Engineering Plan - Malda
Engineering Plan - Malda
Engineering Plan - Malda
0
Grain Storage Silo Complex of 125000 MT @ FSD BORIVALI
Date 10/08/2023
Concessionaire KCC Agri Logistics Pvt Ltd
Technical Support ASHISH DUBEY Page 1 of 14
in
Malda, WB
Rev. No. 0
Grain Storage Silo Complex of 125000 MT @ FSD BORIVALI
Date 10/08/2023
Concessionaire KCC Agri Logistics Pvt Ltd
Technical Support ASHISH DUBEY Page 2 of 14
Table of Contents
1.0 Introduction
1.0 INTRODUCTION:
A concessionaire agreement was signed between FCI and WEST BENGAL LOGISTICS PVT
LTD on 23rd Feb 2017. As per the provisions of Concessionaire agreement WEST BENGAL
LOGISTICS PVT LTD (WBLPL) has proposed to develop Grain Storage Silo Complex of
50000 MT at Malda, West Bengal.
This document is to briefly define the Engineering and Design methodology. All the system and
project components are to be designed as per applicable Indian and International Codes /
standards.
The document includes the design philosophy of the facility.
Based on the availability of land parcel available with WBLPL the layout of the 50000 MT Silo
complexes is finalized incorporating all the systems and the facilities to be developed as per
the Concessionaire agreement.
Rev. No. 0
Grain Storage Silo Complex of 125000 MT @ FSD BORIVALI
Date 10/08/2023
Concessionaire KCC Agri Logistics Pvt Ltd
Technical Support ASHISH DUBEY Page 4 of 14
The layout finalized has all the facilities as mentioned in the Concessionary Agreement. The
details of the provisions made in the silo complex is shared herein this document.
Rev. No. 0
Grain Storage Silo Complex of 125000 MT @ FSD BORIVALI
Date 10/08/2023
Concessionaire KCC Agri Logistics Pvt Ltd
Technical Support ASHISH DUBEY Page 5 of 14
The silo complex is being designed and detailed our as per the OPTION 2 Provisions of
FCI Concessionaire agreement. The OPTION-2 is for consuming region for Food Grain
i.e. Wheat.
Following facilities, as per the Schedule B : Project Facilities, related to Silo and
Material handling system will be designed and implemented at the silo complex :
Silo Complex
Silo Complex 50000 MT Malda WB by WBLPL
Configuration
Long Term Numbers of flat bottom sheet metal silos, each of 12,500
Storage Silos Metric Ton as per Standards and Specifications totaling to a
Capacity of 50,000 Metric Ton
The Long Term Storage Silos are to be top loading and bottom
discharge.
Grain intake system Grain intake system comprising of unloading station with dump pits
arrangement comprising of four (04) hopper bins covered with MS
grating suitably connected through a conveyor to Pre-Storage Silos.
Truck Unloading shed : Min 22 X 16 Mtrs
Hydraulic Tippler ( 9 MTRS x 3 Mtrs ) : 1 No
Drag Chain Conveyor : 150 TPH
Dust suppression system
Process Tower Pre Cleaner System : 150 TPH
Online Weigher : 150 TPH
Suitably designed Bag filter & Dust Collection system
As per the concessionaire agreement provisions are made to receive food grains
through railways through wagons in bulk or in bags. During procurement of the land for
the Silo Complex, it was ensured by WBLPL that required land parcel is aligned
suitably along the railway line is available. The terminal with the railway track will be
as per the Private Freight Terminal Policy of Indian Railway.
WBLPL planned the layout confirming to the requirements of the railway authorities.
The railway siding design approval, from appropriate authorities in Indian Railways, and
construction of railway siding at Silo Complex Malda@WB will be done in following
steps:
Silo Complex
Silo Complex 50000 MT Malda WB by WBLPL
Configuration
Silo Complex
Silo Complex 50000 MT Malda WB by WBLPL
Configuration
Lorry Weighbridge Pit less Type steel Weighbridge – 60 MT (16 x 9 mtrs) – 2 Nos
Laboratory for quality Integrated Quality Testing Lab : Area 40 SQM Approx
testing Lab Equipment / Testing facilities to test at least 40 samples per hour as
per Quality parameters defined by FCI
Pneumatic truck probe sampling system
WBLPL has planned to connect the road from the national
Road highways through a paved road with a width of not less than 7
connectivity meters
Administration office with meeting Room & Rest House : 180 sqm Approx
Administration office
Silo Complex
Silo Complex 50000 MT Malda WB by WBLPL
Configuration
• Land Demarcation
• Contour Surveying & area surveying
• Silo Complex facility Layout incorporating all facilities
• Finalization of process Flow
• Finalization of Elevation of Silos and Material Handling systems
and facilities
• Silo Finished Level to kept at Min + 1000 mm
above High flood Level(HFL) RECORDED
• Roads Level within the complex + 300 mm
HFL
• Truck Unloading hopper Top Level + 600 mm
HFL
• Process Tower and Other Elevator Pits Wall +
600 mm HFL
• Finalization of Silo and Material Handling system reaction loads
• Civil Structure Design of Silos, Material Handling system and
Process Tower
• Finalization of Roads & Railway Siding design and per relevant
Codes and practices
• Finalization of Electrical Load Data Sheets
• Designing of Electrical Substation and Power Backup System
• Structure Designing and material selection for all ancillary
buildings
Code/StandardTitle
IS: 11089-1984 Code of Practice for Design & Construction of Ring Foundation
• Material Specifications
Steel 78.50
Soil 18.00
Water 10.00
• Electrical System
Code/StandardTitle
Code/StandardTitle
National Building Code - 2016: Part IV, Fire and Life Safety.
BIS and IS Codes; IS: 3044, IS: 5290, IS: 5312, IS: 908, IS: 2190, IS: 3844 etc.
Local Bye – Laws and Guidelines of Local Fire Authority.
NFPA & TAC Manual (for reference and guideline).
Consultation with local (CFO) Chief Fire Officer.
Rev. No. 0
Grain Storage Silo Complex of 125000 MT @ FSD BORIVALI
Date 10/08/2023
Concessionaire KCC Agri Logistics Pvt Ltd
Technical Support ASHISH DUBEY Page 11 of 14
Code/StandardTitle
The silo complex will be designed in accordance with the prevailing standards as applicable to the job.
FCI (Food Corporation of India) Norms defined n Concessionaire agreement
Indian Electricity Rules
State Electricity Board (SEB) regulations West Bengal
Chief Electrical Inspectorate requirements of State of West Bengal
Indian Factory Act
Indian Weights & Measures Act
Any other applicable Indian Act
Rev. No. 0
Grain Storage Silo Complex of 125000 MT @ FSD BORIVALI
Date 10/08/2023
Concessionaire KCC Agri Logistics Pvt Ltd
Technical Support ASHISH DUBEY Page 12 of 14
• Watch Tower
Engineering COMPLEX
Procurement COMPLEX
Erection COMPLEX
PACKAGE II B (Equipments)
Foundation COMPLEX
Procurement COMPLEX
Erection COMPLEX
Procurement COMPLEX
Construction COMPLEX
Construction COMPLEX
Engineering COMPLEX
Procurement COMPLEX
Construction COMPLEX
INTERFACE COMMISSIONING