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Tech-Macro Brochure-EN-23-2

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SLURRY PUMP

SHIJIAZHUANG TECH-MACRO PUMP INDUSTRY CO.,LTD


Contents
1. Company Introduction
2. Product Introduction
3. Abration&corrosion resistance Material R&D and Application
4. Application
5. SiC Repair Technology &Engineering project service
6. Service
1. Company Introduction

Shijiazhuang Tech-macro Pump Industry Co., LTD. is a professional manufacturer of centrifugal


slurry pumps(incl. Sic Ceramic slurry pumps), sand& gravel pumps, FGD slurry recirculation
pumps, dredging pumps and related pumps spare parts, OEM pump parts with nearly
30 years of technical R&D and production experience..

Tech-Macro has formed a complete modern manufacture, management and service system
including products design, materials research, casting, machining, assembly, quality inspection
and marketing.
Company Introduction

Tech-macro has formed the whole normative quality management system, and
intensify supervision, inspection and control to ensure quality level of brand-name
products. With the advanced test equipment, perfect test process, strict quality
standard, and professional testing personnel, to ensure the super quality of
products.
According to the industrial standard, Tech-macro carry out a series of tests, such as
material tests, impeller balance experiment, pressure test, performance test and so
on.
company culture Business purpose of company:
Advocating morality and unity, people-oriented, to provide best pump
innovation and development, products and services for the society
excellence, dedication to society

Market operating policy of company: scientific and technological innovation,


excellence, integrity management, win-win cooperation.
Advanced Production Equipment

MOULD WORKSHOP CASTING WORKSHOP

HEATTREATMENT WORKSHOP MACHINING WORKSHOP


TEST AT SHOP

Performance test

Laboratory Spectrograph & Hardness Tester


R&D

The Silicon Carbide ceramic material and SiC ceramic


slurry pumps was developed &produced by Tech-Macro
with independent intellectual property rights and
obtained a number of patents already.

With ISO9001, ISO14001, ISO45001, CE Certificate


2. Pump Introduction

2.1 SiC-ceramic Slurry Pump

2.2 Horizontal&Vertical Slurry Pump

2.3 Sand Gravel /Dredging Pump

2.4 FGD Slurry Recirculation Pump

2.5 Non-clog centrifugal pump

2.6 Slurry Pump spare parts and ОЕМ parts

2.7 Мechanical seal& couplings


2.1 SiC-ceramic Slurry Pump

Spilt casing-SiC slurry pump 1 2 Single Casing-SiC slurry pump


2.1.1
Spilt casing-SiC slurry pump

Specification Application field


Size (discharge) : 1 inch to 18 inch (25  Mining and minerals
mm to 450 mm )  Chemical industry
Capacity: 3.6~6480 m3/h  Paper mill
Head: 4~69 m (13 to 230 feet)  FGD system
Max allowable particle size: Depend on  Metallurgical industry
pump model  Other industries
2.1.2
Single casing-SiC slurry pump

Specification Application
Size (discharge) :  FGD(Flue Gas Desulfurization)
25~250mm(1~10inch)  Acid Gas Treatment
Flow(Q):10~1000 m3/h  Zero Liquid Discharge
Head(H):2~65 m  Desalination
 Chemical industry
 Other Highly Corrosive & Abrasive Fluids
2.2 Horizontal&Vertical
Slurry Pump

01 03 05

Horizontal&
Horizontal Vertical slurry Froth Slurry Verital
Horizontal
slurry pump pump slurry pump
Pump series
slurry pump
series series KS series KZJ
KHF
series KZG
KA/KH/KM/
KL
02 04
2.2.1 Horizontal Slurry Pump
series KA(R)/KH/KM(R)/KL(R)

Specification
Size range (discharge) :25-400 mm
Capacity:3.6-21600 m3/h
Head:4-105 m

Materials Options
Application field
 Mining and minerals
Construction Standard Optional
 Chemical industry
The material adopted is  Paper mill
High chrome alloy
Wet end usually based on the
parts
Natural rubber
detailed application, or  FGD system
Synthetic rubber
(Liner,Impell
Composite sic ceramic
could be according to  Metallurgical industry
er) the customer’s  Other industries
Polyurethane
requirements.
2.2.2
Vertical Slurr Pump series KS

Application field
 Mining and minerals
 Chemical industry
 Paper mill
 FGD system
 Metallurgical industry
 Other industries

Specification Materials Options


Size range (discharge) :40~300mm
Construction Standard Optional
Capacity:3.6~1620m3/h
The material adopted is
Head:4~40m Wet end
High chrome alloy
usually based on the
Natural rubber
parts detailed application, or
Synthetic rubber
(casing,Impe could be according to
Composite SiC ceramic
ller) the customer’s
Polyurethane
requirements.
2.2.3
Froth Slurry Pump series KHF

Specification Application field


Size range (discharge) :50~550 mm  applied to copper, molybdenum, iron and other
Capacity:20~7500 m3/h tailings processes, and deliver high concentration
Нead:5~66 m and high viscosity slurries with tough bubbles.
2.2.4
Horizontal&Vertical Slurry Pump series KZJ

Specification
Specification
Size range (discharge) :40-500mm
Capacity:10-8000m3/h
Нead:2-130m
2.2.5
Horizontal Slurry Pump KZGB

Specification
Size(discharge):65-300mm
Capacity:30-2000m3/h
Нead:25-100m
Eff.:47.4%-81.2%
2.3

Sand &Gravel Pump series KG A

Dredging Pump series KWN


B
2.3.1
Sand &Gravel Pump series KG

Specification
Size(Suction):150~812 mm Appilication
Size(Discharge):100~711 mm  Dredging in dredger
Пead:36~14400m3/h  River channel dredging
Head:5~90 m  Stone material processing factory
 Transferring power plant ash
Materials Options
 Delivering furnace clinker in iron works
Construct
Standard Optional  Transferring slurry with Larger particle in
ion mining and minerals
The material adopted is
Wet end
usually based on the detailed
parts
High chrome alloy application, or could be
(Casing,
according to the customer’s
Impeller)
requirements.
2.3.2
Dredging Pump series KWN

Specification Materials Options

Size(Suction):250-1200мм Construct
Standard Optional
ion
Size(Discharge):200-1000мм
The material adopted is
Capacity:350-28000m3/h Wet end
usually based on the detailed
parts
Нead:10-75m (Casing,
High chrome alloy application, or could be
according to the customer’s
Impeller)
requirements.
2.4
FGD Slurry Recirculation Pump

FGD Slurry Recirculation Pump


series (R)KT 01
High Cr. Alloy impeller and rubber liner

02 FGD Slurry Recirculation Pump


series (C)KT
SiC impeller and SiC casing
2.4.1 FGD Slurry Recirculation Pump series (R)KT
High Cr. Alloy impeller and rubber liner

Specification
Size(Suction):350—1000mm
Capacity:930--17650 m3/h
Head:10--40 m
2.4.2 FGD Slurry Recirculation Pump series (C)KT
SiC impeller and SiC casing

Specification
Size(Suction): 350~1000 mm
Capacity: 930~17650 m3/h
Head: 7~40 m
2.5
Non-clog centrifugal pump

Horizontal Non- Vertical Non-clog


clog centrifugal A B centrifugal pump
pump series KN series KNV
2.5.1

Specification
Size(Discharge):40~500mm
Capacity:2~4500m3/h
Нead:5~100m
2.5.2 Vertical Non-clog centrifugal pump series
KNV

Specification
Size(Discharge):40~500мм
Capacity:2~4500m3/h
Head:5~100m
2.6
2.7 Мechanical Seal & Diaphragm Couplings

1 Мechanical Seal

Diaphragm Couplings
2
2.7.1

HIGH-QUALITY INNOVATIVE MATERIALS


Wear & Corrosion Resistance
Light Weight
Easy Installation
Long Life
2.7.2
Diaphragm Couplings

·high efficient flexible Diaphragm Couplings


3. Abration&corrosion resistance
Material R&D and Application

A SIC (Silicon carbide) composite ceramic materials

B
Application of the Abration&corrosion resistance
3.1
SIC (Silicon carbide) composite ceramic materials

The silicon carbide material made by Tech-Macro, with Ultra-wear and corrosion resistant Performance,
We are in the leading position of this technology in such industry in China !

SiC ceramics are the most advanced cost-effective materials known on the international market. Silicon
Carbide ceramic material applied to the wet end parts of slurry pump,

 Mohs hardness is 9.0~9.5;


 acid and alkali resistance PH value is 0~14;
 working temperature is -40~110℃.

It has been proved by practical operation that the service life of the Silicon Carbide ceramic pumps can be
increased by 4 to 6 times compared with the traditional wear-resistant and corrosion-resistant metal
(A49/Cr30) centrifugal pumps.
3.2
Application of the Abration&corrosion resistance Material

Aadvanced material, advanced technology, advanced technique,


advanced equipment, advanced idea

Impeller made by Impeller made by Impeller made by Impeller made by


SiC ceramic Material High Cr. Alloy Rubber Material Polyurethane
Material Material

Tech-Macro has developed a SiC composite ceramic slurry pump based on the silicon carbide material, which
has independent legal intellectual property rights and obtained a series of patent certificates.

In addition, our modern, new generation of high chromium cast iron has a life span over 30% longer than standard
materials and is very economical.
4. Application

1 Slurry pumps in mineral processing plant

slurry pumps in FGD system of steel plant


2

Sic Ceramic Pump in TPP, Zero Liquid


3
Discharge Process
Application

Vertical slurry pump in sump pit applcation


4
in TPP

SiC ceramic pump in chemical plants


5

6 FGD slurry recirculation pump in Thermal


Power Plant(TPP)

END
Repair technology of SiC
ceramic materials

ENGINEERING PROJECT
5.1
Repair technology of SiC ceramic materials

Impeller SiC Material Impeller After


Before repair repair

In addition to SiC wet end parts, SiC ceramic pipe & valve & fittings, SiC mechanical seals and so on
are available.
Meanwhile,Tech-Macro also provides SiC composite materials which can be used to completely
rebuild worn metal surfaces or be used as a preventative coating.
5.2
ENGINEERING PROJECT

Sand Dredging Engineering Projects

Channel Dredging
Engineering Projects

FGD Engineering Projects


A PRE SALES
CONSULTANCY: Professional consultation. Various communication
channels, well-experienced technical specialists, institutionalized
management and specialized tools to provide optimal solution for pumps
& pipeline system to optimize your operation.
OPTIMIZE THE SOLUTION SCHEME: Performance(efficiency…),
service life, energy saving, assembling and maintenance, retrofit and so
on will be taken into consideration for the best option (solution).
B
IN-SALE
We can guide installation and commissioning on site and provide technical
training for operators and maintenance equipment technicians

C
AFTER-SALE
Free lifetime maintenance and guidance services for equipment. Provide
pump spare parts in time to ensure continuous operation of the unit.
Explore some of the upgrade options for different pump stations, upgrades
operation can help to increase capacity, efficiency, equipment life, etc.
谢谢 Thanks!
Shijiazhuang Tech-Macro Pump
Industry Co.,Ltd
Add:No.55Kunlun Street.Shijiazhuang
City,P.R.China
Tel:+86-311-89809027
Email:techmpump@163.com
tech-macro@tm-pump.com

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