PSEN ml b 2.

} PSEN sensor technology

Operating Manual-1003895-EN-08
Preface
This document is the original document.
All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made
for the user's internal purposes. Suggestions and comments for improving this documenta-
tion will be gratefully received.
Source code from third-party manufacturers or open source software has been used for
some components. The relevant licence information is available on the Internet on the Pilz
homepage.
Pilz®, PIT®, PMI®, PNOZ®, Primo®, PSEN®, PSS®, PVIS®, SafetyBUS p®,
SafetyEYE®, SafetyNET p®, the spirit of safety® are registered and protected trademarks
of Pilz GmbH & Co. KG in some countries.

SD means Secure Digital

Contents

Section 1 Introduction 5
1.1 Validity of documentation 5
1.2 Using the documentation 5
1.3 Definition of symbols 5

Section 2 Safety 7
2.1 Intended use 7
2.2 Safety regulations 8
2.2.1 Safety assessment 8
2.2.2 Additional documents that apply 8
2.2.3 Use of qualified personnel 8
2.2.4 Warranty and liability 9
2.2.5 Disposal 9
2.3 For your safety 9

Section 3 Overview 10
3.1 Unit features 10
3.2 Scope of supply 10

Section 4 Function description 11

4.1 Structure 11
4.2 Activation of safety inputs S31 and S41 (solenoid operation) 12
4.2.1 Activation with specification of direction 12
4.2.2 Activation without specification of direction 13
4.3 Safety Device Diagnostics 13
4.4 Operating modes 14
4.5 Block diagram 17
4.6 Auxiliary release 17
4.6.1 Recommissioning 19
4.7 Prevent restart 19
4.8 Escape release 20
4.8.1 Recommissioning 21

Section 5 Wiring 22
5.1 Important information 22
5.2 Pin assignment, connector and cable 22
5.3 EMC requirements 22

Section 6 Connection to control systems and evaluation devices 24

6.1 Important information 24
6.2 Minimum requirements for activation of guard locking 24
6.3 Single connection 26
6.4 Connection to Pilz evaluation devices 27
6.4.1 Connection example with PNOZmulti and Safety Device Diagnostics 27

Section 7 Teaching in the actuator 28

7.1 PSEN ml 2.1 28

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Contents

7.2 PSEN ml 2.2 28

Section 8 Installation 29
8.1 Important information 29
8.2 Tapped hole 30
8.3 Install fixing screws in parallel to actuator 32
8.4 Install fixing screws side-on to actuator 33
8.5 Centre the bolt in the actuator housing 34
8.6 Rotate the bolt in the actuator housing 90° 34
8.7 Installation on sliding gate 35
8.8 Installation on swing gate 36
8.9 Installation with mounting bracket 38
8.10 Installation with mounting plate 39
8.11 Installing the escape release 39
8.11.1 Important information 39
8.11.2 Installation positions for escape release 40
8.11.3 Installation stationary escape release 41
8.11.4 Installation external escape release 43
8.11.5 Uninstalling the escape release 46

Section 9 Adjustment 47

Section 10 Operation 48
10.1 Normal mode 48
10.2 Error display 50

Section 11 Checks and maintenance 51

Section 12 Dimensions 53

Section 13 Technical details 60

13.1 Classification according to ZVEI, CB24I 63
13.2 Safety characteristic data 64

Section 14 Supplementary data 65

14.1 Radio approval 65
14.2 Technical details for mounting bracket without handle unit 65
14.3 Technical details for mounting bracket with handle unit 65

Section 15 Order reference 66

15.1 System 66
15.2 Accessories 66

Section 16 Appendix 69

Section 17 EC declaration of conformity 70

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Introduction

1 Introduction

1.1 Validity of documentation

This documentation is valid for the product PSEN ml b 2.1/2.2 from Version 2.0.
This operating manual explains the function and operation, describes the installation and
provides guidelines on how to connect the product.

1.2 Using the documentation

This document is intended for instruction. Only install and commission the product if you
have read and understood this document. The document should be retained for future ref-
erence.

1.3 Definition of symbols

Information that is particularly important is identified as follows:

DANGER!
This warning must be heeded! It warns of a hazardous situation that poses
an immediate threat of serious injury and death and indicates preventive
measures that can be taken.

WARNING!
This warning must be heeded! It warns of a hazardous situation that could
lead to serious injury and death and indicates preventive measures that can
be taken.

CAUTION!
This refers to a hazard that can lead to a less serious or minor injury plus
material damage, and also provides information on preventive measures
that can be taken.

NOTICE
This describes a situation in which the product or devices could be dam-
aged and also provides information on preventive measures that can be
taken. It also highlights areas within the text that are of particular import-
ance.

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Introduction

INFORMATION
This gives advice on applications and provides information on special fea-
tures.

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Safety

2 Safety

2.1 Intended use

The safety gate system is used for interlocking and guard locking swing gates and sliding
gates.
The safety gate system can be operated in two ways:
} Unlocking with condition
The safety gate system prevents the safety gate from being unlocked while there is any
hazard within the danger zone.
} Unlocking without condition
The operator can unlock the safety gate system at any time. After starting the unlock-
ing, the guard locking creates a stop command. The time required to unlock the inter-
locking guard has to be longer than the time required to stop the hazardous machine
function.
The hazardous machine function may only be executed under the following conditions:
} There is a high signal at safety outputs 12 and 22 and
} There is a low signal at safety outputs S31 (Lock/Unlock Request 1) and S41 (Lock/Un-
lock Request 2).
Safety inputs S31 and S41 (solenoid operation) may only be operated under the following
condition:
} Plant is in a safe condition
Make sure that this is the case with an AND operation in the safety system immediately
before the output is operated.
The safety switch meets the requirements in accordance with:
} EN 60947-5-3 with the actuator PSEN ml 2.1: PDDB
} EN 62061: SIL CL 3
} EN ISO 13849-1: PL e (Cat. 4 )
} EN ISO 14119: Coding level High, type 4
The safety switch may only be used with the corresponding actuator PSEN ml 2.1.
The safety level PL e (Cat. 4 )/SIL CL 3 is only achieved if
} the safety outputs use 2-channel processing
} The solenoid has 2-channel operation via safe, tested outputs, suitable for PL e (Cat.
4)/SIL CL 3 applications.
With 1-channel operation of the safety inputs S31 (Lock/Unlock Request 1) and S41 (Lock/
Unlock Request 2) it is only possible to achieve safety level PL d (Cat. 2)/SIL CL 2.

Foreseeable misuse
} Safety switches and actuators of the safety gate system PSEN ml b 2.1/2.2 must not
be used as mechanical limit stops
} Use of the PSEN ml b 2.1/2.2 under corrosive environmental conditions (cooling emul-
sions, surface treatment, gases, …)
Please contact Pilz.

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Safety

2.2 Safety regulations

2.2.1 Safety assessment

Before using a device it is necessary to perform a safety assessment in accordance with
the Machinery Directive.
Functional safety is guaranteed for the product as a single component. However, this does
not guarantee the functional safety of the overall plant/machine. In order to achieve the re-
quired safety level for the overall plant/machine, define the safety requirements for the
plant/machine and then define how these must be implemented from a technical and organ-
isational standpoint.

2.2.2 Additional documents that apply

Please read and take note of the following documents.

Only for use of the Safety Device Diagnostics (SDD):
} Operating manual for the fieldbus module, for example SDD ES ETH or SDD ES
PROFIBUS
} System description "Safety Device Diagnostics"
For the use of passive junctions:
} Operating manual of a passive junction, for example:
– PSEN ix2 F4 code
– PSEN ix2 F8 code
– PDP67 F 4 code
You will need to be conversant with the information in these documents in order to fully un-
derstand this operating manual.

2.2.3 Use of qualified personnel

The products may only be assembled, installed, programmed, commissioned, operated,
maintained and decommissioned by competent persons.
A competent person is a qualified and knowledgeable person who, because of their train-
ing, experience and current professional activity, has the specialist knowledge required. To
be able to inspect, assess and operate devices, systems and machines, the person has to
be informed of the state of the art and the applicable national, European and international
laws, directives and standards.
It is the company’s responsibility only to employ personnel who
} Are familiar with the basic regulations concerning health and safety / accident preven-
tion,
} Have read and understood the information provided in the section entitled Safety
} Have a good knowledge of the generic and specialist standards applicable to the spe-
cific application.

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Safety

2.2.4 Warranty and liability

All claims to warranty and liability will be rendered invalid if
} The product was used contrary to the purpose for which it is intended,
} Damage can be attributed to not having followed the guidelines in the manual,
} Operating personnel are not suitably qualified,
} Any type of modification has been made (e.g. exchanging components on the PCB
boards, soldering work etc.).

2.2.5 Disposal
} In safety-related applications, please comply with the mission time TM in the safety-re-
lated characteristic data.
} When decommissioning, please comply with local regulations regarding the disposal of
electronic devices (e.g. Electrical and Electronic Equipment Act).

2.3 For your safety

WARNING!
Loss of safety function due to substituting an actuator from the interlocking
and guard locking system
Substituting an actuator for an inappropriate actuator may lead to serious in-
jury and death.
– You should prevent the interlocking and guard locking system from
being manipulated with an inappropriate actuator.
– Keep the substitute actuator in a safe place and protect it from unau-
thorised access.
– If substitute actuators are used, these must be installed as described
under Installation [ 29]
– If the original actuators are replaced with substitute actuators, the ori-
ginal actuators must be destroyed before disposal.

} Do not remove the connector's protective cap until you are just about to connect the
unit. This will prevent potential contamination.

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Overview

3 Overview

3.1 Unit features

} Safe guard locking for swing gates and sliding gates
} Safe interlocking (position monitoring)
} Transponder technology
} 2 safety outputs
} Safety Device Diagnostics (SDD)
– Safety Device Diagnostics can be used to poll sensor information, to perform ac-
tions and to read configuration parameters
– Manipulation protection in accordance with ISO 14119 (chap. 7.2.d) is possible by
verifying the short name of the actuator through the controller via SDD communica-
tion
} Diagnostic input for Y1 for Safety Device Diagnostics (SDD)
} Signal output/diagnostic output Y32 for Safety Device Diagnostics
} Monitoring of shorts between the safety outputs
} Guard locking element keeps the safety gate from being opened unintentionally
} Auxiliary release for opening the safety gate
} 1 signal output
} Suitable for left and right hinged safety gates
} Pilz type of coding: Fully coded/uniquely coded
} M12, 8-pin male connector
} LEDs:
– Supply voltage/fault
– Status of actuator
– Status of guard locking
– Input lights up yellow (without function)
} The bolt in the actuator can be rotated 90° in the actuator housing before the actuator is
installed. As a result, the actuator can be installed vertically or horizontally.
} The safety switch PSEN ml b 2.1/2.2 can be expanded using a stationary or external
escape release (see Order reference: Accessories [ 66]).
The stationary escape release can be expanded by 25 mm max. two times.
The external escape releases are available with push/pull cables between 1.5 and 4 m
in length (grading 50 cm).

3.2 Scope of supply

} Scope of supply PSEN ml b 2.1/2.2
– Safety switch PSEN ml b 2.1/2.2
– Actuator

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Function description

4 Function description

4.1 Structure
The interlocking and guard locking system prevents the safety gates to the danger zone
from being opened while there is any hazard within the danger zone (machine movement,
voltage, ...).
The safety outputs may have a high or low signal, depending on the position of the actuator
and the signal path of safety inputs S31 and S41 (solenoid operation).

Safety switch

Actuator
Actuator

Safety switch

Gate open Gate closed

Safety outputs 12 and 22
Under these conditions there is a high signal at safety outputs 12 and 22:
} Actuator is detected and
} Guard locking pin has successfully been activated (guard locking pin is in the locked
position)
If one of these conditions is not met, the signal at the safety outputs will be low.
} Diagnostic input Y1
If a fieldbus module of the SDD is used, the diagnostic input Y1 is automatically activ-
ated and data is read.
If no fieldbus module of the SDD is used, the diagnostic input Y1 is not used.
} Signal output/diagnostic output Y32
The status of the actuator is output. If a fieldbus module of the SDD is used, the signal
output/diagnostic output for the writing of data is activated.

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Function description

4.2 Activation of safety inputs S31 and S41 (solenoid operation)

} If there is a low signal at safety inputs S31 and S41, the guard locking pin does not
change its position.
} Guard locking may only be deactivated once the hazardous movement has been com-
pleted.
Active use of Safety Device Diagnostics
} The safety inputs S31 and S41 have a high signal within max. 500 ms after the receipt
of the guard locking activation.
Guard locking is activated through a high signal (length 350 - 400 ms ) at inputs S31 and
S41 (solenoid operation). After activation, the inputs must be low. Another pulse (length
350 - 400 ms ) at these inputs deactivates guard locking.

4.2.1 Activation with specification of direction

} The guard locking is activated when the time between the rising edges from S31 to S41
is between 40 ms and 500 ms (S31 before S41).
} The guard locking is deactivated when the time between the rising edges from S31 to
S41 is between 40 ms and 500 ms (S41 before S31).

S31

S41
t max

Guard locking

S31

S41
t max

Guard locking

Legend
tmax Maximum time between the rising edges from S31 and S42

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Function description

4.2.2 Activation without specification of direction

} The guard locking changes its state when the time between the rising edges from S31
and S41 < 20 ms.

4.3 Safety Device Diagnostics

Safety Device Diagnostics is an option that can be selected independently of the safety-re-
lated wiring.
When using the Safety Device Diagnostics, up to 16 sensors can be connected as a sub-
scriber to a fieldbus module.
The communication of the sensors with the fieldbus module is automatically built up again
with each new supply of the supply voltage. As a result, a sensor can be exchanged, e.g.
when servicing, without the need for special measures.
An exchange can be detected via the fieldbus module e.g. through the serial number.
} With Safety Device Diagnostics there are the following diagnostic options for the field-
bus module:
– Poll information of the sensors (examples: what sensor in the series has switched,
at what point could there be an open circuit in the series connection)
– Read configuration parameters of the sensor (examples: Number of teach-in pro-
cesses remaining, serial number of the switch)
– Perform actions (example: poll updated actuator name)
– Selectively activate or deactivate guard locking of individual PSEN ml within a
series connection
The results of the sensor diagnostics can be checked already during the installation phase
via the display in the fieldbus module, without the need to connect the fieldbus module to
the network.
} With Safety Device Diagnostics there are the following diagnostic options for the field-
bus module for simple wiring:
– Information is passed on via the fieldbus module directly to the network
– Mappings of the signal outputs to the sensor are automated by the SDD.
This prevents wiring errors and an expansion or reduction of the sensors is possible
without the need to change existing wiring.
– Wiring in accordance with IP20: Rapid installation in the control cabined is enabled.
Further information on Safety Device Diagnostics can be found in Additional documents
that apply [ 8].
} Series connection of diagnostics with Safety Device Diagnostics

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Function description

1. PSEN ml 2. PSEN ml
Y1 Y32 Y1 Y32

Fieldbus module

4.4 Operating modes

The safety switch can be used in various operating modes.
} Operation without safety device diagnostics
– Standard operating mode
After every restart the safety switch is in operation without Safety Device Dia-
gnostics.
– No communication with Safety Device Diagnostics
– Activating/deactivating the guard locking is only via the signals S31 and S41
} Operation with passive use of the Safety Device Diagnostics
– Safety switch supplies diagnostic data to Safety Device Diagnostics
– Activating/deactivating the guard locking is only via the signals S31 and S41
} Operation with active use of the Safety Device Diagnostics
– Activate/deactivate the guard locking by a combination of a Safety Device Dia-
gnostics command and the status of the safety inputs S31 and S41 (S31 and S41
must have a high signal).
The safety requirements are guaranteed by the signals S31 and S41 (the fieldbus
for Safety Device Diagnostics communication is not safe).
} Operation with specification of direction when activating/deactivating he guard locking
A specification of direction can be used to control the change of the guard locking
status.
– Toggling: The safety switch changes with each simultaneous controlling of S31 and
S41 the guard locking status (activated <-> deactivated).
– Force Direction: The safety switch is selectively activated or deactivated by offset
activation of the rising edges of S31 and S41.

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Function description

Timing diagrams

Y1

S31 + S41

SDD command guard locking

Actuator [5]

Y32

Guard locking

12 + 22

[t1] [t1]
[t2] [t2]
[1] [2] [3] [4] [6] [7] [8]

Fig.: Active use of Safety Device Diagnostics

Legend
[1] Gate is open
[2] Gate is closed
[3] Guard locking is activated by the safety control system
[4] Guard locking is activated
[5] Execution of the hazardous machine function is permitted
[6] Outputs will be deactivated
[7] Guard locking will be deactivated
[8] Gate is open
[t1] Processing time of guard locking signal = 100 ms
[t2] Time window for changing guard locking status

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Function description

Y1

S31 + S41

Actuator

Y32

Guard locking

12 + 22
[4]
[t1] [t1]
[t2]
[t2]
[1] [2] [3] [5] [6] [7] [8]

Fig.: Passive use of the Safety Device Diagnostics

Legend
[1] Gate is open
[2] Gate is closed
[3] Guard locking is activated
[4] Execution of the hazardous machine function is permitted
[5] Outputs will be deactivated
[6] Guard locking will be deactivated
[7] Gate is open
[t1] Processing time of guard locking signal = 100 ms
[t2] Time window for changing guard locking status

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Function description

4.5 Block diagram

UB

A1 A2 S31 S41 Y1

Power

Device
&

Lock Lock Sensor 1

&
Magnet
Lock Sensor 2
12
&
22

& Y32

Safety Gate

Receiver

Actuator

4.6 Auxiliary release

The auxiliary release enables guard locking to be opened from the access side to the
danger zone.
The safety switch has auxiliary releases on three sides.

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Function description

INFORMATION
If guard locking is deactivated using the auxiliary release, there is a low sig-
nal at safety outputs 12 and 22. An error code will be issued (see under
Operation [ 49]) and the safety switch switches to a fault condition.

[2]

[1]

Legend
[1] Auxiliary release screw Torx T10
[2] Security screw Torx T10, sealed with varnish when delivered

Mode of operation:
1. Remove the security screw [2] using a Torx T10 screwdriver.
2. Rotate the auxiliary release screw [1] half a turn anti-clockwise using a Torx T10 screw-
driver. The guard locking pin is displaced and the bolt is released.
The safety gate to the danger zone can be opened.

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Function description

4.6.1 Recommissioning

Recommission PSEN ml b 2.1/2.2

1. Rotate the auxiliary release screw [1] (see Figure [ 18]) half a turn clockwise using a
Torx T10 screwdriver.
2. Re-insert the security screw [2] (see Figure [ 18]) using a Torx T10 screwdriver.
3. Seal the security screw with varnish.
4. Switch the voltage off and then on again.
5. Carry out a function test on the safety switch and actuator. The safety function may only
be checked by qualified personnel.

INFORMATION
If the auxiliary release screw is not turned back correctly after use, the
PSEN ml b 2.1/2.2 switches to a fault condition.

4.7 Prevent restart

To prevent the machine restarting (unintentionally) while there is someone inside the
danger zone, a padlock can be attached via the through hole on the actuator (see diagram).
As a result the actuator cannot engage with the safety switch, guard locking is not activated
and the machine is prevented from starting.

[1]

[3]

[2]

Legend
[1] Through hole on the actuator for attaching a padlock
[2] Padlock
[3] Actuator
If the actuator is to blocked using several locks in parallel, a multiple lock can be used (e.g.
Brady – Lockout device, article no. 852439).

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Function description

4.8 Escape release

Distinction between escape release and emergency release
} The emergency release enables the manual release of the guard locking without aids
from outside the hazardous area.
} The emergency release enables the manual release of the guard locking without aids
from within the hazardous area and it corresponds to an escape release in accordance
with EN ISO 14119.
If the escape release accessory (stationary or external) is installed within the hazardous
area, the accessory can be used as an escape release in accordance with EN ISO 14119.
If the escape release accessory (stationary or external) is installed outside the hazardous
area, the accessory can be used as an escape release in accordance with EN ISO 14119.

[5]

[3]

[1]

[2]

[4]

Legend
[1] Escape release stationary
[2] Escape release externally
[3] Tension pressure cables in lengths of 1.50 m to 4 m
[4] Button of the escape release pin
[5] Escape release pin

INFORMATION
If guard locking is deactivated using the auxiliary release, there is a low sig-
nal at safety outputs 12 and 22. An error code will be issued (see under
Operation [ 49]) and the safety switch switches to a fault condition.

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Function description

Mode of operation
If in the hazardous area the button of the escape release pin [4] is pressed towards the
safety gate, the escape release impacts directly on the auxiliary release of the safety switch
and the auxiliary release unlocks the safety gate. The safety gate can be opened immedi-
ately, enabling the operator to leave the danger zone.
There is a low signal at safety outputs 12 and 22 if the escape release was operated.

Scope
} Scope of supply stationary escape release
– 1 escape release stationary
– 1 adapter disk
– 2 screws for adapter disk
– 4 screws for installation on the adapter disk
} Scope of supply external escape release
– 1 escape release external with installed push/pull cables (see Order reference:
Accessories [ 66])
– 1 adapter disk
– 2 screws for adapter disk
– 4 screws for installation on the adapter disk

4.8.1 Recommissioning
1. Pull back the button of the escape release pin.
2. Switch the voltage off and then on again.
3. Carry out a function test using the escape release. The safety function may only be
checked by qualified personnel.

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Wiring

5 Wiring

5.1 Important information

} Hand-tighten the connector.
} Information given in the Technical details [ 60] must be followed.

5.2 Pin assignment, connector and cable

8-pin M12 connector

Cable colour (Pilz

PIN Function Terminal designation cable)
1 Operation of solenoid to S41 white
open and close guard lock-
ing (channel 2)
2 +24 V UB A1 Brown
3 Safety output channel 1 12 Green
4 Safety output channel 2 22 Yellow
5 Signal output/diagnostic Y32 grey
output
6 Operation of solenoid to S31 Pink
open and close guard lock-
ing (channel 1)
7 0 V UB A2 Blue
8 Diagnostics input Y1 Red

NOTICE
The colour marking for the connection lead only applies for the cable that
Pilz supplies as an accessory

5.3 EMC requirements

} Ensure the wiring and EMC requirements of EN 60204-1 are met.
} UL requirement: The supply voltage to the safety switch must be protected with a quick-
acting fuse (see Technical details [ 60]).
} The inputs and outputs of the safety switch must have a protective separation to
voltages over 60 V AC.
} The power supply must meet the regulations for extra low voltages with protective sep-
aration (SELV, PELV) in accordance with EN 60204-1.

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Wiring

INFORMATION
Only use safety relays with a 24 VDC supply voltage. Safety relays with a
wide-range power supply or in AC device versions have internal potential
isolation and are not suitable as evaluation devices.

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Connection to control systems and evaluation devices

6 Connection to control systems and evaluation

devices

6.1 Important information

Make sure that the selected evaluation device has the following properties:
} 2-channel with feasibility monitoring
Both OSSDs must change switch state synchronously. In particular, the evaluation
device must monitor that the state of both OSSDs was "Gate unlocked" before both re-
turn to the "Gate locked" state and vice-versa.
} OSSD signals are evaluated through 2 channels
} The state of the OSSDs must be tested before and after safety inputs S31 and S41 are
activated (solenoid operation) (see Timing diagram [ 15])

WARNING!
Potential loss of safety function due to failure to test for a safe condition
Depending on the application, serious injury or death may result.
– Use an evaluation device/safety system to test whether the plant is in
a safe condition.
– Do not operate the solenoid of the PSEN ml b 2.1/2.2 via S31/S41
unless the plant is in a safe condition.

} The use of Safety Device Diagnostics is described in the System Description "Safety
Device Diagnostics".

6.2 Minimum requirements for activation of guard locking

Use in PL e (Cat. 4) applications
} Safety inputs S31 and S41 (solenoid operation) have 2-channel operation via safe out-
puts, which are suitable for PL e (Cat. 4) applications
} 2-channel operation for safety inputs S31 and S41 (solenoid operation), each with 0.5 A
} 2-channel processing of safety outputs
} Monitoring of shorts across signal cables through activation of guard locking

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Connection to control systems and evaluation devices

24 V 0V

A1 A2
PSEN ml 12 Programmable safety system
PSEN ml
Actuator Activation of guard locking
Sensor 22

Y32

S31 S41

Lock/Unlock Request 2

Lock/Unlock Request 1

Use in PL d (Cat. 3) applications

} 2-channel operation for safety inputs S31 and S41 (solenoid operation) via relay out-
puts
} 2-channel operation for safety inputs S31 and S41 (solenoid operation), each with 0.5 A
} 2-channel processing of safety outputs
} Exclusion of shorts across signal cables through appropriate measures (e.g. protected
cable layout, see EN ISO 13849-2)

24 V 0V

A1 A2
PSEN ml 12 Programmable safety system
PSEN ml
Actuator Activation of guard locking
Sensor 22
24 V
Y32

S31 S41

[1] Lock/Unlock Request 2

Lock/Unlock Request 1

Legend
[1] Protected cable layout

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Connection to control systems and evaluation devices

Use in PL d (Cat. 2) applications

} 1-channel operation for safety inputs S31 and S41 (solenoid operation)
} 2-channel processing of safety outputs
} 1-channel operation for interconnected safety inputs S31 and S41 (solenoid operation),
with 1 A

24 V 0V

A1 A2
PSEN ml 12
PSEN ml Programmable safety system
Actuator 22 Activation of guard locking
Sensor
Y32

S31 S41
Lock/Unlock Request

6.3 Single connection

Safety switch 24 V 0 V
Actuator
A1

A2
Y32

S31 S41 12 22

I1 O1 (FS) O2 (FS) I1 (FS) I2 (FS)

Programmable safety system

A1
Activation of guard locking

A2

FS: Failsafe

Operating Manual PSEN ml b 2.1/2.2 26

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Connection to control systems and evaluation devices

6.4 Connection to Pilz evaluation devices

The safety switch PSEN ml b 2.1/2.2 can be connected to Pilz evaluation devices, for ex-
ample.
Suitable Pilz evaluation devices are, for example:
} PNOZmulti for safety gate monitoring
Configure the switch in the PNOZmulti Configurator with switch type 3.
} PSS for safety gate monitoring with standard function block SB064, SB066 or
FS_Safety Gate
} PSSuniversal PLC for safety gate monitoring with function block FS_SafetyGate
The correct connection to the respective evaluation device is described in the operating
manual for the evaluation device. Make sure that the connection is made in accordance
with the specifications in the operating manual for the selected evaluation device.
Connection to PNOZmulti is illustrated by way of example.

6.4.1 Connection example with PNOZmulti and Safety Device Diagnostics

Activation of guard locking via SDD ES module

Tx

Rx
24 V
0V

PNOZmulti PSEN ml
5 Y32
8 Y1
A1 2 A1
A2 7 A2
O2 (FS) 6 S31
O1 (FS) 1 S41
I0 3 12
I1 4 22

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Teaching in the actuator

7 Teaching in the actuator

7.1 PSEN ml 2.1

Teaching in the actuator for the first time:
The first actuator to be detected by the safety switch (see Technical details [ 60]) is
taught in automatically as soon as it is brought into the response range.

To teach in a new actuator:

} A maximum of 8 learning procedures are possible.
1. The actuator that is to be taught in must be brought into the safety switch's response
range as the only transponder. As soon as the actuator is detected, the "Safety Gate"
LED will flash yellow.
2. After 20 s has elapsed, the "Safety Gate" LED turns to quick yellow flashes. Trigger a
system reset in the next 120 s by interrupting the power supply.
3. When the supply voltage is switched back on, the learning procedure is complete and
the number of permitted additional learning procedures is reduced by 1.

NOTICE
– The actuator must not be removed during the learning procedure.
– This actuator cannot be retaught on the same safety switch.

7.2 PSEN ml 2.2

The first actuator to be detected by the safety switch (see Technical details [ 60]) is
taught in automatically as soon as it is brought into the response range.

NOTICE
No other actuator may be taught in once this actuator has been taught.

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Installation

8 Installation

8.1 Important information

INFORMATION
Refer to the guidelines for designing guards and integrating interlocks with
guard locking in EN ISO 14120.

NOTICE
Install the safety switch and actuator so that the possibilities of defeat are
reduced to a minimum (see guidelines for reducing the possibilities for de-
feating interlocking devices in EN ISO 14119).

NOTICE
Install safety switch and actuator so that it is not possible to reach through
with hand or finger.

} The safety switch and actuator should be installed opposite each other in parallel.
} Make sure that the actuator makes complete contact with the mounting surface.
} Make sure that the at least one of the auxiliary release/escape releases can be oper-
ated after installation.
} For a minimum screw depth of 6 mm, M5 screws with resistance class 8.8 should be
used to attach the safety switch and actuator.
} Torque setting: Please note the information provided under Technical details [ 60].
} Use non-removable flat head locking screws to attach the safety switch and actuator
(e.g. cheese-head or pan head screws) or rivets.
} Use the same type of screw to attach the safety switch and actuator.
} Prevent self-loosening of the fastening elements on the safety switch and actuator,
– On the safety switch: through torque (see Technical details [ 60])
– On the actuator: through torque (see Technical details [ 60]) and bonded screw
retention
} Make sure that the actuator does not present a risk.
} The mounting surfaces for safety switches and actuators can have a max. unevenness
of 0.5 mm.
} Prevent the safety switch and actuator being exposed to heavy shock or vibration.
} The fastening of safety switch and actuator has to be sufficiently stable to ensure the
proper operation of the safety switch and the actuator.

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Installation

8.2 Tapped hole

} To fix the safety switch at the three possible mounting positions, there are 3 drill holes
on 3 sides.
As a result, the safety switch can be installed on the frames of left and right hinged slid-
ing gates and swing gates. If necessary use a Mounting plate [ 39] or Mounting
bracket [ 38] (see Order reference: Accessories [ 66]).
Different holding forces arise, based on the installation.
– Fixing screws in parallel to actuator [ 32]:
Holding force FZh = 7.500 N,
Holding force F1max in accordance with EN ISO 14119 = 15.000 N
– Fixing screws side-on to actuator [ 33]:
Holding force FZh = 5.000 N,
Holding force F1max in accordance with EN ISO 14119 = 10.000 N

INFORMATION
Please note that the stated holding forces only apply when installed without
a mounting bracket. The holding forces when installed with a mounting
bracket can be found in the table "Technical details for mounting
bracket [ 65]".

The tapped holes must have a depth of at least 6 mm.

Installation of safety switch Tapped hole

Fixing screws in parallel/side-on to actuator, Tapped holes for four M5 screws on the
no mounting plate mounting surface.
Fixing screws in parallel/side-on to actuator, Tapped holes for two M8 screws on the
with mounting plate mounting surface, for attaching the mount-
ing plate.

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Installation

31 Fixing screws in parallel/side-on to actu-

ator, no mounting plate

19,2
Provide the mounting surface with tapped
holes as indicated.

193,5
4,5

Fixing screws in parallel/side-on to actu-

ator, with mounting plate
Provide the mounting surface with tapped
holes as indicated.
ø 8,5

Actuator, no mounting bracket

35
5,

Provide the mounting surface with tapped

ø

ø 10 holes for two M5 screws (see diagram).

48

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Installation

Actuator, with mounting bracket

Provide the mounting surface with tapped
holes for two M6 screws (see Dimensions).
(Diagram: order no. 570 492 as example)

ø 6,5

8.3 Install fixing screws in parallel to actuator

Use four M5 screws to attach the switch to the mounting surface.

} Torque setting: Please note the information provided under Technical details [ 60].

[1] [2]
Y [3]

X [3]

Fig.: Fixing screws of the safety switch in parallel to actuator

Legend
[1] Safety switch
[2] Actuator
[3] Fixing screws of the safety switch in parallel to actuator

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Installation

8.4 Install fixing screws side-on to actuator

[2] [1] Front of safety switch
[2] Actuator

[1]

Use four screws [1] to fix the

safety switch to the mount-
[1] [1] ing surface.
Fully tighten the four screws
[1] on the safety switch.
Torque setting: Please note
the information provided un-
der Technical
details [ 60].

[1] [1]

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Installation

8.5 Centre the bolt in the actuator housing

The bolt must be centred in the actuator housing in order to maintain the distances on set-
tling gates.
Centre the bolt in the actuator housing (see diagram).

Bolt centred within the actuator hous- Bolt not centred within the actuator housing
ing

8.6 Rotate the bolt in the actuator housing 90°

The actuator can be installed vertically on a gate (see Figure [ 11]). To install the actu-
ator horizontally, the bolt can be rotated 90° in the actuator housing prior to installation.
1. On the housing skin [3] in the actuator housing, press down the spring plate [1] on both
sides of the bolt and keep the plate held down.
2. Rotate the bolt in the housing skin by 90° in the required direction ([2]).

[1]

[2]

[3]

Legend
[1] Spring plate in the housing skin
[2] Bolt, can be rotated 90°
[3] Housing skin

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Installation

3. Centre the bolt in the actuator housing [ 34].

8.7 Installation on sliding gate

[2]
[1]

Legend
[1] Safety switch, installed on gate frame
[2] Actuator with mounting bracket (available as Accessory [ 66]), installed on
sliding gate
1. Install the safety switch with the fixing screws of the safety switch in parallel to the
actuator [ 32] or side-on to actuator [ 33] on the gate frame.
2. Use two M5 screws to fix the actuator to the gate.

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Installation

8.8 Installation on swing gate

[2]
[1]
[2]

Fig.: Swing gate with internal and external hinge

Legend
[1] Safety switch on gate frame
[2] Actuator, installed on swing gate
1. Install the safety switch with the fixing screws of the safety switch in parallel to the
actuator [ 32] or side-on to actuator [ 33] on the gate frame.
2. Use two M5 screws to fix the actuator to the gate.
The actuator should engage smoothly into the safety switch.

Install the safety switch horizontally at a swing gate

Please note:
Depending on the installation boundary conditions, a larger gate radius may be required
(see diagram).
Please contact Pilz when smaller gate radiuses are required.

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Installation

Make sure that a slight shift of the rotation point of the door is maintained when installing
the actuator.

Legend
R The distance of the upper part of the safety switch from the rotation point of the
door
X Parallel shift of the actuator
α Tilt angle when installing the actuator
} Tilt the actuator during installation by 10° in the following situations:
– 50 mm < X < 75 mm and R < 600 mm
– X < 50 mm and R < 500 mm

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Installation

8.9 Installation with mounting bracket

1. Use two M6 screws to fix the mounting bracket to the gate. The position of the drill
holes can be taken from the section entitled Dimensions.
2. Use two M5 screws to fix the actuator to the mounting bracket.

Fig.: Actuator, installed on mounting bracket

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Installation

8.10 Installation with mounting plate

1. Attach the mounting plate to the swing gate/sliding gate.
2. Use four M5 screws to fix the safety switch [ 32] to the mounting plate.

Fig.: Safety switch, installed on mounting plate

8.11 Installing the escape release

8.11.1 Important information

WARNING!
Loss of safety function due to the incorrect installation of the escape re-
lease!
If the button of the escape release pin is accessible from the outside, the
guard locking device can be released from the outside and the safety gates
opened, although the hazardous machine is switched on.
Depending on the application, serious injury or death may result.
The escape release should be installed so that it is only accessible from in-
side the danger zone.

} The button of the escape release pin must be impossible to reach from a position out-
side the protected area.
} Make sure that the escape release cannot be operated unintentionally.

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Installation

} Prevent the effect of transverse forces on the escape release.

} Secure the screw joints with a with a threadlocker.
} Ensure that the button of the escape release pin is clearly visible and that is it not
covered.
} Make sure that the min. bending radius of the push/pull cable of 60 mm is maintained
when using the external escape release.
} Make sure that the button of the escape release pin does not present a risk.
} The mounting surface has to completely cover the bottom of the escape release hous-
ing. The bottom of the escape release housing must not be accessible after installation.

8.11.2 Installation positions for escape release

The stationary escape release can be installed on the three auxiliary releases in three dif-
ferent directions each.

[1] [2]

Legend
[1] Installation options at the sides
[2] Installation options at the back

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Installation

The external escape release can be installed on the three auxiliary releases in four different
directions each. The push/pull cable can be led out on different sides.

[1] [2]

Legend
[1] Installation options at the sides
[2] Installation options at the back

8.11.3 Installation stationary escape release

1. Remove the security screw [1] using a Torx T10 screwdriver T10.
2. Screw the adapter disk of the escape release with the two hexagon sockets M3x8 [3]
on the safety switch with 1,2 - 1,5 Nm (see diagram). Make sure that the pin of the ad-
apter disk [2] is at the place where the security screw of the auxiliary release [1] used to
be.

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Installation

[1]
[2]

[3]

Legend
[1] Security screw of the auxiliary release
[2] Pin in the adapter disk
[3] Hexagon sockets M3x8
3. Screw the escape release with the 4 raised head screws M3x12 to the adapter disk with
1,2 - 1,5 Nm (see diagram).
} The button of the escape release pin can be removed for the installation (e.g. when the
escape release pin is to be run through a wall). The button of the escape release pin
must be secured again with a threadlocker and hand-tightened after escape release in-
stallation is complete
} To bridge larger distances the escape release pin can be extended by a max. of 25 mm
two times (see Order reference: Accessories [ 66]).

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Installation

[1]
[2]

Legend
[1] Button of the escape release pin
[2] Escape release pin

8.11.4 Installation external escape release

1. Remove the security screw [1] using a Torx T10 screwdriver T10.
2. Screw the adapter disk of the escape release with the two hexagon sockets M3x8 [3]
on the safety switch with 1,2 - 1,5 Nm (see diagram). Make sure that the pin of the ad-
apter disk [2] is at the place where the security screw of the auxiliary release [1] used to
be.

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Installation

[1]
[2]

[3]

Legend
[1] Security screw of the auxiliary release
[2] Pin in the adapter disk
[3] Hexagon sockets M3x8
3. Screw the escape release with the 4 raised head screws M3x12 to the adapter disk with
1,2 - 1,5 Nm (see diagram).

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Installation

4. Screw the housing of the escape release with the screws [1] to a mounting surface with
6 - 6,5 Nm (see diagram).
} The screws of the push/pull cable [2] can be loosened to make installation easier (e.g.
when the push/pull cable is to be run through a wall). The screws must be fixed with 6 -
6,5 Nm after the escape release is installed.

[1]

[2]

[1]

Legend
[1] Screwing the escape release to the mounting area
[2] Screwing the cable

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Installation

8.11.5 Uninstalling the escape release

If the push/pull cable is to be run through a conduit pipe, the cable has to be uninstalled at
the escape release first.
Prerequisites
} The conduit pipe must have a diameter of at least 12 mm.
Procedure:
1. Lift off the cover [1] (e.g. with a screwdriver with a flat blade).

[3]

[4]

[2]

[1]

Legend
[1] Cover
[2] Nut M10 x 0,75
[3] Fork head
[4] Slot nut
2. Loosen the nut [2].
3. Pull out the push/pull cable with the slot nut [4] and remove the slot nut and the nut [2]
from the cable.
4. Run the cable through the conduit pipe.
5. Push the nut [2] and the slot nut [4] over the fork head [3] back on the cable.
6. Push the cable with the fork head [3] on the fork in the escape release. The slot nut [4]
must be fitted into the nut again.
7. Tighten the nut [2] with 6 - 6,5 Nm.
8. Put the lid [1] back on.

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Adjustment

9 Adjustment
Please note:
} Safety switch and actuator must be aligned correctly
} Distances are maintained as stated in the following diagram
} Actuator is centred (see Centre bolt in actuator housing [ 34])
} Always test the function with a connected evaluation device.
} When installing an external or stationary escape release, check the function of the es-
cape release with a connected evaluation device.

[4]

[7]
[6]
[5]
[8] [2]

[1] [3] [2] [1] [2]

[1]

View from above View from the side Perspective view

[1] Safety switch

[2] Actuator
[3] Max. lateral offset +/-3,0 mm
[4] Max. vertical offset +/-3,0 mm
[5] Max. angular offset around the X axis +/-2,0 deg
[6] Max. angular offset around the Y axis +/-2,5 deg
[7] Max. angular offset around the Z axis +/-7,5 deg
[8] Max. offset in closing direction +/-2 mm

Attach safety switch and actuator

Once the safety switch and actuator are correctly aligned, the actuator's screw connection
must be tightened.
1. Tighten up one M5 screw.
2. For applications with increased safety requirements (e.g. SIL CL 2 PL d), swap the
second M5 screw for an M5 locking screw.
3. Tighten up the M5 screw or M5 locking screw.
Please note the max. torque setting stated in the Technical details [ 60].

Operating Manual PSEN ml b 2.1/2.2 47

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Operation

10 Operation

NOTICE
The safety function should be checked after initial commissioning and each
time the plant/machine is changed. The safety functions may only be
checked by qualified personnel.

Status indicators:
} "Device" LED illuminates green: The unit is ready for operation
} "Safety Gate" LED lights up yellow: Actuator is within the response range
} "Lock" LED lights up green: Guard locking active
} "Input" LED lights up yellow: The unit is ready for operation
Legend:

LED off

LED on

LED flashes (500 ms on, 500 ms off)

LED flashes quickly (50 ms on, 950 ms off)

LED flashes very quickly (25 ms on, 475 ms off)

10.1 Normal mode

LED status
Device Safety Gate Input Lock Switch status
PSEN ml b 2.1/2.2 is started

Green Yellow Yel- Green

low
Safety gate open, actuator not de-
tected, guard locking deactivated
Green Yel-
low
Safety gate closed, actuator detec-
ted, guard locking deactivated
Green Yellow Yel-
low
Safety gate closed, actuator detec-
ted, guard locking activated
Green Yellow Yel- Green
low

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Operation

Warnings

LED status
Remedy / meas-
Device Safety Gate Input Lock Switch status ure
Safety gate Check the actu-
closed, actuator ator's
Green Yellow Yel- Green detected, guard alignment [ 47]
low locking cannot be to the safety
activated / deac- switch.
tivated
The supply Turn back the
voltage to safety auxiliary release
inputs S31 and screw and then
S41 was switch the supply
switched back on voltage on (see
before the auxili- Recommissionin
ary release g[ 19]).
screw was turned
back.
Display not defin- Display not Safety switch Check the supply
itive definitive active despite voltage.
Yellow Yel- over or under-
If safety inputs
low voltage
S31 and S41 are
activated or de-
activated while
an undervoltage
warning is
present, the
safety switch
switches to a
fault condition.

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Operation

10.2 Error display

LED status Switch status Remedy / measure

Device Safety Gate Input Lock
Display not Safety switch de- Check the supply voltage and
definitive activated due to switch the supply voltage off and
Red Yellow Yel- under or over- then on again.
low voltage

Previous LED display is Display not Safety outputs in Check the wiring and switch the
retained definitive fault condition supply voltage off and then on
Red again.
Auxiliary release/ } Auxiliary release: Turn back the
escape release auxiliary release screw and then
Red activated
switch the supply voltage on
(see
Recommissioning [ 19]).
} Escape release: Pull the button
of the escape release pin back
again and then switch on the
voltage supply again (see Re-
commissioning under escape
release [ 21]).
Error Please contact Pilz.
Display not definitive Safety switch Change the safety switch.
does not start
Red

Display not Wrong actuator Use the actuator PSEN ml 2.1.

Green Yellow Yel- definitive
low

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Checks and maintenance

11 Checks and maintenance

Regular inspection of the switch function is required to guarantee the trouble-free, long-
term function.
If the interlock and guard locking system is only used rarely (opening and closing the safety
gate and activating/deactivating the guard locking device), a manual function test is re-
quired.
The correct function of the device should be checked at regular intervals and after each er-
ror.
Test intervals in accordance with EN ISO 14119:
} for SIL CL 3/PL e at least 1x per month
} for SIL CL 2/PL d at least 1x per year
The Appendix contains a Check list [ 69], which should help you perform the test.

Operating Manual PSEN ml b 2.1/2.2 51

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Checks and maintenance

Visual inspection:
} Check that the seal on the security screw on the auxiliary release is intact. If the seal is
not intact, make sure that the security screw is inserted and use varnish to seal the se-
curity screw.
} Check the safety switch and actuator for damage.
} Make sure that the safety switch and actuator are firmly secured.
} Check the offset of the safety switch and actuator.
– Max. lateral offset
– Max. angular offset
– Max. vertical offset
} Check that the wiring is correct.
} Remove any dirt from the safety switch and actuator.

Function test
} The actuator is detected and at the safety outputs 12 and 22 there is a high signal after
detection of the actuator.
} The guard locking device can be activated/deactivated when the safety inputs S31 and
S41 are activated.
} Under these conditions there is a high signal at safety outputs 12 and 22:
– Actuator is detected and
– Guard locking pin has successfully been activated (guard locking pin is in the
locked position)
If one of these conditions is not met, the signal at the safety outputs will be low.

Escape release
} Test whether the button of the escape release pin can be detected and reached.
} Check the function of the escape release.

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Dimensions

12 Dimensions
40

63,5
31

48
19,2
40

193,5

40
29
53
67
4,5
230

31

Safety switch Actuator

Distance between safety switch mounting surface and actuator mounting surface

69,5

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Dimensions

Mounting plate (see Accessories [ 66])

43,25 193,5

n
8,
5

n8
,5
31

M
M
20

5
5

4,5

12,5 255 (12,5)

280

Fig.: Order no.: 570 490

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Dimensions

Mounting bracket for sliding gate (see Accessories [ 66])

10
40

10
60

M5
n6,5
63,5

40

48

n6,5
11,75

7,75

M5

30 10 20

Fig.: Order no.: 570 492

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Dimensions

Mounting bracket for swing gate (see Accessories [ 66])

69,5

8,5 15,5

6,5

69,5
63,5
48

40

6
89,5

Fig.: Order no.: 570 493

69,5
8,5 15,5
6,5

79.5
63,5

48

40

6
89,5

Fig.: Order no.: 570 494

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Dimensions

Mounting bracket with handle unit for sliding gate (see Accessories [ 66])

150

30 98
20

7,75
11,75
63,5

40

25

48

M5
n6,5

10
40

58

Fig.: Order no.: 570 495

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Dimensions

Mounting bracket with handle unit for swing gate (see Accessories [ 66])

69,5 63,5

M5
6

20

8,5
6,5
197

177
150

123

25
54

Fig.: Order no.: 570 496

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Dimensions

79,5 63,5

M5
6

20

8,5
197

6,5
177
150

123

25
54

Fig.: Order no.: 570 497

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Technical details

13 Technical details

General 570402 570404

Approvals CE, FCC, IC, TÜV, cULus Listed CE, FCC, IC, TÜV, cULus Listed
Sensor's mode of operation Transponder Transponder
Coding level in accordance with EN
ISO 14119 High High
Design in accordance with EN ISO
14119 4 4
Classification in accordance with
EN 60947-5-3 PDDB PDDB
Pilz coding type fully coded uniquely coded
Transponder 570402 570404
Frequency band 122 kHz - 128 kHz 122 kHz - 128 kHz
Max. transmitter output 15 mW 15 mW
Electrical data 570402 570404
Supply voltage
Voltage 24 V 24 V
Kind DC DC
Voltage tolerance -20 %/+20 % -20 %/+20 %
Output of external power supply
(DC) 1W 1W
Max. switching frequency 1 Hz 1 Hz
Magnet. supply voltage 24 V 24 V
Max. solenoid current t <150 ms 1A 1A
Max. cable capacitance at the
safety outputs
No-load, PNOZ with relay con-
tacts 40 nF 40 nF
PNOZmulti, PNOZelog, PSS 70 nF 70 nF
Max. inrush current impulse
Current pulse, A1 5A 5A
Pulse duration, A1 0,0002 ms 0,0002 ms
Max. unit fuse protection in accord-
ance with UL 3A 3A
No-load current 40 mA 40 mA
Inputs 570402 570404
Number 2 2
Voltage at inputs 24 V DC 24 V DC
Current at solenoid input 500 mA 500 mA
Semiconductor outputs 570402 570404
OSSD safety outputs 2 2
Signal outputs 1 1
Switching current per output 100 mA 100 mA
Breaking capacity per output 2,4 W 2,4 W

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Technical details

Semiconductor outputs 570402 570404

Potential isolation from system
voltage No No
Short circuit-proof yes yes
Residual current at outputs 100 µA 100 µA
Voltage drop at OSSDs 1V 1V
Conditional rated short circuit cur-
rent 100 A 100 A
Lowest operating current 1 mA 1 mA
Utilisation category in accordance
with EN 60947-1 DC-13 DC-13
Times 570402 570404
Test pulse duration, safety outputs 450 µs 450 µs
Switch-on delay
after UB is applied 1,1 s 1,1 s
Actuator typ. 30 ms 30 ms
Actuator max. 50 ms 50 ms
Delay-on de-energisation
Actuator typ. 30 ms 30 ms
Actuator max. 40 ms 40 ms
Risk time in accordance with EN
60947-5-3 260 ms 260 ms
Supply interruption before de-ener-
gisation 20 ms 20 ms
Simultaneity, channel 1 and 2 max. 20 ms 20 ms
Pulse duration Lock/Unlock Re-
quest 350 - 400 ms 350 - 400 ms
Processing time activate/deactivate
guard locking 100 ms 100 ms
Environmental data 570402 570404
Temperature of metal surface at
ambient temperature: 25 °C 40 °C 40 °C
Ambient temperature
In accordance with the standard EN 60068-2-14 EN 60068-2-14
Temperature range 0 - 60 °C 0 - 60 °C
Storage temperature
In accordance with the standard EN 60068-2-1/-2 EN 60068-2-1/-2
Temperature range -25 - 70 °C -25 - 70 °C
Climatic suitability
In accordance with the standard EN 60068-2-78 EN 60068-2-78
Humidity 93 % r. h. at 40 °C 93 % r. h. at 40 °C
EMC EN 55011: class A, EN 60947-5-3, EN 55011: class A, EN 60947-5-3,
EN 61326-3-1 EN 61326-3-1
Vibration
In accordance with the standard EN 60068-2-6 EN 60068-2-6
Frequency 10 - 55 Hz 10 - 55 Hz
Amplitude 1 mm 1 mm

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Environmental data 570402 570404

Shock stress
In accordance with the standard EN 60068-2-27 EN 60068-2-27
Number of shocks 3 3
Acceleration 30g 30g
Duration 11 ms 11 ms
Airgap creepage
Overvoltage category III III
Pollution degree 3 3
Rated insulation voltage 75 V 75 V
Rated impulse withstand voltage 0,8 kV 0,8 kV
Protection type
Housing IP67 IP67
In accordance with UL type 1 type 1
Mechanical data 570402 570404
Length of cable with connector 230 mm 230 mm
Min. bending radius (fixed perman-
ently) K1 5xØ 5xØ
Min. bending radius (moving) K1 10 x Ø 10 x Ø
Cable diameter K1 6,2 mm 6,2 mm
Escape release available No No
Mechanical life 1,000,000 cycles 1,000,000 cycles
Holding force FZh
Fixing screws in parallel to actu-
ator 7.500 N 7.500 N
Fixing screws side-on to actu-
ator 5.000 N 5.000 N
Holding force F1Max in accord-
ance with ISO 14119
Fixing screws in parallel to actu-
ator 15.000 N 15.000 N
Fixing screws side-on to actu-
ator 10.000 N 10.000 N
Latching force 30 N 30 N
Max. vertical offset +/-3,0 mm +/-3,0 mm
Max. lateral offset +/-3,0 mm +/-3,0 mm
Max. angular offset around the X
axis +/-2,0 deg +/-2,0 deg
Max. angular offset around the Y
axis +/-2,5 deg +/-2,5 deg
Max. angular offset around the Z
axis +/-7,5 deg +/-7,5 deg
Max. offset in closing direction +/-2 mm +/-2 mm
Max. retract speed of actuator 0,3 m/s 0,3 m/s
Actuator 1 PSEN ml 2.1 PSEN ml 2.1
Min. distance between safety
switches 0 mm 0 mm
Connection type M12, 8-pin male connector M12, 8-pin male connector

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Mechanical data 570402 570404

Cable LiYY 8 x 0.25 mm2 LiYY 8 x 0.25 mm2
Material Aluminium, stainless steel, Aluminium, stainless steel,
plastic, galvanised steel, Zn plastic, galvanised steel, Zn
Max. torque setting for fixing
screws 6 - 6,5 Nm 6 - 6,5 Nm
Max. torque setting escape release 1,2 - 1,5 Nm 1,2 - 1,5 Nm
Max. torque setting for mounting
plate 22 - 24 Nm 22 - 24 Nm
Max. torque setting for mounting
bracket 14 - 16 Nm 14 - 16 Nm
Min. gate radius 300 mm 300 mm
Dimensions
Height 217,2 mm 217,2 mm
Width 40 mm 40 mm
Depth 40 mm 40 mm
Actuator dimensions
Height 63,5 mm 63,5 mm
Width 40 mm 40 mm
Depth 67,2 mm 67,2 mm
Weight of safety switch 950 g 950 g
Weight of actuator 145 g 145 g
Weight 1.100 g 1.100 g
Where standards are undated, the 2015-11 latest editions shall apply.

13.1 Classification according to ZVEI, CB24I

The following tables describe the classes and specific values of the product interface and
the classes of interfaces compatible with it. The classification is described in the ZVEI posi-
tion paper "Classification of Binary 24 V Interfaces - Functional Safety aspects covered by
dynamic testing".

Solenoid inputs

Drain Source
Safety switch C2 Safety control system C2, C3

Drain parameters Min. Typ. Max.

Test impulse duration - - 500 µs
Input resistance 16 Ohm -
Capacitive load - - 1,5 nF

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Safe 1-pole HL outputs

Source Drain
Safety switch C2 Evaluation device C1, C2

Source parameters Min. Typ. Max.

Test impulse duration - - 450 µs
Rated current - - 0,1 A
Capacitive load - - 70 nF

13.2 Safety characteristic data

NOTICE
You must comply with the safety characteristic data in order to achieve the
required safety level for your plant/machine.

Operating EN ISO EN ISO EN IEC EN IEC Lambda d/ EN ISO EN ISO

mode 13849-1: 13849-1: 62061 62061 Lambda 13849-1 13849-1:
2015 2015 SIL CL PFHD [1/h] 2015, EN 2015
PL Category IEC TM [year]
B10D
1-ch. guard
locking PL d Cat. 2 SIL CL 2 4,22E-09 – – 20
2-ch. guard
locking PL e Cat. 4 SIL CL 3 4,22E-09 – – 20
2-ch. OSSD PL e Cat. 4 SIL CL 3 2,38E-09 – – 20
All the units used within a safety function must be considered when calculating the safety
characteristic data.

INFORMATION
A safety function's SIL/PL values are not identical to the SIL/PL values of
the units that are used and may be different. We recommend that you use
the PAScal software tool to calculate the safety function's SIL/PL values.

NOTICE
Be sure that you observe the mechanical life. The safety characteristic data
are only valid as long as the values of mechanical life are met.

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Supplementary data

14 Supplementary data

14.1 Radio approval

USA/Canada
FCC ID: VT8-PSENML
IC: 7482A-PSENML
FCC/IC-Requirements:
This product complies with Part 15 of the FCC Rules and with Industry Canada licence-exempt RSS standards.
Operation is subject to the following two conditions:
1) this product may not cause harmful interference, and
2) this product must accept any interference received, including interference that may cause undesired operation.

Changes or modifications made to this product not expressly approved by Pilz may void the FCC authorization to operate this equipment.

NOTE: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules.
These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial
environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the
instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause
harmful interference in which case the user will be required to correct the interference at his own expense.

Le présent produit est conforme aux CNR d'Industrie Canada applicables aux appareils radio
exempts de licence. L'exploitation est autorisée aux deux conditions suivantes:
(1) le produit ne doit pas produire de brouillage, et
(2) l'utilisateur de le produit doit accepter tout brouillage radioélectrique subi, même si le brouillage est susceptible d'en compromettre le
fonctionnement.

14.2 Technical details for mounting bracket without handle unit

General 570492 570493 570494

Approvals CE CE CE
Mechanical data 570492 570493 570494
Holding force FZh in ac-
cordance with ISO 14119 – 3000 N 3000 N
Holding force F1max in
accordance with ISO
14119 – 6000 N 6000 N
Weight 420 g 420 g 445 g

14.3 Technical details for mounting bracket with handle unit

General 570495 570496 570497

Approvals CE CE CE
Mechanical data 570495 570496 570497
Holding force FZh in ac-
cordance with ISO 14119 3000 N 3000 N 3000 N
Holding force F1max in
accordance with ISO
14119 6000 N 6000 N 6000 N
Weight 260 g 600 g 630 g

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Order reference

15 Order reference

15.1 System
Connection
Product type Features type Order no.
PSEN ml b 2.1 unit Mechanical safety gate M12, 8-pin con- 570 402
system with guard locking, nector
fully coded
PSEN ml b 2.2 unit Mechanical safety gate M12, 8-pin con- 570 404
system with guard locking, nector
uniquely coded
PSEN ml b 2.1 switch Mechanical safety switch M12, 8-pin con- 570 403
with guard locking, fully nector
coded
PSEN ml 2.1 actuator Actuator, fully coded 570 481

15.2 Accessories

Installation accessories

Product type Features Order no.

PSEN ml escape re- Escape release stationary 570 460
lease
PSEN ml escape re- Extension escape release stationary 25 mm 570 462
lease extension
PSEN ml escape re- Escape release with push/pull cable 1.5 m 570 470
lease cordset 1.5m
PSEN ml escape re- Escape release with push/pull cable 2 m 570 471
lease cordset 2.0m
PSEN ml escape re- Escape release external with push/pull cable 2.5 m 570 472
lease cordset 2.5m
PSEN ml escape re- Escape release with push/pull cable 3.0 m 570 473
lease cordset 3.0m
PSEN ml escape re- Escape release with push/pull cable 3.5 m 570 474
lease cordset 3.5m
PSEN ml escape re- Escape release with push/pull cable 4 m 570 475
lease cordset 4.0m
PSEN ml mounting Mounting plate for installing the safety switch, with 4 hexagonal 570 490
plate socket head screws and 1 tamper-proof pan head locking screw,
M5x40
PSEN ml bracket Mounting bracket for installing the actuator on a sliding gate, with 2 570 492
sliding door hexagonal socket head screws and 1 tamper-proof pan head lock-
ing screw, M5x16

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Order reference

Product type Features Order no.

PSEN ml bracket Mounting bracket for installing the actuator on a swing gate, with 2 570 493
swinging door 70 hexagonal socket head screws and 1 tamper-proof pan head lock-
ing screw, M5x12. Height: 70 mm.
PSEN ml bracket Mounting bracket for installing the actuator on a swing gate, with 2 570 494
swinging door 80 hexagonal socket head screws and 1 tamper-proof pan head lock-
ing screw, M5x12. Height: 80 mm.
PSEN ml door Mounting bracket with handle unit for installing the actuator on a 570 495
handle sliding door sliding gate, with 2 hexagonal socket head screws and 1 tamper-
proof pan head locking screw, M5x16.
PSEN ml door Mounting bracket with handle unit for installing the actuator on a 570 496
handle swinging swing gate, with 2 hexagonal socket head screws and 1 tamper-
door 70 proof pan head locking screw, M5x12. Height: 70 mm.
PSEN ml door Mounting bracket with handle unit for installing the actuator on a 570 497
handle swinging swing gate, with 2 hexagonal socket head screws and 1 tamper-
door 80 proof pan head locking screw, M5x12. Height: 80 mm.
PSEN screw set Screw sets for attaching the mounting bracket to a swing gate 570 498
bracket swinging
door
PSEN screw set Screw sets for attaching the mounting bracket to a sliding gate 570 499
bracket sliding door

Cable

Product type Features Connector X1 Connector X2 Connector X3 Order no.

PSEN cable axial 3m M12, 8-pin fe- 540 319
M12 8-pole 3m male con-
nector, straight
PSEN cable axial 5m M12, 8-pin fe- 540 320
M12 8-pole 5m male con-
nector, straight
PSEN cable axial 10 m M12, 8-pin fe- 540 321
M12 8-pole 10m male con-
nector, straight
PSEN cable 20 m M12, 8-pin fe- 540 333
M12-8sf, 20m male con-
nector, straight
PSEN cable axial 30 m M12, 8-pin fe- 540 326
M12 8-pole 30m male con-
nector, straight
PSEN cable 0.5 m M12, 8-pin fe- M12, 8-pin 540 345
M12-8sf M12-8sm, male con- male con-
0.5m nector, straight nector, straight
PSEN cable 1m M12, 8-pin fe- M12, 8-pin 540 346
M12-8sf M12-8sm, male con- male con-
1m nector, straight nector, straight
PSEN cable 1.5 m M12, 8-pin fe- M12, 8-pin 540 347
M12-8sf M12-8sm, male con- male con-
1.5m nector, straight nector, straight

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Product type Features Connector X1 Connector X2 Connector X3 Order no.

PSEN cable 2m M12, 8-pin fe- M12, 8-pin 540 340
M12-8sf M12-8sm, male con- male con-
2m nector, straight nector, straight
PSEN cable 5m M12, 8-pin fe- M12, 8-pin 540 341
M12-8sf M12-8sm, male con- male con-
5m nector, straight nector, straight
PSEN cable 10 m M12, 8-pin fe- M12, 8-pin 540 342
M12-8sf M12-8sm, male con- male con-
10m nector, straight nector, straight
PSEN cable 20 m M12, 8-pin fe- M12, 8-pin 540 343
M12-8sf M12-8sm, male con- male con-
20m nector, straight nector, straight
PSEN cable 30 m M12, 8-pin fe- M12, 8-pin 540 344
M12-8sf M12-8sm, male con- male con-
30m nector, straight nector, straight
PSEN ml / PSENcs M12, 8-pin fe- M12, 8-pin M12, 8-pin fe- 570 489
Y junction M12 male connector male connector male connector

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Appendix

16 Appendix

The following check list is intended as a guide to provide support during commissioning, re-
commissioning and the prescribed regular testing of the PSEN ml b 2.1/2.2.
Note that the check list is not intended to replace the plant-specific safety analysis required
for commissioning/recommissioning, nor the resulting inspections and actions.

INFORMATION
Commissioning, recommissioning and regular inspection may only be car-
ried out by qualified personnel.

We recommend that you keep the completed check list and store it with the machine docu-
mentation for reference.

Safety
switch Actuator
Date Action Number Number OK Not OK Notes Signature

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EC declaration of conformity

17 EC declaration of conformity
This product/these products meet the requirements of the directive 2006/42/EC for ma-
chinery of the European Parliament and of the Council. The complete EC Declaration of
Conformity is available on the Internet at www.pilz.com/downloads.
Authorised representative: Norbert Fröhlich, Pilz GmbH & Co. KG, Felix-Wankel-Str. 2,
73760 Ostfildern, Germany

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Front cover

1003895-EN-08, 2018-04 Printed in Germany

Support

200XXXX-EN-0X
0-0-2-3-000, 2017-00 Printed in Germany
© Pilz GmbH & Co. KG, 2017

© Pilz GmbH & Co. KG, 2015

Technical support is available from Pilz round the clock.

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from the details stated in this document, depending on the status at the time of publication and the scope of the equipment. We accept no responsibility for the validity, accuracy
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