics. It is divided into 6 sections with multiple choice and short answer questions. The questions cover topics like rolling operations, welding, lathe parts, shaping operations, molding properties, cutting tool geometry, drilling calculations, casting, rolling, and common defects in welding. Students are instructed to show working and sketches where needed.

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    © All Rights Reserved
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    3 Hours / 70 Marks: Seat No

    Uploaded by

    darsuboy161
    25 views3 pages
    This document provides instructions and questions for a 3 hour, 70 mark exam covering manufacturing processes topics. It is divided into 6 sections with multiple choice and short answer questions. The questions cover topics like rolling operations, welding, lathe parts, shaping operations, molding properties, cutting tool geometry, drilling calculations, casting, rolling, and common defects in welding. Students are instructed to show working and sketches where needed.

    Original Title

    22446

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    This document provides instructions and questions for a 3 hour, 70 mark exam covering manufacturing processes topics. It is divided into 6 sections with multiple choice and short answer questions. The questions cover topics like rolling operations, welding, lathe parts, shaping operations, molding properties, cutting tool geometry, drilling calculations, casting, rolling, and common defects in welding. Students are instructed to show working and sketches where needed.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    25 views3 pages

    3 Hours / 70 Marks: Seat No

    Uploaded by

    darsuboy161
    This document provides instructions and questions for a 3 hour, 70 mark exam covering manufacturing processes topics. It is divided into 6 sections with multiple choice and short answer questions. The questions cover topics like rolling operations, welding, lathe parts, shaping operations, molding properties, cutting tool geometry, drilling calculations, casting, rolling, and common defects in welding. Students are instructed to show working and sketches where needed.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 3

    22446

    12223
    3 Hours / 70 Marks Seat No.

    Instructions – (1) All Questions are Compulsory.


    (2) Illustrate your answer with neat sketches wherever
    necessary.
    (3) Figures to the right indicate full marks.
    (4) Assume suitable data, if necessary.
    (5) Mobile Phone, Pager and any other Electronic
    Communication devices are not permissible in
    Examination Hall.

    Marks

    1. Attempt any FIVE of the following: 10


    a) Write applications of rolling operations.
    b) State the advantages of MIG welding.
    c) Write the indications of following color in coding of pattern:
    i) Black
    ii) Red
    iii) Yellow
    iv) Red strips on yellow background
    d) Enlist materials used for pattern making.
    e) State basic parts of center lathe.
    f) List different shaping operations.
    g) Name the fillers used in soldering.

    P.T.O.
    22446 [2]
    Marks
    2. Attempt any THREE of the following: 12
    a) State and explain the desirable properties of molding sand.
    b) Differentiate between open die forging and closed die forging.
    c) Define following terms with reference to a single point cutting
    tool:
    i) Back rake angle
    ii) Side rake angle
    iii) End relief angle
    iv) Side relief angle
    d) Explain quick return mechanism used in shaper with neat sketch.

    3. Attempt any THREE of the following: 12


    a) Explain the function of following parts in shaper:
    i) Cross rail
    ii) Table
    iii) Ram
    iv) Tool head
    b) Draw neat sketch of radial drilling machine and label the
    following components:
    i) Column
    ii) Worktable
    iii) Radial arm
    iv) Drill head
    c) Calculate the time required for one complete cut on a work
    piece of 60 mm diameter and 400 mm long. The cutting speed
    is 50 m/min and the feed 0.5 mm/rev.
    d) Explain centrifugal casting process with neat sketch.
    22446 [3]
    Marks
    4. Attempt any THREE of the following: 12
    a) Write safety practices to be followed in foundry shop.
    b) Compare hot rolling with cold rolling.
    c) Draw neat sketch of slotting machine and explain its construction.
    d) Explain calendering plastic process with neat sketch.
    e) Estimate the time to drill the hole for a length of 40 mm
    considering the approach and over travel of 2.6 mm each with
    a feed of 0.3 mm/rev. At what speed of 30 mm drill will run
    for cutting the steel at 30 m/min surface speed.

    5. Attempt any TWO of the following: 12


    a) Suggest and explain suitable process for large quantity production
    of round aluminum alloy rods with uniform cross section.
    b) Explain mechanics of chip formation with neat sketch.
    c) Suggest the manufacturing methods for following plastic products:
    i) Credit card
    ii) Carrying case
    iii) Hollow cylinder
    iv) Knobs

    6. Attempt any TWO of the following: 12


    a) Draw neat sketch of following forging methods:
    i) Drop Forging
    ii) Press Forging
    iii) Upset Forging
    b) Suggest and explain suitable process for machining 5mm wide
    and 3mm deep internal key way in a pulley.
    c) Describe the following welding defects with their causes:
    i) Porosity
    ii) Cracks in the weld
    iii) Slag inclusions

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