-U- Type discontinued

Available up until 2008

Motor controllers SEC-AC, for servo motors

Key features This controller is a servo controller and positioning controller in one. It is designed to complement the Festo servo motors MTR-AC.

SEC-AC-305 Information on functionality 4 operating modes: Torque control (current regulation) RPM regulation Position control: positioning control Position control: synchronised operation (master-slave; electronic gear unit, etc.) Special features: Stable and error-free switching between operating modes during operation is possible at any time Information on hardware 10 digital inputs, electrically isolated (12 ... 30 V): 4 inputs for record selection 1 start input for selected positioning record 2 inputs for limit switches: 1 of which can be configured as a reference switch, NC contact or NO contact jointly configurable 1 synchronisation input for synchronous operation 2 separate enabling inputs for output stage and controller release 1 high-speed input Optional with fieldbus interface In a motor controller SEC-AC with Profibus-DP or CANopen, the master controller has access to all controller data. This open method of communication means that random travel requests can be transferred while the controller is running. Specify target position Setting/changing of speed Specify acceleration Set current limit Stop in response to external event The master controller decides which of the four operating modes will be used. Querying various actual data such as current position current motor current/torque status of the digital inputs current following error 16 freely programmable record memories: The following are freely adjustable: Position, absolute or relative Speed Acceleration Delay Step travel (change in speed during positioning) Activation of outputs during positioning Stopping behaviour: If a limit switch is approached, the motor brakes using a preset ramp and stops in position control mode If release is deactivated during travel, the motor brakes using a preset ramp and stops at zerotorque when n = 0

SEC-AC-508

Quick and easy commissioning by means of: User-friendly Windows PC software Optimised axis parameters for the complete range of axes offered by Festo Third-party motor support by means of automatic current control adjustment and resolver identification

Special features Post-optimisation or use of thirdparty motors: Adjustable current limits not dependent on closed loop gain Automatic calculation of the number of paired poles of the motor Automatic current control optimisation plug and work when using Festo axes with drive packages thanks to delivery of pre-tested, optimised parameters for all available combinations at no extra cost.

means that the sequence can be flexibly tailored to the positioning task at hand. CANopen adaption takes place according to the specification DS 301/DSP 402. With the ProfibusDP interface, structured data blocks (depending on the operating mode) are used for communication. Festo provides appropriate program modules to assist in FST programming at no extra cost. For the Simatic S7 controller with Profibus-DP Master, Festo offers a free software package, comprising a manual and an archived S7 project. For all other PLC controllers, the Profibus interface works with data fields optimised for the operating modes. All controller parameters are available.

5 digital outputs, electrically isolated (24 V external) 1 output for the message Ready for operation 1 output for the holding brake 3 programmable outputs

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Motor controllers SEC-AC, for servo motors

Technical data General electrical data SEC-AC-305 Nominal operating voltage Vnominal Mains frequency Current consumption at 24 V DC without brake Nominal power/peak power Link voltage Nominal current/peak current per phase Max. peak current duration Integrated braking limiter incl. braking resistance Pulse power Setpoint inputs for rpm and current p p p Monitor outputs p (monitoring points) Logic inputs Logic outputs Serial interfaces [V AC] [Hz] [A] [VA] [V DC] [Aeff] [s] [] [kVA] 1 x 230 (15 ... +20%) 50 60 Approx. 0.35 1000/3000 Max. 340 5/10 10 SEC-AC-508 3 x 400 (15 ... +20%) Approx. 0.45 4000/9000 at tmax 2s with additional fan Max. 680 8/16 2

100 150 1.3 3.2 2 separately p g p y programmable differential inputs 10 V, Ri = 20 K, offset adjust 0.1 V, RS232 interface p , , j , 3 2 analogue outputs with 8 bit resolution to X1 g p 10 V voltage output, short-circuit proof 10 digital inputs to the regulator and positioning controller, electrically isolated, 12 ... 30 V 5 digital outputs, of which 3 can be freely configured, electrically isolated, 24 V, 100 mA V24 interface: For programming and initial commissioning using a PC, and as an interface for any desired controllers. All device functions can be accessed via this interface (9600 ... 57600 bits/s) Encoder simulation 1024 ppr as actual value feedback for rpm controller operation. As setpoint specification for downstream device during master-slave operation. Encoder signal input 1024 ppr for rpm controller operation. As slave setpoint during master-slave operation.

RS232 RS422 Output RS422 Input

Operating and environmental conditions SEC-AC-305 Ambient temperature Weight Protection class to DIN 40050, IEC 144 Mains filter CE marking symbol (see conformity declaration) Technical data Profibus-DP SEC-AC-305 Fieldbus baud rate Communication profile Bus terminating resistor Bus connection Technical data CANopen SEC-AC-305 Fieldbus baud rate Communication profile Bus terminating resistor Bus connection [MBaud] [] 1 DS 301/DSP 402 120, external Sub-D 9-pin (plug) SEC-AC-508 [MBaud] SEC-AC-508 12 Operating mode-dependent data fields for Step7 via functional module Integrated Sub-D 9-pin (socket) [C] [kg] 0 ... +50 2.5 IP20 Integrated As per EU EMC directive SEC-AC-508 2.7

2008/07 Subject to change

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Available up until 2008

Motor controllers SEC-AC, for servo motors

Technical data View of motor controller From above Explanation of the interfaces 1 RS422 interface for sensor outputs 2 RS422 interface for sensor inputs 3 Interface for I/O connection

From the front 1 7 segment display for status and error messages 2 For motor controllers with Profibus interface: space for Profibus interface 3 RS232 interface

From underneath 1 Connection for resolver cable 2 Connection for motor cable 3 Connection for power supply

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Motor controllers SEC-AC, for servo motors

Technical data Dimensions Download CAD data www.festo.com

Plug for Profibus-DP or CANopen

H SEC-AC-305 SEC-AC-508 209 232

B 70 90

T 209 209

-H-

Note

Motor controller type SEC-AC can only be used in conjunction with servo motors type MTR-AC. Ordering data Brief description Motor controller without fieldbus connection

Version 305 508 305 508 305 508

Part No. 193 846 193 847 533 778 533 779 533 781 533 782

Type SEC-AC-305/P01 SEC-AC-508/P01 SEC-AC-305-PB-P01 SEC-AC-508-PB-P01 SEC-AC-305-CO-P01 SEC-AC-508-CO-P01

Motor controller with fieldbus coupling for Profibus-DP p g

Motor controller with fieldbus coupling for CANopen p g p

Included in the scope of delivery: Mounting rail Plug set (without fieldbus plug) Description for motor controller (installation and commissioning) in DE and EN

Software for motor controller Programming software Parameterisation software: includes tested, optimised parameter sets for all motor axis combinations

2008/07 Subject to change

Internet: www.festo.com/catalogue/...

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Available up until 2008

Motor controllers SEC-AC, for servo motors

Accessories Mains filter MRC-NF-1-BSM-BSC for motor controller SEC-AC-305

Dimensions and ordering data Max. operating voltage [V AC] Mains filter 250 Inductance [mH] Mains filter Mains filter MRC-NF-3-BSM-BSC for motor controller SEC-AC-508 10 Resistance [M] 1 Nominal current [A] 8 Weight [g] 700 176 041 MRC-NF-1-BSM-BSC Max. leakage current [mA] 4.9 Part No. Type Power loss [W] 4.2

Dimensions and ordering data Max. operating voltage [V AC] Mains filter 440 Inductance [mH] Mains filter 5.2 Resistance [M] 1.5 Nominal current [A] 16 Weight [g] 1800 176 042 MRC-NF-3-BSM-BSC Max. leakage current [mA] 14.5 Part No. Type Power loss [W] 8

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Motor controllers SEC-AC, for servo motors

Accessories Brake resistor BRW

Dimensions and ordering data Size

Resistance value []

Nominal power [W]

Ambient temperature [C]

Protection class

250 500 Size

725% 725% L1 L2

100 200 L3 0.2

0 +50 0 +50 Weight [g] 280 550 538 940 538 941 Part No. Type

IP65 IP65

250 500 General technical data for cables

110 216

70 176

98 204

BRW-250-072 BRW-500-072

Cable composition Control cable for I/O connection KES-SEC-AC-... Ordering data for accessories 5 x (2 x 0.25 mm2) + 16 x 0.25 mm2, screened

Ambient temperature Flexible installation: 5 ... +80 C Fixed installation: 30 ... +80 C

Suitable for chain link trunking

Part No. Control cable for I/O connection to any PLC controller 525 713

Type KES-SEC-AC-2,5

Programming cable

160 786

PS1 ZK11

Plug for Profibus-DP Plug for CANopen Description p Assembly and installation y Commissioning g Commissioning g of Profibus-DP Commissioning g of CANopen DE EN DE EN DE EN DE EN

533 780 533 783 192 344 192 346 192 345 192 347 534 274 534 275 534 276 534 277

FBS-SUB-9-WS-PB-K FBS-SUB-9-WS-CO-K P.BE-SEC-AC-HW-DE P.BE-SEC-AC-HW-EN P.BE-SEC-AC-SW-DE P.BE-SEC-AC-SW-EN P.BE-SEC-AC-PB-DE P.BE-SEC-AC-PB-EN P.BE-SEC-AC-CO-DE P.BE-SEC-AC-CO-EN

2008/07 Subject to change

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-U- Type discontinued

Available up until 2008

Motor controllers SEC-AC, for servo motors

Technical data Programming and commissioning software The user-friendly PC parameter software for the product family SEC-AC-305 and SEC-AC-508 serves as a tool for quick commissioning, complete and quick parameterisation, optimisation and diagnosis of Festo motor controllers.

1 Controller parameters Festo supplies the full set of SEC controller parameters for all combinations (linear axis, motor, gear unit, controller) on CD-ROM. Positions can be edited and approached as soon as the software has been loaded.

2 Positioning records All 16 fixed positions and the temporary positions on the serial interface can be assigned individual parameters for dynamic movements. The parameter values can be copied from one to the other, considerably reducing the input time.

3 Adaption to third-party motors The software automatically optimises the current control for unknown motors and also identifies the resolver position. This means that all servo motors with resolver feedback can be operated quickly and reliably using the controller SEC-AC.

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Motor controllers SEC-AC, for servo motors

Technical data

3 1

1 Operating modes The operating modes can be freely selected and combined, thus facilitating the combination of positioning and synchronisation tasks.

2 Status signals All device states can be indicated on the PC or output via the interface using red and green LEDs.

3 Actual values The speed, torque, motor current, position actual values, power loss, etc. can either be displayed or read out via the interface.

2008/07 Subject to change

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Copyright 2007, Festo Corporation. While every effort is made to ensure that all dimensions and specifications are correct, Festo cannot guarantee that publications are completely free of any error, in particular typing or printing errors. Accordingly, Festo cannot be held responsible for the same. For Liability and Warranty conditions, refer to our "Terms and Conditions of Sale", available from your local Festo office. All rights reserved. No part of this publication may be reproduced, distributed, or transmitted in any form or by any means, electronic, mechanical, photocopying or otherwise, without the prior written permission of Festo. All technical data subject to change according to technical update.

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