E SUSPENSION

B
SECTION
REAR SUSPENSION C

RSU
CONTENTS
PRECAUTIONS .......................................................... 2 LEAF SPRING ............................................................ 8 F
Precautions .............................................................. 2 Removal and Installation .......................................... 8
PREPARATION ........................................................... 3 REMOVAL ............................................................. 9
Commercial Service Tools ........................................ 3 INSPECTION AFTER REMOVAL ....................... 10 G
NOISE VIBRATION AND HARSHNESS (NVH) INSTALLATION ................................................... 10
TROUBLESHOOTING ................................................ 4 STABILIZER BAR ..................................................... 11
NVH Troubleshooting Chart ..................................... 4 Removal and Installation ........................................ 11
H
REAR SUSPENSION ASSEMBLY ............................. 5 REMOVAL ........................................................... 11
Components ............................................................. 5 INSTALLATION ................................................... 12
On-Vehicle Inspection and Service .......................... 6 Inspection ............................................................... 12
SHOCK ABSORBER .................................................. 7 SERVICE DATA AND SPECIFICATIONS (SDS) ...... 13 I
Removal and Installation .......................................... 7 General Specifications (Rear) ................................ 13
REMOVAL ............................................................. 7 Wheelarch Height (Unladen*1 ) .............................. 13
INSPECTION AFTER REMOVAL ......................... 7 J
INSTALLATION ..................................................... 7

Revision: February 2006 RSU-1 2005 Xterra

 PRECAUTIONS

PRECAUTIONS PFP:00001

Precautions EES001S6

● When installing rubber parts, final tightening must be carried out under unladen condition* with
tires on ground.
* Fuel, radiator coolant, and engine oil are full. Spare tire, jack, hand tools, and mats are in their
designated positions.

Revision: February 2006 RSU-2 2005 Xterra

 PREPARATION

PREPARATION PFP:00002
A
Commercial Service Tools EES001S7

Tool name Description

Power tool Removing nuts and bolts B

PBIC0190E
D

RSU

Revision: February 2006 RSU-3 2005 Xterra

 Symptoms

×: Applicable
Reference page

Revision: February 2006

Noise
Shake

Shimmy
Shudder
Vibration
Possible cause and SUSPECTED PARTS
NVH Troubleshooting Chart

Poor quality ride or handling

RSU-4
Improper installation, looseness RSU-6

×
×
×
×
×
×

×
×
×
×
×
×
Shock absorber deformation, damage or deflection RSU-7

Bushing or mounting deterioration RSU-6

×
×
×
×
×
×

×
×
×
×
×
Parts interference RSU-6

×
×
×
Spring fatigue RSU-8

×
Suspension looseness RSU-6

×
×
PROPELLER SHAFT PR-3, "NVH Troubleshooting Chart"

×
×
×
REAR FINAL DRIVE RFD-8 (C200), RFD-42 (M226 without ELD), RFD-76 (M226 with ELD)

×
NOISE VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING

×
×
×
×
×
×
AXLE RAX-5 (C200), RAX-17 (M226)

TIRES WT-4, "NVH Troubleshooting Chart"

×
×
×
×
×
×
NOISE VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING

ROAD WHEEL WT-4, "NVH Troubleshooting Chart"

×
×
×
×
×
Use the chart below to help you find the cause of the symptom. If necessary, repair or replace the parts.

×
×
×
×
BRAKES BR-5, "NVH Troubleshooting Chart"

STEERING PS-5, "NVH Troubleshooting Chart"

×
×
×
×
×
PFP:54000

2005 Xterra
EES001S8
 REAR SUSPENSION ASSEMBLY

REAR SUSPENSION ASSEMBLY PFP:55020

A
Components EES001S9

RSU

WEIA0171E

Revision: February 2006 RSU-5 2005 Xterra

 REAR SUSPENSION ASSEMBLY

1. Bumper 2. Connecting rod 3. Rear spring shackle

4. Rear spring shackle bushing 5. Rear spring bushing (rear) 6. Rear spring pad
7. Rear spring bushing (front) 8. Rear leaf spring 9. Rear spring clip U-bolts
10. Rear final drive 11. Stabilizer bar 12. Bushing
13. Stabilizer bar clamp 14. Shock absorber 15. Shock absorber (left side)
16. Shock absorber (right side)

CAUTION:
When installing the components with rubber bushings, the final tightening of the nuts and bolts must
be done with the vehicle in an unladen condition (the fuel, engine coolant, and engine oil full; the
spare tire, jack, hand tools and mats in their designated positions) with the tires on the ground.
On-Vehicle Inspection and Service EES001SA

● Check the rear suspension parts for any excessive play, cracks, wear, and other damage.
● Shake each rear wheel to check for any excessive play as
shown.
● Tighten all of the nuts and bolts to the specified torque.
CAUTION:
When installing the components with rubber bushings, the
final tightening of the nuts and bolts must be done with the
vehicle in an unladen condition (the fuel, engine coolant,
and engine oil full; the spare tire, jack, hand tools and mats
in their designated positions) with the tires on the ground.
● Check the shock absorbers for oil leaks, deformation, and other
damage. SMA525A

● Check the shock absorber bushings for excessive wear and other damage.

Revision: February 2006 RSU-6 2005 Xterra

 SHOCK ABSORBER

SHOCK ABSORBER PFP:56210

A
Removal and Installation EES001SB

REMOVAL
1. Support the rear final drive and suspension assembly using a suitable jack.
B
2. Remove the shock absorber upper and lower nuts and bolts
using power tool.
C

RSU
LEIA0120E

3. Remove the shock absorber.

F
INSPECTION AFTER REMOVAL
Inspect the shock absorber for any oil leaks, cracks, or deformations. Replace the shock absorber as neces-
sary. G
INSTALLATION
Installation is in the reverse order of removal.
H
Shock absorber upper and lower nuts : Refer to RSU-5, "Components" .

Revision: February 2006 RSU-7 2005 Xterra

 LEAF SPRING

LEAF SPRING PFP:55020

Removal and Installation EES001SC

WEIA0171E

Revision: February 2006 RSU-8 2005 Xterra

 LEAF SPRING

1. Bumper 2. Connecting rod 3. Rear spring shackle

4. Rear spring shackle bushing 5. Rear spring bushing (rear) 6. Rear spring pad
A
7. Rear spring bushing (front) 8. Rear leaf spring 9. Rear spring clip U-bolts
10. Rear final drive 11. Stabilizer bar 12. Bushing
B
13. Stabilizer bar clamp 14. Shock absorber 15. Shock absorber (left side)
16. Shock absorber (right side)

CAUTION: C
When installing the components with rubber bushings, the final tightening of the nuts and bolts must
be done with the vehicle in an unladen condition (the fuel, engine coolant, and engine oil full; the
spare tire, jack, hand tools and mats in their designated positions) with the tires on the ground.
D
REMOVAL
1. Remove the spare tire.
2. For the RH side, remove the tailpipe. Refer to EX-3, "EXHAUST SYSTEM" . RSU
3. Support the rear final drive assembly with a suitable jack to relieve the tension from the rear leaf spring.
● The axle weight should be supported, but there should be no compression in the rear leaf spring.

4. Remove the shock absorber lower nut and bolt using power tool. F

LEIA0120E
I

5. Remove the four rear spring clip U-bolt nuts using power tool,
then remove the rear spring pad. J

LEIA0121E

M
6. Remove the rear spring shackle and bushings using power tool.

LEIA0122E

Revision: February 2006 RSU-9 2005 Xterra

 LEAF SPRING

7. Remove the rear leaf spring front nut and bolt using power tool.
8. Remove the rear leaf spring.

LEIA0123E

INSPECTION AFTER REMOVAL

● Check the rear leaf spring for any cracks or damage. Replace the rear leaf spring if necessary.
● Check the rear spring shackle, rear spring clip U-bolts, bumper, and rear spring pad for excessive wear,
cracks, straightness, and damage. Replace any components if necessary.
● Check all bushings for deformation and cracks. Replace any bushings if necessary.
INSTALLATION
1. Apply soapsuds to all of the rubber bushings.
2. Install the rear spring shackle and rear leaf spring front nut and bolt. Finger-tighten the nuts.
3. Install the rear spring clip U-bolts on top of the axle case.
4. Install the rear spring pad, and nuts under the rear spring.
5. Tighten the rear spring clip U-bolt nuts diagonally and evenly to
specification.
● Tighten the rear spring clip U-bolt nuts so the lengths of all the
exposed rear spring clip U-bolt threads under spring pad are
equal in length within a tolerance of 3 mm (0.12 in), as shown.

WEIA0075E

6. Install the shock absorber, and finger-tighten the upper and

lower nuts.

LEIA0120E

7. Remove the jack supporting the rear final drive assembly and bounce the rear of the vehicle to stabilize
the suspension.
8. For the RH side, install the tailpipe. Refer to EX-3, "EXHAUST SYSTEM" .
9. Install the spare tire.
10. Tighten the rear spring shackle nuts, rear leaf spring front nut, and shock absorber upper and lower nuts
to specification.
● When installing the components with rubber bushings, the final nut tightening must be carried out under
unladen* conditions with the tires on level ground.
* (Fuel, radiator coolant and engine oil full. Spare tire, jack, hand tools and mats in designated posi-
tions.)

Revision: February 2006 RSU-10 2005 Xterra

 STABILIZER BAR

STABILIZER BAR PFP:54611

A
Removal and Installation EES001UX

RSU

WEIA0152E M
1. Connecting rod 2. Stabilizer bar 3. Crimp ring (part of stabilizer bar)
4. Bushing 5. Stabilizer bar clamp

REMOVAL
1. Disconnect the stabilizer bar ends from the connecting rods using power tool.
2. Remove the stabilizer bar clamps using power tool, and remove the bushings.
3. Remove the stabilizer bar.

Revision: February 2006 RSU-11 2005 Xterra

 STABILIZER BAR

INSTALLATION
Installation is in the reverse order of removal.
● Install the stabilizer bar clamp and bushing so they are posi-
tioned outside of the crimp ring on the stabilizer bar.

LEIA0118E

Inspection EES001UY

● Check stabilizer bar for any deformation, cracks, or damage and replace if necessary.
● Check rubber bushings for deterioration, or cracks and replace if necessary.

Revision: February 2006 RSU-12 2005 Xterra

 SERVICE DATA AND SPECIFICATIONS (SDS)

SERVICE DATA AND SPECIFICATIONS (SDS) PFP:00030

A
General Specifications (Rear) EES001SD

Suspension type Rigid axle with semi-elliptic leaf springs

Shock absorber type Double-acting hydraulic B

Wheelarch Height (Unladen*1 ) EES001SE

Unit: mm (in) C

RSU

LEIA0085E

Engine type VQ40DE G

Drive type 2WD 4WD
Applied model S S O/R SE S S O/R SE
H
Tire size 265/70R16 265/75R16 265/65R17 265/70R16 265/75R16 265/65R17
839 851 841 858 870 859
Front wheelarch height (Hf)
(33.03) (33.50) (33.11) (33.78) (34.25) (33.82)
I
872 884 872 892 904 892
Rear wheelarch height (Hr)
(34.33) (34.80) (34.33) (35.12) (35.59) (35.12)
*1: Fuel, radiator coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.
J

Revision: February 2006 RSU-13 2005 Xterra

 SERVICE DATA AND SPECIFICATIONS (SDS)

Revision: February 2006 RSU-14 2005 Xterra