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    Vacuum Box Test Procedure

    Uploaded by

    mohamed.eldesouky9120
    This document provides a procedure for leak testing butt, fillet, and lap welds using a vacuum box method. It outlines the necessary equipment including a vacuum box, compressor, manometer, cleaning supplies, and lighting. The steps of the procedure include cleaning the weld, applying a soap solution, placing the vacuum box and checking for pressure and bubbles to identify any leaks. All leaks found are unacceptable and must be repaired and retested. A report is completed to document the testing.

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    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd

    Vacuum Box Test Procedure

    Uploaded by

    mohamed.eldesouky9120
    212 views5 pages
    This document provides a procedure for leak testing butt, fillet, and lap welds using a vacuum box method. It outlines the necessary equipment including a vacuum box, compressor, manometer, cleaning supplies, and lighting. The steps of the procedure include cleaning the weld, applying a soap solution, placing the vacuum box and checking for pressure and bubbles to identify any leaks. All leaks found are unacceptable and must be repaired and retested. A report is completed to document the testing.

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    Vacuum_Box_Test_Procedure.doc

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    This document provides a procedure for leak testing butt, fillet, and lap welds using a vacuum box method. It outlines the necessary equipment including a vacuum box, compressor, manometer, cleaning supplies, and lighting. The steps of the procedure include cleaning the weld, applying a soap solution, placing the vacuum box and checking for pressure and bubbles to identify any leaks. All leaks found are unacceptable and must be repaired and retested. A report is completed to document the testing.

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    212 views5 pages

    Vacuum Box Test Procedure

    Uploaded by

    mohamed.eldesouky9120
    This document provides a procedure for leak testing butt, fillet, and lap welds using a vacuum box method. It outlines the necessary equipment including a vacuum box, compressor, manometer, cleaning supplies, and lighting. The steps of the procedure include cleaning the weld, applying a soap solution, placing the vacuum box and checking for pressure and bubbles to identify any leaks. All leaks found are unacceptable and must be repaired and retested. A report is completed to document the testing.

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    of 5

    Vacuum Box Test Procedure

    Owner/Document No.: Vendor Doc. No.: Page: 1 of 4

    Vacuum Box Test Procedure


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    Vacuum Box Test Procedure


    Owner/Document No.: Vendor Doc. No.: Page: 3 of 4
    Scope

    In this procedure we want to explain leak testing of butt weld, fillet weld and lap weld by
    vacuum box method.
    We can use this procedure for all metals.

    Reference

    - API 620 Appendix R.8.2.1, Tenth Edition, Feb. 2002


    - ASME Code Sec. V, Article 10, App. II

    Equipment:

    - a compressor: approximate flow 6 m3 per minute under 7 bar


    - An air pipe between compressor and vacuum box.
    - A vacuum box, which enables to obtain a depression of 500 mbar, which can be
    controlled by means of a vacuum manometer located on the box. The manometer shall
    have a range of 0 psi (0 mbar) to 15 psi (1020 mbar).
    - A liquid detergent which mixed with water makes soapy water.
    - Bubble solution which produce a film. That does not break away from the area to be
    tested and the bubbles formed shall not break rapidly due to air drying or low face
    tension.
    - Soups or detergents for cleaning shall not be used.
    - If ambient temperature is below freezing, add ethylene glycol to the solution
    (antifreeze).
    - General lighting or individual lighting if necessary. The minimum light level shall be
    100 foot-candles (1000 lux)
    - A brush (diameter not less than 50 mm)
    - A metallic brush and/or a grinding machine.

    Procedure

    - Remove weld slag. Mud dirt and other debris from the weld joint, which may prevent
    bubble formation. This is achieved, if necessary, by strong brushing.
    - If freezing weather conditions exist at the time of the test, heat the weld joint to be
    vacuum box tested until the metal is slightly warm to the hand in order to avoid any
    ice, that could possible be plugging existing leaks. Limit the areas heated to those
    which can be tested before the metal cools to freezing temperatures. The temperature
    of the part to be examined shall not be below 40 f (5 ˚c) nor above 125 f (52 ˚c )
    during the examination.
    - Provide adequate lighting for this examination.
    - Apply leak detector soap solution to the weld in a continuous film relatively free of
    bubbles on about 20 inch (500 mm) and on about 4 inch (100 mm) width. This must
    be achieved at least 1 minute before applying the vacuum box test.

    - Put the vacuum box on the area to be examined:

    Vacuum Box Test Procedure


    Owner/Document No.: Vendor Doc. No.: Page: 4 of 4

     Open the valve of the air ejector.


     Press on the vacuum box in order to seat it on the plate.
     Check pressure on the vacuum box manometer: between 204 mbar (3 psi) and
    340 mbar (5 psi)
    Note: the API 620 requirement is a partial vacuum of at least 3 psi.
     Observe the detector solution for leakage for at least 10 seconds. If there is any
    leakage, bubbles will appear through the Plexiglas of the vacuum box.

    - Repeat again the operation after having displaced the vacuum box on the welds to be
    examined. Overlap successive settings of the vacuum box should be at least 50 to 100
    mm ( 2 inch to 4 inch), to assure complete coverage of the weld inspected (thickness
    of the sponge rubber gasket of the vacuum box is about 30 to 35 mm)
    - When testing large areas, such as roof or bottom joints, mark inspected areas to
    prevent missing an area of weld.

    Acceptance Standard

    - All leaks located by vacuum box testing are unacceptable.

    Repairs

    - If any repair found during leak testing, the defective area shall be repaired as per
    repair procedure of weld and the repaired area shall be retested by the same steps
    stated above.

    Report

    - For all leak testing by means of vacuum box, one report is established by the
    examiner. This report is reviewed and signed by the constructor quality control
    supervisor.

    Personnel

    - Experienced personnel shall perform the testing outlined in this procedure.

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