A Review On Failure Modes and Cracking Behaviors of Polypropylene Fibers Reinforced Concrete
A Review On Failure Modes and Cracking Behaviors of Polypropylene Fibers Reinforced Concrete
A Review On Failure Modes and Cracking Behaviors of Polypropylene Fibers Reinforced Concrete
Review
Jawad Ahmad, Dumitru Doru Burduhos-Nergis, Mohamed Moafak Arbili , Saleh M. Alogla, Ali Majdi
and Ahmed Farouk Deifalla
Special Issue
Advanced Concrete Materials in Construction
Edited by
Dr. Pavel Reiterman
https://doi.org/10.3390/buildings12111951
buildings
Review
A Review on Failure Modes and Cracking Behaviors of
Polypropylene Fibers Reinforced Concrete
Jawad Ahmad 1, * , Dumitru Doru Burduhos-Nergis 2, * , Mohamed Moafak Arbili 3 , Saleh M. Alogla 4 ,
Ali Majdi 5 and Ahmed Farouk Deifalla 6
Abstract: Despite being strong under compression, concrete is rather weak when subjected to
tensile stress. Concrete has been reinforced with a variety of materials over time in order to resist
tensile stresses. Among various types of fibers, polypropylene fiber, which is available in a range
of sizes, is being used to strengthen concrete. The fiber also increases the concrete’s toughness,
durability, and low permeability. Polypropylene fibers may be utilized in place of conventional
reinforcement, according to a number of researchers. The aim of this study is to collect information
Citation: Ahmad, J.; Burduhos-Nergis,
from already carried out research on polypropylene fibers. Important characteristics of concrete, such
D.D.; Arbili, M.M.; Alogla, S.M.; Majdi,
A.; Deifalla, A.F. A Review on Failure
as workability, compressive, tensile, and flexural strength, are reviewed. The review also explores
Modes and Cracking Behaviors of cracking behavior and failure modes of polypropylene fiber reinforced concrete. Furthermore,
Polypropylene Fibers Reinforced durability aspects, such as water absorption, porosity, dry shrinkage, and microstructure study (scan
Concrete. Buildings 2022, 12, 1951. electronic microscopy), were also reviewed. Results indicate that polypropylene fiber improved
https://doi.org/10.3390/ the mechanical strength and durability of concrete (particularly tensile capacity) but decreased the
buildings12111951 flowability of concrete. The optimum dose is important, as a higher dose adversely affects strength
Academic Editor: Pavel Reiterman and durability due to a lack of flowability. Scanning electronic microscopy results indicate that the
polypropylene fibers restrict the propagation of cracks, which improves the strength and durability of
Received: 22 September 2022
concrete. The review also indicates that shrinkage cracks are considerably reduced with the addition
Accepted: 7 November 2022
of polypropylene fibers. Finally, the review also provides future research guidelines for upcoming
Published: 11 November 2022
generations to further improve the performance of polypropylene fibers that reinforce concrete.
Publisher’s Note: MDPI stays neutral
with regard to jurisdictional claims in Keywords: fiber reinforced concrete; polypropylene fibers; compressive strength; failure modes and
published maps and institutional affil- cracking behaviours
iations.
1. Introduction
Copyright: © 2022 by the authors.
Licensee MDPI, Basel, Switzerland. Although concrete is strong in compression, its tensile capacity is much lower [1–4].
This article is an open access article Over time, concrete has been reinforced with a variety of compounds to help it resist
distributed under the terms and tensile stress [5–7]. One such fiber that comes in a variety of diameters and is currently
conditions of the Creative Commons used to strengthen concrete is polypropylene fiber [8,9]. The fiber also increases the
Attribution (CC BY) license (https:// toughness, increases the durability, and decreases the permeability of the concrete [10,11].
creativecommons.org/licenses/by/ Polypropylene fibers may be employed as reinforcement instead of conventional materials,
4.0/). according to several researchers [12–14].
Building expenses may be decreased overall if fibers are used in lieu of more conven-
tional and energy-intensive techniques such as steel reinforcing bars and wire mesh [15]. As
a consequence, labor expenses, maintenance costs, the amount of time needed to complete
the project, and the build cost will all decrease. Energy will be conserved, as well, since the
quantity of fiber utilized is often far lower than the volume of raw materials required to
produce traditional reinforcement [16].
The use of fiber-reinforced concrete in building structures has improved because the
fibers improve the concrete’s toughness, flexural and tensile capacity, impact strength,
and failure mode [17–20]. Furthermore, it is widely known that the elastic modulus and
compressive capacity are not significantly influenced by the inclusion of fibers [21]. The
research, however, demonstrated that uneven fiber insertion would impact the flowability
and regularity of concrete blending and even lead to fiber bonding, which ultimately
affects the reinforcing impact of strength characteristics [22–24]. Fiber addition to concrete
decreases its workability depending on various factors, including the maximum aggregate
size, fiber volume, type, shape, and aspect ratio.
One of the most important reasons for using fiber-reinforced concrete is to increase
the elasticity and tensile capacity of concrete. Fibrous components may increase the struc-
tural stability of concrete. According to earlier research, steel, nylon, and polypropylene
fibers may all be utilized to boost reinforced concrete’s shear and tensile strength [25].
Concrete’s mechanical performance may be enhanced by adding polypropylene without
increasing its density [26]. Additionally, it has been noted that the technical characteristics
of concrete, particularly tensile capacity, are marginally improved by nylon and propy-
lene [27]. According to reports, polypropylene fibers significantly enhance the properties
of concrete [28].
Concrete is a material that is regarded as being quite brittle. With increased strength
comes increased brittleness. This may be caused by a lack of bonding and poor tensile
strength in the cement matrix’s transition zone, which prohibits the use of high-strength
concrete under static and, particularly, dynamic loading [29]. Therefore, ductility augmen-
tation must be taken into account as a vital problem in concrete science. One method for
increasing the ductility and resilience of concrete structures is possible [30,31], owing to the
addition of fibers to concrete, which provides a defense against dynamic loads caused by
impact, fatigue, and earthquakes. Concrete’s ability to absorb energy is increased by adding
fibers, which also makes the structure more ductile. The primary materials for the fibers
are steel, carbon, or polymer [32]. Researchers have focused the most on polypropylene
among the polymer fibers because of its cheap cost, exceptional toughness, and improved
shrinkage cracks [33,34].
As shown in Figure 1, polypropylene fiber is a kind of linear synthetic fiber made
from propylene polymerization and is typically white in color. Its benefits are its low
weight, high toughness, and resistance to corrosion. Chemical manufacturing, energy,
apparel, ecological safety, and building all employ polypropylene fiber extensively [35,36].
Concrete’s disadvantages in the construction sector include its less tensile capacity, poor
bending resistance, and inadequate fracture resistance. The ease with which microcracks
may be formed from the outside to the inside causes the concrete to become more porous.
Concrete’s interior is readily penetrated by water or other damaging ions, which hastens
the concrete’s degeneration [37]. Concrete may generate a three-dimensional random
distribution network structure when polypropylene fiber is introduced, which successfully
prevents the formation of microcracks [38].
Buildings 2022, 12, 1951 3 of 26
It is commonly known that fibers of any type make concrete difficult to flow. Concrete’s
lower flowability is influenced by a number of fiber-related issues. Researchers revealed
that polypropylene fibers used in concrete had a variety of qualities. Table 1 below catalogs
the various properties of polypropylene fibers used as reinforcement in concrete. We may
infer that the tensile capacity and elastic modulus of polypropylene fibers, respectively,
are 300–700 MPa and around 3.0 GPa. Polypropylene fibers typically vary in length from
6 to 50 mm. One typical finding is that, according to ACI 544.5R-10, tiny fibers are more
effective than thick fibers at minimizing the breadth of plastic shrinkage fractures [41].
The use of fiber-reinforced composites may be influenced by the kind, length, diameter,
and quantity of used fiber. Usually, significant fiber percentages are necessary for compos-
ites to function properly and have good performance. The optimal fiber content is crucial for
better concrete performance, since a larger dosage of fibers reduces concrete’s flowability,
which has a detrimental influence on the material’s strength qualities. Since polypropylene
fibers are less expensive than steel fibers, several investigations are concentrating on them.
Steel fibers are pricy, prone to corrosion, and susceptible to heat expansion.
Many researchers are focused on polypropylene fibers in concrete and have reported a
positive influence on concrete properties. However, a compressive review is required to
collect all relevant information on polypropylene fibers used in concrete to further improve
the performance of polypropylene fibers in reinforced concrete. Important properties of
concrete, such as flowability, compressive, tensile, and flexural capacity, are reviewed.
Additionally, the paper investigates the cracking patterns and failure mechanisms of
polypropylene fiber reinforced concrete. Furthermore, most studies focus on strength
properties while less studies consider microstructure structure analysis and durability
properties of polypropylene fibers reinforced concrete, such as water absorption, porosity,
and dry shrinkage. Results show that polypropylene fiber increased concrete’s mechanical
strength and durability, particularly its tensile capacity, but lowered its flowability. Results
from scanning electronic microscopy show that polypropylene restricts the prevention of
Buildings 2022, 12, 1951 4 of 26
cracks. Finally, the assessment offers suggestions for future research that will help future
generations to enhance the performance of concrete reinforced with polypropylene fibers.
2. Workability
According to ACI 116, workability refers to how easily concrete may be mixed, laid,
compacted, and completed [46]. The strength of concrete often relies on how easily it can
be shaped. Poor concrete workability makes it harder to compress the material, which
causes more voids in the hardened concrete. The increase in voids lowers the density of the
concrete, resulting in lower compressive strength.
Any kind of fiber generally made concrete less able to flow. Similar patterns may be
detected, as seen in Figure 2 and Table 2. According to research, adding polypropylene
fiber to concrete increased the harshness and decreased the workability of the mixture [47].
When the proportions of polypropylene fibers were enhanced, the slump value of the
concrete mixture decreased. When polypropylene fibers were added at concentrations
of 300, 600, 900, 1200, and 1500 g/m3 , the flow was reduced by 25.9, 39.7, 48.3, 56.9,
and 65.5 percent, respectively, in comparison to the control concrete [48]. The slump
cone of ordinary concrete supplemented with polypropylene fibers derived from plastic
packaging with the same contents practically decreased by the same amount [49]. Another
study found a similar relationship between decreased workability and an increase in
fiber content [50]. According to research, combining steel with polypropylene enhanced
the concrete compressive capacity and flexibility [51]. The research discovered that the
combination of steel and polypropylene enhanced the compressive capacity and elastic
modulus [44]. Fiber’s addition causes concrete mixes to become less fluid, which may
be the cause of the increase in fiber surface area. Additionally, the fiber increased the
frictional resistance between the fiber and the concrete component, necessitating the use of
extra cement paste to reduce internal conflict [1]. Although fibers in concrete have several
advantages, they make newly mixed concrete less workable [52,53].
1.5%
0%
200
180 0%
160
0.3%
140
Slump (mm)
120
0.45%
100 1%
2% 0% 2%
80
60 0.15%
40
3%
20 1%
0
Alsadey et al. Sarikaya et al. Afroughsabet et al.
Figure 2. Slump Flow: Alsadey et al. [44], Sarikaya et al. [54] and Afroughsabet et al. [39].
Buildings 2022, 12, 1951 5 of 26
Concrete’s slump value is decreased with polypropylene fibers. For various volume
fractions of polypropylene fibers, the slump value decreases from 13 percent to 60 per-
cent [57]. For many years, numerous scholars have tried to improve the initial qualities of
concrete. Concrete may be given a remarkable boost in terms of its new features, such as
workability and flowability, by the use of a superplasticizer [58,59].
According to Song et al. [31], fibers with short lengths flow more easily than fibers
with longer lengths. Limited-length fibers increase the surface area of the fiber cement
paste, improving its ability to bond [26]. It is advisable to use a suitable superplasticizer
that only affects workability when the fiber-cement ratio is higher. According to research,
fine fibers are what make a mixture less workable, and for the optimum balance of qualities
for both newly-poured concrete and hardened materials, tiny and medium fibers should
be used together [60]. Even when fully compacted, concrete with a higher fiber-to-cement
ratio has a tendency to void due to the ineffective bonding of the components [61].
3. Mechanical Strength
3.1. Compressive Strength
The compressive capacity of concrete reinforced with polypropylene fibers is dis-
played in Figure 3 and Table 3. A study reported that the addition polypropylene fibers by
1.5%, the compressive strength increased by 36% [62]. The findings of the fiber-reinforced
specimens demonstrate that, as compared to concrete with no fibers, the compressive
capacity was increased when fibers were used, regardless of their shape or volume propor-
tion. Additionally, the findings show that a rise in the fiber volume percentage improved
compressive strength. The fibers’ capacity to prevent fracture extensions, lessen stress
concentration at the tips of cracks, alter crack directions, and slowly break development
rate may be used to explain this gain in compressive strength [63]. However, at greater
doses, compressive strength was shown to be declining.
The increased amount and length of fibers in new concrete, as well as improper
compaction during specimen casting, which led to the creation of air spaces, might all
contribute to the decrease in compressive capacity at higher doses. According to research,
fibers also boosted the compressive capacity of concrete up to a point before it decreased
because it was too difficult to work with [12]. Even at a higher percentage, the concrete’s
compressive capacity is less than that of the control. The compressive strength is improved
by the limitation (confinement) of the fiber across the sample. Lateral expansion brought
on by compression and restrained by the fibers increases compressive strength. Due to
their strength, the fibers can sustain strain and shear [64]. In contrast, polypropylene fibers
had no statistically significant influence on the compressive strength of concrete [65].
Buildings 2022, 12, 1951 6 of 26
100
Compressive Strength (MPa)
80
60
40
20
0
0 0.15 0.3 0.45
Polypropylene Fibers (%)
Table 3. Cont.
It is evident from the micrographs in Figure 4 that the fibers are situated inside the
crack’s breadth and act as connecting bridges. The fibers’ property inhibits the separation
of cracked concrete fragments. It was discovered to be particularly successful in reducing
crack areas as well as the widths and lengths of shrinkage cracks. The average number
of cracks and crack area was reduced by 60% when fibers at 0.1 percent were used [74].
Figure 4b shows a schematic illustration of how fibers may act as a bridge to a connection
and stop cracks from spreading.
Buildings 2022, 12, 1951 8 of 26
(a) (b)
Figure 4. (a): Microscopic view of fiber and crack. (b): Prevention of crack (bringing by fibers) [75],
used as per Elsevier Permissions.
According to research, the addition of polypropylene fibers to the mix boosts the
compressive capacity of concrete by 5 to 15%. The same data also shows that, in terms
of improving compressive strength, steel fibers had a more considerable influence than
polypropylene fibers. This is explained by the fact that steel fibers are more effective in
bridging macro-cracks and, as a consequence, have a greater elastic modulus and strength
than polypropylene fibers. This increases compressive strength [39].
The compressive capacity of the concrete is only marginally impacted by the addition
of polypropylene fiber. Concrete’s compressive strength was marginally reduced as fiber
concentration increased. In concrete, fiber insertion increases the interfacial transition
zone (ITZ), which may have an impact on compressive strength. With the inclusion of
0.3 percent of fibers, a maximum 10 percent drop in compressive capacity (in comparison
to the control concrete) was noted [76]. In a study, compressive strength decreased when
polypropylene fiber amounts greater than 0.2 percent were added to the binary mixture of
steel (0.8 percent fixed) and polypropylene fiber (0–0.4 percent) [77]. However, the inclusion
of polypropylene fibers raised the compressive capacity of concrete by up to 0.2 percent.
Steel fibers may have an impact on the rise in compressive capacity (up to 0.2 percent
polypropylene fiber with 0.8 percent steel fiber).
Under compression, many fiber-reinforced concrete failure mechanisms were seen.
The tested cylinders’ mechanisms of failure, both with and without fibers, are shown in
Figure 5. The control samples with 0 kg/m3 exhibit localized crushing at the top/bottom
ends of the cylinders and splitting fractures along the height (Figure 5a). Plain concrete has
been observed to be susceptible to this form of failure, which is typically brought on by
the concrete’s friction angle and the abrasion of the sample surface against the loaded steel
plate (for the samples that failed at the end portion). Shear failure became the predominant
form of failure as a result of the addition of macro poly fibers to the concrete (Figure 5b,c).
This form of failure is listed as a potential failure mechanism for plain concrete, and it is
often brought on by friction between the surface of the concrete and the loaded steel plate
(in the case of the vertically split sample) (for the samples that failed at the end portion).
Shear failure was a significantly different form of failure due to the addition of macro poly
fibers to the concrete (Figure 5b,c).
Buildings 2022, 12, 1951 9 of 26
a b
Figure 5. Compressive Failure modes: (a) 0%, (b) 4 kg/m3 and (c) 6 kg/m3 [78]; open access source.
4.5
4
Tensile Strength (MPa)
3.5
2.5
1.5
0.5
0
Reference 0.25 0.5 0.75
Polypropylene Fibers (%)
Diameter
Ref. Polypropylene Fibers (%) Length (mm) Split Tensile Strength (MPa)
(mm)
0, 0.5, 1.0, 1.5, 2.0, 2.5%, 3.0 28 Days
[66] 0.04 6.2
and 3.5 1.95, 2.68, 3.72, 4.25, 4.66, 5.21, 5.46 and 5.37
7 Days
1.80, 2.30, 3.43, 3.52 and 2.10
[67] 0, 0.5, 1.0, 1.5 and 2.0 - 12
28 Days
2.52, 3.22, 3.40, 3.52 and 2.90
M25
3.20, 3.25, 3.30, 3.20, 3.15, 3.10 and 3.00
[42] 0, 0.5, 1.0, 1.5, 2.0, 2.5 and 3.0 - 35
M30
3.50, 3.60, 3.90, 3.55, 3.50, 3.00 and 2.70
M30
2.2, 2.6, 1.8, 1.8, and 1.0
[43] 0, 0.5, 1.0, 1.5 and 2.0 0.0445 6.2
M40
2.4, 1.9, 1.5, 2.0 and 1.0
Fiber length = 30 mm
3.23, 3.55, 3.96 and 4.31
[69] 0, 0.25, 0.50 and 0.75 0.50 30 to 25
Fiber length = 25 mm
3.23, 3.82, 4.45 and 4.62
28 Days
[71] 0, 0.5, 1.0, 1.5 and 2.0 - 24
3.42, 3.86, 3.98, 4.38 and 3.66
[45] 0, 0.30, 0.60, 0.90 and 1.20 - 12 2.95, 3.40, 3.18, 3.11 and 2.65
7 Days
0, 0.0625, 0.1250, 0.1875, 0.2500 2.0, 2.7, 2.9, 4.3, 4.4 and 5.7
[48] 0.0115 27.1 to 32.6
and 0.3125 28 Days
2.5, 3.7, 4.0, 5.8, 6.4 and 8.0
7 Days
4.63, 5.13, 5.17 and 5.34
14 Days
[39] 0, 0.15, 0.30 and 0.45 0.75 to 0.022 12
5.27, 5.95, 6.10 and 6.30
28 Days
5.81, 6.47, 6.45 and 6.72
7 Days
2.67, 2.81, 2.85 and 3.01
28 Days
[55] 0, 0.2, 0.3 and 0.5 0.022 12
3.22, 3.49, 3.66 and 3.68
91 Days
3.89, 3.97, 4.03 and 4.16
It is also said that fibers increased tensile strength more effectively than compressive
strength [79]. Instead of preventing fractures, fiber stops them. Fibers have been shown to
improve the behaviors of post-cracked concrete [53]. According to research, the addition
of steel fibers and polypropylene fibers considerably boosted the compressive strength,
splitting tensile, and flexural strength of self-compacting lightweight concrete, as well
as its compressive and flexural strength [78]. According to reports, non-metallic fiber
(polypropylene) may be added to concrete to reduce shrinkage cracks while still giving it
appropriate tensile strength [80]. The increase was caused by the fibers’ activity in bridging
across the fractures, which at first prevented the development of microcracks. Stress is
transferred to the bridging fibers after flexural failure, which delays the onset of cracks and
boosts splitting tensile strength [81].
A kind of macro synthetic polypropylene fiber, called macro poly fibers, was developed
and made in a novel continuously deformed shape for superior performance and the best
Buildings 2022, 12, 1951 11 of 26
concrete anchoring, making them more structurally compliant [82]. Due to the enhanced
tensile strength of synthetic fibers, which helps carry more loads, the drying shrinkage
of multi-filament and fibrillated fibrous concrete was decreased by 40% when compared
to normal concrete. Fibers improved ductility and increased residual tensile strength
as compared to concrete without fibers [83]. Microfibers increase the tensile strength of
concrete and stop microcracks from developing at the beginning of the hardening process.
Microfibers also act as a load-bearing element in concrete, boosting ductility and avoiding
macrocracks [84].
Additionally, fibers with a volume percentage of 0.5 to 2.0% have a far bigger impact on
the tensile strength of concrete than fibers with a volume percentage of less than 0.5% [85].
It was found that increasing the fiber content from 0% to 20% by weight almost tripled the
tensile strength [86]. Tensile stress is reduced when the fiber content passes above this level.
Instabilities in the atoms and molecules included in the concrete mix design may cause
concrete to break under strain. By incorporating them, they serve as a link that keeps the
fibers together [87].
5
Flexural Strength (MPa)
0
Reference 0.25 0.5 0.75
Polypropylene Fibers (%)
Diameter
Ref. Polypropylene Fibers (%) Length (mm) Flexure Strength (MPa)
(mm)
0, 0.5, 1.0, 1.5, 2.0, 2.5%, 3.0 28 Days
[66] 0.04 6.2
and 3.5 2.73, 4.70, 6.61, 7.74, 8.41, 9.46, 10.25 and 10.29
14 Days
4.53, 7.00, 5.98 and 4.10
[68] 0, 0.25, 0.50, 0.75 and 1.0 - 12
28 Days
5.21, 8.58, 7.47 and 4.62
M30
9.0, 9.5, 5.0, 5.2 and 5.2
[43] 0, 0.5, 1.0, 1.5 and 2.0 0.0445 6.2
M40
9.0, 10.0, 5.0, 5.5 and 4.8
Fiber length = 30 mm
4.08, 4.32, 5.20 and 5.68
[69] 0, 0.25, 0.50 and 0.75 0.50 25 to 30
Fiber length = 25 mm
4.08, 4.72, 5.60 and 5.92
28 Days
[71] 0, 0.5, 1.0, 1.5 and 2.0 - 24
4.34, 5.21, 5.48, 5.72 and 4.82
28 Days
[72] 0, 0.1, 0.2, 0.3, 0.4 and 0.5 0.034 12
4.2, 5.0, 6.0, 7.0 and 5.5
7 Days
0, 0.0625, 0.1250, 0.1875, 0.2500 3.5, 3.7, 4.0, 4.2, 4.6 and 4.9
[48] 0.0115 27.1 to 32.6
and 0.3125 28 Days
4.9, 5.1, 5.3, 5.6, 5.9 and 6.2
1 Days
5.00, 6.03, 9.41 and 10.0
[88] 0, 0.25, 0.50 and 0.75 0.01 3
3 Days
5.51, 8.45, 7.50 and 9.41
7 Days
6.94, 7.36, 7.52 and 7.75
14 Days
[39] 0, 0.15, 0.30and 0.45 0.75 to 0.022 12
7.81, 8.50, 8.59 and 8.84
28 Days
8.45, 8.97, 8.91 and 9.12
28 Days
[54] 0, 1, 2 and 3 0.018 to 0.040 6 to 19
9.68, 9.78, 10.15 and 10.45
28 Days
[55] 0, 0.2, 0.3 and 0.5 0.022 12
4.45, 4.48, 5.17 and 5.58
28 Days
[56] 0, 0.4, 0.8, 1.0 and 1.5 0.016 12
4.05, 4.94, 5.91, 6.22 and 7.29
By preventing fractures from developing, fibers increase flexural capacity. Due to the
interfacial between the fibers and the concrete components, the load is directly transmitted
to the fibers. By enabling the crack to spread over them and transfer the weight, fibers stop
fractures from breaking. The structure has greater flexural strength since the fibers and
concrete matrix can sustain the force as a whole [49]. Short fibers added to cement concrete
somewhat decreased its flexural strength. Longer fibers have a bigger bonding surface with
the matrix, which results in a higher pull-out load and more effective fracture bridging [89].
According to research, fiber ends are pulled out during bending. The interfacial zone
undergoes deformation at the start of bending. The deformations of the fibers and the
surrounding cement matrix are incompatible because of the significant variation in young’s
modulus. The adhesive bonds tying fibers to cement mortar are broken off as a consequence.
Buildings 2022, 12, 1951 13 of 26
One end of a fiber is kept securely fixed in the mortar by continued bending, while the
other is pushed out of the cement matrix. This mechanism is shown in Figure 8.
A study shows that the presence of steel and polypropylene fibers affects concrete’s
flexural strength in very different ways. Due to its short length and lower tensile strength
and elastic modulus than steel fibers, polypropylene fibers spanned only minor fractures
and had little to no impact on flexural strength. Steel fibers, on the other hand, had a
significant impact on the flexural strength of concrete due to their greater tensile strength
and elastic modulus. Following testing, Figure 9 displays a flexural beam made from
steel fiber-reinforced concrete. As seen in the image, some of the steel fibers with hooked
ends became straight when put under strong weights during the pull-out step. Steel fibers
were more successful at stopping concrete macro-cracks than polypropylene fibers because
their tensile strength was around three times higher. Furthermore, compared to straight
polypropylene fibers, the steel fibers employed in this investigation were able to achieve
much greater maximum pull-out forces because of the anchoring mechanism provided by
their hooked ends. Therefore, the flexural strength of hybrid fiber-reinforced concrete was
decreased as a consequence of replacing steel fibers with polypropylene fibers [39].
Figure 9. Prevention of Cracks (bringing by fibers) [39] Used as per Elesivior Permissions.
The eventual failure of the concrete beams with various fiber dosages is shown in
Figure 9. The 0 kg/m3 beams behaved similarly after reaching the modulus of rupture (as
shown in Figure 9a, which is the localized tensile stress along the height of the beam since
the plain concrete beams fractured into two pieces in a brittle manner.
The concrete beams with a fiber dosage of 4 kg/m3 , in comparison, had a little fracture
along the length of the beam where the crack mouth opening was connected at the time.
As seen in Figure 9b, the detected fracture continued to grow until it almost reached the
Buildings 2022, 12, 1951 14 of 26
top of the beam, when the ultimate collapse took place. A snipping sound that may have
been caused by the fibers breaking in during the test was audible. Similar findings were
observed with the 6 kg/m3 macro poly fiber-reinforced beams (Figure 10c). Even after
the ultimate breakdown, both fibrous concrete beams exhibited gradual failure without
separation. This was caused by the presence of macro poly fibers, which attenuated the
spread of cracks by resisting and distributing the tensile pressures brought on by bending.
Figure 10. Flexural Failure modes: (a) 0%, (b) 4 kg/m3 and (c) 6 kg/m3 [82]; open access source.
Figure 11 shows how fiber reinforcing affects the crack pattern. The greatest fracture
widths seen in these tests are shown against the crack areas indicated in the numerous
individual tests in Figure 11a. The number of cracks found in each test is displayed against
the largest fracture width in Figure 11b. Both Figure 11a,b show the centroids of the
families of data points for plain overlays and fiber-reinforced overlays. Observe how the
reductions in fracture area, maximum crack width, and number demonstrate the effect
of fiber reinforcing. According to one study, when the volume percent of the fiber in the
concrete mixture increases, fracture breadth reduces, perhaps due to a stronger “fiber
bridge effect” in the concrete matrix [65].
Buildings 2022, 12, 1951 15 of 26
Figure 11. (a): Crack Area and Crack Width and (b): Crack No and Crack Width of Polypropylene
Fibers [90]; used as per Elsevier Permissions.
1640
Silica Fume (6%) and Fly ash (15%)
1620
1600
Fracture Toughness (KN/m3/2)
1580
1560
1540
1520
1500
1480
1460
0 0.02 0.04 0.06 0.08 0.1 0.12
Polypropylene Fiber (%)
A polypropylene fiber’s greater diameter has little impact on the microcracks and has
a negligible impact on the stress concentration at the prefabricated crack growth of the
concrete [92]. Thus, compared to basalt fiber, polypropylene fiber generates a comparatively
lesser improvement in concrete’s initial fracture toughness. The load capacity of a single
fiber in polypropylene is large, while the aspect ratio is quite low. When the load approaches
the instability load and the microcracks partially stretch, it can endure the stress and energy
generated and won’t break suddenly. In addition, it can reduce the stress after the matrix is
penetrated by microcracks, raise the zone’s fracture process cohesiveness, and postpone
the period when microcracks become macrocracks [93].
However, according to a study, the majority of polypropylene composites break brit-
tlely and have low fracture toughness, which significantly reduces their performance, espe-
cially in demanding and long-term applications. The majority of research on polypropylene-
based composites is concentrated on creating high-strength composites that incorporate
various types of reinforcements and fillers [94].
4. Durability
4.1. Water Absorption
The capacity of concrete to withstand the entry of harmful ions is another important
component that influences concrete durability. Concrete’s absorption properties serve
as an indirect indicator of its porosity while also providing important details regarding
the amount of permeable pores within the concrete and the connection between those
pores. Figure 13 shows how various fiber-reinforced concretes used in this investigation
absorbed water.
Buildings 2022, 12, 1951 17 of 26
Early Ultimate
1.6
1.4
1.2
Water Absoprtion (%)
0.8
0.6
0.4
0.2
0
0 0.15 0.3 0.45
Polypropylene Fibers (%)
Absorption Porosity
4 Absorption Porosity 9.5
4 9.5
3.5
3.5
9
3 9
3
(%)(%)
2.5
Absoprtion
8.5
Porosity(%)
2.5
Absoprtion
8.5
Porosity(%)
2
2
8
Water
1.5 8
Water
1.5
1
1 7.5
7.5
0.5
0.5
0 7
0 0 0.45 0.9 1.8 7
0 0.45 0.9 1.8
Polypropylene Fibers (%)
Polypropylene Fibers (%)
4.2. Shrinkage
The prepared specimens were put in the controlled temperature and humidity room
and monitored throughout time. For control concrete, a thin hairline fracture was seen
spanning the length of the slab after 150 min (since water was injected). Further drying
revealed that this little break, which may have been caused by settling, widened. For
specimens of fiber-reinforced concrete, it took up to 7 h before the first fracture appeared.
Thus, fiber reinforced concrete had an appearance duration that was three times longer than
that of ordinary concrete. Figure 15 displays examples of concrete with shrinkage cracks.
These events may be explained by the presence of bleed water on the top surface, which
postpones the drying of the top layer and might prevent polypropylene fiber reinforcement
of the concrete. No break could be seen in the case of 0.3% addition of polypropylene fibers.
Figure 15. Shrinkage Cracks in Slab with different Doses of Polypropylene Fiber [76].
Buildings 2022, 12, 1951 19 of 26
According to Figure 16, the proportion of cracks reduces when the fiber is added. It
was absolutely impossible to see any plastic shrinkage fractures while using 0.30 percent
fiber (by volume). In comparison to the control sample, the inclusion of 0.10–0.25 percent
fibers significantly reduced the crack width (shown in Figure 16). With the inclusion of
fiber up to 0.25 percent, the crack width decreased by 72–93 percent. By adding fibers up to
0.30 percent, shrinkage cracking is decreased by 50–99 percent.
14 4
Total Crack Crack Width
12 3.5
3
10
8
2
6
1.5
4
1
2 0.5
0 0
0 0.1 0.15 0.2 0.25 0.3
Polypropylene Fibers (%)
The ACI [100] recommends that the plastic shrinkage crack width be kept to within
3 mm. Although this wasn’t met for the control concrete, these conditions were met with the
inclusion of fiber. Generally speaking, fiber might serve as a crack bridge and help prevent
the onset of shrinkage cracking. The decrease in plastic shrinkage crack was found to range
between 49 percent and 99 percent when a researcher examined the shrinkage properties of
concrete reinforced with 0.5 percent fiber (a mix of steel and polypropylene). Additionally,
it was shown that adding polypropylene fiber was more effective than adding steel fiber in
preventing shrinkage cracking. With 0.5 percent polypropylene fibers, the cracking area in
the concrete was reduced by 99 percent [80]. The development of cracks is prevented by
a large number of uniformly spaced polypropylene fibers by significantly limiting their
breadth by two orders of magnitude [15]. Polypropylene fibers prevent cracks from forming
both during drying shrinkage and plastic shrinkage [101]. The research found that strong
glass fiber cementitious matrix bonding was responsible for the significant reduction in
free early age shrinkage. Additionally, compared to mortar without fibers, shrinkage in
glass fiber-reinforced mortar was more uniform. Finally, it was determined that glass fibers
had a positive effect on preventing fractures from developing and restricting them [16].
In Figure 17, the results of electrical resistivity testing for the polypropylene fiber-reinforced
concrete used in this investigation are shown.
500
Electric Resistivity (Ώ m)
400
300
200
100
0
0 0.15 0.3 0.45
Polypropylene Fibers (%)
The findings of polypropylene fiber-reinforced concrete show that the fibers’ inte-
gration led to a modest decrease in the electrical resistance of the concrete, the amount
of which rose with an increase in fiber content. This may be a result of fiber inclusion
increasing the porosity of the mixture [104]. Concrete transport qualities are significantly
influenced by the connection and size of pores. Therefore, electrical current may be trans-
mitted by ions through the pore network of concrete much more readily in concretes
with increased porosity, which results in reduced electrical resistance [105] and increased
thermal conductivity.
Conversely, the findings demonstrate that polypropylene fiber reinforcing enhances
resistance or decreases conductivity. The resistivity increases seem to be more apparent at
later ages while being substantial at an early age. Because steel fibers have high electrical
conductivity, as predicted, their presence drastically reduced resistance. Due to glass and
polypropylene fibers’ lower conductivity compared to steel fiber, concrete’s electrical resis-
tance increases [106]. It was noted that the conductivity value decreased when the concrete
was supplemented with PP fibers. The heat flow in concrete reinforced with 0.30 percent PP
fibers was reduced by 2.94 percent. This is because PP fibers have hydrophobic properties,
which keep water in concrete. As a result, air holes (voids) were created as the water dried.
The concrete’s heat conductivity decreases when there are more air spaces present [107].
However, a study claimed that the thermal conductivity of the polypropylene is increased
from 0.27 up to 2.5 W/(m K) with 30 vol% in the polypropylene matrix [108]. The increase
in thermal conductivity of addition PP is due to the restriction of cracks which increased
the density and reduced the matrix porosity. The decrease in porosity results in more
conductivity.
testing. The ends of the fibers, which emerge from the cement matrix in various orientations
and have varying lengths, are apparent in the images (Figure 18a). Specific fibers are clearly
differentiated from one another and dispersed uniformly across the sample’s volume.
The projecting ends are securely fastened to the mortar and cannot be removed by hand.
The hole in the matrix that is left after the fibers are pulled out is seen in the second
microphotograph (Figure 18b). The network structure of the fibrillated fibers is partially
opened in the concrete, as can be seen. Further splitting into smaller specific fibrils is
seen simultaneously (Figure 18c). These processes increase the fibers’ specific surface area,
which greatly improves their capacity for adhesion.
a b
c d
Figure 18. (a): Fiber anchored, (b): Pulling out Fiber, (c) Splitting Fiber, and (d): Fibrillation Fiber [40];
used as per Elsevier Permissions.
Previous studies have shown that the network structure’s opening and splitting assist
the mechanical anchoring of the fibers in the matrix and contribute to the interaction
between the fibers and the matrix [109]. According to Bentur et al. [110], the utilization of
fibrillated fibers produces two effects that interact with the fiber matrix: interfacial adhesion
and mechanical anchoring. The dense matrix that formed in the transition zone and the
close contact at the interface is thought to be responsible for the first. The second is linked
to a combination of fibril branching, which occurs when fibers divide into multifilament
strands, filamenting, and the development of small fibrillations on the surface of the fibers.
6. Conclusions
Fiber made of polypropylene is a kind of polymer material that is lightweight, very
durable, and resistant to corrosion. Polypropylene fiber may be added to concrete to
increase its fracture resistance. Concrete distribution of pore sizes may be improved via
polypropylene fibers. Because polypropylene fiber may limit fractures and prevent water or
harmful ions from penetrating concrete, the mechanical and durability of concrete are thus
Buildings 2022, 12, 1951 22 of 26
greatly improved. This study provides an overview of the impact of polypropylene fiber
on the initial strength, long-term durability, and microstructure of concrete. The conclusion
in full is provided below.
• The workability of concrete decreased with the addition of polypropylene fiber due
to the larger surface area of the fiber. Additionally, fiber increased the friction among
concrete ingredients which results in less workable concrete.
• The mechanical strength of concrete improved with the addition of polypropylene
fiber. However, the effect of polypropylene fiber compressive strength is less or little
compared to the tensile or flexural strength. Furthermore, the optimum is important for
better performance. Higher amounts of polypropylene fiber (beyond 2%) decreased
the mechanical strength and durability of concrete. The typical optimum dose of
polypropylene fiber ranges from 1 to 2% depending on the length, diameter, and mix
design of the concrete.
• Polypropylene fiber also shows crack prevention or, even if a crack appeared, polypropy-
lene fiber restricts its propagation. Furthermore, polypropylene fiber also changes the
undesirable brittle failure of concrete into ductile failure.
• The addition of polypropylene fiber decreased the water absorption and dry shrinkage
cracks which adversely affect the durability of the concrete.
• Scanning electronic microscopy also shows that strength and durability improved
with the addition of polypropylene fiber.
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