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Volkswagen Golf 5 - Windshield Wiper System Page 1 / 15
Volkswagen Technical Site: http://volkswagen.msk.ru http://vwts.info
92 - 1
Windshield Wiper System

General information
The windshield wiper system is controlled by the Wiper

Motor Control Module J400 which is integrated with
Windshield Wiper Motor V .
To remove wiper blades, wiper arms must be set to

"service/winter position" . The "service/winter position" is
activated by operating windshield wiper lever in "touch
sweep" position within 10 seconds after switching off
ignition Owners Manual .
Note:
In order to prevent potential damage to wiper arms,

the windshield wipers will not function, or will cease
functioning should the front hood be opened.
Additional information:
Owners Manual
Self Study Program - Course Number 892503 "VW 2006

GTI Introduction"
Wiring Diagrams Component Locations
Caution!
When disconnecting and reconnecting battery

terminals, observe all applicable Notes and torque
specifications, as well as instructions on performing
OBD program and electrical system function checks as
specified in this Repair Manual 27-4, Battery,
disconnecting and connecting .
Windshield Wiper System Page 2 / 15
On Board Diagnostic (OBD), functions
Wiper Motor Control Module J400 and Vehicle Electrical

System Control Module J519 have On Board Diagnostic
(OBD) capability. If malfunctions occur in monitored
components, Diagnostic Trouble Codes (DTC) will be
stored in memory.
Troubleshoot windshield wiper malfunctions by performing

OBD program using Vehicle Diagnostic, Testing and
Information System VAS 5051/5052 in operating mode
"Guided Fault Finding" .
Windshield wiper system, checking with Output

Diagnostic Test Mode (DTM)
Windshield wiper system operation can be checked via

output Diagnostic Test Mode (DTM) of Vehicle Electrical
System Control Module J519 .
- Connect Vehicle Diagnostic, Testing and Information

System VAS 5051/5052 97-1, VAS 5051 / 5052
- Select operating mode "Guided Fault Finding"
- Enter information as prompted and press ">" to confirm.
After the DTC memory of all control modules has been

checked:
- Use "Go to" button to select "Function / Component

Selection"
- Select "Body (Repair Group 01; 27; 50-97)"
- Select "Electrical system int/ext (Repair Group 01; 27;

90-97)"
- Select "01 - Self-diagnosis"
- Select "Vehicle Electrical System Control Module"
- Select "Vehicle Electrical System Control Module

functions"
- Select "J519 - output DTM, sequential (Repair Group

97)"
- Press ">" to confirm.
- Select "1 - Output Diagnostic Test Mode (DTM) for an

individual component"
- Select "Another actuator" until selection for "Wiper" is

displayed
- Follow tester prompts
Windshield wiper - Alternating Park Position (APP)

function, deactivating
Special tools, testers and auxiliary items required
Vehicle Diagnostic, Testing and Information System

VAS 5051/5052 (VAS 5051 A version shown as
example only)
Diagnostic cable VAS 5051/6A (or length

appropriate alternative)
Windshield wiper system is equipped with Alternating Park

Position (APP) function).
Every other time the wipers are witched off, the APP
function causes the wiper arms to move upward slightly
from the lowest position, causing the wiper blade rubbers
to "flip" or tilt in a manner that "alternates" from the
previous switch-off event.
APP function serves to increase wiper blade service life by

alternating the wiper rubber contact angle at the windshield
after use.
In order to install the crank on the wiper motor in the proper

position, it is necessary to shut off the motor in the lowest
park position. This is done by deactivating the APP
function in the coding of Wiper Motor Control Module
J400 .
Note:
Activating APP function is not possible.
APP function is automatically activated after 100

wiping cycles. This applies to wiper motors in which
the APP function was deactivated as well as for new
wiper motors.

System VAS 5051/5052 97-1, VAS 5051 / 5052

checked:

Selection"

90-97)"

functions"
- Select "Coding control module for wiper

electronics/deactivating APP"
- Press ">" to confirm.
Windshield wiper assembly, removing and installing
Caution!

specifications as well as instructions on performing

Torque wrench VAG 1331 (or equivalent 5 - 50

Nm)
Pry lever 80-200
Windshield wiper system, removing - preparation
- Deactivate APP function 92-1, Windshield wiper -

Alternating Park Position (APP) function, deactivating .
- Operate wipers briefly and allow to move to park position.

Switch off ignition.
- Disconnect battery 27-4, Battery, disconnecting and

connecting .
Note:
In order to be able to remove wiper frames with

linkages and wiper motor, wiper arms plenum
chamber cover, and air guide trim must be removed.
Wiper arms, removing
- Pry off caps - arrows - from wiper arms.
- Loosen nuts - arrows - (do not remove).
- Lift wiper arm and loosen by gently rocking back and

forth on shaft until felt to release.
- Remove nut and wiper arm.
Plenum chamber cover, removing
Plenum chamber cover, removing and installing
Repair Manual, Body Exterior, Repair Group 64,
Plenum chamber bulkhead trim, removing

- Remove screw - 1 - and nut - 2 - from trim - 3 - .
- Remove trim - 3 - upward and from vehicle.
Wiper assembly, removing
- Disconnect electrical connection - 1 - .
- Remove screws - arrows - and swing wiper arms - 2 -

upward and from vehicle.
Wiper motor, removing from frame
- Pry off ball head - arrow - of linkage - 1 - from motor

crank using pry lever 80-200 .
- Remove nut - 1 - .
- Remove motor crank - 2 - from wiper motor shaft.
- Remove screws - arrows - and remove wiper motor with

control module from wiper frame.
Wiper motor, installing in frame
- Insert wiper motor with control module into frame and

secure with screws - arrows - .
- Tighten all fasteners according to values in table 92-8,

Wiper and Washer Systems, tightening torques .
- Place motor crank - 1 - onto wiper motor shaft. Distance

- a - to stop - 2 - must be 3 1 mm.
- Install crank to wiper motor shaft using nut - 3 - .

- Press ball head - arrow - of linkage - 1 - onto crank.
Windshield wiper assembly, installing
- Install wiper frame in reverse sequence. While installing,

securing pin - 2 - of wiper frame must be inserted into
grommet - 1 - on bulkhead.

- Connect electrical connection to wiper motor connection

and engage it.
- Install air duct trim in reversed sequence.
- Install plenum chamber cover
Repair Manual, Body Exterior, Repair Group 64, Gravity

bonded windows; Plenum chamber cover, assembly
overview
- Reconnect battery 27-4, Battery, disconnecting and

connecting .
- Install wiper arms 92-1, Wiper arms, removing and

installing .
Wiper arms, removing and installing
Removing:
- Wiper arms, removing 92-1, Wiper arms, removing .
Installing:
Note:
Wiper arm nuts must only be torqued after wiper

blade park position is checked and adjusted.

Alternating Park Position (APP) function, deactivating if not
already done by this time.
- Operate wipers briefly, allow to run to park position and

then switch off ignition.
- Mount wiper arms to wiper shaft and loosely install nuts -

arrows - (do not tighten).
- Adjust wiper blade park position 92-1, Wiper blade

park position, checking and adjusting .
Wiper blade park position, checking and adjusting


Nm)

Alternating Park Position (APP) function, deactivating if not
already done by this time.
- Operate wipers briefly, allow to run to park position and

then switch off ignition.
- If necessary, loosen wiper arm nut and adjust wiper

blade park position as illustrated below:
Drivers side:
Distance - A - between tips of wiper lips and upper edge

of cowl panel must be 10 mm.
- If necessary, set end position of windshield wiper blades

by offsetting wiper arms.
Wiper arms, removing 92-1, Wiper arms, removing .

Passengers side:
Distance - B - between tips of wiper lips and upper edge

of cowl panel must be 10 mm.
- If necessary, set end position of windshield wiper blades

by offsetting wiper arms.
Removing wiper arms 92-1, Wiper arms, removing .
Wiper arms, removing 92-1, Wiper arms, removing .

"Aero-wiper" blades, removing and installing
Removing:
Note:
Driver and passenger wiper blades are different

lengths. Damage will result if wiper blades are
interchanged.
To ensure proper wiper performance, only grab/lift

Aero-wiper blades at the mounting pivot on wiper
arm when removing and installing.
To remove wiper blades, wiper arms must be set to

"service/winter position" . The "service/winter
position" is activated by operating windshield wiper
lever in "touch sweep" position within 10 seconds
after switching off ignition.
- Set wiper arms to "service/winter position" by operating

windshield wiper lever in "touch sweep" position within 10
seconds after switching off ignition.
- Fold wiper arm away from windshield.
- Turn wiper blade - 1 - on wiper arm until it reaches stop -

arrow A - .
- Pull off wiper blade - 1 - from wiper arm pivot - arrow B

- .
Installing:
- Slide wiper blade onto axle of wiper arm.
- Turn wiper blade on wiper arm axle until it reaches stop.
- Carefully fold wiper arm back onto windshield.
Rain/Light Recognition Sensor G397 , removing and

installing
In the event a Rain/Light Recognition Sensor G397 is bale

to be removed intact from the bracket (for example, upon
windshield replacement), it can be reinstalled. Ensure
sensor is stored free from dust and debris, and that the
contact pads are not damaged.
Trim removal wedge 3409

Removing:
Caution!
Switch off all electrical consumers.
Switch ignition off and remove ignition key.
- Remove interior mirror
Repair Manual, Body Interior, Repair Group 68,

removing and installing interior mirror
- Disconnect electrical connection - 1 - from Rain/Lamp

Recognition Sensor G397 - 2 - .
- Using trim removal wedge 3409 , pry Rain/Lamp

Recognition Sensor G397 - 1 - from bracket - 2 - .
Note:
While removing, the complete Rain/Lamp

Recognition Sensor G397 and not only the upper
shell of the sensor must be pried off.
Installing:
Install in reverse order of removal, noting the following:
Note:
Always clean windshield surface inside bracket for

Rain/Lamp Recognition Sensor G397 before
installing.
Surface (connecting pads) of Rain/Lamp

Recognition Sensor G397 must not be soiled when
installing.
If the surface (connecting pads) of Rain/Lamp

Recognition Sensor G397 is soiled, it can be
potentially cleaned by "applying" and then "pulling
off" one or more adhesive strips.
After installing Rain/Lamp Recognition Sensor

G397 , there must be no air bubbles between
windshield and surface (connecting pads).
Volkswagen Golf 5 - Windshield Washer System Page 1 / 13
92 - 2
Windshield Washer System

General information
Note:
Owners Manual
Caution!

Windshield washer functions are controlled by the Vehicle

Electrical System Control Module J519 which has On
Board Diagnostic (OBD) capability. If malfunctions occur in
monitored components, Diagnostic Trouble Codes (DTC)
will be stored in memory.
Troubleshoot windshield washer malfunctions by

performing OBD program using Vehicle Diagnostic, Testing
and Information System VAS 5051/5052 in operating
mode "Guided Fault Finding" .
Windshield washer system, checking with Output

Windshield washer system operation can be checked via


System VAS 5051/5052 97-1, VAS 5051 / 5052

checked:
Windshield Washer System Page 2 / 13

Selection"

90-97)"

functions"

97)"

- Select "Another actuator" until selection for "Dual

windshield washer pump" is displayed
Windshield washer system, component overview

Y-piece
Routes washer hoses to

washer jets
Right windshield washer jet
Removing and installing

92-2, Windshield washer
jets, removing and installing
Adjusting 92-2,
Windshield washer jets,
checking and adjusting
Left windshield washer jet

92-2, Windshield washer
jets, removing and installing
Adjusting 92-2,
Windshield washer jets,
Angle coupling
Washer hose coupling to left

washer jet
Overview 92-6, Washer

Hose Couplings
Washer hose
Repairing 92-7, Washer

Hose Repair
Angle coupling
Washer hose coupling to

right washer jet

Hose Couplings
Washer fluid reservoir filling

tube

92-2, Washer fluid reservoir
filling tube, removing and
installing
Washer fluid reservoir

connecting tube
removed and installed

together with reservoir

92-2, Washer fluid reservoir,
removing and installing
Windshield and Rear Window

Washer Pump V59

92-2, Windshield and Rear

Window Washer Pump V59 ,
Angle coupling
Connection to Windshield
and Rear Window Washer
Pump V59

Hose Couplings
Windshield Washer Fluid Level

Sensor G33

92-2, Windshield Washer
Fluid Level Sensor G33 ,
Washer fluid reservoir, removing and installing
Washer fluid reservoir is made of three parts connected

together. In order to guarantee the correct position of the
parts to each other, make sure that the guides present on
the individual components engage in each other while
assembling.
1 - Filling tube
2 - Connecting tube (removed and installed together with
reservoir)
3 - Washer fluid reservoir
Washer fluid reservoir filling tube, removing and installing
Removing:
- Pull off connecting tube - 1 - from washer fluid reservoir

filler tube - 3 - .
- Remove screw - 2 - .
- Unclip hose bracket from filling tube - 3 - and remove.
Installing:
Locating pin on underside of filler tube must be inserted

into hole - arrow - .
Connecting tube - 1 - and filling tube - 2 - must be joined

so that the guides - arrows - engage in each other.
Washer fluid reservoir, removing and installing
Removing:
Caution!
- Remove filling tube 92-2, Washer fluid reservoir filling

tube, removing and installing .
- Remove front bumper cover
Repair Manual, Body Exterior, Repair Group 63, Front

bumper
Note:
In order to prevent interchanging washer fluid line

connections at Windshield and Rear Window
Washer Pump V59 , connections at pump and hose
lines are color-coded. Hose connector pieces must
be connected to the corresponding colored pump
connections during installation.
- To release, twist securing clips at hose connections - 3 -

and - 5 - and disconnect from Windshield and Rear
Window Washer Pump V59 - 4 - .
- If necessary, retain washer fluid using suitable container.
- Disconnect electrical connection - 6 - at sensor - 7 - .
- Pull Windshield and Rear Window Washer Pump V59 -

4 - upward from reservoir and disconnect electrical
connection - 2 - .
- Where applicable, pull Headlamp Washer Pump V11 - 9

- upward from reservoir and disconnect electrical
connection - 10 - .
- Remove screws - arrows - and remove reservoir with

filling tube and connector tube from vehicle.
Installing:

- Where applicable, bleed headlamp washer system after

completing assembly work 92-5, Headlamp washer
system, bleeding .
Windshield and Rear Window Washer Pump V59 ,

Note:
Depending on equipment, location of Windshield and

Rear Window Washer Pump V59 may differ slightly
from illustrations. Removal is similar.
Removing:
Caution!

bumper
Note:
In order to prevent interchanging washer fluid line

connections at Windshield and Rear Window
Washer Pump V59 , connections at pump and hose
lines are color-coded. Hose connector pieces must
be connected to the corresponding colored pump
connections during installation.
- To release, twist securing clips at hose connections - 3 -

and - 5 - and disconnect from Windshield and Rear
Window Washer Pump V59 - 4 - .
- Remove Windshield and Rear Window Washer Pump

V59 - 4 - upward from reservoir.
Installing:


system, bleeding .
Windshield Washer Fluid Level Sensor G33 , removing

and installing
Note:
Depending on equipment, location of Windshield and

Rear Window Washer Pump G33 may differ slightly
from illustrations. Removal is similar.
Removing:
Caution!

bumper
- Disconnect electrical connection - 1 - at sensor - 2 - .
- Pull Windshield Washer Fluid Level Sensor G33 - 2 -

out from rubber grommet.
Installing:

system, bleeding .
Windshield washer jets, removing and installing
Removing:
- Press nozzle upward - arrow A - and pull out flap at rear

- arrow B - .
- Disconnect hose - 1 - from washer jet and disconnect

electrical connection - 2 - .
Installing:
- Connect electrical connection - 2 - and hose - 1 - to

washer jet.
- Slide washer jet into installation opening until it engages

audibly.
- Check jets and adjust if necessary 92-2, Windshield

washer jets, checking and adjusting .
Windshield washer jets, checking and adjusting
Note:
In the event contamination in washer jet produces an

uneven spray pattern, remove washer jet and rinse it
with water in the opposite direction of spray. It is
permissible to further blow through in opposite
direction of spray with compressed air. Do not use
solid objects to clean washer jets
Repair Manual, Maintenance, Repair Group 00,

Volkswagen Golf 5 - Rear Window Wiper System Page 1 / 9
92 - 3
Rear Window Wiper System

General information
Note:
Owners Manual
Caution!

Rear window wiper functions are controlled by the Vehicle

Electrical System Control Module J519 which has On
Board Diagnostic (OBD) capability. If malfunctions occur in
monitored components, Diagnostic Trouble Codes (DTC)
will be stored in memory.
Troubleshoot rear window wiper malfunctions by

Rear window wiper system, checking with Output

Rear window wiper system operation can be checked via


System VAS 5051/5052 97-1, VAS 5051 / 5052

checked:
Rear Window Wiper System Page 2 / 9

Selection"

90-97)"

functions"

97)"

- Select "Another actuator" until selection for "Rear window

wiper" is displayed
Rear window wiper system, assembly overview

1 - Cap
2 - Nut SW 13
12 Nm
3 - Wiper arm
Removing 92-3, Rear window

wiper arm, removing
Installing 92-3, Rear window

wiper arm, installing
Adjusting park position 92-3,

Rear window wiper park position,
4 - Gasket
5 - Rear window washer jet
Removing and installing 92-4,

Rear window washer jet, removing

and installing
Checking and adjusting 92-4,

Rear window washer jet, checking
and adjusting
6 - Sealing ring
7 - Rear Window Wiper Motor V12

Rear Window Wiper Motor V12 ,
8 - M6 nut with washer
8 Nm
9 - Rubber ring
10 - Spacer
11 - "Aero-wiper" blade

Aero-wiper blade, removing and
installing
Rear window wiper assembly, removing and installing

Nm)
Rear window wiper arm, removing
- Switch ignition on and momentarily activate rear wiper in

order to ensure wiper returns to park position.
Caution!
- Fold back cap - 1 - and unclip from wiper arm.
- Loosen nut - arrow - (do not remove).
Caution!
Aero-wipers are very flexible. Grasp wiper blades only

in area of wiper blade mount to lift them from rear
window.
- Lift wiper arm and loosen by gently rocking back and

forth on shaft until felt to release.
- Remove nut - arrow - and remove wiper arm.
Rear Window Wiper Motor V12 , removing and installing
Removing:
- Remove rear window wiper arm 92-3, Rear window

wiper arm, removing
- Disconnect battery 27-4, Battery, disconnecting and

connecting .
- Remove rear lid trim
Repair Manual, Body - Interior, Repair Group 70, Rear

lid trim
.
- Release and disconnect electrical connection - 1 - .
- Release and disconnect hose coupling - 2 - by pulling up

on securing ring, and remove hose from motor.
- Remove nuts - arrows - .
- Remove motor from rear lid.
Installing:
- Ensure correct fitting and orientation of gasket. Position

mark - 1 - on gasket must align with mark - 2 - in rear
window.
- Reconnect battery 27-4, Battery, disconnecting and

connecting .
Rear window wiper arm, installing

order to ensure wiper motor returns to park position.
Caution!

- Place wiper arm onto wiper shaft in the approximate park

position and tighten nut - arrow - by hand.
Note:
Only tighten/torque nut - arrow - after adjusting rear

window wiper park position.
- Adjust rear window wiper park position 92-3, Rear

window wiper park position, checking and adjusting .
Rear window wiper park position, checking and

adjusting
Torque wrench VAG 1331 (or equivalent 5 - 5- Nm)

Gap dimension - a - between wiper blade and lower edge

of rear window must be 23 mm.
- If necessary, reset park position of rear window wiper by

loosening arms 92-3, Rear window wiper arm,
removing .

"Aero-wiper" blade, removing and installing
Caution!
Aero-wipers are very flexible. Grasp wiper blades only

in area of wiper blade mount to lift them from rear
window.
Removing:
- Fold up wiper arm.
- Release wiper blade mounting - 1 - from wiper arm in

direction of - arrow - .
- Separate wiper blade - 1 - from wiper arm - arrow - .
Installing:
- Engage wiper arm mounting fully onto wiper arm.
- Carefully fold wiper arm/blade onto rear window.

Volkswagen Golf 5 - Rear Window Washer System Page 1 / 5
92 - 4
Rear Window Washer System

General information
Note:
Owners Manual
Caution!

Rear window washer functions are controlled by the

Vehicle Electrical System Control Module J519 which has
On Board Diagnostic (OBD) capability. If malfunctions
occur in monitored components, Diagnostic Trouble Codes
(DTC) will be stored in memory.
Troubleshoot rear window washer malfunctions by

Rear window washer system, checking with Output

Rear window wiper system operation can be checked via


System VAS 5051/5052 97-1, VAS 5051 / 5052

checked:
Rear Window Washer System Page 2 / 5

Selection"

90-97)"

functions"

97)"

- Select "Another actuator" until selection for "Rear window

washer" is displayed
Rear window washer system, component overview

Coupling
Washer hose coupling

between passenger
compartment and rear lid

Hose Couplings
Coupling
Washer hose coupling to

rear window washer jet

Hose Couplings
Rear window washer jet

92-4, Rear window washer
jet, removing and installing
Checking and adjusting

92-4, Rear window washer
jet, checking and adjusting

tube


Angle coupling
Connection to Windshield
and Rear Window Washer
Pump V59

Hose Couplings
Windshield and Rear Window

Washer Pump V59

92-2, Windshield and Rear
Window Washer Pump V59 ,

Sensor G33

Washer hose
Hose repair 92-7, Washer

Hose Repair
Rear window washer jet, removing and installing
Removing:

order to ensure wiper returns to park position.
Caution!
- Fold back cap on rear window wiper arm.
- Use appropriate pliers to pull washer jet out from wiper

shaft - arrow - .
Installing:
- Insert washer jet with (washer jet opening facing

upwards) into wiper shaft as far as possible.
- Adjust washer jet 92-4, Rear window washer jet,

checking and adjusting .
Rear window washer jet, checking and adjusting

Volkswagen Golf 5 - Headlamp Washer System Page 1 / 9
92 - 5
Headlamp Washer System

General information
Every fifth time the windshield washers are used, the

headlamp washers are activated automatically when the
windshield washer switch is operated and held for at least
1.5 seconds (headlamps must be turned on - low or high
beam).
The activation time delay of the headlamp washer system

can be adjusted between 0 and 12.75 seconds 97-5,
Headlamp washer system, adaptation .
After any disassembly/reassembly operations are

performed to the headlamp washer system, the system
must be bled and operation confirmed 92-5, Headlamp
washer system, bleeding .
Note:
Owners Manual
On Board Diagnostic, functions
Headlamp washer system functions are controlled by the

Vehicle Electrical System Control Module J519 which has
On Board Diagnostic (OBD) capability. If malfunctions
occur in monitored components, Diagnostic Trouble Codes
(DTC) will be stored in memory.
Troubleshoot headlamp washer system malfunctions by

Headlamp washer system, component overview

Headlamp Washer System Page 2 / 9
Right headlamp washer jet with

telescoping cylinder
Washer jet retainer,

92-5, Headlamp washer jet
retainer, removing and
installing
Washer jets, adjusting 92-

5, Headlamp washer jets,
Telescoping cylinder,
telescoping cylinder,
Left headlamp washer jet with

Washer jet retainer,

retainer, removing and
installing
Washer jets, adjusting 92-

5, Headlamp washer jets,
Telescoping cylinder,
telescoping cylinder,
Angle coupling
Washer hose coupling to left

washer jet

Hose Couplings
Hose
Angle coupling
Coupling to right washer jet

Divides washer fluid line to

washer jets of headlamp
cleaning system

Hose Couplings
T-piece
Divides washer fluid line to

washer jets of headlamp
cleaning system
Angle coupling

tube


Angle coupling
Connection to Headlamp
Washer Pump V11

Hose Couplings
Headlamp Washer Pump V11

92-5, Headlamp Washer
Pump V11 , removing and
installing

Sensor G33

Headlamp Washer Pump V11 , removing and installing
Headlamp Washer Pump V11 is installed in washer fluid

reservoir in right wheel housing.
Removing:
Caution!

bumper
- Remove Headlamp Washer Pump V11 - 9 - upward

from reservoir.
- To disassemble connecting tube - 8 - , pull securing clip

at connection and pull connecting tube - 8 - from
Headlamp Washer Pump V11 .
Installing:

- Bleed headlamp washer system after completing

assembly work 92-5, Headlamp washer system,
bleeding .
Headlamp washer jet telescoping cylinder, removing and

installing
Removing:
Caution!

- Remove washer jets with cover - 1 - up to stop from

bumper cover.
- Unclip cover - 1 - from retainers - arrows - on

telescoping cylinder.

bumper
- Pull off securing clip - 4 - from hose connection.
- Disconnect hose connection from telescoping cylinder -

2- .
- Remove screw - 1 - .
- Unclip telescoping cylinder - 2 - from bracket - 3 - .
Installing:
- Washer hose to telescoping cylinder must be clipped into

bracket.


bleeding .
Headlamp washer jet retainer, removing and installing
Removing:
Caution!
- Remove washer jet with cover - 1 - up to stop from

bumper cover.
- Unclip cover - 1 - from retainer - arrows - .

- Lift lug - arrow - slightly and pull out washer jet holder.
Installing:
Note:
With the lugs on the washer jet holder, it can be

adjusted how strongly the washer jet cover is
fastened onto bumper cover. If washer jet holder is
not slid in far enough, cover does not close. If
washer jet holder is slid in too forcefully, cover and
bumper cover may be deformed.
- Slide washer jet holder into telescoping cylinder until it

engages.
- Install cover onto washer jet holder and let down

telescoping cylinder.
- Check cover for correct seating on bumper cover.
- Adjust cover if necessary by shifting washer jet holder

into a higher or lower catch on the telescoping cylinder.

bleeding .
- Check washer jets for headlamp cleaning system and

adjust if necessary 92-5, Headlamp washer jets,
checking and adjusting .
Headlamp washer jets, checking and adjusting

Headlamp washer system, bleeding
After any disassembly/reassembly operations are

performed to the headlamp washer system, the system
must be bled and operation confirmed.
Proceed as follows:
- Fill washer fluid reservoir.
Warning!
Engage handbrake and ensure transmission is in

range "P" .
- Switch on ignition.
- Switch on headlamps.
- Operate windshield washer switch intermittently, with 3 -

5 impulses over a 3 second period (washer jet cylinder
should momentarily engage/raise/lower).
- Repeat procedure until all air has been bled from system
and washer jet cylinder engages/raises immediately and
consistently.
Volkswagen Golf 5 - Washer Hose Couplings Page 1 / 2
92 - 6
Washer Hose Couplings

General information
Several different designs of washer hose couplings are

used in the windshield, rear window (where applicable) and
headlamp washer systems.
Each coupling requires specific actions in order to

disconnect and reconnect.
Windshield and rear window washer system
- Disconnect by pulling apart both halves of coupling.
- Reconnect by pushing both halves of coupling together

until felt and heard to engage.
- Disconnect by turning lock ring - 1 - through 90 -

arrow - and then pulling apart both halves of coupling.

and rotating locking ring - 1 - - arrow - until it engages.
Washer Hose Couplings Page 2 / 2
- Disconnect by lifting lock ring - 1 - approx. 1 mm -

arrow - and then pulling apart both halves of coupling.

and clipping locking ring - 1 - until it engages.
Headlamp washer pump
- Disconnect by depressing clip - 1 - in direction of -

arrow - and then separating coupling from jet.
- Reconnect by keeping clip - arrow - depressed while

pushing coupling onto jet until it engages.
- Check for proper fit by attempting to separate coupling

without depressing clip.
Volkswagen Golf 5 - Washer Hose Repair Page 1 / 3
92 - 7
Washer Hose Repair

General information
A concept has been developed to facilitate the repair of

washer hoses.
Various individual hose connectors, adaptors, Ethylene

Propylene Diene Methylene (EPDM) rubber hoses and
shrink tubing will be offered as replacement parts.
Note:
For part numbers, see Parts Catalog.
Repair parts will be available for both smooth and

corrugated hoses.
Smooth hoses, repairing
Smooth hoses with a diameter of 5 x 1 mm or 6 x 1 mm

can be repaired with a EPDM repair hose section.
- Trim and remove damaged sections of hose.
- Choose matching EPDM repair hose - 2 - and cable ties

from Parts Catalog
- Insert hose - 1 - and - 3 - into ends of EPDM repair

hose - 2 - to a depth of at least 10 mm - 2 - .
Washer Hose Repair Page 2 / 3
- Secure with cable ties - 1 - as illustrated.
Corrugated hoses, repairing
Hot air gun VAS 1978/14 or
Hot air gun kit VAS 5179 as illustrated
Note:
Area to be repaired must not be under stress of

stretching or bending.
If damaged area is longer than 20 mm, a new

section of corrugated hose must be obtained, and
two sets of adapters inserted using following the
following procedure.
- Trim and remove damaged sections of hose.

Washer Hose Repair Page 3 / 3
- Choose matching repair adapters - 2 - and - 3 - and

appropriate shrink tubing from Parts Catalog.
- Carefully warm end of hose - 1 - .
- Insert repair adapter - 2 - into hose - 2 - - arrow A - .
- Carefully warm end of hose - 4 - .
- Insert repair adapter - 3 - into hose - 4 - - arrow B - .
- Trim shrink tubing sections so that corrugated hose is

covered a minimum of 20 mm - dimension x - .
- Slide shrink tubing over corrugated hose, attach adapters

together and secure repair with shrink tubing.
Volkswagen Golf 5 - Wiper and Washer Systems, tightening torques Page 1 / 1
92 - 8
Wiper and Washer Systems, tightening torques
Location / fastener Tightening torque

Wiper motor to wiper frame / bolts M6 8 Nm
Motor crank to wiper motor shaft / nut M8 18 Nm
Wiper assembly to body / bolts M6 8 Nm
Front wiper arm to wiper motor shaft / nuts M8 20 Nm
Washer fluid reservoir to body / bolts M6 8 Nm
Rear wiper arm to rear wiper motor shaft / nut M8 12 Nm
Rear wiper motor assembly to rear lid / bolts M6 8 Nm
Headlamp washer telescoping cylinder to front bumper cover / bolts 4.5 Nm

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Volkswagen Golf 5 - Windshield Wiper System Page 1 / 15

Volkswagen Technical Site: http://volkswagen.msk.ru http://vwts.info

Windshield Wiper System

The windshield wiper system is controlled by the Wiper

To remove wiper blades, wiper arms must be set to

 In order to prevent potential damage to wiper arms,

Self Study Program - Course Number 892503 "VW 2006

Wiring Diagrams Component Locations

When disconnecting and reconnecting battery

On Board Diagnostic (OBD), functions

Wiper Motor Control Module J400 and Vehicle Electrical

Troubleshoot windshield wiper malfunctions by performing

Windshield wiper system, checking with Output

Windshield wiper system operation can be checked via

- Connect Vehicle Diagnostic, Testing and Information

- Select operating mode "Guided Fault Finding"

- Enter information as prompted and press ">" to confirm.

After the DTC memory of all control modules has been

- Use "Go to" button to select "Function / Component

- Select "Body (Repair Group 01; 27; 50-97)"

- Select "Electrical system int/ext (Repair Group 01; 27;

- Select "01 - Self-diagnosis"

- Select "Vehicle Electrical System Control Module"

- Select "Vehicle Electrical System Control Module

- Select "J519 - output DTM, sequential (Repair Group

- Press ">" to confirm.

- Select "1 - Output Diagnostic Test Mode (DTM) for an

- Select "Another actuator" until selection for "Wiper" is

- Follow tester prompts

Windshield wiper - Alternating Park Position (APP)

Special tools, testers and auxiliary items required

 Vehicle Diagnostic, Testing and Information System

 Diagnostic cable VAS 5051/6A (or length

Windshield wiper system is equipped with Alternating Park

APP function serves to increase wiper blade service life by

In order to install the crank on the wiper motor in the proper

 Activating APP function is not possible.

 APP function is automatically activated after 100

- Connect Vehicle Diagnostic, Testing and Information

- Select operating mode "Guided Fault Finding"

- Enter information as prompted and press ">" to confirm.

After the DTC memory of all control modules has been

- Use "Go to" button to select "Function / Component

- Select "Body (Repair Group 01; 27; 50-97)"

- Select "Electrical system int/ext (Repair Group 01; 27;

- Select "01 - Self-diagnosis"

- Select "Vehicle Electrical System Control Module"

- Select "Vehicle Electrical System Control Module

- Select "Coding control module for wiper

- Press ">" to confirm.

- Follow tester prompts

Windshield wiper assembly, removing and installing

When disconnecting and reconnecting battery

OBD program and electrical system function checks as

Special tools, testers and auxiliary items required

 Torque wrench VAG 1331 (or equivalent 5 - 50

 Pry lever 80-200

Windshield wiper system, removing - preparation

- Deactivate APP function 92-1, Windshield wiper -

In order to prevent potential damage to wiper arms,

Vehicle Diagnostic, Testing and Information System

Diagnostic cable VAS 5051/6A (or length

Activating APP function is not possible.

APP function is automatically activated after 100

Torque wrench VAG 1331 (or equivalent 5 - 50

Pry lever 80-200

In order to be able to remove wiper frames with

Wiper arm nuts must only be torqued after wiper

Torque wrench VAG 1331 (or equivalent 5 - 50

Driver and passenger wiper blades are different

To ensure proper wiper performance, only grab/lift

To remove wiper blades, wiper arms must be set to