Yuken Relief Valve

Pub.
EC-0201
RELIEF VALVES PRESSURE

Remote Control / Direct Type CONTROLS
Pilot Operated / Solenoid Controlled
Up to 25 M Pa (3630 PSI), 400 L /m in (106 U.S.GPM )
Remote Control Relief Valves ..................... Page 3
C
This valve is used as a remote control valve for pilot operated type
pressure control valves.
Direct Type Relief Valves ............................ Page 6

This valve is used in a hydraulic circuit to prevent damage due to
over pressure and to adjust the maximum circuit pressure of small
capacity.
Pilot Operated Relief Valves ....................... Page 9

These valves protect the hydraulic system from excessive
pressure, and can be used to maintain constant pressure in a
hydraulic system. Remote control and unloading are permitted by
using vent circuits.
Low Noise Type

Pilot Operated Relief Valves ....................... Page 16
Pilot operated relief valves here have been particularly develop-ed
as low-noise types. Able to protect pumps and control valves
against excessive pressures, they are used to control the pressure
in the hydraulic system to a constant level. Remote control and
unloading are permitted by using vent circuits.
Solenoid Controlled Relief Valves .............. Page 20

These valves are a combination of a pilot operated relief valve
and a solenoid operated directional valve. Piping between the "A" "B"
b
two is eliminated as the solenoid valve is directly mounted on a
the relief valve and connected with the relief valve vent. Pump
pressure may be unloaded remotely by an electrical signal to the
solenoid, or by connecting pilot relief valves to the solenoid
valve ports.
Low Noise Type

Solenoid Controlled Relief Valves .............. Page 31
"A" "B"
The low-noise solenoid controlled relief valve is a combination a b
of a low-noise type pilot operated relief valve and a solenoid
operated directional valve. It is used for no-load pump operation
by using electric signals or, together with a remote control relief
valve, for two or three pressure control of the hydraulic system.
No.1
RELIEF VALVES
Remote Control / Direct Type PRESSURE
Pilot Operated / Solenoid Controlled CONTROLS
Instructions / Hydraulic Fluids
CAUTION
When making replacement of seals or solenoid
assemblies, please do it carefully after reading
through the relevant instructions in the Operator's
Manual.
Instructions
To adjust the pressure, loosen the lock nut and turn the handle slowly clockwise for higher pressures or anti-clock-
wise for lower pressures. After adjustments, do not forget to tighten the lock nut.
Piping of the tank line should not be connected to any tank line of the other valves, but connected directly to the tank.
Hydraulic Fluids
Fluid Types
Any type of hydraulic fluids listed in the table below can be used.
P etroleum base oils Use fluids equivalent to ISO VG 32 or VG 46.

Use phosphate ester or poly ol ester fluid. W hen phosphate ester fluid is used,
Sy nthetic fluids
prefix "F-" to the m odel num ber because the special seals (fluororubber) are required to be used.
W ater containing fluids Use water-gly col fluid.
Note: For use with hy draulic fluids other than those listed above, please consult y our Yuken representatives in advance.
Recommended Viscosity and Oil Temperatures

Viscosity ranging between 15 - 400 mm2/s (77 - 1800 SSU).
Oil temperatures between -15/+70°C (5 - 158°F).
Use hydraulic fluids which satisfy the recommended viscosity and oil temperatures given above.
Control of Contamination
Due caution must be paid to maintaining control over contamination of the hydraulic fluids which may
otherwise lead to breakdowns and shorten the life of the valves. Please maintain the degree of contamination within
NAS 1638-Grade 12. Use 25 µm or finer line filter.
No.2
Remote Control Relief Valves
DT / DG-01 PRESSURE
Threaded Connections / Sub-plate CONTROLS
Specifications / Model Number Designation / others
Specifications
Model Num bers
Max. Operating P res.
Approx. Mass
C
Threaded Sub-plate kg (lbs.)
MP a (P SI)
Connection Mounting DT ty pe DG ty pe
DT-01-22 ∗ DG-01-22 ∗ 25 (3630) 1.6 (3.5) 1.4 (3.1)
Model Number Designation

F- D T -01 -22 ∗
Ty pe of Design
Special Seals Series Num ber Valve Size Design Standards
Mounting Num ber
F: None: Japanese Std. "JIS"

T: Threaded
Special Seals 22 80: European Design Std.
Connection
for P hosphate D: 90: N. Am erican Design Std.
Ester Ty pe Rem ote Control 01
Fluids Relief Valves None: Japanese Std. "JIS" and
(Om it if not G: Sub-plate 22 European Design Std.
required) Mounting
90: N. Am erican Design Std.
Instructions
Graphic Sym bol
Pressure is limited by collars fitted. If a working pressure cannot be attained,
remove some collars. One collar is equivalent to 10 MPa (1450 PSI).
If the internal volume of the vent line is too large, chattering is likely to occur.
Attachment
Mounting bolts
Valve Model Socket Head Cap Screw
Qty .
Num bers Japanese Std. "JIS" and European Design Std. N. Am erican Design Std.
DG-01 M5 × 45 Lg. No.10-24UNC × 1-3/4 Lg. 4
Sub-plate
Japanese Standard "JIS" European Design Standard N. Am erican Design Standard Approx.
Valve Model
Sub-plate Thread Sub-plate Thread Sub-plate Thread Mass
Num bers
Model Num bers Size Model Num bers Size Model Num bers Size kg (lbs.)
DG-01 DGM-02-20 Rc 1/4 DGM-02-2080 1/4 BSP .F DGM-02-2090 1/4 NP T 0.7 (1.5)
Sub-plates are available. Specify the sub-plate m odel num ber from the table above. W hen sub-plates are not used, the m ounting surface should
have a good m achined finish.
No.3
DT / DG-01 PRESSURE
Installation Drawings
CONTROLS
DT-01-22/2280/2290
DIMENSIONS IN
Lock Nut 14(.55) Hex.
MILLIMETRES (INCHES)
Two Collars
26(1.02)
(2.05)
Model Num bers "A" Thd.

52
DT-01-22 Rc 1/4
DT-01-2280 1/4 BSP .F
50 DT-01-2290 1/4 NP T
(1.97)
Fully Extended
193 Pressure Adjustment Dimensions of
(7.60) Handle The Panel Mounting Hole
141.5 INC.
(5.57) Max.
45(1.77) 10(.39)
21(.83)
(1.85)
26(1.02)
Dia.
Dia.
47
74
Pressure Port (2.91) Lock Nut 24(.94) Hex.
"A" Thd.
Tank Port "A" Thd.
DG-01-22/2290 Sub-plate: DGM-02-20/2080/2090

50
(1.97)
30 10 6.2(.24) Dia.
5.5(.22) Dia. Through "A" Thd.
9(.35) Dia. Spotface (1.18) (.39)
27 2 Places (From Rear)
4 Places
(1.06) 24
30 60 Lock Nut 14(.55) Hex. 15
(.94)
(1.18) (2.36) (.59) 2(.08)
(.30)
7.5
(.28)
(.75)
Two Collars
7
19
(.55)
14
45(1.77)
(.53)
13.5
(2.05)
(1.50)
Dia.
52
38
(.75)
19
(2.56)
(3.15)
(2.05)
(1.50)
10
65
80
Pressure Port
52
38
(.39)
Tank Port 50
(1.97)
Fully Extended Pressure Adjustment

142.5 Handle
(5.61)
100 INC. "B" Thd. 10(.39) Deep
(3.94) 4 Places
7(.28) Dia. Through

11(.43) C' bore 7(.28) Deep
(1.85)
(1.91)
48.5
(1.50)
(1.45)
(1.02)
47
2 Places
38
37
26
Mounting Surface
(O-Rings Furnished)
Model Num bers "A" Thd. "B" Thd.
DGM-02-20 Rc 1/4
M5
DGM-02-2080 1/4 BSP .F
DGM-02-2090 1/4 NP T No. 10-24 UNC
No.4
DT / DG-01 PRESSURE
Spare Parts List
CONTROLS
CAUTION
When making replacement of seals, please do
it carefully after reading through the relevant
C
instructions in the Operator's Manual.
DT-01-22/2280/2290
12 2 3 4 15 11 6 8 7
List of Seals
Item Nam e of P arts P arts Num bers Qty .
13 O-Ring SO-NA-P 12 1
14 O-Ring SO-NB-P 22.4 1
Note: W hen ordering the seals, please specify the seal kit
num ber from the table below.
1 5 13 14 10 9
List of Seal Kits

Model Num bers Seal Kit Num bers
DT-01 KS-DT-01-22
DG-01 KS-DG-01-22
DG-01-22/2290
13 2 1 3 10 14 6 9 8 7
List of Seals
Item Nam e of P arts P arts Num bers Qty .
12 O-Ring SO-NB-P 9 2
Note: W hen ordering the seals, please specify the seal kit
num ber from the table below.
12 4 11 5
No.5
Direct Type Relief Valves
DT / DG-02 PRESSURE
Specifications / Model Number Designation / others
Specifications
Model Num bers Max. Operat- P res. Adj . Max. Flow Approx. Mass
Threaded Sub-plate ing P ressure Range L /m in kg (lbs.)
Connections Mounting MP a (P SI) MP a (P SI) (U.S.GP M) DT ty pe DG ty pe
16
∗ ∗
DT-02- -22 DG-02- -22 ∗ ∗ 21 (3050) Note)
(4.22)
1.5 (3.3) 1.5 (3.3)
Note: Refer to the Model Num ber Designation.

F- D T -02 -B -22 ∗
Ty pe of P res. Adj . Range Design
Special Seals Series Num ber Valve Size Design Standards
Mounting MP a (P SI) Num ber
F: None: Japanese Std. "JIS"

T: Threaded B: -7
Special Seals ( -1020) 22 80: European Design Std.
D: Connection
for P hosphate 90: N. Am erican Design Std.
Direct Ty pe 02 C: 3.5-14
Ester Ty pe
Relief Valves (510-2030) None: Japanese Std. "JIS" and
Fluids G: Sub-plate
(Om it if not H: 7-21 22 European Design Std.
Mounting (1020-3050)
required) 90: N. Am erican Design Std.
Refer to the Minim um Adj ustm ent P ressure Characteristics.
Graphic Sym bol
Attachment
Mounting bolts
Qty .
DG-02 M5 × 45 Lg. No.10-24UNC × 1-3/4 Lg. 4
Sub-plate
Japanese Standard "JIS" European Design Standard N. Am erican Design Standard Approx.
Valve Model
Sub-plate Thread Sub-plate Thread Sub-plate Thread Mass
Num bers
Model Num bers Size Model Num bers Size Model Num bers Size kg (lbs.)
DG-02 DGM-02-20 Rc 1/4 DGM-02-2080 1/4 BSP .F DGM-02-2090 1/4 NP T 0.7 (1.5)
The sub-plates are those for rem ote control relief valves. For dim ensions, see page 4.
No.6
DT / DG-02 PRESSURE
Characteristics / Installation Drawings
CONTROLS
Min. Adjustment Pressure Nominal Override Characteristics

Hy draulic fluid: Viscosity : 35 mm2/s (164 SSU)
C
Specific Gravity : 0.850
PSI MPa PSI MPa

175 1.2 3000 21.0
Min. Adjustment Pressure
150 1.0 2500 17.5 DT -02-H

125 DG-02-H
0.8
Pressure
2000 14.0
100
0.6 DT -02-C
75 1500 10.5
DG-02-C
0.4
50 1000 7.0
25 0.2
DT -02-B
0 500 3.5
0 DG-02-B
0 2 4 6 8 10 12 14 16 L/min 0
0
0 2 4 6 8 10 12 14 16 L/min
0 1 2 3 4 U.S. GPM 0 1 2 3 4 4.5 U.S. GPM
Flow Rate Flow Rate
DT-02-∗ -22/2280/2290 Lock Nut 14(.55) Hex.

26(1.02)
Model Num bers "A" Thd.

(2.05)
∗
52
DT-02- -22 Rc 1/4
50
DT-02- - ∗ 1/4 BSP .F
(1.97) 2280 1/4 NP T
Pressure Port Fully Extended Pressure Adjustment

"A" Thd. 163 Handle
Dimensions of
(6.42) INC. T he Panel Mounting Hole
112
(4.41) Max. 10(.39)
45(1.77)
21(.83)
26(1.02)
(1.85)
Dia.
Dia.
47
74
(2.91) Lock Nut 24(.94) Hex.
Tank Port "A" Thd.
DG-02-∗ -22/2290 DIMENSIONS IN

5.5(.22) Dia. Through
Lock Nut MILLIMETRES (INCHES)
14(.55) Hex.
9(.35) Dia. Spotface
(.28)
4 Places
7
19(.75)
45(1.77)
(2.05)
Dia.
52
10 Tank Port
Pressure Port
(.39)
50
(1.97) Pressure Adjustment
Fully Extended Handle
163
(6.42) INC.
100
(3.94)
(1.91)
(1.85)
48.5
(1.50)
(1.02)
47
38
26
Mounting Surface
(O-Rings Furnished)
Note: For dim ensions of the valve m ounting surface, see the
dim ensional drawing (P .4) of the sub-plate used
together.
No.7
DT / DG-02 PRESSURE
Spare Parts List
CONTROLS
DT-02-∗ -22/2280/2290 CAUTION

DG-02-∗ -22/2290 When making replacement of seals, please do
10 2 3 11 1 9 5 6 7 8
12 4 13 14
List of Seals
Item Nam e of P arts P art Num bers Qty . Rem arks
12 O-Ring SO-NB-P 9 2 Use only for DG-02
14 O-Ring SO-NB-P 22.4 1
Note: W hen ordering the seals, please specify the seal kit num ber from the table below.
List of Seal Kits

DT-02 KS-DT-01-22
DG-02 KS-DG-02-22
No.8
Pilot Operated Relief Valves
BT / BG-03 / 06 /10 PRESSURE
Specifications / Model Number Designation
C
Graphic Sym bols
Vent Connection
Specifications
Model Num bers Max. Operating P res. Adj . Max. Flow Approx. Mass
Threaded Sub-plate P ressure Range L /m in kg (lbs.)
Connection Mounting MP a (P SI) MP a (P SI) (U.S.GP M) BT ty pe BG ty pe
100 5.0 4.7
∗ ∗
BT-03- -32 ∗ ∗
BG-03- -32
(26.4) (11.0) (10.4)
Note)
200 5.0 5.6
∗ ∗
BT-06- -32 ∗ ∗
BG-06- -32 25 (3630) -25
(52.8) (11.0) (12.3)
( -3630)
400 8.5 8.7
∗ ∗
BT-10- -32 ∗ ∗
BG-10- -32
(106) (18.7) (19.2)
Note: Refer to the Minim um adj ustm ent P ressure characteristics on page 14.
Y uke n c an offe r flange d c onne c tion valve s de sc r ibe d be low .

For details, contact us.
Max Operating P res. Max Flow

Model Num bers
MP a (P SI) L /m in (U.S.GP M)
∗ ∗
BF-10- -32
25 (3630)
400 (106)
∗ ∗
BF-16- -32 800 (211)
∗ ∗
BF-24- -20 21 (3050) 1200 (317)

F- B T -03 -V -32 ∗
Ty pe of Valve High Venting Design
Special Seals Series Num ber Design Standards
Mounting Size P res. Feature Num ber
F: 03 V: 32 None: Japanese Std. "JIS"
T: Threaded
Special Seals 06 For High 32 80: European Design Std.
Connection
for P hosphate B: Venting 90: N. Am erican Design Std.
10 32
Ester Ty pe P ilot Operated P ressure
Fluids Relief Valves 03 Feature 32 None: Japanese Std. "JIS" and
G: Sub-plate
(Om it if not 06 (Om it if not 32 European Design Std.
Mounting
required) 10 required) 32 90: N. Am erican Design Std.
Use high venting pressure ty pe to reduce the response tim e from unload to onload.
No.9
BT / BG-03 / 06 / 10 PRESSURE
Attachment / Sub-plate / Instructions
CONTROLS
Attachment
Mounting Bolts
Valve Socket Head Cap Screw
Model Num bers Japanese Std. "JIS" and European Design Std. N. Am erican Design Std.
BG-03 M12 × 70 Lg. (2 pcs.), M12 × 95 Lg. (2 pcs.) 1/2-13UNC × 2-3/4 Lg. (2 pcs.), 1/2-13UNC × 3-3/4 Lg. (2 pcs.)
Sub-plate
Japanese Standard "JIS" European Design Standard N. Am erican Design Standard
Valve Approx.
Model Sub-plate Thread Sub-plate Thread Sub-plate Thread Mass
Num bers Model Num bers Size Model Num bers Size Model Num bers Size kg (lbs.)
BGM-03-20 Rc 3/8 BGM-03-3080 3/8 BSP .F BGM-03-2090 3/8 NP T 2.4 (5.3)

BG-03
BGM-03X-20 Rc 1/2 BGM-03X-3080 1/2 BSP .F BGM-03X-2090 1/2 NP T 3.1 (6.8)
BG-06
BGM-06X-20 Rc 1 BGM-06X-3080 1 BSP .F BGM-06X-2090 1 NP T 5.7 (12.6)
BGM-10-20 Rc 1-1/4 BGM-10-3080 1-1/4 BSP .F BGM-10-2090 1-1/4 NP T 8.4 (18.5)
BG-10
BGM-10X-20 Rc 1-1/2 BGM-10X-3080 1-1/2 BSP .F BGM-10X-2090 1-1/2 NP T 10.3 (22.7)
have a good m a-chined finish.
Instructions
If a remote control relief valve is used in the vent circuit, see page 3. In addition, if the internal volume of the vent
line is too large, chattering is likely to occur. Thus, as far as possible reduce the inside Dia. and the length of the pipe.
Pressure is limited by collars fitted. If a working pressure cannot be attained, remove some collars. One collar is
equivalent to 10 MPa (1450 PSI).
With a small flow, the setting pressure may be unstable. Use models numbered 03 and 06 with a flow rate above
8 L/min (2.1 U.S. GPM) and model 10 with 15 L/min (4.0 U.S. GPM).
There are two threaded connection pressure ports. They can be connected each other in-line; one as inlet and the
other as an outlet or the valve can be used by plugging one of the pressure ports.
No.10
Threaded Connections:BT-03 / 06 / 10 PRESSURE
Installation Drawings CONTROLS
BT-03-∗ -32/3280/3290
BT-06-∗ -32/3280/3290
BT-10-∗ -32/3280/3290
DIMENSIONS IN
C
Two Collars
"A" SQ.
4 positions of pressure adjustment handle

are available by rotating cover assembly as shown.
Vent Port
"T" Thd. Pressure Adjustment
3280 Handle
Design Only 5
Fully Extended INC.
(.20)
B C
45(1.77)
Dia.
D
J
L
F
P
K
Pressure Port "S " Thd.

H
2 Places
Tank Port Pressure Gauge Q

E
"S " Thd. Connection
"U" Thd. N
Dim ensions m m (Inches)

Model Num bers
A B C D E F H J K L N Q
∗
BT-03- -32/3280/3290
75 40 105 52 78 150.5 68.5 62 36 52 90 45
(2.95) (1.57) (4.13) (2.05) (3.07) (5.93) (2.70) (2.44) (1.42) (2.05) (3.54) (1.77)
∗
BT-06- -32/3280/3290
85 50 101 80 96 183 89 74 49 80 120 60

∗
BT-10- -32/3280/3290
(3.35) (1.97) (3.98) (3.15) (3.78) (7.20) (3.50) (2.91) (1.93) (3.15) (4.72) (2.36)
Thread Size
Model Num bers
"S" Thd. "T" Thd. "U" Thd.
BT-03- ∗ -32 Rc 3/8 Rc 3/8 Rc 1/4
BT-03- ∗ -3280 3/8 BSP .F 3/8 BSP .F 1/4 BSP .Tr
BT-03- ∗ -3290 3/8 NP T 3/8 NP T 1/4 NP T
BT-06- ∗ -32 Rc 3/4 Rc 3/8 Rc 1/4
BT-06- ∗ -3280 3/4 BSP .F 3/8 BSP .F 1/4 BSP .Tr
BT-06- ∗ -3290 3/4 NP T 3/8 NP T 1/4 NP T
BT-10- ∗ -32 Rc 1-1/4 Rc 3/8 Rc 1/4
BT-10- ∗ -3280 1-1/4 BSP .F 3/8 BSP .F 1/4 BSP .Tr
BT-10- ∗ -3290 1-1/4 NP T 3/8 NP T 1/4 NP T
No.11
Sub-plate Mounting:BG-03 / 06 / 10 PRESSURE
CONTROLS
BG-03-∗ -32/3290
BG-06-∗ -32/3290
BG-10-∗ -32/3290
MENSIONS IN
Mounting Surface Lock Nut 14(.55) Hex.

(O-Rings Furnished)
Two Collars
"A" SQ.
3 positions of pressure adjustment handle

are available by rotating cover assembly as shown.
Pressure Adjustment
Handle
INC.
Fully Extended
B C
Vent Port
45(1.77)
Dia.
Pressure
Gauge
Connection
Locating Pin
"X " Thd.
6(.24) Dia.
Q
H
N
In case of BG-03, no spotface
6 are made at those two holes.
P
(.24)
Pressure Port
U J
D "S " Dia. Through
V K "T" Dia. Spotface
Tank Port 4 Places
E L
F

Model Num bers
A B C D E F H J K L N P Q S T U V
BG-03- -32/3290 75 40 105 57 78 78 137 14.1 41 82 117 77 22 13.5 21 55

∗ (2.95) (1.57) (4.13) (2.24) (3.07) (3.07) (5.39) (.56) (1.61) (3.23) (4.61) (3.03) (.87) (.53) (.83) (2.17)
75 40 105 40 60 78 161 17 52 104 141 83.5 4.5 17.5 26 38 58
∗
BG-06- -32/3290 (2.95) (1.57) (4.13) (1.57) (2.36) (3.07) (6.34) (.67) (2.05) (4.09) (5.55) (3.29) (.18) (.69) (1.02) (1.50) (2.28)
85 45 101 47 67 84 195 20.7 62 124 175 110 6 21.5 32 45 65
∗
BG-10- -32/3290 (3.35) (1.77) (3.98) (1.85) (2.64) (3.31) (7.68) (.81) (2.44) (4.88) (6.89) (4.33) (.24) (.85) (1.26) (1.77) (2.56)
Thread Size
Model Num bers Mounting Surface
"X" Thd
∗
BG-03- -32 Rc 1/4 = 1/4 BSP .Tr
ISO 6264-AR-06-2-A
BG-03- ∗ -3290 1/4 NP T
BG-06- ∗ -32 Rc 1/4 = 1/4 BSP .Tr
ISO 6264-AS-08-2-A
BG-06- ∗ -3290 1/4 NP T
BG-10- ∗ -32 Rc 1/4 = 1/4 BSP .Tr
ISO 6264-AT-10-2-A
BG-10- ∗ -3290 1/4 NP T
No.12
Sub-plate for
Pilot Operated Relief Valves PRESSURE
CONTROLS
BGM-03,03X-20 / 3080 / 2090

BGM-06,06X-20 / 3080 / 2090
BGM-10,10X-20 / 3080 / 2090
DIMENSIONS IN
C
A
"d" Dia. Through
"e" Dia. Spotface B C
E
4 Places D Z
"h" "t" Thd. a
4 Places F
J
6.2(.24) Dia.
P
N
T
V
Y
L
X
H
K
Q
U
S
"b" Dia.
2 Places
f
7(.28) Dia. "n" Thd.
10(.39) Deep 2 Places

Model Num bers
A B C D E F H J K L N P Q S
86 26
BGM-03
86 60 13 53.8 3.1 26.9 149 13 123 (3.39) 32 (1.02) 97 53.8
(3.39) (2.36) (.51) (2.12) (.12) (1.06) (5.87) (.51) (4.84) 95 (1.26) 21 (3.82) (2.12)
BGM-03X (3.74) (.83)
106.5 27.2
BGM-06
108 78 15 70 4 35 180 15 150 (4.19) 51 (1.07) 121 66.7
(4.25) (3.07) (.59) (2.76) (.16) (1.38) (7.09) (.59) (5.91) 119 (2.01) 18 (4.76) (2.63)
BGM-06X (4.69) (.71)
138.2 30.2
BGM-10
126 94 16 82.6 5.7 41.3 227 16 195 (5.44) 62 (1.19) 154 88.9
(4.96) (3.70) (.63) (3.25) (.22) (1.63) (8.94) (.63) (7.68) 158 (2.44) 17 (6.06) (3.50)
BGM-10X (6.22) (.67)

Model Num bers
T U V X Y Z a b d e f
32
BGM-03 (1.26) 20
19 47.4 0 22 22 14.5 11 17.5 19
(.75) (1.87) (0) (.87) (.87) 40 (.79) (.57) (.43) (.69) (.75)
BGM-03X (1.57)
40
BGM-06
37 55.5 23.8 33.4 11 (1.57) 25 23 13.5 21 24
(1.46) (2.19) (.94) (1.31) (.43) 50 (.98) (.91) (.53) (.83) (.94)
BGM-06X (1.97)
50
BGM-10
42 76.2 31.8 44.5 12.7 (1.97) 32 28 17.5 26 31
(1.65) (3.00) (1.25) (1.75) (.50) 63 (1.26) (1.10) (.69) (1.02) (1.22)
BGM-10X (2.48)

Model Design "20" Design "3080" Design "2090"
Num bers
"h" "n" Thd. "t" Thd. "h" "n" Thd. "t" Thd. "h" "n" Thd. "t" Thd.
BGM-03 M12 Thd. Rc 3/8 M12 Thd. 3/8 BSP .F 1/2-13UNC Thd. 3/8 NP T
BGM-03X 20(.79) Deep Rc 1/2 20(.79) Deep 1/2 BSP .F 22(.87) Deep 1/2 NP T
BGM-06 M16 Thd. Rc 3/4 M16 Thd. 3/4 BSP . F Thd. 3/4 NP T
Rc 1/4 1/4 BSP .F 5/8-11UNC 1/4 NP T
BGM-06X 25(.98) Deep Rc 1 25(.98) Deep 1 BSP .F 27(1.06) Deep 1 NP T
BGM-10 M20 Thd. Rc1-1/4 M20 Thd. 1-1/4 BSP .F 3/4-10UNC Thd. 1-1/4 NP T
BGM-10X 28(1.10) Deep Rc 1-1/2 28(1.10) Deep 1-1/2 BSP .F 28(1.10) Deep 1-1/2 NP T
No.13
Performance Characteristics
CONTROLS
Nominal Override Characteristics

BT-03, BG-03 BT-06, BG-06
PSI MPa PSI MPa
3600 25 3600 25
24 24
3300 23 3300 23
Pressure
Pressure
2300 16 2300 16
15 15
2000 14 2000 14
225 1.6 275 1.9
1.3 1.6
150 1.0 200 1.3
0 25 50 75 100 L/min 0 50 100 150 200 L/min
0 5 10 15 20 25 U.S. GPM 0 10 20 30 40 50 U.S. GPM

Flow Rate Flow Rate
BT-10, BG-10
PSI MPa
3600 25
24
3300 23
Pressure
2300 16
15
2000 14
2.0
250 1.6
200 1.2
0 100 200 300 400 L/min
0 25 50 75 100 U.S. GPM

Flow Rate
Min. Adj. Pressure & Vent Pressure vs. Flow

BT-03, BG-03 BT-06, BG-06
Vent Pressure Vent Pressure
PSI MPa Min. Adjustment Pressure PSI MPa Min. Adjustment Pressure
100 0.7 200 1.4

0.6 1.2 High Venting
80 150 Pressure Type
0.5 1.0
Pressure
Pressure
60 0.4 0.8
100
40 0.3 0.6
Low Venting
0.2 Pressure Type 50 0.4
20 High Venting Low Venting
0.1 Pressure Type 0.2 Pressure Type
0 0
0 0
0 25 50 75 100 L/min 0 50 100 150 200 L/min
0 5 10 15 20 25 U.S. GPM 0 10 20 30 40 50 U.S. GPM

Flow Rate Flow Rate
BT-10, BG-10
Vent Pressure
PSI MPa Min. Adjustment Pressure
225 1.6
200 1.4 High Venting
1.2 Pressure Type
150 1.0
Pressure
0.8
100
0.6
50 0.4
0.2 Low Venting
0 Pressure Type
0
0 100 200 300 400 L/min
0 25 50 75 100 U.S. GPM

Flow Rate
No.14
Spare Parts List
CONTROLS
BT-03-∗ -32/3280/3290
BT-06-∗ -32/3280/3290
BT-10-∗ -32/3280/3290
CAUTION
C
9
18 22 6 7 8 2 16 10 11 13 12
List of Seals
P art Num bers
Item Nam e of P arts Qty .
BT-03 BT-06 BT-10
17 21 16 O-Ring SO-NA-P 9 SO-NA-P 9 SO-NA-P 9 1
14 20
17 O-Ring SO-NB-P 32 SO-NB-P 32 SO-NB-P 42 1
5 15
24 Bonded Seal SG-FB-3/8 SG-FB-3/8 SG-FB-3/8 1
3 19
1
Note: W hen ordering the seals, please specify the seal kit num ber from the
4
table below.
List of Seal Kits

24 Model Num bers Seal Kit Num bers
23 BT-03
KS-BT-03-32
BT-06
Section "A" BT-10 KS-BT-10-32
for Design 3280 Note: No bonded seals are included in the seal
kits.
BG-03-∗ -32/3290
BG-06-∗ -32/3290
BG-10-∗ -32/3290
21 16 6 7 8 2 17 9 10 11 13 12
20 List of Seals
18 25 P art Num bers
23 Item Nam e of P arts Qty .
14 BG-03 BG-06 BG-10
15
19 17 O-Ring SO-NA-P 9 SO-NA-P 9 SO-NA-P 9 1
5 22
3 1
24
4
table below.
List of Seal Kits

BG-03 KS-BG-03-32
BG-06 KS-BG-06-32
BG-10 KS-BG-10-32
No.15
Low Noise Type Pilot Operated Relief
Valves PRESSURE
S-BG-03 / 06 / 10 CONTROLS
Specifications / Model Number Designation / Sub-
Graphic Sym bols
Vent Connection
Specifications
Max. Operating P res. Adj . Max. Flow Approx.
Model Num bers P ressure Range L /m in Mass
MP a (P SI) MP a (P SI) (U.S.GP M) kg (lbs.)
∗∗
S-BG-03- - -40 Note) 100 (26.4) 4.1 (9.0)
∗∗
S-BG-06- - -40 25 (3630) -25 200 (52.8) 5.0 (11.0)
∗ ∗
S-BG-10- -40 ( -3630) 400 (106) 10.5 (23.1)
Note: See m inim um adj ustm ent pressure characteristics on page 18.

F- S- B G -03 -V
1
-L -40 ∗
Low Noise Series Ty pe of Valve High Venting Direction Design
Special Seals Design Std.
Ty pe Num ber Mounting Size P res. Feature of Handle Num ber
F: 03 40
V: Viewed from pressure
Special Seals for S: B: G:
For High Venting gauge connection
P hosphate Ester Low Noise P ilot Oper- Sub-plate
Ty pe Fluids 06 P ressure Feature L: Left (Norm al) R: Right 40 Refer to 2
Ty pe ated Relief Mounting
(Om it if not (Om it if not
Valves
required) required)
10 40
1. Use the high venting pressure ty pe where it is necessary to reduce the response tim e from unloading to onloading.
2. Design Standards: None ........... Japanese Standard "JIS" and European Design Standard
90 ............... N. Am erican Design Standard
Sub-plate
Valve Japanese Standard "JIS" European Design Standard N. Am erican Design Standard Approx.
S-BG-03
S-BG-06
S-BG-10
The sub-plates are those for pilot operated relief valves. For dim ensions, see page 13.
No.16
Valves PRESSURE
Attachment / Instructions / Installation Drawings
CONTROLS
Attachment
Mounting Bolts
Socket Head Cap Screw
Valve Model Num bers Qty .
Japanese Std. "JIS" and European Design Std. N. Am erican Design Std.
C
S-BG-03 M12 × 40 Lg. 1/2-13 UNC × 1-1/2 Lg. 4
S-BG-06 M16 × 50 Lg. 5/8-11 UNC × 2 Lg. 4
S-BG-10 M20 × 60 Lg. 3/4-10 UNC × 2-1/4 Lg. 4
Instructions
Pressure is limited by collars fitted. If a working pressure cannot be attained, remove some collars. One collar is equiva-
lent to 10 MPa (1450 PSI).
With a small flow, the setting pressure may be unstable. Use models numbered 03 and 06 with a flow rate above 5 L/min
(1.3 U.S. GPM) and model 10 with 8 L/min (2.1 U.S. GPM).
S-BG-03-∗ -L-40/4090 Mounting surface

"K" Dia. Through
S-BG-06-∗ -L-40/4090 "N" Dia. Spotface
S-BG-03: ISO 6264-AR-06-2-A
S-BG-06: ISO 6264-AS-08-2-A
S-BG-10-∗ -40/4090
Fully Extended 4 Places
J S-BG-10: ISO 6264-AT-10-2-A
Fully Extended Pressure Port
F E Opposite Handle Position
03
DIMENSIONS IN S-BG- 06-∗ -R
C
D
Fully Extended
J
B
A
H
Pressure Adjustment Tank Port Vent Port
Handle INC. Pressure Gauge Connection
Two Collars
"Y " Thd
P Lock Nut
14(.55) Dia.
Note: For other dim ensions, see the figures
45(1.77) Dia.
shown left.
Note: For dim ensions of the valve m ounting

surface, see the dim ensional drawing
(P . 13) of the sub-plate used together.
Q
S
Model Num bers "Y" Thd.

∗∗
S-BG-03- - -40 Rc 1/4 = 1/4 BSP .Tr
X
∗∗
S-BG-03- - -4090 1/4 NP T
T
S-BG-06- ∗ - ∗ -40 Rc 1/4 = 1/4 BSP .Tr

(.24)
6
Mounting Surface V
(O-Rings Furnished) S-BG-06- ∗ - ∗ -4090 1/4 NP T
Locating Pin U
6(.24) Dia. S-BG-10- ∗ -40 Rc 1/4 = 1/4 BSP .Tr
S-BG-10- ∗ -4090 1/4 NP T

Model Num bers
A B C D E F H J K N P Q S T U V X Z
76 53.8 11.1 26.9 53.8 73.6 26.9 163.5 13.5 21 50 130 103 21.5 106 26.1 13 36.1
S-BG-03
(2.99) (2.12) (.44) (1.06) (2.12) (2.90) (1.06) (6.44) (.53) (.83) (1.97) (5.12) (4.06) (.85) (4.17) (1.03) (.51) (1.42)
98 70 14 35 66.7 58.8 33.7 163.5 17.5 26 50 130 103 26 122 19.3 13 21.3
S-BG-06 (3.86) (2.76) (.55) (1.38) (2.63) (2.31) (1.33) (6.44) (.69) (1.02) (1.97) (5.12) (4.06) (1.02) (4.80) (.76) (.51) (.84)
120 82.6 18.7 41.3 88.9 50.6 44.9 180 21.5 32 65 167 135 33.5 155 21.2 18
S-BG-10 (4.72) (3.25) (.74) (1.63) (3.50) (1.99) (1.77) (7.09) (.85) (1.26) (2.56) (6.57) (5.31) (1.32) (6.10) (.83) (.71)
No.17
Valves PRESSURE
Performance Characteristics
CONTROLS
Nominal Override Characteristics

Hy draulic fluid:
Viscosity : 35 mm2/s (164 SSU)
S-BG-03 S-BG-06 S-BG-10
PSI MPa PSI MPa PSI MPa
3600 25 3600 25 3600 25
24 24 24
3300 23 3300 23 3400 23
3200
Pressure
22
Pressure
Pressure
2200 15 2200 15
14 14 2600 15
1900 13 1900 13 2400 14
250 1.5 250 1.5 2200 13
1.0 1.0 300 2.0
100 0.5 50 0.5 1.5
150 1.0
0 20 40 60 80 100 0 50 100 150 200
L/min L/min 0 100 200 300 400
L/min
0 5 10 15 20 25 0 10 20 30 40 50
U.S. GPM U.S. GPM 0 25 50 75 100
Flow Rate Flow Rate U.S. GPM
Flow Rate
Min. Adj. Pressure and Vent Pressure vs. Flow

Hy draulic fluid:
Vent Pressure Viscosity : 35 mm2/s (164 SSU)
Min. Adjustment Pressure Specific Gravity :0.850
S-BG-03 S-BG-06 S-BG-10
PSI MPa PSI MPa PSI MPa
0.9 200 1.4 225 1.6
120 High Vent
0.8 Pressure Type 1.2 200 1.4
100 0.7 150 1.2
1.0
80 0.6 150 1.0 High Vent
Pressure
Pressure
0.8 High Vent Pressure Type

Pressure
0.5 100 Pressure Type

60 0.8
0.4 Low Vent 0.6 100
Pressure Type 0.6
40 0.3 0.4
50 50 0.4
0.2 Low Vent Low Vent
20 0.2 0.2
0.1 Pressure Type Pressure Type
0 0 0 0 0
0 0 50 100 150 200 0 100 200 300 400
0 20 40 60 80 100 L/min L/min L/min
0 5 10 15 20 25 0 10 20 30 40 50 0 25 50 75 100
Flow Rate U.S. GPM Flow Rate U.S. GPM U.S. GPM
Flow Rate
Noise Level
M e asur ing c ondition Viscosity : 35 mm2/s (164 SSU)
Measuring position: At 1m (3.3 ft.) back from the valve front. Back pressure : 0.1 MPa (14.5 PSI)
S-BG-03 S-BG-06 S-BG-10
Flow rate : 50 L/min Flow rate : 150 L/min Flow rate : 200 L/min
dB(A) (13.2 U.S.GPM) dB(A) (39.6 U.S.GPM) dB(A) (52.8 U.S.GPM)
80 80 80
70 70 70
Noise Level
Noise Level
Noise Level
60 60 60
50 50 50
40 40 40
0 4 8 12 16 20 MPa 0 4 8 12 16 20 MPa 0 4 8 12 16 20 MPa
0 1000 2000 3000 PSI 0 1000 2000 3000 PSI 0 1000 2000 3000 PSI
Pressure Pressure Pressure
No.18
Valves PRESSURE
Spare Parts List
CONTROLS
S-BG-03,06,10-∗ -40/4090 CAUTION

13 14 22 12 20 11 10 26 23 24 15 7 21 instructions in the Operator's Manual.
C
8
9
2
19
32
2
19
25
30
31
4
S-BG-10
5
18
3 17 6 29 28 16 27 1
List of Seals List of Seal Kits

P art Num bers Model Num bers Seal Kit Num bers
S-BG-03 S-BG-06 S-BG-10 S-BG-03 KS-S-BG-03-40
25 O-Ring SO-NB-P 9 SO-NB-P 9 SO-NB-P 9 2 S-BG-06 KS-S-BG-06-40
26 O-Ring SO-NA-P 9 SO-NA-P 9 SO-NA-P 9 1 S-BG-10 KS-S-BG-10-40
29 O-Ring SO-NB-A024 SO-NB-A024 SO-NB-A128 1
Note: W hen ordering the seals, please specify the seal kit num ber from the table below.
Interchangeability in Installation betw een Conventional Type and Low -noise Type
The design 40 of low-noise S-BG-03, -06, and -10 is
interchangeable for installation with design 32 of conventional DIMENSIONS IN
BG-03, -06 and -10. Their exterior shapes such as the position MILLIMETRES (INCHES)
of the pressure adjustment handles are different.
Conventional T ype: BG- 03 , Design 03
06 Low-noise type: S-BG-
06 , Design 40
32
Fully Extended 10 10
145
(5.71) Vent Port A
Pressure
45(1.77)
B Vent Port
Port
Dia.
Pressure
Gauge
Fully Extended
Pressure Connection Pressure

T
Adjustment Gauge
E
Connection
J
Handle
E
"K" Dia. Through

Fully Extended
"N" Dia. Spotface

F
W
Pressure Port 4 Places
U
"K" Dia. Through Tank Port
V B "N" Dia. Spotface 45 Pressure
Tank Port
W A 4 Places (1.77) Adjustment
Dia. Handle
Model Num bers A B E K N T U V Model Num bers A B E F K N J W

82 53.8 53.8 13.5 21 117 55 78 76 53.8 53.8 73.6 13.5 21 163.5 20.5
BG-03 S-BG-03
(3.23) (2.12) (2.12) (.53) (.83) (4.61) (2.16) (3.07) (2.99) (2.12) (2.12) (2.90) (.53) (.83) (6.44) (.81)
104 70 66.7 17.5 26 141 38 58 98 70 66.7 58.8 17.5 26 163.5 25
BG-06 S-BG-06
(4.09) (2.76) (2.63) (.69) (1.02) (5.55) (1.50) (2.28) (3.86) (2.76) (2.63) (2.31) (.69) (1.02) (6.44) (.98)
124 82.6 88.9 21.5 32 175 45 65 120 82.6 88.9 50.6 21.5 32 180 32.5
BG-10 S-BG-10
(4.88) (3.25) (3.50) (.85) (1.26) (6.89) (1.77) (2.56) (4.72) (3.25) (3.50) (1.99) (.85) (1.26) (7.09) (1.28)
No.19
Solenoid Controlled Relief Valves
BST / BSG-03 / 06 / 10 PRESSURE
Specifications
Max. P ressure Max. Approx. Mass kg (lbs.)
Operating Adj . Flow
Model Num bers W ith
P ressure Range L /m in Double Single Vent
MP a (P SI) MP a (P SI) (U.S.GP M) Sol. Sol.
Restrictor
∗∗∗∗
BST-03- - - - -47
Note)
100 (26.4) 7.4 (16.3) 6.8 (15.0) 7.8 (17.2)
Threaded
Connection ∗ 25 (3630) -25 200 (52.8) 7.4 (16.3) 6.8 (15.0) 7.8 (17.2)
( -3630) 400 (106) 11.1 (24.5) 10.5 (23.2) 11.5 (25.4)
BST-06- ∗ - ∗ - ∗ - ∗ -47
BSG-03- ∗ - ∗ - ∗ - ∗ -47 100 (26.4) 7.1 (15.7) 6.5 (14.3) 7.5 (16.5)
Note)
Sub-plate
Mounting ∗ 25 (3630) -25 200 (52.8) 8.0 (17.6) 7.4 (16.3) 8.4 (18.5)
( -3630) 400 (106) 11.3 (24.9) 10.7 (23.6) 11.7 (25.8)
BSG-06- ∗ - ∗ - ∗ - ∗ -47
Note: For relief valves, standard pilot operated relief valves are used.
For m inim um adj ustm ent pressures and other characteristics, see page 14.
Solenoid Ratings
Voltage (V) Current & P ower at Rated Voltage
Electric Coil Frequency
Source Serviceable Inrush Holding P ower
Source Ty pe (Hz)
Rating Range (A) (A) (W )
50 100 80~110 2.42 0.51
A100 100 2.14 0.37
60 90~120
110 2.35 0.44
50 96 ~132 2.02 0.42
A120 120
60 108 ~144 1.78 0.31
AC
50 200 160 ~220 1.21 0.25
A200 200 1.07 0.19
60 180~240
220 1.18 0.22
50 192 ~264 1.01 0.21
A240 240
60 216 ~288 0.89 0.15 Y uke n c an offe r flange d c onne c tion valve s
D12 12 10.8 ~13.2 2.45 de sc r ibe d be low .
DC Consult Yuken for the details.
D24 24 21.6 ~26.4 1.23 29
(K Series)
D48 48 43.2 ~52.8 0.61 Max. Max.
AC→DC R100 100 90 ~110 0.33 Operating Flow
50 /60 29 Model Num bers
Rectified R200 200 180 ~220 0.16 P ressure L /m in
Inrush current in the above table shows rm s values at m axim um stroke. MP a (P SI) (U.S.GP M)
∗∗∗∗ ∗
BSF-10- - - - -47 25 400 (106)
The coil ty pe num bers in the shaded colum n are handled as optional extras.
In case these coils are required to be chosen, please confirm the tim e of
∗∗∗∗ ∗
BSF-16- - - - -47 (3630) 800 (211)
delivery with us before ordering.

F- A- BS T -03 -V -2B3A -A100 -N -47 ∗
Special W ith Vent Series Ty pe of Valve High Venting Vent Ty pe of Elect- Design Design
Coil Ty pe
Seals Restrictor Num ber Mounting Size P res. Feature Ty pe rical Con. Num ber Standards
None:
AC: None:
T: 3 Term inal
03 2B3A A100, A120 Japanese
F: A: BS: Threaded Box Ty pe
1
A200, A240 Std. "JIS"
Special W ith Vent Solenoid Connection 2B3B
Seals for Restrictor Controlled 2 N: W ith
06 V: For High 2B2B
P hosphate (Option) Relief DC: P lug-in 90:
Venting 47
Ester Ty pe Valves D12, D24 Connector N.
P ressure 2B2
Fluids G: (DIN) Am erican
Feature D48
(Om it if not Sub-plate 10 (Om it if not 3C2 Design Std.
required) Mounting N: W ith 80:
required) 3C3 AC→DC: P lug-in
R100, R200 European
Connector Design Std.
(DIN)
1. Models with vent restrictor are applicable only for the vent ty pe 2B3A and 2B3B. For details, see page 22.
2. Use high-venting-pressure ty pes to reduce response tim e from unloading to onloading.
3. For the details of the vent ty pes, see the following page.
No.20
Vent Types / Attachment
CONTROLS
Vent Types
Solenoid Operated Operation
Vent Ty pe Graphic Sy m bols Directional Valve
Model Num ber SOL "a" SOL "b" Vent Connecting
C
"A"
b OFF Connected to port "A".
2B3A DSG-01-2B3A
ON Connected to tank (no-load)
"B"
b OFF Connected to tank (no-load)
2B3B DSG-01-2B3B
ON Connected to port "B".
"B"
b Closed state (relief valve
OFF setting pressure)
2B2B DSG-01-2B2B
"A" "B"
b OFF Connected to port "A".
2B2 DSG-01-2B2
"A" "B" Closed state (relief valve

OFF OFF setting pressure)
a b
3C2 DSG-01-3C2 ON OFF Connected to port "A".
OFF ON Connected to port "B".
"A" "B" OFF OFF Connected to tank (no-load)

a b
3C3 DSG-01-3C3 ON OFF Connected to port "A".
OFF ON Connected to port "B".
Attachment
Mounting Bolts
BSG-03 M12 × 70 Lg. (2 pcs.), M12 × 95 Lg. (2 pcs.) 1/2-13UNC × 2-3/4 Lg. (2 pcs.), 1/2-13UNC × 3-3/4 Lg. (2 pcs.)
No.21
Sub-plate / Option / Instructions
CONTROLS
Sub-plate
Valve Approx.

BSG-03
BSG-06
BSG-10
Option
Models with vent restrictor
The type with a vent restrictor has a vent restrictor in vent types 2B3A and 2B3B added between a relief valve
and a solenoid operated directional valve. If prevents shock to the main circuit by gradually lowering the venting pres-
sure in the shift from the set pressure to unloading.
Unloading pressure are the same as without a vent restrictor.
∗∗
A-BS - -2B3A ∗∗
A-BS - -2B3B
b b
Instructions
There are two threaded connection pressure ports. They can be connected each other in-line; one as inlet and the
other as an outlet or the valve can be used by plugging one of the pressure ports.
Interchangeability in Installation betw een Old and New Design.

Design 47 valve is one on which DSG-01,design 60 is mounted as a pilot valve. It is interchangeable with
old design (design 46) with respect to specifications, exterior shape and mounting dimensions.
No.22
Threaded Connections:BST-03 / 06 / 10 PRESSURE
CONTROLS
BST-03-∗ -47/4790
BST-06-∗ -47/4790
BST-10-∗ -47/4790
DIMENSIONS IN
C
Terminal Box Type
Solenoid Indicator Light

"C" SQ.
Position can be shifted by 90 ° Steps. Space Needed to Remove

Solenoid-Each End
DC/R :210(8.27) DC/R :55(2.17)
AC :191.4(7.54) AC :45.5(1.79)
0.5 45 DC/R :105(4.13)
D (.02) (1.77) AC :95.7(3.77) Electrical Conduit Connection
48 Pressure Adjustment Handle 45(1.77) "r" Thd.
(1.89) 2 Places
INC.
Lock Nut 14(.55) Hex. Manual
Actuator
SOLa SOLb Both Ends
6(.24) Dia.
45(1.77)
Q
Dia.
Remote Control Port "B"
N
Vent Port "W " Thd.
U
V
"k" Thd.
Two Collars
P
S
Pressure Port
P
Tank Port "X " Thd.
T
2 Places
"X " Thd.
"E " Sq.
K Remote Control Port "A"
Pressure Gauge Connection
"W " Thd.
F "h" Thd. L
Fully Extended
H

Model Num bers
C D E F H K L N P Q S T U V
∗
BST-03- -47/4790
75 40 52 78 145 45 90 240.8 68.5 154 36 107 69 62
(2.95) (1.57) (2.05) (3.07) (5.71) (1.77) (3.54) (9.48) (2.70) (6.06) (1.42) (4.21) (2.72) (2.44)
∗
BST-06- -47/4790
85 50 80 96 151 60 120 273.3 89 166 49 119 81 74

∗
BST-10- -47/4790
(3.35) (1.97) (3.15) (3.78) (5.94) (2.36) (4.72) (10.76) (3.50) (6.54) (1.93) (4.69) (3.19) (2.91)
Japanese Standard "JIS" N. Am erican Design Standard

Model Num bers Design 47 Design 4790
"W " Thd. "X" Thd. "h" Thd. "k" Thd. "r" Thd. "W " Thd. "X" Thd. "h" Thd. "k" Thd. "r" Thd.
BST-03 Rc 3/8 3/8 NP T
1/8 1/4 3/8 1/2
BST-06 Rc 1/8 Rc 3/4 Rc 1/4 Rc 3/8 G 1/2 3/4 NP T
NP T NP T NP T NP T
BST-10 Rc 1-1/4 1-1/4 NP T
No.23
Threaded Connections:BST-03 / 06 / 10 PRESSURE
CONTROLS
Models with Plug-in Connector
03
BST- 06-∗ -∗ -∗ -N-47/4780/4790
10 Dim ensions m m (Inches)
DC/R :210(8.27) Model Num bers
P T NN QQ h
AC :191.4(7.54) Cable Departure
48.5 48.5
h
Cable Applicable: ∗ ∗
BST-03- -A -N 68.5 107 240.5 160
(1.91) (1.91) Outside Dia. ⋅⋅⋅⋅⋅⋅ 8-10mm(.31-.39 in.)
Conductor Area ⋅⋅⋅⋅⋅⋅ ∗ ∗
BST-06- -A -N (2.70) (4.21) (9.47) (6.30) 39
Not Exceeding 1.5mm 2 (.002 SQ. in.) 89 119 273 172 (1.54)
BST-10- ∗ -A ∗ -N (3.50) (4.69) (10.75) (6.77)
BST-03- ∗ -D ∗ -N 68.5 107 251.5 171
SOL a SOL b
BST-06- ∗ -D ∗ -N (2.70) (4.21) (9.90) (6.73) 39
89 119 284 183 (1.54)
BST-10- ∗ -D ∗ -N (3.50) (4.69) (11.18) (7.20)
QQ
Design 4780 Only

BST-03- ∗ -R∗ -N
NN
68.5 107 254.5 164.2

T
Remote
Control BST-06- ∗ -R∗ -N (2.70) (4.21) (10.02) (6.46) 53
Port "B" (2.09)
89 119 287 176.2
"W " Thd. BST-10- ∗ -R∗ -N (3.50) (4.69) (11.30) (6.94)
Pressure P
Port
P
"X " Thd. T

2Places Model Num bers "W " Thd. "X" Thd. "k" Thd. "m" Thd.
Remote Control Port "A"
Vent Port
Tank Port
"W " Thd BST-03- ∗- ∗- ∗-N-4780 3/8 BSP .F
"m" Thd.
(Rear Side) "X " Thd.
Pressure Gauge Connection
"k" Thd
BST-06- ∗- ∗- ∗-N-4780 1/8 BSP .F 3/4 BSP .F 1/4 BSP .Tr 3/8 BSP .Tr
BST-10- ∗ - ∗ - ∗ -N-4780 1-1/4 BSP .F
DIMENSIONS IN See the installation drawing of term inal box ty pe on page 23 for design 47 and 4790
MILLIMETRES (INCHES) port screws and other dim ensions.
Options - Models w ith Vent Restrictor

Terminal Box Type Plug-in Connector Type
03 03
A-BST- 06 -∗ -2B3A -∗ -47/4790 A-BST- 06 -∗ -2B3A -∗ -N-47/4780/4790
2B3B 2B3B
10 10
DC/R :105(4.13)
DC/R :105(4.13)
AC :95.7(3.77) AC :95.7(3.77)
SOL b SOL b
QQ
Q
NN
T
T
P P
P
P
T T
P lug-in Connector Ty pe
Item Term inal Box Ty pe
P T AC Solenoid DC Solenoid R (AC→DC) Solenoid
Model Num bers N Q NN QQ NN QQ NN QQ
A-BST-03 68.5 137 270.8 184 270.5 190 281.5 201 284.5 194.2
A-BST-06 (2.70) (5.39) (10.66) (7.24) (10.65) (7.48) (11.08) (7.91) (11.20) (7.65)
89 149 303.3 196 303 202 314 213 317 206.2
A-BST-10
(3.50) (5.87) (11.94) (7.72) (11.93) (7.95) (12.36) (8.39) (12.48) (8.12)
For other dim ensions, see the m odels without vent restrictor ty pe on page 23 and 24.
No.24
Sub-plate Mounting:BSG-03 / 06 / 10 PRESSURE
CONTROLS
BSG-03-∗ -47/4790
Mounting surface
BSG-06-∗ -47/4790 BSG-03: ISO 6264-AR-06-2-A
BSG-10-∗ -47/4790 BSG-06: ISO 6264-AS-08-2-A
BSG-10: ISO 6264-AT-10-2-A
C
Terminal Box Type
DIMENSIONS IN
Solenoid Indicator Light

"C" SQ.
Space Needed to Remove

Mounting Surface Solenoid-Each End
(O-Rings Furnished)
DC/R :210(8.27) DC/R :55(2.17)
AC :191.4(7.54) AC :45.5(1.79)
DC/R :105(4.13)
0.5 45
D (.02) AC :95.7(3.77)
(1.77) Electrical conduit connection
48 45
(1.77) "f" Thd.
(1.89) 2 Places
Pressure Adjustment
Handle
INC. Manual Actuator
Two Collars Both Ends
SOLa SOLb 6(.24) Dia.
Remote control port "A"
"d" Thd.
45(1.77)

Dia.
S
P
"d" Thd.
U
In case of BSG-03,
V
Lock Nut X no spotface are
Locating Pin 14(.55) Hex. Vent Port made at those two
6(.24) Dia. holes.
T
6 Pressure Gauge Connection
Q
(.24) "e" Thd.
a Pressure Port
E K "Y " Dia. Through
b Tank Port L "Z" Dia. Spotface
N 4 Places
F
H
Fully Extended
J
Model Dim ensions m m (Inches)

Num bers C D E F H J K L N P Q S T U V X Y Z a b
75 40 57 78 78 145 14.1 41 82 227.3 77 132 22 85 47 40 13.5 21 55
BSG-03 (2.95) (1.57) (2.24) (3.07) (3.07) (5.71) (.56) (1.61) (3.23) (8.95) (3.03) (5.20) (.87) (3.35) (1.85) (1.57) (.53) (.83) (2.17)
75 40 40 60 78 145 17 52 104 251.3 83.5 149.5 4.5 102.5 64.5 57.5 17.5 26 38 58
BSG-06 (2.95) (1.57) (1.57) (2.36) (3.07) (5.71) (.67) (2.05) (4.09) (9.89) (3.29) (5.89) (.18) (4.04) (2.54) (2.26) (.69) (1.02) (1.50) (2.28)
85 45 47 67 84 146 20.7 62 124 285.3 110 157 6 110 72 65 21.5 32 45 65
BSG-10
(3.35) (1.77) (1.85) (2.64) (3.31) (5.75) (.81) (2.44) (4.88) (11.23) (4.33) (6.18) (.24) (4.33) (2.83) (2.56) (.85) (1.26) (1.77) (2.56)
Japanese Standard "JIS" N. Am erican Design Standard

Model Num bers Design 47 Design 4790
"d" Thd. "e" Thd. "f" Thd. "d" Thd. "e" Thd. "f" Thd.
BSG-03
BSG-06 Rc 1/8 Rc 1/4 G 1/2 1/8 NP T 1/4 NP T 1/2 NP T
BSG-10
Note: For dim ensions of the valve m ounting surface, see the installation drawing (P .13) of the
sub-plate used together.
No.25
Sub-plate Mounting:BSG-03 / 06 / 10 PRESSURE
CONTROLS
Models with Plug-in Connector
03 Dim ensions m m (Inches)
BSG- 06-∗ -∗ -∗ -N-47/4780/4790 Model Num bers
Q U PP SS h
10 77 85 227 138
DC/R :210(8.27) ∗ ∗
BSG-03- -A -N (3.03) (3.35) (8.94) (5.43)
AC :191.4(7.54) Cable Departure 83.5 102.5 251 155.5 39
48.5 48.5
Cable Applicable:
Outside Dia. ⋅⋅⋅⋅⋅⋅ 8-10mm(.31-.39 in.)
BSG-06- ∗-A ∗-N (3.29) (4.04) (9.88) (6.12) (1.54)
h Conductor Area ⋅⋅⋅⋅⋅⋅ 110 110 285 163
(1.91) (1.91)
Not Exceeding 1.5mm 2 (.002 SQ. in.) BSG-10- ∗-A ∗-N (4.33) (4.33) (11.22) (6.42)
77 85 238 149
∗ ∗
BSG-03- -D -N
(3.03) (3.35) (9.37) (5.87)
83.5 102.5 262 166.5 39
SOLa SOLb SS ∗ ∗
BSG-06- -D -N
(3.29) (4.04) (10.31) (6.56) (1.54)
110 110 296 174
Remote
Design 4780 Only PP
∗ ∗
BSG-10- -D -N
(4.33) (4.33) (11.65) (6.85)
U
Control BSG-03- ∗ -R∗ -N 77 85 241 142.2

Port "B" (3.03) (3.35) (9.49) (5.60)
"d" Thd. 83.5 102.5 265 159.7 53
Vent Port ∗ ∗
BSG-06- -R -N
(3.29) (4.04) (10.43) (6.29) (2.09)
Q
110 110 299 167.2

∗ ∗
BSG-10- -R -N
(4.33) (4.33) (11.77) (6.58)
Pressure Port Remote Control Port "A" Model Num bers "d" Thd. "e" Thd.
"d" Thd.
∗∗∗
BSG-03- - - -N-4780
Tank Port
Pressure Gauge Connection ∗∗∗
BSG-06- - - -N-4780 1/8 BSP .F 1/4 BSP .Tr
"e" Thd BSG-10- ∗ - ∗ - ∗ -N-4780
DIMENSIONS IN See the installation drawing of term inal box ty pe on page
MILLIMETRES (INCHES) 25 for design 47 and 4790 port screws and other
dim ensions.
Options - Models w ith Vent Restrictor

03 03
A-BSG-06 -∗ -2B3A -∗ -47/4790 A-BSG-06 -∗ -2B3A -∗ -N-47/4780/4790
2B3B 2B3B
10 10
DC/R :105(4.13) DC/R :105(4.13)
AC :95.7(3.77) AC :95.7(3.77)
SOL b SOL b
SS
S
PP
U
U
P
Q
Item Term inal Box Ty pe
Q U AC Solenoid DC Solenoid R (AC→DC) Solenoid
Model Num bers P S PP SS PP SS PP SS
77 115 257.3 162 257 168 268 179 271 172.2
A-BSG-03 (3.03) (4.53) (10.13) (6.38) (10.12) (6.61) (10.55) (7.05) (10.67) (6.78)
83.5 132.5 281.3 179.5 281 185.5 292 196.5 295 189.7
A-BSG-06 (3.29) (5.22) (11.07) (7.07) (11.06) (7.30) (11.50) (7.74) (11.61) (7.47)
110 140 315.3 187 315 193 326 204 329 197.2
A-BSG-10 (4.33) (5.51) (12.41) (7.36) (12.40) (7.60) (12.83) (8.03) (12.95) (7.76)
For other dim ensions, see the m odels without vent restrictor ty pe on page 25 and 26.
Lead Wire Connection
CONTROLS
Details of Receptacle
Ty pe of
Electrical Conduit Double Solenoid Ty pe Single Solenoid Ty pe
Connection
Power Supply
(For SOL.a)
Ground 1
3
Power Supply
(For SOL.b)
3
Power Supply 3
C
Indicator Light
Term inal
Box Ty pe
SOL. a SOL. b SOL. b
Common Plate 2 Indicator Light Indicator Light
Common 3 1 Ground
Ground
1 Ground
P lug-in
1
1-Power Supply 3
Connector
3
Ty pe 2-Power Supply 3
2
2
3
1. There are two grounding term inals. You can use either one.
2. If y ou do not need the com m on plate, rem ove it. DANGER
3. W ith DC solenoids, polarity is no question.
Do not perform wiring while the power is on.
Doing so may result in electric shock, burns or death.
Make the wiring properly. Improper wiring will cause
an irregular movement of the machine, resulting in a
grave accident.
Electrical Circuit
Ty pe of Electric Source
Electrical Conduit
Connection AC DC AC →DC Rectified
Indicator Light
Indicator Light Indicator Light Voltage-Surge
Suppressor
Power Power Power
Supply Supply Supply
Term inal
Box Ty pe SOL. SOL. SOL.
Common Common Common

Ground Ground Voltage-Surge Ground Rectifier
Suppressor Circuit
Indicator Light
(Integrated in "N1"
model only) Voltage-Surge
SOL. Suppressor
1-Power 1-Power 1-Power
Supply Supply Supply
P lug-in SOL. SOL.
Connector 2-Power 2-Power 2-Power
Ty pe Supply Supply Supply
Ground Ground Ground Rectifier
Voltage-Surge Circuit
Indicator Light Suppressor
(Integrated in "N1" (Circuit composed
model only) in coil)
No.27
BST-03,06,10 PRESSURE
Spare Parts List
CONTROLS
Threaded Connections CAUTION

Terminal Box Type When making replacement of seals or solenoid
assemblies, please do it carefully after reading
03 through the relevant instructions in the Operator's
BST- 06-∗ -∗ -∗ -47/4790 Manual.
10 16 23 17
8 10 12 13 15 14 SOL a SOL b
19
18
11
24
2 21
22 9
6 5
3 20
4 1
Models with Plug-in Connector Option

03
BST- 06-∗ -∗ -∗ -N-47/4780/4790 Models with Vent Restrictor
10 03 47/4790
A-BST- 06 -∗ -∗ -∗ -
23 10 N-47/4780/4790
41 37 29 18 30 40 35
SOL a SOL b
SOL b
28
P
34
36
35
T
Design 4780 Only 40
38
BST-03 BST-06 BST-10 BST-03
KS-BST-03-46
21 O-Ring SO-NA-P 9 SO-NA-P 9 SO-NA-P 9 1 BST-06
22 O-Ring SO-NB-P 32 SO-NB-P 32 SO-NB-P 42 1 BST-10 KS-BST-10-46
35 Bonded Seal SG-FB-1/8 SG-FB-1/8 SG-FB-1/8 2 A-BST-03
KS-A-BST-03-46
38 O-Ring SO-NB-P 8 2 A-BST-06
40 O-Ring SO-NB-P 14 2 A-BST-10 KS-A-BST-10-46
The O-Rings for Item 38,40 are used only for the m odels with the vent Note: No bonded seals are included in the seal
restrictor. kits.
table right. In addition to the above seals, seals for the pilot valves are Pilot Valves
included in the seal kit. See page 30 for the pilot valve m odel num bers to be used.
For the detail of the pilot valve seals, see the catalogue No. P ub.EC-
0402.
No.28
BSG-03 / 06 / 10 PRESSURE
Spare Parts List
CONTROLS
CAUTION
Sub-plate Mounting
When making replacement of seals or solenoid
Terminal Box Type assemblies, please do it carefully after reading
03 through the relevant instructions in the Operator's
BSG- 06 -∗ -∗ -∗ -47/4790
C
Manual.
10 16 26
8 10 12 13 15 14
7 SOL a SOL b
11
19
2
22 21
6 9
25 24
3 20
4 5
23 1
Option
Models with Plug-in Connector Models with Vent Restrictor
03 03
47/4790
BSG- 06 -∗ -∗ -∗ -N-47/4780/4790 A-BSG- 06 -∗ -∗ -∗ -N-47/4780/4790
10 10
26
41 37 29 18 30 40 35
SOL a SOL b
SOL b
28
31 36
32 40
Design 4780 Only 38

BSG-03 BSG-06 BSG-10 BSG-03 KS-BSG-03-46
21 O-Ring SO-NA-P 9 SO-NA-P 9 SO-NA-P 9 1 BSG-06 KS-BSG-06-46
22 O-Ring SO-NB-P 9 SO-NB-P 11 SO-NB-P 9 1 BSG-10 KS-BSG-10-46
23 O-Ring SO-NB-P 18 SO-NB-P 28 SO-NB-P 32 2 A-BSG-03 KS-A-BSG-03-46
24 O-Ring SO-NB-P 32 SO-NB-P 32 SO-NB-P 42 1 A-BSG-06 KS-A-BSG-06-46
32 Bonded Seal SG-FB-1/8 SG-FB-1/8 SG-FB-1/8 2 A-BSG-10 KS-A-BSG-10-46
38 O-Ring SO-NB-P 8 2 Note: No bonded seals are included in the seal kits.
Pilot Valves
The O-Rings for item 38, 40 are used only for the m odels with the vent See page 30 for the pilot valve m odel num bers to be used.
restrictor.
table right. In addition to the above seals, seals for the pilot valves are
included in the seal kit.
For the detail of the pilot valve seals, see the catalogue No. P ub. EC-
0402.
No.29
Spare Parts List
CONTROLS
List of Pilot Valves

Ty pe of P ilot Valve
Electrical Conduit Valve Model Num bers Rem arks
Model Num bers
Connection
∗-BST/BSG-03/06/10- ∗-2B3A- -47 DSG-01-2B3A- -60
∗-BST/BSG-03/06/10- ∗-2B3B- -47 DSG-01-2B3B- -60

∗-BST/BSG-03/06/10- ∗-2B2B- -47 DSG-01-2B2B- -60
Japanese Standard "JIS"
∗-BST/BSG-03/06/10- ∗-2B2- -47 DSG-01-2B2- -60
∗-BST/BSG-03/06/10- ∗-3C2- -47 DSG-01-3C2- -60
Term inal Box Ty pe

∗-BST/BSG-03/06/10- ∗-3C3- -47 DSG-01-3C3- -60
∗-BST/BSG-03/06/10- ∗-2B3A- -4790 DSG-01-2B3A- -6090

∗-BST/BSG-03/06/10- ∗-2B3B- -4790 DSG-01-2B3B- -6090
∗-BST/BSG-03/06/10- ∗-2B2B- -4790 DSG-01-2B2B- -6090
N. Am erican Design Std.
∗-BST/BSG-03/06/10- ∗-2B2- -4790 DSG-01-2B2- -6090
∗-BST/BSG-03/06/10- ∗-3C2- -4790 DSG-01-3C2- -6090
∗-BST/BSG-03/06/10- ∗-3C3- -4790 DSG-01-3C3- -6090
∗-BST/BSG-03/06/10- ∗-2B3A- -N-47 DSG-01-2B3A- -N-60
∗-BST/BSG-03/06/10- ∗-2B3B- -N-47 DSG-01-2B3B- -N-60

∗-BST/BSG-03/06/10- ∗-2B2- -N-47 DSG-01-2B2- -N-60
∗-BST/BSG-03/06/10- ∗-3C2- -N-47 DSG-01-3C2- -N-60
∗-BST/BSG-03/06/10- ∗-3C3- -N-47 DSG-01-3C3- -N-60
European Design Std.
∗-BST/BSG-03/06/10- ∗-2B2- -N-4780 DSG-01-2B2- -N-60
∗-BST/BSG-03/06/10- ∗-3C2- -N-4780 DSG-01-3C2- -N-60
∗-BST/BSG-03/06/10- ∗-3C3- -N-4780 DSG-01-3C3- -N-60

∗-BST/BSG-03/06/10- ∗-2B2- -N-4790 DSG-01-2B2- -N-6090
∗-BST/BSG-03/06/10- ∗-3C2- -N-4790 DSG-01-3C2- -N-6090
∗-BST/BSG-03/06/10- ∗-3C3- -N-4790 DSG-01-3C3- -N-6090

Note: 1. Fill a coil ty pe (a sy m bol representing current/voltage) in section m arked .
2. For the details of the pilot valves, see the Catalogue No. P ub. EC-0402.
No.30
Low Nois e Type Sole noid Controlle d Re lie f
Valve s PRESSURE
CONTROLS
Specifications
Max. Approx. Mass kg (lbs.)
P ressure
Operating Max. Flow
Model Num bers Adj . Range
P ressure L /m in W ith Vent
Double Sol. Single Sol.
MP a (P SI) MP a (P SI) (U.S.GP M) Restrictor
∗∗∗∗ ∗
S-BSG-03- - - - -52 100 (26.4) 6.3 (13.9) 5.7 (12.6) 6.7 (14.8)
Sub-plate - 25
S-BSG-06- ∗ - ∗ - ∗ - ∗ -52 ∗ 25 (3630) 200 (52.8) 7.2 (15.9) 6.6 (14.6) 7.6 (16.8)
Mounting ( - 3630)
S-BSG-10- ∗ - ∗ - ∗ - ∗ -52 ∗ 400 (106) 12.7 (28.0) 12.1 (26.7) 13.1 (28.9)
For relief valves, low-noise ty pe pilot operated relief valves are used. For m inim um adj ustm ent pressures and other characteristics, see page 18.
Solenoid Ratings
Solenoid ratings are the same as for the conventional type. See Solenoid Ratings on page 20.

F- A- S- BS G -03 -V -2B3A -A100 -N -L 52 ∗
W ith High Ty pe of
Low Ty pe Direction
Special Vent Noise Series Valve Venting Vent Coil Electrical Design
of of Design Standards
Seals Restric- Ty pe Num ber size P res. Ty pe Ty pe Connec- Num ber
Mtg. Handle
tor Feature tions
4 None: Viewed
F: AC:
Term inal from
Special 03 A100 None:
3 Box Ty pe pressure
Seals A: 1 S: BS: G: V: 2 A120 Japanese Std. "JIS"
2B3A gauge
for W ith Low Solenoid Sub For High A200 N: Connection
A240 90:
P hos- Vent Noise Con- -plate Venting 2B3B W ith
phate Restric- Ty pe trolled Mtg. P ressure P lug-in L: Left N. Am erican
2B2B DC: Design Std.
Ester tor Relief Feature Connector (Norm al)
06 D12 52
Ty pe (option) Valves (Om it if 2B2 (DIN)
D24 R: Right
Fluids not D48
(Om it required) 3C2 N:
if not AC W ith 80:
re- 3C3 →DC: P lug-in European Design
quired) 10 R100 Connector Std.
R200 (DIN)
1. Models with vent restrictor are applicable only for the vent ty pe 2B3A and 2B3B. For details, see page 32.
2. Use high-venting-pressure ty pes to reduce response tim e from unloading to onloading.
3. The vent ty pes are the sam e as for the conventional ty pe solenoid controlled relief valves. For the details of the vent ty pes, see page 21.
4. The coil codes are the sam e as for the conventional ty pe solenoid controlled valves. See the solenoid ratings on page 20.
No.31
Valve s
Sub-plate M ounting : S-BSG-03 / 06 / 10
PRESSURE
Option / Sub-plate / Attachment / Instructions
CONTROLS
Option
Models with vent restrictor
The type with a vent restrictor has a vent restrictor in vent types 2B3A and 2B3B added between a relief valve
and a solenoid operated directional valve. It prevents shock to the main circuit by gradually lowering the venting pres-
sure in the shift from the setting pressure to unloading.
Unloading pressures are the same as without a vent restrictor.
∗
A-S-BSG- -2B3A ∗
A-S-BSG- -2B3B
b b
Sub-plate
Valve Approx.

S-BSG-03
S-BSG-06
S-BSG-10
Attachment
Mounting Bolts
Qty .
S-BSG-03 M12 × 40 Lg. 1/2-13 UNC × 1-1/2 Lg. 4
S-BSG-06 M16 × 50 Lg. 5/8-11 UNC × 2 Lg. 4
S-BSG-10 M20 × 60 Lg. 3/4-10 UNC × 2-1/4 Lg. 4
Instructions
No.32
Valve s PRESSURE
CONTROLS
Terminal Box Type Mounting surface
S-BSG-03: ISO 6264-AR-06-2-A
Opposite Handle Position S-BSG-06: ISO 6264-AS-08-2-A
S-BSG-10: ISO 6264-AT-10-2-A
S-BSG- 03 -∗ -∗ -∗ -∗ -R
06
C
S-BSG- 03 -∗ -∗ -∗ -∗ -L-52/5290
j 06
S-BSG-10-∗ -∗ -∗ -∗ -52/5290
"N" Dia. Through Fully Extended Solenoid Indicator Light
SOL a SOL b
"P " Dia. Spotface h
4 Places
Fully Extended Pressure Port
B A J H
E
F
C
D
m
r
Tank Port
Note: For other dim ensions, see the figures shown right
Vent Port
L K Pressure Gauge Connection
Electrical Conduit Connection "nn" Thd.
Space Needed to Remove
Design Std. Thd. Size Solenoid-Each End
52 G 1/2 DC/R :55(2.17) DC/R :210(8.27)
AC :45.5(1.79) AC :191.4(7.54)
5290 1/2 NP T 48
(1.89) DC/R :60(2.36) 90 0.5
2 Places (3.54) (.02)
AC :50.7(2.00)
Remote Control
Port "A" Manual Actuator
"ff" Thd. Both Ends
6(.24) Dia. SOL a SOL b
Remote Control
Port "B"
"ff" Thd.
45(1.77)
Q
Dia.
A B
S
Pressure Adjustment
T
Handle
U
Two Collars
INC.
V

X
Mounting Surface
(.24)
Locating Pin Y
6
(O-Rings Furnished) e
6(.24) Dia. Z
d
Model Dim ensions m m (Inches)

Num bers C D E F H J K N P Q S T U V X Y Z d e f h m r
76 53.8 11.1 26.9 53.8 73.6 26.9 13.5 21 218.3 200 153 117 103 21.5 17.1 36.6 106 26.1 13 163.5 127.4 36.1
S-BSG-03 (2.99) (2.12) (.44) (1.06) (2.12) (2.90)(1.06) (.53) (.83) (8.59) (7.87) (6.02)(4.61) (4.06) (.85) (.67) (1.44) (4.17) (1.03) (.51) (6.44) (5.02) (1.42)
S-BSG-06 98 70 14 35 66.7 58.8 33.7 17.5 26 218.3 200 153 117 103 26 31.9 51.4 122 19.3 13 163.5 142.2 21.3
(3.86) (2.76) (.55) (1.38) (2.63) (2.31)(1.33) (.69) (1.02) (8.59) (7.87) (6.02)(4.61) (4.06) (1.02) (1.26) (2.02) (4.80) (.76) (.51) (6.44) (5.60) (.84)
120 82.6 18.7 41.3 88.9 46.1 44.9 21.5 32 253.3 235 188 149 135 34 43.2 62.7 155 21.1 18 180
S-BSG-10 (4.72) (3.25) (.74) (1.63) (3.50) (1.81)(1.77) (.85) (1.26) (9.97) (9.25) (7.40)(5.87) (5.31) (1.34) (1.70) (2.47) (6.10) (.83) (.71) (7.09)
Item AC Solenoid DC/R Solenoid
Model Num bers L j L j

68.8 158.7 78.1 168
S-BSG-03
(2.71) (6.25) (3.07) (6.61)
54 158.7 63.3 168
S-BSG-06
(2.13) (6.25) (2.49) (6.61) DIMENSIONS IN
41.8 51.1 MILLIMETRES (INCHES)
S-BSG-10 (1.65) (2.01)
For the port screws, see the P lug-in Connector ty pe on page 34.
Note: For dim ensions of the valve m ounting surface, see the installation drawing (P .13) of the sub-
plate used together.
No.33
Valve s
S-BSG-03 / 06 / 10- ∗ - ∗ - ∗ -N
PRESSURE
CONTROLS
Plug-in Connector Type
03
S-BSG- 06 -∗ -∗ -∗ -N-L-52/5280/5290
S-BSG-10-∗ -∗ -∗ -N-52/5280/5290
Three positions of cable departure are
available by loosening "Lock Nut" as shown. Cable Departure aa
Cable Applicable: 97
After location, tighten "Lock Nut" with torque bb
Outside Dia. ⋅⋅⋅⋅⋅⋅ 8-10mm(.31-.39 in.) (3.82)
in the range 10.3 to 11.3 Nm (91-100 IN. Ibs.). Conductor Area ⋅⋅⋅⋅⋅⋅ cc
Not Exceeding 1.5mm 2 (.002 SQ. in.)
SOL b SOL a
Design 5280 Only

QQ
SS
A B
Remote "ff" Thd.
T
Control
Port "A"
"ff" Thd.
L Pressure Gauge Connection

"nn" Thd
DIMENSIONS IN

Model Num bers Rem arks
L T SS QQ aa bb cc
68.8 153 206 218
∗∗ ∗
S-BSG-03- - -A -N
(2.71) (6.02) (8.11) (8.58)
54 153 206 218 191.4 47.2 39
∗∗ ∗
S-BSG-06- - -A -N (2.13) (6.02) (8.11) (8.58) (7.54) (1.86) (1.54) W ith AC Solenoid
41.8 188 241 253

∗∗ ∗
S-BSG-10- - -A -N (1.65) (7.40) (9.49) (9.96)
78.1 153 217 229
∗∗ ∗
S-BSG-03- - -D -N
(3.07) (6.02) (8.54) (9.02)
63.3 153 217 229 210 56.5 39
∗∗ ∗
S-BSG-06- - -D -N (2.49) (6.02) (8.54) (9.02) (8.27) (2.22) (1.54) W ith DC Solenoid
51.1 188 252 264

∗∗ ∗
S-BSG-10- - -D -N (2.01) (7.40) (9.92) (10.39)
78.1 153 210.2 232
∗∗ ∗
S-BSG-03- - -R -N
(3.07) (6.02) (8.28) (9.13)
63.3 153 210.2 232 210 56.5 53 W ith AC → DC
∗∗ ∗
S-BSG-06- - -R -N (2.49) (6.02) (8.28) (9.13) (8.27) (2.22) (2.09) Solenoid
51.1 188 245.2 267
∗∗ ∗
S-BSG-10- - -R -N (2.01) (7.40) (9.65) (10.51)
Thread Size
Model Num bers
Design 52 Design 5280 Design 5290
"ff" Thd. "nn" Thd. "ff" Thd. "nn" Thd. "ff" Thd. "nn" Thd.
∗∗∗
S-BSG-03- - - -N
∗∗∗
S-BSG-06- - - -N Rc 1/8 Rc 1/4 1/8 BSP .F 1/4 BSP .F 1/8 NP T 1/4 NP T
S-BSG-10- ∗ - ∗ - ∗ -N
No.34
Valve s PRESSURE
CONTROLS
Options-Models w ith Vent Restrictor
C
03 03
A-S-BSG- 06 -∗ -∗ -∗ -L-52/5290 A-S-BSG-06 -∗ -∗ -∗ -N-L-52/5280/5290
A-S-BSG-10-∗ -∗ -∗ -52/5290 A-S-BSG-10-∗ -∗ -∗ -N-52/5280/5290
SOL b SOL b
Q
Q
S
T
T

Model Num bers Rem arks
Q S T
∗∗ ∗ ∗
A-S-BSG-03- - -A /D /R 248.3 (9.78) 230(9.06) 183(7.20)
A-S-BSG-06- ∗ - ∗ -A ∗ /D ∗ /R 248.3(9.78) 230(9.06) 183(7.20) Term inal Box Ty pe
A-S-BSG-10- ∗ - ∗ -A ∗ /D ∗ /R∗ 283.3(11.15) 235(9.25) 188(7.40)
A-S-BSG-03- ∗ - ∗ -A ∗ -N-L 248(9.76) 236(9.29)
A-S-BSG-03- ∗ - ∗ -D ∗ -N-L 259(10.20) 247(9.72) 183(7.20)
A-S-BSG-03- ∗ - ∗ -R∗ -N-L 262(10.31) 240.2(9.46)
A-S-BSG-06- ∗ - ∗ -A ∗ -N-L 248(9.76) 236(9.29)
P lug-in Connector
A-S-BSG-06- ∗ - ∗ -D ∗ -N-L 259(10.20) 247(9.72) 183(7.20)
Ty pe
A-S-BSG-06- ∗ - ∗ -R∗ -N-L 262(10.31) 240.2(9.46)
A-S-BSG-10- ∗ - ∗ -A ∗ -N 283(11.14) 271(10.67)
A-S-BSG-10- ∗ - ∗ -D ∗ -N 294(11.57) 282(11.10) 188(7.40)
A-S-BSG-10- ∗ - ∗ -R∗ -N 297(11.69) 275.2(10.83)
Lead Wire Connection
Lead Wire Connection is the same way as the conventional type solenoid controlled relief valves. See page 27.
No.35
Valve s
S-BSG-03 / 06 / 10
PRESSURE
Spare Parts List
CONTROLS

S-BSG-03,06,10-∗ -∗ -∗ -52/5290 S-BSG-03,06,10-∗ -∗ -∗ -N-52/5280/5290
33
21
33
2
26 SOL b
9
10 SOL b SOL a
19
11
8
13
14 7
12 25
22
20 15
30 4
31 5
29 18
17 3 6 28 16 27 1
43
2
42
32
19
Design 5280 Only
∗-S-BSG-10
Option-Models with Vent Restrictor
52/5290
List of Seals A-S-BSG-03,06,10-∗ -∗ -∗ -N-52/5280/5290
P art Num bers
Item Nam e of P arts Qty . 35 30 40 28 18 29 38 37 41 40 36
S-BSG-03 S-BSG-06 S-BSG-10
26 O-Ring SO-NA-P 9 SO-NA-P 9 SO-NA-P 9 1
27 O-Ring SO-NB-P 9 SO-NB-P 11 SO-NB-P 9 1 SOL b

29 O-Ring SO-NB-A024 SO-NB-A024 SO-NB-A128 1
38 O-Ring SO-NB-P 8 2 List of Seal Kits
40 O-Ring SO-NB-P 14 2 Model Num bers Seal Kit Num bers
43 Bonded Seal SG-FB-1/8 SG-FB-1/8 SG-FB-1/8 2 S-BSG-03 KS-S-BSG-03-51

S-BSG-06 KS-S-BSG-06-51
The O-Rings for item 38, 40 are used only for the m odels with the vent restrictor.
Note: W hen ordering the seals, please specify the seal kit num ber from the table S-BSG-10 KS-S-BSG-10-51
right. In addition to the above seals, seals for the pilot valves are included A-S-BSG-03 KS-A-S-BSG-03-51
in the seal kit.
For the detail of the pilot valve seals, see the catalogue No. P ub. EC-0402. A-S-BSG-06 KS-A-S-BSG-06-51
A-S-BSG-10 KS-A-S-BSG-10-51
CAUTION Note: No bonded seals are included in the seal kits.
When making replacement of seals or solenoid Pilot Valves

assemblies, please do it carefully after reading See page 37 for the pilot valve m odel num bers to be used.
through the relevant instructions in the Operator's
Manual.
No.36
Valve s
S-BSG-03 / 06 / 10
PRESSURE
Spare Parts List
CONTROLS
C
List of Pilot Valves
Ty pe of P ilot Valve
Electrical Conduit Valve Model Num bers Rem arks
Connection Model Num bers
∗-S-BSG-03/06/10- ∗-2B3A- -52 DSG-01-2B3A- -60
∗-S-BSG-03/06/10- ∗-2B3B- -52 DSG-01-2B3B- -60
∗-S-BSG-03/06/10- ∗-2B2B- -52 DSG-01-2B2B- -60

∗-S-BSG-03/06/10- ∗-2B2- -52 DSG-01-2B2- -60
∗-S-BSG-03/06/10- ∗-3C2- -52 DSG-01-3C2- -60
Term inal Box Ty pe

∗-S-BSG-03/06/10- ∗-3C3- -52 DSG-01-3C3- -60
∗-S-BSG-03/06/10- ∗-2B3A- -5290 DSG-01-2B3A- -6090
∗-S-BSG-03/06/10- ∗-2B3B- -5290 DSG-01-2B3B- -6090
∗-S-BSG-03/06/10- ∗-2B2B- -5290 DSG-01-2B2B- -6090

∗-S-BSG-03/06/10- ∗-2B2- -5290 DSG-01-2B2- -6090
∗-S-BSG-03/06/10- ∗-3C2- -5290 DSG-01-3C2- -6090
∗-S-BSG-03/06/10- ∗-3C3- -5290 DSG-01-3C3- -6090
∗-S-BSG-03/06/10- ∗-2B3A- -N-52 DSG-01-2B3A- -N-60
∗-S-BSG-03/06/10- ∗-2B3B- -N-52 DSG-01-2B3B- -N-60
∗-S-BSG-03/06/10- ∗-2B2B- -N-52 DSG-01-2B2B- -N-60

∗-S-BSG-03/06/10- ∗-2B2- -N-52 DSG-01-2B2- -N-60
∗-S-BSG-03/06/10- ∗-3C2- -N-52 DSG-01-3C2- -N-60
∗-S-BSG-03/06/10- ∗-3C3- -N-52 DSG-01-3C3- -N-60
∗-S-BSG-03/06/10- ∗-2B3A- -N-5280 DSG-01-2B3A- -N-60
∗-S-BSG-03/06/10- ∗-2B3B- -N-5280 DSG-01-2B3B- -N-60
∗-S-BSG-03/06/10- ∗-2B2B- -N-5280 DSG-01-2B2B- -N-60
European Design Std.
∗-S-BSG-03/06/10- ∗-2B2- -N-5280 DSG-01-2B2- -N-60
∗-S-BSG-03/06/10- ∗-3C2- -N-5280 DSG-01-3C2- -N-60
∗-S-BSG-03/06/10- ∗-3C3- -N-5280 DSG-01-3C3- -N-60
∗-S-BSG-03/06/10- ∗-2B3A- -N-5290 DSG-01-2B3A- -N-6090
∗-S-BSG-03/06/10- ∗-2B3B- -N-5290 DSG-01-2B3B- -N-6090
∗-S-BSG-03/06/10- ∗-2B2B- -N-5290 DSG-01-2B2B- -N-6090

∗-S-BSG-03/06/10- ∗-2B2- -N-5290 DSG-01-2B2- -N-6090
∗-S-BSG-03/06/10- ∗-3C2- -N-5290 DSG-01-3C2- -N-6090
∗-S-BSG-03/06/10- ∗-3C3- -N-5290 DSG-01-3C3- -N-6090
Note: 1. Fill a coil ty pe (a sy m bol representing current/voltage) in section m arked .

2. For the details of the pilot valves, see the Catalogue No. P ub. EC-0402.
No.37
Valve s
S-BSG-03 / 06 / 10
PRESSURE
Interchangeability in Installation
CONTROLS
Interchangeability in Installation betw een Old and New Design

Interchangeability with old products
Design 52 valve is one on which DSG-01, design 60 is mounted as a pilot valve. It is interchangeable with old de-
sign (S-BSG-∗ , design 51) in terms of specifications and mounting dimensions.
Interchangeability between conventional and low-noise type
Design 52 of the low-noise type is interchangeable for installation with design 47 of conventional types
BSG-03/-06/-10. However, exterior shapes such as the position of the pressure adjustment handle are different.
03 03
Conventional type: BSG-
06 ,design 47 Low-noise type: S-BSG-06 ,design 52
10 10
DC/R :210(8.27)
AC :191.4(7.54) Remote Control Port "A"
C (Rear Side)
Pressure Adjustment
Handle D Remote Control Port "B"
P
INC. Pressure Vent Port K
Port
AC :191.4(7.54)
SOL a SOL b
S OL b
DC/R :210(8.27)
45(1.77)
Remote Remote
Dia.
Control Control Pressure

E
B
Port "B" Port "A" Gauge
F
A
Vent Port Connection
S OL a
S
Pressure Gauge
Q
F
Connection
Tank Port
K Pressure Port
"H" Dia. Through Pressure Adjustment
D "H" Dia. Through "J" Dia. Spotface Handle 45(1.77)
Tank Port "J" Dia. Spotface
L C 4 Places Dia.
4 Places
N
P
Fully Extended

Model
Num bers C D E F H J K L N P
82 53.8 227.3 53.8 13.5 21 57 78 78 145

BSG-03
(3.23) (2.12) (8.95) (2.12) (.53) (.83) (2.24) (3.07) (3.07) (5.71)
BSG-06 104 70 251.3 66.7 17.5 26 40 60 78 145

(4.09) (2.76) (9.89) (2.63) (.69) (1.02) (1.57) (2.36) (3.07) (5.71)
124 82.6 285.3 88.9 21.5 32 47 67 84 146
BSG-10
(4.88) (3.25) (11. (3.50) (.85) (1.26) (1.85) (2.64) (2.31) (5.75)

Model
S
Num bers C D F H J K P Q
AC DC/R
S-BSG-03 76 53.8 53.8 13.5 21 13 218.3 73.6 68.8 78.1

(2.99) (2.12) (2.12) (.53) (.83) (.51) (8.59) (2.90) (2.71) (3.07)
98 70 66.7 17.5 26 13 218.3 58.8 54 63.3
S-BSG-06 (3.86) (2.76) (2.63) (.69) (1.02) (.51) (8.59) (2.31) (2.13) (2.49)
120 82.6 88.9 21.5 32 18 253.3 46.1 41.8 51.1
S-BSG-10 (4.72) (3.25) (3.50) (.85) (1.26) (.71) (9.97) (1.81) (1.65) (2.01)
No.38

Yuken Relief Valve

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What are the different types of relief valves discussed in the document?

What are the different types of relief valves discussed in the document?

How do pilot operated relief valves work?

How do pilot operated relief valves work?

Pub.

RELIEF VALVES PRESSURE

Remote Control Relief Valves ..................... Page 3

Direct Type Relief Valves ............................ Page 6

Pilot Operated Relief Valves ....................... Page 9

Low Noise Type

Solenoid Controlled Relief Valves .............. Page 20

Low Noise Type

P etroleum base oils Use fluids equivalent to ISO VG 32 or VG 46.

Recommended Viscosity and Oil Temperatures

Model Number Designation

F: None: Japanese Std. "JIS"

Model Num bers "A" Thd.

DG-01-22/2290 Sub-plate: DGM-02-20/2080/2090

Fully Extended Pressure Adjustment

7(.28) Dia. Through

List of Seal Kits

Note: Refer to the Model Num ber Designation.

Model Number Designation

F: None: Japanese Std. "JIS"

Refer to the Minim um Adj ustm ent P ressure Characteristics.

Graphic Sym bol

Min. Adjustment Pressure Nominal Override Characteristics

PSI MPa PSI MPa

150 1.0 2500 17.5 DT -02-H

DT-02-∗ -22/2280/2290 Lock Nut 14(.55) Hex.

Model Num bers "A" Thd.

DT-02- -22 Rc 1/4

(1.97) 2280 1/4 NP T

Pressure Port Fully Extended Pressure Adjustment

Tank Port "A" Thd.

DG-02-∗ -22/2290 DIMENSIONS IN

DT-02-∗ -22/2280/2290 CAUTION

List of Seal Kits

Y uke n c an offe r flange d c onne c tion valve s de sc r ibe d be low .

Max Operating P res. Max Flow

Model Number Designation

BGM-03-20 Rc 3/8 BGM-03-3080 3/8 BSP .F BGM-03-2090 3/8 NP T 2.4 (5.3)

4 positions of pressure adjustment handle

Pressure Port "S " Thd.

Tank Port Pressure Gauge Q

Dim ensions m m (Inches)

85 50 101 80 96 183 89 74 49 80 120 60

Mounting Surface Lock Nut 14(.55) Hex.

3 positions of pressure adjustment handle

Dim ensions m m (Inches)

BG-03- -32/3290 75 40 105 57 78 78 137 14.1 41 82 117 77 22 13.5 21 55

BGM-03,03X-20 / 3080 / 2090

Dim ensions m m (Inches)

Dim ensions m m (Inches)

Japanese Standard "JIS" European Design Standard N. Am erican Design Standard

Nominal Override Characteristics

0 25 50 75 100 L/min 0 50 100 150 200 L/min

0 5 10 15 20 25 U.S. GPM 0 10 20 30 40 50 U.S. GPM

0 100 200 300 400 L/min

0 25 50 75 100 U.S. GPM