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    Tecnicas Reunidas S.A: Proposed Welding Procedure Specification (PWPS)

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    BIIS QAQC Babu Siva
    This document proposes a welding procedure specification for manual gas tungsten arc welding of a fillet weld joining pipe and plate materials. The base metals are SA 335 Gr. P22 pipe and SA 387 Gr. 11 CL 2 plate, with thicknesses ranging from 10-20mm. An ER70S-B2L filler metal with a diameter of 2.5mm will be used in the DCEN position. Preheating to 205°C and interpass temperatures not exceeding 315°C are specified. Multiple pass weave beads will be used with current, voltage, and travel speed ranges provided based on pass sequence. Post weld heat treatment of 720°C for 2 hours is also specified.

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    Tecnicas Reunidas S.A: Proposed Welding Procedure Specification (PWPS)

    Uploaded by

    BIIS QAQC Babu Siva
    160 views2 pages
    This document proposes a welding procedure specification for manual gas tungsten arc welding of a fillet weld joining pipe and plate materials. The base metals are SA 335 Gr. P22 pipe and SA 387 Gr. 11 CL 2 plate, with thicknesses ranging from 10-20mm. An ER70S-B2L filler metal with a diameter of 2.5mm will be used in the DCEN position. Preheating to 205°C and interpass temperatures not exceeding 315°C are specified. Multiple pass weave beads will be used with current, voltage, and travel speed ranges provided based on pass sequence. Post weld heat treatment of 720°C for 2 hours is also specified.

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    P22-P11

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    This document proposes a welding procedure specification for manual gas tungsten arc welding of a fillet weld joining pipe and plate materials. The base metals are SA 335 Gr. P22 pipe and SA 387 Gr. 11 CL 2 plate, with thicknesses ranging from 10-20mm. An ER70S-B2L filler metal with a diameter of 2.5mm will be used in the DCEN position. Preheating to 205°C and interpass temperatures not exceeding 315°C are specified. Multiple pass weave beads will be used with current, voltage, and travel speed ranges provided based on pass sequence. Post weld heat treatment of 720°C for 2 hours is also specified.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    160 views2 pages

    Tecnicas Reunidas S.A: Proposed Welding Procedure Specification (PWPS)

    Uploaded by

    BIIS QAQC Babu Siva
    This document proposes a welding procedure specification for manual gas tungsten arc welding of a fillet weld joining pipe and plate materials. The base metals are SA 335 Gr. P22 pipe and SA 387 Gr. 11 CL 2 plate, with thicknesses ranging from 10-20mm. An ER70S-B2L filler metal with a diameter of 2.5mm will be used in the DCEN position. Preheating to 205°C and interpass temperatures not exceeding 315°C are specified. Multiple pass weave beads will be used with current, voltage, and travel speed ranges provided based on pass sequence. Post weld heat treatment of 720°C for 2 hours is also specified.

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    Format No: TR-33117-F-04 Rev 0

    TECNICAS REUNIDAS S.A


    PROPOSED WELDING PROCEDURE SPECIFICATION (PWPS)
    (As per ASME Section IX Ed.2017, QW-482)
    WPS No : TRSA-33117-PWPS- 003 Rev 0
    Procedure Qualification Record No : To be qualified
    Welding Process(es) : GTAW
    Types (Manual, Automatic, Semi-Auto,Machine) : MANUAL
    JOINTS (QW-402) 20mm
    10
    Joint Design : Fillet Weld
    Backing : Yes (Base Material)
    Backing Material : NA
    Root Spacing : NA
    Retainers : None 13.49 mm

    BASE METALS (QW-403)


    Base Metal : P.NO : 5A Group No: 1 to P.NO : 4 Group No: 1
    OR
    Specification Type & Grade : SA 335 Gr.P22
    to Specification Type & Grade : SA 387 Gr.11 CL 2
    Diameter and Thickness of Test coupon : 114.3 mm OD & 13.49 mm (Pipe) and 225*225*20 mm (Plate)
    Base Metal Thickness Range
    a) Groove Qualified : NA a) Groove: Weld Production - NA
    b) Fillet Qualified : All b) Fillet: Weld Production - 10 mm
    FILLER METALS (QW-404)
    Process-1
    GTAW
    Specification No. (SFA) : 5.28
    AWS No. (Classification)/Filler : ER70S-B2L
    F- No. :6
    Weld Metal Analysis A- No. :1
    Size of Filler Metal : 2.5 mm
    Weld Metal Thickness Range
    a) Groove Qualified : NA
    b) Fillet Qualified : All
    Electrode Trade name : ADOR / D&H SECHERON/ESAB
    Flux type : NA
    Consumable Insert : NA
    Filler Metal Product Form : NA
    Electrode-Flux (Class) : NA
    Flux Trade Name : NA
    Flux Type : NA
    Filler Addition/Deletion : NA
    Other : NA
    POSITION (QW-405)
    Position of Groove : NA
    Welding Progression (Uphill/Downhill) : UPHILL
    Position of Fillet : 5F
    PRE HEAT (QW-406) POST WELD HEAT TREATMENT(QW-407)
    Pre heat Temperature (Minimum) : 205°C Loading Temperature : 315°C
    Interpass Temperature (Maximum) : 315°C Rate of Heating : 140°C /hr Max.
    Pre heat Maintenance : YES Rate of Cooling : 60°C /hr Max.
    Method of pre-heating (where reqd.) :Coil Heating Soaking Temperature : 720 ± 15°C
    Soaking Time : 2 Hours
    Unloading Temperature : 315°C

    Page 1 of 2
    TECNICAS REUNIDAS S.A
    PROPOSED WELDING PROCEDURE SPECIFICATION (PWPS)
    (As per ASME Section IX Ed.2017, QW-482)
    WPS No : TRSA-33117-PWPS- 003 Rev 0
    GAS (QW-408)
    Description Gas(es) Percentage Composition Flow Rate
    Shielding Gas ARGON 99.995% Pure 10-12 LPM
    Trailing Gas None None None
    Backing Gas None None None
    ELECTRICAL CHARACTERISTICS (QW-409)
    Pulsing current or Power source : DC
    Current or Polarity : EN
    Amps Range : See Table
    Volts Range : See Table
    Tungsten Electrode Size and Type : NA
    Mode of Metal Transfer (for GMAW) : NA
    Electrode Wire Feed Speed Range : NA
    TECHNIQUE (QW-410)
    String or Weave Bead : 1st Stringer/ Rest Passes Weave Bead
    Orifice or Gas Cup Size : NA
    Initial and Inter pass Cleaning : Grinding/Brushing
    Method of Back gouging : NO
    Oscillation : ≤3 times electrode diameter
    Closed to out Chamber : NA
    Electrode Spacing : NA
    Contact Tube to Work Distance : NA
    Multiple or Single Pass (per side) : Multiple
    Multiple or Single Electrode : Single
    Travel Speed (Range) : SEE Table
    Peening : NO
    Thermal Processes : NONE
    Manual Or Automatic : Manual *NA = Not Applicable
    Filler Metal Current
    Volts Tr.Speed mm/Min
    S.No Pass Process Amps Range Remarks
    AWS Class. Dia (mm) Polarity Range

    1 1st GTAW ER70S-B2L 2.5 DCEN 90-98 16-18 56-60

    2 2nd GTAW ER70S-B2L 2.5 DCEN 90-98 16-18 70-80

    Sub-
    3 sequent GTAW ER70S-B2L 2.5 DCEN 90-98 16-18 120-125
    passes
    Note(s):
    1. Weaving shall not exceeding 3 times the electrode dia.
    2. Preheating temperature shall be recorded by temperature recorder.

    Signature

    Name

    Date

    ENGINEERS INDIA LIMITED


    FOR: TECNICAS REUNIDAS

    Page 2 of 2

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