Method Statement Pu Flooring

METHOD STATEMENT
CONCRETE SUBSTRATE CONDITION:

Condition below must be met, for application work to be carried out. Substrate condition,
substrate preparation methodology and repair work, primer used, and coverage rate should
be recorded in the Project Log.
The substrate must be designed to withstand all structural, thermal and mechanical stresses
and loads which will occur during service. It must remain stable whilst protected by the
synthetic resin flooring and be provided with all necessary expansion, contraction, and crack
inducement joints to enable it to do so. Failure of substrate to remain stable will invariably
affect stability of the finish. In particular, cracking of the substrate, however caused, is likely to
reflect in the finish. Concrete substrates to be constructed in accordance with BS 8240: Part 1,
Code of practice for concrete bases and screeds to receive in-situ flooring and established
engineering practices, including provisions for movement joints and membranes where
necessary. The concrete must have achieved 75% of its design strength. The base should be a
minimum of Grade RC30 of BS 8500-2: 2002 and should not contain a water repellent
admixture. The surface strength when assessed using a rebound hammer should be above 25 or
the surface tensile strength should exceed 1.5 MPa.
SURFACE PREPARATION:
1.1 All surfaces must be clean and free from debris, loose or flaking material, standing water, oil,
grease, and organic growth.
1.2 Concrete surfaces must be free from laitance and any traces of shuttering, release oils and
curing compounds.
1.3 Check for soluble salts on surfaces to be coated. Test with Chlor*Test. If amount of soluble
salts exceeds recommended limits, treat with Chlor*Rid. Repeat the process until acceptable
limits are reached. Maximum amounts of soluble salts (micrograms per cm2 ): Chlorides 3
immersion, 7 non-immersion Nitrates 5 immersion, 10 non-immersion Sulfates 10
immersion, 20 non-immersion
1.4 Blasting is highly recommended as an effective method of surface preparation and to
provide a suitable key. Abrasive blast or shot blast per ICRI Technical Guideline No. 03732 or
SSPC SP13. Achieve a concrete surface profile of ICRI CSP-3 to CSP-5. The minimum blast
profile must be 75 - 100 microns.
PRIMING/ SCRATCH COATING:
2.1 PU cementitious flow-applied compound is used to prime/scratch coat the concrete surface.
2.2 Mix the entire contents of the hardener, base, and aggregate units well, ensure the mixed
product is of uniform consistency. This must include a scrape down of powder, as undispersed
powder may lead to blistering/crackling of the finished floor. DO NOT dilute the product under
any circumstances.
2.3 Spread the mixed product immediately and trowel over the substrate surface. Expected
coverage rate is based on a nominal 1mm average thickness of scratch coat but is entirely
dependent on the substrate profile.
2.4 Allow the scratch to cure for 12 - 48 hours at 20ºC before applying the floor topping. If the
scratch coat has been allowed to cure for >48 hours, then the coat must be thoroughly abraded,
and a fresh layer of scratch coat applied and allowed to cure.
2.5 For highly absorbent, often old concrete floor substrates use at least two coats of flow
applied product with reduced filler content to improve flow and wetting properties. Where the
filler content is 14.25kg reduce this to 8kg.
APPLICATION OF PU CEMENTITIOUS FLOOR TOPPING:
3.1 Mix the entire contents of the hardener, base and aggregate units well, ensure the mixed
product is of uniform consistency. This must include a scrape down of powder, as undispersed
powder may lead to blistering/cracking of the finished floor. DO NOT dilute the product under
any circumstances.
3.2 Spread the mixed product immediately according to required coverage rate and finish by
spike rolling (flow-applied grades) or trowelling (trowel grades) into the previously applied
adjacent area. Spike rolling of the flow applied material is absolutely necessary. Ensure
anchorage groves are completely filled. Do not return to spike roll or trowel older applied areas
as the product is fast-setting and this action will leave spoiling marks on the applied floor.
TREATMENT OF FIELD/DAY JOINTS, MOVEMENT JOINTS AND COVING:
4.1 Anchorage grooves should be cut to a minimum depth and width of 2x the flooring
thickness to be laid at the edges, day joints, up-stands, drains, doorways and at regular points
across the floor.
4.2 A compromise should be reached over the number of joints designed into the floor. It is
good practice to minimize the number of joints to maintain as far as possible a seamless surface
that will be easy to maintain. The spacing of movement joints must be determined by the
design of the subfloor. All live movement joints in the subfloor must be carried through the
synthetic resin flooring. Methods for forming such joints are covered in standard industry
guideline documents such as BS8204-6 and The FeRFA Guide to the Specification and
Application of Synthetic Resin Flooring. In all instances the necessity for movement joints and
their type and positioning should be agreed at the design stage between all parties concerned.
The minimum service temperature for the systems below is as follow but there must be an
insulation layer present and this method statement must be adhered to:
PU Flooring 9 mm-12 mm: -40°C, the product is not designed for thermal shock resistance.
PU Flooring 12 mm to 15 mm: -45°C, the product is designed for thermal shock resistance.
The maximum service temperature for the systems below is as follow but this method
statement must be adhered to:
PU Flooring 9 mm-12 mm: +90°C.
PU Flooring 12 mm-15 mm: +120°C.

Method Statement Pu Flooring

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METHOD STATEMENT

CONCRETE SUBSTRATE CONDITION:

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