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High Performance Vertical Machining Center

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HIGH PERFORMANCE VERTICAL MACHINING CENTER

HIGH PERFORMANCE VERTICAL MACHINING CENTER

at an
The XV series is built with state-of-the-art technology in mind and packed with features at
price you can afford. With all the features loaded on the new XV series, it will help diversify
your machining capabilities and keep your manufacturing costs down. It will be one of the
most valuable investments you've ever made.

F E A T U R E S

■ Powerful & unique IDD spindle ■ High speed swing-arm ATC system
■ AC digital servo & spindle drives ■ Random access & bi-directional tool magazine
■ 10,000rpm max. spindle speed ■ THK linear guideways
■ AICC with 40 blocks look ahead ■ Servo motors directly coupled to ball screws
■ Servo motors with absolute encoder ■ Pre-tensioned ball screws
■ High speed rigid tapping ■ Handheld coolant & air gun
■ Custom macro B ■ Spindle air seal
■ Tool path graphics ■ Cutting air blast
■ Helical interpolation & 1,280 meters of memory ■ Lubrication system
■ 8.4” TFT color display ■ Heat exchanger for electrical cabinet
■ PCMCIA slot for flash memory & modem card ■ High efficiency coolant equipment system
■ Handheld remote manual pulse generator ■ Oil skimmer
■ RS-232C interface ■ Rugged MEEHANITE® castings

ACCURACY
Standard
ISO 10791-4 JIS B 6338
Tolerances (1985)
Axial Travel Full Length
Positioning A 0.010mm (0.00039") 0.003/300mm (0.00012"/12”)
Repeatability R 0.007mm (0.00028") ±0.002mm (±0.00008")
VDI/DGQ3441 is equivalent to A of ISO10791-4, and PS is equivalent to R.
All values shown above are measured for machine in good air conditioned environments.
1
5
2

Isolated Direct Drive


1 Direct Coupling
1
The spindle motor is directly coupled to the spindle. This unique IDD
spindle design successfully reduces noises, backlash, and vibration which
are found normally from the spindles driven by belt or gears.

2 Powerful Spindle Motor


The spindle is driven by FANUC high torque Vector Drive AC spindle motor.

3 Symmetrical Headstock
3
The wall of the headstock is symmetrically designed, which allows the
entire headstock to homogeneously absorb the thermal expansion
and avoids thermal deformation.
4
4 Unclamping Cushion
Unclamping cushion protects the spindle bearings from the tool
unclamping force, which extends the spindle life. 6
ø2.8"
(70mm)
5 Higher Precision Spindle Encoding Feedback
CNC control receives the feedback of spindle speed which can ensure
the best performance of rigid tapping.
6 Larger Spindle Diameter
To enhance spindle cutting rigidity, this machine offers large spindle
diameter of 70mm and up to 12mm thickness of spindle wall.

7 Spindle Air Curtain


Newly developed technology with positive air flow prevents the spindle
bearings from being contaminated by coolant mist and fine chips during
high speed cutting. 7

8 Spindle Air Blast 8


Every time the machine changes its tool, the standard accessory of spindle ø150mm ø5.9"
air blast will automatically clean the spindle taper.

(opt.)
kgf-m lb-ft kW HP kgf-m lb-ft kW HP
12.98 93.88
5min.
5min.
22 30
10min. 20 26
10min. 9.74 70.45
7.14 51.64
17 23
30min. 10min.
10min. 15 20
11 15 7.14 51.64
30min. 13.7 18
SPINDLE TORQUE

SPINDLE TORQUE

4.87 35.23
30min. 11 15
cont. 5.36 38.77 cont
3.57 25.82 30min. 4.87 35.22
7.5 10
4.14 29.94 cont 7.5 10
cont. 3.65 26.40
5.5 7 3.33 24.09
4 5 2.14 15.48
1.46 10.56
1 7.23 1.07 7.74
0.73 5.28
1500 4500 8000 10,000 rpm 1500 3000 4000 10,000 rpm
SPINDLE SPEED POWER TORQUE SPINDLE SPEED POWER TORQUE

(opt.) (opt.)
kgf-m lb-ft kW HP kgf-m lb-ft kW HP
12.98 93.88
1min.
11.69 84.56
30min.. 5min. 1min. 22 30
4.87 35.23
20.3 27.2
9.74 70.45 10min. 20 26.8
5min. 18.5 24.8
30min. 18 24.1
cont. 7.5 10
3.57 25.82 10min.
7.14 51.64 30min. 15 20.1
cont. 6.49 46.94
SPINDLE TORQUE

SPINDLE TORQUE

5.5 7 6.01 43.47


5.84 42.24 30min.
11 14.8
4.87 35.23 cont.
cont.
7.5 10.1
2.68 19.38
1.97 14.25
0.73 0.98 1.80 13.02
1.46 10.56
L H
0.54 0.72 1.07 7.74
0.73 5.28 L H
0 0
1500 4000 10,000 rpm 1500 3000 8000 10,000 rpm

SPINDLE SPEED POWER TORQUE SPINDLE SPEED POWER TORQUE


2
Cutting Tests
□ Exceptional Accuracy
FACE MILL S45C Steel

Depth of Cut

3mm
■ The XV series is built to handle the tight-tolerance work on
a 24/7 basis. This is accomplished by using high quality
components and no shortcuts are taken through our
0.12”
manufacturing process.
Tool ø80mm (ø3.15”)
Blade 5
■ Every XV machine passes the tests of ball-bar and laser Spindle speed 600rpm
Feedrate 300mm/min.
calibration to ensure the highest standard in the industry. Width of cut
(11.8ipm)
65mm (2.56”)
Depth of cut 3mm (0.12”)

FACE MILL S45C Steel

Material Removal Rate

273CC 16.6 in3/min.


Tool ø63mm (ø2.48”)
Blade 6
Spindle speed 1,515rpm
Feedrate 2,273mm/min.
(89.5ipm)
Width of cut 60mm (2.36”)
Depth of cut 2mm (0.08”)

DRILL S45C Steel


Drill
N

ø29mm
O
I

ø1.14”
S

Tool ø29mm (ø1.14”)


I

Flute 2
Spindle speed 1,317rpm
C

Feedrate 263mm/min.
(10.35ipm)
E
R

TAP S45C Steel


P

410m (22”)
560mm
TAP
m
450mm

M20
(17.7”)

300kg
(16.1”
) LOAD

)
(660 lb
Tool M20, 2.5 Pitch
Spindle speed 80rpm
Feedrate 200mm/min.
(7.87ipm)

Rapid Feedrate

X 36 m/min.1,417ipm
Y 36 m/min.1,417ipm
Z 24 m/min. 945 ipm
( 3 7 .8”) e
mm
960xtra Wide Bas
E Machine weight:
3,000kg (6,614 lb)
3
/ Cutting Tests
□ Optimum Rigidity
FACE MILL S45C Steel
Depth of Cut

3mm
■ The body structure of the XV series offers the best precision
and rigidity.

■ FEM analysis is adopted to simulate the structural 0.12”

deformation of the body under various conditions. Tool


Blade
ø80mm (ø3.15”)
5
This analysis ensures the suitable mass arrangement and rib Spindle speed
Feedrate
600rpm
300mm/min.
construction of the machine for constant stability under the Width of cut
(11.8ipm)
65mm (2.6”)
Depth of cut 3mm (0.12”)
intensive load of heavy-duty cutting.

FACE MILL S45C Steel


Material Removal Rate

327CC 19.9 in3/min.

Tool ø63mm (ø2.48”)


Blade 6
Spindle speed 1,515rpm
Feedrate 2,727mm/min.
(107.4ipm)
Width of cut 60mm (2.36”)
Depth of cut 2mm (0.08”)

DRILL S45C Steel


Drill
D

ø29mm
O
H
T
E
M

1.14”
Tool ø29mm (ø1.14”)
T

Flute 2
N

Spindle speed 1,667rpm


E

Feedrate 333mm/min.
M

(13.1ipm)
E
L
E

TAP S45C Steel


520mm 1,020mm (40.2”)
E

TAP
540mm

M20
(21.2”)
T

500kg (1,100 lb)


LOAD
(20.5”
I

)
N
I
F

Tool M20, 2.5 Pitch


Spindle speed 80rpm
Feedrate 200mm/min.
(7.9ipm)

Rapid Feedrate

X 36 m/min.1,417ipm
Y 36 m/min.1,417ipm
(42B.a9s”e)
Z 24 m/min. 945 ipm
0 m m
1,09Extra Wide

Machine weight:
5,350kg (11,795 lb)
4
/ Cutting Tests (opt.)
□ Superb Versatility
FACE MILL S45C Steel
Depth of Cut

8mm
■ The XV series offers high speed, great accuracy, strong
rigidity and added value of multi-application.

■ The XV series is designed to meet today's the highest 0.31”

machining requirements. Tool


Blade
ø80mm (ø3.15”)
5
Spindle speed 600rpm
■ The XV series is perfect for automotive, job shops, Feedrate 300mm/min.
(59.1ipm)
Width of cut 65mm (2.6”)
aerospace, electronics, medical and mold making industries. Depth of cut 8mm (0.31”)

FACE MILL S45C Steel


Material Removal Rate

712CC43.4 in3/min.
Tool ø63mm (ø2.48”)
Blade 6
Spindle speed 1,500rpm
Feedrate 3,600mm/min.
(141.7ipm)
Width of cut 60mm (2.36”)
Y

Depth of cut 3.3mm (0.13”)


T
I
L

DRILL S45C Steel


I

Drill
A T

ø44mm
S
R
E

1.73”
V

Tool ø44mm (ø1.73”)


Flute 2
Spindle speed 1,207rpm
Feedrate 241mm/min.
(9.5ipm)
(21.2”)

520mm
540mm

(20.5”) 1,270mm (50”) TAP S45C Steel

1,000kg (2,200 lb
) TAP

M30
LOAD

Tool M30, 3.5 Pitch


Spindle speed 50rpm
Feedrate 175mm/min.
(6.9ipm)

Rapid Feedrate

X 24 m/min. 945 ipm


Y 24 m/min. 945 ipm
m m
”)
(57.B2ase Z 24 m/min. 945 ipm
1 ,454 Wide a
Extr

Machine weight:
6,700kg (14,770 lb)
5
■ Side-mounted tool magazine
20T: XV560A
24T: XV1020A & XV1250A

The dual-arm type ATC is designed to minimize non-machining


time for the most demanding applications. A tool-to-tool change
cycle takes only 3.5sec.;chip-to-chip changes are accomplished
in less than 5.5sec.

The side-mounted tool magazine holds up to 24 tools;


tool selection is bi-directional and takes the shortest
random path.
■ Dual-arm type ATC

▼ BT-40 ▼ CAT-40 ▼ MAS-P40-1 ▼ SPECIAL


TOOL SHANK

PULL STUD
UNIT: mm UNIT: mm

To compliment the rigid construction of the XV series,


the advanced MXP-100FA control is integrated to boost
up even higher performance of machining capability.
With YCM Enhanced i-Operation Plus Software The control is packed with the latest and greatest
technology, a user-friendly interface, and high
productivity arrays of features:

■ 8.4" TFT color display


■ AICC with 40 blocks look ahead
■ 4ms block processing time
■ AICC II with 200 blocks look ahead (opt.)
■ 2ms block processing time (opt.)
■ Jerk control (opt.)
■ Helical interpolation
■ Rigid tapping
■ Custom macro B
■ 1,280m program storage length
■ 400 pairs tool offset
■ 400 total registered programs
■ 48 pairs of workpieces coordinate system
■ HRV control
■ Extended parts program editing (cut, copy, and paste)
■ G-menu functions
■ Tool data table for easy tool position setup
■ Extensive alarm description & troubleshoot instructions
■ PCMCIA interface for future expansion ■ Calculator function & workpiece coordinate offset setting

■ G-menu ■ Pop-up alarm display ■ High speed machining ■ Calculator function ■ High performance ■ Solid graphic
mode machining mode simulation
7
MAX

10º
▼ ATC

ø125 ø4.9"
ø410 ø16.2"
DIMENSIONS

600 23.62"

1,850 72.83"
(Door Open)
R
R6 26.
75 57”
UNIT: mm inch

202 8.0"
1,660 65.35"
448.5 17.7"
2,090 82.28"
2,120 83.46"
2,740 107.87"

Stroke
115 4.5"
560 22.0"

1,622 63.86"
▼ Table size

2,272 89.45"
700 27.56"

230
T-slots ►
110 100 100
9.06" 2 0.08"
4.3" 3.9" 3.9"

1992 78.43" 420 16.54"


30º
14
0.55"

2,167 85.31"
23 0.9"
H8

2,478 97.56" 0.5 9


0.02" 0.35"
27.5 1.08"
DIMENSIONS UNIT: mm inch

▼ ATC

ø410 ø16.2"

580 22.8"
MAX
ø125 ø4.9"

10º

690 27.17"
115 4.5"
Stroke
202 8.0"

▼ Table size
460 18.11” R
R2 675
3.9" 2.4"
60

6.
688 27.09” 57
100


520 20.47"
3.9"
100
3.9"
100

3,430 135.04”
2.4" 3.9"
60 100

H8
1,120 44.09" 18 0.71"
3 0.12"

31 1.22"

T-slots ►
0.51"
13

30º
0.02"
0.5

32 1.26"

3,040 119.69”
CTS: 3,110 122.05”
2,780 109.45”
2,445 96.26"

2413 95.00"
1,670 65.75”
1,150 45.28”
1,050 41.34”

216
8.50"

1,290 50.79”
150 5.91”
2,300 90.55” 2,150 84.65”

2,965 116.73” 2,580 101.57"

8
10º
MAX
ø125 ø4.9"
ø410 ø16.2"
▼ ATC
DIMENSIONS

330
12.99"

202 8.0"

3,100 122.05"
UNIT: mm inch

R
R3 90

1,275 50.20" (Door open)


5. 0 580 22.8"!
43
"

2,125 83.66"
2,820 111.02"
3,135 123.43" STROKE
T A B L E

115 4.5"
2,975 117.13" CTS: 3,165 124.61"
645 25.4"
2,310 90.94"
2,060 81.10"
1,880 74.02"
1,030 40.55"
925 36.42"
▼ Table size

695 290
27.36" 11.42"
540

1,350 53.10"
21.26"

T-slots ►
3 0.12"

30º
60 100 100 100 100 60
2.4" 3.9" 3.9" 3.9" 3.9" 2.4"
18 0.71"

32 1.26"
520 20.47"
H8

2,385 93.90"
0.5 13
2,240 88.19" 0.02" 0.51"
2,460 96.85" 31 1.22"

9
SPECIFICATIONS
■SPINDLE X V 560A XV1020A XV125 0A
Spi nd le Spe ed 45~10,000rpm
Spi nd le Pow e r 5.5/7.5/11kW 7.4/10/15HP 5.5/7.5/11kW (7.5/11/15/22kW) 7.4/10/15HP (10/15/20/30HP)
Spi nd le Tape r BBT40
■TRAVEL

X- ax is Tra ve l 560mm 22.0" 1,020mm 40.2" 1,270mm 50.0"


Y-ax is Tra ve l 410mm 16.1" 520mm 20.5"
Z-ax is Trav el 450mm 17.7" 540mm 21.3"
D is t an ce B etwe e n 110~560mm 4.3"~22.0" 150~690mm 5.9"~27.2" 105~645mm 4.1"~25.4"
Sp in dle Nos e & Ta b l e To p
■ TABLE

Ta ble Siz e 700 x 420mm 27.6" x 16.5" 1,120 x 520mm 44.1" x 20.5" 1,350 x 520mm 53.1" x 20.5"
3 x 14mm x 100mm 5 x 18mm x 100mm
N o . T- sl o ts x S iz e x Pi tch
3 x 0.55" x 3.9" 5 x 0.7" x 3.9"
Max . Load o n Ta b l e 300kg 660 lb 500kg 1,100 lb 1,000kg 2,200 lb
■ FEEDRATE

36/36/24m/min. 24/24/24m/min.
R a pid F ee d ra te ( X/Y /Z )
1,417/1,417/945ipm 945/945/945ipm
C u t t ing F ee d ra te 1~10,000mm/min. 0.04~394ipm
■ ATC

To ol M aga zine C a p a ci t y ( op t. ) 20T 24 (30T)


Max . Tool We igh t ( P e r P ie c e ) 6kg 13.2 lb
ø90 x 300mm (ø76 x 300mm)
Max . Tool Dim en s i o n s ( op t. ) ø90 x 250mm ø3.54" x 9.84"
ø3.54" x 11.81" (ø2.99" x 11.81")
■ ACCURACY (Linear) ISO 10791-4 JIS B 6338 (1985)
Pos it ioni ng A 0.010mm 0.00039" 0.003/300mm 0.00012"/12"
R epe at ab il it y R 0.007mm 0.00028" ±0.002mm ±0.00008"
■ GENERAL

Pne um at ic S upp l i e r 5.5kg/cm2 78.2psi


Pow er Co ns ump ti o n 24kVA (25kVA) 28kVA (30kVA)
Mac hi ne Wei gh t 3,000kg 6,614 lb 5,350kg 11,795 lb 6,700kg 14,770 lb
Note: The manufacturer reserves the right to modify the design, specifications, mechanisms,etc. to improve the performance of the machine
without notice. All the specifications shown above are just for reference.

ACCESSORIES ● std. 〇 opt. ▬ none

560A 1020A 1250A 560A 1020A 1250A

Tool Kit ● ● ● Mechanical, Electrical,


and Operating Manuals ● ● ●
Work Lamp ● ● ●
Heat Exchanger for
Electrical Cabinet ● ● ●
Pilot Lamp ● ● ●
Single Chip Auger ▬ ● ▬
Oil Skimmer ● ● ●
Heavy Duty Coolant Dual Chip Augers ▬ 〇 ▬
Pump 〇 〇 〇

Circular Coolant Nozzle Safety Door 〇 〇 〇


〇 〇 〇
■ M.P.G. Handwhell ■ Spindle Air Seal ■ Cutting Air Blast
Full Chip Enclosure ● ● ● CE 〇 〇 〇

Coolant Through Spindle


Coolant Gun ● ● ● 〇 〇 〇
System

Air Gun ● ● ● Chip Conveyor ▬ 〇 〇


Spindle Air Blast ● ● ● Spindle Cooling System 〇 〇 〇
Cutting Air Blast ● ● ●
4th Axis Rotary Table 〇 〇 〇
Spindle Air Seal ● ● ● Automatic Power Off
Device 〇 〇 〇
Central Lubrication
System ● ● ●
Auto Tool Length
Measurement System 〇 〇 〇
Guideway Cover (X/Y/Z) ● ● ●
■ Air Gun & Coolant Gun ■ Oil Skimmer ■ Spindle Cooling System
Data Server 〇 〇 〇
Oil-mist Collector 〇 〇 〇 (opt.)
Leveling Blocks and CNC Control: FANUC
● ● ● MXP-100FA ● ● ●
Foundation Bolts

10
EV
EV

Remote Monitoring System A remote monitoring system

14001
認可登錄

5M1E003-00

122010-E11-2000

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