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Energysaver 1005FDT Operation and Installation Manual

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Operation & Installation Manual

RHFE-559FDT RHFE-1005FDT

RHFE-559FDT RHFE-1005FDT

The flue system installation instructions are enclosed with the flue terminal, packaged separately.
NOTE

This appliance shall be installed in accordance with:


• Manufacturer’s Installation Instructions
• Current AS/NZS 5601 AS/NZS 3000
• Local Regulations and Municipal Building Codes including local OH&S requirements
This appliance must be installed, maintained and removed by an Authorised Person.
All Rinnai gas products
For continued safety of this appliance it must be installed and maintained in are A.G.A. certified.
accordance with the manufacturers instructions.
Congratulations on the purchase of your Rinnai Energysaver space heater.
We trust you will have many years of comfort and enjoyment from your appliance.

BEFORE PROCEEDING WITH THE OPERATION OR INSTALLATION OF YOUR NEW HEATER


PLEASE READ THIS MANUAL THOROUGHLY AND GAIN A FULL UNDERSTANDING OF THE
REQUIREMENTS, FEATURES AND OPERATION OF YOUR NEW APPLIANCE.

Rinnai 2 ES_FDT_OIM
OPERATION MANUAL
BEFORE YOU START ........................................................................................................................4
INSTALLATION REQUIREMENTS .................................................................................................................. 4
CERTIFICATION .............................................................................................................................................. 4
FLUE INSTALLATION MANUAL ...................................................................................................................... 4
UNPACKING THE APPLIANCE ....................................................................................................................... 4
CARTON CONTENTS / ITEM CHECKLIST ..................................................................................................... 4

SAFETY ...............................................................................................................................................5
ABOUT YOUR ENERGY SAVER SPACE HEATER ..........................................................................8
FEATURES....................................................................................................................................................... 8
CONTROL PANEL GENERAL LAYOUT ......................................................................................................... 9

BASIC HEATER OPERATION..........................................................................................................10


TO TURN THE UNIT ‘ON’ .............................................................................................................................. 10
TO TURN THE UNIT ‘OFF’............................................................................................................................. 10
ROOM TEMPERATURE ADJUSTMENT ....................................................................................................... 10
ECONOMY MODE.......................................................................................................................................... 11
CHILD / FUNCTION LOCK............................................................................................................................. 11
FAN OPERATION........................................................................................................................................... 11

ADDITIONAL HEATER OPERATION INFORMATION ....................................................................12


HUMIDIFIER TRAY ........................................................................................................................................ 12
VERTICAL LOUVRE ADJUSTMENT ............................................................................................................. 12
OUTSIDE FLUE TERMINAL........................................................................................................................... 12

CARE AND MAINTENANCE.............................................................................................................13


CLEANING...................................................................................................................................................... 13
HUMIDIFIER TRAY ........................................................................................................................................ 13
FAN FILTER(S)............................................................................................................................................... 13
CLEANING THE FAN FILTER(S) ................................................................................................................... 13
FLUE TERMINAL............................................................................................................................................ 13
SAVE A SERVICE CALL ................................................................................................................................ 14
SERVICE ........................................................................................................................................................ 14
TROUBLE SHOOTING CHECKLIST.............................................................................................................. 15
ERROR CODES ............................................................................................................................................. 15

INSTALLATION MANUAL ................................................................................................................17


CONTACT INFORMATION ...............................................................................................................28

Rinnai 3 ES_FDT_OIM
BEFORE YOU START
INSTALLATION REQUIREMENTS
This heater must be installed by an authorised person. The installation must conform to local regulations. The
installation must also comply with the instructions supplied by Rinnai.
Service and removal must be carried out by an authorised person.

CERTIFICATION
The Rinnai Energysaver® Range has been certified by the Australian Gas Association.
The AGA Certification Number is shown on the appliance dataplate.
No parts or functions should be modified or permanently removed from the heater.
Please keep these instructions in a safe place for future reference.

FLUE INSTALLATION MANUAL


These instructions are to be used in conjunction with the Rinnai “Energysaver Space Heater Co-Axial Flue System
Installation Manual” These components Installation Manual” supplied with flue kits ESDFK or ESKIT03.

UNPACKING THE APPLIANCE


Check for damage and missing parts. If the heater is damaged or missing any parts, contact your supplier for
advice.
Before installing the appliance, check it is labelled for the correct gas type (see label on the rear of heater).
Refer to local gas authority for confirmation of gas type if you are in doubt.

CARTON CONTENTS / ITEM CHECKLIST


Ensure that the components listed are present before proceeding with the installation.

Check you have the following:


1 x One of the following Rinnai Space Heaters
RHFE-559FDT
RHFE-1005FDT
2 x Keys for lockable control panel door.
1 x Rear Cover set, comprising of left, right and top cover panels
1 x Bolt pack containing; Part RHFE-559FDT RHFE-1005FDT
Plastic inlet hose clamps 2 0
Air intake baffle ring* 1 0
Flue adapter 0 1
Stainless steal sheath clamp Large 0 1
Stainless steal sheath clamp 1 0
Securing brackets 2 2
8g x 32mm screws 2 2
150mm long cable tie 1 1
Flue lock clamp L 0 1
Flue lock clamp S 1 1
6g x 10mm button head screws 2 0
6g x 8mm pan head screws 4 7

* For direct flue kit `ESDFK´ installations ONLY refer to page 22 for installation details.

Rinnai 4 ES_FDT_OIM
SAFETY

DO NOT MODIFY THIS APPLIANCE.

WARNING
You MUST read and understand these instructions fully before operating the heater.
Failure to comply with these instructions could result in a fire or explosion, which could cause
serious injury, death or property damage.
Improper installation, adjustments, service or maintenance can cause serious injury, death or
property damage. Such work must be performed by an authorised person.

• Improper installation, adjustments, service or maintenance can cause serious injury, death or
property damage. Such work must be performed by an authorised person.
IMPORTANT
• The appliance must be installed in accordance with the local gas and electrical authority
regulations.
• Flue terminal must always vent directly to outdoors.
• DO NOT extend the flue vertically or horizontally in ways other than prescribed in the appliance
manufacturers’ flue installation instructions.
• For information on gas consumption, see data plate on the appliance.
• This appliance must not be installed where curtains or other combustible materials could come
into contact with it. In some cases curtains may need restraining.
• Not intended for a fireplace insert, DO NOT TOP
build into bookcases or walls etc.

250 mm
• The clearances shown must be maintained.
• Heat radiating from the front of this heater may FRONT
over time affect the appearance of some
materials used for flooring such as carpet, 1000 mm
vinyl, cork or timber.
This effect may be amplified if the air in the
room contains cooking vapours or cigarette 50 mm 50 mm
smoke.
LEFT SIDE RIGHT SIDE
To avoid this possibility, it is recommended
that a mat or similar protective sheet be placed AT LEAST
in front of the appliance, extending for at least 750mm
750 mm.
• This appliance is not intended for use by persons (including children) with reduced physical,
sensory or mental capabilities or lack of experience and knowledge, unless they have been
given supervision or instruction concerning use of the appliance by a person responsible for
their safety.
• The appliance is not intended for use by young children or infirm persons without supervision.
• Young Children must be supervised when in the vicinity of this heater while it is in operation.
• If the supply cord is damaged or requires replacing, it must be replaced by the manufacturer or
the manufacturer's agent or similarly qualified person in order to avoid a hazard.
• The heater MUST NOT BE located immediately below a power point.
• DO NOT connect to an LPG Gas cylinder indoors.
• A dedicated 230V / 240V 50Hz earthed 10 Amp power point must be used with this appliance.
• DO NOT modify this appliance. Modifying from original specifications may create a dangerous
situation and will void your warranty.
• Only the flue components specified by Rinnai must be used.
• Unpack the heater and check for damage. DO NOT INSTALL A DAMAGED HEATER. If the heater
is damaged, contact your supplier for advice.
• Before installing the heater, check the label for the correct gas type (refer to the data label at the
rear of the heater). Refer to local gas authority for confirmation of the gas type if you are in
doubt.

Rinnai 5 ES_FDT_OIM
SAFETY

DO NOT restrict the warm air discharge by placing articles in


front of the heater.
This appliance MUST NOT be used for any purpose other than
heating.

DO NOT allow anyone to post articles through the louvres or


let flammable and combustible materials to come into contact
with the heater.
DO NOT place articles on or against this heater.
DO NOT place containers of liquid on top of the heater. Water
spillage can cause extensive damage to the appliance and
create an electrocution hazard.

DO NOT spray aerosols in the vicinity of this appliance whilst


the heater is operating. Most aerosols contain flammable gas,
which can be a fire hazard if used near the heater when it is in
use.
DO NOT use or store flammable materials near this appliance.
Combustible materials must not be placed where the heater
could ignite them.

Young children should be supervised at all times. Hand or


body contact with the warm air discharge louvres must be
avoided.
DO NOT allow young children or the infirm to sleep directly in
front of the heater while in operation.
DO NOT allow anyone to sit on or lean against the appliance.

DO NOT unplug the heater while it is in operation or while the


fans are still cycling.
DO Turn ‘OFF’ the heater when not in use.

A dedicated 230V / 240V 50Hz earthed 10 Amp power point


must be used with this appliance. DO NOT use power boards
or double adaptors to operate this appliance.
The appliance MUST NOT BE located below a power point.

Rinnai 6 ES_FDT_OIM
SAFETY

Heat emanating from the front of this appliance may over time
affect the appearance of some materials used for flooring such
as carpet, vinyl, cork or timber. This effect may be amplified if
the air in the room contains cooking vapours or cigarette
smoke. To avoid this possibility, it is recommended that a mat
be placed in front of the appliance, extending at least 750 mm
in front of it.
At Least 750mm

Keep flammable materials; trees, shrubs, etc. away from the


flue terminal.
Snow Areas - in areas subject to heavy snowfall, keep snow
clear of flue terminal at all times.

When the heater is operated for the first time or after long
periods of non use a slight odour may be emitted, this is
normal.
However if odours persist switch ‘OFF’ the appliance and
contact Rinnai.

During peak operating periods the filters should be cleaned


weekly, however if the “FILTER” warning indicator flashes in
the control panel display, turn off the appliance immediately
and clean filters before any further use.

This appliance is fitted with an integral humidifier tray that can


Access
be filled with water as required to raise the humidity level in the Panel
room for extra comfort.
Humidifier Tray
Max.
The integral humidifier tray should not be filled to more than Fill Line
3/4 full, or more than the MAX Fill line when this is indicated.
Access panel / door and humidifier tray have to be fitted /
closed while the heater is in use. Access
Door Humidifier Tray
Filler Spout

DO NOT modify this appliance.


This appliance MUST NOT BE built-in, all clearances that are
shown on page 5 MUST BE maintained.

Rinnai 7 ES_FDT_OIM
ABOUT YOUR ENERGY SAVER SPACE HEATER
FEATURES

Room Sealed:
Air for combustion is taken from the outside and the combustion products are exhausted to the outside. This
means heater operation has no effect on the composition and quality of air in the room.

Push Button Ignition:


Only one touch of the ‘ON’/’OFF’ button is required to operate the heater.

Child / Function Lock:


Prevents children from altering heater settings whilst running, or from activating the heater when turned ‘OFF’.

7 Step Automatic Heat Control:


Selected temperature is controlled via thermostat. The optimum corresponding fan speeds are controlled by
the Central Processing Unit.

Economy Mode:
The economy mode function is an energy saving feature designed to control the room temperature and
prevent discomfort from over heating.

Filter Indicator:
When the fan filters become covered with dust, the filter indicator will flash.
The filters should be vacuumed at regular intervals to avoid unnecessary strain on the appliance.

Humidifier Tray:
The integral humidifier tray can be filled with water as required to raise the humidity level in the room for extra
comfort.
The integral humidifier tray should not be filled to more than 3/4 full, or more than the MAX Fill line when this is
indicated.

Lockable Control Panel Door:


A lockable Control Panel Door which is ideal for commercial use.
This feature is great for applications where safety is paramount or when the unit is required to be set once and
left alone.
Two keys for the panel door are supplied with the unit.

Fixed Time Period Operation:


The option to operate the appliance so that it automatically stops after a fixed time period is also available, this
can be set between 1 to 12 hours in 1 hour increments. This option can only be activated by a qualified person
or trained Rinnai service person.
Fixed time period operation is ideally suited to classroom situations, clubs, meeting halls, and other areas
where a limit is required on the length of time the appliance operates.
The feature can provide substantial energy savings in cases where users are likely to forget to turn the
appliance off when they leave the room after meetings or lessons.
If a power failure occurs at any time during operation, the appliance will remain OFF once the power is re-
instated and the ON/OFF button must be pressed to re-ignite the appliance.

Questions?
Contact Rinnai using the contact numbers listed on the back cover of this booklet for further advice.

Rinnai 8 ES_FDT_OIM
ABOUT YOUR ENERGY SAVER SPACE HEATER

CONTROL PANEL GENERAL LAYOUT

RHFE-559FDT
3 10 5 1

4 2 7 6
RHFE-1005FDT
4 3

5 7

6 10 1

Both Models
1 2
'ON' / 'OFF' BUTTON TEMPERATURE DISPLAY

Main switch for turning 'ON / OFF'. Shows temperature (Set / Room),
or coded error message.

3 SET TEMPERATURE
8 4 ROOM TEMPERATURE
INDICATOR INDICATOR

Indicated that the Temperature 9 Indicated that the Temperature


Display is displaying the Set Display is displaying the Room
temperature. temperature.

5 6 7 CHILD / FUNCTION
ECONOMY INDICATOR ECONOMY BUTTON LOCK INDICATOR

Indicates that the Economy mode is Selects energy saving function. Indicates that the Child / Function
in operation (see page 11). Lock is actived (see page 11).

8 9 POWER ON/ 10 TEMPERATURE


FILTER INDICATOR COMBUSTION INDICATOR ADJUSTMENT BUTTONS

Indicates that the filter needs Indicates that the appliance Increases or decreases the
cleaning (see page 13). is turned ON and whether temperature setting. Also used
the burner is alight. to set Child /Functiom Lock.

Rinnai 9 ES_FDT_OIM
BASIC HEATER OPERATION
RHFE-559FDT
7 10 5 6 1 3

FOR BOTH MODELS


4 2
RHFE-1005FDT

5 6 10 1 9

TO TURN THE UNIT ‘ON’


Press the ‘ON’/’OFF’ button to operate the heater. The ‘ON’ indicator will glow green. The spark generator
will be heard before the burner ignites and the ‘ON’ indicator glows red, indicating that the heater is alight.
The Room Temp indicator 4 glows green indicating that the temperature display is showing the room temperature.
When the heater warms up, the fan will automatically start.
If the heater does not ignite on initial use, this may be due to air remaining in the gas supply line. The spark
generator will only continue for 15 seconds. After this it will be necessary to press the ‘ON’/’OFF’ button ‘OFF’,
then ‘ON’ again.
If the appliance fails to ignite after 4 attempts, contact Rinnai as a service call may be required.

TO TURN THE UNIT ‘OFF’


Simply press the ‘ON’/’OFF’ button to switch ‘OFF’ the heater. The ‘ON’ indicator light will go out. The fan
will continue to operate for several minutes after the burner has gone out in order to cool the appliance. Do not
unplug the appliance while the fan is running.

ROOM TEMPERATURE ADJUSTMENT


The room temperature and set temperatures can only be displayed and adjusted when the heater is running.
Press the “ ” button 10 to increase the temperature setting or the “ ” button 10 to decrease the temperature
setting.
The temperatures can be preset to:
a) [L] - Temperature is controlled at set temperature “Low”.
b) [16°C] to [26°C] in 1°C steps - thermostatic control to preset temp selected.
Combustion rate varies as required to maintain the selected temperature.
c) [H] - continuous combustion on ‘High’.
When adjusting the set temperature the Set Temp indicator glows green indicating that the temperature display
2 is showing the Set temperature. Once a temperature is set, it will be stored in the microcomputer's memory. The
temperature display 2 reverts to showing the Room Temp after 10 seconds.

Room temperature on the Temperature Display may vary slightly from the actual room
temperature.
NOTE
If the heater does not ignite then the pre-set temperature may not be set to a setting which is
higher than the room temperature.
The ‘ON’ indicator will change colour from red to green when the heater reaches the pre-set
temperature and stops running.
The display will dim approximately 10 seconds after the last control input.
The display is also dimmed while the appliance is operating.

Rinnai 10 ES_FDT_OIM
BASIC HEATER OPERATION

RHFE-559FDT
7 10 5 6 1 3

FOR BOTH MODELS


4 2
RHFE-1005FDT

5 6 10 1 9

ECONOMY MODE
The economy mode, when selected, has the ability prevent discomfort from over heating and to reduce gas
consumption and ultimately save energy. Once a room has reached the desired temperature, the unit will
automatically begin reducing the set temperature gradually. This reduction is normally not noticeable, however, it
is purely your choice whether to select this mode.

Room temperature may not decrease in some cases, this is depending on room style, location of
the appliance and the temperature outside the room.
NOTE
The economy mode can only be operated when the heater is turned ‘ON’, but remains in the
system memory until deactivated.
The economy mode will not operate when the set room temperature is less than 16°C or is above
26°C.

How it works : Set


After a room reaches the set temperature, the set room Room
temperature will decrease 2 times automatically, each Temp Max. 1°C
time, dropping by a maximum of 1°C in 30 minute Max. 1°C
blocks. From the second cycle onwards, the comfort
control will automatically operate. (The comfort control
alters combustion and fan speed more frequently to
counteract the feeling of cold air). Comfort Control

1. Press the Economy button 6 to start the Economy function. The Economy indicator 5 will glow.
2. Press the Economy button 6 once more to switch ‘OFF’ the economy function.

When the Economy function is operating, the current room temperature may be shown as being
NOTE
lower than the set room temperature, however, this is normal.

CHILD / FUNCTION LOCK


The Child / Function Lock function will help to prevent accidental operation as well as prevent small children from
altering the controls. To operate the Child / Function Lock simply press both the “ ” and “ ” buttons 10
simultaneously. The function is activated immediately and the Child / Function Lock indicator 7 will glow green.
To deactivate the Child / Function Lock simply press both the “ ” and “ ” buttons 10 simultaneously for 2
seconds and the Child / Function Lock indicator 7 will go out. The Child / Function Lock can be deactivated at any
time in this way.
During normal operation the Child / Function Lock may be activated and all controls, other than the ‘OFF’ switch,
will be locked. Deactivating the Child / Function Lock releases the controls. If the Child / Function Lock is activated
whilst the heater is turned ‘OFF’, then all functions will be locked. If the heater is turned ‘OFF’ while the Child /
Function Lock is activated, it cannot be turned ‘ON’ again until the Child / Function Lock is deactivated.

FAN OPERATION
The fan turns ‘ON’ automatically when the heat exchanger warms up and turns “OFF” when it cools down. This
helps to prevent cold draughts and maximises efficiency.

Rinnai 11 ES_FDT_OIM
ADDITIONAL HEATER OPERATION INFORMATION
HUMIDIFIER TRAY
Your heater is fitted with an enamelled tray behind the air outlet so that you can humidify the air. To fill the tray,
open the access panel / door as shown in the diagrams below and pour water into the tray using the spout built into
the access panel. The air will be humidified as it passes over the water in the tray.

RHFE-559FDT RHFE-1005FDT

Humidifier Tray
Max. Fill Line
Push

Access Door
Pull

Pull

Pull Filler Spout


Humidifier Tray

Replace panel during operation. DO NOT force door open too far.
Close door during operation.

DO NOT FILL THE TRAY OVER 3/4 FULL.

CAUTION
HUMIDIFIER TRAY MAY BECOME HOT!
DO NOT FILL THE HUMIDIFIER TRAY WHILST THE HEATER IS IN OPERATION.
DO NOT fill the humidifier tray for at least 5 minutes after the heater stops operating.
DO NOT operate the heater without the humidifier tray in place.
If you notice water in the humidifier tray, but have not placed any there do not be alarmed, this is
normal. Due to the high efficiency of Energysaver heaters, water in the form of condensate is
accumulated in the flue system which drains into the humidifier tray.
If the humidifier is in use, it will need filling typically about once a day during the heating season.

VERTICAL LOUVRE ADJUSTMENT


The warm air flow direction may be altered by carefully inserting a
screwdriver or similar tool and gently bending the vertical louvre(s) either
to the left or the right.

DO NOT attempt to bend the horizontal louvres.

CAUTION
The vertical louvres are not designed to be adjusted more
than 6 times.

OUTSIDE FLUE TERMINAL


On cold days steam may be discharged from the flue terminal. This is normal with high efficiency appliances such
as the Energysaver range and does not indicate any fault.

The heater and its flue must be installed correctly by an authorised person, and the installation
must conform to all local regulations. The installation also must comply with the instructions
CAUTION
supplied by Rinnai.
This heater must be serviced, installed and removed by an authorised person.
No parts or functions should be modified or permanently removed from the heater or its flue.

Rinnai 12 ES_FDT_OIM
CARE AND MAINTENANCE

BOTH MODELS
RHFE-1005FDT
RHFE-559FDT

9
1 1 2

CLEANING
Your heater needs very little maintenance, however the following information will help you keep it looking good and
working efficiently.

• Unplug electrical cord before cleaning.

IMPORTANT • All parts of the heater can be cleaned using a soft, damp cloth and a mild detergent.
• DO NOT use solvents or abrasives to clean any parts or surfaces.
• DO NOT attempt to clean the heater while the appliance is hot or operating.

HUMIDIFIER TRAY
If the humidifier tray gets dirty, wash in warm soapy water. With the heater The RHFE-1005FDT has a
cold, remove the lower cover panel and pull out the humidifier tray from the fixed humidifier tray that
NOTE
appliance. If there is water in the tray, keep the tray level to avoid spilling. is NOT removable.

FAN FILTER(S)
To protect the appliance internals from dust particles or lint, a filter(s) is situated at the
rear of the heater. If the filter(s) becomes blocked, the Filter indicator 8 will flash to
indicate that it should be cleaned.
Clean the filter(s) weekly during the heating season as dusty or clogged filters reduce
the air flow through the appliance reducing heating effectiveness.
To remove the filter(s) for cleaning pull straight up and out from appliance, note that the
RHFE-1005FDT has two filters.
If the filter(s) becomes blocked during heater operation and requires cleaning, the ‘ON’
indicator will flash and the Digital Display 2 will show error code 14.

DO NOT remove or attempt to clean filter(s) while the appliance in operation.


WARNING
DO NOT use the heater with the Filter indicator flashing as this may cause overheating.
DO NOT wait for the Filter indicator to flash before cleaning filter(s). If you do not clean the
filter(s) at regular intervals or the Filter indicator is allowed to remain flashing, then the
appliance will stop. You MUST clean the filter(s) before operating the heater again.

CLEANING THE FAN FILTER(S)


Dry dust / lint: Use duster or vacuum to remove dust. Dry Dust Oily Dust
Oily dust / lint: Wash the fan filter(s) with a mild detergent. Drain off the
water and dry the filter(s) before returning to the appliance.

Return Fan Filter(s) to the appliance after cleaning. DO NOT


WARNING
attempt to operate the appliance without filter(s) in place.

FLUE TERMINAL

Regularly check the outside flue terminal to make sure it is clear from plant growth and from other
IMPORTANT
obstructions. Refer to “SAFETY” on page 7 for additional requirements.

Rinnai 13 ES_FDT_OIM
CARE AND MAINTENANCE

SAVE A SERVICE CALL


Before asking for a service call please check the following table as these characteristics are part of the normal
operation of the appliance and do not indicate a fault.

CHARACTERISTIC EXPLANATION

At ignition:

Warm air does not start when the burner lights. The fan is started automatically after a short delay. This is
to allow the heat exchanger to warm up, helping to avoid
cold draughts.

Smoke or strange smells are produced on the first This is caused by grease, oil or dust on the heat exchanger
up operation after installation. when new. This will stop after a short time.

Sharp clicking noises at ignition, or when the unit This is simply expansion and contraction noise from the
thermostat modulates to a lower or higher setting, heat exchanger and is normal.
or shuts down.

During combustion:

Clunking noise when the thermostat operates This is the sound of the solenoid gas valves opening and
closing to regulate the gas flow and is normal.

When the appliance is turned off:

Convection fan continues to run after turning off. This is to remove residual heat from the heat exchanger
and stops once the appliance cools.

Other points:

Steam is discharged from the flue terminal. High efficiency appliances tend to discharge water vapour
on cold days. This is normal.

Heater does not start when the ON button is Room temperature may be higher than the set
pushed. temperature, increase set temperature if desired.

Heater stops operation when the thermostat is set Check that the appliance On / Off button is ON.
to the High (H) setting.
Room temperature is higher than that achievable by the
appliance.

SERVICE
Rinnai recommend that this appliance and installation be inspected and serviced every 2 years.
If the power supply cord or any other component of the heater are damaged, they must be replaced by Rinnai or a
suitably qualified person.
Any service or repair work should only be carried out by an authorised person. Rinnai has service and spare parts
departments nationally, see back cover for contact details.

Service calls for general cleaning, maintenance and wear and tear are not necessarily covered
under the warranty. Service calls of this nature may be chargeable.
NOTE
Faults caused by insufficient gas supply, gas quality, installation errors or operation errors are not
covered by the Rinnai warranty. Refer to separate warranty booklet.

Rinnai 14 ES_FDT_OIM
CARE AND MAINTENANCE

TROUBLE SHOOTING CHECKLIST


Use the following chart to help determine whether a service call is required, however if you are unsure about the
way your heater is operating, contact Rinnai or your local agent.

Combustion Indicator

Unusual Combustion
Burners fail to ignite

Combustion stops
during operation
No Power ON/

Noisy Ignition
Fault Condition

Smell of gas
Possible Remedy

Probable Cause

Not plugged in Plug in power cord and press On/Off 1 button.


Mains power failure Re-start manually after power is restored.
(Initial Install) Air in gas pipe Installer to purge air from gas supply.
Gas filter obstructed Service call (contact Rinnai).
Mis-Ignition Check the Operation Instructions.
Flue terminal obstructed Clear the obstruction.
Flue manifold disconnected DO NOT use heater, Service call (contact Rinnai).
Louvre obstructed Clear the obstruction.
Air filter blocked. Clean filter page 13
Turn OFF gas supply at the meter / cylinder,
Gas escape
Service call (contact Rinnai).
Gas turned off at meter / cylinder Turn gas supply on at the meter / cylinder.
Child / function lock set Cancel Child / function lock page 11

ERROR CODES

In all cases, you may be able to clear the Error Message simply by turning the heater ‘OFF’, then
‘ON’ again.
NOTE
If the Error Message still remains or returns on the next operation, contact Rinnai or your nearest
service agent and arrange for a service call.

The Energysaver Range of heaters has the ability to monitor its own
BOTH MODELS

operation continuously. If a fault occurs, an Error Message will flash on


the Digital Display 2 on the control panel.
This assists with diagnosing the fault, and may enable you to
overcome a problem without a service call.
Please quote the code displayed when inquiring about service. 2
Code Probable Cause Suggested Remedy
Check gas supply is turned on, turn the heater ‘OFF’ and then ‘ON’ again.
11 Ignition failure
If the error persists a service call will be required.
12 Flame failure Check gas supply is turned on.
14 Filter blockage / overheat Clean filter(s). If the error persists a service call will be required.
16 Room overheat Lower room temperature to less than 40°C.
30 Overheat temperature sensor faulty A service call will be required.
31 - 32 Room temperature sensor faulty A service call will be required.
33 - 35 Overheat temperature sensor faulty A service call will be required.
53 Spark sensor faulty A service call will be required.
61 Combustion fan faulty A service call will be required.
62 Convection fan faulty A service call will be required.
70 Faulty ‘ON/OFF’ switch A service call will be required.
71 Faulty solenoids A service call will be required.
72 Flame detection circuit fault A service call will be required.
73 Communication error A service call will be required.
81 Faulty solenoids A service call will be required.

Rinnai 15 ES_FDT_OIM
NOTES

Rinnai 16 ES_FDT_OIM
INSTALLATION MANUAL
INSTALLATION GENERAL ..............................................................................................................18
PRODUCT SPECIFICATIONS ....................................................................................................................... 18
DIMENSIONS ................................................................................................................................................ 18

HEATER LOCATION.........................................................................................................................19
GAS SUPPLY ................................................................................................................................................. 19
ELECTRICAL SUPPLY................................................................................................................................... 19

FLUE INSTALLATION ......................................................................................................................20


TYPES OF FLUE INSTALLATIONS ............................................................................................................... 20
FLUE TERMINAL LOCATION ........................................................................................................................ 21

HEATER INSTALLATION .................................................................................................................22


1. UNPACKING THE APPLIANCE.............................................................................................................. 22
2. CONNECTING THE APPLIANCE TO THE CONSUMER GAS PIPE..................................................... 22
3. RHFE-559FDT - BACK PANEL INSTALLATION .................................................................................... 23
3. RHFE-1005FDT - BACK PANEL INSTALLATION .................................................................................. 24
4. COMMISSIONING .................................................................................................................................. 25
5. INSTALLATION AND COMMISSIONING CHECKLIST .......................................................................... 25
6. INSTALLATION RECORD ...................................................................................................................... 25
7. FINAL CHECKLIST ................................................................................................................................. 26

WIRING DIAGRAMS .........................................................................................................................27


RHFE-559FDT ................................................................................................................................................ 27
RHFE-1005FDT .............................................................................................................................................. 27

CONTACT INFORMATION ...............................................................................................................28

Rinnai 17 ES_FDT_OIM
INSTALLATION GENERAL
PRODUCT SPECIFICATIONS
Model RHFE-559FDT RHFE-1005FDT
Height 582 670
Dimensions
Width 760 930
(mm)
Depth 257 330
Weight (kg) 26 42
Gas Control Valve Rinnai Electronic Modulating Gas Valve
Burner Fabricated Stainless Steel - Bunsen Burner Type
Natural Gas 4x 1.25 Ø 4x 1.50 Ø, 1x 0.45 Ø
Injector (mm)
Propane Gas 4x 0.82 Ø 4x 1.00 Ø, 1x 0.30 Ø
Gas Inlet Thread R ½’ Male (15mm)
Fan assisted, twin chamber Co-Axial Flue System, provides air for
Flue System combustion to the appliance and allows expulsion of combustion products
to atmosphere. Results in ‘room sealed’ appliance.
Ignition Direct continuous spark electronic ignition
Electrical 230V / 240V 50Hz earthed 10 Amp, supply lead and 3 pin plug
Supply Replace ONLY with Rinnai genuine part
Standby Power Consumption <1W
Convection Fan Cross Flow Type fan Centrifugal Drum Type fan
Temperature Range 16°C to 26°C in 1°C increments
The manufacturer reserves the right to change or modify specifications without notice.

For other appliance specifications refer to appliance data plate.


NOTE

DIMENSIONS

760 257 Gas Inlet


85
RHFE-559FDT
582

134

82

930 330 Gas Inlet


115
RHFE-1005FDT
670

550

92

Rinnai 18 ES_FDT_OIM
HEATER LOCATION
When positioning the heater the main variables governing the location are Flueing and Warm Air Distribution.
This heater must not be installed where curtains or other combustible materials could come into contact with it. In
some cases curtains may need restraining.

For all installations, ONLY Rinnai Energysaver Flue components MUST be used. The Rinnai
Energysaver MUST NOT be flued into ‘natural draft’ flue system or via a chimney.
WARNING
Consult the Rinnai ‘Energysaver Space Heater Co-Axial flue System installation’ manual included
with the ‘On Wall’ or ‘Direct’ flue kits for detailed flue installation instructions.

GAS SUPPLY
The gas supply terminates outside the heater on the back of the appliance.
Locate the gas supply pipe to suit position as per the heater gas inlet. Refer to the dimension drawings on page 18
for appliance gas inlet location.
The gap required between the wall and heater body is between 85 mm to 205 mm depending on which Back Cover
Kit is used.

Gas pipe sizing must consider the gas input to this appliance as well as all other gas appliances
in the premises.
IMPORTANT
The gas meter and regulator must be specified for the total gas rate. Suitable sizing chart such as
the one in AS/NZS 5601 should be used.
PURGING THE GAS SUPPLY: All foreign materials such as filings must be purged from the gas
supply, as they may cause the gas control valve to malfunction.

ELECTRICAL SUPPLY
This heater has a power cord with a three pin plug supplied. The cord passes out of the rear of the appliance and
can extend to the left or right of the appliance.
A dedicated 230V / 240V 50Hz earthed 10 Amp power point must be used with this appliance. The power point must
to the left or the right side, it MUST NOT BE above the heater.
Alternatively the appliance can be direct wired if the power supply is to be concealed. The electric isolation switch
MUST BE accessible after the appliance has been installed.

Consult a qualified electrician if direct wiring is required as it must comply with the
requirements of AS/NZS 5601 and AS/NZS 3000 and any other relevant local regulations.
IMPORTANT WARNING

Rinnai 19 ES_FDT_OIM
FLUE INSTALLATION
TYPES OF FLUE INSTALLATIONS

Consult the ‘Energysaver Space Heater Co-Axial Flue Systems Installation Manual’ included with
the ‘On Wall’ or ‘Direct’ flue kits for detailed flue installation instructions. Use only Rinnai Flue
IMPORTANT
components with this appliance.

The following configurations are currently available. For alternative configurations contact Rinnai.
Components
DIRECT / EXTENDED
Option A (Direct) Option B (Direct Extended)
Direct Flue Kit ESDFK Direct Flue Kit ESDFK
Co-Ax Pipe 900mm (Optional) # ESPIPE900

SIDEWAYS Components
Direct Flue Kit ESDFK
Co-Ax Pipe 900mm # ESPIPE900
Back Cover Set
(see note below)

EXTERNAL WALL Components


Option A (Vertical Termination) Option B (On Wall Termination)
Direct Flue Kit ESDFK Direct Flue Kit ESDFK
Co-Ax Pipe 900mm # ESPIPE900 Co-Ax Pipe 900mm # ESPIPE900
Bend (2 x 45º) ESBEND Bend (2 x 45º) ESBEND
Condensate Trap ESCONDK Condensate Trap ESCONDK
Roof Cowl ESROOFCOWL

IN-WALL Components
Option A (Direct) Option B (Offset)
Vertical Adaptor Kit § ESFKITIW Vertical Adaptor Kit § ESFKITIW
Co-Ax Pipe 900mm # (ESKIT03) Co-Ax Pipe 900mm # (ESKIT03)
Roof Cowl ESPIPE900 Bend (2 x 45º) ESPIPE900
ESROOFCOWL Roof Cowl ESBEND
ESROOFCOWL

UNDER FLOOR Components


ESDFK # Order lengths as required
Direct Flue Kit
Co-Ax Pipe 900mm # ESPIPE900
Bend (2 x 45º) ESBEND § Includes Condensate Trap (ESCONDK)
Back Cover Set
(see note below)

The Energysaver Heater comes supplied with a standard back cover kit. For ‘Sideways’ and
‘Underfloor’ installations, refer to the ‘Energysaver Space Heater Co-Axial Flue System
NOTE
Installation Manual’ for details of the alternative back cover kit required.

Flue is NOT to be terminated under the floor or in a roof space. ‘Down & Out’ and vertical ‘through
DO NOT
roof’ flue installations are permitted ONLY when the flue terminal is located externally.

For horizontal installations including ‘Down & Out’ flue systems there must be a continuous fall of
at least 2° to the termination point to drain condensate.
WARNING
Flue terminal must be at least 300 mm above the ground in accordance with AS/NZS 5601, Clause
6.9 and Fig. 6.2.
All terminations exceeding a vertical height of 1.5 metres must incorporate a condensate trap.
The ‘AIR INTAKE’ hose MUST NOT BE CUT OR SHORTENED. For more detailed information refer
to ‘Energysaver Space Heater Co-Axial Flue Systems Installation Manual’.

Rinnai 20 ES_FDT_OIM
FLUE INSTALLATION

FLUE TERMINAL LOCATION


Ensue that the location of the flue terminal complies with The flue terminal should
the requirements of AS/NZS 5601, Fig. 6.2 which is be positioned away from
WARNING WARNING
reproduced in part below. flammable materials.

Flue terminal Fan assisted flue appliance only Gas meter Electricity meter or fuse box Mechanical air inlet

Min. clearances (mm)


Ref. Item Fan assisted Refer to the ‘Energysaver
Below eaves, balconies and other projections: Space Heater Co-Axial
IMPORTANT
a • Appliances up to 50 MJ/h input 200 Flue System Installation
• Appliances over 50 MJ/h input 300 Manual’ for full details
b From the ground, above a balcony or other surface * 300
c Front a return wall or external corner * 300
From a gas meter (M) (see 5.11.5.9 for vent terminal location of regulator )
d (see Table 6.6 for New Zealand requirements) 1000
e From an electricity meter or fuse box (P) † 500
f From a drain pipe or soil pipe 75
g Horizontally from any building structure* = or obstruction facing a terminal 500
h From any other flue terminal , cowl, or combustion air intake † 300
Horizontally from an openable window, door, non-mechanical air inlet, or any other opening into a building
with the exception of sub-floor ventilation:
• Appliances up to 150 MJ/h input * 300
j • Appliances over 150 MJ/h input up to 200 MJ/h input * 300
• Appliances over 200 MJ/h input up to 250 MJ/h input * 500
• Appliances over 250 MJ/h input * 1500
• All fan-assisted flue appliances , in the direction of discharge 1500
k From a mechanical air inlet, including a spa blower 1000
Vertically below an openable window, non-mechanical air inlet, or any other opening into a building with the
exception of sub-floor ventilation:
• Space heaters up to 50 MJ/h input 150
n
• Other appliances up to 50 MJ/h input 500
• Appliances over 50 MJ/h input and up to 150 MJ/h input 1000
• Appliances over 150 MJ/h input 1500
* - unless appliance is certified for closer installation
† - Prohibited area below electricity meter or fuse box extends to ground level.
NOTES:
1 Where dimensions c, j or k cannot be achieved an equivalent horizontal distance
measured diagonally from the nearest discharge point of the terminal to the opening
may be deemed by the Technical Regulator to comply.
2 See Clause 6.9.4 for restrictions on a flue terminal under a covered area.
3 See Figure J3 for clearances required from a flue terminal to an LP Gas cylinder.
A flue terminal is considered to be a source of ignition.
4 For appliance s not addressed above acceptance should be obtained from the Technical Regulator.
EXTRACT OF FIGURE 6.2 (in-part)

Horizontal terminal clearances (Extract AS/NZS 5601 Fig. 6.2) ‘Vertical Terminal clearances (Extract
from the ‘Energysaver Space Heater Co-
AS/NZS 5601 was current at the time of printing this Axial Flue System Installation Manual’)
manual, but may have been superseded. It is the installers
IMPORTANT
responsibility to ensure that the current version of this
standard is used.

Rinnai 21 ES_FDT_OIM
HEATER INSTALLATION
1. UNPACKING THE APPLIANCE
The heater is supplied in one carton containing; Heater, Standard Rear Cover Set and Bolt Pack (refer to the
“CARTON CONTENTS / ITEM CHECKLIST” on page 4 for a full list of the items packed with each heater model).
Remove all packaging materials and check for damage. If any damage is evident DO NOT install or operate this
appliance and contact your supplier for advice.
Before installing the heater, check it is labelled for the correct gas type, (refer to the data label at the rear of the
heater). Refer to the local gas authority for confirmation of gas type if you are in doubt.

The heater does not come supplied with flue components. These are purchased separately and
ONLY Rinnai Energysaver Co-Axial Flue System Flue components can be used with this
NOTE
appliance.

2. CONNECTING THE APPLIANCE TO THE CONSUMER GAS PIPE

240 VOLTS RISK OF ELECTRICAL SHOCK!


WARNING ISOLATE THE ELECTRICITY SUPPLY FROM THE APPLIANCE BEFORE CONTINUING.

1. Remove the plastic protection cap from the


threaded gas inlet located at the rear of the Model A B
appliance. RHFE-559FDT 350 mm 537 mm
2. Position the appliance gas inlet in line with gas
RHFE-1005FDT 875 mm 622 mm
supply from wall.
3. Attach gas supply pipe to the appliance gas inlet A
and tighten - finger tight. Appliance has R1/2
fitting.
4. On the wall behind the appliance, at a level of
Securing brackets
about midway of the heaters height, mark the
vertical centre line of the heater, marked as “ CL ”
(centre line) in accordance the table and the CL
diagram below.
B
Heater Centre Line
5. Mark the flue penetration position in accordance
with ‘Energysaver Space Heater Co-Axial Flue
System Installation’ manual. Floor Level
6. Undo the gas connection, remove the heater.
7. Cut flue penetration(s) Securing brackets
8. Mark out the securing bracket screw holes in
accordance with the table and the diagram right,
using the appliance’s centre line as reference.
9. Attach the two securing brackets supplied to the
wall using the two 8g x 30mm screws supplied, or
suitable equivalent refer to diagram A.
10. For RHFE-559FDT - direct flue kit `ESDFK´ i
installations ONLY install air intake baffle ring as
follows:
i. Unscrew the air intake elbow from the air intake
hose (left handed thread, clockwise to undo).
ii
ii. Insert the air intake baffle ring into the
appliance end of the air intake elbow.
iii. Screw the air intake hose back into the air
intake elbow (left handed thread, anti-
clockwise to tighten), ensuring that the air iii
intake baffle ring is seated flush against the
end of the air intake hose.

Rinnai 22 ES_FDT_OIM
HEATER INSTALLATION

11. Install flue system in accordance with ‘Energysaver Space Heater Co-Axial Flue System Installation manual’
which is provided with the flue kit.
12. Return the heater to the final position.
13. Connect flue in accordance with ‘Energysaver Space Heater, Co-Axial Flue System Installation Manual’.
14. Connect gas supply line and fully tighten connection.

Use a soapy solution to test all gas connections. If a leak is present bubbles will form at
the leak point. When finished remove any residue with a rag. Prevent any of the soapy
CAUTION WARNING
solution from coming in contact with electrical components.

3. RHFE-559FDT - BACK PANEL INSTALLATION


The back panel is NOT an optional component and MUST BE fitted to
ensure the correct and safe operation of the appliance while also Left
providing concealment and protection of the flue and gas connections. Top
Cover
1. Fit left and right cover panels to the rear of the appliance by Panel Cover
clipping the panels onto the location tabs (i) then fastening into Panel
position using the two 6g x 8mm pan head screws (ii) supplied.
These screws locate into pre-drilled and formed recesses at the
Right
bottom edge of the panels. Cover
i Panel
2. Remove the Fan Filter (iii).
3. Carefully fit the top cover panel ensuring the rear fold locates
neatly between the two securing brackets and wall.
i
4. Secure the top cover panel with two 6g x 8mm pan head screws
supplied (iv).
5. Replace the Fan Filter (iii).

Air hose and heater exhaust connections at the


Energysaver heater MUST be made and checked in
CAUTION accordance with these instructions.
Improper connections may result in dangerous
situations, for example, the dispersion of combustion
products in the space being heated.
iii

NOT INTENDED FOR FIREPLACE INSERT.


NOTE
iv
ii

Rear cover panels MUST BE fitted to ensure correct


and safe operation of the appliance. iv
ii
WARNING
Failure to fit the rear cover panels will result in
inefficient and dangerous operation of the appliance iv
and void the warranty.
iv

iii

Rinnai 23 ES_FDT_OIM
HEATER INSTALLATION

3. RHFE-1005FDT - BACK PANEL INSTALLATION


The back panel is NOT an optional component and MUST BE fitted to
ensure the correct and safe operation of the appliance while also
providing concealment and protection of the flue and gas connections.
Left
Cover Top
1. Replace the two short panel brackets (ia) from the back the Panel Cover
appliance with the two long panel brackets (i) supplied with the Panel
back saver kit.
2. Fit left and right cover panels to the rear of the appliance by Right
fastening into position using the four 6g x 8mm pan head screws Cover
(ii) supplied.
Panel Panel
Brackets
These screws locate into pre-drilled and formed recesses of the
panels, brackets and appliance.
ia
3. Remove the Fan Filter (iii).
4. Carefully fit the top cover panel ensuring the rear fold locates ia
neatly between the two securing brackets and wall.
5. Secure the top cover panel with three 6g x 8mm pan head
screws supplied (iv).
i
6. Replace the Fan Filter (iii).
i
Air hose and heater exhaust connections at the
Energysaver heater MUST be made and checked in
CAUTION accordance with these instructions.
Improper connections may result in dangerous
situations, for example, the dispersion of combustion
iii
products in the space being heated. ii

NOT INTENDED FOR FIREPLACE INSERT.


NOTE
ii
iv
ii
Rear cover panels MUST BE fitted to ensure correct
and safe operation of the appliance.
WARNING
Failure to fit the rear cover panels will result in
iv
ii
inefficient and dangerous operation of the appliance
and void the warranty.

iv iv

iv

iii

Rinnai 24 ES_FDT_OIM
HEATER INSTALLATION

4. COMMISSIONING
For Commissioning Instructions, refer to the Commissioning sheet attached behind the front panel of this appliance.

5. INSTALLATION AND COMMISSIONING CHECKLIST


1. Complete BOTH the “INSTALLATION RECORD” (Step 6.) and “FINAL CHECKLIST” (Step 7.) below.
2. Instruct customer on the operation of the Energysaver.
3. Ensure the customer understands the content of this manual.

Advise the customer that during the initial burning in period of approximately 2 hours, some
vapour and smell may be emitted from the heater. This is normal operation for a new heater.
NOTE
During this period the heater should be operated on ‘High’ and the space being heated should be
well ventilated.

The louvre grille and rear cover fitted to this appliance reduce the risk of fire and injury, no part of
it should be permanently removed.
WARNING Ensure the Customer understands that:
No part of this appliance should be permanently removed.
Paper or other material must not be forced into the louvres of this appliance.
Young children and the infirm should be supervised at all times while in the vicinity of this
appliance while it is in operation or able to be turned on.

6. INSTALLATION RECORD

Installers / Gas Fitters Details


Installers Name: _____________________________________________________________________
Company Name: _____________________________________________________________________
Company Address: _____________________________________________________________________
_____________________________________________________________________
_____________________________________________________________________

Company Contact Details


Telephone: _____________________________________________________________________
Mobile Phone: _____________________________________________________________________

Compliance Details
Certificate of Compliance / Certification Number: ______________________________________________
Authorised Persons - Licence Number: _______________________________________________________
Installers Signature: _____________________________________________________________________
Installation Date: _____________________________________________________________________

Appliance Details
Model Number: _____________________________________________________________________
Serial Number: _____________________________________________________________________
Installation Address: _____________________________________________________________________
_____________________________________________________________________
_____________________________________________________________________

Rinnai 25 ES_FDT_OIM
HEATER INSTALLATION

7. FINAL CHECKLIST

(To be completed by certified Gas Installer) Yes / *No

1. Is the appliance positioned in a suitable location (clearances, combustible clearances


mantels and surrounds etc)?

2. Have all packaging / protective materials been removed prior to operation?

3. The Appliance Test Point (Burner) Pressure is correct for it's particular installation / flue
configuration and adjusted if necessary.

4. Have you used only Rinnai Energysaver® flueing components?

5. That the air inlet hose and flue connections are sound?

6. That the Appliance is secured to the wall as per Installation manual?

7. Gas Supply pipe is purged of foreign matter before connection?

8. That gas connections are correct?

9. Have you turned on the power?

10. Is the appliance inlet pressure correct with all other resident gas appliances operating?

11. Have you shown the customer how to operate the heater and informed them of the
safety requirements?

12. Where applicable, have you connected the condensation drain hose in accordance with
the Installation manual?

13. Have you checked the flue clearances and installation as per the Installation manual
and as per AS/NZS 5601?

14. Have you filled out the "Installation Record" found at the front of this manual?

15. Is the end-user fully aware of the servicing schedule?

16. Have you completed the "Energysaver® Commissioning Check List" attached to the
front of the Appliance?

17. Have you left this Operation and Installation manual with the customer?

*If you have answered NO to any of the above, you must correct before appliance hand-over to the customer.

Rinnai 26 ES_FDT_OIM
WIRING DIAGRAMS
RHFE-559FDT

RHFE-1005FDT

Rinnai 27 ES_FDT_OIM
CONTACT INFORMATION

Australia Pty. Ltd. ABN 74 005 138 769 Internet: www.rinnai.com.au E-mail: enquiry@rinnai.com.au

Head Office National Help Line


Tel: 1300 555 545* Fax: 1300 555 655*
100 Atlantic Drive, *Cost of a local call higher from mobile or public phones.
Keysborough VIC 3173

P.O. Box 460


Braeside, Victoria 3195

106316
Rinnai has a Service and Spare Parts network with personnel who are fully trained
and equipped to give the best service on your Rinnai appliance. If your appliance
RHF559-1166x01(00)
requires service, please call our National Help Line. Rinnai recommends that this
appliance be serviced every 2 years.

Rinnai 28 ES_FDT_OIM 13_004 Issue 3 02/12/14

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