Parking Brake System: Section
Parking Brake System: Section
Parking Brake System: Section
SECTION
PARKING BRAKE SYSTEM
PB B
E
CONTENTS
PREPARATION ............................................ 2 Removal and Installation .......................................... 6 PB
Adjustment ................................................................ 7
PREPARATION ................................................... 2
Commercial Service Tool .......................................... 2 PARKING BRAKE SHOE .................................. 8
G
Exploded View .......................................................... 8
PERIODIC MAINTENANCE .......................... 3 Removal and Installation .......................................... 8
Inspection and Adjustment ....................................... 9
PARKING BRAKE SYSTEM ............................... 3 H
Inspection and Adjustment ........................................ 3 SERVICE DATA AND SPECIFICATIONS
(SDS) ............................................................ 11
PARKING BRAKE SHOE ................................... 5
Adjustment ................................................................ 5 I
SERVICE DATA AND SPECIFICATIONS
(SDS) ................................................................. 11
REMOVAL AND INSTALLATION ................ 6
Parking Drum Brake ................................................11
J
PARKING BRAKE CONTROL ............................ 6 Parking Brake Control .............................................11
Exploded View .......................................................... 6
K
PBIC0190E
INSPECTION
Pedal Stroke C
1. Operate the parking brake pedal with a force of 196 N (20 kg, 44 lb). Check that the pedal stroke is within
the specified number of notches. (Check it by listening to the clicks of the ratchet.)
D
Standard
Number of notches : Refer to PB-11, "Parking Brake Control".
E
2. When brake warning lamp turns ON, check that the pedal stroke is within the specified number of
notches. (Check it by listening to the clicks of the ratchet.)
PB
Standard
Number of notches : Refer to PB-11, "Parking Brake Control".
Inspect Components G
• Check each component for installation condition such as looseness.
• Check the device assembly for bend, damage and cracks. Replace if necessary.
• Check the cables for wear, damage and cracks. Replace if necessary. H
• Check the parking brake switch, and replace it if necessary. Refer to BRC-78, "Component Inspection".
ADJUSTMENT
I
1. Fix the disc rotor using wheel nuts.
2. Remove fuse block lid. Refer to IP-12, "Exploded View".
3. Release the parking brake pedal (1) by turning the adjusting nut J
(2) with a deep socket wrench and loosening the cable.
JPFIB0044ZZ
M
4. Remove the adjusting hole plug from the disc rotor. Turn the
adjuster (1) in the direction (A) as shown in the figure using a
suitable tool until the disc rotor is locked. N
5. Turn back the adjuster 5 or 6 notches from the locked position.
6. Rotate the disc rotor to check that there is no drag. Install the
adjusting hole plug. O
7. Adjust the cable with the following procedure.
a. Operate the parking brake pedal with a force of 490 N (50 kg,
110 lb) for 10 strokes or more. P
b. Adjust the parking brake pedal stroke by turning the adjusting JPFIB0002ZZ
nut with a deep socket wrench.
CAUTION:
Never reuse the adjusting nut if the nut is removed.
c. Operate the parking brake pedal with a force of 196 N (20 kg, 44 lb). Check that the pedal stroke is within
the specified number of notches. (Check it by listening to the clicks of the ratchet.)
Standard
Number of notches : Refer to PB-11, "Parking Brake Control".
d. Rotate the disc rotor with the parking brake pedal released and check that there is no drag. Refer to PB-9,
"Inspection and Adjustment".
1. Adjust parking brake pedal stroke. Refer to PB-3, "Inspection and Adjustment". B
2. Perform parking brake break-in (drag on) operation by driving vehicle under the following conditions:
• Drive forward
• Vehicle speed: Approx. 40 km/h (25 MPH) set (constant and forward) C
• Parking brake operating force: Approx. 145 N (15 kg, 33 lb)
• Time: Approx. 10 sec.
CAUTION:
To prevent lining from getting too hot, allow a cool off period of approximately 5 minutes after D
every break-in operation.
3. After the break-in procedure, check parking pedal stroke of parking brake.
CAUTION: E
If it is out of the specification, adjust again. Refer to PB-3, "Inspection and Adjustment".
PB
JPFIB0056GB
REMOVAL
1. Remove rear tires with power tool.
2. Remove instrument panel assembly. Refer to IP-12, "Exploded View".
3. Disconnect parking brake switch harness connector.
4. Remove adjusting nut and loosen front cable.
5. Remove device assembly.
6. Remove rear ventilator duct. Refer to VTL-62, "REAR FOOT DUCT 2 : Exploded View" (without 7 inch
display), VTL-119, "REAR VENTILATOR DUCT 2 : Exploded View" (with 7 inch display).
7. Separate front cable from rear cable, and remove front cable and return spring.
8. Remove parking brake shoe, and remove rear cable from toggle lever. Refer to PB-8, "Exploded View".
9. Remove rear cable mounting bolts and nuts, pull out rear cable from vehicle.
INSTALLATION
Note the following, Install the reverse order of the removal.
• Never reuse the adjusting nut.
A
ADJUSTMENT AFTER INSTALLATION
Adjust the parking brake pedal stroke. Refer to PB-3, "Inspection and Adjustment".
B
PB
JPFIB0046ZZ
REMOVAL
WARNING:
Clean any dust from the parking brake shoes and back plates with a vacuum dust collector. Never
blow with compressed air.
1. Remove rear tires with power tool.
2. Remove disc rotor. Refer to BR-43, "BRAKE CALIPER ASSEMBLY : Removal and Installation".
CAUTION:
Parking brake completely in the released position.
3. If disc rotor cannot be removed, remove as follows:
a. Fix the disc rotor with wheel nuts and remove the adjusting hole plug.
b. Using suitable tool, rotate adjuster (1) in direction (B) to retract
and loosen parking brake shoe.
4. Remove anti-rattle pins, retainers, anti-rattle spring, adjuster
spring and return springs.
CAUTION:
Never drop the removed parts.
5. Remove parking brake shoes, adjuster assembly and toggle
lever.
CAUTION:
• The parking brake shoes for the front side are made of dif-
ferent materials from those for the rear side. Never misi- JPFIB0007ZZ
• Check parking brake shoe sliding surface and drum inner surface E
for grease. Wipe it off if it adhere on the surfaces.
Inspection and Adjustment INFOID:0000000005516256
PB
INSPECTION
Brake Lining Thickness Inspection
• Check thickness (A) of brake lining. G
Limit
H
A : Refer to PB-11, "Parking Drum Brake".
J
SBR021A
Limit
B : Refer to PB-11, "Parking Drum Brake". L
JPFIB0008ZZ
N
Other Inspections
• Check brake lining for excessive wear, damage, and peeling. Replace if necessary.
• Check parking brake shoe sliding surface for excessive wear and damage. Replace if necessary. O
• Check anti-rattle pin and retainer for excessive wear, damage and rust. Replace if necessary.
• Check adjuster spring, anti-rattle spring and return springs for settling, excessive wear, damage, and rust.
Replace if necessary.
• Check adjuster for smoothness. Replace if necessary. P
• Check toggle lever for excessive wear, damage and rust. Replace if necessary.
• Visually check inside of the drum for excessive wear, cracks, and damage with a pair of vernier calipers.
Replace if necessary.
ADJUSTMENT
1. Adjust the parking brake pedal stroke. Refer to PB-3, "Inspection and Adjustment".
2. Check a drag of the parking brake.
Item Limit C
Brake lining Wear thickness 1.5 (0.059)
Drum Wear limit of inner diameter 191 (7.52)
D
Parking Brake Control INFOID:0000000005516258
Item Standard E
Number of notches [under force of 196 N (20 kg, 44 lb)] 5 – 6 notches
Number of notches when brake warning lamp turns ON 1 notch
PB