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H07RN Cables Top Cables

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Rev.

15 21 – november – 2011

Issued: J. Arjona Morente

XTREM H07RN-F Approved: F. Díaz Rubio

1. Object
This document defines the design and manufacturing characteristics of the cable type H07RN-F
manufactured by Top Cable.

2. Design
This type of cable is designed, manufactured and tested in accordance with HD 22.4, UNE 21027-4
and IEC 60245.
Approvals available:
AENOR <HAR>
SASO (Saudi Arabia)
GOST-R Certificate (Russian)

3. Applications
Flexible cable for mobile service. Suitable for installations where the cable must withstand medium
mechanical stress, for machines in industrial and agricultural workshops, for motors and transportable
machines on construction sites, for wind mills and for agricultural exploitations. Suitable for submerged
installations (AD8)
The use up to 1000 V is accepted in fixed protected assemblies.

4. Characteristics

Nominal voltage: 450/ 750 V.


Temperatures:
Maximum operating: 90 ºC.
Minimum operating: -40 °C (static, with protection)
Minimum installation and handling: -25 °C (on cable surface)
Maximum short-circuit temperature: 250 °C. (maximum 5 s.)

Minimum bending radius static:

3 x cable Ø (Ø cable <12 mm).

4 x cable Ø (Ø cable " 12 mm).


No flame propagation: according EN 60332-1/IEC 60332-1.

1
Rev.15 21 – november – 2011

Issued: J. Arjona Morente

XTREM H07RN-F Approved: F. Díaz Rubio

5. General make-up of the cable

5.1 Conductor
Electrolytic annealed copper conductor, class 5 according to IEC 60228.

5.2 Insulation
Thermosetting rubber insulation, type EI7 according to HD 22.
The standard identification, according to HD 308 and HD 186, is the following:
- 1 x ...................... natural
- 2 x ...................... brown + blue
- 3 G ..................... brown + blue + green/yellow
- 4 G ..................... brown + black + grey + green/yellow
- 5 G ..................... brown + black + grey + blue + green/yellow
- 6 or more………. black numbered + green/yellow

5.3 Assembly of cores


The cores are twisted together.

5.4 Outer sheath


Thermosetting rubber outer sheath, black, type EM2 according to HD 22.

5.5 Diagram representation

Flexible Conductor (Cl5) EI7 rubber insulation EM2 rubber outer sheath

2
Rev.15 21 – november – 2011

Issued: J. Arjona Morente

XTREM H07RN-F Approved: F. Díaz Rubio

6. Current-carrying capacities:

6.1 Nominal current-carrying capacities


The table 1 shows the current-carrying capacities and voltage drop detailed for every cable.
Current-carrying capacities, in amperes, are calculated according to HD 516 for mobile service and
according to IEC 60364-5-52 for fixed installations, and for the following conditions:
- Mobile service: open air, one cable with adequate ventilation and ambient temperature of
30 °C.
- Fixed installation: open air, one cable with adequate ventilation and ambient temperature
of 30 °C, supported by cleats and hangers or on perforated tray (reference method F for
single-core and E for multicore cables).
- For cables having 2 or 3 cores, it is supposed a single–phase circuit. For the rest of the
cables it is supposed a three-phase circuit.
- For cables having 6 or more conductors, it is supposed that not all conductors are fully
charged.
For conditions other than this apply the adequate correction factors (see point 6.3).
Voltage drop is calculated for 60 °C conductor temperature and for cos ϕ = 1.

nº x Section Fixed Mobil Voltaje nº x Section Fixed Mobil Voltaje


2 2
(mm ) Inst. Inst. (A) drop (mm ) Inst. Inst. (A) drop
(A) (V/A·km) (A) (V/A·km)
1 x 1,5 21 16 26,7 1 x 120 383 260 0,323

1 x 2,5 29 20 16,6 1 x 150 444 300 0,259

1x4 40 30 9,95 1 x 185 510 341 0,213

1x6 53 38 6,63 1 x 240 607 407 0,161

1 x 10 74 53 3,84 1 x 300 703 468 0,129

1 x 16 101 71 2,43 1 x 400 823 553 0,0976

1 x 25 135 94 1,57 1 x 500 946 634 0,0772

1 x 35 169 117 1,11 2x1 21 10 45,2

1 x 50 207 148 0,776 2 x 1,5 26 16 30,9

1 x 70 268 185 0,546 2 x 2,5 36 25 18,5

1 x 95 328 222 0,414 2x4 49 34 11,5

Table 1 (continue)

3
Rev.15 21 – november – 2011

Issued: J. Arjona Morente

XTREM H07RN-F Approved: F. Díaz Rubio

nº x Section Fixed Mobil Voltaje nº x Section Fixed Mobil Voltaje


2 2
(mm ) Inst. Inst. (A) drop (mm ) Inst. Inst. (A) drop
(A) (V/A·km) (A) (V/A·km)
2x6 63 43 7,66 4 G 120 346 246 0,323

2 x 10 86 60 4,43 4 G 150 399 282 0,259

2 x 16 115 79 2,81 5G1 17 10 39,2

2 x 25 149 105 1,81 5 G 1,5 23 16 26,7

3G1 21 10 45,2 5 G 2,5 32 20 16,0

3 G 1,5 26 16 30,9 5G4 42 30 9,95

3 G 2,5 36 25 18,5 5G6 54 38 6,63

3G4 49 35 11,5 5 G 10 75 54 3,84

3G6 63 44 7,66 5 G 16 100 71 2,43

3 G 10 86 62 4,43 5 G 25 127 94 1,57

3 G 16 115 82 2,81 5 G 35 158 114 1,11

3 G 25 149 109 1,81 5 G 50 192 143 0,776

3 G 35 185 135 1,29 5 G 70 246 178 0,546

3 G 50 225 169 0,896 5 G 95 298 210 0,414

3 G 70 289 211 0,631 5 G 120 346 246 0,323

3 G 95 352 250 0,478 7 G 1,5 26 16 30,9

3 G 120 410 292 0,373 7 G 2,5 36 25 18,5

4G1 17 10 39,2 7G4 49 34 11,5

4 G 1,5 23 16 26,7 8 G 1,5 26 16 30,9

4 G 2,5 32 20 16,0 8 G 2,5 36 25 18,5

4G4 42 30 9,95 8G4 49 34 11,5

4G6 54 37 6,63 12 G 1,5 26 16 30,9

4 G 10 75 52 3,84 12 G 2,5 36 25 18,5

4 G 16 100 69 2,43 16 G 1,5 26 16 30,9

4 G 25 127 92 1,57 16 G 2,5 36 25 18,5

4 G 35 158 114 1,11 18 G 1,5 26 16 30,9

4 G 50 192 143 0,776 18 G 2,5 36 25 18,5

4 G 70 246 178 0,546 24 G 1,5 26 16 30,9

4 G 95 298 210 0,414 24 G 2,5 36 25 18,5

Table 1 (end)

4
Rev.15 21 – november – 2011

Issued: J. Arjona Morente

XTREM H07RN-F Approved: F. Díaz Rubio

6.2 Short-circuit current-carrying capacities


The maximum short-circuit current that a cable can withstand depend on the time of reaction of the
protection elements installed in the line. The maximum current capacity in a short-circuit accident, for
a specific type of cable, is the result of multiplying the cross section of the cable for the values shown
in table 2. These values are taken from IEC 949.

Time (s) 0,1 0,2 0,3 0,5 1 1,5 2 2,5 3

A/mm2 452 320 261 202 143 117 101 90 83

Table 2
6.3 Correction factors
The current-carrying capacities must be multiplied with the adequate correction factor, when the
installation conditions differs from point 6.1
Correction factors for air temperature other than 30°C.

Air T. (ºC) 30 35 40 45 50 55

Mobil service 1 0,91 0,82 0,71 0,58 0,41

Fixed installation 1 0,96 0,91 0,87 0,82 0,76

Table 3
7. Dimensions
Table 4 shows diameter and weight detailed for every cable.
nº x Section Diameter Weigth nº x Section Diameter Weigth
2 2
(mm ) (mm) (kg/km) (mm ) (mm) (kg/km)

1 x 1,5 5,9 48 1 x 120 24,2 1.420

1 x 2,5 6,5 62 1 x 150 26,6 1.760

1x4 7,5 88 1 x 185 28,8 2.090

1x6 8,3 116 1 x 240 32,2 2.710

1 x 10 10,1 182 1 x 300 34,9 3.310

1 x 16 11,4 250 1 x 400 39,3 4.270

1 x 25 13,4 361 1 x 500 43,1 5.390

1 x 35 14,7 469 2x1 8,3 92

1 x 50 17,5 671 2 x 1,5 8,7 109

1 x 70 19,6 892 2 x 2,5 10,6 162

1 x 95 22,0 1.140 2x4 12,0 220

Table 4 (continue)

5
Rev.15 21 – november – 2011

Issued: J. Arjona Morente

XTREM H07RN-F Approved: F. Díaz Rubio

nº x Section Diameter Weigth nº x Section Diameter Weigth


2 2
(mm ) (mm) (kg/km) (mm ) (mm) (kg/km)

2x6 13,7 295 4 G 120 52,6 6.331

2 x 10 18,1 522 4 G 150 60,1 7.928

2 x 16 21,6 738 5G1 10,5 162

2 x 25 25,7 1.052 5 G 1,5 11,6 206

3G1 8,9 111 5 G 2,5 14,0 299

3 G 1,5 9,7 137 5G4 16,3 431

3 G 2,5 11,4 198 5G6 18,4 585

3G4 13,1 276 5 G 10 24,2 1.010

3G6 14,8 370 5 G 16 27,1 1.380

3 G 10 20,1 668 5 G 25 33,3 2.052

3 G 16 22,6 906 5 G 35 36,6 2.677

3 G 25 27,4 1.360 5 G 50 42,7 3.696

3 G 35 29,7 1.700 5 G 70 48,3 4.917

3 G 50 35,4 2.410 5 G 95 55,3 6.448

3 G 70 39,6 3.180 5 G 120 59,7 7.883

3 G 95 45,2 4.070 7 G 1,5 14,8 307

3 G 120 48,7 5.002 7 G 2,5 17,0 434

4G1 9,7 134 7G4 20,1 618

4 G 1,5 10,7 169 8 G 1,5 16,3 379

4 G 2,5 12,6 244 8 G 2,5 18,4 525

4G4 14,4 343 8G4 22,2 767

4G6 16,7 474 12 G 1,5 17,5 456

4 G 10 21,6 822 12 G 2,5 20,4 654

4 G 16 24,6 1.120 16 G 1,5 20,8 605

4 G 25 30,7 1.730 16 G 2,5 24,5 880

4 G 35 33,2 2.180 18 G 1,5 20,5 646

4 G 50 39,2 3.060 18 G 2,5 24,3 939

4 G 70 43,4 4.040 24 G 1,5 23,7 830

4 G 95 50,5 5.300 24 G 2,5 27,7 1.207

Table 4

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