“83” SERIES BALL VALVE MS-INS-83

CP Revision I
5. Press down on the top of the stem (5) and remove through the bottom of
valve body (4).
BALL Preparation:
Place the two (largest) o-rings (11) and then the back-up rings (10) COMPONENTS
MAINTENANCE INSTRUCTIONS July, 2000 6a. Straight pattern assembly (2-way on/off) – remove and discard the stem into the ball grooves.
Kit Contents: o-rings (6) and stem bearing (8). Set stem (5) aside for later use. Ball assembly is now complete.
6b. X-pattern assembly (3-way switching) – remove and discard the stem Skip to step #7.
1 HANDLE
Ball Stem (X-pattern only)
Trunnion Bearings (X-pattern only) O-Rings (straight pattern-6, o-rings (6), back-up rings (7), stem bearing (8), and stem. 6b. X-pattern assembly (3-way switching): 2 PANEL NUT
Seat Carrier Back-up Rings   (X-pattern-3) 7. Carefully, remove all lubricants and contaminants from inside the valve STEM Preparation: 3 STOP PIN
Springs Seat Carrier Assemblies body. •Apply a moderate coating of MS-LT-WL8-1 lubricant to the stem (2 WITH 2-WAY, 1 WITH 3-WAY)
Stem Bearing (straight pattern-1, End Screw Seals REASSEMBLY o-ring (6).
OPEN
 x-pattern-2) Lubricant End Screws: •With the chamfer side up, place the stem bearing (8) on the stem (5). 4 BODY ORIFICE
Instruction Sheet Material Safety Data Sheet 1. Clean all lubricant or contaminants from end screws (18) (reusable). •Place the o-ring, TFE back-up ring, and the PEEK back-up ring 5 STEM
Stem Back-up Rings (X-pattern only) Ball Back-up Rings 2. Apply a moderate coating of MS-LT-WL8-1 to the seat carrier back-up (concave up) in the lower stem groove.
Seat Carrier Guides 6 STEM O-RINGS
rings (15),carrier o-rings, and end screw seals (17). •Place the remaining TFE back-up ring in the upper stem groove.
3. Place seat springs (13) onto the shank of the seat carrier assembly (12). (2 WITH 2-WAY, 1 WITH 3-WAY)
BALL Preparation:
 WARNING: Before servicing any installed valve, you must Note: Valves with TFE seats have 3 seat springs per end screw. Valves •Place the upper and lower trunnion bearings (9A) into the ball 7 STEM BACK-UP RING (3) - (3-WAY ONLY)
• depressurize system with PCTFE, PEEK or Nylon seats have 6 seat springs per end screw. grooves. 8 STEM BEARING
• cycle valve 4. Place other components onto the shank of the seat carrier assembly Stem assembly is now complete.
(12) in the following order: or
9 BALL (3-WAY HAS TRUNNION BEARINGS) or
WARNING: Residual material may be left in the valve and system. Proceed to step #7.
NOTE: It is important to refer to the exploded view drawing while fol- 1. Metal seat carrier guide (14) 7. Insert the stem (5) through the bottom of the valve body (4) and gently 9A TRUNION BEARINGS (3-WAY ONLY)
lowing the maintenance instructions. 2. One plastic back-up ring (15) press the stem (5) up into position using a blunt instrument. Gently 10 BALL BACK-UP RINGS (2) - (2-WAY ONLY)
DISASSEMBLY 3. Seat carrier o-ring (16) press upwards until the stem reaches its uppermost position against 11 BALL O-RINGS (2) - (2-WAY ONLY)
End Screws: 4. One plastic back-up ring (15) the body bore. Take care not to score the inside walls of the body
5. Insert the seat carrier assemblies (12) into the end screws (18). Place an bore, or to clip the stem o-rings (6) during installation. The stem 12 SEAT CARRIER ASSEMBLY (2)
1. Remove end screws (18) from valve body (4).
2. Discard the backup rings (15), quad rings or carrier o-rings (16), seat end screw seal (17) over each seat carrier assembly (12) and position on hole should be perpendicular to the end screw holes to allow proper 13 SEAT SPRINGS
spring (13), seat carrier assemblies (12), end screw seals (17), and the end screws (18). alignment with the handle (1).
5 14 SEAT CARRIER GUIDE (2)
End screw assemblies are now complete. 8. Place the handle (1) over the stem (5). {The X-pattern handle (1) BALL TANG 15 SEAT CARRIER BACK-UP RINGS (4) BALL TANG
seat carrier guides (14).
Ball & Stem: Proceed to either step #6a or 6b. should be installed by aligning the arrow on the top of the stem (5) 5
Ball & Stem: with the arrow on the underside of the handle (1)}. Align the handle 16 CARRIER O-RING (2)
3. Remove the set screw (not pictured) in handle (1) and remove handle.
For X-pattern assemblies, note the position of the handle for reas- 6a. Straight pattern assembly (2-way on/off): set screw hole with the stem hole. Place the set screw in handle (1) 17 END SCREW SEAL (2)
Before installing the stem (5) and the new ball (9), remove all lubricant and and tighten.
sembly. 9. Lightly lubricate the new ball and the trunnion bearings with MS-LT-
18 END SCREW (2)
4. Remove the ball (9) assembly through the bottom of the valve body any contaminants from the stem (5).
NOTE: The ball (9) must be replaced to ensure a leak-tight seal with the new WL8-1 and insert (tang up) through bottom of valve body (4). Press
(4). For X-pattern assemblies, note the position of the ball orifices upward until the ball tang engages the stem slot. To test; turn handle,
for reassembly. (It may be necessary to place an object into the ball seat assemblies.
STEM Preparation: if ball rotates tang is engaged.
10 11 9A 7
orifice and press down to release the ball.) Discard the ball (9).
•Apply a moderate coating of MS-LT-WL8-1 lubricant to the stem (smallest) NOTE: For an X-pattern assembly, be sure the open orifice is positioned 9 6 9 6
towards the handle (1) front.
o-rings (6).
•With the chamfer side up, place the stem bearing (8) on the stem (5). 10. Fully close (straight pattern) or center-off (X-pattern) the valve. Failure 8
•Place the stem o-rings (6) into the stem grooves. to do so may cause damage to the seat during torque procedure.
8
Stem assembly is now complete. 11. Insert the end screw assemblies (18) and torque to 500 in.·lb each. STEM SLOT
(56.5 N·m).
STEM SLOT
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“H83P” SERIES BALL VALVE MS-INS-83
CP Revision I
NOTE: The ball (9) must also be replaced to ensure a leak-tight seal with
the new seat assemblies.
Stem assembly is now complete.
Proceed to step #7 COMPONENTS
MAINTENANCE INSTRUCTIONS July, 2000 5. Remove the ball (9) assembly through the bottom of the valve Body (4).
Kit Contents: (It may be necessary to place an object into the ball orifice and press 6. Insert the stem (5) through the bottom of the valve body (4) and
Ball Stem down to release the ball). Discard the ball (9). gently press the stem (5) up into position using a blunt instrument. 1 HANDLE
Seat Carrier Back-up Rings Swagelok TFE Tape 6. Press down on the top of the stem (5) and remove through the bottom Gently press upwards until the stem reaches its uppermost position 2 PANEL NUT
Springs O-Rings of the valve body (4). against the body bore. Take care not to score the inside walls of the 3 STOP PIN
Carrier O-Rings Seat Carrier Assemblies 7. Remove and discard the stem o-rings (6), back-up rings (7), stem body bore or to clip the stem o-rings (6) during installation. The OPEN
Stem Bearing End Screw Seals bearing (8), and stem. stem hole should be perpendicular to the end screw holes to allow
(2 WITH 2-WAY, 1 WITH 3-WAY) ORIFICE
Instruction Sheet Stem Back-up Rings 8. C arefully, remove all lubricants and contaminants from the valve proper alignment with the handle (1). 4 BODY
Seat Carrier Guides Lubricant body (4).
7. Place the handle (1) over the stem (5). {The X-pattern handle (1) 5 STEM
Material Safety Data Sheet REASSEMBLY should be installed by aligning the arrow on the top of the stem (5) 6 STEM O-RING
•
WARNING: Before servicing any installed valve, you must
End Screws:
1. Clean all lubricant or contaminants from the end screws (18). Apply
with the arrow on the underside of the handle (1)}. Align the handle
set screw hole with the stem hole. Place the set screw in handle 7 STEM BACK-UP RINGS (3)
• depressurize system (1) and tighten. 8 STEM BEARING
a moderate coating of MS-LT-WL7 to the seat carrier back-up rings
• cycle valve
WARNING: Residual material may be left in the valve and system.
(15), carrier o-rings (16), and end screw seals (17). 8. Lightly lubricate the new ball with MS-LT-WL7 and insert (tang 9 BALL
2. Place seat springs (13) onto the shank of each seat carrier assembly up) through bottom of valve body (4). Press upward until the ball
NOTE: It is important to refer to the exploded view drawing while follow- (12). tang engages the stem slot. To test; turn handle, if ball rotates
12 SEAT CARRIER ASSEMBLY (2)
ing the maintenance instructions. 3. Place
 other components onto the shank of each seat carrier tang is engaged. 13 SEAT SPRINGS (12)
assembly (12) in the following order: NOTE: For an X-pattern assembly, be sure the open orifice is positioned 14 SEAT CARRIER GUIDE (2)
DISASSEMBLY 1. Metal seat carrier guide (14) towards the handle (1) front.
End Screws: 2. One plastic back-up ring (15) 15 BACK-UP RING (2)
9. F ully close (straight pattern) or center-off (X-pattern) the valve.
1. Remove end screws (18) from valve body (4) and pull seat carrier 3. Seat carrier o-ring (16) Failure to do so may cause damage to the seat during torquing 16 CARRIER O-RINGS (2)
assembly (12) apart from the end screw (18). 4. One plastic back-up ring (15) procedure. 17 END SCREW SEALS (2)
4. Insert the seat carrier assemblies (12) into the end screws (18). Place
2. Discard all components except for the end screws(18). This includes an end screw seal (17) over each seat carrier assembly (12) and position 10. Insert the end screw assemblies (12-18) and torque to 600 in.·lb 18 END SCREW (2)
the seat carrier assemblies (12), seat springs (13), seat carrier guides each. (67.8 N·m).
19 PLUG (2-WAY ONLY) BALL TANG 5
(14), backup rings (15), quad rings or carrier o-rings (16), and end
on the end screws (18).
End screw assemblies are now complete. 11. Straight pattern assemblies (2-way on/off) - use Swagelok 5
screw seals (17). Proceed to step #6 TFE tape, supplied in kit, and wrap plug with two complete wraps. BALL TANG
Ball & Stem: Ball & Stem: Insert plug into bottom valve body port and torque to 300 in.·lb.
3. S traight pattern only (2-way on/off) - remove plug (19) from bottom 5. STEM Preparation: (33.9 N·m).
port. Clean and set aside for later re-installation. NOTE: The ball (9) must be replaced to ensure a leak-tight seal with the
4. Remove the set screw (not pictured) in handle (1) and remove handle. For
X-pattern assemblies, note the position of the handle for reassembly.
new seat assemblies. 9 7
•Apply a moderate coating of MS-LT-WL7 lubricant to the stem 9 7
o-ring (6). 6
•With the chamfer side up, place the stem bearing (8) on the stem 6
(5).
•Place the o-ring, a TFE back-up ring, and the PEEK back-up ring 8
(concave up) in the lower stem groove. 8
•Place the remaining TFE back-up ring in the upper stem groove. STEM SLOT
STEM SLOT
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