1300 - Ec0313
1300 - Ec0313
1300 - Ec0313
Die No. Description Part No. Condition Forging Qty Material Melting Practice
Drg. No. PSL Level Ratio Sr.No. Mill
BODY FORGING, ULT PLUG F/
1300 VALVE 2 ULT150 F/UNION P537156 Rev D NQT/SB 7.21 : 1 896 Nos AISI 4140 BF-EOF-LRF-VD-CCP
ENDS AISI 4140 ALLOY STEEL
FMC SPEC M25070 - JSW STEEL LTD
Heat Code: MEY DU500006672 Rev B
CHEMICAL COMPOSITION ( % )
Heat No :- C Mn Si S P Cr Mo Ni Grain Size
F05025 0.40 0.93 0.22 0.008 0.009 1.06 0.23 0.23 7
Specn. Min. 0.38 0.75 0.15 - - 0.80 0.15 - 6
Max. 0.43 1.00 0.35 0.025 0.025 1.10 0.25 - -
HEAT TREATMENT
Procedure :- Q00025 Rev S
Heat Treatment Furnace :- Continous Type Furnace (CHTF) Temperature Monitoring Method:- Side Thermocouples in the Working Zone ( Method A)
HT Load No. of N :- AE-463 HT Batch No. of Q&T:- AE-465 Qty :- 896 Nos
Test Piece Heat Treatment :- Along with job QTC location:- Sacrificial QTC Size- Actual Part
Hot Working Normalising Time Hardening Time Quench Quench Bath Temp. 1st Temper Time
Ratio Temp. Hrs. Temp. Hrs. Media Start End Temp. Hrs.
QTC 7.21 : 1 890⁰C 3.20 870⁰C 3.20 OIL 32°C 55°C 580°C 5 (Air Cool)
Forging 7.21 : 1 890⁰C 3.20 870⁰C 3.20 OIL 32°C 55°C 580°C 5 (Air Cool)
Specn. Min. 870⁰C 840⁰C --- --- 540⁰C
Max. 925⁰C 900⁰C --- 80⁰C 700⁰C
MECHANICAL PROPERTIES
QTC Test Specimen QTC Test UTS YS Elg RA Charpy Impact
Specimen Orientation Hardness Temp. 0.2 % Offset Test ( Charpy ) J
Location after H.T. ⁰C PSI PSI % % Temp. Requirement 1 2 3 Average
I. Material
A. Material Type : AISI 4140
B. Material Spec/ Rev. : As per Spec no : M25070 Rev No. F (Date:16.07.2021)
C. Material Test Report No : Mill Heat No : F05025
II. Dimensional
A. AQL : AS PER QUALITY PLAN B. Sample Size : 16 Nos.
III. Secondary Process : Heat Treatment
A. Process Name : Normalised
Heat Lot No. : AE-463 Process Spec : Q00025 Rev S
B. Process Name : QT
Heat Lot No. : AE-465 Process Spec : Q00025 Rev S
IV. NDE
A. Process Name : MPI
Certificate No : NA Process Spec : NA
B. Process Name : UT
Certificate No : NA Process Spec : NA
This is certified that subjected material is manufactured from material mentioned above &
verified by us as per written sample size & found conforming to requirements.
For Heat Treatment batch traceability point, heat treatment batch "AE-465" stamped near to Heat
code.
The above material meets the requirement of ASTM A788 - 22
Sign with Stamp
Mr. Ajay Joshi (HEAD-MQC, HT & NDT)
Mechanical Test Annexure
Die No.: 1300 Material Grade: AISI 4140
TENSILE TEST
0.5" below
L 293, 293 Ambient C-22-2671-P 1 144.04 123.14 19.62 61.67
HT Surface
IMPACT TEST
QTC Test
Specimen Requirement Test Temp. NABL Lab Sample
Specimen 1 2 3 Average
Orientation (⁰C) Report No. No.
Location
Avg. - 42 J Min
104 78 94 92.00
Single - 32 J Min
LE - 0.51 mm Min -29°C 1.35 1.00 1.25 1.20
%Shear - Report 70 60 65 65.00
L 1
Avg. - 27 J Min
36 28 30 31.33
Single - 20 J Min
LE - Report -40°C 0.50 0.39 0.41 0.43
TENSILE TEST
0.5" below
L 293, 293 Ambient C-22-2672-P 2 145.82 123.71 19.56 61.88
HT Surface
IMPACT TEST
QTC Test
Specimen Requirement Test Temp. NABL Lab Sample
Specimen 1 2 3 Average
Orientation (⁰C) Report No. No.
Location
Avg. - 42 J Min
90 90 108 96.00
Single - 32 J Min
LE - 0.51 mm Min -29°C 1.12 1.13 1.30 1.18
%Shear - Report 70 70 70 70.00
L 2
Avg. - 27 J Min
88 70 40 66.00
Single - 20 J Min
LE - Report -40°C 1.02 0.88 0.57 0.82