Location via proxy:   [ UP ]  
[Report a bug]   [Manage cookies]                
Scribd Logo
Upload

Welcome to Scribd!

  • 20 views

    HW 2

    Uploaded by

    kmwmjbrn8y
    This document contains 19 multiple choice and calculation questions about various aspects of rolling processes including: 1) The four basic bulk deformation processes and ways to reduce force in flat rolling. 2) Parameters that determine maximum possible draft in rolling such as coefficient of friction and roll radius. 3) Stress parameters used to compute forces in cold rolling. 4) Calculations for rolling operations including draft, speed, power required. 5) Causes of residual stresses and ways to reduce them, how friction occurs between rolls and workpiece, and reasons for trends in rolling processes.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    HW 2

    Uploaded by

    kmwmjbrn8y
    20 views2 pages
    This document contains 19 multiple choice and calculation questions about various aspects of rolling processes including: 1) The four basic bulk deformation processes and ways to reduce force in flat rolling. 2) Parameters that determine maximum possible draft in rolling such as coefficient of friction and roll radius. 3) Stress parameters used to compute forces in cold rolling. 4) Calculations for rolling operations including draft, speed, power required. 5) Causes of residual stresses and ways to reduce them, how friction occurs between rolls and workpiece, and reasons for trends in rolling processes.

    Original Title

    HW-2

    Copyright

    © © All Rights Reserved

    Available Formats

    PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    This document contains 19 multiple choice and calculation questions about various aspects of rolling processes including: 1) The four basic bulk deformation processes and ways to reduce force in flat rolling. 2) Parameters that determine maximum possible draft in rolling such as coefficient of friction and roll radius. 3) Stress parameters used to compute forces in cold rolling. 4) Calculations for rolling operations including draft, speed, power required. 5) Causes of residual stresses and ways to reduce them, how friction occurs between rolls and workpiece, and reasons for trends in rolling processes.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    20 views2 pages

    HW 2

    Uploaded by

    kmwmjbrn8y
    This document contains 19 multiple choice and calculation questions about various aspects of rolling processes including: 1) The four basic bulk deformation processes and ways to reduce force in flat rolling. 2) Parameters that determine maximum possible draft in rolling such as coefficient of friction and roll radius. 3) Stress parameters used to compute forces in cold rolling. 4) Calculations for rolling operations including draft, speed, power required. 5) Causes of residual stresses and ways to reduce them, how friction occurs between rolls and workpiece, and reasons for trends in rolling processes.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 2

    HW-2

    Q1: Name the four basic bulk deformation processes.


    Q2: Identify some of the ways in which force in flat rolling can be reduced.

    Q3: The starting workpiece in steel hot rolling of plate and sheet stock is which of the
    following: (a) bar stock, (b) billet, (c) bloom, (d) slab, or (e) wire stock?

    Q4: The maximum possible draft in a rolling operation depends on which of the
    following parameters: (a) coefficient of friction between roll and w.p. and roll radius,
    (b) roll velocity, (c) original w.p. thickness, (d) strain, and (e) strength coefficient of
    the work metal?

    Q5: Which of the following stress or strength parameters is used in the computation
    of cold rolling force: (a) average flow stress, (b) compression strength, (c) final flow
    stress, (d) tensile strength, or (e) yield strength?

    Q6: A 42.0-mm-thick plate made of low carbon steel is to be reduced to 34.0 mm in


    one pass in a rolling operation. As the thickness is reduced, the plate widens by 4%
    (wf=1.04wo). The entrance speed of the plate (vo) is 15.0 m/min. The roll radius is 325
    mm and the rotational speed is 8.0 rev/min. Determine (a) the minimum required
    coefficient of friction that would make this rolling operation possible, (b) exit
    velocity of the plate (vf), and (c) forward slip.

    Q7: A hot rolling mill has rolls of diameter = 24 in. It can exert a maximum force =
    400,000 lb. The mill has a maximum horsepower = 100 hp. It is desired to reduce a
    1.5-in thick plate (to) by the maximum possible draft in one pass. The starting plate is
    10 in wide (wo=wf). In the heated condition, the work material has a strength
    coefficient (K) = 20,000 lb/in2 and a strain-hardening exponent (n) = zero. Determine
    (a) maximum possible draft, (b) true strain, and (c) maximum speed of the rolls in
    rpm (N) and ft/min (vr).
    Hint: (1) dmax = d , (2) use the average flow stress in the calculations.
    1hp=396000 (in-Ib/min)
    1ft=12in

    Q8: A single-pass rolling operation reduces a 20 mm thick plate to 18 mm. The


    starting plate is 200 mm wide (wo=wf). Roll radius = 250 mm and rotational speed =
    12 rev/min. The work material has a strength coefficient = 600 MPa, a strain-
    hardening exponent = 0.22 and a coefficient of friction = 0.11. Determine (a) is this
    rolling process feasible? If so, then calculate (b) roll force, (c) roll torque, and (d)
    power required for this operation.
    Q9: A series of cold rolling operations are to be used to reduce the thickness of a
    plate from 50 mm down to 25 mm. Roll diameter = 700 mm and coefficient of
    friction between rolls and w.p. = 0.15. The specification is that the draft is to be equal
    on each pass. Determine (a) number of passes required, and (b) draft for each pass.

    Q10: for the flat rolling process, show that:

    1- Maximum Possible Draft: 𝒅𝒎𝒂𝒙 = 𝝁𝟐 𝑹


    2- Contact length: 𝐋 = √𝐑𝐝

    Q11: How the detrimental effects of residual tensile stresses can be reduced?

    Q12: How can slipping and friction occur between rolls and w.p. in rolling processes?

    Q13: Why Ff left > Ff right always and location of the neutral point should be toward the
    exit zone?

    Q14: What are the main reasons to arise the residual stresses?

    Q15: Why the surface finish of w.p. in cold rolling is better than in hot rolling?

    Q16: Why the w.p. in cold rolling is strengthened?

    Q17: In hot rolling, what are the consequences of sticking if occurred?

    Q18: In rolling processes, at any condition it can be consider that the increase in width
    of w.p. is not important?

    Q19: Why the volume rate of w.p. flow is constant through the rolling processes?

    You might also like