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  • TM1540 John Deere 190E Excavator Repair Technical Manual

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    The document provides repair information for a John Deere 190E excavator. It contains sections on safety, general specifications, torque values, fuels and lubricants. It also includes sections that cover specific systems of the excavator like the tracks, axles, engine, electrical system, and hydraulic systems. Each section breaks down repairs and maintenance for the different components in those areas.

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    The document provides repair information for a John Deere 190E excavator. It contains sections on safety, general specifications, torque values, fuels and lubricants. It also includes sections that cover specific systems of the excavator like the tracks, axles, engine, electrical system, and hydraulic systems. Each section breaks down repairs and maintenance for the different components in those areas.

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    © All Rights Reserved
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    179 views6 pages

    TM1540 John Deere 190E Excavator Repair Technical Manual

    Uploaded by

    tteelsars
    The document provides repair information for a John Deere 190E excavator. It contains sections on safety, general specifications, torque values, fuels and lubricants. It also includes sections that cover specific systems of the excavator like the tracks, axles, engine, electrical system, and hydraulic systems. Each section breaks down repairs and maintenance for the different components in those areas.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
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    of 6

    John Deere 190E

    Excavator Repair

    REPAIR TECHNICAL MANUAL

    190E

    TM1540 21FEB05 (ENGLISH)

    For complete service information also see:


    190E Excavator Operation and Tests tm1539
    North American 3029 , 4039, 4045, 6059
    ctm8
    and 6068 Diesel Engines
    Alternators and Starting Motors ctm77
    JDG10274 Ultrasonic Undercarriage
    CTM10001
    Measurement Gauge

    John Deere Construction and Forestry


    Thank you for your visiting. Please Click Here To
    Download Complete Manual or Download Other
    Similar Manuals. Open the home page then search
    manual by keywords.

    www.servicemanualbit.com
    John Deere 190E Excavator Repair (g) by Belgreen v2.1

    Table of contents
    FOREWORD
    Section 00 - GENERAL INFORMATION
    Group 0001 - Safety
    Group 0002 - General Specifications
    Group 0003 - Torque Values
    Group 0004 - Fuels And Lubricants
    Section 01 - TRACKS
    Group 0130 - Tracks System
    Section 02 - AXLES AND SUSPENSION SYSTEMS
    Group 0250 - Axle Shaft, Bearings, And Reduction Gears
    Group 0260 - Hydraulic System
    Section 04 - ENGINE
    Group 0400 - Removal And Installation
    Section 05 - ENGINE AUXILIARY SYSTEMS
    Group 0505 - Cold Weather Starting Aids
    Group 0510 - Cooling System
    Group 0515 - Speed Controls
    Group 0520 - Intake System
    Group 0560 - External Fuel Supply Systems
    Section 16 - ELECTRICAL SYSTEM
    Group 1671 - Batteries, Support, And Cables
    Group 1672 - Alternator, Regulator, And Charging System Wiring
    Group 1674 - Wiring Harness And Switches
    Group 1675 - System Controls
    Group 1676 - Instruments And Indicators
    Section 17 - FRAME OR SUPPORTING STRUCTURE
    Group 1740 - Frame Installation
    Group 1749 - Chassis Weights
    Section 18 - OPERATOR’S STATION
    Group 1800 - Removal And Installation
    Group 1810 - Operator Enclosure
    Group 1821 - Seat And Seat Belt
    Group 1830 - Heating And Air Conditioning
    Section 32 - BULLDOZERS
    Group 3200 - Blade
    Group 3215 - Control Linkage
    Group 3260 - Hydraulic System
    Section 33 - EXCAVATOR
    Group 3302 - Bucket
    Group 3340 - Frames
    Group 3360 - Hydraulic System
    Section 43 - SWING ROTATION OR PIVOTING SYSTEM
    Group 4350 - Mechanical Drive Elements
    Group 4360 - Hydraulic System
    Section 99 - DEALER FABRICATED TOOLS
    Group 9900 - Dealer Fabricated Tools

    <- Go to Global Table of contents John Deere 190E Excavator Repair


    <- Go to Global Table of contents John Deere 190E Excavator Repair
    GENERAL INFORMATION (g) by Belgreen v2.0

    Foreword
    This manual is written for an experienced technician. Essential tools required in performing certain service work are identified
    in this manual and are recommended for use.

    Live with safety: Read the safety messages in the introduction of this manual and the cautions presented throughout the text
    of the manual.

    : This is the safety-alert symbol. When you see this symbol on the machine or in this manual, be alert to the potential for
    personal injury.

    Technical manuals are divided in two parts: repair and operation and tests. Repair sections tell how to repair the components.
    Operation and tests sections help you identify the majority of routine failures quickly.

    Information is organized in groups for the various components requiring service instruction. At the beginning of each group are
    summary listings of all applicable essential tools, service equipment and tools, other materials needed to do the job, service
    parts kits, specifications, wear tolerances, and torque values.

    Technical Manuals are concise guides for specific machines. They are on-the-job guides containing only the vital information
    needed for diagnosis, analysis, testing, and repair.

    Fundamental service information is available from other sources covering basic theory of operation, fundamentals of
    troubleshooting, general maintenance, and basic type of failures and their causes.

    <- Go to Section TOC Section 00 page 1 John Deere 190E Excavator Repair
    John Deere 190E Excavator Repair (g) by Belgreen v2.1

    Section 00 - GENERAL INFORMATION


    Table of contents
    Group 0001 - Safety ................................................................................................................................. 1
    Follow Safe Procedures ......................................................................................................................... 1
    Prepare for Emergencies ...................................................................................................................... 1
    Prevent Acid Burns ............................................................................................................................... 2
    Handle Chemical Products Safely ......................................................................................................... 2
    Handle Fluids Safely-Avoid Fires ........................................................................................................... 3
    Avoid High-Pressure Fluids ................................................................................................................... 4
    Warn Others of Service Work ............................................................................................................... 5
    Support Machine Properly .................................................................................................................... 5
    Operate Only from Operator′s Seat ...................................................................................................... 6
    Park Machine Safely ............................................................................................................................. 6
    Stay Clear of Moving Parts ................................................................................................................... 6
    Avoid Power Lines ................................................................................................................................ 7
    Use Handholds and Steps ..................................................................................................................... 7
    Keep Riders Off Machine ...................................................................................................................... 7
    Move and Operate Machine Safely ....................................................................................................... 8
    Wear Protective Clothing ...................................................................................................................... 9
    Protect Against Flying Debris ............................................................................................................... 9
    Protect Against Noise ........................................................................................................................... 9
    Illuminate Work Area Safely ............................................................................................................... 10
    Service Machines Safely ..................................................................................................................... 10
    Remove Paint Before Welding or Heating ........................................................................................... 11
    Avoid Heating Near Pressurized Fluid Lines ........................................................................................ 12
    Beware of Exhaust Fumes .................................................................................................................. 12
    Use Proper Lifting Equipment ............................................................................................................. 12
    Service Cooling System Safely ........................................................................................................... 13
    Dispose of Waste Properly .................................................................................................................. 13
    Work in a Clean Area .......................................................................................................................... 14
    Use Tools Properly .............................................................................................................................. 14
    Replace Safety Signs .......................................................................................................................... 15
    Live With Safety ................................................................................................................................. 15
    Group 0002 - General Specifications .................................................................................................. 16
    190E ................................................................................................................................................... 16
    190E Drain And Refill Capacities ........................................................................................................ 17
    Group 0003 - Torque Values ................................................................................................................. 19
    Unified Inch Bolt and Cap Screw Torque Values ................................................................................. 19
    Metric Bolt and Cap Screw Torque Values .......................................................................................... 20
    Additional Metric Cap Screw Torque Values ....................................................................................... 21
    Service Recommendations for O-Ring Boss Fittings ........................................................................... 23
    Service Recommendations for Flat Face O-Ring Seal Fittings ............................................................ 25
    Service Recommendations for 37° Flare and 30° Cone Seat Connectors ........................................... 26
    Service Recommendations For Flared Connections-Straight or Tapered Threads .............................. 27
    Service Recommendations For Inch Series Four Bolt Flange Fittings ................................................. 29
    Service Recommendations for Metric Series Four Bolt Flange Fitting ................................................. 30
    Group 0004 - Fuels And Lubricants ..................................................................................................... 31
    Fuel Specifications .............................................................................................................................. 31
    Engine Oil ........................................................................................................................................... 31
    Hydraulic Oil ....................................................................................................................................... 32
    Swing Gearbox And Propel Gearbox Oils ............................................................................................ 32
    Track Roller, Front Idler, And Carrier Roller Oil ................................................................................... 33

    <- Go to Global Table of contents John Deere 190E Excavator Repair

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