TP 6790

Service Parts
Industrial Generator Sets
Models:
50/60REOZJD
80/100REOZJF
125REOZJG
150--200REOZJF
See Group 701: Literature, inside this manual for
part numbers of engine parts catalogs
TP-6790 8/11a
Common Replacement Parts
Figure 1 identifies common replacement parts for your generator set. Refer to the groups on the following pages
and the engine parts manual listed in Group 701: Literature for a complete list of maintenance and service parts.
Engine Part Fuel Filter

Engine Description Number Fan Belt Oil Filter Fuel Filter (primary)
50REOZJD
4024HF285 GM73388 GM63750 GM34935 GM63894
60REOZJD
5030HF285 GM73389-2 GM63761 GM34935 GM63894
80REOZJF/100REOZJF
4045HF285, 12V GM66704-1 GM77161 GM32809 GM50006 GM50074
4045HF285, 12V GM66704-1 GM77161 GM32809 GM50006 GM50074
4045HF285, 24V GM66704-2 GM77161 GM32809 GM50006 GM50074
125REOZJG
4045HF285, 12V GM66704-3 352793 GM32809 GM50006 GM50074
4045HF285, 24V GM66704-4 352793 GM32809 GM50006 GM50074
150REOZJF
6068HF285, 12V GM70424-1 352793 GM32809 GM50006 GM50074
6068HF285, 24V GM70424-2 352793 GM32809 GM50006 GM50074
180REOZJF/200REOZJF
6068HF485 GM70798-1 GM64496 GM32809 GM50006 GM50074
Figure 1 Common Replacement Parts
Table of Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Numbering System Significance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
How to Find Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Hardware References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Specification Number Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Group 101: Air Intake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
50/60 kW, Standard Duty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
80/100 kW, Standard Duty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
125/150 kW, Standard Duty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
180/200 kW, Standard Duty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
50/60 kW, Heavy Duty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
80/100 kW, Heavy Duty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
125/150 kW, Heavy Duty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
180/200 kW, Heavy Duty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Group 104: Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
50/60 kW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
80/100 kW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
125 kW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
150--200 kW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Group 105: Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
50/60 kW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
80/100 kW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
125 kW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
150 kW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
180/200 kW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Group 107: Nameplate and Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Group 109: Skid and Plant Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
50/60 kW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
80/100 kW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
80/100 kW w/Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
125 kW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
150 kW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
180/200 kW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Group 201: Alternator and Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
4P_X/4Q_X Alternator Modules GM77219--, GM77220-- . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
4R_X/4T_X Alternator Modules GM77931-- . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
4S_X Alternator Modules GM77932--, GM77933-- . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
4P_X/4Q_X Alternators GC70113-- . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
4S_X Alternators GC70194-- . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
4UA Alternator Modules GM58642-- . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
4UA Alternators GC58673-- . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Group 301: Control and Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
50/60 kW, Decision-Maker 550 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
80--125 kW, Decision-Maker 550/6000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
150--200 kW, Decision-Maker 550/6000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
50/60 kW, Decision-Maker 3000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
80--125 kW, Decision-Maker 3000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
150--200 kW, Decision-Maker 3000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Group 701: Literature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Kit List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Cooling System Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Appendix A Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Appendix B Common Hardware Application Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Appendix C General Torque Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Appendix D Common Hardware Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Appendix E Common Hardware List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
TP-6790 8/11 Table of Contents 3

Introduction
This manual lists service replacement parts for How to Find Part Numbers
generator set models listed on the front cover. Use the following steps to locate a service replacement
Information in this publication represents data available part.
at the time of print. Kohler Co. reserves the right to
1. Locate the generator set nameplate to identify the
change this publication and the products represented
generator set spec number.
without notice and without any obligation or liability
whatsoever. 2. Locate a second generator set nameplate listing
This manual includes the following main sections: accessories to identify installed modules. On
some models the accessory nameplate is mounted
Table of Contents. Lists the sections of the manual. inside the generator junction box.
Introduction (and other information sections).
3. Turn to the Specification Number Index. The
Contains introductory material about part numbers, first column lists the generator set spec numbers.
illustrations, and hardware. The headings identify the groups of parts that make
Specification Number Index. Lists the generator set up the generator set.
specs and groups.
4. Identify the group most likely to include the
Group Parts Lists. List the part numbers of parts in the service part number.
groups.
5. Find the group variation number at the
Kit Sections. List modules and accessories and their intersection of the spec number row and the group
parts. column. Note the variation number.
Appendices. Include Abbreviations, Common
6. Page forward to locate the group identified in
Hardware Application Guidelines, General Torque
step 4 or find the appropriate page in the Table of
Specifications, Common Hardware Identification, and Contents.
Common Hardware List.
7. Find the part on the illustration and note the item
Numbering System Significance number of the part or find the part description in
the parts list.
This manual uses the following numbering systems:
8. Select the part number that corresponds to
Specification Number. The product identification your group variation. The first column lists the
number located on the generator set nameplate. illustration item number. Find the variation
Specification numbers break down into groups. identified in the Specification Number Index or the
Group Number. A unique number representing a parts module number found on the generator set
group needed to assemble a generator set function. For nameplate in the appropriate column on the right
example, Group 101 is the Air Intake group. side of the parts list table. Find the quantity used at
the intersection of the item number row and the
Variation or Module Number. A group might have
variation column. A blank space at the intersection
several variations. Each variation performs the same means the variation/module does not use that part
function with different parts lists. For example, a 50 Hz number.
generator alternator and a 60 Hz generator alternator
both perform the same function; however, with different Hardware References
parts. Each difference requires a group variation or Many common hardware items do not appear in parts
module number. manuals or will appear as common hardware entries. A
Part Number. The part number identifies an individual common hardware entry lists the size of the hardware.
assembly, subassembly, component, or accessory kit. For example, an item that appears as “Hardware,
3/8-16” in the text means that the piece is 3/8-16 size.
Illustrations Obtain common hardware locally or, if contacting the
factory, use the Common Hardware List in the appendix
Illustrations (or exploded-view drawings) best to identify the common hardware part number and
representing the widest range of variations accompany specifications. See Common Hardware Application
most groups in this manual. Illustrations do not depict all Guidelines in the appendix for mating hardware
details and may not show all parts. Do not use instructions.
illustrations for assembly or disassembly.
Some hardware items require a specific size or some
other characteristic. In that case, use the part number
listed in the text.
When replacing hardware, do not substitute inferior
grade hardware. Replacement hardware grade should
be equal to or better than the grade of the
manufacturer’s original hardware. Use the Common
Hardware List in the appendix to identify the common
hardware hardness.
4 TP-6790 8/11
Specification Number Index
Group Title
Group No. 101 104 105 107 109 201 301 701
Spec No. Variation Number
50REOZJD
GM79513-GA2 * * 54 1 * * [ 335
60REOZJD
GM79513-GA1 * * 56 1 * * [ 336
80REOZJF
GM81567-GA1 * * 12 2 * * [ 481
GM81567-GA2 * * 13 2 * * [ 481
GM81567-GA3 * * 12 3 * * [ 481
GM81567-GA4 * * 13 3 * * [ 481
100REOZJF
GM81567-GA5 * * 12 3 * * [ 482
GM81567-GA6 * * 13 3 * * [ 482
125REOZJG
GM79239-GA1 * * 1 3 * * [ 483
GM79239-GA2 * * 2 3 * * [ 483
150REOZJF
GM81645-GA1 * * 3 3 * * [ 484
GM81645-GA2 * * 4 3 * * [ 484
180REOZJF
GM81290-GA1 * * 5 3 * * [ 485
200REOZJF
GM81290-GA2 * * 5 3 * * [ 486
* Configured group. Refer to the generator set nameplate for the module number.
Turn to the respective group on the following pages for parts breakdowns.
[ Configured group. Refer to the generator set nameplate for the module number.
See controller parts catalog for controller parts lists.
TP-6790 8/11 5
Group 101: Air Intake
50/60 kW, Standard Duty
2 7
5
4
5 3
GM55374
Find the installed module number on the generator set nameplate.

Quantity
Module
GM55374-MA1
GM55374-MA4
Item Part Number Description

1 328006 Hose, reducer, 3.00 in. to 2.50 in. ID 1 1
2 A-273699 Air cleaner assy. 1 1
3 GM67400 Tube, elbow 1
4 X-281-8 Hose, radiator, straight, 2.25 in. ID 1
5 X-426-2 Clamp, hose, 2.31/3.25 in. 1 3
6 X-426-5 Clamp, hose, 3.56/4.5 in. 1 1
7 253107 Element, air cleaner 1 1
6 TP-6790 8/11
Group 101: Air Intake
4
3
2 6
7
1
5
GM80020
Quantity
Module
Item Part Number Description GM80020-MA1

1 274545 Clamp, hose, 4.31/4.62 in. 1
2 324342 Clamp, hose, 3.43/3.75 in. 1
3 GM35792 Assembly, Air Cleaner 1
4 GM79132 Bracket, Air Cleaner 1
5 GM80023 Hose, Molded Air Intake 1
6 M125A-10-80 Washer, Plain 10.5 ID x 20.0 OD 2
7 M933-10025-60 Screw, hex cap,fully thrd M10 x 25mm 2
8 X-426-5 Clamp, hose, 3.56/4.5 in. 1
9 253108 Element, Air Cleaner(Branded 1 Per Case) 1
TP-6790 8/11 7
Group 101: Air Intake, continued
10
1
9 3
1
8
1
2
7
1
5
6
GM79150
GM79245

Quantity
Module
GM79245-MA1
GM79150-MA1

1 274545 Clamp, hose, 4.31/4.62 in. 4 4
2 361694 Hose, 90 deg. elbow (101.6mm ID) 1 1
3 GM35792 Assembly, Air Cleaner 1 1
4 GM79132 Bracket, Air Cleaner 1 1
5 M125A-10-80 Washer, Plain 10.5 ID x 20.0 OD 2 2
6 M933-10025-60 Screw, hex cap,fully thrd M10 x 25mm 2 2
7 X-426-5 Clamp, hose, 3.56/4.5 in. 1 1
8 X-522-118 Tube, Steel 1
8 X-522-87 Tube, steel (4.00”od x 100mm) 1
9 X-6350-1 Hose, radiator, straight, 4 in. ID 1 1
10 253108 Element, Air Cleaner(Branded 1 Per Case) 1 1
8 TP-6790 8/11
9
22
10
21
13
18
19
15 11
12
16
13
14
17
GM70805

Quantity
Module
GM70805-MA1
GM70805-MA2
9 343218 Clamp, air cleaner, 9.8 in. ID 2 2
10 343219 Air cleaner, industrial 1 1
11 254013 Clamp, hose, 6.25/6.56 in. 1 1
12 272628 Hose, hump, reducer, 6 to 5 in. ID 1 1
13 291562 Clamp, hose, 5.25/5.56 in. 2 2
14 GM47064 Tube, steel 1 1
15 GM71063 Bracket, air cleaner 1 1
16 GM71065 Support, air cleaner 1
17 GM71064 Support, air cleaner 2 2
18 X-75-4 Plug, pipe, 1/8 in. NPTF 1 1
19 X-75-49 Plug, pipe, 3/4 in. NPTF, square key head 1 1
TP-6790 8/11 9
50/60 kW, Heavy Duty
13
12
11
7
2
3
GM55375

Quantity
Module
GM78007-MA1
GM55375-MA2

1 253664 Cap 1 1
2 275527 Clamp, hose, 2.81/3.12 in. 1 1
3 291537 Clamp, hose, 3.75/4.06 in. 1 1
4 GM14312 Air cleaner assembly 1 1
5 GM14313 Mount, air cleaner ( 8.32”id) 1 1
6 GM78005 Bracket, heavy duty air intake 1
6 GM58024 Bracket, heavy duty air intake 1
7 GM78006 Hose, air intake 1
7 GM58302 Hose, air intake 1
11 X-426-12 Clamp, hose, .69/1.25 in. 1
11 X-426-10 Clamp, hose, .5/1 in. 1
12 X-6214-16 Cap 1 1
13 GM15398 Element, air cleaner 1 1
10 TP-6790 8/11
Items not shown: 11, 15 9

12
14
8
10 19
13
18 17
16 5
7
4
18
GM80021
Quantity
Module
Item Part Number Description GM80021-MA1

1 253664 Cap 1
2 279380 Mount, Air Cleaner/Exhaust ( 8.00” ID) 2
3 324342 Clamp, hose, 3.43/3.75 in. 1
4 336224 Hose, molded air intake (3.00” ID) 1
5 336229 Clamp, hose, 3.88/4.19 in. 1
6 A-274721 Air cleaner assembly 1
7 GM17092 Tube Assembly 1
8 GM80030 Bracket, HDAC Mounting 1
9 M125A-08-80 Washer, Plain 8.4 ID X 16.0 OD 4
11 M125A-12-80 Washer, Plain 1
12 M6923-08-80 Nut, Hex 8mm 4
13 M931-10040-60 Screw, Hex Cap 2
14 M933-08025-60 Screw, Hex Cap 4
15 M933-12020-60 Screw, Hex Cap 1
16 X-75-6 Plug, pipe (3/4” npt) 1
17 X-400-198 Spacer, .437 ID x .875 OD x .25 in. 2
18 X-426-5 Clamp, hose, 3.56/4.5 in. 2
19 274726 Element, Air Cleaner(Branded 1 per Case) 1
TP-6790 8/11 11
4
4
3
1 3
19
7
8
16
15
21
2
18 6
2
17 3
Items not shown: 9, 20

10, 11, 12, 13, 14
2
GM79246
GM79247

Quantity
Module
GM79246-MA1
GM79247-MA1

1 254006 Cap, rain 1 1
2 274545 Clamp, hose, 4.31/4.62 in. 3 1
3 291562 Clamp, hose, 5.25/5.56 in. 3 3
4 326911 Mount, Air Cleaner/Exhaust (12.10” ID) 2 2
5 A-324360 Air cleaner assembly 1 1
6 GM41126 Hose, 90 deg. Elbow 1 1
7 GM47064 Tube Steel 1 1
8 GM79234 Bracket, HDAC Mounting 1 1
9 M125A-10-80 Washer, Plain 10.5 ID x 20.0 OD 6 6
10 M125A-12-80 Washer, Plain 1 1
11 M931-10040-60 Screw, Hex Cap 2 2
12 M933-10025-60 Screw, hex cap,fully thrd M10 x 25mm 4 4
13 M933-12020-60 Screw, Hex Cap 1 1
14 M982-10-80 Nut, hex elastic stop 4 4
15 X-75-4 Plug, pipe ( 1/8” nptf) 1 1
16 X-75-49 Plug, pipe ( 3/4” nptf) SQ.KEY head 1 1
17 X-400-198 Spacer, .437 ID x .875 OD x .25 in. 2 2
18 X-522-87 Tube, steel (4.00”od x 100mm) 1
19 X-6014-141 Hose Radiator Wire Insert 1 1
20 X-6350-1 Hose, radiator, straight, 4 in. ID 1
21 274729 Element, Air Cleaner(Branded 1 Per Case) 1 1
12 TP-6790 8/11
21
20 23
35
34
26
29
33
31 22
24
25
32
26
27
30
GM70806

Quantity
Module
GM70806-MA1
GM70806-MA2
20 290956 Mount, air cleaner/exhaust, 11.8 in. ID 2 2
21 254010 Cap, rain 1 1
22 GM46952 Air cleaner assembly 1 1
23 GM46953 Element, primary 1 1
23 GM47969 Element, safety 1 1
24 291562 Clamp, hose, 5.25/5.56 in. 1 1
25 GM46948 Hose, hump 1 1
26 291562 Clamp, hose, 5.25/5.56 in. 2 2
27 GM47064 Tube, steel 1 1
29 X-75-4 Plug, pipe, 1/8 in. NPTF 1 1
30 GM71064 Support, air cleaner 2 2
31 GM71063 Bracket, air cleaner 1 1
33 X-75-49 Plug, pipe, 3/4 in. NPTF, square key head 1 1
TP-6790 8/11 13
Group 104: Cooling System
50/60 kW
8
7
10 2
3, 4
17 1
16 15
5
9 6
18 9
36
20
19 29
13
29 9
21
9
29 11
23 29 13 28
9
35 30
31
24
9 33 34
14
22 32
26
25
12 9
27
14 TP-6790 8/11
Group 104: Cooling System
50/60 kW
Quantity
Module
GM73384-MA1
1 265693 Spacer, 0.357 ID x 0.625 OD x 1.062 in. 8
2 GM62496 Guard, radiator
3 -- Sensor, low fluid (See Control and Harness group) 1
4 -- Conduit, convoluted (See Control and Harness group) 1
5 GM57125 Radiator assembly 1
6 GM54994 Cap, radiator 1
7 GM58082 Support, radiator upper 1
8 GM38784-2 Vibromount 2
8 245297 Strap, ground ( 5 in.) (not shown) 2
9 X-426-16 Clamp, hose, 1.81/2.75 in. 7
10 GM58083 Bracket, radiator mounting 1
11 GM55369 Hose, radiator, upper 1
12 GM57148 Hose, lower radiator 1
13 X-6380-3 Hose, Nomex 2
14 278788 Valve, drain, 3/8 in. NPTF 1
15 M931-08130-60 Screw, hex cap 4
16 X-801-4 Washer, hardened, 0.328 ID x 0.719 in. OD 4
17 GM73385 Fan, pusher 1
18 GM71576 Spacer, fan 1
19 GM29772 Shroud, fan 1
20 GM52020 Bracket, support 1
21 GM58643 Guard, wire fan 1
22 X-6003-107 Channel, U 1
23 GM57143 Guard, belt top 1
24 GM57144 Guard, belt, left side 1
25 GM57145 Guard, belt, right side 1
26 GM57147 Guard, belt, rear 1
27 GM57146 Guard, belt bottom 1
28 X-6423-8 Seal, push-on trim 2
29 276319 Clamp, hose 4
30 258659 Vibromount 2
31 X-25-101 Washer, plain, 0.375 ID x 2 in. OD 2
32 GM58013 Bracket, radiator mounting 1
33 X-216-23 Coupling, pipe, 3/8 in. 1
34 X-204-6 Pipe, nipple, 3/8 in. NPT x 2 in. 1
35 GM57564 Tube, CAC (turbo) 1
36 GM58031 Hose, intake 1
TP-6790 8/11 15
Group 104: Cooling System, continued
80/100 kW
1
26
2
24
25
22 3
23
21
20 6
7
8
18 9
19 10
11
12
13 40
17
14 37
38
16 39
15
33
34
35
36
27
28
32
31 29
GM66071
30
16 TP-6790 8/11
80/100 kW
Quantity
Module
Part Number
Item Number Description GM66071-MA1
1 GM66193 Radiator Assembly 1
2 GM66316 Bracket, Radiator, Support 1
3 GM32512 Guard, Belt Top 1
4 GM32513 Guard, Batt Chg Alternator 1
7 276319 Clamp, hose, 2.13/2.44 in. 2
8 GM50932 Shield, Heat 1
9 X-722-5 Clamp, muffler, 2.12 in. 1
10 X-400-198 Spacer, .437 ID x .875 OD x .25 in. 2
11 GM66344 Tube, Turbo (CAC) 1
12 GM30983 Hose, Step 1
13 328800 Clamp, hose, 2.5/2.81 in. 1
14 276319 Clamp, hose, 2.13/2.44 in. 1
17
18 GM30963 Guard, Wire Fan 1
19 X-6365-2 Insert, threaded 4
20 GM32511 Guard, Belt LS 1
21 GM29772 Shroud, Fan 1
22 -- Sensor, Low Fluid Assy.(See Control and Harness 1
group)
23 -- Conduit, convoluted (See Control and Harness group) 1
24 GM66941 Hose, Upper Radiator 1
25 X-426-19 Clamp, hose, 1.00/2.00 in. 2
26 GM38784-2 Vibromount, Controller 2
27 GM20825 Guard, Belt (R.S.) (Upper) 1
28 GM32509 Guard, Belt RS (Middle) 1
29 GM30980 Hose, Radiator Lower 1
30 X-426-16 Clamp, hose, 1.81/2.75 in. 2
31 GM32510 Guard, Belt RS (Lower) 1
32 GM32514 Guard, Belt Bottom 1
33 GM33912 Fan, Pusher 1
34 GM20545 Spacer, Fan 1
35 X-801-4 Washer, hardened, .328 ID x .719 in. OD 4
36 M931-08100-60 Screw, hex cap 4
37 GM30981 Hose, Intake 1
38 X-426-2 Clamp, hose, 2.31/3.25 in. 1
39 X-426-16 Clamp, hose, 1.81/2.75 in. 1
TP-6790 8/11 17
125 kW
11 26
9
44
10
14 7
6
15 34
20 49
24
45
52
18
22
3 19
42 13
43 1
50
4
8 47 12
2 16
51 2 21
46
23
5
47
25
17
Items not shown: 28, 29, 30, 31, 32, 33,

34, 35, 36, 37, 38, 39, 40, 41, 48
45
27
GM72462
18 TP-6790 8/11
125 kW
Quantity
Module
Part Number
1 222953 Shroud, Fan 1
2 276319 Clamp, hose, 2.13/2.44 in. 3
3 278788 Valve, drain ( 3/8”nptf) 1
4 336888 Guard, Wire Fan 1
5 343175 Clamp, hose, 3.06/3.38 in. 1
8 GM24857 Hose, reducer (3.00” to 2.00”id) Hi-Temp 1
9 GM29989 Support, Radiator (RH) 1
10 GM29990 Support, Radiator (LH) 1
11 GM32060 Guard, Radiator 1
13 GM39484 Bracket, Support 1
16 GM48854 Guard, Belt RS (Upper) 1
23 GM50932 Shield, Heat 1
24 GM52010 Guard, Belt Back 1
25 GM72603 Tube Turbo (CAC) 1
26 GM75705 Radiator/CAC Assembly 1
27 GM77106 Hose, Lower Radiator 1
31 M6923-06-80 Nut, Hex 6mm 1
32 M6923-10-80 Nut, Hex 10mm 8
33 M912-10025-92 Screw, Socket Head Cap 1
34 M931-08100-60 Screw, Hex Cap 4
35 M933-06014-60 Screw, Hex Cap 24
36 M933-08012-60 Screw, Hex Cap 8
37 M933-08016-60 Screw, Hex Cap 14
38 M933-10020-60 Screw, Hex Cap 1
39 M933-10030-60 Screw, Hex Cap 8
40 M933-10035-60 Screw, Hex Cap 2
41 X-25-75 Washer,plain, .344 ID x .875 in. OD 8
42 X-220-6 Pipe (1/4” NPT x 1.5 in.) 1
43 X-250-2 Coupling, reducer ( 3/8” x 1/4”npt) 1
44 X-426-1 Clamp, hose, 2.81/3.75 in. 1
45 X-426-16 Clamp, hose, 1.81/2.75 in. 3
46 X-426-6 Clamp, hose, 1.56/2.5 in. 2
48 X-794-1 Screw, hex wshr hd, drill 1/4-14 x 5/8 10
49 X-801-4 Washer,hardened,.328 ID x .719 in.OD 4
50 X-6365-2 Insert, threaded 6
TP-6790 8/11 19
150--200 kW
49
50 9
12 42 40
7
6
10 14
31
45
52
53
51
41
1
5 48
42
46
39
3
13
4 2
8 47
2
15
43
16
21
24
19
23
17
22
20 41 11
18
6439_104_4
20 TP-6790 8/11
150--200 kW
Quantity
Part Module Number
Item Number Description GM70384-MA1 GM70803-MA1
1 222953 Shroud, Fan 1
1 343054 Shroud, fan 1
1 343422 Bracket, fan shroud 2
2 276319 Clamp, hose, 2.13/2.44 in. 3 3
3 278788 Valve, drain ( 3/8”nptf) 1 1
4 291542 Clamp, hose, 3.25/3.56 in. 1
4 343175 Clamp, hose, 3.06/3.38 in. 1
4 X-426-16 Clamp, hose, 1.81/2.75 in. 2
5 336888 Guard, Wire Fan 1
5 343062 Guard, wire fan 1
8 GM24857 Hose, reducer (3.00” to 2.00” ID) Hi-Temp 1 1
9 GM29989 Support, Radiator (RH) 1
9 GM70914 Support, Radiator RH 1
10 GM29990 Support, Radiator (LH) 1
10 GM70915 Support, Radiator LH 1
11 GM32044 Hose, Radiator (Lower) 1
11 GM39261 Hose, Radiator (Lower) 1
12 GM32060 Guard, Radiator 1
13 GM39484 Bracket, Support 1 1
15 GM48736 Tube, Turbo 1
15 GM46943 Tube, Charge Cooler 1
20 GM51050 Guard, Belt (Bottom) 1
24 GM52010 Guard, Belt Back 1
31 M931-08100-60 Screw, hex cap 4
31 M931-08130-60 Screw, hex cap 4
39 X-250-2 Coupling, reducer (3/8” x 1/4”npt) 1
40 X-426-1 Clamp, hose, 2.81/3.75 in. 1
41 X-426-16 Clamp, hose, 1.81/2.75 in. 3
41 X-426-1 Clamp, hose, 2.81/3.75 in. 4
42 X-426-6 Clamp, hose, 1.56/2.5 in. 2
43 X-722-5 Clamp, muffler, 2.12 in. 1 1
44 X-794-1 Screw, hex wshr hd, drill 1/4-14 x 5/8 10
45 X-801-4 Washer, hardened, .328 ID x .719 in. OD 4 4
46 X-6365-2 Insert, threaded 6 6
47 X-6380-3 Hose, Nomex 1 1
50 GM54994 Cap, radiator 1 1
51 X-386-90 Line, Flex Fuel 1
52 X-380-4 Connector, hose + Vibra Seal 1
53 X-426-10 Clamp, hose, .5/1 in. 2
TP-6790 8/11 21
Group 105: Engine
50/60 kW
33
34
35
37
16
1
32
14
8
20
21 2
22 36
23
Items not shown: 24
GM73382
22 TP-6790 8/11
Group 105: Engine
50/60 kW
Internal and some external engine parts are shown in a separate engine parts catalog.
See Group 701: Literature for part numbers of engine parts catalogs.
Quantity
Variation
Number
Item Part Number Description 54 56
1 GM73388 Engine Assy, JD 4024HF285, 12V 1
1 GM73389-2 Engine Assy, JD 5030HF285, 12V 1
2 GM58861 Bracket, ECU mounting 1 1
6 X-22-26 Washer, lock, 0.521 ID x 1.24 in. OD 1 1
8 X-545-221 Cable, battery 1 1
16 X-545-97 Cable, battery, no. 2 x 20 in., black - 1 1
20 GM49746 Relay, 12 VDC 2 2
21 M7985A-05012-20 Screw, pan head machine 6 6
22 M934-05-50 Washer, plain 6 6
23 — Governor controller
See engine parts catalog for controller part number 1 1
24 361567 Base, tie wrap (not shown) 3 3
32 X-373-16 Hose, 3/4 in. ID 1 1
33 336851 Screw, hex head machine, special thread 1 1
34 GM22535 Clamp, exhaust (3.34 in.) 1 1
35 X-6210-7 Nut,flange spiralock, 5/16-18 1 1
36 X-672-37 Clamp 1 1
37 GM17809 Shield, heat (32mm ID x 152mm length) 1 1
TP-6790 8/11 23
Group 105: Engine, continued
80/100 kW
7
8
9
10
11
1
13
2
3
4
5
6
12
6439_105_4a
24 TP-6790 8/11
80/100 kW
Quantity
Variation
Number
1 GM66704-1 Engine Assy, 80/100 kW JD 4045HF285, 12V 1
1 GM66704-2 Engine Assy, 80/100 kW JD 4045HF285, 24V 1
2 GM49746 Relay, 12 VDC 1
2 GM49747 Relay, 24 VDC 1
3 M7985A-05012-20 Screw, pan head mach. 1 1
5 M934-05-50 Nut, Hex 5mm 1 1
6 M933-12020-60 Screw, hex cap 1 1
7 X-545-129 Cable, battery (No.0 x 30”) red+ 1 1
8 M6923-10-80 Nut, Hex 10mm 1 1
9 X-545-112 Cable, battery (No.2 x 16”) black- 1 1
10 M933-12020-60 Screw, hex cap 1 1
11 X-22-26 Washer, lock, .521 ID x 1.24 in. OD 1 1
12 X-672-37 Clamp 1 1
13 X-373-16 Hose, 3/4 In. I.D. 1 1
TP-6790 8/11 25
125 kW
3
8 21
12
20
4
6
9
7
5
11
13
16
14
18
31
32
34
15 22
27
22
23
24 28 26 33
26 10 23 30 35
25 29 19 4
6 24
25
5
11
2 17
GM79238
26 TP-6790 8/11
125 kW
Quantity
Variation
Number
2 X-373-12 Hose, Molded, .75 In. ID 1 1
4 M125A-08-80 Washer, Plain 8.4 ID X 16.0 OD 6 6
6 M6923-08-80 Nut, Hex 8mm 6 6
7 M6923-10-80 Nut, Hex 10mm 1 1
8 M7985A-05012-20 Screw, Pan Head Mach. 1 1
9 M931-08055-60 Screw, Hex Cap 2 2
10 M933-08020-60 Screw, Hex Cap 4 4
11 M933-12020-60 Screw, Hex Cap 2 2
12 M934-05-50 Nut, Hex 5mm 1 1
13 X-22-26 Washer,Lock, .521 ID x 1.24 In. OD 1 1
14 X-25-85 Washer, Plain, .344 ID X .687 In. OD 1 1
15 X-545-129 Cable, Battery (No.0 X 30”) Red+ 1 1
16 X-545-165 Cable, Battery 1 1
17 X-672-37 Clamp 1 1
18 X-6210-7 Nut, Flange Spiralock, 5/16-18 1 1
20 GM66704-3 Engine, JD 4045HF285 125kwe, 12V 1
20 GM66704-4 Engine, JD 4045HF285 125kwe, 24V 1
21 GM49746 Relay, 12 VDC 1
21 GM49747 Relay, 24V DC 1
22 GM23203 Rack, Battery 1
22 GM19543 Rack, Battery (24V) 1
23 286316 Bolt, Angle 2 1
24 X-25-85 Washer, Plain, .344 ID X .687 In. OD 2 1
25 X-101-4 Nut, Hex Elastic Stop, 5/16-24 2 1
26 336673 Clamp, Battery 1
27 GM20743 Boot, Starter Terminal 1
28 X-25-37 Washer, Plain, .406 ID X .812 In. OD 1
29 X-6210-9 Nut, Flange Spiralock, 3/8-16 1
30 280133 Cable, Battery (No.0 X 8.50”) Black- 1
31 345039 Terminal, Battery 1
33 GM20744 Boot, Battery Lug 1
TP-6790 8/11 27
150 kW
1
6
10
20
21
5
11 2
4
7
3
9
11
24
30
12 22
27
2 36
4 39
22
13 8
14 15 16 17
23 28 26
26 38 23
24 29 35 40 37
25 18 24
19 25
GM79250
28 TP-6790 8/11
150 kW
Quantity
Variation
Number
2 M125A-08-80 Washer, Plain 8.4 ID X 16.0 OD 6 6
4 M6923-08-80 Nut, Hex 8mm 6 6
5 M6923-12-80 Nut, Hex 1 1
6 M7985A-05012-20 Screw, Pan Head Mach. 1 1
7 M931-08055-60 Screw, Hex Cap 2 2
8 M933-08020-60 Screw, Hex Cap 4 4
9 M933-12020-60 Screw, Hex Cap 1 1
10 M934-05-50 Nut, Hex 5mm 1 1
12 X-545-129 Cable, Battery (No.0 X 30”) Red+ 1 1
13 X-545-165 Cable, Battery 1 1
20 GM70424-1 Engine, JD 6068HF285 125/150kwe, 12V 1
20 GM70424-2 Engine, JD 6068HF285 125/150kwe, 24V 1
21 GM49746 Relay, 12 VDC 1
21 GM49747 Relay, 24V DC 1
22 GM19543 Rack, Battery (24V) 1
23 286316 Bolt, Angle 2 1
24 X-25-85 Washer, Plain, .344 Id X .687 In. OD 3 1
25 X-101-4 Nut, Hex Elastic Stop, 5/16-24 2 1
27 GM20743 Boot, Starter Terminal 1
35 280133 Cable, Battery (No.0 X 8.50”) Black- 1
TP-6790 8/11 29
180/200 kW
6
10
13
22
4
12
14
20
18
3
15
21
15 19
7 2 1 21
15 16
8
21
11 17
GM81289
Quantity
Variation
Number
Item Part Number Description 5
1 286316 Bolt, Angle 1
4 GM49747 Relay, 24V DC 1
7 M125A-08-80 Washer, Plain 8.4 ID X 16.0 OD 4
8 M6923-08-80 Nut, Hex 8mm 4
9 M6923-12-80 Nut, Hex 1
10 M7985A-05012-20 Screw, Pan Head Mach. 1
11 M933-08020-60 Screw, Hex Cap 4
12 M933-12020-60 Screw, Hex Cap 1
13 M934-05-50 Nut, Hex 5mm 1
14 X-22-26 Washer,Lock, .521 ID x 1.24 In. OD 2
16 X-25-44 Washer,Plain, .328 ID X .562 OD 1
17 X-101-4 Nut, Hex Elastic Stop, 5/16-24 1
18 X-545-129 Cable, Battery (No.0 X 30”) Red+ 1
19 X-545-165 Cable, Battery 1
20 X-545-73 Cable, Battery (No.0 X 8”) Black 1
22 GM70798-1 Engine Assembly, JD 6068HF485 1
30 TP-6790 8/11
Group 107: Nameplate and Decals
Qty.
Part Var. No.
Item Number Description 1 2 3
1 238402 Decal, caution positive term.only 1 1 1
2 249808 Decal, warning rotating parts 1 1 1
3 249809 Decal, Caution Hot Engine 2 2 2
4 249810 Decal, warning hot coolant 1 1 1
5 273780 Decal, warning explosion 1 1 1
6 GM15300 Decal, Exhaust Piping 1 1 1
7 GM19296 Decal, fuel type 1 1 1
8 224233 Decal, 1-800 number 1 1 1
9 257438 Decal, danger moving rotor 3 3 2
10 257441 Decal, warning lifting eye 1 1 1
11 258815 Decal, warning voltage backfeed 1 1 1
12 362176 Decal, danger 2 2 2
13 GM13776 Decal, FRII Reconnection 1 1 1
14 GM20172 Decal, Unbalanced Load 1
15 GM39683 Tag, Hang 1 1 1
16 GM60531 Decal, Control Height 1 1 1
17 X-6232-6 Decal, stripe 2 2 2
18 X-6246-6 Decal, Kohler Power System 2 2
18 X-6246-1 Decal, Kohler Power System 2
TP-6790 8/11 31
Group 109: Skid and Plant Mounting
50/60 kW
15
33
34
11 14
30 10
13
21
12
40
31
42
6 28
35
2 7
35 8
Items not shown: 16-20, 22-27, 29, 32, 36-39

GM78080
32 TP-6790 8/11
Group 109: Skid and Plant Mounting
50/60 kW
Quantity
Part Module Number
Item Number Description GM78080-MA1 GM78080-MA2 GM78080-MA3
2 X-577-24 Hose, rubber, straight, .62 in. ID 1 1 1
3 X-75-3 Plug, pipe (1/2” nptf) 1 1 1
4 X-582-1 Connector, Hose 5/8” x 1/2” MIP Brass 1 1 1
6 272701 Valve, oil drain (1/2-14 nptf) 1 1 1
7 GM40116 Adapter Bushing 1 1 1
8 GM42443 Washer, Sealing 1 1 1
9 290418 Strap, ground (8 in.) 1 1 1
10 290869 Bolt, Angle 2 2 2
11 324033 Clamp, battery 1 1 1
12 324073 Vibromount 2 2 2
13 GM57161 Rack, Battery 1 1 1
14 GM57989 Support, Engine (RS) 1 1 1
15 GM57990 Support, Engine (LS) 1 1 1
16 M125A-08-80 Washer, Plain, 8.4 ID x 16.0 OD 4 4 4
17 M125A-10-80 Washer, Plain, 10.5 ID x 20.0 OD 5 5 5
18 M125A-16-80 Washer, Plain 6 6 6
19 M6923-08-80 Nut, Hex 8mm 4 4 4
20 M6923-10-80 Nut, Hex 10mm 1 1 1
21 M931-12065-60 Screw, hex cap 2 2 2
22 M933-08020-60 Screw, hex cap 4 4 4
23 M933-10020-60 Screw, hex cap 4 4 4
24 M933-10025-60 Screw, hex cap, fully thrd M10 x 25mm 1 1 1
25 M933-10035-60 Screw, hex cap 1 1 1
26 M933-16030-82 Screw, hex cap 2 2 2
27 M933-16040-60 Screw, hex cap 4 4 4
28 M982-12-80 Nut, hex elastic stop 2 2 2
29 PNP-2002-30 Bolt, carriage (1/2-13 x 3.00”) 4 4 4
30 X-22-14 Washer, lock, .391 ID x .975 in. OD 3 3 3
31 X-25-140 Washer, plain, .531 ID x 2 in. OD 2 2 2
32 X-25-26 Washer, plain, .531 ID x 1.062 in. OD 4 4 4
33 X-25-85 Washer, plain, .344 ID x .687 in. OD 2 2 2
34 X-101-16 Nut, hex elastic stop, 5/16-18 2 2 2
35 X-426-12 Clamp, hose, .69/1.25 in. 2 2 2
36 X-6210-12 Nut, flange spiralock, 1/2-13 4 4 4
40 GM55376 Skid, 31” 1
40 GM55422 Skid, 31” 1
40 GM70367 Skid, 31” 1
42 X-211-3 Elbow, street (90 deg x 1/2”nptf) 1 1
TP-6790 8/11 33
Group 109: Skid and Plant Mounting, continued
50/60 kW
11
12
13
38
39
8
7
33
14
10 21
46 6
9
15
36
30
45
1
2
3
47
Items not shown: 4, 5, 16-20, 22-29,

31, 32, 34, 35, 37, 40
GM78083
34 TP-6790 8/11
50/60 kW
Quantity
Part Module Number
Item Number Description GM78083-MA1 GM78083-MA2
1 GM42443 Washer, Sealing 1 1
2 GM40116 Adapter Bushing 1 1
3 272701 Valve, oil drain (1/2-14 nptf) 1 1
5 M933-06016-60 Screw, hex cap, M6 x 16mm, js500 full thrd 4 4
6 290418 Strap, ground (8 in.) 1 1
7 290869 Bolt, Angle 2 2
8 324033 Clamp, battery 1 1
9 324073 Vibromount 2 2
10 GM57161 Rack, Battery 1 1
11 GM57989 Support, Engine (RS) 1 1
12 GM57990 Support, Engine (LS) 1 1
13 GM57991 Crossmember, Engine 1 1
14 GM57992 Crossmember, Alternator, 4P 1 1
15 GM58014 Skid, 41” (C line) 1 1
16 M125A-08-80 Washer, Plain, 8.4 ID x 16.0 OD 7 7
17 M125A-10-80 Washer, Plain, 10.5 ID x 20.0 OD 19 19
19 M6923-08-80 Nut, Hex 8mm 6 6
20 M6923-10-80 Nut, Hex 10mm 1 1
21 M931-12065-60 Screw, hex cap 2 2
22 M933-08020-60 Screw, hex cap 8 8
23 M933-10020-60 Screw, hex cap 4 4
24 M933-10025-60 Screw, hex cap, fully thrd M10 x 25mm 1 1
25 M933-10030-60 Screw, hex cap 8 8
26 M933-10035-60 Screw, hex cap 1 1
27 M933-16030-82 Screw, hex cap 2 2
28 M933-16040-60 Screw, hex cap 4 4
31 PFS-2010 Base, Wood 1 1
32 PNP-2002-30 Bolt, carriage (1/2-13 x 3.00”) 4 4
33 X-22-14 Washer, lock, .391 ID x .975 in. OD 3 3
34 X-22-15 Washer, lock, .456 ID x 1.058 in. OD 2 2
35 X-22-16 Washer, lock, .326 ID x .883 in. OD 1 1
36 X-25-140 Washer, plain, .531 ID x 2 in. OD 2 2
37 X-25-26 Washer, plain, .531 ID x 1.062 in. OD 4 4
38 X-25-85 Washer, plain, .344 ID x .687 in. OD 2 2
39 X-101-16 Nut, hex elastic stop, 5/16-18 2 2
40 X-6210-12 Nut, flange spiralock, 1/2-13 4 4
45 GM78255 Bracket, J-Box Mounting (RH) 1
45 GM58874 Bracket, J-Box Mounting (RH) 1
46 GM78256 Bracket, J-Box Mounting (LS) 1
46 GM58875 Bracket, J-Box Mounting (LS) 1
47 GM78257 Cover, J-Box Mounting 1
47 GM60189 Cover, End J-Box 1
TP-6790 8/11 35
80/100 kW
29
2
9 3
4
8 5
6
7
28
21
22
23
25
10
17
11
16
12
14 13
15
6439_109_3
36 TP-6790 8/11
80/100 kW
Quantity
Module
GM66075-MA1
GM66075-MA2
GM79227-MA1
GM79227-MA2
1 GM66191 Support, Engine (LH) 1 1 1 1
2 GM66190 Support, Engine R.H. (R.H.) 1 1 1 1
3 324074 Vibromount 2 2 2 2
4 M931-12065-60 Screw, hex cap 2 2 2 2
5 X-25-140 Washer, plain, .531 ID x 2 in. OD 2 2 2 2
6 M982-12-80 Nut, hex elastic stop 2 2 2 2
7 M933-10020-60 Screw, hex cap 4 4 4 4
8 GM66189 Skid, 34” 1 1
8 GM79226 Skid, 34” 1 1
8 GM79225 Bracket, 4PX J--Box Mtg (not shown) 1 1
9 X-75-3 Plug, pipe (1/2” nptf) 1 1 1 1
10 X-577-27 Hose, rubber, straight, .62 in. ID 1 1 1 1
11 290418 Strap, ground (8 in.) 2 2 2 2
12 X-22-14 Washer, lock, .391 ID x .975 in. OD 4 4 3 3
13 272701 Valve, oil drain (1/2-14 nptf) 1 1 1 1
14 GM22991 Bushing, Adapter 1 1 1 1
15 GM11694 O-ring, ISO 6149 (15.3mm ID) 1 1 1 1
16 X-582-1 Connector, Hose 5/8” x 1/2” MIP Brass 1 1 1 1
17 X-426-12 Clamp, hose, .69/1.25 in. 2 2 2 2
21 286316 Bolt, Angle 2 1 2 1
22 X-25-85 Washer, plain, .344 ID x .687 in. OD 2 1 2 1
23 X-101-4 Nut, hex elastic stop, 5/16-24 2 1 2 1
25 GM14099 Rack, Battery (12V) 1 1
25 GM19543 Rack, Battery (24V) 1 1
29 X-22-26 Washer, lock, .521 ID x 1.24 in. OD 2 2 2 2
TP-6790 8/11 37
80/100 kW w/Enclosure
29
1
35
3
4
5
6
7
34
8
33
32 30
31
10
17
13
14
16 11
15
20 12
19
24 18
26
27
28
25
21
22
23
6439_109_4
38 TP-6790 8/11
80/100 kW w/Enclosure
Quantity
Module
GM66076-MA1
GM66076-MA2
GM66076-MA3
GM66076-MA4
GM66076-MA5
GM66076-MA6
1 GM66191 Support, Engine (LH) 1 1 1 1 1 1
2 GM66190 Support, Engine R.H. (R.H.) 1 1 1 1 1 1
3 324074 Vibromount 2 2 2 2 2 2
4 M931-12065-60 Screw, hex cap 2 2 2 2 2 2
5 X-25-140 Washer, plain, .531 ID x 2 in. OD 2 2 2 2 2 2
6 M982-12-80 Nut, hex elastic stop 2 2 2 2 2 2
7 M933-10020-60 Screw, hex cap 4 4 4 4 4 4
8 GM66186 Skid, 44” 1 1 1 1 1 1
9 X-75-3 Plug, pipe (1/2” nptf) 1 1 1 1 1 1
10 X-577-27 Hose, rubber, straight, .62 in. ID 1 1 1 1 1 1
11 290418 Strap, ground (8 in.) 2 2 2 2 2 2
12 X-22-14 Washer, lock, .391 ID x .975 in. OD 3 3 3 3 3 3
13 272701 Valve, oil drain (1/2-14 nptf) 1 1 1 1 1 1
14 GM22991 Bushing, Adapter 1 1 1 1 1 1
15 GM11694 O-ring, ISO 6149 (15.3mm ID) 1 1 1 1 1 1
16 X-582-1 Connector, Hose 5/8” x 1/2” MIP Brass 1 1 1 1 1 1
17 X-426-10 Clamp, hose, .5/1 in. 2 2 2 2 2 2
21 286316 Bolt, Angle 2 1 2 1 2 1
22 X-25-85 Washer, plain, .344 ID x .687 in. OD 2 1 2 1 2 1
23 X-101-4 Nut, hex elastic stop, 5/16-24 2 1 2 1 2 1
29 X-22-26 Washer, lock, .521 ID x 1.24 in. OD 2 2 2 2 2 2
30 GM60189 Cover, End J-Box 1 1 1 1
30 GM79242 Cover, End J-Box 1 1
31 GM66538 Bracket, J-Box Mounting 1 1
31 GM66680 Bracket, J-Box Mounting LH 1 1
31 GM79241 Bracket, J-Box Mounting LH 1 1
32 GM66188 Corssmember, Alternator 1 1 1 1 1 1
33 X-22-15 Washer, lock, .456 ID x 1.058 in. OD 2 2 2 2 2 2
34 GM66187 Crossmember, Engine 1 1 1 1 1 1
35 GM66537 Bracket, JBox Mounting RH 1 1
TP-6790 8/11 39
125 kW
12
11
26
11
4
9
25 8
2 3
6
29
19
24
5 27
10
28
GM79235
Quantity
Module
Part Number
2 X-577-5 Hose, rubber, straight, .62 in. ID 1
3 272701 Valve, oil drain (1/2-14 nptf) 1
4 290418 Strap, ground (8 in.) 2
6 GM22369 Support, Engine (RH) 1
7 GM22370 Support, Engine (RH) 1
8 GM40116 Adapter Bushing 1
9 GM42443 Washer, Sealing 1
10 GM59015 Fitting, Bulkhead Drain 1
11 GM64117 Support, Junction Box 2
12 GM72468 Skid 1
19 M931-12065-60 Screw, hex cap 2
24 M982-12-80 Nut, hex elastic stop 2
25 X-22-14 Washer, lock, .391 ID x .975 in. OD 3
27 X-25-140 Washer, plain, .531 ID x 2.00 in. OD 2
28 X-75-58 Plug, Pipe 1
29 X-426-12 Clamp, hose, .5/1 in. 2
30 X-781-15 Rivet, pop, .187 in. 2
40 TP-6790 8/11
150 kW
29
28
3
21 6
7
25 2 8
26 5
9
23
4 16
20
22
24
GM70385
Quantity
Module
Part Number
2 272701 Valve, oil drain (1/2-14 nptf) 1
3 290418 Strap, ground (8 in.) 3
5 GM22369 Support, Engine (R.H.) 1
6 GM22370 Support, Engine (L.H.) 1
7 GM40116 Adapter Bushing 1
8 GM42443 Washer, Sealing 1
9 GM59015 Fitting, Bulkhead Drain 1
16 M931-12100-60 Screw, hex cap 2
22 X-25-103 Washer, plain, .531 ID x 2.75 in. OD 2
24 X-400-154 Spacer, .527 ID x .625 OD x 2.3 in. 2
25 X-426-10 Clamp, hose, .5/1 in. 2
26 X-577-6 Hose, rubber, straight, .62 in. ID 1
23 X-75-58 Plug, Pipe 1
28 GM70530 Skid 44” 1
29 GM64117 Support, Juction Box 2
TP-6790 8/11 41
180/200 kW
32
31
23
31
4
9
24 8
2 3
6
29
18
22
5 26
10 28
27
6439_109_6
Quantity
Part Module Number
Item Number Description GM70804-MA1 GM70804-MA2 GM70804-MA3
2 X-577-24 Hose, rubber, straight, .62 in. ID 1 1 1
3 272701 Valve, oil drain (1/2-14 nptf) 1 1 1
4 290418 Strap, ground (8 in.) 3 3 3
5 324389 Vibromount 2 2 2
6 GM39284 Support, Engine (RH) 1 1 1
7 GM39285 Support, Engine (LS) 1 1 1
8 GM40116 Adapter Bushing 1 1 1
9 GM42443 Washer, Sealing 1 1 1
10 GM59015 Fitting, Bulkhead Drain 1 1 1
18 M931-12090-60 Screw, hex cap 2 2 2
22 M982-12-80 Nut, hex elastic stop 2 2 2
26 X-25-103 Washer, plain, .531 ID x 2.75 in. OD 2 2 2
27 X-75-58 Plug, Pipe 1 1 1
28 X-400-154 Spacer, .527 ID x .625 OD x 2.3 in. 2 2 2
29 X-426-12 Clamp, hose, .69/1.25 in. 2 2 2
30 X-781-15 Rivet, pop, .187 in. 2 2 2
32 GM70800 Skid 1
32 GM70799 Skid 1
32 GM70800 Skid 1
42 TP-6790 8/11
Notes
TP-6790 8/11 43
Group 201: Alternator and Mounting
4P_X/4Q_X Alternator Modules GM77219--, GM77220--
18
15 9
16
15
14
13
12
4 7
5
6
17
Items not shown: 1, 2, 3 11
10
GM77219
GM77220
Item Part Number Description Qty.

1 X-750-14 Marker, wire L1 (not shown) 1
4 257046 Guard, generator fan 1
5 257442 Clip, speed 2
6 M125A-12-80 Washer, plain 2
7 M931-12065-60 Screw, hex cap 2
8 M933-10020-60 Screw, hex cap 4
9 M933-10035-82 Screw, hex cap 6
11 X-25-140 Washer, plain, 0.531 ID x 2 in. OD 2
12 X-67-125 Screw, hex washer, thread-forming 2
13 X-352-63 Stud, 3/8-16 x 4 in. 8
14 X-400-132 Spacer, 0.406 ID x 0.625 OD x 2.531 in. 8
15 X-801-3 Washer, hardened, 0.406 ID x 0.812 OD 14
16 X-6210-9 Nut, flange spiralock, 3/8-16 8
17 See chart page 45 Vibromount 2
18 See chart page 45 Alternator assembly 1
44 TP-6790 8/11
Group 201: Alternator and Mounting
4P_X/4Q_X Alternator Modules GM77219--, GM77220--
Alternator Module Parts
Use this table to identify the module number’s alternator part number and vibromount
part number.
Item 18,
Alternator Item 17, Alternator
Module No. Description Vibromount Assembly
GM77219-MA1 4P4X 276310 GC70113-1
GM77219-MA2 4P4X, 600 V 276310 GC70113-3
GM77219-MA3 4Q4X 276310 GC70113-5
GM77219-MA4 4P5X 324073 GC70113-7
GM77219-MA5 4P5X, 600 V 324073 GC70113-9
GM77219-MA6 4Q5X 324073 GC70113-11
GM77219-MA7 4P7BX 324074 GC70113-19
GM77219-MA8 4P7BX, 600 V 324074 GC70113-21
GM77219-MA9 4Q7BX 324074 GC70113-23
GM77219-MA10 4P10X 324075 GC70113-31
GM77219-MA11 4P10X, 600 V 324075 GC70113-34
GM77219-MA12 4Q10X 324075 GC70113-37
GM77219-MA13 4P7BX 324074 GC70113-20
GM77219-MA14 4P7BX, 600 V 324074 GC70113-22
GM77219-MA15 4Q7BX 324074 GC70113-24
GM77219-MA16 4P10X 324075 GC70113-32
GM77219-MA17 4P10X, 600 V 324075 GC70113-35
GM77220-MA1 4P10X 324075 GC70113-33
GM77220-MA2 4P10X, 600 V 324075 GC70113-36
TP-6790 8/11 45
Group 201: Alternator and Mounting, continued
4R_X/4T_X Alternator Modules GM77931--
13
6
10
11
10
9
8
15
7
14
4
16
12
18
Items not shown: 1, 2, 3 19
17
GM77931

5 GM70117 Guard, generator fan 1
6 M933-10035-82 Screw, Hex Cap 6
8 X-352-63 Stud, 3/8-16 x 4 in. 8
14 See chart page 47 Washer, plain 2
15 See chart page 47 Screw, hex cap 2
16 See chart page 47 Screw, hex cap 4
17 See chart page 47 Nut, hex elastic stop 2
18 See chart page 47 Washer, plain 2
19 See chart page 47 Spacer 2
46 TP-6790 8/11
4R_X/4T_X Alternator Modules GM77931--
part number.
Item 13,
Alternator Item 12, Alternator Item 14, Item 15, Screw,
Module No. Description Vibromount Assembly Washer Hex Cap
GM77931-MA1 4R9X 324391 GC70164-2 M125A-16-80 M931-16100-60
GM77931-MA2 4R9X, 600V 324391 GC70164-4 M125A-16-80 M931-16100-60
GM77931-MA3 4T9X 324391 GC70164-6 M125A-16-80 M931-16100-60
GM77931-MA4 4R12X 336024 GC70164-8 M125A-16-80 M931-16100-60
GM77931-MA5 4R12X, 600V 336024 GC70164-11 M125A-16-80 M931-16100-60
GM77931-MA6 4T12X 336024 GC70164-14 M125A-16-80 M931-16100-60
GM77931-MA7 4R12X 324392 GC70164-8 M125A-12-80 M931-12110-60
GM77931-MA8 4R12X, 600V 324392 GC70164-11 M125A-12-80 M931-12110-60
GM77931-MA9 4R12X 324392 GC70164-14 M125A-12-80 M931-12110-60
GM77931-MA10 4R13X 324392 GC70164-17 M125A-12-80 M931-12110-60
GM77931-MA11 4R13X, 600V 324392 GC70164-21 M125A-12-80 M931-12110-60
GM77931-MA12 4T13X 324392 GC70164-25 M125A-12-80 M931-12110-60
Alternator Item 16, Screw, Item 18, Item 19,

Module No. Description Item 17, Nut Hex Cap Washer Spacer
GM77931-MA1 4R9X M982-16-80 M933-10020-60 X-25-112 --
GM77931-MA2 4R9X, 600V M982-16-80 M933-10020-60 X-25-112 --
GM77931-MA3 4T9X M982-16-80 M933-10020-60 X-25-112 --
GM77931-MA4 4R12X M982-16-80 M933-10020-60 X-25-112 --
GM77931-MA5 4R12X, 600V M982-16-80 M933-10020-60 X-25-112 --
GM77931-MA6 4T12X M982-16-80 M933-10020-60 X-25-103 --
GM77931-MA7 4R12X M982-12-80 M933-12030-60 X-25-103 X-400-197
GM77931-MA8 4R12X, 600V M982-12-80 M933-12030-60 X-25-103 X-400-197
GM77931-MA9 4R12X M982-12-80 M933-12030-60 X-25-103 X-400-197
GM77931-MA10 4R13X M982-12-80 M933-12030-60 X-25-103 X-400-197
GM77931-MA11 4R13X, 600V M982-12-80 M933-12030-60 X-25-103 X-400-197
GM77931-MA12 4T13X M982-12-80 M933-12030-60 X-25-103 X-400-197
TP-6790 8/11 47
4S_X Alternator Modules GM77932--, GM77933--
19
8
16
17
16
14
13
12
6
5
9
18
11
Items not shown: 1, 2, 3
15
10
GM77932
GM77933

6 M125A-12-80 Washer, plain 2
7 M931-12110-60 Screw, hex cap 2
8 M933-10035-82 Screw, Hex Cap 6
9 M933-12030-60 Screw, hex cap 4
11 X-25-103 Washer, plain 2
13 X-352-63 Stud, 3/8-16 x 4 in. 8
48 TP-6790 8/11
4S_X Alternator Modules GM77932--, GM77933--
part number.
Item 19,
Alternator Item 18, Alternator
Module No. Description Vibromount Assembly
GM77932-MA1 4S12X 324392 GC70194-1
GM77932-MA2 4S12X, 600 V 324392 GC70194-4
GM77932-MA3 4S13X 324392 GC70194-11
GM77932-MA4 4S13X, 600 V 324392 GC70194-12
GM77933-MA1 4S12X 324392 GC70194-2
GM77933-MA2 4S12X, 600 V 324392 GC70194-5
GM77933-MA3 4S13X 324392 GC70194-7
GM77933-MA4 4S13X, 600 V 324392 GC70194-9
TP-6790 8/11 49
4P_X/4Q_X Alternators GC70113--
10
9
14
30 15 8
28
22 7
13
13
12
16 15
19 11
14
29
23 34
27 4
17
18
6
34 3
27 33
26 34
31
1
35
32
20 21
GC70113
50 TP-6790 8/11
Item Part No. Description Qty.
1 See chart page 52 Disc, Drive 2
2 See chart page 52 Adapter, Generator 1
3 See chart page 52 Rotor Assembly 1
4 See chart page 52 Stator Assembly 1
5 See chart page 52 Bracket Assembly, End 1
6 See chart page 53 Exciter Armature, SCR 1
7 See chart page 53 Bus, Ground 1
8 See chart page 53 Screw, Hex Cap 3
9 See chart page 53 Washer, Plain 6
10 See chart page 53 Nut, Hex 3
11 M933-06020-60 Screw, hex cap 1
12 M933-06040-60 Screw, hex cap 1
13 M6797A-06-SS Washer, Internal & External Tooth 2
15 M6923-06-80 Nut, Hex 6mm 3
16 M933-16030-82 Screw, hex cap 1
17 GM70070 Washer, FRX Exciter Mtg 1
18 GM70076 Spacer, FRX Activator 1
19 M7500D-05035-85 Screw, Metric Thread Forming 3
20 M934-04-SS Nut, Hex (Stainless Steel) 5
21 M985-04-SS Nut, Hex Elastic Stop 5
22 X-6071-8 Screw, Thread Forming 3
23 344295 Decal, equipment grd 1
26 347697 Fan, Alternator 1
27 GM72391 PCB Assy, World Alternator Activator 1
28 GM74218 Holder Assy, LED Optic Board 1
29 M931-10050-60 Screw, hex cap 6
30 M933-06016-60 Screw, hex cap, M6x16mm, js500 full thrd 4
31 M933-10025-60 Screw, hex cap,fully thrd M10 x 25mm EXP 4
32 M933-10030-82 Screw, hex cap 8
33 M933-10070-60 Screw, Hex Cap 4
34 X-25-93 Washer,plain .406ID x .75in. OD 14
35 X-801-3 Washer,hardened,.406 ID x .812 in.OD 8
TP-6790 8/11 51
Alternator Part Numbers and Components
Use this table to identify part numbers of items 1-5.
Item
Item 3, Item 4, Item 5,
Item 1, Item 2, Rotor Stator End
Alternator No. Drive Disc Adapter Assy. Assy. Bracket
GC70113-1 257015 GM32007 GC70100-1 GC70110-1 GM70080-1
GC70113-2 257015 GM32006 GC70100-1 GC70110-1 GM70080-1
GC70113-3 257015 GM32007 GC70100-1 GC70111-1 GM70080-1
GC70113-4 257015 GM32006 GC70100-1 GC70111-1 GM70080-1
GC70113-5 257015 GM32007 GC70100-1 GC70112-1 GM70080-1
GC70113-6 257015 GM32006 GC70100-1 GC70112-1 GM70080-1
GC70113-7 257015 GM32007 GC70100-2 GC70110-2 GM70080-1
GC70113-8 257015 GM32006 GC70100-2 GC70110-2 GM70080-1
GC70113-9 257015 GM32007 GC70100-2 GC70111-2 GM70080-1
GC70113-10 257015 GM32006 GC70100-2 GC70111-2 GM70080-1
GC70113-11 257015 GM32007 GC70100-2 GC70112-2 GM70080-1
GC70113-12 257015 GM32006 GC70100-2 GC70112-2 GM70080-1
GC70113-13 257015 GM32007 GC70100-3 GC70110-3 GM70080-2
GC70113-14 257015 GM32006 GC70100-3 GC70110-3 GM70080-2
GC70113-15 257015 GM32007 GC70100-3 GC70111-3 GM70080-2
GC70113-16 257015 GM32006 GC70100-3 GC70111-3 GM70080-2
GC70113-17 257015 GM32007 GC70100-3 GC70112-3 GM70080-2
GC70113-18 257015 GM32006 GC70100-3 GC70112-3 GM70080-2
GC70113-19 257015 GM32007 GC70100-4 GC70110-4 GM70080-2
GC70113-20 257015 GM32006 GC70100-4 GC70110-4 GM70080-2
GC70113-21 257015 GM32007 GC70100-4 GC70111-4 GM70080-2
GC70113-22 257015 GM32006 GC70100-4 GC70111-4 GM70080-2
GC70113-23 257015 GM32007 GC70100-4 GC70112-4 GM70080-2
GC70113-24 257015 GM32006 GC70100-4 GC70112-4 GM70080-2
GC70113-25 257015 GM32007 GC70100-5 GC70110-5 GM70080-2
GC70113-26 257015 GM32006 GC70100-5 GC70110-5 GM70080-2
GC70113-27 257015 GM32007 GC70100-5 GC70111-5 GM70080-2
GC70113-28 257015 GM32006 GC70100-5 GC70111-5 GM70080-2
GC70113-29 257015 GM32007 GC70100-5 GC70112-5 GM70080-2
GC70113-30 257015 GM32006 GC70100-5 GC70112-5 GM70080-2
GC70113-31 257015 GM32007 GC70100-6 GC70110-6 GM70080-2
GC70113-32 257015 GM32006 GC70100-6 GC70110-6 GM70080-2
GC70113-33 257016 GM32006 GC70100-7 GC70110-6 GM70080-2
GC70113-34 257015 GM32007 GC70100-6 GC70111-6 GM70080-2
GC70113-35 257015 GM32006 GC70100-6 GC70111-6 GM70080-2
GC70113-36 257016 GM32006 GC70100-7 GC70111-6 GM70080-2
GC70113-37 257015 GM32007 GC70100-6 GC70112-6 GM70080-2
GC70113-38 257015 GM32006 GC70100-6 GC70112-6 GM70080-2
GC70113-39 257016 GM32006 GC70100-7 GC70112-6 GM70080-2
52 TP-6790 8/11
Alternator Part Numbers and Components
Use this table to identify part numbers of items 6-10.
Assembly
Item 7,
Item 6, Ground Item 8, Item 9, Item 10,
Alternator No. Exciter Bus Screws Washers Nuts
GC70113-1 GC70064-1 257986 M933-06030-60 M125A-06-80 M6923-06-80
GC70113-2 GC70064-1 257986 M933-06030-60 M125A-06-80 M6923-06-80
GC70113-3 GC70064-1 257986 M933-06030-60 M125A-06-80 M6923-06-80
GC70113-4 GC70064-1 257986 M933-06030-60 M125A-06-80 M6923-06-80
GC70113-5 GC70064-1 257985 M933-08030-60 M125A-08-80 M6923-08-80
GC70113-6 GC70064-1 257985 M933-08030-60 M125A-08-80 M6923-08-80
GC70113-7 GC70064-1 257986 M933-06030-60 M125A-06-80 M6923-06-80
GC70113-8 GC70064-1 257986 M933-06030-60 M125A-06-80 M6923-06-80
GC70113-9 GC70064-1 257986 M933-06030-60 M125A-06-80 M6923-06-80
GC70113-10 GC70064-1 257986 M933-06030-60 M125A-06-80 M6923-06-80
GC70113-11 GC70064-1 257985 M933-08030-60 M125A-08-80 M6923-08-80
GC70113-12 GC70064-1 257985 M933-08030-60 M125A-08-80 M6923-08-80
GC70113-13 GC70064-2 257986 M933-06030-60 M125A-06-80 M6923-06-80
GC70113-14 GC70064-2 257986 M933-06030-60 M125A-06-80 M6923-06-80
GC70113-15 GC70064-2 257986 M933-06030-60 M125A-06-80 M6923-06-80
GC70113-16 GC70064-2 257986 M933-06030-60 M125A-06-80 M6923-06-80
GC70113-17 GC70064-2 257985 M933-08030-60 M125A-08-80 M6923-08-80
GC70113-18 GC70064-2 257985 M933-08030-60 M125A-08-80 M6923-08-80
GC70113-19 GC70064-2 257986 M933-06030-60 M125A-06-80 M6923-06-80
GC70113-20 GC70064-2 257986 M933-06030-60 M125A-06-80 M6923-06-80
GC70113-21 GC70064-2 257986 M933-06030-60 M125A-06-80 M6923-06-80
GC70113-22 GC70064-2 257986 M933-06030-60 M125A-06-80 M6923-06-80
GC70113-23 GC70064-2 257985 M933-08030-60 M125A-08-80 M6923-08-80
GC70113-24 GC70064-2 257985 M933-08030-60 M125A-08-80 M6923-08-80
GC70113-25 GC70064-2 257986 M933-06030-60 M125A-06-80 M6923-06-80
GC70113-26 GC70064-2 257986 M933-06030-60 M125A-06-80 M6923-06-80
GC70113-27 GC70064-2 257986 M933-06030-60 M125A-06-80 M6923-06-80
GC70113-28 GC70064-2 257986 M933-06030-60 M125A-06-80 M6923-06-80
GC70113-29 GC70064-2 257985 M933-08030-60 M125A-08-80 M6923-08-80
GC70113-30 GC70064-2 257985 M933-08030-60 M125A-08-80 M6923-08-80
GC70113-31 GC70064-2 257986 M933-06030-60 M125A-06-80 M6923-06-80
GC70113-32 GC70064-2 257986 M933-06030-60 M125A-06-80 M6923-06-80
GC70113-33 GC70064-2 257986 M933-06030-60 M125A-06-80 M6923-06-80
GC70113-34 GC70064-2 257986 M933-06030-60 M125A-06-80 M6923-06-80
GC70113-35 GC70064-2 257986 M933-06030-60 M125A-06-80 M6923-06-80
GC70113-36 GC70064-2 257986 M933-06030-60 M125A-06-80 M6923-06-80
GC70113-37 GC70064-2 257985 M933-08030-60 M125A-08-80 M6923-08-80
GC70113-38 GC70064-2 257985 M933-08030-60 M125A-08-80 M6923-08-80
GC70113-39 GC70064-2 257985 M933-08030-60 M125A-08-80 M6923-08-80
TP-6790 8/11 53
4S_X Alternators GC70194--
13
12
12
13 11
29
27 26
20 7
10
10
9
14 13
17 8
12
28
21
25 4 33
15
16
6
32
33 33 3
25 35
24 33
30
1
34
19 31
18
GC70194_C
54 TP-6790 8/11
4S_X Alternators GC70194--
Item Part No. Description Qty.
1 See chart Disc, Drive 3
2 See chart Adapter, Generator 1
3 See chart Rotor Assembly 1
4 See chart Stator Assembly 1
5 GM70167 Bracket Assembly, End 1
6 GC70064--4 Exciter Armature, SCR 1
7 257978 Bus, Ground 1
8 M933--10030--60 Screw, hex cap 1
9 M933--10050--60 Screw, hex cap 1
10 M6797A--10--SS Washer, Internal & External Tooth 2
11 M933-10035-60 Screw, Hex Cap 3
13 M6923--10--80 Nut, Hex 10mm 6
14 M933--16030--82 Screw, hex cap 1
15 GM70070 Washer, FRX Exciter Mtg 1
16 GM70076 Spacer, FRX Activator 1
17 M7500D--05035--85 Screw, Metric Thread Forming 3
18 M934--04--SS Nut, Hex (Stainless Steel) 5
19 M985--04--SS Nut, Hex Elastic Stop 5
20 X--6071--8 Screw, Thread Forming 3
21 344295 Decal, equipment grd 1
24 GM79507 Fan, Alternator 1
25 GM72391 PCB ASSY, World Alternator Activator 1
26 GM74218 Holder Assy, LED Optic Board 1
27 M125A--06--80 Washer, Plain 4
28 M931--10080--60 Screw, hex cap 5
29 M933--06016--60 Screw, hex cap, M6x16mm, js500 full thrd 4
30 M933--10025--60 Screw, hex cap,fully thrd M10 x 25mm EXP 4
31 M933--12040--82 Screw, hex cap 10
32 M931--10055--60 Screw, hex cap 1
33 X--25--93 Washer,plain .406ID x .75in. OD 14
34 290945 Washer,hardened,.531 ID x 1.06 in.OD 10
35 M933-10100-60 Screw, hex cap 4
Alternator Part Number and Mount Type

Use this table to identify part numbers of items 1--4.
Assembly
Item 1, Item 2, Item 3, Item 4,
Alternator No. Drive Disc Adapter Rotor Assy. Stator Assy.
GC70194-1 GM70180 GM78317 GC70182-1 GC70192-1
GC70194-2 GM70180 GM78316 GC70182-1 GC70192-1
GC70194-3 GM70181 GM78315 GC70182-2 GC70192-1
GC70194-4 GM70180 GM78317 GC70182-1 GC70193-1
GC70194-5 GM70180 GM78316 GC70182-1 GC70193-1
GC70194-6 GM70181 GM78315 GC70182-2 GC70193-1
GC70194-7 GM70180 GM78316 GC70182-3 GC70192-2
GC70194-8 GM70181 GM78315 GC70182-4 GC70192-2
GC70194-9 GM70180 GM78316 GC70182-3 GC70193-2
GC70194-10 GM70181 GM78315 GC70182-4 GC70193-2
GC70194-11 GM70180 GM78317 GC70182-3 GC70192-2
GC70194-12 GM70180 GM78317 GC70182-3 GC70193-2
TP-6790 8/11 55
4UA Alternator Modules GM58642--
3
4
11
7 8
6
5
19
12
20
13
21
2
Items not shown: 14, 15, 16, 18 9

17
10
GM58642
56 TP-6790 8/11
4UA Alternator Modules GM58642--

1 See chart Alternator assembly 1
3 M931-10040-82 Screw, hex cap 12
4 X-801-3 Washer, hardened, 0.406 ID x 0.812 12
5 X-352-121 Stud, 3/8--16 x 3.62 in. 8
7 X-801-3 Washer, hardened, 0.406 ID x 0.812 8
13 257442 Clip, speed 4
17 X-400-251 Spacer 2
18 354717 Plate, generator mounting (not shown) 2
19 M931-16100-60 Screw, Hex Cap 2
21 M931-12045-60 Screw, Hex Cap 4

Use this table to identify the module number’s alternator part number.
Item 1,
Alternator Alternator
Module No. Description Assembly
GM58642-MA33 4UA9 GC58673-11
GM58642-MA34 4UA9, 600 V GC58673-12
GM58642-MA35 4UA13 GC58673-15
GM58642-MA36 4UA13, 600 V GC58673-16
TP-6790 8/11 57
4UA Alternators GC58673--
25
24
28
25
8 29
8
20
22
33
10
32 10
16
19 13
1
12
23
5 14
17 7
9
34
18 30
4 35
2
24
27
3
21 6, 11
26
15
10
31
6102_201_2
58 TP-6790 8/11
4UA Alternators GC58673--
1 B-257099 PCB assembly, LED, FRII 1
2 See chart below Rotor assembly 1
3 B-354299 Heatsink 1
4 X-758-9 Bearing, ball 1
5 GM34505 PCB assembly, photo receiver 1
6 X-101-24 Nut, hex elastic stop, 6-32 5
7 X-117-5 Screw, hex head machine 2
8 X-22-46 Washer, lock, 0.391 ID x 0.975 in. OD 2
9 X-22-9 Washer, lock, 0.20 ID x 0.373 in. OD 2
10 X-25-93 Washer, plain, 0.406 ID x 0.75 in. OD 8
10 290945 Washer, hardened, 0.531 ID x 1.06 in. OD (under head of bolt) 12
11 X-431-25 Terminal, fast-on, female 4
12 X-6071-1 Screw, Phillips pan head 4
14 243321 Washer, insulating, 0.195 ID x 0.5 in. 2
15 222881 Disc, drive 4
16 347241 Adapter, generator 1
17 257077 Actuator, magnetic cup 1
18 GC347707 Exciter field assembly 1
19 257258 Cover, FR LED circuit board 1
20 X-791-6 Screw, hex head machine 1
21 X-801-3 Washer, hardened, 0.406 ID x 0.812 in. 12
22 See chart below Stator assembly 1
23 257850 Insulator 1
24 347236 Bracket, end 1
25 See chart below Connector, lead 1
26 270158 Bolt, hex cap 12
27 257855 Fan, alternator 1
28 X-6238-5 Screw, hex cap 3
34 347119 Fitting, grease 1
35 X-801-3 Washer, hardened, 0.406 ID x 0.812 in. 4
Alternator Part Number and Mount Type

Use this table to identify the part numbers of items 2, 22, and 25.
Assembly
Item 2, Item 22, Item 25,
Rotor Stator Lead
Alternator No. Assembly Assembly Connector
GC58673-11 GCA-347191 GC58670-2 257978
GC58673-12 GCA-347191 GC58671-2 257978
GC58673-15 GCA-365222 GC58670-4 257979
GC58673-16 GCA-365222 GC58671-4 257978
TP-6790 8/11 59
Group 301: Control and Harness
50/60 kW, Decision-Maker 550
51
18
10
13
7
17
33
20 25 45
26
12 23
41 49 6
21
48
50
16
8
22 14 9
46
15 27
31
2
3
4
19
11
Items not shown: 28-30, 34-39,
42-44, 47
24
32
40
5
GM76186
60 TP-6790 8/11
Group 301: Control and Harness
Quantity
Module
Part Number
2 151511 Ring, lock switch 1
3 295030 Switch, toggle, 1 pole 1
4 343684 Lamp assy 28VDC yel/amb led 1
5 361567 Base, tie wrap snapin 2
6 365289 Sensor, Low Fluid Assembly 1
7 GM11694 O-ring, ISO 6149 (15.3mm ID) 1
9 GM55368 Bracket, Mounting 1
10 GM59794 Switch, Low Water Temperature 1
11 GM62565 Decal, Diagnostic 1
12 GM74531 Guard, Rodent 1
13 GM75773 Gasket, Controller Cover 2
14 GM76167 Panel, Junction Box (Front) 1
15 GM76168 Panel, Junction Box (Rear) 1
16 GM76169 Panel, Junction Box (Shelf) 1
17 GM76170 Cover, Junction Box (Top) 1
18 GM76171 Panel, Junction Box (Top) 1
19 GM76172 Panel, Controller Face 1
20 GM76173 Cover, Controller (Left) 1
21 GM76175 Cover, Controller (Rear) 1
22 GM78234 Harness, Control Box 40-60KW JD 1
23 GM78236 Harness, Engine 40-60KW JD 1
27 M125A-08-80 Washer, Plain, 8.4 ID x 16.0 OD 4
30 M6923-06-80 Nut, Hex 6mm 4
31 M6923-08-80 Nut, Hex 8mm 4
32 M7985A-03012-20 Screw, pan head M3 X 12 4
33 M7985A-05012-20 Screw, pan head machine 2
34 M931-08055-60 Screw, Hex Cap 2
35 M933-06012-60 Screw 2
36 M933-06014-60 Screw, Hex Cap 4
37 M933-08020-60 Screw, Hex Cap 4
38 M933-12020-60 Screw, Hex Cap 5
39 M933-16035-60 Screw, Hex Cap 1
40 M934-03-50 Nut, Hex 3mm 4
41 M934-05-50 Nut, Hex 5mm 2
42 X-22-12 Washer, lock, .262 ID x .743 in.OD 8
44 X-22-26 Washer,lock, .521 ID x 1.24 in. OD 1
45 X-672-10 Clamp, insulated, .5 in. 2
46 X-672-37 Clamp 4
47 X-672-38 Clamp 1
49 X-6003-8 Conduit, convoluted 1
50 X-6033-5 Grommet, U-channel 1
51 X-6216-1 Screw, Phillips hex crimptite 36
TP-6790 8/11 61
Group 301: Control and Harness, continued
80--125 kW, Decision-Maker 550/6000
41
15
10
14
8
28
22
9 6
17
35 24
32 19
39
18
13 40
16
12
11 26
23
26 30 7
30 36
2
3
21
27
34
23
20 26
Items not shown: 5, 25, 31, 33, 37, 38 29
GM79232
GM79236
GM79243
62 TP-6790 8/11
Quantity
Module
GM79232-MA1
GM79243-MA1
GM79243-MA2
GM79236-MA1
GM79236-MA2
2 151511 Ring, lock switch 1 1 1 1 1
3 295030 Switch, toggle, 1 pole 1 1 1 1 1
4 343684 Lamp assy 28VDC yel/amb led 1 1 1 1 1
5 361567 Base, tie wrap snapin 2 2 2 2 2
6 GM51705 Switch, Low Water Temp. 1 1 1 1 1
7 GM62565 Decal, Diagnostic 1 1 1 1 1
8 GM66270 Sensor, Low Coolant Level 1 1 1 1 1
9 GM74531 Guard, Rodent 1 1 1 1 1
10 GM75773 Gasket, Controller Cover 2 2 2
11 GM76176 Panel, Junction Box (Front) 1 1 1 1
12 GM76177 Panel, Junction Box (Rear) 1 1 1 1
13 GM76178 Panel, Junction Box (Shelf) 1 1 1 1
14 GM76179 Cover, Junction Box (Top) 1 1 1 1
15 GM76171 Panel, Junction Box (Top) 1 1 1
16 GM76172 Panel, Controller Face 1
16 GM76180 Panel, Controller Face 1 1 1 1
17 GM76181 Cover, Controller (Left) 1 1 1 1
18 GM76175 Cover, Controller (Rear) 1 1 1 1 1
19 GM79686 Harness, Engine 180-125KW JD 1 1 1 1 1
20 GM75859 Harness, Control Box 80-200KW JD DEC 550 1 1 1
20 GM81335 Harness, Control Box 80-200KW JD DEC 6000 1 1
21 M125A-03-60 Washer, Plain 4 4 4 4 4
22 M125A-05-80 Washer, Plain 3 3 3 3 3
23 M125A-08-80 Washer, Plain 8.4 ID X 16.0 OD 6 6 6 4 4
24 M125A-10-80 Washer, Plain 10.5 ID x 20.0 OD 1 1 1 1 1
25 M125A-12-80 Washer, Plain 3 3 3 3 3
26 M6923-08-80 Nut, Hex 8mm 8 8 8 6 6
27 M7985A-03012-20 Screw, pan head M3 X 12 4 4 4 4 4
28 M7985A-05012-20 Screw, Pan Head Mach. 3 3 3 3 3
29 M931-08055-60 Screw, Hex Cap 2 2 2
30 M933-08020-60 Screw, Hex Cap 4 4 4 4 4
31 M933-08025-60 Screw, Hex Cap 2 2 2 2 2
32 M933-10020-60 Screw, Hex Cap 1 1 1 1 1
33 M933-12020-60 Screw, Hex Cap 3 3 3 3 3
34 M934-03-50 Nut, Hex 3mm 4 4 4 4 4
35 M934-05-50 Nut, Hex 5mm 3 3 3 3 3
36 X-22-16 Washer, lock, .326 ID x .883 in. OD 4 4 4 4 4
37 X-22-26 Washer,Lock, .521 ID x 1.24 In. OD 1 1 1 1 1
38 X-672-32 Clamp, insulated, 1.06 in. 2 2 2 2 2
39 X-672-37 Clamp 3 3 3 3 3
40 X-6033-5 Grommet, U-channel 1 1 1 1 1
41 X-6216-1 Screw, Phillips hex crimptite 36 36 36 36 36
TP-6790 8/11 63
37
10 7
9
14 5
19
8 34
35
28
16 21
17
11
13
36
15
51
20 20
23 23
26 12
6
Items not shown: 4, 22, 27, 29, 3
32, 33
1
2
18
24
30
19
52 25
31
GM79248
GM81287
64 TP-6790 8/11
Quantity
Module
GM79248-MA1
GM79248-MA2
GM79248-MA3
GM79248-MA4
GM81287-MA1
GM81287-MA2
GM82008-MA1
GM82008-MA2
1 151511 Ring, lock switch 1 1 1 1 1 1 1 1
2 295030 Switch, toggle, 1 pole 1 1 1 1 1 1 1 1
3 343684 Lamp assy 28VDC yel/amb led 1 1 1 1 1 1 1 1
4 361567 Base, tie wrap snapin 2 2 2 2 5 5 3 3
5 GM51705 Switch, Low Water Temp. 1 1 1 1
5 361956 Switch, Low Water Temp. 1 1 1 1
5 365499 O-ring, ISO 6149 (11.3mm ID) 1 1 1 1
6 GM62565 Decal, Diagnostic 1 1 1 1 1 1 1 1
7 GM66270 Sensor, Low Coolant Level 1 1 1 1 1 1 1 1
8 GM74531 Guard, Rodent 1 1 1 1 1 1 1 1
9 GM75773 Gasket, Controller Cover 2 2 2 2 2 2 2 2
10 GM76171 Panel, Junction Box (Top) 1 1 1 1 1 1 1 1
11 GM76175 Cover, Controller (Rear) 1 1 1 1 1 1
11 GM75785 Cover, Controller (Rear) 1 1
12 GM76177 Panel, Junction Box (Rear) 1 1 1 1 1 1
12 GM75777 Junction Box 1 1
13 GM76178 Panel, Junction Box (Shelf) 1 1 1 1 1 1
14 GM76179 Cover, Junction Box (Top) 1 1 1 1 1 1
14 GM75781 Cover, Junction Box (Top) 1 1
15 GM76180 Panel, Controller Face 1 1 1 1 1 1
15 GM75783 Panel, Controller Face 1 1
16 GM76181 Cover, Controller (Left) 1 1 1 1 1 1
16 GM75786 Cover, Controller (Left) 1 1
17 GM79691 Harness, Engine 150KW JD Tier III 1 1 1 1
17 GM79931 Harness, Engine 180-200 kW JD Tier III 1 1
17 GM82006 Harness, Engine 200 kW JD Tier III 1 1
18 M125A-03-60 Washer, Plain 4 4 4 4 4 4 4 4
19 M125A-05-80 Washer, Plain 3 3 3 3 3 3 2 2
20 M125A-08-80 Washer, Plain 8.4 ID X 16.0 OD 4 4 4 4 4 4
21 M125A-10-80 Washer, Plain 10.5 ID x 20.0 OD 1 1 1 1 3 3
22 M125A-12-80 Washer, Plain 4 4 4 4
23 M6923-08-80 Nut, Hex 8mm 6 6 6 6 6 6
23 M6923-10-80 Nut, Hex 10mm 4 4
24 M7985A-03012-20 Screw, pan head M3 X 12 4 4 4 4 4 4 4 4
25 M7985A-05012-20 Screw, Pan Head Mach. 3 3 3 3 3 3 3 3
26 M933-08020-60 Screw, Hex Cap 4 4 4 4 4 4
26 M933-10030-60 Screw, Hex Cap 4 4
27 M933-08025-60 Screw, Hex Cap 2 2 2 2
28 M933-10020-60 Screw, Hex Cap 1 1 1 1
29 M933-12020-60 Screw, Hex Cap 4 4 4 4
30 M934-03-50 Nut, Hex 3mm 4 4 4 4 4 4 4 4
31 M934-05-50 Nut, Hex 5mm 3 3 3 3 3 3 3 3
32 X-22-16 Washer, lock, .326 ID x .883 in. OD 4 4 4 4 4 4
33 X-22-26 Washer,Lock, .521 ID x 1.24 In. OD 1 1 1 1
36 X-6033-5 Grommet, U-channel 1 1 1 1 1 1 1 1
37 X-6216-1 Screw, Phillips hex crimptite 36 36 36 36 36 36 26 26
34 X-672-32 Clamp, insulated, 1.06 in. 2 2 2 2
35 X-672-37 Clamp 4 4 4 4
51 GM76176 Panel, Junction Box (Front) 4RX/4TX 1 1
51 GM77548 Panel, Junction Box (Front) 4S/4V/4SX 1 1 1 1
52 GM75859 Harness, Control Box 80-200KW JD 1 1
52 GM81335 Harness, Control Box 80-300 kW JD 1 1 1
52 GM75859 Harness, Control Box DEC 550/6000 1 1
52 GM79145 Harness, Control Box DEC 550/6000 1
52 GM75812 Plate, Harness Connector 1 1
TP-6790 8/11 65
46
14
9
13
7
29
22 8
15
37 4
19 47
17 41
10
11
16
2
20
3
12 28
21
36
Items not shown: 23-27, 30-35,
38-40, 42-44 18
45
5
6
GM76187
66 TP-6790 8/11
Quantity
Module
Part Number
2 343684 Lamp assy 28VDC yel/amb led 1
3 361567 Base, tie wrap snapin 2
4 GM38523 Sender, Temperature 1
6 GM55368 Bracket, Mounting 1
7 GM66270 Sensor, Low Coolant Level 1
8 GM74531 Guard, Rodent 1
9 GM75773 Gasket, Controller Cover 2
14 GM76171 Panel, Junction Box (Top) 1
16 GM76174 Panel, J-Box DEC3000 Mnt (Right) 1
18 GM78235 Harness, Control Box 40-60KW JD 1
19 GM78236 Harness, Engine 40-60KW JD 1
20 GM78866 Decal, Diagnostic 1
24 M125A-08-80 Washer, Plain, 8.4 ID x 16.0 OD 4
27 M6923-08-80 Nut, Hex 8mm 4
28 M7985A-03012-20 Screw, pan head M3 X 12 4
29 M7985A-05012-20 Screw, pan head machine 2
30 M931-08055-60 Screw, Hex Cap 2
31 M933-06012-60 Screw 2
32 M933-06014-60 Screw, Hex Cap 4
33 M933-08020-60 Screw, Hex Cap 4
34 M933-12020-60 Screw, Hex Cap 5
35 M933-16035-60 Screw, Hex Cap 1
36 M934-03-50 Nut, Hex 3mm 4
37 M934-05-50 Nut, Hex 5mm 2
40 X-22-26 Washer,lock, .521 ID x 1.24 in. OD 1
42 X-672-37 Clamp 4
43 X-672-38 Clamp 1
45 X-6033-5 Grommet, U-channel 1
46 X-6216-1 Screw, Phillips hex crimptite 36
47 X-6427-8 Washer, Copper 1
TP-6790 8/11 67
80--125 kW, Decision-Maker 3000
39
12
7
11
26
20 4
6 37
30
33 22
14 17
13
15
10
38
21
24 24
28 28
34
16
19 2
25
Items not shown: 3, 23, 29, 31, 35, 36
32
27
21
18 24
GM79233
68 TP-6790 8/11
Quantity
Module
GM79233-MA1
GM79244-MA1
GM79237-MA1
2 343684 Lamp assy 28VDC yel/amb led 1 1 1
3 361567 Base, tie wrap snapin 2 2 2
4 GM39458 Sender, Temperature 1 1 1
5 GM66270 Sensor, Low Coolant Level 1 1 1
6 GM74531 Guard, Rodent 1 1 1
7 GM75773 Gasket, Controller Cover 2 2 2
8 GM76176 Panel, Junction Box (Front) 1 1
9 GM76177 Panel, Junction Box (Rear) 1 1
10 GM76178 Panel, Junction Box (Shelf) 1 1
11 GM76179 Cover, Junction Box (Top) 1 1
12 GM76171 Panel, Junction Box (Top) 1 1 1
13 GM76181 Cover, Controller (Left) 1 1
14 GM76182 Panel, J-Box DEC3000 Mnt (Right) 1 1
15 GM76175 Cover, Controller (Rear) 1 1 1
16 GM78866 Decal, Diagnostic 1 1 1
17 GM79686 Harness, Engine 180-125KW JD 1 1 1
18 GM79688 Harness, Control Box 80-200KW JD 1 1 1
19 M125A-03-60 Washer, Plain 4 4 4
20 M125A-05-80 Washer, Plain 3 3 3
21 M125A-08-80 Washer, Plain 8.4 ID X 16.0 OD 6 6 4
22 M125A-10-80 Washer, Plain 10.5 ID x 20.0 OD 1 1 1
23 M125A-12-80 Washer, Plain 3 3 3
24 M6923-08-80 Nut, Hex 8mm 8 8 6
25 M7985A-03012-20 Screw, pan head M3 X 12 4 4 4
26 M7985A-05012-20 Screw, Pan Head Mach. 3 3 3
27 M931-08055-60 Screw, Hex Cap 2 2
28 M933-08020-60 Screw, Hex Cap 4 4 4
29 M933-08025-60 Screw, Hex Cap 2 2 2
30 M933-10020-60 Screw, Hex Cap 1 1 1
31 M933-12020-60 Screw, Hex Cap 3 3 3
32 M934-03-50 Nut, Hex 3mm 4 4 4
33 M934-05-50 Nut, Hex 5mm 3 3 3
35 X-22-26 Washer,Lock, .521 ID x 1.24 In. OD 1 1 1
36 X-672-32 Clamp, insulated, 1.06 in. 2 2 2
37 X-672-37 Clamp 3 3 3
38 X-6033-5 Grommet, U-channel 1 1 1
39 X-6216-1 Screw, Phillips hex crimptite 36 36 36
TP-6790 8/11 69
37
8
7
12
5
25
19
6
31
4
13 35
17 28
21
11
36
14
38
26 26
23 23
20 10 32
15
2
18
Items not shown: 3, 22, 27, 29, 33, 34 24
30
19
25
31
16
GM79249
GM81288
70 TP-6790 8/11
Quantity
Module
GM79249-MA1
GM79249-MA2
GM81288-MA1
GM82007-MA1
2 343684 Lamp assy 28VDC yel/amb LED 1 1 1 1
3 361567 Base, tie wrap snapin 2 2 5 3
4 GM39458 Sender, Temperature 1 1
4 GM10166 Sender, Temperature 1 1
5 GM66270 Sensor, Low Coolant Level 1 1 1 1
6 GM74531 Guard, Rodent 1 1 1 1
7 GM75773 Gasket, Controller Cover 2 2 2 2
8 GM76171 Panel, Junction Box (Top) 1 1 1 1
9 GM76175 Cover, Controller (Rear) 1 1 1
10 GM76177 Panel, Junction Box (Rear) 1 1 1
10 GM75777 Junction Box 1
11 GM76178 Panel, Junction Box (Shelf) 1 1 1
12 GM76179 Cover, Junction Box (Top) 1 1 1
13 GM76181 Cover, Controller (Left) 1 1 1
14 GM76182 Panel, J-Box DEC3000 Mnt (Right) 1 1 1
15 GM78866 Decal, Diagnostic 1 1 1 1
16 GM79688 Harness, Control Box 80-200KW JD 1 1 1
16 GM75952 Harness, Control Box 1
16 GM75812 Plate, Harness Connector 1
17 GM79691 Harnesss, Engine 150KW JD Tier III 1 1
17 GM79931 Harness, Engine 180-200 kW JD Tier III 1
17 GM82006 Harness, Engine 200 kW JD Tier III 1
18 M125A-03-60 Washer, Plain 4 4 4 4
19 M125A-05-80 Washer, Plain 3 3 3 2
20 M125A-08-80 Washer, Plain 8.4 ID X 16.0 OD 4 4 4
21 M125A-10-80 Washer, Plain 10.5 ID x 20.0 OD 1 1 3
23 M6923-08-80 Nut, Hex 8mm 6 6 6
23 M6923-10-80 Nut, Hex 10mm 4
24 M7985A-03012-20 Screw, pan head M3 X 12 4 4 4 4
25 M7985A-05012-20 Screw, Pan Head Mach. 3 3 3 3
26 M933-08020-60 Screw, Hex Cap 4 4 4
26 M933-10030-60 Screw, Hex Cap
27 M933-08025-60 Screw, Hex Cap 2 2
28 M933-10020-60 Screw, Hex Cap 1 1
29 M933-12020-60 Screw, Hex Cap 4 4
30 M934-03-50 Nut, Hex 3mm 4 4 4 4
31 M934-05-50 Nut, Hex 5mm 3 3 3 3
34 X-672-32 Clamp, insulated, 1.06 in. 2 2
35 X-672-37 Clamp 4 4
36 X-6033-5 Grommet, U-channel 1 1 1 1
37 X-6216-1 Screw, Phillips hex crimptite 36 36 36 26
38 GM76176 Panel, Junction Box (Front) 4RX/4TX 1
38 GM77548 Panel, Junction Box (Front) 4S/4V/4SX 1 1
TP-6790 8/11 71
Group 701: Literature
Quantity
Part Variation Number
Item Number Description 335 336 481 482 483 484 485 486
1 TP-5374 Warranty 1-Year Limited, Industrial 1 1 1 1 1 1 1 1
2 TP-5700 I/M 20-3250kW, Industrial 1 1 1 1 1 1 1 1
3 TP-6140 O/I/M Cntrlr Setup & Appl, DecMaker550 1 1 1 1 1
4 TP-6200 O/M 20-2000 kW, DecMaker550 1 1 1 1 1 1 1 1
5 TP-6286 S/M John Deere Mechanical Fuel Systems 1 1
6 TP-6290 P/C John Deere 4024/4045/5030, Tier 2/3 1 1 1 1 1
6 TP-6291 P/C JD 6068HF275/285/475/485, Tier 2 1 1 1
7 TP-6356 S/M Controllers, 20-2800 kW 1 1 1 1 1 1 1 1
8 TP-6572 S/M JD 4024HF285, 40-60kW 1 1
8 TP-5854 S/M John Deere 4045/6068 1 1 1 1 1 1
8 TP-6371 S/M JD Alt & Starting Motors 1 1 1 1 1
8 TP-6454 S/M John Deere 6068HF285, Fuel System 1 1 1
8 TP-6372 S/M Deere 4.5/6.8L Fuel Syst wDenso HPCR 1
8 TP-6456 S/M John Deere 6068HF485 1 1
9 TP-6573 O/M JD 4024HF285, 40-60kW 1 1
9 TP-6453 O/M JD 4045/6068HF285 1 1 1 1
9 TP-6455 O/M JD 4045/6068HF485 1 1
10 TP-6694 O/M DEC 3000 Controller 1 1 1 1 1 1 1 1
11 TP-6697 W/D 20-60REOZJ(C),80-275(E),125(F), Ind 1 1
11 TP-6798 W/D 20--300kW, John Deere, Industrial 1 1 1 1 1 1
12 TP-6780 P/C DEC 550 Controller (J-Box Panel Mt) 1 1 1 1 1 1 1 1
13 TP-6781 P/C DEC 3000 Controller 1 1 1 1 1 1 1 1
14 TP-6783 S/M Fast Response X (FR-X) Alternator 1 1 1 1 1 1 1 1
15 TP-6790 P/C 50/60REOZJD, 80/100/150--200REOZJF,
125REOZJG 1 1 1 1 1 1 1 1
16 TP-6746 P/C DEC6000 AND DPS System 1 1 1 1 1
17 TP-6747 O/I/M DPS System Installation and Setup 1 1 1 1 1
18 TP-6750 O/M DEC 6000 Controller 1 1 1 1 1
72 TP-6790 8/11
Kit List
This section lists the part numbers of modules/kits not listed in the group parts lists. Refer to the generator set nameplate or the list below to identify the
module/kit number installed on your generator set. See the sections following this page for the parts list of the module/kit.
50/60 kW 80/100 kW 125 kW 150--200 kW

Cooling Systems
Heater, block
110--120 V GM58098-KA1 GM75556-KA1 GM75536-KA1 GM75555-KA5
110--120 V, with 44” skid -- GM75557-KA1 -- --
190--240 V GM58098-KA2 GM75556-KA2 GM75536-KA2 GM75555-KA6
190--240 V, with 44” skid -- GM75557-KA2 -- --
Radiator Guard GM61476-KA2 -- -- --
Duct Flange, radiator GM13896-KA6 GM13896-KA7 GM13896-KA2 GM13896-KA4
Paint and Miscellaneous Parts

Paint, Kohler Cream Beige All models use GM71387 1-gallon can
TP-6790 8/11 73
Cooling System Kits
Qty. Description Part No. Qty. Description Part No.
Block Heater, 1800W, 120V GM20968-KA5 Block Heater, 110-120 V GM58098-KA1

1 Heater, block 326234 1 Heater, block 358311
1 Sensor, thermostat 224341 1 Elbow, street, 45 deg. x 1/2 in. NPT 227642
1 O-ring GM11694 1 O-ring, ISO 6149, 15.3 mm ID GM11694
1 Bushing, adapter GM22991 1 Bushing, adapter GM22991
1 Elbow, street, 90 deg. x 1/2 in. NPT X-211-1 1 Adapter, freeze plug GM57959
1 Hose, 0.63in. ID x 2.33 ft. X-312-35 1 Bracket, block heater mounting GM58750
1 Hose, 0.63in. ID x 3.75 ft. X-312-36 1 Pipe, 1/2 in. NPT x 4 in. X-209-18
1 Elbow, street, 45 deg. x 1/2 in. NPT 227642 1 Elbow, street, 90 deg. x 1/2 in. NPT X-211-1
2 Adapter, bushing 273692 1 Coupling, pipe, 1/2 in. X-216-20
2 O-ring 273693 1 Hose, 0.63 in. ID X-312-4
1 Tag, hang 279047 1 Hose, 0.63 ID X-312-45
1 Bracket, block heater mounting 326219 4 Clamp, hose, 0.69/1.25 in. X-426-12
4 Clamp, hose, 0.5/1 in. X-426-10 2 Connector, hose, 5/8 in. x 1/2 in. X-582-1
2 Connector, hose + vibraseal X-582-1
Block Heater, 190-240 V GM58098-KA2
Block Heater, 2000W, 240V GM20968-KA6 1 Heater, block 358327
1 Heater, block 326235 1 Elbow, street, 45 deg. x 1/2 in. NPT 227642
1 O-ring GM11694 1 O-ring, ISO 6149, 15.3 mm ID GM11694
1 Bushing, adapter GM22991 1 Bushing, adapter GM22991
1 Elbow, street, 90 deg. x 1/2 in. NPT X-211-1 1 Adapter, freeze plug GM57959
1 Hose, 0.63in. ID x 2.33 ft. X-312-35 1 Bracket, block heater mounting GM58750
1 Hose, 0.63in. ID x 3.75 ft. X-312-36 1 Pipe, 1/2 in. NPT x 4 in. X-209-18
1 Elbow, street, 45 deg. x 1/2 in. NPT 227642 1 Elbow, street, 90 deg. x 1/2 in. NPT X-211-1
2 Adapter, bushing 273692 1 Coupling, pipe, 1/2 in. X-216-20
2 O-ring 273693 1 Hose, 0.63 in. ID X-312-4
1 Tag, hang 279047 1 Hose, 0.63 ID X-312-45
1 Bracket, block heater mounting 326219 4 Clamp, hose, 0.69/1.25 in. X-426-12
4 Clamp, hose, 0.5/1 in. X-426-10 2 Connector, hose, 5/8 in. x 1/2 in. X-582-1
Block Heater, 1500W, 120V GM75536-KA1
Block Heater, 1500W, 120V GM51082-KA1 1 Heater, block (includes items marked *) 326228
1 Elbow, street, 45 deg x 1/2 in. NPT 227642 *Sensor, thermostat 224341
2 Adapter, bushing 273692 *Thermostat, block heater 279813
2 O-ring, 1.475 in. ID 273693 1 Elbow, street, 45 deg x 1/2 in. NPT 227642
1 Tag, hang 279047 2 Adapter, bushing 273692
1 Bracket, block heater mounting 326219 2 O-ring, 1.475 in. ID 273693
1 Heater, block (includes items marked *) 326228 1 Tag, hang 279047
*Sensor, thermostat 224341 1 O-ring, ISO 6149, 15.3 mm ID GM11694
*Thermostat, block heater 279813 1 Bushing, adapter GM22991
1 O-ring, ISO 6149, 15.3 mm ID GM11694 1 Bracket, block heater mounting GM64285
1 Bushing, adapter GM22991 1 Elbow, street, 90 deg. x 1/2 in. NPTF X-211-1
1 Elbow, street, 90 deg. x 1/2 in. NPTF X-211-1 1 Hose, 0.63ID X-312-17
1 Hose, 0.63in. ID X-312-5 1 Hose, 0.63in. ID X-312-5
1 Hose, 0.63ID X-312-54 4 Clamp, hose, 0.69/1.25 in. X-426-12
4 Clamp, hose, 0.5/1 in. X-426-10 2 Connector, hose + vibraseal X-582-1
Block Heater, 1500W, 240V GM75536-KA2
Block Heater, 1500W, 120V GM51082-KA2 1 Heater, block 326229
1 Elbow, street, 45 deg x 1/2 in. NPT 227642 1 Elbow, street, 45 deg x 1/2 in. NPT 227642
2 Adapter, bushing 273692 2 Adapter, bushing 273692
2 O-ring, 0.475 in. ID 273693 2 O-ring, 1.475 in. ID 273693
1 Tag, hang 279047 1 Tag, hang 279047
1 Bracket, block heater mounting 326219 1 O-ring, ISO 6149, 15.3 mm ID GM11694
1 Heater, block(includes items marked *) 326229 1 Bushing, adapter GM22991
1 O-ring, ISO 6149, 15.3 mm ID GM11694 1 Bracket, block heater mounting GM64285
1 Bushing, adapter GM22991 1 Elbow, street, 90 deg. x 1/2 in. NPTF X-211-1
1 Elbow, street, 90 deg. x 1/2 in. NPTF X-211-1 1 Hose, 0.63ID X-312-17
1 Hose, 0.63 in. ID X-312-5 1 Hose, 0.63in. ID X-312-5
1 Hose, 0.63 ID X-312-54 4 Clamp, hose, 0.69/1.25 in. X-426-12
4 Clamp, hose, 0.5/1 in. X-426-10 2 Connector, hose + vibraseal X-582-1
74 TP-6790 8/11
Cooling System Kits
Qty. Description Part No. Qty. Description Part No.
Block Heater, 120 V, 1800W GM75555-KA5 Block Heater, 1500W, 120V GM75557-KA1
1 Heater, block GM75552 1 Elbow, street (45 deg x 1/2”npt) 227642
1 Hose, 0.63 in. ID X-312-35 1 Adapter, bushing 273692
1 Hose, 0.63 in. ID X-312-5 1 O-Ring (1.475” id) 273693
1 O--ring, ISO 6149 (15.3mm id) GM11694 1 Tag, hang (NRP) 279047
1 Bushing, Adapter GM22991 1 Heater, block (120V, 1500AMP) 352945
1 Elbow, Street(90 deg x 1/2”nptf) X-211-1 1 O-ring, ISO 6149 (15.3mm id) GM11694
1 Elbow, street, 45 deg. x 1/2 in. NPT 227642 1 Bushing, Adapter GM22991
2 Adapter, bushing 273692 1 Bracket, Block Heater Mtg. GM69388
2 O-ring 273693 2 Washer, Plain (EXP) M125A-06-80
1 Tag, hang 279047 2 Nut, Hex 6mm (EXPENSE) M6923-06-80
1 Bracket, block heater mounting GM64285 2 Screw, hex cap (EXPENSE) M933-06020-60
4 Clamp, hose, 0.69/1.25 in. X-426-12 1 Elbow, Street(90 deg x 1/2”nptf)(GM-NRP) X-211-1
2 Connector, hose + vibraseal X-582-1 1 Hose,.63 in. ID X-312-5
1 Hose,.63 ID X-312-54
Block Heater, 240 V, 2000W GM75555-KA6 4 Clamp, hose, .69/1.25 in. (NRP) X-426-12
1 Heater, block GM75553 2 Connector, Hose 5/8” x 1/2” MIP Brass X-582-1
1 Hose, 0.63 in. ID X-312-35 2 Screw, hex wshr hd, drill 1/4-14 x 7/8 X-794-4
1 Hose, 0.63 in. ID X-312-5
1 O--ring, ISO 6149 (15.3mm id) GM11694 Block Heater, 1500W, 240V GM75557-KA2
1 Bushing, Adapter GM22991 1 Elbow, street (45 deg x 1/2”npt) 227642
1 Elbow, Street(90 deg x 1/2”nptf) X-211-1 1 Adapter, bushing 273692
1 Elbow, street, 45 deg. x 1/2 in. NPT 227642 1 O-Ring (1.475” id) 273693
2 Adapter, bushing 273692 1 Tag, hang (NRP) 279047
2 O-ring 273693 1 Heater, block (240V, 1500AMP) 352946
1 Tag, hang 279047 1 O-ring, ISO 6149 (15.3mm id) GM11694
1 Bracket, block heater mounting GM64285 1 Bushing, Adapter GM22991
4 Clamp, hose, 0.69/1.25 in. X-426-12 1 Bracket, Block Heater Mtg. GM69388
2 Connector, hose + vibraseal X-582-1 2 Washer, Plain (EXP) M125A-06-80
2 Nut, Hex 6mm (EXPENSE) M6923-06-80
Block Heater, 1500W, 120V GM75556-KA1 2 Screw, hex cap (EXPENSE) M933-06020-60
1 Elbow, street (45 deg x 1/2”npt) 227642 1 Elbow, Street(90 deg x 1/2”nptf)(GM-NRP) X-211-1
1 Adapter, bushing 273692 1 Hose,.63 in. ID X-312-5
1 O-Ring (1.475” id) 273693 1 Hose,.63 ID X-312-54
1 Tag, hang (NRP) 279047 4 Clamp, hose, .69/1.25 in. (NRP) X-426-12
1 Heater, block (120V, 1500AMP) 352945 2 Connector, Hose 5/8” x 1/2” MIP Brass X-582-1
1 O-ring, ISO 6149 (15.3mm id) GM11694 2 Screw, hex wshr hd, drill 1/4-14 x 7/8 X-794-4
1 Bushing, Adapter GM22991
1 Bracket, Block Heater Mtg. GM64285 Duct Flange, Radiator GM13896-KA2
2 Washer, Plain (EXP) M125A-06-80 2 Frame, air duct GM31193
2 Washer, Plain (EXP) 10.5 ID x 20.0 OD M125A-10-80 2 Frame, air duct GM32061
2 Nut, Hex 6mm (EXPENSE) M6923-06-80 8 Rivet, pop, 0.187 in. X-781-11
2 Screw, hex cap (EXPENSE) M933-06020-60 Duct Flange, Radiator GM13896-KA4
2 Screw, hex cap,fully thrd M10 x 25mm EXP M933-10025-60 2 Frame, air duct horizontal GM39281
1 Elbow, Street(90 deg x 1/2”nptf)(GM-NRP) X-211-1 2 Frame, air duct vertical GM39282
1 Hose,.63 in. ID X-312-5 8 Rivet, pop, 0.187 in. X-781-11
1 Hose,.63 ID X-312-54
4 Clamp, hose, .69/1.25 in. (NRP) X-426-12 Duct Flange, Radiator GM13896-KA6
2 Connector, Hose 5/8” x 1/2” MIP Brass X-582-1 2 Frame, air duct GM60030
2 Frame, air duct GM32061
Block Heater, 1500W, 240V GM75556-KA2 8 Rivet, pop, 0.187 in. X-781-11
1 Elbow, street (45 deg x 1/2”npt) 227642
1 Adapter, bushing 273692 Duct Flange, Radiator GM13896-KA7
1 O-Ring (1.475” id) 273693 2 Frame, air duct GM13897
1 Tag, hang (NRP) 279047 2 Frame, air duct GM13898
1 Heater, block (240V, 1500AMP) 352946 6 Washer, plain, .344 ID x .687 in.OD X-25-85
1 O-ring, ISO 6149 (15.3mm id) GM11694 8 Rivet, pop, 0.187 in. X-781-11
1 Bushing, Adapter GM22991
1 Bracket, Block Heater Mtg. GM64285 Radiator Guard GM61476-KA2
2 Washer, Plain (EXP) M125A-06-80 1 Guard, radiator GM69596
2 Washer, Plain (EXP) 10.5 ID x 20.0 OD M125A-10-80
2 Screw, hex cap (EXPENSE) M933-06020-60
2 Screw, hex cap,fully thrd M10 x 25mm EXP M933-10025-60
1 Elbow, Street(90 deg x 1/2”nptf)(GM-NRP) X-211-1
1 Hose,.63 in. ID X-312-5
1 Hose,.63 ID X-312-54
4 Clamp, hose, .69/1.25 in. (NRP) X-426-12
2 Connector, Hose 5/8” x 1/2” MIP Brass X-582-1
TP-6790 8/11 75
Notes
76 TP-6790 8/11
Appendix A Abbreviations
The following list contains abbreviations that may appear in this publication.
A, amp ampere cfm cubic feet per minute est. estimated
ABDC after bottom dead center CG center of gravity E-Stop emergency stop
AC alternating current CID cubic inch displacement etc. et cetera (and so forth)
A/D analog to digital CL centerline exh. exhaust
ADC advanced digital control; cm centimeter ext. external
analog to digital converter CMOS complementary metal oxide F Fahrenheit, female
adj. adjust, adjustment substrate (semiconductor) fglass. fiberglass
ADV advertising dimensional cogen. cogeneration FHM flat head machine (screw)
drawing com communications (port) fl. oz. fluid ounce
Ah amp-hour coml commercial flex. flexible
AHWT anticipatory high water Coml/Rec Commercial/Recreational freq. frequency
temperature conn. connection FS full scale
AISI American Iron and Steel cont. continued
Institute ft. foot, feet
CPVC chlorinated polyvinyl chloride ft. lb. foot pounds (torque)
ALOP anticipatory low oil pressure
crit. critical ft./min. feet per minute
alt. alternator
CRT cathode ray tube ftp file transfer protocol
Al aluminum
CSA Canadian Standards g gram
ANSI American National Standards Association
Institute (formerly American ga. gauge (meters, wire size)
Standards Association, ASA) CT current transformer gal. gallon
AO anticipatory only Cu copper gen. generator
APDC Air Pollution Control District cUL Canadian Underwriter’s genset generator set
Laboratories
API American Petroleum Institute GFI ground fault interrupter
CUL Canadian Underwriter’s
approx. approximate, approximately Laboratories GND, ground
AQMD Air Quality Management District cu. in. cubic inch gov. governor
AR as required, as requested cw. clockwise gph gallons per hour
AS as supplied, as stated, as CWC city water-cooled gpm gallons per minute
suggested
cyl. cylinder gr. grade, gross
ASE American Society of Engineers
D/A digital to analog GRD equipment ground
ASME American Society of
Mechanical Engineers DAC digital to analog converter gr. wt. gross weight
assy. assembly dB decibel HxWxD height by width by depth
ASTM American Society for Testing dB(A) decibel (A weighted) HC hex cap
Materials DC direct current HCHT high cylinder head temperature
ATDC after top dead center DCR direct current resistance HD heavy duty
ATS automatic transfer switch deg., ° degree HET high exhaust temp., high
auto. automatic dept. department engine temp.
aux. auxiliary DFMEA Design Failure Mode and hex hexagon
avg. average Effects Analysis Hg mercury (element)
AVR automatic voltage regulator dia. diameter HH hex head
AWG American Wire Gauge DI/EO dual inlet/end outlet HHC hex head cap
AWM appliance wiring material DIN Deutsches Institut fur Normung HP horsepower
e. V. (also Deutsche Industrie hr. hour
bat. battery Normenausschuss)
BBDC before bottom dead center HS heat shrink
DIP dual inline package hsg. housing
BC battery charger, battery DPDT double-pole, double-throw
charging HVAC heating, ventilation, and air
DPST double-pole, single-throw conditioning
BCA battery charging alternator
DS disconnect switch HWT high water temperature
BCI Battery Council International
DVR digital voltage regulator Hz hertz (cycles per second)
BDC before dead center
E, emer. emergency (power source) IC integrated circuit
BHP brake horsepower
ECM electronic control module, ID inside diameter, identification
blk. black (paint color), block engine control module
(engine) IEC International Electrotechnical
EDI electronic data interchange Commission
blk. htr. block heater
EFR emergency frequency relay IEEE Institute of Electrical and
BMEP brake mean effective pressure
e.g. for example (exempli gratia) Electronics Engineers
bps bits per second
EG electronic governor IMS improved motor starting
br. brass
EGSA Electrical Generating Systems in. inch
BTDC before top dead center Association in. H2O inches of water
Btu British thermal unit EIA Electronic Industries in. Hg inches of mercury
Btu/min. British thermal units per minute Association in. lb. inch pounds
C Celsius, centigrade EI/EO end inlet/end outlet Inc. incorporated
cal. calorie EMI electromagnetic interference ind. industrial
CAN controller area network emiss. emission int. internal
CARB California Air Resources Board eng. engine int./ext. internal/external
CB circuit breaker EPA Environmental Protection I/O input/output
cc cubic centimeter Agency
IP iron pipe
CCA cold cranking amps EPS emergency power system
ISO International Organization for
ccw. counterclockwise ER emergency relay Standardization
CEC Canadian Electrical Code ES engineering special, J joule
cert. certificate, certification, certified engineered special
JIS Japanese Industry Standard
cfh cubic feet per hour ESD electrostatic discharge
TP-6790 8/11 Appendix 77

k kilo (1000) MTBO mean time between overhauls rms root mean square
K kelvin mtg. mounting rnd. round
kA kiloampere MTU Motoren-und Turbinen-Union ROM read only memory
KB kilobyte (210 bytes) MW megawatt rot. rotate, rotating
KBus Kohler communication protocol mW milliwatt rpm revolutions per minute
kg kilogram μF microfarad RS right side
kg/cm2 kilograms per square N, norm. normal (power source) RTU remote terminal unit
centimeter NA not available, not applicable RTV room temperature vulcanization
kgm kilogram-meter nat. gas natural gas RW read/write
kg/m3 kilograms per cubic meter NBS National Bureau of Standards SAE Society of Automotive
kHz kilohertz NC normally closed Engineers
kJ kilojoule NEC National Electrical Code scfm standard cubic feet per minute
km kilometer NEMA National Electrical SCR silicon controlled rectifier
kOhm, kΩ kilo-ohm Manufacturers Association s, sec. second
kPa kilopascal NFPA National Fire Protection SI Systeme international d’unites,
kph kilometers per hour Association International System of Units
kV kilovolt Nm newton meter SI/EO side in/end out
kVA kilovolt ampere NO normally open sil. silencer
kVAR kilovolt ampere reactive no., nos. number, numbers SN serial number
kW kilowatt NPS National Pipe, Straight SNMP simple network management
kWh kilowatt-hour NPSC National Pipe, Straight-coupling protocol
kWm kilowatt mechanical NPT National Standard taper pipe SPDT single-pole, double-throw
kWth kilowatt-thermal thread per general use SPST single-pole, single-throw
L liter NPTF National Pipe, Taper-Fine spec specification
LAN local area network NR not required, normal relay specs specification(s)
L x W x H length by width by height ns nanosecond sq. square
lb. pound, pounds OC overcrank sq. cm square centimeter
lbm/ft3 pounds mass per cubic feet OD outside diameter sq. in. square inch
LCB line circuit breaker OEM original equipment SS stainless steel
manufacturer std. standard
LCD liquid crystal display
OF overfrequency stl. steel
ld. shd. load shed
opt. option, optional tach. tachometer
LED light emitting diode
OS oversize, overspeed TD time delay
Lph liters per hour
OSHA Occupational Safety and Health TDC top dead center
Lpm liters per minute Administration
LOP low oil pressure TDEC time delay engine cooldown
OV overvoltage TDEN time delay emergency to
LP liquefied petroleum oz. ounce normal
LPG liquefied petroleum gas p., pp. page, pages TDES time delay engine start
LS left side PC personal computer TDNE time delay normal to
Lwa sound power level, A weighted PCB printed circuit board emergency
LWL low water level pF picofarad TDOE time delay off to emergency
LWT low water temperature PF power factor TDON time delay off to normal
m meter, milli (1/1000) ph., ∅ phase temp. temperature
M mega (106 when used with SI PHC Phillipsr head Crimptiter term. terminal
units), male (screw) THD total harmonic distortion
m3 cubic meter PHH Phillipsr hex head (screw) TIF telephone influence factor
m3/hr. cubic meters per hour PHM pan head machine (screw) TIR total indicator reading
m3/min. cubic meters per minute PLC programmable logic control tol. tolerance
mA milliampere PMG permanent magnet generator turbo. turbocharger
man. manual pot potentiometer, potential typ. typical (same in multiple
max. maximum ppm parts per million locations)
MB megabyte (220 bytes) PROM programmable read-only UF underfrequency
MCCB molded-case circuit breaker memory UHF ultrahigh frequency
MCM one thousand circular mils psi pounds per square inch UL Underwriter’s Laboratories, Inc.
meggar megohmmeter psig pounds per square inch gauge UNC unified coarse thread (was NC)
MHz megahertz pt. pint UNF unified fine thread (was NF)
mi. mile PTC positive temperature coefficient univ. universal
mil one one-thousandth of an inch PTO power takeoff US undersize, underspeed
min. minimum, minute PVC polyvinyl chloride UV ultraviolet, undervoltage
misc. miscellaneous qt. quart, quarts V volt
MJ megajoule qty. quantity VAC volts alternating current
mJ millijoule R replacement (emergency) VAR voltampere reactive
mm millimeter power source VDC volts direct current
mOhm, mΩmilliohm rad. radiator, radius VFD vacuum fluorescent display
MOhm, MΩmegohm RAM random access memory VGA video graphics adapter
MOV metal oxide varistor RDO relay driver output VHF very high frequency
MPa megapascal ref. reference W watt
mpg miles per gallon rem. remote WCR withstand and closing rating
mph miles per hour Res/Coml Residential/Commercial w/ with
MS military standard RFI radio frequency interference w/o without
ms millisecond RH round head wt. weight
m/sec. meters per second RHM round head machine (screw) xfmr transformer
MTBF mean time between failure rly. relay
78 Appendix TP-6790 8/11

Appendix B Common Hardware Application Guidelines
Use the information below and on the following pages to Steps for common hardware application:
identify proper fastening techniques when no specific
reference for reassembly is made. 1. Determine entry hole type: round or slotted.
Bolt/Screw Length: When bolt/screw length is not given, 2. Determine exit hole type: fixed female thread
use Figure 1 as a guide. As a general rule, a minimum (weld nut), round, or slotted.
length of one thread beyond the nut and a maximum
length of 1/2 the bolt/screw diameter beyond the nut is For round and slotted exit holes, determine if
hardware is greater than 1/2 inch in diameter, or
the preferred method.
1/2 inch in diameter or less. Hardware that is
Washers and Nuts: Use split lock washers as a bolt greater than 1/2 inch in diameter takes a standard
locking device where specified. Use SAE flat washers nut and SAE washer. Hardware 1/2 inch or less in
with whiz nuts, spiralock nuts, or standard nuts and diameter can take a properly torqued whiz nut or
spiralock nut. See Figure 2.
preloading (torque) of the bolt in all other applications.
3. Follow these SAE washer rules after determining
See Appendix C, General Torque Specifications, and
exit hole type:
other torque specifications in the service literature.
a. Always use a washer between hardware and a
slot.
Preferred Nut/Bolt Clearance
1 2 b. Always use a washer under a nut (see 2 above
for exception).
c. Use a washer under a bolt when the female

thread is fixed (weld nut).
4. Refer to Figure 2, which depicts the preceding

hardware configuration possibilities.
Unacceptable Nut/Bolt Clearance
2
3 1
G-585
1. 1/2 of bolt diameter

2. Min. 1 full thread beyond top of nut
3. Below top of nut
Figure 1 Acceptable Bolt Lengths

5
4
6
G-585
1. Cap screw
2. Entry hole types
3. Standard nut and SAE washer
4. Whiz nut or spiralock: up to 1/2 in. dia. hardware
5. Weld nuts: above 1/2 in. dia. hardware
6. Exit hole types
Figure 2 Acceptable Hardware Combinations

Appendix C General Torque Specifications
American Standard Fasteners Torque Specifications
Assembled into Cast Iron or Steel Assembled into

Torque Aluminum
Size Measurement Grade 2 Grade 5 Grade 8 Grade 2 or 5
8-32 Nm (in. lb.) 1.8 (16) 2.3 (20) —
10-24 Nm (in. lb.) 2.9 (26) 3.6 (32) —
10-32 Nm (in. lb.) 2.9 (26) 3.6 (32) —
1/4-20 Nm (in. lb.) 6.8 (60) 10.8 (96) 14.9 (132)
1/4-28 Nm (in. lb.) 8.1 (72) 12.2 (108) 16.3 (144)
5/16-18 Nm (in. lb.) 13.6 (120) 21.7 (192) 29.8 (264)
5/16-24 Nm (in. lb.) 14.9 (132) 23.1 (204) 32.5 (288)
3/8-16 Nm (ft. lb.) 24.0 (18) 38.0 (28) 53.0 (39)
3/8-24 Nm (ft. lb.) 27.0 (20) 42.0 (31) 60.0 (44)
7/16-14 Nm (ft. lb.) 39.0 (29) 60.0 (44) 85.0 (63)
7/16-20 Nm (ft. lb.) 43.0 (32) 68.0 (50) 95.0 (70) See Note 3
1/2-13 Nm (ft. lb.) 60.0 (44) 92.0 (68) 130.0 (96)
1/2-20 Nm (ft. lb.) 66.0 (49) 103.0 (76) 146.0 (108)
9/16-12 Nm (ft. lb.) 81.0 (60) 133.0 (98) 187.0 (138)
9/16-18 Nm (ft. lb.) 91.0 (67) 148.0 (109) 209.0 (154)
5/8-11 Nm (ft. lb.) 113.0 (83) 183.0 (135) 259.0 (191)
5/8-18 Nm (ft. lb.) 128.0 (94) 208.0 (153) 293.0 (216)
3/4-10 Nm (ft. lb.) 199.0 (147) 325.0 (240) 458.0 (338)
3/4-16 Nm (ft. lb.) 222.0 (164) 363.0 (268) 513.0 (378)
1-8 Nm (ft. lb.) 259.0 (191) 721.0 (532) 1109.0 (818)
1-12 Nm (ft. lb.) 283.0 (209) 789.0 (582) 1214.0 (895)
Metric Fasteners Torque Specifications, Measured in Nm (ft. lb.)

Assembled into
Assembled into Cast Iron or Steel
Aluminum
Size (mm) Grade 5.8 Grade 8.8 Grade 10.9 Grade 5.8 or 8.8
M6 x 1.00 6.2 (4.6) 9.5 (7) 13.6 (10)
M8 x 1.25 15.0 (11) 23.0 (17) 33.0 (24)
M8 x 1.00 16.0 (11) 24.0 (18) 34.0 (25)
M10 x 1.50 30.0 (22) 45.0 (34) 65.0 (48)
M10 x 1.25 31.0 (23) 47.0 (35) 68.0 (50)
M12 x 1.75 53.0 (39) 80.0 (59) 115.0 (85)
M12 x 1.50 56.0 (41) 85.0 (63) 122.0 (90) See Note 3
M14 x 2.00 83.0 (61) 126.0 (93) 180.0 (133)
M14 x 1.50 87.0 (64) 133.0 (98) 190.0 (140)
M16 x 2.00 127.0 (94) 194.0 (143) 278.0 (205)
M16 x 1.50 132.0 (97) 201.0 (148) 287.0 (212)
M18 x 2.50 179.0 (132) 273.0 (201) 390.0 (288)
M18 x 1.50 189.0 (140) 289.0 (213) 413.0 (305)
Notes:
1. The torque values above are general guidelines. Always use the torque values specified in the service manuals and/or assembly
drawings when they differ from the above torque values.
2. The torque values above are based on new plated threads. Increase torque values by 15% if non-plated threads are used.
3. Hardware threaded into aluminum must have either two diameters of thread engagement or a 30% or more reduction in the torque to
prevent stripped threads.
4. Torque values are calculated as equivalent stress loading on American hardware with an approximate preload of 90% of the yield strength
and a friction coefficient of 0.125.

Appendix D Common Hardware Identification
Screw/Bolts/Studs Nuts Hardness Grades

Head Styles Nut Styles American Standard
Hex Head or Machine Head Hex Head Grade 2
Hex Head or Machine Head

Lock or Elastic Grade 5
with Washer
Flat Head (FHM) Square Grade 8
Grade 8/9 (Hex Socket

Round Head (RHM) Cap or Acorn
Head)
Metric
Pan Head Wing
Number stamped on
5.8
Hex Socket Head Cap or Washers hardware; 5.8 shown
Allent Head Cap
Washer Styles
Hex Socket Head or Allent
Head Shoulder Bolt Plain
Sheet Metal Screw Split Lock or Spring
Stud Spring or Wave
Drive Styles
External Tooth Lock
Hex
Internal Tooth Lock
Hex and Slotted
Internal-External Tooth Lock
Phillipsr
Slotted
Hex Socket
Allent head screw is a trademark of Holo-Krome Co.

Phillipsr screw is a registered trademark of Phillips Screw Company.
Sample Dimensions
American Standard (Screws, Bolts, Studs, and Nuts) Plain Washers
1/4-20 x 1 9/32 x 5/8 x 1/16
Length In Inches (Screws and Bolts) Thickness
Threads Per Inch External Dimension
Major Thread Diameter In Fractional Inches Or Screw Number Size Internal Dimension
Metric (Screws, Bolts, Studs, and
Nuts)
M8-1.25 x 20 Lock Washers
Length In Millimeters (Screws and Bolts) 5/8
Distance Between Threads In Millimeters Internal Dimension
Major Thread Diameter In Millimeters

Appendix E Common Hardware List
The Common Hardware List lists part numbers and dimensions for common hardware items.
American Standard
Part No. Dimensions Part No. Dimensions Part No. Dimensions Type
Hex Head Bolts (Grade 5) Hex Head Bolts, cont. Hex Nuts
X-465-17 1/4-20 x .38 X-6238-14 3/8-24 x .75 X-6009-1 1-8 Standard
X-465-6 1/4-20 x .50 X-6238-16 3/8-24 x 1.25
X-465-2 1/4-20 x .62 X-6238-21 3/8-24 x 4.00 X-6210-3 6-32 Whiz
X-465-16 1/4-20 x .75 X-6238-22 3/8-24 x 4.50 X-6210-4 8-32 Whiz
X-465-18 1/4-20 x .88 X-6210-5 10-24 Whiz
X-465-7 1/4-20 x 1.00 X-6024-5 7/16-14 x .75
X-6024-2 7/16-14 x 1.00 X-6210-1 10-32 Whiz
X-465-8 1/4-20 x 1.25
X-465-9 1/4-20 x 1.50 X-6024-8 7/16-14 x 1.25 X-6210-2 1/4-20 Spiralock
X-465-10 1/4-20 x 1.75 X-6024-3 7/16-14 x 1.50 X-6210-6 1/4-28 Spiralock
X-465-11 1/4-20 x 2.00 X-6024-4 7/16-14 x 2.00 X-6210-7 5/16-18 Spiralock
X-465-12 1/4-20 x 2.25 X-6024-11 7/16-14 x 2.75 X-6210-8 5/16-24 Spiralock
X-465-14 1/4-20 x 2.75 X-6024-12 7/16-14 x 6.50
X-6210-9 3/8-16 Spiralock
X-465-21 1/4-20 x 5.00 X-129-15 1/2-13 x .75 X-6210-10 3/8-24 Spiralock
X-465-25 1/4-28 x .38 X-129-17 1/2-13 x 1.00 X-6210-11 7/16-14 Spiralock
X-465-20 1/4-28 x 1.00 X-129-18 1/2-13 x 1.25 X-6210-12 1/2-13 Spiralock
X-125-33 5/16-18 x .50 X-129-19 1/2-13 x 1.50 X-6210-15 7/16-20 Spiralock
X-125-23 5/16-18 x .62 X-129-20 1/2-13 x 1.75 X-6210-14 1/2-20 Spiralock
X-125-3 5/16-18 x .75 X-129-21 1/2-13 x 2.00
X-129-22 1/2-13 x 2.25 X-85-3 5/8-11 Standard
X-125-31 5/16-18 x .88 X-88-12 3/4-10 Standard
X-125-5 5/16-18 x 1.00 X-129-23 1/2-13 x 2.50
X-129-24 1/2-13 x 2.75 X-89-2 1/2-20 Standard
X-125-24 5/16-18 x 1.25
X-125-34 5/16-18 x 1.50 X-129-25 1/2-13 x 3.00
X-125-25 5/16-18 x 1.75 X-129-27 1/2-13 x 3.50
X-125-26 5/16-18 x 2.00 X-129-29 1/2-13 x 4.00 Washers
230578 5/16-18 x 2.25 X-129-30 1/2-13 x 4.50 Bolt/
X-125-29 5/16-18 x 2.50 X-463-9 1/2-13 x 5.50
X-129-44 1/2-13 x 6.00 Part No. ID OD Thick. Screw
X-125-27 5/16-18 x 2.75
X-125-28 5/16-18 x 3.00 X-129-51 1/2-20 x .75 X-25-46 .125 .250 .022 #4
X-125-22 5/16-18 x 4.50 X-129-45 1/2-20 x 1.25 X-25-9 .156 .375 .049 #6
X-125-32 5/16-18 x 5.00 X-129-52 1/2-20 x 1.50 X-25-48 .188 .438 .049 #8
X-125-35 5/16-18 x 5.50 X-25-36 .219 .500 .049 #10
X-125-36 5/16-18 x 6.00 X-6021-3 5/8-11 x 1.00 X-25-40 .281 .625 .065 1/4
X-125-40 5/16-18 x 6.50 X-6021-4 5/8-11 x 1.25 X-25-85 .344 .687 .065 5/16
X-6021-2 5/8-11 x 1.50 X-25-37 .406 .812 .065 3/8
X-125-43 5/16-24 x 1.75 X-6021-1 5/8-11 x 1.75 X-25-34 .469 .922 .065 7/16
X-125-44 5/16-24 x 2.50 273049 5/8-11 x 2.00
X-125-30 5/16-24 x .75 X-25-26 .531 1.062 .095 1/2
X-6021-5 5/8-11 x 2.25 X-25-15 .656 1.312 .095 5/8
X-125-39 5/16-24 x 2.00 X-6021-6 5/8-11 x 2.50
X-125-38 5/16-24 x 2.75 X-25-29 .812 1.469 .134 3/4
X-6021-7 5/8-11 x 2.75
X-25-127 1.062 2.000 .134 1
X-6238-2 3/8-16 x .62 X-6021-12 5/8-11 x 3.75
X-6238-10 3/8-16 x .75 X-6021-11 5/8-11 x 4.50
X-6238-3 3/8-16 x .88 X-6021-10 5/8-11 x 6.00
X-6238-11 3/8-16 x 1.00 X-6021-9 5/8-18 x 2.50
X-6238-4 3/8-16 x 1.25
X-6238-5 3/8-16 x 1.50 X-6239-1 3/4-10 x 1.00
X-6238-1 3/8-16 x 1.75 X-6239-8 3/4-10 x 1.25
X-6238-6 3/8-16 x 2.00 X-6239-2 3/4-10 x 1.50
X-6238-17 3/8-16 x 2.25 X-6239-3 3/4-10 x 2.00
X-6238-7 3/8-16 x 2.50 X-6239-4 3/4-10 x 2.50
X-6238-8 3/8-16 x 2.75 X-6239-5 3/4-10 x 3.00
X-6238-9 3/8-16 x 3.00 X-6239-6 3/4-10 x 3.50
X-6238-19 3/8-16 x 3.25 X-792-1 1-8 x 2.25
X-6238-12 3/8-16 x 3.50 X-792-5 1-8 x 3.00
X-6238-20 3/8-16 x 3.75 X-792-8 1-8 x 5.00
X-6238-13 3/8-16 x 4.50
X-6238-18 3/8-16 x 5.50
X-6238-25 3/8-16 x 6.50

Metric
Hex head bolts are hardness grade 8.8 unless noted.
Part No. Dimensions Part No. Dimensions Part No. Dimensions

Hex Head Bolts (Partial Thread) Hex Head Bolts (Partial Thread), Hex Head Bolts (Full Thread),
M931-05055-60 M5-0.80 x 55 continued continued
M931-06040-60 M6-1.00 x 40 M960-16090-60 M16-1.50 x 90 M933-12016-60 M12-1.75 x 16
M931-06055-60 M6-1.00 x 55 M931-16090-60 M16-2.00 x 90 M933-12020-60 M12-1.75 x 20
M931-06060-60 M6-1.00 x 60 M931-16100-60 M16-2.00 x 100 M961-12020-60F M12-1.50 x 20
M931-06060-SS M6-1.00 x 60 M931-16100-82 M16-2.00 x 100* M933-12025-60 M12-1.75 x 25
M931-06070-60 M6-1.00 x 70 M931-16120-60 M16-2.00 x 120 M933-12025-82 M12-1.75 x 25*
M931-06070-SS M6-1.00 x 70 M931-16150-60 M16-2.00 x 150 M961-12030-60 M12-1.25 x 30
M931-06075-60 M6-1.00 x 75 M933-12030-82 M12-1.75 x 30*
M931-06090-60 M6-1.00 x 90 M931-20065-60 M20-2.50 x 65 M961-12030-82F M12-1.50 x 30*
M931-06145-60 M6-1.00 x 145 M931-20090-60 M20-2.50 x 90 M933-12030-60 M12-1.75 x 30
M931-06150-60 M6-1.00 x 150 M931-20100-60 M20-2.50 x 100 M933-12035-60 M12-1.75 x 35
M931-20120-60 M20-2.50 x 120 M961-12040-82 M12-1.25 x 40*
M931-08035-60 M8-1.25 x 35 M931-20140-60 M20-2.50 x 140 M933-12040-60 M12-1.75 x 40
M931-08040-60 M8-1.25 x 40 M931-20160-60 M20-2.50 x 160 M933-12040-82 M12-1.75 x 40*
M931-08045-60 M8-1.25 x 45
M931-08050-60 M8-1.25 x 50 M931-22090-60 M22-2.50 x 90 M961-14025-60 M14-1.50 x 25
M931-08055-60 M8-1.25 x 55 M931-22120-60 M22-2.50 x 120 M933-14025-60 M14-2.00 x 25
M931-08055-82 M8-1.25 x 55* M931-22160-60 M22-2.50 x 160 M961-14050-82 M14-1.50 x 50*
M931-08060-60 M8-1.25 x 60 M931-24090-60 M24-3.00 x 90
M931-08070-60 M8-1.25 x 70 M961-16025-60 M16-1.50 x 25
M931-24120-60 M24-3.00 x 120 M933-16025-60 M16-2.00 x 25
M931-08070-82 M8-1.25 x 70* M931-24160-60 M24-3.00 x 160
M931-08075-60 M8-1.25 x 75 M961-16030-82 M16-1.50 x 30*
M931-24200-60 M24-3.00 x 200 M933-16030-82 M16-2.00 x 30*
M931-08080-60 M8-1.25 x 80
M931-08090-60 M8-1.25 x 90 M933-16035-60 M16-2.00 x 35
M931-08095-60 M8-1.25 x 95 Hex Head Bolts (Full Thread) M961-16040-60 M16-1.50 x 40
M931-08100-60 M8-1.25 x 100 M933-16040-60 M16-2.00 x 40
M933-04006-60 M4-0.70 x 6 M961-16045-82 M16-1.50 x 45*
M931-08110-60 M8-1.25 x 110
M931-08120-60 M8-1.25 x 120 M933-05030-60 M5-0.80 x 30 M933-16045-82 M16-2.00 x 45*
M931-08130-60 M8-1.25 x 130 M933-05035-60 M5-0.80 x 35 M933-16050-60 M16-2.00 x 50
M931-08140-60 M8-1.25 x 140 M933-05050-60 M5-0.80 x 50 M933-16050-82 M16-2.00 x 50*
M931-08150-60 M8-1.25 x 150 M933-16060-60 M16-2.00 x 60
M933-06010-60 M6-1.00 x 10 M933-16070-60 M16-2.00 x 70
M931-08200-60 M8-1.25 x 200 M933-06012-60 M6-1.00 x 12
M931-10040-82 M10-1.25 x 40* M933-06014-60 M6-1.00 x 14 M933-18035-60 M18-2.50 x 35
M931-10040-60 M10-1.50 x 40 M933-06016-60 M6-1.00 x 16 M933-18050-60 M18-2.50 x 50
M931-10045-60 M10-1.50 x 45 M933-06020-60 M6-1.00 x 20 M933-18060-60 M18-2.50 x 60
M931-10050-60 M10-1.50 x 50 M933-06025-60 M6-1.00 x 25 M933-20050-60 M20-2.50 x 50
M931-10050-82 M10-1.25 x 50* M933-06030-60 M6-1.00 x 30 M933-20055-60 M20-2.50 x 55
M931-10055-60 M10-1.50 x 55 M933-06040-60 M6-1.00 x 40
M931-10060-60 M10-1.50 x 60 M933-06050-60 M6-1.00 x 50 M933-24060-60 M24-3.00 x 60
M931-10065-60 M10-1.50 x 65 M933-24065-60 M24-3.00 x 65
M933-07025-60 M7-1.00 x 25 M933-24070-60 M24-3.00 x 70
M931-10070-60 M10-1.50 x 70
M931-10080-60 M10-1.50 x 80 M933-08010-60 M8-1.25 x 10
M931-10080-82 M10-1.25 x 80* M933-08012-60 M8-1.25 x 12 Pan Head Machine Screws
M931-10090-60 M10-1.50 x 90 M933-08016-60 M8-1.25 x 16
M931-10090-82 M10-1.50 x 90* M933-08020-60 M8-1.25 x 20 M7985A-03010-20 M3-0.50 x 10
M931-10100-60 M10-1.50 x 100 M933-08025-60 M8-1.25 x 25 M7985A-03012-20 M3-0.50 x 12
M931-10110-60 M10-1.50 x 110 M933-08030-60 M8-1.25 x 30 M7985A-04010-20 M4-0.70 x 10
M931-10120-60 M10-1.50 x 120 M933-08030-82 M8-1.25 x 30* M7985A-04016-20 M4-0.70 x 16
M931-10130-60 M10-1.50 x 130 M7985A-04020-20 M4-0.70 x 20
M931-10140-60 M10-1.50 x 140 M933-10012-60 M10-1.50 x 12
M961-10020-60 M10-1.25 x 20 M7985A-04050-20 M4-0.70 x 50
M931-10180-60 M10-1.50 x 180 M7985A-04100-20 M4-0.70 x 100
M931-10235-60 M10-1.50 x 235 M933-10020-60 M10-1.50 x 20
M931-10260-60 M10-1.50 x 260 M933-10025-60 M10-1.50 x 25 M7985A-05010-20 M5-0.80 x 10
M960-10330-60 M10-1.25 x 330 M961-10025-60 M10-1.25 x 25 M7985A-05012-20 M5-0.80 x 12
M933-10025-82 M10-1.50 x 25* M7985A-05016-20 M5-0.80 x 16
M931-12045-60 M12-1.75 x 45 M961-10030-60 M10-1.25 x 30 M7985A-05020-20 M5-0.80 x 20
M960-12050-60 M12-1.25 x 50 M933-10030-60 M10-1.50 x 30 M7985A-05025-20 M5-0.80 x 25
M960-12050-82 M12-1.25 x 50* M933-10030-82 M10-1.50 x 30* M7985A-05030-20 M5-0.80 x 30
M931-12050-60 M12-1.75 x 50 M961-10035-60 M10-1.25 x 35 M7985A-05080-20 M5-0.80 x 80
M931-12050-82 M12-1.75 x 50* M933-10035-60 M10-1.50 x 35 M7985A-05100-20 M5-0.80 x 100
M931-12055-60 M12-1.75 x 55 M933-10035-82 M10-1.50 x 35*
M931-12060-60 M12-1.75 x 60 M961-10040-60 M10-1.25 x 40 M7985A-06100-20 M6-1.00 x 100
M931-12060-82 M12-1.75 x 60*
M931-12065-60 M12-1.75 x 65 Flat Head Machine Screws
M931-12075-60 M12-1.75 x 75
M931-12080-60 M12-1.75 x 80 M965A-04012-SS M4-0.70 x 12
M931-12090-60 M12-1.75 x 90 M965A-05012-SS M5-0.80 x 12
M931-12100-60 M12-1.75 x 100 M965A-05016-20 M5-0.80 x 16
M931-12110-60 M12-1.75 x 110 M965A-06012-20 M6-1.00 x 12
* This metric hex bolt’s hardness is grade 10.9.

Metric, continued
Part No. Dimensions Type
Hex Nuts
M934-03-50 M3-0.50 Standard
M934-04-50 M4-0.70 Standard
M934-04-B M4-0.70 Brass
M934-05-50 M5-0.80 Standard
M934-06-60 M6-1.00 Standard
M934-06-64 M6-1.00 Std. (green)
M6923-06-80 M6-1.00 Spiralock
M982-06-80 M6-1.00 Elastic Stop
M934-08-60 M8-1.25 Standard
M6923-08-80 M8-1.25 Spiralock
M934-10-60 M10-1.50 Standard
M934-10-60F M10-1.25 Standard
M6923-10-80 M10-1.50 Spiralock
M6923-10-62 M10-1.50 Spiralock[
M934-12-60 M12-1.75 Standard
M934-12-60F M12-1.25 Standard
M6923-12-80 M12-1.75 Spiralock
M6923-16-80 M16-2.00 Spiralock
M934-18-80 M18-2.5 Standard
M934-20-80 M20-2.50 Standard
M934-22-60 M22-2.50 Standard
M934-24-80 M24-3.00 Standard
M934-30-80 M30-3.50 Standard
Washers
Bolt/
Part No. ID OD Thick. Screw
M125A-03-80 3.2 7.0 0.5 M3
M125A-04-80 4.3 9.0 0.8 M4
M125A-05-80 5.3 10.0 1.0 M5
M125A-06-80 6.4 12.0 1.6 M6
M125A-08-80 8.4 16.0 1.6 M8
M125A-10-80 10.5 20.0 2.0 M10
M125A-12-80 13.0 24.0 2.5 M12
M125A-14-80 15.0 28.0 2.5 M14
M125A-16-80 17.0 30.0 3.0 M16
M125A-18-80 19.0 34.0 3.0 M18
M125A-20-80 21.0 37.0 3.0 M20
M125A-24-80 25.0 44.0 4.0 M24
[ This metric hex nut’s hardness is grade 8.

Index
Listed below are part numbers and page numbers of modules listed in this manual. Italicized numbers refer to the page numbers on
which modules appear.
GM55374--MA1, 6 GM77219--MA14, 45 GM78080--MA1, 33
GM55374--MA4, 6 GM77219--MA15, 45 GM78080--MA2, 33
GM55375--MA2, 10 GM77219--MA16, 45 GM78080--MA3, 33
GM58642--MA33, 57 GM77219--MA17, 45 GM78083--MA1, 35
GM58642--MA34, 57 GM77219--MA2, 45 GM78083--MA2, 35
GM58642--MA35, 57 GM77219--MA3, 45 GM79150--MA1, 8
GM58642--MA36, 57 GM77219--MA4, 45 GM79227--MA1, 37
GM66071--MA1, 17 GM77219--MA5, 45 GM79227--MA2, 37
GM66075--MA1, 37 GM77219--MA6, 45 GM79232--MA1, 63
GM66075--MA2, 37 GM77219--MA7, 45 GM79233--MA1, 69
GM66076--MA1, 39 GM77219--MA8, 45 GM79235--MA1, 40
GM66076--MA2, 39 GM77219--MA9, 45 GM79236--MA1, 63
GM66076--MA3, 39 GM77220--MA1, 45 GM79236--MA2, 63
GM66076--MA4, 39 GM77220--MA2, 45 GM79237--MA1, 69
GM66076--MA5, 39 GM77931--MA1, 47 GM79243--MA1, 63
GM66076--MA6, 39 GM77931--MA10, 47 GM79243--MA2, 63
GM70384--MA1, 21 GM77931--MA11, 47 GM79244--MA1, 69
GM70385--MA1, 41 GM77931--MA12, 47 GM79245--MA1, 8
GM70803--MA1, 21 GM77931--MA2, 47 GM79246--MA1, 12
GM70804--MA1, 42 GM77931--MA3, 47 GM79247--MA1, 12
GM70804--MA2, 42 GM77931--MA4, 47 GM79248--MA1, 65
GM70804--MA3, 42 GM77931--MA5, 47 GM79248--MA2, 65
GM70805--MA1, 9 GM77931--MA6, 47 GM79248--MA3, 65
GM70805--MA2, 9 GM77931--MA7, 47 GM79248--MA4, 65
GM70806--MA1, 13 GM77931--MA8, 47 GM79249--MA1, 71
GM70806--MA2, 13 GM77931--MA9, 47 GM79249--MA2, 71
GM72462--MA1, 19 GM77932--MA1, 49 GM80020--MA1, 7
GM73384--MA1, 15 GM77932--MA2, 49 GM80021--MA1, 11
GM76186--MA1, 61 GM77932--MA3, 49 GM81287--MA1, 65
GM76187--MA1, 67 GM77932--MA4, 49 GM81287--MA2, 65
GM77219--MA1, 45 GM77933--MA1, 49 GM81288--MA1, 71
GM77219--MA10, 45 GM77933--MA2, 49 GM82007--MA1, 71
GM77219--MA11, 45 GM77933--MA3, 49 GM82008--MA1, 65
GM77219--MA12, 45 GM77933--MA4, 49 GM82008--MA2, 65
GM77219--MA13, 45 GM78007--MA1, 10
TP-6790 8/11 Index 85

KOHLER CO. Kohler, Wisconsin 53044
Phone 920-457-4441, Fax 920-459-1646
For the nearest sales and service outlet in the
US and Canada, phone 1-800-544-2444
KohlerPower.com
Kohler Power Systems
Asia Pacific Headquarters
TP-6790 8/11a 7 Jurong Pier Road
Singapore 619159
E 2011 by Kohler Co. All rights reserved. Phone (65) 6264-6422, Fax (65) 6264-6455

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TP-6790 8/11 Table of Contents 3

Find the installed module number on the generator set nameplate.

Item Part Number Description

Find the installed module number on the generator set nameplate.

Item Part Number Description GM80020-MA1

Find the installed module number on the generator set nameplate.

Item Part Number Description

Find the installed module number on the generator set nameplate.

Find the installed module number on the generator set nameplate.

Item Part Number Description

Items not shown: 11, 15 9

Find the installed module number on the generator set nameplate.

Item Part Number Description GM80021-MA1

Items not shown: 9, 20

Find the installed module number on the generator set nameplate.

Item Part Number Description

Find the installed module number on the generator set nameplate.

Items not shown: 28, 29, 30, 31, 32, 33,

Items not shown: 24

Items not shown: 16-20, 22-27, 29, 32, 36-39

Items not shown: 4, 5, 16-20, 22-29,

Items not shown: 1, 2, 3 11

Item Part Number Description Qty.

Item Part Number Description Qty.

Alternator Item 16, Screw, Item 18, Item 19,

Item Part Number Description Qty.

Alternator Part Number and Mount Type

Items not shown: 14, 15, 16, 18 9

Item Part Number Description Qty.

Alternator Module Parts

Alternator Part Number and Mount Type

50/60 kW 80/100 kW 125 kW 150--200 kW

Paint and Miscellaneous Parts

Block Heater, 1800W, 120V GM20968-KA5 Block Heater, 110-120 V GM58098-KA1

TP-6790 8/11 Appendix 77

78 Appendix TP-6790 8/11

c. Use a washer under a bolt when the female

4. Refer to Figure 2, which depicts the preceding

Unacceptable Nut/Bolt Clearance

1. 1/2 of bolt diameter

Figure 1 Acceptable Bolt Lengths

Figure 2 Acceptable Hardware Combinations

TP-6790 8/11 Appendix 79

American Standard Fasteners Torque Specifications

Assembled into Cast Iron or Steel Assembled into

Metric Fasteners Torque Specifications, Measured in Nm (ft. lb.)

80 Appendix TP-6790 8/11

Screw/Bolts/Studs Nuts Hardness Grades

Hex Head or Machine Head Hex Head Grade 2

Hex Head or Machine Head

Flat Head (FHM) Square Grade 8

Grade 8/9 (Hex Socket

Sheet Metal Screw Split Lock or Spring

Stud Spring or Wave

Allent head screw is a trademark of Holo-Krome Co.