D10T Full Landings PSA-D10T-FL+RHWW 240310

FOLDING LADDER
Manual for Cat D10T Dozer

Complete with Wrap-around Walkways
Includes HARNESS MASTER ELECTRICAL WIRING DETAILS AND DIAGRAMS.
Model No.: PSA-D10T-FL+RHWW

Serial No.: LD10T-008 & LD10T-009
Date Manufactured: 2007
PSA-D10T-FL+RHWW 240310
FOLDING LADDER
Caterpillar D10T Dozer
CONTENTS
Page 3 Section 1 Installation and Mounting instructions
Installation Drawings
10 Section 2 Electrical System Wiring Diagrams
12 Section 3 Recommended Maintenance procedure
13 Section 4 Operating Procedure
Section 5 Drawings and Repair Parts lists
14 5 Assembly Complete
15 5-1 Ladder Assembly

Parts List
17 5-2 Landing Assembly LHS

Parts List
19 5-3 Landing Assembly RHS

Parts List
21 5-4 Landing Assembly Rear

Parts List
22 5-5 Spreader Assembly

Parts List
24 5-6 Drive Unit Assembly

Parts List
26 5-7 PROP Assembly

Parts List
27 5-8 Hydraulic Cylinder

Parts List
29 5-9 Power Pack

Parts List
31 Access System Electrical overview
33 5-10 Electrical Controls
38 Controls Installation Diagram
39 5-11 Bill of Materials
PSA-D10T-FL+RHWW 240310 Pg2

FOLDING LADDER
NOTE
Follow all on-site/Mine lifting and safety procedures when installing
Power Step Ladder System to Dozer.
Section 1
Installation and Mounting Instructions
See Drawing 22 286 & 22 053 (Page 4 & 5)
1. Remove grille plates from the rear of both mudguards.

Remove the light and/or horn from the rear of the left-side mudguard.
Draw out wiring for future re-use.
2. Weld the Mounting Pads to the rear of the mudguards, in the corners
made by the mudguard top plate and vertical inner plate, and in the
corner made by the rolled outer edge of the mudguard top plate. All
the rear mounting pads fit hard against the folded rear mudguard infill.
All these mounting pads have bevelled edges to clear existing welds in
the corners. The rear mounting pads are all 'handed' in that the bevels
are located to suit the requirements of one side of the machine or
the other.
3. Measure forward from the back surfaces of the rear mounting pads and
down from the top surface of the mudguard decks to locate the side
mounting pads. Weld these mounting pads in position.
Welding: Cat SP to AS1554

8 cfw

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Section 1 Installation Instruction Drawings - 22 286

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See Drawing 22 288 - Page 7
Procedure
1. Fit Mounting Blocks per Drg 22 286
2. Per View 2, Spreader Plate: Fit Spreader Plate 22 287 to rear mounting blocks.
Use Washer Plates 22 281 and washers under bolt heads - ensure maximum
engagement of bolt threads in blind threaded holes. Washer Plates not shown in
most Views in this drawing.
3. Per Views 3A & 3B, Isolators: Fit Isolator Brackets 21 930 (See aslso View 2). Fit
Side Landing Beam 22 008 with Ladder Shaft and Drive already assembled,
supported by Isolators.
Similarly fit Right Side Landing on the right hand side of the
machine
4. Fit Ladder. Using Spacers (within Actuator Cylinder Mounting 21 954), adjust drive
so gears are not loaded when ladder is lowered.
5. Per Views 1, Complete Assembly and 4, PROP System:

Attach PROP System Mounting Frame 22 091 atop cabin, on ROPS unless similar
is already fitted by customer.Clamp PROP Mtg Beams 22 087 in position
shown in View 4B and mount PROP 21 945. Adjust position of Beams & PROP so
that, with PROP attached to Isolators using middle holes (of set of 5), ladder gear
drive is not loaded when ladder is fully raised. Weld Beams to Frame, 6cfw where
visible from above.
6. Per View 1: Fit Rear Walkway 22 282 Fit Handrails.

FOLDING LADDER

FOLDING LADDER
Section 1 Drive Arrangement - 22 288

FOLDING LADDER
Section 1 Installation and Mounting Instructions (cont.)

Maintenance Notes
NOTE
Follow all on-site/Mine lifting and safety procedures when installing
Power Step Landings to Dozer.
WARNING
Raising the POWER STEP ladder by external means can create a vacuum in the hydraulic
cylinder and create the opportunity to allow air into the hydraulic system, defeating the
inherent safety features of the POWER STEP.
This must be avoided, to maintain safe operation of the POWER STEP.
In instances where the use of external means to raise the ladder must be used, please
follow the following instructions:
Loosen hard plumbed hydraulic lines on cylinder side of lock valve on cylinder.
Raise ladder by available means.
Note: Make necessary arrangements to collect displaced oil, and be aware that air enters
the piston side of the cylinder as ladder is raised.
Lock in raised position.
Re-tighten hydraulic fittings.
SECURE THE LADDER IN THE RAISED POSITION, MECHANICALLY, CHAIN &
TAGOUT THE POWER STEP
To recommission the POWER STEP:
Loosen hydraulic fittings on cylinder side of lock valve.

Note: Collect displaced oil.
Lower ladder to lowest position, using alternate safety approved means, fully retracting
cylinder. Ensure all personnel are clear of step radius.
Operate electrical control switch to purge air from the hydraulic line systems, lock valve
and cylinder.
Tighten the hydraulic fittings either side of lock valve to restriction fitting.
Cycle step unloaded several times to purge all air from hydraulic system.
The Power Step will not operate correctly if there is any air in the hydraulic circuit (due to
the incorrect operation of the lock valve).

FOLDING LADDER
Section 2 Electrical System - Wiring Diagrams
Power Step D10 Machine & Dash Wiring for Ladder Lamps
Power Step D10 Shutdown Circuit

FOLDING LADDER
Section 2 Electrical System - Wiring Diagrams
Power Step D10 Electrical Circuit

FOLDING LADDER
Section 3 Recommended Maintenance Procedure
Daily
Visually check ladder and structure for damage, loose components,
handrails, etc.
Check for hydraulic oil leaks from hydraulic cylinders, plumbing and hoses.
Notify the appropriate supervisor for any observed damage or malfunction.
500 Hours
Grease the nipples on the rotation shaft and sector gears.
Check main mounting bolts for torque.
Check hydraulic oil level in power pack and top up as necessary. (Ladder in raised
position).
Top up using same hydraulic oil as used in hydraulics of machine.

Thoroughly check all electrical wiring for damage, replace as necessary.
Repeat daily check as above
5000 Hours
Change hydraulic oil in tank of hydraulic power pack (5.0 litres)
It is recommended that the same hydraulic oil be used in the power pack as the
hydraulics of the machine.
Grease 4 grease nipples on rotation shaft and sector gears, all of these are
accessible with the ladder lowered, and accessed from under the ladder.
Check and inspect all main bolts on ladder system.

Retorque if required.
Repeat daily check as above

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Section 4 Operating Procedure
To Lower Ladder (from the machine)

Position machine in a level, safe area, away from the work face, whenever possible.
Apply park brake and lower engine speed to idle.
Check that the area below the Ladder Access System is clear of people and
obstacles, and lower ladder by operating the two position electrical switch adjacent
to the ladder, to the down position by pressing the switch down.
Hold the switch in the down position until ladder is fully lowered.
If the Dozer is parked on uneven ground, the bottom of the ladder may touch the
ground before the ladder is in the fully lowered position.
Should this occur, descend the ladder with caution.
To Raise Ladder
Ascend the ladder onto the landing of the Dozer.
Ensure the area around the ladder is clear of people and standing to the side, clear
of the area the handrails and ladder raises into, operate the electrical switch to the
raise position (up).
Hold the switch in the up position until the ladder is in the fully raised position.
The ladder is now raised and stored.
Pg13
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Caterpillar D10T
Dozer
Section 5 Assembly Complete

FOLDING LADDER
Section 5-1 Ladder Assembly

FOLDING LADDER
Section 5-1 Ladder Assembly

See Drawing Page 15
Item Part No. Part Name Qty
1 PS-22002 LADDER & HANDRAIL FABRICATION 1

2 PS-22012 ROTATION SHAFT 1
3 PS-21958-01 PINION 1
4 PS-21926-01 LADDER SHAFT PIVOT BUSH-MIDDLE 1
5 PS-21926-02 LADDER SHAFT PIVOT BUSH-NON DRIVE END 1
6 PS-21926-03 LADDER SHAFT PIVOT BUSH- DRIVE END 1
7 CPS-M12X50ZP BOLT-M12 x 50 8
10 CPS-M12NZP NUT-M12 8
12 CPS-M12WH WASHER-M12 8
13 CPS-M8WH WASHER-M8 8

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Section 5-2 Landing Assembly LHS

FOLDING LADDER
Section 5-2 Landing Assembly LHS

See Drawing Page 17
1 PS-22017 LANDING ASSEMBLY 1

2 PS-22010 HANDRAIL 1
3 PS-22086 ISOLATOR PIN BRACKETS 2
4 PS-21930 ISOLATOR MOUNTINGS 6
5 PS-21976 FRONT PIVOT PIN BRACKET 1
6 PS-21941-02 ANTI VIBRATION BEARING 2
7 PS-21941-06 RUBBER BUSH 2
8 PS-21933 ISOLATOR BUSH PIN 2
9 PS-21925 MIDDLE BEARING MOUNTING 1
10 PS-22005-01 ANGLE BRACKET 2
11 PS-22005-03/02 ISOLATOR RUBBER/CLAMP 2
13 CPS-M12X65ZP BOLT-SOCKET HEAD-M12 x 65 2
19 CPS-1/2”NN NUT-NYLOC-1/2”UNC 4
20 CPS-M8NN NUT-NYLOC-M8 8
21 CPS-M12WH WASHER-HARDENED-M12 50
22 CPS-1/2”WH WASHER-HARDENED-1/2” 4

FOLDING LADDER
Section 5-3 Landing Assembly RHS
Pg19
FOLDING LADDER
Section 5-3 Landing Assembly RHS

See Drawing Page 19
1 PS-22-016 LANDING ASSEMBLY RHS 1

2 PS-22285 HANDRAIL RHS 1
3 PS-22086 ISOLATOR PIN BRACKETS 2
4 PS-21930 ISOLATOR MOUNTINGS 6
7 PS-22005-03 ISOLATOR RUBBER 2
8 PS-22005-02 ISOLATOR CLAMP 2
13 CPS-1/2”NN NUT-NYLOC-1/2” UNC 4

FOLDING LADDER
Section 5-4 Landing Assembly - Rear

1 PS-22282 LANDING - REAR 1
2 PS-22283 HANDRAILS- REAR 1
3 PS-22089-99 OUTER WALKWAY MOUNTING 2
4 PS-22089-98 INNER WALKWAY MOUNTING 2
6 PS-22005-03 ISOLATOR RUBBER 4

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Section 5-5 Spreader Assembly

FOLDING LADDER
Section 5-5 Spreader Assembly

See Drawing Page 22
1 PS-22287 SPREADER 1
2 PS-21931 98/97 ISOLATOR PIN BRACKET-OUTER 2
3 PS-22931-02 ISOLATOR PIN BRACKET-INNER 2
4 PS-21930 ISOLATOR MOUNTING 12
6 PS-22281-04 WASHER PLATE-INNER 2
7 PS-22281-03 WASHER PLATE-CENTER 2
8 PS-22281-01 WASHER PLATE-OUTER 2
9 PS-M20X60ZP BOLT-M20 x 60 14
12 PS-M20WH WASHER-HARDENED-M20 14

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Section 5-6 Drive Unit Assembly

FOLDING LADDER
Section 5-6 Drive Unit Assembly

See Drawing Page 24
1 PS-63014 HYDRAULIC CYLINDER 1

2 PS-21974 DRIVE MOUNTING FRAME 1
3 PS-21959 SECTOR GEAR 1
4 PS-21984 DRIVE GUARD 1
5 PS-21954 ACTUATOR CYL. MOUNTING ASSEMBLY 1
6 PS-21991 PROXIMITY SWITCH PLATES 1
7 PS-61006-2 GREASE NIPPLE M6 STR. 2
8 PS-21940-03 PIVOT PIN KEEPER PLATE 1
9 PS-21959-09 SECTOR GEAR BUSH 2
10 PS-21959-08 SECTOR GEAR HUB 1
11 PS-21959-05 CLAMP RING 1
12 PS-M24X150ZP BOLT-M24 x 150 2
13 PS-20X65ZP BOLT-M20 x 65 4
19 PS-M24XNN NUT-NYLOC-M24 2
20 PS-M20NZP NUT-M20 4

FOLDING LADDER
Section 5-7 PROP Assembly
1 PS-22091 PROP MOUNTING FRAME 1

2 PS-21945 PROP 1
3 PS-22091-16 ROOF BUTTON 2
4 PS-22087 PROP MOUNTING BEAM 2
5 PS-22091-14 BOLTING PAD 2
6 PS-22091-13 SPACER 2
7 PS-21930 ISOLATOR MOUNTING 4
8 PS-40003 BUFFER 4
9 CPS-1/2”UNC ISOLATOR PIN 1/2” x 4.5” 4
12 CPS-M12ZP NUT-M12 14
14 CPSM12WH WASHER-HARDENED-M12 22

FOLDING LADDER
Section 5-8 Hydraulic Cylinder
1 PS-63014 HYDRAULIC CYLINDER 1

- PS-63011K SEAL KIT (NOT SHOWN) 1
2 PS-63201 VALVE - PILOT OPERATED LOCKING 1
3 PS-63202 FLOW CONTROL VALVE 1
4 PS-61159 FITTING - ELBOW-9/16” JIC 1
5 PS-61154 FITTING - ELBOW- O RING 1/4BSPPx9/16”JIC 1
6 PS-61157 FITTING - O RING 1/4BSPPx 9/16”JIC 2
7 PS-61158-0.30 FITTING - 0.030” RESTRICTION 90 DEG 2
8 PS61163 REDUCER JIC x BSPP 2
9 PS-61161 TUBE 1
10 PS-60047 FERRULES 2
11 PS-60051-2.8 HOSE- HYDR. (9/6”JIC SWIVEL FITTING 2.8M) 2
12 PS-61145 FITTING 9/16 JIC SWIVEL 1

FOLDING LADDER
Section 5-8 Hydraulic Cylinder (Valve Diagram)

See also Drawing Page 27
Double Acting Hydraulic System with

directional Control Valve and Cylinder
Lock Valve
0.030” 0.030”

FOLDING LADDER
Section 5-9 Power Pack
18 23 8
22
19
20
21
15
18 17 16
9 8 14 4 27 26 25 5 6
28
10
12
13
11
15
24 2 7 3 29

FOLDING LADDER
Section 5-9 Power Pack

See Photos Page 29
1 PS-80103A-SS POWER PACK ASSEMBLY (Incl. Items.2-11) 1

2 PS-21107SS MOTOR ENCLOSURE- SEALED ST/ST 1
3 PS-80103A POWER PACK 1
4 PS-75024 AUDIBLE ALARM 1
5 PS-84214 BRIDGE RECTIFIER 1
6 PS-82402 SOLENOID 1
7 PS-60050-900MM HYDR. HOSES 9/16”JIC STRAIGHT SWIVEL 2
8 PS-61152 HYDRAULIC FITTING 2
9 PS-61177 HYDRAULIC FITTING 2
10 PS-84213 135A CIRCUIT BREAKER 1
12 PS-84303 ISOLATION SWITCH 1
13 PS-84303-B ISOLATION SWITCH BRACKET 1
14 PS-1712080 SEALED WIRING BOX 1
15 PS-73012 TOGGLE SWITCH KIT 1
16 CPS-CAB20M20 WIRE HARNESS GLAND 2
19 PS-41011 DECAL ELECTRICAL- 135 Amp circuit Breaker 1
20 PS-41012 DECAL ELECTRICAL-5 Amp circuit Breaker 1
21 PS-41023 DECAL ELECTRICAL-Up/Down Switch 1
22 PS-41010 DECAL ELECTRICAL- Isolation S/W 1
23 PS-41024 DECAL HYDRA-HOSES 1
24 PS-41041 DECAL OIL TANK 1
25 PS-41019 DECAL SOLENOID 1
26 PS-41017 DECAL BRIDGE RECTIFIER 1
27 PS-41018 DECAL ALARM 1
28 PS-73010 RUBBER BOOT RED 3
29 PS-73009 RUBBER BOOT BLACK 1

Access System Electrical Overview
The Power Step electrical control system has been designed to cater for every
conceivable circumstance in the mining industry.
The system has been built to withstand all the environmental issues normally associated
with mining and some additional features not yet seen on any current systems.
These features include:
1) Universal application wiring system. The one wiring system has been designed to
adapt to any machine with any site requirement.
2) All system switches are illuminated for clear visibility in darkness.
3) The system incorporates a park brake release option which, in most cases, can
utilise the original park brake system pressure switch to control the ladder system.
This feeds a signalback which can be plugged into the OEM harness to tell the
machines' original system the park brake status.
4) The system has an optional boarding light option which can be operated from inside
the cab or at ground level (optional), the boarding ladder circuit is controlled by an
adjustable timer set to approximately three minutes, the operator need only press
either of the momentary boarding light switches once, to activate the timer. The
lights will illuminate for three minutes or until the park brake is released which also
turns the lights off. The boarding lights will not activate if the park brake is released
(if the park brake option is used).
5) The system will raise the ladder automatically when the park brake is released and
will not allow the ladder to be lowered if the park brake is released (if the park brake
option is used).
6) The system will only sound the cabin alarm when the park brake is released and
the ladder is not fully home (if the park brake option is used).
7) The system will automatically raise the ladder should it creep down over a period of
time while the machine is in service while the park brake is released (if the park
brake option is used).
8) The system is designed with a dual tone alarm (external) which will be mounted on
the rear of the box. This can be extended to mount anywhere else on the machine
using the optional extension cables. The system has a pre-movement tone and an
actual movement tone. When the up button, down button or park brake is released
the premovement alarm will sound for three seconds to warn personnel in the
vicinity that the ladder is about to move, then when the ladder actually moves it
changes tone until the ladder has completed its movement stroke.
9) If the ladder becomes stuck mid way or, a hydraulic hose fails, the alarm will
continue to sound until the power is switched off, but the hydraulic motor will only
run for one minute on the motor protection timer. The motor protection timer
prevents the hydraulic motor from running to destruction should the ladder not
reach its top or bottom stroke for whatever reason.

Access System Electrical Overview (cont.)
10) Once the ladder has been raised and reached its top proximity switch the hydraulic
motor will run for an additional three seconds to ensure it is fully stowed.
11) This system also features optional locks which are for any electric or electric over
hydraulic function which may need to be locked out to prevent damage to the
ladder system (i.e.) swing and/or travel on excavators. This can be used with or
without the park brake system. The system has N.O. and N.C. options and can be
used easily integrated into any system to inhibit swing/travel until the ladder is fully
raised.
12) This system also features an optional door proximity switch; this switch if used, is
designed to prevent the ladder from being raised if the cab door is ajar. It is a N.O.
proximity thus; if this option is not used the bypass plug must be fitted. If the cab
door is accidentally opened whilst the ladder is being raised, it will stop and then
continue once the cab door is closed again.
13) Motion delay can be inhibited by removing Diode 6 to inhibit the delay in the
upward direction. Diode 7 can be removed to inhibit the delay in the downward
direction.
14) Mounted in the optional Boarding Lamp Switch Housing is an additional lower
button, this is to enable the operator to operate the down function from an
alternative position, one or more of these stations can be used.
15) Should the park brake system not be used, a by-pass plug must be fitted otherwise
the alarm in the cab will not operate. In this condition the alarm in the cab will
operate whenever the step is not fully home (up). We recommend during shutdowns
or extended periods of time when the machine is to be worked on with the ladder
down, the system be isolated.
16) The system must have both the up (top) and down (bottom) Proximity Switches
used.
17) The timers are all set for different functions and must not be interchanged.
18) The circuit breakers used are called alternative function circuit breakers which
mean if they "trip out" on over current the supply must be cut and then re-applied to
re-set them - turn the system off and then back on.
19) The kit is supplied with a 120 amp Circuit Breaker/Bracket Assembly. We
recommend taking the power supply from the isolated side of the battery isolator (If
positive is isolated) or the battery itself. The circuit breaker should be mounted as
close to the battery positive terminal as possible, using the cable lug covers for all
exposed connections and a minimum of 3AWG/3B+S battery cable. Larger cable is
recommended on a long cable run. Suitable cable protection and cable restraints
should be used in accordance with normal good practice.

FOLDING LADDER
Section 5-10 Electrical Controls

Refer also Wiring Drawings Page 10 & 11.
2 1
Proximity Switch Assembly

Hand Control Switch Assembly
MANUAL INSTALLATION DRAWINGS
4
3

FOLDING LADDER
Section 5-10 Electrical Controls

Refer also Wiring Drawings Page 10 &11.
See Photo Page 33.
1 PS-73013 HAND CONTROL SWITCH ASSEMBLY 1

- PS-73013B BRACKET 1
- PS-73005 HARNESS 1
1
2 PS-75430 PROXIMITY SWITCH ASSEMBLY 1
- PS-75430A BRACKET 1
- PS-75430B BRACKET 1
- PS-75402 HARNESS 1
3 - MANUALS 1
4 - INSTALLATION DRAWINGS -
5 PS-41011 DECAL FOR 135A CIRCUIT BREAKER 1

7 PS-76001 CONTROL BOX 1
8 PS-77003 CONTROL BOX HARNESS 1
9 PS-63202 FLOW CONTROL VALVE 1
10 PS-60051-2.8M HYDRAULIC HOSES 1
11 PS-21107-SS ENCLOSURE-ST. STEEL(for Power Pack) 1

FOLDING LADDER
Section 5-10 Electrical Controls (Cont.)

FOLDING LADDER
Section 5-10 Electrical Controls (Power Pack)

FOLDING LADDER
Section 5-10 Electrical Controls (Power Pack)

PS-TLPS-200-OL PS-OOCB-120-O
LADDER UP OPTIONAL
PROXY SWITCH OUTSIDE
(TOP) CONTROL PS-PBSP200-OY
OEM PARK
PS-LO-200-OB BRAKE HARNESS
PS-LO-007-OB
OEM PARK
OPTIONAL CAB DOOR BRAKE SWITCH
PROXY SWITCH + OEM SWING
PREVENTS LADDER BRAKE RELEASE
- SOLENOID
RAISE WHEN CAB
DOOR IS OPEN BULKHEAD PS-CLCB-120-O
ADAPTERS CABIN
INSIDE CAB
OUTSIDE CAB
PS-ODPS-200-OG - OEM TRAVEL LADDER
BRAKE RELEASE
+ CONTROLS
PS-LO-005-OB
SOLENOID
PS-LO-007-OB
PS-TLP-007-OL
PS-OOC-007-OCG
FOLDING LADDER
PS-PBS-007-OY PS-PBS-200-BAO-OY PS-PBS-200-BAI-OY

PS-LO-200-OB
PS-ODP-007-OG PS-ODP-002-OG PS-CCB-005-OCG PS-CCB200-BAO-OCG PS-CCB200-BAI-OCG
OPTIONAL PS-EAE-005-OY PS-EAE-002-OY PS-EAE-005-OY

REMOTE MOUNT PowerStep
MOTION ALARM PS-BLP-002-0R PS-BLS-002-OO PS-BLS-007-OO PS-BLS-005-OO
BOARDING LAMP
PS-BLS-002-OO PS-BLS-007-OO
BOARDING LAMP
3AWG MINIMUM
HARNESS PART NUMBERS
PS-BLP-005-OR
PS-BLS-007-BAI-OY
HARNESS BASE & TRACE COLOUR
BULKHEAD SPECIFICATION
I=INSIDE O=OUTSIDE
120A
PS-CBA-120A
HARNESS LENGTH (IN METRES)
TO OEM SYSTEMS
Section 5-10 Electrical Controls - Installation Diagram
LADDER DOWN FUNCTION

+ - + - BOARDING LAMP SYSTEM, PARK BRAKE SYSTEM, TOP
PROXY SWITCH
LADDER PROX, ETC.
(BOTTOM) 12V BATTERY 12V BATTERY
CUSTOMER (POWER STEP)
PS-BLPS-200-OR
Manufacturer: Harness Master Wiring Systems Description: Installation Diagram O = ORANGE R = RED
ALL WIRING IS IN 125ºC XLPE, DENOTED
N = BROWN P = PINK THROUGHOUT THE DOCUMENTATION IN AMERICAN
WIRE GAUGES (AWG) ALL JOINS ARE MARKED WITH
Client: PowerStep Australia Build Date: 18 February 2008 L = BLUE G = GREEN
A DOT, UNLESS SPECIFIED TO HAVE BEEN MADE
Y = YELLOW S = SILVER USING A DEUTSCH SPLICE RECEPTICLE. ALL
ALL DRAWINGS AND DOCUMENTATION © HARNESS MASTER WIRING BULKHEADS ARE MARKED WITH A DOTTED LINE.
Fleet ID: Standard Ladder System B = BLACK V = VIOLET
SYSTEMS FROM THE DATE ABOVE. DRAWN BY RYAN BULLUSS.
Pg38
FOLDING LADDER
Section 5-11 Bill of Materials

FOLDING LADDER

FOLDING LADDER
HARNESS MASTER BATTERY CABLES

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D10T Full Landings PSA-D10T-FL+RHWW 240310

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FOLDING LADDER

Manual for Cat D10T Dozer

Model No.: PSA-D10T-FL+RHWW

10 Section 2 Electrical System Wiring Diagrams

12 Section 3 Recommended Maintenance procedure

13 Section 4 Operating Procedure

Section 5 Drawings and Repair Parts lists

15 5-1 Ladder Assembly

17 5-2 Landing Assembly LHS

19 5-3 Landing Assembly RHS

21 5-4 Landing Assembly Rear

22 5-5 Spreader Assembly

24 5-6 Drive Unit Assembly

26 5-7 PROP Assembly

27 5-8 Hydraulic Cylinder

29 5-9 Power Pack

31 Access System Electrical overview

33 5-10 Electrical Controls

38 Controls Installation Diagram

39 5-11 Bill of Materials

PSA-D10T-FL+RHWW 240310 Pg2

Installation and Mounting Instructions

See Drawing 22 286 & 22 053 (Page 4 & 5)

1. Remove grille plates from the rear of both mudguards.

Welding: Cat SP to AS1554

PSA-D10T-FL+RHWW 240310 Pg3

Section 1 Installation Instruction Drawings - 22 286

PSA-D10T-FL+RHWW 240310 Pg4

Section 1 Installation Instruction Drawings - 22 053

PSA-D10T-FL+RHWW 240310 Pg5

Section 1 Installation Instruction Drawings - 22 288

1. Fit Mounting Blocks per Drg 22 286

5. Per Views 1, Complete Assembly and 4, PROP System:

6. Per View 1: Fit Rear Walkway 22 282 Fit Handrails.

PSA-D10T-FL+RHWW 240310 Pg6

Section 1 Installation Instruction Drawings - 22 288

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Section 1 Drive Arrangement - 22 288

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Section 1 Installation and Mounting Instructions (cont.)

To recommission the POWER STEP:

Loosen hydraulic fittings on cylinder side of lock valve.

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Section 2 Electrical System - Wiring Diagrams

Power Step D10 Shutdown Circuit

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Section 2 Electrical System - Wiring Diagrams

Power Step D10 Electrical Circuit

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Section 3 Recommended Maintenance Procedure

Notify the appropriate supervisor for any observed damage or malfunction.

Check main mounting bolts for torque.

Top up using same hydraulic oil as used in hydraulics of machine.

Repeat daily check as above

Check and inspect all main bolts on ladder system.

Repeat daily check as above

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Section 4 Operating Procedure

To Lower Ladder (from the machine)

Section 5 Assembly Complete