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S. PERFORMING ORGANIZATION NAME ANO ADDRESS IW. PROGRAM ELEMENT. PROJECT. TASK
NRW-_? RK UNIT NUMBERS
Engineering Experiment Station
University of Arizona -
Tucson, Arizona 85721 I.:--lJ
II. CONTROLLING OFFICE NAME AND ADDRESS -M R"6T OATE
1 /
Office of Naval Research / Aprit-0198
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19 KEY WORDS (Co.ntinue on reverse side ineceaene, and Identify by block number)
Heat transfer Turbulence model
Turbulent flow Forced convection
Swirl Elliptic partial differential equations
Sudden expansion Inlets
20. \AGSTRACT (Continue on reverse side It necessary and Identify by block number)
"A common geometry recurring in compact Naval propulsion plants is a change in
duct size in the primary fluid loop. As a consequence of the upstream plumbing,
the fluid is often swirling about the axis in the piping. Heat losses from the
primary fluid and thermal stresses in the component depend on the convective heat
transfer from the fluid to the component as it undergoes this geometrical transi-
tion. The idealized problem is a study of heat transfer in a sudden expansion
with swirl flow, the subject of the present report. The same situation also oc-
curs at the entrance to some heat exchanger tubes. - .-.
DO AN3 1473 Unclassified
SECURITY CLASSIFICATION OF THIS PAGE (When Dete grntered)
.A A
SE RtY C1..A5 IICACPON Or TMIS PAGg£(ha D.e8 £,.C,, Unclassified
lCalculations of the flow and heat transfer of a swirling turbulent flow after a
sudden pipe expansion are reported. The calculations were obtained by the numeri-
cal solution of the time-averaged forms of the continuity, momentum and thermal en-
ergy equations together with equations for the turbulence kinetic energy and its
rate of dissipation. For a sudden expansion without swirl, the predictions pro-
duced satisfactory agreement with available data for the Nusselt number. In the
swirling case, there were no heat transfer measurements available for comparison.
However, existing measurements of a swirl flow at an expansion without heat trans-
fer were used to test the validity of the flow field calculations.
The predicted effects of varying the swirl number from zero to 1.0 on the heat
transfer behavior are presented for a range of Prandtl numbers from 0.7 to 10. The
expected effects of the swirl on the velocity and temperature fields are also re-
ported. The results predict, for example, that the maximum Nusselt number is in-
creased as the swirl number increases and its position moves towards the inlet sec-
tion. They also show an increase in the Nusselt number as the Prandtl number in-
creases.
,II.
Unclassified
SCUMIlY 1Z.ASSIPICAIO 4 OP TWIS PAG~tMlh@ DO* IrCOVE)
Sixth Annual Summary Report
By
Research Sponsored by
Atoession For
.1 NTIS -GRA&I
DTIC TAB ]
]
DTIC
Unannounced
Justtficatio
Dt
tviuton ___1 April 1981 E ECTE
Availability Codes E
- Avail and/or -- DEC3 1981
~ j Dist SpecialD
' D-
!D
._ _ _ _ _ _
I CONVECTIVE HEAT TRANSFER FOR SHIP PROPULSION
j Abstract
for the turbulence kinetic energy and its rate of dissipation. For a
agreement with available data for the Nusselt number. In the swirling
heat transfer were used to test the validity of the flow field calculations.
1 The predicted effects of varying the swirl number from zero to 1.0
on the heat transfer behavior are presented for a range of Prandtl numbers
I from 0.7 to 10. The expected effects of the swirl on the velocity and
temperature fields are also reported. The results predict, for example,
that the maximum Nusselt number is increased as the swirl number increases
I and its position moves towards the inlet section. They also show an in-
crease in the Nusselt number as the Prandtl number increases.
1 Now
TABLE OF CONTENTS
Page
ABSTRACT. .. .................. .. .. .. . ..
TABLE OF CONTENTS....................... .. .. .. . . ..
NOMENCLATUE.. .. ....................... v
1. INTRODUCTION .. .. ....................... I
2. ANALYSIS .. .......................... 7
i Figure Page
I
I
I
I
j iv
IAL
I
I
I NOMENCLATURE
I Symbol Definition
H Enthalpy
1 au U
K Turbulence kinetic energy i i
Nu Nusselt number
r Radial coordinate
fUrdr
Iv
Li.~
I
I vi
I NOMENCLATURE--Continued
Symbol Definition
T Wall temperature
x Axial coordinate
I Subscripts
I o Wall
INTRODUCTI ON
1.1 Background
Rankine cycle (steam) or the open gas turbine cycle (air and combustion
systems suggested include the closed gas turbine cycle and cycles involving
These latter two are believed to of fer the potential of substantial im-
from the condensing steam to the cooling water in the main condenser of
I and finally via the moderate heat transfer coefficient of the cooling
I water flowing through smooth circular tubes. Thus, the overall thermal
resistance is dominated by the convective thermal resistance of the cool-
ing water inside the tubes. One can expect significant reductions in tube
2
length and, therefore, size and weight of the condenser and overall plant
creased appreciably.
upstream plumbing, the fluid is often swirling about the axis in the
piping. Heat losses from the primary fluid and thermal stresses in the
component depend on the convective heat transfer from the fluid to the
the subject of the present report. The same situation also occurs at the
leaves the central tube. This jet gradually spreads as the flow proceeds
downstream until it reattaches to the downstream wall and fills the larger
body forces induced by swirl modify the recirculating vortex, the develop-
I I 3
I
I
Tin
Ii n
Red
x D-2R
I
I
I
I
I
I
!4
momentum due to twisted tapes or the application of vane-generated
are associated with high generation rates for the kinetic energy
g All these effects are expected to reduce the thickness of the viscous
and Morris [1956], Krall and Sparrow [1966] and Zemanick and Dougall
Briggs and Page [1974]. The experimental data of Krall and Sparrow
[1965] for water, and of Zemanick and Dougal [1970] for air are for
typical geometries representing axisymmetric abrupt enlargement of
tubes. Both teams found a maximum in the local heat transfer coeffici-
1
I
'I
5
for the fluid flow field. Spalding [1967] presented a power law re-
lation between the Stanton and the Reynolds numbers for heat transfer
dimensional model of the flow near a wall. Recently, Chieng and Launder
by 20% in flows with high Reynolds numbers and that its maximum value
in a tube indicated that, for turbulent flow and Reynolds numbers less
5
than 10 , the swirl flow transfers heat more efficiently than a non-
boundary condition, with the use of tangential vane type swirl generators.
parameters have rarely been reported and the combined effects of both
__
__
__-
6
expansion of a pipe.
from 0.0 to 1.0 and of Prandtl number from 0.7 to 10. For confidence
and Dougall [19701 for zero swirl number and those with swirl, but without
heat transfer, are compared to the data of Beltagui and MacCallum [1976].
procedure. The results are then presented and discussed. The paper
CHAPTER 2
ANALYSIS
kinetic energy and its dissipation rate plus the momentum equations
In the present study, the version of Habib and Whitelaw [1980], which
continuity, -
I oU0 (1)
momentum,
'- (2)
j 3
thermal energy,
-_14 (3)
turbulence kinetic energy,
I
-1( (4
I
8
w i t h ( 6)
and
air where the density was allowed to vary due to pressure variation.
w In addition to the set of equations listed above, the following
swirling flows, data for fully developed pipe flow were taken as initial
] values for mean velocity and turbulence kinetic energy. The inlet
Fluidspropertis wer idaie as0cosatecprnoecsswt
3/2 its model,
dissipation rate was then determinedK from
o
ai For swirl, the initial axial and tangential mean velocities were
energy was taken as a function of the total mean kinetic energy and the
of the tube well downstream. Axial symmetry was specified so V- 0 and the
slip and impermeable wall conditions were specified on all solid surfaces.
Uy
w y (9)
/
+
where UP 1 £n E
-- p y
Ey+p and C1 /4 KP1 /2p /v
- H) y+
i (H
and - p p (10)
y U- + P
p p f
calculated from the transport equation for K with the flux of energy
to the solid wall set to zero. The corresponding value of e was cal-
The constants used in the above equations are in accord with those
of Khalil and Whitelaw (1974] and Pope and Whitelaw [1976]. They are
summarized as follows:
0
C 0.09, aK = 1.0, cc =1.22, aH .9 , CI 1.45,
(10)
was used to solve the above equations. From trial values of the pressure
no guarantee that the resultant velocity field will satisfy the continu-
obtained. The energy equation is then solved and the temperature field
is presented.
with more points concentrated near the walls and regions of separation
and high velocity gradients. The computer time (per iteration per
g grid node) using the CDC CYBER 175 was 9.5 x 10 -4 Sec to solve the velocity
Nusselt number only in the region of its maximum (see Figure 2) and
then less than three percent. The effect was negligible in the down-
stream region. For most of the predictions presented in the next section
I ,
I
i 12
I
11
I
1 8 0 eangic
° and Dougall [1970]
Nu Re =47,640
I 27 X210
I 0 0
10
0 5 10 15 20
I X/H
K' Figure 2. Comparison for heat transfer at a sudden expansion without swirl.
H'
I
."
I CHAPTER 3
PREDICT IONS
In this section results from the computer program are first compared
the separated flow with both swirl and heat transfer are presented.
and Dougall (1970] for zero swirl. Since inlet velocity profiles were
developed pipe flow in the smaller tube. In the run chosen for compari-
son, the expansion ratio was 0.43 and the Reynolds number calculated
I was entered as the thermal boundary condition and the wall heat flux
I in
the tube was significant and the thickness of the copper electrode
13
14
the Nusselt number near the entry and approximately five percent down-
from the calculated reattachment point. This direction was also indi-
purposes.
For swirl, data with heat transfer are not available to compare
predictions which are satisfactory for the flow field calculations, then
be reasonable too.
inlet velocity profiles; therefore initial values for the present cal-
mean velocity profiles and Figure 3(b) for circumferential mean velocity
downstream.
9 16
-- -11
00
m4- )
CL
0 L
-- 0 0
4-) L
0-A
c-o
0 0CO
o - 2
Q~II
17
6.0 -3.0
W~
/C R
2.0 1.0 / /R0
0 0/. I
0.4 0.8 1.0 0.4 0.8 1.0
r/ R r/R
1Figure 3(b). Mean velocity distributions for swirl flow without heat transfer (cont'd).
18
One effect of this relatively high swirl is that the central jet
rapidly takes the form of a circular sheet which moves radially outward
and attaches to the wall of the outer tube in a short distance. Conse-
than without swirl and is seen as a small reversed flow region at only
the first axial location. Along the centerline of the larger tube
The qualitative trends are in agreement with the data. The axial vel-
ocity profiles agree well except near the centerline where the vortex
[19741 and Habib and Whitelaw [1980], who showed that the standard
K-e model often yields underpredicted lengths for the central recircu-
lation zones of swirling flows. The work of Pope and Whitelaw [1976]
for flows behind a baffle and of Habib and Whitelaw [1981] for confined
.I
19
Rf r~~\
Dr~ (11)
The use of CR= 0.2 was found to increase the length of the recircu-
lation zone from about 1.7D to 3.6D. This value was chosen to pro-
vide the best agreement with the measured size of the central recircu-
lation zone.
near the wall, the region with the greatest effect on the heat transfer,
of 50,000 and with constant wall temperature imposed after the expansion.
It was idealized that there was no heat transfer through the annular step
between the inner and outer tubes. For flows at the different swirl
effects of varying swirl number and Prandtl number were examined sep-
arately.
and for S = 1 the general pattern of the flow changes. These runs
the entrance and the central jet spreads more rapidly towards the wall.
2 0.4
0.2
00.0 I
0.8
s~o 0.6
2O.i4 X/H=IO0.
Y. _..~ _.-- 0.2
0 -0 0.0 -
-1 0.8 -
6 -0.6-
2 - X /H 5 0. - 0
0.04
0 WO
-2--' 0.8
6- 0.6-
X/H I
2 //0.2
0 0.01-o I
C 0.2 0.4 0.6 0.8 1.0
I i
C~0. 2 0.4
g -2
0.6
I Ir/R
0.8 1.0
g . r/R
- -IL -. i4
22
plug flow. The velocity near the heated wall increases with S in this
entry region.
[1976] shown earlier. For this high swirl number the flow exhibits
a long central recirculation zone while the outer recirculation zone is de-
comes a wall jet with the reversed flow at the centerline persisting to
beyond XIH -17. These features are also demonstrated by Habib 119801.
scale for S -1). Negative values occur due to the reversed flow near
the wall. The value of zero indicates the location of the reattachment
point or position where the dividing mean streamline meets the wall.
wise move upstream. The magnitudes of the extremes also increase with
higher velocity central flow towards the wall, thus steepening the
----
--
23
0.03 0.15
Re d 50, 000
0.02 S /: 0.10
0.011 . * -- 0.05
,TW 2 I.
TP b _ __
0
_ 0_ _ _ _ _ _ _
-0.01 -0.05
-0.021 -0.10
0 5 10 15 20
X/H
rates due to the turbulent mixing in these regions. For the range
The interesting case is for high swirl flow. Within 5 step heights
By X/H = I this reversed flow has carried thermal energy forward from further
stantially. The small recirculating region near the wall has done the
distribution.
0 8 0 4
Nufd = 0.020 Re . Pr .
swirl increases the maximum value and moves it upstream towards the
to Figure 5 shows that for each swirl number the maximum Nusselt number
occurs near the point of reattachment, which was shown earlier to move
-.
25
Red= 50,000
0 5 20
II
26
For the high swirl case, the increase in Numxdue to the combined
effects of separation at the annular step and swirl is four times while
downstream, the low and moderate swirl cases show a slight decrease
so that the development of the normal tube flow has progressed further
seem surprising that the increase is not greater for high swirl. The
velocity changes sign in the large reversed flow in the central region.
the enthalpy flow rate there is subtracted from the enthalpy flow rate
as large.
-1
27
0.30
Red= 50, 000
0.25 - D/d = 2, Pr =0.7 .
0.20
Tb -Tin 01
0.10 0'
0
0 5 10 15 20
X/H
in Figure 4, one finds the same shape except the maximum does not fall
as close to the wall in this case with lower swirl. Lower circumfer-
ential momentum at the entry causes the main streamlines of the annular
ponding to common gases and liquid water at about 60*C and 10*C.
general shape for all Prandtl numbers. Only the magnitudes change
levels of the curves then depend on the heat fluxes at the wall where
in simpler ones.
29
1.0 3
X/H=5
0.8 -2
0.2 -
1.0 1.0
X/H~I X/H=20
0.8 -0.8
*10.4 r/R
0.8 1.0 0.4
r/R
0.8 1.0
note that the local Nusselt numbers increase with the Prandtl number
as in most flows.
I
i-
kL~ .i.L
31
NU 4
Nuf d
0
0 5 10 15 30 40 50
X/H l--Change of Scale
CONCLUSIONS
preceding results:
vature.
3) For swirl flow with heat transfer, (a) the maximum local
increases.
3
32
I
.. - " "-
APPENDIX. COMPUTER PROGRAM
A-2
=0 There is no correction
NOTAIR
=1 The fluid is not air and the properties for the fluid
must be inserted. These are identified as CPFL,
CONDFL, VISFL, DENFL)
DENFL
CONDFL
f --r2 dr/R0
2
rdr, where R is the nozzle radius.
=0 No swirl
RLARGE Geometry
& +
DNOZLE/2 RLARGE
DNOZLE
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1 REFERENCES
I Habib, M. A., 1980. Confined flows with and without swirl, Ph.D.
Thesis, Imperial College, London.
Kays, W. M., 1966. Convective Heat and Mass Transfer, New York:
McGraw-Hill.
I
I R-1
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DISTRIBUTION LIST
HEAT TRANSFER
i -.. .
Dr. Al Wood
Director, Mechanics Program
Office of 'laval Research
800 '. Quincy Street
Arlington, VA 22203
S. *
D-6
Mr. T. M. Herder
Bldg. 46462
General Electric
1100 Western Co.
Avenue
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Mr. Ed Strain
AlResearch of Arizona
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