PNOZ m B0

Configurable Control System PNOZmulti

Operating Manual­1002660­EN­03
Preface
This document is a translation of the original document.
All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made
for internal purposes. Suggestions and comments for improving this documentation will be
gratefully received.
Pilz®, PIT®, PMI®, PNOZ®, Primo®, PSEN®, PSS®, PVIS®, SafetyBUS p®,
SafetyEYE®, SafetyNET p®, the spirit of safety® are registered and protected trademarks
of Pilz GmbH & Co. KG in some countries.

SD means Secure Digital

Content

Section 1 Introduction 5
1.1 Validity of documentation 5
1.2 Retaining the documentation 5
1.3 Definition of symbols 5

Section 2 Overview 7
2.1 Range 7
2.2 Unit features 7
2.3 Chip card 8
2.4 Front view 9

Section 3 Safety 10
3.1 Intended use 10
3.2 System requirements 10
3.3 Safety regulations 10
3.3.1 Use of qualified personnel 10
3.3.2 Warranty and liability 11
3.3.3 Disposal 11
3.3.4 For your safety 11

Section 4 Function description 12

4.1 Integrated protection mechanisms 12
4.2 Functions 12
4.3 System reaction time 12
4.4 Block diagram 12
4.5 Diagnostics 13

Section 5 Installation 14
5.1 Install base unit without expansion module 14
5.2 Control cabinet installation 14
5.2.1 Dimensions 15
5.2.2 Mounting distances 15
5.3 Connecting the base unit and expansion modules 16

Section 6 Commissioning 17
6.1 Wiring 17
6.2 Commissioning the control system 17
6.2.1 Load project from chip card 18
6.2.2 Load project via USB port 18
6.3 Connection 19
6.4 Function test during commissioning 21
6.5 Using the chip card 21
6.6 Connection example 23

Section 7 Operation 24
7.1 LED messages 24
7.2 Display messages 25
7.2.1 Rotary knob 27

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7.2.1.1 Function 27
7.2.1.2 Pull out and retract the knob 27
7.2.1.3 Rotate and press the knob 27
7.2.2 Switch between menu levels 28
7.2.3 Unit diagnostics on the LC display 28
7.2.4 Error stack on the LC display 29

Section 8 Technical details 31

8.1 Safety characteristic data 35

Section 9 Supplementary data 36

9.1 Maximum capacitive load C (μF) with load current I (A) at the semicon­ 36
ductor outputs
9.2 Maximum permitted total current of the semiconductor outputs 36
9.3 Maximum permitted humidity 37
9.3.1 Max. relative humidity, operation 37
9.3.2 Max. relative humidity, storage 37

Section 10 Order reference 38

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Introduction

1 Introduction

1.1 Validity of documentation

This documentation is valid for the product PNOZ m B0. It is valid until new documentation
is published.
This operating manual explains the function and operation, describes the installation and
provides guidelines on how to connect the product.

1.2 Retaining the documentation

This documentation is intended for instruction and should be retained for future reference.

1.3 Definition of symbols

Information that is particularly important is identified as follows:

DANGER!
This warning must be heeded! It warns of a hazardous situation that poses
an immediate threat of serious injury and death and indicates preventive
measures that can be taken.

WARNING!
This warning must be heeded! It warns of a hazardous situation that could
lead to serious injury and death and indicates preventive measures that can
be taken.

CAUTION!
This refers to a hazard that can lead to a less serious or minor injury plus
material damage, and also provides information on preventive measures
that can be taken.

NOTICE
This describes a situation in which the product or devices could be dam­
aged and also provides information on preventive measures that can be
taken. It also highlights areas within the text that are of particular import­
ance.

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INFORMATION
This gives advice on applications and provides information on special fea­
tures.

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Overview

2 Overview

2.1 Range
} Base unit PNOZ m B0
} Terminator
} Documentation on data medium

2.2 Unit features

Using the product PNOZ m B0:
Base unit of the configurable control system PNOZmulti 2
The product has the following features:
} Can be configured in the PNOZmulti Configurator
} Semiconductor outputs:
4 safety outputs
Depending on the application, up to PL e of EN ISO 13849­1 and up to SIL CL 3 of EN
IEC 62061
} 12 inputs for connecting, for example:
– Emergency stop pushbuttons
– Two­hand pushbuttons
– Safety gate limit switches
– Reset buttons
– Light beam devices
– Scanners
– Enabling switches
– PSEN
– Operating mode selector switches
} 8 configurable inputs/outputs
Can be configured as:
– Inputs (see above for connection options)
or
– Auxiliary outputs
} 4 configurable outputs
Can be configured as:
– Auxiliary outputs
or
– Test pulse outputs
} LED for:
– Error messages
– Diagnostics

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Overview

– Supply voltage
– Fault at the outputs
– Fault at the inputs
} Backlit display for:
– Error messages
– State of supply voltage
– State of inputs/outputs
– Status information
– Device information
} Test pulse outputs used to monitor shorts across the inputs
} Monitoring of shorts between the safety outputs
} Plug­in connection terminals:
Either spring­loaded terminal or screw terminal available as an accessory (see order
reference)
} Rotary knob for menu control
} Expansion modules can be connected
(please refer to the document "PNOZmulti System Expansion" for details of the type
and number that can be connected)

2.3 Chip card

To be able to use the product you will need a chip card.
Chip cards are available with memories of 8 kByte and 32 kByte. For large­scale projects
we recommend the 32 kByte chip card (see Technical Catalogue: Accessories chapter).

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Overview

2.4 Front view

X3 IM0 IM1 IM2 IM3 I4 I5 I6 I7 X3 IM0 IM1 IM2 IM3 I4 I5 I6 I7

X1 I8 I9 I10 I11 I12 I13 I14 I15 X1 I8 I9 I10 I11 I12 I13 I14 I15

PNOZ m B0 PNOZ m B0

X2 T0M20 T1M21 T2M22 T3M23 O0 O1 O2 O3 X2 T0M20 T1M21 T2M22 T3M23 O0 O1 O2 O3

X4 IM16 IM17 IM18 IM19 A1 A2 0 V 24 V X4 IM16 IM17 IM18 IM19 A1 A2 0 V 24 V

Fig.: Front view with and without cover

Legend
} X1:
– Inputs I8 ... I15
} X2:
– Configurable test pulse/auxiliary outputs T0M20 ... T3M23
– Semiconductor outputs O0 ... O3
} X3:
– Configurable inputs/outputs IM0 – IM3
– Inputs I4 ... I7
} X4:
– Configurable inputs/outputs IM16 – IM19
– Supply connections
} LEDs:
– POWER
– RUN
– DIAG
– FAULT
– I FAULT, OFAULT

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Safety

3 Safety

3.1 Intended use

The configurable control system PNOZmulti 2 is used for the safety­related interruption of
safety circuits and is designed for use in:
} E­STOP equipment
} Safety circuits in accordance with VDE 0113 Part 1 and EN 60204­1

CAUTION!
Inputs and outputs for standard functions must not be used for safety­re­
lated applications.

Intended use includes making the electrical installation EMC­compliant. The product is de­
signed for use in an industrial environment. It is not suitable for use in a domestic environ­
ment, as this can lead to interference.
The following is deemed improper use in particular:
} Any component, technical or electrical modification to the product
} Use of the product outside the areas described in this manual
} Use of the product outside the technical details (see chapter entitled “Technical De­
tails”)

3.2 System requirements

Please refer to the "Product Modifications" document in the "Version overview" section for
details of which versions of the PNOZmulti Configurator can be used for this product.

3.3 Safety regulations

3.3.1 Use of qualified personnel

The products may only be assembled, installed, programmed, commissioned, operated,
maintained and decommissioned by competent persons.
A competent person is someone who, because of their training, experience and current pro­
fessional activity, has the specialist knowledge required to test, assess and operate the
work equipment, devices, systems, plant and machinery in accordance with the general
standards and guidelines for safety technology.
It is the company’s responsibility only to employ personnel who:
} Are familiar with the basic regulations concerning health and safety / accident preven­
tion
} Have read and understood the information provided in this description under "Safety"
} And have a good knowledge of the generic and specialist standards applicable to the
specific application.

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Safety

3.3.2 Warranty and liability

All claims to warranty and liability will be rendered invalid if
} The product was used contrary to the purpose for which it is intended
} Damage can be attributed to not having followed the guidelines in the manual
} Operating personnel are not suitably qualified
} Any type of modification has been made (e.g. exchanging components on the PCB
boards, soldering work etc.).

3.3.3 Disposal
} In safety­related applications, please comply with the mission time tM in the safety­re­
lated characteristic data.
} When decommissioning, please comply with local regulations regarding the disposal of
electronic devices (e.g. Electrical and Electronic Equipment Act).

3.3.4 For your safety

The unit meets all the necessary conditions for safe operation. However, you should always
ensure that the following safety requirements are met:
} Adequate protection must be provided for all inductive consumers.
} Do not open the housing or make any unauthorised modifications.
} Please make sure you shut down the supply voltage when performing maintenance
work (e.g. exchanging contactors).

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Function description

4 Function description

4.1 Integrated protection mechanisms

The relay conforms to the following safety criteria:
} The circuit is redundant with built­in self­monitoring.
} The safety function remains effective in the case of a component failure.
} The safety outputs are tested periodically using a disconnection test.

4.2 Functions
The function of the inputs and outputs on the control system depends on the safety circuit
created using the PNOZmulti Configurator. A chip card is used to download the safety cir­
cuit to the base unit. The base unit has 2 microcontrollers that monitor each other. They
evaluate the input circuits on the base unit and expansion modules and switch the outputs
on the base unit and expansion modules accordingly.
The LEDs on the base unit and expansion modules indicate the status of the configurable
control system PNOZmulti.
The online help on the PNOZmulti Configurator contains descriptions of the operating
modes and all the functions of the control system, plus connection examples.

4.3 System reaction time

Calculation of the maximum reaction time between an input switching off and a linked out­
put in the system switching off is described in the document "System Expansion".

4.4 Block diagram

T0M20 T2M22
T1M21 T3M23 O0 O1 O2 O3 24 V 0 V A1 A2

=
USB

Configurable 24 V 0 V
output
=

Power
extension
extension

Interface
Interface

module
module

Configurable
input/output Input

IM0 IM2 IM16 IM18 I4 I5 I6 I7 I8 I9 I10 I11 I12 I13 I14 I15
IM1 IM3 IM17 IM19

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Function description

4.5 Diagnostics
The status and error messages displayed by the LEDs are saved in an error stack. This er­
ror stack can be shown on the display or can be read from the PNOZmulti Configurator via
the USB port.

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Installation

5 Installation

5.1 Install base unit without expansion module

Make sure that the terminators are inserted on the top left and right of the unit.

X3 IM0 IM1 IM2 IM3 I4 I5 I6 I7

X1 I8 I9 I10 I11 I12 I13 I14 I15

PNOZ mm0.1p

X2 T0M20 T1M21 T2M22 T3M23 O0 O1 O2 O3

X4 IM16 IM17 IM18 IM19 A1 A2 0 V 24 V

5.2 Control cabinet installation

} The unit should be installed in a control cabinet with a protection type of at least IP54.
} Fit the safety system to a horizontal mounting rail. The venting slots must face upward
and downward. Other mounting positions could damage the safety system.
} Use the locking elements on the rear of the unit to attach it to a mounting rail.
} In environments exposed to heavy vibration, the unit should be secured using a fixing
element (e.g. retaining bracket or end angle).
} Open the locking slide before lifting the unit from the mounting rail.
} To comply with EMC requirements, the mounting rail must have a low impedance con­
nection to the control cabinet housing.

CAUTION!
Damage due to electrostatic discharge!
Electrostatic discharge can damage components. Ensure against discharge
before touching the product, e.g. by touching an earthed, conductive sur­
face or by wearing an earthed armband.

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Installation

5.2.1 Dimensions
*with spring­loaded terminals

5.2.2 Mounting distances

With control cabinet installation it is essential to maintain a certain distance from the top
and bottom, as well as to other heat­producing devices (see diagram). The values stated
for the mounting distances are minimum specifications.
The ambient temperature of the product in the control cabinet must not exceed the figure
stated in the technical details, otherwise air conditioning will be required.
Mounting distances:

30 mm
(1.181")

X3 IM0 IM1 IM2 IM3 I4 I5 I6 I7

X1 I8 I10 I11 I12 I13 I14 I15

PNOZ mm0.1p
Heat-producing device
Heat-producing device

20 mm 20 mm
(0.787") (0.787")

X2 T0M20 T1M21 T2M22 T3M23 O0 O1 O2 O3

X4 IM16 IM17 IM18 IM19 A1 A2 0 V 24 V

30 mm
(1.181")

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Installation

INFORMATION
Please note that at the stated minimum distance, it will be difficult to swap
the chip card from above. If you cannot leave a greater distance, remove
the unit from the mounting rail to swap the chip card.

5.3 Connecting the base unit and expansion modules

Please refer to the document "System Expansion" for details of the number of modules that
can be connected to the base unit and the module types.
The modules are linked via jumpers.
} Remove the terminator on the side of the base unit and on the expansion module.
} Install the base unit and expansion modules on the mounting rail and connect the units
using the jumper supplied
} Fit the terminator to the unconnected interfaces on the base unit and expansion mod­
ule.

Terminator Jumper Terminator

X3 IM0 IM1 IM2 IM3 I4 I5 I6 I7

X1 I8 I10 I11 I12 I13 I14 I15

PNOZ mm0.1p

X2 T0M20 T1M21 T2M22 T3M23 O0 O1 O2 O3

X4 IM16 IM17 IM18 IM19 A1 A2 0 V 24 V

CAUTION!
Only connect the base unit and expansion modules when the supply voltage
is switched off.

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Commissioning

6 Commissioning

6.1 Wiring
The wiring is defined in the circuit diagram in the Configurator. There you can select the in­
puts that are to perform a safety function and the outputs that are to switch this safety func­
tion.
Note:
} Information given in the "Technical details" must be followed.
} Outputs O0 to O3 are semiconductor outputs
} Use copper wire that can withstand 75°C.
} Sufficient fuse protection must be provided on all output contacts with inductive loads.
} The safety system and input circuits must always be supplied by a single power supply.
The power supply must meet the regulations for extra low voltages with protective sep­
aration.
} Test pulse outputs must exclusively be used to test the inputs. They must not be used
to drive loads.
Do not route the test pulse lines together with actuator cables within an unprotected
multicore cable.

6.2 Commissioning the control system

Procedure:
} Wire the inputs and outputs on the base unit in accordance with the circuit diagram.
} Connect the supply voltage:
– Supply voltage for the control system:
– Terminal A1: + 24 VDC
– Terminal A2: 0 V
– Supply voltage for the semiconductor outputs:
– 24 V terminal: + 24 VDC
– 0V terminal: 0 V
Please note: The supply voltage for the semiconductor outputs must always be present,
even if you are not using the semiconductor outputs.
When the voltages are fed separately using two power supplies, the supply voltage for the
control system and the supply voltage for the semiconductor outputs are galvanically isol­
ated.

CAUTION!
Do not connect or disconnect expansion modules and terminators during
operation.

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Commissioning

6.2.1 Load project from chip card

Procedure:
} Insert the chip card containing the current project into the card slot on the base unit.
} Switch on the supply voltage. The LC display shows the project name, CRC sum and
the date the project was created. Please check this information.
} Load the project by pressing the rotary knob. For the project to be downloaded, the
rotary knob must be held down for between 3 and 8 seconds. Once the project has
been successfully downloaded, the status of the inputs and outputs will be shown on
the display.

6.2.2 Load project via USB port

Procedure:
} Insert a chip card into the card slot on the base unit.
} Connect the computer containing the PNOZmulti Configurator to the base unit via the
USB port.
} Switch on the supply voltage.
} Download the project (see PNOZmulti Configurator's online help).
} Once the project has been successfully downloaded, the status of the inputs and out­
puts and the supply voltage will be shown on the display. The "RUN" LED will be lit.

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6.3 Connection

Supply voltage
Separate power supplies for the +24 V DC
supply voltage to the control sys­ A1
tem and the supply voltage to the
semiconductor outputs 0 V DC
A2

+24 V DC
24V

0 V DC 0V

= =
~ ~

L1 N L1 N
Supply Supply
voltage infeed voltage infeed for
for the control the semiconductor
system outputs

Common power supply for the

supply voltage to the control sys­ A1
tem and the supply voltage to the Supply voltage infeed
for the control system
semiconductor outputs
A2
+24 V DC

0 V DC

24V
Supply voltage infeed
for the semiconductor outputs
0V

=
~

L1 N

Supply voltage

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Commissioning

Input circuit Single­channel Dual­channel

E­STOP S1 S1
IM0 L+ IM0 L+
without detection of shorts across L+
IM1
contacts

E­STOP S1 S1
IM0 IM0
with detection of shorts across
IM1
contacts
T1M21
T0M20 T0M20

Connection examples for the input circuit

Start circuit Input circuit without detection of Input circuit with detection of
shorts across contacts shorts across contacts
S3
S3 I5
I5 L+

T0M20

Connection examples for start circuit

Redundant output K1
O0 (O2) L-

O1 (O3) K2 L-

Single output K1 L-
O0 (O2)
K2

K3 L-
O1 ( O3)
K4

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Single output with advanced fault O0 (O2)

K1
L-
detection* K2

i0 L+

Connection examples for semiconductor outputs

*Two loads may be connected to each safety output with advanced fault detection, even on
applications in accordance with EN IEC 62061, SIL CL 3. Prerequisite: Feedback loop is
connected, shorts across contacts and external power sources are excluded (e.g. through
separate multicore cables). Please note that, in the event of an error in the feedback loop,
the safety system switches to a safe condition and shuts down all the outputs.

Feedback loop Redundant output

Contacts from external contactors O0 (O2)
K1
L-
K2
O1 (O3) L-

IM0 L+

Connection examples for feedback loop

6.4 Function test during commissioning

CAUTION!
It is essential to check that the safety devices operate correctly
– after the chip card has been exchanged
– after a project has been downloaded
– when the project has been deleted from the base unit's memory ("Re­
set Project" menu)

6.5 Using the chip card

NOTICE
The chip card contact is only guaranteed if the contact surface is clean and
undamaged. For this reason please protect the chip card's contact surface
from
– Contamination
– Contact
– Mechanical impact, such as scratches.

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NOTICE
Switch off the product before inserting or exchanging the chip card.

Make sure that you do not bend the chip card as you insert it into the chip card slot.

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6.6 Connection example

Dual­channel E­STOP and safety gate wiring, monitored reset (IM18), feedback loop (IM16)

L+
L-
K1

K2

IM0
IM1
IM2
IM3
S1

I4
I5
I6
I7
I10

I12
I13
I14
I15
I11
I8
I9
IM16 T0M20
IM17 T1M21
IM18 T2M22
IM19 T3M23

A1 O0
A2 O1
0V O2
24V O3
K2
S2
S3

K1

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Operation

7 Operation
When the supply voltage is switched on, the PNOZmulti safety system copies the configur­
ation from the chip card.
The LEDs "POWER","DIAG", "FAULT", "IFAULT" and "OFAULT" light up on the base unit.
The PNOZmulti control system is ready for operation when the "POWER" and "RUN" LEDs
on the base unit are lit continuously.

7.1 LED messages

Basis Error
RUN DIAG FAULT IFAULT OFAUL
T
The existing user program has been deleted.

External error on the base unit, leading to a

safe condition, e.g. chip card not inserted

External error on the base unit outputs, e.g.

short across the contacts, leading to a safe
condition.
Internal error on the base unit

Internal error on the base unit (inputs)

Internal error on the base unit (outputs)

Base unit in a STOP condition

External error on the base unit inputs, which

does not lead to a safe condition, e.g. par­
tially operated
External error on the base unit outputs,
which does not lead to a safe condition, e.g.
feedback input defective
The fieldbus module has not been recog­
nised.
or
The base unit was identified by the
PNOZmulti Configurator via the Ethernet in­
terface
or
An existing fieldbus connection was interrup­
ted.

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Operation

Legend:

LED on

LED flashes

LED off

7.2 Display messages

The LC display has four lines. It displays information and navigates the menu:

Display Example Description

RUN X3 The lines are assigned ter­
State of inputs/outputs and X1 minals X1 ... X4
X2 T T
supply voltage Status:
X4 M
Input active
Input inactive
Semiconductor output active
Semiconductor output inactive
T Test pulse output
Display in the event of a message (bottom right):
M Message is present
E Error message is present

ERROR Feedback Line 1 ... 4: Status and error

Status and error messages loop messages as short text.

DISPLAY MESSAGE E-STOP Line 1 ... 4: Customised

Display messages pressed messages that are created
in the PNOZmulti Configur­
ator.

PROJECT INFO PNOZ m B0 1st line: Project name

project
Project information CRC: 0x8108
2nd line: Project name
20.04.2012 3rd line: Check sum (CRC)
4th line: Creation date
SHOW DEVICE INFO? Show device Show device information for
info? the base unit and expansion
Show device information
modules

DEVICE INFO Pos: 0 1st line: Module position

Device information for the PNOZ m B0 (Pos)
Version: 0000
base unit and expansion Firmw.: 0100 2nd line: Product type
modules 3rd line: Device version (Ver­
Pos: 0 sion)
PNOZ m B0 4th line: Firmware version
H: 0
(Firmw.)

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Display Example Description

SHOW OPERATING INFO Pos: 0 1st line: Module position
Cycle: 10.000ms (Pos)
Displays specific operating Supply: 24.0V
parameters of the base unit Temp: 25.0°C 2nd to 4th line: Specific op­
and expansion units erating parameters
Pos: 1 e.g.:
f1: 1.000Hz Cycle time
f2: 0.000Hz
Supply voltage
Operating temperature
Frequencies
SHOW ERROR STACK Show Shows the error stack
error stack? entries
Show error stack

ERROR STACK 1/64 CH: A 1st line: Consecutive num­

Error stack entries EC: 83 EN: 01 ber
PA: 00 00 00
00 00 2nd line: Error class (EC)
and error information (EI)
3rd line: Error number (EN)
and error parameter (PA)
4th line: Continuation of er­
ror parameter (PA)
IP ADDRESS IP Address 2nd and 3rd line: IP address
IP address of base unit 169.254.60.1/
255.255.00
(only appears on base units
to which a communication
module with Ethernet inter­
face is connected)
INTERFACE Interface Show selected interface /
USB
Interface on expandable base units:
(only appears on base units Select interface
to which a communication
module is connected)

STOP Device? STOP Device? Bring device to a STOP con­

Stop device dition

RESET PROJECT? RESET Delete project from the base

Project? unit's memory
Delete project

EXIT MENU? Exit menu? Exit menu

Exit menu

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Operation

You can switch between the menu levels by pressing or rotating the knob.

7.2.1 Rotary knob

7.2.1.1 Function
The menu settings are made on the unit's display via a rotary knob. You have the option to
make the settings on the knob by hand or with a screwdriver. If you make the settings with
a screwdriver, the knob can remain within the unit.

7.2.1.2 Pull out and retract the knob

The rotary knob:

} (A) should be pulled out until it clicks into position
} (B) then released and retracted back into the unit:
– Press the latch on the side of the rotary knob (1) towards the centre of the knob.
This releases the rotary knob.
– Press the knob downwards (2) while keeping the latch held down.

7.2.1.3 Rotate and press the knob

The settings are made via the rotary knob, as follows:

Press the knob

} Confirm selection/setting
} Switch to menu

Rotate knob
} Select menu level

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Operation

7.2.2 Switch between menu levels

Schematic representation of the menu functions

2)

1) Further information on error messages can be found under "Unit diagnostics on the LC
display"
2) Further information on the error stack can be found under "Error stack on the LC display"

7.2.3 Unit diagnostics on the LC display

Procedure for showing error messages on the LC display, when the errors do not lead to a
safe condition:
} Use the rotary knob to display stored errors:

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Operation

X3 Output
faulty
*
X1
X2 T T
X4 M

* If an error leads to a safe condition, the error message appears on the display immedi­
ately. Once the cause has been rectified, you will need to reset the unit
Procedure for restarting the unit:
} Press the rotary knob for between 3 and 8 seconds to reset the unit.

Error messages Error

FAULTY PROJECT Chip card contains a project which is faulty
or incompatible.
CHIP CARD ? Chip card is not inserted, blank or unread­
able
FAULTY TEST PULSE Error caused by test pulse
PARTIALLY OPERATED Function element was or is partially oper­
ated
FEED BACK LOOP Exernal error at the feedback loop inputs
OPERATING MODE SWITCH SELECTOR Error on the operating mode selector switch
function element
FAULTY OUTPUT External error on the output
OUTPUT WITH ADVANCED FAULT External error on the output with advanced
DETECTION fault detection
LOAD SUPPLY Error in the supply voltage for the semicon­
ductor outputs
FAULTY DEVICE Internal error on the base unit
SUPPLY LOW Supply voltage is below the tolerance level
SUPPLY HIGH Supply voltage exceeds the tolerance level
CONFIGURATION Hardware registry does not match the con­
figuration
TEMPERATURE Operating temperature is outside the permit­
ted range

7.2.4 Error stack on the LC display

The error stack can be read from the PNOZmulti Configurator or shown on the LC display.
The error stack helps Pilz technical support with fault diagnostics. The error stack can store
up to 64 status and error messages.
The following information is shown on the LC display:
} Sequential number of an error stack entry. A new error stack entry is stored in first
place.
} Error class (EC) and error information (EI)

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Operation

} Error number (EN) and five error parameters (PA)

Procedure for displaying the error stack on the LC display:
} Use the rotary knob to display the error stack.

X3 Show 01/64 CH: A

X1
X2 T T
... error stack? EC: 83 EN: 01
PA: 00 00 00
X4 M 00 00

INFORMATION
Use the rotary knob to exit the error stack.

Procedure for reading the error stack with the PNOZmulti Configurator:
} See online help for the PNOZmulti Configurator

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Technical details

8 Technical details

General 772100
Approvals BG, CCC, CE, GOST, TÜV, cULus Listed
Application range Failsafe
Module's device code 0060h
Electrical data 772100
Supply voltage
for Supply to the system
Voltage 24 V
Kind DC
Voltage tolerance ­20 %/+25 %
Max. continuous current that the external power
supply must provide 1,6 A
Inrush current that the external power supply must
provide 3,0 A
Supply voltage
for Supply to the SC outputs
Voltage 24 V
Kind DC
Voltage tolerance ­20 %/+25 %
Max. continuous current that the external power
supply must provide 8,0 A
Potential isolation Yes
Supply voltage
Current consumption 32 mA
Power consumption 0,8 W
Max. power dissipation of module 7,40 W
Status indicator Display, LED
Permitted loads inductive, capacitive, resistive
Configurable inputs/outputs (inputs or auxiliary 772100
outputs)
Number 8
Potential isolation No
Configurable inputs
Input voltage in accordance with EN 61131­2 Type
1 24,0 V
Input current at rated voltage 5 mA
Input current range 2,5 ­ 5,3 mA
Pulse suppression 0,5 ms
Maximum input delay 2,0 ms

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Technical details

Configurable inputs/outputs (inputs or auxiliary 772100

outputs)
Configurable auxiliary outputs
Voltage 24,0 V
Output current 75 mA
Output current range 0 ­ 100 mA
Max. transient pulsed current 500 mA
Short circuit­proof Yes
Residual current at "0" 0,5 mA
Voltage at "1" UB ­ 2 V at 0.1 A
Inputs 772100
Number 12
Input voltage in accordance with EN 61131­2 Type 1 24 V DC
Input current at rated voltage 5 mA
Input current range 2,5 ­ 5,3 mA
Pulse suppression 0,5 ms
Maximum input delay 2 ms
Potential isolation No
Test pulse outputs 772100
Number of test pulse outputs 4
Voltage 24 V
Current 0,1 A
Max. duration of off time during self test 5 ms
Short circuit­proof Yes
Potential isolation No
Semiconductor outputs 772100
Number of positive­switching single­pole semicon­
ductor outputs 4
Switching capability
Voltage 24 V
Current 2,0 A
Permitted current range 0,00 ­ 2,50 A
Residual current at "0" signal 0,05 mA
Max. transient pulsed current 12 A
Max. capacitive load 1 µF
Max. internal voltage drop 500 mV
Max. duration of off time during self test 330 µs
Switch­off delay 1 ms
Potential isolation Yes
Short circuit­proof Yes
Times 772100
Simultaneity in the two­hand circuit 0,5 s
Processing time 30 ms

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Environmental data 772100

Ambient temperature
In accordance with the standard EN 60068­2­14
Temperature range 0 ­ 60 °C
Forced convection in control cabinet off 55 °C
Storage temperature
In accordance with the standard EN 60068­2­1/­2
Temperature range ­25 ­ 70 °C
Climatic suitability
In accordance with the standard EN 60068­2­30, EN 60068­2­78
Condensation during operation Not permitted
EMC EN 61131­2
Vibration
In accordance with the standard EN 60068­2­6
Frequency 5,0 ­ 150,0 Hz
Acceleration 1g
Shock stress
In accordance with the standard EN 60068­2­27
Acceleration 15g
Duration 11 ms
Max. operating height above sea level 2000 m
Airgap creepage
In accordance with the standard EN 61131­2
Overvoltage category II
Pollution degree 2
Rated insulation voltage 30 V
Protection type
In accordance with the standard EN 60529
Mounting area (e.g. control cabinet) IP54
Housing IP20
Terminals IP20
Potential isolation 772100
Potential isolation between SC output and system voltage
Type of potential isolation Basic insulation
Rated surge voltage 2500 V
Mechanical data 772100
Mounting position Horizontal on top hat rail
DIN rail
Top hat rail 35 x 7,5 EN 50022
Recess width 27 mm
Max. cable length
Max. cable length per input 1,0 km
Sum of individual cable lengths at the test pulse
output 2 km

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Technical details

Mechanical data 772100

Material
Bottom PC
Front PC
Top PC
Conductor cross section with screw terminals
1 core flexible 0,25 ­ 2,50 mm², 24 ­ 12 AWG
2 core with the same cross section, flexible without
crimp connectors or with TWIN crimp connectors 0,20 ­ 1,50 mm², 24 ­ 16 AWG
Torque setting with screw terminals 0,50 Nm
Connection type Spring­loaded terminal, screw terminal
Mounting type plug­in
Conductor cross section with spring­loaded terminals:
Flexible with/without crimp connector 0,20 ­ 2,50 mm², 24 ­ 12 AWG
Spring­loaded terminals: Terminal points per connec­
tion 2
Stripping length 9 mm
Dimensions
Height 101,4 mm
Width 45,0 mm
Depth 120,0 mm
Weight 235 g
The standards current on 2012­04 apply.

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Technical details

8.1 Safety characteristic data

Unit Operating EN ISO EN ISO EN IEC 62061 EN IEC 62061 EN ISO

mode 13849­1: 2008 13849­1: 2008 SIL CL PFHD [1/h] 13849­1: 2008
PL Category TM [year]

Logic
CPU – PL e Cat. 4 SIL CL 3 4,74E­10 20
Expansion
right – PL e Cat. 4 SIL CL 3 2,79E­11 20
Input
SC inputs 1­channel PL d Cat. 2 SIL CL 2 3,85E­09 20
SC inputs 2­channel PL e Cat. 4 SIL CL 3 7,95E­11 20
SC inputs 1­ch., pulsed
light barrier PL e Cat. 4 SIL CL 3 3,85E­10 20
Output
SC outputs 1­channel
with ad­
vanced fault
detection PL e Cat. 4 SIL CL 3 1,66E­11 20
SC outputs 1­channel PL d Cat. 2 SIL CL 2 1,57E­10 20
SC outputs 2­channel PL e Cat. 4 SIL CL 3 1,29E­10 20
All the units used within a safety function must be considered when calculating the safety
characteristic data.

INFORMATION
A safety function's SIL/PL values are not identical to the SIL/PL values of
the units that are used and may be different. We recommend that you use
the PAScal software tool to calculate the safety function's SIL/PL values.

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Supplementary data

9 Supplementary data

9.1 Maximum capacitive load C (μF) with load current I (A) at the
semiconductor outputs

C [µF]

20

16

12

0
I [A]
0,2 0,4 0.6 0,8 1 1,2 1,4 1,6 1,8 2

9.2 Maximum permitted total current of the semiconductor

outputs

ICfg[mA]
400

300

200

100

0
IHL [A]
0 1 2 3 4 5 6 7 8

ICfg: Total current of the configurable semiconductor outputs (auxiliary outputs)

IHL: Total current: Semiconductor outputs (safety outputs)

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Supplementary data

9.3 Maximum permitted humidity

9.3.1 Max. relative humidity, operation

9.3.2 Max. relative humidity, storage

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Order reference

10 Order reference
Order reference

Product type Features Order no.

PNOZ m B0 Base unit 772 100

Order reference: Ac­

cessories

Product Type Features Order no.

PNOZ s Set1 spring­ 1 set of spring­loaded terminals 751 008
loaded terminals
PNOZ s Set1 screw ter­ 1 set of screw terminals 750 008
minals

Order reference: Terminator, jumper

Product type Features Order no.

PNOZ mm0.xp terminator Terminator, black/yellow, x1 779 261
left

Order reference: Cable

Product Type Features Order no.

PSSu A USB­CAB03 Mini USB cable, 3 m 312 992
PSSu A USB­CAB05 Mini USB cable, 5 m 312 993

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 Back cover

...

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Telefax:

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and sales partners.

Pilz GmbH & Co. KG

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In many countries we are

www.pilz.com
73760 Ostfildern, Germany
Telephone: +49 711 3409-0
Please refer to our homepage

pilz.gmbh@pilz.de
+49 711 3409-133
represented by our subsidiaries

for further details or contact our

support@pilz.com
+49 711 3409-444
Technical support
InduraNET p®, Pilz®, PIT®, PMCprotego®, PMI®, PNOZ®, Primo®, PSEN®, PSS®, PVIS®, SafetyBUS p®, SafetyEYE®, SafetyNET p®, the spirit of safety® are registered and protected trademarks Sachnummer Printed
1002660­EN­03, 2013­11in Germany
Printed in Germany
of Pilz GmbH & Co. KG in some countries. We would point out that product features may vary from the details stated in this document, depending on the status at the time of publication and the scope © Pilz
© Pilz GmbH & Co. KG,GmbH
2011 & Co. KG, 2011
of the equipment. We accept no responsibility for the validity, accuracy and entirety of the text and graphics presented in this information. Please contact our Technical Support if you have any questions.