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Information for the operator of the machine
Servo controller
9300std078
Key for overview
Position Description
Controller
Fixing rails for standard mounting
Cover for the motor connection
Shield connection support with fixing screws (2 items)
1 support for the shield sheet for the supply connections
1 support for the shield sheet for the motor cable
EMC shield sheet with fixing screws (2 items)
1 shield sheet for the supply connections
1 shield sheet for the motor cable and the feed cable for the motor temperature monitoring with PTC ther-
mistor or thermal contact (NC contact)
EMC shield sheet with fixing screws for shielded control cables
Cover for the supply connections
Status displays
Position LED red LED green Operating status
Off On Controller enabled
On On Mains is switched on and automatic start is inhibited
Off Blinking slowly Controller inhibited
Blinking quickly Off Undervoltage or overvoltage
Blinking slowly Off Active fault
0Fig. 0Tab. 0
i Contents
2 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.1 General safety and application notes for Lenze controllers . . . . . . . . . . . . . . . . . . 9
2.2 Thermal motor monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.2.1 Forced ventilated or naturally ventilated motors . . . . . . . . . . . . . . . . . . . 14
2.2.2 Self−ventilated motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.3 Residual hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.4 Safety instructions for the installation according to UL . . . . . . . . . . . . . . . . . . . . . 18
3 Parameter setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.1 Parameter setting with the XT EMZ9371BC keypad . . . . . . . . . . . . . . . . . . . . . . . . 19
3.1.1 General data and operating conditions . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.1.2 Installation and commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.1.3 Display elements and function keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.1.4 Changing and saving parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.1.5 Loading a parameter set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.1.6 Transferring parameters to other standard devices . . . . . . . . . . . . . . . . . 26
3.1.7 Activating password protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.1.8 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.1.9 Menu structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
4 EDKVS93−01 EN 3.0
About this documentation 1
Document history
Note!
This documentation contains all necessary information for the machine
operator to be able to operate the servo controllers of the 9300 series installed
in your machine/plant.
You can make further use of all information in this documentation without
consulting Lenze if you do not make any changes to the contents.
Tip!
Information and auxiliary devices related to the Lenze products can be found
in the download area at
http://www.Lenze.com
EDKVS93−01 EN 3.0 5
1 About this documentation
Validity information
Product series
EVS = Servo controller
400 V 480 V
9326 = 11 kW 11 kW
Type
E= Panel−mounted unit
9300vec112
C= Built−in unit in "cold plate" technique
Design
I= Servo PLC
K= Servo cam
R= Register controller
S= Servo inverter
Variant
˘ Standard
V003 = In "cold plate" technique
V004 = With "safe standstill" function
Hardware version
Software version
6 EDKVS93−01 EN 3.0
About this documentation 1
Conventions used
EDKVS93−01 EN 3.0 7
1 About this documentation
Notes used
The following pictographs and signal words are used in this documentation to indicate
dangers and important information:
Safety instructions
Structure of safety instructions:
Danger!
(characterises the type and severity of danger)
Note
(describes the danger and gives information about how to prevent dangerous
situations)
Danger!
Reference to an imminent danger that may result in death or
serious personal injury if the corresponding measures are not
taken.
Danger of personal injury through a general source of danger.
Danger!
Reference to an imminent danger that may result in death or
serious personal injury if the corresponding measures are not
taken.
Danger of property damage.
Stop! Reference to a possible danger that may result in property
damage if the corresponding measures are not taken.
Application notes
Pictograph and signal word Meaning
8 EDKVS93−01 EN 3.0
Safety instructions 2
General safety and application notes for Lenze controllers
2 Safety instructions
EDKVS93−01 EN 3.0 9
2 Safety instructions
General safety and application notes for Lenze controllers
Application as directed
Controllers are components which are designed for installation in electrical systems or
machines. They are not to be used as domestic appliances, but only for industrial purposes
according to EN 61000−3−2.
When controllers are installed into machines, commissioning (i.e. starting of the operation
as directed) is prohibited until it is proven that the machine complies with the regulations
of the EC Directive 2006/42/EC (Machinery Directive); EN 60204 must be observed.
Commissioning (i.e. starting of the operation as directed) is only allowed when there is
compliance with the EMC Directive (2004/108/EC).
The controllers meet the requirements of the Low−Voltage Directive 2006/95/EC. The
harmonised standard EN 61800−5−1 applies to the controllers.
The technical data and supply conditions can be obtained from the nameplate and the
documentation. They must be strictly observed.
Warning: Controllers are products which can be installed in drive systems of category C2
according to EN 61800−3. These products can cause radio interferences in residential areas.
In this case, special measures can be necessary.
Transport, storage
Please observe the notes on transport, storage, and appropriate handling.
Observe the climatic conditions according to the technical data.
Installation
The controllers must be installed and cooled according to the instructions given in the
corresponding documentation.
The ambient air must not exceed degree of pollution 2 according to EN 61800−5−1.
Ensure proper handling and avoid excessive mechanical stress. Do not bend any
components and do not change any insulation distances during transport or handling. Do
not touch any electronic components and contacts.
Controllers contain electrostatic sensitive devices which can easily be damaged by
inappropriate handling. Do not damage or destroy any electrical components since this
might endanger your health!
10 EDKVS93−01 EN 3.0
Safety instructions 2
General safety and application notes for Lenze controllers
Electrical connection
When working on live controllers, observe the applicable national regulations for the
prevention of accidents (e.g. VBG 4).
The electrical installation must be carried out according to the appropriate regulations
(e.g. cable cross−sections, fuses, PE connection). Additional information can be obtained
from the documentation.
This documentation contains information on installation in compliance with EMC
(shielding, earthing, filter, and cables). These notes must also be observed for CE−marked
controllers. The manufacturer of the system is responsible for compliance with the limit
values demanded by EMC legislation. The controllers must be installed in housings (e.g.
control cabinets) to meet the limit values for radio interferences valid at the site of
installation. The housings must enable an EMC−compliant installation. Observe in
particular that e.g. the control cabinet doors have a circumferential metal connection to
the housing. Reduce housing openings and cutouts to a minimum.
Lenze controllers may cause a DC current in the PE conductor. If a residual current device
(RCD) is used for protection against direct or indirect contact for a controller with
three−phase supply, only a residual current device (RCD) of type B is permissible on the
supply side of the controller. If the controller has a single−phase supply, a residual current
device (RCD) of type A is also permissible. Apart from using a residual current device (RCD),
other protective measures can be taken as well, e.g. electrical isolation by double or
reinforced insulation or isolation from the supply system by means of a transformer.
Operation
If necessary, systems including controllers must be equipped with additional monitoring
and protection devices according to the valid safety regulations (e.g. law on technical
equipment, regulations for the prevention of accidents). The controllers can be adapted to
your application. Please observe the corresponding information given in the
documentation.
After the controller has been disconnected from the supply voltage, all live components
and power terminals must not be touched immediately because capacitors can still be
charged. Please observe the corresponding stickers on the controller.
All protection covers and doors must be shut during operation.
Notes for UL−approved systems with integrated controllers: UL warnings are notes that
only apply to UL systems. The documentation contains special UL notes.
Safety functions
Certain controller versions support safety functions (e.g. "Safe torque off", formerly "Safe
standstill") according to the requirements of the EC Directive 2006/42/EC (Machinery
Directive). The notes on the integrated safety system provided in this documentation must
be observed.
EDKVS93−01 EN 3.0 11
2 Safety instructions
General safety and application notes for Lenze controllers
Disposal
Recycle metal and plastic materials. Ensure professional disposal of assembled PCBs.
The product−specific safety and application notes given in these instructions must be
observed!
12 EDKVS93−01 EN 3.0
Safety instructions 2
Thermal motor monitoring
From software version 8.0 onwards, the 9300 controllers are provided with an I2xt function
for sensorless thermal monitoring of the connected motor.
Note!
ƒ I2 x t monitoring is based on a mathematical model which calculates a
thermal motor load from the detected motor currents.
ƒ The calculated motor load is saved when the mains is switched.
ƒ The function is UL−certified, i.e. no additional protective measures are
required for the motor in UL−approved systems.
ƒ However, I2 x t monitoring is no full motor protection as other influences on
the motor load could not be detected as for instance changed cooling
conditions (e.g. interrupted or too warm cooling air flow).
Die I2 x t load of the motor is displayed in C0066.
The thermal loading capacity of the motor is expressed by the thermal motor time
constant (t, C0128). Find the value in the rated motor data or contact the manufacturer of
the motor.
The I2 x t monitoring has been designed such that it will be activated after 179 s in the
event of a motor with a thermal motor time constant of 5 minutes (Lenze setting C0128),
a motor current of 1.5 x IN and a trigger threshold of 100 %.
Two adjustable trigger thresholds provide for different responses.
ƒ Adjustable response OC8 (TRIP, warning, off).
– The trigger threshold is set in C0127.
– The response is set in C0606.
– The response OC8, for instance, can be used for an advance warning.
ƒ Fixed response OC6−TRIP.
– The trigger threshold is set in C0120.
Behaviour of the I2 x t monitoring Condition
The I2 x t monitoring is deactivated. When C0120 = 0 % and C0127 = 0 %, set controller
C0066 is set = 0 % and inhibit.
MCTRL−LOAD−I2XT is set = 0.00 %.
I2 x t monitoring is stopped. When C0120 = 0 % and C0127 = 0 %, set controller
The current value in C0066 and at the enable.
MCTRL−LOAD−I2XT output is frozen.
I2 x t monitoring is deactivated. Set C0606 = 3 (off) and C0127 > 0 %.
The motor load is displayed in C0066.
Note!
An error message OC6 or OC8 can only be reset if the I2 x t load falls below the
set trigger threshold by 5 %.
EDKVS93−01 EN 3.0 13
2 Safety instructions
Thermal motor monitoring
Forced ventilated or naturally ventilated motors
Parameter setting
The following codes can be set for I2 x t monitoring:
Code Meaning Value range Lenze setting
C0066 Display of the I2 x t load of the motor 0 ... 250 % −
C0120 Threshold: Triggering of error "OC6" 0 ... 120 % 0%
C0127 Threshold: Triggering of error "OC8" 0 ... 120 % 0%
C0128 Thermal motor time constant 0.1 ... 50.0 min 5.0 min
C0606 Response to error "OC8" TRIP, warning, off Warning
lnȧ1 * ȧ
z ) 1 Ir Rated motor current (C0088)
t + * (t)
ǒ Ǔ
2
t Thermal motor time constant (C0128)
Ȣ Ȥ
I Mot
100
IN
z Threshold value in C0120 (OC6) or C0127 (OC8)
ǒI I Ǔ ǒ1 * e Ǔ
2
Mot *t IMot Actual motor current (C0054)
L(t) + 100% t
N Ir Rated motor current (C0088)
t Thermal motor time constant (C0128)
If the controller is inhibited, the I2 x t load is reduced:
LStart I2 x t load before controller inhibit
L(t) + L Start
Ǹ e*tt If an error is triggered, the value corresponds to the
threshold value set in C0120 (OC6) or C0127 (OC8).
120
100
50
0 t [s]
0 100 200 300 400 500 600 700 800 900 1000
9300STD105
Fig. 2−1 I2 × t−monitoring: Release times for different motor currents and trigger thresholds
IMot Actual motor current (C0054)
Ir Rated motor current (C0088)
L I2 x t load of the motor (display: C0066)
T Time
14 EDKVS93−01 EN 3.0
Safety instructions 2
Thermal motor monitoring
Self−ventilated motors
Due to the construction, self−ventilated standard motors are exposed to an increased heat
generation in the lower speed range compared to forced ventilated motors.
Warnings!
For complying with the UL 508C standard, you have to set the
speed−dependent evaluation of the permissible torque via code C0129/x.
Parameter setting
The following codes can be set for I2 x t monitoring:
Code Meaning Value range Lenze setting
C0066 Display of the I2 x t load of the motor 0 ... 250 % −
C0120 Threshold: Triggering of error "OC6" 0 ... 120 % 0%
C0127 Threshold: Triggering of error "OC8" 0 ... 120 % 0%
C0128 Thermal motor time constant 0.1 ... 50.0 min 5.0 min
C0606 Response to error "OC8" TRIP, warning, off Warning
C0129/1 S1 torque characteristic I1/Irated 10 ... 200 % 100 %
C0129/2 S1 torque characteristics n2/nrated 10 ... 200 % 40 %
1.1
1.0
1 C0129/2
0.9
3
0.8
2
0.7
0.6
0 C0129/1
0 n / nN
0 0.1 0.2 0.3 0.4
0.132
9300STD350
The lowered speed / torque characteristic (Fig. 2−2) reduces the permissible thermal load
of self−ventilated standard motors. The characteristic is a line the definition of which
requires two points:
ƒ Point : Definition with C0129/1
This value also enables an increase of the maximally permissible load.
ƒ Point : Definition with C0129/2
With increasing speeds, the maximally permissible load remains unchanged
(IMot = Irated).
In Fig. 2−2, the motor speed and the corresponding permissible motor torque () can be
read for each working point (on the characteristic () ... ). can also be calculated
using the values in C0129/1and C0129/2 (evaluation coefficient "y", 16).
EDKVS93−01 EN 3.0 15
2 Safety instructions
Thermal motor monitoring
Self−ventilated motors
Ȣ Ȥ
I Mot
100 IMot Actual motor current (C0054)
y IN
Ir Rated motor current (C0088)
z Threshold value in C0120 (OC6) or C0127 (OC8)
100% * C0129ń1 n y Evaluation coefficient
y+ n N ) C0129ń1
C0129ń2
nrated Rated speed (C0087)
ǒy I I Ǔ
y Evaluation coefficient
ǒ1 * e Ǔ
2
Mot *t
L(t) + 100% t IMot Actual motor current (C0054)
N
Ir Rated motor current (C0088)
t Thermal motor time constant (C0128)
If the controller is inhibited, the I2 x t load is reduced:
LStart I2 x t load before controller inhibit
L(t) + L Start
Ǹ e*tt If an error is triggered, the value corresponds to the
threshold value set in C0120 (OC6) or C0127 (OC8).
16 EDKVS93−01 EN 3.0
Safety instructions 2
Residual hazards
Protection of persons
ƒ Before working on the controller, check whether all power terminals are
deenergised:
– The power terminals U, V, W, +UG and −UG remain live for at least three minutes
after disconnection from the mains.
– The power terminals L1, L2, L3; U, V, W, +UG and −UG remain live when the motor is
stopped.
ƒ The leakage current to earth (PE) is > 3.5 mA. According to EN 61800−5−1
– a fixed installation is required.
– a double PE connection is required or, if in single design, it must have a cable
cross−section of at least 10 mm2.
ƒ The heatsink of the controller has an operating temperature of > 80 °C:
– Contact with the heatsink results in burns.
ƒ During parameter set transfer the control terminals of the controller can have
undefined states.
– Therefore the connectors X5 and X6 must be disconnected from the controller
before the transfer takes place. This ensures that the controller is inhibited and all
control terminals have the defined state "LOW".
Device protection
ƒ Frequent mains switching (e.g. inching mode via mains contactor) can overload and
destroy the input current limitation of the drive controller:
– At least 3 minutes must pass between switching off and restarting the devices
EVS9321−xx and EVS9322−xx.
– At least 3 minutes must pass between two starting procedures of the devices
EVS9323−xx ... EVS9332−xx.
– Use the "safe torque off" safety function (STO) if safety−related mains
disconnections occur frequently. The drive variants Vxx4 are equipped with this
function.
EDKVS93−01 EN 3.0 17
2 Safety instructions
Safety instructions for the installation according to UL
Warnings!
ƒ Motor Overload Protection
– For information on the protection level of the internal overload protection
for a motor load, see the corresponding manuals or software helps.
– If the integral solid state motor overload protection is not used, external or
remote overload protection must be provided.
ƒ Branch Circuit Protection
– The integral solid state protection does not provide branch circuit
protection.
– Branch circuit protection has to be provided externally in accordance with
corresponding instructions, the National Electrical Code and any
additional codes.
ƒ Please observe the specifications for fuses and screw−tightening torques in
these instructions.
ƒ EVS9321 EVS9326:
– Suitable for use on a circuit capable of delivering not more than 5000 rms
symmetrical amperes, 480 V maximum, when protected by fuses.
– Suitable for use on a circuit capable of delivering not more than 50000 rms
symmetrical amperes, 480 V maximum, when protected by CC, J, T or R
class fuses.
– Maximum surrounding air temperature: 0 ... +55 °C
– > +40 °C: reduce the rated output current by 2.5 %/°C
– Use 75 °C copper wire only.
18 EDKVS93−01 EN 3.0
Parameter setting 3
Parameter setting with the XT EMZ9371BC keypad
General data and operating conditions
3 Parameter setting
Description
The keypad is available as an accessory. A full description of the keypad can be obtained
from the Instructions included in the keypad delivery.
dcbBA
SHPRG p Menu
Code
Para
0050 00
50.00_Hz
MCTRL-NOUT
b0
S T
U V
z
Y Z
y
a c
9371BC011
Feature Values
Dimensions
Width a 60 mm
Height b 73.5 mm
Depth c 15 mm
Environmental conditions
Climate
Storage IEC/EN 60721−3−1 1K3 (−25 ... +60 °C)
Transport IEC/EN 60721−3−2 2K3 (−25 ... +70 °C)
Operation IEC/EN 60721−3−3 3K3 (−10 ... +60 °C)
Enclosure IP 20
EDKVS93−01 EN 3.0 19
3 Parameter setting
Parameter setting with the XT EMZ9371BC keypad
Installation and commissioning
Lx
xx
W
2Z
A
E8
B 00
b 50
c 00 Hz
Menu
0_
d p
Code
Para .0 dcbBA
RG
50
UT
SHP
SHPRG p Menu
NO 0050 00
UV
Code
L-
Para
TR 50.00_Hz
ST
MC
MCTRL-NOUT
zZ
S T
U V
Yy z
Y Z
y
EMZ9371BC
dcbBA
SHPRG p
Code
Para
Menu
0050 00
GLOBAL DRIVE
E82ZBBXC
Init
S T
U V
z
Y Z
y
d
0050 00 0 BA
dcb
50.00 Hz
20 %
1
S T
U V
z
Y Z
y 2 3
d
0050 00
50.00 Hz
20 %
S T
U V
z
Y Z
y
9371BC018
Fig. 3−1 Installation and commissioning of XT EMZ9371BC keypad or E82ZBBXC diagnosis terminal
Connect keypad to the AIF interface on the front of the standard device.
The keypad can be connected/disconnected during operation.
As soon as the keypad is supplied with voltage, it carries out a short self−test.
The operation level indicates when the keypad is ready for operation:
Current state of the standard device
Memory location 1 of the user menu (C0517):
Code number, subcode number, and current value
Active fault message or additional status message
Actual value in % of the status display defined in C0004
must be pressed to leave the operation level
20 EDKVS93−01 EN 3.0
Parameter setting 3
Parameter setting with the XT EMZ9371BC keypad
Display elements and function keys
0 4
1 dcbBA 5
6
SHPRG p Menu
Code
Para
0050 00
2 50.00_Hz
3 MCTRL-NOUT 7
S T
U V
z 8
Y Z
y
9371BC002
Fig. 3−2 Display elements and function keys of the XT EMZ9371BC keypad
Displays
Status displays of standard device
Display Meaning Explanation
Ready for operation
Pulse inhibit is active Power outputs are inhibited
The set current limit is exceeded in motor or
generator mode
Speed controller 1 in the limitation Drive is torque−controlled
(Only active for operation with standard
devices of the 9300 series)
Active fault
Acceptance of the parameters
Display Meaning Explanation
Parameter is accepted immediately Standard device operates immediately with
the new parameter value
SHPRG Parameter must be acknowledged with Standard device operates with the new
parameter value after being acknowledged
SHPRG Parameter must be acknowledged in case of Standard device operates with the new
controller inhibit parameter value after the controller is
enabled again
None Display parameter Change is not possible
Active level
Display Meaning Explanation
Menu Menu level is active Select main menu and submenus
Code Code level is active Select codes and subcodes
Para Parameter level is active Change parameters in the codes or
subcodes
None Operating level is active Display operating parameters
Short text
Display Meaning Explanation
alphanumeric Contents of the menus, meaning of the codes
al and parameters
In the operating level display of C0004 in % and
the active fault
EDKVS93−01 EN 3.0 21
3 Parameter setting
Parameter setting with the XT EMZ9371BC keypad
Display elements and function keys
Number
Active level Meaning Explanation
Menu level Menu number Display is only active for operation with
standard devices of the 8200 vector or 8200
motec series
Code level Four−digit code number
Number
Active level Meaning Explanation
Menu level Submenu number Display is only active for operation with
standard devices of the 8200 vector or 8200
motec series
Code level Two−digit subcode number
Parameter value
Parameter value with unit
Cursor
In the parameter level, the digit above the cursor can be directly changed
Function keys
For description see the following table
Function keys
Note!
Shortcuts with :
Press and hold , then press the second key in addition.
Key Function
Menu level Code level Parameter level Operating level
Change to the Change to the operating Change to the code
parameter level level level
Go to the "Short setup"
Accept parameters
menu and load
when SHPRG or
predefined
SHPRG is displayed
configurations 1)
Change between menu Change of digit via
!
Change of code number
items cursor
Quick change between Quick change of code Quick change of digit
! menu items number via cursor
" Change between main menu, submenu and code Cursor to the right
# level Cursor to the left
$ Deactivate the function of the key %, the LED in the key goes off
% Inhibit the controller, the LED in the key is lit.
Reset fault (TRIP−Reset): 1. Remove the cause of malfunction
2. Press %
3. Press $
1) Only active for operation with standard devices of the 8200 vector or 8200 motec series
22 EDKVS93−01 EN 3.0
Parameter setting 3
Parameter setting with the XT EMZ9371BC keypad
Changing and saving parameters
Note!
Your settings have an effect on the current parameters in the main memory.
You must save your settings in a parameter set so that they are not lost when
the mains are connected.
If you only need one parameter set, save your settings as parameter set 1,
since parameter set 1 is loaded automatically after mains connection.
EDKVS93−01 EN 3.0 23
3 Parameter setting
Parameter setting with the XT EMZ9371BC keypad
Changing and saving parameters
24 EDKVS93−01 EN 3.0
Parameter setting 3
Parameter setting with the XT EMZ9371BC keypad
Loading a parameter set
The keypad serves to load a saved parameter set into the main memory when the controller
is inhibited. After the controller is enabled, it operates with the new parameters.
Danger!
ƒ When a new parameter set is loaded, the controller is reinitialised and acts
as if it had been connected to the mains:
– System configurations and terminal assignments can be changed. Make
sure that your wiring and drive configuration comply with the settings of
the parameter set.
ƒ Only use terminal X5/28 as source for the controller inhibit! Otherwise the
drive may start in an uncontrolled way when switching over to another
parameter set.
Note!
ƒ After switching on the supply voltage, the controller always loads parameter
set 1 into the main memory.
ƒ It is also possible to load other parameter sets into the main memory via the
digital inputs or bus commands.
EDKVS93−01 EN 3.0 25
3 Parameter setting
Parameter setting with the XT EMZ9371BC keypad
Transferring parameters to other standard devices
Parameter settings can be easily copied from one standard device to another by using the
keypad.
For this purpose use the "Load/Store" menu
Danger!
During the parameter transfer from the keypad to the standard device the
control terminals can adopt undefined states!
Therefore the plugs X5 and X6 must be disconnected from the standard device
before the transfer takes place. This ensures that the controller is inhibited and
all control terminals have the defined state "LOW".
Copying parameter sets from the standard device into the keypad
Note!
After copying the parameter sets into the XT keypad (C0003 = 11), always the
parameter set that was loaded last via C0002 is activated.
Like this the current parameters also remain active after copying:
ƒ Save the current parameters in the parameter set before copying and load
this parameter set in the controller via C0002.
26 EDKVS93−01 EN 3.0
Parameter setting 3
Parameter setting with the XT EMZ9371BC keypad
Transferring parameters to other standard devices
EDKVS93−01 EN 3.0 27
3 Parameter setting
Parameter setting with the XT EMZ9371BC keypad
Activating password protection
Note!
ƒ If the password protection is activated (C0094 = 1 ... 9999), you only have
free access to the user menu.
ƒ To access the other menus, you must enter the password. By this, the
password protection is annulled until you enter a new password.
ƒ Please observe that the password−protected parameters can be overwritten
as well when transferring the parameter sets to other standard devices. The
password is not transferred.
ƒ Do not forget your password! If you have forgotten your password, it can
only be reset via a PC or a bus system!
28 EDKVS93−01 EN 3.0
Parameter setting 3
Parameter setting with the XT EMZ9371BC keypad
Diagnostics
3.1.8 Diagnostics
In the "Diagnostic" menu the two submenus "Actual info" and "History" contain all codes
for
ƒ monitoring the drive
ƒ fault/error diagnosis
In the operating level, more status messages are displayed. If several status messages are
active, the message with the highest priority is displayed.
Priority Display Meaning
1 GLOBAL DRIVE INIT Initialisation or communication error between
keypad and controller
2 XXX − TRIP Active TRIP (contents of C0168/1)
3 XXX − MESSAGE Active message (contents of C0168/1)
4 Special device states:
Switch−on inhibit
5 Source for controller inhibit (the value of C0004 is displayed simultaneously):
STP1 9300 servo: Terminal X5/28
ECSxS/P/M/A: Terminal X6/SI1
STP3 Operating module or LECOM A/B/LI
STP4 INTERBUS or PROFIBUS−DP
STP5 9300 servo, ECSxA/E: System bus (CAN)
ECSxS/P/M: MotionBus (CAN)
STP6 C0040
6 Source for quick stop (QSP):
QSP−term−Ext The MCTRL−QSP input of the MCTRL function block is on HIGH signal.
QSP−C0135 Operating module or LECOM A/B/LI
QSP−AIF INTERBUS or PROFIBUS−DP
QSP−CAN 9300 servo, ECSxA: System bus (CAN)
ECSxS/P/M: MotionBus (CAN)
7 XXX − WARNING Active warning (contents of C0168/1)
8 xxxx Value below C0004
EDKVS93−01 EN 3.0 29
3 Parameter setting
Parameter setting with the XT EMZ9371BC keypad
Menu structure
For simple, user−friendly operation, the codes are clearly arranged in function−related
menus:
Main menu Submenus Description
Display Display
User−Menu Codes defined in C0517
Code list All available codes
ALL All available codes listed in ascending order (C0001 ... C7999)
PS 1 Codes in parameter set 1 (C0001 ... C1999)
PS 2 Codes in parameter set 2 (C2001 ... C3999)
PS 3 Codes in parameter set 3 (C4001 ... C5999)
PS 4 Codes in parameter set 4 (C6001 ... C7999)
Load/Store Parameter set management
Parameter set transfer, restore delivery status
Diagnostic Diagnostic
Actual info Display codes to monitor the drive
History Fault analysis with history buffer
Short setup Quick configuration of predefined applications
Configuration of the user menu
The predefined applications depend on the type of the standard device (frequency
inverter, servo inverter, position controller, ...)
Main FB Configuration of the main function blocks
NSET Setpoint processing
NSET−JOG Fixed setpoints
NSET−RAMP1 Ramp function generator
MCTRL Motor control
DFSET Digital frequency processing
DCTRL Internal control
Terminal I/O Connection of inputs and outputs with internal signals
AIN1 X6.1/2 Analog input 1
AIN2 X6.3/4 Analog input 2
AOUT1 X6.62 Analog output 1
AOUT2 X6.63 Analog output 2
DIGIN Digital inputs
DIGOUT Digital outputs
DFIN Digital frequency input
DFOUT Digital frequency output
State bus State bus (not with 9300 frequency inverter)
Controller Configuration of internal control parameters
Speed Speed controller
Current Current controller or torque controller
Phase Phase controller (not with 9300 frequency inverter)
Motor/Feedb. Input of motor data, configuration of speed feedback
Motor adj Motor data
Feedback Configuration of feedback systems
Monitoring Configuration of monitoring functions
30 EDKVS93−01 EN 3.0
Parameter setting 3
Parameter setting with the XT EMZ9371BC keypad
Menu structure
EDKVS93−01 EN 3.0 31
4 Troubleshooting and fault elimination
Display of operating data, diagnostics
The dialog box displays important operating parameters and supports you in diagnosing
the drive controller.
ƒ Open the Diagnostics dialog box in the parameter menu.
9300std230
ƒ You can recognise immediately that a fault has occurred from the display elements
or status information.
ƒ An error can be analysed with
– the history buffer in Global Drive Control (GDC) ( 34) or
– the XT keypad
– and with the "General error messages" table in the "System error messages"
chapter.
ƒ The "General error messages" table provides tips on how to eliminate an error.
32 EDKVS93−01 EN 3.0
Troubleshooting and fault elimination 4
Troubleshooting
Status display via controller LEDs
4.2 Troubleshooting
Detecting breakdowns
A breakdown can be detected quickly via the LEDs at the controller or via the status
information at the keypad.
Analysing errors
Analyse the error using the history buffer. The list of fault messages gives you advice how
to remove the fault. ( 36)
EDKVS93−01 EN 3.0 33
4 Troubleshooting and fault elimination
Troubleshooting
Fault analysis with the history buffer
The history buffer can be used to trace faults. The fault messages are stored in the 8
memory locations in the order of their occurrence.
ƒ Open the Diagnostics dialog box in the parameter menu.
9300std230
History buffer
Field Entry Note
location
1 Active fault If the fault is no longer pending or has been
2 Last fault acknowledged:
l The content of memory units 1 ... 7 is shifted
3 Next to last fault "upwards" by one memory unit.
4 Third to last fault l The content of memory unit 8 is removed from
the history buffer and can no longer be retrieved.
5 Fourth to last fault
l Memory unit 1 is deleted (= no active fault).
6 Fifth to last fault
7 Sixth to last fault
8 Seventh to last fault
Explanations
, Fault indication and fault response (C0168)
l The entry is effected as LECOM error number.
l If several faults with a different response occur at the same time:
– Only the fault the response of which has the highest priority is entered (1. TRIP, 2. message,
3. warning).
l If faults with the same response occur (e. g. 2 messages) at the same time:
– Only the fault that was triggered first is entered.
– The OH7 and OH3 warnings are exceptions. If an OH7 warning is pending and the OH3 motor
temperature threshold is reached, the OH7 warning is overwritten by the OH3 warning. If the
motor temperature decreases again, the OH7 warning reappears.
, Time of the fault (C0169)
l Reference time is the content of the power−on time meter .
l If a fault is immediately followed by another fault for several times, only the time of the last
occurrence is stored.
, Frequency of occurrence of the fault (C0170)
l The time of the last occurrence is stored.
Click on Fault memory reset to clear the history buffer.
The history buffer can only be cleared if no fault is active.
Click on TRIP reset to reset the fault.
34 EDKVS93−01 EN 3.0
Troubleshooting and fault elimination 4
Troubleshooting
Fault analysis via LECOM status words (C0150/C0155)
EDKVS93−01 EN 3.0 35
4 Troubleshooting and fault elimination
System error messages
General error messages
Note!
In the case of a query via system bus (CAN), the fault messages are
represented as numbers (see first column of the table).
36 EDKVS93−01 EN 3.0
Troubleshooting and fault elimination 4
System error messages
General error messages
EDKVS93−01 EN 3.0 37
4 Troubleshooting and fault elimination
System error messages
General error messages
38 EDKVS93−01 EN 3.0
Troubleshooting and fault elimination 4
System error messages
General error messages
EDKVS93−01 EN 3.0 39
4 Troubleshooting and fault elimination
System error messages
General error messages
40 EDKVS93−01 EN 3.0
Troubleshooting and fault elimination 4
System error messages
General error messages
EDKVS93−01 EN 3.0 41
4 Troubleshooting and fault elimination
System error messages
General error messages
42 EDKVS93−01 EN 3.0
Troubleshooting and fault elimination 4
System error messages
General error messages
EDKVS93−01 EN 3.0 43
4 Troubleshooting and fault elimination
System error messages
General error messages
44 EDKVS93−01 EN 3.0
Troubleshooting and fault elimination 4
System error messages
Resetting system error messages
EDKVS93−01 EN 3.0 45
'(
© 07/2013
F Lenze Automation GmbH Service Lenze Service GmbH
Hans−Lenze−Str. 1 Breslauer Straße 3
D−31855 Aerzen D−32699 Extertal
Germany Germany
( +49(0)51 54 /82−0 ( 008000/ 2446877 (24 h helpline)
Ê +49(0)51 54 /82 − 28 00 Ê +49(0)5154/ 82−11 12
Lenze@Lenze.de Service@Lenze.de
ü www.Lenze.com
Ä.MñTä
Information for the operator of the machine
9300 15 ... 30 kW
Servo controller
9300std079
Key for overview
Position Description
Controller
Fixing bracket for standard mounting
EMC shield sheet with fixing screws for shielded control cables
Cover with fixing screws
EMC shield sheet for the motor cable and the feed cable for the motor temperature monitoring with PTC ther-
mistor or thermal contact (NC contact)
Status displays
Position LED red LED green Operating status
Off On Controller enabled
On On Mains is switched on and automatic start is inhibited
Off Blinking slowly Controller inhibited
Blinking quickly Off Undervoltage or overvoltage
Blinking slowly Off Active fault
0Fig. 0Tab. 0
i Contents
2 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.1 General safety and application notes for Lenze controllers . . . . . . . . . . . . . . . . . . 9
2.2 Thermal motor monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.2.1 Forced ventilated or naturally ventilated motors . . . . . . . . . . . . . . . . . . . 14
2.2.2 Self−ventilated motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.3 Residual hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.4 Safety instructions for the installation according to UL . . . . . . . . . . . . . . . . . . . . . 18
3 Parameter setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.1 Parameter setting with the XT EMZ9371BC keypad . . . . . . . . . . . . . . . . . . . . . . . . 19
3.1.1 General data and operating conditions . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.1.2 Installation and commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.1.3 Display elements and function keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.1.4 Changing and saving parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.1.5 Loading a parameter set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.1.6 Transferring parameters to other standard devices . . . . . . . . . . . . . . . . . 26
3.1.7 Activating password protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.1.8 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.1.9 Menu structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
4 EDKVS93−02 EN 3.0
About this documentation 1
Document history
Note!
This documentation contains all necessary information for the machine
operator to be able to operate the servo controllers of the 9300 series installed
in your machine/plant.
You can make further use of all information in this documentation without
consulting Lenze if you do not make any changes to the contents.
Tip!
Information and auxiliary devices related to the Lenze products can be found
in the download area at
http://www.Lenze.com
EDKVS93−02 EN 3.0 5
1 About this documentation
Validity information
Product series
EVS = Servo controller
400 V 480 V
9327 = 15 kW 18.5 kW
9328 = 22 kW 30 kW
9329 = 30 kW 37 kW
Type
E= Panel−mounted unit
C= Built−in unit in "cold plate" technique
Design
K= Servo cam
R= Register controller
S= Servo inverter
Variant
˘ Standard
V003 = In "cold plate" technique
V004 = With "safe standstill" function
Hardware version
Software version
6 EDKVS93−02 EN 3.0
About this documentation 1
Conventions used
EDKVS93−02 EN 3.0 7
1 About this documentation
Notes used
The following pictographs and signal words are used in this documentation to indicate
dangers and important information:
Safety instructions
Structure of safety instructions:
Danger!
(characterises the type and severity of danger)
Note
(describes the danger and gives information about how to prevent dangerous
situations)
Danger!
Reference to an imminent danger that may result in death or
serious personal injury if the corresponding measures are not
taken.
Danger of personal injury through a general source of danger.
Danger!
Reference to an imminent danger that may result in death or
serious personal injury if the corresponding measures are not
taken.
Danger of property damage.
Stop! Reference to a possible danger that may result in property
damage if the corresponding measures are not taken.
Application notes
Pictograph and signal word Meaning
8 EDKVS93−02 EN 3.0
Safety instructions 2
General safety and application notes for Lenze controllers
2 Safety instructions
EDKVS93−02 EN 3.0 9
2 Safety instructions
General safety and application notes for Lenze controllers
Application as directed
Controllers are components which are designed for installation in electrical systems or
machines. They are not to be used as domestic appliances, but only for industrial purposes
according to EN 61000−3−2.
When controllers are installed into machines, commissioning (i.e. starting of the operation
as directed) is prohibited until it is proven that the machine complies with the regulations
of the EC Directive 2006/42/EC (Machinery Directive); EN 60204 must be observed.
Commissioning (i.e. starting of the operation as directed) is only allowed when there is
compliance with the EMC Directive (2004/108/EC).
The controllers meet the requirements of the Low−Voltage Directive 2006/95/EC. The
harmonised standard EN 61800−5−1 applies to the controllers.
The technical data and supply conditions can be obtained from the nameplate and the
documentation. They must be strictly observed.
Warning: Controllers are products which can be installed in drive systems of category C2
according to EN 61800−3. These products can cause radio interferences in residential areas.
In this case, special measures can be necessary.
Transport, storage
Please observe the notes on transport, storage, and appropriate handling.
Observe the climatic conditions according to the technical data.
Installation
The controllers must be installed and cooled according to the instructions given in the
corresponding documentation.
The ambient air must not exceed degree of pollution 2 according to EN 61800−5−1.
Ensure proper handling and avoid excessive mechanical stress. Do not bend any
components and do not change any insulation distances during transport or handling. Do
not touch any electronic components and contacts.
Controllers contain electrostatic sensitive devices which can easily be damaged by
inappropriate handling. Do not damage or destroy any electrical components since this
might endanger your health!
10 EDKVS93−02 EN 3.0
Safety instructions 2
General safety and application notes for Lenze controllers
Electrical connection
When working on live controllers, observe the applicable national regulations for the
prevention of accidents (e.g. VBG 4).
The electrical installation must be carried out according to the appropriate regulations
(e.g. cable cross−sections, fuses, PE connection). Additional information can be obtained
from the documentation.
This documentation contains information on installation in compliance with EMC
(shielding, earthing, filter, and cables). These notes must also be observed for CE−marked
controllers. The manufacturer of the system is responsible for compliance with the limit
values demanded by EMC legislation. The controllers must be installed in housings (e.g.
control cabinets) to meet the limit values for radio interferences valid at the site of
installation. The housings must enable an EMC−compliant installation. Observe in
particular that e.g. the control cabinet doors have a circumferential metal connection to
the housing. Reduce housing openings and cutouts to a minimum.
Lenze controllers may cause a DC current in the PE conductor. If a residual current device
(RCD) is used for protection against direct or indirect contact for a controller with
three−phase supply, only a residual current device (RCD) of type B is permissible on the
supply side of the controller. If the controller has a single−phase supply, a residual current
device (RCD) of type A is also permissible. Apart from using a residual current device (RCD),
other protective measures can be taken as well, e.g. electrical isolation by double or
reinforced insulation or isolation from the supply system by means of a transformer.
Operation
If necessary, systems including controllers must be equipped with additional monitoring
and protection devices according to the valid safety regulations (e.g. law on technical
equipment, regulations for the prevention of accidents). The controllers can be adapted to
your application. Please observe the corresponding information given in the
documentation.
After the controller has been disconnected from the supply voltage, all live components
and power terminals must not be touched immediately because capacitors can still be
charged. Please observe the corresponding stickers on the controller.
All protection covers and doors must be shut during operation.
Notes for UL−approved systems with integrated controllers: UL warnings are notes that
only apply to UL systems. The documentation contains special UL notes.
Safety functions
Certain controller versions support safety functions (e.g. "Safe torque off", formerly "Safe
standstill") according to the requirements of the EC Directive 2006/42/EC (Machinery
Directive). The notes on the integrated safety system provided in this documentation must
be observed.
EDKVS93−02 EN 3.0 11
2 Safety instructions
General safety and application notes for Lenze controllers
Disposal
Recycle metal and plastic materials. Ensure professional disposal of assembled PCBs.
The product−specific safety and application notes given in these instructions must be
observed!
12 EDKVS93−02 EN 3.0
Safety instructions 2
Thermal motor monitoring
From software version 8.0 onwards, the 9300 controllers are provided with an I2xt function
for sensorless thermal monitoring of the connected motor.
Note!
ƒ I2 x t monitoring is based on a mathematical model which calculates a
thermal motor load from the detected motor currents.
ƒ The calculated motor load is saved when the mains is switched.
ƒ The function is UL−certified, i.e. no additional protective measures are
required for the motor in UL−approved systems.
ƒ However, I2 x t monitoring is no full motor protection as other influences on
the motor load could not be detected as for instance changed cooling
conditions (e.g. interrupted or too warm cooling air flow).
Die I2 x t load of the motor is displayed in C0066.
The thermal loading capacity of the motor is expressed by the thermal motor time
constant (t, C0128). Find the value in the rated motor data or contact the manufacturer of
the motor.
The I2 x t monitoring has been designed such that it will be activated after 179 s in the
event of a motor with a thermal motor time constant of 5 minutes (Lenze setting C0128),
a motor current of 1.5 x IN and a trigger threshold of 100 %.
Two adjustable trigger thresholds provide for different responses.
ƒ Adjustable response OC8 (TRIP, warning, off).
– The trigger threshold is set in C0127.
– The response is set in C0606.
– The response OC8, for instance, can be used for an advance warning.
ƒ Fixed response OC6−TRIP.
– The trigger threshold is set in C0120.
Behaviour of the I2 x t monitoring Condition
The I2 x t monitoring is deactivated. When C0120 = 0 % and C0127 = 0 %, set controller
C0066 is set = 0 % and inhibit.
MCTRL−LOAD−I2XT is set = 0.00 %.
I2 x t monitoring is stopped. When C0120 = 0 % and C0127 = 0 %, set controller
The current value in C0066 and at the enable.
MCTRL−LOAD−I2XT output is frozen.
I2 x t monitoring is deactivated. Set C0606 = 3 (off) and C0127 > 0 %.
The motor load is displayed in C0066.
Note!
An error message OC6 or OC8 can only be reset if the I2 x t load falls below the
set trigger threshold by 5 %.
EDKVS93−02 EN 3.0 13
2 Safety instructions
Thermal motor monitoring
Forced ventilated or naturally ventilated motors
Parameter setting
The following codes can be set for I2 x t monitoring:
Code Meaning Value range Lenze setting
C0066 Display of the I2 x t load of the motor 0 ... 250 % −
C0120 Threshold: Triggering of error "OC6" 0 ... 120 % 0%
C0127 Threshold: Triggering of error "OC8" 0 ... 120 % 0%
C0128 Thermal motor time constant 0.1 ... 50.0 min 5.0 min
C0606 Response to error "OC8" TRIP, warning, off Warning
lnȧ1 * ȧ
z ) 1 Ir Rated motor current (C0088)
t + * (t)
ǒ Ǔ
2
t Thermal motor time constant (C0128)
Ȣ Ȥ
I Mot
100
IN
z Threshold value in C0120 (OC6) or C0127 (OC8)
ǒI I Ǔ ǒ1 * e Ǔ
2
Mot *t IMot Actual motor current (C0054)
L(t) + 100% t
N Ir Rated motor current (C0088)
t Thermal motor time constant (C0128)
If the controller is inhibited, the I2 x t load is reduced:
LStart I2 x t load before controller inhibit
L(t) + L Start
Ǹ e*tt If an error is triggered, the value corresponds to the
threshold value set in C0120 (OC6) or C0127 (OC8).
120
100
50
0 t [s]
0 100 200 300 400 500 600 700 800 900 1000
9300STD105
Fig. 2−1 I2 × t−monitoring: Release times for different motor currents and trigger thresholds
IMot Actual motor current (C0054)
Ir Rated motor current (C0088)
L I2 x t load of the motor (display: C0066)
T Time
14 EDKVS93−02 EN 3.0
Safety instructions 2
Thermal motor monitoring
Self−ventilated motors
Due to the construction, self−ventilated standard motors are exposed to an increased heat
generation in the lower speed range compared to forced ventilated motors.
Warnings!
For complying with the UL 508C standard, you have to set the
speed−dependent evaluation of the permissible torque via code C0129/x.
Parameter setting
The following codes can be set for I2 x t monitoring:
Code Meaning Value range Lenze setting
C0066 Display of the I2 x t load of the motor 0 ... 250 % −
C0120 Threshold: Triggering of error "OC6" 0 ... 120 % 0%
C0127 Threshold: Triggering of error "OC8" 0 ... 120 % 0%
C0128 Thermal motor time constant 0.1 ... 50.0 min 5.0 min
C0606 Response to error "OC8" TRIP, warning, off Warning
C0129/1 S1 torque characteristic I1/Irated 10 ... 200 % 100 %
C0129/2 S1 torque characteristics n2/nrated 10 ... 200 % 40 %
1.1
1.0
1 C0129/2
0.9
3
0.8
2
0.7
0.6
0 C0129/1
0 n / nN
0 0.1 0.2 0.3 0.4
0.132
9300STD350
The lowered speed / torque characteristic (Fig. 2−2) reduces the permissible thermal load
of self−ventilated standard motors. The characteristic is a line the definition of which
requires two points:
ƒ Point : Definition with C0129/1
This value also enables an increase of the maximally permissible load.
ƒ Point : Definition with C0129/2
With increasing speeds, the maximally permissible load remains unchanged
(IMot = Irated).
In Fig. 2−2, the motor speed and the corresponding permissible motor torque () can be
read for each working point (on the characteristic () ... ). can also be calculated
using the values in C0129/1and C0129/2 (evaluation coefficient "y", 16).
EDKVS93−02 EN 3.0 15
2 Safety instructions
Thermal motor monitoring
Self−ventilated motors
Ȣ Ȥ
I Mot
100 IMot Actual motor current (C0054)
y IN
Ir Rated motor current (C0088)
z Threshold value in C0120 (OC6) or C0127 (OC8)
100% * C0129ń1 n y Evaluation coefficient
y+ n N ) C0129ń1
C0129ń2
nrated Rated speed (C0087)
ǒy I I Ǔ
y Evaluation coefficient
ǒ1 * e Ǔ
2
Mot *t
L(t) + 100% t IMot Actual motor current (C0054)
N
Ir Rated motor current (C0088)
t Thermal motor time constant (C0128)
If the controller is inhibited, the I2 x t load is reduced:
LStart I2 x t load before controller inhibit
L(t) + L Start
Ǹ e*tt If an error is triggered, the value corresponds to the
threshold value set in C0120 (OC6) or C0127 (OC8).
16 EDKVS93−02 EN 3.0
Safety instructions 2
Residual hazards
Protection of persons
ƒ Before working on the controller, check whether all power terminals are
deenergised:
– The power terminals U, V, W, +UG and −UG remain live for at least three minutes
after disconnection from the mains.
– The power terminals L1, L2, L3; U, V, W, +UG and −UG remain live when the motor is
stopped.
ƒ The leakage current to earth (PE) is > 3.5 mA. According to EN 61800−5−1
– a fixed installation is required.
– a double PE connection is required or, if in single design, it must have a cable
cross−section of at least 10 mm2.
ƒ The heatsink of the controller has an operating temperature of > 80 °C:
– Contact with the heatsink results in burns.
ƒ During parameter set transfer the control terminals of the controller can have
undefined states.
– Therefore the connectors X5 and X6 must be disconnected from the controller
before the transfer takes place. This ensures that the controller is inhibited and all
control terminals have the defined state "LOW".
Device protection
ƒ Frequent mains switching (e.g. inching mode via mains contactor) can overload and
destroy the input current limitation of the drive controller:
– At least 3 minutes must pass between switching off and restarting the devices
EVS9321−xx and EVS9322−xx.
– At least 3 minutes must pass between two starting procedures of the devices
EVS9323−xx ... EVS9332−xx.
– Use the "safe torque off" safety function (STO) if safety−related mains
disconnections occur frequently. The drive variants Vxx4 are equipped with this
function.
EDKVS93−02 EN 3.0 17
2 Safety instructions
Safety instructions for the installation according to UL
Warnings!
ƒ Motor Overload Protection
– For information on the protection level of the internal overload protection
for a motor load, see the corresponding manuals or software helps.
– If the integral solid state motor overload protection is not used, external or
remote overload protection must be provided.
ƒ Branch Circuit Protection
– The integral solid state protection does not provide branch circuit
protection.
– Branch circuit protection has to be provided externally in accordance with
corresponding instructions, the National Electrical Code and any
additional codes.
ƒ Please observe the specifications for fuses and screw−tightening torques in
these instructions.
ƒ EVS9327 EVS9329:
– Suitable for use on a circuit capable of delivering not more than 5000 rms
symmetrical amperes, 480 V maximum, when protected by fuses.
– Suitable for use on a circuit capable of delivering not more than 50000 rms
symmetrical amperes, 480 V maximum, when protected by J, T or R class
fuses.
– Maximum surrounding air temperature: 0 ... +50 °C
– > +40 °C: reduce the rated output current by 2.5 %/°C
– Use 60/75 °C or 75 °C copper wire only.
18 EDKVS93−02 EN 3.0
Parameter setting 3
Parameter setting with the XT EMZ9371BC keypad
General data and operating conditions
3 Parameter setting
Description
The keypad is available as an accessory. A full description of the keypad can be obtained
from the Instructions included in the keypad delivery.
dcbBA
SHPRG p Menu
Code
Para
0050 00
50.00_Hz
MCTRL-NOUT
b0
S T
U V
z
Y Z
y
a c
9371BC011
Feature Values
Dimensions
Width a 60 mm
Height b 73.5 mm
Depth c 15 mm
Environmental conditions
Climate
Storage IEC/EN 60721−3−1 1K3 (−25 ... +60 °C)
Transport IEC/EN 60721−3−2 2K3 (−25 ... +70 °C)
Operation IEC/EN 60721−3−3 3K3 (−10 ... +60 °C)
Enclosure IP 20
EDKVS93−02 EN 3.0 19
3 Parameter setting
Parameter setting with the XT EMZ9371BC keypad
Installation and commissioning
Lx
xx
W
2Z
A
E8
B 00
b 50
c 00 Hz
Menu
0_
d p
Code
Para .0 dcbBA
RG
50
UT
SHP
SHPRG p Menu
NO 0050 00
UV
Code
L-
Para
TR 50.00_Hz
ST
MC
MCTRL-NOUT
zZ
S T
U V
Yy z
Y Z
y
EMZ9371BC
dcbBA
SHPRG p
Code
Para
Menu
0050 00
GLOBAL DRIVE
E82ZBBXC
Init
S T
U V
z
Y Z
y
d
0050 00 0 BA
dcb
50.00 Hz
20 %
1
S T
U V
z
Y Z
y 2 3
d
0050 00
50.00 Hz
20 %
S T
U V
z
Y Z
y
9371BC018
Fig. 3−1 Installation and commissioning of XT EMZ9371BC keypad or E82ZBBXC diagnosis terminal
Connect keypad to the AIF interface on the front of the standard device.
The keypad can be connected/disconnected during operation.
As soon as the keypad is supplied with voltage, it carries out a short self−test.
The operation level indicates when the keypad is ready for operation:
Current state of the standard device
Memory location 1 of the user menu (C0517):
Code number, subcode number, and current value
Active fault message or additional status message
Actual value in % of the status display defined in C0004
must be pressed to leave the operation level
20 EDKVS93−02 EN 3.0
Parameter setting 3
Parameter setting with the XT EMZ9371BC keypad
Display elements and function keys
0 4
1 dcbBA 5
6
SHPRG p Menu
Code
Para
0050 00
2 50.00_Hz
3 MCTRL-NOUT 7
S T
U V
z 8
Y Z
y
9371BC002
Fig. 3−2 Display elements and function keys of the XT EMZ9371BC keypad
Displays
Status displays of standard device
Display Meaning Explanation
Ready for operation
Pulse inhibit is active Power outputs are inhibited
The set current limit is exceeded in motor or
generator mode
Speed controller 1 in the limitation Drive is torque−controlled
(Only active for operation with standard
devices of the 9300 series)
Active fault
Acceptance of the parameters
Display Meaning Explanation
Parameter is accepted immediately Standard device operates immediately with
the new parameter value
SHPRG Parameter must be acknowledged with Standard device operates with the new
parameter value after being acknowledged
SHPRG Parameter must be acknowledged in case of Standard device operates with the new
controller inhibit parameter value after the controller is
enabled again
None Display parameter Change is not possible
Active level
Display Meaning Explanation
Menu Menu level is active Select main menu and submenus
Code Code level is active Select codes and subcodes
Para Parameter level is active Change parameters in the codes or
subcodes
None Operating level is active Display operating parameters
Short text
Display Meaning Explanation
alphanumeric Contents of the menus, meaning of the codes
al and parameters
In the operating level display of C0004 in % and
the active fault
EDKVS93−02 EN 3.0 21
3 Parameter setting
Parameter setting with the XT EMZ9371BC keypad
Display elements and function keys
Number
Active level Meaning Explanation
Menu level Menu number Display is only active for operation with
standard devices of the 8200 vector or 8200
motec series
Code level Four−digit code number
Number
Active level Meaning Explanation
Menu level Submenu number Display is only active for operation with
standard devices of the 8200 vector or 8200
motec series
Code level Two−digit subcode number
Parameter value
Parameter value with unit
Cursor
In the parameter level, the digit above the cursor can be directly changed
Function keys
For description see the following table
Function keys
Note!
Shortcuts with :
Press and hold , then press the second key in addition.
Key Function
Menu level Code level Parameter level Operating level
Change to the Change to the operating Change to the code
parameter level level level
Go to the "Short setup"
Accept parameters
menu and load
when SHPRG or
predefined
SHPRG is displayed
configurations 1)
Change between menu Change of digit via
!
Change of code number
items cursor
Quick change between Quick change of code Quick change of digit
! menu items number via cursor
" Change between main menu, submenu and code Cursor to the right
# level Cursor to the left
$ Deactivate the function of the key %, the LED in the key goes off
% Inhibit the controller, the LED in the key is lit.
Reset fault (TRIP−Reset): 1. Remove the cause of malfunction
2. Press %
3. Press $
1) Only active for operation with standard devices of the 8200 vector or 8200 motec series
22 EDKVS93−02 EN 3.0
Parameter setting 3
Parameter setting with the XT EMZ9371BC keypad
Changing and saving parameters
Note!
Your settings have an effect on the current parameters in the main memory.
You must save your settings in a parameter set so that they are not lost when
the mains are connected.
If you only need one parameter set, save your settings as parameter set 1,
since parameter set 1 is loaded automatically after mains connection.
EDKVS93−02 EN 3.0 23
3 Parameter setting
Parameter setting with the XT EMZ9371BC keypad
Changing and saving parameters
24 EDKVS93−02 EN 3.0
Parameter setting 3
Parameter setting with the XT EMZ9371BC keypad
Loading a parameter set
The keypad serves to load a saved parameter set into the main memory when the controller
is inhibited. After the controller is enabled, it operates with the new parameters.
Danger!
ƒ When a new parameter set is loaded, the controller is reinitialised and acts
as if it had been connected to the mains:
– System configurations and terminal assignments can be changed. Make
sure that your wiring and drive configuration comply with the settings of
the parameter set.
ƒ Only use terminal X5/28 as source for the controller inhibit! Otherwise the
drive may start in an uncontrolled way when switching over to another
parameter set.
Note!
ƒ After switching on the supply voltage, the controller always loads parameter
set 1 into the main memory.
ƒ It is also possible to load other parameter sets into the main memory via the
digital inputs or bus commands.
EDKVS93−02 EN 3.0 25
3 Parameter setting
Parameter setting with the XT EMZ9371BC keypad
Transferring parameters to other standard devices
Parameter settings can be easily copied from one standard device to another by using the
keypad.
For this purpose use the "Load/Store" menu
Danger!
During the parameter transfer from the keypad to the standard device the
control terminals can adopt undefined states!
Therefore the plugs X5 and X6 must be disconnected from the standard device
before the transfer takes place. This ensures that the controller is inhibited and
all control terminals have the defined state "LOW".
Copying parameter sets from the standard device into the keypad
Note!
After copying the parameter sets into the XT keypad (C0003 = 11), always the
parameter set that was loaded last via C0002 is activated.
Like this the current parameters also remain active after copying:
ƒ Save the current parameters in the parameter set before copying and load
this parameter set in the controller via C0002.
26 EDKVS93−02 EN 3.0
Parameter setting 3
Parameter setting with the XT EMZ9371BC keypad
Transferring parameters to other standard devices
EDKVS93−02 EN 3.0 27
3 Parameter setting
Parameter setting with the XT EMZ9371BC keypad
Activating password protection
Note!
ƒ If the password protection is activated (C0094 = 1 ... 9999), you only have
free access to the user menu.
ƒ To access the other menus, you must enter the password. By this, the
password protection is annulled until you enter a new password.
ƒ Please observe that the password−protected parameters can be overwritten
as well when transferring the parameter sets to other standard devices. The
password is not transferred.
ƒ Do not forget your password! If you have forgotten your password, it can
only be reset via a PC or a bus system!
28 EDKVS93−02 EN 3.0
Parameter setting 3
Parameter setting with the XT EMZ9371BC keypad
Diagnostics
3.1.8 Diagnostics
In the "Diagnostic" menu the two submenus "Actual info" and "History" contain all codes
for
ƒ monitoring the drive
ƒ fault/error diagnosis
In the operating level, more status messages are displayed. If several status messages are
active, the message with the highest priority is displayed.
Priority Display Meaning
1 GLOBAL DRIVE INIT Initialisation or communication error between
keypad and controller
2 XXX − TRIP Active TRIP (contents of C0168/1)
3 XXX − MESSAGE Active message (contents of C0168/1)
4 Special device states:
Switch−on inhibit
5 Source for controller inhibit (the value of C0004 is displayed simultaneously):
STP1 9300 servo: Terminal X5/28
ECSxS/P/M/A: Terminal X6/SI1
STP3 Operating module or LECOM A/B/LI
STP4 INTERBUS or PROFIBUS−DP
STP5 9300 servo, ECSxA/E: System bus (CAN)
ECSxS/P/M: MotionBus (CAN)
STP6 C0040
6 Source for quick stop (QSP):
QSP−term−Ext The MCTRL−QSP input of the MCTRL function block is on HIGH signal.
QSP−C0135 Operating module or LECOM A/B/LI
QSP−AIF INTERBUS or PROFIBUS−DP
QSP−CAN 9300 servo, ECSxA: System bus (CAN)
ECSxS/P/M: MotionBus (CAN)
7 XXX − WARNING Active warning (contents of C0168/1)
8 xxxx Value below C0004
EDKVS93−02 EN 3.0 29
3 Parameter setting
Parameter setting with the XT EMZ9371BC keypad
Menu structure
For simple, user−friendly operation, the codes are clearly arranged in function−related
menus:
Main menu Submenus Description
Display Display
User−Menu Codes defined in C0517
30 EDKVS93−02 EN 3.0
Parameter setting 3
Parameter setting with the XT EMZ9371BC keypad
Menu structure
Identify Identification
Drive Software version of standard device
Op Keypad Software version of keypad
EDKVS93−02 EN 3.0 31
4 Troubleshooting and fault elimination
Display of operating data, diagnostics
The dialog box displays important operating parameters and supports you in diagnosing
the drive controller.
ƒ Open the Diagnostics dialog box in the parameter menu.
9300std230
ƒ You can recognise immediately that a fault has occurred from the display elements
or status information.
ƒ An error can be analysed with
– the history buffer in Global Drive Control (GDC) ( 34) or
– the XT keypad
– and with the "General error messages" table in the "System error messages"
chapter.
ƒ The "General error messages" table provides tips on how to eliminate an error.
32 EDKVS93−02 EN 3.0
Troubleshooting and fault elimination 4
Troubleshooting
Status display via controller LEDs
4.2 Troubleshooting
Detecting breakdowns
A breakdown can be detected quickly via the LEDs at the controller or via the status
information at the keypad.
Analysing errors
Analyse the error using the history buffer. The list of fault messages gives you advice how
to remove the fault. ( 36)
EDKVS93−02 EN 3.0 33
4 Troubleshooting and fault elimination
Troubleshooting
Fault analysis with the history buffer
The history buffer can be used to trace faults. The fault messages are stored in the 8
memory locations in the order of their occurrence.
ƒ Open the Diagnostics dialog box in the parameter menu.
9300std230
History buffer
Field Entry Note
location
1 Active fault If the fault is no longer pending or has been
2 Last fault acknowledged:
l The content of memory units 1 ... 7 is shifted
3 Next to last fault "upwards" by one memory unit.
4 Third to last fault l The content of memory unit 8 is removed from
the history buffer and can no longer be retrieved.
5 Fourth to last fault
l Memory unit 1 is deleted (= no active fault).
6 Fifth to last fault
7 Sixth to last fault
8 Seventh to last fault
Explanations
, Fault indication and fault response (C0168)
l The entry is effected as LECOM error number.
l If several faults with a different response occur at the same time:
– Only the fault the response of which has the highest priority is entered (1. TRIP, 2. message,
3. warning).
l If faults with the same response occur (e. g. 2 messages) at the same time:
– Only the fault that was triggered first is entered.
– The OH7 and OH3 warnings are exceptions. If an OH7 warning is pending and the OH3 motor
temperature threshold is reached, the OH7 warning is overwritten by the OH3 warning. If the
motor temperature decreases again, the OH7 warning reappears.
, Time of the fault (C0169)
l Reference time is the content of the power−on time meter .
l If a fault is immediately followed by another fault for several times, only the time of the last
occurrence is stored.
, Frequency of occurrence of the fault (C0170)
l The time of the last occurrence is stored.
Click on Fault memory reset to clear the history buffer.
The history buffer can only be cleared if no fault is active.
Click on TRIP reset to reset the fault.
34 EDKVS93−02 EN 3.0
Troubleshooting and fault elimination 4
Troubleshooting
Fault analysis via LECOM status words (C0150/C0155)
EDKVS93−02 EN 3.0 35
4 Troubleshooting and fault elimination
System error messages
General error messages
Note!
In the case of a query via system bus (CAN), the fault messages are
represented as numbers (see first column of the table).
36 EDKVS93−02 EN 3.0
Troubleshooting and fault elimination 4
System error messages
General error messages
EDKVS93−02 EN 3.0 37
4 Troubleshooting and fault elimination
System error messages
General error messages
38 EDKVS93−02 EN 3.0
Troubleshooting and fault elimination 4
System error messages
General error messages
EDKVS93−02 EN 3.0 39
4 Troubleshooting and fault elimination
System error messages
General error messages
40 EDKVS93−02 EN 3.0
Troubleshooting and fault elimination 4
System error messages
General error messages
EDKVS93−02 EN 3.0 41
4 Troubleshooting and fault elimination
System error messages
General error messages
42 EDKVS93−02 EN 3.0
Troubleshooting and fault elimination 4
System error messages
General error messages
EDKVS93−02 EN 3.0 43
4 Troubleshooting and fault elimination
System error messages
General error messages
44 EDKVS93−02 EN 3.0
Troubleshooting and fault elimination 4
System error messages
Resetting system error messages
EDKVS93−02 EN 3.0 45
'(
© 07/2013
F Lenze Automation GmbH Service Lenze Service GmbH
Hans−Lenze−Str. 1 Breslauer Straße 3
D−31855 Aerzen D−32699 Extertal
Germany Germany
( +49(0)51 54 /82−0 ( 008000/ 2446877 (24 h helpline)
Ê +49(0)51 54 /82 − 28 00 Ê +49(0)5154/ 82−11 12
Lenze@Lenze.de Service@Lenze.de
ü www.Lenze.com
Ä.M)&ä
Information for the operator of the machine
9300 45 ... 75 kW
Servo controller
EVS9330
9300std080
EVS9331, EVS9332
9300std081
Key for overview
Position Description
Controller
Fixing bracket for standard mounting
EMC shield sheet with fixing screws for shielded control cables
Cover with fixing screws
Shield clamp and strain relief for the motor cable
Strain relief for the PE motor cable and the feed cable for the motor temperature monitoring with PTC thermi-
stor or thermal contact (NC contact)
Status displays
Position LED red LED green Operating status
Off On Controller enabled
On On Mains is switched on and automatic start is inhibited
Off Blinking slowly Controller inhibited
Blinking quickly Off Undervoltage or overvoltage
Blinking slowly Off Active fault
0Fig. 0Tab. 0
i Contents
2 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.1 General safety and application notes for Lenze controllers . . . . . . . . . . . . . . . . . . 9
2.2 Thermal motor monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.2.1 Forced ventilated or naturally ventilated motors . . . . . . . . . . . . . . . . . . . 14
2.2.2 Self−ventilated motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.3 Residual hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.4 Safety instructions for the installation according to UL . . . . . . . . . . . . . . . . . . . . . 18
3 Parameter setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.1 Parameter setting with the XT EMZ9371BC keypad . . . . . . . . . . . . . . . . . . . . . . . . 19
3.1.1 General data and operating conditions . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.1.2 Installation and commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.1.3 Display elements and function keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.1.4 Changing and saving parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.1.5 Loading a parameter set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.1.6 Transferring parameters to other standard devices . . . . . . . . . . . . . . . . . 25
3.1.7 Activating password protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
3.1.8 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.1.9 Menu structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4 EDKVS93−03 EN 3.0
About this documentation 1
Document history
Note!
This documentation contains all necessary information for the machine
operator to be able to operate the servo controllers of the 9300 series installed
in your machine/plant.
You can make further use of all information in this documentation without
consulting Lenze if you do not make any changes to the contents.
Tip!
Information and auxiliary devices related to the Lenze products can be found
in the download area at
http://www.Lenze.com
EDKVS93−03 EN 3.0 5
1 About this documentation
Validity information
Product series
EVS = Servo controller
400 V 480 V
9330 = 45 kW 45 kW
9331 = 55 kW 55 kW
9332 = 75 kW 90 kW
Type
E= Panel−mounted unit
C= Built−in unit in "cold plate" technique
Design
K= Servo cam
R= Register controller
S= Servo inverter
Variant
˘ Standard
V003 = In "cold plate" technique
V004 = With "safe standstill" function
Hardware version
Software version
6 EDKVS93−03 EN 3.0
About this documentation 1
Conventions used
EDKVS93−03 EN 3.0 7
1 About this documentation
Notes used
The following pictographs and signal words are used in this documentation to indicate
dangers and important information:
Safety instructions
Structure of safety instructions:
Danger!
(characterises the type and severity of danger)
Note
(describes the danger and gives information about how to prevent dangerous
situations)
Danger!
Reference to an imminent danger that may result in death or
serious personal injury if the corresponding measures are not
taken.
Danger of personal injury through a general source of danger.
Danger!
Reference to an imminent danger that may result in death or
serious personal injury if the corresponding measures are not
taken.
Danger of property damage.
Stop! Reference to a possible danger that may result in property
damage if the corresponding measures are not taken.
Application notes
Pictograph and signal word Meaning
8 EDKVS93−03 EN 3.0
Safety instructions 2
General safety and application notes for Lenze controllers
2 Safety instructions
EDKVS93−03 EN 3.0 9
2 Safety instructions
General safety and application notes for Lenze controllers
Application as directed
Controllers are components which are designed for installation in electrical systems or
machines. They are not to be used as domestic appliances, but only for industrial purposes
according to EN 61000−3−2.
When controllers are installed into machines, commissioning (i.e. starting of the operation
as directed) is prohibited until it is proven that the machine complies with the regulations
of the EC Directive 2006/42/EC (Machinery Directive); EN 60204 must be observed.
Commissioning (i.e. starting of the operation as directed) is only allowed when there is
compliance with the EMC Directive (2004/108/EC).
The controllers meet the requirements of the Low−Voltage Directive 2006/95/EC. The
harmonised standard EN 61800−5−1 applies to the controllers.
The technical data and supply conditions can be obtained from the nameplate and the
documentation. They must be strictly observed.
Warning: Controllers are products which can be installed in drive systems of category C2
according to EN 61800−3. These products can cause radio interferences in residential areas.
In this case, special measures can be necessary.
Transport, storage
Please observe the notes on transport, storage, and appropriate handling.
Observe the climatic conditions according to the technical data.
Installation
The controllers must be installed and cooled according to the instructions given in the
corresponding documentation.
The ambient air must not exceed degree of pollution 2 according to EN 61800−5−1.
Ensure proper handling and avoid excessive mechanical stress. Do not bend any
components and do not change any insulation distances during transport or handling. Do
not touch any electronic components and contacts.
Controllers contain electrostatic sensitive devices which can easily be damaged by
inappropriate handling. Do not damage or destroy any electrical components since this
might endanger your health!
10 EDKVS93−03 EN 3.0
Safety instructions 2
General safety and application notes for Lenze controllers
Electrical connection
When working on live controllers, observe the applicable national regulations for the
prevention of accidents (e.g. VBG 4).
The electrical installation must be carried out according to the appropriate regulations
(e.g. cable cross−sections, fuses, PE connection). Additional information can be obtained
from the documentation.
This documentation contains information on installation in compliance with EMC
(shielding, earthing, filter, and cables). These notes must also be observed for CE−marked
controllers. The manufacturer of the system is responsible for compliance with the limit
values demanded by EMC legislation. The controllers must be installed in housings (e.g.
control cabinets) to meet the limit values for radio interferences valid at the site of
installation. The housings must enable an EMC−compliant installation. Observe in
particular that e.g. the control cabinet doors have a circumferential metal connection to
the housing. Reduce housing openings and cutouts to a minimum.
Lenze controllers may cause a DC current in the PE conductor. If a residual current device
(RCD) is used for protection against direct or indirect contact for a controller with
three−phase supply, only a residual current device (RCD) of type B is permissible on the
supply side of the controller. If the controller has a single−phase supply, a residual current
device (RCD) of type A is also permissible. Apart from using a residual current device (RCD),
other protective measures can be taken as well, e.g. electrical isolation by double or
reinforced insulation or isolation from the supply system by means of a transformer.
Operation
If necessary, systems including controllers must be equipped with additional monitoring
and protection devices according to the valid safety regulations (e.g. law on technical
equipment, regulations for the prevention of accidents). The controllers can be adapted to
your application. Please observe the corresponding information given in the
documentation.
After the controller has been disconnected from the supply voltage, all live components
and power terminals must not be touched immediately because capacitors can still be
charged. Please observe the corresponding stickers on the controller.
All protection covers and doors must be shut during operation.
Notes for UL−approved systems with integrated controllers: UL warnings are notes that
only apply to UL systems. The documentation contains special UL notes.
Safety functions
Certain controller versions support safety functions (e.g. "Safe torque off", formerly "Safe
standstill") according to the requirements of the EC Directive 2006/42/EC (Machinery
Directive). The notes on the integrated safety system provided in this documentation must
be observed.
EDKVS93−03 EN 3.0 11
2 Safety instructions
General safety and application notes for Lenze controllers
Disposal
Recycle metal and plastic materials. Ensure professional disposal of assembled PCBs.
The product−specific safety and application notes given in these instructions must be
observed!
12 EDKVS93−03 EN 3.0
Safety instructions 2
Thermal motor monitoring
From software version 8.0 onwards, the 9300 controllers are provided with an I2xt function
for sensorless thermal monitoring of the connected motor.
Note!
ƒ I2 x t monitoring is based on a mathematical model which calculates a
thermal motor load from the detected motor currents.
ƒ The calculated motor load is saved when the mains is switched.
ƒ The function is UL−certified, i.e. no additional protective measures are
required for the motor in UL−approved systems.
ƒ However, I2 x t monitoring is no full motor protection as other influences on
the motor load could not be detected as for instance changed cooling
conditions (e.g. interrupted or too warm cooling air flow).
Die I2 x t load of the motor is displayed in C0066.
The thermal loading capacity of the motor is expressed by the thermal motor time
constant (t, C0128). Find the value in the rated motor data or contact the manufacturer of
the motor.
The I2 x t monitoring has been designed such that it will be activated after 179 s in the
event of a motor with a thermal motor time constant of 5 minutes (Lenze setting C0128),
a motor current of 1.5 x IN and a trigger threshold of 100 %.
Two adjustable trigger thresholds provide for different responses.
ƒ Adjustable response OC8 (TRIP, warning, off).
– The trigger threshold is set in C0127.
– The response is set in C0606.
– The response OC8, for instance, can be used for an advance warning.
ƒ Fixed response OC6−TRIP.
– The trigger threshold is set in C0120.
Behaviour of the I2 x t monitoring Condition
The I2 x t monitoring is deactivated. When C0120 = 0 % and C0127 = 0 %, set controller
C0066 is set = 0 % and inhibit.
MCTRL−LOAD−I2XT is set = 0.00 %.
I2 x t monitoring is stopped. When C0120 = 0 % and C0127 = 0 %, set controller
The current value in C0066 and at the enable.
MCTRL−LOAD−I2XT output is frozen.
I2 x t monitoring is deactivated. Set C0606 = 3 (off) and C0127 > 0 %.
The motor load is displayed in C0066.
Note!
An error message OC6 or OC8 can only be reset if the I2 x t load falls below the
set trigger threshold by 5 %.
EDKVS93−03 EN 3.0 13
2 Safety instructions
Thermal motor monitoring
Forced ventilated or naturally ventilated motors
Parameter setting
The following codes can be set for I2 x t monitoring:
Code Meaning Value range Lenze setting
C0066 Display of the I2 x t load of the motor 0 ... 250 % −
C0120 Threshold: Triggering of error "OC6" 0 ... 120 % 0%
C0127 Threshold: Triggering of error "OC8" 0 ... 120 % 0%
C0128 Thermal motor time constant 0.1 ... 50.0 min 5.0 min
C0606 Response to error "OC8" TRIP, warning, off Warning
lnȧ1 * ȧ
z ) 1 Ir Rated motor current (C0088)
t + * (t)
ǒ Ǔ
2
t Thermal motor time constant (C0128)
Ȣ Ȥ
I Mot
100
IN
z Threshold value in C0120 (OC6) or C0127 (OC8)
ǒI I Ǔ ǒ1 * e Ǔ
2
Mot *t IMot Actual motor current (C0054)
L(t) + 100% t
N Ir Rated motor current (C0088)
t Thermal motor time constant (C0128)
If the controller is inhibited, the I2 x t load is reduced:
LStart I2 x t load before controller inhibit
L(t) + L Start
Ǹ e*tt If an error is triggered, the value corresponds to the
threshold value set in C0120 (OC6) or C0127 (OC8).
120
100
50
0 t [s]
0 100 200 300 400 500 600 700 800 900 1000
9300STD105
Fig. 2−1 I2 × t−monitoring: Release times for different motor currents and trigger thresholds
IMot Actual motor current (C0054)
Ir Rated motor current (C0088)
L I2 x t load of the motor (display: C0066)
T Time
14 EDKVS93−03 EN 3.0
Safety instructions 2
Thermal motor monitoring
Self−ventilated motors
Due to the construction, self−ventilated standard motors are exposed to an increased heat
generation in the lower speed range compared to forced ventilated motors.
Warnings!
For complying with the UL 508C standard, you have to set the
speed−dependent evaluation of the permissible torque via code C0129/x.
Parameter setting
The following codes can be set for I2 x t monitoring:
Code Meaning Value range Lenze setting
C0066 Display of the I2 x t load of the motor 0 ... 250 % −
C0120 Threshold: Triggering of error "OC6" 0 ... 120 % 0%
C0127 Threshold: Triggering of error "OC8" 0 ... 120 % 0%
C0128 Thermal motor time constant 0.1 ... 50.0 min 5.0 min
C0606 Response to error "OC8" TRIP, warning, off Warning
C0129/1 S1 torque characteristic I1/Irated 10 ... 200 % 100 %
C0129/2 S1 torque characteristics n2/nrated 10 ... 200 % 40 %
1.1
1.0
1 C0129/2
0.9
3
0.8
2
0.7
0.6
0 C0129/1
0 n / nN
0 0.1 0.2 0.3 0.4
0.132
9300STD350
The lowered speed / torque characteristic (Fig. 2−2) reduces the permissible thermal load
of self−ventilated standard motors. The characteristic is a line the definition of which
requires two points:
ƒ Point : Definition with C0129/1
This value also enables an increase of the maximally permissible load.
ƒ Point : Definition with C0129/2
With increasing speeds, the maximally permissible load remains unchanged
(IMot = Irated).
In Fig. 2−2, the motor speed and the corresponding permissible motor torque () can be
read for each working point (on the characteristic () ... ). can also be calculated
using the values in C0129/1and C0129/2 (evaluation coefficient "y", 16).
EDKVS93−03 EN 3.0 15
2 Safety instructions
Thermal motor monitoring
Self−ventilated motors
Ȣ Ȥ
I Mot
100 IMot Actual motor current (C0054)
y IN
Ir Rated motor current (C0088)
z Threshold value in C0120 (OC6) or C0127 (OC8)
100% * C0129ń1 n y Evaluation coefficient
y+ n N ) C0129ń1
C0129ń2
nrated Rated speed (C0087)
ǒy I I Ǔ
y Evaluation coefficient
ǒ1 * e Ǔ
2
Mot *t
L(t) + 100% t IMot Actual motor current (C0054)
N
Ir Rated motor current (C0088)
t Thermal motor time constant (C0128)
If the controller is inhibited, the I2 x t load is reduced:
LStart I2 x t load before controller inhibit
L(t) + L Start
Ǹ e*tt If an error is triggered, the value corresponds to the
threshold value set in C0120 (OC6) or C0127 (OC8).
16 EDKVS93−03 EN 3.0
Safety instructions 2
Residual hazards
Protection of persons
ƒ Before working on the controller, check whether all power terminals are
deenergised:
– The power terminals U, V, W, +UG and −UG remain live for at least three minutes
after disconnection from the mains.
– The power terminals L1, L2, L3; U, V, W, +UG and −UG remain live when the motor is
stopped.
ƒ The leakage current to earth (PE) is > 3.5 mA. According to EN 61800−5−1
– a fixed installation is required.
– a double PE connection is required or, if in single design, it must have a cable
cross−section of at least 10 mm2.
ƒ The heatsink of the controller has an operating temperature of > 80 °C:
– Contact with the heatsink results in burns.
ƒ During parameter set transfer the control terminals of the controller can have
undefined states.
– Therefore the connectors X5 and X6 must be disconnected from the controller
before the transfer takes place. This ensures that the controller is inhibited and all
control terminals have the defined state "LOW".
Device protection
ƒ Frequent mains switching (e.g. inching mode via mains contactor) can overload and
destroy the input current limitation of the drive controller:
– At least 3 minutes must pass between switching off and restarting the devices
EVS9321−xx and EVS9322−xx.
– At least 3 minutes must pass between two starting procedures of the devices
EVS9323−xx ... EVS9332−xx.
– Use the "safe torque off" safety function (STO) if safety−related mains
disconnections occur frequently. The drive variants Vxx4 are equipped with this
function.
EDKVS93−03 EN 3.0 17
2 Safety instructions
Safety instructions for the installation according to UL
Warnings!
ƒ Motor Overload Protection
– For information on the protection level of the internal overload protection
for a motor load, see the corresponding manuals or software helps.
– If the integral solid state motor overload protection is not used, external or
remote overload protection must be provided.
ƒ Branch Circuit Protection
– The integral solid state protection does not provide branch circuit
protection.
– Branch circuit protection has to be provided externally in accordance with
corresponding instructions, the National Electrical Code and any
additional codes.
ƒ Please observe the specifications for fuses and screw−tightening torques in
these instructions.
ƒ EVS9330 EVS9332:
– Suitable for use on a circuit capable of delivering not more than 10000 rms
symmetrical amperes, 480 V maximum, when protected by fuses.
– Suitable for use on a circuit capable of delivering not more than 50000 rms
symmetrical amperes, 480 V maximum, when protected by J, T or R class
fuses.
– Maximum surrounding air temperature: 0 ... +50 °C
– > +40 °C: reduce the rated output current by 2.5 %/°C
– Use 60/75 °C or 75 °C copper wire only.
18 EDKVS93−03 EN 3.0
Parameter setting 3
Parameter setting with the XT EMZ9371BC keypad
General data and operating conditions
3 Parameter setting
Description
The keypad is available as an accessory. A full description of the keypad can be obtained
from the Instructions included in the keypad delivery.
dcbBA
SHPRG p Menu
Code
Para
0050 00
50.00_Hz
MCTRL-NOUT
b0
S T
U V
z
Y Z
y
a c
9371BC011
Feature Values
Dimensions
Width a 60 mm
Height b 73.5 mm
Depth c 15 mm
Environmental conditions
Climate
Storage IEC/EN 60721−3−1 1K3 (−25 ... +60 °C)
Transport IEC/EN 60721−3−2 2K3 (−25 ... +70 °C)
Operation IEC/EN 60721−3−3 3K3 (−10 ... +60 °C)
Enclosure IP 20
EDKVS93−03 EN 3.0 19
3 Parameter setting
Parameter setting with the XT EMZ9371BC keypad
Installation and commissioning
Lx
xx
W
2Z
A
E8
B 00
b 50
c 00 Hz
Menu
0_
d p
Code
Para .0 dcbBA
RG
50
UT
SHP
SHPRG p Menu
NO 0050 00
UV
Code
L-
Para
TR 50.00_Hz
ST
MC
MCTRL-NOUT
zZ
S T
U V
Yy z
Y Z
y
EMZ9371BC
dcbBA
SHPRG p
Code
Para
Menu
0050 00
GLOBAL DRIVE
E82ZBBXC
Init
S T
U V
z
Y Z
y
d
0050 00 0 BA
dcb
50.00 Hz
20 %
1
S T
U V
z
Y Z
y 2 3
d
0050 00
50.00 Hz
20 %
S T
U V
z
Y Z
y
9371BC018
Fig. 3−1 Installation and commissioning of XT EMZ9371BC keypad or E82ZBBXC diagnosis terminal
Connect keypad to the AIF interface on the front of the standard device.
The keypad can be connected/disconnected during operation.
As soon as the keypad is supplied with voltage, it carries out a short self−test.
The operation level indicates when the keypad is ready for operation:
Current state of the standard device
Memory location 1 of the user menu (C0517):
Code number, subcode number, and current value
Active fault message or additional status message
Actual value in % of the status display defined in C0004
must be pressed to leave the operation level
20 EDKVS93−03 EN 3.0
Parameter setting 3
Parameter setting with the XT EMZ9371BC keypad
Display elements and function keys
0 4
1 dcbBA 5
6
SHPRG p Menu
Code
Para
0050 00
2 50.00_Hz
3 MCTRL-NOUT 7
S T
U V
z 8
Y Z
y
9371BC002
Fig. 3−2 Display elements and function keys of the XT EMZ9371BC keypad
Displays
Status displays of standard device
Display Meaning Explanation
Ready for operation
Pulse inhibit is active Power outputs are inhibited
The set current limit is exceeded in motor or
generator mode
Speed controller 1 in the limitation Drive is torque−controlled
(Only active for operation with standard
devices of the 9300 series)
Active fault
Acceptance of the parameters
Display Meaning Explanation
Parameter is accepted immediately Standard device operates immediately with
the new parameter value
SHPRG Parameter must be acknowledged with Standard device operates with the new
parameter value after being acknowledged
SHPRG Parameter must be acknowledged in case of Standard device operates with the new
controller inhibit parameter value after the controller is
enabled again
None Display parameter Change is not possible
Active level
Display Meaning Explanation
Menu Menu level is active Select main menu and submenus
Code Code level is active Select codes and subcodes
Para Parameter level is active Change parameters in the codes or
subcodes
None Operating level is active Display operating parameters
Short text
Display Meaning Explanation
alphanumeric Contents of the menus, meaning of the codes
al and parameters
In the operating level display of C0004 in % and
the active fault
EDKVS93−03 EN 3.0 21
3 Parameter setting
Parameter setting with the XT EMZ9371BC keypad
Display elements and function keys
Number
Active level Meaning Explanation
Menu level Menu number Display is only active for operation with
standard devices of the 8200 vector or 8200
motec series
Code level Four−digit code number
Number
Active level Meaning Explanation
Menu level Submenu number Display is only active for operation with
standard devices of the 8200 vector or 8200
motec series
Code level Two−digit subcode number
Parameter value
Parameter value with unit
Cursor
In the parameter level, the digit above the cursor can be directly changed
Function keys
For description see the following table
Function keys
Note!
Shortcuts with :
Press and hold , then press the second key in addition.
Key Function
Menu level Code level Parameter level Operating level
Change to the Change to the operating Change to the code
parameter level level level
Go to the "Short setup"
Accept parameters
menu and load
when SHPRG or
predefined
SHPRG is displayed
configurations 1)
Change between menu Change of digit via
!
Change of code number
items cursor
Quick change between Quick change of code Quick change of digit
! menu items number via cursor
" Change between main menu, submenu and code Cursor to the right
# level Cursor to the left
$ Deactivate the function of the key %, the LED in the key goes off
% Inhibit the controller, the LED in the key is lit.
Reset fault (TRIP−Reset): 1. Remove the cause of malfunction
2. Press %
3. Press $
1) Only active for operation with standard devices of the 8200 vector or 8200 motec series
22 EDKVS93−03 EN 3.0
Parameter setting 3
Parameter setting with the XT EMZ9371BC keypad
Changing and saving parameters
Note!
Your settings have an effect on the current parameters in the main memory.
You must save your settings in a parameter set so that they are not lost when
the mains are connected.
If you only need one parameter set, save your settings as parameter set 1,
since parameter set 1 is loaded automatically after mains connection.
EDKVS93−03 EN 3.0 23
3 Parameter setting
Parameter setting with the XT EMZ9371BC keypad
Changing and saving parameters
24 EDKVS93−03 EN 3.0
Parameter setting 3
Parameter setting with the XT EMZ9371BC keypad
Loading a parameter set
The keypad serves to load a saved parameter set into the main memory when the controller
is inhibited. After the controller is enabled, it operates with the new parameters.
Danger!
ƒ When a new parameter set is loaded, the controller is reinitialised and acts
as if it had been connected to the mains:
– System configurations and terminal assignments can be changed. Make
sure that your wiring and drive configuration comply with the settings of
the parameter set.
ƒ Only use terminal X5/28 as source for the controller inhibit! Otherwise the
drive may start in an uncontrolled way when switching over to another
parameter set.
Note!
ƒ After switching on the supply voltage, the controller always loads parameter
set 1 into the main memory.
ƒ It is also possible to load other parameter sets into the main memory via the
digital inputs or bus commands.
EDKVS93−03 EN 3.0 25
3 Parameter setting
Parameter setting with the XT EMZ9371BC keypad
Transferring parameters to other standard devices
Parameter settings can be easily copied from one standard device to another by using the
keypad.
For this purpose use the "Load/Store" menu
Danger!
During the parameter transfer from the keypad to the standard device the
control terminals can adopt undefined states!
Therefore the plugs X5 and X6 must be disconnected from the standard device
before the transfer takes place. This ensures that the controller is inhibited and
all control terminals have the defined state "LOW".
Copying parameter sets from the standard device into the keypad
Note!
After copying the parameter sets into the XT keypad (C0003 = 11), always the
parameter set that was loaded last via C0002 is activated.
Like this the current parameters also remain active after copying:
ƒ Save the current parameters in the parameter set before copying and load
this parameter set in the controller via C0002.
26 EDKVS93−03 EN 3.0
Parameter setting 3
Parameter setting with the XT EMZ9371BC keypad
Transferring parameters to other standard devices
EDKVS93−03 EN 3.0 27
3 Parameter setting
Parameter setting with the XT EMZ9371BC keypad
Activating password protection
Note!
ƒ If the password protection is activated (C0094 = 1 ... 9999), you only have
free access to the user menu.
ƒ To access the other menus, you must enter the password. By this, the
password protection is annulled until you enter a new password.
ƒ Please observe that the password−protected parameters can be overwritten
as well when transferring the parameter sets to other standard devices. The
password is not transferred.
ƒ Do not forget your password! If you have forgotten your password, it can
only be reset via a PC or a bus system!
28 EDKVS93−03 EN 3.0
Parameter setting 3
Parameter setting with the XT EMZ9371BC keypad
Diagnostics
3.1.8 Diagnostics
In the "Diagnostic" menu the two submenus "Actual info" and "History" contain all codes
for
ƒ monitoring the drive
ƒ fault/error diagnosis
In the operating level, more status messages are displayed. If several status messages are
active, the message with the highest priority is displayed.
Priority Display Meaning
1 GLOBAL DRIVE INIT Initialisation or communication error between
keypad and controller
2 XXX − TRIP Active TRIP (contents of C0168/1)
3 XXX − MESSAGE Active message (contents of C0168/1)
4 Special device states:
Switch−on inhibit
5 Source for controller inhibit (the value of C0004 is displayed simultaneously):
STP1 9300 servo: Terminal X5/28
ECSxS/P/M/A: Terminal X6/SI1
STP3 Operating module or LECOM A/B/LI
STP4 INTERBUS or PROFIBUS−DP
STP5 9300 servo, ECSxA/E: System bus (CAN)
ECSxS/P/M: MotionBus (CAN)
STP6 C0040
6 Source for quick stop (QSP):
QSP−term−Ext The MCTRL−QSP input of the MCTRL function block is on HIGH signal.
QSP−C0135 Operating module or LECOM A/B/LI
QSP−AIF INTERBUS or PROFIBUS−DP
QSP−CAN 9300 servo, ECSxA: System bus (CAN)
ECSxS/P/M: MotionBus (CAN)
7 XXX − WARNING Active warning (contents of C0168/1)
8 xxxx Value below C0004
EDKVS93−03 EN 3.0 29
3 Parameter setting
Parameter setting with the XT EMZ9371BC keypad
Menu structure
For simple, user−friendly operation, the codes are clearly arranged in function−related
menus:
Main menu Submenus Description
Display Display
User−Menu Codes defined in C0517
30 EDKVS93−03 EN 3.0
Parameter setting 3
Parameter setting with the XT EMZ9371BC keypad
Menu structure
Identify Identification
Drive Software version of standard device
Op Keypad Software version of keypad
EDKVS93−03 EN 3.0 31
4 Troubleshooting and fault elimination
Display of operating data, diagnostics
The dialog box displays important operating parameters and supports you in diagnosing
the drive controller.
ƒ Open the Diagnostics dialog box in the parameter menu.
9300std230
ƒ You can recognise immediately that a fault has occurred from the display elements
or status information.
ƒ An error can be analysed with
– the history buffer in Global Drive Control (GDC) ( 34) or
– the XT keypad
– and with the "General error messages" table in the "System error messages"
chapter.
ƒ The "General error messages" table provides tips on how to eliminate an error.
32 EDKVS93−03 EN 3.0
Troubleshooting and fault elimination 4
Troubleshooting
Status display via controller LEDs
4.2 Troubleshooting
Detecting breakdowns
A breakdown can be detected quickly via the LEDs at the controller or via the status
information at the keypad.
Analysing errors
Analyse the error using the history buffer. The list of fault messages gives you advice how
to remove the fault. ( 36)
EDKVS93−03 EN 3.0 33
4 Troubleshooting and fault elimination
Troubleshooting
Fault analysis with the history buffer
The history buffer can be used to trace faults. The fault messages are stored in the 8
memory locations in the order of their occurrence.
ƒ Open the Diagnostics dialog box in the parameter menu.
9300std230
History buffer
Field Entry Note
location
1 Active fault If the fault is no longer pending or has been
2 Last fault acknowledged:
l The content of memory units 1 ... 7 is shifted
3 Next to last fault "upwards" by one memory unit.
4 Third to last fault l The content of memory unit 8 is removed from
the history buffer and can no longer be retrieved.
5 Fourth to last fault
l Memory unit 1 is deleted (= no active fault).
6 Fifth to last fault
7 Sixth to last fault
8 Seventh to last fault
Explanations
, Fault indication and fault response (C0168)
l The entry is effected as LECOM error number.
l If several faults with a different response occur at the same time:
– Only the fault the response of which has the highest priority is entered (1. TRIP, 2. message,
3. warning).
l If faults with the same response occur (e. g. 2 messages) at the same time:
– Only the fault that was triggered first is entered.
– The OH7 and OH3 warnings are exceptions. If an OH7 warning is pending and the OH3 motor
temperature threshold is reached, the OH7 warning is overwritten by the OH3 warning. If the
motor temperature decreases again, the OH7 warning reappears.
, Time of the fault (C0169)
l Reference time is the content of the power−on time meter .
l If a fault is immediately followed by another fault for several times, only the time of the last
occurrence is stored.
, Frequency of occurrence of the fault (C0170)
l The time of the last occurrence is stored.
Click on Fault memory reset to clear the history buffer.
The history buffer can only be cleared if no fault is active.
Click on TRIP reset to reset the fault.
34 EDKVS93−03 EN 3.0
Troubleshooting and fault elimination 4
Troubleshooting
Fault analysis via LECOM status words (C0150/C0155)
EDKVS93−03 EN 3.0 35
4 Troubleshooting and fault elimination
System error messages
General error messages
Note!
In the case of a query via system bus (CAN), the fault messages are
represented as numbers (see first column of the table).
36 EDKVS93−03 EN 3.0
Troubleshooting and fault elimination 4
System error messages
General error messages
EDKVS93−03 EN 3.0 37
4 Troubleshooting and fault elimination
System error messages
General error messages
38 EDKVS93−03 EN 3.0
Troubleshooting and fault elimination 4
System error messages
General error messages
EDKVS93−03 EN 3.0 39
4 Troubleshooting and fault elimination
System error messages
General error messages
40 EDKVS93−03 EN 3.0
Troubleshooting and fault elimination 4
System error messages
General error messages
EDKVS93−03 EN 3.0 41
4 Troubleshooting and fault elimination
System error messages
General error messages
42 EDKVS93−03 EN 3.0
Troubleshooting and fault elimination 4
System error messages
General error messages
EDKVS93−03 EN 3.0 43
4 Troubleshooting and fault elimination
System error messages
General error messages
44 EDKVS93−03 EN 3.0
Troubleshooting and fault elimination 4
System error messages
Resetting system error messages
EDKVS93−03 EN 3.0 45
'(
© 07/2013
F Lenze Automation GmbH Service Lenze Service GmbH
Hans−Lenze−Str. 1 Breslauer Straße 3
D−31855 Aerzen D−32699 Extertal
Germany Germany
( +49(0)51 54 /82−0 ( 008000/ 2446877 (24 h helpline)
Ê +49(0)51 54 /82 − 28 00 Ê +49(0)5154/ 82−11 12
Lenze@Lenze.de Service@Lenze.de
ü www.Lenze.com
Servo inverters
Contents i
1 Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1−1
1.1 How to use this System Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1−1
1.1.1 Information provided by the System Manual . . . . . . . . . . . . . 1.1−1
1.1.2 Products to which the System Manual applies . . . . . . . . . . . . 1.1−3
1.1.3 Document history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1−4
1.2 Legal regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2−1
1.3 Conventions used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3−1
1.4 Notes used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4−1
EDSVS9332S EN 6.0−07/2013 i
i Contents
ii EDSVS9332S EN 6.0−07/2013
Contents i
iv EDSVS9332S EN 6.0−07/2013
Contents i
6 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6−1
6.1 Important notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.1−1
6.2 Before switching on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.2−1
6.3 Switch−on sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.3−1
6.4 Controller inhibit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.4−1
6.5 Basic settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.5−1
6.5.1 Changing the basic configuration . . . . . . . . . . . . . . . . . . . . . . 6.5−1
6.5.2 Adapting the controller to the mains . . . . . . . . . . . . . . . . . . . 6.5−2
6.5.3 Entry of motor data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.5−3
6.5.4 Motor selection list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.5−6
6.5.5 Motor temperature monitoring with PTC or thermal contact 6.5−14
6.5.6 Motor temperature monitoring with KTY . . . . . . . . . . . . . . . . 6.5−15
6.6 Setting the speed feedback . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.6−1
6.6.1 Resolver at X7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.6−1
6.6.2 Incremental encoder with TTL level at X8 . . . . . . . . . . . . . . . . 6.6−1
6.6.3 SinCos encoder at X8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.6−2
6.7 Current controller adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.7−1
6.8 Adjusting the rotor position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.8−1
6.9 Changing the assignment of the control terminals X5 and X6 . . . . . . 6.9−1
6.9.1 Free configuration of digital input signals . . . . . . . . . . . . . . . 6.9−1
6.9.2 Free configuration of digital outputs . . . . . . . . . . . . . . . . . . . 6.9−2
6.9.3 Free configuration of analog input signals . . . . . . . . . . . . . . . 6.9−3
6.9.4 Free configuration of analog outputs . . . . . . . . . . . . . . . . . . . 6.9−4
EDSVS9332S EN 6.0−07/2013 v
i Contents
8 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8−1
8.1 Important notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.1−1
8.2 Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.2−1
8.2.1 Fault responses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.2−1
8.2.2 Setting of responses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.2−2
8.2.3 Monitoring times for process data input objects . . . . . . . . . . 8.2−3
8.2.4 Maximum speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.2−4
8.2.5 Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.2−4
8.2.6 Controller current load (I x t monitoring) . . . . . . . . . . . . . . . . 8.2−5
8.2.7 Motor temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.2−6
8.2.8 Current load of motor (I2 x t monitoring: OC6, OC8) . . . . . . . 8.2−7
8.2.9 Heatsink temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.2−10
8.2.10 DC−bus voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.2−11
8.2.11 External error (EEr) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.2−11
8.3 Overview of monitoring functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.31
8.4 Code table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.4−1
8.5 Selection lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.5−1
8.5.1 Selection list 1: Analog output signals . . . . . . . . . . . . . . . . . . 8.5−1
8.5.2 Selection list 2: Digital output signals . . . . . . . . . . . . . . . . . . . 8.5−3
8.5.3 Selection list 3: Angle signals . . . . . . . . . . . . . . . . . . . . . . . . . . 8.5−7
8.5.4 Selection list 4: Speed signals . . . . . . . . . . . . . . . . . . . . . . . . . . 8.5−7
8.5.5 Selection list 5: Function blocks . . . . . . . . . . . . . . . . . . . . . . . . 8.5−8
8.5.6 Selection list 10: Error messages . . . . . . . . . . . . . . . . . . . . . . . 8.5−10
8.6 Table of attributes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.6−1
vi EDSVS9332S EN 6.0−07/2013
Contents i
13 Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13−1
13.1 Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.1−1
13.1.1 Terminology and abbreviations used . . . . . . . . . . . . . . . . . . . 13.1−1
13.2 Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.2−1
1 Preface
Contents
Target group This System Manual addresses to all persons who dimension, install,
commission, and set 9300 servo inverters.
Together with the System Manual (supplement), document number
EDSVS9332S−EXT, and the catalogue, it provides the basis for project
planning for the mechanical engineer and the plant constructor.
Contents The System Manual provides the basis for the description of the 9300 servo
inverter. Together with the System Manual (supplement), document
number EDSVS9332S−EXT, a complete System Manual is available:
ƒ The features and functions are described in detail.
ƒ The parameterisation for typical applications is pointed up by the use
of examples.
ƒ In case of doubt always the mounting instructions supplied with
the 9300 servo inverter are valid.
Contents of System Manual Contents of System Manual (supplement)
1 Preface 1 Preface
2 Safety −
3 Technical data −
4 Mounting the standard device −
5 Wiring the standard device −
6 Commissioning −
7 Parameter setting −
8 Configuration 2 Configuration
8.1 Monitoring 2.1 Configuration with Global Drive Control
8.2 Monitoring functions 2.2 Basic configurations
8.3 Code table 2.3 Modes of operation
8.4 Selection lists
8.5 Table of attributes
− 3 Function library
− 4 Application examples
9 Troubleshooting and fault −
elimination
10 DC−bus operation −
11 Safety engineering −
12 Accessories −
13 Appendix 5 Appendix
How to find information Use the System Manual as the basis. It contains references to the
corresponding chapters in the System Manual Supplement:
ƒ Each chapter is a complete unit and comprehensively informs about a
subject.
ƒ The Table of Contents and Index help you to find all information about
a certain topic.
ƒ Descriptions and data of other Lenze products (Drive PLC, Lenze geared
motors, Lenze motors, ...) can be found in the corresponding catalogs,
Operating Instructions and manuals. The required documentation can
be ordered at your Lenze sales partner or downloaded as PDF file from
the Internet.
Tip!
Information and auxiliary devices related to the Lenze products
can be found in the download area at
http://www.Lenze.com
Product range
EVS = servo controller
400V 480 V
9326 = 11 kW 11 kW
9327 = 15 kW 18.5 kW
3928 = 22 kW 30 kW
9329 = 30 kW 37 kW 9300vec112
9330 = 45 kW 45 kW
9331 = 55 kW 55 kW
9332 = 75 kW 90 kW
Design
E= built−in unit
C= built−in unit in "cold plate" technology
Version
S= servo inverter
Variant
˘ standard
V003 = in "cold plate" technology
V004 = with "safe torque off" function
Liability The information, data and notes given in this System Manual met the state
of the art at the time of printing. Claims on modifications referring to
controllers and components which have already been supplied cannot be
derived from the information, illustrations and descriptions contained in
this manual.
The procedural notes and circuit details given in this System Manual are
suggestions and their transferability to the respective application has to be
checked. Lenze does not take any responsibility for the suitability of the
given procedures and circuit suggestions.
The specifications given in this System Manual describe the product features
without guaranteeing them.
Lenze does not accept any liability for damage and malfunctioning caused
by:
ƒ Disregarding the System Manual
ƒ Unauthorised modifications to the controller
ƒ Operating faults
ƒ Improper working on and with the controller
Warranty See terms of sales and delivery of Lenze Automation GmbH.
Warranty claims must be made to Lenze immediately after detecting the
deficiency or fault.
The warranty is void in all cases where liability claims cannot be made.
The following pictographs and signal words are used in this documentation
to indicate dangers and important information:
Danger!
(characterises the type and severity of danger)
Note
(describes the danger and gives information about how to
prevent dangerous situations)
danger.
Danger! Reference to an imminent danger that may result in
death or serious personal injury if the corresponding
measures are not taken.
Danger of property damage.
Reference to a possible danger that may result in
Stop! property damage if the corresponding measures are
not taken.
UL−approved device in UL−approved systems.
Warnings! Possibly the drive system is not operated in
compliance with UL if the corresponding measures are
not taken.
Safety or application note for the operation of a
UR−approved device in UL−approved systems.
Warnings! Possibly the drive system is not operated in
compliance with UL if the corresponding measures are
not taken.
2 Safety instructions
Contents
Scope The following general safety instructions apply to all Lenze drive and
automation components.
The product−specific safety and application notes given in this
documentation must be observed!
Note for UL−approved systems: UL warnings are notes which only apply to
UL systems. The documentation contains specific notes with regard to UL.
Danger!
Disregarding the following basic safety measures may lead to
severe personal injury and damage to material assets!
ƒ Lenze drive and automation components ...
... must only be used for the intended purpose.
... must never be operated if damaged.
... must never be subjected to technical modifications.
... must never be operated unless completely assembled.
... must never be operated without the covers/guards.
... can − depending on their degree of protection − have live, movable or
rotating parts during or after operation. Surfaces can be hot.
ƒ All specifications of the corresponding enclosed documentation must
be observed.
This is vital for a safe and trouble−free operation and for achieving the
specified product features.
The procedural notes and circuit details provided in this document are
proposals which the user must check for suitability for his application.
The manufacturer does not accept any liability for the suitability of the
specified procedures and circuit proposals.
ƒ Only qualified skilled personnel are permitted to work with or on Lenze
drive and automation components.
According to IEC 60364 or CENELEC HD 384, these are persons ...
... who are familiar with the installation, assembly, commissioning and
operation of the product,
... possess the appropriate qualifications for their work,
... and are acquainted with and can apply all the accident prevent
regulations, directives and laws applicable at the place of use.
Transport, storage ƒ Transport and storage in a dry, low−vibration environment without
aggressive atmosphere; preferably in the packaging provided by the
manufacturer.
– Protect against dust and shocks.
– Comply with climatic conditions according to the technical data.
Mechanical installation ƒ Install the product according to the regulations of the corresponding
documentation. In particular observe the section "Operating
conditions" in the chapter "Technical data".
ƒ Provide for a careful handling and avoid mechanical overload. During
handling neither bend components, nor change the insulation
distances.
ƒ The product contains electrostatic sensitive devices which can easily be
damaged by short circuit or static discharge (ESD). Thus, electronic
components and contacts must not be touched unless ESD measures
are taken beforehand.
Electrical installation ƒ Carry out the electrical installation according to the relevant
regulations (e. g. cable cross−sections, fusing, connection to the PE
conductor). Additional notes are included in the documentation.
ƒ When working on live products, observe the applicable national
regulations for the prevention of accidents (e.g. BGV 3).
ƒ The documentation contains information about EMC−compliant
installation (shielding, earthing, arrangement of filters and laying
cables). The system or machine manufacturer is responsible for
compliance with the limit values required by EMC legislation.
Warning: The controllers are products which can be used in category C2
drive systems as per EN 61800−3. These products may cause radio
interference in residential areas. If this happens, the operator may need
to take appropriate action.
ƒ For compliance with the limit values for radio interference emission at
the site of installation, the components − if specified in the technical
data − have to be mounted in housings (e. g. control cabinets). The
housings have to enable an EMC−compliant installation. In particular
observe that for example control cabinet doors preferably have a
circumferential metallic connection to the housing. Reduce openings or
cutouts through the housing to a minimum.
ƒ Only plug in or remove pluggable terminals in the deenergised state!
Commissioning ƒ If required, you have to equip the system with additional monitoring
and protective devices in accordance with the respective valid safety
regulations (e. g. law on technical equipment, regulations for the
prevention of accidents).
ƒ Before commissioning remove transport locking devices and keep them
for later transports.
Operation ƒ Keep all protective covers and doors closed during operation.
Safety functions ƒ Without a higher−level safety system, the described product must
neither be used for the protection of machines nor persons.
ƒ Certain controller versions support safety functions (e.g. "Safe torque
off", formerly "Safe standstill").
The notes on the safety functions provided in the documentation of the
versions must be observed.
Maintenance and servicing ƒ The components are maintenance−free if the required operating
conditions are observed.
ƒ If the cooling air is polluted, the cooling surfaces may be contaminated
or the air vents may be blocked. Under these operating conditions, the
cooling surfaces and air vents must be cleaned at regular intervals.
Never use sharp objects for this purpose!
ƒ Only replace defective fuses in the deenergised state to the type
specified.
ƒ After the system has been disconnected from the supply voltage, live
components and power connections must not be touched immediately
because capacitors may be charged. Please observe the corresponding
notes on the device.
From software version 8.0 onwards, the 9300 controllers are provided with
an I2xt function for sensorless thermal monitoring of the connected motor.
Note!
ƒ I2 x t monitoring is based on a mathematical model which
calculates a thermal motor load from the detected motor
currents.
ƒ The calculated motor load is saved when the mains is
switched.
ƒ The function is UL−certified, i.e. no additional protective
measures are required for the motor in UL−approved systems.
ƒ However, I2 x t monitoring is no full motor protection as other
influences on the motor load could not be detected as for
instance changed cooling conditions (e.g. interrupted or too
warm cooling air flow).
Die I2 x t load of the motor is displayed in C0066.
The thermal loading capacity of the motor is expressed by the thermal motor
time constant (t, C0128). Find the value in the rated motor data or contact
the manufacturer of the motor.
The I2 x t monitoring has been designed such that it will be activated after
179 s in the event of a motor with a thermal motor time constant of
5 minutes (Lenze setting C0128), a motor current of 1.5 x IN and a trigger
threshold of 100 %.
Two adjustable trigger thresholds provide for different responses.
ƒ Adjustable response OC8 (TRIP, warning, off).
– The trigger threshold is set in C0127.
– The response is set in C0606.
– The response OC8, for instance, can be used for an advance warning.
ƒ Fixed response OC6−TRIP.
– The trigger threshold is set in C0120.
Behaviour of the I2 x t monitoring Condition
The I2 x t monitoring is deactivated. When C0120 = 0 % and C0127 = 0 %, set
C0066 is set = 0 % and controller inhibit.
MCTRL−LOAD−I2XT is set = 0.00 %.
I2 x t monitoring is stopped. When C0120 = 0 % and C0127 = 0 %, set
The current value in C0066 and at the controller enable.
MCTRL−LOAD−I2XT output is frozen.
I2 x t monitoring is deactivated. Set C0606 = 3 (off) and C0127 > 0 %.
The motor load is displayed in C0066.
Note!
An error message OC6 or OC8 can only be reset if the I2 x t load
falls below the set trigger threshold by 5 %.
L(t) + L Start
Ǹ e*tt If an error is triggered, the value
corresponds to the threshold value set
in C0120 (OC6) or C0127 (OC8).
Read release time in the Diagram for detecting the release times for a motor with a thermal motor
diagram
time constant of 5 minutes (Lenze setting C0128):
L [%] IMot = 3 × IN IMot = 2 × IN IMot = 1.5 × IN IMot = 1 × IN
120
100
50
0 t [s]
0 100 200 300 400 500 600 700 800 900 1000
9300STD105
Fig. 2.2−1 I2 × t−monitoring: Release times for different motor currents and trigger
thresholds
IMot Actual motor current (C0054)
Ir Rated motor current (C0088)
L I2 x t load of the motor (display: C0066)
T Time
Warnings!
For complying with the UL 508C standard, you have to set the
speed−dependent evaluation of the permissible torque via code
C0129/x.
1.1
1.0
1 C0129/2
0.9
3
0.8
2
0.7
0.6
0 C0129/1
0 n / nN
0 0.1 0.2 0.3 0.4
0.132
9300STD350
Calculate release time and Calculate the release time and the I2 x t load of the motor considering the
I2xt load
values in C0129/1 and C0129/2(evaluation coefficient "y").
Formulae for release time Information
T Release time of the I2 x t monitoring
lnȧ1 * ȧ
z)1 In Function: Natural logarithm
T + * (t)
ǒ Ǔ
2
IMot Actual motor current (C0054)
Ȣ Ȥ
I Mot
100
y IN Ir Rated motor current (C0088)
z Threshold value in C0120 (OC6) or
C0127 (OC8)
100% * C0129ń1 n
y+ n N ) C0129ń1 y Evaluation coefficient
C0129ń2
nrated Rated speed (C0087)
ǒy I I Ǔ ǒ1 * e Ǔ
2
Mot *t y Evaluation coefficient
L(t) + 100% t
N IMot Actual motor current (C0054)
Ir Rated motor current (C0088)
t Thermal motor time constant (C0128)
If the controller is inhibited, the I2 x t load is reduced:
LStart I2 x t load before controller inhibit
L(t) + L Start
Ǹ
t
e *t
If an error is triggered, the value
corresponds to the threshold value set
in C0120 (OC6) or C0127 (OC8).
Warnings!
ƒ Motor Overload Protection
– For information on the protection level of the internal
overload protection for a motor load, see the corresponding
manuals or software helps.
– If the integral solid state motor overload protection is not
used, external or remote overload protection must be
provided.
ƒ Branch Circuit Protection
– The integral solid state protection does not provide branch
circuit protection.
– Branch circuit protection has to be provided externally in
accordance with corresponding instructions, the National
Electrical Code and any additional codes.
ƒ Please observe the specifications for fuses and
screw−tightening torques in these instructions.
ƒ EVS9321 EVS9326:
– Suitable for use on a circuit capable of delivering not more
than 5000 rms symmetrical amperes, 480 V maximum,
when protected by fuses.
– Suitable for use on a circuit capable of delivering not more
than 50000 rms symmetrical amperes, 480 V maximum,
when protected by CC, J, T or R class fuses.
– Maximum surrounding air temperature: 0 ... +55 °C
– > +40 °C: reduce the rated output current by 2.5 %/°C
– Use 75 °C copper wire only.
ƒ EVS9327 EVS9329:
– Suitable for use on a circuit capable of delivering not more
than 5000 rms symmetrical amperes, 480 V maximum,
when protected by fuses.
– Suitable for use on a circuit capable of delivering not more
than 50000 rms symmetrical amperes, 480 V maximum,
when protected by J, T or R class fuses.
– Maximum surrounding air temperature: 0 ... +50 °C
– > +40 °C: reduce the rated output current by 2.5 %/°C
– Use 60/75 °C or 75 °C copper wire only.
ƒ EVS9330 EVS9332:
– Suitable for use on a circuit capable of delivering not more
than 10000 rms symmetrical amperes, 480 V maximum,
when protected by fuses.
– Suitable for use on a circuit capable of delivering not more
than 50000 rms symmetrical amperes, 480 V maximum,
when protected by J, T or R class fuses.
– Maximum surrounding air temperature: 0 ... +50 °C
– > +40 °C: reduce the rated output current by 2.5 %/°C
– Use 60/75 °C or 75 °C copper wire only.
3 Technical data
Contents
EMC
Noise emission IEC/EN 61800−3 Cable−guided, up to 10 m motor cable length with
mains filter A: category C2.
Radiation, with mains filter A and installation in
control cabinet: category C2
Interference IEC/EN 61800−3 Category C3
immunity
Ambient conditions
Site altitude < 4000 m amsl
> 1000 m amsl: reduce the rated output current by
5 %/ 1000 m
Mechanical
Vibration resistance EN 50178 Tested according to "General Vibration Stress
EN 61800−5−1 Characteristic 1"
Germanischer
Lloyd, general
conditions
Electrical
AC−mains
connection
Max. mains 320 V − 0 % ... 528 V + 0 %
voltage range
Mains frequency 45 Hz − 0 % ... 65 Hz + 0 %
Power system TT, Operation permitted without restrictions with
TN earthed neutral.
Power system IT Operation only permitted with the device variants
V024 or V100.
Operation permitted without restrictions with
insulated neutral.
Observe instructions on specific measures!
Operation on EN 61000−3−2 Limitation of harmonic currents
public supply Total output at the Compliance with the
systems mains requirements 1)
< 1 kW With mains choke.
> 1 kW Without additional
measures.
1) The additional measures mentioned have the effect that solely
the controllers meet the requirements of EN 61000−3−2. The
machine/system manufacturer is responsible for the compliance
with the requirements for the machine/system!
DC−mains
connection
Max. mains 450 V − 0 % ... 740 V + 0 %
voltage range
Operating DC voltage must be symmetrical to PE.
conditions The controller will be destroyed when +UG or −UG
are earthed.
Motor connection
Length of the < 50 m
motor cable No additional output filters are required at a rated
mains voltage and a switching frequency of 8 kHz.
If EMC requirements have to be met, the
permissible cable length may be affected.
Mounting conditions
Mounting place In the control cabinet
Mounting position Vertical
Free spaces 4−1
Dimensions
Weights
Note!
The controllers EVS9324, EVS9326 and EVS9328 EVS9332 may
only be operated with the prescribed mains chokes and mains
filters.
3.3.1 Operation at 400 V
9300 Mains current 1) Typical motor power Output power Power loss
With Without ASM 8 kHz 2)
mains choke mains choke (4−pole)
U, V, W +UG, −UG 3)
Type Ir [A] Ir [A] Pr [kW] Pr [hp] S r8 [kVA] PDC [kW] PV [W]
EVS9321−xS 1.5 2.1 0.37 0.5 1.0 2.0 100
EVS9322−xS 2.5 3.5 0.75 1.0 1.7 0.75 110
EVS9323−xS 3.9 5.5 1.5 2.0 2.7 2.2 140
EVS9324−xS 7.0 ˘ 3.0 4.0 4.8 0.75 200
EVS9325−xS 12.0 16.8 5.5 7.5 9.0 0 260
EVS9326−xS 20.5 ˘ 11.0 15.0 16.3 0 390
EVS9327−xS 27.0 43.5 15.0 20.0 22.2 10 430
EVS9328−xS 44.0 ˘ 22.0 30.0 32.6 4 640
EVS9329−xS 53.0 ˘ 30.0 40.0 40.9 0 810
EVS9330−xS 78.0 ˘ 45.0 60.0 61.6 5 1100
EVS9331−xS 100 ˘ 55.0 75.0 76.2 0 1470
EVS9332−xS 135 ˘ 75.0 100 100.5 0 1960
Bold print = Lenze setting
1) Mains currents at 8 kHz switching frequency
2) Switching frequency of the inverter
3) Power which can additionally be drawn from the DC bus at operation with power−adapted motor
9300 Mains current 1) Typical motor power Output power Power loss
With Without ASM 8 kHz 2)
mains choke mains choke (4−pole)
U, V, W +UG, −UG 3)
Type Ir [A] Ir [A] Pr [kW] Pr [hp] S r8 [kVA] PDC [kW] PV [W]
EVS9321−xS 1.5 2.1 0.37 0.5 1.2 2.0 100
EVS9322−xS 2.5 3.5 0.75 1.0 2.1 0.75 110
EVS9323−xS 3.9 5.5 1.5 2.0 3.2 2.2 140
EVS9324−xS 7.0 ˘ 3.0 4.0 5.8 0.75 200
EVS9325−xS 12.0 16.8 5.5 7.5 10.8 0 260
EVS9326−xS 20.5 ˘ 11.0 15.0 18.5 0 390
EVS9327−xS 27.0 43.5 18.5 25.0 25.0 12 430
EVS9328−xS 44.0 ˘ 30.0 40.0 37.0 4.8 640
EVS9329−xS 53.0 ˘ 37.0 50.0 46.6 0 810
EVS9330−xS 78.0 ˘ 45.0 60.0 69.8 6 1100
EVS9331−xS 100 ˘ 55.0 75.0 87.3 0 1470
EVS9332−xS 135 ˘ 90.0 125 104 6 1960
Bold print = Lenze setting
1) Mains currents at 8 kHz switching frequency
2) Switching frequency of the inverter
3) Power which can additionally be drawn from the DC bus at operation with power−adapted motor
Note!
If you enter values > 1.5 × rated output current under C0022, the
controller switches to overcurrent operation.
ƒ Switching between overcurrent operation and standard
operation is only possible if the controller is inhibited
(X5/28 = LOW).
ƒ The continuous current is automatically reduced to 70 % of
the rated output current.
9300 Mains current 1) Typical motor power Output power Power loss
With Without ASM 8 kHz 2)
mains choke mains choke (4−pole)
U, V, W +UG, −UG 3)
Type Ir [A] Ir [A] Pr [kW] Pr [hp] S r8 [kVA] PDC [kW] PV [W]
EVS9321−xS 1.5 2.1 0.37 0.5 1.0 2.0 100
EVS9322−xS 2.5 3.5 0.75 1.0 1.7 0.75 110
EVS9323−xS 3.9 5.5 1.5 2.0 2.7 2.2 140
EVS9324−xS 7.0 ˘ 3.0 4.0 4.8 0.75 200
Bold print = Lenze setting
1) Mains currents at 8 kHz switching frequency
2) Switching frequency of the inverter
3) Power which can additionally be drawn from the DC bus at operation with power−adapted motor
9300 Mains current 1) Typical motor power Output power Power loss
With Without ASM 8 kHz 2)
mains choke mains choke (4−pole)
U, V, W +UG, −UG 3)
Type Ir [A] Ir [A] Pr [kW] Pr [hp] S r8 [kVA] PDC [kW] PV [W]
EVS9321−xS 1.5 2.1 0.37 0.5 1.2 2.0 100
EVS9322−xS 2.5 3.5 0.75 1.0 2.1 0.75 110
EVS9323−xS 3.9 5.5 1.5 2.0 3.2 2.2 140
EVS9324−xS 7.0 ˘ 3.0 4.0 5.8 0.75 200
Bold print = Lenze setting
1) Mains currents at 8 kHz switching frequency
2) Switching frequency of the inverter
3) Power which can additionally be drawn from the DC bus at operation with power−adapted motor
The maximum output current of the EVS9326 ... EVS9332 devices is limited
under certain operating conditions:
ƒ At output frequencies fout < |5 Hz| and heatsink temperatures
JK > 40° C.
ƒ The current limitation depends on the switching frequency.
0 1
IOUT K < 40 °C
IOUT
Imax Imax
K = 80 °C
I0max I0max
0 0
0 5 fout [Hz] 0 5 fout [Hz]
9300vec132
Contents
Dimensions
0 1 2
L L ³ 100mm
b1 d b b1 d b
³ 100mm
c c1 c
g
a a e
9300std062
Mounting ƒ Attach the fixing rails to the housing of the drive controller.
For mounting in push−through technique you have to use the controller type
EVS93xx−ES. Additionally you will require the mounting set for
push−through technique:
Type Mounting set
EVS9321−ES, EVS9322−ES EJ0036
EVS9323−ES, EVS9324−ES EJ0037
EVS9325−ES, EVS9326−ES EJ0038
Dimensions
0 1
L L
d1 d1
d b1 b d b1 b
g g
d1 d1
c c f
a1 a1 e
c1 c1
a a
9300std063
Requirements for collective The following points are important for safe and reliable operation of the
coolers controller:
ƒ Good thermal connection to the cooler
– The contact surface between the collective cooler and the controller
must be at least as large as the cooling plate of the controller.
– Plane contact surface, max. deviation 0.05 mm.
– When attaching the collective cooler to the controller, make sure to
use all specified screw connections.
ƒ Observe the thermal resistance Rth given in the table. The values are
valid for controller operation under rated conditions.
9300 Cooling path
Power to be dissipated Heatsink − environment
Type Pv [W] Rth [K/W]
EVS9321−CS 24 1.45
EVS9322−CS 42 0.85
EVS9323−CS 61 0.57
EVS9324−CS 105 0.33
EVS9325−CS 180 0.19
EVS9326−CS 360 0.10
Ambient conditions ƒ The rated data and the derating factors at increased temperature also
apply to the ambient temperature of the drive controllers.
ƒ Temperature at the cooling plate of the drive controller: max. 75 °C.
Dimensions
0 1 2 3
L L L
b1 d b b1 d b b1 d b
< 75 °C
g g c1 g
c c c e
a a a
9300std064
Fig. 4.1−3 Dimensions for mounting in "cold plate" technique 0.37 ... 11 kW
Mounting Apply heat conducting paste before screwing together the cooler and
cooling plate of the drive controller so that the heat transfer resistance is as
low as possible.
1. Fasten the fixing bracket with sheet metal screws 3.5 × 13 mm at the
top and bottom of the drive controller .
2. Clean the contact surface of cooler and cooling plate with spirit.
3. Apply a thin coat of heat conducting paste with a filling knife or brush.
– The heat conducting paste in the accessory kit is sufficient for an area
of approx. 1000 cm2.
4. Mount the drive controller on the cooler.
9300vec113
Dimensions
0 ³ 100mm
L
d b1 b
³ 100mm
k
g
c1 c
d1 a e m
9300std065
Mounting ƒ Attach the fixing brackets to the heatsink plate of the drive controller.
Dimensions a
a1
L
d2
b1
d3
d
b
d2
d1
c1 g e1
h
h c2 e
c3
9300std066
Requirements for collective The following points are important for safe and reliable operation of the
coolers controller:
ƒ Good thermal connection to the cooler
– The contact surface between the collective cooler and the controller
must be at least as large as the cooling plate of the controller.
– Plane contact surface, max. deviation 0.05 mm.
– When attaching the collective cooler to the controller, make sure to
use all specified screw connections.
ƒ Observe the thermal resistance Rth given in the table. The values are
valid for controller operation under rated conditions.
9300 Cooling path
Power to be dissipated Heatsink − environment
Type Pv [W] Rth [K/W]
EVS9327−CS 410 0.085
EVS9328−CS 610 0.057
Ambient conditions ƒ The rated data and the derating factors at increased temperature also
apply to the ambient temperature of the drive controllers.
ƒ Temperature at the cooling plate of the drive controller: max. 75 °C.
Dimensions
L
b1
d
b
< 75 °C
g e
c
c1
a
a1
9300std067
Mounting Apply heat conducting paste before screwing together the cooler and
cooling plate of the drive controller so that the heat transfer resistance is as
low as possible.
1. Clean the contact surface of cooler and cooling plate with spirit.
2. Apply a thin coat of heat conducting paste with a filling knife or brush.
– The heat conducting paste in the accessory kit is sufficient for an area
of approx. 1000 cm2.
3. Mount the drive controller on the cooler.
9300vec113
Dimensions
0
³ 100 mm
³ 50 mm ³ 50 mm
l
d
b1
³ 100mm
b
k
g
m
d1
e
c c1
a
9300std068
Mounting ƒ Attach the fixing brackets to the heatsink plate of the drive controller.
Dimensions a e2
a1
d3
e3
L
d2
b1
d2
d
b
d2
d1
c1 g
e1
h
h c2
e
c3
c4
9300std069
For thermally separated mounting the fan module has to be rotated by 180°
so that the controller fits into the mounting cutout.
9300vec170
9300vec171
Fig. 4.3−4 Modifying the threaded sleeves for the voltage supply of the fans
9300vec173
Fig. 4.3−5 Plugging the fan connecting cable for the voltage supply to another terminal
1. Remove the cable lugs of the two red connecting cables and plug them
in again on the diagonally arranged side.
2. Remove the cable lugs of the two blue connecting cables and plug
them in again on the diagonally arranged side.
Mounting the fan module in a
manner rotated by 180°
9300vec172
1. Place the fan module onto the controller. Insert the lugs at the back
into the base plate .
Make sure that the threaded sleeves do not touch the housing edge. They
may break off.
2. Push the fan module to the front.
3. Screw−in and fasten the 4 screws for fixing the fan module on each
side.
4. Screw−in and fasten the two screws for the supply voltage.
9300vec113
Dimensions
0
³ 100mm
³ 50mm ³ 50mm
³ 100mm
d
b1
k
g
m
d1
c c1 e
a
9300std070
Mounting ƒ Attach the fixing brackets to the heatsink plate of the drive controller.
Dimensions a
a1
d2
b1
d2
d
b
d2
d1
c1 g e1
h
h c2 e
c3
c4
9300std071
Contents
Stop!
The drive controller contains electrostatically sensitive
components.
The personnel must be free of electrostatic charge when carrying
out assembly and service operations.
Danger!
Before working on the controller, check that all power terminals
are deenergised:
ƒ The power terminals U, V, W, +UG and −UG remain live for at
least 3 minutes after disconnection from the mains.
ƒ The power terminals L1, L2, L3, U, V, W, +UG and −UG remain
live when the motor is stopped.
Pluggable terminal strips Connect or disconnect all pluggable terminals only in the deenergised state!
Electrical isolation The terminals X1 and X5 have double (reinforced) insulation according to
EN50178. The protection against accidental contact is ensured without
additional measured being taken.
Danger!
ƒ The terminals X3, X4, X6, X7, X8, X9, X10, X11 have basic
insulation (single isolating distance).
ƒ In the event of a defective isolating distance, protection
against accidental contact can only be guaranteed by taking
external measures such as double insulation.
ƒ If an external DC 24 V voltage source is used, the insulation
degree of the controller depends on the insulation degree of
the voltage source.
24 VDC
L1
N
59 39 A1 A2 A3 A4 E1 E2 E3 E4 E5 ST1 ST2 28 X5 X1
L1
L2
L3
+UG
-UG
PE
PE X3 X4 X6 X7 X8 X9 X10 X11
9300std084
Fig. 5.1−1 Electrical isolation between power terminals, control terminals and housing
Double (reinforced) insulation
Basic insulation
Replacing defective fuses Only replace defective fuses in the deenergised state to the type specified.
Disconnecting the controller Only carry out the safety−related disconnection of the controller from the
from the mains mains via a contactor on the input side or a manually operated toggle switch.
Note!
The standard only applies to public systems. Mains which are
provided with a transformer substation of their own as in
industrial plants are not public and not included in the
application range of the standard.
If a device or machine consists of several components, the limit
values of the standard apply to the entire unit.
Measures for compliance with With the measures described, the controllers comply with the limit values
the standard according to EN 61000−3−2.
Operation on public EN 61000−3−2 Limitation of harmonic currents
supply systems Total power on the Compliance with the requirements 1)
mains
< 1 kW With mains choke
> 1 kW No measures required
1) The additional measures mentioned have the effect that solely the controllers meet the
requirements of EN 61000−3−2. The machine/system manufacturer is responsible for the
compliance with the requirements for the machine/system!
Controllers in the V024, V104 or V100 variants are suitable for operation on
insulated supply systems (IT systems). The controllers also have an insulated
design. This avoids the activation of the insulation monitoring, even if
several controllers are installed.
The electric strength of the controllers is increased so that damage to the
controller are avoided if insulation or earth faults in the supply system occur.
The operational reliability of the system remains intact.
Stop!
Only operate the controllers with the mains chokes assigned.
Operation with mains filters or RFI filters by Lenze is not
permitted, as these modules contain components that are
interconnected against PE. By this the protective design of the IT
system would be cancelled out. The components are destroyed
in the case of an earth fault.
Protect the IT system against earth fault at the controller.
Due to physical conditions, an earth fault on the motor side at
the controller can interfere with or damage other devices on the
same IT system. Therefore appropriate measures have to be
implemented, by means of which the earth fault is detected and
which disconnect the controller from the mains.
DC−bus operation of several Central supply with 9340 regenerative power supply module is not possible.
drives
Installation of the CE−typical For the installation of drives on IT systems, the same conditions apply as for
drive system
the installation on systems with an earthed neutral point.
According to the binding EMC product standard EN61800−3, no limit values
are defined for IT systems for noise emission in the high−frequency range.
Danger!
The controllers are internally fitted with a mains rectifier. In case
of a short circuit to frame a pulsating DC residual current can
prevent the AC sensitive or pulse current sensitive earth−leakage
circuit breakers from being activated, thus cancelling the
protective function for the entire equipment being operated on
this earth−leakage circuit breaker.
ƒ For the protection of persons and farm animals (DIN VDE 0100), we
recommend
– pulse current sensitive earth−leakage circuit breakers for plants
including controllers with a single−phase mains connection (L1/N).
– universal−current sensitive earth−leakage circuit breakers for plants
including controllers with a three−phase mains connection (L1/L2/L3).
ƒ Only install the earth−leakage circuit breaker between supplying mains
and drive controller.
ƒ Earth−leakage circuit breakers may trigger a false alarm due to
– capacitive compensation currents flowing in the cable shields during
operation (particularly with long, shielded motor cables),
– simultaneous connection of several inverters to the mains
– the use of additional interference filters.
sec.
M
V 3~
W
N1 N2 N
N
PE
8200vec017
Note!
ƒ Some controllers must generally be operated with a mains
choke or a mains filter.
ƒ If a mains choke or a mains filter is used, the maximum
possible output voltage does not reach the value of the mains
voltage (typical voltage drop at the rated point 4 ... 6 %).
Note!
ƒ Some controllers must generally be operated with a mains
choke or a mains filter.
ƒ If a mains choke or a mains filter is used, the maximum
possible output voltage does not reach the value of the mains
voltage (typical voltage drop at the rated point 4 ... 6 %).
The graphics below illustrates the maximum possible motor cable length
based on the type of filter and the resulting interference voltage category
according to EN 61800−3. Depending on the used motor cable, the used
controller, and its switching frequency, the mentioned maximum motor
cable lengths may vary.
C2
E82ZZxxxxxB230 1)
E82ZNxxxxxB230 1)
EZN3A... (³ 15 kW)
EZN3A... (£ 11 kW)
5 10 20 30 40 50 lmot [m]
C1
EZN3B...
E82ZNxxxxxB230 1)
10 20 30 40 50 lmot [m]
9300vec060
Fig. 5.2−2 Maximum motor cable lengths lmot based on the type of filter for compliance with
limit class C2 / C1
1) Use low−capacitance cables
9300 Mains choke Interference voltage category according to EN 61800−3 and motor cable length
Component Component
Type C2 max. [m] C1 max. [m]
EVS9321−xS EZN3A2400H002 EZN3A2400H002 5 EZN3B2400H002 50
EVS9322−xS EZN3A1500H003 EZN3A1500H003 5 EZN3B1500H003 50
EVS9323−xS EZN3A0900H004 EZN3A0900H004 5 EZN3B0900H004 50
EVS9324−xS EZN3A0500H007 EZN3A0500H007 5 EZN3B0500H007 50
EVS9325−xS EZN3A0300H013 EZN3A0300H013 5 EZN3B0300H013 50
EVS9326−xS ELN3−0150H024−001 EZN3A0150H024 5 EZN3B0150H024 50
EVS9327−xS ELN3−0088H035−001 EZN3A0110H030 25 E82ZN22334B230 10
E82ZZ15334B230 1) 10
E82ZN22334B230 50 EZN3B0110H030U 2) 50
E82ZZ15334B230 1) 50
EVS9328−xS ELN3−0075H045 EZN3A0080H042 25 E82ZN22334B230 10
E82ZN22334B230 50 EZN3B0080H042 50
EVS9329−xS ELN3−0055H055 EZN3A0055H060 25 E82ZN30334B230 10
E82ZN30334B230 50 EZN3B0055H060 50
EVS9330−xS ELN3−0038H085 EZN3A0030H110 25 EZN3B0030H110 50
EZN3A0030H110N001 3) 25
E82ZN55334B230 50
EVS9331−xS ELN3−0027H105 EZN3A0022H150 25 E82ZN75334B230 10
E82ZN75334B230 50 EZN3B0022H150 50
EVS9332−xS ELN3−0022H130 EZN3A0022H150 25 E82ZN75334B230 10
E82ZN75334B230 50 EZN3B0022H150 50
1) RFI filter
2) Footprint filter
3) For controllers with thermal separation
Note!
ƒ The motor cable must be as short as possible for having a
positive effect on the drive behaviour.
ƒ If EMC requirements must be met, the permissible cable
length may be affected.
ƒ EVS9321−xSand EVS9322−xS: At a mains voltage of 480 V and
a switching frequency fchop = 16 kHz, the maximum
permissible cable length is reduced if the motor cable has
more than a single core:
– The following holds true for two parallel single cores:
lmax = 17 m
– The following holds true for three parallel single cores:
lmax = 9 m
Cable cross−section
Note!
The cable cross−sections have been assigned to the permissible
current loading of the motor cables under the following
conditions:
ƒ Compliance with IEC/EN 60204−1 for fixed cable installation
ƒ Compliance with IEC 60354−2−52, table A.52−5 when using the
cable in a trailing cable
ƒ Laying system C
ƒ Ambient temperature 45 °C
ƒ Continuous motor operation at a
– standstill current I0 for servo motors or a
– rated current IR for three−phase asynchronous motors
The user is responsible for selecting a motor cable which
complies with the requirements of the current conditions if
different situations arise. Different situations may arise due to:
ƒ Laws, standards, national and regional regulations
ƒ Type of application
ƒ Motor utilisation
ƒ Ambient and operating conditions
ƒ Laying system and bundling of cables
ƒ Cable type
Motor cable
permanently installed for trailing cable Cable cross−section
IM [A] IM [A] [mm2] [AWG]
10.0 11.8 1.0 18
13.8 17.3 1.5 16
19.1 23.7 2.5 14
25.5 30.9 4.0 12
32.8 41.0 6.0 10
45.5 55.5 10 8
60.1 75.5 16 6
76.4 92.8 25 4
94.6 115 35 2
114 140 50 1
146 179 70 00
177 217 95 000
205 252 120 0000
Note!
Information on the design of the motor cable is provided in the
"System cables and system connectors" manual.
5.3.1 Shielding
– it is not interrupted.
ƒ If the motor cable must be opened all the same (e.g. due to chokes,
contactors, or terminals):
– The unshielded cable ends may not be longer than 100 mm
(depending on the cable cross−section).
– Install chokes, contactors, terminals etc. spatially separated from
other components (with a min. distance of 100 mm).
– Install the shield of the motor cable directly before and behind the
point of separation to the mounting plate with a large surface.
ƒ Connect the shield with a large surface to PE in the terminal box of the
motor at the motor housing.
– Metal EMC cable glands at the motor terminal box ensure a large
surface connection of the shield with the motor housing.
Motor supply cable Cable gland
Motor supply cable
max. 500mm Cable gland
Braid
Heat-shrinkable tube
Large-surface Cable gland acc. to EMC with
contact of high degree of protection
cable shield
8200EMV023 8200EMV024
9300vec043
Mounting plate requirements ƒ Only use mounting plates with conductive surfaces (zinc−coated or
V2A−steel).
ƒ Painted mounting plates are not suitable even if the paint is removed
from the contact surfaces.
ƒ If several mounting plates are used, ensure a large−surface connection
between the mounting plates (e.g. by using earthing strips).
Mounting of the components ƒ Connect controllers, filters, and chokes to the earthed mounting plate
with a surface as large as possible.
Optimum cable routing ƒ The motor cable is optimally installed if
– it is separated from mains cables and control cables,
– it crosses mains cables and control cables at right angles.
ƒ Always install cables close to the mounting plate (reference potential),
as freely suspended cables act like aerials.
ƒ Lead the cables to the terminals in a straight line (avoid tangles of
cables).
ƒ Use separated cable channels for motor cables and control cables. Do
not mix up different cable types in one cable channel.
ƒ Minimise coupling capacities and coupling inductances by avoiding
unnecessary cable lengths and reserve loops.
ƒ Short−circuit unused cores to the reference potential.
ƒ Install the positive and negative wires for DC 24 V close to each other
over the entire length to avoid loops.
Earth connections ƒ Connect all components (drive controllers, chokes, filters) to a central
earthing point (PE rail).
ƒ Set up a star−shape earthing system.
ƒ Comply with the corresponding minimum cable cross−sections.
Cover
Barrier without
opening
Cover
Communication cables
Cable duct
Measuring cables
Analog cables
Control cables
Power cables
EMVallg002
Note!
Observe the notes given in the chapter "Basics for wiring
according to EMC"!
L1
L2
L3
N
PE
F1 … F3
K10
PE S2
Z2 S1 K10
PE L1 L2 L3
IN3 K32 LO
IN4 33 GND
34 X6 PES
63
PES PES X5 7
28 62
E1 7
E2 4
E3
3
EVS9321 …
E4 2
E5
EVS9332 1
+ ST1 PES
DC 24 V
ST2
– X7
PES
39
A1 X8
A2
A3 X9
A4
PES PES 59 X10
K10
T1 T2 PE U V W -UG +UG
PE
X7/9
PES PES PES
Note!
ƒ If a mains filter or RFI filter is used and the cable length
between mains/RFI filter and drive controller exceeds
300 mm, install a shielded cable.
ƒ For DC−bus operation or DC supply, we recommend using
shielded DC cables.
Stop!
ƒ To avoid damaging the PE stud, always install the shield sheet
and the PE connection in the order displayed. The required
parts are included in the accessory kit.
ƒ Do not use lugs as strain relief.
0
1 8
2
3 7
4
5
6 a 4
7
M6 2
M5 0
a 1.7 Nm
}+
15 lb-in L1 L2 L3 +UG -UG
PE
PE
M5
PE 3.4 Nm
30 lb-in
9300vec130
Fig. 5.4−2 Installation of shield sheet for drive controllers 0.37 ... 11 kW
PE stud
Screw on M5 nut and tighten hand−tight
Slide on fixing bracket for shield sheet
Slide on serrated lock washer
Slide on PE cable with ring cable lug
Slide on washer
Slide on spring washer
Screw on M5 nut and tighten it
Screw shield sheet on fixing bracket with two M4 screws (a)
L1 L2 L3 +UG -UG
PE
9300std033
Fig. 5.4−3 Mains connection, DC supply for drive controllers 0.37 ... 11 kW
Mains cable
Shield sheet
Securely clamp mains cable with the lugs
Mains and DC bus connection
L1, L2, L3: Connection of mains cable
+UG, −UG: Connection of DC−bus components or connection of the controller
in the DC−bus system (see system manual)
Cable cross−sections up to 4 mm2: Use wire end ferrules for flexible cables
Cable cross−sections > 4 mm2: Use pin−end connectors
9300 Mains choke Interference voltage category according to EN 61800−3 and motor cable length
Component Component
Type C2 max. [m] C1 max. [m]
EVS9321−xS EZN3A2400H002 EZN3A2400H002 5 EZN3B2400H002 50
EVS9322−xS EZN3A1500H003 EZN3A1500H003 5 EZN3B1500H003 50
EVS9323−xS EZN3A0900H004 EZN3A0900H004 5 EZN3B0900H004 50
EVS9324−xS EZN3A0500H007 EZN3A0500H007 5 EZN3B0500H007 50
EVS9325−xS EZN3A0300H013 EZN3A0300H013 5 EZN3B0300H013 50
EVS9326−xS ELN3−0150H024−001 EZN3A0150H024 5 EZN3B0150H024 50
Note!
ƒ Fusing the motor cable is not required.
ƒ The drive controller features 2 connections for motor
temperature monitoring:
– Terminals T1, T2 for connecting a PTC thermistor or thermal
contact (NC contact).
– Pins X8/5 and X8/8 of the incremental encoder input (X8) for
connecting a KTY thermal sensor.
Stop!
ƒ To avoid damaging the PE stud, always install the shield sheet
and the PE connection in the order displayed. The required
parts are included in the accessory kit.
ƒ Do not use lugs as strain relief.
0 M5
1 PE 3.4 Nm
2
3 30 lb-in
4
5
6
7
a
1.7 Nm
T1T2
PE
}+ PE
M6 15 lb-in U V W
M5 0
a 2
4
7
8
9300vec128
Fig. 5.4−4 Installation of shield sheet for drive controllers 0.37 ... 11 kW
PE stud
Screw on M5 nut and tighten hand−tight
Slide on fixing bracket for shield sheet
Slide on serrated lock washer
Slide on PE cable with ring cable lug
Slide on washer
Slide on spring washer
Screw on M5 nut and tighten it
Screw shield sheet on fixing bracket with two M4 screws (a)
Motor with PTC thermistor or Wire T1, T2 only if the motor is equipped with a PTC thermistor or thermal
thermal contact (NC contact) contact (NC contact).
ƒ An "open" cable acts like an antenna and can cause faults on the drive
controller.
Danger!
ƒ All control terminals only have basic insulation (single
isolating distance) after connecting a PTC thermistor or a
thermal contact.
ƒ Protection against accidental contact in case of a defective
isolating distance is only guaranteed through external
measures, e.g. double insulation.
15 V
2.7 k
7.4 k
3.3 k
MONIT-OH8
T1 T2 PE U V W +UG -UG
PES PES
PES PES
J>
PES
PE M
3~
9300vec139
Fig. 5.4−5 Circuit diagram of motor connection with PTC thermistor or thermal contact (NC
contact) at T1, T2
2 3 2 3
U, V, W PE U, V, W PE
0.5...0.6 Nm T1 T2 0.5...0.6 Nm T1 T2
T1, T2 4.4...5.3 lb-in T1, T2 4.4...5.3 lb-in
U V W U V W
1 1
0 0
9300std011
Fig. 5.4−6 Motor connection with PTC thermistor or thermal contact (NC contact)
Motor connection with Lenze system cable with integrated control
cable for the motor temperature monitoring
Shield sheet
Clamp entire shield and shield of the control cable for the motor
temperature monitoring with the straps. If required, fix by means of
cable tie.
Motor cable connection and separate control cable for the motor
temperature monitoring
Shield sheet
Clamp shield of the motor cable and shield of the cable for the motor
temperature monitoring with the straps. If required, fix by means of
cable tie.
U, V, W
Motor cable connection
Check the correct polarity. Observe maximum length of the motor cable. Use
wire end ferrules for flexible cables.
Max. connectable cable cross−section: 4 mm2, with pin−end connector
> 4 mm2
T1, T2 for motor temperature monitoring
Cable connection for PTC thermistors or thermal contacts (NC contacts)
X7 X7/8
X7/9
X8 X8/8
X8/5
X9
PES
X10
T1 T2 PE U V W -UG +UG
PES
PES
PES
KTY
PES
PE M
3~
9300std073
Fig. 5.4−7 Circuit diagram for the motor connection with KTY temperature sensor at X7 or X8
U, V, W PE
0.5...0.6 Nm T1T2
T1, T2 4.4...5.3 lb-in
U V W
1
0
9300vec122
Note!
Observe the notes given in the chapter "Basics for wiring
according to EMC"!
L1
L2
L3
N
PE
F1 … F3
K10
PE S2
Z2 S1 K10
PE L1 L2 L3
IN3 K32 LO
IN4 33 GND
34 X6 PES
63
PES PES X5 7
28 62
E1 7
E2 4
E3
3
EVS9321 …
E4 2
E5
EVS9332 1
+ ST1 PES
DC 24 V
ST2
– X7
PES
39
A1 X8
A2
A3 X9
A4
PES PES 59 X10
K10
T1 T2 PE U V W -UG +UG
PE
X7/9
PES PES PES
9300vec113
Note!
ƒ If a mains filter or RFI filter is used and the cable length
between mains/RFI filter and drive controller exceeds
300 mm, install a shielded cable.
ƒ For DC−bus operation or DC supply, we recommend using
shielded DC cables.
0 1 2
}+ PE L1, L2, L3
+UG, -UG
PE
M6
5 Nm
44 lb-in
PE +UG L1 L2 L3 -UG
3
9300std034
9300 Mains choke Interference voltage category according to EN 61800−3 and motor cable length
Component Component
Type C2 max. [m] C1 max. [m]
EVS9327−xS ELN3−0088H035−001 EZN3A0110H030 25 E82ZN22334B230 10
E82ZZ15334B230 1) 10
E82ZN22334B230 50 EZN3B0110H030U 2) 50
E82ZZ15334B230 1) 50
EVS9328−xS ELN3−0075H045 EZN3A0080H042 25 E82ZN22334B230 10
E82ZN22334B230 50 EZN3B0080H042 50
EVS9329−xS ELN3−0055H055 EZN3A0055H060 25 E82ZN30334B230 10
E82ZN30334B230 50 EZN3B0055H060 50
1) RFI filter
2) Footprint filter
Note!
ƒ Fusing the motor cable is not required.
ƒ The drive controller features 2 connections for motor
temperature monitoring:
– Terminals T1, T2 for connecting a PTC thermistor or thermal
contact (NC contact).
– Pins X8/5 and X8/8 of the incremental encoder input (X8) for
connecting a KTY thermal sensor.
Stop!
Do not use lugs as strain relief.
PE
T1 U V W
T2
3.4 Nm
a a 30 lb-in
0
9300vec131
Motor with PTC thermistor or Wire T1, T2 only if the motor is equipped with a PTC thermistor or thermal
thermal contact (NC contact) contact (NC contact).
ƒ An "open" cable acts like an antenna and can cause faults on the drive
controller.
Danger!
ƒ All control terminals only have basic insulation (single
isolating distance) after connecting a PTC thermistor or a
thermal contact.
ƒ Protection against accidental contact in case of a defective
isolating distance is only guaranteed through external
measures, e.g. double insulation.
15 V
2.7 k
7.4 k
3.3 k
MONIT-OH8
T1 T2 PE U V W +UG -UG
PES PES
PES PES
J>
PES
PE M
3~
9300vec139
Fig. 5.5−4 Circuit diagram of motor connection with PTC thermistor or thermal contact (NC
contact) at T1, T2
2 2
T1
T2
2.5 Nm
22,1 lb-in
}+ PE
3 T1
T2
2.5 Nm
22,1 lb-in
PE PE
4 T1 U V W
4 T1
}+ PE
T2 T2
1 1
0 M6 0
U, V, W,
5 Nm
PE
44 lb-in
9300std030
Fig. 5.5−5 Motor connection with PTC thermistor or thermal contact (NC contact)
Motor connection with Lenze system cable with integrated control
cable for the motor temperature monitoring
Shield sheet
Clamp entire shield and shield of the control cable for the motor
temperature monitoring with the straps. If required, fix by means of
cable tie.
Motor cable connection and separate control cable for the motor
temperature monitoring
Shield sheet
Clamp shield of the motor cable and shield of the cable for the motor
temperature monitoring with the straps. If required, fix by means of
cable tie.
PE stud
PE cable connection with ring cable lug
U, V, W
Motor cable connection
Check the correct polarity. Observe maximum length of the motor cable.
Max. connectable cable cross−section: 50 mm2 with ring cable lug
T1, T2 for motor temperature monitoring
Cable connection for PTC thermistors or thermal contacts (NC contacts)
X7 X7/8
X7/9
X8 X8/8
X8/5
X9
PES
X10
T1 T2 PE U V W -UG +UG
PES
PES
PES
KTY
PES
PE M
3~
9300std073
Fig. 5.5−6 Circuit diagram for the motor connection with KTY temperature sensor at X7 or X8
}+ PE
3
PE
T1 U V W
1 T2
M6
0 U, V, W,
5 Nm
PE
44 lb-in
9300vec123
Note!
Observe the notes given in the chapter "Basics for wiring
according to EMC"!
L1
L2
L3
N
PE
F1 … F3
K10
PE S2
Z2 S1 K10
PE L1 L2 L3
IN3 K32 LO
IN4 33 GND
34 X6 PES
63
PES PES X5 7
28 62
E1 7
E2 4
E3
3
EVS9321 …
E4 2
E5
EVS9332 1
+ ST1 PES
DC 24 V
ST2
– X7
PES
39
A1 X8
A2
A3 X9
A4
PES PES 59 X10
K10
T1 T2 PE U V W -UG +UG
PE
X7/9
PES PES PES
9300vec113
Note!
ƒ If a mains filter or RFI filter is used and the cable length
between mains/RFI filter and drive controller exceeds
300 mm, install a shielded cable.
ƒ For DC−bus operation or DC supply, we recommend using
shielded DC cables.
0 1 2
}+ PE L1, L2, L3
+UG, -UG
PE
M8
15 Nm
132 lb-in
PE +UG L1 L2 L3 -UG
3
9300vec126
9300 Mains choke Interference voltage category according to EN 61800−3 and motor cable length
Component Component
Type C2 max. [m] C1 max. [m]
EVS9330−xS ELN3−0038H085 EZN3A0030H110 25 EZN3B0030H110 50
EZN3A0030H110N001 3) 25
E82ZN55334B230 50
3) For controllers with thermal separation
Note!
ƒ Fusing the motor cable is not required.
ƒ The drive controller features 2 connections for motor
temperature monitoring:
– Terminals T1, T2 for connecting a PTC thermistor or thermal
contact (NC contact).
– Pins X8/5 and X8/8 of the incremental encoder input (X8) for
connecting a KTY thermal sensor.
Motor with PTC thermistor or Wire T1, T2 only if the motor is equipped with a PTC thermistor or thermal
thermal contact (NC contact) contact (NC contact).
ƒ An "open" cable acts like an antenna and can cause faults on the drive
controller.
Danger!
ƒ All control terminals only have basic insulation (single
isolating distance) after connecting a PTC thermistor or a
thermal contact.
ƒ Protection against accidental contact in case of a defective
isolating distance is only guaranteed through external
measures, e.g. double insulation.
15 V
2.7 k
7.4 k
3.3 k
MONIT-OH8
T1 T2 PE U V W +UG -UG
PES PES
PES PES
J>
PES
PE M
3~
9300vec139
Fig. 5.6−3 Circuit diagram of motor connection with PTC thermistor or thermal contact (NC
contact) at T1, T2
}+
M8
PE U, V, W,
15 Nm 1
PE
132 lb-in
0
PE U V W
4
T1
T2
T1 2.5 Nm
T2 22.1 lb-in 2
3
M5 x 12
3 Nm (26.5 lb-in)
9300std031
Fig. 5.6−4 Motor connection with PTC thermistor or thermal contact (NC contact)
PE stud
PE cable connection with ring cable lug
U, V, W
Motor cable connection
Check the correct polarity. Observe maximum length of the motor cable.
Max. connectable cable cross−section: 120 mm2 with ring cable lug
Shield clamps
Place shields of motor cable with large surface on the shield sheet and
fasten with shield clamps and M5 × 12 mm screws
Cable ties
Strain relief of motor cable
T1, T2 for motor temperature monitoring
Cable connection for PTC thermistors or thermal contacts (NC contacts)
Place shield with large surface on PE stud
X7 X7/8
X7/9
X8 X8/8
X8/5
X9
PES
X10
T1 T2 PE U V W -UG +UG
PES
PES
PES
KTY
PES
PE M
3~
9300std073
Fig. 5.6−5 Circuit diagram for the motor connection with KTY temperature sensor at X7 or X8
}+ 1
M8
PE U, V, W,
PE 15 Nm
132 lb-in
0
PE U V W
T1
T2
2
3
M5 x 12
3 Nm (26.5 lb-in)
9300vec124
Note!
Observe the notes given in the chapter "Basics for wiring
according to EMC"!
L1
L2
L3
N
PE
F1 … F3
K10
PE S2
Z2 S1 K10
PE L1 L2 L3
IN3 K32 LO
IN4 33 GND
34 X6 PES
63
PES PES X5 7
28 62
E1 7
E2 4
E3
3
EVS9321 …
E4 2
E5
EVS9332 1
+ ST1 PES
DC 24 V
ST2
– X7
PES
39
A1 X8
A2
A3 X9
A4
PES PES 59 X10
K10
T1 T2 PE U V W -UG +UG
PE
X7/9
PES PES PES
9300vec113
Note!
ƒ If a mains filter or RFI filter is used and the cable length
between mains/RFI filter and drive controller exceeds
300 mm, install a shielded cable.
ƒ For DC−bus operation or DC supply, we recommend using
shielded DC cables.
0 1 2
}+ PE L1, L2, L3
+UG, -UG
PE
M10
30 Nm
264 lb-in
PE +UG L1 L2 L3 -UG
3
9300vec127
9300 Mains choke Interference voltage category according to EN 61800−3 and motor cable length
Component Component
Type C2 max. [m] C1 max. [m]
EVS9331−xS ELN3−0027H105 EZN3A0022H150 25 E82ZN75334B230 10
E82ZN75334B230 50 EZN3B0022H150 50
EVS9332−xS ELN3−0022H130 EZN3A0022H150 25 E82ZN75334B230 10
E82ZN75334B230 50 EZN3B0022H150 50
Note!
ƒ Fusing the motor cable is not required.
ƒ The drive controller features 2 connections for motor
temperature monitoring:
– Terminals T1, T2 for connecting a PTC thermistor or thermal
contact (NC contact).
– Pins X8/5 and X8/8 of the incremental encoder input (X8) for
connecting a KTY thermal sensor.
Motor with PTC thermistor or Wire T1, T2 only if the motor is equipped with a PTC thermistor or thermal
thermal contact (NC contact) contact (NC contact).
ƒ An "open" cable acts like an antenna and can cause faults on the drive
controller.
Danger!
ƒ All control terminals only have basic insulation (single
isolating distance) after connecting a PTC thermistor or a
thermal contact.
ƒ Protection against accidental contact in case of a defective
isolating distance is only guaranteed through external
measures, e.g. double insulation.
15 V
2.7 k
7.4 k
3.3 k
MONIT-OH8
T1 T2 PE U V W +UG -UG
PES PES
PES PES
J>
PES
PE M
3~
9300vec139
Fig. 5.7−3 Circuit diagram of motor connection with PTC thermistor or thermal contact (NC
contact) at T1, T2
0 1
}+
U, V, W, M10
PE 30 Nm
PE
264 lb-in
PE U V W
5
T1
T2 2
T1 2.5 Nm 3
T2 22.1 lb-in
4
9300std032
Fig. 5.7−4 Motor connection with PTC thermistor or thermal contact (NC contact)
PE stud
PE cable connection with ring cable lug
U, V, W
Motor cable connection
Check the correct polarity. Observe maximum length of the motor cable.
Max. connectable cable cross−section: 240 mm2 with ring cable lug
Cable clamps for strain relief of motor cable
Fasten cable clamps with M4 × 12 mm screws
Shield clamps
Place shields of motor cable with large surface on the shield sheet and
fasten with shield clamps and M5 × 12 mm screws
Cable ties for additional strain relief of motor cable
T1, T2 for motor temperature monitoring
Cable connection for PTC thermistors or thermal contacts (NC contacts)
Place shield with large surface on PE stud
X7 X7/8
X7/9
X8 X8/8
X8/5
X9
PES
X10
T1 T2 PE U V W -UG +UG
PES
PES
PES
KTY
PES
PE M
3~
9300std073
Fig. 5.7−5 Circuit diagram for the motor connection with KTY temperature sensor at X7 or X8
}+ 1
M8
PE U, V, W,
PE 15 Nm
132 lb-in
0
PE U V W
T1
T2
2
3
M5 x 12
3 Nm (26.5 lb-in)
9300vec124
Stop!
The control card will be damaged if
ƒ the voltage between X5/39 and PE or X6/7 and PE is greater
than 50 V,
ƒ the voltage between voltage source and X6/7 exceeds 10 V
(common mode) in case of supply via external voltage source.
Limit the voltage before switching on the drive controller:
ƒ Connect X5/39, X6/2, X6/4 and X6/7 directly to PE or
ƒ use voltage−limiting components.
0
2
9300vec129
Terminal data
Stop!
ƒ Connect or disconnect the terminal strips only if the controller
is disconnected from the mains!
ƒ Wire the terminal strips before connecting them!
ƒ Unused terminal strips must also be plugged on to protect the
contacts.
X1
X3
39 E5 E4 E3 E2 E1 28
1 X5
3 X6
2
4
62 7
63 7
X7
K31 K32 33 34
X11
X8
X9
X10
9300std085
ƒ For the supply of the digital inputs (X5/E1 ... X5/E5) you have to set a
freely assignable digital output (e. g. X5/A1) permanently to HIGH
level.
ƒ For the supply of the analog inputs (X6/1, X6/2 and X6/3, X6/4) you
have to set a freely assignable analog output (e. g. X6/63) permanently
to HIGH level.
GND2 +24V
1
2
50mA
50mA
50mA
50mA
100k
100k
100k
100k
3
X3 4
5 GND1 GND1
47k
3k
3k
3k
3k
3k
3k
6 242R
3.3nF
X5 28 E1 E2 E3 E4 E5 39 A1 A2 A3 A4 ST1ST2 59 X6 1 2 3 4 7 62 63 7
AOUT2
AIN1 AIN2 AOUT1
S1
1 2 3 4 7 AOUTx
10k 10k
9300vec201
Fig. 5.8−3 Wiring of digital and analog inputs/outputs for internal voltage source
S1 Controller enable
NO contact or NC contact
Z Load
Minimum wiring required for operation
Terminal assignment in the Lenze setting: 5.8−9
GND2 +24V
1
2
50mA
50mA
50mA
50mA
100k
100k
100k
100k
3
X3 4
5 GND1 GND1
47k
3k
3k
3k
3k
3k
3k
6 242R
3.3nF
X5 28 E1 E2 E3 E4 E5 39 A1 A2 A3 A4 ST1ST2 59 X6 1 2 3 4 7 62 63 7
AOUT2
AIN1 AIN2 AOUT1
S1
1 2 3 4 7 AOUTx
– + 10k 10k
DC 24 V
(+18 V … +30 V)
9300std077
Fig. 5.8−4 Wiring of digital and analog inputs/outputs for external voltage source
S1 Controller enable
NO contact or NC contact
Z Load
Minimum wiring required for operation
Terminal assignment in the Lenze setting: 5.8−9
Safety instructions for the ƒ The installation and commissioning of the Safe torque off" function
installation of the "Safe
torque off" function
must be carried out by skilled personnel only.
ƒ All safety−relevant cables (e.g. control cable for the safety relay,
feedback contact) outside the control cabinet must be protected, for
instance by a cable duct. Short circuits between the single cables must
be ruled out!
ƒ Wiring of the safety relay KSR with insulated wire end ferrules or rigid
cables is absolutely vital.
ƒ The electrical reference point for the coil of the safety relay KSR must be
connected with the protective conductor system (DIN EN 60204−1
paragraph 9.4.3). Only this measure guarantees that the operation is
protected against earth faults.
Tip!
A complete description can be found in the chapter "Safe torque
off".
+5 V GND2 +24V
1
2
50mA
50mA
50mA
50mA
+
100k
100k
100k
100k
3
X3 4
K SR 5 GND1 GND1
47k
3k
3k
3k
3k
3k
3k
6 242R
3.3nF
AOUT2
DIGOUT4
10k 10k
Fig. 5.8−5 Wiring of digital and analog inputs/outputs with active "Safe torque off" function
and internal voltage source
S1 Deactivate pulse inhibit (1st disconnecting path)
S2 Enable controller (2nd disconnecting path)
Z1 Programmable logic controller (PLC)
The PLC monitors the ˜Safe torque off˜ function
X5/A4 Feedback via a digital output (e. g. DIGOUT4)
NO contact or NC contact
ZLoad
Minimum wiring required for operation
Terminal assignment in the Lenze setting: 5.8−9
Note!
If you load a basic configuration C0005 = xx1x (e.g. 1010 for
speed control with control via terminals), the following terminals
are switched to a fixed signal level:
ƒ Terminal X5/A1 to FIXED1 (corresponds to DC 24 V).
ƒ Terminal X6/63 to FIXED100% (corresponds to 10 V).
+5 V GND2 +24V
1
2
50mA
50mA
50mA
50mA
+
100k
100k
100k
100k
3
X3 4
K SR 5 GND1 GND1
47k
3k
3k
3k
3k
3k
3k
6 242R
3.3nF
AOUT2
Z Z AIN1 AIN2 AOUT1
S1 S2 Z
1 2 3 4 7 AOUTx
– + 10k 10k
DC 24 V
(+18 V … +30 V)
Fig. 5.8−6 Wiring of digital and analog inputs/outputs with active "Safe torque off" function
and external voltage source
S1 Deactivate pulse inhibit (1st disconnecting path)
S2 Enable controller (2nd disconnecting path)
Z1 Programmable logic controller (PLC)
The PLC monitors the ˜Safe torque off˜ function
X5/A4 Feedback via a digital output (e. g. DIGOUT4)
NO contact or NC contact
ZLoad
Minimum wiring required for operation
Terminal assignment in the Lenze setting: 5.8−9
Note!
Supplying the digital inputs via an external voltage source
enables a backup operation in the case of mains failure. After
switching off the mains voltage, all actual values are continued
to be detected and processed.
ƒ Connect the positive pole of the external voltage source with
X5/59 to establish the backup operation in the event of mains
failure.
ƒ The external voltage source must be able to supply a current
³ 1 A.
ƒ The starting current of the external voltage source is not
limited by the controller. Lenze recommends the use of
voltage sources with current limitation or with an internal
impedance of Z > 1 W.
Stop!
Destruction of the control card!
External voltage at X5/ST1, X5/ST2 destroys the control card.
Protective measure:
Do not connect an external voltage to X5/ST1, X5/ST2.
50mA
50mA
50mA
50mA
50mA
50mA
50mA
50mA
50mA
50mA
50mA
47k
47k
47k
X5 39 A1 A2 A3 A4 ST1 ST2 59 X5 39 A1 A2 A3 A4 ST1 ST2 59 X5 39 A1 A2 A3 A4 ST1 ST2 59
9300std222
Fig. 5.8−7 Example for wiring a drive system to the STATE BUS
PES HF shield termination by large−surface connection to PE
Analog input configuration Terminal Jumper strip Jumper setting Possible levels
X3
X6/1, 6 5 1−2 1) −10 V ... +10 V 1)
X6/2 4 3 3−4 −10 V ... +10 V
2 1 5−6 −20 mA ... +20 mA
1) Lenze setting (delivery state)
Wiring
A1 A2 A3 An
93XX 93XX 93XX
X4 HI LO GND PE X4 HI LO GND PE X4 HI LO GND PE HI LO GND PE
120 120
9300VEC054
Stop!
Connect a 120 W terminating resistor to the first and last bus
device.
We recommend the use of CAN cables in accordance with ISO 11898−2:
CAN cable in accordance with ISO 11898−2
Cable type Paired with shielding
Impedance 120 W (95 ... 140 W)
Cable resistance/cross−section
Cable length £ 300 m £ 70 mW/m / 0.25 0.34 mm2 (AWG22)
Cable length 301 1000 m £ 40 mW/m / 0.5 mm2 (AWG20)
Signal propagation delay £ 5 ns/m
The feedback signal can either be supplied via input X7 or via input X8.
ƒ At X7 a resolver can be connected.
ƒ At X8 an encoder can be connected.
– Incremental encoder TTL
– SinCos encoder
– SinCos encoder with serial communication (single−turn or multi−turn)
The resolver or encoder signal for slave drives can be output at the digital
frequency output X10.
Note!
ƒ We recommend to use Lenze system cables for wiring.
ƒ For self−made cables only use cables with shielded cores
twisted in pairs.
Installation material required from the scope of supply:
Description Use Quantity
Protective cover Protection for unused Sub−D connections 4
5.10.2 Resolver at X7
Wiring
< 50 m
X7
+REF
1
-REF
2
3
+COS
4
-COS
5
+SIN
6
-SIN
7
+KTY
8
KTY -KTY
9
9300STD331
X7 − Resolver
Connector: Socket, 9−pole, Sub−D
Pin 1 2 3 4 5 6 7 8 9
Signal +REF −REF GND +COS −COS +SIN −SIN +KTY −KTY
0.5 mm2 ˘ 0.14 mm2 (AWG 26)
(AWG 20)
Wiring
< 50 m
B X8
B
1
A
2
A
3
VCC
4
GND
5 A
Z A
6
Z B
KTY 7 B
+KTY
8 Z
-KTY
9 Z
9300VEC018
Wiring
l < 50 m
RefSIN X8
SIN
1
RefCOS
2
COS
3
VCC SIN
4
GND
5 RefSIN
0.5V
= 2.5 V
Z
6
Z COS
KTY 7
+KTY RefCOS = 2.5 V
8 0.5 V
-KTY
9
9300STD330
X8 − SinCos encoder
Connector: Pin, 9−pole, Sub−D
Pin 1 2 3 4 5 6 7 8 9
Signal SIN RefCOS COS VCC GND Z or Z or +KTY RefSIN
(−KTY) −RS485 +RS485
0.14 mm2 (AWG 26) 1 mm2 (AWG 18) 0.14 mm2 (AWG 26)
Note!
ƒ For encoders with tracks SIN, SIN, COS, COS:
– Assign RefSIN with SIN.
– Assign RefCOS with COS.
Wiring
Note!
ƒ We recommend to use Lenze system cables for wiring.
ƒ For self−made cables only use cables with shielded cores
twisted in pairs.
< 50 m
X10 X9
B
B
1 1
A
2 2
A
3 3
4 4
5
GND
5
Z A
6 6 A
Z
7 7
B
Lamp
Enable (EN) 8 8 control (LC) B
9 9 Z
Z
9300VEC019
Fig. 5.11−1 Connection of digital frequency input (X9) / digital frequency output (X10)
X9 Slave drive Signals for CW rotation
X10 Master drive Cores twisted in pairs
Handling Plug the communication module onto the AIF interface (X1) or pull it off from
the interface. The communication module can also be
connected/disconnected during operation.
6 Commissioning
Contents
Active loads
Stop!
For applications with active loads (e.g. hoists), you must set
C0172 = 0 (OV reduce: threshold for activation of brake torque
reduction before OV message) so that an overvoltage message
(OV) can be generated.
ƒ As long as the overvoltage message (OV) is active, pulse inhibit
is set and the drive operates in zero−torque mode.
ƒ The controller inhibit is also evaluated by the holding brake
(BRK)" function block.
»Global Drive Control« (GDC) Use a PC with the »Global Drive Control« (GDC) PC software for
commissioning. The full functionality of the servo cam profiler can only be
obtained through GDC.
ƒ Possible communication paths between GDC and controller including
adapters and connection cables required:
Controller Connection PC
Interface PC adapter Interface
Integrated system System bus cable System bus adapter Parallel (printer
bus or (supplied with the EMF2173IB interface)
CANopen system bus
communication adapters) System bus adapter USB
module EMF2177IB
EMF2175IB
Communication Serial cable A standard RS232 / RS485 Serial (RS232)
module LECOM−A/B EWL0020 converter and an RS485
EMF2102IBCV001 EWL0021 connection cable are required
for LECOM−B.
Communication Optical fibre Optical fibre adapter
module LECOM−LI EWZ0006 EMF2125IB
EMF2102IBCV003 EWZ0007 EMF2126IB
Stop!
Special commissioning procedure after long−term storage
If controllers are stored for more than two years, the insulation
resistance of the electrolyte may have changed.
Possible consequences:
ƒ During initial switch−on, the DC−bus capacitors and hence the
controller are damaged.
Protective measures:
ƒ Form the DC−bus capacitors prior to commissioning.
Instructions can be found on the Internet (www.Lenze.com).
Note!
ƒ Keep to the switch−on sequence described.
ƒ The chapter "Troubleshooting and fault elimination" helps
you to eliminate faults during commissioning.
To avoid injury to persons or damage to material assets ...
... before the mains supply is connected, check:
ƒ The wiring for completeness, short circuit and earth fault.
ƒ The "EMERGENCY STOP" function of the entire system.
ƒ The in−phase connection of the motor.
ƒ The correct connection of the resolver or incremental encoder to
prevent the motor from rotating in the wrong direction.
... check the setting of the most important drive parameters before enabling
the controller:
ƒ Is the U/f rated frequency adapted to the motor circuit configuration?
ƒ Are the drive parameters relevant for your application set correctly?
ƒ Is the configuration of the analog and digital inputs and outputs
adapted to the wiring?
}
12. Enable controller. X5 Terminal X5/28 = HIGH
59 28 (see chapter "Commissioning"
misc009 ®"Controller inhibit")
13. Define setpoint. Analog setpoint
selection:
−10 ... +10 V via
potentiometer at X6/1
and X6/2
Fixed speed: JOG 1 is parameterised in C0039/1.
Activate JOG 1 with
X5/E3 = HIGH
Note!
In the "Diagnostics" menu, the most important drive parameters
can be monitored.
Description If the controller inhibit is active, the power outputs are inhibited.
ƒ The drive coasts in zero−torque mode.
ƒ Status display of keypad: Pulse inhibit
ƒ Status display at the controller: The green LED is blinking.
Danger!
Do not use the "controller inhibit" function (DCTRL1−CINH) for
emergency−off. The controller inhibit only inhibits the power
outputs and does not disconnect the controller from the mains!
The drive could start again any time.
Note!
ƒ The sources for controller inhibit are ANDed, i.e. the drive only
restarts if the controller inhibit signals of all signal sources
have been eliminated.
ƒ The restart starts with zero speed. If centrifugal masses are
still rotating, this can lead to an overcurrent.
9300kur006
Procedure
1. Open the "Basic settings" dialog box.
2. Click on field (1) and select a basic configuration suitable for your application, e.g.10000"
(Cam profiler)
9300kur006
Procedure
1. Open the "Basic settings" dialog box.
2. Click on field (1) and select the mains voltage and the supplementary component (if used).
1
2
3
4
9300kur006
Procedure
1. Open the "Basic settings" dialog box.
2. Click into the field (1) and select the motor connected.
Just select the number specified on the nameplate of the motor from the open field.
Note!
A list of the motors available can be found in the chapter "Motor selection list". 6.5−6
3. Click into the field (2) and select the feedback system used.
4. Click into the field (3) and, if required, set the voltage supply for the encoder at X8.
Important!
For C0025 = 309, 310, 311, 409, 410 or 411 you have to adapt the voltage to 8 V.
5. Click into the field (4) and adapt the constant of the digital frequency input to the output
signal of the encoder connected.
9300std088
Procedure
1. Open the "Parameter menu ® Motor/Feedback ® Feedback" menu.
2. Click on C0416.
3. Enter the 8−digit designation of the motor nameplate in the dialog box.
4. Confirm with "OK".
5. Save the setting with C0003 = 1.
9300std089
Procedure
1. Open the "Parameter menu ® Motor/Feedback ® Motor adj" menu.
2. Click on C0086 and select the motor whose data corresponds best with the connected
motor.
Note!
The available motors are listed in chapter "Motor selection list". 6.5−6
3. Click on C0006 and select the motor control operating mode.
4. Enter the data of the connected motor in the following codes. The data can be found on
the nameplate or the data sheet of the motor.
C0022 Maximum current Imax of the motor
C0081 Rated motor power
C0084 Stator resistance of the motor
(The setting is only required if the demands on the control characteristics are
very high)
C0085 Leakage inductance of the motor
(The setting is only required if the demands on the control characteristics are
very high)
C0087 Rated motor speed
C0088 Rated motor current
C0089 Rated motor frequency
C0090 Rated motor voltage
C0091 Cos j.
5. Save the setting with C0003 = 1.
Servo motors The following table lists all servo motor which can be selected under C0086.
In the "Servo motor reference list" you can find the servo motors for which
the motor data must be entered manually. ( 6.5−8)
0 1
9300VEC058
Lenze type C0081 C0087 C0088 C0089 C0090 Motor type Temperature sensor
Pr nr Ir [A] fr [Hz] Ur [V]
[kW] [rpm]
10 MDSKA56−140 MDSKAXX056−22 0.80 3950 2.4 140
11 MDFKA71−120 MDFKAXX071−22 2.20 3410 6.0 120
12 MDSKA71−140 MDSKAXX071−22 1.70 4050 4.4 140
13 MDFKA80−60 MDFKAXX080−22 2.10 1635 4.8 60
14 MDSKA80−70 MDSKAXX080−22 1.40 2000 3.3 70
390
15 MDFKA80−120 MDFKAXX080−22 3.90 3455 9.1 120
16 MDSKA80−140 MDSKAXX080−22 2.30 4100 5.8 140
17 MDFKA90−60 MDFKAXX090−22 3.80 1680 8.5 60
18 MDSKA90−80 MDSKAXX090−22 2.60 2300 5.5 80
19 MDFKA90−120 MDFKAXX090−22 6.90 3480 15.8 120
20 MDSKA90−140 MDSKAXX090−22 4.10 4110 10.2 140 350
21 MDFKA100−60 MDFKAXX100−22 6.40 1700 13.9 60
22 MDSKA100−80 MDSKAXX100−22 4.00 2340 8.2 80 390
23 MDFKA100−120 MDFKAXX100−22 13.20 3510 28.7 120
24 MDSKA100−140 MDSKAXX100−22 5.20 4150 14.0 140 330 Asynchronous servo
KTY
motor
25 MDFKA112−60 MDFKAXX112−22 11.00 1710 22.5 60
26 MDSKA112−85 MDSKAXX112−22 6.40 2490 13.5 85 390
27 MDFKA112−120 MDFKAXX112−22 20.30 3520 42.5 120
28 MDSKA112−140 MDSKAXX112−22 7.40 4160 19.8 140 320
30 DFQA100−50 MDFQAXX100−22 10.60 1420 26.5 50
31 DFQA100−100 MDFQAXX100−22 20.30 2930 46.9 100
32 DFQA112−28 MDFQAXX112−22 11.50 760 27.2 28
33 DFQA112−58 MDFQAXX112−22 22.70 1670 49.1 58
34 DFQA132−20 MDFQAXX132−32 17.00 555 45.2 20 360
35 DFQA132−42 MDFQAXX132−32 35.40 1200 88.8 42
40 DFQA112−50 MDFQAXX112−22 20.10 1425 43.7 50
41 DFQA112−100 MDFQAXX112−22 38.40 2935 81.9 100
42 DFQA132−36 MDFQAXX132−32 31.10 1035 77.4 36
43 DFQA132−76 MDFQAXX132−32 60.10 2235 144.8 76 340
Lenze type C0081 C0087 C0088 C0089 C0090 Motor type Temperature sensor
Pr nr Ir [A] fr [Hz] Ur [V]
[kW] [rpm]
50 DSVA56−140 DSVAXX056−22 0.80 3950 2.4 140
51 DFVA71−120 DFVAXX071−22 2.20 3410 6.0 120
52 DSVA71−140 DSVAXX071−22 1.70 4050 4.4 140
53 DFVA80−60 DFVAXX080−22 2.10 1635 4.8 60
54 DSVA80−70 DSVAXX080−22 1.40 2000 3.3 70
390
55 DFVA80−120 DFVAXX080−22 3.90 3455 9.1 120
56 DSVA80−140 DSVAXX080−22 2.30 4100 5.8 140
57 DFVA90−60 DFVAXX090−22 3.80 1680 8.5 60
58 DSVA90−80 DSVAXX090−22 2.60 2300 5.5 80
59 DFVA90−120 DFVAXX090−22 6.90 3480 15.8 120 Asynchronous servo
Thermal contact
motor
60 DSVA90−140 DSVAXX090−22 4.10 4110 10.2 140 350
61 DFVA100−60 DFVAXX100−22 6.40 1700 13.9 60
62 DSVA100−80 DSVAXX100−22 4.00 2340 8.2 80 390
63 DFVA100−120 DFVAXX100−22 13.20 3510 28.7 120
64 DSVA100−140 DSVAXX100−22 5.20 4150 14.0 140 330
65 DFVA112−60 DFVAXX112−22 11.00 1710 22.5 60
66 DSVA112−85 DSVAXX112−22 6.40 2490 13.5 85 390
67 DFVA112−120 DFVAXX112−22 20.30 3520 42.5 120
68 DSVA112−140 DSVAXX112−22 7.40 4160 19.8 140 320
108 DSKS36−13−200 MDSKSXX036−13 0.25 4000 0.9 200 245
109 DSKS36−23−200 MDSKSXX036−23 0.54 4000 1.1 200 345
110 MDSKS56−23−150 MDSKSXX056−23 0.60 3000 1.25 150 350
111 MDSKS56−33−150 MDSKSXX056−33 0.91 3000 2.0 150 340
112 MDSKS71−13−150 MDSKSXX071−13 1.57 3000 3.1 150 360
113 MDFKS71−13−150 MDFKSXX071−13 2.29 3000 4.35 150 385
114 MDSKS71−23−150 MDSKSXX071−23 2.33 3000 4.85 150 360
115 MDFKS71−23−150 MDFKSXX071−23 3.14 3000 6.25 150 375
116 MDSKS71−33−150 MDSKSXX071−33 3.11 3000 6.7 150 330 Synchronous
KTY
117 MDFKS71−33−150 MDFKSXX071−33 4.24 3000 9.1 150 345 servo motor
160 DSKS56−23−190 MDSKSXX056−23 1.1 3800 2.3 190 330
161 DSKS56−33−200 MDSKSXX056−33 1.8 4000 3.6 200 325
162 DSKS71−03−170 MDSKSXX071−03 2.0 3400 4.2 170 330
163 DFKS71−03−165 MDFKSXX071−03 2.6 3300 5.6 165 330
164 DSKS71−13−185 MDSKSXX071−13 3.2 3700 7.0 185 325
165 DFKS71−13−180 MDFKSXX071−13 4.1 3600 9.2 180 325
166 DSKS71−33−180 MDSKSXX071−33 4.6 3600 10.0 180 325
167 DFKS71−33−175 MDFKSXX071−33 5.9 3500 13.1 175 325
Servo motor reference list The motors listed in the Motor nameplate data" table column are not
included in Global Drive Control (GDC) and in the controller software.
1. Enter the corresponding value of column "C86" in C0086.
2. Compare the motor data codes with the table values.
– If necessary, adapt the values in the controller to the table values.
3. Optimise the dynamic performance of your machine via codes C0070
and C0071 if necessary.
Motor nameplate data Motor data
Field C0086 C0022 C0081 C0084 C0085 C0087 C0088 C0089 C0090 C0091 C0070 C0071 C0075 C0076
C86 Type Imax Pr Rs Ls nr Ir fr Ur cos j Vpn Tnn Vpi Tni
[A] [kW] [W] [mH] [rpm] [A] [Hz] [V]
1000 MDSKA−71−22 54 3.75 0.88 8.4 34.98 1950 2.50 70 390 0.82 2 100 1.5 1.5
1001 MDFQA−112−12 33 42.60 12.90 0.45 4.3 1660 28.40 58 360 0.85 20 21 2 1
1002 MDFQA−112−12 41 70.50 21.80 0.45 4.3 2930 47.00 100 360 0.83 14 21 1.3 1
1003 MDSKA−56−22 50 6.75 1.57 2.25 6.5 6000 4.50 202 280 0.72 3 50 1.3 1.5
1004 MDSKS071−33−39 112 5.10 0.95 7.2 34.5 780 3.40 39 325 1.00 3 20 2.5 1.5
1005 MDSKS071−33−41 112 2.25 0.45 16.3 68 820 1.50 41 330 1.00 2 20 2.5 1.5
1076 MDSKS071−33−90 112 5.85 1.60 3.67 17.7 1800 3.90 90 310 1.00 10 20 0.7 1.7
1077 MDSKA−71−22 51 2.18 0.33 35.7 131.8 725 1.45 30 360 0.78 10 70 1.5 2
1103 SDSGA056−22 50 1.20 0.24 29.3 123 2790 0.80 100 390 0.71 14 150 0.35 1.8
1104 SDSGA056−22 40 2.55 0.24 29.3 123 2790 1.70 100 230 0.71 14 150 0.35 1.8
1105 SDSGA063−22 50 1.80 0.40 29.3 123 2800 1.20 100 390 0.70 14 150 0.35 1.8
1106 SDSGA063−22 40 3.15 0.40 29.3 123 2800 2.10 100 230 0.70 14 150 0.35 1.8
1107 SDSGA063−32 50 2.55 0.60 29.3 123 2800 1.70 100 390 0.70 14 150 0.35 1.8
1108 SDSGA063−32 40 4.50 0.6 29.3 123 2800 3 100 230 0.70 14 150 0.35 1.8
1109 MDSKS056−23−280 114 8.00 1.10 6.72 8.34 5600 2.30 280 320 1.00 10 20 1.3 1.5
1110 MDSKS056−23−310 114 9.00 1.10 5.42 6.78 6200 2.30 310 320 1.00 10 20 1.3 1.5
1111 MDSKS056−33−300 114 10.00 1.75 3.31 4.62 6000 3.60 300 320 1.00 10 20 1.3 1.5
1112 MDSKS056−33−265 114 8.00 1.72 4.1 5.73 5300 3.60 265 320 1.00 10 20 1.3 1.5
1113 MDSKS071−13−265 114 23.00 3.20 0.54 2.56 5300 7.00 265 320 1.00 10 20 1.3 1.5
1116 MDSKS071−33−270 114 25.00 5.70 0.38 1.91 5400 12.50 270 320 1.00 10 20 1.3 1.5
Three−phase asynchronous The following table lists all asynchronous motors which can be selected
motors
under C0086.
In the "Asynchronous motor reference list" you can find the asynchronous
motors for which the motor data must be entered manually. ( 6.5−11)
0 1
9300VEC058
Lenze type C0081 C0087 C0088 C0089 C0090 Motor type Temperature sensor
Pr nr Ir [A] fr [Hz] Ur [V]
[kW] [rpm]
210 DXRAXX071−12−50 DXRAXX071−12 0.25 1410 0.9
211 DXRAXX071−22−50 DXRAXX071−22 0.37 1398 1.2
212 DXRAXX080−12−50 DXRAXX080−12 0.55 1400 1.7
213 DXRAXX080−22−50 DXRAXX080−22 0.75 1410 2.3
214 DXRAXX090−12−50 DXRAXX090−12 1.10 1420 2.7
215 DXRAXX090−32−50 DXRAXX090−32 1.50 1415 3.6
216 DXRAXX100−22−50 DXRAXX100−22 2.20 1425 4.8
Asynchronous
217 DXRAXX100−32−50 DXRAXX100−32 3.00 1415 6.6 50 400 inverter motor Thermal contact
218 DXRAXX112−12−50 DXRAXX112−12 4.00 1435 8.3 (star connection)
Lenze type C0081 C0087 C0088 C0089 C0090 Motor type Temperature sensor
Pr nr Ir [A] fr [Hz] Ur [V]
[kW] [rpm]
265 30kW−ASM−87 ˘ 52.00 2546 90.0
266 37kW−ASM−87 ˘ 64.00 2546 114.0
Asynchronous
267 45kW−ASM−87 ˘ 78.00 2563 142.0 87 400 inverter motor ˘
268 55kW−ASM−87 ˘ 95.00 2563 161.0 (delta connection)
Asynchronous motor The motors listed in the Motor nameplate data" table column are not
reference list
included in Global Drive Control (GDC) and in the controller software.
1. Enter the corresponding value of column "C86" in C0086.
2. Compare the motor data codes with the table values.
– If necessary, adapt the values in the controller to the table values.
3. Optimise the dynamic performance of your machine via codes C0070
and C0071 if necessary.
Motor nameplate data Motor data
Field C0086 C0022 C0081 C0084 C0085 C0087 C0088 C0089 C0090 C0091 C0070 C0071 C0075 C0076
C86 Type Imax Pr Rs Ls nr Ir fr Ur cos j Vpn Tnn Vpi Tni
[A] [kW] [W] [mH] [rpm] [A] [Hz] [V]
410 MDXMAXM−071−12 210 1.23 0.25 35.80 116.80 1400 0.82 50 400 0.70 6 300 1.5 10
411 MDXMAXM−071−32 211 1.80 0.37 27.00 112.70 1400 1.20 50 400 0.71 6 300 1.5 10
412 MDXMAXM−080−12 212 2.40 0.55 16.30 78.60 1400 1.60 50 400 0.72 6 300 1.5 10
413 MDXMAXM−080−32 213 3.00 0.75 11.20 59.30 1380 2.00 50 400 0.76 6 300 1.5 10
414 MDXMAXM−090−12 214 3.90 1.10 9.14 41.80 1410 2.60 50 400 0.80 6 300 1.5 10
415 MDXMAXM−090−32 215 5.25 1.50 5.10 27.70 1420 3.50 50 400 0.80 6 300 1.5 10
416 MDXMAXM−100−12 216 8.40 2.20 2.96 18.20 1400 5.60 50 400 0.78 6 300 1.5 10
417 MDXMAXM−100−32 217 10.95 3.00 2.20 13.40 1400 7.30 50 400 0.81 6 300 1.5 10
418 MDXMAXM−112−22 218 12.75 4.00 1.50 10.80 1430 8.50 50 400 0.85 6 300 1.5 10
440 MDXMAXM−071−12 250 2.10 0.43 35.8 116.80 2510 1.40 87 400 0.70 6 300 1.5 10
441 MDXMAXM−071−32 251 3.15 0.64 27.0 112.70 2510 2.10 87 400 0.71 6 300 1.5 10
442 MDXMAXM−080−12 252 4.20 0.95 16.3 78.60 2510 2.80 87 400 0.72 6 300 1.5 10
443 MDXMAXM−080−32 253 5.25 1.30 11.2 59.30 2490 3.50 87 400 0.76 6 300 1.5 10
444 MDXMAXM−090−12 254 6.75 2.00 9.14 41.80 2520 4.50 87 400 0.80 6 300 1.5 10
445 MDXMAXM−090−32 255 9.15 2.70 5.1 27.70 2530 6.10 87 400 0.78 6 300 1.5 10
446 MDXMAXM−100−12 256 14.55 3.90 2.96 18.20 2510 9.70 87 400 0.81 6 300 1.5 10
447 MDXMAXM−100−32 257 19.05 5.40 2.2 13.40 2510 12.70 87 400 0.85 6 300 1.5 10
448 MDXMAXM−112−22 258 22.20 7.10 1.5 10.80 2540 14.80 87 400 0.78 6 300 1.5 10
449 MDXMAXM−112−32 259 18.75 5.50 2.45 21.40 1440 12.50 50 400 0.78 6 300 1.5 10
450 MDXMAXM−132−22 259 25.20 7.50 1.42 15.00 1460 16.80 50 400 0.77 6 300 1.5 10
451 MDXMAXM−132−32 259 29.25 9.20 1.34 14.00 1450 19.50 50 400 0.85 6 300 1.5 10
1006 MDXMAxx−071−12 210 1.28 0.25 39.90 157.20 1355 0.85 50 400 0.70 6 300 3.6 2
1007 MDXMAxx−071−12 250 2.25 0.47 39.90 157.20 2475 1.50 87 400 0.66 6 300 2 2
1008 MDXMAxx−071−32 211 1.73 0.37 25.03 122.60 1345 1.15 50 400 0.74 6 300 3.4 2
1009 MDXMAxx−071−32 251 3.00 0.67 25.03 122.60 2470 2.00 87 400 0.70 6 300 2.5 2
1010 MDXMAxx−080−12 212 2.40 0.55 20.69 89.00 1370 1.60 50 400 0.78 6 300 3.2 2
1011 MDXMAxx−080−12 252 3.90 1.00 20.69 89.00 2480 2.60 87 400 0.73 6 300 1.6 2
1012 MDXMAxx−080−32 213 2.85 0.75 11.69 65.20 1390 1.90 50 400 0.80 6 300 3.5 2
1013 MDXMAxx−080−32 253 4.95 1.35 11.69 65.20 2510 3.30 87 400 0.77 6 300 1.9 3
1014 MDXMAxx−090−12 214 3.90 1.10 10.01 40.20 1405 2.60 50 400 0.80 6 300 2.5 2
1015 MDXMAxx−090−12 254 6.75 2.00 10.01 40.20 2520 4.50 87 400 0.77 6 300 2 2
1016 MDXMAxx−090−32 215 5.25 1.50 5.85 28.80 1410 3.50 50 400 0.78 6 300 2 2
1017 MDXMAxx−090−32 255 9.15 2.70 5.85 28.80 2525 6.10 87 400 0.76 6 300 1 2
1018 MDXMAxx−100−12 216 7.20 2.20 2.90 20.00 1425 4.80 50 400 0.80 6 300 1 1.5
1019 MDXMAxx−100−12 256 12.45 3.90 2.90 20.00 2535 8.30 87 400 0.76 6 300 0.8 1.5
1020 MDXMAxx−100−32 217 9.75 3.00 2.10 17.00 1415 6.50 50 400 0.81 6 300 2.5 1.5
1021 MDXMAxx−100−32 257 17.10 5.40 2.10 17.00 2530 11.40 87 400 0.78 6 300 1.4 1.8
1022 MDXMAxx−112−22 218 12.45 4.00 1.50 11.00 1435 8.30 50 400 0.82 6 300 2 2
1023 MDXMAxx−112−22 258 21.45 7.10 1.50 11.00 2545 14.30 87 400 0.83 6 300 1 2
1024 MDXMAxx−132−12 219 16.50 5.50 0.86 13.00 1450 11.00 50 400 0.84 6 300 1.5 2
1025 MDXMAxx−132−12 259 28.65 9.70 0.86 13.00 2555 19.10 87 400 0.83 6 300 1.3 2
1026 MDXMAxx−132−22 220 21.90 7.50 0.80 11.00 1450 14.60 50 400 0.85 6 300 1.5 2
1027 MDXMAxx−132−22 260 38.10 13.20 0.80 11.00 2555 25.40 87 400 0.84 6 300 0.95 1.8
Description PTC resistors according to DIN 44081 and DIN 44082 can be connected via
the terminal inputs T1 and T2. The motor temperature is measured and
integrated into the drive monitoring.
A thermal contact (NC contact) can also be connected to T1 and T2. Lenze
three−phase AC motors provide thermal contacts as default.
When using motors equipped with PTC resistors or thermostats, we
recommend to always activate the PTC input. This prevents the motor from
being destroyed by overheating.
Stop!
ƒ The motor temperature monitoring may only be connected to
T1, T2 if the cable is terminated with a PTC or thermal contact
(NC contact) on the motor side.
– An "open" cable acts like an antenna and can cause faults on
the drive controller.
– Input signals at T1, T2 are processed with a delay of 2 s.
ƒ The drive controller can only evaluate one PTC resistor! Do not
connect several PTC resistors in series or in parallel:
– The motor temperature would be measured incorrectly.
– The motors could be destroyed by overheating.
ƒ If you operate several motors on a drive controller, use
thermal contacts (NC contacts) for motor temperature
monitoring and connect these in series.
ƒ To achieve full motor protection, an additional temperature
monitoring with separate evaluation must be installed.
Activation
Note!
ƒ In the Lenze setting the motor temperature monitoring is
switched off!
ƒ If you work with several parameter sets, the monitoring must
be activated separately in each parameter set!
1. Connect the monitoring circuit of the motor to T1 and T2.
– With 1.6kW < R < 4kW, the monitoring responds.
2. Set the controller reaction:
– C0585 = 3: Temperature monitoring of the motor is switched off.
– C0585 = 0: TRIP error message (display of keypad: OH8 )
– C0585 = 2: Warning signal (display of keypad: OH8 )
Function test Connect the PTC input with a fixed resistor:
ƒ R>4kW: The fault message OH8 must be activated.
ƒ R<1kW: Fault message must not be activated.
Stop!
ƒ The controller can only evaluate one KTY resistor! Do not use
several KTY resistors connected in series or in parallel:
– This would result in an incorrect measurement of the motor
temperature.
– The motors could be destroyed by overheating.
ƒ If several motors are operated on a controller, use thermal
contacts (NC contacts) for monitoring the motor temperature
and connect theses contacts in series.
ƒ To ensure full motor protection, an additional temperature
monitoring with separate evaluation has to be installed.
Activation
Stop!
Overheating of the motor!
In the Lenze setting, temperature monitoring of the motor is
deactivated (C0583 = 3). The motor temperature in C0063 shows
0 °C even if C0584 = 2 is set.
Possible consequences:
ƒ The motor can be damaged by a too high motor temperature.
Protective measures:
ƒ Activate the monitoring of the motor temperature via X7 or
X8 with C0583 = 2 or C0584 = 2.
ƒ Set C0594 = 2 or 3. Then the connection is additionally
monitored with regard to short circuit and interruption.
ƒ If you work with several parameter sets, you have to activate
the monitoring separately in each parameter set.
1. Connect monitoring circuit of the motor to X7/8, X7/9 or X8/5, X8/8.
2. Set response of the controller for short circuit or interruption on the
connection (monitoring of the motor temperature has to be activated):
– C0594 = 3: monitoring is switched off.
– C0594 = 0: TRIP error message (keypad display: Sd6 )
– C0594 = 2: warning signal (keypad display: Sd6 )
Adjustment Monitoring with a fixed operating temperature (150 °C)
1. Set response of the controller:
– C0583 = 3: temperature monitoring of the motor switched off.
– C0583 = 0: TRIP error message (keypad display: OH3 )
– C0583 = 2: warning signal (keypad display: OH3 )
Monitoring with a variable operating temperature (45...150 °C)
1. Set the operating temperature in C0121.
2. Set response of the controller:
– C0584 = 3: temperature monitoring of the motor switched off.
– C0584 = 2: warning signal (keypad display: OH7 )
Adjustment of KTY operating The temperature and resistance range can be adapted to the KTY used.
range
ƒ C1190 = 0: Fixed operating range for KTY in Lenze motors (Lenze
setting)
ƒ C1190 = 1: Adjustable operating range
R [O h m ]
a
R 2
(C 1 1 9 2 /2 )
R 1
(C 1 1 9 2 /1 )
T 1 T 2 T [° C ]
(C 1 1 9 1 /1 ) (C 1 1 9 1 /2 )
Fig. 6.5−8 Setting of the operating range for the KTY (C1190 = 1)
The operating range is specified by means of limit values and is in the almost
linear section of the graph (a). The operating values are determined by
interpolation.
C1191/1 Setting of the lower and upper temperature value (T1, T2)
C1191/2 corresponding to the KTY used.
C1192/1 Setting of the lower and upper resistance value corresponding to
C1192/2 the KTY used.
Description The feedback signal can either be supplied via input X7 or via input X8.
ƒ At X7 a resolver can be connected.
ƒ At X8 an encoder can be connected.
– Incremental encoder TTL
– SinCos encoder
– SinCos encoder with serial communication (single−turn or multi−turn)
The resolver or encoder signal for slave drives can be output at the digital
frequency output X10.
Note!
ƒ Use a SinCos encoder with serial communication (multi−turn)
if homing of the drive is not possible. Please specify the
motor/encoder combination in your order.
ƒ You can only use 2 of the 3 interfaces X8, X9, X10
simultaneously. Due to this it may be possible that the
incremental encoder input cannot be activated or the digital
frequency input / digital frequency output does not work.
– This dependency does not apply if the digital frequency
output X10 is set to reproduction of the input signals at X8
or X9 (C0540 = 4 or 5).
– To deactivate the digital frequency input, it may be
necessary to delete the internal signal link from function
block DFIN to the following function block. Remove the
function block DFIN from the processing table.
6.6.1 Resolver at X7
Resolvers can be operated at X7. For the wiring diagram and the pin
assignment of X7, please refer to chapter "Wiring of the standard device"
® "Wiring of the feedback system".
Incremental encoders with TTL level can be operated at X8. For the wiring
diagram and the pin assignment of X8, please refer to chapter "Wiring of the
standard device" ® "Wiring of the feedback system".
Activation ƒ C0025 = 110, 111, 112 or 113. The number of increments (512, 1024,
2048 or 4096) is set automatically.
Adjustment The incremental encoder is supplied with voltage by the drive controller.
Stop!
If the supply voltage is too high, it may destroy the incremental
encoder.
Under C0421 you can adjust the supply voltage VCC (5 V) of the incremental
encoder in order to compensate for the voltage drop along the incremental
encoder cable (if required).
Calculation of the voltage drop
R[W] l Length of the incremental encoder cable
DU [ l[m] @ @ I Inc[A]
[m]
R Resistance of the incremental encoder cable
IInc Current consumption of the incremental
encoder
SinCos encoders can be operated at X8. For the wiring diagram and the pin
assignment of X8, please refer to chapter "Wiring of the standard device"
® "Wiring of the feedback system".
Activation
Stop!
Uncontrolled acceleration of the motor!
ƒ If the SinCos encoder fails, the motor may accelerate in an
uncontrolled manner.
Protective measures:
ƒ Activate the monitoring for the SinCos encoder with
C0580 = 0.
ƒ SinCos encoder with 5 V supply voltage:
C0025 = 210, 211, 212, or 213. The number of increments (512, 1024,
2048 or 4096) is set automatically.
ƒ Single−turn SinCos encoder with 8 V supply voltage:
C0025 = 309, 310, or 311. The number of increments (128, 512 or 1024)
is set automatically.
ƒ Multi−turn SinCos encoder with 8 V supply voltage:
C0025 = 409, 410, or 411. The number of increments (128, 512 or 1024)
is set automatically.
ƒ Monitoring (SD8) of the SinCos encoder:
C0580 = 0 (TRIP, Lenze setting)
C0580 = 3 (off)
Stop!
If the supply voltage is too high, the SinCos encoder may be
damaged.
Under C0421 you can adjust the supply voltage VCC (5 ... 8 V) of the SinCos
encoder in order to compensate for the voltage drop along the cable (if
required).
Calculation of the voltage drop
R[W] l Length of the SinCos encoder cable
DU [ l[m] @ @ I SINCOS[A]
[m]
R Resistance of the SinCos encoder cable
ISINCOS Current consumption of the SinCos
encoder
Adjustment
Stop!
Thermal destruction of the motor!
ƒ If the controller is enabled for too long and the motor current
is too high, the motor may be destroyed by overtemperature.
Protective measures:
ƒ Reduce motor current under C0022 and enable the controller
only for some seconds.
1. Inhibit the controller (X5/28 = LOW)
2. Deactivate quick stop (X5/E1 =HIGH or X5/E2 =HIGH)
3. Enable the controller for some seconds and then inhibit it again.
4. Record the current flowing in motor phase U with the controller being
enabled.
5. Set the gain Vp (C0075) in such a way that the current rises rapidly.
6. Reduce the reset time Tn (C0076) so much that the transient response
shows almost no overshoot and an optimum rise is achieved.
7. After each change of C0075 and C0076, the time course of the motor
current must be recorded and checked again.
9300std090
9300std091 9300std092
8. Check the transient response over a longer period of time (e.g. with
time base 4000 ms/DIV). The motor current must reach the final
steady−state value within the shortest possible time.
9300std093
Fig. 6.7−3 Transient response of motor current over longer period of time
Optimum transient response
Final steady−state value is reached too slowly
Measured at time base 4000 ms/DIV
Note!
Only use single−pole resolvers or SinCos encoders (single−turn or
multi−turn).
9300std200
Procedure
1. Inhibit the controller (X5/28 = LOW).
2. Disconnect the motor from the gearbox/machine.
3. Open the "Parameter menu ® Motor/Feedback ® Motor adj" menu.
4. Turn the rotor to the right (when looking at the front end of the motor shaft). The value in
C0060 must increase.
l In C0060 the angle of rotation is displayed as a numerical value between 0and2047.
Note!
The actual value is only displayed if the selection cursor is placed on the code and [F6] is
pressed.
5. If the value decreases, swap the signals at X7/6 and X7/7 (+SIN and −SIN).
9300std203
Procedure
1. Inhibit controller (X5/28 = LOW).
2. Open the "Parameter menu ® Motor/feedback system ® Motor setting" menu.
3. Select C0006 = 3.
l A synchronous motor with feedback must be selected for pole position adjustment.
4. Click C0095 and activate the adjustment process by selecting C0095 = 1.
5. Enable controller (X5/28 = HIGH).
6. The position adjustment program of the controller is started.
l The rotor rotates a full revolution in several steps.
l Then C0095 is automatically set to 0.
7. C0058 displays the current rotor displacement angle.
Note!
l The current value will not be displayed until the bar cursor is on the code and [F6] is
pressed.
l For sin/cos encoders, C0058 always displays a value of 0 because the value is saved to
the encoder.
Procedure
8. Inhibit controller (X5/28 = LOW).
9. Reset C0006 to default setting if necessary.
10. Click C0003 and save the setting by selecting C0003 = 1.
11. Disconnect the mains and reconnect the motor to the machine.
Danger!
Uncontrolled movements of the drive after an "Sd7" error in
conjunction with absolute value encoders or in the case of a
"PL−TRIP" error.
If the rotor position adjustment was completed with an "Sd7" or
"PL−TRIP" error ( 9.3−1) it was not possible to assign the rotor
position to the feedback system. In this case the drive may carry
out uncontrolled movements after the controller has been
enabled.
Possible consequences:
ƒ Death or severe injuries.
ƒ Destruction or damage to the machine.
Protective measures:
ƒ Repeat rotor position adjustment (start with step 1).
ƒ Check the wiring and the interference immunity of the
encoder at X8.
Danger!
If you select a configuration in C0005, the signal assignment of
the inputs and outputs will be overwritten with the
corresponding basic assignment!
ƒ Adapt the signal assignment to your wiring!
Description ƒ Internal digital signals can be freely linked with external digital signal
sources. This serves to establish a freely configurable control of the
drive controller.
– Digital inputs X5/E1 ... X5/E5
ƒ A signal source can be linked with several targets. Ensure reasonable
linkages for not activating functions that are mutually exclusive (e. g.
linking a digital input with quick stop and DC injection braking at the
same time).
Linking signals The internal digital signal can be linked with an external signal source by
entering the selection figure of the external signal into the configuration
code of the internal digital signal.
Example
ƒ C0787/2 =53 ð signal source for JOG2 is terminal X5/E3
NSET
DIGIN DCTRL -X5/28 NSET-N
X5 C0780
DIGIN-CINH
28 1 C0046
DIGIN1
E1 DMUX
C0114/1...6 DIGIN2 NSET-JOG*1 0
C0787/1
E2 NSET-JOG *2 JOG1...15
0 DIGIN3 C0787/2 0
NSET-JOG *4
C0787/3
E3 1 DIGIN4 NSET-JOG *8 3 15
1 C0787/4
E4 DIGIN5
DIGIN6
E5
C0443
ST
9300vec105
Tip!
ƒ A list with all selection figures is included in the chapter
"Configuration" ® "Selection lists".
ƒ For signal linkage we recommend the function block editor in
GDC (ESP−GDC2).
Description ƒ The digital outputs X5/A1 ... X5/A4 can be freely linked with internal
digital signals.
ƒ One signal source can be linked with several targets.
Linking signals The digital outputs can be linked with internal digital signals by entering the
selection figure of the internal signal into corresponding subcode of C0117.
Example
ƒ C0117/2 = 505 ð signal source for X5/A2 is the status message
"direction of rotation" (DCTRL−CW/CCW)
Signal level ƒ Terminals (X5/A1 ... X5/A4):
– HIGH = +12 V ... +30 V
– LOW = 0 V ... +3 V
ƒ Response times: 1 ms
Inverting the signal level In C0118 you can define the active signal level (HIGH level active or LOW level
active) for the terminals X5/A1 ... X5/A4.
Example
ƒ C0118/2 =1 ð With LOW level at X5/A2 the motor rotates in CW
direction (with in−phase motor connection)
Description ƒ Internal analog signals can be freely linked with external analog signal
sources:
– Analog inputs X3/1, X3/2 and X3/3, X3/4
ƒ One signal source can be linked with several targets.
Linking signals The internal analog signals can be linked with an external signal source by
entering the selection figure of the external signal into the configuration
code of the internal analog signal.
Example
ƒ C0780 = 50 ð signal source for the main setpoint (NSET−N) is terminal
X6/1, X6/2
C0034 AIN1
X6 NSET
1 + + AIN1-OUT NSET-N
C0780
2 + +
AIN1-OFFSET C0046
C0402 C0400
C0010 DMUX
C0404/1 NSET-JOG*1 0
C0787/1
AIN1-GAIN NSET-JOG *2
C0787/2 0
C0403 NSET-JOG *4
C0787/3
NSET-JOG *8 3 15
C0404/2 C0787/4
9300vec106
Fig. 6.9−2 Linking analog signal NSET−N with terminal X6/1, X6/2
Tip!
ƒ A list with all selection figures is included in the chapter
"Configuration" ® "Selection lists".
ƒ For signal linkage we recommend the function block editor in
GDC (ESP−GDC2).
Note!
Different settings in C0034 and of X3 result in a wrong input
signal.
Description ƒ The analog outputs (X6/62, X6/63) can be freely linked with internal
analog process or monitoring signals. The controller outputs a voltage
proportional to the internal signal at the analog outputs.
ƒ One signal source can be linked with several targets.
Linking signals Analog outputs can be linked with internal analog signals by entering the
selection figure of the internal signal into the code of C0431 (AOUT1, X6/62)
or C0436 (AOUT2, X6/63).
Example
ƒ C0436 = 5006 ð signal source for X6/63 is the actual motor voltage
Tip!
ƒ A list with all selection figures is included in the chapter
"Configuration" ® "Selection lists".
ƒ For signal linkage we recommend the function block editor in
GDC (ESP−GDC2).
Adjustment Set gain (C0108) and offset (C0109) to adapt the output signal to the
application.
With an internal signal of 100 % and a gain of 1, a voltage of 10 V is output
at the terminal.
7 Parameter setting
Contents
Adapting the controller The controller functions can be adapted to your applications by means of
functions to the application parameterisation. You can either parameterise via keypad, PC or via the
parameter channel of a bus system.
The function library contains a detailed description of the functions, the
signal flow diagrams contain all configurable signals.
Parameters and codes The parameters for the functions are stored in numbered codes:
ƒ Codes are marked in the text with a "C" (e.g. C0002).
ƒ The code table provides a quick overview of all codes. The codes are
sorted according to their numbers and can be used as reference.
( 8.4−1)
Parameter setting via keypad A quick parameter setting is provided by the keypad XT. Moreover, it serves
as status display, error diagnosis and transfer of parameters to other drive
controllers.
Keypad XT
EMZ9371BC
Can be used with 8200 vector, 8200 motec, starttec, Drive PLC,
9300 vector, 9300 servo
Operator buttons 8
Plain text display yes
Menu structure yes
Configurable menu (user menu") yes
Predefined basic configurations yes
Non−volatile memory for parameter transfer yes
Password protection yes
Diagnosis terminal Keypad XT in handheld design, IP 20
(E82ZBBXC)
Installation in control cabinet no
Type of protection IP 20
Detailed description 7.2−1
Parameter setting via PC You need the parameter setting / operating software »Global Drive Control«
(GDC) or »Global Drive Control easy« (GDC easy) and an interface for
communication:
ƒ Interface for system bus (CAN) (preset in GDC):
– PC system bus adapter
ƒ Serial interface for LECOM:
– Communication module LECOM−A/B (RS232/RS485)
EMF2102IB−V001
The parameter setting /operating software of the Global Drive Control
family are easy−to−understand and tools for the operation, parameter
setting and diagnostics or Lenze drive controllers.
GDC easy GDC
ESP−GDC2−E ESP−GDC2
Supply Free download from the Program package must be
internet at charged for
www.lenze.com
Operation in interactive mode yes yes
Comprehensive help functions yes yes
Menu "Short setup" yes yes
Monitor windows for displaying yes yes
operating parameters and for
diagnostic purposes
Saving and printing of parameter yes yes
settings as code list
Loading of parameter files from the yes yes
controller to the PC
Storing of parameter files from the PC yes yes
in the controller
Function block editor no yes
Technology functions for 9300 Servo no yes
Oscilloscope function for 9300 Servo no yes
and 9300 vector
Detailed description Online help of the Online help of the
program program
Parameter setting via bus Detailed information can be found in the documentation of the
system corresponding bus system.
dcbBA
SHPRG p Menu
Code
Para
0050 00
50.00_Hz
MCTRL-NOUT
b0
S T
U V
z
Y Z
y
a c
9371BC011
Feature Values
Dimensions
Width a 60 mm
Height b 73.5 mm
Depth c 15 mm
Environmental conditions
Climate
Storage IEC/EN 60721−3−1 1K3 (−25 ... +60 °C)
Transport IEC/EN 60721−3−2 2K3 (−25 ... +70 °C)
Operation IEC/EN 60721−3−3 3K3 (−10 ... +60 °C)
Enclosure IP 20
Lx
xx
W
2Z
A
E8
B 00
b 50
c 00 Hz
Menu
0_
d p
Code
Para .0 dcbBA
RG
SHP 50 T
U SHPRG p Menu
NO 0050 00
UV
Code
L-
Para
TR 50.00_Hz
ST
MC
MCTRL-NOUT
zZ
S T
U V
Yy z
Y Z
y
EMZ9371BC
dcbBA
SHPRG p
Code
Para
Menu
0050 00
GLOBAL DRIVE
E82ZBBXC
Init
S T
U V
z
Y Z
y
d
0050 00 0 BA
dcb
50.00 Hz
20 %
1
S T
U V
z
Y Z
y 2 3
d
0050 00
50.00 Hz
20 %
S T
U V
z
Y Z
y
9371BC018
0 4
1 dcbBA 5
6
SHPRG p Menu
Code
Para
0050 00
2 50.00_Hz
3 MCTRL-NOUT 7
S T
U V
z 8
Y Z
y
9371BC002
Fig. 7.2−2 Display elements and function keys of the XT EMZ9371BC keypad
Number
Active level Meaning Explanation
Menu level Menu number Display is only active for operation
with standard devices of the 8200
vector or 8200 motec series
Code level Four−digit code number
Number
Active level Meaning Explanation
Menu level Submenu number Display is only active for operation
with standard devices of the 8200
vector or 8200 motec series
Code level Two−digit subcode number
Parameter value
Parameter value with unit
Cursor
In the parameter level, the digit above the cursor can be directly changed
Function keys
For description see the following table
Function keys
Note!
Shortcuts with ":
Press and hold ", then press the second key in addition.
Key Function
Menu level Code level Parameter level Operating level
Change to the Change to the Change to the code
parameter level operating level level
Go to the
"Short setup" Accept parameters
"# menu and load when SHPRG ! or
predefined SHPRG is displayed
configurations 1)
$ Change between Change of code Change of digit via
% menu items number cursor
Quick change
"#$ Quick change of Quick change of
"%
between menu
code number digit via cursor
items
& Change between main menu, submenu Cursor to the right
' and code level Cursor to the left
( Deactivate the function of the key ), the LED in the key goes off
) Inhibit the controller, the LED in the key is lit.
Reset fault 1. Remove the cause of malfunction
(TRIP−Reset): 2. Press )
3. Press (
1) Only active for operation with standard devices of the 8200 vector or 8200 motec series
Note!
Your settings have an effect on the current parameters in the
main memory. You must save your settings in a parameter set so
that they are not lost when the mains are connected.
If you only need one parameter set, save your settings as
parameter set 1, since parameter set 1 is loaded automatically
after mains connection.
The keypad serves to load a saved parameter set into the main memory
when the controller is inhibited. After the controller is enabled, it operates
with the new parameters.
Danger!
ƒ When a new parameter set is loaded, the controller is
reinitialised and acts as if it had been connected to the mains:
– System configurations and terminal assignments can be
changed. Make sure that your wiring and drive configuration
comply with the settings of the parameter set.
ƒ Only use terminal X5/28 as source for the controller inhibit!
Otherwise the drive may start in an uncontrolled way when
switching over to another parameter set.
Note!
ƒ After switching on the supply voltage, the controller always
loads parameter set 1 into the main memory.
ƒ It is also possible to load other parameter sets into the main
memory via the digital inputs or bus commands.
Parameter settings can be easily copied from one standard device to another
by using the keypad.
For this purpose use the "Load/Store" menu
Danger!
During the parameter transfer from the keypad to the standard
device the control terminals can adopt undefined states!
Therefore the plugs X5 and X6 must be disconnected from the
standard device before the transfer takes place. This ensures that
the controller is inhibited and all control terminals have the
defined state "LOW".
Note!
ƒ If the password protection is activated (C0094 = 1 ... 9999), you
only have free access to the user menu.
ƒ To access the other menus, you must enter the password. By
this, the password protection is annulled until you enter a new
password.
ƒ Please observe that the password−protected parameters can
be overwritten as well when transferring the parameter sets
to other standard devices. The password is not transferred.
ƒ Do not forget your password! If you have forgotten your
password, it can only be reset via a PC or a bus system!
7.2.8 Diagnostics
In the "Diagnostic" menu the two submenus "Actual info" and "History"
contain all codes for
ƒ monitoring the drive
ƒ fault/error diagnosis
In the operating level, more status messages are displayed. If several status
messages are active, the message with the highest priority is displayed.
Priority Display Meaning
1 GLOBAL DRIVE INIT Initialisation or communication error between
keypad and controller
2 XXX − TRIP Active TRIP (contents of C0168/1)
3 XXX − MESSAGE Active message (contents of C0168/1)
4 Special device states:
Switch−on inhibit
5 Source for controller inhibit (the value of C0004 is displayed simultaneously):
STP1 9300 servo: Terminal X5/28
ECSxS/P/M/A: Terminal X6/SI1
STP3 Operating module or LECOM A/B/LI
STP4 INTERBUS or PROFIBUS−DP
STP5 9300 servo, System bus (CAN)
ECSxA/E:
ECSxS/P/M: MotionBus (CAN)
STP6 C0040
6 Source for quick stop (QSP):
QSP−term−Ext The MCTRL−QSP input of the MCTRL function block is on
HIGH signal.
QSP−C0135 Operating module or LECOM A/B/LI
QSP−AIF INTERBUS or PROFIBUS−DP
QSP−CAN 9300 servo, System bus (CAN)
ECSxA:
ECSxS/P/M: MotionBus (CAN)
7 XXX − WARNING Active warning (contents of C0168/1)
8 xxxx Value below C0004
Identify Identification
Drive Software version of standard device
Op Keypad Software version of keypad
8 Configuration
Contents
8.2 Monitoring
9300std230
9300std233
Each process data input object can monitor whether a telegram has been
received within a time set. As soon as a telegram arrives, the corresponding
monitoring time (C0357) is restarted ("retriggerable monoflop" function).
The following assignments are valid:
Setting the response to the monitoring:
ƒ C0591 for CAN1_IN ("CE1")
ƒ C0592 for CAN2_IN ("CE2")
ƒ C0593 for CAN3_IN ("CE3")
The following can be set:
ƒ 0 = error (TRIP) − controller sets controller inhibit (CINH)
ƒ 2 = warning
ƒ 3 = monitoring is switched off
You can also use the signals as binary output signals, e. g. for the assignment
of the output terminal.
Bus off If the controller disconnects from the CAN bus due to faulty telegrams, the
"BusOffState" (CE4) signal is set.
"BusOffState" can trigger an error (TRIP) or warning (like CE1, CE2, CE3). You
can also switch the signal off. The response is set via C0595. You can also
assign the terminal output.
Reset node Changes with regard to the baud rates, the CAN node addresses, or the
addresses of process data objects are only valid after a reset node.
The reset node can be effected by:
ƒ A reconnection of the low−voltage supply
ƒ Reset node via the bus system
ƒ Reset node via C0358
Stop!
Destruction of the drive!
ƒ If the fault is triggered, the drive is without torque.
ƒ In the event of an actual speed value encoder failure it is not
guaranteed that the monitoring responds.
Protective measures:
ƒ Use a mechanical brake if necessary.
ƒ Special, system−specific measures are to be taken.
8.2.5 Motor
Overcurrent in the motor Fault OC1 is triggered if the motor current exceeds the 2.25−fold rated
cable (OC1)
controller current.
If a fault occurs, TRIP OC1 is triggered. Other responses cannot be set.
Failure of a motor phase (LP1) If a current−carrying motor phase fails, a motor winding is broken or the
current limit value set in C0599 is too high, the LP1 fault is triggered.
The monitoring is not appropriate for field frequencies > 480 Hz and when
synchronous servo motors are used. Deactivate the monitoring at these
conditions.
The response to exceeding the thresholds can be set under C0597.
Note!
The monitoring can only be activated if the function block MLP1
is entered in the processing table (C0465).
Ir
200 %
150 %
100 %
70 %
The I × t monitoring monitors the current load of the controller. The current
load is calculated from the mean value of the motor current over the
acquisition period of 180 s.
The monitoring is set in such a way that the following operation modes are
possible:
ƒ Continuously with device output current = Ir.
ƒ £ 60 s with device output current £ 1.5 x Ir.
A fault initiates TRIP OC5. Other responses cannot be set.
Stop!
With the setting C0583 = 3, monitoring is deactivated. The
motor temperature in C0063 shows 0 °C, even if C0584 = 2
(warning) is set.
Monitoring of the KTY at X7 The SD6 fault is triggered if there is a short or open circuit between X7/8 and
or X8
X7/9 or X8/5 and X8/8.
The response can be set under C0594.
PTC thermistor or thermal The motor temperature is monitored with a PTC thermistor or thermal
contact (NC contact) at T1, T2
contact. Wire the temperature sensor to T1, T2.
ƒ Fixed warning threshold (OH8)
– The switch−off threshold and the hysteresis depend on the
temperature sensor (DIN 44081).
The response to exceeding the threshold can be set under C0585.
Stop!
Motor could be destroyed!
ƒ If the responses "Warning" or "Off" are set, the motor could be
destroyed by overload.
Protective measure:
ƒ Set the response "TRIP".
From software version 8.0 onwards, the 9300 controllers are provided with
an I2xt function for sensorless thermal monitoring of the connected motor.
Note!
ƒ I2 x t monitoring is based on a mathematical model which
calculates a thermal motor load from the detected motor
currents.
ƒ The calculated motor load is saved when the mains is
switched.
ƒ The function is UL−certified, i.e. no additional protective
measures are required for the motor in UL−approved systems.
ƒ However, I2 x t monitoring is no full motor protection as other
influences on the motor load could not be detected as for
instance changed cooling conditions (e.g. interrupted or too
warm cooling air flow).
Die I2 x t load of the motor is displayed in C0066.
The thermal loading capacity of the motor is expressed by the thermal motor
time constant (t, C0128). Find the value in the rated motor data or contact
the manufacturer of the motor.
The I2 x t monitoring has been designed such that it will be activated after
179 s in the event of a motor with a thermal motor time constant of
5 minutes (Lenze setting C0128), a motor current of 1.5 x IN and a trigger
threshold of 100 %.
Two adjustable trigger thresholds provide for different responses.
ƒ Adjustable response OC8 (TRIP, warning, off).
– The trigger threshold is set in C0127.
– The response is set in C0606.
– The response OC8, for instance, can be used for an advance warning.
ƒ Fixed response OC6−TRIP.
– The trigger threshold is set in C0120.
Behaviour of the I2 x t monitoring Condition
The I2 x t monitoring is deactivated. When C0120 = 0 % and C0127 = 0 %, set
C0066 is set = 0 % and controller inhibit.
MCTRL−LOAD−I2XT is set = 0.00 %.
I2 x t monitoring is stopped. When C0120 = 0 % and C0127 = 0 %, set
The current value in C0066 and at the controller enable.
MCTRL−LOAD−I2XT output is frozen.
I2 x t monitoring is deactivated. Set C0606 = 3 (off) and C0127 > 0 %.
The motor load is displayed in C0066.
Note!
An error message OC6 or OC8 can only be reset if the I2 x t load
falls below the set trigger threshold by 5 %.
L(t) + L Start
Ǹ e*tt If an error is triggered, the value
corresponds to the threshold value set
in C0120 (OC6) or C0127 (OC8).
Read release time in the Diagram for detecting the release times for a motor with a thermal motor
diagram
time constant of 5 minutes (Lenze setting C0128):
L [%] IMot = 3 × IN IMot = 2 × IN IMot = 1.5 × IN IMot = 1 × IN
120
100
50
0 t [s]
0 100 200 300 400 500 600 700 800 900 1000
9300STD105
Fig. 8.2−4 I2 × t−monitoring: Release times for different motor currents and trigger
thresholds
IMot Actual motor current (C0054)
Ir Rated motor current (C0088)
L I2 x t load of the motor (display: C0066)
T Time
Warnings!
For complying with the UL 508C standard, you have to set the
speed−dependent evaluation of the permissible torque via code
C0129/x.
1.1
1.0
1 C0129/2
0.9
3
0.8
2
0.7
0.6
0 C0129/1
0 n / nN
0 0.1 0.2 0.3 0.4
0.132
9300STD350
Calculate release time and Calculate the release time and the I2 x t load of the motor considering the
I2xt load
values in C0129/1 and C0129/2(evaluation coefficient "y").
Formulae for release time Information
T Release time of the I2 x t monitoring
lnȧ1 * ȧ
z)1 In Function: Natural logarithm
T + * (t)
ǒ Ǔ
2
IMot Actual motor current (C0054)
Ȣ Ȥ
I Mot
100
y IN Ir Rated motor current (C0088)
z Threshold value in C0120 (OC6) or
C0127 (OC8)
100% * C0129ń1 n
y+ n N ) C0129ń1 y Evaluation coefficient
C0129ń2
nrated Rated speed (C0087)
ǒy I I Ǔ ǒ1 * e Ǔ
2
Mot *t y Evaluation coefficient
L(t) + 100% t
N IMot Actual motor current (C0054)
Ir Rated motor current (C0088)
t Thermal motor time constant (C0128)
If the controller is inhibited, the I2 x t load is reduced:
LStart I2 x t load before controller inhibit
L(t) + L Start
Ǹ
t
e *t
If an error is triggered, the value
corresponds to the threshold value set
in C0120 (OC6) or C0127 (OC8).
In C0173 the mains voltage and the DC−bus voltage are set. The switching
thresholds for overvoltage and undervoltage are based on these settings.
Selection Mains Braking Message LU Message OU
voltage unit (undervoltage) (overvoltage)
C0173 Set Reset Set Reset
[V AC] [V DC] [V DC] [V DC] [V DC]
0 < 400 Yes / no 285 430 770 755
1 400 Yes / no 285 430 770 755
2 400 ... 460 Yes / no 328 473 770 755
3 480 No 342 487 770 755
4 480 Yes 342 487 800 785
Overvoltage If the DC−bus voltage exceeds the upper switch−off threshold set in C0173,
the OU message is triggered.
Undervoltage If the DC−bus voltage falls below the lower switch−off threshold set in C0173,
the LU message is triggered.
ƒ An undervoltage message > 3 seconds is interpreted as an operating
state (e.g. mains switched off) and entered in the history buffer. The
entry is, however, deleted as soon as the cause has been eliminated
(e.g. mains switched on again).
This operating state can occur if the control module is already supplied
externally via terminals X5/39 and X5/59, but the mains voltage is not yet
switched on.
ƒ An undervoltage message < 3 seconds is interpreted as a fault
(e.g.mains fault), entered in the history buffer and saved.
The responses of monitoring functions can be partly parameterised via codes ˘ in GDC in the parameter
menu under Monitoring ˘.
Communication
x061 CE0 Communication error on the automation interface (AIF) AIF C0126 ü ü l
x062 CE1 Communication error at process data input object CAN1_IN (monitoring CAN1_IN C0591 ü ü l
time can be set with C0357/1)
Configuration
Temperatures / sensors
0050 OH Heatsink temperature > 85° C MCTRL l
x053 OH3 Motor temperature > 150° C MCTRL C0583 ü ü l
x054 OH4 Heatsink temperature > C0122 MCTRL C0582 l ü
x057 OH7 Motor temperature > C0121 MCTRL C0584 l ü
x058 OH8 Motor temperature across inputs T1 and T2 is too high. MCTRL C0585 ü ü l
Please note: In the case of "Warning" (C0585 = 2) or "Off" (C0585 = 3), the
drive can be destroyed if the fault is not eliminated in time!
x086 Sd6 Thermal sensor error at motor (X7 or X8) MCTRL C0594 ü ü l
x110 H10 Thermal sensor error at heatsink FWM C0588 l 1) 1)
l 1) 1)
8.31
x111 H11 Thermal sensor error in the device interior FWM C0588
8.3
8
Motor / feedback system
0011 OC1 Motor cable overcurrent MCTRL l
0012 OC2 Motor cable earth fault MCTRL l
Monitoring Possible responses
l Lenze setting
ü Setting possible
8.3
8
8.32
4000 Torque control with speed limitation The second digit indicates additional
functions
x0xx: No additional function
x1xx: Brake control
x9xx: In the case of quick stop, the complete
5000 Master for digital frequency coupling drive system is brought to zero speed in a
phase−controlled manner
... ...
7 (C0156/7)
C0161 ACT TRIP + All fault messages Trip error message
Current fault message (as in C0168/1)
C0167 RESET 0 0 No reset Reseterror message
FAILMEM 1 Reset C0167 = 1 deletes the history buffer
C0168 + All fault messages List of faults occurred
1 FAIL NO. ACT Currently active fault
2 FAIL NO. OLD1 Last fault
... ... ...
8 FAIL NO. OLD7 Last but six fault
3 Absolute ST at X8
4 Absolute MT at X8
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
Parameter Analog output signal (,)
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
Parameter Analog output signal (,)
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
000050 AIN1−OUT
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
006350 CURVE1−OUT
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
000055 AIN2−OUT
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
006400 FCNT1−OUT
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
000100 DFSET−NOUT 006600 SYNC1−OUT3
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
001000 FIXED0% 010000 BRK−M−SET
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
001006 FIXED100% 015028 UTILIZATION
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
001007 FIXED−100% 015030 MCTRL−LOAD−I2XT
005000 MCTRL−NSET2 019500 FCODE−17
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
005001 MCTRL−NACT
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
019502 FCODE−26/1
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
005002 MCTRL−MSET2
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
019503 FCODE−26/2
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
005003 MCTRL−MACT
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
019504 FCODE−27/1
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
005004 MCTRL−IACT 019505 FCODE−27/2
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
005005 MCTRL−DCVOLT 019506 FCODE−32
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
005009 MCTRL−PHI−ACT 019507 FCODE−37
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
005050 NSET−NOUT 019510 FCODE−108/1
005051 NSET−RFG−I 019511 FCODE−108/2
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
005100 MPOT1−OUT
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
019512 FCODE−109/1
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
005150 PCTRL1−OUT
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
019513 FCODE−109/2
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
005200 REF−N−SET
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
019515 FCODE−141
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
005500 ARIT1−OUT
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
019521 FCODE−472/1
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
005505 ARIT2−OUT 019522 FCODE−472/2
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
005550 ADD1−OUT 019523 FCODE−472/3
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
005600 RFG1−OUT 019524 FCODE−472/4
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
005610 SRFG1−OUT 019525 FCODE−472/5
005611 SRFG1−DIFF 019526 FCODE−472/6
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
005650 ASW1−OUT
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
019527 FCODE−472/7
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
005655 ASW2−OUT
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
019528 FCODE−472/8
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
005660 ASW3−OUT
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
019529 FCODE−472/9
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
005665 ASW4−OUT 019530 FCODE−472/10
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
005700 ANEG1−OUT 019531 FCODE−472/11
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
005705 ANEG2−OUT 019532 FCODE−472/12
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
005750 FIXSET1−OUT 019533 FCODE−472/13
005800 LIM1−OUT 019534 FCODE−472/14
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
005850 ABS1−OUT
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
019535 FCODE−472/15
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
005900 PT1−1−OUT
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
019536 FCODE−472/16
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
005950 DT1−1−OUT
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
019537 FCODE−472/17
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
006100 MFAIL−NOUT 019538 FCODE−472/18
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
006150 DB1−OUT 019539 FCODE−472/19
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
006200 CONV1−OUT 019540 FCODE−472/20
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
006205 CONV2−OUT 019551 FCODE−473/1
006210 CONV3−OUT 019552 FCODE−473/2
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
006215 CONV4−OUT
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
019553 FCODE−473/3
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
006230 CONVPHA1−OUT
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
019554 FCODE−473/4
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
006300 S&H1−OUT
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
019555 FCODE−473/5
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
Parameter Analog output signal (,)
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
019556 FCODE−473/6
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
019557 FCODE−473/7
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
019558 FCODE−473/8
019559 FCODE−473/9
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
019560 FCODE−473/10
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
020101 CAN−IN1.W1
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
020102 CAN−IN1.W2
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
020103 CAN−IN1.W3
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
020201 CAN−IN2.W1
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
020202 CAN−IN2.W2
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
020203 CAN−IN2.W3
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
020204 CAN−IN2.W4
020301 CAN−IN3.W1
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
020302 CAN−IN3.W2
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
020303 CAN−IN3.W3
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
020304 CAN−IN3.W4
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
025101 AIF−IN.W1
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
025102 AIF−IN.W2
025103 AIF−IN.W3
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
Parameter Digital output signal (-)
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
Parameter Digital output signal (-)
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
000051 DIGIN1
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
010550 OR1−OUT
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
000052 DIGIN2
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
010555 OR2−OUT
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
000053 DIGIN3 010560 OR3−OUT
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
000054 DIGIN4 010565 OR4−OUT
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
000055 DIGIN5 010570 OR5−OUT
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
000060 STATE−BUS−O 010600 NOT1−OUT
000065 DIGIN−CINH 010605 NOT2−OUT
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
000100 DFSET−ACK
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
010610 NOT3−OUT
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
000500 DCTRL−RDY
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
010615 NOT4−OUT
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
000501 DCTRL−CINH
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
010620 NOT5−OUT
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
000502 DCTRL−INIT 010650 CMP1−OUT
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
000503 DCTRL−IMP 010655 CMP2−OUT
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
000504 DCTRL−NACT=0 010660 CMP3−OUT
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
000505 DCTRL−CW/CCW 010680 PHCMP1−OUT
001000 FIXED0 010685 PHCMP2−OUT
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
001001 FIXED1
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
010690 PHCMP3−OUT
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
002000 DCTRL−PAR*1−O
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
010700 DIGDEL1−OUT
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
002001 DCTRL−PAR*2−O
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
010705 DIGDEL2−OUT
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
002002 DCTRL−PARBUSY
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
010750 TRANS1−OUT
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
005001 MCTRL−QSP−OUT 010755 TRANS2−OUT
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
005002 MCTRL−IMAX 010760 TRANS3−OUT
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
005003 MCTRL−MMAX 010765 TRANS4−OUT
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
005050 NSET−RFG−I=0 010900 FLIP1−OUT
005200 REF−OK 010905 FLIP2−OUT
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
005201 REF−BUSY
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
012000 PHINT1−FAIL
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
006000 DFRFG1−FAIL
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
012005 PHINT2−FAIL
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
006001 DFRFG1−SYNC
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
012010 PHINT3−STAT
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
006100 MFAIL−STATUS 013000 FEVAN1−BUSY
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
006101 MFAIL−I−RESET 013001 FEVAN1−FAIL
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
006400 FCNT1−EQUAL 013005 FEVAN2−BUSY
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
006600 SYNC1−STAT 013006 FEVAN2−FAIL
010000 BRK1−OUT 014050 STORE1−TP−INH
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
010001 BRK1−CINH
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
014055 STORE2−TP−INH
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
010002 BRK1−QSP
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
015000 DCTRL−TRIP
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
010003 BRK1−M−STORE
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
015001 DCTRL−MESS
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
010250 R/L/Q−QSP 015002 DCTRL−WARN
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
010251 R/L/Q−R/L 015003 DCTRL−FAIL
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
010500 AND1−OUT 015010 MONIT−LU
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
010505 AND2−OUT 015011 MONIT−OU
010510 AND3−OUT 015012 MONIT−EEr
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
010515 AND4−OUT
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
015013 MONIT−OC1
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
010520 AND5−OUT
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
015014 MONIT−OC2
ÑÑÑÑÑÑ
010525
ÑÑÑÑÑÑÑÑÑÑÑ
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
010530
AND6−OUT
AND7−OUT ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
015015
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
015016
MONIT−LP1
MONIT−OH
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
Parameter Digital output signal (-) Parameter Digital output signal (-)
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
015017 MONIT−OH3 019541 FCODE−471.B20
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
015018 MONIT−OH4 019542 FCODE−471.B21
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
015019 MONIT−OH7 019543 FCODE−471.B22
015020 MONIT−OH8 019544 FCODE−471.B23
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
015021 MONIT−Sd2
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
019545 FCODE−471.B24
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
015022 MONIT−Sd3
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
019546 FCODE−471.B25
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
015023 MONIT−P03
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
019547 FCODE−471.B26
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
015024 MONIT−P13 019548 FCODE−471.B27
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
015026 MONIT−CE0 019549 FCODE−471.B28
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
015027 MONIT−NMAX 019550 FCODE−471.B29
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
015028 MONIT−OC5 019551 FCODE−471.B30
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
015029 MONIT−SD5 019552 FCODE−471.B31
015030 MONIT−SD6 019751 FCODE−135.B0
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
015031 MONIT−SD7
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
019752 FCODE−135.B1
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
015032 MONIT−H07
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
019753 FCODE−135.B2
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
015033 MONIT−H10
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
019755 FCODE−135.B4
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
015034 MONIT−H11 019756 FCODE−135.B5
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
015040 MONIT−CE1 019757 FCODE−135.B6
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
015041 MONIT−CE2 019758 FCODE−135.B7
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
015042 MONIT−CE3 019763 FCODE−135.B12
015043 MONIT−CE4 019764 FCODE−135.B13
015044 MONIT−PL
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
019765 FCODE−135.B14
015045 MONIT−P19
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
019766 FCODE−135.B15
015047 MONIT−OC6
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
020001 CAN−CTRL.B0
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
015048 MONIT−OC8 020002 CAN−CTRL.B1
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
015320 MONIT−SD8 020003 CAN−CTRL.B2
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
015321 MONIT−nErr 020005 CAN−CTRL.B4
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
019500 FCODE−250 020006 CAN−CTRL.B5
019521 FCODE−471.B0 020007 CAN−CTRL.B6
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
019522 FCODE−471.B1
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
020008 CAN−CTRL.B7
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
019523 FCODE−471.B2
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
020013 CAN−CTRL.B12
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
019524 FCODE−471.B3
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
020014 CAN−CTRL.B13
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
019525 FCODE−471.B4 020015 CAN−CTRL.B14
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
019526 FCODE−471.B5 020016 CAN−CTRL.B15
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
019527 FCODE−471.B6 020101 CAN−IN1.B0
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
019528 FCODE−471.B7 020102 CAN−IN1.B1
019529 FCODE−471.B8 020103 CAN−IN1.B2
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
019530 FCODE−471.B9
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
020104 CAN−IN1.B3
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
019531 FCODE−471.B10
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
020105 CAN−IN1.B4
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
019532 FCODE−471.B11
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
020106 CAN−IN1.B5
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
019533 FCODE−471.B12
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
020107 CAN−IN1.B6
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
019534 FCODE−471.B13 020108 CAN−IN1.B7
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
019535 FCODE−471.B14 020109 CAN−IN1.B8
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
019536 FCODE−471.B15 020110 CAN−IN1.B9
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
019537 FCODE−471.B16 020111 CAN−IN1.B10
019538 FCODE−471.B17 020112 CAN−IN1.B11
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
019539 FCODE−471.B18
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
020113 CAN−IN1.B12
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
019540 FCODE−471.B19
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
020114 CAN−IN1.B13
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
Parameter Digital output signal (-) Parameter Digital output signal (-)
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
020115 CAN−IN1.B14 020231 CAN−IN2.B30
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
020116 CAN−IN1.B15 020232 CAN−IN2.B31
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
020117 CAN−IN1.B16 020301 CAN−IN3.B0
020118 CAN−IN1.B17 020302 CAN−IN3.B1
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
020119 CAN−IN1.B18
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
020303 CAN−IN3.B2
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
020120 CAN−IN1.B19
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
020304 CAN−IN3.B3
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
020121 CAN−IN1.B20
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
020305 CAN−IN3.B4
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
020122 CAN−IN1.B21 020306 CAN−IN3.B5
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
020123 CAN−IN1.B22 020307 CAN−IN3.B6
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
020124 CAN−IN1.B23 020308 CAN−IN3.B7
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
020125 CAN−IN1.B24 020309 CAN−IN3.B8
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
020126 CAN−IN1.B25 020310 CAN−IN3.B9
020127 CAN−IN1.B26 020311 CAN−IN3.B10
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
020128 CAN−IN1.B27
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
020312 CAN−IN3.B11
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
020129 CAN−IN1.B28
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
020313 CAN−IN3.B12
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
020130 CAN−IN1.B29
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
020314 CAN−IN3.B13
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
020131 CAN−IN1.B30 020315 CAN−IN3.B14
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
020132 CAN−IN1.B31 020316 CAN−IN3.B15
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
020201 CAN−IN2.B0 020317 CAN−IN3.B16
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
020202 CAN−IN2.B1 020318 CAN−IN3.B17
020203 CAN−IN2.B2 020319 CAN−IN3.B18
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
020204 CAN−IN2.B3
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
020320 CAN−IN3.B19
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
020205 CAN−IN2.B4
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
020321 CAN−IN3.B20
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
020206 CAN−IN2.B5
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
020322 CAN−IN3.B21
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
020207 CAN−IN2.B6 020323 CAN−IN3.B22
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
020208 CAN−IN2.B7 020324 CAN−IN3.B23
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
020209 CAN−IN2.B8 020325 CAN−IN3.B24
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
020210 CAN−IN2.B9 020326 CAN−IN3.B25
020211 CAN−IN2.B10 020327 CAN−IN3.B26
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
020212 CAN.IN2.B11
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
020328 CAN−IN3.B27
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
020213 CAN−IN2.B12
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
020329 CAN−IN3.B28
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
020214 CAN−IN2.B13
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
020330 CAN−IN3.B29
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
020215 CAN−IN2.B14 020331 CAN−IN3.B30
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
020216 CAN−IN2.B15 020332 CAN−IN3.B31
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
020217 CAN−IN2.B16 025001 AIF−CTRL.B0
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
020218 CAN−IN2.B17 025002 AIF−CTRL.B1
020219 CAN−IN2.B18 025003 AIF−CTRL.B2
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
020220 CAN−IN2.B19
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
025005 AIF−CTRL.B4
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
020221 CAN−IN2.B20
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
025006 AIF−CTRL.B5
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
020222 CAN−IN2.B21
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
025007 AIF−CTRL.B6
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
020223 CAN−IN2.B22
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
025008 AIF−CTRL.B7
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
020224 CAN−IN2.B23 025013 AIF−CTRL.B12
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
020225 CAN−IN2.B24 025014 AIF−CTRL.B13
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
020226 CAN−IN2.B25 025015 AIF−CTRL.B14
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
020227 CAN−IN2.B26 025016 AIF−CTRL.B15
020228 CAN−IN2.B27 025101 AIF−IN.B0
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
020229 CAN−IN2.B28
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
025102 AIF−IN.B1
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
020230 CAN−IN2.B29
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
025103 AIF−IN.B2
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
Parameter Digital output signal (-)
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
025104 AIF−IN.B3
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
025105 AIF−IN.B4
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
025106 AIF−IN.B5
025107 AIF−IN.B6
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
025108 AIF−IN.B7
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
025109 AIF−IN.B8
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
025110 AIF−IN.B9
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
025111 AIF−IN.B10
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
025112 AIF−IN.B11
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
025113 AIF−IN.B12
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
025114 AIF−IN.B13
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
025115 AIF−IN.B14
025116 AIF−IN.B15
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
025117 AIF−IN.B16
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
025118 AIF−IN.B17
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
025119 AIF−IN.B18
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
025120 AIF−IN.B19
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
025121 AIF−IN.B20
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
025122 AIF−IN.B21
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
025123 AIF−IN.B22
025124 AIF−IN.B23
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
025125 AIF−IN.B24
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
025126 AIF−IN.B25
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
025127 AIF−IN.B26
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
025128 AIF−IN.B27
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
025129 AIF−IN.B28
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
025130 AIF−IN.B29
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
025131 AIF−IN.B30
025132 AIF−IN.B31
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
Parameter Angle signal (.)
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
Parameter Angle signal (.)
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
000100 DFSET−PSET
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
014051 STORE1−PH1
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
000101 DFSET−PSET2
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
014052 STORE1−PH2
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
001000 FIXED0INC 014053 STORE1−PHDIFF
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
005000 MCTRL−PHI−ANG 014055 STORE2−PHACT
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
005200 REF−PSET 014056 STORE2−PH1
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
005520 ARITPH1−OUT 014057 STORE1−PH2
005580 PHADD1−OUT 014100 GEARCOMP−OUT
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
005581 PHADD1−OUT2
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
019521 FCODE−474/1
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
006235 CONVPHPH1−OUT
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
019522 FCODE−474/2
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
006600 SYNC1−OUT2
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
019523 FCODE−474/3
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
012000 PHINT1−OUT 019524 FCODE−474/4
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
012005 PHINT2−OUT 019525 FCODE−474/5
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
012010 PHINT3−OUT 020103 CAN−IN1.D1
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
012050 PHDIV1−OUT 020201 CAN−IN2.D1
014000 PHDIFF1−OUT 020301 CAN−IN3.D1
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
014050 STORE1−PHACT
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
025103 AIF−IN.D1
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
025104 AIF−IN.D2
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
Parameter Speed signal (/)
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
000050 DFIN−OUT
000100 DFSET−POUT
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
000250 DFOUT−OUT
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
001000 FIXEDPHI−0
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
005000 MCTRL−PHI−ACT
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
006000 DFRFG−OUT
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
006220 CONV5−OUT
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
006225 CONV6−OUT
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
006230 CONVPHA1−OUT2
006240 CONVPP1−OUT
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
006600 SYNC1−OUT1
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
019521 FCODE−475/1
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
019522 FCODE−475/2
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
Parameter Function block
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
Parameter Function block
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
000000 empty
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
006200 CONV1
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
000050 AIN1
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
006205 CONV2
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
000055 AIN2 006210 CONV3
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
000070 AOUT1 006215 CONV4
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
000075 AOUT2 006220 CONV5
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
000100 DFSET 006225 CONV6
000200 DFIN 006230 CONVPHA1
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
000250 DFOUT
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
006235 CONVPHPH1
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
005050 NSET
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
006240 CONVPP1
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
005100 MPOT1
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
006300 S&H1
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
005150 PCTRL1 006350 CURVE1
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
005200 REF 006420 FCNT1
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
005500 ARIT1 006600 SYNC1
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
005505 ARIT2 010000 BRK1
005520 ARITPH1 010250 R/L/Q
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
005550 ADD1
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
010500 AND1
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
005580 PHADD1
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
010505 AND2
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
005600 RFG1
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
010510 AND3
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
005610 SRFG1
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
010515 AND4
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
005650 ASW1 010520 AND5
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
005655 ASW2 010525 AND6
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
005660 ASW3 010530 AND7
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
005665 ASW4 010550 OR1
005700 ANEG1 010555 OR2
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
005705 ANEG2
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
010560 OR3
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
005750 FIXSET1
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
010565 OR4
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
005800 LIM1
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
010570 OR5
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
005850 ABS1 010600 NOT1
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
005900 PT1−1 010605 NOT2
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
005950 DT1−1 010610 NOT3
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
006000 DFRFG1 010615 NOT4
006100 MFAIL 010620 NOT5
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
006150 DB1
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
010650 CMP1
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
Parameter Function block
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
010655 CMP2
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
010660 CMP3
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
010680 PHCMP1
010685 PHCMP2
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
010690 PHCMP3
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
010700 DIGDEL1
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
010705 DIGDEL2
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
010750 TRANS1
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
010755 TRANS2
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
010760 TRANS3
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
010765 TRANS4
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
010900 FLIP1
010905 FLIP2
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
012000 PHINT1
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
012005 PHINT2
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
012010 PHINT3
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
012050 PHDIV1
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
013000 FEVAN1
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
013005 FEVAN2
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
013100 OSZ
014000 PHDIFF1
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
014050 STORE1
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
014055 STORE2
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
014100 GEARCOMP
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
015100 MLP1
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
020000 CAN−OUT
025000 AIF−OUT
The attribute table describes the properties of the codes used. It enables you
to create your own communication programs for the controller.
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
C0572 24003 5DC3 E 1 FIX32 VD 4 Ra
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
C0573 24002 5DC2 E 1 FIX32 VD 4 Ra
C0575 24000 5DC0 E 1 FIX32 VD 4 Ra/Wa
C0577 23998 5DBE E 1 FIX32 VD 4 Ra/Wa
C0578 23997 5DBD E 1 FIX32 VD 4 Ra/Wa
C0581 23994 5DBA E 1 FIX32 VD 4 Ra/Wa
C0582 23993 5DB9 E 1 FIX32 VD 4 Ra/Wa
C0583 23992 5DB8 E 1 FIX32 VD 4 Ra/Wa
C0584 23991 5DB7 E 1 FIX32 VD 4 Ra/Wa
C0585 23990 5DB6 E 1 FIX32 VD 4 Ra/Wa
C0586 23989 5DB5 E 1 FIX32 VD 4 Ra/Wa
C0587 23988 5DB4 E 1 FIX32 VD 4 Ra/Wa
C0588 23987 5DB3 E 1 FIX32 VD 4 Ra/Wa
C0589 23986 5DB2 E 1 FIX32 VD 4 Ra/Wa
C0590 23985 5DB1 E 1 FIX32 VD 4 Ra/Wa
C0591 23984 5DB0 E 1 FIX32 VD 4 Ra/Wa
C0592 23983 5DAF E 1 FIX32 VD 4 Ra/Wa
C0593 23982 5DAE E 1 FIX32 VD 4 Ra/Wa
C0594 23981 5DAD E 1 FIX32 VD 4 Ra/Wa
C0595 23980 5DAC E 1 FIX32 VD 4 Ra/Wa
C0596 23979 5DAB E 1 FIX32 VD 4 Ra/Wa
C0597 23978 5DAA E 1 FIX32 VD 4 Ra/Wa
C0598 23977 5DA9 E 1 FIX32 VD 4 Ra/Wa
C0599 23976 5DA8 E 1 FIX32 VD 4 Ra/Wa
Contents
The dialog box displays important operating parameters and supports you
in diagnosing the drive controller.
ƒ Open the Diagnostics dialog box in the parameter menu.
9300std230
ƒ You can recognise immediately that a fault has occurred from the
display elements or status information.
ƒ An error can be analysed with
– the history buffer in Global Drive Control (GDC) ( 9.2−1) or
– the XT keypad
– and with the "General error messages" table in the "System error
messages" chapter.
ƒ The "General error messages" table provides tips on how to eliminate
an error.
9.2 Troubleshooting
Detecting breakdowns A breakdown can be detected quickly via the LEDs at the controller or via the
status information at the keypad.
Analysing errors Analyse the error using the history buffer. The list of fault messages gives
you advice how to remove the fault. ( 9.3−1)
The history buffer can be used to trace faults. The fault messages are stored
in the 8 memory locations in the order of their occurrence.
ƒ Open the Diagnostics dialog box in the parameter menu.
9300std230
History buffer
Field Entry Note
location
1 Active fault If the fault is no longer pending or has
2 Last fault been acknowledged:
l The content of memory units 1 7 is
History buffer
Field Entry Note
location
l The content of memory units 1 ... 7 is
3 Next to last fault shifted "upwards" by one memory unit.
4 Third to last fault l The content of memory unit 8 is
removed from the history buffer and
5 Fourth to last fault
can no longer be retrieved.
6 Fifth to last fault l Memory unit 1 is deleted (= no active
7 Sixth to last fault fault).
8 Seventh to last fault
Explanations
, Fault indication and fault response (C0168)
l The entry is effected as LECOM error number.
l If several faults with a different response occur at the same time:
– Only the fault the response of which has the highest priority is entered
(1. TRIP, 2. message, 3. warning).
l If faults with the same response occur (e. g. 2 messages) at the same time:
– Only the fault that was triggered first is entered.
– The OH7 and OH3 warnings are exceptions. If an OH7 warning is pending and
the OH3 motor temperature threshold is reached, the OH7 warning is
overwritten by the OH3 warning. If the motor temperature decreases again,
the OH7 warning reappears.
, Time of the fault (C0169)
l Reference time is the content of the power−on time meter .
l If a fault is immediately followed by another fault for several times, only the
time of the last occurrence is stored.
, Frequency of occurrence of the fault (C0170)
l The time of the last occurrence is stored.
Click on Fault memory reset to clear the history buffer.
The history buffer can only be cleared if no fault is active.
Click on TRIP reset to reset the fault.
Note!
In the case of a query via system bus (CAN), the fault messages
are represented as numbers (see first column of the table).
10 DC−bus operation
Contents
10.1 Function
Note!
ƒ All fuses specified here only have the purpose of
disconnection after a short circuit. For cable protection specific
fuses must be used.
ƒ In the following tables the rated currents of the Lenze fuses
are listed. If other fuses are used, other fuse currents and cable
cross−sections may result.
ƒ We recommend using fuse holders with a signalling contact.
Like this, the entire drive system can be switched off
(inhibited) when a fuse fails.
ƒ Always fuse DC cables using 2 poles (+UG, −UG).
F1 F2 F3 F4 F5 F6
K10
S1
Z1 Z2
JRB
K10 Z3
F7 F8 F9 F10
RB1 RB2 PE +UG -UG L1 L2 L3 PE +UG -UG L1 L2 L3 PE +UG -UG
X1 X2
M M
PE 3~ PE 3~
9300vec151
Fig. 10.4−1 Basic circuit diagram of a distributed supply with brake chopper
F1 ... F10 Fusing
K10 Mains contactor
Z1, Z2 Mains choke / mains filter
Z3 Brake resistor
Z4 Brake chopper
S1 Mains supply on
S2 Mains supply off
Stop!
Set the DC−bus voltage thresholds of the controller (C0173) and
the brake chopper (see documentation of the brake chopper) to
the same values.
Z1
F4 F5 F6 F7 F8 F9
PE
Z2 U V W PE U V W
X1 X2
M M
PE 3~ PE 3~
9300vec152
Fig. 10.5−1 Basic circuit diagram of a central supply with regenerative power supply module
F1 ... F9 Fusing
K10 Mains contactor
Z1 Mains choke / mains filter
Z2 Regenerative power supply module
Note!
ƒ If the supply power of the regenerative power supply module
is not sufficient, the system can be additionally supplied via
the mains connection of further controllers.
ƒ Before connecting the supply module and the controllers read
the Operating Instructions of the regenerative power supply
module.
11 Safety engineering
Contents
The controllers support the safety functions "Safe torque off" (former
designation "Safe standstill"), "Protection against unexpected start−up", in
accordance with the requirements of control category 3 of ISO 13849−1
(former EN 954−1). Depending on the external interconnection, a standard
up to "category 3" in accordance with ISO 13849−1 is achieved.
Note!
In order to comply with control category 3 in accordance with
ISO 13849−1 (former EN 954−1), the two methods "Pulse inhibit
via safety relay KSR" and "Controller inhibit", which are
independent of each other, have to be used.
ƒ Only qualified personnel may install and commission the Safe torque
off" function.
ƒ All control components (switches, relays, PLC, ...) and the control
cabinet must comply with the requirements of EN ISO 13849−1 and
EN ISO 13849−2. This includes among other things:
– Control cabinet, switches, relays in enclosure IP54!
– All other requirements can be found in EN ISO 13849−1 and
EN ISO 13849−2!
ƒ Wiring with insulated wire end ferrules or rigid cables is absolutely
required.
ƒ All safety−relevant cables (e.g. control cable for the safety relay,
feedback contact) outside the control cabinet must be protected, e.g.
by a cable duct. It must be ensured that short circuits between the
individual cables cannot occur!
ƒ With the Safe torque off" function no emergency stop can be effected
without additional measures:
– There is neither an electrical isolation between motor and controller
nor a service or repair switch!
– An "Emergency stop" requires the electrical isolation of the conductor
to the motor, e.g. by means of a central mains contactor with
emergency stop wiring.
ƒ If in the case of the "Safe torque off" a force effect is to be expected
from outside, (e.g. sagging of hanging loads), additional measures are
required (e.g. mechanical brakes).
ƒ After the installation the operator has to check the function of the
"Safe torque off" circuit.
– The functional test must be repeated at regular intervals.
– Basically, the inspection intervals depend on the application, the
related risk analysis, and the overall system. The inspection intervals
must not be longer than 1 year.
5V
X11/34
X11/33 K SR
X11/K32
X11/K31
-
~
V
X5/28 W
µC
DIGOUT
PWM
PWM
9300vec100
Fig. 11.2−1 Internal connection of the "Safe torque off" function with 3 electrically isolated
circuits
Area : Pulse inhibit via safety relay KSR; forcibly guided feedback for
monitoring the safety relay
Area : Controller inhibit (X5/28), optional feedback via a digital output
(DIGOUT)
Area : Power output stage
Activating "Safe torque off" The "Safe torque off" status is activated via two different disconnecting
paths which are independent of each other:
1. disconnecting path: Pulse inhibit via safety relay KSR (terminal X11/33,
X11/34)
ƒ In the case of LOW level at terminals X11/33, X11/34, the safety relay
KSR is deactivated.The driver supply of the power section drivers is
interrupted. The inverter no longer receives pulses.
ƒ The disconnection of the safety relay KSR has to be monitored
externally, so that a failure of this disconnecting path can be detected.
X11/K31, X11/K32 is a forcibly guided break contact, i. e. if the safety
relay KSR has been deactivated ("Safe torque off" activated), the
contact is closed.
2. disconnecting path: Controller inhibit by input signal at terminal X5/28
ƒ The input signal at X5/28 is fed to the microcontroller system and the
PWM unit. In the case of LOW level at terminal X5/28, the output of
pulses to the inverter is inhibited in the microcontroller system.
ƒ The disconnecting path "Controller inhibit" can be evaluated optionally
via a digital output. Further information can be gathered from the
chapter "Functional test" ( 11.5−1).
"Safe torque off" is activated if both disconnecting paths are on LOW level.
Deactivating "Safe torque An AND operation of the disconnecting paths prevents the drive from
off" restarting if only one disconnecting path is enabled.
"Safe torque off" is deactivated if both disconnecting paths are on HIGH
level.
Technical data
11.4 Wiring
Wiring
Danger!
Faulty operation in case of earth faults possible
The correct functioning of the safety function is not ensured if an
earth fault occurs.
Possible consequences:
ƒ A failure of the safety function can lead to death, severe
injuries or damage to material.
Protective measures:
The electrical reference point for the coil of the safety relay KSR
must be connected to the PE conductor system (EN 60204−1,
paragraph 9.4.3)!
K SR + 34 +
3 3
K 3 1 K 3 2 3 3
33 –
K 3 2 DC 24 V
K32
K 3 1
K31
9300vec103
Terminal data Wiring of the terminals X11/34, X11/33, X11/K32, X11/K31, X5/28:
Leitungstyp Wire end Cable cross−section Tightening Stripping
ferrule torque length
Rigid — 2,5 mm2 (AWG 14)
0,5 ... 0,6 Nm
With plastic 5 mm
Flexible 2,5 mm2 (AWG 14) (4.4 ... 5.3 lb−in)
sleeve
Danger!
Unexpected start−up of the machine possible
The "Safe torque off" safety function provides protection against
an unexpected start−up of the drive and therefore is an
important item within the safety concept for a machine. It has to
be ensured that this function works correctly.
Possible consequences:
ƒ Death, severe injury, or damage to material assets, when the
safety function fails.
Protective measures:
After the installation and at regular intervals, the operator has to
check the function of the "Safe torque off" circuit.
ƒ When doing this, check both disconnecting paths separately
with regard to their disconnection capability.
ƒ The functional test can be carried out manually or
automatically via the PLC.
ƒ Basically the inspection interval depends on the application
and the corresponding risk analysis, as well as on the system
as a whole. It should not exceed 1 year.
ƒ If the functional test shows impermissible states,
– the drive or the machine has to be shut down immediately.
– commissioning is not permitted until the safety function
operates correctly.
The individual tests are passed if the correct states given in the table result.
DC 24 V
9300
Z1 S2 S1
IN 1 X11/34
IN 2 X11/33 K SR
IN 3 X11/K32
IN 4 X11/K31
RFR
X5/28
µC
DIGOUT
PWM
PWM
9300vec104
Fig. 11.5−1 Circuit diagram for monitoring the safety function with a PLC
S1, S2 Separate disconnection options of the two disconnecting paths
KSR Safety relay
X11/34 Safety relay control
X11/33 Safety relay control (GND)
X11/K32 Forcibly guided feedback contact (24 V)
X11/K31 Forcibly guided feedback contact
DIGOUT Digital output for evaluating the motor current
X5/28 Controller inhibit
Z1 Programmable logic controller (PLC)
IN 1 − 4 Digital inputs
Example: Parameterising a In the following we will show you a possibility of parameterising a digital
digital output
output, so that a conclusion with regard to the motor current is provided.
Sequence Parameter Note
1. Configure function block CMP3
(comparator)
l Connect CMP3−IN1 to C0693/1 = 5004
MCTRL−IACT
l Connect CMP3−IN2 to C0693/2 = 19521
FCODE−472/1
l Configure the function IN1 < IN2 C0690 = 3
2. Configure output signal of CMP3 C0117/4 = 10660
l Connect DIGOUT4 to CMP3−OUT
3. Enter function block CMP3 in the
processing table
l Select a free space in the C0465/2 = 10660
processing table
In the Lenze setting, for instance
space 2 of the processing table is
free
4. Set the current threshold C0472/1 = 2.00 IMotor = 0 ® DIGOUT4 = HIGH
l Set the current threshold for IMotor ¹ 0 ® DIGOUT4 = LOW
Irated_FI to 2 %
Functional test within the For the functional test, check both disconnecting paths separately.
inspection interval
1. disconnecting path: Pulse inhibit via safety relay KSR
The individual tests are passed if the correct states given in the table result.
Specification Correct status
Individual test Input relay activation (X11/34) Output feedback (X11/K31)
Pulse inhibit LOW HIGH
Pulse enable HIGH LOW
12 Accessories (overview)
Contents
Tip!
Information and auxiliary devices related to the Lenze products
can be found in the download area at
http://www.Lenze.com
13 Appendix
Contents
13.1 Glossary
AC AC current or AC voltage
CE Communauté Européene
DC DC current or DC voltage
EN European standard
IPC Industrial PC
L [mH] Inductance
R [W] Resistance
UL Underwriters Laboratories
13.2 Index
I L
Identification, Controller, 1.2−1 Leakage inductance, 8.4−6
Imax limit, 8.4−3 LECOM, status word (C0150/C0155), 9.2−3
Incremental encoder LED display, 9.2−1
− At X8, 5.10−3, 6.6−1
Legal regulations, 1.2−1
− With TTL level, 5.10−3, 6.6−1
Liability, 1.2−2
Input signals
Light−emitting diodes, 9.2−1
− Analog, Configuration, 6.9−3
− Digital, Configuration, 6.9−1 Limit class C1/C2, 5.2−6
Inputs
− Digital, Response times, 6.9−1 M
− KTY, 6.5−15 Mains, controller adaptation, 6.5−2
− PTC, 6.5−14
Mains choke, Assignment to standard device, 5.2−7,
Installation 5.4−7, 5.5−6, 5.6−6, 5.7−6
− Mechanical Mains connection, 5.3−1, 5.4−4, 5.5−3, 5.6−3, 5.7−3
Cold plate technique, 4.1−4, 4.2−4
Standard mounting 45 kW, 4.3−2 − AC mains, 3.1−2
Standard mounting 55 ... 75 kW, 4.4−2 − DC mains, 3.1−2
Thermally separated mounting (push−through technique) Mains filter, Assignment to standard device, 5.2−7, 5.4−7,
45 kW, 4.3−3
5.5−6, 5.6−6, 5.7−6
Thermally separated mounting (push−through technique)
55 ...75 kW, 4.4−3 Manufacturer, 1.2−1
− mechanical, thermally separated (push−through Max. mains voltage range, 3.1−2
technique) 15 ... 30 kW, 4.2−3
Maximum speed, 8.4−2
Interaction with compensation equipment, 5.2−3
Interferences, eliminating EMC interferences, 5.3−6
IT system, 5.2−2
J
JOG setpoint, 8.4−4
Motor, thermal monitoring, with PTC thermistor, 6.5−14, Operating mode of the motor control, 8.4−2
6.5−15 Operating status, display, 9.2−1
motor, Thermal monitoring, Sensorless, 2.2−1 Operation, at earth−leakage circuit breaker, 5.2−3
Motor cable, 5.2−8, 5.3−1 Operation on public supply systems, EN 61000−3−2, 5.2−1
− Cable cross−section, 5.2−9
Optimisation of the controller and mains load, 5.2−5
− for trailing cable, 5.2−9
− Influence of the length, 5.2−8 Output signals
− length, 3.1−2 − Analog, Configuration, 6.9−4
− max. length, 5.2−7 − Digital, Configuration, 6.9−2
− permanently installed, 5.2−9 Outputs
− permissible length, 5.2−8 − Analog, 6.9−4
− Specification, 5.2−8 − Digital, 6.9−2
Reaction times of digital inputs, 6.9−1 Supply conditions, 5.4−6, 5.4−7, 5.5−5, 5.5−6, 5.6−5,
5.6−6, 5.7−5, 5.7−6, 10.3−1
Reduce noise emissions, 5.2−6
Supply forms, IT system, 5.2−2
Relay output, Configuration, 6.9−2
Supply forms / electrical supply conditions, 5.2−1
Residual hazards, 2.3−1
Switch on, 6.3−1
Resolver, Connecting, 5.10−2, 6.6−1
Switch−on, check before switching on, 6.2−1
Resolver polarity check, 6.8−2
System bus (CAN), wiring, 5.9−1
Responses, 8.2−1
− message, 8.2−1 System error messages, 9.3−1
− TRIP, 8.2−1 − configuration, 8.31
− warning, 8.2−1 − General, 9.3−1
Rotor position adjustment, 6.8−1, 6.8−2 − Resetting, 9.3−6
S T
Safe standstill, 11.1−1 Table of attributes, 8.6−1
Terms Wiring
− controller, 13.1−1 − digital frequency input to X9, 5.11−1
− Definitions, 13.1−1 − digital frequency output to X10, 5.11−1
− drive, 13.1−1 − in the control cabinet, 5.3−4
− Mobile systems, 5.2−4
Thermal monitoring, motor
− outside of the control cabinet, 5.3−5
− Sensorless, 2.2−1
− system bus (CAN), 5.9−1
− with PTC thermistor, 6.5−14, 6.5−15
Wiring according to EMC, 5.4−1, 5.5−1, 5.6−1, 5.7−1
Tni current controller, 8.4−5
Tnn speed controller, 8.4−5
X
TRIP, 8.2−1
XT EMZ9371BC keypad, Menu structure, 7.2−12
Troubleshooting, 9.2−1
Troubleshooting and fault elimination, 9−1
− Monitoring, 8.2−1
Current load of controller (Ixt monitoring), 8.2−5
DC−bus voltage, 8.2−11
Heatsink temperature, 8.2−10
Monitoring times for process data input objects, 8.2−3
− monitoring
bus off, 8.2−3
current load of the motor (I2 x t monitoring), 2.2−1, 8.2−7
motor temperature, 8.2−6
reset node, 8.2−3
responses, 8.2−1
Ä.FZ9ä
System Manual
(Extension)
Servo inverter
Contents
1 Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1−1
1.1 How to use this System Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1−3
1.1.1 Information provided by the System Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1−3
1.1.2 Document history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1−4
1.1.3 Products to which the System Manual applies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1−5
1.2 Definition of notes used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1−6
2 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2−1
2.1 Configuration with Global Drive Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2−3
2.2 Basic configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2−4
2.2.1 Changing the basic configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2−5
2.2.2 Speed control C0005 = 1XXX (1000) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2−6
2.2.3 Torque control with speed limitation 4000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2−11
2.2.4 Master frequency coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2−13
2.2.5 Speed synchronism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2−25
2.2.6 Angular synchronism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2−26
2.3 Operating modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2−36
2.3.1 Parameter setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2−36
2.3.2 Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2−36
2.4 Change of the terminal assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2−37
2.4.1 Freely assignable digital inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2−37
2.4.2 Freely assignable digital outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2−39
2.4.3 Freely assignable analog inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2−39
2.4.4 Freely assignable monitor outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2−40
l EDSVS9332S−EXT EN 2.0 i
Contents
ii EDSVS9332S−EXT EN 2.0 l
Contents
5 Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5−1
5.1 Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5−3
5.1.1 Terminology and abbreviations used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5−3
5.2 Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5−5
iv EDSVS9332S−EXT EN 2.0 l
Preface and general information
1 Preface
Contents
1.1 How to use this System Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1−3
1.1.1 Information provided by the System Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1−3
1.1.2 Document history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1−4
1.1.3 Products to which the System Manual applies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1−5
1.2 Definition of notes used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1−6
Target group
This System Manual addresses to all persons who dimension, install, commission, and set 9300
servo inverters.
Together with the System Manual, document no. EDSVS9332S, and the catalogue, it forms the basis
for project planning for the manufacturer of plants and machinery.
Contents
The System Manual (Extension) completes the System Manual, document no. EDSVS9332S:
l The features and functions are described in detail.
l It describes additional possible applications in detail.
l Examples describe how to set the parameters for typical applications.
l In case of doubt always the mounting instructions supplied with the 9300 servo inverter are
valid.
Contents of the System Manual Contents of the System Manual (Extension)
1 Preface 1 Preface
2 Safety −
3 Technical data −
4 Mounting the standard device −
5 Wiring the standard device −
6 Commissioning −
7 Parameter setting −
8 Configuration 2 Configuration
8.1 Monitoring 2.1 Configuration with Global Drive Control
8.2 Monitoring functions 2.2 Basic configurations
8.3 Code table 2.3 Modes of operation
8.4 Selection lists 2.4 Change of the terminal assignment
8.5 Table of attributes
− 3 Function library
− 4 Application examples
9 Troubleshooting and fault elimination −
10 DC−bus operation −
11 Safe standstill −
12 Accessories −
13 Appendix 5 Appendix
) Note!
Information and tools concerning the Lenze products can be found in the download
area under
http://www.Lenze.com 1
Product series
EVS = Servo controller
Design
E= Panel−mounted unit
C= Built−in unit in "cold plate" technique
Model
S= Servo inverter
Variant
− Standard
V003 = In "cold plate" technique
V004 = With "safe standstill" function
V100 = For IT systems
V104 = With "safe standstill" function and for IT systems
Hardware version
Software version
All safety information given in these instructions has the same layout:
Danger! Impending danger for persons Death or severe injuries
General danger
Caution! Possible, dangerous situation for
persons
Injuries
Stop! Possible damage to material Damage of the drive system or its
environment
Note! Useful tip
If you observe it, handling of the drive
system will be easier.
2 Configuration
Contents
2.1 Configuration with Global Drive Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2−3
2.2 Basic configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2−4
2.2.1 Changing the basic configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2−5
2.2.2 Speed control C0005 = 1XXX (1000) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2−6
2.2.3 Torque control with speed limitation 4000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2−11
2.2.4 Master frequency coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2−13
2.2.5 Speed synchronism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2−25
2.2.6 Angular synchronism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2−26
2.3 Operating modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2−36
2.3.1 Parameter setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2−36
2.3.2 Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2−36
2.4 Change of the terminal assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2−37
2.4.1 Freely assignable digital inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2−37
2.4.2 Freely assignable digital outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2−39
2.4.3 Freely assignable analog inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2−39
2.4.4 Freely assignable monitor outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2−40
With Global Drive Control (GDC), a program for the PC, Lenze offers an easy−to−understand,
clearly−laid−out and convenient tool for configuring your application−specific drive task.
Signal configuration
Signals can be configured in a single dialog box. This is a convenient way
l to display every FB as a block diagram.
l to see the assignment of all signal inputs at a glance.
l to enter the FB in the processing table.
l to print your signal configuration.
Terminal assignment
Freely assignable terminals can be configured using two dialog boxes:
l Dialog box − to link digital inputs and outputs.
l Dialog box − to link analog inputs and outputs.
( Stop!
It is possible to load predefined basic configurations via code C0005. If you load a
configuration via C0005, the assignment of all inputs and outputs will be overwritten
with the corresponding basic configuration.
Adapt the function assignment to the wiring.
The internal signal processing is adapted to the drive task by selecting a predefined basic
configuration. You can, for instance, use the Lenze setting for speed control.
l A detailed description of the basic configurations with terminal assignments, signal flow
diagrams, and application examples can be found in chapter "Application examples".
l Before loading a basic configuration via C0005, the controller must be inhibited.
Several predefined signal configurations can be loaded by using code C0005. The selection numbers
have the following meaning:
C0005 = X X X X
Control
0 − Terminal control
1 − Control via LECOM A/B/LI
3 − Control via AIF (INTERBUS,PROFIBUS)
5 − Control via system bus (CAN)
Additional function
0 − No additional function
1 − Brake control via digital output X5/A2
9 − At quick stop (QSP) deceleration of the complete drive system to zero speed in an angle−controlled
mode
Basic function
1 − Speed control
4 − Torque control with speed limitation
5 − Master for digital frequency coupling
6 − Slave on digital frequency bus
7 − Slave on digital frequency cascade
) Note!
If you change the signal flow of the basic configuration, e. g. by adding function
blocks, C0005 is set to 0. The display indicates "COMMON".
Main setpoint
Via the setpoint nset (display in C0046) the speed is defined, relating to the value nmax (C0011) which
can be set. The setpoint is specified in a bipolar analog manner via input X6/1,2. By the settings
carried out, the drive runs with the speed set in C0011 if a master voltage of 10 V is selected. If you
want to actuate the drive at master voltages with low voltages you can adapt the system via codes
C0026/1 (offset) and C0027/1 (gain).
Alternatively you can also specify the setpoints via
l Keyboard,
l Integrated system bus (CAN),
l Automation interface (LECOM, InterBus, Profibus DP, RS 232,
RS 485, optical fibre).
Which input is active as setpoint source depends on the configuration selected in C0005, or the
setpoint source can be set via configuration code C0780 in the NSET function block.
JOG setpoints
If you require specific fixed settings as main setpoint, you can call parameterisable setpoints from
the memory via the JOG inputs. JOG setpoints replace the main setpoint. The JOG setpoints are
entered in a relative manner in % of nmax. If you set input E3 to HIGH signal, the main setpoint is
switched off and at the same time the first JOG setpoint is activated. A total of 15 JOG setpoints can
be selected.
E1 E2 Main setpoint
0 0 Drive executes QSP (quick stop)
1 0 Main setpoint not inverted
0 1 Main setpoint inverted
1 1 Drive maintains its previous state
Additional setpoint
Via input X6/3,4 (or also another signal source) an analog additional setpoint (bipolar) can be
connected. The additional setpoint (display in C0049) internally first goes to the NSET function block
via an analog switch. Here the additional setpoint first is lead across a facility for inversion. This facility
for inversion is deactivated. Furthermore there is a ramp function generator (acceleration and
deceleration times via C0220/C0221) before the additional setpoint is linked with the main setpoint
in the arithmetic block. The additional setpoint for instance can be used as a correcting signal for
grinding machines (for controlling a constant circumferential speed when the grinding wheel
diameter is decreased).
If you want to use the additional setpoint, set code C0190 to the desired arithmetic link. According
to the default setting, code C0190 is parameterised to 0. Thus the additional setpoint is switched off.
Torque limitation
The torque can be limited in the range from 0 to +100% via code C0472/3.
Every other signal source can be assigned as well.
2.2.3.1 Function
If the actual speed is within its limitation, the drive is torque−controlled. If one of the speed limits (CCW
or CW rotation) is reached, the drive becomes speed−controlled.
Torque setpoint
The torque setpoint is entered via the analog terminal X6/3,4. When all motor data are entered
correctly, the drive provides 100 % of the possible torque (C0057) in the positive direction (CW) with
an input voltage of +10 V (corresponding to 100 % in negative direction (CCW) with −10 V).
If you want to operate the controller with a lower master voltage, you can adapt the system via the
codes C0026/2 (offset) and C0027/2 (gain).
Alternatively, you can also enter the setpoints via
l keypad,
l integrated system bus (CAN),
l automation interface (LECOM, InterBus, Profibus DP, RS 232, RS 485, fiber optics).
It depends on the selected configuration C0005, which of these inputs is active as a setpoint source.
The signal source can also be set under the configuration C0891 (MCTRL−M−ADD) in the MCTRL
function block.
Setpoint conditioning
In the setpoint arm the speed and phase setpoints are processed as absolute values.
Purpose
The master configuration serves to
l activate the phase control, which is upstream to the speed controller and
l configure the drive as master drive for the master frequency coupling for generating the
master frequency for the slave drives.
The phase control improves the control properties of the drive so that a driftfree standstill is achieved
for e. g. positioning tasks, hoists etc.
Features
The features describe the basic properties of this configuration. Some of them, however, can only
be used after reprogramming.
l Master with the option of signal conditioning as in the configurations C0005 = 1XXX, 4XXX
except the setpoint inversion via terminal X5/E1, X5/E2
l Master frequency output signal is setpoint for slave 0 (master drive) and other slaves
l Setpoint evaluation for slave 0 with a factor (numerator/denominator) and gearbox adaptation
(numerator/denominator). Can be set via
– automation interface or system bus
– motor potentiometer
– other signal source
l External torque limitation possible by means of reconfiguration
l Emergency stop function for the entire drive system possible by means of reconfiguration
(C0005 = 5900)
l Controller enable function causes a reloading of the setpoint integrator with the actual value of
slave 0 (setpoint = actual value)
l Possible interventions for phase trimming and speed correction via
– automation interface or system bus
– analog terminal
– one of the signal sources (function blocks)
l Message "following error limit reached" can be set via code
l TRIP when reaching the phase controller limit
l Speed limit of slave 0 = C0011
l Phase controller influence can be set and switched off via the digital input
l Homing function is possible via zero track or touch probe
l Synchronising to a setpoint is possible via zero track or touch probe
l Synchronising characteristic can be set via ramp−function generator
Tip!
The resulting speed setpoint is output at the master frequency output X10. It is the setpoint in terms
of amount and direction of rotation for the following slaves. At the same time it is considered to be
the setpoint for slave 0 (included in the master drive), i.e. for the entire drive system.
The master drive consists of the master integrator and the slave 0. Slave 0 is the first drive at the
master frequency.
Tip!
In principle, the highest possible frequencies should be selected since the 400 kHz range provides
the best resolution.
Setpoint conditioning
All settings that follow only refer to this drive, not to the entire drive system.
The setpoint is controlled via the function block DFSET. With this, essential adaptations to the drive
tasks can be done.
The setpoint is evaluated with a factor (numerator/denominator). With this, the ratio can be set with
which the drive is to run to its setpoint. For changing the direction of rotation of the drive, negative
values can be set here.
The denominator is preset via code C0533. The numerator in this setting is selected via the free
control code C0473/1, but can also be selected by every analog source by reprogramming
(reconfiguring).
Another possible adaptation can be done via the gearbox factor (numerator/denominator). With this,
the gearbox ratio of the drive can be set. The denominator is selected via C0033. The numerator is
selected in this configuration via the free control code C0032, but can be selected by every analog
source by reprogramming (reconfiguring).
Phase trimming
Via the control code C0473/3 an additional setpoint can be added to the phase setpoint. This serves
to move the rotor position forwards or backwards compared to the setpoint (leading or lagging). The
input is done in increments. One revolution is split up into 65535 increments. The phase trimming can
take place in the range "32767 (i.e. "1/2 revolution). Via C0529 a multiplicator can be set, which
serves to expand the setting range.
Example: Phase trimming = DFSET_A_TRIM * C0529
Here, every analog source can also be used as signal source.
100 % correspond to 1/4 revolution = 16383 inc.
Purpose:
e. g. input for correction values
Phase offset
Via C0252 a fixed phase offset can be added to the setpoint of the drive. This can be set in the range
±245760000 inc.
Reference:
see phase trimming
Phase adjustment
In some applications it is necessary that the phase leads or lags with increasing speed. For this, an
adjustment of ±1/2 revolution can be entered under C0253. The phase adjustment set is reached at
15000 rpm (linear connection).
Purpose
The configuration C0005 = 6XXX for the setpoint bus serves to
l activate the phase control, which is upstream to the speed controller
l change the setpoint signal path to master frequency coupling for phase or speed−synchronous
operation
R R R
X7 X8 X7 X8 X7 X8
Factor Factor
SWI ö,n − controller ö,n − controller
ö,n − controller
X6 X9 X10 X9 X10 X9 X10
Features
The features describe the basic properties of this configuration. Some of them, however, can only
be used by reprogramming.
l Hardware connection of the master frequency input with the master frequency output (so that
any number of drives can be connected in series)
l Setpoint evaluation with a factor (numerator/denominator) for the corresponding slave
(gearbox adaptation). Can be set via an analog signal source:
– Terminal,
– code or
– function block.
l external torque limitation is possible
l QSP function for the individual drive. The setpoint is continued to be output.
l CINH function for the individual drive. The setpoint is continued to be output to the master
frequency output.
l Possible interventions for phase trimming and speed correction via
– LECOM
– analog terminal
– one of the signal sources (function blocks)
l Message "following error limit reached" can be set via code
l TRIP when reaching the phase controller limit
l Speed limit of slave 0 = C0011
l Phase controller influence can be set and switched off via the digital input
l Homing function is possible via zero track or touch probe
l Synchronising to a setpoint is possible via zero track or touch probe
l Synchronising characteristic can be set via ramp−function generator
C0425 C0473ń1
+
Encoderconstant C0533
Purpose
The configuration C0005 = 7XXX for the setpoint cascade serves to
l activate the phase control, which is upstream to the speed controller
l change the setpoint signal path to master frequency coupling for speed ratio synchronism
R R R
X7 X8 X7 X8 X7 X8
Factor Factor
SWI
ö,n − controller ö,n − controller
ö,n − controller
Features
The features describe the basic properties of this configuration. Some of them, however, can only
be used by reprogramming.
l Resolver feedback is possible only
l Evaluation of the setpoint (cascading factor) is possible with a factor (numerator/denominator)
for the master frequency output (and thus for all following drives)
l Other evaluation of the setpoint is possible with a factor (numerator/denominator) for the
corresponding slave (gearbox adaptation). Can be set via an analog signal source (standard:
code C0032, C0033)
l External torque limitation is possible
l The QSP or CINH function in the individual drive do not influence the setpoint for the cascade.
l Possible interventions for phase trimming and speed correction via
– LECOM,
– analog terminal or
– one of the signal sources (function blocks).
l Message "following error limit reached" can be set via code
l TRIP when reaching the phase controller limit
l Speed limit of slave 0 = C0011
l Phase controller influence can be set and switched off via the digital input
l Homing function is possible via zero track or touch probe
l Synchronising to a setpoint is possible via zero track or touch probe
l Synchronising characteristic can be set via ramp−function generator
Exception:
If controller inhibit is released due to short−term mains undervoltage (< 500 ms), the phase difference
is not reset. After mains recovery, the drive can follow again its set phase. A phase difference which
emerged before is balanced. The setpoint for the slave(s) is continued to be output at the master
frequency output.
Purpose
For material transports with very low stretching coefficients, such as paper, metal, etc., the tension
can be set via the gearbox factor C0032/C0033 by oversynchonism in the ‰ range. A specified
tension thus results from the stretching coefficient of the material. For a better operation and higher
accuracy in the digital frequency coupling, we recommend the digital frequency cascade C0005 =
7XXX.
Purpose
l Stretching systems
l Wire−drawing plants
Example
Extruder system with stretching of plastic threads by a speed ratio synchronism. The stretching is
performed online during the process via a motor potentiometer function.
Conditions
Configuration C0005 = 6XXX or 7XXX.
In the configurations C0005 = 5XXX the specifications only apply to the slave 0.
Angle−synchronous operation
When the angle controller is active, every controller can perform angle−synchronous, drift−free
angular synchronism with regard to its setpoint. Since in the master frequency cascade the setpoint
of the second slave is conditioned in the first slave and both systems are not synchronous, a fixed
angular offset develops between the motor shafts which, however, does not add up over time.
Special features
The difference between setpoint and actual angle is supplied to the angle controller. With reference
to the angle it is designed as P controller. Its influence can be set via C0254. C0254 = 0 means the
complete disconnection of the angle controller from the controlled system.
Setting range of C0254 = 0.0001 ... 3.9999, C0254=1.00 and 16384 INC system deviation
(1/4 revolution) correspond to a speed variation of nmax.
The output of the angle controller can be limited via C0472/6. The limitation can also be connected
with another analog signal source.
Note!
When reaching the angle controller limit and monitoring is switched off, the sign at the angle
controller output may reverse.When setting CINH, the angular difference is set to zero.
Initial situation
Master Slave
Dö
F F
Dö = phase offset
n = Speed
Target situation
Master Slave
Dö=0
F F
Dö = phase offset
n = Speed
Use of TOUCH−PROBE
Besides the zero pulses of the inputs X9 and the corresponding feedback system, the zero pulse
evaluation can also be derived from the digital inputs X5/E4 (actual value) and X5/E5 (setpoint). The
function is switched from zero pulse evaluation of the encoder (or resolver) to the evaluation of the
inputs X5/E4 and X5/E5 by C0532 = 2.
IMPORTANT:
The inputs X5/E4 and X5/E5 are assigned with TRIP−Set or TRIP−Reset as standard. In this case, the
input terminals must be removed from the function block DCTRL (drive control).
Use of zero pulse for the setpoint and TOUCH−PROBE for the actual value
The zero pulses can also be evaluated via a zero pulse at setpoint input X9 and a TOUCH−PROBE
input X5/E4 (actual value). The function is switched on with C0532 = 3.
Master Slave
Touch probe
1:5 1:5
M R M R
X7 X7
9300 Master 9300 slave
Vwithdrawal 2
− + X10 X9 X10
=
1 Stretch factor
Gearbox Gearbox
E4 E5 28 A1 A4 39 A2 E4 E5 28 A1 A4 39 A2
2.2.6.5 Referencing
The homing function is available with the configurations 5XXX, 6XXX and 7XXX.. The drive shaft can
be positioned via the homing function. For this purpose, the drive is disconnected from the setpoint
path and follows the profile generator.
REF
C0933
C0932
C0930
C0931
C0934
C0935
C0936
Ref−mark REF−OK
C0921
CTRL REF−BUSY
C0927/2
Ref−on
C0920
C0927/1
REF−N−SET
REF−N−IN
C0923
C0929
REF−PSET
REF−PHI−IN
C0922
C0928
Homing is started via a rising edge at the digital input "REF−ON" (default setting is assigned to
terminal X5/E3); this input must be applied until the end of the homing process.
After the negative edge has occurred at the input REF−MARK (default setting is assigned to terminal
X5/E2), it is positioned to the home position. This input is intended for a reference switch. The speed
travel profile is created via a profile generator which is integrated in the REF function block. Via this,
the acceleration and deceleration times as well as the speed during the homing process can also be
set.
The home position is defined as follows:
Next zero pulse after the negative edge of the reference switch plus the home position offset
(C09334).
For position feedback via resolver, the zero position (depending on the resolver attachment to the
motor) is used instead of the zero pulse. Accordingly, the touch probe angle is used for homing via
touch probe.
The output signal "REF−BUSY" indicates with HIGH signal, whether the homing function is active.
The output signal "REF−OK" indicates with HIGH signal that homing is completed successfully. This
signal can be scanned via the output terminal X5/A4.
The setpoint outputs for position and speed of the REF function block are connected with the
corresponding setpoint inputs of the function block MCTRL (see signal flow diagram for the
configurations 5XXX, 6XXX and 7XXX). If the homing function is active (input REF−ON = HIGH), the
drive is disconnected from the setpoint path. The drive then follows the profile generator.
During the homing process the input DFSET−SET of the master frequency processing is active. This
is done through the output REF−BUSY of the REF function block. After the homing process is
completed, REF−BUSY=LOW is switched back to master frequency without jerk.
A renewed homing process requires an edge at the input REF−ON.
Mode 0
Homing with zero pulse/zero position.
Travel in clockwise rotation to the home position. The home position lies at the next zero pulse/zero
position after the negative edge of the reference switch REF−MARK plus the home position offset.
C0934
Zero pulse
Reference switch
REF−MARK
Travel path
Fig. 2−7 Homing with zero pulse/zero position; approaching the home position in CW rotation
Mode 1
Homing with zero pulse/zero position.
Travel in counter−clockwise rotation to the home position. The home position lies at the next zero
pulse/zero position after the negative edge of the reference switch REF−MARK plus the home
position offset (C0934).
C0934
Zero pulse
Reference switch
REF−MARK
Travel path
Fig. 2−8 Homing with zero pulse/zero position; approaching the home position in CCW rotation
Modes 2 ... 5
Modes 2 ... 5 are reserved.
Mode 6
Homing with touch probe.
Travel in clockwise rotation to the home position. The home position lies at the touch probe signal
after the negative edge of the reference switch REF−MARK plus the home position offset (C0934).
C0934
Touch probe
Reference switch
REF−MARK
Travel path
Fig. 2−9 Homing with touch probe; approaching the home position in CW rotation
Mode 7
Homing with touch probe.
Travel in counter−clockwise rotation to the home position. The home position lies at the TP signal after
the negative edge of the reference switch plus the home position offset.
Mode 8
Homing with touch probe.
Travel in clockwise rotation to the home position. The home position lies at the next TP signal plus
the home position offset.
Mode 9
Homing with touch probe.
Travel in counter−clockwise rotation to the home position. The home position lies at the next touch
probe signal plus the home position offset.
The travel profile for homing is determined by entering a percentage speed and an integration time
(Ti) for the ramps. The home position offset is directly entered in increments of the encoder system.
(In this way, complex conversions and the entry of e. g. the feed constant can be avoided)
The home position can be approached in three ways:
l Case 1: High home position offset
l Case 2: Home position offset = 0; the zero pulse has not yet occurred during the homing
process
l Case 3: Home position offset = 0; the zero pulse has occurred once during the homing
process
C0935 C0936
C0936
t
Reference Zero pulse Home position
switch
C0935
t
Reference
switch Zero pulse= Home position
home position
If the parameter setting or the position of the reference switch have been selected unfavourably, the
drive is unable to directly approach the home position due to a too high moment of inertia. This means
that the drive travels beyond the home position and then back again.
Reversing during the homing process can be prevented by setting the home position offset so that
the path is long enough to decelerate into standstill. The reference switch and the subsequent zero
pulse must be brought forward accordingly.
V
Home position offset=0
t
Zero pulse Reference Zero pulse = home position
switch
If the zero pulse has already occurred once during traversing or if an absolute value encoder (e.g.
ar esolver) is used as an actual value encoder, the drive traverses to its home position along the set
ramp as described in Fig. 2−12Approaching….
Acceleration and deceleration time
The deceleration and acceleration time refers to a change of the output value from 0 to 100%
(C0011). The time C0936 to be set can be calculated as follows:
C0011
C0936=t i @ wC0011
w2 2 * w1
w1
0
ti ti t
C0936 C0936
In this case the time desired for the change lies between w1 and w2.
The calculated time is to be entered into C0936.
By selecting the operating mode you can also select the interface you want to use for parameter
setting or control of the controller.
C0005 contains predefined configurations which allow a very easy change of the operating mode.
2.3.2 Control
The drive controller can be controlled via terminals (X5 and X6), via the fieldbus module at X1 or via
the system bus (X4). Mixed forms are also possible.
Tip!
Use the menu "Terminal I/O" for the keypad 9371BB or the menu "Terminal I/O" for Global Drive
Control or LEMOC2.
Stop!
If you reassign an input, the signal source that has been assigned up to know will not be overwritten!
Those active connections that are not required must be removed (see chapter 3.1.3).
Change assignment:
Tip!
Use the submenu "DIGIN" for the keypad 9371BB or the submenu "Digital inputs" for Global Drive
Control or LEMOC2.
Example:
Menu "Terminal I/O; DIGIN" (terminal I/O; digital inputs)
Here are the most important aims for digital inputs
Valid for the basic configuration C0005 = 1000.
Code controlled by Note
CFG Subcode Signal name Signal (interface) Selection list 2
C0885 000 R/L/Q−R DIGIN1 (Term. X5/E1) 0051 HIGH = do not invert main setpoint (CW rotation)
C0886 000 R/L/Q−L DIGIN2 (Term. X5/E2) 0052 HIGH = Invert main setpoint (CCW rotation)
C0787 001 NSET−JOG*1 DIGIN3 (Term. X5/E3) 0053 HIGH = Main setpoint is substituted by the fixed speed from
002 NSET−JOG*2 FIXED0 − 1000 C0039/x
003 NSET−JOG*4 FIXED0 − 1000 The signals are binary coded.
004 NSET−JOG*8 FIXED0 − 1000
C0788 001 NSET−TI*1 FIXED0 − 1000 Additional acceleration and deceleration times from C0101/x
002 NSET−TI*2 FIXED0 − 1000 and C0103/x
003 NSET−TI*4 FIXED0 − 1000 The signals are binary coded.
004 NSET−TI*8 FIXED0 − 1000
C0880 001 DCTRL−PAR*1 FIXED0 − 1000 Parameter set selection:
002 DCTRL−PAR*2 FIXED0 − 1000 The signals are binary coded.
C0881 000 DCTRL−PAR−LOAD FIXED0 − 1000 Signal LOW−HIGH loads selected parameter set with
DCTRL−PAR*x
C0871 000 DCTRL−TRIP−SET DIGIN4 (Term. X5/E4) 0054 LOW = Controller sets TRIP (EEr)
C0876 − DCTRL−TRIP−RES DIGIN5 (Term. X5/E5) 0055 Signal LOW−HIGH = Resets active trip
C0920 000 REF−ON FIXED0 − 1000 HIGH = Start homing
C0921 000 REF−MARK FIXED0 − 1000 LOW−HIGH edge = Stop homing
1. Select the input of the function blocks which is to be assigned to a new source under the
configuration code CFG in the code level.
– Example:
C0787/2 (CFG/subcode) determines the source for the input "NSET−JOG*2" (signal name) in
the function block "Speed setpoint conditioning" (NSET).
2. Change to the parameter level with PRG. Select the source (signal) from the indicated list. Ask
yourself: Where does the signal for controlling this input is to come from?
– Example:
"NSET−JOG*2" is to be controlled by terminal X5/E5 (interface).
– For this, select DIGIN5 (signal) and confirm with SHIFT + PRG.
3. Change to the code level with 2 * .
4. Determine the polarity of the input terminals X5/E1 to X5/E5 (HIGH active or LOW active)
under code C0114 and subcode.
– In the code level the terminal is selected via subcode.
– Change to the parameter level using PRG and select the polarity.
– Change to the code level by 2 * PRG.
5. Repeat steps 1. to 4. until all inputs required are assigned.
6. Remove undesired connections (see chapter 3.1.3). The connection so far of the terminal
X5/E5 is not cancelled automatically. If the connection is to be cancelled:
– Select C0876 in the code level (previous target of terminal X5/E5)
– Change to the parameter level using PRG.
– Select FIXED0 (signal) and acknowledge with SHIFT+PRG.
Change assignment:
1. Select the output which is to be assigned to another function via the subcode under C0117.
2. Change to the parameter level with PRG. Select the signal from the indicated list, which is to
be output via the selected output terminal. Change to the code level with PRG.
3. Determine the polarity (HIGH active or LOW active) via the subcode of the output under
C0118.
4. Repeat step 1. to 3., until all outputs desired are assigned.
Change assignment:
1. Select the input of the function block to be assigned to a new source in the code level.
– Example
Determine the source for the input "Main setpoint" (NSET−N) in the function block "Speed
setpoint conditioning" (NSET) under C0780.
2. Change to the parameter level with PRG. Select the signal from the indicated list, which is to
be used for the selected input.
3. Repeat steps 1. and 2. until all inputs required are assigned.
4. Remove unwanted links (see Chapter 3.1.3).
Change assignment:
1. Select the output to be assigned to another signal (source) (e.g. C0431 for output X6/62) in the
code level.
2. Change to the parameter level with PRG. Select the signal from the indicated list which is to
be output via the monitor output.
3. If necessary, adjust an offset in the hardware under C0109
4. If necessary, the signal gain can be adapted to the hardware under C0108.
5. Repeat steps 1. to 4. to assign the second output.
3 Function library
Contents
3.1 Working with function blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−3
3.1.1 Signal types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−3
3.1.2 Elements of a function block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−4
3.1.3 Connecting function blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−6
3.1.4 Entries into the processing table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−10
3.2 Function blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−12
3.2.1 Table of function blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−12
3.2.2 Table of free control codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−14
3.2.3 Addition block (ADD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−16
3.2.4 Automation interface (AIF−IN) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−17
3.2.5 Automation interface (AIF−OUT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−20
3.2.6 Analog inputs via terminal X6/1, X6/2 and X6/3, X6/4 (AIN) . . . . . . . . . . . . . . . . . . . . . . . . 3−22
3.2.7 AND operation (AND) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−24
3.2.8 Inverter (ANEG) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−28
3.2.9 Analog output via terminal 62/63 (AOUT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−29
3.2.10 Arithmetic block (ARIT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−31
3.2.11 Arithmetic block (ARITPH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−32
3.2.12 Analog signal changeover switch (ASW) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−33
3.2.13 Holding brake (BRK) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−35
3.2.14 System bus (CAN−IN) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−40
3.2.15 System bus (CAN−OUT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−41
3.2.16 Comparator (CMP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−42
3.2.17 Signal conversion (CONV) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−47
3.2.18 Angle conversion (CONVPHA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−50
3.2.19 Angle conversion (CONVPHPH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−51
3.2.20 Speed conversion (CONVPP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−52
3.2.21 Characteristic function (CURVE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−53
3.2.22 Dead band (DB) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−56
3.2.23 Control of the drive controller (DCTRL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−57
3.2.24 Master frequency input (DFIN) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−62
3.2.25 Digital frequency output (DFOUT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−65
3.2.26 Digital frequency ramp function generator (DFRFG) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−69
3.2.27 Digital frequency processing (DFSET) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−75
3.2.28 Delay elements (DIGDEL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−81
3.2.29 Freely assignable digital inputs (DIGIN) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−84
3.2.30 Freely assignable digital outputs (DIGOUT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−85
3.2.31 First order derivative−action element (DT1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−86
3.2.32 Free piece counter (FCNT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−87
3.2.33 Free digital outputs (FDO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−88
3.2.34 Freely assignable input variables (FEVAN) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−90
3.2.35 Fixed setpoints (FIXSET) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−95
The signal flow of the controller can be configured by connecting function blocks. The controller can
thus be easily adapted to diverse applications.
Parameterisation code
C1100 FCNT1
FCNT1−CLKUP FCNT1−OUT
C1102/1
C1104/1
FCNT1−CLKDWN
C1102/2 Output symbol
C1104/2
CTRL FCNT1−EQUAL
Input symbol C1101/1 FCNT1−LD−VAL
C1103/1
FCNT1−LOAD
C1102/3
C1104/3
FCNT1−CMP−VAL
C1101/2
C1103/2
Fig. 3−1 Structure of a function block (FB) using the example of FCNT1
FB name
Clearly identifies the FB. The FB name is followed by a number distinguishing the function of the FB.
Each FB is defined via its selection number. For calculating the FB the input of the selection number
into the processing table is always required. ( 3−10)
The selection numbers are listed in selection list 5.
Example:
(FCNT1, see Fig. 3−1)
l FCNT1 ¢ selection number 6400 (selection list 5).
Input symbol
Indicates the signal type which can be used as a signal source for this input. ( 3−3)
) Note!
Only inputs led through the FB can be configured.
Input name
Consists of the FB name and a designation. Inputs with the same function are distinguished by the
number that is added to the designation.
Configuration code
Configures the input with a signal source (e. g. terminal signal, control code, output of an FB, ...).
Inputs with identical codes are distinguished by the attached subcode (Cxxxx/1). These codes are
configured via the subcode.
It is not possible to connect an input with several signal sources.
Display code
Displays the current input value. Inputs with identical codes are distinguished by the attached
subcode (Cxxxx/1). These codes are displayed via the subcode.
Display codes cannot be processed.
Function
Represents the mathematical function as a block diagram (see Fig. 3−1).
Parameterisation code
Adaptation of the function or behaviour to the drive task. Possible settings are described in the text
editor and / or the line diagrams. ( 3−12)
Output symbol
Designates the signal type. Connections with inputs of the same signal type are possible. ( 3−3)
Each output is defined by a selection number. The selection numbers are divided into selection lists
(1 ... 4) according to the different signal types.
An output is linked to an input by the selection numbers.
Example:
(FCNT1, see Fig. 3−1)
l FCNT1−OUT ¢ selection number 6400 (analog signal, selection list 1).
l FCNT1−EQUAL ¢ selection number 6400 (digital signal, selection list 2).
) Note!
Only outputs brought out of the FB can be configured.
Output name
Consists of the FB name and a designation. Outputs with the same function are distinguished by the
number that is added to the designation.
( Stop!
Existing connections which are not required must be removed by reconfiguration.
Otherwise the drive cannot perform the desired function.
C0830/1
OR1−IN1 OR1 X C0720
C0721
DIGDEL1
C0831/1
OR1−IN2 |1 DIGDEL1−IN
OR1−OUT DIGDEL1−OUT
C0830/2 C0723
C0724 0 t
C0831/2
OR1−IN3
C0830/3
C0831/3
Connection is possible
Connection not possible
Basic procedure
1. Select the configuration code of the function block input which is to be changed.
2. Determine the source of the input signal for the selected input
(e.g. from the output of another function block).
3. The function block input is assigned via a menu which contains only those signal sources
which are of the same type as the function block input to be assigned.
4. Select and confirm the signal source.
5. Remove undesired connections, if any.
– For this, select the corresponding signal assignment of the input via the configuration code
(e.g. FIXED0, FIXED1, FIXED0%, ...).
6. Repeat 1. to 5. until the desired configuration is set.
7. Save modified configuration in the desired parameter set.
Example
l Condition:
– Default setting
l Task:
– Square the analog signal of X6/3, X6/4 and output to X6/62.
l Solution:
– You need the function blocks AIN2, ARIT2 and AOUT2.
AIN2
3 AIN2−OUT ARIT2−IN1 C0600 ARIT2
+
C0601/1 "200% C434/1 AOUT1
4 + x
AIN2−OFFSET
C0026/2 C0407
C0602/1
y + − * ARIT2−OUT
C0431
AOUT1−IN +
62
C0409/1 ARIT2−IN2
/ x/(1−y) AOUT1−GAIN +
C0108/1 C0433
C0601/2
AIN2−GAIN
C0027/2 C0408 C0434/3
C0602/2
C0409/2 AOUT1−OFFSET
C0109/1 C0432
C0434/2
Create connections
1. Determine the signal source for ARIT2−IN1:
– Change to the code level using the arrow keys
– Select C0601/1 using or .
– Change to the parameter level using PRG.
– Select output AIN2−OUT (selection number 55) using or .
– Confirm using SH + PRG
– Change to the code level again using PRG.
2. Determine signal source for ARIT2−IN2:
– Select C0601/2 using .
– Change to the parameter level using PRG.
– Select output AIN2−OUT (selection number 55) using or .
– Confirm using SH + PRG
– Change to the code level again using PRG.
3. Parameterise ARIT2:
– Select C0600 using .
– Change to the parameter level using PRG.
– Select multiplication (selection number 3).
– Confirm using SH + PRG
– Change to the code level again using PRG.
4. Determine signal source for AOUT1:
– Select C0431 using .
– Change to the parameter level using PRG.
– Select output ARIT2−OUT (selection number 5505).
– Confirm using SH + PRG
– Change to the code level again using PRG.
5. Enter function block ARIT2 in the processing table:
– Select C0465 and subcode 8 using .
– Change to the parameter level using PRG.
– Enter function block ARIT2 (selection number 5505).
– Confirm using SH + PRG
– Change to the code level again using PRG.
– The sequence of the FB processing is thus determined.
Remove connections
l Since a source can have several targets, there may be additional, unwanted signal
connections.
l Example:
– In the basic configuration C0005 = 1000, ASW1−IN1 and AIN2−OUT are connected.
– This connection is not automatically removed by the settings described above! If you do not
want this connection, remove it.
C0812/1 ASW1
ASW1−IN1 0
C0810/1 ASW1−OUT
ASW1−IN2 1 NSET−NADD
FIXED0% C0810/2
C0812/2
ASW1−SET
FIXED0 C0811
C0813
AIN2
3 AIN2−OUT ARIT2−IN1 C0600 ARIT2
+
C0601/1 "200% C434/1 AOUT1
4 + x
AIN2−OFFSET
C0026/2 C0407
C0602/1
y + − * ARIT2−OUT
C0431
AOUT1−IN +
62
C0409/1 ARIT2−IN2
/ x/(1−y) AOUT1−GAIN +
C0108/1 C0433
C0601/2
AIN2−GAIN
C0027/2 C0408 C0434/3
C0602/2
C0409/2 AOUT1−OFFSET
C0109/1 C0432
C0434/2
AND2-IN1 AND2
C0822/1
C0823/1
AND2-IN2 & AND2-OUT
C0822/2
C0823/2
AND2-IN3
FIXED1 C0822/3
C0823/3
Structure of the processing table for the configuration example Fig. 3−5:
1. DIGIN does not have to be entered into the processing table.
2. The first FB is AND1, since it receives its input signals from DIGIN and only has successors.
3. The second FB is OR1, since its signal source is the output of AND1 (predecessor). Hence, the
output signal in AND1 must be generated first, before being processed in OR1. At the same
time, OR1 has a successor. Hence, OR1 must be entered into the processing table before the
successor.
4. The third FB is AND2, since it has a predecessor (see 3.)
5. The entries under C0465 are as follows:
– Position 10: AND1 10500
– Position 11: OR1 10550
– Position 12: AND2 10505
This example was started with position 10, since these positions are not assigned in the default
setting.
FBs do not have to be entered into the processing table directly one after the other. Empty positions
in the processing table are permissible.
) Note!
It is also possible that other FBs are entered between the FBs listed in the example.
Frequent errors
Malfunction Cause Remedy
FB does not supply an output signal FB was not entered into the processing table Enter FB
C0465
FB only supplies constant signals FB was deleted from or overwritten in the Enter FB again, possibly under a different
processing table C0465 subcode (list position)
The output signal does not arrive at the The connection between the FBs has not been Establish the connection (from the view of the
following FB established following FB) via the configuration code (CFG)
FB cannot be entered into the table C0465 Residual processing time is too short Delete unused FBs (e. g. inputs and outputs
(see C0466) not used)
In networked drives, functions may be
assigned to other controllers
The drive controller transmits internally The FBs are processed in an incorrect Adapt the processing table under C0465 to the
calculated signals with a delay to the outputs. sequence signal flow
Description
This function block converts bipolar signals to unipolar signals.
The absolute value is generated by the input signal and is provided at the output.
ABS1
ABS1-IN ABS1-OUT
C0661
C0662
fb_abs
± 1 9 9 .9 9 % A D D 1
A D D 1 -IN 1 + A D D 1 -O U T
C 0 6 1 0 /1
C 0 6 1 1 /1 + -
A D D 1 -IN 2
C 0 6 1 0 /2
C 0 6 1 1 /2
A D D 1 -IN 3
C 0 6 1 0 /3
C 0 6 1 1 /3
9300POSADD1
Function
l Input ADD1−IN1 is added to input ADD1−IN2.
l The input ADD−IN3 is subtracted from the calculated result.
l Then, the result of the subtraction is limited to ±199.99 %.
A IF -IN
A IF -C T R L .B 3 Q S P D C T R L
A IF -C T R L .B 8 D IS A B L E
A IF -C T R L .B 9 C IN H
A IF -C T R L .B 1 0 T R IP -S E T
A IF -C T R L .B 1 1 T R IP -R E S E T
B it 0 A IF -C T R L .B 0
A IF -C T R L .B 1
A IF -C T R L .B 2
A IF -C T R L .B 4
C o n tro l w o rd
A IF -C T R L .B 5
1 6 b its
A IF -C T R L .B 6
A IF -C T R L .B 7
A IF -C T R L .B 1 2
A IF -C T R L .B 1 3
B it 1 5 A IF -C T R L .B 1 4
A IF -C T R L .B 1 5
C 0 1 3 6 /3
A IF -IN .W 1
B y te 3 ,4
1 6 b its
C 0 8 5 6 /1
1 6 B it
L O W W o rd A IF -IN .D 2
1 6 B it
H IG H W o rd C 1 1 9 7
A u to m a tio n
in te r fa c e X 1 A IF -IN .W 2
1 6 b its
C 0 8 5 6 /2
A IF -IN .W 3
1 6 b its
C 0 8 5 6 /3
A IF -IN .B 0
C 0 8 5 5 /1 A IF -IN .B 2
B y te 5 ,6
1 6 b in a r y
...
s ig n a ls
A IF -IN .B 1 4
A IF -IN .B 1 5
A IF -IN .B 1 6
C 0 8 5 5 /2 A IF -IN .B 1 7
1 6 b in a r y
...
s ig n a ls
A IF -IN .B 3 0
A IF -IN .B 3 1
B y te 7 ,8
1 6 b its
L O W w o rd
A IF -IN .D 1
1 6 b its C 0 8 5 7
H IG H w o rd
AIF−IN1
Function
The input signals of the 8−byte user data of the AIF object are converted into corresponding signal
types. The signals can be used via further function blocks.
Byte 1 and 2
Byte 1 and 2 form the control word for the controller. The bits 3, 8, 9, 10, and 11 of these bytes are
directly transferred into the function block DCTRL where they are linked with further signals. The
other 11 bits can be used to control further function blocks.
Byte 3 and 4
form the signal to AIF−IN.W1.
Byte 5, 6, 7, and 8
This user data can be interpreted as different signal types. According to the requirement this data can
be evaluated as up to two analog signals, 32 digital signals or one angle signal. Mixed forms are also
possible.
A IF -O U T
S T A T
B it 0
S T A T .B 0
C 0 1 5 6 /1
D C T R L -IM P
w o rd
...
1 6 b its
S T A T .B 1 4
C 0 1 5 6 /6
S ta tu s
S T A T .B 1 5
C 0 1 5 6 /7
1 6 b its B it 1 5
A IF -O U T .D 2 L O W w o rd
C 0 8 5 4 B it 0
C 1 1 9 5
1 6 b its
C 1 1 9 6 H IG H w o rd 0
A IF -O U T .W 1 B y te 3 ,4
C 0 8 5 0 /1
3
C 0 8 5 8 /1
A IF -O U T .W 2
C 0 8 5 0 /2
C 0 8 5 8 /2 B it 1 5 A u to m a tio n
A IF -O U T .W 3 in te r fa c e
C 0 8 5 0 /3 B it 0
C 0 8 5 2 X 1
C 0 8 5 8 /3
0
F D O
F D O -0
B y te 5 ,6
C 0 1 1 6 /1 1
1 6 b its
...
2
F D O -1 5 L O W w o rd
C 0 1 1 6 /1 6 3
F D O -1 6
C 0 1 1 6 /1 7 1 6 b its
...
H IG H w o rd
F D O -3 1
C 0 1 1 6 /3 2
C 0 8 5 3
1 6 b its
L O W w o rd 0
A IF -O U T .D 1
C 0 8 5 1
B y te 7 ,8
1
1 6 b its 2
C 0 8 5 9 H IG H w o rd
B it 3 1
AIF−OUT1
Function
The input signals of this function block are copied into the 8−byte user data of the AIF object and
assigned to the plug−on fieldbus module. The meaning of the user data can be determined very easily
with C0852 and C0853 and the corresponding configuration code (CFG).
Byte 1 and 2
Here, the status word from the function block STAT is mapped. Some of the bits are freely assignable
(see description of the function block STAT in chapter 3.2.60)
Byte 3 and 4
l C0854 = 0
– The analog signal at AIF−OUT.W1 is output.
l C0854 = 3
– The LOW−WORD of AIF−OUT.D2 is output.
Byte 5 and 6
l C0852 = 0
– The analog signal at AIF−OUT.W2 is output at bytes 5 and 6.
l C0852 = 1
– The bits 0 ... 15 of FDO are output.
l C0852 = 2
– The LOW−WORD of AIF−OUT.D1 is output.
l C0852 = 3
– The HIGH−WORD of AIF−OUT.D2 is output.
Byte 7 and 8
l C0853 = 0
– The analog signal at AIF−OUT.W3 is output.
l C0853 = 1
– The bits 16 ... 31 of FDO are output.
l C0853 = 2
– The HIGH−WORD of AIF−OUT.D1 is output.
Example
You want to output 16 digital signals of FDO and the LOW−WORD of AIF−OUT.D1:
l The LOW−WORD of AIF−OUT.D1 can only be output at bytes 5 and 6.
– For this purpose, C0852 is set to 2. The angle signal at C0851 is output at bytes 5 and 6.
l For the digital signals, only the bits 16 ... 31 (bytes 7 and 8) are available (bytes 5 and 6 are
assigned):
– For this purpose, C0853 is set to 1. Bits 16 ... 31 (FDO) are output at bytes 7 and 8.
3.2.6 Analog inputs via terminal X6/1, X6/2 and X6/3, X6/4 (AIN)
Purpose
These function blocks are the interface for analog signals as the
l setpoint input,
l actual value input and
l parameter control.
C0034 AIN1
1 + AIN1-OUT
2 +
AIN1-OFFSET
C0402 C0400
C0404/1
AIN1-GAIN
C0403
C0404/2
AIN2
3 + AIN2-OUT
4 +
AIN2-OFFSET
C0407 C0405
C0409/1
AIN2-GAIN
C0408
C0409/2
Function
l The analog input value is added to the value at input AINx−OFFSET.
l The result of the addition is limited to ±200 %.
l The limited value is multiplied by the value which is applied to input AINx−GAIN.
l Then the signal is limited to ±200%.
l The signal is output at AINx−OUT.
AIN−OUT
AIN−GAIN
ÎÎÎÎÎAIN−OFFSET
IN
AND1-IN1 AND1
C0820/1
C0821/1
AND1-IN2 & AND1-OUT
C0820/2
C0821/2
AND1-IN3
C0820/3
C0821/3
AND2-IN1 AND2
C0822/1
C0823/1
AND2-IN2 & AND2-OUT
C0822/2
C0823/2
AND2-IN3
C0822/3
C0823/3
AND3-IN1 AND3
C0824/1
C0825/1
AND3-IN2 & AND3-OUT
C0824/2
C0825/2
AND3-IN3
C0824/3
C0825/3
AND4-IN1 AND4
C0826/1
C0827/1
AND4-IN2 & AND4-OUT
C0826/2
C0827/2
AND4-IN3
C0826/3
C0827/3
AND5-IN1 AND5
C0828/1
C0829/1
AND5-IN2 & AND5-OUT
C0828/2
C0829/2
AND5-IN3
C0828/3
C0829/3
A N D 6 -IN 1 A N D 6
C 1 1 7 5 /1
C 1 1 7 6 /1
A N D 6 -IN 2 & A N D 6 -O U T
C 1 1 7 5 /2
C 1 1 7 6 /2
A N D 6 -IN 3
C 1 1 7 5 /3
C 1 1 7 6 /3
A N D 7 -IN 1 A N D 7
C 1 1 7 8 /1
C 1 1 7 9 /1
A N D 7 -IN 2 & A N D 7 -O U T
C 1 1 7 8 /2
C 1 1 7 9 /2
A N D 7 -IN 3
C 1 1 7 8 /3
C 1 1 7 9 /3
Function
ANDx−IN1 ANDx−IN2 ANDx−IN3 ANDx−OUT
0 0 0 0
1 0 0 0
0 1 0 0
1 1 0 0
0 0 1 0
1 0 1 0
0 1 1 0
1 1 1 1
ANDx−IN1
ANDx−IN2
ANDx−IN3
ANDx−OUT
Tip!
If only two inputs are required, use the inputs ANDx−IN1 and ANDx−IN2. Assign the input ANDx−IN3
to the signal source FIXED1 via the configuration code.
ANEG1
ANEG1-IN ( 1)
ANEG1-OUT
C0700
C0701
ANEG2
ANEG2-IN ( 1)
ANEG2-OUT
C0703
C0704
Function
The input value is multiplied by −1 and then output again.
C434/1 AOUT1
AOUT1-IN +
C0431 62
+
AOUT1-GAIN
C0433
C0434/3
AOUT1-OFFSET
C0432
C0434/2
C439/1 AOUT2
AOUT2-IN +
C0436 63
+
AOUT2-GAIN
C0438
C0439/3
AOUT2-OFFSET
C0437
C0439/2
Function
l The value at input AOUTx−IN is multiplied by the value at input AOUTx−GAIN.
– The formula for the multiplication is: 100% * 100% = 100%.
l The result of the multiplication is limited to ±200%.
l The limited value is added to the value which is applied at input AOUTx−OFFSET.
– The formula for the addition is 50% + 10% = 60%. The result of the calculation is mapped
in such a way that 100% = 10 V.
l The result of the addition is again limited to ±200%.
l The result of the calculation is mapped in such a way that 100% = 10 V and is output as a
signal at terminal 62 or 63.
OUT
AOUT−GAIN
ÎÎÎÎÎ
AOUT−OFFSET
AOUT−IN
A R IT 1 -IN 1 C 0 3 3 8 A R IT 1
C 0 3 3 9 /1 ± 1 9 9 .9 9 %
x
C 0 3 4 0 /1
y + - * A R IT 1 -O U T
A R IT 1 -IN 2
/ x /(1 -y )
C 0 3 3 9 /2
C 0 3 4 0 /2
9300posARIT1
A R IT 2 -IN 1 C 0 6 0 0 A R IT 2
C 0 6 0 1 /1 ± 1 9 9 .9 9 %
x
C 0 6 0 2 /1
y + - * A R IT 2 -O U T
A R IT 2 -IN 2
/ x /(1 -y )
C 0 6 0 1 /2
C 0 6 0 2 /2
9300posARIT2
Function
For both arithmetic blocks the following functions can be preselected:
Code Subcode Arithmetic function Example
0 OUT = IN1
ARITPH1
Mode ARITPH1
ARITPH1-IN1 C1010
C1011/1
x ±230-1
C1012/1 + * ARITPH1-OUT
y
- /
ARITPH1-IN2
C1011/2
C1012/2
Function
l Selection of the arithmetic function with the code ARITPH mode.
l The function block limits the result (see table)
ARITPH mode Arithmetic function Limitation
C1010 = 0 OUT = IN1 230 −1
C1010 = 1 OUT = IN1 + IN2 230 −1
C1010 = 2 OUT = IN1 − IN2 230 −1
C1010 = 3 OUT = (IN1 * IN2) / 2 30 230 −1 (remainder not considered)
C1010 = 13 OUT = IN1 * IN2 231
C1010 = 14 OUT = IN1 / IN2 30
2 −1 (remainder not considered)
C1010 = 21 OUT = IN1 + IN2 without with overflow
C1010 = 22 OUT = IN1 − IN2 without with overflow
l The calculation is performed cyclically in the control program.
Purpose
This FB changes between two analog signals.
This FB enables you to change e.g. during a winding process between an initial diameter and a
calculated diameter.
C0812/1 ASW1
ASW1-IN1 0
C0810/1 ASW1-OUT
ASW1-IN2 1
C0810/2
C0812/2
ASW1-SET
C0811
C0813
C0817/1 ASW2
ASW2-IN1 0
C0815/1 ASW2-OUT
ASW2-IN2 1
C0815/2
C0817/2
ASW2-SET
C0816
C0818
C 1 1 6 2 /1 A S W 3
A S W 3 -IN 1 0
C 1 1 6 0 /1 A S W 3 -O U T
A S W 3 -IN 2 1
C 1 1 6 0 /2
C 1 1 6 2 /2
A S W 3 -S E T
C 1 1 6 1
C 1 1 6 3
C 1 1 6 7 /1 A S W 4
A S W 4 -IN 1 0
C 1 1 6 5 /1 A S W 4 -O U T
A S W 4 -IN 2 1
C 1 1 6 5 /2
C 1 1 6 7 /2
A S W 4 -S E T
C 1 1 6 6
C 1 1 6 8
Function
This FB is controlled via the binary input. Depending on the input signal, different signals are sent to
the output:
l If a HIGH signal is applied at the binary input, the signal which is applied at the ASWx−IN2
input is sent to the output.
l If a LOW signal is applied, the signal which is applied at the ASW−IN2 input is sent to the
output.
Danger!
Condition for using the BRK function block
Triggering the holding brake solely via the function block BRK is not permissible!
The safe triggering of the holding brake additionally requires a second switch−off path. Unsafe
triggering creates the risk of severe personal injury and danger to material assets!
When the DC−bus voltage increases (e.g. by braking processes), the torque limitation may be
activated via code C0172. The torque limitation becomes active if for instance the brake resistor is
defective or the switching threshold set on the brake chopper or the brake module is not correctly
adjusted.
Code C0172 is a pre−stage of the monitoring function OU" (overvoltage of the DC−bus voltage).
Code C0172 defines the voltage difference to OU causing a reduction in torque. In the Lenze setting,
the torque is reduced to "0" if the DC−bus voltage reaches 760 V (770V−10V):
Only after the DC−bus voltage has decreased below the OU reconnection threshold, the torque is
reconnected.
With unchanged basic conditions the continuously "chopping" drive behaviour may lead to
undefined motions.
Remedy
1. Set C0172 = 0 V
2. MONIT−OU has to generate EEr−TRIP (e.g. by C0871/0 = 15011).
– By this, the standstill brake is engaged via controller inhibit (CINH) if the braking energy
cannot be dissipated.
Purpose
The FB is used to trigger a holding brake.
Possible applications:
l Hoists
l Traversing drives
l Active loads
BRK1
C0196
BRK1-Nx BRK1-QSP
C0450
t 0
C0458/1 BRK1-OUT
DCTRL-IMP BRK1-M-STORE
MCTRL-NACT
CTRL
MCTRL-NSET2 C0195
MCTRL-MACT
BRK1-SET BRK1-CINH
C0451
0 t
C0459
C0244
BRK1-SIGN SIGN BRK1-M-SET
C0452
C0458/2
) Note!
The internal signals MCTRL−NACT, MCTRL−MACT and MCTRL−NSET2 are
processed as absolute values.
t
MCTRL−NSET2
|BRK1−Nx
Function If the setpoint speed falls below the |
value set at the BRK1−Nx input, the t
output BRK1−OUT is set to HIGH. In BRK1−OUT
order to ensure a fail−safe design this
signal must be inverted at the output
C0195
(e.g. via C0118). t
BRK1−CINH
t
BRK1−M−STORE
Function As soon as the torque reaches the
value set under C0244 (holding torque), t
the output BRK1−OUT is set to LOW. MACT = C0244
MCTRL−MACT
When the input is reset, a timing
element is triggered. After the time set
under C0196 has elapsed the t
BRK1−QSP output is reset. This signal BRK1−OUT
serves to e.g. release the setpoint
integrator after the brake release time C0196 t
has elapsed.
MCTRL−NSET2
t
Note If an actual speed higher than the value at BRK1−Nx is detected before the brake release time (C0196) has elapsed, the
signals BRK1−QSP and BRK1−M−STORE are reset immediately. The drive can operate in a speed or angle−controlled
manner immediately. If the BRK1−QSP output acts on the QSP control word, then the drive is synchronised to the actual
speed and follows its setpoint.
Function
When the controller is inhibited (CINH), the BRK1−OUT signal is set to HIGH immediately. The drive
is then braked via the mechanical brake.
If the fault is eliminated quickly, i.e. the controller inhibit (CINH) is reset before the actual speed falls
below the threshold value BRK1−Nx, the BRK1−OUT signal is set to LOW immediately. The drive is
synchronised to the actual speed and follows its setpoint.
If the value falls below the threshold, the drive starts as described under "Release brake".
BRK1−CINH
MCTRL−NACT
|BRK1−Nx|
t
BRK1−OUT
t
BRK1−QSP
t
BRK1−M−STORE
C0196 t
MCTRL−MACT MCTRL−MACT = C0244
BRK1−SET
C0196
t
BRK1−QSP
t
BRK1−M−STORE
t
MCTRL−MACT
MCTRL−MACT = C0244
t
BRK1−OUT
C0195 t
BRK1−CINH
t
MCTRL−NSET2
|BRK1−Nx|
CMP1
C0680 CMP1
C0681
C0682
CMP1-IN1 CMP1-OUT
C0683/1
C0684/1
CMP1-IN2
C0683/2
C0684/2
CMP2
C0685 CMP2
C0686
C0687
CMP2-IN1 CMP2-OUT
C0688/1
C0689/1
CMP2-IN2
C0688/2
C0689/2
CMP3
C0690 CMP3
C0691
C0692
CMP3-IN1 CMP3-OUT
C0693/1
C0694/1
CMP3-IN2
C0693/2
C0694/2
Function
The description uses the example of CMP1 and also applies to CMP2 and CMP3.
The function of these function blocks can be set via code C0680 (CMP1). The following comparison
operations are available:
l CMP1−IN1 = CMP1−IN2
l CMP1−IN1 > CMP1−IN2
l CMP1−IN1 < CMP1−IN2
l |CMP1−IN1| = |CMP1−IN2|
l |CMP1−IN1| > |CMP1−IN2|
l |CMP1−IN1| < |CMP1−IN2|
0 CMP1−IN2 CMP1−IN1
CMP1−IN1
C0681
C0682
CMP1−IN2
C0682
C0681
CMP1−OUT
CMP1−OUT C0681
1 t
CMP1−OUT
0
CMP1−IN2 CMP1−IN1 t
CMP1−IN1
C0681
CMP1−IN2
CMP1−OUT C0681
1 t
CMP1−OUT
0
t
CMP1−IN2 CMP1−IN1
CONV1
CONV1
CONV1-IN C0940 CONV1-OUT
C0942
C0941
C0943
CONV2
CONV2
CONV2-IN C0945 CONV2-OUT
C0947
C0946
C0948
CONV3
CONV3
CONV3-IN C0950 CONV3-OUT
C0952
C0951
C0953
CONV4
CONV4-IN C0955 CONV4-OUT
C0957
C0956
C0958
CONV6
C O N V 6
C O N V 6 -IN C 1 1 7 0 C O N V 6 -O U T
C 1 1 7 2
C 1 1 7 1
C 1 1 7 3
C O N V P H A 1
C O N V P H A 1 -IN
1 -O U T 2
C 1 0 0 1 C 1 0 0 0
2 -O U T
C 1 0 0 2 ± 1 9 9 ,9 9 %
Function
l Conversion with adaptation using a divisor.
l Conversion according to formula:
CONVPHA1−OUT[%] + CONVPHA1−IN[inc] @ 100
2 14 @ 2 C1000
CONVPHA1−OUT2[inc] + CONVPHA1−IN[inc] @ 1
2 C1000
C 1 2 4 5 /2
Function
Caution!
The conversion result is not limited. The result must therefore not exceed the range of ±2147483647.
l C1241 = HIGH
– The angle signal at CONVPHPH1−IN is evaluated using the factor from C1245/1 / C1245/2.
l C1241 = LOW
– The value 0 is evaluated using the factor from C1245/1 / C1245/2.
C 1 2 5 4 /2
Function
Caution!
The conversion result is not limited. The result must therefore not exceed ±32767.
l The speed signal at CONVPP1−IN is evaluated using the factor from C1251/1 / C1251/2.
C 0 9 6 0 y 0
x
1 C h a r a c te r is tic 2 1
y
C 0 9 6 7
C U R V E 1 -IN 2 y 1 y 1 0 0 2 C U R V E 1 -O U T
C 0 9 6 8 3 y 0
x
3
x 1
Y 0 = C 0 9 6 1 C h a r a c te r is tic 3
Y 1 = C 0 9 6 2 y y 1 0 0
Y 2 = C 0 9 6 3
Y 1 0 0 = C 0 9 6 4 y 2
y 0 y 1
X 1 = C 0 9 6 5
x
X 2 = C 0 9 6 6 x 1 x 2
CURVE1
Range of functions
Under C0960, you can select the function:
l Characteristic with two interpolation points
l Characteristic with three interpolation points
l Characteristic with four interpolation points
The codes for entering the interpolation points can be obtained from the line diagrams.
Linear interpolation between the points.
For negative input values at CURVEx−IN, the settings of the interpolation points are processed
inversely (see line diagrams). If this is not desired:
l Connect an absolute value generator (ABS) before or behind the CURVE function block
or
l connect a limiter (LIM) before or behind the CURVE function block
y
CURVE1-OUT
y100
C0964
C0961 y0
-100%
100% x
CURVE1-IN
-C0961
-C0964
y
CURVE1-OUT
y100
C0964
y1
C0962
C0961 y0
-100% -C0965 x1
C0965 100% x
CURVE1-IN
-C0961
-C0962
-C0964
y
CURVE1-OUT
y100
C0964
y1
C0962
C0961 y0
-100% y2
-C0966 -C0965 C0963
x1 x2
-C0963 C0965 C0966 100% x
CURVE1-IN
-C0961
-C0962
-C0964
C 0 6 2 0 D B 1
C 0 6 2 1
± 1 9 9 ,9 9 %
D B 1 -IN D B 1 -O U T
C 0 6 2 2
C 0 6 2 3
Function
l The dead band is parameterised under C0621.
l The gain is set under C0620.
DB1−OUT
C0620
DB1−IN
C0621
C0135 DCTRL
CAN-CTRL.B3 ³1
16 AIF-CTRL.B3 QSP
C135.B3 DCTRL-QSP
MCTRL
CAN-CTRL.B8 ³1
AIF-CTRL.B8 DISABLE
C135.B8 DCTRL-RDY
MONIT-TRIP DCTRL-CINH
CAN-CTRL.B9
AIF-CTRL.B9
C0136/1 C135.B9 DCTRL-IMP
X5/28
DCTRL-CINH1 ³1 CINH DCTRL-TRIP
C0870/1
DCTRL-WARN
C0878/1
DCTRL-CINH2 DCTRL-MESS
C0870/2
C0878/2 ³1 DCTRL-FAIL
CAN-CTRL.B10
AIF-CTRL.B10
C135.B10 ³1 TRIP-SET DCTRL-CW/CCW
DCTRL-TRIP-SET
C0871 DCTRL-NACT=0
C0878/3
CAN-CTRL.B11 DCTRL-STAT*1
AIF-CTRL.B11
C135.B11 ³1 TRIP-RESET DCTRL-STAT*2
DCTRL-TRIP-RESET DCTRL-STAT*4 STAT
C0876
DCTRL-STAT*8
C0878/4
DCTRL-PAR*1 DCTRL-INIT
C0880/1
C0884/1 DCTRL-PARBUSY
DCTRL-PAR*2
C0880/2
DCTRL-PAR*1-O
C0884/2
DCTRL-PAR-LOAD DCTRL-PAR*2-O
C0881
C0884/3
fb_dctrl
Function
l Quick stop (QSP)
l Operation inhibited (DISABLE)
l Controller inhibit (CINH)
l TRIP−set
l TRIP−RESET
l Change of parameter set (PAR)
l Controller state
) Note!
If an LU message or an OU message occurs, the CINH signal will not be set.
3.2.23.4 TRIP−SET
The drive is controlled into the state under code C0581 and indicates EEr (external monitoring).
l The function can be controlled by four inputs
– Control word CAN−CTRL bit 10 of CAN−IN1
– Control word AIF−CTRL bit 10 of AIF−IN
– Control word C0135 bit 10
– Free input DCTRL−TRIP−SET
l All inputs are linked by an OR−operation.
l C0136/1 displays the control word C0135
3.2.23.5 TRIP−RESET
Resets a pending trip as soon as the cause of malfunction has been removed. If the cause is still
active, no reaction occurs.
l The function can be controlled by four inputs
– Control word CAN−CTRL bit 11 of CAN−IN1
– Control word AIF−CTRL bit 11 of AIF−IN
– Control word C0135 bit 11
– Free input DCTRL−TRIP−RESET
l All inputs are linked by an OR−operation.
l The function can only be performed by a LOW−HIGH edge of the signal resulting from the OR
operation.
l C0136/1 displays the control word C0135
) Note!
If one of the inputs is set to HIGH, it is not possible that a LOW−HIGH edge will
occur on the resulting signal.
l A LOW−HIGH edge at the input DCTRL−PAR−LOAD enables the controller to switch to the new
parameter set.
) Note!
If the parameter set to be loaded via the terminal X5/Ex is already selected before
switching on the supply voltage, there is no need for the LOW−HIGH edge at the
input DCTRL−PAR−LOAD. In this case, the controller loads the selected parameter
set automatically.
l The controller is not ready for operation for approx. one second. During this period, DCTRL−
RDY displays LOW.
) Note!
The hysteresis ensures a stable standstill signal even if the actual speed value jitters.
C0425 C0426
Function
l The input X9 is designed for signals with TTL level.
l In the event of digital frequency cascade or digital frequency rail, adapt the drive to the
connected encoder or controller via C0425.
l The input of a zero track is optional.
l Via C0427 the following input signals can be evaluated:
C0427 = 0
O
O
B
B
Z
Z
C0427 = 1
O
O
B
B
Z
Z
C0427 = 2
O
O
B
B
Z
Z
Fig. 3−61 Control of speed and direction of rotation via track A or track B
CW rotation Track A transmits the speed and direction of rotation (positive value at DFIN−OUT)
Track B = LOW
CCW rotation Track B transmits the speed and direction of rotation (negative value at DFIN−OUT)
Track A = LOW
Transfer function
DFIN−OUT[rpm] + f[Hz] @ 60
Number of increments from C0425
Example:
Input frequency = 200 kHz
C0425 = 3 (¢ a number of increments of 2048 Inc/rev.)
Signal adaptation
Finer resolutions than the power−of−two format can be realised by connecting an FB (e.g. CONV3 or
CONV4).
Example:
The FB CONV3 converts the speed signal into a quasi−analog signal. The conversion is done
according to the formula:
0, 4
CONV3−OUT[%] + f[Hz] @ @ C0950
Number of increments from C0425 C0951
X9
C0427 DFIN CONV3
DFIN-OUT CONV3-IN C0950 CONV3-OUT
C0952
C0951
C0953
C0425 C0426
( STOP!
If C0540 = 0, 1, 2, 3 and a feedback system C0025 > 10, you must not use the
digital frequency input X9 anymore.
C0030 DFOUT
C0540
DFOUT-DF-IN DFOUT-OUT
C0542
C0549
DFOUT-AN-IN
C0541
C0547
DFOUT-SYN-RDY
C0544 CTRL
C0548 C0540
X5 E5
0 X10
C0545 1
X9 C0429
2
3
4
X8 5
Function
l Output signals on X10
l Output of an analog signal
l Output of a speed signal
l Encoder simulation of the resolver with internal zero track
l Encoder simulation of the resolver with external zero track
l Direct output of X8
l Direct output of X9
C W r o t a tio n
A
A
B
B
Z
Z
( Stop!
C0540 = 0 to C0540 = 3 cannot be set if the connection to the digital frequency
input DFIN X9 has been established and C0025 > 10 has been selected.
Transfer function
No. of increments from C0030 C0011
f[Hz] + DFOUT * AN * IN[%] @ @
100 60
Example:
DFOUT−AN−IN = 50 %
C0030 = 3, this corresponds to a number of increments of 2048 inc/rev.
C0011 = 3000 rpm
) Note!
This procedure must be done after every mains switching.
Transfer function
No. of increments from C0030
f[Hz] + DFOUT−DF−IN[rpm] @
60
Example:
DFOUT−DF−IN = 3000 rpm
C0030 = 3, this corresponds to a number of increments of 2048 inc/rev.
) Note!
The procedure for generating an artificial zero pulse must be repeated after every
mains switching and after every setting of C0540 = 3.
) Note!
For directly outputting X8 or X9 to the digital frequency output X10 the function
block DFOUT does not need to be entered into the processing table.
Function
l Profile generator
l Quick stop
l Ramp function generator stop
l RESET
l Detect phase difference
l Start via touch probe initiator (terminal X5/E5)
l Correction of the touch probe initiator (terminal X5/E5)
DFRFG-OUT
C0751 C0751
C0755
DFRFG-IN C0752
DFRFG-SYNC t
The profile generator generates ramps which lead the setpoint phase to its target position.
l Set acceleration and deceleration via C0751.
l Set max. speed via C0752.
l When the distance and speed reach their setpoints, the output switches
DFRFG1−SYNC = HIGH. At the same time the FB switches the profile generator to "inactive".
l Set the switching point via C0755.
Stop!
Do not operate the drive with this function at the torque limitation Mmax, Imax.
The number of increments at DFRFG−IN (master drive) defines the target position. The target can be
displayed as a path. The speed−time diagram shows the distance covered (angle) as the area below
the speed profile. When synchronicity is reached, master and slave have covered the same distance
(angle).
DFRFG-OUT
C0751 C0751
DFRFG-IN C0752
C0753
DFRFG-QSP t
DFRFG-OUT
DFRFG-IN C0752
DFRFG-STOP t
3.2.26.4 RESET
DFRFG−RESET = HIGH:
l Resets setpoint phases which are internally added.
l Activates the profile generator.
l HIGH−LOW edge at DFRFG−RESET: Detecting the setpoint phase.
Stop!
In the default setting the terminal X5/E5 is assigned to another function.
Function
l Set C0757 = 1.
l The function is activated by simultaneously setting the inputs:
– DFRFG−QSP and DFRFG−RESET = HIGH.
l Starting procedure:
– Signals at DFRFG−QSP and DFRFG−RESET = LOW.
– Otherwise touch probe signals are ignored.
l A LOW−HIGH edge at terminal X5/E5 starts the process:
DFRFG-OUT
DFRFG-IN
Touch-Probe X5/E5
DFRFG-QSP
DFRFG-RESET
Tip!
With high offsets and low input speeds the drive may reverse. To avoid this, a direction of rotation
can be selected for the output via C0766.
Purpose
Conditions the digital frequency for the controller. Selection of stretch factor, gearbox factor and
speed trimming or angular trimming.
C0429 DFSET
DFSET-0-PULSE C0534
C0525 C0546
C0532 C0551
C0538/1
3 C0531
X5/E4
2
1 DFSET-ACK
MCTRL-PHI-ACT
3
2
X5/E5 CTRL
1 C0528/1
X9/6,7 C0528/3
DFSET-N-TRIM2 C0528/4
C0535
C1255
+
DFSET-N-TRIM C1258
C0524
+
DFSET-RAT-DIV C0537
C0522
DFSET-VP-DIV C0536/2
C0521
DFSET-POUT
C0536/1
a a
DFSET-IN a a + DFSET-NOUT
C0520 * b * b + C0530
C0539 b b
C0252 C0253
C0533 C0033 0 + + + DFSET-PSET
1
+ + -
DFSET-SET C0528/2
DFSET-PSET2
C0527
C0538/3
C0526 DFSET-RESET
C0538/2
DFSET-A-TRIM
C0523 * C0529
C0536/3
MCTRL-PHI-ACT
fb_dfset
Function
l Setpoint conditioning with stretch and gearbox factor
l Processing of correction values
l Synchronising to zero track or touch probe (for resolver feedback touch probe only)
l Suppressing fault signals when synchronising via touch probe
Stretch factor
The stretch factor defines the ratio between the drive in operation and its setpoint.
The evaluation is based on the setpoint at DFSET−IN. DFSET−POUT outputs the result.
Gearbox factor
The gearbox factor defines the gearbox ratio of the drive. Enter the transmission ratio of the drive.
The evaluation is based on the setpoint at DFSET−IN multiplied by the stretch factor. DFSET−NOUT
outputs the result.
) Note!
With code C0530 you can deactivate the use of the gearbox factor and the
DFSET−N−TRIM values as the basis for the setpoint angle integrator. When
C0530 = 1, only the stretch factor is used for the calculation of the setpoint angle.
Speed trimming
This is used to add correction values, e.g. by a superimposed control loop. This enables the drive to
accelerate or decelerate.
l Adds an analog value at DFSET−N−TRIM (see C0537) to the speed setpoint.
l Adds a speed value at DFSET−N−TRIM2 (see C1258) to the speed setpoint.
– The speed trimming via this input is more precise.
Angular trimming
Adds a setpoint at DFSET−A−TRIM (see C0536/3) to the angle setpoint. The rotor position with
respect to the setpoint can be changed in either direction by the defined number of increments (the
drive is leading or lagging). The angle is trimmed within a range of ±32767 increments (corresponds
to ±1/2 revolution). Every analog signal can be used as a source.
l The input is made in increments (one revolution corresponds to 65536 increments).
l When analog values are entered, 100% correspond to 1/4 revolution = 16384 increments.
l Extension of the setting range with a multiplier under C0529.
Angular offset
The angular offset (C0252) adds a constant angular offset to the setpoint of the drive.
( Stop!
If synchronisation via terminals X5/E4 and X5/E5 (C0532 = 2) is activated, there
must not be any other signal connections to the terminals. If you have selected a
basic configuration via C0005, the terminals are subject to a basic assignment.
) Note!
For all three modes you can define a division factor for the actual pulses (code
C0531) and for the setpoint pulses (code C0535).
l Example: For C0531 = 10 only every tenth actual pulse is evaluated. The other 9
pulses are ignored.
l Lenze setting: C0531 = 1, C0533 = 3
Synchronisation mode
For the synchronisation, different modes are available which can be set under C0534.
C0534 Synchronisation mode Note
0 Inactive Function inactive
1 Continuous synchronisation with correction in the shortest
possible way
2 Continuous synchronisation with correction in the shortest A LOW−HIGH edge at DFSET−0−Pulse initiates continuous
possible way synchronisation
10 One−time synchronisation, an angular deviation is corrected in
the shortest possible way
11 One−time synchronisation, an angular deviation is corrected in
CW direction
12 One−time synchronisation, an angular deviation is corrected in
A LOW−HIGH edge at DFSET−0−Pulse initiates a one−time
CCW direction
synchronisation
13 One−time synchronisation, an angular difference is determined
between setpoint pulse and actual pulse and is corrected to the
corresponding direction of rotation according to the sign
Code C0528/1 displays the number of increments (angular difference) between the setpoint pulse
and the actual pulse before the synchronisation.
C0551 0
X5/E4
C0546 0
X5/E5
9300STD340
Fig. 3−72 Masking of interference pulses for setpoint and actual pulses
Variations of the actual / setpoint pulses
Actual pulses at X5/E4
Setpoint pulses at X5/E5
Interference pulse in the masked area is filtered out
Interference pulse in a non−masked area causes transients
) Note!
l The range to be masked out (masking windows C0546 and C0551) starts with the
first touch probe pulse and restarts with every new touch probe pulse.
Modifications of the masking window via C0546 or C0551 are accepted
immediately.
l If very low speeds are used, the masking window in C0551 should be set to
1 increment to prevent that actual pulses are classified as interference pulses.
C0720 DIGDEL1
C0721
DIGDEL1-IN DIGDEL1-OUT
C0723
C0724 0 t
C0725 DIGDEL2
C0726
DIGDEL2-IN DIGDEL2-OUT
C0728
C0729 0 t
Function
You can select the following functions under C0720 (DIGDEL1) and C0725 (DIGDEL2):
l On−delay
l Off−delay
l General delay
3.2.28.1 On−delay
If the on−delay is set, a signal change from LOW to HIGH at the input DIGDELx−IN is passed on to
the DIGDELx−OUT output after the delay time set under C0721 or C0726 has elapsed.
DIGDEL1−IN
C0721 C0721 t
DIGDEL1−OUT
3.2.28.2 Off−delay
An off−delay causes a signal change from HIGH to LOW at the input DIGDELx−IN to be passed on
to the output DIGDELx−OUT after the delay time set under C0721 or C0726 has elapsed.
DIGDEL1−IN
C0721 C0721 t
DIGDEL1−OUT
l A LOW−HIGH edge at the input DIGDELx−IN causes the output DIGDELx−OUT to be set to
HIGH and the time element to be reset.
l The time element is started with a HIGH−LOW edge at the input DIGDELx−IN.
l After the delay time set under C0721 or C0726 has elapsed, the output DIGDELx−OUT is set to
LOW.
DIGDEL1−IN
DIGDEL1−TIMER
ÎÎÎ
C0721 t
DIGDEL1−OUT
l The time element is started with any edge at the input DIGDELx−IN.
l When the timer (can be set under C0721 or C0726) has reached the upper limit, the output
DIGDELx−OUT is set to the same value as the input DIGDEL1−IN.
X5
DIGIN DCTRL -X5/28
DIGIN-CINH
28
DIGIN1
E1 C0114/1...5 DIGIN2
E2 DIGIN3
0
E3 1 DIGIN4
1
E4 DIGIN5
E5 C0443
Function
The terminals X5/E1 to X5/E5 are scanned every millisecond. The level for every input can be
inverted. For this, proceed as follows:
l Select code C0114 with corresponding subcode (e.g. subcode 3 for input X5/E3)
l Enter the desired level as a parameter:
– 0 = Level not inverted (HIGH active)
– 1 = Level inverted (LOW active)
DIGOUT
DIGOUT1
C0117/1 X5
DIGOUT2 C0118/1...4
C0117/2 A1
DIGOUT3
C0117/3 0
DIGOUT4 A2
C0117/4 1
1
C0444/1 A3
C0444/2
C0444/3 A4
C0444/4
Function
The terminals X5/A1 to X5/A4 are updated every millisecond. The level for every output can be
inverted. For this, proceed as follows:
l Select code C0118 with corresponding subcode (e.g. subcode 3 for output X5/A3)
l Enter the desired level as a parameter:
– 0 = Level not inverted (HIGH active)
– 1 = Level inverted (LOW active)
C0650 DT1-1
C0653 C0651
±199.99 %
DT1-1-IN DT1-1-OUT
C0652
C0654
fb_dt1−1
Function
l The gain is set under C0650.
l The delay Tv is set under C0651.
l The input sensitivity of the DT1−1 element can be reduced under C0653.
l The FB only evaluates the specified most significant bits, according to the setting.
K=Td / Tv
Tv t
C 1 1 0 0 F C N T 1
F C N T 1 -C L K U P F C N T 1 -O U T
C 1 1 0 2 /1
C 1 1 0 4 /1
F C N T 1 -C L K D W N
C 1 1 0 2 /2
C 1 1 0 4 /2 C T R L F C N T 1 -E Q U A L
F C N T 1 -L D -V A L
C 1 1 0 1 /1
C 1 1 0 3 /1
F C N T 1 -L O A D
C 1 1 0 2 /3
C 1 1 0 4 /3
F C N T 1 -C M P -V A L
C 1 1 0 1 /2
C 1 1 0 3 /2
Function
l C1100 = 1
– If | counter content | ³ | FCNT1−CMP−VAL | (comparison value), FCNT1−EQUAL is set = HIGH
for 1 ms. Afterwards the counter is reset to the starting value (FCNT1−LD−VAL).
) Note!
If the signal is to be available longer, e. g. for a query of the output via a PLC, you
can prolong the signal via the TRANS function block.
l C1100 = 2
– If | counter content | ³ | FCNT1−CMP−VAL | (comparison value), the counter is stopped.
– Via FCNT1−LOAD = HIGH, the counter is reset to the starting value (FCNT1−LD−VAL).
l C1100 = 3
– If | counter content| = | FCNT1−CMP−VAL | (comparison value), the counter is stopped.
– Via FCNT1−LOAD = HIGH, the counter is reset to the starting value (FCNT1−LD−VAL).
– FCNT1−OUT is limited to 32767 for counting upwards and to −32767 for counting
downwards.
FDO-0 FDO
C0116/1
FDO-1
C0116/2
FDO-2
C0116/3
FDO-3
C0116/4
FDO-4
C0116/5
FDO-5
C0116/6
FDO-6
C0116/7
FDO-7
C0116/8
FDO-8
C0116/9
FDO-9 C0151
C0116/10
FDO-10
C0116/11
FDO-11
C0116/12
FDO-12
C0116/13 AIF-OUT
FDO-13
C0116/14
FDO-14
C0116/15
FDO-15
C0116/16
FDO-16 CAN1-OUT
C0116/17
FDO-17
C0116/18
FDO-18
C0116/19
FDO-19
C0116/20 CAN2-OUT
FDO-20
C0116/21
FDO-21
C0116/22
FDO-22
C0116/23
FDO-23 CAN3-OUT
C0116/24
FDO-24
C0116/25
FDO-25
C0116/26
FDO-26
C0116/27
FDO-27
C0116/28
FDO-28
C0116/29
FDO-29
C0116/30
FDO-30
C0116/31
FDO-31
C0116/32
Function
You can freely select a digital signal source for every signal input.
l The corresponding bit in the data word (DWORD) is marked with FDO−x (e.g. FDO−0 for the
LSB and FDO−31 for the MSB).
l The DWORD is transferred to code C0151 and to the function blocks AIF−OUT, CAN−OUT1,
CAN−OUT2, and CAN−OUT3.
C 1 0 9 1 F E V A N 1
C 1 0 9 5 C 1 0 9 2
+ C o d e /S u b c o d e
F E V A N 1 -IN C 1 0 9 3
C 1 0 9 6 S & H (C x x x x /y y y )
C 1 0 9 4 +
C 1 0 9 8
C 1 0 9 0 C T R L F E V A N 1 -B U S Y
F E V A N 1 -L O A D
C 1 0 9 7 F E V A N 1 -F A IL
C 1 0 9 9
C 1 5 0 1 F E V A N 2
C 1 5 0 5 C 1 5 0 2
+ C o d e /S u b c o d e
F E V A N 2 -IN C 1 5 0 3
C 1 5 0 6 S & H (C x x x x /y y y )
C 1 5 0 4 +
C 1 5 0 8
C 1 5 0 0 C T R L F E V A N 2 -B U S Y
F E V A N 2 -L O A D
C 1 5 0 7 F E V A N 2 -F A IL
C 1 5 0 9
Function
l Conversion of the read data via:
– Numerator, denominator.
– Offset.
l Selection of a target code for the read data.
Codes for the conversion of the read data and for the selection of the target code
Selection of the target code
Function block Numerator Denominator Offset Code Subcode Examples
FEVAN1 C1093 C1094 C1095 C1091 C1092
FEVAN2 C1503 C1504 C1505 C1501 C1502
Data transmission
FEVANx-FAIL
FEVANx-BUSY
FEVANx-LOAD
C 1 0 9 1 F E V A N 1
C 1 0 9 5 C 1 0 9 2
+ C o d e /S u b c o d e
F E V A N 1 -IN C 1 0 9 3
C 1 0 9 6 S & H (C x x x x /y y y )
C 1 0 9 4 +
C 1 0 9 8
N O T 1 C 1 0 9 0 C T R L F E V A N 1 -B U S Y
N O T 1 -IN 1 N O T 1 -O U T F E V A N 1 -L O A D
C 0 8 4 0 C 1 0 9 7 F E V A N 1 -F A IL
C 0 8 4 1 C 1 0 9 9
Conversion
In the example, the conversion is made at FB FEVAN1.
l The data format of the target code is important for the conversion (see attribute table).
l Adapt the input signal to the data format of the target code:
– C1093 (numerator).
– C1094 (denominator).
l C1094 also fixes the decimal positions of the target code:
– Set C1094 according to the existing decimal positions of the target code. The number of
decimal positions can be obtained from the code table.
– 0.0001 ¢ no decimal positions.
– 0.001 ¢ one decimal position.
– 0.01 ¢ two decimal positions.
– 0.1 ¢ three decimal positions.
– 1 ¢ four decimal positions.
l For target codes with % scaling the formula for conversion must include a scaling factor (see
example 1).
C 1 0 9 1 F E V A N 1
C 1 0 9 5 C 1 0 9 2
+ C o d e /S u b c o d e
F E V A N 1 -IN C 1 0 9 3
C 0 4 7 2 /1 C 1 0 9 6 S & H (C x x x x /y y y )
C 1 0 9 4 +
C 1 0 9 8
C 1 0 9 0 C T R L F E V A N 1 -B U S Y
F E V A N 1 -L O A D
C 0 4 7 1 .B 0 C 1 0 9 7 F E V A N 1 -F A IL
C 1 0 9 9
Task:
l C0472/1 = 1.05 %. Write this value to C0141.
Configuration:
l Connect FEVAN1−IN (C1096) with FCODE−472/1 (19521).
l Connect FEVAN1−LOAD (C1097/1) with FCODE−471.B0 (19521).
Parameter setting:
l Set C1091 = 141 (¢ C0141)
l Set C1092 = 0 (no subcode available)
l C1093 = calculate numerator
l Set C1094 = 0.01 (two decimal positions)
l Set C1095 = 0 (no offset).
Calculation:
Control:
l Set C0471.B0 = 1 (¢ 00000001h) so that the data are transmitted to the target code.
Example for converting to C1093:
Display:
l C0141 = 1.00 %
Scaling factor
1, 0
1000 @ 1 @ ) 0 + 1000rpm
10000 0.0001
Control:
l Set C0471.B0 = 1 (¢ 00000001h) so that the data are transmitted to the target code.
Display:
l C0011 displays the value 1000 rpm.
The other formats are calculated with the following formula:
FEVAN1–IN @ C1093 ) C1095 + x
C1094
FIXSET1-AIN FIXSET1
C0561
FIXSET1-IN1*1 C0560/1 FIXSET1-OUT
C0562/1 C0563 C0560/2
C0564/1 C0560/15
FIXSET1-IN2*2 DMUX
C0562/2 0
C0564/2 0 FIXSET1...15
15
FIXSET1-IN3*4
C0562/3 3
C0564/3
FIXSET1-IN4*8
C0562/4
C0564/4
Function
The FB output can be used as a setpoint source (signal source) for another FB (e.g. process controller,
arithmetic block etc.). Parameter setting and handling are similar to JOG but independent of JOG (cp.
FB NSET).
l Parameter setting of the fixed setpoints:
– The single fixed setpoints are parameterised via the subcodes of C0560.
l Output of the fixed setpoint selected:
– If the binary inputs are triggered with HIGH signal, a fixed setpoint from the table is switched
to the output.
l Value range:
– The values for the fixed setpoint can be set between −200% and +200%.
FLIP2-D FLIP2
C0775
C0778/1 FLIP2-OUT
D Q
FLIP2-CLK
C0776
C0778/2 CLR
FLIP2-CLR
C0777
C0778/3
FLIP3−D
FLIP3
C1060/1 FLIP3−OUT
C1061/1 D Q
FLIP3−CLK
C1060/2
C1061/2
FLIP3−CLR CLR
C1060/3
C1061/3
FB_flip3
FLIP4
C1060/4 FLIP4−D FLIP4−OUT
C1061/4 D Q
FLIP4−CLK
C1060/5
C1061/5
FLIP4−CLR CLR
C1060/6
C1061/6
FB_flip4
Function
FLIPx−D
FLIPx−CLK
FLIPx−OUT
G E A R C O M P
C 1 2 6 0
G E A R C O M P -T O R Q U E 1 4 1 5
2 + 2 -1
C 1 2 6 5 C 1 2 6 1
+ C 1 2 6 2
C 1 2 6 8 0 1 5
V o r z e ic h e n -2 + 1
G E A R C O M P -P H I-IN + G E A R C O M P -O U T
C 1 2 6 6
+
C 1 2 6 9
Function
l The signal at GEARCOMP−TORQUE is broken down into the absolute value and the sign.
– The absolute value is limited to 214 (+16384) first.
l The absolute value is converted (via C1260, C1261, C1262).
l The result is evaluated with the sign and is added to the signal at GEARCOMP−PHI−IN.
Codes for the conversion of the absolute value:
Code Function Selection Comment
C1260 Offset −16383 {1} 16383
C1261 Numerator −32767 {1} 32767 Dynamic disconnection at C1261 = 0
(GEARCOMP−PHI−IN = GEARCOMP−OUT)
C1262 Denominator 1 {1} 32767
C0630 LIM1
LIM1-IN LIM1-OUT
C0632
C0633
C0631
Function
l If the input signal exceeds the upper limit (C0630), the upper limit is effective.
l If the input signal falls below the lower limit (C0631), the lower limit is effective.
Tip!
The lower limit (C0631) must be smaller than the upper limit (C0630).
MCTRL
DCTRL-QSP >
–1 MCTRL-QSP-OUT
MCTRL-QSP
C0900
C0042
C0907/3 MCTRL-NSET2
MCTRL-HI-M-LIM C0050 MCTRL-MMAX
C0893
MCTRL-MSET2
MCTRL-LO-M-LIM C0906/4
C0892
C0056 MCTRL-MACT
MCTRL-N/M-SWT C0906/3
C0899
MCTRL-IACT
MCTRL-I-LOAD C0907/2
C0902 C0054 MCTRL-IMAX
MCTRL-I-SET C0907/4
C0901 MCTRL-DCVOLT
C0105 C0906/8 C0053
QSP
C0909
±100%
1 + + 1 VECT-CTRL PWM
MCTRL-N-SET + 0
0 0
C0890 + - + 1
C0906/1
C0254
C0072 C0006 C0018
MCTRL-P-ADAPT C0070 C0022
C0903
C0071 C0075
C0906/9 C0076
MCTRL-PHI-SET 0 C0077
C0894 1 C0086 C0078
C0081
C0908 - C0084
MCTRL-PHI-LIM + C0085
C0895 C0087
C0906/5 C0088
MCTRL-PHI-ON C0089
C0897 C0090
C0907/1 C0091 MCTRL-LOAD-I2xt
MCTRL-N2-LIM
C0896
C0906/6 C0066
MCTRL-M-ADD
C0891 MCTRL-UTILIZATION
C0906/2
CONST C0064
MCTRL-FLD-WEAK
C0898 MCTRL-PHI-ANA
C0906/7
C0497
MCTRL-PHI-ACT
X7 Resolver
MCTRL-NACT
C0051 MCTRL-PHI-ANG
X8 Encoder C0420 C0011
C0490 C0025
C0495
fb_mctrl
Function
l Current controller
l Torque limitation
l Additional torque setpoint
l Speed controller
l Torque control with speed limitation
l Speed setpoint limitation
l Angle controller
l Quick stop QSP
l Field weakening
l Switching frequency changeover
) Note!
Use C0086 to select a suitable motor from the motor selection list. In this way, the
parameters of the current controller are automatically set to the correct values.
( Stop!
Only apply positive values to MCTRL−HI−M−LIM and negative values to
MCTRL−LO−M−LIM. Otherwise the speed controller may lose control and the drive
may rev up in an uncontrolled manner.
Parameter setting
If you select a motor via C0086, the parameters are preset so that only a few (if any) adaptations to
the application are necessary.
l Parameterisation of the proportional gain Vp in C0070:
– Enter approx. 50 % of the speed setpoint
– Increase C0070 until the drive becomes unstable (observe motor noises)
– Reduce C0070 until the drive runs stable again
– Reduce C0070 to approx. 50 %
l Parameterisation of the reset time Tn in C0071:
– Reduce C0071 until the drive becomes unstable (observe motor noises)
– Increase C0071 until the drive runs stable again
– Set C0071 to the double value
l Parameterisation of the derivative gain Td in C0072:
– Increase C0072 during operation until an optimum behaviour is achieved.
Signal limitation
When the drive outputs the max. torque, the speed controller operates within the limits.
l The drive cannot follow the speed setpoint.
l This state is indicated with MCTRL−MMAX = HIGH.
) Note!
Select a configuration with digital frequency coupling in C0005 since this serves to
link all important signals automatically. On this basis the system can be optimised.
Function:
l If torque control has been selected, it will be deactivated. The drive is controlled by the speed
controller.
l The speed runs with the deceleration time set under C0105 to zero speed.
l The torque limitations MCTRL−LO−M−LIM and MCTRL−HI−M−LIM are deactivated.
l The angle controller is activated. If the rotor position is shifted actively, the drive generates a
torque against this displacement if:
– C0254 is not zero
– The input MCTRL−PHI−LIM is triggered with a value > 0 %.
( Stop!
If the field is weakened manually (MCTRL−FLD−WEAK < 100%), the drive is unable
to generate the max. torque.
( Stop!
The available torque is reduced by the field weakening.
MFAIL-ADAPT MFAIL
C0973
C988/2 C0980 Vp
MFAIL-CONST -
C0974 +
C988/3 C0982 MCRTL-
DCVOLT
MFAIL-DC-SET -
C0978 +
C0988/7
C0981 Tn
MFAIL-N-SET 1
C0970 MFAIL-NOUT
0
C0988/1
C0983
MFAIL-FAULT
C0971
C0989/1
MFAIL-RESET
C0972
C0989/2
MFAIL-THRESHOLD CTRL
C0975
MFAIL-STATUS
C0988/4
MFAIL-NACT
C0976
MFAIL-I-RESET
C0988/5
MFAIL-SET
C0977
C0988/6
Range of functions
l Mains failure detection
l Mains failure control
l Restart protection
l Reset of the mains failure control
l Dynamic adaptation of the control parameters
l Fast mains recovery (KU)
l Application examples
MFAIL
C0685 CMP2 MFAIL-N-SET 1
C0686 C0970 MFAIL-NOUT
C0687 0
C0988/1
CMP2-IN1 CMP2-OUT MFAIL-FAULT
C0472/20 C0688/1 C0971
C0689/1 C0989/1 CTRL
CMP2-IN2 MFAIL-RESET
MCTRL-DCVOLT C0688/2 C0972
C0989/2
C0689/2
Fig. 3−99 Example of a mains failure detection with internal function blocks (section)
Integration of the function block into the signal flow of the controller
As an example, the function block is integrated into the basic configuration C0005 = 1000 (speed
control).
MFAIL−ADAPT MFAIL
FIXED0% C0973
C988/2 C0980 Vp
MFAIL−CONST −
FIXED100% C0974 +
C988/3 C0982 MCRTL−
DCVOLT
MFAIL−DC−SET −
C1472/19 C0978
+
C0988/7
C0981 Tn
MFAIL−N−SET 1
NSET−NOUT C0970 MFAIL−NOUT
0 MCTRL−n−set
C0988/1
C0983
MFAIL−FAULT
CMP2−OUT C0971
C0989/1
MFAIL−RESET
DIGIN5 C0972
C0989/2
MFAIL−THRESHOLD CTRL
C0472/18 C0975
MFAIL−STATUS
C0988/4
MFAIL−NACT
MCTRL−NACT C0976
MFAIL−I−RESET
C0988/5 MCTRL−i−load
MFAIL−SET
MCTRL−NACT C0977
C0988/6
9300kur024
) Note!
All settings must be saved non−volatile in a parameter set under C0003.
Activation
l MFAIL−FAULT = HIGH activates the mains failure control.
l MFAIL−FAULT = LOW triggers a timing element. After the time set under C0983 has elapsed,
the mains failure control is completed/cancelled (see description of mains recovery,
chapter 3.2.40.6).
– The drive is accelerated to the speed setpoint if the restart protection is not active.
– The drive is continued to be braked to zero speed if the restart protection is active (see
description for restart protection, chapter 3.2.40.3).
– If the restart protection is active, the drive can only be reset by a HIGH level signal at the
MFAIL−RESET input.
Function
The controller generates the operational energy required from the rotational energy of the driving
machine. The driving machine is braked via the power loss of the controller and the motor. Thus, the
speed deceleration ramp is shorter than with a non−controlled system (coasting drive).
With the activation,
l the DC bus voltage is controlled to the value at the MFAIL−DC−SET input.
l An internally generated speed setpoint is output at output MFAIL−N−OUT. This serves to brake
the drive (via the speed setpoint) to a speed of almost zero.
– Starting value for the controlled deceleration is the value at input MFAIL−SET. This input is
generally connected to the output MCTRL−NACT (actual speed value) or MCTRL−NSET2,
MFAIL−NOUT (speed setpoint).
– The speed deceleration ramp (and thus the brake torque) results from the moment of inertia
of the driven machine(s), the power loss, and the parameterisation.
( Stop!
l If a connected braking unit is activated, the drive is braked with the max. possible
torque (Imax). In this case, the parameter setting can be adapted, if required (see
description for parameter setting).
l If the power stage is not supplied, the drive cannot generate a standstill torque
(important for active loads such as hoists).
Parameter setting
The parameters to be set depend strongly on the motor used, the inertia of the driven machine and
the drive configuration (single drive, drive network, master/slave operation etc.). For this reason, this
function must be adjusted to the prevailing application case.
The following specifications refer to chapter 3.2.40.1.
Important settings prior to the initial set−up:
1. Save the previous setting in a parameter set (e.g. parameter set 4)
( Stop!
For the internal voltage supply of the terminals (C0005 = xx1x) the terminal X6/63 is
used as a voltage source for external potentiometers. In this case, measure at the
terminals +UG, −UG.
FB_mfail_7
Message LU Message OU
Mains voltage range C0173
< 400 V 0 285 V 430 V 755 V 770 V
400 V 1 285 V 430 V 755 V 770 V
400 V ... 460 V 2 328 V 473 V 755 V 770 V
480 V without brake chopper 3 342 V 487 V 755 V 770 V
Operation with brake chopper (up to 480 V) 4 342 V 487 V 785 V 800 V
DC−bus voltage (UZK)
( Stop!
This setpoint must be below the operating threshold of a possibly connected
braking unit. If a connected braking unit is activated, the drive will be braked with
the max. possible torque (Imax). The desired operational performance gets lost.
Commissioning
The commissioning should be carried out with motors without load.
1. The drive can be started with a LOW−HIGH edge at X5/E5.
2. Set the acceleration time Tir:
– Set speed setpoint to 100%, operate controller with maximum speed.
– Inhibit controller via terminal X5/28 (you can also use any other controller inhibit source,
CINH) and measure deceleration time until standstill.
– Set approx. 1/10 of the deceleration time in C0982.
3. Setting the retrigger time
l In case of mains failure detection by detecting the DC bus voltage level:
– Set measured deceleration time from item 2. under C0983.
l In case of mains failure detection via an external system (e.g. supply module 934X):
– Under C0983, set the time in which the drive is to be continued to be braked in a controlled
way for short−term mains recovery.
4. Switch off supply voltage (mains or DC bus).
The oscilloscope should display the following characteristic:
0
t
UG Abschaltschwelle OU
Einschaltschwelle Bremseinheit
MFAIL-DC-SET
Ansprechschwelle
CMP2-OUT Abschaltschwelle LU
0
t1 t2 t
Fig. 3−103 Schematic representation with activated mains failure control (ideal characteristic)
t1 Mains failure
t2 Zero speed reached
Fine setting
0
t
UG Abschaltschwelle OU
Einschaltschwelle Bremseinheit
MFAIL-DC-SET
Ansprechschwelle
CMP2-OUT Abschaltschwelle LU
0
t1 t2 t3 t
3. Increase of the deceleration time or reduction of the brake torque (see Fig. 3−104) is only
possible with restrictions:
– An increase of the acceleration time MFAIL Tir (C0982) reduces the initial brake torque and
increases the deceleration time.
– Increasing the integral−action time MFAIL Tn (C0981) decreases the braking torque and
simultaneously increases the deceleration time. If C0981 contains too high integral−action
times, the controller runs into the LU threshold before speed 0 is reached. Thus, the drive is
not controlled anymore.
4. Re−establish possibly required signal connections to the outputs of the controller (terminals
X6).
) Note!
All settings must be saved non−volatile in a parameter set under C0003.
MFAIL−CONST * |MFAIL−ADAPT|
V p + C0980 @
100%
( Stop!
In drive networks which are connected via pulse trains (a master and one or more
slaves):
l the mains failure detection may only be activated for the master.
– the mains failure control must be integrated correspondingly into the signal
flow.
l All controllers must be operated via the terminals +UG, −UG in the DC−bus
connection. For this, the information in the "Dimensioning" chapter must be
observed.
) Note!
Further information and predefined configurations can be obtained from Lenze.
MLP1
Function
Detailed descriptions of monitoring systems and error messages can be found in the system manual,
document number EDSVS9332P.
The function block MLP1 must be entered in the processing table if the motor phase failure detection
is to be used.
MONIT
LU
OU
EER
..
..
..
..
P18
SD8
nErr
FB_monit
Function
The MONIT outputs switch to HIGH level if one of the monitoring functions responds.
The digital monitor signals respond dynamically, i.e.
l depending on the state of the monitoring function, but
l independently of the selected fault reaction (e.g. TRIP).
Example
MONIT−LP1 (motor phase monitoring) responds if a cable disruption is detected in a motor
connection phase, although the fault reaction of LP1 is set to "Off" (C0597 = 3).
) Note!
l With appropriate signal conditioning, the MONIT outputs can be used to locate
the cause of malfunction (e.g. by storing the MONIT output signal via the FLIP
function block).
l More detailed descriptions of the monitoring functions / error messages can be
found in the chapter "Troubleshooting and fault elimination".
MONIT outputs
MONIT output Description
CE0 Communication error − automation interface (AIF)
CE1 Communication error − process data input object CAN1_IN
CE2 Communication error − process data input object CAN2_IN
CE3 Communication error − process data input object CAN3_IN
CE4 BUS−OFF state of system bus (CAN)
EEr External monitoring, triggered via DCTRL
H05 Internal fault (memory)
H07 Internal fault (power section)
H10 Thermal sensor error − heatsink
H11 Thermal sensor error − inside the device
LP1 Motor phase failure
LU Undervoltage in the DC bus
nErr Speed control error
NMAX Maximum speed (C0596) exceeded
OC2 Earth fault − motor cable
OC5 I x t overload
OC6 I2 x t overload
OC8 I2 x t overload advance warning
OH Heatsink temperature > +90 °C
OH3 Motor temperature > +150 °C threshold
(temperature detected via resolver or incremental value encoder)
OH4 Heatsink temperature > C0122
OH7 Motor temperature > C0121
(temperature detected via resolver or incremental value encoder)
OH8 Motor temperature measured via inputs T1 and T2 too high
OU DC−bus overvoltage
P03 Following error
P16 Faulty transmission of sync telegram on system bus (CAN)
P19 Limitation of input values at X9
PL Error during rotor position adjustment
Sd2 Resolver error at X7
Sd3 Encoder error at X9
Sd5 Encoder error at X6 pins 1 and 2
Sd6 Thermal sensor error − motor (X7 or X8)
Sd7 Absolute value encoder at X8
Initialisation error or communication error during rotor position adjustment
Sd8 Sin/cos encoder at X8 transmits no or inconsistent data
MPOT1-UP MPOT1
C0267/1 C0265 C0260
C0264 C0262
C0269/1
MPOT1-INACT MPOT MPOT1-OUT
C0268
CRTL
C0269/3
MPOT1-DOWN C0263
C0267/2 C0261
C0269/2
Function
Control of the motor potentiometer:
l MPOT1−UP = HIGH
– The motor potentiometer approaches its upper limit value.
l MPOT1−DOWN = HIGH
– The motor potentiometer approaches its lower limit value.
l MPOT1−UP = LOW and MPOT1−DOWN = LOW or
MPOT1−UP = HIGH and MPOT1−DOWN = HIGH:
– The motor potentiometer does not change the output signal.
C0260
Tir
Tir
+
Tif
MPOT1−OUT 0
−
Tir
C0261
MPOT1−UP
MPOT1−DOWN
In addition to the digital signals MPOT1−UP and MPOT1−DOWN another digital input exists
(MPOT1−INACT). The input MPOT1−INACT is used to activate or deactivate the motor potentiometer
function. Logic 1 at this input deactivates the motor potentiometer function. The input
MPOT1−INACT has priority over the inputs MPOT1−UP and MPOT1−DOWN.
When the motor potentiometer is deactivated, the motor potentiometer output (MPOT1−OUT)
follows the function set under C0264. The following functions can be set under C0264:
C0264 = Meaning
0 No further action; the output MPOT1−OUT keeps its value
1 The motor potentiometer returns to 0 % with the corresponding deceleration time
2 The motor potentiometer approaches the lower limit value with the corresponding deceleration time (C0261)
3 The motor potentiometer immediately changes its output to 0%. (Important for EMERGENCY−OFF function)
4 The motor potentiometer immediately changes its output to the lower limit value (C0261)
5 The motor potentiometer approaches the upper limit value with the corresponding acceleration time (C0260)
If the motor potentiometer is activated (input MPOT1−INACT = 0), the subsequent function depends
on
l the current output signal,
l the set limit values of the MPOT,
l the control signals UP and DOWN.
If the output value is out of the set limits, the MPOT approaches the next limit with the set Ti times.
This function is independent of the control inputs MPOT1−UP and MPOT1−DOWN
If the output value is within the set limits, the output follows the selected control function UP, DOWN
or no action.
C0260
Tif
Tir Tif
MPOT1−OUT C0261
Tif Tir
MPOT1−UP
MPOT1−DOWN
MPOT1−INACT
Fig. 3−109 Deactivation of the motor potentiometer via the input MPOT1−INACT
Initialisation
This function is used to store the output value of the MPOT non−volatilely in the internal memory of
the device, when the mains is switched off. The value is saved automatically if this function was
selected via the code. When the mains is switched on, the value is reloaded into the MPOT.
C0265 can be used to activate other initialisation functions (see code table).
When the initialisation is completed, the MPOT follows the applied control function.
NOT1
NOT1-IN 1 NOT1-OUT
C0840
C0841
NOT2
NOT2-IN 1 NOT2-OUT
C0842
C0843
NOT3
NOT3-IN 1 NOT3-OUT
C0844
C0845
NOT4
NOT4-IN 1 NOT4-OUT
C0846
C0847
NOT5
NOT5-IN 1 NOT5-OUT
C0848
C0849
Function
NOTx−IN1 NOTx−OUT
0 1
1 0
NOTx−IN
NOTx−OUT
N S E T -C IN H -V A L
C 0 7 8 4 N S E T
C 0 7 9 8 /1
N S E T -R F G -S T O P
C 0 7 9 0
C 0 7 9 9 /1 3
N S E T -R F G -0
C 0 7 8 9
C 0 7 9 9 /1 2
N S E T -N -IN V
C 0 7 8 1
C 0 7 9 9 /1 C IN H C 0 1 8 2 C 0 1 9 0
N S E T -N
C 0 7 8 0
0 ± 1 9 9 ,9 9 %
C 0 0 3 9 /1 x
C 0 0 4 6 C 0 0 3 9 /2
*-1
1
y + - * N S E T -N O U T
N S E T -J O G *1
D M U X C 0 0 3 9 /1 5 / x /(1 -y )
C 0 7 8 7 /1 0
N S E T -J O G *2 C 0 0 4 5 C 0 1 3 4
C 0 7 8 7 /2 0 J O G 1 ...1 5
C 0 7 8 7 /3 N S E T -J O G *4
1 5
C 0 2 4 1
N S E T -J O G *8 C 0 0 1 2 C 0 0 1 3
C 0 7 8 7 /4 3
C 0 1 0 1 /1 C 0 1 0 3 /1
C 0 1 0 1 /2 C 0 1 0 3 /2
D M U X N S E T -R F G -I= 0
N S E T -T I* 1
C 0 7 8 8 /1 0 C 0 1 0 1 /1 5 C 0 1 0 3 /1 5
N S E T -T I* 2
C 0 7 8 8 /2 0 T I 0 ...1 5
N S E T -T I* 4
C 0 7 8 8 /3 1 5
N S E T -T I* 8
C 0 7 8 8 /4 3 C 0 1 3 0
N S E T -S E T
C 0 7 8 5
C 0 7 9 8 /2
N S E T -L O A D
C 0 7 8 6
C 0 7 9 9 /3 C 0 2 2 0 /
C 0 7 8 3
N S E T -N A D D -IN V C 0 2 2 1 C IN H
N S E T -N A D D C 0 7 9 9 /2 0
C 0 7 8 2 1
*-1
C 0 0 4 9
Function
l Main setpoint path
l JOG setpoints
l Setpoint inversion
l S ramp
l When all inputs are assigned with 0, the input NSET−N is active.
l The number of inputs that must be assigned depends on the required number of JOG values.
Four inputs and thus 15 possible selections are available. A digital signal source is assigned
via C0787 and the corresponding subcode.
Number of required JOG setpoints Number of inputs to be assigned
1 at least 1
1 ... 3 at least 2
4 ... 7 at least 3
8 ... 15 4
[%]
RFG−OUT
100 %
w2
W1
0
t ir t if t
t ir t if
T ir + t ir 100% T if + t if 100%
w2 * w1 w2 * w1
Fig. 3−117 Acceleration and deceleration times of the ramp function generator
Priorities:
CINH NSET−LOAD NSET−RFG−0 NSET−RFG−STOP Function
0 0 0 0 RFG follows the input value via the set ramps
0 0 0 1 The value at the output of RFG is frozen
0 0 1 0 RFG decelerates to zero along the set deceleration time
0 0 1 1
0 1 0 0 RFG accepts the value applied to input NSET−SET and provides it at its
output
0 1 0 1
0 1 1 0
0 1 1 1
1 0 0 0 RFG accepts the value applied to input CINH−VAL and provides it at its
output
1 0 0 1
1 0 1 0
1 0 1 1
1 1 0 0
1 1 0 1
1 1 1 0
1 1 1 1
3.2.45.4 S ramp
The linear ramp function generator is connected to a PT1 element. This arrangement implements an
S ramp for an almost jerk−free acceleration and deceleration.
l The PT1 element is switched on and off via C0134.
l The time constant is set via C0182.
OR1-IN1 OR1
C0830/1
C0831/1
1
OR1-IN2 OR1-OUT
C0830/2
C0831/2
OR1-IN3
C0830/3
C0831/3
OR2-IN1 OR2
C0832/1
C0833/1
OR2-IN2 1 OR2-OUT
C0832/2
C0833/2
OR2-IN3
C0832/3
C0833/3
OR3-IN1 OR3
C0834/1
C0835/1
1
OR3-IN2 OR3-OUT
C0834/2
C0835/2
OR3-IN3
C0834/3
C0835/3
OR4-IN1 OR4
C0836/1
C0837/1
1
OR4-IN2 OR4-OUT
C0836/2
C0837/2
OR4-IN3
C0836/3
C0837/3
OR5-IN1 OR5
C0838/1
C0839/1
1
OR5-IN2 OR5-OUT
C0838/2
C0839/2
OR5-IN3
C0838/3
C0839/3
ORx-OUT
9300kur071
Fig. 3−123 Equivalent network of the OR operation for OR1 ... OR5
) Note!
Connect inputs that are not used to FIXED0.
OSZ
OSZ-CHANNEL1 1
C0732/1
measuring value
OSZ-CHANNEL2 2
memory
C0732/2
OSZ-CHANNEL3
C0732/3 3
OSZ-CHANNEL4 CTRL
C0732/4 4
fb_osz
Function
The FB has three function units:
l Trigger check
– Monitoring of the digital trigger source for a valid trigger event
l Processing of the measured signal
– Linking the measurement inputs
– Calculating the time base
– Monitoring of the analog trigger source for a valid trigger event.
l Measuring value memory
– Scaling the ring buffer
– Filing the measured data in the ring buffer
– Saving the measuring points for image generation
Functional description
Function Code Selection Description
OSZ mode Controls the measurement in the controller
C0730 1 · Starts the recording of the measured values
0 · Cancels a running measurement
OSZ status Displays five different operating states
C0731 1 · Measurement completed
– The memory of the measured values is completely filled with measured data. The
measured values can be accessed via the PC.
2 · Measurement active
– A measurement was started with C0730 = 1. The FB is waiting for a valid trigger
event.
3 · Trigger detected
– The FB has detected a valid trigger event. Depending on the trigger delay the
saving of the measured data is not yet completed. It is automatically completed
with the entry into the last memory unit.
4 · Measurement cancelled
– Cancel of a running recording of the measured values (C0730 = 0). The memory of
the measured values is filled with the data that has just been measured. The data
can be accessed via the PC.
5 · Read data memory
– The measured data memory is being read at the moment. No settings are possible
in this operating state.
Configuration C0732/1 · Links the measuring channels of the FB with the signals of the process environment
OSZ channel to – The four measuring channels can be assigned with any analog signal. Enter the
1 ... 4 C0732/4 corresponding signal number into C0732/1 ... C0732/4.
– Always start linking with channel 1, then channel 2 and so on. Unused channels
are automatically assigned with signal FIXED 0%.
Configuration C0733/1 Links the digital trigger input with a digital signal in the process environment.
OSZ trigger – The trigger input can be assigned with any digital signal. Enter the corresponding
signal number into C0733/1.
Trigger source Defines the trigger source
C0734 1 Source is one of the four measuring channels (C0734/1 ... C0734/4)
0 Source is the digital trigger input (C0733/1)
Trigger level C0735 −32767 ... 32767 · Defines the trigger level which activates the triggering when the level is exceeded.
– The trigger level is only monitored when the triggering is done on one of the four
channels.
– The trigger level is not effective with digital triggering.
Trigger edge Defines the trigger edge which activates the triggering.
· Triggering on an analog input channel
– With a LOW−HIGH trigger edge the analog trigger signal must exceed a defined
trigger level to activate the triggering.
– With a HIGH−LOW trigger edge the analog trigger signal must fall below a defined
trigger level to activate the triggering.
· Triggering on a digital trigger input
– With a LOW−HIGH trigger edge the digital trigger signal must change from LOW to
HIGH to activate the triggering.
– With a HIGH−LOW trigger edge the digital trigger signal must change from HIGH to
LOW to activate the triggering.
Fig. 3−125 shows the triggering of an analog signal with a positive edge.
C0736 1 – HIGH−LOW trigger edge
0 LOW−HIGH trigger edge
Memory content
Instant of triggering
Trigger level
Measured signal
Fig. 3−125 Example: Trigger level and trigger delay with approx. −30 % of pre−triggering
Memory content
Instant of triggering
Trigger level
Measured signal
Trigger delay
Fig. 3−126 Example: Trigger level and trigger delay with approx. −30 % of post−triggering
PCTRL1-ADAPT Vp C0222 0
C0803
Vp2 C0325 1
C0808/4 2 Vp C0222 2
3 Vp2 C0325 3
Vp3 C0326
C0337
C0223 C0336
C0224
C0332
±100%
PCTRL1-SET + PCTRL1-OUT
C0800
-
C0808/1 RESET
C0333
PCTRL1-ACT
C0801
C0808/2
PCTRL1-INACT
C0804
C0809/1
PCTRL1-I-OFF
C0805
C0809/2
PCTRL1-INFLU
C0802
C0808/3
Function
Setpoint and actual value are sent to the process controller via the corresponding inputs and
processed according to the selected control algorithm (control chararacteristic).
Vp
Vp1
Input data:
Vp1 = C0222
Vp2 = C0325
Vp2
Display value:
PCTRL−ADAPT Vpact = C0336
0 100 %
Vp
Input data:
Vp1 Vp1 = C0222
Vp2 = C0325
Vp3 = C0326
Vp2 s0= C0328
s1= C0327
Vp3
s Display value:
s0 s1 Vpact = C0336
[%]
RFG−OUT
100 %
w2
w1
0
t ir t if t
T ir T if
T ir + t ir 100% T if + t if 100%
w2 * w1 w2 * w1
Fig. 3−130 Acceleration and deceleration times of the ramp function generator
PHADD1
±231−1
PHADD1−IN1 + + PHADD1−OUT
C1200/1
+ −
C1201/1
PHADD1−IN2 PHADD1−OUT2
C1200/2
C1201/2
PHADD1−IN3
C1200/3
C1201/3 FB_phadd1
Function
l Input PHADD1−IN1 is added to input PHADD1−IN2.
l The input PHADD−IN3 is subtracted from the calculated result.
l Then the result of the subtraction
– is limited to ±2147483647 and output at PHADD1−OUT.
– is output at PHADD1−OUT2 without limitations.
Purpose
PHCMP1
C0695
PHCMP1-IN1 PHCMP1-OUT
C0697/1
C0698/1
PHCMP1-IN2
C0697/2
C0698/2
P H C M P 2
C 1 2 0 7
P H C M P 2 -IN 1 P H C M P 2 -O U T
C 1 2 0 5 /1
C 1 2 0 6 /1
P H C M P 2 -IN 2
C 1 2 0 5 /2
C 1 2 0 6 /2
P H C M P 3
C 1 2 7 2
P H C M P 3 -IN 1 P H C M P 3 -O U T
C 1 2 7 0 /1
C 1 2 7 1 /1
P H C M P 3 -IN 2
C 1 2 7 0 /2
C 1 2 7 1 /2
Function
Function block Code Function Note
PHCMP1 C0695 = 1 · If PHCMPx−IN1 < PHCMPx−IN2, PHCMPx−OUT switches to HIGH
PHCMP2 C1207 = 1 · If PHCMPx−IN1 ³ PHCMPx−IN2, PHCMPx−OUT switches to LOW
PHCMP3 C1272 = 1
PHCMP1 C0695 = 2 · If | PHCMPx−IN1 | < | PHCMPx−IN2 |, PHCMPx−OUT switches to HIGH Compares the
PHCMP2 C1207 = 2 · If | PHCMPx−IN1 | ³ | PHCMPx−IN2 |, PHCMPx−OUT switches to LOW absolute values of the
PHCMP3 C1272 = 2 inputs
PHCMPx-IN2
PHCMPx-IN1
PHCMPx-OUT
t
9300std004
P H D IF F 1 -R E S E T
C 1 2 3 0 /2
C 1 2 3 5 /2
Function
C1230/1 = HIGH
l The speed signal at PHDIFF1−IN is integrated by the actual angle integrator.
l The angle signal at PHDIFF1−ADD is added to the integrated speed signal.
l The result of the actual angle integrator is subtracted from the angle signal at PHDIFF1−SET.
C1230/1 = LOW
l The speed signal at PHDIFF1−IN is integrated by the actual angle integrator.
l The result of the actual angle integrator is subtracted from the angle signal at PHDIFF1−SET.
±32767 PHDIV1
Revolution
PHDIV1-IN 1 PHDIV1-OUT
C0996 C0995
2
C0997
Function
l Arithmetic function:
PHDIV1−OUT + PHDIV1−IN
2 C0995
P H IN T 1
P H IN T 1 -IN P H IN T 1 -O U T
C 0 9 9 0
± 3 2 0 0 0
C 0 9 9 2 R e v o lu tio n
P H IN T 1 -R E S E T P H IN T 1 -F A IL
C 0 9 9 1
C 0 9 9 3
P H IN T 2
P H IN T 2 -IN P H IN T 2 -O U T
C 1 0 3 0
± 3 2 0 0 0
C 1 0 3 2 R e v o lu tio n
P H IN T 2 -R E S E T P H IN T 2 -F A IL
C 1 0 3 1
C 1 0 3 3
C 1 1 5 0 P H IN T 3
C 1 1 5 1
P H IN T 3 -O U T
P H IN T 3 -IN
C 1 1 5 3 P H IN T 3 -S T A T U S
C 1 1 5 7
C 1 1 5 4 P H IN T 3 -L O A D
C 1 1 5 8
C 1 1 5 5 P H IN T 3 -S E T
C 1 1 5 9
Function
l Constant input value (PHINT1, PHINT2 and PHINT3)
l Input value with sign reversal (PHINT3)
l Scaling of PHINTx−OUT
P H IN T x -O U T
+ 3 2 7 6 7 re v .
+ 3 2 0 0 0
-3 2 0 0 0
-3 2 7 6 7 re v .
P H IN T x -F A IL
P H IN T 3 -O U T
+ 3 2 7 6 7 re v .
+ C 1 1 5 1
-C 1 1 5 1
-3 2 7 6 7 re v .
P H IN T 3 -S T A T U S
Fig. 3−142 Function of PHINT3 with constant input value at C1150 = 0 and C1150 = 1
C1150 = 2
The input PHINT3−LOAD is state−controlled (HIGH level).
l PHINT3−LOAD = HIGH
– The integrator is loaded with the input value at PHINT3−SET.
– Sets the output PHINT3−STATUS = LOW.
P H IN T 3 -O U T
C 1 1 5 1
C h a n g e o f s ig n a t th e in p u t
-C 1 1 5 1
P H IN T 3 -S T A T U S
Fig. 3−143 Function of PHINT3 with sign reversal of the input value at C1150 = 2
Example:
You want to determine the count of the integrator with a certain speed at the input and a certain
integration time.
l Given values:
– PHINTx−IN = 1000 rpm
– t = 10 s
– Start value of the integrator = 0
l Solution:
– Conversion of PHINTx−IN:
1000rpm + 1000rev.
60s
– Calculation of PHINTx−OUT:
C0640 PT1-1
PT1-1-IN PT1-1-OUT
C0641
C0642
Function
l The delay time T is set under C0640.
l The proportional coefficient is fixed at K = 1.
K=1
T t
C0889/1 R/L/Q
R/L/Q-R R/L/Q-QSP
C0885
R/L/Q-L R/L/Q-R/L
C0886
C0889/2
Function
l After mains connection and simultaneous HIGH level at both inputs, the outputs are set as
follows:
Inputs Outputs
R/L/Q−R R/L/Q−L R/L/Q−R/L R/L/Q−QSP
1 1 0 1
l The following truth table results if one of the inputs is set to LOW once after mains connection:
Inputs Outputs
R/L/Q−R R/L/Q−L R/L/Q−R/L R/L/Q−QSP
0 0 0 1
1 0 0 0
0 1 1 0
1 1 unchanged unchanged
l If both inputs are set to HIGH during operation, the values at both outputs remain unchanged.
Purpose
The homing function serves to bring the drive shaft to a defined position.
) Note!
At first, select the predefined configuration in C0005, which already contains the
REF function block. This ensures that all important signal connections are restored
automatically. Then, adapt the configuration to your application.
REF-ACTPOS-IN
C0933
C0932
REF
C0925 C0930
C0926/1 C0931
C0934
REF-POS-LOAD C0935
C0924
C0936
C0927/3 CTRL
C0926/3
REF-MARK C0926/4
C0921 REF-OK
C0927/2 REF-BUSY
REF-ON
C0920
C0927/1
REF-N-SET
REF-N-IN
C0923
C0929
REF-PSET
REF-PHI-IN
C0922
C0928
Range of functions
l Profile generator
l Homing modes
v Referenzpunkt-Offset C0934
C0935 C0936
C0936
t
REF-MARK Nullimpuls Referenzpunkt
) Note!
For position feedback via resolver, the zero position (depending on the resolver
attachment to the motor) is used instead of the zero pulse. Accordingly, the touch
probe angle is used for homing via touch probe.
C0934
MCTRL-PHI-ACT
REF-MARK
Fahrtstrecke
Startpunkt Referenzpunkt
Fahrtrichtung
Fig. 3−149 Homing with zero pulse/zero position; approaching the home position in CW rotation
C0934
MCTRL-PHI-ACT
REF-MARK
Fahrtstrecke
Fahrtrichtung Startpunkt
Referenzpunkt
9300STD219
Fig. 3−150 Homing with zero pulse/zero position; approaching the home position in CW rotation
C0934
X5/E4
REF-MARK
Fahrtstrecke
Startpunkt Referenzpunkt
Fahrtrichtung
9300STD220
Fig. 3−151 Homing with touch probe; approaching the home position in CW rotation
Direct homing
The home position is on the home position offset.
l Mode 20 (C0932 = 20):
– Directly after the activation (REF−ON = HIGH), the drive traverses from the actual position
(REF−ACTPOS) to the home position.
– Before that, the actual position (REF−ACTPOS) can be loaded with the input value
REF−ACTPOS−IN (see chapter 3.2.56.3).
– The route and direction of travel results from the actual position (REF−ACTPOS) and the
home position offset (C0934) set.
Referenzpunktoffset (C0934)
REF-ACTPOS Fahrtstrecke
Fahrtstrecke
C0671 RFG1
C0672
RFG1-IN RFG1-OUT
C0673
C0676/1 0
RFG1-SET 1
C0674
C0676/2
RFG1-LOAD
C0675
C0677
Function
l Calculation and setting of the times Tir and Tif
l Loading of the ramp function generator
[%]
RFG1−OUT
100 %
w2
w1
0
t ir t if t
T ir T if
T ir + t ir 100% T if + t if 100%
w2 * w1 w2 * w1
Fig. 3−154 Acceleration and deceleration times of the ramp function generator
tir and tif are the times desired for the change between w 1 and w2.The values for Tir and Tif can be
set under C0671 and C0672.
S&H1
S&H1-IN
C0570 S&H S&H1-OUT
C0572
S&H1-LOAD
C0571
C0573
Function
l With S&H1−LOAD = HIGH the signal at the input S&H1−IN is switched to the output
S&H1−OUT.
l With S&H1−LOAD = LOW the output S&H1−OUT is disconnected from the input S&H1−IN and
outputs the value which was last valid.
Saving in the case of mains disconnection:
l Keep S&H1−LOAD at LOW level when disconnecting the supply voltage (mains, DC bus or
terminal 59).
l Keep S&H1−LOAD at LOW level when connecting the supply voltage (mains, DC bus or
terminal 59).
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
SRFG1−LOAD d C1046 bin C0144 2 HIGH = accepts the value at SRFG1−SET and provides it
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
at SRFG1−OUT; SRFG1−DIFF always remains at 0 %
SRFG1−OUT a − − − − Output limited to ±100 %
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
SRFG1−DIFF a − − − − Output limited to ±100 %, provides the acceleration of
the ramp function generator
SRFG1−LOAD
l Via digital input SRFG1−LOAD, the ramp function generator is loaded (set) with the signal from
SRFG1−SET.
l This value is immediately accepted, i.e. there is no acceleration/deceleration via S shape (the
output skips to this value).
l As long as SRFG−LOAD = HIGH, the ramp function generator remains inhibited.
Function
The maximum acceleration and the jerk can be set separately.
SRFG1-IN
SRFG1-OUT
t
SRFG1-DIFF
(Beschleunigung)
C1040
t
C1040
C1041
Ruck
l Max. acceleration:
– C1040 applies to both the positive and the negative acceleration.
– Setting according to formula:
W 2[%] * W 1[%] n [% ]
T irlin + 1s @
C1040[%] W 2
W 1
t [s ]
T ir lin
K35.0272
l Jerk (C1041):
– The jerk is selected in [s] until the ramp function generator operates at max. acceleration
(see Fig. 3−157).
STAT.B0 0 STAT
C0156/1
DCTRL-IMP 1
STAT.B2 2
C0156/2
STAT.B3
C0156/3 3
STAT.B4 4
C0156/4 C0150
STAT.B5 5
C0156/5
DCTRL-NACT=0 6
DCTRL-CINH 7 AIF-
DCTRL-STAT*1 8 Statusword
DCTRL-STAT*2 9
DCTRL-STAT*4 10
DCTRL-STAT*8 CAN1-
11 Statusword
DCTRL-WARN 12
DCTRL-MESS 13
STAT.B14 14
C0156/6
STAT.B15 15
C0156/7
Function
The status word consists of some fixedly linked (DCTRL−xxxx−) and some freely linkable signal inputs
(STAT.Bx).
l Digital signal sources can be freely assigned to the inputs STAT.Bx.
l The corresponding bit in the data word is marked with STAT.Bx (e.g. STAT.B0 for the LSB)
l The status word is transferred to code C0150 and to the function blocks AIF−OUT and
CAN−OUT1.
l The inputs with the name DCTRL−xxxx are directly accepted from the function block DCTRL.
( 3−57)
+10V STATE-BUS
STATE-BUS-O
STATE-BUS 1
C0440
ST
C0441 ST
X5
Function
The STATE−BUS is a device−specific bus system which is designed for Lenze controllers only. The
function block STATE−BUS acts on the terminals X5/ST or reacts on a LOW signal at these terminals
(multi−master capable).
l Every connected controller can set these terminals to LOW.
l All connected controllers evaluate the signal level at these terminals and control the internally
configured function blocks.
l Up to 20 controllers can be connected.
Stop!
Do not apply an external voltage at terminals X5/ST.
T P E in g a n g E 5 0 S T O R E 1
0 1
1 D S T O R E 1 -T P -IN H
S T O R E 1 -E N T P R
C 1 2 1 0 /2 >_ 1
C 1 2 1 5 /2
S T O R E 1 -E N W IN
C 1 2 1 0 /3 &
C 1 2 1 5 /3
S T O R E 1 -M A S K V
C 1 2 1 2 >_ 1
_> M a s k v
C 1 2 1 7
S T O R E 1 -M A S K I
C 1 2 1 1 /2
C 1 2 1 6 /2 S T O R E 1 -A C T
S T O R E 1 -IN C S T O R E 1 -P H 1
C 1 2 1 1 /1 R e g 1
R
C 1 2 1 6 /1
S T O R E 1 -R E S E T C S T O R E 1 -P H 2
R e g 2
C 1 2 1 0 /1 R -
+
C 1 2 1 5 /1
C T R S T O R E 1 -P H D IF F
S T O R E 1 -L O A D 0 >_ 1 C 1 2
C 1 2 1 0 /4 R R S & H
L C
C 1 2 1 5 /4
S T O R E 1 -L O A D 1
C 1 2 1 0 /5
C 1 2 1 5 /5
T P E in g a n g E 4 0 S T O R E 2
0 1
1 D S T O R E 2 -T P -IN H
S T O R E 2 -E N T P R
C 1 2 2 0 /2 >_ 1
C 1 2 2 3 /2 S T O R E 2 -A C T
M C T R L -P H I-A C T C S T O R E 2 -P H 1
R e g 1
R
S T O R E 2 -R E S E T C S T O R E 2 -P H 2
R e g 2
C 1 2 2 0 /1 R
C 1 2 2 3 /1
Function
l STORE1 control via TP input E5
l Storing STORE1 phase signal
l Storing STORE2 phase signal
Tip!
If STORE1−LOAD1 is set cyclically, STORE1−PHDIFF outputs a new difference signal after every
triggering.
C 1 1 2 0 S Y N C 1
C 1 1 2 1 /1
C 1 1 2 1 /2
C 1 1 2 2
C 1 1 2 3 /1
C 1 1 2 3 /2
X 4
X 5 -E 5 C LK S Y N C 1 -S T A T
S Y N C 1 -IN 1 S Y N C 1 -O U T 1
C 1 1 2 4
C 1 1 2 7
S Y N C 1 -IN 2 S Y N C 1 -O U T 2
C 1 1 2 5
C 1 1 2 8
S Y N C 1 -IN 3 S Y N C 1 -O U T 3
C 1 1 2 6
C 1 1 2 9
C 0 3 6 3
Function
l Possible axis synchronisations (chapter 3.2.63.1)
l Cycle times (chapter 3.2.63.2)
l Phase displacement (chapter 3.2.63.3)
l Synchronisation window for synchronisation via terminal (SYNC WINDOW) (chapter 3.2.63.4)
l Correction value of phase controller (SYNC CORRECT) (chapter 3.2.63.5)
l Fault indications (chapter 3.2.63.6)
l Configuration examples (chapter 3.2.63.7)
l Scaling (chapter 3.2.63.8)
Operating mode
Code Value Function
C1120 0 FB without function.
Assigns the data at the inputs directly to the outputs.
1 CAN Sync active
Synchronises the controllers to the sync telegram of the system bus.
2 Terminal Sync active
Synchronises the controllers to the sync signal of terminal X5/E5.
Synchronisation time
In addition to certain mains connection and initialisation time of the controller, the FB SYNC1 also
requires a synchronisation time.
The synchronisation time depends on
l the baud rate of the system bus (CAN−SYNC),
l the starting time (reception of the first SYNC telegram / signal),
l the time between the SYNC telegrams,
l the SYNC correction factor (C0363),
l the operating mode of the FB SYNC1.
C A N -IN 3
C A N -IN 3 .B 1 6
C 0 8 6 3 /6 C A N -IN 3 .B 1 7
1 6 b in a r y
C 1 1 2 0 S Y N C 1
C 1 1 2 1
...
s ig n a ls C A N -IN 3 .B 3 0 C 1 1 2 2
B y te 3 ,4
C A N -IN 3 .B 3 1 S Y N C 1 -S T A T
X 4 C L K
S Y N C 1 -IN 1 S Y N C 1 -O U T 1
1 6 B it C 1 1 2 4
L o w W o rd C 1 1 2 7
S y te m b u s C A N -IN 3 .D 1 S Y N C 1 -IN 2 S Y N C 1 -O U T 2
C 1 1 2 5 P O S -P S E T -E X T
X 4 1 6 B it C 1 1 2 8
C 0 8 6 7 /3
H ig h W o r d S Y N C 1 -IN 3 S Y N C 1 -O U T 3
C 1 1 2 6
C 1 1 2 9
C A N -IN 3 .W 3
B y te 5 ,6
1 6 B it
C 0 8 6 6 /1 0
CANNEL 3
SYNC1-OUT3
[x.x%; 1ms]
GND3
CANNEL 2
GND2 SYNC1-IN3
[x.x%; 1ms]
CANNEL 1
SYNC - SIGNAL
[10V; 1ms]
GND1
TSYNC TINTPOL
9300kur095
S Y N C - W in d o w (C 1 1 2 3 /2 )
S Y N C - S ig n a l
S Y N C - C y c le ( C 1 1 2 1 /1 )
Fig. 3−164 Time slot" for the LOW−HIGH edges of the sync signal
Tip!
A jitter of up to ±200 μs on the LOW−HIGH edges of the sync signal is permissible. The size of the
jitter affects the parameter setting of the "time slot".
3.2.63.8 Scaling
The signal at input is transmitted in a scaled form to SYNC1−OUT1.
Scaling formula:
1875rpm
SYNC1−OUT1[rpm] + SYNC1−IN1[inc] @
2048inc
The inputs SYNC1−IN2 and SYNC1−IN3 are not scaled. The FB transmits the data to SYNC1−OUT2
or SYNC1−OUT3 without any evaluation.
Purpose
This function is used to evaluate digital signal edges and convert them into pulses of a defined
duration.
TRANS1-IN TRANS1-OUT
C0713
C0714 0 t
TRANS2-IN TRANS2-OUT
C0718
C0719 0 t
C 1 1 4 0 C 1 1 4 1 T R A N S 3
T R A N S 3 -IN T R A N S 3 -O U T
C 1 1 4 3
C 1 1 4 4 0 t
C 1 1 4 5 C 1 1 4 6 T R A N S 4
T R A N S 4 -IN T R A N S 4 -O U T
C 1 1 4 8
C 1 1 4 9 0 t
FB_trans4
Function
This FB is an edge evaluator which can be retriggered. This FB can react to different events. The
following functions can be selected under code C0710 or C0716:
l Positive edge
l Negative edge
l Positive or negative edge
TRANS1−IN
C0711 C0711 t
TRANS1−OUT
l The output TRANSx−OUT is set to HIGH as soon as a LOW−HIGH edge is sent to the input.
l After the time set under C0711 or C0716 has elapsed, the output changes again to LOW
unless there is another LOW−HIGH edge at the input.
TRANS1−IN
C0711 C0711 t
TRANS1−OUT
l The output TRANSx−OUT is set to HIGH as soon as a HIGH−LOW edge is sent to the input.
l After the time set under C0711 or C0716 has elapsed, the output changes again to LOW,
unless there is another HIGH−LOW edge at the input.
TRANS1−IN
C0711 C0711 t
TRANS1−OUT
l The output TRANSx−OUT is set to HIGH as soon as a HIGH−LOW edge or a LOW−HIGH edge
is sent to the input.
l After the time set under C0711 or C0716 has elapsed, the output changes again to LOW
unless there is another HIGH−LOW edge or LOW−HIGH edge at the input.
4 Application examples
Contents
4.1 Important notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−3
4.2 Speed control (C0005 = 1000) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−4
4.3 Torque control with speed limitation (C0005 = 4000) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−7
4.4 Master frequency − Master − Drive (C0005 = 5000) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−9
4.5 Master frequency bus − slave − drive (C0005 = 6000) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−12
4.6 Master frequency cascade − slave − drive (C0005 = 7000) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−14
Signal processing in the controller is saved in basic configurations for common applications.
l You can select and activate the basic configurations via C0005 and adapt them with only a
few settings to your application (short setup). ( 2−4)
l The setting of the motor data and the adaptation of the motor control is generally independent
of the configuration and is described in chapter "Commissioning".
Configuration Basic function
1xxx Speed control 4−4
4xxx Torque control with speed limitation 4−7
5xxx Master for digital frequency coupling 4−9
6xxx Slave to digital frequency bus 4−12
7xxx Slave to digital frequency cascade 4−14
) Note!
The GDC and the keypad include the most important codes for the basic
configurations in the Short setup" menus.
Tip!
The most important settings can be found in the menu: "Short Setup / Speed mode" of the XT keypad
or in the menu "Short setup / Speed mode" in Global Drive Control.
Application parameters
C0070 xxx Vp n−controller
C0071 xxx Tn n−controller
Save parameters
C0003 xxx Save all parameters
l
NSET-CINH-VAL Ramp generator main setpoint
MCTRL-NACT C0784 NSET
R/L/Q C0798/1
X5 NSET-RFG-STOP
R FIXED0 C0790
QSP
DIGIN DIGIN1 QSP
E1 L NSET-RFG-0
C0799/13
R/L C0789
E2 C0114/1...5 DIGIN2
E3 DIGIN3 C0799/12 S-shape Linking of main
0 NSET-N-INV and additional
E4 C0781
1 DIGIN4 TRIP-SET
E5 C0799/1 CINH C0182 C0190 setpoint
DIGIN5 TRIP-RESET NSET-N
C0780
C0039/1
0 200%
C0046 C0039/2
x NSET-NOUT
AIN1 *-1
1
y +
- *
C0034 x/(1-y)
X6 DMUX C0039/15 /
NSET-JOG*1
C0787/1 0
1 +
C0787/2 NSET-JOG*2
JOG1...15 C0045 C0134
0
2 + NSET-JOG*4 C0241
C0787/3 15
NSET-JOG*8 C0012 C0013
FIXED0 C0787/4 3 C0101/1 C0103/1
C0101/2 C0103/2
C0027/1 DMUX NSET-RFG-I=0
C0026/1 MCTRL-NSET2 NSET-TI*1 C0101/15 C0103/15
C0788/1 0
NSET-TI*2
ASW1 C0788/2 0 TI 0...15
X6 NSET-TI*4
AIN2 C0812/1 C0788/3 15 C439/1 AOUT2
NSET-TI*8 X6
C0788/4 3 C0130 +
3 + 0 AOUT2-IN
C0436 63
+
NSET-SET +
4 1 C0785 AOUT2-GAIN
C0438
EDSVS9332S−EXT EN 2.0
*-1 C0906/4
MCTRL-LO-M-LIM
C0892 C0030 DFOUT
MCTRL-NSET2
C0906/3 C0540
MCTRL-N/M-SWT
FIXED0 C0899 C0050 DFOUT-DF-IN DFOUT-OUT
MCTRL-MMAX FIXED-PHI-0 C0542
C0907/2
MCTRL-I-LOAD MCTRL-MSET1
C0902 C0549
MCTRL-MSET2
MCTRL-I-SET C0907/4 DFOUT-AN-IN
FIXED0% C0901 C0056 MCTRL-IMAX C0541
C0105 C0906/8 Speed MCTRL-IACT
C0547
QSP decel. ramp controller MCTRL-DCVOLT
C0909 MCTRL-MACT DFOUT-SYN-RDY
100%
FIXED0 C0544
1 1 CTRL
+ + + 0 VECT-CTRL PWM C0540
MCTRL-N-SET 0 0
C0548
C0890 + - + 1
X5 E5
C0906/1 Phase controller 0 X10
C0072
C0254 C0070 C0545 1
C0071
Torque C0006 C0018
MCTRL-PHI-SET C0022 X9 2
FIXED0INC C0894 1 limitation C0075 3
C0908 -
C0076
+ 4
C0077
FIXED0% MCTRL-PHI-LIM C0086 C0078 5
C0895 X8
C0906/5 Speed C0081
MCTRL-PHI-ON C0084
FIXED0 C0897 limitation C0085
Application examples
Speed control (C0005 = 1000)
9300STD322
4−5
Application examples
4.2 Speed control (C0005 = 1000)
M a in s s w itc h
L 1
L 2
L 3
N
P E
M a in s fu s e O F F
O N
M a in s K 1
c o n ta c to r K 1
M a in s c h o k e
J R B
L K
K 1
F 1 F 2
L 1 L 2 L 3 P E + U G -U G -U G + U G P E
9 3 X X
9 3 5 2
X 6 X 5
U V W P E X 7 1 2 3 4 P E 2 8 E 1 E 2 E 3 E 4 E 5 3 9 A 1 A 2 A 3 A 4 5 9 R B 1 R B 2
+
= R F R
- R L
K 1
M R B J R B
3 ~ R
Q S P T R IP -S E T
M o to r
9300std016
Tip!
A braking unit is only required if the DC−bus voltage in the 93XX servo inverter exceeds the upper
switch−off threshold set in C0173 when operating in generator mode (activation of the monitoring
function "OU"). The braking unit prevents "OU" from being activated by converting the kinetic energy
of the machine into heat which prevents the DC−bus voltage from exceeding the upper switch−off
threshold.
Tip!
The most important settings can be found in the menu: "Short Setup / Speed mode" of the operating
module or in the menu "Short setup / Speed mode" in Global Drive Control.
Speed limitation
C0472/4 xxx % nmax Determine lower speed limit
Application parameters
C0070 xxx Vp n−controller
C0071 xxx Tn n−controller
Save parameters
C0003 xxx Save all parameters
EDSVS9332S−EXT EN 2.0
*-1 MCTRL-LO-M-LIM C0906/4
C0892 C0030 DFOUT
MCTRL-NSET2
C0906/3 C0540
MCTRL-N/M-SWT
FIXED1 C0899 C0050 DFOUT-DF-IN DFOUT-OUT
MCTRL-MMAX FIXED-PHI-0 C0542
C0907/2
MCTRL-I-LOAD
FIXED0 C0902 MCTRL-MSET1 C0549
Torque control with speed limitation (C0005 = 4000)
9300STD323
l
Application examples
4.4 Master frequency − Master − Drive (C0005 = 5000)
Tip!
The most important settings can be found in the menu: "Short Setup / Speed mode" of the operating
module or in the menu "Short setup / Speed mode" in Global Drive Control.
Application parameters
C0070 xxx Vp n−controller
C0071 xxx Tn n−controller
C0254 xxx Gain of the angle controller
Save parameters
C0003 xxx Save all parameters
NSET-CINH-VAL
MCTRL-NACT C0784 NSET
C0798/1
NSET-RFG-STOP
C0790
C0799/13
FIXED0 NSET-RFG-0
C0789
C0799/12
AIN1 NSET-N-INV C0030 DFOUT
X6 C0034 C0781 C0540
C0799/1 CINH C0182 C0190 DFOUT-DF-IN DFOUT-OUT
1 + NSET-N FIXEDPHI-0 C0542
C0780 C0549
2 + C0039/1
0 200%
C0046 C0039/2
x NSET-NOUT DFOUT-AN-IN
*-1
1
y +
- * C0541
DMUX C0039/15 / x/(1-y)
NSET-JOG*1 C0547
C0026/1 C0027/1 C0787/1 0
NSET-JOG*2 C0134 DFOUT-SYN-RDY
C0787/2 0 JOG1...15 C0045
NSET-JOG*4 C0241 FIXED0 C0544
C0787/3 15
NSET-JOG*8 C0012 C0013 CTRL C0540
C0787/4 3 C0548
C0101/1 C0103/1
C0101/2 C0103/2 X5 E5
DMUX NSET-RFG-I=0 0 X10
NSET-TI*1 C0101/15 C0103/15
FIXED0 C0788/1 0 C0545 1
NSET-TI*2 X9
C0788/2 0 TI 0...15 2
NSET-TI*4
C0788/3 15 3
NSET-TI*8
C0788/4 3 C0130 4
NSET-SET X8 5
MCTRL-NSET2 C0785
C0798/2
MCTRL-QSP-OUT NSET-LOAD
C0786
ASW1 C0799/3 C0220/
NSET-NADD-INV C0221 CINH
X6 AIN2 C0812/1 C0783
3 + 0 NSET-NADD C0799/2 0
C0782 1
4 + *-1
Application examples
1
FIXED0% C0049
FIXDE0
C0026/2 C0027/2
EDSVS9332S−EXT EN 2.0
X9/6,7 C0528/1 C0934
REF-POS-LOAD C0935
Speed C0924
C0532 C0535 C0936
DFSET-N-TRIM trimming C0927/3 CTRL
C0472/5 C0524 C0926/3
REF-MARK C0926/4
Master frequency − Master − Drive (C0005 = 5000)
FIXED0
E5 C0443
9300STD324
l
Fig. 4−5
4.4
l
C0472/3
EDSVS9332S−EXT EN 2.0
Application examples
Master frequency − Master − Drive (C0005 = 5000)
9300STD327
4−11
Application examples
4.5 Master frequency bus − slave − drive (C0005 = 6000)
Tip!
The most important settings can be found in the menu: "Short Setup / Speed mode" of the operating
module or in the menu "Short setup / Speed mode" in Global Drive Control.
Application parameters
C0070 xxx Vp n−controller
C0071 xxx Tn n−controller
C0254 xxx Gain of the angle controller
Save parameters
C0003 xxx Save all parameters
l
X10
DFSET-0-PULSE
FIXED0 C0525 C0534
DFSET
C0538/1 X5 C0531
2
E4
1
MCTRL-PHI-ACT
DFSET-ACK
X5 CTRL
2
E5
1 C0528/1
X9/6,7
X9 Speed C0933 REF
C0532 C0535 REF-ACTPOS-IN C0932
DFIN DFSET-N-TRIM trimming C0474/1 C0925 C0930
C0472/5 C0524
C0926/1 C0931
C0537 C0934
DFSET-RAT-DIV REF-POS-LOAD
C0032 C0522 C0935
C0924
DFSET-VP-DIV C0536/2 DFSET-POUT C0936
C0473/1 C0521 C0927/3 CTRL
C0425 C0926/3
C0536/1 Phase offset REF-MARK C0926/4
a a C0921
DFSET-IN + Set phase DFSET-NOUT REF-OK
a a
C0520 * b * b C0927/2 REF-BUSY
+
C0539 b b C0530 REF-ON
OR1 C0533 C0033 C0252 C0253 C0920
CINH 0 + + C0927/1
1 + DFSET-PSET
1 REF-N-SET
QSP + + - REF-N-IN
DFSET-SET C0923
C0527 C0528/2
FIXED0 C0929
C0538/3 REF-PSET
DFSET-RESET REF-PHI-IN
EDSVS9332S−EXT EN 2.0
MCTRL
C0472/3 DCTRL-QSP 1 MCTRL-QSP-OUT
MCTRL-QSP
DIGIN1 C0900
C0042
C0907/3
MCTRL-HI-M-LIM AOUT2
ANEG C0893 C439/1 X6
C0906/4 Current controller +
MCTRL-LO-M-LIM
*-1 C0892 63
MCTRL-NSET2 +
C0906/3
MCTRL-N/M-SWT
FIXED0 C0899 C0050 MCTRL-MMAX
C0907/2
MCTRL-I-LOAD MCTRL-MSET1 C0108/2
FIXED0 C0902
MCTRL-MSET2
MCTRL-I-SET C0907/4 C0109/2
FIXED0% C0901 C0056 MCTRL-IMAX
C0105 C0906/8 Speed MCTRL-IACT
QSP decel. ramp controller MCTRL-DCVOLT
C0909 MCTRL-MACT
100%
1 1
+ + + 0 VECT-CTRL PWM
MCTRL-N-SET 0 0 C0017 DIGOUT
C0890 + - + 1 TRIP DIGOUT1
C0117/1 X5
C0906/1 Phase controller NACT=0 DIGOUT2 C0118/1...4
C0072 C0117/2
C0254 C0070 CMP1 DIGOUT3 A1
C0006 C0018 RDY C0117/3 0
MCTRL-PHI-SET C0071 Torque DIGOUT4
C0894 C0022 C0117/4 1 A2
1 1
limitation C0075
C0908 - C0683/1
C0076 C0444/1 A3
+
C0077 C0444/2
Application examples
Master frequency bus − slave − drive (C0005 = 6000)
9300STD325
4−13
Application examples
4.6 Master frequency cascade − slave − drive (C0005 = 7000)
Tip!
The most important settings can be found in the menu: "Short Setup / Speed mode" of the operating
module or in the menu "Short setup / Speed mode" in Global Drive Control.
Application parameters
C0070 xxx Vp n−controller
C0071 xxx Tn n−controller
C0254 xxx Gain of the angle controller
Save parameters
C0003 xxx Save all parameters
l
C0030 DFOUT
C0540
DFOUT-DF-IN DFOUT-OUT
C0542
DFSET-0-PULSE
FIXED0 C0525 C0534
DFSET C0549
C0538/1 X5 C0531 DFOUT-AN-IN
2 FIXED0% C0541
E4
1 C0547
MCTRL-PHI-ACT
DFSET-ACK DFOUT-SYN-RDY
X5 CTRL C0544
2 C0474/1 FIXED0
E5 CTRL C0540
1 C0528/1 C0548
X9/6,7
X9 C0933 X5 E5
Speed C0532 C0535 REF-ACTPOS-IN C0932
REF 0 X10
DFIN DFSET-N-TRIM trimming C0925 C0930 C0545 1
C0472/5 C0524 X9
C0926/1 C0931 2
C0537 C0934 3
DFSET-RAT-DIV REF-POS-LOAD
C0032 C0522 C0935 4
C0924
DFSET-VP-DIV C0536/2 DFSET-POUT C0936 X8 5
C0473/1 C0521 C0927/3 CTRL
C0425 C0926/3
C0536/1 Phase offset REF-MARK C0926/4
a a C0921
DFSET-IN + Set phase DFSET-NOUT REF-OK
a a
C0520 * b * b C0927/2 REF-BUSY
+
C0539 b b C0530 REF-ON
OR1 C0533 C0033 C0252 C0253 C0920
CINH 0 + + C0927/1
1 + DFSET-PSET
1 REF-N-SET
QSP + + - REF-N-IN
DFSET-SET C0923
C0527 C0528/2
FIXED0 C0929
C0538/3 REF-PSET
DFSET-RESET REF-PHI-IN
C0526 C0922
C0538/2 Phase trimming
DFSET-A-TRIM C0928
C0473/3 C0523 * C0529
MCTRL
C0472/3 DCTRL-QSP 1 MCTRL-QSP-OUT
EDSVS9332S−EXT EN 2.0
MCTRL-QSP
DIGIN1 C0900 C0042
C0907/3
MCTRL-HI-M-LIM AOUT2
ANEG C0893 C439/1
Current controller X6
C0906/4 +
MCTRL-LO-M-LIM
*-1 C0892 63
MCTRL-NSET2 +
C0906/3
MCTRL-N/M-SWT
FIXED0 C0899 C0050 MCTRL-MMAX
C0907/2 MCTRL-MSET1
MCTRL-I-LOAD C0108/2
FIXED0 C0902 MCTRL-MSET2
MCTRL-I-SET C0907/4 C0056 C0109/2
FIXED0% C0901 MCTRL-IMAX
C0105 C0906/8 Speed MCTRL IACT
QSP decel. ramp controller MCTRL-DCVOLT
C0909 MCTRL-MACT
100%
1 1
+ + + 0 VECT-CTRL PWM
MCTRL-N-SET 0 0 C0017 DIGOUT
C0890 + - + 1 TRIP DIGOUT1
C0117/1 X5
C0906/1 Phase controller NACT=0 DIGOUT2 C0118/1...4
C0072 C0117/2
C0254 C0070 CMP1 DIGOUT3 A1
C0006 C0018 RDY C0117/3 0
MCTRL-PHI-SET C0071 Torque C0022 DIGOUT4 A2
C0894 1 C0117/4 1
limitation C0075 1
C0908 - C0683/1
C0076 C0444/1 A3
+
C0077 C0444/2
MCTRL-PHI-LIM C0086 C0078 C0444/3 A4
C0472/6 C0895
C0906/5 C0081 C0444/4
MCTRL-PHI-ON Speed C0084
FIXED1 C0897
limitation C0085
Master frequency cascade − slave − drive (C0005 = 7000)
Application examples
9300STD326
4−15
4−16
Fig. 4−8
4.6
S tr e tc h u n it 2
P u ll-o ff u n it (m a s te r d r iv e ) S tr e tc h u n it 1
v = 5 0 m /m in v = 8 0 m /m in v = 1 1 0 m /m in
i= 1 9 ,4 i= 5 ,3 i= 5 ,3
R M R M R M
D ig ita l fr e q u e n c y
D ig ita l fr e q u e n c y
+ 2 4 V e x te rn a l + 2 4 V e x te rn a l
X 7 X 1 0 X 9 X 7 X 1 0 X 9 X 7 X 1 0
9 3 0 0 M a s te r
V p u ll- o ff 9 3 0 0 S la v e 9 3 0 0 S la v e
2 E 4 E 4
S tre tc h > S tre tc h >
- = + E 3 E 3
S tre tc h < S tre tc h <
1
Application examples
S tre tc h fa c to r S tre tc h fa c to r
G e a rb o x G e a rb o x G e a rb o x
+ 2 4 V + 2 4 V + 2 4 V
e x te rn a l e x te rn a l e x te rn a l
EDSVS9332S−EXT EN 2.0
P L C
n is t= 0 n is t= 0 n is t= 0
R F R T R IP -R e s e t T R IP M m a x R F R T R IP -R e s e t T R IP M m a x R F R T R IP -R e s e t T R IP M m a x
P ro c e s s c o n tro l
R ig h t R ig h t R ig h t
Master frequency cascade − slave − drive (C0005 = 7000)
Q S P Q S P Q S P
9300STD127
l
Appendix
5 Appendix
Contents
5.1 Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5−3
5.1.1 Terminology and abbreviations used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5−3
5.2 Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5−5
5.1 Glossary
AC AC current or AC voltage
CE Communauté Européene
DC DC current or DC voltage
Drive Lenze controller in combination with a geared motor, a three−phase AC motor, and other
Lenze drive components
EN European standard
IPC Industrial PC
L [mH] Inductance
PDC [kW] Power that can be additionally taken from the DC bus if a power−adapted motor is used for
operation
R [W] Resistance
UL Underwriters Laboratories
Xk/y Terminal y on terminal strip Xk (e. g. X5/28 = terminal 28 on terminal strip X5)
5.2 Index
A Configuration, 2−1
− Basic configurations, 2−4
Absolute position determination, 2−34 − Function blocks, 3−3
− Function library, 3−1
Acceleration and deceleration times, 2−7
− Global Drive Control, 2−3
− additional, 2−7
Control characteristic, 3−143
Actual angle integrator (PHDIFF), 3−148
Control of drive controller (DCTRL), 3−57
Addition block (ADD), 3−16
Controller inhibit, 2−10
Additional setpoint, 2−7 , 3−134
− correcting signal, 2−7 Controller inhibit (CINH), 3−59
Angle signal adaptation (PHDIV), 3−149 Digital frequency ramp function generator
(DFRFG), 3−69
Angle−synchronous operation, 2−26
Digital inputs (DIGIN), 3−84
Angular synchronism, 2−26
Digital outputs (DIGOUT), 3−85
Angular trimming, 2−27
Digital status signals (STAT), 3−169
Application examples, 4−1
Drive system, 2−13
− Speed control, 4−4 , 4−7 , 4−9 , 4−12 , 4−14
C F
Cascading factor, 2−20 , 2−23 Fast mains recovery (KU), 3−121
Characteristic function (CURVE), 3−53 Field weakening, 3−110
CINH at the master, 2−17 Fieldbus module, 3−17
CINH at the slave, 2−20 , 2−23 Fixed setpoints (FIXSET), 3−95
Comparator (CMP), 3−42 Flipflop (FLIP), 3−97
Terms
− controller, 5−3 Z
− Definitions, 5−3
− drive, 5−3 Zero pulse, 2−27
Torque control, 2−11 Zero pulse at the setpoint, 2−28
− Setpoint input, 2−11
Zero pulse evaluation, 2−28
− Speed limitation, 2−12
− with speed limitation, 3−107 Zero pulse synchronisation, 2−28
Contents i
1 Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1−1
1.1 How to use this System Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1−1
1.1.1 Information provided by the System Manual . . . . . . . . . . . . . 1.1−1
1.1.2 Products to which the System Manual applies . . . . . . . . . . . . 1.1−3
1.1.3 Document history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1−4
1.2 Legal regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2−1
1.3 Conventions used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3−1
1.4 Notes used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4−1
EDSVS9332K EN 8.0−07/2013 i
i Contents
ii EDSVS9332K EN 8.0−07/2013
Contents i
iv EDSVS9332K EN 8.0−07/2013
Contents i
6 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6−1
6.1 Important notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.1−1
6.2 Before switching on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.2−1
6.3 Switch−on sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.3−1
6.4 Controller inhibit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.4−1
6.5 Basic settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.5−1
6.5.1 Changing the basic configuration . . . . . . . . . . . . . . . . . . . . . . 6.5−1
6.5.2 Adapting the controller to the mains . . . . . . . . . . . . . . . . . . . 6.5−2
6.5.3 Entry of gearbox factors and feed constants . . . . . . . . . . . . . 6.5−3
6.5.4 Entry of motor data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.5−5
6.5.5 Motor selection list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.5−9
6.5.6 Motor temperature monitoring with PTC or thermal contact 6.5−17
6.5.7 Motor temperature monitoring with KTY . . . . . . . . . . . . . . . . 6.5−18
6.6 Setting the speed feedback . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.6−1
6.6.1 Resolver at X7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.6−1
6.6.2 Incremental encoder with TTL level at X8 . . . . . . . . . . . . . . . . 6.6−1
6.6.3 SinCos encoder at X8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.6−2
6.7 Current controller adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.7−1
6.8 Adjusting the rotor position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.8−1
6.9 Changing the assignment of the control terminals X5 and X6 . . . . . . 6.9−1
6.9.1 Free configuration of digital input signals . . . . . . . . . . . . . . . 6.9−1
6.9.2 Free configuration of digital outputs . . . . . . . . . . . . . . . . . . . 6.9−2
6.9.3 Free configuration of analog input signals . . . . . . . . . . . . . . . 6.9−3
6.9.4 Free configuration of analog outputs . . . . . . . . . . . . . . . . . . . 6.9−4
6.10 Generation of motion profiles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.10−1
6.10.1 Important notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.10−1
6.10.2 Definition of data model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.10−2
6.10.3 Entry of basic motion profile data . . . . . . . . . . . . . . . . . . . . . . 6.10−3
6.10.4 Profile data import . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.10−3
6.10.5 Mathematical specification of profiles . . . . . . . . . . . . . . . . . . 6.10−5
6.10.6 Saving of motion profiles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.10−6
6.10.7 Application example − generation of feed profiles . . . . . . . . . 6.10−7
6.11 Transfer of motion profiles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.11−1
6.11.1 Transfer methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.11−1
6.11.2 Background data field and active data field . . . . . . . . . . . . . . 6.11−2
6.11.3 Transfer of profile data from GDC to the controller . . . . . . . . 6.11−3
6.11.4 Transfer of profile data from the PLC/IPC to the controller . . 6.11−4
6.11.5 Transfer of profile data from the controller to the PLC/IPC . . 6.11−9
6.12 Acceptance of reloaded profile data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.12−1
EDSVS9332K EN 8.0−07/2013 v
i Contents
vi EDSVS9332K EN 8.0−07/2013
Contents i
8 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8−1
8.1 Important notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.1−1
8.2 Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.2−1
8.2.1 Fault responses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.2−1
8.2.2 Setting of responses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.2−2
8.2.3 Monitoring times for process data input objects . . . . . . . . . . 8.2−3
8.2.4 Maximum speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.2−4
8.2.5 Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.2−4
8.2.6 Controller current load (I x t monitoring) . . . . . . . . . . . . . . . . 8.2−5
8.2.7 Motor temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.2−6
8.2.8 Current load of motor (I2 x t monitoring: OC6, OC8) . . . . . . . 8.2−7
8.2.9 Heatsink temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.2−10
8.2.10 DC−bus voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.2−11
8.2.11 External error (EEr) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.2−11
8.3 Monitoring functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.31
8.4 Code table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.4−1
8.5 Selection lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.5−1
8.5.1 Selection list 1: Analog output signals . . . . . . . . . . . . . . . . . . 8.5−1
8.5.2 Selection list 2: Digital output signals . . . . . . . . . . . . . . . . . . . 8.5−3
8.5.3 Selection list 3: Angle signals . . . . . . . . . . . . . . . . . . . . . . . . . . 8.5−8
8.5.4 Selection list 4: Speed signals . . . . . . . . . . . . . . . . . . . . . . . . . . 8.5−10
8.5.5 Selection list 5: Function blocks . . . . . . . . . . . . . . . . . . . . . . . . 8.5−11
8.5.6 Selection list 10: Error messages . . . . . . . . . . . . . . . . . . . . . . . 8.5−13
8.6 Table of attributes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.6−1
13 Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13−1
13.1 Code−oriented transfer mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.1−1
13.2 Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.2−1
13.2.1 Terminology and abbreviations used . . . . . . . . . . . . . . . . . . . 13.2−1
13.3 Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.3−1
1 Preface
Contents
Target group This System Manual is directed at all persons who design, install,
commission and adjust the 9300 servo cam profilers.
Together with the System Manual (Extension), document number
EDSVS9332K−EXT, and the catalogue it forms the project planning basis for
the manufacturer of plants and machinery.
Contents The System Manual is the basis of the 9300 servo cam profiler’s description.
Together with the System Manual (Extension), document number
EDSVS9332K−EXT, it provides a complete System Manual:
ƒ The features and functions are described in detail.
ƒ The parameter setting for typical applications is explained with the
help of examples.
ƒ In case of doubt, the Mounting Instructions supplied with the 9300
servo cam profiler are valid.
Contents of System Manual Contents of System Manual (Extension)
1 Preface 1 Preface
2 Safety instructions −
3 Technical data −
4 Installation of the standard device −
5 Wiring of the standard device −
6 Commissioning −
7 Parameter setting −
8 Configuration 2 Configuration
8.1 Monitoring 2.1 Configuring with Global Drive Control
8.2 Monitoring functions 2.2 Basic configurations
8.3 Code table 2.3 Operating modes
8.4 Selection lists
8.5 Table of attributes
− 3 Function library
− 4 Application examples
9 Troubleshooting and fault −
elimination
10 DC−bus operation −
11 Safe standstill −
12 Accessories −
13 Appendix 5 Appendix
How to find information Use the System Manual as the basis. It contains references to the
corresponding chapters in the System Manual Supplement:
ƒ Each chapter is a complete unit and comprehensively informs about a
subject.
ƒ The Table of Contents and Index help you to find all information about
a certain topic.
ƒ Descriptions and data of other Lenze products (Drive PLC, Lenze geared
motors, Lenze motors, ...) can be found in the corresponding catalogs,
Operating Instructions and manuals. The required documentation can
be ordered at your Lenze sales partner or downloaded as PDF file from
the Internet.
Tip!
Information and auxiliary devices related to the Lenze products
can be found in the download area at
http://www.Lenze.com
Product series
EVS = Servo controller
400 V 480 V
9326 = 11 kW 11 kW
9327 = 15 kW 18.5 kW
3928 = 22 kW 30 kW
9329 = 30 kW 37 kW 9300vec112
9330 = 45 kW 45 kW
9331 = 55 kW 55 kW
9332 = 75 kW 90 kW
Type
E= Panel−mounted unit
C= Built−in unit in "cold plate" technique
Design
Variant
˘ Standard
V003 = In "cold plate" technique
V004 = With "safe standstill" function
Hardware version
Software version
Liability The information, data and notes given in this System Manual met the state
of the art at the time of printing. Claims on modifications referring to
controllers and components which have already been supplied cannot be
derived from the information, illustrations and descriptions contained in
this manual.
The procedural notes and circuit details given in this System Manual are
suggestions and their transferability to the respective application has to be
checked. Lenze does not take any responsibility for the suitability of the
given procedures and circuit suggestions.
The specifications given in this System Manual describe the product features
without guaranteeing them.
Lenze does not accept any liability for damage and malfunctioning caused
by:
ƒ Disregarding the System Manual
ƒ Unauthorised modifications to the controller
ƒ Operating faults
ƒ Improper working on and with the controller
Warranty See terms of sales and delivery of Lenze Automation GmbH.
Warranty claims must be made to Lenze immediately after detecting the
deficiency or fault.
The warranty is void in all cases where liability claims cannot be made.
The following pictographs and signal words are used in this documentation
to indicate dangers and important information:
Danger!
(characterises the type and severity of danger)
Note
(describes the danger and gives information about how to
prevent dangerous situations)
danger.
Danger! Reference to an imminent danger that may result in
death or serious personal injury if the corresponding
measures are not taken.
Danger of property damage.
Reference to a possible danger that may result in
Stop! property damage if the corresponding measures are
not taken.
UL−approved device in UL−approved systems.
Warnings! Possibly the drive system is not operated in
compliance with UL if the corresponding measures are
not taken.
Safety or application note for the operation of a
UR−approved device in UL−approved systems.
Warnings! Possibly the drive system is not operated in
compliance with UL if the corresponding measures are
not taken.
2 Safety instructions
Contents
Scope The following general safety instructions apply to all Lenze drive and
automation components.
The product−specific safety and application notes given in this
documentation must be observed!
Note for UL−approved systems: UL warnings are notes which only apply to
UL systems. The documentation contains specific notes with regard to UL.
Danger!
Disregarding the following basic safety measures may lead to
severe personal injury and damage to material assets!
ƒ Lenze drive and automation components ...
... must only be used for the intended purpose.
... must never be operated if damaged.
... must never be subjected to technical modifications.
... must never be operated unless completely assembled.
... must never be operated without the covers/guards.
... can − depending on their degree of protection − have live, movable or
rotating parts during or after operation. Surfaces can be hot.
ƒ All specifications of the corresponding enclosed documentation must
be observed.
This is vital for a safe and trouble−free operation and for achieving the
specified product features.
The procedural notes and circuit details provided in this document are
proposals which the user must check for suitability for his application.
The manufacturer does not accept any liability for the suitability of the
specified procedures and circuit proposals.
ƒ Only qualified skilled personnel are permitted to work with or on Lenze
drive and automation components.
According to IEC 60364 or CENELEC HD 384, these are persons ...
... who are familiar with the installation, assembly, commissioning and
operation of the product,
... possess the appropriate qualifications for their work,
... and are acquainted with and can apply all the accident prevent
regulations, directives and laws applicable at the place of use.
Transport, storage ƒ Transport and storage in a dry, low−vibration environment without
aggressive atmosphere; preferably in the packaging provided by the
manufacturer.
– Protect against dust and shocks.
– Comply with climatic conditions according to the technical data.
Mechanical installation ƒ Install the product according to the regulations of the corresponding
documentation. In particular observe the section "Operating
conditions" in the chapter "Technical data".
ƒ Provide for a careful handling and avoid mechanical overload. During
handling neither bend components, nor change the insulation
distances.
ƒ The product contains electrostatic sensitive devices which can easily be
damaged by short circuit or static discharge (ESD). Thus, electronic
components and contacts must not be touched unless ESD measures
are taken beforehand.
Electrical installation ƒ Carry out the electrical installation according to the relevant
regulations (e. g. cable cross−sections, fusing, connection to the PE
conductor). Additional notes are included in the documentation.
ƒ When working on live products, observe the applicable national
regulations for the prevention of accidents (e.g. BGV 3).
ƒ The documentation contains information about EMC−compliant
installation (shielding, earthing, arrangement of filters and laying
cables). The system or machine manufacturer is responsible for
compliance with the limit values required by EMC legislation.
Warning: The controllers are products which can be used in category C2
drive systems as per EN 61800−3. These products may cause radio
interference in residential areas. If this happens, the operator may need
to take appropriate action.
ƒ For compliance with the limit values for radio interference emission at
the site of installation, the components − if specified in the technical
data − have to be mounted in housings (e. g. control cabinets). The
housings have to enable an EMC−compliant installation. In particular
observe that for example control cabinet doors preferably have a
circumferential metallic connection to the housing. Reduce openings or
cutouts through the housing to a minimum.
ƒ Only plug in or remove pluggable terminals in the deenergised state!
Commissioning ƒ If required, you have to equip the system with additional monitoring
and protective devices in accordance with the respective valid safety
regulations (e. g. law on technical equipment, regulations for the
prevention of accidents).
ƒ Before commissioning remove transport locking devices and keep them
for later transports.
Operation ƒ Keep all protective covers and doors closed during operation.
Safety functions ƒ Without a higher−level safety system, the described product must
neither be used for the protection of machines nor persons.
ƒ Certain controller versions support safety functions (e.g. "Safe torque
off", formerly "Safe standstill").
The notes on the safety functions provided in the documentation of the
versions must be observed.
Maintenance and servicing ƒ The components are maintenance−free if the required operating
conditions are observed.
ƒ If the cooling air is polluted, the cooling surfaces may be contaminated
or the air vents may be blocked. Under these operating conditions, the
cooling surfaces and air vents must be cleaned at regular intervals.
Never use sharp objects for this purpose!
ƒ Only replace defective fuses in the deenergised state to the type
specified.
ƒ After the system has been disconnected from the supply voltage, live
components and power connections must not be touched immediately
because capacitors may be charged. Please observe the corresponding
notes on the device.
From software version 8.0 onwards, the 9300 controllers are provided with
an I2xt function for sensorless thermal monitoring of the connected motor.
Note!
ƒ I2 x t monitoring is based on a mathematical model which
calculates a thermal motor load from the detected motor
currents.
ƒ The calculated motor load is saved when the mains is
switched.
ƒ The function is UL−certified, i.e. no additional protective
measures are required for the motor in UL−approved systems.
ƒ However, I2 x t monitoring is no full motor protection as other
influences on the motor load could not be detected as for
instance changed cooling conditions (e.g. interrupted or too
warm cooling air flow).
Die I2 x t load of the motor is displayed in C0066.
The thermal loading capacity of the motor is expressed by the thermal motor
time constant (t, C0128). Find the value in the rated motor data or contact
the manufacturer of the motor.
The I2 x t monitoring has been designed such that it will be activated after
179 s in the event of a motor with a thermal motor time constant of
5 minutes (Lenze setting C0128), a motor current of 1.5 x IN and a trigger
threshold of 100 %.
Two adjustable trigger thresholds provide for different responses.
ƒ Adjustable response OC8 (TRIP, warning, off).
– The trigger threshold is set in C0127.
– The response is set in C0606.
– The response OC8, for instance, can be used for an advance warning.
ƒ Fixed response OC6−TRIP.
– The trigger threshold is set in C0120.
Behaviour of the I2 x t monitoring Condition
The I2 x t monitoring is deactivated. When C0120 = 0 % and C0127 = 0 %, set
C0066 is set = 0 % and controller inhibit.
MCTRL−LOAD−I2XT is set = 0.00 %.
I2 x t monitoring is stopped. When C0120 = 0 % and C0127 = 0 %, set
The current value in C0066 and at the controller enable.
MCTRL−LOAD−I2XT output is frozen.
I2 x t monitoring is deactivated. Set C0606 = 3 (off) and C0127 > 0 %.
The motor load is displayed in C0066.
Note!
An error message OC6 or OC8 can only be reset if the I2 x t load
falls below the set trigger threshold by 5 %.
L(t) + L Start
Ǹ e*tt If an error is triggered, the value
corresponds to the threshold value set
in C0120 (OC6) or C0127 (OC8).
Read release time in the Diagram for detecting the release times for a motor with a thermal motor
diagram
time constant of 5 minutes (Lenze setting C0128):
L [%] IMot = 3 × IN IMot = 2 × IN IMot = 1.5 × IN IMot = 1 × IN
120
100
50
0 t [s]
0 100 200 300 400 500 600 700 800 900 1000
9300STD105
Fig. 2.2−1 I2 × t−monitoring: Release times for different motor currents and trigger
thresholds
IMot Actual motor current (C0054)
Ir Rated motor current (C0088)
L I2 x t load of the motor (display: C0066)
T Time
Warnings!
For complying with the UL 508C standard, you have to set the
speed−dependent evaluation of the permissible torque via code
C0129/x.
1.1
1.0
1 C0129/2
0.9
3
0.8
2
0.7
0.6
0 C0129/1
0 n / nN
0 0.1 0.2 0.3 0.4
0.132
9300STD350
Calculate release time and Calculate the release time and the I2 x t load of the motor considering the
I2xt load
values in C0129/1 and C0129/2(evaluation coefficient "y").
Formulae for release time Information
T Release time of the I2 x t monitoring
lnȧ1 * ȧ
z)1 In Function: Natural logarithm
T + * (t)
ǒ Ǔ
2
IMot Actual motor current (C0054)
Ȣ Ȥ
I Mot
100
y IN Ir Rated motor current (C0088)
z Threshold value in C0120 (OC6) or
C0127 (OC8)
100% * C0129ń1 n
y+ n N ) C0129ń1 y Evaluation coefficient
C0129ń2
nrated Rated speed (C0087)
ǒy I I Ǔ ǒ1 * e Ǔ
2
Mot *t y Evaluation coefficient
L(t) + 100% t
N IMot Actual motor current (C0054)
Ir Rated motor current (C0088)
t Thermal motor time constant (C0128)
If the controller is inhibited, the I2 x t load is reduced:
LStart I2 x t load before controller inhibit
L(t) + L Start
Ǹ
t
e *t
If an error is triggered, the value
corresponds to the threshold value set
in C0120 (OC6) or C0127 (OC8).
Warnings!
ƒ Motor Overload Protection
– For information on the protection level of the internal
overload protection for a motor load, see the corresponding
manuals or software helps.
– If the integral solid state motor overload protection is not
used, external or remote overload protection must be
provided.
ƒ Branch Circuit Protection
– The integral solid state protection does not provide branch
circuit protection.
– Branch circuit protection has to be provided externally in
accordance with corresponding instructions, the National
Electrical Code and any additional codes.
ƒ Please observe the specifications for fuses and
screw−tightening torques in these instructions.
ƒ EVS9321 EVS9326:
– Suitable for use on a circuit capable of delivering not more
than 5000 rms symmetrical amperes, 480 V maximum,
when protected by fuses.
– Suitable for use on a circuit capable of delivering not more
than 50000 rms symmetrical amperes, 480 V maximum,
when protected by CC, J, T or R class fuses.
– Maximum surrounding air temperature: 0 ... +55 °C
– > +40 °C: reduce the rated output current by 2.5 %/°C
– Use 75 °C copper wire only.
ƒ EVS9327 EVS9329:
– Suitable for use on a circuit capable of delivering not more
than 5000 rms symmetrical amperes, 480 V maximum,
when protected by fuses.
– Suitable for use on a circuit capable of delivering not more
than 50000 rms symmetrical amperes, 480 V maximum,
when protected by J, T or R class fuses.
– Maximum surrounding air temperature: 0 ... +50 °C
– > +40 °C: reduce the rated output current by 2.5 %/°C
– Use 60/75 °C or 75 °C copper wire only.
ƒ EVS9330 EVS9332:
– Suitable for use on a circuit capable of delivering not more
than 10000 rms symmetrical amperes, 480 V maximum,
when protected by fuses.
– Suitable for use on a circuit capable of delivering not more
than 50000 rms symmetrical amperes, 480 V maximum,
when protected by J, T or R class fuses.
– Maximum surrounding air temperature: 0 ... +50 °C
– > +40 °C: reduce the rated output current by 2.5 %/°C
– Use 60/75 °C or 75 °C copper wire only.
3 Technical data
Contents
EMC
Noise emission IEC/EN 61800−3 Cable−guided, up to 10 m motor cable length with
mains filter A: category C2.
Radiation, with mains filter A and installation in
control cabinet: category C2
Interference IEC/EN 61800−3 Category C3
immunity
Ambient conditions
Site altitude < 4000 m amsl
> 1000 m amsl: reduce the rated output current by
5 %/ 1000 m
Mechanical
Vibration resistance EN 50178 Tested according to "General Vibration Stress
EN 61800−5−1 Characteristic 1"
Germanischer
Lloyd, general
conditions
Electrical
AC−mains
connection
Max. mains 320 V − 0 % ... 528 V + 0 %
voltage range
Mains frequency 45 Hz − 0 % ... 65 Hz + 0 %
Power system TT, Operation permitted without restrictions with
TN earthed neutral.
Power system IT Operation only permitted with the device variants
V024 or V100.
Operation permitted without restrictions with
insulated neutral.
Observe instructions on specific measures!
Operation on EN 61000−3−2 Limitation of harmonic currents
public supply Total output at the Compliance with the
systems mains requirements 1)
< 1 kW With mains choke.
> 1 kW Without additional
measures.
1) The additional measures mentioned have the effect that solely
the controllers meet the requirements of EN 61000−3−2. The
machine/system manufacturer is responsible for the compliance
with the requirements for the machine/system!
DC−mains
connection
Max. mains 450 V − 0 % ... 740 V + 0 %
voltage range
Operating DC voltage must be symmetrical to PE.
conditions The controller will be destroyed when +UG or −UG
are earthed.
Motor connection
Length of the < 50 m
motor cable No additional output filters are required at a rated
mains voltage and a switching frequency of 8 kHz.
If EMC requirements have to be met, the
permissible cable length may be affected.
Mounting conditions
Mounting place In the control cabinet
Mounting position Vertical
Free spaces 4−1
Dimensions
Weights
Note!
The controllers EVS9324, EVS9326 and EVS9328 EVS9333 may
only be operated with the prescribed mains chokes and mains
filters.
3.3.1 Operation at 400 V
9300 Mains current 1) Typical motor power Output power Power loss
With Without ASM 8 kHz 2)
mains choke mains choke (4−pole)
U, V, W +UG, −UG 3)
Type Ir [A] Ir [A] Pr [kW] Pr [hp] S r8 [kVA] PDC [kW] PV [W]
EVS9321−xK 1.5 2.1 0.37 0.5 1.0 2.0 100
EVS9322−xK 2.5 3.5 0.75 1.0 1.7 0.75 110
EVS9323−xK 3.9 5.5 1.5 2.0 2.7 2.2 140
EVS9324−xK 7.0 ˘ 3.0 4.0 4.8 0.75 200
EVS9325−xK 12.0 16.8 5.5 7.5 9.0 0 260
EVS9326−xK 20.5 ˘ 11.0 15.0 16.3 0 390
EVS9327−xK 27.0 43.5 15.0 20.0 22.2 10 430
EVS9328−xK 44.0 ˘ 22.0 30.0 32.6 4 640
EVS9329−xK 53.0 ˘ 30.0 40.0 40.9 0 810
EVS9330−xK 78.0 ˘ 45.0 60.0 61.6 5 1100
EVS9331−xK 100 ˘ 55.0 75.0 76.2 0 1470
EVS9332−xK 135 ˘ 75.0 100 100.5 0 1960
Bold print = Lenze setting
1) Mains currents at 8 kHz switching frequency
2) Switching frequency of the inverter
3) Power which can additionally be drawn from the DC bus at operation with power−adapted motor
9300 Mains current 1) Typical motor power Output power Power loss
With Without ASM 8 kHz 2)
mains choke mains choke (4−pole)
U, V, W +UG, −UG 3)
Type Ir [A] Ir [A] Pr [kW] Pr [hp] S r8 [kVA] PDC [kW] PV [W]
EVS9321−xK 1.5 2.1 0.37 0.5 1.2 2.0 100
EVS9322−xK 2.5 3.5 0.75 1.0 2.1 0.75 110
EVS9323−xK 3.9 5.5 1.5 2.0 3.2 2.2 140
EVS9324−xK 7.0 ˘ 3.0 4.0 5.8 0.75 200
EVS9325−xK 12.0 16.8 5.5 7.5 10.8 0 260
EVS9326−xK 20.5 ˘ 11.0 15.0 18.5 0 390
EVS9327−xK 27.0 43.5 18.5 25.0 25.0 12 430
EVS9328−xK 44.0 ˘ 30.0 40.0 37.0 4.8 640
EVS9329−xK 53.0 ˘ 37.0 50.0 46.6 0 810
EVS9330−xK 78.0 ˘ 45.0 60.0 69.8 6 1100
EVS9331−xK 100 ˘ 55.0 75.0 87.3 0 1470
EVS9332−xK 135 ˘ 90.0 125 104 6 1960
Bold print = Lenze setting
1) Mains currents at 8 kHz switching frequency
2) Switching frequency of the inverter
3) Power which can additionally be drawn from the DC bus at operation with power−adapted motor
Note!
If you enter values > 1.5 × rated output current under C0022, the
controller switches to overcurrent operation.
ƒ Switching between overcurrent operation and standard
operation is only possible if the controller is inhibited
(X5/28 = LOW).
ƒ The continuous current is automatically reduced to 70 % of
the rated output current.
9300 Mains current 1) Typical motor power Output power Power loss
With Without ASM 8 kHz 2)
mains choke mains choke (4−pole)
U, V, W +UG, −UG 3)
Type Ir [A] Ir [A] Pr [kW] Pr [hp] S r8 [kVA] PDC [kW] PV [W]
EVS9321−xK 1.5 2.1 0.37 0.5 1.0 2.0 100
EVS9322−xK 2.5 3.5 0.75 1.0 1.7 0.75 110
EVS9323−xK 3.9 5.5 1.5 2.0 2.7 2.2 140
EVS9324−xK 7.0 ˘ 3.0 4.0 4.8 0.75 200
Bold print = Lenze setting
1) Mains currents at 8 kHz switching frequency
2) Switching frequency of the inverter
3) Power which can additionally be drawn from the DC bus at operation with power−adapted motor
9300 Mains current 1) Typical motor power Output power Power loss
With Without ASM 8 kHz 2)
mains choke mains choke (4−pole)
U, V, W +UG, −UG 3)
Type Ir [A] Ir [A] Pr [kW] Pr [hp] S r8 [kVA] PDC [kW] PV [W]
EVS9321−xK 1.5 2.1 0.37 0.5 1.2 2.0 100
EVS9322−xK 2.5 3.5 0.75 1.0 2.1 0.75 110
EVS9323−xK 3.9 5.5 1.5 2.0 3.2 2.2 140
EVS9324−xK 7.0 ˘ 3.0 4.0 5.8 0.75 200
Bold print = Lenze setting
1) Mains currents at 8 kHz switching frequency
2) Switching frequency of the inverter
3) Power which can additionally be drawn from the DC bus at operation with power−adapted motor
The maximum output current of the EVS9326 ... EVS9332 devices is limited
under certain operating conditions:
ƒ At output frequencies fout < |5 Hz| and heatsink temperatures
JK > 40° C.
ƒ The current limitation depends on the switching frequency.
0 1
IOUT K < 40 °C
IOUT
Imax Imax
K = 80 °C
I0max I0max
0 0
0 5 fout [Hz] 0 5 fout [Hz]
9300vec132
Contents
Dimensions
0 1 2
L L ³ 100mm
b1 d b b1 d b
³ 100mm
c c1 c
g
a a e
9300std062
Mounting ƒ Attach the fixing rails to the housing of the drive controller.
For mounting in push−through technique you have to use the controller type
EVS93xx−EK. Additionally you will require the mounting set for
push−through technique:
Type Mounting set
EVS9321−EK, EVS9322−EK EJ0036
EVS9323−EK, EVS9324−EK EJ0037
EVS9325−EK, EVS9326−EK EJ0038
Dimensions
0 1
L L
d1 d1
d b1 b d b1 b
g g
d1 d1
c c f
a1 a1 e
c1 c1
a a
9300std063
Requirements for collective The following points are important for safe and reliable operation of the
coolers controller:
ƒ Good thermal connection to the cooler
– The contact surface between the collective cooler and the controller
must be at least as large as the cooling plate of the controller.
– Plane contact surface, max. deviation 0.05 mm.
– When attaching the collective cooler to the controller, make sure to
use all specified screw connections.
ƒ Observe the thermal resistance Rth given in the table. The values are
valid for controller operation under rated conditions.
9300 Cooling path
Power to be dissipated Heatsink − environment
Type Pv [W] Rth [K/W]
EVS9321−CK 24 1.45
EVS9322−CK 42 0.85
EVS9323−CK 61 0.57
EVS9324−CK 105 0.33
EVS9325−CK 180 0.19
EVS9326−CK 360 0.10
Ambient conditions ƒ The rated data and the derating factors at increased temperature also
apply to the ambient temperature of the drive controllers.
ƒ Temperature at the cooling plate of the drive controller: max. 75 °C.
Dimensions
0 1 2 3
L L L
b1 d b b1 d b b1 d b
< 75 °C
g g c1 g
c c c e
a a a
9300std064
Fig. 4.1−3 Dimensions for mounting in "cold plate" technique 0.37 ... 11 kW
Mounting Apply heat conducting paste before screwing together the cooler and
cooling plate of the drive controller so that the heat transfer resistance is as
low as possible.
1. Fasten the fixing bracket with sheet metal screws 3.5 × 13 mm at the
top and bottom of the drive controller .
2. Clean the contact surface of cooler and cooling plate with spirit.
3. Apply a thin coat of heat conducting paste with a filling knife or brush.
– The heat conducting paste in the accessory kit is sufficient for an area
of approx. 1000 cm2.
4. Mount the drive controller on the cooler.
9300vec113
Dimensions
0 ³ 100mm
L
d b1 b
³ 100mm
k
g
c1 c
d1 a e m
9300std065
Mounting ƒ Attach the fixing brackets to the heatsink plate of the drive controller.
Dimensions a
a1
L
d2
b1
d3
d
b
d2
d1
c1 g e1
h
h c2 e
c3
9300std066
Requirements for collective The following points are important for safe and reliable operation of the
coolers controller:
ƒ Good thermal connection to the cooler
– The contact surface between the collective cooler and the controller
must be at least as large as the cooling plate of the controller.
– Plane contact surface, max. deviation 0.05 mm.
– When attaching the collective cooler to the controller, make sure to
use all specified screw connections.
ƒ Observe the thermal resistance Rth given in the table. The values are
valid for controller operation under rated conditions.
9300 Cooling path
Power to be dissipated Heatsink − environment
Type Pv [W] Rth [K/W]
EVS9327−CK 410 0.085
EVS9328−CK 610 0.057
Ambient conditions ƒ The rated data and the derating factors at increased temperature also
apply to the ambient temperature of the drive controllers.
ƒ Temperature at the cooling plate of the drive controller: max. 75 °C.
Dimensions
L
b1
d
b
< 75 °C
g e
c
c1
a
a1
9300std067
Mounting Apply heat conducting paste before screwing together the cooler and
cooling plate of the drive controller so that the heat transfer resistance is as
low as possible.
1. Clean the contact surface of cooler and cooling plate with spirit.
2. Apply a thin coat of heat conducting paste with a filling knife or brush.
– The heat conducting paste in the accessory kit is sufficient for an area
of approx. 1000 cm2.
3. Mount the drive controller on the cooler.
9300vec113
Dimensions
0
³ 100 mm
³ 50 mm ³ 50 mm
l
d
b1
³ 100mm
b
k
g
m
d1
e
c c1
a
9300std068
Mounting ƒ Attach the fixing brackets to the heatsink plate of the drive controller.
Dimensions a e2
a1
d3
e3
L
d2
b1
d2
d
b
d2
d1
c1 g
e1
h
h c2
e
c3
c4
9300std069
For thermally separated mounting the fan module has to be rotated by 180°
so that the controller fits into the mounting cutout.
9300vec170
9300vec171
Fig. 4.3−4 Modifying the threaded sleeves for the voltage supply of the fans
9300vec173
Fig. 4.3−5 Plugging the fan connecting cable for the voltage supply to another terminal
1. Remove the cable lugs of the two red connecting cables and plug them
in again on the diagonally arranged side.
2. Remove the cable lugs of the two blue connecting cables and plug
them in again on the diagonally arranged side.
Mounting the fan module in a
manner rotated by 180°
9300vec172
1. Place the fan module onto the controller. Insert the lugs at the back
into the base plate .
Make sure that the threaded sleeves do not touch the housing edge. They
may break off.
2. Push the fan module to the front.
3. Screw−in and fasten the 4 screws for fixing the fan module on each
side.
4. Screw−in and fasten the two screws for the supply voltage.
9300vec113
Dimensions
0
³ 100mm
³ 50mm ³ 50mm
³ 100mm
d
b1
k
g
m
d1
c c1 e
a
9300std070
Mounting ƒ Attach the fixing brackets to the heatsink plate of the drive controller.
Dimensions a
a1
d2
b1
d2
d
b
d2
d1
c1 g e1
h
h c2 e
c3
c4
9300std071
Contents
Stop!
The drive controller contains electrostatically sensitive
components.
The personnel must be free of electrostatic charge when carrying
out assembly and service operations.
Danger!
Before working on the controller, check that all power terminals
are deenergised:
ƒ The power terminals U, V, W, +UG and −UG remain live for at
least 3 minutes after disconnection from the mains.
ƒ The power terminals L1, L2, L3, U, V, W, +UG and −UG remain
live when the motor is stopped.
Pluggable terminal strips Connect or disconnect all pluggable terminals only in the deenergised state!
Electrical isolation The terminals X1 and X5 have double (reinforced) insulation according to
EN50178. The protection against accidental contact is ensured without
additional measured being taken.
Danger!
ƒ The terminals X3, X4, X6, X7, X8, X9, X10, X11 have basic
insulation (single isolating distance).
ƒ In the event of a defective isolating distance, protection
against accidental contact can only be guaranteed by taking
external measures such as double insulation.
ƒ If an external DC 24 V voltage source is used, the insulation
degree of the controller depends on the insulation degree of
the voltage source.
24 VDC
L1
N
59 39 A1 A2 A3 A4 E1 E2 E3 E4 E5 ST1 ST2 28 X5 X1
L1
L2
L3
+UG
-UG
PE
PE X3 X4 X6 X7 X8 X9 X10 X11
9300std084
Fig. 5.1−1 Electrical isolation between power terminals, control terminals and housing
Double (reinforced) insulation
Basic insulation
Replacing defective fuses Only replace defective fuses in the deenergised state to the type specified.
Disconnecting the controller Only carry out the safety−related disconnection of the controller from the
from the mains mains via a contactor on the input side or a manually operated toggle switch.
Note!
The standard only applies to public systems. Mains which are
provided with a transformer substation of their own as in
industrial plants are not public and not included in the
application range of the standard.
If a device or machine consists of several components, the limit
values of the standard apply to the entire unit.
Measures for compliance with With the measures described, the controllers comply with the limit values
the standard according to EN 61000−3−2.
Operation on public EN 61000−3−2 Limitation of harmonic currents
supply systems Total power on the Compliance with the requirements 1)
mains
< 1 kW With mains choke
> 1 kW No measures required
1) The additional measures mentioned have the effect that solely the controllers meet the
requirements of EN 61000−3−2. The machine/system manufacturer is responsible for the
compliance with the requirements for the machine/system!
Controllers in the V024, V104 or V100 variants are suitable for operation on
insulated supply systems (IT systems). The controllers also have an insulated
design. This avoids the activation of the insulation monitoring, even if
several controllers are installed.
The electric strength of the controllers is increased so that damage to the
controller are avoided if insulation or earth faults in the supply system occur.
The operational reliability of the system remains intact.
Stop!
Only operate the controllers with the mains chokes assigned.
Operation with mains filters or RFI filters by Lenze is not
permitted, as these modules contain components that are
interconnected against PE. By this the protective design of the IT
system would be cancelled out. The components are destroyed
in the case of an earth fault.
Protect the IT system against earth fault at the controller.
Due to physical conditions, an earth fault on the motor side at
the controller can interfere with or damage other devices on the
same IT system. Therefore appropriate measures have to be
implemented, by means of which the earth fault is detected and
which disconnect the controller from the mains.
DC−bus operation of several Central supply with 9340 regenerative power supply module is not possible.
drives
Installation of the CE−typical For the installation of drives on IT systems, the same conditions apply as for
drive system
the installation on systems with an earthed neutral point.
According to the binding EMC product standard EN61800−3, no limit values
are defined for IT systems for noise emission in the high−frequency range.
Danger!
The controllers are internally fitted with a mains rectifier. In case
of a short circuit to frame a pulsating DC residual current can
prevent the AC sensitive or pulse current sensitive earth−leakage
circuit breakers from being activated, thus cancelling the
protective function for the entire equipment being operated on
this earth−leakage circuit breaker.
ƒ For the protection of persons and farm animals (DIN VDE 0100), we
recommend
– pulse current sensitive earth−leakage circuit breakers for plants
including controllers with a single−phase mains connection (L1/N).
– universal−current sensitive earth−leakage circuit breakers for plants
including controllers with a three−phase mains connection (L1/L2/L3).
ƒ Only install the earth−leakage circuit breaker between supplying mains
and drive controller.
ƒ Earth−leakage circuit breakers may trigger a false alarm due to
– capacitive compensation currents flowing in the cable shields during
operation (particularly with long, shielded motor cables),
– simultaneous connection of several inverters to the mains
– the use of additional interference filters.
sec.
M
V 3~
W
N1 N2 N
N
PE
8200vec017
Note!
ƒ Some controllers must generally be operated with a mains
choke or a mains filter.
ƒ If a mains choke or a mains filter is used, the maximum
possible output voltage does not reach the value of the mains
voltage (typical voltage drop at the rated point 4 ... 6 %).
Note!
ƒ Some controllers must generally be operated with a mains
choke or a mains filter.
ƒ If a mains choke or a mains filter is used, the maximum
possible output voltage does not reach the value of the mains
voltage (typical voltage drop at the rated point 4 ... 6 %).
The graphics below illustrates the maximum possible motor cable length
based on the type of filter and the resulting interference voltage category
according to EN 61800−3. Depending on the used motor cable, the used
controller, and its switching frequency, the mentioned maximum motor
cable lengths may vary.
C2
E82ZZxxxxxB230 1)
E82ZNxxxxxB230 1)
EZN3A... (³ 15 kW)
EZN3A... (£ 11 kW)
5 10 20 30 40 50 lmot [m]
C1
EZN3B...
E82ZNxxxxxB230 1)
10 20 30 40 50 lmot [m]
9300vec060
Fig. 5.2−2 Maximum motor cable lengths lmot based on the type of filter for compliance with
limit class C2 / C1
1) Use low−capacitance cables
9300 Mains choke Interference voltage category according to EN 61800−3 and motor cable length
Component Component
Type C2 max. [m] C1 max. [m]
EVS9321−xK EZN3A2400H002 EZN3A2400H002 5 EZN3B2400H002 50
EVS9322−xK EZN3A1500H003 EZN3A1500H003 5 EZN3B1500H003 50
EVS9323−xK EZN3A0900H004 EZN3A0900H004 5 EZN3B0900H004 50
EVS9324−xK EZN3A0500H007 EZN3A0500H007 5 EZN3B0500H007 50
EVS9325−xK EZN3A0300H013 EZN3A0300H013 5 EZN3B0300H013 50
EVS9326−xK ELN3−0150H024−001 EZN3A0150H024 5 EZN3B0150H024 50
EVS9327−xK ELN3−0088H035−001 EZN3A0110H030 25 E82ZN22334B230 10
E82ZZ15334B230 1) 10
E82ZN22334B230 50 EZN3B0110H030U 2) 50
E82ZZ15334B230 1) 50
EVS9328−xK ELN3−0075H045 EZN3A0080H042 25 E82ZN22334B230 10
E82ZN22334B230 50 EZN3B0080H042 50
EVS9329−xK ELN3−0055H055 EZN3A0055H060 25 E82ZN30334B230 10
E82ZN30334B230 50 EZN3B0055H060 50
EVS9330−xK ELN3−0038H085 EZN3A0030H110 25 EZN3B0030H110 50
EZN3A0030H110N001 3) 25
E82ZN55334B230 50
EVS9331−xK ELN3−0027H105 EZN3A0022H150 25 E82ZN75334B230 10
E82ZN75334B230 50 EZN3B0022H150 50
EVS9332−xK ELN3−0022H130 EZN3A0022H150 25 E82ZN75334B230 10
E82ZN75334B230 50 EZN3B0022H150 50
1) RFI filter
2) Footprint filter
3) For controllers with thermal separation
Note!
ƒ The motor cable must be as short as possible for having a
positive effect on the drive behaviour.
ƒ If EMC requirements must be met, the permissible cable
length may be affected.
ƒ EVS9321−xKand EVS9322−xK: At a mains voltage of 480 V and
a switching frequency fchop = 16 kHz, the maximum
permissible cable length is reduced if the motor cable has
more than a single core:
– The following holds true for two parallel single cores:
lmax = 17 m
– The following holds true for three parallel single cores:
lmax = 9 m
Cable cross−section
Note!
The cable cross−sections have been assigned to the permissible
current loading of the motor cables under the following
conditions:
ƒ Compliance with IEC/EN 60204−1 for fixed cable installation
ƒ Compliance with IEC 60354−2−52, table A.52−5 when using the
cable in a trailing cable
ƒ Laying system C
ƒ Ambient temperature 45 °C
ƒ Continuous motor operation at a
– standstill current I0 for servo motors or a
– rated current IR for three−phase asynchronous motors
The user is responsible for selecting a motor cable which
complies with the requirements of the current conditions if
different situations arise. Different situations may arise due to:
ƒ Laws, standards, national and regional regulations
ƒ Type of application
ƒ Motor utilisation
ƒ Ambient and operating conditions
ƒ Laying system and bundling of cables
ƒ Cable type
Motor cable
permanently installed for trailing cable Cable cross−section
IM [A] IM [A] [mm2] [AWG]
10.0 11.8 1.0 18
13.8 17.3 1.5 16
19.1 23.7 2.5 14
25.5 30.9 4.0 12
32.8 41.0 6.0 10
45.5 55.5 10 8
60.1 75.5 16 6
76.4 92.8 25 4
94.6 115 35 2
114 140 50 1
146 179 70 00
177 217 95 000
205 252 120 0000
Note!
Information on the design of the motor cable is provided in the
"System cables and system connectors" manual.
5.3.1 Shielding
Heat-shrinkable tube
Large-surface Cable gland acc. to EMC with
contact of high degree of protection
cable shield
8200EMV023 8200EMV024
9300vec043
Mounting plate requirements ƒ Only use mounting plates with conductive surfaces (zinc−coated or
V2A−steel).
ƒ Painted mounting plates are not suitable even if the paint is removed
from the contact surfaces.
ƒ If several mounting plates are used, ensure a large−surface connection
between the mounting plates (e.g. by using earthing strips).
Mounting of the components ƒ Connect controllers, filters, and chokes to the earthed mounting plate
with a surface as large as possible.
Optimum cable routing ƒ The motor cable is optimally installed if
– it is separated from mains cables and control cables,
– it crosses mains cables and control cables at right angles.
ƒ Always install cables close to the mounting plate (reference potential),
as freely suspended cables act like aerials.
ƒ Lead the cables to the terminals in a straight line (avoid tangles of
cables).
ƒ Use separated cable channels for motor cables and control cables. Do
not mix up different cable types in one cable channel.
ƒ Minimise coupling capacities and coupling inductances by avoiding
unnecessary cable lengths and reserve loops.
ƒ Short−circuit unused cores to the reference potential.
ƒ Install the positive and negative wires for DC 24 V close to each other
over the entire length to avoid loops.
Earth connections ƒ Connect all components (drive controllers, chokes, filters) to a central
earthing point (PE rail).
ƒ Set up a star−shape earthing system.
ƒ Comply with the corresponding minimum cable cross−sections.
Cover
Barrier without
opening
Cover
Communication cables
Cable duct
Measuring cables
Analog cables
Control cables
Power cables
EMVallg002
Note!
Observe the notes given in the chapter "Basics for wiring
according to EMC"!
L1
L2
L3
N
PE
F1 … F3
K10
PE S2
Z2 S1 K10
PE L1 L2 L3
IN3 K32 LO
IN4 33 GND
34 X6 PES
63
PES PES X5 7
28 62
E1 7
E2 4
E3
3
EVS9321 …
E4 2
E5
EVS9332 1
+ ST1 PES
DC 24 V
ST2
– X7
PES
39
A1 X8
A2
A3 X9
A4
PES PES 59 X10
K10
T1 T2 PE U V W -UG +UG
PE
X7/9
PES PES PES
Note!
ƒ If a mains filter or RFI filter is used and the cable length
between mains/RFI filter and drive controller exceeds
300 mm, install a shielded cable.
ƒ For DC−bus operation or DC supply, we recommend using
shielded DC cables.
Stop!
ƒ To avoid damaging the PE stud, always install the shield sheet
and the PE connection in the order displayed. The required
parts are included in the accessory kit.
ƒ Do not use lugs as strain relief.
0
1 8
2
3 7
4
5
6 a 4
7
M6 2
M5 0
a 1.7 Nm
}+
15 lb-in L1 L2 L3 +UG -UG
PE
PE
M5
PE 3.4 Nm
30 lb-in
9300vec130
Fig. 5.4−2 Installation of shield sheet for drive controllers 0.37 ... 11 kW
PE stud
Screw on M5 nut and tighten hand−tight
Slide on fixing bracket for shield sheet
Slide on serrated lock washer
Slide on PE cable with ring cable lug
Slide on washer
Slide on spring washer
Screw on M5 nut and tighten it
Screw shield sheet on fixing bracket with two M4 screws (a)
L1 L2 L3 +UG -UG
PE
9300std033
Fig. 5.4−3 Mains connection, DC supply for drive controllers 0.37 ... 11 kW
Mains cable
Shield sheet
Securely clamp mains cable with the lugs
Mains and DC bus connection
L1, L2, L3: Connection of mains cable
+UG, −UG: Connection of DC−bus components or connection of the controller
in the DC−bus system (see system manual)
Cable cross−sections up to 4 mm2: Use wire end ferrules for flexible cables
Cable cross−sections > 4 mm2: Use pin−end connectors
9300 Mains choke Interference voltage category according to EN 61800−3 and motor cable length
Component Component
Type C2 max. [m] C1 max. [m]
EVS9321−xK EZN3A2400H002 EZN3A2400H002 5 EZN3B2400H002 50
EVS9322−xK EZN3A1500H003 EZN3A1500H003 5 EZN3B1500H003 50
EVS9323−xK EZN3A0900H004 EZN3A0900H004 5 EZN3B0900H004 50
EVS9324−xK EZN3A0500H007 EZN3A0500H007 5 EZN3B0500H007 50
EVS9325−xK EZN3A0300H013 EZN3A0300H013 5 EZN3B0300H013 50
EVS9326−xK ELN3−0150H024−001 EZN3A0150H024 5 EZN3B0150H024 50
Note!
ƒ Fusing the motor cable is not required.
ƒ The drive controller features 2 connections for motor
temperature monitoring:
– Terminals T1, T2 for connecting a PTC thermistor or thermal
contact (NC contact).
– Pins X8/5 and X8/8 of the incremental encoder input (X8) for
connecting a KTY thermal sensor.
Stop!
ƒ To avoid damaging the PE stud, always install the shield sheet
and the PE connection in the order displayed. The required
parts are included in the accessory kit.
ƒ Do not use lugs as strain relief.
0 M5
1 PE 3.4 Nm
2
3 30 lb-in
4
5
6
7
a
1.7 Nm
T1T2
PE
}+ PE
M6 15 lb-in U V W
M5 0
a 2
4
7
8
9300vec128
Fig. 5.4−4 Installation of shield sheet for drive controllers 0.37 ... 11 kW
PE stud
Screw on M5 nut and tighten hand−tight
Slide on fixing bracket for shield sheet
Slide on serrated lock washer
Slide on PE cable with ring cable lug
Slide on washer
Slide on spring washer
Screw on M5 nut and tighten it
Screw shield sheet on fixing bracket with two M4 screws (a)
Motor with PTC thermistor or Wire T1, T2 only if the motor is equipped with a PTC thermistor or thermal
thermal contact (NC contact) contact (NC contact).
ƒ An "open" cable acts like an antenna and can cause faults on the drive
controller.
Danger!
ƒ All control terminals only have basic insulation (single
isolating distance) after connecting a PTC thermistor or a
thermal contact.
ƒ Protection against accidental contact in case of a defective
isolating distance is only guaranteed through external
measures, e.g. double insulation.
15 V
2.7 k
7.4 k
3.3 k
MONIT-OH8
T1 T2 PE U V W +UG -UG
PES PES
PES PES
J>
PES
PE M
3~
9300vec139
Fig. 5.4−5 Circuit diagram of motor connection with PTC thermistor or thermal contact (NC
contact) at T1, T2
2 3 2 3
U, V, W PE U, V, W PE
0.5...0.6 Nm T1 T2 0.5...0.6 Nm T1 T2
T1, T2 4.4...5.3 lb-in T1, T2 4.4...5.3 lb-in
U V W U V W
1 1
0 0
9300std011
Fig. 5.4−6 Motor connection with PTC thermistor or thermal contact (NC contact)
Motor connection with Lenze system cable with integrated control
cable for the motor temperature monitoring
Shield sheet
Clamp entire shield and shield of the control cable for the motor
temperature monitoring with the straps. If required, fix by means of
cable tie.
Motor cable connection and separate control cable for the motor
temperature monitoring
Shield sheet
Clamp shield of the motor cable and shield of the cable for the motor
temperature monitoring with the straps. If required, fix by means of
cable tie.
U, V, W
Motor cable connection
Check the correct polarity. Observe maximum length of the motor cable. Use
wire end ferrules for flexible cables.
Max. connectable cable cross−section: 4 mm2, with pin−end connector
> 4 mm2
T1, T2 for motor temperature monitoring
Cable connection for PTC thermistors or thermal contacts (NC contacts)
X7 X7/8
X7/9
X8 X8/8
X8/5
X9
PES
X10
T1 T2 PE U V W -UG +UG
PES
PES
PES
KTY
PES
PE M
3~
9300std073
Fig. 5.4−7 Circuit diagram for the motor connection with KTY temperature sensor at X7 or X8
U, V, W PE
0.5...0.6 Nm T1T2
T1, T2 4.4...5.3 lb-in
U V W
1
0
9300vec122
Note!
Observe the notes given in the chapter "Basics for wiring
according to EMC"!
L1
L2
L3
N
PE
F1 … F3
K10
PE S2
Z2 S1 K10
PE L1 L2 L3
IN3 K32 LO
IN4 33 GND
34 X6 PES
63
PES PES X5 7
28 62
E1 7
E2 4
E3
3
EVS9321 …
E4 2
E5
EVS9332 1
+ ST1 PES
DC 24 V
ST2
– X7
PES
39
A1 X8
A2
A3 X9
A4
PES PES 59 X10
K10
T1 T2 PE U V W -UG +UG
PE
X7/9
PES PES PES
9300vec113
Note!
ƒ If a mains filter or RFI filter is used and the cable length
between mains/RFI filter and drive controller exceeds
300 mm, install a shielded cable.
ƒ For DC−bus operation or DC supply, we recommend using
shielded DC cables.
0 1 2
}+ PE L1, L2, L3
+UG, -UG
PE
M6
5 Nm
44 lb-in
PE +UG L1 L2 L3 -UG
3
9300std034
9300 Mains choke Interference voltage category according to EN 61800−3 and motor cable length
Component Component
Type C2 max. [m] C1 max. [m]
EVS9327−xK ELN3−0088H035−001 EZN3A0110H030 25 E82ZN22334B230 10
E82ZZ15334B230 1) 10
E82ZN22334B230 50 EZN3B0110H030U 2) 50
E82ZZ15334B230 1) 50
EVS9328−xK ELN3−0075H045 EZN3A0080H042 25 E82ZN22334B230 10
E82ZN22334B230 50 EZN3B0080H042 50
EVS9329−xK ELN3−0055H055 EZN3A0055H060 25 E82ZN30334B230 10
E82ZN30334B230 50 EZN3B0055H060 50
1) RFI filter
2) Footprint filter
Note!
ƒ Fusing the motor cable is not required.
ƒ The drive controller features 2 connections for motor
temperature monitoring:
– Terminals T1, T2 for connecting a PTC thermistor or thermal
contact (NC contact).
– Pins X8/5 and X8/8 of the incremental encoder input (X8) for
connecting a KTY thermal sensor.
Stop!
Do not use lugs as strain relief.
PE
T1 U V W
T2
3.4 Nm
a a 30 lb-in
0
9300vec131
Motor with PTC thermistor or Wire T1, T2 only if the motor is equipped with a PTC thermistor or thermal
thermal contact (NC contact) contact (NC contact).
ƒ An "open" cable acts like an antenna and can cause faults on the drive
controller.
Danger!
ƒ All control terminals only have basic insulation (single
isolating distance) after connecting a PTC thermistor or a
thermal contact.
ƒ Protection against accidental contact in case of a defective
isolating distance is only guaranteed through external
measures, e.g. double insulation.
15 V
2.7 k
7.4 k
3.3 k
MONIT-OH8
T1 T2 PE U V W +UG -UG
PES PES
PES PES
J>
PES
PE M
3~
9300vec139
Fig. 5.5−4 Circuit diagram of motor connection with PTC thermistor or thermal contact (NC
contact) at T1, T2
2 2
T1
T2
2.5 Nm
22,1 lb-in
}+ PE
3 T1
T2
2.5 Nm
22,1 lb-in
PE PE
4 T1 U V W
4 T1
}+ PE
T2 T2
1 1
0 M6 0
U, V, W,
5 Nm
PE
44 lb-in
9300std030
Fig. 5.5−5 Motor connection with PTC thermistor or thermal contact (NC contact)
Motor connection with Lenze system cable with integrated control
cable for the motor temperature monitoring
Shield sheet
Clamp entire shield and shield of the control cable for the motor
temperature monitoring with the straps. If required, fix by means of
cable tie.
Motor cable connection and separate control cable for the motor
temperature monitoring
Shield sheet
Clamp shield of the motor cable and shield of the cable for the motor
temperature monitoring with the straps. If required, fix by means of
cable tie.
PE stud
PE cable connection with ring cable lug
U, V, W
Motor cable connection
Check the correct polarity. Observe maximum length of the motor cable.
Max. connectable cable cross−section: 50 mm2 with ring cable lug
T1, T2 for motor temperature monitoring
Cable connection for PTC thermistors or thermal contacts (NC contacts)
X7 X7/8
X7/9
X8 X8/8
X8/5
X9
PES
X10
T1 T2 PE U V W -UG +UG
PES
PES
PES
KTY
PES
PE M
3~
9300std073
Fig. 5.5−6 Circuit diagram for the motor connection with KTY temperature sensor at X7 or X8
}+ PE
3
PE
T1 U V W
1 T2
M6
0 U, V, W,
5 Nm
PE
44 lb-in
9300vec123
Note!
Observe the notes given in the chapter "Basics for wiring
according to EMC"!
L1
L2
L3
N
PE
F1 … F3
K10
PE S2
Z2 S1 K10
PE L1 L2 L3
IN3 K32 LO
IN4 33 GND
34 X6 PES
63
PES PES X5 7
28 62
E1 7
E2 4
E3
3
EVS9321 …
E4 2
E5
EVS9332 1
+ ST1 PES
DC 24 V
ST2
– X7
PES
39
A1 X8
A2
A3 X9
A4
PES PES 59 X10
K10
T1 T2 PE U V W -UG +UG
PE
X7/9
PES PES PES
9300vec113
Note!
ƒ If a mains filter or RFI filter is used and the cable length
between mains/RFI filter and drive controller exceeds
300 mm, install a shielded cable.
ƒ For DC−bus operation or DC supply, we recommend using
shielded DC cables.
0 1 2
}+ PE L1, L2, L3
+UG, -UG
PE
M8
15 Nm
132 lb-in
PE +UG L1 L2 L3 -UG
3
9300vec126
9300 Mains choke Interference voltage category according to EN 61800−3 and motor cable length
Component Component
Type C2 max. [m] C1 max. [m]
EVS9330−xK ELN3−0038H085 EZN3A0030H110 25 EZN3B0030H110 50
EZN3A0030H110N001 3) 25
E82ZN55334B230 50
3) For controllers with thermal separation
Note!
ƒ Fusing the motor cable is not required.
ƒ The drive controller features 2 connections for motor
temperature monitoring:
– Terminals T1, T2 for connecting a PTC thermistor or thermal
contact (NC contact).
– Pins X8/5 and X8/8 of the incremental encoder input (X8) for
connecting a KTY thermal sensor.
Motor with PTC thermistor or Wire T1, T2 only if the motor is equipped with a PTC thermistor or thermal
thermal contact (NC contact) contact (NC contact).
ƒ An "open" cable acts like an antenna and can cause faults on the drive
controller.
Danger!
ƒ All control terminals only have basic insulation (single
isolating distance) after connecting a PTC thermistor or a
thermal contact.
ƒ Protection against accidental contact in case of a defective
isolating distance is only guaranteed through external
measures, e.g. double insulation.
15 V
2.7 k
7.4 k
3.3 k
MONIT-OH8
T1 T2 PE U V W +UG -UG
PES PES
PES PES
J>
PES
PE M
3~
9300vec139
Fig. 5.6−3 Circuit diagram of motor connection with PTC thermistor or thermal contact (NC
contact) at T1, T2
}+
M8
PE U, V, W,
15 Nm 1
PE
132 lb-in
0
PE U V W
4
T1
T2
T1 2.5 Nm
T2 22.1 lb-in 2
3
M5 x 12
3 Nm (26.5 lb-in)
9300std031
Fig. 5.6−4 Motor connection with PTC thermistor or thermal contact (NC contact)
PE stud
PE cable connection with ring cable lug
U, V, W
Motor cable connection
Check the correct polarity. Observe maximum length of the motor cable.
Max. connectable cable cross−section: 120 mm2 with ring cable lug
Shield clamps
Place shields of motor cable with large surface on the shield sheet and
fasten with shield clamps and M5 × 12 mm screws
Cable ties
Strain relief of motor cable
T1, T2 for motor temperature monitoring
Cable connection for PTC thermistors or thermal contacts (NC contacts)
Place shield with large surface on PE stud
X7 X7/8
X7/9
X8 X8/8
X8/5
X9
PES
X10
T1 T2 PE U V W -UG +UG
PES
PES
PES
KTY
PES
PE M
3~
9300std073
Fig. 5.6−5 Circuit diagram for the motor connection with KTY temperature sensor at X7 or X8
}+ 1
M8
PE U, V, W,
PE 15 Nm
132 lb-in
0
PE U V W
T1
T2
2
3
M5 x 12
3 Nm (26.5 lb-in)
9300vec124
Note!
Observe the notes given in the chapter "Basics for wiring
according to EMC"!
L1
L2
L3
N
PE
F1 … F3
K10
PE S2
Z2 S1 K10
PE L1 L2 L3
IN3 K32 LO
IN4 33 GND
34 X6 PES
63
PES PES X5 7
28 62
E1 7
E2 4
E3
3
EVS9321 …
E4 2
E5
EVS9332 1
+ ST1 PES
DC 24 V
ST2
– X7
PES
39
A1 X8
A2
A3 X9
A4
PES PES 59 X10
K10
T1 T2 PE U V W -UG +UG
PE
X7/9
PES PES PES
9300vec113
Note!
ƒ If a mains filter or RFI filter is used and the cable length
between mains/RFI filter and drive controller exceeds
300 mm, install a shielded cable.
ƒ For DC−bus operation or DC supply, we recommend using
shielded DC cables.
0 1 2
}+ PE L1, L2, L3
+UG, -UG
PE
M10
30 Nm
264 lb-in
PE +UG L1 L2 L3 -UG
3
9300vec127
9300 Mains choke Interference voltage category according to EN 61800−3 and motor cable length
Component Component
Type C2 max. [m] C1 max. [m]
EVS9331−xK ELN3−0027H105 EZN3A0022H150 25 E82ZN75334B230 10
E82ZN75334B230 50 EZN3B0022H150 50
EVS9332−xK ELN3−0022H130 EZN3A0022H150 25 E82ZN75334B230 10
E82ZN75334B230 50 EZN3B0022H150 50
Note!
ƒ Fusing the motor cable is not required.
ƒ The drive controller features 2 connections for motor
temperature monitoring:
– Terminals T1, T2 for connecting a PTC thermistor or thermal
contact (NC contact).
– Pins X8/5 and X8/8 of the incremental encoder input (X8) for
connecting a KTY thermal sensor.
Motor with PTC thermistor or Wire T1, T2 only if the motor is equipped with a PTC thermistor or thermal
thermal contact (NC contact) contact (NC contact).
ƒ An "open" cable acts like an antenna and can cause faults on the drive
controller.
Danger!
ƒ All control terminals only have basic insulation (single
isolating distance) after connecting a PTC thermistor or a
thermal contact.
ƒ Protection against accidental contact in case of a defective
isolating distance is only guaranteed through external
measures, e.g. double insulation.
15 V
2.7 k
7.4 k
3.3 k
MONIT-OH8
T1 T2 PE U V W +UG -UG
PES PES
PES PES
J>
PES
PE M
3~
9300vec139
Fig. 5.7−3 Circuit diagram of motor connection with PTC thermistor or thermal contact (NC
contact) at T1, T2
0 1
}+
U, V, W, M10
PE 30 Nm
PE
264 lb-in
PE U V W
5
T1
T2 2
T1 2.5 Nm 3
T2 22.1 lb-in
4
9300std032
Fig. 5.7−4 Motor connection with PTC thermistor or thermal contact (NC contact)
PE stud
PE cable connection with ring cable lug
U, V, W
Motor cable connection
Check the correct polarity. Observe maximum length of the motor cable.
Max. connectable cable cross−section: 240 mm2 with ring cable lug
Cable clamps for strain relief of motor cable
Fasten cable clamps with M4 × 12 mm screws
Shield clamps
Place shields of motor cable with large surface on the shield sheet and
fasten with shield clamps and M5 × 12 mm screws
Cable ties for additional strain relief of motor cable
T1, T2 for motor temperature monitoring
Cable connection for PTC thermistors or thermal contacts (NC contacts)
Place shield with large surface on PE stud
X7 X7/8
X7/9
X8 X8/8
X8/5
X9
PES
X10
T1 T2 PE U V W -UG +UG
PES
PES
PES
KTY
PES
PE M
3~
9300std073
Fig. 5.7−5 Circuit diagram for the motor connection with KTY temperature sensor at X7 or X8
}+ 1
M8
PE U, V, W,
PE 15 Nm
132 lb-in
0
PE U V W
T1
T2
2
3
M5 x 12
3 Nm (26.5 lb-in)
9300vec124
Stop!
The control card will be damaged if
ƒ the voltage between X5/39 and PE or X6/7 and PE is greater
than 50 V,
ƒ the voltage between voltage source and X6/7 exceeds 10 V
(common mode) in case of supply via external voltage source.
Limit the voltage before switching on the drive controller:
ƒ Connect X5/39, X6/2, X6/4 and X6/7 directly to PE or
ƒ use voltage−limiting components.
0
2
9300vec129
Terminal data
Stop!
ƒ Connect or disconnect the terminal strips only if the controller
is disconnected from the mains!
ƒ Wire the terminal strips before connecting them!
ƒ Unused terminal strips must also be plugged on to protect the
contacts.
X1
X3
39 E5 E4 E3 E2 E1 28
1 X5
3 X6
2
4
62 7
63 7
X7
K31 K32 33 34
X11
X8
X9
X10
9300std085
ƒ For the supply of the digital inputs (X5/E1 ... X5/E5) you have to set a
freely assignable digital output (e. g. X5/A1) permanently to HIGH
level.
ƒ For the supply of the analog inputs (X6/1, X6/2 and X6/3, X6/4) you
have to set a freely assignable analog output (e. g. X6/63) permanently
to HIGH level.
GND2 +24V
1
2
50mA
50mA
50mA
50mA
100k
100k
100k
100k
3
X3 4
5 GND1 GND1
47k
3k
3k
3k
3k
3k
3k
6 242R
3.3nF
X5 28 E1 E2 E3 E4 E5 39 A1 A2 A3 A4 ST1ST2 59 X6 1 2 3 4 7 62 63 7
AOUT2
AIN1 AIN2 AOUT1
S1
1 2 3 4 7 AOUTx
10k 10k
9300vec201
Fig. 5.8−3 Wiring of digital and analog inputs/outputs for internal voltage source
S1 Controller enable
NO contact or NC contact
Z Load
Minimum wiring required for operation
Terminal assignment in the Lenze setting: 5.8−9
GND2 +24V
1
2
50mA
50mA
50mA
50mA
100k
100k
100k
100k
3
X3 4
5 GND1 GND1
47k
3k
3k
3k
3k
3k
3k
6 242R
3.3nF
X5 28 E1 E2 E3 E4 E5 39 A1 A2 A3 A4 ST1ST2 59 X6 1 2 3 4 7 62 63 7
AOUT2
AIN1 AIN2 AOUT1
S1
1 2 3 4 7 AOUTx
– + 10k 10k
DC 24 V
(+18 V … +30 V)
9300std077
Fig. 5.8−4 Wiring of digital and analog inputs/outputs for external voltage source
S1 Controller enable
NO contact or NC contact
Z Load
Minimum wiring required for operation
Terminal assignment in the Lenze setting: 5.8−9
Safety instructions for the ƒ The installation and commissioning of the Safe torque off" function
installation of the "Safe
torque off" function
must be carried out by skilled personnel only.
ƒ All safety−relevant cables (e.g. control cable for the safety relay,
feedback contact) outside the control cabinet must be protected, for
instance by a cable duct. Short circuits between the single cables must
be ruled out!
ƒ Wiring of the safety relay KSR with insulated wire end ferrules or rigid
cables is absolutely vital.
ƒ The electrical reference point for the coil of the safety relay KSR must be
connected with the protective conductor system (DIN EN 60204−1
paragraph 9.4.3). Only this measure guarantees that the operation is
protected against earth faults.
Tip!
A complete description can be found in the chapter "Safe torque
off".
+5 V GND2 +24V
1
2
50mA
50mA
50mA
50mA
+
100k
100k
100k
100k
3
X3 4
K SR 5 GND1 GND1
47k
3k
3k
3k
3k
3k
3k
6 242R
3.3nF
AOUT2
DIGOUT4
10k 10k
Fig. 5.8−5 Wiring of digital and analog inputs/outputs with active "Safe torque off" function
and internal voltage source
S1 Deactivate pulse inhibit (1st disconnecting path)
S2 Enable controller (2nd disconnecting path)
Z1 Programmable logic controller (PLC)
The PLC monitors the ˜Safe torque off˜ function
X5/A4 Feedback via a digital output (e. g. DIGOUT4)
NO contact or NC contact
ZLoad
Minimum wiring required for operation
Terminal assignment in the Lenze setting: 5.8−9
Note!
If you load a basic configuration C0005 = xx1x (e.g. 1010 for
speed control with control via terminals), the following terminals
are switched to a fixed signal level:
ƒ Terminal X5/A1 to FIXED1 (corresponds to DC 24 V).
ƒ Terminal X6/63 to FIXED100% (corresponds to 10 V).
+5 V GND2 +24V
1
2
50mA
50mA
50mA
50mA
+
100k
100k
100k
100k
3
X3 4
K SR 5 GND1 GND1
47k
3k
3k
3k
3k
3k
3k
6 242R
3.3nF
AOUT2
Z Z AIN1 AIN2 AOUT1
S1 S2 Z
1 2 3 4 7 AOUTx
– + 10k 10k
DC 24 V
(+18 V … +30 V)
Fig. 5.8−6 Wiring of digital and analog inputs/outputs with active "Safe torque off" function
and external voltage source
S1 Deactivate pulse inhibit (1st disconnecting path)
S2 Enable controller (2nd disconnecting path)
Z1 Programmable logic controller (PLC)
The PLC monitors the ˜Safe torque off˜ function
X5/A4 Feedback via a digital output (e. g. DIGOUT4)
NO contact or NC contact
ZLoad
Minimum wiring required for operation
Terminal assignment in the Lenze setting: 5.8−9
Note!
Supplying the digital inputs via an external voltage source
enables a backup operation in the case of mains failure. After
switching off the mains voltage, all actual values are continued
to be detected and processed.
ƒ Connect the positive pole of the external voltage source with
X5/59 to establish the backup operation in the event of mains
failure.
ƒ The external voltage source must be able to supply a current
³ 1 A.
ƒ The starting current of the external voltage source is not
limited by the controller. Lenze recommends the use of
voltage sources with current limitation or with an internal
impedance of Z > 1 W.
Stop!
Destruction of the control card!
External voltage at X5/ST1, X5/ST2 destroys the control card.
Protective measure:
Do not connect an external voltage to X5/ST1, X5/ST2.
50mA
50mA
50mA
50mA
50mA
50mA
50mA
50mA
50mA
50mA
50mA
47k
47k
47k
X5 39 A1 A2 A3 A4 ST1 ST2 59 X5 39 A1 A2 A3 A4 ST1 ST2 59 X5 39 A1 A2 A3 A4 ST1 ST2 59
9300std222
Fig. 5.8−7 Example for wiring a drive system to the STATE BUS
PES HF shield termination by large−surface connection to PE
Analog input configuration Terminal Jumper strip Jumper setting Possible levels
X3
X6/1, 6 5 1−2 1) −10 V ... +10 V 1)
X6/2 4 3 3−4 −10 V ... +10 V
2 1 5−6 −20 mA ... +20 mA
1) Lenze setting (delivery state)
Wiring
A1 A2 A3 An
93XX 93XX 93XX
X4 HI LO GND PE X4 HI LO GND PE X4 HI LO GND PE HI LO GND PE
120 120
9300VEC054
Stop!
Connect a 120 W terminating resistor to the first and last bus
device.
We recommend the use of CAN cables in accordance with ISO 11898−2:
CAN cable in accordance with ISO 11898−2
Cable type Paired with shielding
Impedance 120 W (95 ... 140 W)
Cable resistance/cross−section
Cable length £ 300 m £ 70 mW/m / 0.25 0.34 mm2 (AWG22)
Cable length 301 1000 m £ 40 mW/m / 0.5 mm2 (AWG20)
Signal propagation delay £ 5 ns/m
The feedback signal can either be supplied via input X7 or via input X8.
ƒ At X7 a resolver can be connected.
ƒ At X8 an encoder can be connected.
– Incremental encoder TTL
– SinCos encoder
– SinCos encoder with serial communication (single−turn or multi−turn)
The resolver or encoder signal for slave drives can be output at the digital
frequency output X10.
Note!
ƒ We recommend to use Lenze system cables for wiring.
ƒ For self−made cables only use cables with shielded cores
twisted in pairs.
Installation material required from the scope of supply:
Description Use Quantity
Protective cover Protection for unused Sub−D connections 4
5.10.2 Resolver at X7
Wiring
< 50 m
X7
+REF
1
-REF
2
3
+COS
4
-COS
5
+SIN
6
-SIN
7
+KTY
8
KTY -KTY
9
9300STD331
X7 − Resolver
Connector: Socket, 9−pole, Sub−D
Pin 1 2 3 4 5 6 7 8 9
Signal +REF −REF GND +COS −COS +SIN −SIN +KTY −KTY
0.5 mm2 ˘ 0.14 mm2 (AWG 26)
(AWG 20)
Wiring
< 50 m
B X8
B
1
A
2
A
3
VCC
4
GND
5 A
Z A
6
Z B
KTY 7 B
+KTY
8 Z
-KTY
9 Z
9300VEC018
Wiring
l < 50 m
RefSIN X8
SIN
1
RefCOS
2
COS
3
VCC SIN
4
GND
5 RefSIN
0.5V
= 2.5 V
Z
6
Z COS
KTY 7
+KTY RefCOS = 2.5 V
8 0.5 V
-KTY
9
9300STD330
X8 − SinCos encoder
Connector: Pin, 9−pole, Sub−D
Pin 1 2 3 4 5 6 7 8 9
Signal SIN RefCOS COS VCC GND Z or Z or +KTY RefSIN
(−KTY) −RS485 +RS485
0.14 mm2 (AWG 26) 1 mm2 (AWG 18) 0.14 mm2 (AWG 26)
Note!
ƒ For encoders with tracks SIN, SIN, COS, COS:
– Assign RefSIN with SIN.
– Assign RefCOS with COS.
Wiring
Note!
ƒ We recommend to use Lenze system cables for wiring.
ƒ For self−made cables only use cables with shielded cores
twisted in pairs.
< 50 m
X10 X9
B
B
1 1
A
2 2
A
3 3
4 4
5
GND
5
Z A
6 6 A
Z
7 7
B
Lamp
Enable (EN) 8 8 control (LC) B
9 9 Z
Z
9300VEC019
Fig. 5.11−1 Connection of digital frequency input (X9) / digital frequency output (X10)
X9 Slave drive Signals for CW rotation
X10 Master drive Cores twisted in pairs
Handling Plug the communication module onto the AIF interface (X1) or pull it off from
the interface. The communication module can also be
connected/disconnected during operation.
6 Commissioning
Contents
Active loads
Stop!
For applications with active loads (e.g. hoists), you must set
C0172 = 0 (OV reduce: threshold for activation of brake torque
reduction before OV message) so that an overvoltage message
(OV) can be generated.
ƒ As long as the overvoltage message (OV) is active, pulse inhibit
is set and the drive operates in zero−torque mode.
ƒ The controller inhibit is also evaluated by the holding brake
(BRK)" function block.
»Global Drive Control« (GDC) Use a PC with the »Global Drive Control« (GDC) PC software for
commissioning. The full functionality of the servo cam profiler can only be
obtained through GDC.
ƒ Which GDC version is required?
9300 servo cam profiler »Global Drive Control«
Software version Version
3.3 3.6 or higher
3.4 4.4 or higher
4.0 4.4 or higher
Stop!
Special commissioning procedure after long−term storage
If controllers are stored for more than two years, the insulation
resistance of the electrolyte may have changed.
Possible consequences:
ƒ During initial switch−on, the DC−bus capacitors and hence the
controller are damaged.
Protective measures:
ƒ Form the DC−bus capacitors prior to commissioning.
Instructions can be found on the Internet (www.Lenze.com).
Note!
ƒ Keep to the switch−on sequence described.
ƒ The chapter "Troubleshooting and fault elimination" helps
you to eliminate faults during commissioning.
To avoid injury to persons or damage to material assets ...
... before the mains supply is connected, check:
ƒ The wiring for completeness, short circuit and earth fault.
ƒ The "EMERGENCY STOP" function of the entire system.
ƒ The in−phase connection of the motor.
ƒ The correct connection of the resolver or incremental encoder to
prevent the motor from rotating in the wrong direction.
... check the setting of the most important drive parameters before enabling
the controller:
ƒ Is the U/f rated frequency adapted to the motor circuit configuration?
ƒ Are the drive parameters relevant for your application set correctly?
ƒ Is the configuration of the analog and digital inputs and outputs
adapted to the wiring?
Stop!
When commissioning is completed, do not enable the controller
before
ƒ CDATA−INIT−NOUT= LOW when using function block CDATA.
ƒ CURVEC1−INIT−DFOUT = LOW when using function block
CURVEC1.
}
15. Enable controller X5 Terminal X5/28 = HIGH
59 28 (see chapter "Commissioning"
misc009 ®"Controller inhibit")
16. Select setpoint Analog setpoint
selection:
−10 ... +10 V via
potentiometer at X6/1
and X6/2
Fixed speed: JOG 1 is parameterised under C0039/1
Activate JOG 1 with
X5/E3 = HIGH
17. The drive should be running now! CW rotation:
X5/E1 = HIGH and X5/E2 = LOW
CCW rotation:
X5/E1 = LOW and X5/E2 = HIGH
Note!
The "Diagnostics" menu provides the possibility to monitor the
most important drive parameters.
Description If the controller inhibit is active, the power outputs are inhibited.
ƒ The drive coasts in zero−torque mode.
ƒ Status display of keypad: Pulse inhibit
ƒ Status display at the controller: The green LED is blinking.
Danger!
Do not use the "controller inhibit" function (DCTRL1−CINH) for
emergency−off. The controller inhibit only inhibits the power
outputs and does not disconnect the controller from the mains!
The drive could start again any time.
Note!
ƒ The sources for controller inhibit are ANDed, i.e. the drive only
restarts if the controller inhibit signals of all signal sources
have been eliminated.
ƒ The restart starts with zero speed. If centrifugal masses are
still rotating, this can lead to an overcurrent.
9300kur006
Procedure
1. Open the "Basic settings" dialog box.
2. Click on field (1) and select a basic configuration suitable for your application, e.g.10000"
(Cam profiler)
9300kur006
Procedure
1. Open the "Basic settings" dialog box.
2. Click on field (1) and select the mains voltage and the supplementary component (if used).
Stop!
Damage to the machine!
ƒ Changing the gearbox or feed constants results in the
controller losing the exact position of the tool.
ƒ If you change gearbox factors or feed constants later, the
profile data already transferred are no longer valid.
Protective measures:
ƒ Repeat the profile data transfer to the drive.
ƒ Execute the Set reference" or Homing" function (for detailed
description see function block REFC in the System Manual
Extension, Chapter "Configuration"). When this function has
been executed, the controller knows the exact position of the
tool.
1
2
3
4
5
6
7
9300kur006
Procedure
1. Click on field (1) and enter the numerator for the gearbox ratio of the cam drive.
2. Click on field (2) and enter the denominator for the gearbox ratio of the cam drive.
3. Click on field (3) and enter the output−side feed.
l "units/r" means "units/revolution". By entering physical quantities uniformly, e.g. all
dimensions in [mm], the uniformity of the entire system is guaranteed.
4. Click on field (4) and enter the upper limit speed of the cam drive.
5. Click on field (5) and enter the numerator for the gearbox ratio of the master drive.
6. Click on field (6) and enter the denominator for the gearbox ratio of the master drive.
7. Click on field (7) and enter the input−side feed.
l "units/r" means "units/revolution". By entering physical quantities uniformly, e.g. all
dimensions in [mm], the uniformity of the entire system is guaranteed.
Example
M RS
C1305/1
0 C1305/2
C1306
C1303/1
C1303/2
C1304
1
M
9300kur001
Fig. 6.5−4 Example of a cam drive and a master drive, entry of the constants
Note!
The gearbox constant results from the ratio of the numbers of
teeth of
ƒ one or more gearbox stages,
ƒ toothed belt pulleys used to create an increase/reduction ratio
1
2
3
4
9300kur006
Procedure
1. Open the "Basic settings" dialog box.
2. Click into the field (1) and select the motor connected.
Just select the number specified on the nameplate of the motor from the open field.
Note!
A list of the motors available can be found in the chapter "Motor selection list". 6.5−9
3. Click into the field (2) and select the feedback system used.
4. Click into the field (3) and, if required, set the voltage supply for the encoder at X8.
Important!
For C0025 = 309, 310, 311, 409, 410 or 411 you have to adapt the voltage to 8 V.
5. Click into the field (4) and adapt the constant of the digital frequency input to the output
signal of the encoder connected.
9300std088
Procedure
1. Open the "Parameter menu ® Motor/Feedback ® Feedback" menu.
2. Click on C0416.
3. Enter the 8−digit designation of the motor nameplate in the dialog box.
4. Confirm with "OK".
5. Save the setting with C0003 = 1.
9300std089
Procedure
1. Open the "Parameter menu ® Motor/Feedback ® Motor adj" menu.
2. Click on C0086 and select the motor whose data corresponds best with the connected
motor.
Note!
The available motors are listed in chapter "Motor selection list". 6.5−9
3. Click on C0006 and select the motor control operating mode.
4. Enter the data of the connected motor in the following codes. The data can be found on
the nameplate or the data sheet of the motor.
C0022 Maximum current Imax of the motor
C0081 Rated motor power
C0084 Stator resistance of the motor
(The setting is only required if the demands on the control characteristics are
very high)
C0085 Leakage inductance of the motor
(The setting is only required if the demands on the control characteristics are
very high)
C0087 Rated motor speed
C0088 Rated motor current
C0089 Rated motor frequency
C0090 Rated motor voltage
C0091 Cos j.
5. Save the setting with C0003 = 1.
Stop!
Damage to the machine!
ƒ Changes in C1368 affect the homing function and the rotation
direction of the motor.
Protective measures:
ƒ Execute the "Set reference" or "Homing" function when
changes have been made (for detailed description see function
block REFC in chapter "Configuration"). When this function
has been executed, the controller knows the exact position of
the tool.
9300kur006
Procedure
1. Click on field (1) and select the motor mounting orientation.
l The machine design determines which direction of motor rotation drives the machine
in the positive" effective direction.
Note!
Independently of the rotation direction of the motor, a positive
value is displayed under C1339/1 (profile position) if the motor
mounting orientation is correctly taken into account under
C1368.
Servo motors The following table lists all servo motor which can be selected under C0086.
In the "Servo motor reference list" you can find the servo motors for which
the motor data must be entered manually. ( 6.5−11)
0 1
9300VEC058
Lenze type C0081 C0087 C0088 C0089 C0090 Motor type Temperature sensor
Pr nr Ir [A] fr [Hz] Ur [V]
[kW] [rpm]
10 MDSKA56−140 MDSKAXX056−22 0.80 3950 2.4 140
11 MDFKA71−120 MDFKAXX071−22 2.20 3410 6.0 120
12 MDSKA71−140 MDSKAXX071−22 1.70 4050 4.4 140
13 MDFKA80−60 MDFKAXX080−22 2.10 1635 4.8 60
14 MDSKA80−70 MDSKAXX080−22 1.40 2000 3.3 70
390
15 MDFKA80−120 MDFKAXX080−22 3.90 3455 9.1 120
16 MDSKA80−140 MDSKAXX080−22 2.30 4100 5.8 140
17 MDFKA90−60 MDFKAXX090−22 3.80 1680 8.5 60
18 MDSKA90−80 MDSKAXX090−22 2.60 2300 5.5 80
19 MDFKA90−120 MDFKAXX090−22 6.90 3480 15.8 120
20 MDSKA90−140 MDSKAXX090−22 4.10 4110 10.2 140 350
21 MDFKA100−60 MDFKAXX100−22 6.40 1700 13.9 60
22 MDSKA100−80 MDSKAXX100−22 4.00 2340 8.2 80 390
23 MDFKA100−120 MDFKAXX100−22 13.20 3510 28.7 120
24 MDSKA100−140 MDSKAXX100−22 5.20 4150 14.0 140 330 Asynchronous servo
KTY
motor
25 MDFKA112−60 MDFKAXX112−22 11.00 1710 22.5 60
26 MDSKA112−85 MDSKAXX112−22 6.40 2490 13.5 85 390
27 MDFKA112−120 MDFKAXX112−22 20.30 3520 42.5 120
28 MDSKA112−140 MDSKAXX112−22 7.40 4160 19.8 140 320
30 DFQA100−50 MDFQAXX100−22 10.60 1420 26.5 50
31 DFQA100−100 MDFQAXX100−22 20.30 2930 46.9 100
32 DFQA112−28 MDFQAXX112−22 11.50 760 27.2 28
33 DFQA112−58 MDFQAXX112−22 22.70 1670 49.1 58
34 DFQA132−20 MDFQAXX132−32 17.00 555 45.2 20 360
35 DFQA132−42 MDFQAXX132−32 35.40 1200 88.8 42
40 DFQA112−50 MDFQAXX112−22 20.10 1425 43.7 50
41 DFQA112−100 MDFQAXX112−22 38.40 2935 81.9 100
42 DFQA132−36 MDFQAXX132−32 31.10 1035 77.4 36
43 DFQA132−76 MDFQAXX132−32 60.10 2235 144.8 76 340
Lenze type C0081 C0087 C0088 C0089 C0090 Motor type Temperature sensor
Pr nr Ir [A] fr [Hz] Ur [V]
[kW] [rpm]
50 DSVA56−140 DSVAXX056−22 0.80 3950 2.4 140
51 DFVA71−120 DFVAXX071−22 2.20 3410 6.0 120
52 DSVA71−140 DSVAXX071−22 1.70 4050 4.4 140
53 DFVA80−60 DFVAXX080−22 2.10 1635 4.8 60
54 DSVA80−70 DSVAXX080−22 1.40 2000 3.3 70
390
55 DFVA80−120 DFVAXX080−22 3.90 3455 9.1 120
56 DSVA80−140 DSVAXX080−22 2.30 4100 5.8 140
57 DFVA90−60 DFVAXX090−22 3.80 1680 8.5 60
58 DSVA90−80 DSVAXX090−22 2.60 2300 5.5 80
59 DFVA90−120 DFVAXX090−22 6.90 3480 15.8 120 Asynchronous servo
Thermal contact
motor
60 DSVA90−140 DSVAXX090−22 4.10 4110 10.2 140 350
61 DFVA100−60 DFVAXX100−22 6.40 1700 13.9 60
62 DSVA100−80 DSVAXX100−22 4.00 2340 8.2 80 390
63 DFVA100−120 DFVAXX100−22 13.20 3510 28.7 120
64 DSVA100−140 DSVAXX100−22 5.20 4150 14.0 140 330
65 DFVA112−60 DFVAXX112−22 11.00 1710 22.5 60
66 DSVA112−85 DSVAXX112−22 6.40 2490 13.5 85 390
67 DFVA112−120 DFVAXX112−22 20.30 3520 42.5 120
68 DSVA112−140 DSVAXX112−22 7.40 4160 19.8 140 320
108 DSKS36−13−200 MDSKSXX036−13 0.25 4000 0.9 200 245
109 DSKS36−23−200 MDSKSXX036−23 0.54 4000 1.1 200 345
110 MDSKS56−23−150 MDSKSXX056−23 0.60 3000 1.25 150 350
111 MDSKS56−33−150 MDSKSXX056−33 0.91 3000 2.0 150 340
112 MDSKS71−13−150 MDSKSXX071−13 1.57 3000 3.1 150 360
113 MDFKS71−13−150 MDFKSXX071−13 2.29 3000 4.35 150 385
114 MDSKS71−23−150 MDSKSXX071−23 2.33 3000 4.85 150 360
115 MDFKS71−23−150 MDFKSXX071−23 3.14 3000 6.25 150 375
116 MDSKS71−33−150 MDSKSXX071−33 3.11 3000 6.7 150 330 Synchronous
KTY
117 MDFKS71−33−150 MDFKSXX071−33 4.24 3000 9.1 150 345 servo motor
160 DSKS56−23−190 MDSKSXX056−23 1.1 3800 2.3 190 330
161 DSKS56−33−200 MDSKSXX056−33 1.8 4000 3.6 200 325
162 DSKS71−03−170 MDSKSXX071−03 2.0 3400 4.2 170 330
163 DFKS71−03−165 MDFKSXX071−03 2.6 3300 5.6 165 330
164 DSKS71−13−185 MDSKSXX071−13 3.2 3700 7.0 185 325
165 DFKS71−13−180 MDFKSXX071−13 4.1 3600 9.2 180 325
166 DSKS71−33−180 MDSKSXX071−33 4.6 3600 10.0 180 325
167 DFKS71−33−175 MDFKSXX071−33 5.9 3500 13.1 175 325
Servo motor reference list The motors listed in the Motor nameplate data" table column are not
included in Global Drive Control (GDC) and in the controller software.
1. Enter the corresponding value of column "C86" in C0086.
2. Compare the motor data codes with the table values.
– If necessary, adapt the values in the controller to the table values.
3. Optimise the dynamic performance of your machine via codes C0070
and C0071 if necessary.
Motor nameplate data Motor data
Field C0086 C0022 C0081 C0084 C0085 C0087 C0088 C0089 C0090 C0091 C0070 C0071 C0075 C0076
C86 Type Imax Pr Rs Ls nr Ir fr Ur cos j Vpn Tnn Vpi Tni
[A] [kW] [W] [mH] [rpm] [A] [Hz] [V]
1000 MDSKA−71−22 54 3.75 0.88 8.4 34.98 1950 2.50 70 390 0.82 2 100 1.5 1.5
1001 MDFQA−112−12 33 42.60 12.90 0.45 4.3 1660 28.40 58 360 0.85 20 21 2 1
1002 MDFQA−112−12 41 70.50 21.80 0.45 4.3 2930 47.00 100 360 0.83 14 21 1.3 1
1003 MDSKA−56−22 50 6.75 1.57 2.25 6.5 6000 4.50 202 280 0.72 3 50 1.3 1.5
1004 MDSKS071−33−39 112 5.10 0.95 7.2 34.5 780 3.40 39 325 1.00 3 20 2.5 1.5
1005 MDSKS071−33−41 112 2.25 0.45 16.3 68 820 1.50 41 330 1.00 2 20 2.5 1.5
1076 MDSKS071−33−90 112 5.85 1.60 3.67 17.7 1800 3.90 90 310 1.00 10 20 0.7 1.7
1077 MDSKA−71−22 51 2.18 0.33 35.7 131.8 725 1.45 30 360 0.78 10 70 1.5 2
1103 SDSGA056−22 50 1.20 0.24 29.3 123 2790 0.80 100 390 0.71 14 150 0.35 1.8
1104 SDSGA056−22 40 2.55 0.24 29.3 123 2790 1.70 100 230 0.71 14 150 0.35 1.8
1105 SDSGA063−22 50 1.80 0.40 29.3 123 2800 1.20 100 390 0.70 14 150 0.35 1.8
1106 SDSGA063−22 40 3.15 0.40 29.3 123 2800 2.10 100 230 0.70 14 150 0.35 1.8
1107 SDSGA063−32 50 2.55 0.60 29.3 123 2800 1.70 100 390 0.70 14 150 0.35 1.8
1108 SDSGA063−32 40 4.50 0.6 29.3 123 2800 3 100 230 0.70 14 150 0.35 1.8
1109 MDSKS056−23−280 114 8.00 1.10 6.72 8.34 5600 2.30 280 320 1.00 10 20 1.3 1.5
1110 MDSKS056−23−310 114 9.00 1.10 5.42 6.78 6200 2.30 310 320 1.00 10 20 1.3 1.5
1111 MDSKS056−33−300 114 10.00 1.75 3.31 4.62 6000 3.60 300 320 1.00 10 20 1.3 1.5
1112 MDSKS056−33−265 114 8.00 1.72 4.1 5.73 5300 3.60 265 320 1.00 10 20 1.3 1.5
1113 MDSKS071−13−265 114 23.00 3.20 0.54 2.56 5300 7.00 265 320 1.00 10 20 1.3 1.5
1116 MDSKS071−33−270 114 25.00 5.70 0.38 1.91 5400 12.50 270 320 1.00 10 20 1.3 1.5
Three−phase asynchronous The following table lists all asynchronous motors which can be selected
motors
under C0086.
In the "Asynchronous motor reference list" you can find the asynchronous
motors for which the motor data must be entered manually. ( 6.5−14)
0 1
9300VEC058
Lenze type C0081 C0087 C0088 C0089 C0090 Motor type Temperature sensor
Pr nr Ir [A] fr [Hz] Ur [V]
[kW] [rpm]
210 DXRAXX071−12−50 DXRAXX071−12 0.25 1410 0.9
211 DXRAXX071−22−50 DXRAXX071−22 0.37 1398 1.2
212 DXRAXX080−12−50 DXRAXX080−12 0.55 1400 1.7
213 DXRAXX080−22−50 DXRAXX080−22 0.75 1410 2.3
214 DXRAXX090−12−50 DXRAXX090−12 1.10 1420 2.7
215 DXRAXX090−32−50 DXRAXX090−32 1.50 1415 3.6
216 DXRAXX100−22−50 DXRAXX100−22 2.20 1425 4.8
Asynchronous
217 DXRAXX100−32−50 DXRAXX100−32 3.00 1415 6.6 50 400 inverter motor Thermal contact
218 DXRAXX112−12−50 DXRAXX112−12 4.00 1435 8.3 (star connection)
Lenze type C0081 C0087 C0088 C0089 C0090 Motor type Temperature sensor
Pr nr Ir [A] fr [Hz] Ur [V]
[kW] [rpm]
265 30kW−ASM−87 ˘ 52.00 2546 90.0
266 37kW−ASM−87 ˘ 64.00 2546 114.0
Asynchronous
267 45kW−ASM−87 ˘ 78.00 2563 142.0 87 400 inverter motor ˘
268 55kW−ASM−87 ˘ 95.00 2563 161.0 (delta connection)
Asynchronous motor The motors listed in the Motor nameplate data" table column are not
reference list
included in Global Drive Control (GDC) and in the controller software.
1. Enter the corresponding value of column "C86" in C0086.
2. Compare the motor data codes with the table values.
– If necessary, adapt the values in the controller to the table values.
3. Optimise the dynamic performance of your machine via codes C0070
and C0071 if necessary.
Motor nameplate data Motor data
Field C0086 C0022 C0081 C0084 C0085 C0087 C0088 C0089 C0090 C0091 C0070 C0071 C0075 C0076
C86 Type Imax Pr Rs Ls nr Ir fr Ur cos j Vpn Tnn Vpi Tni
[A] [kW] [W] [mH] [rpm] [A] [Hz] [V]
410 MDXMAXM−071−12 210 1.23 0.25 35.80 116.80 1400 0.82 50 400 0.70 6 300 1.5 10
411 MDXMAXM−071−32 211 1.80 0.37 27.00 112.70 1400 1.20 50 400 0.71 6 300 1.5 10
412 MDXMAXM−080−12 212 2.40 0.55 16.30 78.60 1400 1.60 50 400 0.72 6 300 1.5 10
413 MDXMAXM−080−32 213 3.00 0.75 11.20 59.30 1380 2.00 50 400 0.76 6 300 1.5 10
414 MDXMAXM−090−12 214 3.90 1.10 9.14 41.80 1410 2.60 50 400 0.80 6 300 1.5 10
415 MDXMAXM−090−32 215 5.25 1.50 5.10 27.70 1420 3.50 50 400 0.80 6 300 1.5 10
416 MDXMAXM−100−12 216 8.40 2.20 2.96 18.20 1400 5.60 50 400 0.78 6 300 1.5 10
417 MDXMAXM−100−32 217 10.95 3.00 2.20 13.40 1400 7.30 50 400 0.81 6 300 1.5 10
418 MDXMAXM−112−22 218 12.75 4.00 1.50 10.80 1430 8.50 50 400 0.85 6 300 1.5 10
440 MDXMAXM−071−12 250 2.10 0.43 35.8 116.80 2510 1.40 87 400 0.70 6 300 1.5 10
441 MDXMAXM−071−32 251 3.15 0.64 27.0 112.70 2510 2.10 87 400 0.71 6 300 1.5 10
442 MDXMAXM−080−12 252 4.20 0.95 16.3 78.60 2510 2.80 87 400 0.72 6 300 1.5 10
443 MDXMAXM−080−32 253 5.25 1.30 11.2 59.30 2490 3.50 87 400 0.76 6 300 1.5 10
444 MDXMAXM−090−12 254 6.75 2.00 9.14 41.80 2520 4.50 87 400 0.80 6 300 1.5 10
445 MDXMAXM−090−32 255 9.15 2.70 5.1 27.70 2530 6.10 87 400 0.78 6 300 1.5 10
446 MDXMAXM−100−12 256 14.55 3.90 2.96 18.20 2510 9.70 87 400 0.81 6 300 1.5 10
447 MDXMAXM−100−32 257 19.05 5.40 2.2 13.40 2510 12.70 87 400 0.85 6 300 1.5 10
448 MDXMAXM−112−22 258 22.20 7.10 1.5 10.80 2540 14.80 87 400 0.78 6 300 1.5 10
449 MDXMAXM−112−32 259 18.75 5.50 2.45 21.40 1440 12.50 50 400 0.78 6 300 1.5 10
450 MDXMAXM−132−22 259 25.20 7.50 1.42 15.00 1460 16.80 50 400 0.77 6 300 1.5 10
451 MDXMAXM−132−32 259 29.25 9.20 1.34 14.00 1450 19.50 50 400 0.85 6 300 1.5 10
1006 MDXMAxx−071−12 210 1.28 0.25 39.90 157.20 1355 0.85 50 400 0.70 6 300 3.6 2
1007 MDXMAxx−071−12 250 2.25 0.47 39.90 157.20 2475 1.50 87 400 0.66 6 300 2 2
1008 MDXMAxx−071−32 211 1.73 0.37 25.03 122.60 1345 1.15 50 400 0.74 6 300 3.4 2
1009 MDXMAxx−071−32 251 3.00 0.67 25.03 122.60 2470 2.00 87 400 0.70 6 300 2.5 2
1010 MDXMAxx−080−12 212 2.40 0.55 20.69 89.00 1370 1.60 50 400 0.78 6 300 3.2 2
1011 MDXMAxx−080−12 252 3.90 1.00 20.69 89.00 2480 2.60 87 400 0.73 6 300 1.6 2
1012 MDXMAxx−080−32 213 2.85 0.75 11.69 65.20 1390 1.90 50 400 0.80 6 300 3.5 2
1013 MDXMAxx−080−32 253 4.95 1.35 11.69 65.20 2510 3.30 87 400 0.77 6 300 1.9 3
1014 MDXMAxx−090−12 214 3.90 1.10 10.01 40.20 1405 2.60 50 400 0.80 6 300 2.5 2
1015 MDXMAxx−090−12 254 6.75 2.00 10.01 40.20 2520 4.50 87 400 0.77 6 300 2 2
1016 MDXMAxx−090−32 215 5.25 1.50 5.85 28.80 1410 3.50 50 400 0.78 6 300 2 2
1017 MDXMAxx−090−32 255 9.15 2.70 5.85 28.80 2525 6.10 87 400 0.76 6 300 1 2
1018 MDXMAxx−100−12 216 7.20 2.20 2.90 20.00 1425 4.80 50 400 0.80 6 300 1 1.5
1019 MDXMAxx−100−12 256 12.45 3.90 2.90 20.00 2535 8.30 87 400 0.76 6 300 0.8 1.5
1020 MDXMAxx−100−32 217 9.75 3.00 2.10 17.00 1415 6.50 50 400 0.81 6 300 2.5 1.5
1021 MDXMAxx−100−32 257 17.10 5.40 2.10 17.00 2530 11.40 87 400 0.78 6 300 1.4 1.8
1022 MDXMAxx−112−22 218 12.45 4.00 1.50 11.00 1435 8.30 50 400 0.82 6 300 2 2
1023 MDXMAxx−112−22 258 21.45 7.10 1.50 11.00 2545 14.30 87 400 0.83 6 300 1 2
1024 MDXMAxx−132−12 219 16.50 5.50 0.86 13.00 1450 11.00 50 400 0.84 6 300 1.5 2
1025 MDXMAxx−132−12 259 28.65 9.70 0.86 13.00 2555 19.10 87 400 0.83 6 300 1.3 2
1026 MDXMAxx−132−22 220 21.90 7.50 0.80 11.00 1450 14.60 50 400 0.85 6 300 1.5 2
1027 MDXMAxx−132−22 260 38.10 13.20 0.80 11.00 2555 25.40 87 400 0.84 6 300 0.95 1.8
Description PTC resistors according to DIN 44081 and DIN 44082 can be connected via
the terminal inputs T1 and T2. The motor temperature is measured and
integrated into the drive monitoring.
A thermal contact (NC contact) can also be connected to T1 and T2. Lenze
three−phase AC motors provide thermal contacts as default.
When using motors equipped with PTC resistors or thermostats, we
recommend to always activate the PTC input. This prevents the motor from
being destroyed by overheating.
Stop!
ƒ The motor temperature monitoring may only be connected to
T1, T2 if the cable is terminated with a PTC or thermal contact
(NC contact) on the motor side.
– An "open" cable acts like an antenna and can cause faults on
the drive controller.
– Input signals at T1, T2 are processed with a delay of 2 s.
ƒ The drive controller can only evaluate one PTC resistor! Do not
connect several PTC resistors in series or in parallel:
– The motor temperature would be measured incorrectly.
– The motors could be destroyed by overheating.
ƒ If you operate several motors on a drive controller, use
thermal contacts (NC contacts) for motor temperature
monitoring and connect these in series.
ƒ To achieve full motor protection, an additional temperature
monitoring with separate evaluation must be installed.
Activation
Note!
ƒ In the Lenze setting the motor temperature monitoring is
switched off!
ƒ If you work with several parameter sets, the monitoring must
be activated separately in each parameter set!
1. Connect the monitoring circuit of the motor to T1 and T2.
– With 1.6kW < R < 4kW, the monitoring responds.
2. Set the controller reaction:
– C0585 = 3: Temperature monitoring of the motor is switched off.
– C0585 = 0: TRIP error message (display of keypad: OH8 )
– C0585 = 2: Warning signal (display of keypad: OH8 )
Function test Connect the PTC input with a fixed resistor:
ƒ R>4kW: The fault message OH8 must be activated.
ƒ R<1kW: Fault message must not be activated.
Stop!
ƒ The controller can only evaluate one KTY resistor! Do not use
several KTY resistors connected in series or in parallel:
– This would result in an incorrect measurement of the motor
temperature.
– The motors could be destroyed by overheating.
ƒ If several motors are operated on a controller, use thermal
contacts (NC contacts) for monitoring the motor temperature
and connect theses contacts in series.
ƒ To ensure full motor protection, an additional temperature
monitoring with separate evaluation has to be installed.
Activation
Stop!
Overheating of the motor!
In the Lenze setting, temperature monitoring of the motor is
deactivated (C0583 = 3). The motor temperature in C0063 shows
0 °C even if C0584 = 2 is set.
Possible consequences:
ƒ The motor can be damaged by a too high motor temperature.
Protective measures:
ƒ Activate the monitoring of the motor temperature via X7 or
X8 with C0583 = 2 or C0584 = 2.
ƒ Set C0594 = 2 or 3. Then the connection is additionally
monitored with regard to short circuit and interruption.
ƒ If you work with several parameter sets, you have to activate
the monitoring separately in each parameter set.
1. Connect monitoring circuit of the motor to X7/8, X7/9 or X8/5, X8/8.
2. Set response of the controller for short circuit or interruption on the
connection (monitoring of the motor temperature has to be activated):
– C0594 = 3: monitoring is switched off.
– C0594 = 0: TRIP error message (keypad display: Sd6 )
– C0594 = 2: warning signal (keypad display: Sd6 )
Adjustment Monitoring with a fixed operating temperature (150 °C)
1. Set response of the controller:
– C0583 = 3: temperature monitoring of the motor switched off.
– C0583 = 0: TRIP error message (keypad display: OH3 )
– C0583 = 2: warning signal (keypad display: OH3 )
Monitoring with a variable operating temperature (45...150 °C)
1. Set the operating temperature in C0121.
2. Set response of the controller:
– C0584 = 3: temperature monitoring of the motor switched off.
– C0584 = 2: warning signal (keypad display: OH7 )
Adjustment of KTY operating The temperature and resistance range can be adapted to the KTY used.
range
ƒ C1190 = 0: Fixed operating range for KTY in Lenze motors (Lenze
setting)
ƒ C1190 = 1: Adjustable operating range
R [O h m ]
a
R 2
(C 1 1 9 2 /2 )
R 1
(C 1 1 9 2 /1 )
T 1 T 2 T [° C ]
(C 1 1 9 1 /1 ) (C 1 1 9 1 /2 )
Fig. 6.5−11 Setting of the operating range for the KTY (C1190 = 1)
The operating range is specified by means of limit values and is in the almost
linear section of the graph (a). The operating values are determined by
interpolation.
C1191/1 Setting of the lower and upper temperature value (T1, T2)
C1191/2 corresponding to the KTY used.
C1192/1 Setting of the lower and upper resistance value corresponding to
C1192/2 the KTY used.
Description The feedback signal can either be supplied via input X7 or via input X8.
ƒ At X7 a resolver can be connected.
ƒ At X8 an encoder can be connected.
– Incremental encoder TTL
– SinCos encoder
– SinCos encoder with serial communication (single−turn or multi−turn)
The resolver or encoder signal for slave drives can be output at the digital
frequency output X10.
Note!
ƒ Use a SinCos encoder with serial communication (multi−turn)
if homing of the drive is not possible. Please specify the
motor/encoder combination in your order.
ƒ You can only use 2 of the 3 interfaces X8, X9, X10
simultaneously. Due to this it may be possible that the
incremental encoder input cannot be activated or the digital
frequency input / digital frequency output does not work.
– This dependency does not apply if the digital frequency
output X10 is set to reproduction of the input signals at X8
or X9 (C0540 = 4 or 5).
– To deactivate the digital frequency input, it may be
necessary to delete the internal signal link from function
block DFIN to the following function block. Remove the
function block DFIN from the processing table.
6.6.1 Resolver at X7
Resolvers can be operated at X7. For the wiring diagram and the pin
assignment of X7, please refer to chapter "Wiring of the standard device"
® "Wiring of the feedback system".
Incremental encoders with TTL level can be operated at X8. For the wiring
diagram and the pin assignment of X8, please refer to chapter "Wiring of the
standard device" ® "Wiring of the feedback system".
Activation ƒ C0025 = 110, 111, 112 or 113. The number of increments (512, 1024,
2048 or 4096) is set automatically.
Adjustment The incremental encoder is supplied with voltage by the drive controller.
Stop!
If the supply voltage is too high, it may destroy the incremental
encoder.
Under C0421 you can adjust the supply voltage VCC (5 V) of the incremental
encoder in order to compensate for the voltage drop along the incremental
encoder cable (if required).
Calculation of the voltage drop
R[W] l Length of the incremental encoder cable
DU [ l[m] @ @ I Inc[A]
[m]
R Resistance of the incremental encoder cable
IInc Current consumption of the incremental
encoder
SinCos encoders can be operated at X8. For the wiring diagram and the pin
assignment of X8, please refer to chapter "Wiring of the standard device"
® "Wiring of the feedback system".
Activation
Stop!
Uncontrolled acceleration of the motor!
ƒ If the SinCos encoder fails, the motor may accelerate in an
uncontrolled manner.
Protective measures:
ƒ Activate the monitoring for the SinCos encoder with
C0580 = 0.
ƒ SinCos encoder with 5 V supply voltage:
C0025 = 210, 211, 212, or 213. The number of increments (512, 1024,
2048 or 4096) is set automatically.
ƒ Single−turn SinCos encoder with 8 V supply voltage:
C0025 = 309, 310, or 311. The number of increments (128, 512 or 1024)
is set automatically.
ƒ Multi−turn SinCos encoder with 8 V supply voltage:
C0025 = 409, 410, or 411. The number of increments (128, 512 or 1024)
is set automatically.
ƒ Monitoring (SD8) of the SinCos encoder:
C0580 = 0 (TRIP, Lenze setting)
C0580 = 3 (off)
Stop!
If the supply voltage is too high, the SinCos encoder may be
damaged.
Under C0421 you can adjust the supply voltage VCC (5 ... 8 V) of the SinCos
encoder in order to compensate for the voltage drop along the cable (if
required).
Calculation of the voltage drop
R[W] l Length of the SinCos encoder cable
DU [ l[m] @ @ I SINCOS[A]
[m]
R Resistance of the SinCos encoder cable
ISINCOS Current consumption of the SinCos
encoder
Adjustment
Stop!
Thermal destruction of the motor!
ƒ If the controller is enabled for too long and the motor current
is too high, the motor may be destroyed by overtemperature.
Protective measures:
ƒ Reduce motor current under C0022 and enable the controller
only for some seconds.
1. Inhibit the controller (X5/28 = LOW)
2. Deactivate quick stop (X5/E1 =HIGH or X5/E2 =HIGH)
3. Enable the controller for some seconds and then inhibit it again.
4. Record the current flowing in motor phase U with the controller being
enabled.
5. Set the gain Vp (C0075) in such a way that the current rises rapidly.
6. Reduce the reset time Tn (C0076) so much that the transient response
shows almost no overshoot and an optimum rise is achieved.
7. After each change of C0075 and C0076, the time course of the motor
current must be recorded and checked again.
9300std090
9300std091 9300std092
8. Check the transient response over a longer period of time (e.g. with
time base 4000 ms/DIV). The motor current must reach the final
steady−state value within the shortest possible time.
9300std093
Fig. 6.7−3 Transient response of motor current over longer period of time
Optimum transient response
Final steady−state value is reached too slowly
Measured at time base 4000 ms/DIV
Note!
Only use single−pole resolvers or SinCos encoders (single−turn or
multi−turn).
9300std200
Procedure
1. Inhibit the controller (X5/28 = LOW).
2. Disconnect the motor from the gearbox/machine.
3. Open the "Parameter menu ® Motor/Feedback ® Motor adj" menu.
4. Turn the rotor to the right (when looking at the front end of the motor shaft). The value in
C0060 must increase.
l In C0060 the angle of rotation is displayed as a numerical value between 0and2047.
Note!
The actual value is only displayed if the selection cursor is placed on the code and [F6] is
pressed.
5. If the value decreases, swap the signals at X7/6 and X7/7 (+SIN and −SIN).
9300std203
Danger!
Uncontrolled movements of the drive after an "Sd7" error in
conjunction with absolute value encoders or in the case of a
"PL−TRIP" error.
If the rotor position adjustment was completed with an "Sd7" or
"PL−TRIP" error ( 9.3−1) it was not possible to assign the rotor
position to the feedback system. In this case the drive may carry
out uncontrolled movements after the controller has been
enabled.
Possible consequences:
ƒ Death or severe injuries.
ƒ Destruction or damage to the machine.
Protective measures:
ƒ Repeat rotor position adjustment (start with step 1).
ƒ Check the wiring and the interference immunity of the
encoder at X8.
Danger!
If you select a configuration in C0005, the signal assignment of
the inputs and outputs will be overwritten with the
corresponding basic assignment!
ƒ Adapt the signal assignment to your wiring!
Description ƒ Internal digital signals can be freely linked with external digital signal
sources. This serves to establish a freely configurable control of the
drive controller.
– Digital inputs X5/E1 ... X5/E5
ƒ A signal source can be linked with several targets. Ensure reasonable
linkages for not activating functions that are mutually exclusive (e. g.
linking a digital input with quick stop and DC injection braking at the
same time).
Linking signals The internal digital signal can be linked with an external signal source by
entering the selection figure of the external signal into the configuration
code of the internal digital signal.
Example
ƒ C0787/2 =53 ð signal source for JOG2 is terminal X5/E3
NSET
DIGIN DCTRL -X5/28 NSET-N
X5 C0780
DIGIN-CINH
28 1 C0046
DIGIN1
E1 DMUX
C0114/1...6 DIGIN2 NSET-JOG*1 0
C0787/1
E2 NSET-JOG *2 JOG1...15
0 DIGIN3 C0787/2 0
NSET-JOG *4
C0787/3
E3 1 DIGIN4 NSET-JOG *8 3 15
1 C0787/4
E4 DIGIN5
DIGIN6
E5
C0443
ST
9300vec105
Tip!
ƒ A list with all selection figures is included in the chapter
"Configuration" ® "Selection lists".
ƒ For signal linkage we recommend the function block editor in
GDC (ESP−GDC2).
Description ƒ The digital outputs X5/A1 ... X5/A4 can be freely linked with internal
digital signals.
ƒ One signal source can be linked with several targets.
Linking signals The digital outputs can be linked with internal digital signals by entering the
selection figure of the internal signal into corresponding subcode of C0117.
Example
ƒ C0117/2 = 505 ð signal source for X5/A2 is the status message
"direction of rotation" (DCTRL−CW/CCW)
Signal level ƒ Terminals (X5/A1 ... X5/A4):
– HIGH = +12 V ... +30 V
– LOW = 0 V ... +3 V
ƒ Response times: 1 ms
Inverting the signal level In C0118 you can define the active signal level (HIGH level active or LOW level
active) for the terminals X5/A1 ... X5/A4.
Example
ƒ C0118/2 =1 ð With LOW level at X5/A2 the motor rotates in CW
direction (with in−phase motor connection)
Description ƒ Internal analog signals can be freely linked with external analog signal
sources:
– Analog inputs X3/1, X3/2 and X3/3, X3/4
ƒ One signal source can be linked with several targets.
Linking signals The internal analog signals can be linked with an external signal source by
entering the selection figure of the external signal into the configuration
code of the internal analog signal.
Example
ƒ C0780 = 50 ð signal source for the main setpoint (NSET−N) is terminal
X6/1, X6/2
C0034 AIN1
X6 NSET
1 + + AIN1-OUT NSET-N
C0780
2 + +
AIN1-OFFSET C0046
C0402 C0400
C0010 DMUX
C0404/1 NSET-JOG*1 0
C0787/1
AIN1-GAIN NSET-JOG *2
C0787/2 0
C0403 NSET-JOG *4
C0787/3
NSET-JOG *8 3 15
C0404/2 C0787/4
9300vec106
Fig. 6.9−2 Linking analog signal NSET−N with terminal X6/1, X6/2
Tip!
ƒ A list with all selection figures is included in the chapter
"Configuration" ® "Selection lists".
ƒ For signal linkage we recommend the function block editor in
GDC (ESP−GDC2).
Note!
Different settings in C0034 and of X3 result in a wrong input
signal.
Description ƒ The analog outputs (X6/62, X6/63) can be freely linked with internal
analog process or monitoring signals. The controller outputs a voltage
proportional to the internal signal at the analog outputs.
ƒ One signal source can be linked with several targets.
Linking signals Analog outputs can be linked with internal analog signals by entering the
selection figure of the internal signal into the code of C0431 (AOUT1, X6/62)
or C0436 (AOUT2, X6/63).
Example
ƒ C0436 = 5006 ð signal source for X6/63 is the actual motor voltage
Tip!
ƒ A list with all selection figures is included in the chapter
"Configuration" ® "Selection lists".
ƒ For signal linkage we recommend the function block editor in
GDC (ESP−GDC2).
Adjustment Set gain (C0108) and offset (C0109) to adapt the output signal to the
application.
With an internal signal of 100 % and a gain of 1, a voltage of 10 V is output
at the terminal.
Stop!
If gearbox factors or feed constants are changed, you have to
repeat the profile data transfer to the controller.
Note!
Select the data model for the drive before entering the basic
profile data in the "Basic cam data" dialog box.
9300kur031
Procedure
1. Click on field (1) and select the data model.
Relative data model ƒ For the relative data model, profile points cannot be changed later
since they are saved in a compressed form because of the data volume.
ƒ Compared with the absolute data model, the relative data model
provides a higher number of interpolation points.
ƒ The profile can be split into 5 sections. The interpolation points used
per section are distributed equidistantly.
Absolute data model ƒ The absolute data model provides the possibility to change individual
points of the profile later.
ƒ The interpolation points can be distributed as you like.
ƒ If the profile is split into different sections, an active section is not
output at CDATA−SEC1 ... CDATA−SEC5.
ƒ Profiles can be optimised through linear interpolation.
Number of interpolation Data model Maximum number of interpolation points for ...
points
1 profile 2 profiles 4 profiles 8 profiles
Relative 2048 1024 512 256
Absolute 512 256 128 64
2
3
4
9300kur031
Procedure
1. Click on field (1) and enter the number of profiles to be transferred to the drive.
l A motion profile can consist of 1, 2, 4 or 8 profiles.
l A profile can consist of a maximum of 5 sections.
2. Enter the length in X direction (cycle length) of each profile in the fields of column (2).
3. Enter the starting point in Y direction of each profile in the fields of column (3).
l Unit: s_units
4. Enter the final profile value in Y direction of each profile in the fields of column (4).
l Unit: s_units
5. Define the source for the starting point in Y direction.
l The field Initial point of import file selected" (5) is activated:
– The first Y value of the import file is transferred to the field Starting point: First
Y−value" (3).
l The field Initial point of import file selected" (5) is not activated:
– The value entered in field Starting point: First Y−value" (3) is used.
Note!
Observe when distributing the interpolation points that not
more than 2 interpolation points/ms will be crossed at maximum
system speed.
2
3
4
5
6
9300kur053
Procedure
1. Click on field (1) and enter the number of the profile for which you want to import the
data.
2. Select the ASCII file (*.txt) to be imported.
l Enter the path and the file name in field (2) or
l click on the "Search" button (3). In the "Select import file" dialog box you can select the
file directly.
After the file has been selected, the following is displayed:
l Field (4): The number of value pairs (interpolation points) found.
l Field (5): The minimum values in X and Y direction.
l Field (6): The maximum values in X and Y direction
3. Click on button (8) to display the profiles in another dialog box. From this dialog box, the
profiles can be printed.
4. Click on button (7) to calculate the profiles. At the same time it is checked whether there
are faulty entries (e.g. discontinuity of the profile) and whether all required conditions are
met.
Note!
For the mathematical selection the profile editor provides the
cam profiles according to VDI 2143 (5th degree polynomial,
inclined sinusoidal curve and rest phase).
10
1
2
3 9
8
5
6
9300kur054
Procedure
1. Activate the "mathematical" selection (3).
2. Click on field (1) and enter the number of the profile you want to create.
3. Click on field (2) and enter the number of profile sections the profile is to have.
4. Select a profile shape for each profile section in fields (4).
5. Enter the length of each profile section in fields (8).
l The first section always starts at X = 0. The last section ends at X = Xmax.
6. Enter the number of interpolation points for each profile section in fields (7).
Note!
l The number of interpolation points available depends on the data model used.
l For the Rest phase" profile shape, the number of interpolation points is automatically
selected.
7. In fields (5) enter the values in the mathematical functions for the profile shapes.
l The sections are automatically joined to form a profile and converted to the motor
motion in the background.
l Click on the "Display profile" button (10) to display the profile.
8. If you have selected "Import data" for a profile section, click on the "Search" button (6). In
the "Select import file" dialog box you can then select the file directly.
9. Click on the "Check profile" button (9) to calculate the profiles. At the same time it is
checked whether there are faulty entries (e.g. discontinuity of the profile) and whether all
required conditions are met.
9300std232
ƒ Execute Drive parameters Write all parameter sets to file ... in the
menu.
ƒ Select the drive and the directory in which the parameter set is to be
saved.
– The parameter set is saved in a GDC file.
– At the same time the profile data are saved in an LCA file.
ƒ When you load a saved parameter set in GDC with the Drive
parameters Read all parameter sets from file ... command, you are
automatically asked if you want to load the profile data from the
corresponding LCA file.
9300kur073
Fig. 6.10−6 Dialog boxes "Cam editor" and "Basic cam data"
ƒ Saving the motion profile for the transfer from the PLC/IPC to the
controller
Click on the "Save cam data" button (2) to save the motion profile in an
LC7 file.
– The profile data is saved in 64−bit format.
ƒ Saving the motion profile independently of the parameter set in a file
Click on the "Store data to file" button (1) to save the motion profile in an
LCD file.
To reload a saved motion profile to the parameter set, click on the "File
load" button (3).
Generation of a motion y
profile consisting of a single s_units
profile 1
180
0 x
0 360 m_units
9300kur058
To avoid jolts of the drive, do not start the motion profile with a starting
point y0 ¹ 0. To ensure this, do not change the default value "0" of the profile
in the "Starting point: First Y−value" column.
The factory−set motion profiles always start with x0=0 / y0=0 (see arrow).
Generation of a motion Up to eight curve profiles can be combined in a motion profile. During
profile consisting of several
profiles
operation, the motion profile is generated by cyclically processing the single
curve profiles. Due to this, there may also be profile sections with starting
values y0 ¹ 0 (Fig. 6.10−8).
Stop!
For a jerk−free transition, the lifting and the gradient of the
cyclically successive profile sections must correspond.
y
s_units 1
180
0 x
0 360 m_units
y
s_units 1
180
0 x
0 360 m_units
9300kur059
Fig. 6.10−8 Transition between two profiles processed cyclically one after the other
Procedure
1. Select a basic configuration that matches your application.
2. Activate the automatic curve profile switching by setting CDATA−Cycle = HIGH
(C1322/1 = Fixed1).
3. Set the start profile under C1311 and the switching range under C1312.
4. Deactivate the feed function by setting CDATA−REL−SEL = LOW (C1322/3 = Fixed0).
5. Activate the asynchronous stretching/compression of the Y axis by setting C1313 = 0.
1
EVS93xx-xK
CDATA
0
EEPROM
C0003 C0002
*.LC7
RAM1 MCTRL
2 CDATA-LOAD = HIGH
3 RAM2
C0387
*.LC7
9300kur072
EVS93xx-xK
CDATA
EEPROM
C0003 C0002
RAM1 MCTRL
M
3~
CDATA-LOAD = HIGH
RAM2
9300kur075
Fig. 6.11−2 Active data field (RAM1) and background data field (RAM2)
9300kur073
Procedure
1. Click on the "Transfer data" button (1) to transfer the profile data to the background data
field (RAM2) of the controller.
l The data of all profiles created are transferred. The transmission takes approx.
1 ... 2 minutes.
Important!
Transfer the parameter set with the gearbox and feed constants first and then the profile
data.
2. Click on the "Accept data" button (2) to accept the transferred profile data in the active
data field (RAM1) of the controller.
Note!
Via PLC/IPC you can accept the profile data with the CDATA−LOAD" command (C1322/7).
2
3
9300kur031
Procedure
1. Click on the "Profile upload" button (1) to transfer the profile data from the active data
field (RAM1) of the controller to GDC.
Important!
Do not process the profile data in the editor!
The conversion of profile data is inexact because in the controller the profile data is stored
in the 32−bit format, while the editor works with the 64−bit format.
2. Click on the "CAM download" button (3) to transfer the profile data to the active data
field (RAM1) of a controller.
3. If required, click on the "CAM store" button (2) to save the profile data in an LC7 file
(formatted in ASCII).
Block transfer For transferring data to the controller, the PLC / IPC needs the profile data to
be provided in the ASCII format (*.LC7). The following sources can be used:
ƒ Profile data generated with the cam editor
– The profile data generated with the cam editor can be saved in the
LC7 format in an ASCII file. ( 6.10−7)
ƒ Profile data of the controller
– Load the profile data set of the active data field (RAM1) to GDC.
( 6.11−3)
– This data transfer does not include the version identifier. The version
identifier can be used to ensure that the profile data set matches the
controller version.
– Read out the version identifier under C0506/1 and enter this value in
the first line of the profile data set.
Profile data set (example)
Line Data Meaning
1 100 Version identifier
2 4293787648 Profile data
3 4293853166 Profile data
... ... Profile data
1234 4294641604 Profile data
... ... Profile data
1242 0 Profile data
1243 55932 Checksum
Stop!
The drive may carry out uncontrolled movements if the version
level of the profile data set to be transferred does not correspond
with the version level under C0506/1.
Procedure
1. Use C0387 to select whether the profile data is to be transferred to the
background data field or to the active data field of the controller.
2. Read out the version identifier under C0506/1 and compare this value
with the value in line 1 of the *.LC7 file.
The two values must be identical.
3. Transfer the value "0" to C0505/2. This sets the pointer in the
controller to the beginning of the profile data set.
Then lines 2 ... 1242 of the profile data set are written to C0504/2 in the
form of 32−bit values.
The controller must acknowledge each transfer with the ACK" message.
Only then the next data can be transferred.
4. Check for correct transmission by using the checksum.
Write the checksum of the transferred profile set (value in the last line) to
Note!
ƒ C0505 can only be transferred by a control (PLC or Lenze Drive
PLC). It cannot by addressed via GDC.
ƒ With the exception of the version identifier and the checksum,
every line must be transferred.
ƒ Each line may only be transferred once because the pointer in
the controller automatically jumps to the next element of the
profile data table after a transfer.
ƒ If an error occurs during transmission, the entire transmission
process has to be repeated.
Interpolation−point−oriented
transfer
Stop!
Damage to the cam drive!
ƒ The acceptance of profile data in the active data field can
cause uncontrolled movements of the cam drive.
Protective measures:
ƒ Inhibit the controller (X5/28 = LOW) before accepting the
profile data in the active data field.
Preparing the transfer
1. Set the "absolute" data model for the basic data of GDC.
2. Create a motion profile with the required number of profiles in GDC.
Transfer the motion profile to the controller.
3. Accept the profile data in the active data set. For this purpose set
C0389 = 1.
4. Select the background data field with C0387 = 1.
– Always change the profile data in the background data field to avoid
damaging the cam drive. Profile data is only active if it is accepted in
the active data field.
– In the active data field (C0387 = 0) you may only change those
profiles which are not being processed (see function block CDATA,
output CDATA−ACTCAM).
– See also chapter "Acceptance of reloaded profile data".
5. Only enter the number of profiles in C0390 if the number of profiles to
be stored differs from the number defined in GDC.
6. Only enter the number of interpolation points in C0391 if the number
of interpolation points required differs from the number defined in
GDC.
7. Define the input format for the profile data:
– User units [units]. This is a fixed point format with a maximum of 4
decimal places. Observe that the value must be multiplied by the
factor 10000. The data is transferred to the controller in [units] and
then converted to increments.
– Increments [inc]
Transferring profile data
1. Select the profile to be changed (0 ... 7) under C0502/1.
2. Start the profile data download by entering the first interpolation point
to be specified in X direction (C0505/3).
– Constant overwriting of code C0505/3 or C0505/4 with the
corresponding point number {(0 ... n−1) for n points} means that every
point of the profile can be addressed separately.
Y
Y11
X Y Y10
X1 Y1 Y9
X2 Y2
X3 Y3
Y8
… …
… …
… …
X11 Y11 Y7
Y6
Y5
Y4
Y3
Y2
Y1
X1 X2 X3 X4 X5 X6 X7 X8 X9 X10 X11 X
9300kur060
Fig. 6.11−5 Example of a profile with absolute data model (assignment of the X/Y value pairs)
Note!
Wait for ACK" from the system before you write the next X
value.
The next higher interpolation point is automatically addressed
after a writing or reading process (auto increments).
You can either write all X values and then all Y values or write
one each. Condition:
ƒ X0 must always be zero. All other values will be rejected.
ƒ Y0 is the starting point of the profile.
9300kur033
Note!
The data for the X axis must be entered in ascending order.
Otherwise the drive may operate incorrectly (e.g. CCR trip) or
execute uncontrolled movements.
The entry of data in X direction is checked with code
C0501/1 = 0:
ƒ Correct entry: The controller responds with the "ACK"
message.
ƒ Faulty entry: The controller responds with the
"INV_VALUE_RANGE" message (error number 13). Code
C0501/1 contains the faulty interpolation point. Further error
messages can be found in chapter "Troubleshooting and fault
elimination".
Excerpt from the attribute table
Code Index DS DA DT Format DL LCM−R Condition
/W
dec hex
C0387 24188 5E7C E 1 FIX32 VD 4 Ra/Wa
C0389 24186 5E7A E 1 FIX32 VD 4 Ra/Wa
C0390 24185 5E79 A 1 I32 VH 4 Ra/Wa
C0501 24074 5E0A A 1 FIX32 VD 4 Ra/Wa
C0502 24073 5E09 A 1 I32 VH 4 Ra/W
C0504 24071 5E07 A 6 U32 VH 4 Ra/W
C0505 24070 5E06 A 4 U32 VH 4 Ra/W
C0511 24064 5E00 A 2 FIX32 VD 4 Ra/W
C0512 24063 5DFF A 2 FIX32 VD 4 Ra/W
C1317 23258 5ADA E 1 FIX32 VD 4 Ra/Wa CINH
EVS9300EK
CDATA
EEPROM
C0003 C0002
M
RAM1 MCTRL 3~
CDATA-LOAD = HIGH
RAM2
C0387
9300kur028
Fig. 6.11−7 Transfer of profile data from the controller to the PLC/IPC (principle)
1. Use C0387 to select whether the profile data in the background data
field or in the active data field of the controller is to be read.
2. Read out the version identifier under C0506/1. Enter the version
identifier in line 1 of the profile data set.
3. Transfer the value "0" to C0505/1. This sets the pointer in the
controller to the beginning of the profile data set.
Then lines 2 to 1242 of the profile data set in C0504/1 are read as 32−bit
values and written to the PLC / the IPC.
The controller must acknowledge each transfer with the ACK" message.
Only then the next data can be requested.
4. Check for correct transmission by using the checksum.
5. Compare the checksum in C0509 with the value in the last line of the
profile data set transferred. For fault−free transmission the two values
are identical.
Note!
ƒ C0505 can only be transferred by a control (PLC or Lenze Drive
PLC). C0505 cannot be addressed via GDC.
ƒ Every line must be read.
ƒ Each line may only be read once because the pointer in the
controller automatically jumps to the next element of the
profile data table after a transfer.
ƒ Repeat the entire transmission process if an error occurs
during the transmission.
Extract from the table of attributes
Code Index DS DA DT Format DL LCM− Condition
R/W
dec hex
C0387 24188 5E7Ch E 1 FIX32 VD 4 RA/W special
C0504/x 24071 5E07h A 2 U32 VH 4 RA/W special
C0505/x 24070 5E06h A 2 B32 VH 4 RA/W special
C0506/x 24069 5E05h A 2 FIX32 VD 4 RA
C0509 24066 5E02h E 1 B32 VH 4 RA/W
Stop!
When the controller is enabled, you may only transfer profile
data from the background data field (RAM2) to the active data
field (RAM1) if
ƒ the new profile data has only been changed slightly,
ƒ the number of profiles and the number of interpolation points
remains unchanged.
Adjustment In C1317 you can select the mode for the profile data being transferred from
the background data field (RAM2) to the active data field (RAM1).
ƒ C1317 = 0
– Profile data are accepted with the controller being inhibited
(X5/28 = LOW) (Lenze setting).
ƒ C1317 = 1
– Profile data are accepted with the controller being enabled ("set−up
in the gap").
– The drive may switch to the new profile via the following error
(maximum torque). The best option for changeover is a rest phase or
a phase in which the profile data remains unchanged.
Fig. 6.12−2 Diagram for acceptance of profile data with CDATA−LOAD = HIGH
Always assign a master pin if you want to ensure safe access protection for
the profile data in the controller. Keep the master pin carefully.
With the master pin you can deactivate all types of access protection. It
overrides the user pin.
Assignment of master pin 1. Enter a number between 1 and 65535 under C0503/2.
2. Save the master pin non−volatilely in the parameter set with C0003 = 1.
Deactivation of access ƒ Enter the master pin under C0503/2.
protection
Note!
Code C0503/2 is not available in GDC. This code can be accessed
via the PLC or the keypad.
Note!
Activate the read protection (C0499 = 1) for applications with
more than 8 profiles. The profiles can then be reloaded (via an
external control), but not be read out.
Note!
If you enter the user pin wrong two times, the access protection
cannot be deactivated with the user pin anymore.
To deactivate the access protection proceed as follows:
ƒ Enter the master pin under C0503/2. ( 6.13−1)
ƒ Load the Lenze setting.
– All profile data in the controller is deleted!
j
r
j r
r1
j r1
jn / rn
j r2
jn rn
13.53 Hz
j
r
Fig. 6.14−1 Retrofitting of a mechanical cam
Adjustment
Stop!
ƒ The sequence listed in the below table must be observed
when commissioning the drive.
ƒ Create or load the parameter set before the profile data are
transferred!
Important notes ƒ With the controllers of firmware version 2.2 and higher, multi−axis
applications can be implemented.
ƒ From GDC version 3.6 onwards, the "Electronic cam" function is
available.
ƒ Load the basic configuration C0005 = 10xxx on all controllers.
ƒ Always parameterise and configure only one controller at a time with
GDC. GDC may then only communicate with this controller.
ƒ Do not change the described commissioning sequence.
ƒ Read the chapter "Before switching on" before switching on the
controller.
Description ƒ The line shaft is the connecting element between mechanical cams.
ƒ With the 9300 servo cam profiler the connection between the drives is
implemented via the system bus (CAN):
– The motion sequence of the communicating drives resulting from the
workpiece to be manufactured is identical.
– The user benefits from a very flexible machine concept.
A A
A HMI
C GDC
D E F
Fig. 6.14−3 Networking of master drive and slave drives via the system bus (CAN)
Machine control (PLC or IPC)
Fieldbus
System bus (CAN)
Master drive (virtual line shaft)
Slave drive
Slave drive
9300std225
Procedure
1. Change to the "Management" menu.
2. Set the node address of the controller under C0350.
l C0350 = 1: Master
l C0350 = 2: Slave 1. The address is increased by 1 for every further slave.
3. Set the baud rate under C0351.
l The baud rate must be set identically for all controllers. (Recommended: 500 kbps for a
cable length of up to 100 m)
4. Set CAN master operation under C0352.
l C0352 = 1: Master
l C0352 = 0: Slave
5. Save the settings with C0003 = 1.
6. When the configuration has been completed, plug in terminal X4 on all controllers.
7. Execute a ’reset node’ (C0358 = 1) via the master to make the settings effective.
l Alternatively you can switch off the mains and − if used − the external 24V supply and
then switch the supply(ies) on again.
8. Click on C0359 and check the bus state.
l If "Operational" (C0359 = 0) is displayed, all parameters are set correctly.
9300std226
Procedure
1. Change to the "CAN−Master" menu.
2. Set C0353/2 = 0 (own address C354).
3. Set a cycle time of 1 ms under C0356/2.
4. Set C0366 = 0 (no sync response). This reduces the load on the bus.
5. Set the time interval between two sent sync telegrams under C0369.
Rule of thumb: 5 ms
6. Configure the CAN output word CAN−OUT2.W1 (low angle) under C864/2 and the CAN
output word CAN−OUT2.W2 (high angle) under C0865/2 .
7. If possible, locate the function block CAN−OUT2 at the end of the processing table.
8. Link the output CDATA−X−ACT to the input CAN−OUT2−D1.
9. Save the settings with C0003 = 1.
Settings for CAN slave The following settings have to be carried out for all slaves.
9300std227
Procedure
1. Change to the "CAN−Slave" menu.
2. Set C0353/2 = 1 (extra address C354).
l This setting "links" the slaves to the address of the master.
3. Enter the value from C0354/4 (CAN master) under C0354/3.
4. Set C0366 = 0 (no sync response). This reduces the load on the bus.
5. Set C0369 = 0.
l This setting prevents the slave drives from sending sync telegrams.
6. Set C1120 = 1 (CAN sync activated). This setting activates the sync telegram
synchronisation.
7. Set the time interval at which the slave is to receive the sync telegrams from the master
under C1121.
l The time interval must be identical to the time interval set under C0369 (CAN Sync Tx
time" of the master).
l See section "Master settings": 5 ms
8. Set C1332 = 1. The master value is provided by CDATA−XIN.
9. If possible, locate the function block SYNC2 at the beginning of the processing table.
10. Link the output CAN−IN2.D1 to the input CDATA−XIN.
11. If you do not use the function block CAN−OUTx, check that the CAN−OUT address used is
not identical to the one used by the master.
l The function blocks CAN−INx are entered in the processing table by default.
12. Save the settings with C0003 = 1.
0 HMI
1
2
3 3
9300kur067
DFIN
X9/DIGSET-IN OUT
SWPHD1
IN1 OUT
DIGIN4 SET
IN2
CLUTCH2
DIGIN3 CLOSE OPEN STAT.B0
CAN-IN2.D1 PHI-SET NSET
PHI-ACT
LEN
CDATA
FIXED 100% XFACT X-ACT
FCODE-1476/16 TP-POS ACTLEN
DFIN
9300kur042
7 Parameter setting
Contents
Adapting the controller The controller functions can be adapted to your applications by means of
functions to the application parameterisation. You can either parameterise via keypad, PC or via the
parameter channel of a bus system.
The function library contains a detailed description of the functions, the
signal flow diagrams contain all configurable signals.
Parameters and codes The parameters for the functions are stored in numbered codes:
ƒ Codes are marked in the text with a "C" (e.g. C0002).
ƒ The code table provides a quick overview of all codes. The codes are
sorted according to their numbers and can be used as reference.
( 8.4−1)
Parameter setting via keypad A quick parameter setting is provided by the keypad XT. Moreover, it serves
as status display, error diagnosis and transfer of parameters to other drive
controllers.
Keypad XT
EMZ9371BC
Can be used with 8200 vector, 8200 motec, starttec, Drive PLC,
9300 vector, 9300 servo
Operator buttons 8
Plain text display yes
Menu structure yes
Configurable menu (user menu") yes
Predefined basic configurations yes
Non−volatile memory for parameter transfer yes
Password protection yes
Diagnosis terminal Keypad XT in handheld design, IP 20
(E82ZBBXC)
Installation in control cabinet no
Type of protection IP 20
Detailed description 7.2−1
Parameter setting via PC You need the parameter setting / operating software »Global Drive Control«
(GDC) or »Global Drive Control easy« (GDC easy) and an interface for
communication:
ƒ Interface for system bus (CAN) (preset in GDC):
– PC system bus adapter
ƒ Serial interface for LECOM:
– Communication module LECOM−A/B (RS232/RS485)
EMF2102IB−V001
The parameter setting /operating software of the Global Drive Control
family are easy−to−understand and tools for the operation, parameter
setting and diagnostics or Lenze drive controllers.
GDC easy GDC
ESP−GDC2−E ESP−GDC2
Supply Free download from the Program package must be
internet at charged for
www.lenze.com
Operation in interactive mode yes yes
Comprehensive help functions yes yes
Menu "Short setup" yes yes
Monitor windows for displaying yes yes
operating parameters and for
diagnostic purposes
Saving and printing of parameter yes yes
settings as code list
Loading of parameter files from the yes yes
controller to the PC
Storing of parameter files from the PC yes yes
in the controller
Function block editor no yes
Technology functions for 9300 Servo no yes
Oscilloscope function for 9300 Servo no yes
and 9300 vector
Detailed description Online help of the Online help of the
program program
Parameter setting via bus Detailed information can be found in the documentation of the
system corresponding bus system.
dcbBA
SHPRG p Menu
Code
Para
0050 00
50.00_Hz
MCTRL-NOUT
b0
S T
U V
z
Y Z
y
a c
9371BC011
Feature Values
Dimensions
Width a 60 mm
Height b 73.5 mm
Depth c 15 mm
Environmental conditions
Climate
Storage IEC/EN 60721−3−1 1K3 (−25 ... +60 °C)
Transport IEC/EN 60721−3−2 2K3 (−25 ... +70 °C)
Operation IEC/EN 60721−3−3 3K3 (−10 ... +60 °C)
Enclosure IP 20
Lx
xx
W
2Z
A
E8
B 00
b 50
c 00 Hz
Menu
0_
d p
Code
Para .0 dcbBA
RG
SHP 50 T
U SHPRG p Menu
NO 0050 00
UV
Code
L-
Para
TR 50.00_Hz
ST
MC
MCTRL-NOUT
zZ
S T
U V
Yy z
Y Z
y
EMZ9371BC
dcbBA
SHPRG p
Code
Para
Menu
0050 00
GLOBAL DRIVE
E82ZBBXC
Init
S T
U V
z
Y Z
y
d
0050 00 0 BA
dcb
50.00 Hz
20 %
1
S T
U V
z
Y Z
y 2 3
d
0050 00
50.00 Hz
20 %
S T
U V
z
Y Z
y
9371BC018
0 4
1 dcbBA 5
6
SHPRG p Menu
Code
Para
0050 00
2 50.00_Hz
3 MCTRL-NOUT 7
S T
U V
z 8
Y Z
y
9371BC002
Fig. 7.2−2 Display elements and function keys of the XT EMZ9371BC keypad
Function keys
Note!
Shortcuts with #:
Press and hold #, then press the second key in addition.
Key Function
Menu level Code level Parameter level Operating level
Change to the Change to the Change to the code
parameter level operating level level
Go to the
"Short setup" Accept parameters
#$ menu and load when SHPRG " or
predefined SHPRG is displayed
configurations 1)
% Change between Change of code Change of digit via
& menu items number cursor
Quick change
#$% Quick change of Quick change of
#&
between menu
code number digit via cursor
items
' Change between main menu, submenu Cursor to the right
( and code level Cursor to the left
) Deactivate the function of the key *, the LED in the key goes off
* Inhibit the controller, the LED in the key is lit.
Reset fault 1. Remove the cause of malfunction
(TRIP−Reset): 2. Press *
3. Press )
1) Only active for operation with standard devices of the 8200 vector or 8200 motec series
Note!
Your settings have an effect on the current parameters in the
main memory. You must save your settings in a parameter set so
that they are not lost when the mains are connected.
If you only need one parameter set, save your settings as
parameter set 1, since parameter set 1 is loaded automatically
after mains connection.
The keypad serves to load a saved parameter set into the main memory
when the controller is inhibited. After the controller is enabled, it operates
with the new parameters.
Danger!
ƒ When a new parameter set is loaded, the controller is
reinitialised and acts as if it had been connected to the mains:
– System configurations and terminal assignments can be
changed. Make sure that your wiring and drive configuration
comply with the settings of the parameter set.
ƒ Only use terminal X5/28 as source for the controller inhibit!
Otherwise the drive may start in an uncontrolled way when
switching over to another parameter set.
Note!
ƒ After switching on the supply voltage, the controller always
loads parameter set 1 into the main memory.
ƒ It is also possible to load other parameter sets into the main
memory via the digital inputs or bus commands.
Parameter settings can be easily copied from one standard device to another
by using the keypad.
For this purpose use the "Load/Store" menu
Danger!
During the parameter transfer from the keypad to the standard
device the control terminals can adopt undefined states!
Therefore the plugs X5 and X6 must be disconnected from the
standard device before the transfer takes place. This ensures that
the controller is inhibited and all control terminals have the
defined state "LOW".
Note!
ƒ If the password protection is activated (C0094 = 1 ... 9999), you
only have free access to the user menu.
ƒ To access the other menus, you must enter the password. By
this, the password protection is annulled until you enter a new
password.
ƒ Please observe that the password−protected parameters can
be overwritten as well when transferring the parameter sets
to other standard devices. The password is not transferred.
ƒ Do not forget your password! If you have forgotten your
password, it can only be reset via a PC or a bus system!
7.2.8 Diagnostics
In the "Diagnostic" menu the two submenus "Actual info" and "History"
contain all codes for
ƒ monitoring the drive
ƒ fault/error diagnosis
In the operating level, more status messages are displayed. If several status
messages are active, the message with the highest priority is displayed.
Priority Display Meaning
1 GLOBAL DRIVE INIT Initialisation or communication error between
keypad and controller
2 XXX − TRIP Active TRIP (contents of C0168/1)
3 XXX − MESSAGE Active message (contents of C0168/1)
4 Special device states:
Switch−on inhibit
5 Source for controller inhibit (the value of C0004 is displayed simultaneously):
STP1 9300 servo: Terminal X5/28
ECSxS/P/M/A: Terminal X6/SI1
STP3 Operating module or LECOM A/B/LI
STP4 INTERBUS or PROFIBUS−DP
STP5 9300 servo, System bus (CAN)
ECSxA/E:
ECSxS/P/M: MotionBus (CAN)
STP6 C0040
6 Source for quick stop (QSP):
QSP−term−Ext The MCTRL−QSP input of the MCTRL function block is on
HIGH signal.
QSP−C0135 Operating module or LECOM A/B/LI
QSP−AIF INTERBUS or PROFIBUS−DP
QSP−CAN 9300 servo, System bus (CAN)
ECSxA:
ECSxS/P/M: MotionBus (CAN)
7 XXX − WARNING Active warning (contents of C0168/1)
8 xxxx Value below C0004
Identify Identification
Drive Software version of standard device
Op Keypad Software version of keypad
8 Configuration
Contents
8.2 Monitoring
9300std230
9300std233
Each process data input object can monitor whether a telegram has been
received within a time set. As soon as a telegram arrives, the corresponding
monitoring time (C0357) is restarted ("retriggerable monoflop" function).
The following assignments are valid:
Setting the response to the monitoring:
ƒ C0591 for CAN1_IN ("CE1")
ƒ C0592 for CAN2_IN ("CE2")
ƒ C0593 for CAN3_IN ("CE3")
The following can be set:
ƒ 0 = error (TRIP) − controller sets controller inhibit (CINH)
ƒ 2 = warning
ƒ 3 = monitoring is switched off
You can also use the signals as binary output signals, e. g. for the assignment
of the output terminal.
Bus off If the controller disconnects from the CAN bus due to faulty telegrams, the
"BusOffState" (CE4) signal is set.
"BusOffState" can trigger an error (TRIP) or warning (like CE1, CE2, CE3). You
can also switch the signal off. The response is set via C0595. You can also
assign the terminal output.
Reset node Changes with regard to the baud rates, the CAN node addresses, or the
addresses of process data objects are only valid after a reset node.
The reset node can be effected by:
ƒ A reconnection of the low−voltage supply
ƒ Reset node via the bus system
ƒ Reset node via C0358
Stop!
Destruction of the drive!
ƒ If the fault is triggered, the drive is without torque.
ƒ In the event of an actual speed value encoder failure it is not
guaranteed that the monitoring responds.
Protective measures:
ƒ Use a mechanical brake if necessary.
ƒ Special, system−specific measures are to be taken.
8.2.5 Motor
Overcurrent in the motor Fault OC1 is triggered if the motor current exceeds the 2.25−fold rated
cable (OC1)
controller current.
If a fault occurs, TRIP OC1 is triggered. Other responses cannot be set.
Failure of a motor phase (LP1) If a current−carrying motor phase fails, a motor winding is broken or the
current limit value set in C0599 is too high, the LP1 fault is triggered.
The monitoring is not appropriate for field frequencies > 480 Hz and when
synchronous servo motors are used. Deactivate the monitoring at these
conditions.
The response to exceeding the thresholds can be set under C0597.
Note!
The monitoring can only be activated if the function block MLP1
is entered in the processing table (C0465).
Ir
200 %
150 %
100 %
70 %
The I × t monitoring monitors the current load of the controller. The current
load is calculated from the mean value of the motor current over the
acquisition period of 180 s.
The monitoring is set in such a way that the following operation modes are
possible:
ƒ Continuously with device output current = Ir.
ƒ £ 60 s with device output current £ 1.5 x Ir.
A fault initiates TRIP OC5. Other responses cannot be set.
Stop!
With the setting C0583 = 3, monitoring is deactivated. The
motor temperature in C0063 shows 0 °C, even if C0584 = 2
(warning) is set.
Monitoring of the KTY at X7 The SD6 fault is triggered if there is a short or open circuit between X7/8 and
or X8
X7/9 or X8/5 and X8/8.
The response can be set under C0594.
PTC thermistor or thermal The motor temperature is monitored with a PTC thermistor or thermal
contact (NC contact) at T1, T2
contact. Wire the temperature sensor to T1, T2.
ƒ Fixed warning threshold (OH8)
– The switch−off threshold and the hysteresis depend on the
temperature sensor (DIN 44081).
The response to exceeding the threshold can be set under C0585.
Stop!
Motor could be destroyed!
ƒ If the responses "Warning" or "Off" are set, the motor could be
destroyed by overload.
Protective measure:
ƒ Set the response "TRIP".
From software version 8.0 onwards, the 9300 controllers are provided with
an I2xt function for sensorless thermal monitoring of the connected motor.
Note!
ƒ I2 x t monitoring is based on a mathematical model which
calculates a thermal motor load from the detected motor
currents.
ƒ The calculated motor load is saved when the mains is
switched.
ƒ The function is UL−certified, i.e. no additional protective
measures are required for the motor in UL−approved systems.
ƒ However, I2 x t monitoring is no full motor protection as other
influences on the motor load could not be detected as for
instance changed cooling conditions (e.g. interrupted or too
warm cooling air flow).
Die I2 x t load of the motor is displayed in C0066.
The thermal loading capacity of the motor is expressed by the thermal motor
time constant (t, C0128). Find the value in the rated motor data or contact
the manufacturer of the motor.
The I2 x t monitoring has been designed such that it will be activated after
179 s in the event of a motor with a thermal motor time constant of
5 minutes (Lenze setting C0128), a motor current of 1.5 x IN and a trigger
threshold of 100 %.
Two adjustable trigger thresholds provide for different responses.
ƒ Adjustable response OC8 (TRIP, warning, off).
– The trigger threshold is set in C0127.
– The response is set in C0606.
– The response OC8, for instance, can be used for an advance warning.
ƒ Fixed response OC6−TRIP.
– The trigger threshold is set in C0120.
Behaviour of the I2 x t monitoring Condition
The I2 x t monitoring is deactivated. When C0120 = 0 % and C0127 = 0 %, set
C0066 is set = 0 % and controller inhibit.
MCTRL−LOAD−I2XT is set = 0.00 %.
I2 x t monitoring is stopped. When C0120 = 0 % and C0127 = 0 %, set
The current value in C0066 and at the controller enable.
MCTRL−LOAD−I2XT output is frozen.
I2 x t monitoring is deactivated. Set C0606 = 3 (off) and C0127 > 0 %.
The motor load is displayed in C0066.
Note!
An error message OC6 or OC8 can only be reset if the I2 x t load
falls below the set trigger threshold by 5 %.
L(t) + L Start
Ǹ e*tt If an error is triggered, the value
corresponds to the threshold value set
in C0120 (OC6) or C0127 (OC8).
Read release time in the Diagram for detecting the release times for a motor with a thermal motor
diagram
time constant of 5 minutes (Lenze setting C0128):
L [%] IMot = 3 × IN IMot = 2 × IN IMot = 1.5 × IN IMot = 1 × IN
120
100
50
0 t [s]
0 100 200 300 400 500 600 700 800 900 1000
9300STD105
Fig. 8.2−4 I2 × t−monitoring: Release times for different motor currents and trigger
thresholds
IMot Actual motor current (C0054)
Ir Rated motor current (C0088)
L I2 x t load of the motor (display: C0066)
T Time
Warnings!
For complying with the UL 508C standard, you have to set the
speed−dependent evaluation of the permissible torque via code
C0129/x.
1.1
1.0
1 C0129/2
0.9
3
0.8
2
0.7
0.6
0 C0129/1
0 n / nN
0 0.1 0.2 0.3 0.4
0.132
9300STD350
Calculate release time and Calculate the release time and the I2 x t load of the motor considering the
I2xt load
values in C0129/1 and C0129/2(evaluation coefficient "y").
Formulae for release time Information
T Release time of the I2 x t monitoring
lnȧ1 * ȧ
z)1 In Function: Natural logarithm
T + * (t)
ǒ Ǔ
2
IMot Actual motor current (C0054)
Ȣ Ȥ
I Mot
100
y IN Ir Rated motor current (C0088)
z Threshold value in C0120 (OC6) or
C0127 (OC8)
100% * C0129ń1 n
y+ n N ) C0129ń1 y Evaluation coefficient
C0129ń2
nrated Rated speed (C0087)
ǒy I I Ǔ ǒ1 * e Ǔ
2
Mot *t y Evaluation coefficient
L(t) + 100% t
N IMot Actual motor current (C0054)
Ir Rated motor current (C0088)
t Thermal motor time constant (C0128)
If the controller is inhibited, the I2 x t load is reduced:
LStart I2 x t load before controller inhibit
L(t) + L Start
Ǹ
t
e *t
If an error is triggered, the value
corresponds to the threshold value set
in C0120 (OC6) or C0127 (OC8).
In C0173 the mains voltage and the DC−bus voltage are set. The switching
thresholds for overvoltage and undervoltage are based on these settings.
Selection Mains Braking Message LU Message OU
voltage unit (undervoltage) (overvoltage)
C0173 Set Reset Set Reset
[V AC] [V DC] [V DC] [V DC] [V DC]
0 < 400 Yes / no 285 430 770 755
1 400 Yes / no 285 430 770 755
2 400 ... 460 Yes / no 328 473 770 755
3 480 No 342 487 770 755
4 480 Yes 342 487 800 785
Overvoltage If the DC−bus voltage exceeds the upper switch−off threshold set in C0173,
the OU message is triggered.
Undervoltage If the DC−bus voltage falls below the lower switch−off threshold set in C0173,
the LU message is triggered.
ƒ An undervoltage message > 3 seconds is interpreted as an operating
state (e.g. mains switched off) and entered in the history buffer. The
entry is, however, deleted as soon as the cause has been eliminated
(e.g. mains switched on again).
This operating state can occur if the control module is already supplied
externally via terminals X5/39 and X5/59, but the mains voltage is not yet
switched on.
ƒ An undervoltage message < 3 seconds is interpreted as a fault
(e.g.mains fault), entered in the history buffer and saved.
The responses of monitoring functions can be partly parameterised via codes ˘ in GDC in the parameter
menu under Monitoring ˘.
Communication
x061 CE0 Communication error on the automation interface (AIF) AIF C0126 ü ü l
x062 CE1 Communication error on the CAN1_IN process data input object CAN1_IN C0591 ü ü l
(monitoring time adjustable via C0357/1)
x063 CE2 Communication error on the CAN2_IN process data input object CAN2_IN C0592 ü ü l
(monitoring time adjustable via C0357/2)
x064 CE3 Communication error on the CAN3_IN process data input object CAN3_IN C0593 ü ü l
(monitoring time adjustable via C0357/3)
x065 CE4 BUS−OFF state of the system bus (CAN) CAN C0595 ü ü l
Monitoring functions
(too many faulty telegrams)
x166 P16 Faulty transmission of the sync telegram (system bus CAN) Internal C1290/1 ü ü l ü
Configuration
Temperatures / sensors
x050 OH Heatsink temperature > 85° C MCTRL l
x053 OH3 Motor temperature > 150° C MCTRL C0583 l ü ü
x054 OH4 Heatsink temperature > C0122 MCTRL C0582 l ü
x057 OH7 Motor temperature > C0121 MCTRL C0584 l ü
x058 OH8 Motor temperature via inputs T1 and T2 is too high. MCTRL C0585 ü ü l
Caution: At "warning" (C0585 = 2) or "off" (C0585 = 3), the
drive can be destroyed if the fault is not eliminated in time!
x086 Sd6 Thermal sensor error on the motor (X7 or X8) MCTRL C0594 ü ü l
x110 H10 Thermal sensor error at the heatsink FWM C0588 l 1) 1)
l 1) 1)
8.31
x111 H11 Thermal sensor error in the device interior FWM C0588
8.3
8
Motor / feedback system
0011 OC1 Short circuit of motor cable MCTRL l
0012 OC2 Motor cable earth fault MCTRL l
Monitoring Possible fault responses
l Lenze setting
ü Can be set
8.3
8
8.32
Fault message Description Source Code TRIP Message Warning Fail−QSP Off
Monitoring functions
Configuration
x032 LP1 Failure of a motor phase MCTRL C0597 ü ü l
(current limit adjustable under C0599)
Caution: Can only be used with asynchronous motors. The
function block MLP1 must be entered in C0465.
x082 Sd2 Resolver error at X7 MCTRL C0586 l ü ü
Note: If monitoring is switched off or in the case of "Warning",
the machine can reach very high speeds in the case of fault,
which may result in the damage of the motor and the machine
that is driven!
x083 Sd3 Interruption of the digital frequency coupling. The input signal MCTRL C0587 l ü ü
˜Lamp Control˜ at X9/8 is LOW
Please note: In the case of "Warning" (C0587 = 2), the drive can
be destroyed if the fault is not eliminated in time!
x085 Sd5 At analog input X6/1, X6/2, the input current is < 2 mA MCTRL C0598 ü ü l
Monitoring only possible if C0034 = 1
x087 Sd7 Absolute value encoder error at X8 MCTRL ü l
x088 Sd8 SinCos encoder error at X8 MCTRL C0580 ü l
(filter setting under C0575)
Speed
x190 nErr Speed control error MCTRL C0579 ü ü ü l
(speed window adjustable under C0576)
x200 NMAX Maximum speed (C0596) has been exceeded. MCTRL l
Time−out / overflow
0105 H05 Internal fault (memory) Internal l
x153 P03 Following error (digital frequency > C0255) Internal C0589 ü l ü
x163 P13 Angle controller overflow Internal C0590 l ü ü
x169 P19 Input signal at X9 is limited Internal C1292 ü l ü
Parameter setting
EDSVS9332K EN 8.0−07/2013
Monitoring functions
Configuration
8.33
8.3
8
Configuration 8
Code table 8.4
17000 Welding bar with absolute master The fifth digit indicates the predefined device
value control:
l xxxx0: terminal control
l xxxx1: RS232, RS485 or optical fibre
18000 Cam with absolute master value and
position storage l xxxx3: INTERBUS or PROFIBUS−DP
l xxxx5: system bus (CAN)
... ...
7 (C0156/7)
C0161 ACT TRIP , All fault messages Error message Trip
Current fault message (as under C0168/1)
C0167 RESET 0 0 No reset History buffer reset
FAILMEM 1 Reset C0167 = 1 deletes the history buffer
C0168 , All fault messages List of errors occurred
1 FAIL NO. ACT Currently active fault
2 FAIL NO. OLD1 Last fault
... ... ...
8 FAIL NO. OLD7 Last but six fault
C0169 , Corresponding mains switch−on time List showing when the faults under C0168
occurred (referring to C0179)
1 FAILTIME ACT Currently active fault
2 FAILTIME OLD1 Last fault
... ... ...
8 FAILTIME OLD7 Last but six fault
C0170 , Corresponding mains switch−on time List showing how often the faults under
C0168 have occurred consecutively
History buffer
1 COUNTER ACT Currently active fault
2 COUNTER Last fault
OLD1
... .. ...
8 COUNTER Last but six fault
OLD7
C0172 OV REDUCE 0 0 {10 V} 100 OV reduce
Threshold for activating the brake torque
reduction before OU message
... 0.000
0
16 0.000
0
... 0.000
0
16 0.000
0
C1478 −214000.0000 {0.0001 214000.0000 FCODE Z
1 0.000 z−units} Freely configurable code for a freely definable
0 system of units [z−units].
The unit system is set via C1680/x and
... 0.000 C1681.
0
6 0.000
0
C1480 512 10 {1} 32767 CONVPHD1
Encoder constant
C1486 ® Selection list 3 CONVPHD1
Configuration of input signal
1 CONVPHD1−N 19521 FCODE−474/1 Stretch factor numerator, input limited to
OM ±1000000
2 CONVPHD1−DE 19522 FCODE−474/2 Stretch factor denominator, input limited to
N +1 ... +200000000
C1487 , CONVPHD1
1 (C1486/1) Display of input signal
2 (C1486/2)
C1488 CONVPHD1−IN 1000 FIXEDPHI−0 ® Selection list 4 CONVPHD1
Configuration of input signal (signal in rpm)
C1489 (C1488) , CONVPHD1
Display of input signal
C1500 OUTPUT , −2147483648 {1} 2147483647 FEVAN2
SIGNAL Signal output
C1501 CODE 141 2 {1} 2000 FEVAN2
Target code of FEVAN2
C1502 SUBCODE 0 0 {1} 255 FEVAN2
Target subcode of FEVAN2
C1503 NUMERATOR 1.000 0.0001 {0.0001} 100000.0000 FEVAN2
0 Numerator
C1504 DENOMINATO 0.000 0.0001 {0.0001} 100000.0000 FEVAN2
R 1 Denominator
C1505 OFFSET 0 0 1000000000 FEVAN2
Offset
C1506 FEVAN2−IN 1000 FIXED0% ® Selection list 1 FEVAN2
Configuration of analog input signal
C1507 LOAD 1000 FIXED0 ® Selection list 2 FEVAN2
Configuration of digital input signal
C1508 (C1506) , −32768 {1} 32767 FEVAN2
Display of analog input signal
C1509 (C1507) , FEVAN2
Display of digital input signal
Parameter Analog output signal (-) Parameter Analog output signal (-)
06300 S&H1−OUT 19530 FCODE−%−472/10
06350 CURVE1−OUT 19531 FCODE−%−472/11
06400 FCNT1−OUT 19532 FCODE−%−472/12
06600 SYNC1−OUT3 19533 FCODE−%−472/13
10000 BRK1−M−SET 19534 FCODE−%−472/14
13301 CDATA−ACTCAM 19535 FCODE−%−472/15
13302 CURVEC1−AOUT 19536 FCODE−%−472/16
13303 CDATA−ERR−NR 19537 FCODE−%−472/17
13304 CDATA−LOAD−ERR−NR 19538 FCODE−%−472/18
13351 CCTRL−NOUT 19539 FCODE−%−472/19
13352 CCTRL−MOUT 19540 FCODE−%−472/20
13355 CCTRL2−NOUT 19551 FCODE−A−473/1
13356 CCTRL2−MOUT 19552 FCODE−A−473/2
13601 CSEL1−OUT 19553 FCODE−A−473/3
13701 MSEL1−MVAL 19554 FCODE−A−473/4
13711 MSEL2−MVAL 19555 FCODE−A−473/5
13920 CONVPHAA1−AOUT1 19556 FCODE−A−473/6
13921 CONVPHAA1−AOUT2 19557 FCODE−A−473/7
13925 CONVPHAA2−AOUT1 19558 FCODE−473/8
13926 CONVPHAA2−AOUT2 19559 FCODE−473/9
14800 STORE3−SEL−IN 19560 FCODE−473/10
14801 STORE3−SEL−OUT 20101 CAN−IN1.W1
15028 MCTRL utilisation 20102 CAN−IN1.W2
15030 MCTRL−LOAD−I2xt 20103 CAN−IN1.W3
19500 FCODE−SYS−17 20201 CAN−IN2.W1
19502 FCODE−SYS−26/1 20202 CAN−IN2.W2
19503 FCODE−SYS−26/2 20203 CAN−IN2.W3
19504 FCODE−SYS−27/1 20204 CAN−IN2.W4
19505 FCODE−SYS−27/2 20301 CAN−IN3.W1
19506 FCODE−SYS−32 20302 CAN−IN3.W2
19507 FCODE−SYS−37 20303 CAN−IN3.W3
19510 FCODE−SYS−108/1 20304 CAN−IN3.W4
19511 FCODE−SYS−108/2 25101 AIF−IN.W1
19512 FCODE−SYS−109/1 25102 AIF−IN.W2
19513 FCODE−SYS−109/2 25103 AIF−IN.W3
19515 FCODE−SYS−141
19521 FCODE−%−472/1
19522 FCODE−%−472/2
19523 FCODE−%−472/3
19524 FCODE−%−472/4
19525 FCODE−%−472/5
19526 FCODE−%−472/6
19527 FCODE−%−472/7
19528 FCODE−%−472/8
19529 FCODE−%−472/9
Parameter Digital output signal (.) Parameter Digital output signal (.)
10540 AND9−OUT 13304 CDATA−SEC4
10550 OR1−OUT 13305 CDATA−SEC5
10555 OR2−OUT 13306 CDATA−X0
10560 OR3−OUT 13307 CDATA−X>XMAX
10565 OR4−OUT 13308 CDATA−X<0
10570 OR5−OUT 13309 CDATA−BUSY−LENx
10575 OR6−OUT 13310 CDATA−LOAD−BUSY
10580 OR7−OUT 13311 CDATA−CHK−ERR
10600 NOT1−OUT 13312 CURVEC1−X<0
10605 NOT2−OUT 13313 CURVEC1−X>Xmax
10610 NOT3−OUT 13314 CDATA−X0−CYCLE
10615 NOT4−OUT 13315 CDATA−BUSY
10620 NOT5−OUT 13316 CURVEC1−BUSY
10650 CMP1−OUT 13317 CDATA−TP−RECOGN
10655 CMP2−OUT 13318 CDATA−TEACH−BUSY
10660 CMP3−OUT 13319 CDATA−TEACH−ACTIVE
10680 PHCMP1−OUT 13320 CDATA−TP−SYNC−BUSY
10685 PHCMP2−OUT 13321 CDATA−CHK−BUSY
10690 PHCMP3−OUT 13322 CURVEC1−CAM−SEL−BUSY
10700 DIGDEL1−OUT 13323 CDATA−INIT−NOUT
10705 DIGDEL2−OUT 13324 CURVEC1−INIT−DFOUT
10750 TRANS1−OUT 13325 CDATA−INIT−X−NOUT
10755 TRANS2−OUT 13327 CDATA−LOAD−RDY
10760 TRANS3−OUT 13328 CDATA−LOAD−ERR
10765 TRANS4−OUT 13351 CCTRL−TP−RECOGN
10900 FLIP1−OUT 13352 CCTRL−TP−SYNC−BUSY
10905 FLIP2−OUT 13355 CCTRL2−TP−RECOGN
10910 FLIP3−OUT 13356 CCTRL2−TP−SYNC−BUSY
10915 FLIP4−OUT 13401 YSET1−LIM
10920 FLIPT1−OUT 13451 EXTPOL1−STAT
10925 FLIPT2−OUT 13461 EXTPOL2−STAT
12000 PHINT1−FAIL 13462 EXTPOL2−LIM
12005 PHINT2−FAIL 13463 EXTPOL2−X0
12010 PHINT3−STAT 13501 CERR1−ERR
12020 PHINT4−H−STAT 13502 CERR1−WARN
12021 PHINT4−L−STAT 13551 CLUTCH1 −OPEN
12025 PHINT5−TP−SYNC−BUSY 13552 CLUTCH1−OL
12026 PHINT5−TP−RECOGN 13555 CLUTCH2−OPEN
12027 PHINT5−X0 13557 CLUTCH2−START
12028 PHINT5−DFOUT−INIT 13558 CLUTCH2−DIR_ERR
13000 FEVAN1−BUSY 13651 PSAVE1−M−HI
13001 FEVAN1−FAIL 13652 PSAVE1−M−LO
13005 FEVAN2−BUSY 13653 PSAVE1−ACT−HI
13006 FEVAN2−FAIL 13654 PSAVE1−ACT−LO
13301 CDATA−SEC1 13751 WELD1−T−ERR
13302 CDATA−SEC2 13752 WELD1−ON
13303 CDATA−SEC3 13753 WELD1−DIR−ERR
Parameter Digital output signal (.) Parameter Digital output signal (.)
13801 VMAS1−RFG−I=O 15041 MONIT−CE2
13911 CONVPHPHD1−FAIL 15042 MONIT−CE3
13915 CONVPHPHD2−LIM 15043 MONIT−CE4
13951 RFGPH1−RFG−I=O 15044 MONIT−PL
13955 RFGPH2−RFG−I=O 15045 MONIT−P19
13960 RFGPH3−RFG−I=O 15047 MONIT−OC6
14050 STORE1−TP−INH 15048 MONIT−OC8
14055 STORE2−TP−INH 15320 MONIT−SD8
14500 LIMPHD1−LIM 15321 MONIT−nErr
14600 ADDPHD1−LIM 19500 FCODE−DIG−250
14700 CLUTCH3−OPEN 19521 FCODE−DIG−.B0
14701 CLUTCH3−ACC/DEC 19522 FCODE−DIG−.B1
14702 CLUTCH3−DIR−ERR 19523 FCODE−DIG−.B2
14703 CLUTCH3−INIT 19524 FCODE−DIG−.B3
14704 CLUTCH3−ERR 19525 FCODE−DIG−.B4
14705 CLUTCH3−VEL−TO−LOW 19526 FCODE−DIG−.B5
14800 STORE3−INIT−BUSY 19527 FCODE−DIG−.B6
14801 STORE3−INIT−RDY 19528 FCODE−DIG−.B7
15000 DCTRL−TRIP 19529 FCODE−DIG−.B8
15001 DCTRL−MESS 19530 FCODE−DIG−.B9
15002 DCTRL−WARN 19531 FCODE−DIG−.B10
15003 DCTRL−FAIL 19532 FCODE−DIG−.B11
15010 MONIT−LU 19533 FCODE−DIG−.B12
15011 MONIT−OU 19534 FCODE−DIG−.B13
15012 MONIT−EEr 19535 FCODE−DIG−.B14
15013 MONIT−OC1 19536 FCODE−DIG−.B15
15014 MONIT−OC2 19537 FCODE−DIG−.B16
15015 MONIT−LP1 19538 FCODE−DIG−.B17
15016 MONIT−OH 19539 FCODE−DIG−.B18
15017 MONIT−OH3 19540 FCODE−DIG−.B19
15018 MONIT−OH4 19541 FCODE−DIG−.B20
15019 MONIT−OH7 19542 FCODE−DIG−.B21
15020 MONIT−OH8 19543 FCODE−DIG−.B22
15021 MONIT−Sd2 19544 FCODE−DIG−.B23
15022 MONIT−Sd3 19545 FCODE−DIG−.B24
15023 MONIT−P03 19546 FCODE−DIG−.B25
15024 MONIT−P13 19547 FCODE−DIG−.B26
15026 MONIT−CE0 19548 FCODE−DIG−.B27
15027 MONIT−NMAX 19549 FCODE−DIG−.B28
15028 MONIT−OC5 19550 FCODE−DIG−.B29
15029 MONIT−SD5 19551 FCODE−DIG−.B30
15030 MONIT−SD6 19552 FCODE−DIG−.B31
15031 MONIT−SD7 19751 FCODE−135.B0
15032 MONIT−H07 19752 FCODE−135.B1
15033 MONIT−H10 19753 FCODE−135.B2
15034 MONIT−H11 19755 FCODE−135.B4
15040 MONIT−CE1 19756 FCODE−135.B5
Parameter Digital output signal (.) Parameter Digital output signal (.)
19757 FCODE−135.B6 20131 CAN−IN1.B30
19758 FCODE−135.B7 20132 CAN−IN1.B31
19763 FCODE−135.B12 20201 CAN−IN2.B0
19764 FCODE−135.B13 20202 CAN−IN2.B1
19765 FCODE−135.B14 20203 CAN−IN2.B2
19766 FCODE−135.B15 20204 CAN−IN2.B3
20001 CAN−IN1−CTRL.B0 20205 CAN−IN2.B4
20002 CAN−IN1−CTRL.B1 20206 CAN−IN2.B5
20003 CAN−IN1−CTRL.B2 20207 CAN−IN2.B6
20005 CAN−IN1−CTRL.B4 20208 CAN−IN2.B7
20006 CAN−IN1−CTRL.B5 20209 CAN−IN2.B8
20007 CAN−IN1−CTRL.B6 20210 CAN−IN2.B9
20008 CAN−IN1−CTRL.B7 20211 CAN−IN2.B10
20013 CAN−IN1−CTRL.B12 20212 CAN−IN2.B11
20014 CAN−IN1−CTRL.B13 20213 CAN−IN2.B12
20015 CAN−IN1−CTRL.B14 20214 CAN−IN2.B13
20016 CAN−IN1−CTRL.B15 20215 CAN−IN2.B14
20101 CAN−IN1.B0 20216 CAN−IN2.B15
20102 CAN−IN1.B1 20217 CAN−IN2.B16
20103 CAN−IN1.B2 20218 CAN−IN2.B17
20104 CAN−IN1.B3 20219 CAN−IN2.B18
20105 CAN−IN1.B4 20220 CAN−IN2.B19
20106 CAN−IN1.B5 20221 CAN−IN2.B20
20107 CAN−IN1.B6 20222 CAN−IN2.B21
20108 CAN−IN1.B7 20223 CAN−IN2.B22
20109 CAN−IN1.B8 20224 CAN−IN2.B23
20110 CAN−IN1.B9 20225 CAN−IN2.B24
20111 CAN−IN1.B10 20226 CAN−IN2.B25
20112 CAN−IN1.B11 20227 CAN−IN2.B26
20113 CAN−IN1.B12 20228 CAN−IN2.B27
20114 CAN−IN1.B13 20229 CAN−IN2.B28
20115 CAN−IN1.B14 20230 CAN−IN2.B29
20116 CAN−IN1.B15 20231 CAN−IN2.B30
20117 CAN−IN1.B16 20232 CAN−IN2.B31
20118 CAN−IN1.B17 20301 CAN−IN3.B0
20119 CAN−IN1.B18 20302 CAN−IN3.B1
20120 CAN−IN1.B19 20303 CAN−IN3.B2
20121 CAN−IN1.B20 20304 CAN−IN3.B3
20122 CAN−IN1.B21 20305 CAN−IN3.B4
20123 CAN−IN1.B22 20306 CAN−IN3.B5
20124 CAN−IN1.B23 20307 CAN−IN3.B6
20125 CAN−IN1.B24 20308 CAN−IN3.B7
20126 CAN−IN1.B25 20309 CAN−IN3.B8
20127 CAN−IN1.B26 20310 CAN−IN3.B9
20128 CAN−IN1.B27 20311 CAN−IN3.B10
20129 CAN−IN1.B28 20312 CAN−IN3.B11
20130 CAN−IN1.B29 20313 CAN−IN3.B12
Parameter Digital output signal (.) Parameter Digital output signal (.)
20314 CAN−IN3.B13 25106 AIF−IN.B5
20315 CAN−IN3.B14 25107 AIF−IN.B6
20316 CAN−IN3.B15 25108 AIF−IN.B7
20317 CAN−IN3.B16 25109 AIF−IN.B8
20318 CAN−IN3.B17 25110 AIF−IN.B9
20319 CAN−IN3.B18 25111 AIF−IN.B10
20320 CAN−IN3.B19 25112 AIF−IN.B11
20321 CAN−IN3.B20 25113 AIF−IN.B12
20322 CAN−IN3.B21 25114 AIF−IN.B13
20323 CAN−IN3.B22 25115 AIF−IN.B14
20324 CAN−IN3.B23 25116 AIF−IN.B15
20325 CAN−IN3.B24 25117 AIF−IN.B16
20326 CAN−IN3.B25 25118 AIF−IN.B17
20327 CAN−IN3.B26 25119 AIF−IN.B18
20328 CAN−IN3.B27 25120 AIF−IN.B19
20329 CAN−IN3.B28 25121 AIF−IN.B20
20330 CAN−IN3.B29 25122 AIF−IN.B21
20331 CAN−IN3.B30 25123 AIF−IN.B22
20332 CAN−IN3.B31 25124 AIF−IN.B23
25001 AIF−IN−CTRL.B0 25125 AIF−IN.B24
25002 AIF−IN−CTRL.B1 25126 AIF−IN.B25
25003 AIF−IN−CTRL.B2 25127 AIF−IN.B26
25005 AIF−IN−CTRL.B4 25128 AIF−IN.B27
25006 AIF−IN−CTRL.B5 25129 AIF−IN.B28
25007 AIF−IN−CTRL.B6 25130 AIF−IN.B29
25008 AIF−IN−CTRL.B7 25131 AIF−IN.B30
25013 AIF−IN−CTRL.B12 25132 AIF−IN.B31
25014 AIF−IN−CTRL.B13
25015 AIF−IN−CTRL.B14
25016 AIF−IN−CTRL.B15
25101 AIF−IN.B0
25102 AIF−IN.B1
25103 AIF−IN.B2
25104 AIF−IN.B3
25105 AIF−IN.B4
The attribute table describes the properties of the codes used. It enables you
to create your own communication programs for the controller.
Contents
The dialog box displays important operating parameters and supports you
in diagnosing the drive controller.
ƒ Open the Diagnostics dialog box in the parameter menu.
9300std230
ƒ You can recognise immediately that a fault has occurred from the
display elements or status information.
ƒ An error can be analysed with
– the history buffer in Global Drive Control (GDC) ( 9.2−2) or
– the XT keypad
– and with the "General error messages" table in the "System error
messages" chapter.
ƒ The "General error messages" table provides tips on how to eliminate
an error.
9.2 Troubleshooting
Detecting breakdowns A breakdown can be detected quickly via the LEDs at the controller or via the
status information at the keypad.
Analysing errors Analyse the error using the history buffer. The list of fault messages gives
you advice how to remove the fault. ( 9.3−1)
9300std230
History buffer
Field Entry Note
location
1 Active fault If the fault is no longer pending or has
2 Last fault been acknowledged:
l The content of memory units 1 ... 7 is
3 Next to last fault shifted "upwards" by one memory unit.
4 Third to last fault l The content of memory unit 8 is
removed from the history buffer and
5 Fourth to last fault
can no longer be retrieved.
6 Fifth to last fault l Memory unit 1 is deleted (= no active
7 Sixth to last fault fault).
8 Seventh to last fault
Explanations
, Fault indication and fault response (C0168)
l The entry is effected as LECOM error number.
l If several faults with a different response occur at the same time:
– Only the fault the response of which has the highest priority is entered
(1. TRIP, 2. message, 3. warning).
l If faults with the same response occur (e. g. 2 messages) at the same time:
– Only the fault that was triggered first is entered.
– The OH7 and OH3 warnings are exceptions. If an OH7 warning is pending and
the OH3 motor temperature threshold is reached, the OH7 warning is
overwritten by the OH3 warning. If the motor temperature decreases again,
the OH7 warning reappears.
, Time of the fault (C0169)
l Reference time is the content of the power−on time meter .
l If a fault is immediately followed by another fault for several times, only the
time of the last occurrence is stored.
, Frequency of occurrence of the fault (C0170)
l The time of the last occurrence is stored.
Click on Fault memory reset to clear the history buffer.
The history buffer can only be cleared if no fault is active.
Click on TRIP reset to reset the fault.
Note!
In the case of a query via system bus (CAN), the fault messages
are represented as numbers (see first column of the table).
10 DC−bus operation
Contents
10.1 Function
Note!
ƒ All fuses specified here only have the purpose of
disconnection after a short circuit. For cable protection specific
fuses must be used.
ƒ In the following tables the rated currents of the Lenze fuses
are listed. If other fuses are used, other fuse currents and cable
cross−sections may result.
ƒ We recommend using fuse holders with a signalling contact.
Like this, the entire drive system can be switched off
(inhibited) when a fuse fails.
ƒ Always fuse DC cables using 2 poles (+UG, −UG).
F1 F2 F3 F4 F5 F6
K10
S1
Z1 Z2
JRB
K10 Z3
F7 F8 F9 F10
RB1 RB2 PE +UG -UG L1 L2 L3 PE +UG -UG L1 L2 L3 PE +UG -UG
X1 X2
M M
PE 3~ PE 3~
9300vec151
Fig. 10.4−1 Basic circuit diagram of a distributed supply with brake chopper
F1 ... F10 Fusing
K10 Mains contactor
Z1, Z2 Mains choke / mains filter
Z3 Brake resistor
Z4 Brake chopper
S1 Mains supply on
S2 Mains supply off
Stop!
Set the DC−bus voltage thresholds of the controller (C0173) and
the brake chopper (see documentation of the brake chopper) to
the same values.
Z1
F4 F5 F6 F7 F8 F9
PE
Z2 U V W PE U V W
X1 X2
M M
PE 3~ PE 3~
9300vec152
Fig. 10.5−1 Basic circuit diagram of a central supply with regenerative power supply module
F1 ... F9 Fusing
K10 Mains contactor
Z1 Mains choke / mains filter
Z2 Regenerative power supply module
Note!
ƒ If the supply power of the regenerative power supply module
is not sufficient, the system can be additionally supplied via
the mains connection of further controllers.
ƒ Before connecting the supply module and the controllers read
the Operating Instructions of the regenerative power supply
module.
11 Safety engineering
Contents
The controllers support the safety functions "Safe torque off" (former
designation "Safe standstill"), "Protection against unexpected start−up", in
accordance with the requirements of control category 3 of ISO 13849−1
(former EN 954−1). Depending on the external interconnection, a standard
up to "category 3" in accordance with ISO 13849−1 is achieved.
Note!
In order to comply with control category 3 in accordance with
ISO 13849−1 (former EN 954−1), the two methods "Pulse inhibit
via safety relay KSR" and "Controller inhibit", which are
independent of each other, have to be used.
ƒ Only qualified personnel may install and commission the Safe torque
off" function.
ƒ All control components (switches, relays, PLC, ...) and the control
cabinet must comply with the requirements of EN ISO 13849−1 and
EN ISO 13849−2. This includes among other things:
– Control cabinet, switches, relays in enclosure IP54!
– All other requirements can be found in EN ISO 13849−1 and
EN ISO 13849−2!
ƒ Wiring with insulated wire end ferrules or rigid cables is absolutely
required.
ƒ All safety−relevant cables (e.g. control cable for the safety relay,
feedback contact) outside the control cabinet must be protected, e.g.
by a cable duct. It must be ensured that short circuits between the
individual cables cannot occur!
ƒ With the Safe torque off" function no emergency stop can be effected
without additional measures:
– There is neither an electrical isolation between motor and controller
nor a service or repair switch!
– An "Emergency stop" requires the electrical isolation of the conductor
to the motor, e.g. by means of a central mains contactor with
emergency stop wiring.
ƒ If in the case of the "Safe torque off" a force effect is to be expected
from outside, (e.g. sagging of hanging loads), additional measures are
required (e.g. mechanical brakes).
ƒ After the installation the operator has to check the function of the
"Safe torque off" circuit.
– The functional test must be repeated at regular intervals.
– Basically, the inspection intervals depend on the application, the
related risk analysis, and the overall system. The inspection intervals
must not be longer than 1 year.
5V
X11/34
X11/33 K SR
X11/K32
X11/K31
-
~
V
X5/28 W
µC
DIGOUT
PWM
PWM
9300vec100
Fig. 11.2−1 Internal connection of the "Safe torque off" function with 3 electrically isolated
circuits
Area : Pulse inhibit via safety relay KSR; forcibly guided feedback for
monitoring the safety relay
Area : Controller inhibit (X5/28), optional feedback via a digital output
(DIGOUT)
Area : Power output stage
Activating "Safe torque off" The "Safe torque off" status is activated via two different disconnecting
paths which are independent of each other:
1. disconnecting path: Pulse inhibit via safety relay KSR (terminal X11/33,
X11/34)
ƒ In the case of LOW level at terminals X11/33, X11/34, the safety relay
KSR is deactivated.The driver supply of the power section drivers is
interrupted. The inverter no longer receives pulses.
ƒ The disconnection of the safety relay KSR has to be monitored
externally, so that a failure of this disconnecting path can be detected.
X11/K31, X11/K32 is a forcibly guided break contact, i. e. if the safety
relay KSR has been deactivated ("Safe torque off" activated), the
contact is closed.
2. disconnecting path: Controller inhibit by input signal at terminal X5/28
ƒ The input signal at X5/28 is fed to the microcontroller system and the
PWM unit. In the case of LOW level at terminal X5/28, the output of
pulses to the inverter is inhibited in the microcontroller system.
ƒ The disconnecting path "Controller inhibit" can be evaluated optionally
via a digital output. Further information can be gathered from the
chapter "Functional test" ( 11.5−1).
"Safe torque off" is activated if both disconnecting paths are on LOW level.
Deactivating "Safe torque An AND operation of the disconnecting paths prevents the drive from
off" restarting if only one disconnecting path is enabled.
"Safe torque off" is deactivated if both disconnecting paths are on HIGH
level.
Technical data
11.4 Wiring
Wiring
Danger!
Faulty operation in case of earth faults possible
The correct functioning of the safety function is not ensured if an
earth fault occurs.
Possible consequences:
ƒ A failure of the safety function can lead to death, severe
injuries or damage to material.
Protective measures:
The electrical reference point for the coil of the safety relay KSR
must be connected to the PE conductor system (EN 60204−1,
paragraph 9.4.3)!
K SR + 34 +
3 3
K 3 1 K 3 2 3 3
33 –
K 3 2 DC 24 V
K32
K 3 1
K31
9300vec103
Terminal data Wiring of the terminals X11/34, X11/33, X11/K32, X11/K31, X5/28:
Leitungstyp Wire end Cable cross−section Tightening Stripping
ferrule torque length
Rigid — 2,5 mm2 (AWG 14)
0,5 ... 0,6 Nm
With plastic 5 mm
Flexible 2,5 mm2 (AWG 14) (4.4 ... 5.3 lb−in)
sleeve
Danger!
Unexpected start−up of the machine possible
The "Safe torque off" safety function provides protection against
an unexpected start−up of the drive and therefore is an
important item within the safety concept for a machine. It has to
be ensured that this function works correctly.
Possible consequences:
ƒ Death, severe injury, or damage to material assets, when the
safety function fails.
Protective measures:
After the installation and at regular intervals, the operator has to
check the function of the "Safe torque off" circuit.
ƒ When doing this, check both disconnecting paths separately
with regard to their disconnection capability.
ƒ The functional test can be carried out manually or
automatically via the PLC.
ƒ Basically the inspection interval depends on the application
and the corresponding risk analysis, as well as on the system
as a whole. It should not exceed 1 year.
ƒ If the functional test shows impermissible states,
– the drive or the machine has to be shut down immediately.
– commissioning is not permitted until the safety function
operates correctly.
The individual tests are passed if the correct states given in the table result.
DC 24 V
9300
Z1 S2 S1
IN 1 X11/34
IN 2 X11/33 K SR
IN 3 X11/K32
IN 4 X11/K31
RFR
X5/28
µC
DIGOUT
PWM
PWM
9300vec104
Fig. 11.5−1 Circuit diagram for monitoring the safety function with a PLC
S1, S2 Separate disconnection options of the two disconnecting paths
KSR Safety relay
X11/34 Safety relay control
X11/33 Safety relay control (GND)
X11/K32 Forcibly guided feedback contact (24 V)
X11/K31 Forcibly guided feedback contact
DIGOUT Digital output for evaluating the motor current
X5/28 Controller inhibit
Z1 Programmable logic controller (PLC)
IN 1 − 4 Digital inputs
Example: Parameterising a In the following we will show you a possibility of parameterising a digital
digital output
output, so that a conclusion with regard to the motor current is provided.
Sequence Parameter Note
1. Configure function block CMP3
(comparator)
l Connect CMP3−IN1 to C0693/1 = 5004
MCTRL−IACT
l Connect CMP3−IN2 to C0693/2 = 19521
FCODE−472/1
l Configure the function IN1 < IN2 C0690 = 3
2. Configure output signal of CMP3 C0117/4 = 10660
l Connect DIGOUT4 to CMP3−OUT
3. Enter function block CMP3 in the
processing table
l Select a free space in the C0465/2 = 10660
processing table
In the Lenze setting, for instance
space 2 of the processing table is
free
4. Set the current threshold C0472/1 = 2.00 IMotor = 0 ® DIGOUT4 = HIGH
l Set the current threshold for IMotor ¹ 0 ® DIGOUT4 = LOW
Irated_FI to 2 %
Functional test within the For the functional test, check both disconnecting paths separately.
inspection interval
1. disconnecting path: Pulse inhibit via safety relay KSR
The individual tests are passed if the correct states given in the table result.
Specification Correct status
Individual test Input relay activation (X11/34) Output feedback (X11/K31)
Pulse inhibit LOW HIGH
Pulse enable HIGH LOW
12 Accessories (overview)
Contents
Tip!
Information and auxiliary devices related to the Lenze products
can be found in the download area at
http://www.Lenze.com
13 Appendix
Contents
Condition for online access You can access the data stored in the controller online. Carry out the
following steps:
1. Select a profile with the absolute data model.
2. Activate the online access with C0389 = 1.
– Online access can only be activated if the controller is inhibited
(X5/28 = HIGH).
Y
Y11
X Y Y10
X1 Y1 Y9
X2 Y2
X3 Y3
Y8
… …
… …
… …
X11 Y11 Y7
Y6
Y5
Y4
Y3
Y2
Y1
X1 X2 X3 X4 X5 X6 X7 X8 X9 X10 X11 X
9300kur060
Fig. 13.1−1 Example of a profile with absolute data model (assignment of the X/Y value pairs)
Access to profile data ƒ Profile data can be accessed via codes. Access via GDC is not possible.
Code Selection Meaning Important
C0389 0: CAM−DATA−offline Profile data Mode can only be changed
(Lenze setting) 1. if the controller is inhibited,
2. if profile has been transferred with absolute data model,
1: CAM−DATA−online 3. if the profile data has been accepted in the main memory.
C0392/1 0 ... +2147483647 X coordinates The coordinate is accessed via the subcode.
C0392/2 1st part Example: C0392/1 = X1, C0392/2 = X2, ... of profile 0 (entries for
... C0390/0 = 2)
C0392/128 The values must be entered in ascending order, otherwise NAK.
C0393/1 0 ... +2147483647 X coordinates The coordinate is accessed via the subcode.
C0393/2 2nd part Example: C0393/1 = X129, C0393/2 = X130, C393/3 = X131, ... of
... profile 0 (entries for C0390/0 = 2)
C0393/128 The values must be entered in ascending order, otherwise NAK.
C0394/1 0 ... +2147483647 X coordinates The coordinate is accessed via the subcode.
C0394/2 3rd part Example: C0394/1 = X1, C0394/2 = X2, ... of profile 1 (entries for
... C0390/0 = 2)
C0394/128 The values must be entered in ascending order, otherwise NAK.
C0395/1 0 ... +2147483647 X coordinates The coordinate is accessed via the subcode.
C0395/2 4th part Example: C0395/1 = X129, C0395/2 = X130, ... of profile 1 (entries
... for C0390/0 = 2)
C0395/128 The values must be entered in ascending order, otherwise NAK.
C0396/1 ±2147483647 Y coordinates The coordinate is accessed via the subcode.
C0396/2 1st part Example: C0396/1 = Y1, C0364/2 = Y2, ... of profile 0 (entries for
... C0390/0 = 2)
C0396/128
C0397/1 ±2147483647 Y coordinates The coordinate is accessed via the subcode.
C0397/2 2nd part Example: C0397/1 = Y129, C0397/2 = Y130, ... of profile 0 (entries
... for C0390/0 = 2)
C0397/128
C0398/1 ±2147483647 Y coordinates The coordinate is accessed via the subcode.
C0398/1 3rd part Example: C0398/1 = Y1, C0398/2 = Y2, ... of profile 1 (entries for
... C0390/0 = 2)
C0398/128
C0399/1 ±2147483647 Y coordinates The coordinate is accessed via the subcode.
C0399/1 4th part Example: C0399/1 = Y129, C0399/2 = Y130, ... of profile 1 (entries
... for C0390/0 = 2)
C0399/128
Entry of coordinates The coordinates are entered online into the codes and subcodes. Acceptance
of the coordinates takes about 50 ms plus transmission time.
Values Profiles Code Meaning
Quantity Number
0 C0392/1 ... C0392/128 X1 to X128
0 C0393/1 ... C0393/128 X129 to X256
1
0 C0394/1 ... C0394/128 X257 to X384
0 C0395/1 ... C0395/128 X385 to X512
0 C0392/1 ... C0392/128 X1 to X128
0 C0393/1 ... C0393/128 X129 to X256
2
1 C0394/1 ... C0394/128 X1 to X128
1 C0395/1 ... C0395/128 X129 to X256
0 C0392/1 ... C0392/128 X1 to X128
X values 1 C0393/1 ... C0393/128 X1 to X128
4
2 C0394/1 ... C0394/128 X1 to X128
3 C0395/1 ... C0395/128 X1 to X128
0 C0392/1 ... C0392/64 X1 to X64
1 C0392/65 ... C0392/128 X1 to X64
2 C0393/1 ... C0393/64 X1 to X64
3 C0393/65 ... C0393/128 X1 to X64
8
4 C0394/1 ... C0394/64 X1 to X64
5 C0394/65 ... C0394/128 X1 to X64
6 C0395/1 ... C0395/64 X1 to X64
7 C0395/65 ... C0395/128 X1 to X64
0 C0396/1 ... C0396/128 Y1 to Y128
0 C0397/1 ... C0397/128 Y129 to Y256
1
0 C0398/1 ... C0398/128 Y257 to Y384
0 C0399/1 ... C0399/128 Y385 to Y512
0 C0396/1 ... C0396/128 Y1 to Y128
0 C0397/1 ... C0397/128 Y129 to Y256
2
1 C0398/1 ... C0398/128 Y1 to Y128
1 C0399/1 ... C0399/128 Y129 to Y256
0 C0396/1 ... C0396/128 Y1 to Y128
Y values 1 C0397/1 ... C0397/128 Y1 to Y128
4
2 C0398/1 ... C0398/128 Y1 to Y128
3 C0399/1 ... C0399/128 Y1 to Y128
0 C0396/1 ... C0396/64 Y1 to Y64
1 C0396/65 ... C0396/128 Y1 to Y64
2 C0397/1 ... C0397/64 Y1 to Y64
3 C0397/65 ... C0397/128 Y1 to Y64
8
4 C0398/1 ... C0398/64 Y1 to Y64
5 C0398/65 ... C0398/128 Y1 to Y64
6 C0399/1 ... C0399/64 Y1 to Y64
7 C0399/65 ... C0399/128 Y1 to Y64
Y
(Y512) C0399/128
(Y511) C0399/127
(Y386) C0399/2
(Y385) C0399/1
(Y384) C0398/128
(Y383) C0398/127
(Y258) C0398/2
(Y257) C0398/1
(Y256) C0397/128
(Y255) C0397/127
(Y130) C0397/2
(Y129) C0397/1
(Y128) C0396/128
(Y127) C0396/127
(Y3) C0396/3
(Y2) C0396/2
(Y1) C0396/1
X
(X1) 0392/1
(X129) 0393/1
(X257) 0394/1
(X385) 0395/1
(X2) 0392/2
(X130) 0393/2
(X258) 0394/2
(X386) 0395/2
(X3) 0392/3
(X127) 0392/127
(X128) 0392/128
(X255) 0393/127
(X256) 0393/128
(X383) 0394/127
(X384) 0394/128
(X511) 0395/127
(X512) 0395/128
9300kur061
Fig. 13.1−2 Example of the access to 512 interpolation points if 1 profile is selected in GDC
(spread view)
Y
(Y256) C0397/128
(Y255) C0397/127
(Y131) C0397/3
(Y130) C0397/2
(Y129) C0397/1
(Y128) C0396/128
(Y127) C0396/128
(Y126) C0396/126
(Y3) C0396/3
(Y2) C0396/2
(Y1) C0396/1
X
(X1) C0392/1
(X129) C0393/1
(X2) C0392/2
(X130) C0393/2
(X3) C0392/3
(X126) C0392/126
(X127) C0392/127
(X131) C0393/3
(X128) C0392/128
(X255) C0393/127
(X256) C0393/128
9300kur062
Fig. 13.1−3 Example of the access to 256 interpolation points if 2 profiles are selected in GDC
(spread view)
Y
(Y128) C0396/128
(Y127) C0396/127
(Y126) C0396/126
(Y3) C0396/3
(Y2) C0396/2
(Y1) C0396/1
X
(X1) C0392/1
(X2) C0392/2
(X3) C0392/3
(X126) C0392/126
(X127) C0392/127
(X128) C0392/128
9300kur063
Fig. 13.1−4 Example of the access to 128 interpolation points if 4 profiles are selected in GDC
(spread view)
Y 0 Y 1
(Y64) C0396/64 (Y64) C0396/128
(X2) C0392/2
(X62) C0392/62
(X64) C0392/64
(X3) C0392/3
(X63) C0392/63
(X2) C0392/66
(X3) C0392/67
(X62) C0392/126
(X63) C0392/127
(X64) C0392/128
(X1) C0392/65
9300kur064
Fig. 13.1−5 Example of the access to 64 interpolation points if 8 profiles are selected in GDC
(spread view)
Profile 0 of 8
Profile 1 of 8
C1303/1
C1303/2
C1303/4
9300kur020
Fig. 13.1−6 Entry of the X coordinates in the "Basic settings" dialog box of GDC
65536[incńrpm] @ C1303ń1
XPOS[inc] + XPOS[m_units] @
C1303ń4[m_unitsńrpm] @ C1303ń2
XPOS Target position
C1303/1 Gearbox numerator
C1303/2 Gearbox denominator
C1303/4 Feed constant
Note!
Changing the X coordinates online only makes sense for a few
applications. Generally, the distribution of the interpolation
points over the X coordinates is already specified when defining
the profile. This serves to set more interpolation points in critical
areas than in less critical areas.
Y
Y11
Y10
Y9
Y8
Y7
Y6
Y5
Y4
Y3
Y2
Y1
X1 X2 X3 X4 X5 X7 X8 X9 X10 X11 X
X6 X6
0 1
9300kur065
C1305/2
C1306
9300kur020
Fig. 13.1−8 Entry of the Y coordinates in the "Basic settings" dialog box of GDC
65536[incńrpm] @ C1305ń1
YPOS[inc] + YPOS[s_units] @
C1306[s_unitsńrpm] @ C1305ń2
YPOS = position target
Y9
Y8
0 Y6
Y7
1 Y6
Y5
Y4
Y3
Y2
Y1
X1 X2 X3 X4 X5 X6 X7 X8 X9 X10 X11 X
9300kur066
13.2 Glossary
AC AC current or AC voltage
CE Communauté Européene
DC DC current or DC voltage
EN European standard
IPC Industrial PC
L [mH] Inductance
R [W] Resistance
UL Underwriters Laboratories
13.3 Index
A CE conformity, 1.2−1
Acceleration time, 8.4−3, 8.4−13 CE−typical drive system, 5.4−1, 5.5−1, 5.6−1, 5.7−1
O Profiles
− Acceptance of reloaded profile data, 6.12−1
Operating conditions, 3.1−1, 7.2−1
− Active data field, 6.11−2
− Ambient conditions
Climatic, 3.1−1 − Background data field, 6.11−2
Mechanical, 3.1−2 − Code−oriented transfer, 13.1−1
− ambient conditions, electrical, 3.1−2 − Generation, application example, 6.10−7
− Mounting conditions − Mathematical specification, 6.10−5
Dimensions, 3.1−2 − Motion profile transfer, 6.11−1
Free space, 3.1−2
− Profile data import, 6.10−3
Mounting place, 3.1−2
Mounting position, 3.1−2 Protection against unexpected start−up, 11.1−1
Weight, 3.1−2 − operating mode, 11.2−1
Operating mode of the motor control, 8.4−2 − safety relay, 11.3−1
Operating status, display, 9.2−1 Protection of persons, 2.3−1
Operation, at earth−leakage circuit breaker, 5.2−3 − with earth−leakage circuit breaker, 5.2−3
Operation on public supply systems, EN 61000−3−2, 5.2−1 PTC motor monitoring, 6.5−17
Ä.FZ<ä
System Manual
(Extension)
Contents
1 Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1−1
1.1 How to use this System Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1−3
1.1.1 Information provided by the System Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1−3
1.1.2 Document history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1−5
1.1.3 Products to which the System Manual applies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1−6
1.2 Definition of notes used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1−7
2 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2−1
2.1 Configuration with Global Drive Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2−3
2.2 Basic configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2−4
2.2.1 Changing the basic configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2−5
2.2.2 Basic configuration C0005 = 1xXxx . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2−6
2.2.3 Replacement of a mechanical cam (C0005 = 10000) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2−9
2.2.4 Welding bar drive (C0005 = 11000) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2−10
2.2.5 Operation with position storage (C0005 = 12000) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2−11
2.3 Operating modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2−13
2.3.1 Parameter setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2−13
2.3.2 Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2−13
l EDSVS9332K−EXT EN 4.0 i
Contents
ii EDSVS9332K−EXT EN 4.0 l
Contents
5 Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5−1
5.1 Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5−3
5.1.1 Terminology and abbreviations used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5−3
5.2 Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5−5
iv EDSVS9332K−EXT EN 4.0 l
Preface and general information
1 Preface
Contents
1.1 How to use this System Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1−3
1.1.1 Information provided by the System Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1−3
1.1.2 Document history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1−5
1.1.3 Products to which the System Manual applies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1−6
1.2 Definition of notes used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1−7
) Note!
Information and tools concerning the Lenze products can be found in the download
area under
http://www.Lenze.com 1
Product series
EVS = Servo controller
Type
E= Panel−mounted unit
C= Built−in unit in "cold plate" technique
Design
K= Servo cam profiler
Variant
− Standard
V003 = In "cold plate" technique
V004 = With "safe standstill" function
V100 = For IT systems
V104 = With "safe standstill" function and for IT systems
Hardware version
Software version
All safety information given in these instructions has the same layout:
Danger! Impending danger for persons Death or severe injuries
General danger
Caution! Possible, dangerous situation for
persons
Injuries
Stop! Possible damage to material Damage of the drive system or its
environment
Note! Useful tip
If you observe it, handling of the drive
system will be easier.
2 Configuration
Contents
2.1 Configuration with Global Drive Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2−2
2.2 Basic configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2−3
2.2.1 Changing the basic configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2−4
2.2.2 Basic configuration C0005 = 1xXxx . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2−5
2.2.3 Replacement of a mechanical cam (C0005 = 10000) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2−8
2.2.4 Welding bar drive (C0005 = 11000) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2−9
2.2.5 Operation with position storage (C0005 = 12000) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2−10
2.3 Operating modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2−12
2.3.1 Parameter setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2−12
2.3.2 Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2−12
With Global Drive Control (GDC), Lenze offers an easy−to−understand, clearly−laid−out and
convenient tool for the configuration of your specific drive task.
Signal configuration
The signal configuration is done with only one dialog box. It is a convenient way
l to display every FB as a block diagram.
l to see the assignment of all signal inputs at a glance.
l to enter the FB in the processing table.
l to print your signal configuration.
Terminal assignment
Freely assignable terminals can be configured using two dialog boxes:
l Dialog box − to link digital inputs and outputs.
l Dialog box − to link analog inputs and outputs.
( Stop!
It is possible to load predefined basic configurations via code C0005. If you load a
configuration via C0005, the assignment of all inputs and outputs will be overwritten
with the corresponding basic assignment.
Adapt the function assignment to the wiring.
The internal signal processing is adapted to the drive task by selecting a predefined basic
configuration. You can, for instance, use the Lenze setting for speed control.
l A detailed description of the basic configurations with terminal assignments, signal flow
diagrams, and application examples can be found in the chapter "Application examples".
l Before loading a basic configuration via C0005, the controller must be inhibited.
Several predefined signal configurations can be loaded by using code C0005. The selection numbers
have the following meaning:
C0005 = 1 X X X X
Control
0 − Terminal control
1 − Control via LECOM A/B/LI
3 − Control via AIF (INTERBUS,PROFIBUS)
5 − Control via system bus (CAN)
Terminal supply
0 − External supply of control terminals
1 − Internal supply of control terminals
Additional functions (see chapter 2.2.2 ff.)
0 − None
1 − Homing function
2 − Clutch function
3 − Switching points
8 − Mark−controlled correction of the master value
9 − Mark−controlled correction of the act. value
Operating mode
0 − Replacement of a mechanical cam* (see chapter 2.2.3)
1 − Welding bar drive* (see chapter 4.2)
2 − Operation with position storage* (see chapter 2.2.5)
* − Incremental master value
Identification
1 − Cam profile
Profile data
Before commissioning, the profile data must be generated with the Global Drive Control program and
the transmitted to the drive. The below basic cam profiles are included in the Lenze setting. They are
effective independently of the basic parameter setting.
Profile 1 Electronic gearbox (linear position profile)
Profile 2 Forward / backward movement with a standstill in the apex of the motion
Profile 3 Forward / backward movement with a standstill at the end of motion
Profile 4 Smooth feed
Profiles 5 − 8 No motion
} Warning!
With Lenze setting, the motor must be operated at no−load (no mechanical
connection to the machine).
) Note!
If you change the signal flow of the basic configuration, e. g. by adding function
blocks, C0005 is set to 0. The display indicates "COMMON".
C1477/5
9300kur080
Fig. 2−1 Section of the signal flow diagram showing the basic configuration 1X1XX with homing function
Function
Digital inputs X5/28 Controller enable
X5/E1 Event profile
X5/E2 Profile *1
X5/E3 Start homing
X5/E4 Home mark
X5/E5 Trip reset / profile acceptance
Digital outputs X5/A1 TRIP
X5/A2 Contouring error
X5/A3 RDY
X5/A4 Reference O.K.
Analog inputs X6/1, X6/2 –
X6/3, X6/4 –
Analog outputs X6/62 Actual speed value
X6/63 Actual torque value
Additional code C1477/5 Home position
Parameter of FB REFC C0011 Max. speed nmax
C1477/5
Following error
Clutch function
Profile control
Engage clutch x C1477/2 C1380/1,2
x
C0472/4 (CERR1)
Overload limt (CLUTCH)
value (CCTRL)
C0472/2
Motor control
C0006, C0011,
C0472/3 (-1) C0022, C0070,
C0071, C0086,
C0105, C0254
(MCTRL)
9300kur081
Fig. 2−2 Section of the signal flow diagram showing the basic configuration 1X2XX with clutch function
Function
Digital inputs X5/28 Controller enable
X5/E1 Event profile
X5/E2 Profile *1
X5/E3 Profile *2
X5/E4 Engage clutch
X5/E5 Trip reset / profile acceptance
Digital outputs X5/A1 TRIP
X5/A2 Contouring error
X5/A3 RDY
X5/A4 Clutch disengaged
Analog inputs X6/1, X6/2 –
X6/3, X6/4 –
Analog outputs X6/62 Actual speed value
X6/63 Actual torque value
Additional code C1477/5 Home position
Parameters of FB CLUTCH C1410 Clutch mode
C1411 Max. velocity
C1412/1 Ramp opening time
C1412/2 Ramp profile generator
C1412/3 Overload time delay
C1413 Catch hysteresis
Following error
C1477/2 C1380/1,2
C0472/4 (CERR1)
Motor control
C0006, C0011,
(-1) C0022, C0070,
C0071, C0086,
C0105, C0254
Switching points
(MCTRL)
(SPC)
9300kur082
Fig. 2−3 Section of the signal flow diagram showing the basic configuration 1X3XX with switching points
Function
Digital inputs X5/28 Controller enable
X5/E1 Event profile
X5/E2 Profile *1
X5/E3 Profile *2
X5/E4 Profile *4
X5/E5 Trip reset / profile acceptance
Digital outputs X5/A1 TRIP
X5/A2 Contouring error
X5/A3 RDY
X5/A4 Switching point 1
Analog inputs X6/1, X6/2 –
X6/3, X6/4 –
Analog outputs X6/62 Actual speed value
X6/63 Actual torque value
Additional codes C1476/x Codes can be used as switching point values
C1477/x
Parameters of FBs SPC1 C1645 SPC1 mode
and SPC2 C1655 SPC2 mode
C1657/1 to SPC2 dead time
C1657/4
C1658 SPC2 hysteresis
C1659 Filters
Fig. 2−4
2.2.3
l
X9 X10
Master value
EDSVS9332K−EXT EN 4.0
GND 7 C0472/3 (CCTRL)
C0474/1 Motor control
C0006,C0011,
X7 (-1) C0022,C0070,
Resolver C0071,C0086,
C0105,C0254
(MCTRL)
Replacement of a mechanical cam (C0005 = 10000)
X8 C0420 C0025
C0490
Encoder C0495
SinCos
absolute value encoder
Configuration
Replacement of a mechanical cam (C0005 = 10000)
Basic configurations
9300kur085
2−9
Configuration
Basic configurations
2.2.4 Welding bar drive (C0005 = 11000)
Code Description
Basic configuration C0005 = 10000 The configuration C0005 = 10000 provides an electronical solution for the demands on a
mechanical cam. Additional functions such as stretching / compression / angle trimming in
X−direction and Y−direction are available.
Master value C0425 Encoder constant of the master value
Cam profile data C1300−C1317 The cam profile data are determined with the generation of the profile. Usually, they do not
have to be changed separately.
C1420 Determines the profile to be used when an event input is activated (digital input X5/E1 = LOW).
Contouring error C1380/1 and C1380/2 Determine comparison window and hysteresis of the contouring error evaluation.
evaluation
Adjustment values C0472/2 Influence of speed precontrol
C0472/3 Influence of torque precontrol
C1477/2 Contouring error limit (in s_units)
C0472/4 Reduction factor for contouring error warning
Warning limit: C0472/4 × C1477/2
Profile influence C0472/1 Stretching/compression of X−axis (100 % = no stretching/compression)
C1476/1 Angle trimming in X−direction
C1477/1 Angle trimming in Y−direction
C1476/16 TOUCH−PROBE position in X−direction
C0472/9 Stretching/compression of Y−axis
C0472/10 Torque limit value
Fig. 2−5
2.2.5
l
X9 X10
Master value
PSAVE
C0425 Stretching of X-axis Drive control
profile data
x + (DCTRL)
C0472/1
X5 C1476/1
X5
C1300-C1317 Stretching of Y-Axis A1 Trip
Ctrl. enable 28 C1476/16
A2 Following error
(CDATA) x +
Event profile E1
A3 RDY
Profile *1 E2 C1477/1
Profile selection A4 Position error
C0474/1 (YSET1)
Profile *2 E3 C1420
Profile *3 E4 (CSEL1)
Trip-Reset/ E5
profile
acceptance
1
X6
X6 Following error 62
2
Nact
Profile control 63 Mact
3 x C1477/2 C1380/1,2
7 GND
4 x C0472/4
C0472/2 (CERR1)
EDSVS9332K−EXT EN 4.0
GND 7 C0472/3 (CCTRL)
C0474/1 Motor control
C0006,C0011,
X7 (-1) C0022,C0070,
C0071,C0086,
Operation with position storage (C0005 = 12000)
Resolver
C0105,C0254
(MCTRL)
Block diagram of the basic configuration C0005 = 12000 (cam with position storage)
X8 C0420 C0025 Position memory
C0490 C1430/1,2
Encoder C0495 C1431
DCTRL
(PSAVE)
SinCos
absolute value encoder
Configuration
Operation with position storage (C0005 = 12000)
Basic configurations
2−11
Configuration
Basic configurations
2.2.5 Operation with position storage (C0005 = 12000)
Code Description
C0005 = 12000 With this configuration and an absolute feedback system (resolver or Sin/Cos absolute value encoder), the position
values of the motor shaft can be stored when switching off the mains. When the mains is switched on again, the actual
values are compared to the stored values.
Master value
C0425 Encoder constant of the master value
Cam profile data
C1300 ... C1317 The cam profile data are determined by the generation of the profile. Usually, they do not have to be changed
separately.
C1420 Determines the profile to be used when an event input is activated (X5/E1 = LOW).
Contouring error evaluation
C1380/1 and C1380/2 Determine comparison window and hysteresis of the contouring error evaluation.
Adjustment values
C0472/2 Influence of speed precontrol
C0472/3 Influence of torque precontrol
C1477/2 Contouring error limit (in s/units)
C0472/4 Reduction factor for contouring error warning; warning limit = C0472/4 × C1477/2
Profile influence
C1472/1 Stretching/compression of X−axis (100 % = no stretching/compression)
C1476/1 Angle trimming in X−direction
C1477/1 Angle trimming in Y−direction
Position memory
C1430/1, C1430/2 Tolerance window of the comparison functions
C1431 Determination of values to be stored (master and/or actual value)
C1476/16 TOUCH−PROBE position in X−direction
C0472/9 Stretching/compression of Y−axis
C0472/10 Torque limit value
By selecting the operating mode you can also select the interface you want to use for parameter
setting or control of the controller.
C0005 contains predefined configurations which allow a very easy change of the operating mode.
2.3.2 Control
The drive controller can be controlled via terminals (X5 and X6), via the fieldbus module at X1 or via
the system bus (X4). Mixed forms are also possible.
3 Function library
Contents
3.1 Working with function blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−16
3.1.1 Signal types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−16
3.1.2 Elements of a function block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−17
3.1.3 Connection of function blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−19
3.1.4 Entries into the processing table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−23
3.2 Function blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−25
3.2.1 Table of function blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−25
3.2.2 Table of free control codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−28
3.2.3 Function block CDATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−31
3.2.4 Absolute value generator (ABS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−48
3.2.5 Addition block (ADD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−49
3.2.6 Addition block (ADDPHD1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−50
3.2.7 Automation interface (AIF−IN) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−51
3.2.8 Automation interface (AIF−OUT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−54
3.2.9 Analog inputs via terminal X6/1, X6/2 and X6/3, X6/4 (AIN) . . . . . . . . . . . . . . . . . . . . . . . . 3−56
3.2.10 AND operation (AND) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−58
3.2.11 Inverter (ANEG) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−63
3.2.12 Analog output via terminal 62/63 (AOUT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−64
3.2.13 Arithmetic block (ARIT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−66
3.2.14 Arithmetic block (ARITPH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−67
3.2.15 Analog signal changeover switch (ASW) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−70
3.2.16 Holding brake (BRK) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−72
3.2.17 System bus (CAN−IN) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−77
3.2.18 System bus (CAN−OUT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−77
3.2.19 Setpoint conditioning (CCTRL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−78
3.2.20 Setpoint conditioning (CCTRL2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−85
3.2.21 Following error monitoring (CERR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−93
3.2.22 Virtual clutch (CLUTCH1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−96
3.2.23 Virtual clutch (CLUTCH2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−100
3.2.24 Clutch (CLUTCH 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−103
3.2.25 Comparator (CMP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−115
3.2.26 Signal conversion (CONV) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−120
3.2.27 Analog/digital converter (CONVAD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−124
3.2.28 Analog/angle converter (CONVAPH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−126
3.2.29 Angle conversion (CONVPHA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−127
3.2.30 Position signal conversion (CONVPHAA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−130
3.2.31 Conversion of stretch factor (CONVPHD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−132
3.2.32 Angle conversion (CONVPHPH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−134
3.2.33 Conversion (CONVPHPHD1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−135
3.2.34 Conversion (CONVPHPHD2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−136
3.2.35 Speed conversion (CONVPP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−138
The signal flow of the controller can be configured by connecting function blocks. The controller can
thus be easily adapted to diverse applications.
Parameterisation code
C1100 FCNT1
FCNT1−CLKUP FCNT1−OUT
C1102/1
C1104/1
FCNT1−CLKDWN
C1102/2 Output symbol
C1104/2
CTRL FCNT1−EQUAL
Input symbol C1101/1 FCNT1−LD−VAL
C1103/1
FCNT1−LOAD
C1102/3
C1104/3
FCNT1−CMP−VAL
C1101/2
C1103/2
FB name
Identifies fhe FB unambiguously. FBs with the same function are distinguished by a number behind
the name.
Every FB is defined by a selection number. For calculating the FB, the selection number must be input
into the processing table. ( 3−12)
The selection numbers are listed in selection list 5.
Example:
(FCNT1, see Fig. 3−1)
l FCNT1 ¢ selection number 6400 (selection list 5).
Input symbol
Designates the signal type which is allowed as signal source for this input. ( 3−5)
Tip!
Only linked inputs can be configured.
Input name
Consists of the FB name and a designation. Inputs with the same function are distinguished by the
number that is added to the designation.
Configuration code
Configures the input with a signal source (e. g. terminal signal, control code, output of an FB, ...).
Inputs with identical codes are distinguished by the attached subcode (Cxxxx/1). These codes are
configured via the subcode.
It is not possible to connect an input with several signal sources.
Display code
Displays the current input value. Inputs with identical codes are distinguished by the attached
subcode (Cxxxx/1). These codes are displayed via the subcode.
Display codes cannot be processed.
Function
Represents the mathematical function as a block diagram (see Fig. 3−1).
Output symbol
Designates the signal type. Connections with inputs of the same signal type are possible. ( 3−5)
Each output is defined by a selection number. The selection numbers are divided into selection lists
(1 ... 4) according to the different signal types.
An output is linked to an input by the selection numbers.
Example:
(FCNT1, see Fig. 3−1)
l FCNT1−OUT ¢ selection number 6400 (analog signal, selection list 1).
l FCNT1−EQUAL ¢ selection number 6400 (digital signal, selection list 2).
Tip!
Only linked outputs can be configured.
Output name
Consists of the FB name and a designation. Outputs with the same function are distinguished by the
number that is added to the designation.
Stop!
Existing connections which are not required must be removed by reconfiguration. Otherwise the
drive cannot perform the desired function.
C0830/1
OR1−IN1 OR1 X C0720
C0721
DIGDEL1
C0831/1
OR1−IN2 |1 DIGDEL1−IN
OR1−OUT DIGDEL1−OUT
C0830/2 C0723
C0724 0 t
C0831/2
OR1−IN3
C0830/3
C0831/3
Connection is possible
Connection is not possible
Basic procedure
1. Select the configuration code of the function block input which is to be changed.
2. Determine the source of the input signal for the selected input
(e.g. from the output of another function block).
3. The function block input is assigned via a menu which contains only those signal sources
which are of the same type as the function block input to be assigned.
4. Select and confirm the signal source.
5. Remove undesired connections, if any.
– For this, select the corresponding signal assignment of the input via the configuration code
(e.g. FIXED0, FIXED1, FIXED0%, ...).
6. Repeat 1. to 5. until the desired configuration is set.
7. Save modified configuration in the desired parameter set.
Example
l Condition:
– Default setting
l Task:
– Square the analog signal of X6/3, X6/4 and output to X6/62.
l Solution:
– You need the function blocks AIN2, ARIT2 and AOUT2.
AIN2
3 AIN2−OUT ARIT2−IN1 C0600 ARIT2
+
C0601/1 "200% C434/1 AOUT1
4 + x
AIN2−OFFSET
C0026/2 C0407
C0602/1
y + − * ARIT2−OUT
C0431
AOUT1−IN +
62
C0409/1 ARIT2−IN2
/ x/(1−y) AOUT1−GAIN +
C0108/1 C0433
C0601/2
AIN2−GAIN
C0027/2 C0408 C0434/3
C0602/2
C0409/2 AOUT1−OFFSET
C0109/1 C0432
C0434/2
Establish connections
1. Determine the signal source for ARIT2−IN1:
– Change to the code level using the arrow keys
– Select C0601/1 using or .
– Change to the parameter level using PRG.
– Select output AIN2−OUT (selection number 55) using or .
– Confirm using SH + PRG
– Change to the code level again using PRG.
2. Determine signal source for ARIT2−IN2:
– Select C0601/2 using .
– Change to the parameter level using PRG.
– Select output AIN2−OUT (selection number 55) using or .
– Confirm using SH + PRG
– Change to the code level again using PRG.
3. Parameterise ARIT2:
– Select C0600 using .
– Change to the parameter level using PRG.
– Select multiplication (selection number 3).
– Confirm using SH + PRG
– Change to the code level again using PRG.
4. Determine signal source for AOUT1:
– Select C0431 using .
– Change to the parameter level using PRG.
– Select output ARIT2−OUT (selection number 5505).
– Confirm using SH + PRG
– Change to the code level again using PRG.
5. Enter function block ARIT2 in the processing table:
– Select C0465 and subcode 8 using .
– Change to the parameter level using PRG.
– Enter function block ARIT2 (selection number 5505).
– Confirm using SH + PRG
– Change to the code level again using PRG.
– The sequence of the FB processing is thus determined.
Remove connections
l Since a source can have several targets, there may be further signal connections, which may
not be wanted.
l Example:
– In the default setting of the basic configuration C0005 = 1000 (speed control), ASW1−IN1
and AIN2−OUT are connected.
– This connection is not automatically removed by the settings described above! If you do not
want this connection, remove it.
C0812/1 ASW1
ASW1−IN1 0
C0810/1 ASW1−OUT
ASW1−IN2 1 NSET−NADD
FIXED0% C0810/2
C0812/2
ASW1−SET
FIXED0 C0811
C0813
AIN2
3 AIN2−OUT ARIT2−IN1 C0600 ARIT2
+
C0601/1 "200% C434/1 AOUT1
4 + x
AIN2−OFFSET
C0026/2 C0407
C0602/1
y + − * ARIT2−OUT
C0431
AOUT1−IN +
62
C0409/1 ARIT2−IN2
/ x/(1−y) AOUT1−GAIN +
C0108/1 C0433
C0601/2
AIN2−GAIN
C0027/2 C0408 C0434/3
C0602/2
C0409/2 AOUT1−OFFSET
C0109/1 C0432
C0434/2
The 93XX controller provides a certain calculating time for processing the FBs. Since the type and
number of FBs to be used depends on the application and can vary strongly, not all available FBs are
permanently calculated. A processing table is therefore provided under code C0465, where only the
FBs used are listed. This means that the drive system is perfectly matched to the task. If further
function blocks are integrated into an existing configuration, they must be listed in the processing
table.
Several aspects must be observed:
AND1-IN1 AND1
DIGIN DIGIN1 C0820/1
E1
E2 C0114/1...5 DIGIN2 C0821/1
& DIGOUT
E3 DIGIN3 AND1-IN2 AND1-OUT DIGOUT1
0 C0820/2 C0117/1
DIGOUT2 C0118/1...4 A1
E4 DIGIN4 C0117/2
1 C0821/2 DIGOUT3 A2
E5 DIGIN5 AND1-IN3 C0117/3 0
C0820/3 DIGOUT4 A3
C0117/4 1
C0443 C0821/3 A4
C0444/1
C0444/2
C0444/3
C0444/4
OR1-IN1 OR1
C0830/1
C0831/1
OR1-IN2 ≥1 OR1-OUT
C0830/2
C0831/2
OR1-IN3
FIXED0 C0830/3
C0831/3
AND2-IN1 AND2
C0822/1
C0823/1
AND2-IN2 & AND2-OUT
C0822/2
C0823/2
AND2-IN3
FIXED1 C0822/3
C0823/3
Structure of the processing table for the configuration example of Fig. 3−5:
1. DIGIN does not have to be entered into the processing table
2. The first FB is AND1, since it receives its input signals from DIGIN and only has successors.
3. The second FB is OR1, since its signal source is the output of AND1 (predecessor). This
means that the output signal in AND1 must be generated first, before it can be processed in
OR1. At the same time, OR1 has a successor. This means that OR1 must be entered in the
processing table before the successor.
4. The third FB is AND2, since it has a predecessor (see 3.)
Tip!
It is also possible that other FBs are entered between the FBs listed in the example.
Purpose
CDATA is a profile generator especially made for cam profile applications. Up to 8 different profiles
can be managed.
C 1 3 0 9 C D A T A
C D A T A -A C T C A M
C D A T A -E R R -N R
C T R L
C D A T A -B U S Y
C D A T A -S E L
C 1 3 2 0 /3 0 C D A T A -B U S Y -L E N X
C 1 3 2 1 /3
1 C D A T A -L O A D -B U S Y
C 1 3 1 1 C 1 3 1 2
C D A T A -L O A D -R D Y
C D A T A -S E L -C A M -M O D E
C 1 3 2 2 /6 C D A T A -L O A D -E R R
C 1 3 2 3 /6
C D A T A -L O A D -E R R -N R
C D A T A -H O L D C u rv e
C 1 3 2 2 /6
D a ta C D A T A -C H K -E R R
C 1 3 2 3 /6
m e m o ry 0 C D A T A -C H K -B U S Y
C D A T A -C Y C L E
C 1 3 2 2 /1 1 C D A T A -X O
C 1 3 2 3 /1
C 1 3 0 0 C D A T A -X < 0
C D A T A -R E S E T 2
C 1 3 2 2 /2
C D A T A -X > X M A X
C 1 3 2 3 /2 C 1 3 0 3 /2 C 1 3 0 4
D a ta 3
C D A T A -S E C 1
C 1 3 0 5 /x C 1 3 0 6 a n a ly s is 4
C D A T A -L O A D C D A T A -S E C 2
C 1 3 2 2 /7 5
& C D A T A -S E C 3
C 1 3 2 3 /7 R S P C 1 3 1 7
C 1 3 0 1 /x
C D A T A -T E A C H 6 C D A T A -S E C 4
C 1 3 2 2 /1 3 C 1 3 1 5 /x
C 1 3 2 3 /1 3
7 C D A T A -S E C 5
C 1 3 1 6 /x
C D A T A -R E L -S E L C D A T A -X O -C Y C L E
C 1 3 2 2 /3
C 1 3 2 3 /3 C D A T A -T E A C H -B U S Y
C D A T A -T E A C H -A C T IV E
C D A T A -Y IN
C 1 3 2 4 /6 C D A T A -A C T L E N
C 1 3 2 5 /6 C 1 3 3 8 C D A T A -L E N 1
C 1 3 2 4 /7 C D A T A -O F F S -X IN
C D A T A -L E N 2
C 1 3 2 5 /7 C 1 3 3 2
0 + C D A T A -L E N 3
C 1 3 2 4 /2 C D A T A -X IN
C D A T A -L E N 4
C 1 3 2 5 /2
C D A T A -X O F F S + C D A T A -L E N 5
C 1 3 2 4 /3
C 1 3 2 5 /3 + C D A T A -Y O U T
C D A T A -X -S T A R T C 1 3 3 4 C 1 3 3 0
C 1 3 2 4 /3 C 1 2 9 5 In te r - C D A T A -N -S Y N C H
C 1 3 2 5 /3 C 1 2 9 7 p o la tio n C D A T A -N O U T
C D A T A -X R E S E T C 1 3 1 4
C 1 3 2 2 /4 C 1 3 1 3
C D A T A -Y E N D
C 1 3 2 3 /4
C D A T A -D F IN C D A T A -Y O U T -C Y C L E
C 1 3 2 6 /1
C 1 3 2 7 /1
-
C 1 3 3 0 /2
C D A T A -X F A C T
C 1 3 2 0 /2 C D A T A -X -A C T
C 1 3 2 1 /2
C 1 2 9 6 C 1 3 2 9
1
0
0 C D A T A -X -N O U T
C D A T A -T P -S P E E D -L IM 1 C D A T A -IN IT -N O U T
C 1 3 2 6 /2
C D A T A -IN IT -X -N O U T
C 1 3 2 7 /2
C D A T A -T P -S Y N C -B U S Y C D A T A -X P O S
C D A T A -T P -P O S
C 1 3 2 4 /3
C 1 3 3 3
C 1 3 2 5 /3
C D A T A -T P -D IS A B L E
C 1 3 2 2 /1 4
C 1 3 2 3 /1 4
C D A T A -X -T P /E 5
C 1 3 2 2 /8
C 1 3 2 3 /8 C 1 3 3 1 /1 C D A T A -X -D IF F
C D A T A -X -T P C D A T A -T P -D IF F
C 1 3 2 2 /5 0
C 1 3 2 3 /5 C 1 3 2 9 /3
C 0 4 3 0 /5 1
0 T P -C T R L C D A T A -T P -D IS T
X 5 /E 5 C 1 3 2 9 /4
1
C D A T A -T P -S Y N C -B U S Y
C D A T A -T P -E D G E -S E L E C T
C 1 3 2 2 /1 6 C D A T A -T P -R E C O G N
C 1 3 2 3 /1 6
FB_cdata
Range of functions
l Select X position for the cam drive ( 3−23)
l Select X position directly ( 3−23)
l Create X position from a digital frequency ( 3−26)
l Change of direction ( 3−28)
l Profile changeover in the middle of the motion profile ( 3−29)
l Activation of profiles stored in the controller ( 3−29)
l Selection of one profile ( 3−30)
l Selection of several profiles ( 3−30)
l Inhibition of the profile selection ( 3−31)
l Online reloading of profiles ( 3−32)
l Stretching, compression, offset of the X axis ( 3−33)
l Synchronised stretching/compression in Y direction ( 3−34)
l Feed drive with profiles ( 3−35)
l Output of important status signals ( 3−36)
C1322/3 CDATA−REL−SEL
C1323/3 C1338
C1324/7 CDATA−OFFS−XIN
C1325/7 0 C1332
+
C1324/2 CDATA−XIN
C1325/2
C1324/3 CDATA−XOFFS
C1325/3 +
CDATA−X−START Inter−
C1324/3
C1325/3 polation
C1314
C1322/4 CDATA−XRESET
C1323/4
C1326/1 CDATA−DFIN
C1327/1
C1320/2 CDATA−XFACT CDATA−XPOS
The absolute X position can be selected via the input CDATA−XIN − e.g. via a bus system:
C 1 0 1 0 A R IT P H 1
A R IT P H 1 -IN 1
C A N -IN 1 .D 1 C 1 0 1 1 /1 x ± 2 3 0 -1
C 1 0 1 2 /1 + * A R IT P H 1 -O U T E X T P O L 2 -P H IN C D A T A -X IN
F C O D E - /
A R IT P H 1 -IN 2 y
C 0 4 7 4 /1 C 1 0 1 1 /2
C 1 0 1 2 /2
9300kur017
X
0° 360° 720°
CDATA−OFFS−XIN 0° 360°
Profile pulse
Encoder pulse
In order to adapt the curve profile to the machine, the starting point of the profile can be shifted
towards the zero point of the encoder with the entry of code C1476/x. The profile can be shifted by
max. one profile pulse (+) compared to the encoder.
l Apply offset to the input CDATA−OFFS−XIN. The inputs CDATA−XOFFS and CDATA−XFACT
have no effect!
The pulse lengths of profile and encoder will not be changed!
) Note!
The encoder pulse of single−turn absolute value encoders is 360°. This corresponds
to the number of increments of the encoder constant, e.g. 8192
increments/revolution. Then, the pulse recurs. The process can also be represented
as follows:
l 360° = 1 revolution
l 720° = 2 revolutions etc.
) Note!
l If the material is slipping, the sensor used for synchronisation should be in direct
contact with the material.
l The sensor should be set to a position where accelerations do not occur at
synchronous running to avoid as many accelerations (positive or negative) as
possible during the compensation phase.This, for instance, always happens
during a rest phase.
) Note!
l The CDATA function block does not include a profile generator. The profiles must
be generated via additional function blocks (e.g. RFGPH2 or RFGPH2)
Also see example ( 3−253)
l Do not select constant values at CDATA−TP−SPEED−LIM
(e.g. via free codes FCODE).
C D A T A -X -T P /E 5
C 1 3 2 2 /8
C 1 3 2 3 /8 C 1 3 3 1 /1
C D A T A -X -T P
C 1 3 2 2 /5 0
C 1 3 2 3 /5
C 0 4 3 0 /5 1
0 T P -C T R L
X 5 /E 5
1
C D A T A -T P -E D G E -S E L E C T
C 1 3 2 2 /1 6
C 1 3 2 3 /1 6
fb_cdata_4
) Note!
l For a synchronisation via touch probe, C1335 has to be set to 1.
l The input values at CDATA−TP−POS must correspond to the clock pulse
(CDATA−ACTLEN):
– For a clock pulse of e.g. 360°, only values in the range of −359° ... +719° may be
selected at CDATA−TP−POS.
l Check the linking of terminal X5/E4 in the DIGIN function block. Where required,
adapt the linking to your application.
l When responding, sensors may have delay times which cause a
speed−dependent angular offset. This can be especially annoying at high speeds.
The correction value for the angular offset can be entered in x.xxx[ms] via
C0430/5.
C1338
C1324/7 CDATA−OFFS−XIN
C1325/7 0 C1332
+
C1324/2 CDATA−XIN
C1325/2
C1324/3 CDATA−XOFFS CDATA−YOUT
C1325/3 +
C1334
CDATA−X−START C1313 Inter−
C1324/3 CDATA−N−SYNCH
C1325/3 polation
C1314 CDATA−NOUT
C1322/4 CDATA−XRESET
C1323/4 CDATA−YEND
C1326/1 CDATA−DFIN CDATA−XPOS
C1327/1 C1333
C1320/2 CDATA−XFACT
C1321/2
X X
n=const. n=const.
Xmax Xmax
t t
( Stop!
The input CDATA−XOFFS is not affected by a reversal of the direction under C1314!
) Note!
The direction of rotation of an absolute shaft encoder connected to input
CDATA−XIN (single−turn or programmable multi−turn) can only be reversed by
changing the attachment.
C1320/3 CDATA−SEL 0
C1321/3
1
C1311 C1312
) Note!
l Values at CDATA−SEL < 0 are interpreted as 0
l Values at CDATA−SEL maximum number of profiles are limited to the values
displayed in C1300/0 minus 1. Example:
– You have reserved four profiles. Thus, the profiles 0 ... 3 can be selected. If you
enter, for example, the value 5 at the input CDATA−SEL, profile 3 is selected.
( Stop!
l After, for instance, a fault, CDATA−RESET = HIGH activates the profile selected
under C1311 at CDATA−SEL immediately without waiting for zero crossing!
l In some cases torque peaks may occur and damage the machine.
) Note!
For this purpose, an external control must be programmed in such a way that the
profile number required is available at the input CDATA−SEL at a certain time.
( Stop!
After, for instance, a fault, CDATA−RESET = HIGH activates the profile selected at
CDATA−SEL immediately without waiting for zero crossing!
In some cases torque peaks may occur and damage the machine.
This function serves to accept and activate reloaded profiles during operation. This function is
available from software version 3.4.
( Stop!
l In the initial range, the motion profiles must be almost identical, otherwise a
compensating movement with the max. possible torque is carried out.
l The function can only be used for master angle/digital frequency with CW
rotation.
l Condition:
– Set code C1307 = 1 (permit online reloading of profiles)
– Set code C1317 = 1 (reload profiles without controller inhibit)
– Set input CDATA−CYCLE = LOW
l Initialisation
– Each LOW−HIGH edge at CDATA−RESET initialises a profile.
CDATA
FCODE-472/1 XFACT ACTCAM DFSET-VP-DIV
CDATA-LOAD-RDY RESET X0 AND1-IN1
fb_cdata_1
Fig. 3−11 Interconnection of the function block CDATA for initialising profiles online
fb_cdata_2
) Note!
This operating mode only works with digital frequency preselection (chapter 3.2.3.3),
i.e. CDATA−DFIN must be selected with C1332 = 0.
Stretching / compression
The code C1319 serves to set the mode for stretching or compression. Two modes are used for
differentiation:
Result if input CDATA−XFACT =
C1319 Mode
100 % −100 % >100% <100%
No stretching,
no compression,
0 DFIN @ XFACT reversal of direction Compression Stretching
100% No stretching, (profile is processed in
no compression backward direction)
) Note!
l Values < 1% are internally limited to +1% at input XFACT via C1319=1
(compression).
l If you do not want a stretching or compression, connect CDATA−XFACT to
FIXED100% (Lenze setting).
Offset
Use input CDATA−XOFFS to shift the X position by a constant value.
( Stop!
The drive follows this position change with the max. possible torque! This is why
l CDATA−XOFFS should be changed while the drive is in a latch phase or
l a ramp function generator (e.g. RFGPHx) should be used.
( Stop!
l If input CDATA−X−RESET = 1, the stretching/compression factor must not be
changed. Otherwise the drive may lose the synchronicity.
l If the FB YSET1 is not used, then set C1313 = 0 (asynchronous
stretching/compression).
l Set C1295 = 1 for stretching/compression factors > 100 %.
This function is useful if more than 8 profiles are required for a lift changing process (Y axis) of the cam
drive. The lift can be changed online via stretching and compression. The function is only valid for
the cam drive, not for the master value.
Synchronised stretching/compression is required when the master value and the cam drive must run
absolutely synchronously and the factor must be changed during operation.
CDATA
CDATA-X0 YSET1-SYNCH YSET1
C1354/2
C1355/2
CDATA-N-SYNCH YSET1-IN-SYNCH YSET1-LIM
C1358/2 CTRL
C1359/2 C1350
X9 CDATA-NOUT YSET1-IN YSET1-OUT
C0427 DFIN C1358/1 CCTRL-IN
+ +
DFIN-OUT CDATA-DFIN C1359/1
C1326/1 YSET1-FACT
C1327/1 C1352/1
C0425 C0426 C1353/1
1
YSET1-OFFS
C1477/1 C1356/1 0
C1357/1
C1364/1 C1351
YSET1-RESET
C1354/1
C1355/1
C0034 AIN1
X6 S&H1
1 + + AIN1-OUT S&H1-IN S&H1-OUT
C0570 S&H
2 + +
AIN1-OFFSET C0572
C0026/1 C0402 C0400
C0010 S&H1-LOAD
C0404/1 C0571
AIN1-GAIN C0573
C0027/1 C0403
C0404/2
fb_cdata_3
Fig. 3−13 Connection of the function blocks for the stretching/compression function in Y direction
The figure shows the minimum wiring. All function blocks used to generate the
stretching/compression factor must be entered into the processing table between the function
blocks CDATA and YSET1.
l The function is only active if C1313 = 1.
l The change−over between the stretching and compression factor is carried out during zero
crossing of the profile.
X
X
Individual profile
Endless profile
Profile length
( Stop!
The input CDATA−REL−SEL must not be set to LOW with endless feeds.
In some cases torque peaks may occur and damage the machine.
X
Reset CDATA−NOUT
After a feeding process, the traverse path is backed with CDATA−REL−SEL = LOW (signal at
CDATA−NOUT). In the case of long traverse paths, this procedure takes an accordingly long time.
You can set the signal at CDATA−NOUT to 0 directly:
1. Set C1297 = 1.
2. Set CDATA−REL−SEL = LOW and CDATA−X−RESET = HIGH.
– The drive is disconnected from the CDATA function block, and the speed signal at
CDATA−NOUT is reset to 0.
Display of the current profile section (only with relative data model)
The current profile section is indicated by the assigned digital outputs CDATA−SEC1 to CDATA−SEC5.
( Stop!
Observe when setting the X axis position to X0 = 0 within one cycle.
l if X position < 1/2 cycle, CDATA−X0 is not set.
l if X position >= 1/2 cycle, CDATA−X0 is set as for zero crossing.
C 1 3 1 5 /x 0
Y
C 1 3 0 9 C 1 3 0 9
C 1 3 0 9 C 1 3 0 9 C 1 3 0 9 x
X - K o o r d in a te n C 1 3 1 5 /x C 1 3 1 5 /x
X 0
R e c h ts la u f
X 0
x
L in k s la u f
x
9300kur021
ABS1
ABS1-IN ABS1-OUT
C0661
C0662
Function
The absolute value of the input signal is generated.
± 1 9 9 .9 9 % A D D 1
A D D 1 -IN 1 + A D D 1 -O U T
C 0 6 1 0 /1
C 0 6 1 1 /1 + -
A D D 1 -IN 2
C 0 6 1 0 /2
C 0 6 1 1 /2
A D D 1 -IN 3
C 0 6 1 0 /3
C 0 6 1 1 /3
9300POSADD1
Function
l Input ADD1−IN1 is added to input ADD1−IN2.
l The input ADD−IN3 is subtracted from the calculated result.
l Then, the result of the subtraction is limited to ±199.99 %.
ADDPHD1
±29999 rpm
ADDPHD1-DFIN1 + + ADDPHD1-DFOUT
C1362/1
+ – ADDPHD1-LIM
C1363/1
ADDPHD1-DFIN2
C1362/2
C1363/2
ADDPHD1-DFIN3
C1362/3
C1363/3
Function
l The signals of the cam profiles at the inputs ADDPHD1−DFIN1 and ADDPHD1−DFIN2 are
added.
l The cam profile at the input ADDPHD1−DFIN3 is subtracted from the sum of ADDPHD1−DFIN1
and ADDPHD1−DFIN2.
l The result is output as speed in [rpm] at ADDPHD1−OUT.
) Note!
l The integrated overflow buffer prevents the increments from getting lost when the
signal at ADDPHD1−OUT exceeds the limit of ±29999 rpm.
l The overflow buffer behaves according to the cycle of numbers (32 bits).
A IF -IN
A IF -C T R L .B 3 Q S P D C T R L
A IF -C T R L .B 8 D IS A B L E
A IF -C T R L .B 9 C IN H
A IF -C T R L .B 1 0 T R IP -S E T
A IF -C T R L .B 1 1 T R IP -R E S E T
B it 0 A IF -C T R L .B 0
A IF -C T R L .B 1
A IF -C T R L .B 2
A IF -C T R L .B 4
C o n tro l w o rd
A IF -C T R L .B 5
1 6 b its
A IF -C T R L .B 6
A IF -C T R L .B 7
A IF -C T R L .B 1 2
A IF -C T R L .B 1 3
B it 1 5 A IF -C T R L .B 1 4
A IF -C T R L .B 1 5
C 0 1 3 6 /3
A IF -IN .W 1
B y te 3 ,4
1 6 b its
C 0 8 5 6 /1
1 6 B it
L O W W o rd A IF -IN .D 2
1 6 B it
H IG H W o rd C 1 1 9 7
A u to m a tio n
in te r fa c e X 1 A IF -IN .W 2
1 6 b its
C 0 8 5 6 /2
A IF -IN .W 3
1 6 b its
C 0 8 5 6 /3
A IF -IN .B 0
C 0 8 5 5 /1 A IF -IN .B 2
B y te 5 ,6
1 6 b in a r y
...
s ig n a ls
A IF -IN .B 1 4
A IF -IN .B 1 5
A IF -IN .B 1 6
C 0 8 5 5 /2 A IF -IN .B 1 7
1 6 b in a r y
...
s ig n a ls
A IF -IN .B 3 0
A IF -IN .B 3 1
B y te 7 ,8
1 6 b its
L O W w o rd
A IF -IN .D 1
1 6 b its C 0 8 5 7
H IG H w o rd
AIF−IN1
Function
The input signals of the 8−byte user data of the AIF object are converted into corresponding signal
types. The signals can be used via further function blocks.
Byte 1 and 2
Byte 1 and 2 form the control word for the controller. The bits 3, 8, 9, 10, and 11 of these bytes are
directly transferred into the function block DCTRL where they are linked with further signals. The
other 11 bits can be used to control further function blocks.
Byte 3 and 4
form the signal to AIF−IN.W1.
Byte 5, 6, 7, and 8
This user data can be interpreted as different signal types. According to the requirement this data can
be evaluated as up to two analog signals, 32 digital signals or one angle signal. Mixed forms are also
possible.
A IF -O U T
S T A T
B it 0
S T A T .B 0
C 0 1 5 6 /1
D C T R L -IM P
w o rd
...
1 6 b its
S T A T .B 1 4
C 0 1 5 6 /6
S ta tu s
S T A T .B 1 5
C 0 1 5 6 /7
1 6 b its B it 1 5
A IF -O U T .D 2 L O W w o rd
C 0 8 5 4 B it 0
C 1 1 9 5
1 6 b its
C 1 1 9 6 H IG H w o rd 0
A IF -O U T .W 1
B y te 3 ,4
C 0 8 5 0 /1
3
C 0 8 5 8 /1
A IF -O U T .W 2
C 0 8 5 0 /2
C 0 8 5 8 /2 B it 1 5 A u to m a tio n
A IF -O U T .W 3 in te r fa c e
C 0 8 5 0 /3 B it 0
C 0 8 5 2 X 1
C 0 8 5 8 /3
0
F D O
F D O -0
B y te 5 ,6
C 0 1 1 6 /1 1
1 6 b its
...
2
F D O -1 5 L O W w o rd
C 0 1 1 6 /1 6 3
F D O -1 6
C 0 1 1 6 /1 7 1 6 b its
...
H IG H w o rd
F D O -3 1
C 0 1 1 6 /3 2
C 0 8 5 3
1 6 b its
L O W w o rd 0
A IF -O U T .D 1
C 0 8 5 1
B y te 7 ,8
1
1 6 b its 2
C 0 8 5 9 H IG H w o rd
B it 3 1
AIF−OUT1
Function
The input signals of this function block are copied into the 8−byte user data of the AIF object and
assigned to the plug−on fieldbus module. The meaning of the user data can be determined very easily
with C0852 and C0853 and the corresponding configuration code (CFG).
Byte 1 and 2
Here, the status word from the function block STAT is mapped. Some of the bits are freely assignable
(see description of the function block STAT in chapter 3.2.91)
Byte 3 and 4
l C0854 = 0
– The analog signal at AIF−OUT.W1 is output.
l C0854 = 3
– The LOW−WORD of AIF−OUT.D2 is output.
Byte 5 and 6
l C0852 = 0
– The analog signal at AIF−OUT.W2 is output at bytes 5 and 6.
l C0852 = 1
– The bits 0 ... 15 of FDO are output.
l C0852 = 2
– The LOW−WORD of AIF−OUT.D1 is output.
l C0852 = 3
– The HIGH−WORD of AIF−OUT.D2 is output.
Byte 7 and 8
l C0853 = 0
– The analog signal at AIF−OUT.W3 is output.
l C0853 = 1
– The bits 16 ... 31 of FDO are output.
l C0853 = 2
– The HIGH−WORD of AIF−OUT.D1 is output.
Example
You want to output 16 digital signals of FDO and the LOW−WORD of AIF−OUT.D1:
l The LOW−WORD of AIF−OUT.D1 can only be output at bytes 5 and 6.
– For this purpose, C0852 is set to 2. The angle signal at C0851 is output at bytes 5 and 6.
l For the digital signals, only the bits 16 ... 31 (bytes 7 and 8) are available (bytes 5 and 6 are
assigned):
– For this purpose, C0853 is set to 1. Bits 16 ... 31 (FDO) are output at bytes 7 and 8.
3.2.9 Analog inputs via terminal X6/1, X6/2 and X6/3, X6/4 (AIN)
Purpose
These function blocks are the interface for analog signals as the
l setpoint input,
l actual value input and
l parameter control.
C0034 AIN1
1 + AIN1-OUT
2 +
AIN1-OFFSET
C0402 C0400
C0404/1
AIN1-GAIN
C0403
C0404/2
AIN2
3 + AIN2-OUT
4 +
AIN2-OFFSET
C0407 C0405
C0409/1
AIN2-GAIN
C0408
C0409/2
Function
l The analog input value is added to the value at input AINx−OFFSET.
l The result of the addition is limited to ±200 %.
l The limited value is multiplied by the value which is applied to input AINx−GAIN.
l Then the signal is limited to ±200%.
l The signal is output at AINx−OUT.
AIN−OUT
AIN−GAIN
ÎÎÎÎ
AIN−OFFSET
IN
AND1-IN1 AND1
C0820/1
C0821/1
AND1-IN2 & AND1-OUT
C0820/2
C0821/2
AND1-IN3
C0820/3
C0821/3
AND2-IN1 AND2
C0822/1
C0823/1
AND2-IN2 & AND2-OUT
C0822/2
C0823/2
AND2-IN3
C0822/3
C0823/3
AND3-IN1 AND3
C0824/1
C0825/1
AND3-IN2 & AND3-OUT
C0824/2
C0825/2
AND3-IN3
C0824/3
C0825/3
AND4-IN1 AND4
C0826/1
C0827/1
AND4-IN2 & AND4-OUT
C0826/2
C0827/2
AND4-IN3
C0826/3
C0827/3
AND5-IN1 AND5
C0828/1
C0829/1
AND5-IN2 & AND5-OUT
C0828/2
C0829/2
AND5-IN3
C0828/3
C0829/3
A N D 6 -IN 1 A N D 6
C 1 1 7 5 /1
C 1 1 7 6 /1
A N D 6 -IN 2 & A N D 6 -O U T
C 1 1 7 5 /2
C 1 1 7 6 /2
A N D 6 -IN 3
C 1 1 7 5 /3
C 1 1 7 6 /3
A N D 7 -IN 1 A N D 7
C 1 1 7 8 /1
C 1 1 7 9 /1
A N D 7 -IN 2 & A N D 7 -O U T
C 1 1 7 8 /2
C 1 1 7 9 /2
A N D 7 -IN 3
C 1 1 7 8 /3
C 1 1 7 9 /3
AND8-IN1 AND8
C1178/4
C1179/4 &
AND8-IN2
C1178/5
C1179/5
AND8-IN3 AND8-OUT
C1178/6
C1179/6
AND8-IN4
C1178/7
C1179/7
AND8-IN5
C1178/8
C1179/8
fb_and8
AND9-IN1 AND9
C1178/9
C1179/9 &
AND9-IN2
C1178/10
C1179/10
AND9-IN3 AND9-OUT
C1178/11
C1179/11
AND9-IN4
C1178/12
C1179/12
AND9-IN5
C1178/13
C1179/13
fb_and9
ANDx-IN1
ANDx-IN2
ANDx-IN3
ANDx-OUT
9300kur069
Fig. 3−32 Equivalent network of the AND operation for AND1 ... AND7
) Note!
Connect inputs that are not used to FIXED1.
ANDx-IN1
ANDx-IN2
ANDx-IN3
ANDx-IN4
ANDx-IN5
ANDx-OUT
9300kur068
Fig. 3−33 Equivalent network of the AND operation for AND8 and AND9
) Note!
l ANDx−IN1 ... ANDx−IN4: Connect inputs that are not used to FIXED1.
l Connect ANDx−IN5 to FIXED0 if you do not use the input.
ANEG1
ANEG1-IN ( 1)
ANEG1-OUT
C0700
C0701
ANEG2
ANEG2-IN ( 1)
ANEG2-OUT
C0703
C0704
Function
The input value is multiplied by −1 and then output again.
C434/1 AOUT1
AOUT1-IN +
C0431 62
+
AOUT1-GAIN
C0433
C0434/3
AOUT1-OFFSET
C0432
C0434/2
C439/1 AOUT2
AOUT2-IN +
C0436 63
+
AOUT2-GAIN
C0438
C0439/3
AOUT2-OFFSET
C0437
C0439/2
Function
l The value at input AOUTx−IN is multiplied by the value at input AOUTx−GAIN.
– The formula for the multiplication is: 100% * 100% = 100%.
l The result of the multiplication is limited to ±200%.
l The limited value is added to the value which is applied at input AOUTx−OFFSET.
– The formula for the addition is 50% + 10% = 60%. The result of the calculation is mapped
in such a way that 100% = 10 V.
l The result of the addition is again limited to ±200%.
l The result of the calculation is mapped in such a way that 100% = 10 V and is output as a
signal at terminal 62 or 63.
OUT
AOUT−GAIN
ÎÎÎÎÎ
AOUT−OFFSET
AOUT−IN
A R IT 1 -IN 1 C 0 3 3 8 A R IT 1
C 0 3 3 9 /1
± 1 9 9 ,9 9 %
x
C 0 3 4 0 /1
y + - * A R IT 1 -O U T
A R IT 1 -IN 2
/ x /(1 -y )
C 0 3 3 9 /2
C 0 3 4 0 /2
A R IT 2 -IN 1 C 0 6 0 0 A R IT 2
C 0 6 0 1 /1
± 1 9 9 ,9 9 %
x
C 0 6 0 2 /1
y + - * A R IT 2 -O U T
A R IT 2 -IN 2
/ x /(1 -y )
C 0 6 0 1 /2
C 0 6 0 2 /2
Function
For both arithmetic blocks the following functions can be preselected:
Code Subcode Arithmetic function Example Note
0 OUT = IN1 IN2 is not processed
1 OUT = IN1 + IN2 100% = 50% + 50%
2 OUT = IN1 − IN2 50% = 100% − 50%
3 OUT = IN1 × IN2 100% = 100% ×100%
ARIT1: C0338 4 OUT = IN1 ÷ IN2 1% = 100% ÷100%
ARIT2: C0600 5 OUT = IN1 ÷ (100% − IN2) 200% = 100% ÷ (100% − 50%)
15 OUT = IN1 % IN2 20% = 200% [%] 60% Remainder calculation:
% here means "modulo" 40% = 160% [%] 60% OUT = IN1 − (n × IN2)
0 = 180% [%] 60% n = integer component of the
quotient IN1 ÷ IN2
Purpose
The FB ARITPH calculates a angle output signal from two angle input signals.
ARITPH1
Mode ARITPH1
ARITPH1-IN1 C1010
C1011/1
x ±230-1
C1012/1 + * ARITPH1-OUT
y
- /
ARITPH1-IN2
C1011/2
C1012/2
ARITPH2
Mode ARITPH2
ARITPH2-IN1 C1020
C1021/1
x ±230-1
C1022/1 + * ARITPH2-OUT
y
- /
ARITPH2-IN2
C1021/2
C1022/2
ARITPH3
Mode ARITPH3
ARITPH3-IN1 C1025
C1026/1
x ±230-1
C1027/1 + * ARITPH3-OUT
y
- /
ARITPH3-IN2
C1026/2
C1027/2
ARITPH4
Mode ARITPH4
ARITPH4-IN1 C1550
C1551/1
x ±230-1
C1552/1 + * ARITPH4-OUT
y
- /
ARITPH4-IN2
C1551/2
C1552/2
ARITPH5
Mode ARITPH5
ARITPH5-IN1 C1555
C1556/1
x ±230-1
C1557/1 + * ARITPH5-OUT
y
- /
ARITPH5-IN2
C1556/2
C1557/2
ARITPH6
Mode ARITPH6
ARITPH6-IN1 C1560
C1561/1
x ±230-1
C1562/1 + * ARITPH6-OUT
y
- /
ARITPH6-IN2
C1561/2
C1562/2
Function
l Selection of the arithmetic function with code ARITPH mode.
l The calculation is performed cyclically in the control program.
l The function block limits the results (see table)
Code Selection number Arithmetic function Limitation Note
0 OUT = IN1 Without limitation
1 OUT = IN1 + IN2 230 −1
ARITPH1: C1010 2 OUT = IN1 − IN2 230 −1
ARITPH2: C1020
3 OUT = (IN1 × IN2) ÷ 230 230 −1 Remainder not considered
ARITPH3: C1025
13 OUT = IN1 × IN2 231
ARITPH4: C1550
ARITPH5: C1555 14 OUT = IN1 ÷ IN2 230 −1 Remainder not considered
ARITPH6: C1560 15 OUT = IN1 % IN2 Remainder output (Modulo)
21 OUT = IN1 + IN2 No limit Without limitation
22 OUT = IN1 − IN2 No limit Without limitation
Purpose
This FB changes between two analog signals.
This FB enables you to change e.g. during a winding process between an initial diameter and a
calculated diameter.
C0812/1 ASW1
ASW1-IN1 0
C0810/1 ASW1-OUT
ASW1-IN2 1
C0810/2
C0812/2
ASW1-SET
C0811
C0813
C0817/1 ASW2
ASW2-IN1 0
C0815/1 ASW2-OUT
ASW2-IN2 1
C0815/2
C0817/2
ASW2-SET
C0816
C0818
C 1 1 6 2 /1 A S W 3
A S W 3 -IN 1 0
C 1 1 6 0 /1 A S W 3 -O U T
A S W 3 -IN 2 1
C 1 1 6 0 /2
C 1 1 6 2 /2
A S W 3 -S E T
C 1 1 6 1
C 1 1 6 3
C 1 1 6 7 /1 A S W 4
A S W 4 -IN 1 0
C 1 1 6 5 /1 A S W 4 -O U T
A S W 4 -IN 2 1
C 1 1 6 5 /2
C 1 1 6 7 /2
A S W 4 -S E T
C 1 1 6 6
C 1 1 6 8
Function
This FB is controlled via the binary input. Depending on the input signal, different signals are sent to
the output:
l If a HIGH signal is applied at the binary input, the signal which is applied at the ASWx−IN2
input is sent to the output.
l If a LOW signal is applied, the signal which is applied at the ASW−IN2 input is sent to the
output.
Danger!
Condition for using the BRK function block
Triggering the holding brake solely via the function block BRK is not permissible!
The safe triggering of the holding brake additionally requires a second switch−off path. Unsafe
triggering creates the risk of severe personal injury and danger to material assets!
When the DC−bus voltage increases (e.g. by braking processes), the torque limitation may be
activated via code C0172. The torque limitation becomes active if for instance the brake resistor is
defective or the switching threshold set on the brake chopper or the brake module is not correctly
adjusted.
Code C0172 is a pre−stage of the monitoring function OU" (overvoltage of the DC−bus voltage).
Code C0172 defines the voltage difference to OU causing a reduction in torque. In the Lenze setting,
the torque is reduced to "0" if the DC−bus voltage reaches 760 V (770V−10V):
Only after the DC−bus voltage has decreased below the OU reconnection threshold, the torque is
reconnected.
With unchanged basic conditions the continuously "chopping" drive behaviour may lead to
undefined motions.
Remedy
1. Set C0172 = 0 V
2. MONIT−OU has to generate EEr−TRIP (e.g. by C0871/0 = 15011).
– By this, the standstill brake is engaged via controller inhibit (CINH) if the braking energy
cannot be dissipated.
Purpose
The FB is used to trigger a holding brake.
Possible applications:
l Hoists
l Traversing drives
l Active loads
BRK1
C0196
BRK1-Nx BRK1-QSP
C0450
t 0
C0458/1 BRK1-OUT
DCTRL-IMP BRK1-M-STORE
MCTRL-NACT
CTRL
MCTRL-NSET2 C0195
MCTRL-MACT
BRK1-SET BRK1-CINH
C0451
0 t
C0459
C0244
BRK1-SIGN SIGN BRK1-M-SET
C0452
C0458/2
) Note!
The internal signals MCTRL−NACT, MCTRL−MACT and MCTRL−NSET2 are
processed as absolute values.
t
MCTRL−NSET2
|BRK1−Nx
Function If the setpoint speed falls below the |
value set at the BRK1−Nx input, the t
output BRK1−OUT is set to HIGH. In BRK1−OUT
order to ensure a fail−safe design this
signal must be inverted at the output
C0195
(e.g. via C0118). t
BRK1−CINH
t
BRK1−M−STORE
Function As soon as the torque reaches the
value set under C0244 (holding torque), t
the output BRK1−OUT is set to LOW. MACT = C0244
MCTRL−MACT
When the input is reset, a timing
element is triggered. After the time set
under C0196 has elapsed the t
BRK1−QSP output is reset. This signal BRK1−OUT
serves to e.g. release the setpoint
integrator after the brake release time C0196 t
has elapsed.
MCTRL−NSET2
t
Note If an actual speed higher than the value at BRK1−Nx is detected before the brake release time (C0196) has elapsed, the
signals BRK1−QSP and BRK1−M−STORE are reset immediately. The drive can operate in a speed or angle−controlled
manner immediately. If the BRK1−QSP output acts on the QSP control word, then the drive is synchronised to the actual
speed and follows its setpoint.
Function
When the controller is inhibited (CINH), the BRK1−OUT signal is set to HIGH immediately. The drive
is then braked via the mechanical brake.
If the fault is eliminated quickly, i.e. the controller inhibit (CINH) is reset before the actual speed falls
below the threshold value BRK1−Nx, the BRK1−OUT signal is set to LOW immediately. The drive is
synchronised to the actual speed and follows its setpoint.
If the value falls below the threshold, the drive starts as described under "Release brake".
BRK1−CINH
MCTRL−NACT
|BRK1−Nx|
t
BRK1−OUT
t
BRK1−QSP
t
BRK1−M−STORE
C0196 t
MCTRL−MACT MCTRL−MACT = C0244
BRK1−SET
C0196
t
BRK1−QSP
t
BRK1−M−STORE
t
MCTRL−MACT
MCTRL−MACT = C0244
t
BRK1−OUT
C0195 t
BRK1−CINH
t
MCTRL−NSET2
|BRK1−Nx|
) Note!
For the CCTRL and CCTRL2 function blocks, partly the same codes are used.
Therefore you may only use CCTRL or CCTRL2. On the basis of extended functions
we recommend the use of CCTRL2.
Purpose
l Forming the set machine position (CCTRL−PHI−SET) from the set profile position (e. g. from the
YSET1 function block).
l Additional functions like inching/manual jog, reference search (REFC), position override
function with maintaining the set machine position from the cam via a second set machine
position (CCTRL−PHI−SET2).
l Output of the actual machine position (CCTRL−PHI−ACT) after carrying out the "Set reference"
function.
CCTRL-MRED CCTRL
C1340/2 C1348/1
C1341/2 CCTRL-MOUT
CCTRL-NRED
C1340/1 C1348/2
1
C1341/1 CCTRL-NOUT
0
CCTRL-DFOUT
CCTRL-N2-SET
C1342/3
C1343/3
CCTRL-IN CCTRL-PHI-SET
C1346/1
C1347/1 C1339/1
CCTRL-RESET
C1342/1
C1343/1
CCTRL-Y-END
C1344/1
C1345/1 0
CCTRL-POUT
CCTRL-NSET2 1 -
C1346/2
C1339/4
C1347/2
CCTRL-RESET-N2 CCTRL-PHI-SET2
C1342/6
C1343/6 C1339/2
CCTRL-CLR-INTEG
C1342/7
C1343/7
CCTRL-PHI-ACT
MCTRL-PHI-ACT
C1339/3
CCTRL-SUB-Y-END
C1342/5
C1343/5
CCTRL-TP-POS
C1344/2
C1345/2
CCTRL-TPIN/E4
C1342/4
C1343/4
CCTRL-TPIN
C1342/2
0
C1343/2
1 CCTRL-TP-RECOGN
C0430/4
X5/E4
FB_cctrl
Function
l Set profile position and second set machine position ( 3−68)
l Homing ( 3−69)
l Set reference once ( 3−71)
l Speed feedforward control ( 3−73)
l Torque feedforward control ( 3−73)
( Stop!
Destruction of the machine!
If the outputs CCTRL−PHI−SET2 and CCTRL−PHI−SET display different values when
the set profile position is activated (CCTRL−N2−SET = LOW), this will result in
uncontrolled machine movements due to following errors.
Protective measures:
Set the outputs CCTRL−PHI−SET2 and CCTRL−PHI−SET to equal values before
activating the set profile position. You have two possibilities:
l Direct the value at CCTRL−PHI−SET2 to the value at CCTRL−PHI−SET via the input
signal at CCTRL−NSET2.
l Set CCTRL−RESET = HIGH. By this, CCTRL−PHI−SET is set = CCTRL−PHI−ACT.
3.2.19.2 Homing
There are different possibilities of homing the drive:
l For commissioning, the reference is set once (reasonable for machines with risk of collision).
( 3−71)
l After mains connection, homing is carried out once, so that the drive finds the home position.
Possibilities for carrying out the homing process:
– Via the REFC function block ( 3−261)
– Via the function "Set reference dynamically" (see below).
l Permanent mark registration during running operation (mark synchronisation):
– Synchronising via touch probe at terminal X5/E4. ( 3−70)
– Synchronisation via touch probe at CCTRL−TPIN. ( 3−71)
) Note!
For a faultless homing with the REFC function block you have to deactivate the
touch probe function with CCTRL−TPIN/E4 = LOW during homing. ( 3−263)
) Note!
l For applications with feed the final Y value of the profile must be assigned to the
input CCTRL−Y−END (e.g. by the output CDATA−Y−END). The function is not
suitable for stretching and compression.
l The input CCTRL−SUB−Y−END must be linked with the output CDATA−X0.
l Save the settings with C0003 = 1 and switch the mains voltage off and on again.
– When the mark synchronisation is parameterised, the function block
automatically changes to the "Modulo" or "Limited traversing range" mode.
Only by mains switching the touch probe function is initialised with the mode
selected.
( Stop!
l If a parameter set is downloaded, C1367/1 is not transferred, as for each
commissioning the actual, current position of the tool to the machine zero point
has to be entered in the code. The position of the actual value encoder (multi−turn
absolute value encoder) depends on the rotor position when the motor is
mounted to the machine, and on the actual position of the tool. A new setting
therefore is required as soon as a drive component is not tied positively anymore.
l If the feedback system is switched over, also the machine zero point has to be
re−entered (the synchronisation always is effected via the feedback system and is
specifically adapted to it).
) Note!
l It is also possible to use absolute value encoders without homing function.
l Up to software version 3.3, the absolute value encoder must not have a zero
crossing within the measuring system of the machine. If necessary, the motor
must be turned during the commissioning procedure into the appropriate position
before being mounted.
l From software version 3.4, the zero crossing is considered automatically.
l The following applies to all software versions:
If the encoder is not supplied anymore (mains and DC 24 V are switched off), the
encoder may only be turned within certain limits:
– Single−turn absolute value encoders/resolvers by max. ±179.0 °
– Multi−turn absolute value encoders by max. ±2079.9 revolutions
) Note!
The input value at CCTRL−NRED is processed as an absolute value, i.e. negative
values are interpreted as positive.
( Stop!
The torque feedforward control has a much more sensitive influence on the drive
than the speed feedforward control.
l The feedforward control can be increased or decreased proportionally to the speed change
dn/dt via the input CCTRL−MRED.
– Values > 100% increase the feedforward control. If the values are too high, the drive leads or
runs unstable in dynamic processes.
– Values < 100% decrease the feedforward control. If the gain is too low, the drives generates
a following error (drive lags) during acceleration or braking (dynamic).
l With codes C1348/1 (numerator) and C1348/2 (denominator), the feedforward control can be
adapted to the inertia of the machine.
) Note!
The input value at CCTRL−MRED is processed as an absolute value, i.e. negative
values are interpreted as positive.
) Note!
For the CCTRL and CCTRL2 function blocks partly the same codes are used.
Therefore you may only use CCTRL or CCTRL2. Due to its extended functions we
recommend the use of CCTRL2.
Purpose
l Generation of the machine setpoint position (CCTRL2−PHI−SET) from the profile setpoint
position (e.g. from the YSET1 function block).
l Additional functions like inching/manual jog, reference search (REFC), position override with
maintaining the machine setpoint position from the cam via a second machine setpoint
(CCTRL2−PHI−SET2).
l Output of the actual machine position (CCTRL2−PHI−ACT) after carrying out the "Set
reference" function.
l Touch probe synchronisation of the drive.
l Calculation of the speed and acceleration feedforword control.
CCTRL2-MRED CCTRL2
C1340/4 C1348/1
C1341/4 CCTRL2-MOUT
CCTRL2-NRED
C1340/3 C1348/2
1
C1341/3 CCTRL2-NOUT
0
CCTRL2-DFOUT
CCTRL2-N2-SET
C1342/10
C1343/10
CCTRL2-IN CCTRL2-PHI-SET
C1346/3
C1347/3 C1339/1
CCTRL2-RESET
C1342/8
C1343/8
CCTRL2-Y-END
C1344/3
C1345/3 0
CCTRL2-POUT
CCTRL2-NSET2 1 -
C1346/4
C1339/4
C1347/4
CCTRL2-RESET-N2 CCTRL2-PHI-SET2
C1342/13
C1343/13 C1339/2
CCTRL2-CLR-INTEG
C1342/14
C1343/14
CCTRL2-PHI-ACT
MCTRL-PHI-ACT
C1339/3
CCTRL2-TP-SPEED-LIM
C1346/5
C1347/5
C1735
0 1
0
CCTRL2-TP-POS
C1344/4 1
C1345/4
CCTRL2-TPIN/E4
C1342/11
C1343/11
C1365/1
CCTRL2-TPIN
C1342/9 CCTRL2-ACT-TP-DIFF
0
C1343/9
CCTRL2-TP-SYNC-BUSY
C0430/4 1
0 TP-CTRL
CCTRL2-TP-RECOGN
X5/E4 1
CCTRL2-TP-EDGE-SELECT
C1342/15
C1343/15
fb_CCTRL2
Function
l Profile setpoint position and second machine setpoint ( 3−76)
l Homing ( 3−77)
l Set reference once ( 3−79)
l Speed feedforward control ( 3−81)
l Torque feedforward control ( 3−81)
( Stop!
Destruction of the machine!
If the outputs CCTRL2−PHI−SET2 and CCTRL2−PHI−SET output different values
when the profile setpoint position is activated (CCTRL2−N2−SET = LOW), this will
result in uncontrolled machine movements due to following errors.
Protective measures:
Set the outputs CCTRL2−PHI−SET2 and CCTRL2−PHI−SET to the same values
before activating the profile setpoint position. You have two possibilities:
l Direct the value at CCTRL2−PHI−SET2 to the value at CCTRL2−PHI−SET via the
input signal at CCTRL2−NSET2.
l Set CCTRL2−RESET = HIGH. By this, CCTRL2−PHI−SET is set
= CCTRL2−PHI−ACT.
l Set the outputs CCTRL−PHI−SET2 and CCTRL−PHI−SET to the same values.
l Set CCTRL2−N2−SET = LOW.
l The integrator for the second machine setpoint is reset. CCTRL2−PHI−SET2 is set
= CCTRL2−PHI−ACT, in order to be able to traverse from the current position when the second
machine setpoint is activated.
3.2.20.2 Homing
There are different possibilities of homing the drive:
l For commissioning, the reference is set once (reasonable for machines with risk of collision).
( 3−77)
l After mains connection, homing is carried out once, so that the drive finds the home position.
Possibilities for carrying out the homing process:
– Via the REFC function block ( 3−261)
– Via the function "Set reference dynamically" (see below).
l Permanent mark registration during running operation (mark synchronisation):
– Synchronising via touch probe at terminal X5/E4. ( 3−78)
– Synchronising via touch probe at CCTRL2−TPIN. ( 3−79)
) Note!
For a faultless homing with the REFC function block you have to deactivate the
touch probe function with CCTRL2−TPIN/E4 = LOW during homing. ( 3−263)
) Note!
l The CCTRL2 function block does not contain a profile generator. The profiles
have to be generated via additional function blocks (e.g. RFGPH2 or RFGPH3).
See also example in fig. 3−205.
l Do not specify constant values at CCTRL2−TP−SPEED−LIM (e.g. via free codes
(FCODE)).
4. Select the signal edge for the input signal at terminal X5/E4:
– In the case of CCTRL2−TP−EDGE−SELECT = LOW, HIGH−LOW edges are evaluated.
– In the case of CCTRL2−TP−EDGE−SELECT = HIGH, LOW−HIGH edges are evaluated.
5. A corresponding signal edge at terminal X5/E4 synchronises the drive to the set position which
is output at CCTRL2−PHI−SET.
) Note!
l The set profile position has to be activated (CCTRL2−N2−SET = LOW).
l For applications with feed, the final Y value of the profile must be assigned to the
input CCTRL2−Y−END (e.g. by output CDATA2−Y−END). The function is not
suitable for stretching and compression.
l Save the settings with C0003 = 1 and switch the mains voltage off and on again.
– When the mark synchronisation is parameterised, the function block
automatically changes to the "Modulo" or "Limited traversing range" mode.
Only by mains switching the touch probe function is initialised with the mode
selected.
( Stop!
l If a parameter set is downloaded, C1367/1 is not transferred, as for each
commissioning the actual, current position of the tool to the machine zero point
has to be entered in the code. The position of the actual value encoder (multi−turn
absolute value encoder) depends on the rotor position when the motor is
mounted to the machine, and on the actual position of the tool. A new setting
therefore is required as soon as a drive component is not tied positively anymore.
l If the feedback system is switched over, also the machine zero point has to be
re−entered (the synchronisation always is effected via the feedback system and is
specifically adapted to it).
) Note!
l It is also possible to use absolute value encoders without homing function.
l Up to software version 3.3, the absolute value encoder must not have a zero
crossing within the measuring system of the machine. If necessary, the motor
must be turned during the commissioning procedure into the appropriate position
before being mounted.
l From software version 3.4, the zero crossing is considered automatically.
l The following applies to all software versions:
If the encoder is not supplied anymore (mains and DC 24 V are switched off), the
encoder may only be turned within certain limits:
– Single−turn absolute value encoders/resolvers by max. ±179.0 °
– Multi−turn absolute value encoders by max. ±2079.9 revolutions
) Note!
The input value at CCTRL2−NRED is processed as an absolute value, i.e. negative
values are interpreted as positive.
( Stop!
The torque feedforward control has a much more sensitive influence on the drive
than the speed feedforward control.
l The feedforward control can be increased or decreased proportionally to the speed change
dn/dt via the input CCTRL2−MRED.
– Values > 100% increase the feedforward control. If the values are too high, the drive leads or
runs unstable in dynamic processes.
– Values < 100% decrease the feedforward control. If the gain is too low, the drive generates a
following error (drive lags) during acceleration or braking (dynamic).
l With codes C1348/1 (numerator) and C1348/2 (denominator), the feedforward control can be
adapted to the inertia of the machine.
) Note!
The input value at CCTRL2−MRED is processed as an absolute value, i.e. negative
values are interpreted as positive.
Purpose
Following error monitoring with pre−warning stage.
C 1 3 8 6 /1
C E R R 1 -D IS A B L E C E R R 1
C 1 3 8 0 /1
C 1 3 8 7 /1
1
0 C E R R 1 -E R R
C E R R 1 -P H I-IN 0
C 1 3 8 8 /1
C 1 3 8 9 /1
C E R R 1 -L IM
C 1 3 8 8 /2
C 1 3 8 9 /2
C E R R 1 -W F A C
C 1 3 8 4 /1
C 1 3 8 5 /1 C E R R 1 -W -L IM
C E R R 1 -W A R N
C 1 3 8 0 /2
Function
l Evaluation of the following error
l Defenition of the following error limits
l Output of status signals
l Deactivation of the output
0 CERR1−PHI−IN
Hyst
) Note!
The input values at CERR1−LIM are limited to a maximum of 4194300 inc
(4194300 inc = 63.9 × motor revolutions).
C E R R 1 - P H I- IN C 1 3 8 0
C E R R 1 - L IM C 1 3 8 1
I C E R R 1 -W F A C I
C E R R 1 - L IM
1 0 0 %
C E R R 1 -E R R
C E R R 1 -W A R N
cerrerr
C 1 4 1 2 /3 C L U T C H
C L U T C H -M L IM C L U T C H -O L
C 1 4 1 4 /1
C 1 4 1 5 /1 C 1 4 1 3 /1
C L U T C H -M -A C T
C 1 4 1 4 /2 C L U T C H -O P E N
C 1 4 1 5 /2 C T R L
C L U T C H -C L O S E C L U T C H -O -P O S
C 1 4 1 6 /1
C 1 4 1 7 /1
C 1 4 1 1 /1
C L U T C H -O L -D E T
C 1 4 1 6 /2 C 1 4 1 2 /1
C 1 4 1 7 /2 C 1 4 1 2 /2
C 1 4 1 0
C L U T C H -P H -S E T
C 1 4 1 8 /1
C 1 4 1 9 /1
C L U T C H -N S E T
C L U T C H -P H -A C T
C 1 4 1 8 /2
C 1 4 1 9 /2
Function
l Overload monitoring (chapter. 3.2.22.1)
l Disengage clutch (chapter 3.2.22.2)
l Engage clutch (chapter 3.2.22.3)
) Note!
Code C1412/3 is used to set a delay time which has to expire before the time when
the overload is indicated.
Monitoring will be reset if the load conditions go back to normal within the delay
time set.
) Note!
The actual position is lost after mains switching.
A LOW HIGH edge at input CLUTCH1−CLOSE starts a profile generator which can be used to set the
drive back to the open−position.
l Acceleration/deceleration time adjustable under C1412/2
l Max. speed adjustable under C1411/1
l A corresponding speed setpoint is output at −NSET.
CLUTCH1−OPEN is set to LOW when the open−position is reached.
CLUTCH2
CLUTCH2-CLOSE
C1416/3
CLUTCH2-OPEN
C1417/3 CTRL
CLUTCH2-SEL CLUTCH2-START
C1416/4
CLUTCH2-DIR-ERR
C1417/4
CLUTCH2-SET CLUTCH2-SET–ACT
C1418/3
CLUTCH2-DIST
C1419/3 C1412/x
CLUTCH2-ACT C1413/2 CLUTCH2-PHOUT
C1418/4
CLUTCH2-NSET
C1419/4
CLUTCH2-LEN
C1418/5
C1419/5
FB_clutch2
Function
l Clutch engagement through ramp function with following synchronous running (chapter
3.2.23.1)
l Direct clutch engagement (chapter 3.2.23.2)
l Clutch disengagement (chapter 3.2.23.3)
3.2.23.1 Clutch engagement through ramp function with following synchronous running
Xmax
n=const.
t
n
Fig. 3−60 Transition characteristic of a cam drive when engaging the clutch and then running synchronously
After the cam drive has paused − mostly process−related − it can be synchronized again to the process
with a constantly operating master drive with CLUTCH2. At the time of engaging both drives have
synchronous speeds and the same positions.
In Fig. 3−60, the catching−up process is started. The distance required at this time(CLUTCH2−DIST)
is calculated from the following parameters:
l Ramp gradient, code C1412/5 (see Fig. 3−60, )
l nmax of the cam drive
CLUTCH2−DIST is available at the output of the function block and is a measure for the distance still
to be caught up. If CLUTCH2−DIST = 0, the clutch can be closed (CLUTCH2−CLOSE=HIGH) due
to the synchronous behaviour of both drives (Fig. 3−60, ).
) Note!
l Clutch engagement only possible when drive is rotating in CW direction.
l Connect the output CDATA−ACTLEN (function block CDATA) with the input
CLUTCH2−LEN to determine the position of the X axis (master).
) Note!
Please observe that the command CLUTCH2−SEL = HIGH has priority over all other
commands at function block CLUTCH2.
This function is only suitable for drives at stand still.
CLUTCH3
CLUTCH3-OPEN-INSTANT
C1700/1
CLUTCH3-OPEN
C1701/1 CTRL
CLUTCH3-CLOSE CLUTCH3-ACCDEC
C1700/3
CLUTCH3-DIR-ERR
C1701/3
CLUTCH3-TARGET-POS CLUTCH3-INIT
C1702/1
CLUTCH3-ERR
C1703/1 C1706/1
CLUTCH3-DIST C1706/2 CLUTCH3-VEL-TO-LOW
C1702/2 C1706/3
CLUTCH3-ACT-SET
C1703/2 C1707
CLUTCH3-PHI-SET CLUTCH3-PHOUT
C1702/3
CLUTCH3-NSET
C1703/3
CLUTCH3-PHI-ACT
C1702/4
C1703/4
CLUTCH3-LEN
C1702/5
C1703/5
CLUTCH3-LOW-VEL
C1704/1
C1705/1
fb_clutch3
Function
l Important notes ( 3−93)
l Fault messages ( 3−93)
l Disengage immediately ( 3−93)
l Minimum speed after disengaging ( 3−94)
l Time−controlled engaging ( 3−95)
l Selection of the disengaging position ( 3−96)
l Selection of the target position in the disengaged state ( 3−97)
l Time−controlled disengaging in target position ( 3−97)
l Time−controlled disengaging at the disengaging position ( 3−99)
l Engaging the clutch at different positions of the external master angle ( 3−100)
l Time−controlled engaging ( 3−102)
C L O S E
N S E T
n N
v _ P H I-S E T
L O W -V E L
ti t
T i
O P E N
t
fb_clutch3_02
3 1 5 ° 4 5 °
S y n c - P o s itio n P H I-S E T
2 7 0 ° 9 0 °
S y n c - P o s itio n P H I-S E T
ti ti
ti
ti
P H I-A C T P H I-A C T
1 8 0 ° 1 8 0 °
fb_clutch3_06
Fig. 3−63 Angle diagrams: Two clutch−engagement processes with different speeds
The two angle diagrams show two clutch−engagement processes at the start of synchronising with
equal acceleration times Ti (C1706/3), but with different machine speeds. From this, different
engaging distances result.
Engaging process for the angle diagram on the right:
l The internal master angle (PHI−ACT) is at 180 ° with a speed of 0 min−1.
l On the basis of the Ti−time set and the speed of the external master angle (PHI−SET), an
acceleration distance of 135 ° results.
l After the acceleration distance of 135 °, PHI−SET crosses the starting position and the process
of engaging the clutch is automatically initiated if CLUTCH3−CLOSE = HIGH.
l In the sync position, PHI−SET and PHI−ACT are running synchronously with regard to speed
and angle (position).
– From the start position to the sync position, PHI−SET covers twice the distance of PHI−ACT.
N S E T n N
v _ P H I-S E T
v _ P H I-A C T
ti t
T i
fb_clutch_
v e lo c ity
T A R G E T - P O S = B r a k e p o s itio n
P H I-S E T
B r a k in g d is ta n c e
P H O U T
fb_clutch3_09
The internal master angle (PHOUT) is running synchronously to the external master angle (PHI−SET)
until the position at CLUTCH3−TARGET−POS is crossed. Then drive is decelerated to the speed at
CLUTCH3−LOW−VEL.
Adjustment
l Set C1707 = 1.
l Define the disengaging position at CLUTCH3−TARGET−POS.
l Start the disengaging process with CLUTCH3−CLOSE = LOW.
v e lo c ity
B r a k e p o s itio n
P H I-S E T
B r a k in g d is ta n c e
T A R G E T -P O S = P H O U T
fb_clutch3_10
l The internal master angle (PHOUT) is running synchronously to the external master angle
(PHI−SET) until the braking position has been crossed.
– The braking position always is before the target position.
l If the braking position is crossed, the drive is celerated to the speed at CLUTCH3−LOW−VEL.
– If CLUTCH3−LOW−VEL = 0, the internal master angle is exactly on the target position.
Adjustment
l Set C1707 = 0.
l Define the target position at CLUTCH3−TARGET−POS.
l Start the disengaging process with CLUTCH3−CLOSE = LOW.
Function sequence
C L O S E
t
N S E T
0
C 1 7 0 6 /2 t
P H O U T
L E N
v e lo c ity ti
B r a k e - P o s itio n
P H I-S E T
T A R G E T -P O S
ti
B r a k e - P o s itio n
T A R G E T -P O S
t
O P E N
t
A C C /D E C
t
fb_clutch3_12
Fig. 3−67 Angle diagram and path−time diagram: Time−controlled disengaging in target position
External master angle at CLUTCH3−PHI−SET
Internal master angle at CLUTCH3−PHI−ACT
PHI−SET Position of the external master angle at CLUTCH3−PHI−SET after completion of the disengaging process
TARGET−POS Target position specified at CLUTCH3−TARGET−POS
OPEN If CLUTCH3−OPEN switches to HIGH, the clutch is disengaged
ACC/DEC During the disengaging process, CLUTCH3−ACC/DEC = HIGH
l The internal master angle (PHOUT) synchronically follows the master value to the brake
position. At the brake position the braking process is started.
– The brake position is automatically calculated from the deceleration time Ti.
– The brake position is variable and depends on the current machine speed.
l If the target position is reached, the braking process is completed.
l If CLUTCH3−LOW−VEL = 0, the internal master angle (PHOUT) is 0 at the target position.
Adjustment
l Set C1707 = 0.
l Define the target position at CLUTCH3−TARGET−POS.
l Set the deceleration time Ti [s] in C1706/2.
l Define the external master angle at CLUTCH3−PHI−SET.
C L O S E
t
N S E T
0
C 1 7 0 6 /2 t
P H O U T
L E N
v e lo c ity ti
T A R G E T -P O S =
P H I-S E T B r a k e - P o s itio n
S ta n d s till- P o s itio n
ti
T A R G E T -P O S
S ta n d s till- P o s itio n
t
O P E N
t
A C C /D E C
t
fb_clutch3_14
Fig. 3−68 Angle diagram and path−time diagram: Time−controlled disengaging at disengaging position
External master angle at CLUTCH3−PHI−SET
Internal master angle at CLUTCH3−PHI−ACT
PHI−SET Position of the external master angle at CLUTCH3−PHI−SET after completion of the disengaging process
TARGET−POS Disengaging position specified at CLUTCH3−TARGET−POS
OPEN If CLUTCH3−OPEN switches to HIGH, the clutch is disengaged
ACC/DEC During the disengaging process, CLUTCH3−ACC/DEC = HIGH
l The external master angle (PHI−SET) and the internal master angle (PHOUT) run synchronously
until the disengaging position is reached.
l If the external master angle (PHI−SET) crosses the disengaging position, the braking process is
initiated.
l The position of the internal master angle (PHOUT) results from the deceleration time Ti and the
machine speed.
l If CLUTCH3−LOW−VEL = 0, the internal master angle (PHOUT) is placed on the standstill
position (PHOUT = 0), when the disengaging position has been crossed and the braking
distance (DIST) has been travelld.
Adjustment
l Set C1707 = 1.
l Define the disengaging position at CLUTCH3−TARGET−POS.
l Set the deceleration time Ti [s] in C1706/2.
l Define the external master angle at CLUTCH3−PHI−SET.
3.2.24.10 Engaging the clutch at to different positions of the external master angle
Description
Engaging the clutch is effected by an advancing internal master angle (PHOUT). The required
acceleration distance of the internal master angle (PHOUT) is automatically calculated from the
machine speed and the acceleration time Ti. Thus the next possible start position is determined.
Simultaneously the sync position results from this, from which the internal master angle (PHOUT)
runs synchronously to the external master angle (PHI−SET). With CLUTCH3−CLOSE = HIGH, the
engaging prcess is started. If the external master angle at CLUTCH3−PHI−SET crosses the start
position, synchronising is started.
Engaging the clutch if the external master angle PHI−SET is before the start position
C L O S E
t
N S E T
t
P H O U T
L E N
S y n c - P o s itio n
A c c e le r a tio n d is ta n c e
0 ° /3 6 0 ° A c c e le r a tio n d is ta n c e
S ta r t- P o s itio n
P H I-S E T
v e lo c ity t
2 7 0 °
S y n c - P o s itio n S ta r t- P o s itio n O P E N
t
A c c e le r a tio n d is ta n c e A c c e le r a tio n d is ta n c e A C C /D E C
P H I-A C T = P H O U T
1 8 0 ° t
fb_clutch3_04
Fig. 3−69 Angle diagram and path−time diagram: Engaging the clutch if the external master angle is before the start position
External master angle at CLUTCH3−PHI−SET
Internal master angle at CLUTCH3−PHI−ACT
PHI−SET Position of the external master angle at CLUTCH3−PHI−SET at the start of the engaging process
(CLUTCH3−CLOSE = HIGH)
PHI−ACT Position of the internal master angle at CLUTCH3−PHI−ACT at the start of the engaging process
(CLUTCH3−CLOSE = HIGH)
Start position Position of the external master angle at which synchronising is initiated
Sync position Position from which the external and internal master angles run synchronously
OPEN If CLUTCH3−OPEN switches to HIGH, the clutch is engaged
ACC/DEC During the process of engaging the clutch, CLUTCH3−ACC/DEC = HIGH
If CLUTCH3−CLOSE = HIGH, the external master angle is befor the start position calculated. The
process of engaging the clutch is initiated during this clock pulse.
The internal master angle has to be synchronised to the external master angle with regard to position
and angle. The external master angle runs at a constant speed. During the process of engaging the
clutch, the internal master angle covers the "Acceleration distance" to the sync position. The external
master angle covers the "Acceleration distance" twice.
Engaging the clutch if the external master angle PHI−SET is behind the start position
0 ° /3 6 0 °
v e lo c ity
2 7 0 °
S y n c - P o s itio n S ta r t- P o s itio n
P H I-S E T
A c c e le r a tio n d is ta n c e A c c e le r a tio n d is ta n c e
P H I-A C T
1 8 0 °
fb_clutch3_05
Fig. 3−70 Angle diagram: Engaging the clutch with external master angle being the calculated start position
PHI−SET Position of the external master angle at CLUTCH3−PHI−SET at the start of the process of engaging the
clutch (CLUTCH3−CLOSE = HIGH)
PHI−ACT Position of the internal master angle at CLUTCH3−PHI−ACT at the start of the process of engaging the
clutch (CLUTCH3−CLOSE = HIGH)
Start position Position at which synchronising is initiated
Sync position Position from which the external and internal master angles run synchronously
If CLUTCH3−CLOSE = HIGH, the external master angle is behind the start position calculated. The
process of engaging the clutch is not started in this clock pulse. It automatically starts in the next
clock, if CLUTCH3−CLOSE remains = HIGH.
C L O S E
t
N S E T n N
C 1 7 0 6 /3 t
P H O U T
L E N
v e lo c ity
P H I-S E T
S y n c - P o s itio n S y n c - P o s itio n
ti
P H I-A C T
t
O P E N
t
A C C /D E C
t
fb_clutch3_15
l The sync position is calculated from the acceleration (C1706/3) and the speed of the external
master angle. From this, also the start position results.
l From the sync position, the external and internal master angles are synchronous with regard
to speed and angle (position).
Adjustment
l Set C1707 = 0 or C1707 = 1. The process of engaging the clutch is the same for both modes.
l Set the desired acceleration in C1706/3.
CMP1
C0680 CMP1
C0681
C0682
CMP1-IN1 CMP1-OUT
C0683/1
C0684/1
CMP1-IN2
C0683/2
C0684/2
CMP2
C0685 CMP2
C0686
C0687
CMP2-IN1 CMP2-OUT
C0688/1
C0689/1
CMP2-IN2
C0688/2
C0689/2
CMP3
C0690 CMP3
C0691
C0692
CMP3-IN1 CMP3-OUT
C0693/1
C0694/1
CMP3-IN2
C0693/2
C0694/2
Function
The description uses the example of CMP1 and also applies to CMP2 and CMP3.
The function of these function blocks can be set via code C0680 (CMP1). The following comparison
operations are available:
l CMP1−IN1 = CMP1−IN2
l CMP1−IN1 > CMP1−IN2
l CMP1−IN1 < CMP1−IN2
l |CMP1−IN1| = |CMP1−IN2|
l |CMP1−IN1| > |CMP1−IN2|
l |CMP1−IN1| < |CMP1−IN2|
0 CMP1−IN2 CMP1−IN1
CMP1−IN1
C0681
C0682
CMP1−IN2
C0682
C0681
CMP1−OUT
CMP1−OUT C0681
1 t
CMP1−OUT
0
CMP1−IN2 CMP1−IN1 t
CMP1−IN1
C0681
CMP1−IN2
CMP1−OUT C0681
1 t
CMP1−OUT
0
t
CMP1−IN2 CMP1−IN1
CONV1
C O N V 1
C O N V 1 -O U T
C O N V 1 -IN C 0 9 4 0
C 0 9 4 2 C O N V 1 -D F O U T
C 0 9 4 1
C 0 9 4 3
fb_conv1
or
CONV1−DFOUT + CONV1−IN @ C0940 [rpm]
C0941
Example:
An analog signal is to be multiplied by 1.12.
For this, enter C0940 = 112 and C0941 = 100.
CONV2
C O N V 2
C O N V 2 -O U T
C O N V 2 -IN C 0 9 4 5
C 0 9 4 7 C O N V 2 -D F O U T
C 0 9 4 6
C 0 9 4 8
FB_conv2
or
CONV2−DFOUT + CONV2−IN @ C0945 [rpm]
C0946
CONV3
C O N V 3
C O N V 3 -O U T
C O N V 3 -IN C 0 9 5 0
C 0 9 5 2 C O N V 3 -D F O U T
C 0 9 5 1
C 0 9 5 3
or
CONV3−DFOUT + CONV3−IN @ C0950 [rpm]
C0951
CONV4
C O N V 4
C O N V 4 -O U T
C O N V 4 -IN C 0 9 5 5
C 0 9 5 7 C O N V 4 -D F O U T
C 0 9 5 6
C 0 9 5 8
or
CONV4−DFOUT + CONV3−IN @ C0955 [rpm]
C0956
CONV5
CONV5
CONV5-IN C0655 CONV5-OUT
C0657
C0656
C0658
CONV6
C O N V 6
C O N V 6 -IN C 1 1 7 0 C O N V 6 -O U T
C 1 1 7 2
C 1 1 7 1
C 1 1 7 3
CONVAD1
CONVAD1.B0
20
CONVAD1.B1
21
CONVAD1.B2
22
CONVAD1.B3
23
CONVAD1.B4
24
CONVAD1.B5
25
CONVAD1.B6
CONVAD1-IN 26
C1580 CONVAD1.B7
C1581 27
CONVAD1.B8
28
CONVAD1.B9
29
CONVAD1.B10
210
CONVAD1.B11
211
CONVAD1.B12
212
CONVAD1.B13
213
CONVAD1.B14
214
CONVAD1-SIGN
215
CONVAD2
CONVAD2.B0
20
CONVAD2.B1
21
CONVAD2.B2
22
CONVAD2.B3
23
CONVAD2.B4
24
CONVAD2.B5
25
CONVAD2.B6
CONVAD2-IN 26
C1582 CONVAD2.B7
C1583 27
CONVAD2.B8
28
CONVAD2.B9
29
CONVAD2.B10
210
CONVAD2.B11
211
CONVAD2.B12
212
CONVAD2.B13
213
CONVAD2.B14
214
CONVAD2-SIGN
215
Function
l Represents the analog value as 16−bit binary word.
l Every binary digit is assigned to a digital output.
l The 16th bit (215) is the sign digit indicating whether it is a positive or negative analog value.
CONVAPH1
CONVAPH1
± 230 -1
CONVAPH1-IN C1590 CONVAPH1-OUT
C1593
C1594 C1591
Function
l Conversion with adaptation through multiplier and divisor.
l Conversion according to formula:
C O N V P H A 1
C O N V P H A 1 -IN
1 -O U T 2
C 1 0 0 1 C 1 0 0 0
2 -O U T
C 1 0 0 2 ± 1 9 9 ,9 9 %
Function
l Conversion with adaptation using a divisor.
l Conversion according to formula:
CONVPHA1−OUT[%] + CONVPHA1−IN[inc] @ 100
2 14 @ 2 C1000
CONVPHA1−OUT2[inc] + CONVPHA1−IN[inc] @ 1
2 C1000
CONVPHA2
CONVPHA2
± 199,99%
CONVPHA2-IN 1 CONVPHA2-OUT
C1611
C1612 2C1610
Function
l Conversion with adaptation using divisor.
l Conversion according to formula:
CONVPHA2–OUT + CONVPHA2–IN @ 1 @ 100%
2 C1610 16384
CONVPHA3
CONVPHA3
± 199,99%
CONVPHA3-IN 1 CONVPHA3-OUT
C1616
C1617 2C1615
Function
l Conversion with adaptation using divisor.
l Conversion according to formula:
CONVPHA3–OUT + CONVPHA3–IN @ 1 @ 100%
2 C1615 16384
CONVPHAA1
C O N V P H A A 1
1 6 B it
C O N V P H A A 1 -A O U T 1
L o w W o rd
C O N V P H A A 1 -P H IN
C 1 6 2 0 /1
1 6 B it C O N V P H A A 1 -A O U T 2
C 1 6 2 1 /1
H ig h W o r d
Function
The input signal is divided into a low word and a high word with 16 bits each.
The corresponding output signal can be processed as a position signal.
CONVPHAA2
C O N V P H A A 2
1 6 B it
C O N V P H A A 2 -A O U T 1
L o w W o rd
C O N V P H A A 2 -P H IN
C 1 6 2 0 /2
1 6 B it C O N V P H A A 2 -A O U T 2
C 1 6 2 1 /2
H ig h W o r d
Function
The input signal is divided into a low word and a high word with 16 bits each.
The corresponding output signal can be processed as a position signal.
Use
If you want to transfer two position signals at the same time, the function block CONVPHAA1 or
CONVPHAA2 must be linked with the CAN object (e.g. CAN−OUT2) as follows:
CAN-OUT2
Bit0
C0864/2
CAN-OUT2.W1 0
C0860/4
Byte 1,2
1
C0868/4
CAN-OUT2.W2 2
C0860/5
C0868/5
Bit15
FDO
C0116/1 FDO-0
C0865/2
...
16 bits
FDO-15 Low word
C0116/16 0
Byte 3,4
FDO-16
C0116/17 1
...
16 bits
High word 2
FDO-31
C0116/32
16 bits
Low word Bit31
CAN-OUT2.D1 X4
C0861/2 Bit0
16 bits
C0869/2
CONVPHAA1 High word
Byte 5,6
16 bits
CONVPHAA1-AOUT1 CAN-OUT2.W3
CONVPHAA1-PHIN Low word C0860/6
C1620/1
16 bits CONVPHAA1-AOUT2 C0868/6
C1621/1
High word
Bit15
Bit0
Byte 7,8
CAN-OUT2.W4
C0860/7
C0868/7
Bit15
9300kur084
Purpose
l Exact adaptation of the incremental encoder
l CONVPHD1 for the adjustment of the stretch factor via freely configurable inputs
C O N V P H D 1 -N O M C O N V P H D 1
C 1 4 8 6 /1
C 1 4 8 7 /1 C 1 4 8 0
± 1 9 6 5 rp m
C O N V P H D 1 -IN X C O N V P H D 1 -O U T
C 1 4 8 8 /1 Y
C 1 4 8 9 /1
C O N V P H D 1 -D E N
C 1 4 8 6 /2
C 1 4 8 7 /2
Function
l Function block interconnection
l Encoder settings increments of one
l Stretch factor setting over 6 decades
STOP!
The DFIN code C0425 must be set to selection 6 to evaluate the encoder signals correctly.
Tip!
If only the stretch factor is used (in this case the function block is positioned elsewhere in the circuit),
set the encoder constant to 16384 inc/rev. Otherwise the signal will be additionally amplified (small
values) or attenuated (higher values).
When setting negative values in the numerator, the output signal will be inverted.
C 1 2 4 5 /2
Function
Caution!
The conversion result is not limited. The result must therefore not exceed the range of ±2147483647.
l C1241 = HIGH
– The angle signal at CONVPHPH1−IN is evaluated using the factor from C1245/1 / C1245/2.
l C1241 = LOW
– The value 0 is evaluated using the factor from C1245/1 / C1245/2.
C O N V P H P H D 1
C 1 4 5 2
C O N V P H P H D 1 -O U T
C O N V P H P H D 1 -IN x
C 1 4 5 0 /1 y C O N V P H P H D 1 -F A IL
C 1 4 5 1 /1
C 1 4 5 3
Function
An angle change at input CONVPHPHD1−IN is converted into a speed.
l The speed at the output CONVPHPHD1−OUT can be adapted by means of a division ratio.
The numerator (C1452) and denominator (C1453) can be set between −32767 and +32767.
l The output is limited to ±n = 30000 rpm.
l CONVPHPHD1−FAIL = HIGH for the time of limitation.
Note!
Angle errors can occur in the following function blocks if the output is limited. The profile position can
thus be lost.
( STOP!
This function block is not suitable for transmitting the virtual line shaft (electrical
shaft).
Purpose
The function block converts a angle change into a speed (digital frequency).
CONVPHPHD2
CONVPHPHD2-IN CONVPHPHD2-OUT
C1450/2
CONVPHPHD2-LIM
C1451/2
CONVPHPHD2-RESET
C1454
C1455
FB_convphphd2
Function
An angle change at input CONVPHPHD2−IN is converted to a speed and output at
CONVPHPHD2−OUT.
( STOP!
The function block can evaluate signal jumps at the input CONVPHPHD2−IN up to
max. 2147483647 inc (231−1). At higher signal jumps the sign of the output signal
changes.
A position loss occurs which cannot be compensated anymore. You must carry out
a reset (CONVPHPHD2−RESET = HIGH).
0
-1 1
-2 147 483 647 (-231 +1) 2 147 483 647 (231 -1)
-2 147 483 648 (-231 )
C 1 2 5 4 /2
Function
Caution!
The conversion result is not limited. The result must therefore not exceed ±32767.
l The speed signal at CONVPP1−IN is evaluated using the factor from C1251/1 / C1251/2.
Purpose
l Selection of one profile out of eight possible profiles.
l Selection of an event profile
C S E L 1 -C A M *1 C S E L 1
C 1 4 2 4 /1 D M U X
C 1 4 2 5 /1
C S E L 1 -C A M *2 0
C 1 4 2 4 /2 C S E L 1 -O U T
C 1 4 2 5 /2 1
C 1 4 2 0
C S E L 1 -C A M *4
C 1 4 2 4 /3
C 1 4 2 5 /3
C 1 4 2 4 /4 C S E L 1 -L O A D
C 1 4 2 5 /4
C 1 4 2 4 /5 C S E L 1 -E V E N T
C 1 4 2 5 /5
Function
l Conversion of a bit pattern into an analog value
l Acceptance of the converted value
l Event−dependent output of a fixed value
l Depending on the number of profiles used, not all inputs must be assigned for the profile
selection.
Number of profiles used Inputs to be assigned
(value of C1300) (CAM*1, CAM*2, CAM*4)
1 (only profile 0) 0
2 (profiles 0 and 1) 1 (CAM*1)
4 (profiles 0 to 3) 2 (CAM*1, CAM*2)
8 (profiles 0 to 7) 3 (CAM*1, CAM*2, CAM*4)
Stop!
The activation of a cam profile, which has been additionally defined in CSEL but exceeds the number
of profiles selected in the FB CDATA, will be ignored.
Example: Input in CDATA = 4 profiles; profile additionally defined in CSEL (profile 5).
The special profile would be ignored!
If the signal at input CSEL1−EVENT = LOW, a L³H edge must again be set at the input CSEL1−LOAD
to accept.
C 0 9 6 0 y 0
x
1 C h a r a c te r is tic 2 1
y
C 0 9 6 7
C U R V E 1 -IN 2 y 1 y 1 0 0 2 C U R V E 1 -O U T
C 0 9 6 8 3 y 0
x
3
x 1
Y 0 = C 0 9 6 1 C h a r a c te r is tic 3
Y 1 = C 0 9 6 2 y y 1 0 0
Y 2 = C 0 9 6 3
Y 1 0 0 = C 0 9 6 4 y 2
y 0 y 1
X 1 = C 0 9 6 5
x
X 2 = C 0 9 6 6 x 1 x 2
CURVE1
Range of functions
Under C0960, you can select the function:
l Characteristic with two interpolation points
l Characteristic with three interpolation points
l Characteristic with four interpolation points
The codes for entering the interpolation points can be obtained from the line diagrams.
Linear interpolation between the points.
For negative input values at CURVEx−IN, the settings of the interpolation points are processed
inversely (see line diagrams). If this is not desired:
l Connect an absolute value generator (ABS) before or behind the CURVE function block
or
l connect a limiter (LIM) before or behind the CURVE function block
y
CURVE1-OUT
y100
C0964
C0961 y0
-100%
100% x
CURVE1-IN
-C0961
-C0964
y
CURVE1-OUT
y100
C0964
y1
C0962
C0961 y0
-100% -C0965 x1
C0965 100% x
CURVE1-IN
-C0961
-C0962
-C0964
y
CURVE1-OUT
y100
C0964
y1
C0962
C0961 y0
-100% y2
-C0966 -C0965 C0963
x1 x2
-C0963 C0965 C0966 100% x
CURVE1-IN
-C0961
-C0962
-C0964
C 1 3 1 0 C U R V E C 1
C U R V E C 1 -S E L -IN
C 1 3 2 2 /1 0 C U R V E C 1 -X < 0
0
C 1 3 2 3 /1 0 C U R V E C 1 -X > X M A X
1
C U R V E C 1 -A IN 2 C U R V E C 1 -B U S Y
C 1 3 2 0 /1
C 1 3 2 1 /1 0 3 C U R V E C 1 -A O U T
C U R V E C 1 -IN 1 4
C U R V E C 1 -O U T
C 1 3 2 4 /5 5
C 1 3 2 5 /5 C U R V E C 1 -D F O U T
6
C U R V E C 1 -H O L D 7 C U R V E C 1 -C A M -S E L -B U S Y
C 1 3 2 2 /9
C 1 3 2 3 /9 C U R V E C 1 -IN IT -D F O U T
C U R V E C 1 -R E L -S E L
C 1 3 2 2 /1 1
C 1 3 2 3 /1 1
C U R V E C 1 -X R E S E T
C 1 3 2 2 /1 2
C 1 3 2 3 /1 2
fb_curvec
Function
l Identical with FB CDATA, but with reduced functionality (cam position profile)
l General characteristic
) Note!
The input should be assigned to a FIXED value to avoid an unintentional change to
another input.
( STOP!
This change occurs abruptly!
Example 1 Example 2
Y
Y
X
L X
L L L
REL_VOR1 REL_VOR2
L Profile length
With CURVEC1−REL−SEL = LOW, the last Y value of the profile will not be stored!
( STOP!
Depending on the cam profile data, this setting may result in a ’jump’ of the drive to
the new value (see fig. below).
X
L L L
REL_VOR3
L Profile length
) Note!
Xmax is already determined when the profile is generated (GDC).
) Note!
If you have neither inhibited the controller nor set CURVEC1−X−RESET = HIGH, it is
not possible to change to another profile (error number 7;
ILLEGAL_SYSTEM_ACCESS).
) Note!
Even if the controller is not inhibited, the profile can be changed with
CURVEC1−X−RESET=HIGH (e.g. via FEVAN).
During this procedure, the output CURVEC1−CAM−SEL−BUSY is HIGH.
C 0 6 2 0 D B 1
C 0 6 2 1
± 1 9 9 ,9 9 %
D B 1 -IN D B 1 -O U T
C 0 6 2 2
C 0 6 2 3
Function
l The dead band is parameterised under C0621.
l The gain is set under C0620.
DB1−OUT
C0620
DB1−IN
C0621
C0135
CAN-CTRL.B3
DCTRL
16 ³1
AIF-CTRL.B3 QSP
C135.B3 DCTRL-QSP
MCTRL
CAN-CTRL.B8 ³1
AIF-CTRL.B8 DISABLE
C135.B8 DCTRL-RDY
MONIT-TRIP DCTRL-CINH
CAN-CTRL.B9
AIF-CTRL.B9
C0136/1 C135.B9 DCTRL-IMP
X5/28
DCTRL-CINH1 ³1 CINH DCTRL-TRIP
C0870/1
DCTRL-WARN
C0878/1
DCTRL-CINH2 DCTRL-MESS
C0870/2
C0878/2 ³1 DCTRL-FAIL
CAN-CTRL.B10
AIF-CTRL.B10
C135.B10 ³1 TRIP-SET DCTRL-CW/CCW
DCTRL-TRIP-SET
C0871 DCTRL-NACT=0
C0878/3
CAN-CTRL.B11 DCTRL-STAT*1
AIF-CTRL.B11
C135.B11 ³1 TRIP-RESET DCTRL-STAT*2
DCTRL-TRIP-RESET DCTRL-STAT*4 STAT
C0876
DCTRL-STAT*8
C0878/4
DCTRL-INIT
fb_dctrl
Function
l Quick stop (QSP)
l Operation inhibited (DISABLE)
l Controller inhibit (CINH)
l TRIP set
l TRIP reset
l Change of parameter set (PAR)
l Controller state
) Note!
When the controller changes to an LU message or an OU message, the signal
DCTRL−CINH is not set.
The power output stages are inhibited. All controllers are reset.
l The function can be controlled via seven inputs:
– Terminal X5/28 (LOW = controller inhibit)
– Control word CAN−CTRL bit 9 of CAN−IN1
– Control word AIF−CTRL bit 9 of AIF−IN
– Control word C0135 bit 9
– MONIT−TRIP (HIGH = A monitoring function that is configured to TRIP has been activated in
the MONIT function block)
– Free input DCTRL−CINH1
– Free input DCTRL−CINH2
l All inputs are linked by an OR−operation.
l C0136/1 indicates the control word C0135
3.2.40.4 TRIP−Set
The drive is lead to the state selected under code C0581 and indicates EEr (external monitoring).
l The function can be controlled by four inputs
– Control word CAN−CTRL bit 10 of CAN−IN1
– Control word AIF−CTRL bit 10 of AIF−IN
– Control word C0135 bit 10
– Free input DCTRL−TRIP−SET
l All inputs are linked by an OR−operation.
l C0136/1 indicates the control word C0135
) Note!
If one of the inputs is set to HIGH, it is not possible that a LOW−HIGH edge occurs
at the resulting signal.
) Note!
The hysteresis provides for a stable standstill signal, even in the case of a jittering
actual speed value. The hysteresis only has an effect during start−up and is not
active during a stop process.
C0425 C0426
Function
l The input X9 is designed for signals with TTL level.
l In the case of a digital frequency cascade or digital frequency bus, adapt the drive to the
connected encoder or upstream controller via C0425.
l The input of a zero track is optional.
l Via C0427 the following input signals can be evaluated:
C0427 = 0
A
A
B
B
Z
Z
C0427 = 1
A
A
B
B
Z
Z
C0427 = 2
A
A
B
B
Z
Z
Fig. 3−107 Control of speed and direction of rotation via track A or track B
CW rotation Track A transmits the speed and direction of rotation (positive value at DFIN−OUT)
Track B = LOW
CCW rotation Track B transmits the speed and direction of rotation (negative value at DFIN−OUT)
Track A = LOW
Transfer function
DFIN−OUT[rpm] + f[Hz] @ 60
Number of increments from C0425
Example:
Input frequency = 200 kHz
C0425 = 3 (¢ a number of increments of 2048 inc./rev.)
Signal adaptation
Finer resolutions than the power−of−two format can be implemented by the downstream connection
of an FB (e.g. CONV3 or CONV4).
Example:
The FB CONV3 converts the speed signal into a quasi−analog signal. Conversion according to
formula:
( STOP!
If C0540 = 0, 1, 2, 3 and feedback system C0025 > 10, you must not use the digital
frequency input X9.
C0030 DFOUT
C0540
DFOUT-DF-IN DFOUT-OUT
C0542
C0549
DFOUT-AN-IN
C0541
C0547
DFOUT-SYN-RDY
C0544 CTRL
C0548 C0540
X5 E5
0 X10
C0545 1
X9 C0429
2
3
4
X8 5
Function
l Output signals on X10
l Output of an analog signal
l Output of a speed signal
l Encoder simulation of the resolver with internal zero track
l Encoder simulation of the resolver with external zero track
l Direct output of X8
l Direct output of X9
C W r o t a tio n
A
A
B
B
Z
Z
( Stop!
C0540 = 0 to C0540 = 3 cannot be set if the connection to the digital frequency
input DFIN X9 has been established and C0025 > 10 has been selected.
Transfer function
No. of increments from C0030 C0011
f[Hz] + DFOUT * AN * IN[%] @ @
100 60
Example:
DFOUT−AN−IN = 50 %
C0030 = 3, this corresponds to a number of increments of 2048 inc/rev.
C0011 = 3000 rpm
) Note!
This procedure must be done after every mains switching.
Transfer function
No. of increments from C0030
f[Hz] + DFOUT−DF−IN[rpm] @
60
Example:
DFOUT−DF−IN = 3000 rpm
C0030 = 3, this corresponds to a number of increments of 2048 inc/rev.
) Note!
The procedure for generating an artificial zero pulse must be repeated after every
mains switching and after every setting of C0540 = 3.
) Note!
For directly outputting X8 or X9 to the digital frequency output X10 the function
block DFOUT does not need to be entered into the processing table.
Function
l Profile generator
l Quick stop
l Ramp function generator stop
l RESET
l Detect phase difference
l Start via touch probe initiator (terminal X5/E5)
l Correction of the touch probe initiator (terminal X5/E5)
DFRFG-OUT
C0751 C0751
C0755
DFRFG-IN C0752
DFRFG-SYNC t
The profile generator generates ramps which lead the setpoint phase to its target position.
l Set acceleration and deceleration via C0751.
l Set max. speed via C0752.
l When the distance and speed reach their setpoints, the output switches
DFRFG1−SYNC = HIGH. At the same time the FB switches the profile generator to "inactive".
l Set the switching point via C0755.
Stop!
Do not operate the drive with this function at the torque limitation Mmax, Imax.
The number of increments at DFRFG−IN (master drive) defines the target position. The target can be
displayed as a path. The speed−time diagram shows the distance covered (angle) as the area below
the speed profile. When synchronicity is reached, master and slave have covered the same distance
(angle).
DFRFG-OUT
C0751 C0751
DFRFG-IN C0752
C0753
DFRFG-QSP t
DFRFG-OUT
DFRFG-IN C0752
DFRFG-STOP t
3.2.43.4 RESET
DFRFG−RESET = HIGH:
l Resets setpoint phases which are internally added.
l Activates the profile generator.
l HIGH−LOW edge at DFRFG−RESET: Detecting the setpoint phase.
Stop!
In the default setting the terminal X5/E5 is assigned to another function.
Function
l Set C0757 = 1.
l The function is activated by simultaneously setting the inputs:
– DFRFG−QSP and DFRFG−RESET = HIGH.
l Starting procedure:
– Signals at DFRFG−QSP and DFRFG−RESET = LOW.
– Otherwise touch probe signals are ignored.
l A LOW−HIGH edge at terminal X5/E5 starts the process:
DFRFG-OUT
DFRFG-IN
Touch-Probe X5/E5
DFRFG-QSP
DFRFG-RESET
Tip!
With high offsets and low input speeds the drive may reverse. To avoid this, a direction of rotation
can be selected for the output via C0766.
Purpose
Conditions the digital frequency for the controller. Input of the stretch factor, gearbox factor, and
speed or phase trimming.
C0525
DFSET-0-PULSE
C0430/5
DFSET
C0532 C0534
C0538/1
3 C0531
X5/E4
2
1 DFSET-ACK
MCTRL-PHI-ACT
3
2
X5/E5 CTRL
1 C0528/1
X9/6,7
DFSET-N-TRIM2 C0535
C1255
+
DFSET-N-TRIM C1258
C0524
+
DFSET-RAT-DIV C0537
C0522
DFSET-VP-DIV C0536/2
C0521
DFSET-POUT
C0536/1
a a
DFSET-IN a a + DFSET-NOUT
C0520 * b * b + C0530
C0539 b b
C0252 C0253
C0533 C0033 0 + + + DFSET-PSET
1
+ + -
DFSET-SET C0528/2
DFSET-PSET2
C0527
C0538/3
C0526 DFSET-RESET
C0538/2
DFSET-A-TRIM
C0523 * C0529
C0536/3
MCTRL-PHI-ACT
FB_dfset
Function
l Setpoint conditioning with stretch and gearbox factor
l Processing of correction values
l Synchronising to zero track or touch probe (for resolver feedback touch probe only)
Stretch factor
Defines the ratio between the drive and the setpoint.
l The stretch factor evaluates the setpoint at DFSET−IN. DFSET−POUT outputs the result.
l The stretch factor results from numerator and denominator.
– Numerator is variable from analog signal source or fixed value by the code.
– Input of the denominator under C0533.
l Relationship:
DFSET–POUT + DFSET–IN @ DFSET–VP–DIV
C0533
Gearbox factor
Defines the transmission ratio of the drive. Enter the ratio of the drive.
l The gearbox factor evaluates the setpoint at DFSET−IN multiplied by the stretch factor.
DFSET−NOUT outputs the result.
l The gearbox factor results from numerator and denominator.
– Numerator is variable from analog signal source or fixed value by the code.
– Input of the denominator under C0033.
l Relationship:
DFSET–NOUT + Reckfaktor @ DFSET–RAT–DIV
C0033
Deactivate the gearbox factor and the DFSET−N−TRIM values as a basis for the setpoint angle
integrator. If C0530 = 1, only the stretch factor is used for setpoint angle calculation.
Speed trimming
This is used to add correction values, e.g. by a superimposed control loop. This enables the drive to
accelerate or decelerate.
l Adds an analog value at DFSET−N−TRIM to the setpoint speed.
(see code C0537)
l Adds a speed value at DFSET−N−TRIM2 to the setpoint speed.
– The speed trimming via this input is more precise.
(see code C1258)
Phase trimming
This adds a setpoint at DFSET−A−TRIM to the phase setpoint (see code C0536/3) and changes the
rotor position to the setpoint with the number of increments provided in either direction (drive is
leading or lagging). The phase is trimmed within a range of ±32767 increments (¢ ±1/2 rev.). Every
analog signal can be used as a source.
l The input is done in increments (one revolution ¢ 65536 increments).
l When analog values are entered, 100% correspond to 1/4 revolution = 16384 increments.
l Extension of the setting range with a multiplier under C0529.
Phase offset
Addition of a fixed phase offset under C0252 to the setpoint of the drive.
) Note!
All three modes provide the possibility to define a divisor factor for the actual pulses
with codes C0531 as well as for the setpoint pulses with codes C0535 (default
setting = 1). Hence, it is possible to e.g. evaluate every 10th actual pulse if C0531 =
10. The other 9 pulses are ignored.
Touch probe initiators can have delay times which cause a speed−dependent phase offset.
To take this angular offset into account, the response time [ms] of the initiators is converted into an
angular correction depending on setpoint speed DFSET−NOUT and then considered in the setpoint
angle. For this purpose, the response time [ms] must be converted into a correction value [Inc.] first.
l Set correction value for the phase offset under C0430.
l Formula for the input value in C0430/x:
l Please take the response time [ms] from the data sheet of the initiator or contact the
manufacturer.
Stop!
When the synchronisation via the terminals X5/E4 and X5/E5 (C0532 = 2) is activated, no further
control signals must be taken from these terminals. Changing the configuration via C0005 assigns
the terminals with a basic setting.
Synchronisation mode
For the synchronisation, different modes are available which can be set under C0534.
C0534 Synchronisation mode Note
0 Inactive Function inactive
1 Continuous synchronisation with correction in the shortest
possible way
2 Continuous synchronisation with correction in the shortest after a LOW−HIGH edge at DFSET−0−Pulse, synchronisation is
possible way carried out continuously if a HIGH level remains at
DFSET−0−Pulse.
10 One synchronisation, a phase deviation is corrected in the after a LOW−HIGH edge at DFSET−0−Pulse, synchronisation is
shortest possible way carried out once
11 One synchronisation, a phase deviation is corrected in CW after a LOW−HIGH edge at DFSET−0−Pulse, synchronisation is
direction carried out once
12 One synchronisation, a phase deviation is corrected in CCW after a LOW−HIGH edge at DFSET−0−Pulse, synchronisation is
direction carried out once
13 Single synchronisation, a phase difference is determined between after a LOW−HIGH edge at DFSET−0−Pulse, synchronisation is
setpoint pulse and actual pulse and is corrected to the carried out once
corresponding direction of rotation according to the sign
Code C0528/1 displays the number of increments (angular difference) between the setpoint pulse
and the actual pulse prior to synchronisation.
Code C0528/2 displays the offset value from (C0523 x C0529 + C0252).
C0720 DIGDEL1
C0721
DIGDEL1-IN DIGDEL1-OUT
C0723
C0724 0 t
C0725 DIGDEL2
C0726
DIGDEL2-IN DIGDEL2-OUT
C0728
C0729 0 t
Function
You can select the following functions under C0720 (DIGDEL1) and C0725 (DIGDEL2):
l On−delay
l Off−delay
l General delay
3.2.45.1 On−delay
If the on−delay is set, a signal change from LOW to HIGH at the input DIGDELx−IN is passed on to
the DIGDELx−OUT output after the delay time set under C0721 or C0726 has elapsed.
DIGDEL1−IN
C0721 C0721 t
DIGDEL1−OUT
3.2.45.2 Off−delay
An off−delay causes a signal change from HIGH to LOW at the input DIGDELx−IN to be passed on
to the output DIGDELx−OUT after the delay time set under C0721 or C0726 has elapsed.
DIGDEL1−IN
C0721 C0721 t
DIGDEL1−OUT
l A LOW−HIGH edge at the input DIGDELx−IN causes the output DIGDELx−OUT to be set to
HIGH and the time element to be reset.
l The time element is started with a HIGH−LOW edge at the input DIGDELx−IN.
l After the delay time set under C0721 or C0726 has elapsed, the output DIGDELx−OUT is set to
LOW.
DIGDEL1−IN
DIGDEL1−TIMER
ÎÎÎ
C0721 t
DIGDEL1−OUT
l The time element is started with any edge at the input DIGDELx−IN.
l When the timer (can be set under C0721 or C0726) has reached the upper limit, the output
DIGDELx−OUT is set to the same value as the input DIGDEL1−IN.
X5
DIGIN DCTRL -X5/28
DIGIN-CINH
28
DIGIN1
E1 C0114/1...5 DIGIN2
E2 DIGIN3
0
E3 1 DIGIN4
1
E4 DIGIN5
E5 C0443
Function
The terminals X5/E1 to X5/E5 are scanned every millisecond. The level for every input can be
inverted. For this, proceed as follows:
l Select code C0114 with corresponding subcode (e.g. subcode 3 for input X5/E3)
l Enter the desired level as a parameter:
– 0 = Level not inverted (HIGH active)
– 1 = Level inverted (LOW active)
DIGOUT
DIGOUT1
C0117/1 X5
DIGOUT2 C0118/1...4
C0117/2 A1
DIGOUT3
C0117/3 0
DIGOUT4 A2
C0117/4 1
1
C0444/1 A3
C0444/2
C0444/3 A4
C0444/4
Function
The terminals X5/A1 to X5/A4 are updated every millisecond. The level for every output can be
inverted. For this, proceed as follows:
l Select code C0118 with corresponding subcode (e.g. subcode 3 for output X5/A3)
l Enter the desired level as a parameter:
– 0 = Level not inverted (HIGH active)
– 1 = Level inverted (LOW active)
C0650 DT1-1
C0653 C0651
±199.99 %
DT1-1-IN DT1-1-OUT
C0652
C0654
fb_dt1−1
Function
l The gain is set under C0650.
l The delay Tv is set under C0651.
l The input sensitivity of the DT1−1 element can be reduced under C0653.
l The FB only evaluates the specified most significant bits, according to the setting.
K=Td / Tv
Tv t
The function block EXTPOL1 is used when position information is exchanged between master and
slave using a bus system.
The transfer cycle via a bus system is often longer than 1 ms, especially if
l for instance, a PLC or an industrial PC is connected to the bus
l the baud rate is < 1Mbaud (e.g. with cable lengths > 25 m)
The short response time required between setpoint and actual value of the controller is prolonged
by the bus load. Especially when the position is changed, a linear speed characteristic is converted
into a step−like characteristic. The suddenly changing speed results in corresponding torque peaks
in all drive elements connected.
The function block EXTPOL1 smoothens this ’step’ character by ’fine−interpolation’ between the
steps (see function block symbol). The improved smoothness of running can even be heard.
CAN-OUT2
Bit0
C0864/2
CAN-OUT2.W1 0
C0860/4
Byte 1,2
1
C0868/4
CAN-OUT2.W2 2
C0860/5
C0868/5
Bit15
FDO
C0116/1 FDO-0
C0865/2
...
16 bits
FDO-15 Low word
C0116/16 0
Byte 3,4
FDO-16
C0116/17 1
...
16 bits
High word 2
FDO-31
C0116/32
16 bits
Low word Bit31
CAN-OUT2.D1 X4
CDATA-XPOS C0861/2 Bit0
16 bits
C0869/2
High word
CONV3
Byte 5,6
CONV3-IN C0950 CONV3-OUT CAN-OUT2.W3
CDATA-X-NOUT C0952 C0860/6
C0951
C0953 C0868/6
Bit15
Bit0
Byte 7,8
CAN-OUT2.W4
C0860/7
C0868/7
Bit15
9300kur086
CAN-IN2
CAN-IN2.W1
16 bits
C0866/4
CAN-IN2.W2
16 bits
Bit 0 C0866/5
CAN-IN2.B0
CAN-IN2.B1
C0863/3
.
Byte 1,2
.
16 .
binary CAN-IN2.B14
signals
CAN-IN2.B15
CAN-IN2.B16
Bit 15
C0863/4 CAN-IN2.B17
.
.
16 .
binary CAN-IN2.B30
signals
Byte 3,4
CAN-IN2.B31
EXTPOL1
16 bits EXTPOL1-AIN EXTPOL1-STAT
Low word C1370/1
C1371/1
CAN-IN2.D1 EXTPOL1-PHIN EXTPOL1-PHOUT
C1374/1 CDATA-XIN
X4 C1375/1
C0867/2
16 bits
High word
Byte 5,6
CAN-IN2.W3
16 bits
C0866/6
16 bits
Low word
CAN-IN2.D2
16 bits
High word
Byte 7,8
CAN-IN2.W4
16 bits
C0866/7
9300kur088
Settings
Note!
FB EXTPOL1 does not require setting. It must however be ensured, that numerator (C0950) and
denominator (C0951) are 1 in the function block CONV3 of the master.
Status signal
l EXTPOL1−STAT = HIGH
– Function block extrapolates
l EXTPOL1−STAT = LOW
– Input data is accepted directly.
C 1 3 7 9 E X T P O L 2
E X T P O L 2 -S T A T
E X T P O L 2 -P H IN E X T P O L 2 -L IM
C 1 3 7 4 /2
C 1 3 7 5 /2 E X T P O L 2 -P H O U T
E X T P O L 2 -D F O U T
fb_extpol2
Tip!
Please observe the computing time of the FBs.
l 5 s (EXTPOL1)
l 10 s (EXTPOL2)
CAN-OUT2
Bit0
C0864/2
CAN-OUT2.W1 0
C0860/4
Byte 1,2
1
C0868/4
CAN-OUT2.W2 2
C0860/5
C0868/5
Bit15
FDO
C0116/1 FDO-0
C0865/2
...
16 bits
FDO-15 Low word
C0116/16 0
Byte 3,4
FDO-16
C0116/17 1
...
16 bits
High word 2
FDO-31
C0116/32
16 bits
Low word Bit31
CAN-OUT2.D1 X4
CDATA-XPOS C0861/2 Bit0
16 bits
C0869/2
High word
Byte 5,6
CAN-OUT2.W3
C0860/6
C0868/6
Bit15
Bit0
C0868/7
Bit15
9300kur087
CAN-IN2
CAN-IN2.W1
16 bits
C0866/4
CAN-IN2.W2
16 bits
Bit 0 C0866/5
CAN-IN2.B0
CAN-IN2.B1
C0863/3
.
Byte 1,2
.
16 .
binary CAN-IN2.B14
signals
CAN-IN2.B15
CAN-IN2.B16
Bit 15
C0863/4 CAN-IN2.B17
.
.
16 .
binary CAN-IN2.B30
signals
Byte 3,4
CAN-IN2.B31
16 bits
Low word C1379 EXTPOL2
EXTPOL2-STAT
CAN-IN2.D1 EXTPOL2-PHIN
C1374/2 EXTPOL2-LIM
X4 C1375/2 EXTPOL2-PHOUT
C0867/2 CDATA-XIN
16 bits EXTPOL2-ACTLEN CTRL EXTPOL2-DFOUT
C1374/3
High word C1375/3 EXTPOL2-X0
Byte 5,6
CAN-IN2.W3
16 bits
C0866/6
16 bits
Low word
CAN-IN2.D2
16 bits
High word
Byte 7,8
CAN-IN2.W4
16 bits
C0866/7
9300kur091
Please see figures Fig. 3−129 and Fig. 3−130 for the interconnections of master and slave.
Differences to EXTPOL1:
l In the master only the X position (CDATA−X−POS) is sent
l The slave just receives the X position
Settings
l Code C1379
– Use C1379 to adapt the number of extrapolation cycles per ms to the cycle time of the bus.
STOP!
This function does not replace the monitoring of the bus system. The bus system should be
monitored with a "toggle bit".
Tip!
If, for instance, the transfer cycle is max. 5 ms, set at least 6 ms in C1379.
After the time set has been exceeded, the input EXTPOL2−PHIN is directly connected to the output
EXTPOL2−PHOUT. Only when new positions are detected at the input, the extrapolation restarts.
C 1 1 0 0 F C N T 1
F C N T 1 -C L K U P F C N T 1 -O U T
C 1 1 0 2 /1
C 1 1 0 4 /1
F C N T 1 -C L K D W N
C 1 1 0 2 /2
C 1 1 0 4 /2 C T R L F C N T 1 -E Q U A L
F C N T 1 -L D -V A L
C 1 1 0 1 /1
C 1 1 0 3 /1
F C N T 1 -L O A D
C 1 1 0 2 /3
C 1 1 0 4 /3
F C N T 1 -C M P -V A L
C 1 1 0 1 /2
C 1 1 0 3 /2
Function
l C1100 = 1
– If | counter content | | FCNT1−CMP−VAL | (comparison value), FCNT1−EQUAL is set = HIGH
for 1 ms. Afterwards the counter is reset to the starting value (FCNT1−LD−VAL).
) Note!
If the signal is to be available longer, e. g. for a query of the output via a PLC, you
can prolong the signal via the TRANS function block.
l C1100 = 2
– If | counter content | | FCNT1−CMP−VAL | (comparison value), the counter is stopped.
– Via FCNT1−LOAD = HIGH, the counter is reset to the starting value (FCNT1−LD−VAL).
l C1100 = 3
– If | counter content| = | FCNT1−CMP−VAL | (comparison value), the counter is stopped.
– Via FCNT1−LOAD = HIGH, the counter is reset to the starting value (FCNT1−LD−VAL).
– FCNT1−OUT is limited to 32767 for counting upwards and to −32767 for counting
downwards.
) Note!
The Z measuring system has no effect on the profiles and displays.
The profiles are calculated in PC programs. If you want to calculate profiles via the
Z measuring system, you have to adapt the corresponding PC programs.
FDO-0 FDO
C0116/1
FDO-1
C0116/2
FDO-2
C0116/3
FDO-3
C0116/4
FDO-4
C0116/5
FDO-5
C0116/6
FDO-6
C0116/7
FDO-7
C0116/8
FDO-8
C0116/9
FDO-9 C0151
C0116/10
FDO-10
C0116/11
FDO-11
C0116/12
FDO-12
C0116/13 AIF-OUT
FDO-13
C0116/14
FDO-14
C0116/15
FDO-15
C0116/16
FDO-16 CAN1-OUT
C0116/17
FDO-17
C0116/18
FDO-18
C0116/19
FDO-19
C0116/20 CAN2-OUT
FDO-20
C0116/21
FDO-21
C0116/22
FDO-22
C0116/23
FDO-23 CAN3-OUT
C0116/24
FDO-24
C0116/25
FDO-25
C0116/26
FDO-26
C0116/27
FDO-27
C0116/28
FDO-28
C0116/29
FDO-29
C0116/30
FDO-30
C0116/31
FDO-31
C0116/32
Function
You can freely select a digital signal source for every signal input.
l The corresponding bit in the data word (DWORD) is marked with FDO−x (e.g. FDO−0 for the
LSB and FDO−31 for the MSB).
l The DWORD is transferred to code C0151 and to the function blocks AIF−OUT, CAN−OUT1,
CAN−OUT2, and CAN−OUT3.
C 1 0 9 1 F E V A N 1
C 1 0 9 5 C 1 0 9 2
+ C o d e /S u b c o d e
F E V A N 1 -IN C 1 0 9 3
C 1 0 9 6 S & H (C x x x x /y y y )
C 1 0 9 4 +
C 1 0 9 8
C 1 0 9 0 C T R L F E V A N 1 -B U S Y
F E V A N 1 -L O A D
C 1 0 9 7 F E V A N 1 -F A IL
C 1 0 9 9
C 1 5 0 1 F E V A N 2
C 1 5 0 5 C 1 5 0 2
+ C o d e /S u b c o d e
F E V A N 2 -IN C 1 5 0 3
C 1 5 0 6 S & H (C x x x x /y y y )
C 1 5 0 4 +
C 1 5 0 8
C 1 5 0 0 C T R L F E V A N 2 -B U S Y
F E V A N 2 -L O A D
C 1 5 0 7 F E V A N 2 -F A IL
C 1 5 0 9
Function
l Conversion of the read data via:
– Numerator, denominator.
– Offset.
l Selection of a target code for the read data.
Codes for the conversion of the read data and for the selection of the target code
Selection of the target code
Function block Numerator Denominator Offset Code Subcode Examples
FEVAN1 C1093 C1094 C1095 C1091 C1092
FEVAN2 C1503 C1504 C1505 C1501 C1502
Data transmission
FEVANx-FAIL
FEVANx-BUSY
FEVANx-LOAD
9300kur089
Conversion
Conversion at the example of FB FEVAN1.
l The data format of the target code is important for the conversion (see attribute table).
l Adapt the input signal to the data format of the target code with:
– C1093 (numerator).
– C1094 (denominator).
l C1094 also determines the decimal positions of the target code:
– Set C1094 according to the existing decimal positions of the target code. The number of
decimal positions can be obtained from the code table.
– 0.0001 ¢ no decimal positions.
– 0.001 ¢ one decimal position.
– 0.01 ¢ two decimal positions.
– 0.1 ¢ three decimal positions.
– 1 ¢ four decimal positions.
l For target codes with % scaling the formula for conversion must include a scaling factor (see
example 1).
C 1 0 9 1 F E V A N 1
C 1 0 9 5 C 1 0 9 2
+ C o d e /S u b c o d e
F E V A N 1 -IN C 1 0 9 3
C 0 4 7 2 /1 C 1 0 9 6 S & H (C x x x x /y y y )
C 1 0 9 4 +
C 1 0 9 8
C 1 0 9 0 C T R L F E V A N 1 -B U S Y
F E V A N 1 -L O A D
C 0 4 7 1 .B 0 C 1 0 9 7 F E V A N 1 -F A IL
C 1 0 9 9
Fig. 3−137 Interconnection example of a circuit for FIX32 format with % scaling
Task:
l C0472/1 = 1.05 %. Write this value to C0141.
Configuration:
l Connect FEVAN1−IN (C1096) with FCODE−472/1 (19521).
l Connect FEVAN1−LOAD (C1097/1) with FCODE−471.B0 (19521).
Parameter setting:
l Set C1091 = 141 (¢ C0141)
l Set C1092 = 0 (no subcode available)
l C1093 = calculate numerator
l Set C1094 = 0.01 (two decimal positions)
l Set C1095 = 0 (no offset).
Calculation:
Control:
l Set C0471.B0 = 1 (¢ 00000001h) so that the data is transmitted to the target code.
Example for converting to C1093:
Display:
l C0141 = 1.00 %
Scaling factor
Control:
l Set C0471.B0 = 1 (¢ 00000001h) so that the data is transmitted to the target code.
Display:
l C0011 displays the value 1000 rpm.
The other formats are calculated with the following formula:
FEVAN1–IN @ C1093 ) C1095 + x
C1094
FIXSET1-AIN FIXSET1
C0561
FIXSET1-IN1*1 C0560/1 FIXSET1-OUT
C0562/1 C0563 C0560/2
C0564/1 C0560/15
FIXSET1-IN2*2 DMUX
C0562/2 0
C0564/2 0 FIXSET1...15
15
FIXSET1-IN3*4
C0562/3 3
C0564/3
FIXSET1-IN4*8
C0562/4
C0564/4
Function
The FB output can be used as a setpoint source (signal source) for another FB (e.g. process controller,
arithmetic block etc.). Parameter setting and handling are similar to JOG but independent of JOG (cp.
FB NSET).
l Parameter setting of the fixed setpoints:
– The single fixed setpoints are parameterised via the subcodes of C0560.
l Output of the fixed setpoint selected:
– If the binary inputs are triggered with HIGH signal, a fixed setpoint from the table is switched
to the output.
l Value range:
– The values for the fixed setpoint can be set between −200% and +200%.
FLIP2-D FLIP2
C0775
C0778/1 FLIP2-OUT
D Q
FLIP2-CLK
C0776
C0778/2 CLR
FLIP2-CLR
C0777
C0778/3
FLIP3−D
FLIP3
C1060/1 FLIP3−OUT
C1061/1 D Q
FLIP3−CLK
C1060/2
C1061/2
FLIP3−CLR CLR
C1060/3
C1061/3
FB_flip3
FLIP4
C1060/4 FLIP4−D FLIP4−OUT
C1061/4 D Q
FLIP4−CLK
C1060/5
C1061/5
FLIP4−CLR CLR
C1060/6
C1061/6
FB_flip4
Function
FLIPx−D
FLIPx−CLK
FLIPx−OUT
FLIPT1
C1060/7 FLIPT1−D FLIPT1−OUT
C1061/7 D Q
C1060/8 FLIPT1−CLK
C1061/8
clR
C1060/9 FLIPT1−CLR
C1061/9
fb_flipt1
FLIPT2
C1060/10 FLIPT2−D FLIPT2−OUT
C1061/10 D Q
C1060/11 FLIPT2−CLK
C1061/11
FLIPT2−CLR clR
C1060/12
C1061/12
fb_flipt2
Function
FLIPTx−D
FLIPTx−CLK
FLIPTx−CLR
FLIPTx−OUT
l Via a LOW−HIGH edge at input FLIPTx−CLK, the level at the input FLIPTx−D is switched to the
output FLIPTx−OUT.
l The output FLIPTx−OUT is reset to LOW by means of a LOW−HIGH edge at input FLIPTx−CLR.
G E A R C O M P
C 1 2 6 0
G E A R C O M P -T O R Q U E 1 4 1 5
2 + 2 -1
C 1 2 6 5 C 1 2 6 1
+ C 1 2 6 2
C 1 2 6 8 0 1 5
V o r z e ic h e n -2 + 1
G E A R C O M P -P H I-IN + G E A R C O M P -O U T
C 1 2 6 6
+
C 1 2 6 9
Function
l The signal at GEARCOMP−TORQUE is broken down into the absolute value and the sign.
– The absolute value is limited to 214 (+16384) first.
l The absolute value is converted (via C1260, C1261, C1262).
l The result is evaluated with the sign and is added to the signal at GEARCOMP−PHI−IN.
Codes for the conversion of the absolute value:
Code Function Selection Comment
C1260 Offset −16383 {1} 16383
C1261 Numerator −32767 {1} 32767 Dynamic disconnection at C1261 = 0
(GEARCOMP−PHI−IN = GEARCOMP−OUT)
C1262 Denominator 1 {1} 32767
C0630 LIM1
LIM1-IN LIM1-OUT
C0632
C0633
C0631
Function
l If the input signal exceeds the upper limit (C0630), the upper limit is effective.
l If the input signal falls below the lower limit (C0631), the lower limit is effective.
Tip!
The lower limit (C0631) must be smaller than the upper limit (C0630).
LIMPHD1-DFIN LIMPHD1-LIM
C1082/1 CTRL
LIMPHD1-DIFF
C1083/1
LIMPHD1-NO-LIM
C1080/2
C1081/2
C1084/2
fb_limphd1
Function
An active speed limitation results in a position loss of the cam (e.g. compared with the master drive).
While the speed limitation is active (asynchronous status), the overflow buffer is being filled.
The overflow buffer is cleared again if the signal at LIMPHD1−DFIN is lower then the upper and higher
than the lower limit value.
l The speed limitation can be set via C1084/1 and C1084/2.
– The speed is limited to the set maximum value via C1084/1.
– The speed is limited to the set minimum value via C1084/2.
– The lower limit (C1084/2) must be smaller than the upper limit (C1084/1).
l LIMPHD1−NO−LIM = HIGH is used to switch off the parameterisable limitation. The speed
signal is limited to ±29999 rpm.
– If C1085 = 0 (Lenze setting), the overflow buffer is cleared. The position gets lost.
– If C1085 = 1, the overflow buffer is cleared. The increments at output LIMPHD1−DFOUT. The
position is not lost.
– Code C1085 is available from the software version 3.4.
l If LIMPHD1−RESET = HIGH, the overflow buffer is cleared. The input has the highest priority.
– The limitations set via C1084/1 and C1084/2 remain active.
) Note!
The overflow buffer behaves according to the cycle of numbers (32 bits).
MCTRL
DCTRL-QSP >
–1 MCTRL-QSP-OUT
MCTRL-QSP
C0900
C0042
C0907/3 MCTRL-NSET2
MCTRL-HI-M-LIM C0050 MCTRL-MMAX
C0893
MCTRL-MSET2
MCTRL-LO-M-LIM C0906/4
C0892
C0056 MCTRL-MACT
MCTRL-N/M-SWT C0906/3
C0899
MCTRL-IACT
MCTRL-I-LOAD C0907/2
C0902 C0054 MCTRL-IMAX
MCTRL-I-SET C0907/4
C0901 MCTRL-DCVOLT
C0105 C0906/8 C0053
QSP
C0909
±100%
1 + + +
1 VECT-CTRL PWM
MCTRL-N-SET 0
0 0
C0890 + - + 1
C0906/1
C0254
C0072 C0006 C0018
MCTRL-P-ADAPT C0070 C0022
C0903
C0071 C0075
C0906/9 C0076
MCTRL-PHI-SET 0 C0077
C0894 1 C0086 C0078
C0081
C0908 - C0084
MCTRL-PHI-LIM + C0085
C0895 C0087
C0906/5 C0088
MCTRL-PHI-ON C0089
C0897 C0090
C0907/1 C0091 MCTRL-LOAD-I2xt
MCTRL-N2-LIM
C0896
C0906/6 C0066
MCTRL-M-ADD
C0891 MCTRL-UTILIZATION
C0906/2
CONST C0064
MCTRL-FLD-WEAK
C0898 MCTRL-PHI-ANA
C0906/7
C0497
MCTRL-PHI-ACT
X7 Resolver
MCTRL-NACT
C0051 MCTRL-PHI-ANG
X8 Encoder C0420 C0011
C0490 C0025
C0495
fb_mctrl
Function
l Current controller
l Torque limitation
l Additional torque setpoint
l Speed controller
l Torque control with speed limitation
l Speed setpoint limitation
l Angle controller
l Quick stop QSP
l Field weakening
l Switching frequency changeover
) Note!
Use C0086 to select a suitable motor from the motor selection list. In this way, the
parameters of the current controller are automatically set to the correct values.
( Stop!
Only apply positive values to MCTRL−HI−M−LIM and negative values to
MCTRL−LO−M−LIM. Otherwise the speed controller may lose control and the drive
may rev up in an uncontrolled manner.
Parameter setting
If you select a motor via C0086, the parameters are preset so that only a few (if any) adaptations to
the application are necessary.
l Parameterisation of the proportional gain Vp in C0070:
– Enter approx. 50 % of the speed setpoint
– Increase C0070 until the drive becomes unstable (observe motor noises)
– Reduce C0070 until the drive runs stable again
– Reduce C0070 to approx. 50 %
l Parameterisation of the reset time Tn in C0071:
– Reduce C0071 until the drive becomes unstable (observe motor noises)
– Increase C0071 until the drive runs stable again
– Set C0071 to the double value
l Parameterisation of the derivative gain Td in C0072:
– Increase C0072 during operation until an optimum behaviour is achieved.
Signal limitation
When the drive outputs the max. torque, the speed controller operates within the limits.
l The drive cannot follow the speed setpoint.
l This state is indicated with MCTRL−MMAX = HIGH.
) Note!
Select a configuration with digital frequency coupling in C0005 since this serves to
link all important signals automatically. On this basis the system can be optimised.
Function:
l If torque control has been selected, it will be deactivated. The drive is controlled by the speed
controller.
l The speed runs with the deceleration time set under C0105 to zero speed.
l The torque limitations MCTRL−LO−M−LIM and MCTRL−HI−M−LIM are deactivated.
l The angle controller is activated. If the rotor position is shifted actively, the drive generates a
torque against this displacement if:
– C0254 is not zero
– The input MCTRL−PHI−LIM is triggered with a value > 0 %.
( Stop!
If the field is weakened manually (MCTRL−FLD−WEAK < 100%), the drive is unable
to generate the max. torque.
( Stop!
The available torque is reduced by the field weakening.
MFAIL-ADAPT MFAIL
C0973
C988/2 C0980 Vp
MFAIL-CONST -
C0974 +
C988/3 C0982 MCRTL-
DCVOLT
MFAIL-DC-SET -
C0978 +
C0988/7
C0981 Tn
MFAIL-N-SET 1
C0970 MFAIL-NOUT
0
C0988/1
C0983
MFAIL-FAULT
C0971
C0989/1
MFAIL-RESET
C0972
C0989/2
MFAIL-THRESHOLD CTRL
C0975
MFAIL-STATUS
C0988/4
MFAIL-NACT
C0976
MFAIL-I-RESET
C0988/5
MFAIL-SET
C0977
C0988/6
Range of functions
l Mains failure detection
l Mains failure control
l Restart protection
l Reset of the mains failure control
l Dynamic adaptation of the control parameters
l Fast mains recovery (auto reclosure)
l Application examples
MFAIL
C0685 CMP2 MFAIL-N-SET 1
C0686 C0970 MFAIL-NOUT
C0687 0
C0988/1
CMP2-IN1 CMP2-OUT MFAIL-FAULT
C0472/20 C0688/1 C0971
C0689/1 C0989/1 CTRL
CMP2-IN2 MFAIL-RESET
MCTRL-DCVOLT C0688/2 C0972
C0989/2
C0689/2
Fig. 3−152 Example of a mains failure detection with internal function blocks (section)
Integration of the function block into the signal flow of the controller
As an example, the function block is integrated into the basic configuration C0005 = 1000 (speed
control).
MFAIL−ADAPT MFAIL
FIXED0% C0973
C988/2 C0980 Vp
MFAIL−CONST −
FIXED100% C0974 +
C988/3 C0982 MCRTL−
DCVOLT
MFAIL−DC−SET −
C1472/19 C0978
+
C0988/7
C0981 TN
MFAIL−N−SET 1
NSET−NOUT C0970 MFAIL−NOUT
0 MCTRL−n−set
C0988/1
C0983
MFAIL−FAULT
CMP2−OUT C0971
C0989/1
MFAIL−RESET
DIGIN5 C0972
C0989/2
MFAIL−THRESHOLD CTRL
C0472/18 C0975
MFAIL−STATUS
C0988/4
MFAIL−NACT
MCTRL−nact C0976
MFAIL−I−RESET
C0988/5 MCTRL−i−load
MFAIL−SET
MCTRL−nact C0977
C0988/6
9300kur024
) Note!
All settings must be saved non−volatilely in a parameter set under C0003.
Activation
l MFAIL−FAULT = HIGH activates the mains failure control.
l MFAIL−FAULT = LOW triggers a timing element. After the time set under C0983 has elapsed,
the mains failure control is completed/cancelled (see description of mains recovery,
chapter 3.2.62.6).
– The drive is accelerated to the speed setpoint if the restart protection is not active.
– The drive is continued to be braked to zero speed if the restart protection is active (see
description for restart protection, chapter 3.2.62.3).
– If the restart protection is active, the drive can only be reset by a HIGH level signal at the
MFAIL−RESET input.
Function
The controller generates the operational energy required from the rotational energy of the driving
machine. The driving machine is braked via the power loss of the controller and the motor. Thus, the
speed deceleration ramp is shorter than with a non−controlled system (coasting drive).
With the activation,
l the DC bus voltage is controlled to the value at the MFAIL−DC−SET input.
l an internally generated speed setpoint is output at output MFAIL−N−OUT. This serves to brake
the drive (via the speed setpoint) to a speed of almost zero.
– Starting value for the controlled deceleration is the value at input MFAIL−SET. This input is
generally connected to the output MCTRL−NACT (actual speed value) or MCTRL−NSET2,
MFAIL−NOUT (speed setpoint).
– The speed deceleration ramp (and thus the brake torque) results from the moment of inertia
of the driven machine(s), the power loss of the drive (drive network), and the
parameterisation.
( STOP!
l If a connected braking unit is activated, the drive is braked with the max. possible
torque (Imax). In this case, it may be necessary to adapt the parameter setting
(see description for parameter setting).
l If the power stage is not supplied, the drive cannot generate a standstill torque
(important for active loads such as hoists).
Parameter setting
The parameters to be set depend strongly on the motor used, the inertia of the driven machine and
the drive configuration (single drive, drive network, master/slave operation etc.). For this reason, this
function must be adjusted to the prevailing application case.
The following specifications refer to chapter 3.2.62.1.
Important settings prior to the initial commissioning:
1. Save the previous setting in a parameter set (e.g. parameter set 4)
( STOP!
For the internal voltage supply of the terminals (C0005 = xx1x), the terminal X6/63 is
used as a voltage source for external potentiometers. In this case, measure at the
terminals +UG, −UG.
FB_mfail_7
Message LU Message OU
Mains voltage range C0173
< 400 V 0 285 V 430 V 755 V 770 V
400 V 1 285 V 430 V 755 V 770 V
400 V ... 460 V 2 328 V 473 V 755 V 770 V
480 V without brake chopper 3 342 V 487 V 755 V 770 V
Operation with brake chopper (up to 480 V) 4 342 V 487 V 785 V 800 V
DC−bus voltage (UZK)
( STOP!
This setpoint must be below the operating threshold of a possibly connected
braking unit. If a connected braking unit is activated, the drive will be braked with
the max. possible torque (Imax). The desired operational performance gets lost.
Commissioning
The commissioning should be carried out with motors without load.
1. The drive can be started with a LOW−HIGH edge at X5/E5.
2. Set the acceleration time Tir:
– Set speed setpoint to 100%, operate controller with maximum speed.
– Inhibit controller via terminal X5/28 (you can also use any other controller inhibit source,
CINH) and measure deceleration time until standstill.
– Set approx. 1/10 of the deceleration time in C0982.
3. Set the retrigger time
l In case of mains failure detection by detecting the DC bus voltage level:
– Set measured deceleration time from (step 2.) under C0983.
l In case of mains failure detection via an external system (e.g. supply module 934X):
– Under C0983, you can set the time in which the drive is to be continued to be braked in a
controlled way for short−term mains recovery.
4. Switch off supply voltage (mains or DC bus).
The oscilloscope should display the following characteristic:
0
t
U G S w itc h - o ff th r e s h o ld O U
S w itc h - o n th r e s h o ld b r a k e u n it
M F A IL -D C -S E T
O p e r a tin g th r e s h o ld
C M P 2 -O U T S w itc h - o ff th r e s h o ld L U
0
t1 t2 t
Fig. 3−156 Schematic representation with activated mains failure control (ideal characteristic)
t1 Mains failure
t2 Zero speed reached
Fine adjustment
0
t
U G S w itc h - o ff th r e s h o ld O U
S w itc h - o n th r e s h o ld b r a k e u n it
M F A IL -D C -S E T
O p e r a tin g th r e s h o ld
C M P 2 -O U T S w itc h - o ff th r e s h o ld L U
0
t1 t2 t3 t
3. Increase of the deceleration time or reduction of the brake torque (see Fig. 3−157) is only
possible with restrictions:
– An increase of the acceleration time MFAIL Tir (C0982) reduces the initial brake torque and
simultaneously increases the deceleration time.
– Increasing the reset time MFAIL Tn (C0981) decreases the braking torque and
simultaneously increases the deceleration time. If C0981 contains too high reset times, the
controller runs into the LU threshold before speed 0 is reached. Thus, the drive is not
controlled anymore.
4. If required, relink the signals to the outputs of the controller (terminals X6).
) Note!
All settings must be saved non−volatilely in a parameter set under C0003.
MFAIL−CONST * |MFAIL−ADAPT|
V p + C0980 @
100%
( STOP!
In drive networks which are coupled via digital frequency (a master and one or more
slaves):
l The mains failure detection and control may only be activated for the master.
– The mains failure control must be integrated correspondingly into the signal
flow.
l All controllers must be operated via the terminals +UG, −UG in the DC−bus
connection. For this, the information in the "Dimensioning" chapter must be
observed.
) Note!
Further information and predefined configurations can be obtained from Lenze.
MLP1
Function
Detailed descriptions concerning monitoring/fault messages can be found in part E (Troubleshooting
and fault elimination) of the System Manual.
The function block MLP1 must be entered into the processing table if the motor phase failure
detection is to be used.
MONIT
LU
OU
EER
..
..
..
..
P18
SD8
nErr
FB_monit
Function
The MONIT outputs switch to HIGH level if one of the monitoring functions responds.
The digital monitor signals switches dynamically, i.e.
l depending on the state of the monitoring function, but
l independent of the selected fault response (trip, fail−QSP, ...).
Example
MONIT−LP1 (motor phase monitoring) responds if an open circuit is detected in a motor connection
phase, although the fault response of LP1 is set to "Off" (C0597 = 3).
Tip!
l Only with a corresponding signal conditioning it is possible to use the MONIT outputs to
detect the cause of malfunction afterwards (e.g. storing the signal by using function block
FLIP).
l Detailed descriptions concerning monitoring /fault messages can be found in the chapter
"Troubleshooting and fault elimination".
MPOT1-UP MPOT1
C0267/1 C0265 C0260
C0264 C0262
C0269/1
MPOT1-INACT MPOT MPOT1-OUT
C0268
CRTL
C0269/3
MPOT1-DOWN C0263
C0267/2 C0261
C0269/2
Function
Control of the motor potentiometer:
l MPOT1−UP = HIGH
– The motor potentiometer approaches its upper limit value.
l MPOT1−DOWN = HIGH
– The motor potentiometer approaches its lower limit value.
l MPOT1−UP = LOW and MPOT1−DOWN = LOW or
MPOT1−UP = HIGH and MPOT1−DOWN = HIGH:
– The motor potentiometer does not change the output signal.
C0260
Tir
Tir
+
Tif
MPOT1−OUT 0
−
Tir
C0261
MPOT1−UP
MPOT1−DOWN
In addition to the digital signals MPOT1−UP and MPOT1−DOWN another digital input exists
(MPOT1−INACT). The input MPOT1−INACT is used to activate or deactivate the motor potentiometer
function. Logic 1 at this input deactivates the motor potentiometer function. The input
MPOT1−INACT has priority over the inputs MPOT1−UP and MPOT1−DOWN.
When the motor potentiometer is deactivated, the motor potentiometer output (MPOT1−OUT)
follows the function set under C0264. The following functions can be set under C0264:
C0264 = Meaning
0 No further action; the value of output MPOT1−OUT remains unchanged
1 The motor potentiometer returns to 0 % with the corresponding deceleration time
2 The motor potentiometer approaches the lower limit value with the corresponding deceleration time (C0261)
3 The motor potentiometer immediately changes its output to 0%. (Important for EMERGENCY−OFF function)
4 The motor potentiometer immediately changes its output to the lower limit value (C0261)
5 The motor potentiometer approaches the upper limit value with the corresponding acceleration time (C0260)
If the motor potentiometer is activated (input MPOT1−INACT = 0), the subsequent function depends
on
l the current output signal,
l the set limit values of the MPOT,
l the control signals UP and DOWN.
If the output value is out of the set limits, the MPOT approaches the next limit with the set Ti times.
This function is independent of the control inputs MPOT1−UP and MPOT1−DOWN
If the output value is within the set limits, the output follows the selected control function UP, DOWN
or no action.
C0260
Tif
Tir Tif
MPOT1−OUT C0261
Tif Tir
MPOT1−UP
MPOT1−DOWN
MPOT1−INACT
Fig. 3−162 Deactivation of the motor potentiometer via the input MPOT1−INACT
Initialisation
This function is used to save the output value of the MPOT non−volatilely in the internal memory of
the device, when the mains is switched off. The value is saved automatically if this function was
selected via the code. When the mains is switched on, the value is reloaded into the MPOT.
C0265 can be used to activate other initialisation functions (see code table).
When the initialisation is completed, the MPOT follows the applied control function.
Purpose
Selection of a master value source from four possible master values
l MSEL1: FB for digital frequency or speed signals
l MSEL2: FB for angle signals
MSEL1
C 1 3 9 8 /1
M S E L 1 -D F IN 1 M S E L 1
C 1 3 9 9 /1
M S E L 1 -E N -M 1 M S E L 1 -O U T
C 1 3 9 4 /1
C 1 3 9 5 /1
M S E L 1 -D F IN 2
C 1 3 9 8 /2
C 1 3 9 9 /2
M S E L 1 -E N -M 2
C 1 3 9 4 /2
C 1 3 9 5 /2
M S E L 1 -D F IN 3
C 1 3 9 8 /3
C 1 3 9 9 /3 C T R L M S E L 1 -M V A L
M S E L 1 -E N -M 3
C 1 3 9 4 /3
C 1 3 9 5 /3
M S E L 1 -D F IN 4
C 1 3 9 8 /4
C 1 3 9 9 /4
M S E L 1 -E N -M 4
C 1 3 9 4 /4
C 1 3 9 5 /4
M S E L 1 -L O C K
C 1 3 9 4 /5
C 1 3 9 5 /5
MSEL2
C 1 3 9 6 /1
M S E L 2 -M 1 P O S M S E L 2
C 1 3 9 7 /1
M S E L 2 -O U T
C 1 3 9 4 /6 M S E L 2 -E N -M 1
C 1 3 9 5 /6
M S E L 2 -M 2 P O S
C 1 3 9 6 /2
C 1 3 9 7 /2
M S E L 2 -E N -M 2
C 1 3 9 4 /7
C 1 3 9 5 /7
C 1 3 9 6 /3 M S E L 2 -M 3 P O S
C 1 3 9 7 /3 C T R L M S E L 2 -M V A L
C 1 3 9 4 /8 M S E L 2 -E N -M 3
C 1 3 9 5 /8
M S E L 2 -M 4 P O S
C 1 3 9 6 /4
C 1 3 9 7 /4
C 1 3 9 4 /9 M S E L 2 -E N -M 4
C 1 3 9 5 /9
M S E L 2 -L O C K
C 1 3 9 4 /1 0
C 1 3 9 5 /1 0
Function
l 1 from 4 selection of the master value source
l Fixing the selection
The description applies to both function blocks. Please consider this for the following functional
description of the MSEL1.
NOT1
NOT1-IN 1 NOT1-OUT
C0840
C0841
NOT2
NOT2-IN 1 NOT2-OUT
C0842
C0843
NOT3
NOT3-IN 1 NOT3-OUT
C0844
C0845
NOT4
NOT4-IN 1 NOT4-OUT
C0846
C0847
NOT5
NOT5-IN 1 NOT5-OUT
C0848
C0849
Function
NOTx−IN1 NOTx−OUT
0 1
1 0
NOTx−IN
NOTx−OUT
N S E T -C IN H -V A L
C 0 7 8 4 N S E T
C 0 7 9 8 /1
N S E T -R F G -S T O P
C 0 7 9 0
C 0 7 9 9 /1 3
N S E T -R F G -0
C 0 7 8 9
C 0 7 9 9 /1 2
N S E T -N -IN V
C 0 7 8 1
C 0 7 9 9 /1 C IN H C 0 1 8 2 C 0 1 9 0
N S E T -N
C 0 7 8 0
0 ± 1 9 9 ,9 9 %
C 0 0 3 9 /1 x
C 0 0 4 6 C 0 0 3 9 /2
*-1
1
y + - * N S E T -N O U T
N S E T -J O G *1
D M U X C 0 0 3 9 /1 5 / x /(1 -y )
C 0 7 8 7 /1 0
N S E T -J O G *2 C 0 0 4 5 C 0 1 3 4
C 0 7 8 7 /2 0 J O G 1 ...1 5
C 0 7 8 7 /3 N S E T -J O G *4
1 5
C 0 2 4 1
N S E T -J O G *8 C 0 0 1 2 C 0 0 1 3
C 0 7 8 7 /4 3
C 0 1 0 1 /1 C 0 1 0 3 /1
C 0 1 0 1 /2 C 0 1 0 3 /2
D M U X N S E T -R F G -I= 0
N S E T -T I* 1
C 0 7 8 8 /1 0 C 0 1 0 1 /1 5 C 0 1 0 3 /1 5
N S E T -T I* 2
C 0 7 8 8 /2 0 T I 0 ...1 5
N S E T -T I* 4
C 0 7 8 8 /3 1 5
N S E T -T I* 8
C 0 7 8 8 /4 3 C 0 1 3 0
N S E T -S E T
C 0 7 8 5
C 0 7 9 8 /2
N S E T -L O A D
C 0 7 8 6
C 0 7 9 9 /3 C 0 2 2 0 /
C 0 7 8 3
N S E T -N A D D -IN V C 0 2 2 1 C IN H
N S E T -N A D D C 0 7 9 9 /2 0
C 0 7 8 2 1
*-1
C 0 0 4 9
Function
l Main setpoint path
l JOG setpoints
l Setpoint inversion
l S ramp
l When all inputs are assigned with 0, the input NSET−N is active.
l The number of inputs that must be assigned depends on the required number of JOG
setpoints. Four inputs and thus 15 possible selections are available. A digital signal source is
assigned via C0787 and the corresponding subcode.
Number of required JOG setpoints Number of inputs to be assigned
1 At least 1
1 ... 3 At least 2
4 ... 7 At least 3
8 ... 15 4
[%]
RFG−OUT
100 %
w2
w1
0
t ir t if t
T ir T if
T ir + t ir 100% T if + t if 100%
w2 * w1 w2 * w1
Fig. 3−172 Acceleration and deceleration times of the ramp function generator
Priorities:
CINH NSET−LOAD NSET−RFG−0 NSET−RFG−STOP Function
0 0 0 0 RFG follows the input value via the set ramps
0 0 0 1 The value at the output of RFG is frozen
0 0 1 0 RFG decelerates to zero within the set deceleration time
0 0 1 1
0 1 0 0 RFG accepts the value applied to input NSET−SET and passes it to its
output
0 1 0 1
0 1 1 0
0 1 1 1
1 0 0 0 RFG accepts the value applied to input CINH−VAL and passes it to its
output
1 0 0 1
1 0 1 0
1 0 1 1
1 1 0 0
1 1 0 1
1 1 1 0
1 1 1 1
3.2.68.4 S ramp
The linear ramp function generator is connected to a PT1 element. This arrangement implements an
S ramp for an almost jerk−free acceleration and deceleration.
l The PT1 element is switched on and off via C0134.
l The time constant is set via C0182.
Tip!
Do not link the main setpoint with negative additional setpoints when C0190 = 3 or C0190 =4!
Otherwise the drive may change its direction of rotation!
The drive behaviour depends on the times set for the main setpoint and additional setpoint at the
ramp function generator.
OR1-IN1 OR1
C0830/1
C0831/1
1
OR1-IN2 OR1-OUT
C0830/2
C0831/2
OR1-IN3
C0830/3
C0831/3
OR2-IN1 OR2
C0832/1
C0833/1
OR2-IN2 1 OR2-OUT
C0832/2
C0833/2
OR2-IN3
C0832/3
C0833/3
OR3-IN1 OR3
C0834/1
C0835/1
1
OR3-IN2 OR3-OUT
C0834/2
C0835/2
OR3-IN3
C0834/3
C0835/3
OR4-IN1 OR4
C0836/1
C0837/1
1
OR4-IN2 OR4-OUT
C0836/2
C0837/2
OR4-IN3
C0836/3
C0837/3
OR5-IN1 OR5
C0838/1
C0839/1
1
OR5-IN2 OR5-OUT
C0838/2
C0839/2
OR5-IN3
C0838/3
C0839/3
OR6-IN1 OR6
C0838/4
C0839/4 >1
OR6-IN2
C0838/5
C0839/5
OR6-IN3 OR6-OUT
C0838/6
C0839/6
OR6-IN4
C0838/7
C0839/7
OR6-IN5
C0838/8
C0839/8
fb_or6
OR/-IN1 OR7
C0838/9
C0839/9 >1
OR/-IN2
C0838/10
C0839/10
OR/-IN3 OR/-OUT
C0838/11
C0839/11
OR/-IN4
C0838/12
C0839/12
OR7-IN5
C0838/13
C0839/13
fb_or7
ORx-OUT
9300kur071
Fig. 3−180 Equivalent network of the OR operation for OR1 ... OR5
) Note!
Connect inputs that are not used to FIXED0.
ORx-OUT
9300kur070
Fig. 3−181 Equivalent network of the OR operation for OR6 and OR7
) Note!
l ORx−IN1 ... ORx−IN4: Assign FIXED0 to inputs that are not used.
l Connect ORx−IN5 to FIXED1 if you don’t use the input.
OSZ
OSZ-CHANNEL1 1
C0732/1
measuring value
OSZ-CHANNEL2 2
memory
C0732/2
OSZ-CHANNEL3
C0732/3 3
OSZ-CHANNEL4 CTRL
C0732/4 4
fb_osz
Function
The FB has three function units:
l Trigger check
– Monitoring of the digital trigger source for a valid trigger event
l Processing of the measured signal
– Linking the measurement inputs
– Calculating the time base
– Monitoring of the analog trigger source for a valid trigger event.
l Measuring value memory
– Scaling the ring buffer
– Filing the measured data in the ring buffer
– Saving the measuring points for image generation
Functional description
Function Code Selection Description
OSZ mode Controls the measurement in the controller
C0730 1 Starts the recording of the measured values
0 Cancels a running measurement
OSZ status Displays five different operating states
C0731 1 Measurement completed
– The memory of the measured values is completely filled with measured data. The
measured values can be accessed via the PC.
2 Measurement active
– A measurement was started with C0730 = 1. The FB is waiting for a valid trigger
event.
3 Trigger detected
– The FB has detected a valid trigger event. Depending on the trigger delay the
saving of the measured data is not yet completed. It is automatically completed
with the entry into the last memory unit.
4 Measurement cancelled
– Cancel of a running recording of the measured values (C0730 = 0). The memory of
the measured values is filled with the data that has just been measured. The data
can be accessed via the PC.
5 Read data memory
– The measured data memory is being read at the moment. No settings are possible
in this operating state.
Configuration C0732/1 Links the measuring channels of the FB with the signals of the process environment
OSZ channel to – The four measuring channels can be assigned with any analog signal. Enter the
1 ... 4 C0732/4 corresponding signal number into C0732/1 ... C0732/4.
– Always start linking with channel 1, then channel 2 and so on. Unused channels
are automatically assigned with signal FIXED 0%.
Configuration C0733/1 Links the digital trigger input with a digital signal in the process environment.
OSZ trigger – The trigger input can be assigned with any digital signal. Enter the corresponding
signal number into C0733/1.
Trigger source Defines the trigger source
C0734 1 Source is one of the four measuring channels (C0734/1 ... C0734/4)
0 Source is the digital trigger input (C0733/1)
Trigger level C0735 −32767 ... 32767 Defines the trigger level which activates the triggering when the level is exceeded.
– The trigger level is only monitored when the triggering is done on one of the four
channels.
– The trigger level is not effective with digital triggering.
Trigger edge Defines the trigger edge which activates the triggering.
Triggering on an analog input channel
– With a LOW−HIGH trigger edge the analog trigger signal must exceed a defined
trigger level to activate the triggering.
– With a HIGH−LOW trigger edge the analog trigger signal must fall below a defined
trigger level to activate the triggering.
Triggering on a digital trigger input
– With a LOW−HIGH trigger edge the digital trigger signal must change from LOW to
HIGH to activate the triggering.
– With a HIGH−LOW trigger edge the digital trigger signal must change from HIGH to
LOW to activate the triggering.
Fig. 3−183 shows the triggering of an analog signal with a positive edge.
C0736 1 – HIGH−LOW trigger edge
0 LOW−HIGH trigger edge
Memory content
Instant of triggering
Trigger level
Measured signal
Fig. 3−183 Example: Trigger level and trigger delay with approx. −30 % of pre−triggering
Memory content
Instant of triggering
Trigger level
Measured signal
Trigger delay
Fig. 3−184 Example: Trigger level and trigger delay with approx. −30 % of post−triggering
PCTRL1-ADAPT Vp C0222 0
C0803
Vp2 C0325 1
C0808/4 2 Vp C0222 2
3 Vp2 C0325 3
Vp3 C0326
C0337
C0223 C0336
C0224
C0332
±100%
PCTRL1-SET + PCTRL1-OUT
C0800
-
C0808/1 RESET
C0333
PCTRL1-ACT
C0801
C0808/2
PCTRL1-INACT
C0804
C0809/1
PCTRL1-I-OFF
C0805
C0809/2
PCTRL1-INFLU
C0802
C0808/3
Function
Setpoint and actual value are sent to the process controller via the corresponding inputs and
processed according to the selected control algorithm (control chararacteristic).
Vp
Vp1
Input data:
Vp1 = C0222
Vp2 = C0325
Vp2
Display value:
PCTRL−ADAPT Vpact = C0336
0 100 %
Vp
Input data:
Vp1 Vp1 = C0222
Vp2 = C0325
Vp3 = C0326
Vp2 s0= C0328
s1= C0327
Vp3
s Display value:
s0 s1 Vpact = C0336
[%]
RFG−OUT
100 %
w2
w1
0
t ir t if t
T ir T if
T ir + t ir 100% T if + t if 100%
w2 * w1 w2 * w1
Fig. 3−188 Acceleration and deceleration times of the ramp function generator
PHADD1
±231−1
PHADD1−IN1 + + PHADD1−OUT
C1200/1
+ −
C1201/1
PHADD1−IN2 PHADD1−OUT2
C1200/2
C1201/2
PHADD1−IN3
C1200/3
C1201/3 FB_phadd1
Function
l Input PHADD1−IN1 is added to input PHADD1−IN2.
l The input PHADD−IN3 is subtracted from the calculated result.
l Then the result of the subtraction
– is limited to ±2147483647 and output at PHADD1−OUT.
– is output at PHADD1−OUT2 without limitations.
Purpose
PHCMP1
C0695
PHCMP1-IN1 PHCMP1-OUT
C0697/1
C0698/1
PHCMP1-IN2
C0697/2
C0698/2
P H C M P 2
C 1 2 0 7
P H C M P 2 -IN 1 P H C M P 2 -O U T
C 1 2 0 5 /1
C 1 2 0 6 /1
P H C M P 2 -IN 2
C 1 2 0 5 /2
C 1 2 0 6 /2
P H C M P 3
C 1 2 7 2
P H C M P 3 -IN 1 P H C M P 3 -O U T
C 1 2 7 0 /1
C 1 2 7 1 /1
P H C M P 3 -IN 2
C 1 2 7 0 /2
C 1 2 7 1 /2
Function
Function block Code Function Note
PHCMP1 C0695 = 1 If PHCMPx−IN1 PHCMPx−IN2, PHCMPx−OUT switches to HIGH
PHCMP2 C1207 = 1 If PHCMPx−IN1 PHCMPx−IN2, PHCMPx−OUT switches to LOW
PHCMP3 C1272 = 1
PHCMP1 C0695 = 2 If | PHCMPx−IN1 | | PHCMPx−IN2 |, PHCMPx−OUT switches to HIGH Compares the
PHCMP2 C1207 = 2 If | PHCMPx−IN1 | | PHCMPx−IN2 |, PHCMPx−OUT switches to LOW absolute values of the
PHCMP3 C1272 = 2 inputs
PHCMPx-IN2
PHCMPx-IN1
PHCMPx-OUT
t
9300std004
P H D IF F 1 -R E S E T
C 1 2 3 0 /2
C 1 2 3 5 /2
Function
C1230/1 = HIGH
l The speed signal at PHDIFF1−IN is integrated by the actual angle integrator.
l The angle signal at PHDIFF1−ADD is added to the integrated speed signal.
l The result of the actual angle integrator is subtracted from the angle signal at PHDIFF1−SET.
C1230/1 = LOW
l The speed signal at PHDIFF1−IN is integrated by the actual angle integrator.
l The result of the actual angle integrator is subtracted from the angle signal at PHDIFF1−SET.
±32767 PHDIV1
Revolution
PHDIV1-IN 1 PHDIV1-OUT
C0996 C0995
2
C0997
Function
l Arithmetic function:
PHDIV1−OUT + PHDIV1−IN
2 C0995
P H IN T 2
P H IN T 2 -IN P H IN T 2 -O U T
C 1 0 3 0
± 3 2 0 0 0
C 1 0 3 2 R e v o lu tio n
P H IN T 2 -R E S E T P H IN T 2 -F A IL
C 1 0 3 1
C 1 0 3 3
C 1 1 5 0 P H IN T 3
C 1 1 5 1
P H IN T 3 -O U T
P H IN T 3 -IN
C 1 1 5 3 P H IN T 3 -S T A T U S
C 1 1 5 7
C 1 1 5 4 P H IN T 3 -L O A D
C 1 1 5 8
C 1 1 5 5 P H IN T 3 -S E T
C 1 1 5 9
Function
l Constant input value (PHINT1, PHINT2 and PHINT3)
l Input value with change of sign (PHINT3)
l Scaling of PHINTx−OUT
+ 3 2 0 0 0
-3 2 0 0 0
-3 2 7 6 7 re v .
P H IN T x -F A IL
C1150 = 0 C1150 = 1
The input PHINT3−LOAD is state−triggered (HIGH level). The input PHINT3−LOAD is edge−triggered (LOW−HIGH edge).
PHINT3−LOAD = HIGH PHINT3−LOAD = LOW−HIGH edge
– The integrator is loaded with the input value at PHINT3−SET. – The integrator is loaded with the input value at PHINT3−SET
– Sets the output PHINT3−STATUS = LOW and starts adding from this point
– Sets the output PHINT3−STATUS = LOW
P H IN T 3 -O U T
+ 3 2 7 6 7 re v .
+ C 1 1 5 1
-C 1 1 5 1
-3 2 7 6 7 re v .
P H IN T 3 -S T A T U S
Fig. 3−200 Function of PHINT3 with constant input value when C1150 = 0 and C1150 = 1
C1150 = 2
The input PHINT3−LOAD is state−triggered (HIGH level).
l PHINT3−LOAD = HIGH
– The integrator is loaded with the input value at PHINT3−SET.
– Sets the output PHINT3−STATUS = LOW.
PHINT3-OUT
+C1151
Change of sign at the input
-C1151
PHINT3-STATUS
t
9300kur090
Fig. 3−201 Function of PHINT3 with sign reversal of the input value when C1150 = 2
t = integration time
Example:
You want to determine the counter content of the integrator at a certain speed at the input and a
certain integration time.
l Given values:
– PHINTx−IN = 1000 rpm
– t = 10 s
– Start value of the integrator = 0
l Solution:
– Conversion of PHINTx−IN:
1000rpm + 1000rev.
60s
– Calculation of PHINTx−OUT:
PHINTx * OUT + 1000rev. @ 10s @ 65536inc
rev. + 10922666inc
60s
C 1 1 8 2 /1
P H IN T 4 -H -V A L U E P H IN T 4
C 1 1 8 3 /1
P H IN T 4 -R E S E T
C 1 1 8 0 /2
P H IN T 4 -H -S T A T
C 1 1 8 1 /2
P H IN T 4 -D F IN P H IN T 4 -O U T
C 1 1 8 4 /1
C 1 1 8 5 /1 P H IN T 4 -L -S T A T
P H IN T 4 -L O A D
C 1 1 8 0 /1
C 1 1 8 1 /1
P H IN T 4 -S E T
C 1 1 8 2 /3
C 1 1 8 3 /3
P H IN T 4 -L -V A L U E
C 1 1 8 2 /2
C 1 1 8 3 /2
P H IN T 4 -O U T
P H IN T 4 -H -V A L U E
P H IN T 4 -L -V A L U E
t
P H IN T 4 -H -S T A T
P H IN T 4 -L -S T A T
P H IN T 4 -D F IN
9300kur010
PHINT5-X-OFFSET PHINT5
C1182/7
C1183/7
PHINT5-H-VALUE
C1182/5
C1183/5
PHINT5-SET
C1182/4
C1183/4
PHINT5-LOAD
C1180/4
C1181/4
PHINT5-RESET
C1180/3
C1181/3
PHINT5-NUM
C1188/1
C1189/1
+ PHINT5-OUT
PHINT5-DFIN
C1184/2
- PHINT5-DFOUT
C1185/1
PHINT5-DFOUT-INIT
PHINT5-DENOM
C1188/2
PHINT5-X0
C1189/2 0 C1740
1
0
PHINT5-TP-SPEED-LIM 1
C1184/3
C1185/2
PHINT5-TP-SYNC-BUSY
PHINT5-TP-POS
C1182/6
C1183/6
PHINT5-TP-ENABLE
C1180/5
C1181/5
C0430/5 1
0 TP-CTRL PHINT5-TP-DIST
X5/E5 1
C1186 PHINT5-TP-SYNC-BUSY
PHINT5-TP-EDGE-SELECT
C1180/6 PHINT5-TP-RECOGN
C1181/6
fb_phint5
Range of functions
l Select touch probe mode ( 3−251)
l Evaluate touch probe signal edge ( 3−251)
l Activate touch probe evaluation ( 3−252)
l Compensate for a detected deviation( 3−252)
l Example of a mark synchronisation ( 3−254)
) Note!
For a faultless homing with the REFC function block you have to deactivate the
touch probe function with PHINT5−TP−ENABLE = LOW during homing. ( 3−263)
) Note!
Save the settings with C0003 = 1 and switch the mains voltage off and on again.
l When the mark synchronisation is parameterised, the function block
automatically changes to the "Modulo" or "Limited traversing range" mode. Only
by mains switching the touch probe function is initialised with the mode selected.
) Note!
l By separation of the functions "Measure the deviation" and "Compensate the
deviation", you can for instance measure material lengths.
l The compensation process can be controlled by selecting a profile at
PHINT5−TP−SPEED−LIM.
l The PHINT5 function block does not contain a profile generator. The profiles have
to be generated via additional function blocks (e.g. RFGPH2 or RFGPH3). See
also example in fig. 3−205.
– Do not specify constant values at PHINT5−TP−SPEED−LIM (e.g. via free codes
(FCODE)).
SET X-DIFF
X-OFFSET TP-RECOGN
RESET X0
RFGPH2, RFGPH3 LOAD DFOUT-INIT
REL-SEL
SET
ACT
fb_phint5_2
Fig. 3−205 RFGPH function block as profile generator for the compensation speed
l The deviation determined between the integrator and the defined touch probe position (input
PHINT−TP−POS) is output as the shortest path at PHINT5−X−DIFF and is compensated via the
RFGPH2 (or RFGPH3) function block.
l Apply the value to be compensated to the input RFGPHx−ACT and activate the profile
generator by means of a HIGH−LOW edge at the input RFGPHx−STOP.
3 AC / PE / xxx V / xx HZ
L L
i2 i3
i1
v2 d2 v3 d3
d1 v1
1
a2 a3
fb_phint5_1
l At input PHINT5−TP−POS the distance of the touch probe sensor to the zero point of the
integrator has to be set (a2, a3)
– The value has to be between 0 and the value at PHINT5−H−VALUE.
l When the touch probe signal occurs, the deviation between the value of the integrator and the
value at PHINT5−TP−POS is determined, is output at PHINT5−X−DIFF, and is compensated via
the mode set in C1740.
Purpose
Storage (mains−failure protected) of positions (master value and/or actual value) and comparison to
the actual values. After mains connection it can be checked whether the master value position or the
actual value position have changed. This is however only reasonable when using absolute value
encoders (resolvers or SinCos encoders).
C 1 4 3 0 /1
C 1 4 3 0 /2 P S A V E 1
C 1 4 3 1
P S A V E -O N P S A V E -M -H I
C 1 4 3 4 /1
C 1 4 3 5 /1 P S A V E -M -L O
C T R L
P S A V E -S A V E P S A V E -M -D IF F
C 1 4 3 4 /2
C 1 4 3 5 /2 P S A V E -M -S A V E
P S A V E -A C T -H I
C 1 4 3 6 /1 P S A V E -M P O S
P S A V E -A C T -L O
C 1 4 3 7 /1
P S A V E -A C T P O S P S A V E -A C T -D IF F
C 1 4 3 6 /2
P S A V E -A C T -S A V E
C 1 4 3 7 /2
Function
l Store position value
l Compare actual position with values stored
l Output of status signals
C0640 PT1-1
PT1-1-IN PT1-1-OUT
C0641
C0642
Function
l The delay time T is set under C0640.
l The proportional coefficient is fixed at K = 1.
K=1
T t
C0643 PT1-2
C0646/1
C0646/2
PT1-2-DFOUT
PT1-2-DFIN
C0644/1 PT1-2-DIFF
C0645/1
PT1-2-LIM
PT1-2-MEM
PT1-2-DISABLEFILTER
C0647/1
C0648/1
PT1-2-RESET
C0647/2
C0648/2
fb_pt1−2
Function
Jumps and variations of the input signal are smoothed via the PT1 behaviour without pulse/position
losses. An overflow buffer ensures that all increments of the input signal are output again at the
output.
) Note!
The overflow buffer behaves according to the cycle of numbers (32 bits).
K=1
T t
) Note!
Always set the input PT1−2−DISABLEFILTER = HIGH
l when the controller is inhibited,
l during acceleration phases.
C0889/1 R/L/Q
R/L/Q-R R/L/Q-QSP
C0885
R/L/Q-L R/L/Q-R/L
C0886
C0889/2
Function
l After mains connection and simultaneous HIGH level at both inputs, the outputs are set as
follows:
Inputs Outputs
R/L/Q−R R/L/Q−L R/L/Q−R/L R/L/Q−QSP
1 1 0 1
l The following truth table results if one of the inputs is set to LOW once after mains connection:
Inputs Outputs
R/L/Q−R R/L/Q−L R/L/Q−R/L R/L/Q−QSP
0 0 0 1
1 0 0 0
0 1 1 0
1 1 unchanged unchanged
l If both inputs are set to HIGH during operation, the values at both outputs remain unchanged.
Purpose
The homing function is used to bring the drive shaft to a specific position.
) Note!
First, select a predefined configuration in C0005 which already includes the REFC
function block. This ensures that all important signal connections are created
automatically. After this, adapt the configuration to your application.
C 0 9 2 5
R E F C -A C T P O S -IN
C 0 9 3 3
R E F C
C 0 9 2 6 /1 C 0 9 3 2 C 0 9 3 4
R E F C -P O S -L O A D C 0 9 3 0 C 0 9 3 5
C 0 9 2 4 C 0 9 3 1 C 0 9 3 6
C 0 9 2 7 /3
C 0 9 2 6 /3
R E F C -M A R K C 0 9 2 6 /4
C 0 9 2 1 C T R L R E F C -O K
C 0 9 2 7 /2
R E F C -B U S Y
R E F C -O N
C 0 9 2 0
C 0 9 2 7 /1
R E F C -N -S E T
R E F C -N -IN
C 0 9 2 3
C 0 9 2 9
R E F C -P S E T
R E F C -P H I-IN
C 0 9 2 2
C 0 9 2 8
R E F C -D F O U T
R E F C -D F IN
C 0 9 3 7 /1
C 0 9 3 8 /1
Range of functions
l Homing
l Homing modes
l Control via input signals
l Output of status signals
l Speed/digital frequency input and output
3.2.83.1 Homing
There are different possibilities of homing the drive:
l "Setting the reference once" is carried out for commissioning. For this, you enter the current
distance [s−units] of the tool to the machine zero point in C1367/1. This proecedure is
reasonable for machines with risk of collision).
– The function is carried out via the CCTRL or CCTRL2 function blocks. ( 3−71 or 3−79)
l A homing usually is carried out once after mains connection. By this, the home position of the
drive is found automatically. A homing is carried out via
– the REFC function block
– the CCTRL or CCTRL2 function blocks with the function "Set reference dynamically".
( 3−69 or 3−77)
Profile generator
The homing speed profile can be adapted to the application.
v Referenzpunkt-Offset C0934
C0935 C0936
C0936
t
REF-MARK Nullimpuls Referenzpunkt
) Note!
For position feedback via resolver, the zero position (depending on the rotor
attached to the motor) applies instead of the zero pulse, and, accordingly, the touch
probe phase for homing via touch probe.
) Note!
Parameterising the signal edge via C0933 only is effective if the touch probe
function of the PHINT5 and CCTRL or CCTRL2 function blocks is deactivated.
Otherwise the signal edge for homing is not defined via C0933, but via the setting on
the activated function blocks.
l The touch probe function is deactivated if PHINT5−TP−ENABLE and
CCTRL−TPIN/E4, or CCTRL2−TPIN/E4 are set to LOW.
l Fig. 3−214 shows a connection example for deactivating the touch probe function
during homing.
CCTRL2
REFC
NOT
PHINT5
fb_refc_1
Fig. 3−214 Connection example for deactivating the touch probe function during homing
C0934
MCTRL-PHI-ACT
REF-MARK
Fahrtstrecke
Startpunkt Referenzpunkt
Fahrtrichtung
Fig. 3−215 Homing with zero pulse/zero position: mMve to the home position in CW rotation.
C0934
MCTRL-PHI-ACT
REF-MARK
Fahrtstrecke
Fahrtrichtung Startpunkt
Referenzpunkt
Fig. 3−216 Homing with zero pulse/zero position: mMve to the home position in CCW rotation.
C0934
X5/E4
REF-MARK
Fahrtstrecke
Startpunkt Referenzpunkt
Fahrtrichtung
Fig. 3−217 Homing with touch probe: Move to the home position in CW rotation.
Direct homing
The home position is on the home position offset.
l Mode 20 (C0932 = 20):
– The drive moves from the actual position (REF−ACTPOS) to the home position immediately
after the activation (REFC−ON = HIGH).
– The actual position (REFC−ACTPOS) can previously be loaded with the input value
REFC−ACTPOS−IN.
– The travel path and the direction of travel result from the actual position (REFC−ACTPOS)
and the set home position offset (C0934).
Referenzpunktoffset (C0934)
REF-ACTPOS Fahrtstrecke
Fahrtstrecke