applications — Pressure test methods and requirements — Part 2: Test conditions and basic requirements
iTeh STANDARD Robinets en matièresPREVIEW thermoplastiques pour les applications industrielles — Méthodes d'essai de pression et exigences — (standards.iteh.ai) Partie 2: Conditions d'essai et exigences de base
ISO 9393-2:2005 https://standards.iteh.ai/catalog/standards/sist/63fa9b26-00d6-4197-bb97- 61d04d8e1f1a/iso-9393-2-2005
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iTeh STANDARD PREVIEW
(standards.iteh.ai) ISO 9393-2:2005 https://standards.iteh.ai/catalog/standards/sist/63fa9b26-00d6-4197-bb97- 61d04d8e1f1a/iso-9393-2-2005
Foreword ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.
International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2.
The main task of technical committees is to prepare International Standards. Draft International Standards adopted by the technical committees are circulated to the member bodies for voting. Publication as an International Standard requires approval by at least 75 % of the member bodies casting a vote.
Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights.
ISO 9393-2 was prepared by Technical Committee ISO/TC 138, Plastics pipes,fittings and valves for the transport of fluids, Subcommittee SC 7, Valves and auxiliary equipment of plastics materials. iTeh STANDARD PREVIEW This second edition cancels and replaces the first edition (ISO 9393-2:1997), which has been technically revised. It also incorporates the Technical Corrigendum ISO 9393-2:1997/Cor 1:1997. (standards.iteh.ai) ISO 9393 consists of the following parts, under the general title Thermoplastics valves for industrial ISO 9393-2:2005 applications — Pressure test methods and requirements: https://standards.iteh.ai/catalog/standards/sist/63fa9b26-00d6-4197-bb97- ⎯ Part 1: General 61d04d8e1f1a/iso-9393-2-2005
iTeh STANDARD PREVIEW (standards.iteh.ai) ISO 9393-2:2005 https://standards.iteh.ai/catalog/standards/sist/63fa9b26-00d6-4197-bb97- 61d04d8e1f1a/iso-9393-2-2005 INTERNATIONAL STANDARD ISO 9393-2:2005(E)
Thermoplastics valves for industrial applications — Pressure
test methods and requirements — Part 2: Test conditions and basic requirements
1 Scope This part of ISO 9393 specifies the test parameters and conditions for hydrostatic-pressure tests on valves made of the following thermoplastic materials:
⎯ ABS, as defined in ISO 15493
⎯ PE 80, as defined in ISO 15494
⎯ iTeh STANDARD PREVIEW
PE 100, as defined in ISO 15494
⎯ (standards.iteh.ai) PP-H, as defined in ISO 15494
⎯ PP-B, as defined in ISO 15494 ISO 9393-2:2005
https://standards.iteh.ai/catalog/standards/sist/63fa9b26-00d6-4197-bb97- ⎯ PP-R, as defined in ISO 15494 61d04d8e1f1a/iso-9393-2-2005
⎯ PP-R-GF
⎯ PVC-C, as defined in ISO 15493
⎯ PVC-U, as defined in ISO 15493
⎯ PVDF, as defined in ISO 10931
NOTE Materials designation according to ISO 1043-1 and ISO 1043-2 for reinforcing materials.
The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.
ISO 5208, Industrial valves — Pressure testing of valves
IS0 9080, Plastics piping and ducting systems — Determination of the long-term hydrostatic strength of thermoplastics materials in pipe form by extrapolation
ISO 9393-1:2004, Thermoplastics valves for industrial applications — Pressure test methods and requirements — Part 1: General
ISO 10931 1 ), Plastics piping systems for industrial applications — Poly(vinylidene fluoride) (PVDF) — Specifications for components and the system
ISO 15493:2003, Plastics piping systems for industrial applications — Acrylonitrile-butadiene-styrene (ABS), unplasticized poly(vinyl chloride) (PVC-U) and chlorinated poly(vinyl chloride) (PVC-C) — Specifications for components and the system — Metric series
ISO 15494, Plastics piping systems for industrial applications — Polybutene (PB), polyethylene (PE) and polypropylene (PP) — Specifications for components and the system — Metric series
3 Terms and definitions iTeh STANDARD PREVIEW
(standards.iteh.ai) For the purposes of this document, the terms and definitions given in ISO 9393-1 apply.
ISO 9393-2:2005 https://standards.iteh.ai/catalog/standards/sist/63fa9b26-00d6-4197-bb97- 4 Materials test 61d04d8e1f1a/iso-9393-2-2005 4.1 The material shall be tested in accordance with the conditions and requirements given in ISO 9080 or equivalent.
4.2 It is not necessary to retest material which has already been tested by the material supplier.
5 Shell test
5.1 Test conditions
The test specimen described in ISO 9393-1:2004, 5.2, shall be subjected to the applicable test conditions as given in Table 1.
5.2 Requirements
The test specimen shall be considered satisfactory if no leakage from the valve is noted, and no rupture or other visible failure occurs during the test period. The test specimen shall be regarded as unsatisfactory if the valve body bursts before the end of the test period.
If a pipe or a connection fails, the test shall be considered null and void and shall be repeated using a different specimen.
1) To be published. (Revision of ISO 10931-1:1997, ISO 10931-2:1997, ISO 10931-3:1996, ISO 10931-4:1997 and ISO 10931-5:1998)
Material Min. test time Test pressure a Design stress Temperature Test fluid ptest σs
h bar b MPa °C inside outside
ABS 1 3,12 × PN 8 PE 100 1,55 × PN 100 PE 80 1,59 × PN 6,3 PP-H and 4,2 × PN PP-R-GR 5 20 ± 2 Water Water or air c PP-B 3,2 × PN PP-R 1 3,2 × PN PVC-C 3,4 × PN 10 PVC-U 4,2 × PN PVDF 2,0 × PN 16 a The test pressures, ptest, are calculated from the following equation:
ptest = (σt/σs) × PN
where iTeh STANDARD PREVIEW σt is the induced stress under the test conditions; (standards.iteh.ai) σs is the design stress (MPa). ISO 9393-2:2005 b 0,1 N/mm2 = 105 N/m2. 1 bar = 0,1 MPa = https://standards.iteh.ai/catalog/standards/sist/63fa9b26-00d6-4197-bb97- 61d04d8e1f1a/iso-9393-2-2005 c In case of dispute, water shall be used.
6 Long-term behaviour test on the complete valve
6.1 Test conditions
The test specimen described in ISO 9393-1:2004, 5.3, shall be subjected to the applicable test conditions given in Table 2.
6.2 Requirements
The test specimen shall be considered satisfactory if no leakage from the valve is noted, and no rupture or other visible failure occurs during the test period. The test specimen shall be regarded as unsatisfactory if the valve assembly bursts before the end of the test period.
If a pipe or a connection fails, the test shall be considered null and void shall be repeated using a different specimen.
Material Min. test time Test pressure a Temperature Test fluid
ptest
h bar b °C inside outside
ABS 0,55 × PN 60 ± 2 PE 100 1,5 × PN PE 80 1,5 × PN PP-H 2,16 × PN 20 ± 2 PP-B 1 000 1,5 × PN Water Water or air c PP-R and 1,52 × PN PP-R-GF PVC-C 0,39 × PN 80 ± 2 PVC-U 0,37 × PN 60 ± 2 PVDF 1,45 × PN 20 ± 2 For diaphragm valves, the test shall be carried out at 20 °C and the maximum pressure shall not exceed 1,5 × PN bar. a The test pressures, ptest, are calculated from the following equation:
test = (σt/σs) × PN
where iTeh STANDARD PREVIEW
σt is the induced stress under the test conditions; (standards.iteh.ai) σs is the design stress (MPa).
b 1 bar = 0,1 MPa = 0,1 N/mm2 = 105 N/m2
ISO 9393-2:2005 https://standards.iteh.ai/catalog/standards/sist/63fa9b26-00d6-4197-bb97- c In case of dispute, water shall be used. 61d04d8e1f1a/iso-9393-2-2005
7 Seat and packing tests
7.1 Test conditions
The test conditions, for which the general criteria are to be taken from ISO 5208, shall be the same for all the different valve materials. Test specimens (complete valves) shall be subjected to the test described in ISO 9393-1:2004, 7.4.2 and 7.4.3, using the test conditions given in Table 3, as applicable.
The valve shall be opened/closed with the torque specified in the product standard.
7.2 Requirements
The test specimen shall be considered satisfactory if there is no leakage occurs through the valve seat and packing during the test period.
Test Min. test time Test pressure Temperature Test fluid
ptest
s bar a °C inside outside
60 0,5 Air Water
Seat test DN u 200: 15 (valve closed) 1,1 × PN b Water c Air DN > 200: 30 20 ± 2
Packing test DN u 50: 15
1,5 × PN b Water c Air (valve opened) DN > 50: 30 a 1 bar = 0,1 MPa = 0,1 N/mm2 = 105 N/m2. b Maximum test pressure (PN + 5) bar. c Or air inside at (6 ± 1) bar and water outside; in case of dispute, water inside and air outside shall be used.
iTeh STANDARD PREVIEW
(standards.iteh.ai) ISO 9393-2:2005 https://standards.iteh.ai/catalog/standards/sist/63fa9b26-00d6-4197-bb97- 61d04d8e1f1a/iso-9393-2-2005
