SV2 Series Valve Flange Kits

FLANGEABNPT050, 075, 100, 125

FLANGEABBSP050, 075, 100, 125
INSTALLATION INSTRUCTIONS
CSA Contract # 158158 (112491_0_000),
Certificate # 70086210
The flanges are not stand-alone products and must be used
with a SV2 Series valve and thus are specified as part of the
valve approvals.

INSTALLATION
NOTE: Follow the valve orientation planning
recommendations as outlined in the SV2 Series Safety
Shut-off Valves installation instructions, document
32-00018.

Flange Mounting to Main Gas Connection

1. Remove the flanges from the box.

APPLICATION 2. Use a sound taper fitting with thread according to ISO7-1

or new, properly reamed pipe free from swarf.
The flange Kits provide connection for the SV2 Series safety
shut-off valves V2F, V2A, V2P and V2V to standard size NPT 3. Apply a moderate amount of good quality thread
and BSP gas pipes. The flange kits consist of 1 flange with compound to the pipe for fitting only, leaving the two end
sealing plug and 4 screws. Refer to Table 1 for the flange kit threads bare. Ensure the thread compound is resistant
details. to the action of liquid propane (LP) gas. Refer to Fig. 1.
NOTE: Ensure the gap left between the flanges when
NOTE: O-rings are shipped with each valve.
installed on the pipes does not exceed the valve
Size Valve Body body width otherwise the valve piping may be over
Part Number Thread Type Inches/DIN Size stressed.
FLANGEABNPT050 0.50 / DN15 4. Screw the flanges onto the pipes.
FLANGEABNPT075 0.75 / DN20 NOTE: The 1in/DN25 valve flange pressure port must be
NPT installed facing sideways (refer to Fig. 2) due to the
FLANGEABNPT100 1.00 / DN25 B
mounting hole orientations.
FLANGEABNPT125 1.25 / DN32 1.0 MMBtu,
300 kW 5. Make sure the inlet and outlet flanges are in line and
FLANGEABBSP050 0.50 / DN15 (at 4” w.c. separated from each other enough to allow the valve to
FLANGEABBSP075 0.75 / DN20 pressure drop) be mounted between the flanges without damaging the
BSP O-rings.
FLANGEABBSP100 1.00 / DN25
CORRECT: NORMAL INCORRECT: TOO LONG,
FLANGEABBSP125 1.25 / DN32 FULL THREAD DISTORTS VALVE SEAT
Table 1. Flange Kits.
LOOSE
CHIPS
Flange Size in in. (mm) and
Type Type Torque in Nm (in-lbf)
NPT 1/8-27 (3) NPT 7±1 (62±9) 1 TWO CLEAN THREADS EXCESS DOPE
WITH MODERATE CAN BLOCK DISK
BSP 1/8-28 (3) BSP 1.5±0.15 (13.3±1.3) AMOUNT OF DOPE FROM VALVE SEAT

Table 2. Pressure Tap Sizes and Threads. 2 USE PIPE DOPE THAT
IS RESISTANT TO
ACTION OF LP GAS M35573

Fig. 1. Preparing pipelines.

APPROVALS
UL Recognized Components: File No. MH28787
CE Pin number 0063CQ1175, Certificate # 18GR0759/00
32-00028-05
Mounting Valve to Flange(s) and Piping
1. Remove paper covering over the valve inlet
WARNING
and outlet ports. Explosion or Fire Hazard
Can cause severe injury, death, or property damage.
2. Take care that dirt does not enter the gas
valve during handling. Always perform a gas leak check following the flange
installation.
3. Make sure O-ring surfaces on valve body
and flange are clean.
4. Ensure the O-rings provided with the valve are properly Valve Seat and Accessory
positioned in the valve body O-ring groove. Refer to Fig. 2.
Connection Leak Test
5. Mount gas valve between flanges using the screws Refer to the SV2 Series Safety Shut-
provided for each flange. Off Valves Installation Instructions,
NOTE: 1 inch (DN25) valve bodies have drilled and tapped 32-00018, which is packed with each valve, for the full valve
holes. connection, accessory and valve seat leak test instructions.
a. Slide valve into pipe train, supporting as necessary so IMPORTANT
that valve does not rotate. The Valve Connection and Accessory Leak Test is used
b. Insert provided screws into the flanges for checking the leakage tightness of the valve and flange
and tighten. connections. It should be performed only by a trained,
experienced flame safeguard technician during initial startup
c. Recommended tightening torque is
of the system or whenever work has been performed on the
3.4 Nm (30 in-lbf)
valve system. It is also recommended to include this test in the
scheduled inspection and maintenance procedures.
NOTES: In order to complete the leak test, the valve
0-RING GROOVE
solenoids must be energized. Valves with intelligent
features can be energized if the Installer + OEM
0-RING
passwords have already been assigned, thereby
removing faults associated with un-assigned
passwords.
For an un-programmed valve, the user must log in
via the HMI/PC Tool with the default OEM password
and/or assign Installer + OEM passwords in order
to energize the valve seats. Default passwords are
automatically pre-filled during the initial user login.
Premix valves must have the fuel/air curve
SCREWS (4)
FLANGE
programmed/ cloned first in order to clear the base
M35479

Fig. 2. Installing the flange kit on the V2X valve body.

curve faults before the solenoids can be energized.

For more information on this product and the entire SV2 Series product line, please refer to the SV2
Series User Guide located on our website at https://combustion.honeywell.com/sv2

For More Information

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Honeywell Combustion Safety, Eclipse, Exothermics, Hauck,
Kromschröder and Maxon. To learn more about our products,
visit ThermalSolutions.honeywell.com or contact your
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32-00028–05 Rev. 06-19
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