‫الشركة العاملية ألنابيب الدكتايل احملدودة‬

‫‪International Ductile Iron Pipes Co. Ltd.‬‬

Contents

1 Letter from the Board........................................................ 3

2. Introduction....................................................................... 5
2.1 History
2.2. Ductile Iron Features

3. Production Process Flow & Quality Control...................... 7

4. Standard Specification and Approvals............................... 11
Product Data...................................................................... 13
5. Design............................................................................... 14
6. Testing Pressures.............................................................. 15
7. Pipe Joints......................................................................... 15
7.1. Push - on Joint
7.2. Mechanical Joint
7.3. Pipes Deflection
7.4.Rubber Gasket

Product Assembly and Installation.................................... 41

8. Polywrap: Polyethylene Sleeving....................................... 42
8.1 Lubricant
8.2 Cement Epoxy

9. Storage, Handling and Shipping......................................... 42

9.1 Handling
9.2 Storage
9.3 Shipping

10. Pipelining........................................................................... 44
10.1 Proper Assemble of Push - On Joint
10.2 On site cutting of the pipe

11. Conversion table................................................................ 47

〈〈 FAL Holding provides reliable
sponsorship and business
development capabilities for
foreign companies wishing to do
business in Saudi Arabia 〉〉
Letter from the Board
Fahad M. Al-Athel
President & Chairman of the Board

fal hOlding
FAL Holding, the major shareholder of INDIPCO, has been a key player in Saudi Arabia’s rapid
development since the 1970’s. FAL Holding has grown into an international group of companies the
Middle East, Europe & North America with an annual revenue exceeding U$ 600 millions and more
than 4,000 employees. FAL Holding is engaged in a diverse range of activities,with headquarters in
Riyadh, Saudi Arabia. In addition to the expansion of its own activities,

FAL Holding provides reliable sponsorship and business development capabilities for foreign
companies wishing to do business in Saudi Arabia

The major activities held by FAL Holding are:

• Healthcare • Heavy Industries • Food Processing
• Engineering and Construction • Hotel, Resort, Leisure and • Education System
• Telecommuniation, IT and Travel • Aviation
Process Managemet • Real Estate
• Finance & Banking • Agricuture
 Introduction
INDIPCO

(International Ductile
Iron Pipes Co. Ltd.) is an
INDIPCO
Associate Member of FAL
is one of world’s leading
group. The manufacturing
manufacturers and exporter
plant was established in INDIPCO
of Ductile Iron Pipes
2009 and is located within has developed the plant
ranging from DN 100 to
the Royal Commission for with the latest state of the
DN 2200, which are used in
Jubail and Yanbu - Jubail art equipment procured
the potable and irrigation
Industrial City. from best countries. It
water networks, sewerage
is still improving and
networks, fire fighting
developing its products,
system, and gas pipelines.
equipments and systems
to give convenience to our
customers. The Company
provides high quality
pipelines and excellent
services in dealing with its
clients. All our products
〈〈 INDIPCO is one comply or exceed European

of world’s leading (BS EN 545), International

(IS02531) and Saudi Arabia
manufacturers and exporter (SASO 1014 GS 766)
of Ductile Iron Pipes 〉〉 standards and with the
plant production capacity
of 200,000 tons per year
to satisfy its customer.
INDIPCO strictly implement
the said standards to
produce satisfying and
Quality products.
2.1 History:
Iron was known to man in prehistoric ages, and there are many evidence of its use in early history.
The earliest authentic date of the casting of iron on a major scale in Western Europe was 1313 with
the manufacture of cast iron cannons in the City of Ghent, Germany. There is no documentation of
the time or place of the adoption of cast iron for use in pipe making, but it is reasonable to assume
that cast iron pipe was produce coincidentally with the similar casting of the cannon.

The most significant event in recent pipe history was development of ductile iron in 1948.
In a period of time that the ductile iron pipe, gained widespread acceptance. The specification of
ductile iron increased to where all iron piping installations for the past several years has been using
ductile and gray iron pressure pipe no longer manufactured. Improvements in casting methods,
processing, and metallurgical technology are continuously producing superior quality pipe, capable
of satisfying the specific piping needs of the 20th century and beyond.

2.2. Ductile Iron Features: competitive properties with polymeric materials

like the PVC, HDPE, LDPE and Polypropylene.
What is Ductile Iron? It is also named as Ductile
Cast Iron, Nodular Cast Iron, Spheroidal Graphite Ductile Iron is produce by treating or adding
Iron, Spherulitic Graphite Cast Iron, and SG Iron. molten low-sulfur base iron with magnesium
It is more flexible and elastic than the variety of under controlled conditions. The start of change
cast iron. It is not a single material but a part of in the metal is characterized by the free graphite
the material’s group that produce a wide range in ductile iron which is being deposited in the
of properties through control of microstructure spheroidal or nodular form instead of flakes form
as compared with the Grey Cast Iron. It is as in gray iron. With the nodular form the cont-
also claimed to be one of the most significant inuity of the metal matrix are on the maximum,
metallurgical developments and had increased the table below shows the formation of more
the impact in many industries due to it is superior metal properties than Gray Cast Iron.

Properties:
Ductile Iron Mechanical Properties Cast Iron
Spheroid Carbon of Ductile Iron Pipes & Fittings Flakes Carbon
Ductile
Ductile Iron Pipe
Iron Fitting
DN 80-1000 DN 1100-2600
Tensile Min 420 Min 420
Strength N/mm² N/mm²
Elongation Min 10% Min 7 % Min 5 %
Yield Min 300
Min 300 N/mm²
Strength N/mm²
Hardness Max 230 HB Max 250 HB
Density 7.06 ton/m² 7.06 ton/m²

6 INDIPCO Product Manual

INDIPCO is manufacturer of ductile iron pipes with the additional features.

• High Strength/Impact • Extensive size range

• High Safety factor • Suitable for above and below the ground
• Single Rated system • Bend strength of 200 MPa
• Tolerates ground movement • Crossing bridges and rivers
• Proven ease of jointing and installation

3. Production Process Flow and Quality Control

INDIPCO’s main goal is to be always the world’s number one producer of high Quality Ductile Iron
Pipe to satisfy client’s needs and conformed to its standard specification. “Doing the right from begin
to end; means to produce a Quality products.”

INDIPCO Product Manual 7

Raw Material • A sample of the Melted metal is brought to
laboratory to be analyzed for its chemical
• Laboratory personnel are carefully analyzed
composition and microstructure.
the incoming raw materials to achieve best
Quality product.
• Metal compositions, purity, viscosity and etc. Magnesium Treatment
• Introduce the Magnesium metal as nodulizing
element at specific amount and at exact
temperature condition for producing a quality
ductile iron pipe that provides the maximum
ductility and malleability of metal properties.
• Quality checking is observed in this stage.
Sample is analyzed in the laboratory for
chemical composition and microstructure of
metal.

Melting
• At this stage the raw materials are increased
its temperature to achieved the superheat to
obtain a molten metal.

8 INDIPCO Product Manual

Iron Mold Centrifugal Casting Machine
• The molten metal is injected into a centrifugal
mold casting machine with quality made sand
core.
• Molten metal is rotated at certain rpm so it
will evenly cover the long cylindrical mold.
• Quality control’s tight visual inspection on the
pipes like damage, cracks, and holes.

Zinc Coating
• It is coated at the outer layer for the pipe
to have corrosion resistance of all types of
mineral or chemical in soil.
• It is dimensional inspection implemented
and base on the Acceptance Quality Level of
thickness.

Annealing
• The pipes are passed in this process for
microstructure correction to give the best
result for the ductility and malleability of the
metal.
• Tight sampling technique and inspection in
this area is very challenging and dimensional
inspection of pipes.

INDIPCO Product Manual 9

Internal Cement Lining
• This lining reduces the tuberculation inside
the pipe network. And the lining provides an
area of high pH near the pipe and provides
a barrier between the liquid passing through
and the pipe, reducing its susceptibility to
corrosion.
• Thickness inspections were monitored base
on statistical method of standard specification
and testing.

Finished Product
• Visual inspection and leak test is conducted in
socket to spigot base on the SASO 1014
GS 766.

Bitumen Coating
• It is an organic liquids that are highly viscous,
black, sticky and composes primarily of highly
condensed Polycyclic Aromatic Hydrocarbons,
Which used for protecting the pipe prior to
installation.
• Visual inspection for even coating and coating
thickness are monitored.

10 INDIPCO Product Manual

4. Standard Specification and Approvals
Standard Specifications

SASO 1014 GS 766 ISO 8179-1

Socket and spigot ductile cast iron pipes for Ductile iron pipes - external zinc-based coating
pressure lines Part 1: Metallic zinc with finishing layer

SASO 1016 GS 768 ISO 8179-2

Ductile cast iron pipes - external coating with zinc Ductile iron pipes - external zinc coating Part 2:
metal spraying and bituminous material finishing zinc rich paint with finishing layer
layer : methods of test
BSEN 545
SASO 1017 GS 769 Ductile Iron pipes, fittings and accessories and
Ductile cast iron pipes - external coating with zinc their joints for water pipelines. Requirement and
spraying and bituminous material finishing layer test methods

SASO 1019 GS 771 BSEN 598

Ductile cast iron pipes, fittings and accessories Ductile iron pipes, fittings and accessories
for pressure pipelines - test methods and their joints for sewerage applications.
Requirements and test methods.
SASO 1020
Ductile cast iron pipes, fittings, and accessories BS 4027
for pressure pipelines - general requirements Specification for sulfate-resisting Portland
cement. Requirements for composition, strength,
SASO 1021 GS 772 physical, and chemical properties of three
Ductile Cast iron fitting and accessories for strength classes
pressure pipelines
BS 3416
SASO 1022 GS 773 Specification for Bitumen-based coatings for
Ductile cast iron pipes for pressure pipelines­ cold application, suitable for use in contact with
centrifugal cement mortar lining -methods of test potable water

SASO 1023 GS 774 ISO 2531

Ductile cast iron pipes for pressure lines ­centrifugal Ductile Iron Pipes, fittings, accessories and their
cement mortar lining - general requirements joints for water applications

ISO 4633 ISO 4179

Rubber Seals - joint Rings for water supply, Ductile iron pipes and fittings for pressure and
Drainage and Sewerage Pipelines-specification non­pressure pipelines - cement mortar lining
for materials.

INDIPCO Product Manual 11

 Approvals

SASO ISO
(Saudi Arabia Standard Organizations) (International Standard Organizations)

Australia United Kingdom WRAS

(Australian Water Quality Centre) (Water Regulatory Advisory Scheme)

e
L
C

O.D.
Pipe Weight Average
Average Wall Cement including Cement Mass
Size O.D.
Effective Thickness Thickness Cement in Kg
(mm) (mm)
Length (L) M (mm) (mm)
L 6M Per Meter
DN100 6 6.1 118 3 107.6 2.1
DN150 6 6.3 170 3 163.2 3.2
DN200 6 6.4 222 3 219.2 4.2
DN250 6 6.8 274 3 286.2 5.2
DN300 6 7.2 326 3 360.8 6.3
DN350 6 7.7 378 5 476.8 12.3
DN400 6 8.1 429 5 566.0 14.0
DN450 6 8.6 481 5 667.0 15.0
DN500 6 9.0 532 5 774.0 17.5
DN600 6 9.9 635 5 1007.4 20.9
DN700 6 10.8 739 6 1298.8 29.3
DN800 6 11.7 842 6 1594.4 33.4
DN900 6 12.6 945 6 1916.6 37.6
DN1000 6 13.5 1049 6 2267.7 41.7
DN1100 6 14.4 1152 6 2645.0 45.5
DN1200 6 15.3 1255 6 3058.0 50.0

12 INDIPCO Product Manual

product
data
5. Design (As per the SASO 1014 GS 766)

The design of the pipe materials has been done since 19th century. And it keeps on improving and more
competitive with other materials use as pipes. INDIPCO’s ductile iron pipe design, have the following factors
that have been considered.

It required for standard wall thickness of the socket and spigot pipes by using the following equation. For
pipe (40 - 200) will be using this formula ( e = 5.8 + 0.003 DN) only and the rest will use the below formula.

e = k (O.S+O.OOlDN) Where: e = the standard wall thickness in

millimeters DN = the nominal diameter
k = the class coefficient

And complying with the standard from SASO 1014 GS 766 in Dimension and masses of spigot and socket
pipes (Class K=9) as shown below.
Total Mass (approx.) for a Effective
Nominal
Mass of Length
Diameter DE e Mass/meter
socket L
DN
6 meters ± 30 mm
100 118 6.1 15.1 4.3 95
150 170 63 21.8 7.1 144
200 222 6.4 30.6 10.3 194
250 274 6.8 40.2 14.2 255
300 326 7.2 50.8 18.6 323
350 378 7.7 63.2 23.7 403
400 429 81 75.5 29.3 482
500 532 9 104.3 42.8 669
600 635 9.9 137.1 59.3 882
700 738 10.8 173.9 79.1 1123
800 842 11.7 215.2 102.6 1394
900 945 12.6 260.2 129.9 1691
1000 1048 135 309.3 161.3 2017
1200 1255 153 420.1 237.7 2758
1400 1462 17.1 547.2 279.3 3563
1600 1668 18.9 690.3 375.4 4517
1800 1875 20.7 850.1 490.6 5591
2000 2082 22.5 1026.3 626.4 6784
2200 2288 24.3 1218.3 784.2 8094

Note: Dimensions in millimeters.

14 INDIPCO Product Manual

6. Testing Pressures
The INDIPCO’s pipes & fittings are 100% subjected to hydraulic testing pressure for centrifugal cast pipes.
Nominal Diameter DN K9 Testing Pressure (bars) Ductile Iron Pipe ‘C’ Class
100 - 300 60 C40
350 - 600 50 C30
700 - 1000 40 C25
1200 - 2000 32

The maximum allowable working pressure for INDIPCO’s ductile iron pipelines.
Maximum Allowable Working Pressure (bars)
Nominal Diameter DN
D.I. Pipe
100 64/
150 64/
200 62
250 54
300 49
350 45
400 42
500 40
600 38
700 36
800 34
900 32
1000 31
1200 30
1400 28
1600 27
1800 26
2000 26
2200 25

7. Pipe Joints
INDIPCO has two types of Joints, namely the push-on joint and the mechanical joint.

7.1. Push-On Joint (T- Type Joint)

The push-on joint designs incorporate a rubber sealing gasket to assure a tight, permanent seal. The “push-on” type
joint is easy to assemble and fast to install. The push-on design eliminates the need for glands and fasteners. The rubber
gasket fits inside the contour of the bell socket, which seats the gasket. The plain-end (spigot) of each pipe is beveled to
ease the assembly and prevent from damage on the gasket during assembly.
D1
D1

DE
DE

B B

A A

DNO 1400 DN O100 1200

The Push-on joints is an extremely strong and efficient joint for water, sewerage, slurry and effluent pressure pipelines.
It has a single jointing component which is a specially shaped rubber gasket, comprising a ‘heel’, of hardened rubber
which affects the required seal. The joint is suitable for in ground and above ground pipelines.

INDIPCO Product Manual 15

T- Type Joint Dimensions

Allowable Maximum
Joint Outside Socket Recommended
DE
DN Deflection Diameter Depth A Insert Depth for
(mm)
Dl (mm) Spigot B (mm)
(˚) (mm)
100 5 163 118 88 78
150 5 217 170 94 84
200 5 278 222 100 90
250 4 336 274 105 95
300 4 393 326 110 100
350 4 448 378 110 100
400 3 500 429 110 100
450 3 540 480 120 110
500 3 604 532 120 110
600 3 713 635 120 110
700 2 824 738 150 140
800 2 943 842 160 150
900 2 1052 945 175 165
1000 2 1158 1048 185 175
1100 2 1267 1152 200 190
1200 2 1377 1255 215 205
1400 1.5 1610 1462 239 229

7.2 Mechanical Joint (K-Type Joint)

D1
DE

DN 15 00 -22 00 m m

The mechanical joint is a bolted joint utilizing a ductile iron gland and mechanical joint gasket. The mechanical
joint is recommended for water service where many connections are required.
All components of the mechanical joint are interchangeable. The spigot end of mechanical joint pipe has the same outside
diameter as push-on joint pipe. As a result, it can be fitted into such joints in the field by beveling the outside edge.

K-Type Joint Dimensions

Recommended Bolt
Allowable Maximum
Socket Insert
Joint Outside DE
DN Depth A Depth for Thread Length
Deflection Diameter (mm) Quantity
(mm) Spigot Diameter (mm)
(˚) Dl (mm)
B (mm)
DN 1500 1.5 1766 1565 130 120 M30 28 150
DN1600 1.5 1874 1668 160 150 M31 30 150
DN1800 1.5 2089 1875 170 160 M32 \ 34 160
DN2000 1.5 2305 2082 180 170 M33 36 160
DN2200 1.5 2519 2288 190 180 M34 40 170

16 INDIPCO Product Manual

7.3 Pipes Deflection

x
V

7.4 Rubber Gasket

Pipes are supplied with suitable rubber gasket. These gaskets are EDPM rubber manufactured according to ISO 4633.

Ductile Iron Pipe with Lock/Restrained Joint

• Weld bead executed at the works and located at the spigot end of the pipe.
• A circular split locking ring, with a convex spherical shape on the outside, and having a roughly trapezoidal section.
This ring rests against the weld bead.
• A special gland which locks the split ring. This glad is equipped with bolts which grip the socker rim and the joint.

Gland
Triduct Gasket
Bolt
OD

Weld Bead
Locking Ring
Ov
era
ll D
im
en
sio
nE

Nominal Bolt Masses

OD P E
diameter Size Gland Ring Gasket Per bolt
mm mm mm Number
DN mm kg kg triduct (kg) kg
80 98 84 234 4 3.5 0.55 0.140
100 118 88 255 4 4.8 0.48 0.165
125 144 91 285 6 M22 x 70 7.9 0.68 0.200 0.35
150 170 94 311 6 7.5 0.93 0.235
200 222 100 364 8 9.5 1.50 0.390
250 274 105 457 6 21.0 2.80 0.510
300 326 110 516 8 28.0 3.70 0.715
350 378 110 570 8 28.5 4.50 0.830
400 429 110 618 10 M22 x 102 36.0 4.50 1.150 0.75
450 480 120 671 14 41.0 5.50 1.300
500 532 120 734 16 58.0 6.70 1.700
600 635 120 840 20 63.5 9.60 2.400
700 738 150 958 24 109.0 14.60 3.500
800 842 160 1069 30 115.0 11.20 4.900
M27 x 123 0.92
900 945 175 1178 30 150.0 13.60 6.200
1000 1048 185 1286 30 188.0 15.30 7.800

INDIPCO Product Manual 17

Standards
• 1) Pipe fittings and accessories : ISO 2531 - 1998, BS EN545-2002
• 3) Inner cement line : ISO4179
• 4) Zinc coating : ISO 8179
• 5) Bitumen painting : ISO 8179
• 6) EPDM rubber tightness ring : ISO4633

Joint System
1- Flexible Push-on Joint for socketed pipes (K9) and fittings (K12 & K14)

2- Flanged joint type (PN10, PN16, PN25 & PN40 ) for pipes and fittings pipes (K9) and fittings (K12
& K14)

Note: Flange PN40 for Pipes and fittings details can be provided up on request

18 INDIPCO Product Manual

 Double Socket Bends - K12

B B B B
B B

R
R
R

Bend 90 Bend 45 Bend 22.5

Bend 90 Bend 45 Bend 22.5

DN B Weight DN B Weight DN B Weight

(mm) (mm) (kg) (mm) (mm) (kg) (mm) (mm) (kg)
80 100 9 80 55 8.1 80 40 7.7
100 120 12.1 100 65 10.8 100 40 10
150 170 22 150 85 18.8 150 55 17.3
200 220 36.5 200 110 24 200 65 27.5
250 270 51.5 250 130 41.5 250 75 36
300 320 70.5 300 150 55 300 85 47
350 370 83 350 175 76 350 95 64
400 420 113 400 195 94 400 110 78.5
450 470 143 450 220 117 450 120 95
500 520 183 500 240 141 500 130 113
600 620 273 600 285 199 600 150 154
700 720 408 700 330 312 700 175 271
800 820 554 800 370 434 800 195 343
900 920 813 900 415 583 900 220 461
1000 1020 1045 1000 460 741 1000 240 577
1200 1220 1663 1200 550 1171 1200 285 904
1400 1220 2419 1400 515 1273 1400 260 994
1500 1270 2626 1500 540 1640 1500 270 1277
1600 1290 3382 1600 565 1740 1600 280 1377
1800 1320 3833 1800 610 2296 1800 305 1663
2000 1360 4783 2000 660 2970 2000 330 2144
2200 1400 5884 2200 710 3757 2200 355 2705

INDIPCO Product Manual 19

 R

Double Socket Bends - K12

B B
R
B

R
Dsq.

Double Socket Bend 11.25 o

Double Duck Foot Bend 90o

Double Socket Bend 11.25o Double Socket Duckfoot Bend 90o

DN B Weight DN B C Weight
(mm) (mm) (kg) (mm) (mm) (mm) kg
80 30 7.4 80 100 110 11.3
100 30 9.7 100 120 125 14.8
150 35 16.2
B 150 170 160 28.5
200 40 25.5 200 220 190 44.5
250 50 33.5 250 270 225 68.5
300 55 43
R
B
300 320 225 100
350 60 58 350 370 290 133
400 65 70 400 420 320 180
450 70 83.5 450 470 355 230
500 75 98.5 C 500 520 385 294
600 85 131 600 620 450 442
700 95 225 700 720 515 618
Dsq.
800 110 295 800 820 580 832
900 120 393 900 920 645 1113
1000 130 489 1000 1020 775 1535
1200 150 757 1200 1220 840 2153
1400 130 936
1500 140 1095
1600 140 1187
1800 155 1431
2000 165 1702
2200 190 2181

20 INDIPCO Product Manual

 All Socket T-Junction - K14

All Socket T- Junction All Socket T- Junction

Main Branch Main Branch
L H Weight L H Weight
line DN DN line DN DN
(mm) (mm) (kg) (mm) (mm) (kg)
(mm) (mm) (mm) (mm)
80 80 170 85 13.8 400 400 560 320 155
100 80 170 95 16.7 450 150 330 320 117
100 100 190 95 18.2 450 200 330 320 121
150 80 170 120 24.5 450 300 445 335 159
150 100 195 120 26.5 450 400 560 345 175
150 150 255 125 31.5 450 450 620 350 190
200 80 175 145 35 500 150 330 345 135
200 100 200 145 37.5 500 200 330 345 139
200 150 255 150 43 500 300 450 360 171
200 200 315 155 50.5 500 400 565 370 198
250 100 200 210 48 500 500 680 380 231
250 150 315 220 59 600 150 340 395 175
250 200 315 220 63.5 600 200 340 395 178
250 250 375 230 71.5 600 300 455 410 224
300 100 205 235 54.5 600 400 570 420 248
300 150 320 245 68 600 600 800 440 325
300 200 320 245 72 700 200 345 445 289
300 300 435 260 90.5 700 300 460 460 326
350 100 205 260 70.5 700 400 575 470 361
350 150 325 270 86.5 700 600 810 490 461
350 200 325 270 90.5 700 700 925 500 536
350 300 440 285 111 800 200 350 495 353
350 350 495 290 124 800 300 465 510 399
400 100 210 285 83 800 400 580 520 439
400 150 325 295 101 800 600 1045 540 629
400 200 325 295 105 800 800 1045 565 701
400 300 440 310 127 900 200 355 545 458

INDIPCO Product Manual 21

 All Socket T-Junction - K14

All Socket T- Junction All Socket T- Junction

Main Branch Main Branch
L H Weight L H Weight
line DN DN line DN DN
(mm) (mm) (kg) (mm) (mm) (kg)
(mm) (mm) (mm) (mm)
900 400 590 570 556 1800 600 1055 1040 2272
900 600 1170 590 833 1800 800 1285 1065 2591
900 800 1170 615 903 1800 1000 1520 1085 2933
900 900 1170 625 944 1800 1200 1750 1110 3274
1000 200 360 595 557 1800 1400 1980 1130 3652
1000 400 595 620 677 1800 1600 2215 1150 4052
1000 600 1290 640 1008 1800 1800 2445 1175 4498
1000 800 1290 665 1129 2000 200 420 1120 1924
1000 1000 1290 685 1209 2000 400 830 1120 2299
1200 400 605 720 978 2000 600 1065 1140 2793
1200 600 840 740 1139 2000 800 1300 1165 3179
1200 800 1070 765 1449 2000 1000 1530 1185 3572
1200 1000 1300 785 1457 2000 1200 1760 1210 3968
1200 1200 1535 805 1900 2000 1400 1995 1230 4407
1400 600 1030 840 1740 2000 1600 2225 1250 4850
1400 800 1260 865 1940 2000 1800 2460 1275 5346
1400 1000 1495 885 2441 2000 2000 2690 1295 5873
1400 1200 1725 905 2795 2200 600 1080 1240 3500
1400 1400 1960 930 3124 2200 800 1310 1265 3803
1600 600 1040 940 2245 2200 1000 1540 1285 4258
1600 800 1275 965 2546 2200 1200 1775 1310 4725
1600 1000 1505 985 2851 2200 1400 2005 1330 5214
1600 1200 1740 1010 3663 2200 1600 2240 1350 5722
1600 1400 1970 1030 4066 2200 1800 2470 1375 6264
1600 1600 2200 1050 4474 2200 2000 2700 1395 6835
1800 200 410 1020 1525 2200 2200 2935 1415 7457
1800 400 820 1020 1731

22 INDIPCO Product Manual

 Socket Flange T-Junction - K14

Main Branch Weight (Kg ) Main line Branch Weight (Kg )

L H
line DN DN L H DN DN
(mm) (mm)
(mm) (mm) (mm) (mm) PN10 PN16 PN25 (mm) (mm) PN10 PN16 PN25

80 80 170 165 14.7 14.7 14.7 450 200 330 410 122.0 122.0 124.0
100 80 170 175 17.5 17.5 17.5 450 300 445 430 149.0 149.0 154.0
100 100 190 180 18.9 18.9 19.4 450 400 560 450 177.0 181.0 192.0
150 80 170 H 205 25.5 25.5 25.5 450 450 620 460 192.0 200.0 211.0
150 100 195 210 27.0 27.0 27.5 500 80 215 420 113.0 113.0 113.0
150 150 255 220 32.5 32.5 33.5 500 100 215 420 114.0 114.0 114.0
200 80 175 235 36.5 36.5 36.5 500 150 330 440 137.0 137.0 138.0
200 100 200 240 38.5 38.5 39.0 500 200 330 460 140.0 140.0 142.0
200 150 255 250 44.5 44.5 45.5 500 300 450 480 171.0 171.0 176.0
L
200 200 315 260 51.5 51.0 53.0 500 400 565 480 201.0 206.0 217.0
250 80 200 270 47.0 47.0 47.0 500 500 680 500 236.0 249.0 260.0
250 100 200 270 47.5 47.5 48.0 600 80 220 480 145.0 145.0 145.0
250 150 315 290 59.0 59.0 60.0 600 100 220 480 146.0 146.0 147.0
250 200 315 290 62.5 62.0 64.0 600 150 340 500 177.0 177.0 178.0
250 250 375 300 71.0 71.0 74.5 600 200 340 500 180.0 180.0 182.0
300 80 205 300 54.5 54.5 54.5 600 300 455 520 216.0 216.0 221.0
300 100 205 235 55.0 55.0 55.5 600 400 570 540 252.0 257.0 268.0
300 150 320 320 68.5 68.5 69.5 600 600 800 580 338.0 362.0 374.0
300 200 320 320 72.0 71.5 73.5 700 100 345 525 242.0 242.0 243.0
300 300 435 340 62.0 91.5 97.0 700 150 345 525 246.0 246.0 247.0
350 80 205 330 70.5 70.5 70.5 700 200 345 525 249.0 249.0 251.0
350 100 205 330 71.0 71.0 71.5 700 400 575 555 329.0 333.0 334.0
350 150 325 350 87.5 87.5 88.5 700 600 810 585 421.0 445.0 456.0
350 200 325 350 90.5 90.5 92.5 700 700 925 600 476.0 487.0 521.0
350 300 440 370 113.0 113.0 118.0 800 100 350 585 304.0 304.0 305.0
350 350 495 380 123.0 126.0 134.0 800 150 350 585 308.0 308.0 309.0
400 80 210 360 83.0 83.0 83.0 800 200 350 585 311.0 311.0 313.0
400 100 210 360 84.0 84.0 84.5 800 400 580 615 405.0 410.0 421.0
400 150 325 380 102.0 102.0 103.0 800 600 1045 645 588.0 612.0 624.0
400 200 325 380 105.0 105.0 107.0 800 800 1045 675 640.0 655.0 708.0
400 300 440 400 129.0 129.0 134.0 900 150 355 645 381.0 381.0 382.0
400 400 560 420 155.0 160.0 171.0 900 200 355 645 385.0 384.0 386.0
450 80 215 395 97.5 97.5 97.5 900 400 590 675 497.0 502.0 513.0
450 100 215 395 98.5 98.5 99.0 900 600 1170 705 758.0 782.0 794.0
450 150 330 410 119.0 119.0 119.0 900 800 1170 735 808.0 823.0 876.0

INDIPCO Product Manual 23

 H

Socket Flange T-Junction - K14

Main Branch Weight (Kg ) Main Branch Weight (Kg )

L H L H
line DN DN line DN DN
(mm) (mm) PN10 PN16 PN25 (mm) (mm) PN10 PN16 PN25
(mm) (mm) (mm) (mm)
1000 150 360 705 464 464 465 2000 1200 1760 1400 3790 3832 -
1000 200 360 705 467 467 469 2000 1400 1995 1430 4645 4713 -
1000 400 595 735 598 603 614 2000 1600 2251 1460 - - -
1000 600 1290 765 958 982 994 2000 1800 2460 1490 - - -
1000 800 1290 795 795 1021 1021 2000 2000 2690 1520 - - -
1000 1000 1290 825 1072 1106 1192 2200 600 1080 1420 3647 3467 -
1200 200 375 825 682 682 684 2200 800 1310 1450 - - -
1200 400 605 855 852 856 867 2200 1000 1540 1480 - - -
1200 600 840 885 1031 1055 1067 2200 1200 1775 1510 5056 5119 -
1200 800 1070 915 1227 1242 1295 2200 1400 2005 1540 - - -
1200 1000 1300 945 1436 1736 1556 2200 1600 2240 1570 - - -
1200 1200 1535 975 1682 1368 1846 2200 1800 2470 1600 6579 6705 -
1400 400 800 950 1357 1368 1374 2200 2000 2700 1630 - - -
1400 600 1030 980 1478 1505 1519 2200 2200 2935 1660 - - -
1400 800 1260 1010 1709 1728 1777
1400 1000 1495 1040 1955 1996 2075
1400 1200 1725 1070 2375 2260 2539
1400 1400 1960 1100 2697 2557 2917
1600 400 810 1060 1561 1565 1576
1600 600 1040 1090 1908 1934 1942
1600 800 1275 1120 2192 2211 2264
1600 1000 1505 1150 2480 2523 2607
1600 1200 1740 1180 2799 2863 2962
1600 1400 1970 1210 3129 3186 3349
1600 1600 2200 1240 3517 4607 4792
1800 600 1055 1200 2414 2440 -
1800 800 1285 1230 2748 2767 -
1800 1000 1520 1260 3095 3137 -
1800 1200 1750 1290 3460 3524 -
1800 1400 1980 1320 - - -
1800 1600 2215 1350 - - -
1800 1800 2445 1380 - - -
2000 600 1065 1310 2988 3015 -
2000 800 1300 1340 - - -
2000 1000 1530 1370 3790 3832 -

24 INDIPCO Product Manual

Flange on Double Socket with Invert Flange T-Junction K14

H
X L
Section X X

Double Socket with Invert Flange

T-Junction
Branch Weight
Main line (kg)
DN L H
DN (mm)
(mm) (mm) (mm) PN10 PN16 PN25
200 80 245 250 39.5 39.5 39.5
250 80 250 275 49.5 49.5 49.5
300 80 255 300 62.0 62.0 62.0
350 100 280 325 83.0 83.0 83.5
400 100 280 350 97.5 97.5 98.0
450 100 285 375 115.0 115.0 115.0
500 100 290 400 134.0 134.0 134.0
600 100 295 450 173.0 173.0 173.0
700 150 360 500 - - -
800 150 365 550 - - -
900 150 370 600 - - -
1000 200 435 650 - - -
1200 200 445 750 - - -
1400 200 460 850 - - -
1600 400 700 950 - - -
1800 400 715 1050 - - -
2000 400 725 1150 - - -
2200 600 - - -

INDIPCO Product Manual 25

 Double Socket Taper - K12

Large Small Large Small

L Weight L Weight
DN DN DN DN
(mm) (kg) (mm) (kg)
(mm) (mm) (mm) (mm)
100 80 90 6.9 800 450 780 315
150 80 190 11.8 800 500 680 306
150 100 150 11.5 800 600 480 284
200 100 250 18.4 800 700 280 289
200 150 150 17.4 900 500 880 412
250 150 250 26.4 900 600 680 385
250 200 150 24.9 900 700 480 401
300 150 350 38.5 900 800 280 365
300 200 250 36.8 1000 600 880 508
300 250 150 34.5 1000 700 680 523
350 200 360 59.0 1000 800 480 487
350 250 260 57.0 1000 900 280 458
350 300 160 52.5 1200 700 1080 826
400 200 460 73.5 1200 800 880 806
400 250 360 72.0 1200 900 680 774
400 300 260 67.5 1200 1000 480 731
400 350 160 66.0 1400 800 760 -
450 250 460 89.0 1400 900 660
450 300 360 84.0 1400 1000 560 1015
450 350 260 73.0 1400 1200 360 973
450 400 160 77.5 1600 1000 760 1427
500 300 460 104.0 1600 1200 560 1355
500 350 360 103.0 1600 1400 360 1316
500 400 260 97.0 1800 1200 760 -
500 450 160 90.5 1800 1400 560 -
600 350 560 149.0 1800 1600 360 -
600 400 460 143.0 2000 1200 960 -
600 450 360 137.0 2000 1400 160 -
600 500 260 129.0 2000 1600 560 -
700 400 680 247.0 2200 1800 360 -
700 450 580 238.0 2200 - - -
700 500 480 227.0
700 600 280 203.0

26 INDIPCO Product Manual

 Double Flange Bends - K12

B B
B B

R
R

Double Flange 90o Double Flange 45o

Bend 90o Bend 45o

DN B Weight (kg) DN B Weight (kg)
(mm) (mm) PN10 PN16 PN25 (mm) (mm) PN10 PN16 PN25
80 165 9.6 9.6 9.6 80 130 9.3 9.3 9.3
100 180 12 12 13 100 140 11.4 11.4 11.4
150 220 20.5 20.5 22.5 150 160 19.9 18.9 21.0
200 260 31.5 31.0 35.0 200 180 28.0 27.5 21.0
250 350 50.5 49.5 57.0 250 350 55.5 54.5 62.0
300 400 70.0 69.5 80.0 300 400 77.5 76.5 87.5
350 450 90.5 96.0 112.0 350 298 77.0 82.5 98.0
400 500 117 126 148 400 324 97.5 107.0 129.0
450 550 147 163 184 450 349 120.0 135.0 157.0
500 600 184 211 232 500 375 148.0 175.0 196.0
600 700 216 324 287 600 426 216.0 263.0 287.0
700 800 277 418 348 700 478 304.0 328.0
800 900 543 573 800 529 414.0 444.0
900 1000 708 746 900 581 531.0 576.0
1000 1100 919 988 1000 632 684.0 753.0
1200 1300 1452 1562 1200 735 1062.0 1172.0
1400 1350 1948 2062 1400 775 1431.0 1544.0
1500 1500
1600 1450 2663 2841 1600 845 1972.0 2151.0
1800 1500 3348 3572 1800 910 2539.0 2763.0
2000 2000 980 3243.0 3519.0
2200 2200

INDIPCO Product Manual 27

 Double Flange Bends - K12

B B B B

R R

Double Flange Bend 22.5o Double Flange Bend .25o

Bend 22.5o Bend 11.25o

DN B Weight (kg) DN B Weight (kg)
(mm) (mm) PN10 PN16 PN25 (mm) (mm) PN10 PN16 PN25
80 130 9.4 9.4 9.4 80 130 9.5 9.5 9.5
100 140 11.5 11.5 12.5 100 140 11.5 11.5 12.5
150 160 19.1 19.1 21.0 150 160 19.1 19.1 21.0
200 180 28.5 28.0 32.0 200 180 28.5 28.0 32.0
250 350 56.5 56.0 63.0 250 350 56.5 56.0 63.5
300 400 79.0 78.5 89.0 300 400 79.5 79.0 89.5
350 298 78.5 84.0 99.5 350 298 79.0 84.0 100.0
400 324 99.5 109.0 131.0 400 324 100.0 109.0 131.0
450 349 122.0 138.0 160.0 450 349 123.0 139.0 160.0
500 375 151.0 178.0 199.0 500 375 152.0 179.0 200.0
600 426 221.0 268.0 292.0 600 426 222.0 269.0 294.0
700 478 311.0 334.0 700 478 313.0 343.0
800 529 423.0 453.0 800 529 426.0 455.0
900 581 581.0 588.0 900 581 546.0 592.0
1000 632 700.0 769.0 1000 632 704.0 773.0
1200 735 1088.0 1213.0 1200 735 1094.0 1220.0
1400 835 1551.0 1664.0 1400 835 1560.0 1674.0
1500 1500
1600 940 2190.0 2369.0 1600 940 2203.0 2382.0
1800 480 1640.0 1864.0 1800 345 1342.0 1566.0
2000 520 2081.0 2357.0 2000 375 1694.0 1970.0
2200 2200

28 INDIPCO Product Manual

 Duck foot Bend 90˚ - K12
B

R
B

DN B C A Weight ( kg)
(mm) (mm) (mm) (mm) PN 10 PN16 PN25
80 165 110 180 14.8 14.8 14.8
100 180 125 200 18.2 18.2 19.2
150 220 160 250 31.5 31.5 33.5
200 260 190 300 49.0 48.5 52.5
250 350 225 350 78.5 77.5 85.0
300 400 255 400 111.0 111.0 121.0
350 450 290 450 147.0 153.0 168.0
400 500 320 500 192.0 201.0 223.0
450 550 350 550 245.0 261.0 283.0
500 600 385 600 309.0 336.0 357.0
600 700 450 700 475.0 522.0 546.0
700 800 515 800 684.0 708.0
800 900 580 900 944.0 974.0
900 1000 645 1000 1252.0 1290.0
1000 1100 710 1100 1629.0 1698.0
1200 1300 840 1300 2599.0 2709.0
1400

INDIPCO Product Manual 29

 All Flanged T-Junction - K14

Main Branch Weight (kg) Main Branch Weight (kg)

L H L H
line DN DN line DN DN
(mm) (mm) PN10 PN16 PN25 (mm) (mm) (mm) (mm) PN10 PN16 PN25
(mm) (mm)

80 80 330 165 15.8 15.8 15.8 450 100 950 375 177.0 193.0 215.0
100 80 360 175 18.6 18.6 19.6 450 150 950 375 180.0 196.0 219.0
100 100 360 180 19.5 19.5 21.0 450 200 950 375 183.0 199.0 222.0
150 80 440 205 29.0 29.0 31.0 450 300 950 475 199.0 215.0 242.0
150 100 440 210 30.0 30.0 32.5 450 400 950 475 210.0 230.0 263.0
150 150 440 220 33.5 33.5 36.5 450 450 950 475 216.0 240.0 272.0
200 80 520 235 43.0 42.5 46.5 500 100 1000 400 215.0 242.0 264.0
200 100 520 240 44.0 43.5 48.0 500 150 1000 400 218.0 245.0 267.0
200 150 520 250 47.0 47.0 52.0 500 200 1000 400 221.0 248.0 271.0
200 200 520 260 51.0 50.5 56.5 500 300 1000 500 237.0 264.0 291.0
250 100 700 275 69.5 68.0 76.0 500 400 1000 500 248.0 279.0 311.0
250 150 700 325 73.5 73.0 81.0 500 500 1000 500 261.0 301.0 333.0
250 200 700 325 77.5 76.5 86.0 600 150 1100 450 309.0 356.0 381.0
250 250 700 350 84.0 83.0 93.5 600 200 1100 450 312.0 359.0 385.0
300 100 800 300 94.5 93.5 105.0 600 300 1100 550 328.0 375.0 404.0
300 150 800 350 99.02 98.5 110.0 600 400 1100 550 338.0 401.0 424.0
300 200 800 350 103.0 102.0 115.0 600 600 1100 550 367.0 438.0 473.0
300 300 800 400 117.0 116.0 132.0 700 200 650 525 281.0 304.0
350 100 850 325 117.0 123.0 139.0 700 300 760 540 319.0 342.0
350 150 850 325 120.0 126.0 143.0 700 400 870 555 358.0 386.0
350 200 850 325 124.0 129.0 147.0 700 600 1200 585 476.0 536.0
350 300 850 425 140.0 145.0 166.0 700 700 1200 600 499.0 548.0
350 350 850 425 145.0 153.0 177.0 800 200 690 585 368.0 397.0
400 100 900 350 146.0 155.0 178.0 800 300 800 600 413.0 443.0
400 150 900 350 149.0 158.0 181.0 800 400 910 615 459.0 493.0
400 200 900 350 152.0 161.0 185.0 800 600 1350 645 633.0 687.0
400 300 900 450 168.0 177.0 204.0 800 800 1350 675 685.0 730.0
400 400 900 450 178.0 193.0 226.0 900 200 730 645 454.0 492.0

30 INDIPCO Product Manual

 All Flanged T-Junction - K14

Main Branch Weight (kg) Main Branch Weight (kg)

L H L H
line DN DN line DN DN
(mm) (mm) PN10 PN16 PN25 (mm) (mm) (mm) (mm) PN10 PN16 PN25
(mm) (mm)

900 400 950 675 561 604 1800 1200 2100 1290 3543 3822
900 600 1500 705 810 895 1800 1400 2320 1320 3910 4190
900 800 1500 735 860 932 1800 1600 2540 1350 4328 4641
900 900 1500 750 887 944 1800 1800 2760 1380 4750 5086
1000 200 770 705 570 638 2000 600 1500 1310 3119 3419
1000 400 990 735 694 767 2000 800 1720 1340 3505 3796
1000 600 1650 765 1036 1129 2000 1000 1940 1370 3898 4209
1000 800 1650 795 1085 1169 2000 1200 2160 1400 4314 4644
1000 1000 1650 825 1150 1253 2000 1400 2380 1430 4733 5066
1200 400 1070 855 1008 1122 2000 1600 2600 1460 5202 5567
1200 600 1290 885 1176 1312 2000 1800 28200 1490 5668 6055
1200 800 1510 915 13637 1492 2000 2000 3040 1520 6185 6599
1200 1000 1730 945 1570 2055
1200 1200 1950 975 1806 1970
1400 600 1320 980 1527 1665
1400 800 1540 1010 1755 1884
1400 1000 1760 1040 19958 2143
1400 1200 1980 1070 2262 2431
1400 1400 2200 1100 2545 2715
1600 600 1380 1090 2019 2221
1600 800 1600 1120 2294 2487
1600 1000 1820 1150 2578 2971
1600 1200 2040 1180 2888 3122
1600 1400 2260 1210 3208 3444
1600 1600 2480 1240 3586 3854
1800 600 1440 1200 251 2768
1800 800 1880 1260 3184 3442
1800 1000 1880 1260 3184 3442

INDIPCO Product Manual 31

 Flange Reducer - K12

t
L

Concentric Type
Mass (kg)
DN dn T t L
PN10 PN16 PN25
100 80 7.2 7 200 9.3 9.3 9.8
125 100 7.5 7.2 200 11.3 11.3 12.5
80 7 400 16.4 16.4 17.4
150 100 7.8 7.2 300 16 16 17.5
125 7.5 200 14 14 15.5
100 7.2 600 27.5 27.5 30
200 8.4
150 7.8 300 22.5 22 25
150 7.8 600 39 22 43.5
250 9
200 8.4 300 31 30 36
100 7.2 700 50.5 41 57
150 7.8 650 48.5 48.5 55
300 9.6
200 8.4 600 52 51.5 59
250 9 300 41 40 49
200 8.4 650 61.5 64 74
250 10.2 9 600 65.5 67.5 79.2
350
300 9.6 300 49.5 52 66
200 8.4 700 73.5 77.5 90.5
250 9 650 77 81.5 96
400 10.8
300 9.6 600 80.5 85 101
350 10.2 300 58 67 86
250 9 700 89.5 97 112
300 9.6 650 93.5 101 117
450 11.4
350 10.2 600 95.6 106 126
400 10.8 300 70.5 83 105
250 9 750 99.4 114 130
300 9.6 700 109 122 138
500 12
350 10.2 650 111 127 145
400 10.8 600 110 130 153

32 INDIPCO Product Manual

 Flange Reducer - K12

t
L

Concentric Type
Mass (kg)
DN dn T t L
PN10 PN16 PN25
500 450 12 11.4 300 83 104 126
300 9.6 800 145 180 191
350 10.2 750 147 174 193
600 400 13.2 10.8 700 150 178 201
450 11.4 650 151 183 260
500 12 600 149 190 216
400 10.8 800 196 212 251
450 11.4 750 197 211 251
700 14.4
500 12 700 200 199 252
600 13.2 600 195 207 288
450 11.4 850 263 286 347
500 12 800 256 284 347
800 15.6
600 13.2 700 260 298 340
700 14.4 600 250 290 374
450 11.4 950 347 380 467
500 12 900 338 377 470
900 600 16.8 13.2 800 318 356 462
700 14.4 700 321 352 446
800 15.6 600 308 364 468
500 12 1000 452 501
600 13.2 900 422 490

1000 700 18 14.4 800 396 422

800 15.6 700 399 448

900 16.8 600 373 454

700 14.4 900 515 562
800 15.6 800 483 532
1100 19.2
900 16.8 700 476 530
1000 18 600 474 543

INDIPCO Product Manual 33

 Flange Reducer - K12

t
L

Concentric Type

Mass (kg)
DN dn T t L
PN10 PN16 PN25

700 14.4 1345 711 777

800 15.6 1160 688 765
1200 900 20.4 16.8 975 652 726
1000 18 790 586 720
1100 19.2 605 566 655
800 15.6 1590 1034 1105
900 16.8 1405 998 1074
1400 1000 22.8 18 1220 961 1052
1100 19.2 1035 914 1055
1200 20.4 850 814 971
900 16.8 1620 1211 1317
1000 18 1435 1174 1297
1500 1100 24 19.2 1250 1127 1250
1200 20.4 1065 1074 1216
1400 22.8 695 914 1058
1000 18 1650 1424 1547
1100 19.2 1465 1377 1502
1600 1200 25.2 20.4 1280 1324 1468
1400 22.8 910 1103 1273
1500 24 725 1073 1250
1100 19.2 1895 1910 2057
1200 20.4 1710 1858 2024
1800 1400 27.6 22.8 1340 1701 1870
1500 24 1155 1610 1810
1600 25.2 970 1436 1664
1200 20.4 2140 2512 2705
2000 1400 30 22.8 1770 2358 2553
1500 24 1585 2268 2494

34 INDIPCO Product Manual

 Flange Reducer

t
L

Concentric Type

Mass (kg)
DN dn T t L
PN10 PN16 PN25
1600 25.2 1400 2176 2404
30
2000 1800 27.6 1030 1800 2079
1400 22.8 2200 3168 3385
1500 24 2015 3070 3328
2200 1600 32.4 25.2 1830 2980 3240
1800 27.6 1460 2712 2994
2000 30 1090 2250 2570

INDIPCO Product Manual 35

 Bellmouth - K12

DN L D B R Weight (kg)
mm mm mm mm mm (PN16)

80 135 160 80 100 5.2

100 140 185 85 106 6.3
150 155 245 95 119 10.1
200 170 310 110 137 14.7
250 190 370 120 150 21
300 210 435 135 169 29
350 225 495 145 181 39
400 245 560 160 200 51
450 260 620 170 212 63
500 280 685 185 231 82.5
600 300 810 210 262 122
700 340 945 225 281 154
800 380 1055 240 300 203
900 420 1165 255 319 263
1000 440 1290 270 337 339
1100 465 1400 285 357 409
1200 490 1515 300 376 409
1400 515 1725 305 400 515
1600 540 1945 310 400 826

36 INDIPCO Product Manual

 Blank Flange
DN 80 - 300 DN 350 - 1600

DN 80 - 300 DN 350 - 1600

Double Flange Short Pipe PN16

DN L L
Weight Iron
mm mm Kg
80 100 7.1
80 150 7.8
Double Flange Bend .25o
80 200 8.4
80 250 9.1 Weight of Flange
80 300 9.8 DN
mm PN10 PN16 PN25 PN40
80 350 10.4 Kg Kg Kg Kg
80 400 11.1
80 3.9 3.9 3.9 3.7
80 450 11.7
100 4.8 4.8 5.1 5.1
80 500 12.4
80 600 13.7 150 8.1 8.1 8.8 11.4
100 100 8.3 200 11.6 11.4 13.3 20.5
100 150 9.2
250 16.9 16.6 21 34.5
100 200 10.1
300 24 23.5 30 51
100 250 11.0
100 300 11.9 350 30.5 37 44.5 74
100 350 12.7 400 37.5 48.5 59.5 106
100 400 13.6
450 46.5 63.5 80.5 118
100 450 14.5
500 58 83 97 150
100 500 15.4
100 600 17.1 600 88.5 130 149 232
150 100 12.7 700 128 169 215 -
150 150 14.0
800 180 235 304 -
150 200 15.3
900 234 307 397 -
150 250 16.7
150 300 18.1 1000 307 413 535 -
150 350 19.5 1100 391 536 670 -
150 400 21.0
1200 491 653 843 -
150 450 22.5
1400 739 993 1350 -
150 500 24.1
150 600 26.5 1600 1239 1462 1938 -
200 150 19
200 200 21
200 250 23
200 300 25
200 500 31

INDIPCO Product Manual 37

 Flange Socket - K12 Flange Spigot - K12

L
L
L
L

Weight Weight
DN L DN L
PN16 PN 16
mm mm mm mm
Kg Kg

80 130 8.3 80 350 7.9

100 130 10.2 100 360 9.7
150 135 16.4 150 380 15.6
200 140 24.5 200 400 22.5
250 145 32 250 420 31.5
300 150 38.0 300 440 42
350 155 48.5 350 460 55
400 160 62.5 400 480 70
450 165 75.5 450 500 86
500 170 97.0 500 520 109
600 180 140.0 600 560 159
700 190 202 700 600 206
800 200 253 800 600 254
900 210 327 900 600 320
1000 220 415 1000 600 395
1100 230 520 1100 600 473
1200 240 635 1200 600 567
1400 710 818
1600 780 1143

38 INDIPCO Product Manual

 Pipes Fabrication Type

P P P

Flange – Puddle – Flange Socket – Puddle – Spigot Socket – Puddle – Flange

P P P1 P2

Flange – Puddle – Spigot Spigot – Puddle – Spigot Spigot – Puddle – Puddle – Spigot

L L L

Flange – Flange Spigot – Spigot Flange – Spigot

Flange – Socket

Pipes Fabrication length (L, P, P1, P2)

INDIPCO Product Manual 39

 Flange Adapters

DN 60 to 300 DN 300 to 900

Dismantling Joint

DN 80 to DN 2200 (PN10, PN16, PN25, PN40)

40 INDIPCO Product Manual

 PRODUCT
assembly &
INSTALLATION
8. Polywrap: Polyethylene Sleeving
It is used in a very corrosive soil to give additional resistance aside from the outer layer coating resistance that was
applied. It must be installed but it is not sealed watertight.
Product is available as per client request.
The step by step installation of Polywrap:

Step 1 Step 5
Cut the polyethylene tube approximately two feet longer Pull the polyethylene from the new pipe over this same
than the pipe section. Remove all lumps of clay, mud, bell, providinga double layer of polyethylene and secure
cinder, or other impurities that might have stick on the the end of the polyethylenein place.
pipe surface during storage. Slip the polyethylene around
the pipe from the spigot end. Bunch the polyethylene
on the end of the pipe then pull back the suspended
polyethylene so that it will clear the pipe end.
Step 6
Take up stack in the polyethylene tube along the pipe
barrel making the snug but not tight fit. Fold over on top
of pipe and secure in placr about every three feet.
Step 2
Dig a shallow bell holes at the joint locations to facilitate
installation of the polyethylene. Lower the pipe into the
trenchand make up the pipe joint with the preceding
section of pipe.
Step 7
Make sure any tears in the polyethylene are repaired with
tape or another piece of polyethylene secured over the
damaged area approximately every three feet.
Step 3
Move the cable hoist to the bell end of the pipe and lift
the pipe enough to slip the polyethylene along with
it. Spread the polyethylene over the entire barrel of
the pipe. Make sure it is dirt-free or no other bedding
material becomes trapped between the wrap and the
pipe. Step 8
Backfill the trench according to specifications being
careful not to damagethe polyethylene while tamping
around the pipe. Backfill should not contain materials that
Step 4 may damage the polyethylene.
Make the overlap of the polyethylene by pulling back BACKFILLING
the bunched of it from the preceding length of pipe and
secure it in place with plastic tie straps or other related
adhesive tape.

42 INDIPCO Product Manual

 Lubricant for Cement Epoxy for
Pipe assembly repairing cement lining

INDIPCO provides WRAS approve joint INDIPCO can supply epoxy material for the repair of
lubricant for pipe installation at site cement at site when required.
Main properties of cement epoxy

Compressive Strength 490 kg/m²

Tensile Strength 155 kg/m²
Density 1800 kg/m³
Usable working Life 30 – 40 min
Shelf Life 6 Months

9. Storage, Handling and

Shipping
Ductile iron pipe is naturally stronger and less vunerable
to breakage in handling. However, improper handling,
bad stacking can damage the spigot and pipe lining.
Thus, careful handling of pipes & fittings during
operations of transportation, loading / unloading and
laying of pipes are essential prerequisites to maintain
the quality of the INDIPCO pipes.

General references as follows:

9.1 Handling
Loading & unloading of pipe/s must be done carefully,
crane, forklift with suitable handling devices should be
preferred and other mechanical equipments that can
manage to handle the pipes effectively. 9.2 Storage
* Twin sling will be used for larger pipes and wide web- * Storage location must be level and firm and must not
bing for smaller pipes. contain any corrosive substance.
* Supporting chains with padded hook or specialized * Pipes must be stocked in allocated space in accor-
designed hook with appropriate load bearing capacity dance to the material management system.
muse be used. (see figure) * Ample space for the working aisle and no obstructions
* If manually handled, sufficient care must be exer- or foreign objects in the storage area.
cised. Pipe must be slip to over timber ramps guided * Stacking arrangements can be done in 3 formations
by secured rope to control the descent. such as square, parallel and pyramid formation as
* Pipes should not be skid or dragged down in a long illustrated. In each case, different layers are observed
distance. and appropriate choke or pegs must be used.
* Whatever method is used, it is important that pipes
will be lowered down gently and not thrown down.

INDIPCO Product Manual 43

(In dismantling the stocks pipes much be checked and ensure that the stocks must be higher than wide.)

SQUARE PARALLEL

PYRAMID

*Different sizes of pipes must be stacked separately for ease and safety
*Stacking height are limited by less than 3M for safety and easy material handling purpose

(Please find below suggested stacking heights)

DN Number 100 150 200 250 300 -400 500 600 800 1000 1200 1-400 1600 1800 2000 2200

No. of Layers 10 10 10 6 5 5 5 5 5 1 1 1 1 1 1 1

9.3 Shipping
* INDIPCO’s products are shipped from Jubail Industrial City to any point of the kingdom of Saudi Arabia and the rest of
the world by any mode of transportation preferred by the client.
* Pipes and fittings should be inspected upon receipts, specifically the quantity and the quality of the pipes. Any
deviations will be reported to INDIPCO immediately.
* INDIPCO’s standard practice of pipes bundling ranging from 100mm-200mm as follows:
Note (DN >300 not bundled)

Bundle Dimension in Meters Number of Number of Total

DN Number
L W H pipes per layer Layer Quantity
100 6.27 0.64 0.81 10 5 50
150 6.31 1.08 1.07 7 5 35
200 6.31 1.18 0.81 5 5 25
250 6.31 1.18 0.98 8 5 40
300 6.33 1.50 1.30 5 5 25

44 INDIPCO Product Manual

* The Pipes and fittings shall be loaded and unloaded under the supervision of qualified and ~ skilled personnel.
* Safety practice upon loading and unloading must be followed. (E.g. full stoppage of trailer truck; wear reflectorized
vest, tire chocks ... etc ... )
* Loading of pipes for delivery are tabulated based on standard loading capacity of trailer truck.

See table below.

Note: quantities can be change due to joints, classes, linings, average weights and other materials.

DN Number 100 150 200 250 300 400 500 600 800 900 1000 1200 1400 1600 1800 2000 2200
Total Number of Pipes 250 140 100 80 60 40 18 18 10 6 4 4 4 2 2 2 2

This table should be used as guide only and please consults INDIPCO for more assistance.
Note: Material managements of Gaskets must observe proper disposition and storages, in which the material must
be stored in separate place with adequate space for proper positioning to avoid deformation and defects and separate
storage bin from other material stocks. Storage room temperature must be moderate from 15 degree to 27 degree
Celsius.

DN 100 DN 150 DN 200 DN 250

10. Pipelining
10.1 Proper Assemble of Push - On Joint:
Tools needed: Wire Brush or Steel Brush, Cotton rags, and Paint Brush, lubricant
Clean the socket by removing the all earth particles present like sands, dust and etc. with the use of wire brush or steel
brush then check for damage.
Also on the Spigot, suggested to use the rags to remove the dirt, and sand. Then check for possible
damage and be sure that it has the presence of chamfer or beveled.
Place the gasket in socket and check ifit is properly compressed in the socket’s circumference.
Apply (INDIPCO’s lubricant) on the gasket contact surface and on spigot (4 inches from the end).
Prepare the spigot and the socket by aligning it on stable platform.
Push the spigot to the socket until the second white line must only be visible.
Checking the gasket using the stainless steel ruler, by inserting the one end of the ruler in the socket and spigot gap. All
measurement must be the same on its circumference.

INDIPCO Product Manual 45

10.2 On site cutting of the pipe:
Tools needed: Cutting disc, Perpendicular cutting machine, grinder and paint brush.
1. Measure the length of the pipe, do not include the socket length, and take note of the length. Then from the end of
the spigot measure the length need to be removed and place mark.
2. Place the cutting machine perpendicular to the pipe. And center the mark in the cutting disc. And start cutting gently
until it is totally cut.
3. On the spigot end, start re - chamfer (estimate 30 degrees) on its circumference using a portable grinder.
4. Apply zinc rich paint on the grinded surface and let it dry for 3 hours.
5. Apply bitumen paint on the applied zinc surface and let it dry.
6. Repair cement lining using cement epoxy (INDIPCO has available as per request) and apply to the damaged area of
the cement and plain the surface of the cement epoxy to be level on the concrete cement.

Chamfer Dimensions
DN Min Max
Mm Mm Mm
80 10 14

100 10 14

150 10 14

200 10 14

250 10 14 L
45

300 10 14

350 10 14

400 12 16

450 12 16

500 14 18

600 14 18

700 16 20

800 16 20

900 18 22

1000 20 24

1100 22 26

1200 24 28

46 INDIPCO Product Manual

11. Conversion table
Metric Units
Prefix SI Unit Factor
Tera T 10 12
1,000,000,000,000
Giga G 109 1,000,000,000
Mega M 106 1,000,000
Kilo k 103 1000
Hecto h 102 100
Deka da 101 10
Deci d 10-1 0.1
Centi c 10-2 0.01
Milii m 10-3 0.001
Micro m 10-6 0.000001

Conversion Table:
Pressure Volume
145.03 psi 3.79 Liters
1 Gal US
10 bar 0.00379 m3
IMPa 1 N/mm2 Area
1000 kPa 0.000001 km2
9.869 atm, 7500.63 mmHg 1m2 100 dm2
Weight 10.764 ft2
2.2046 lbs Density
1 kg
0.001 Metric tons, 0.0011 tons 1000 g/m3
Flow rate 1 kg/m3 0.001kg/L 0.00834 lb/gal
1.34xl0-1 gal US/day 0.00194 slug/ft3
1 ft3/min 1.61xl0-1 Gal UK/min Work
2.12 L/sec
2.77xl0-4 W-hr
Length 2.78xl0-7 KW -hr
1J
1000 mm, 3.28 ft, 100 cm 3.78xl0-7 hp
1m 9.48xl0-7 BTU
39.37 in.

INDIPCO Product Manual 47

Notes
INTERNATIONAL DUCTILE IRON PIPES CO. LTD.

Corporate Headquarter
Malaz, Al Ahsa Street, Behind Pepsi Factory
P.O. Box 285814, Riyadh 11323
Riyadh, Saudi Arabia (K.S.A)
GPS Coordinates: 24.691766, 46.728235

Telephone: +966 (011) 473 39555

Fax: +966 (011) 473 0988
E-mail: info@indipco.com.sa

INDIPCO PLANT
P.O. Box 10524 Jubail Industrial City 31961
Tel.: +966 (013) 340 7565
Fax: +966 (013) 340 8824
GPS Coordinates: 27.051410, 49.542104