4 - Mill Option B1 - Equipment List Rev01

TECHNICAL SPECIFICATION
Client : Fluor / Barrick – Pueblo Viejo Project

Project No. : 2220-7700 Rev.: 02 Date: 01.05.2007 Chapter: M1B1-M4B1 Page: 1
Pos Qty Description
Attachment
Pueblo Viejo Mining Project
Feasibility Study Update

Option B1
with High Speed Synchronous Motor, Safe Set and
COMBIFLEX drive
for Gold Ore
SAG mill Ø 9.7 x 4.8 m EGL

Wet Ball mill Ø 7.9 m x 11.6 m EGL, overflow type
for Limestone
SAG mill Ø 6.7 x 3.65 m EGL

Wet Ball mill Ø 4.9 m x 8.7 m EGL, overflow type
Content
1. General Technical Description (Process and main equipment data)
2. Technical Specification
Chapter M1: One SAG mill Ø 9.7 x 4.8 m EGL with 2 x Combiflex CF 25.4
Chapter M2: One Ball mill Ø 7.9 x 11.6 m EGL with Ring Motor
Chapter M3: One SAG mill Ø 6.7 x 3.65 m EGL with 1 x Combiflex CF 18
Chapter M4: One Ball mill Ø 4.9 x 8.7 m EGL with 1 x Combiflex CF 22
3. General for all equipments
Polysius Corp. 1 / 25
Pos Qty Description
1. GENERAL TECHNICAL DESCRIPTION (Process and main equipment data)
For Gold Ore

Basic Process Data:
Feed material : Gold ore
Throughput/SAG mill : 24,000 tpd per line
Feed size/SAG mill : F80 150 mm
Product size/SAG mill : P80 1,800 micron
Throughput/Ball mill : 24,000 tpd per line
Feed size/Ball mill : F80 1,800 micron
Product size/Ball mill : P80 80 micron
Rod mill work index (design) : -
Ball mill work index (design) : 16.0 kWh/mt
Ore specific gravity (design) : 2.87
For seller´s warranty please refer to separate performance warranty section.
Main Equipment Data

SAG mill
Number of mills : 1
Mill diameter (i.s) : 9,700 mm (32 ft)
Effective grinding length : 4,800 mm (16 ft)
Motor power : 2 x 4,475 KW (2 x 6,000 hp)
Nominal Main Motor Speed : 1,200 RPM
Mill speed : 10.32 rpm (76 % cs) nominal
Auxiliary motor power : 90 kW
Auxiliary motor speed : 1800 rpm
Oil lubrication system (water cooled)
Motor low pressure pumps : 53 kW, 1800 rpm
Motor high pressure pumps : 26 kW, 1200 rpm
Motor circulating pump/fixed bear. : 2.6 kW, 1800 rpm
Same motors for standby pumps.
Ball mill
Number of mills : 1
Motor power : 1 x 16.4 MW (1 x 22,000 hp)
Floating Bearing:
Motor circulating pump : 11 kW, 1800 rpm
Motor high pressure pump : 37 kW, 1200 rpm
Motor accumulator feed pump : 30 kW, 1200 rpm
Fixed Bearing:
Motor circulating pump : 11 kW, 1800 rpm
Motor high pressure pump : 37 kW, 1200 rpm
Motor accumulator feed pump : 30 kW, 1200 rpm
Pos Qty Description
Motor low pressure pump : 1.5 kW, 1800 rpm

(for axial guide)
For Limestone
Basic Process Data:
Feed material : Limestone
Throughput/SAG mill : 395 dry t/h per line
Feed size/SAG mill : F80 38 mm
Product size/SAG mill : P80 600 micron
Throughput/Ball mill : 285 dry t/h per line
Feed size/Ball mill : F80 600 micron
Product size/Ball mill : P80 60 micron
Rod mill work index (design) : -
Ball mill work index (design) : 10.0 kWh/mt
Specific weight : 2.71
For seller´s warranty please refer to separate performance warranty section.
Main Equipment Data

SAG mill
Number of mills : 1
Motor high pressure pumps : 8.9 kW, 1200 rpm
Ball mill
Number of mills : 1
Effective grinding length : 8,700 mm (28.5 ft)
Motor power : 1 x 3,550 KW (4,750 hp)
Motor high pressure pumps : 8.9 kW, 1200 rpm
Pos Qty Description
Site conditions
General
Location : Dominican Republic
Elevation : max 260 m ASL
Max ambient temperature : max 35 °C (design)
Min ambient temperature : min 17°C (design)
Max. average monthly humidity : 96.7 %
Min. average monthly humidity : 48.5 %
Seismic zone (acc. to UBC) : Xg t.b.a.
Average Barometric Pressure : 98.25 kPa
Compressed air
Compressed air quality : free of oil and water (assumed)
Compressed air pressure : min. 5 bar (assumed)
Electrical power
Type of current : Three phase current
Frequency : 60 Hz
Low voltage : 480 V
Medium voltage : 13,800 V and 4,160 V
The equipment will be designed and manufactured according to the present EN;
DIN and VDE standards supplemented by in-house work standards – if not
stated otherwise.
Finite Element Analysis and Torsional Analysis for each mill is included.
All mills are designed with a maximum earthquake acceleration of 0.3 g.
Pos Qty Description
2. TECHNICAL SPECIFICATION
2.1 Technical specification for SAG mill for Gold Ore
Chapter M 1 B 1
M1 B1 1 SAG mill, diaphragm type
Design data
Diameter : 9,700 mm (32 ft)
Rotational speed of mill : 10.32 rpm (76 % ncr)
Maximum Ball Charge for design : 15 % (structural design for shell)
1 Mill shell with welded-on slide rings
The mill shell is of fabricated steel plate design with welded on slide rings. The
slide rings of the mill shell are supported in slide shoe bearings.
Due to the design of the web of the slide rings no additional end discs are
required.
Heat treatment of the slide rings with the welded-in rims is allowed for.
Number of mill shell sections : Four 180 degree sections, flange

bolted
Steel plate material : S235J2G3 (EN 10025)
Number of manholes : TBD.
1 Mill feed arrangement (retractable)
The mill feed chute of rockbox design is fabricated from mild steel and is lined
with CrMo cast plates.
1 Mill discharge arrangement
The discharge arrangement consists of a discharge grate (see below) and a

rubber lined outlet cone. The discharge housing with supporting structure is not
included.
1 Set of mill liners with discharge grate –

Mill Liners Optional Equipment
Discharge Grate and Pulp Lifters Included
The slide ring web at the inlet and mill shell are lined with highly wear-resistant
Cr-Mo steel liners. The cast discharge end assembly (Cr-Mo steel) complete
with grates and pulp lifters is bolted onto the slide ring web on the discharge
end.
Pos Qty Description
Wedgits, filler rings, fasteners and liner backing (6 mm gauge rubber,

60 shore) and adhesives are included. Installation of rubber backing is not
included.
2 Sets of slide shoe bearing assemblies
The mill shell is supported in hydrodynamic slide shoe bearing assemblies at the
feed and discharge end.
The individual slide shoes are lined with white metal and equipped with
temperature sensors which are pre-wired to a terminal box.
The slide-shoe bearing assemblies are protected by a water/oil tight sealed and
dust proof housing of solid welded design.
Seals, base plates and H.D. bolts are included in the scope of supply.
The slide shoe bearing system incorporates a jacking facility. The complete mill
can be held in position with two of the four slide shoes. The unloaded slide
shoes can be withdrawn individually for inspection or maintenance reasons.
Bearing type : hydrodynamic

Number of slide shoes each bearing : 4
Slide shoe surface : white metal
1 Drive train arrangement
consisting of the following components:
1 Girth gear
One girth gear (spur geared) in welded design is bolted on the girth gear flange.
The girth gear flange is welded onto the slide ring at the discharge end.
Number of pieces : 4
2 COMBIFLEX main reducer with one auxiliary drive
The COMBIFLEX reducer incorporates three gear stages with a double output
stage. The two self-aligning output pinions of the reducer are directly meshing
with the girth gear. The load sharing between the two output pinions is system
inherent and permanently ensured.
The shafts with bearings are accommodated in a water/oil tight and dust-proof
housing. The reducer housing is directly connected with the bearing housing.
Sole plates and anchoring of the COMBIFLEX reducer are included.
Pos Qty Description
A flexible high speed coupling connects the main motor and the gear box.
The COMBIFLEX reducer incorporates an electro mechanical auxiliary drive for

slow rotation of the mill complete with an over-running coupling, a centrifugal
and a double shoe brake with an electro-hydraulically operated brake release.
Sole plates and anchoring of the auxiliary drive are included.
2 Safeset Torque Limiting Coupling
The COMBIFLEX drive incorporates a Safeset® Safety Device for a high speed
synchronous motor.
The Safeset® Safety Device is a torque limiting safety coupling. Its main purpose
is to avoid catastrophic failure or destruction in the case of overload of the drive
line, which can result in injuries or unexpected and expensive downtime of the
entire system. A shear ring cuts off a shear tube and thereby protects the
system from overload; bearings prevent the contact of friction surfaces. Special
oil used in the pressure surface and bearing areas guarantees a constant
coefficient of friction and thereby high release accuracy. As opposed to break-off
element couplings, the release torque is not influenced by material fatigue. The
Safeset® can be returned into operation after a minimum of delay by replacing
the shear tube and reapplying the pressure
Two Safeset® couplings included complete with bearings, seals and gear
coupling.
One Service Box is included and comes complete with high-pressure hydraulic
pump, pressure relief valve, Safeset® oil, tools and spares.
2 Main Drive Motor with variable frequency drive – OPTIONAL EQUIPMENT
Type of motor : Synchronous Motor

Voltage : 13,800 Volt
Nominal Motor speed : 1,200 rpm
Frequency : 60 Hz
Number of motor : 1
Supply of motor : Optional
1 Oil lubrication system for bearings, ring gear and reducers
Consumers of the lubrication system: feed end bearing assembly, discharge end
bearing assembly, girth gear and reducer
Each lubrication system includes:
Pos Qty Description
One operating and one stand-by low pressure pump with motors for the
lubrication of the consumers during normal operation.
One operating and one stand-by high pressure pump for the hydrostatic
lubrication of the slide shoe bearings when the mill is started up, rotated slowly
(inching) or shut down.
One oil fine filtering circuit with pump, motor and filters.
Additional oil filters, coolers, electrical instruments for control and monitoring, oil
tank and connecting pipework.
All electrical instruments of the lubrication systems are pre-wired up to a

terminal box.
All motors are according to NEMA.
Oil sampling parts are allowed for.
Brackets for fire protection system are included.
1 Set of Field Instrumentation
consisting of:
• 8 temperature sensors (PT-100), for the slide shoe bearings at the feed and
discharge end of the mill. Sensors are pre-wired to 2 terminal boxes to be
mounted on the foundations of each bearing.
• 1 vibration sensor with transducer, for recording the vibrations of the main
gear reducer.
• 2 sets of electrical instruments, one for each oil lubrication system, each con-
sisting of:
* level, flow, temperature and pressure switches
* pressure limiting and non return valves
* thermometers
1 Set Maintenance Equipment and Special Tools
Following special tools are included for installation work:

1 mounting device for the slide shoe bearing assembly,
1 temporary axial guides,
1 set of level marks
1 hydraulic spanner for the gear box foundation bolts
1 manual spanner for flange bolts
Pos Qty Description
Supply by client
The scope of supply does not include all parts and services which are not
particularly mentioned in our specification, such as grinding media, liner handler,
etc.
Please refer also to chapter 4
Pos Qty Description
2.2 Technical specification for ball mill for Gold Ore
Chapter M 2 B 1
M2 B 1 1 Wet ball mill, overflow type
Design data
The quoted ball mill consists of the following components:
required.
Number of mill shell sections : Four 360 degree sections, site

welded
Number of manholes : TBD
with abrasion resistant steel XAR 450.

Trommel Screen Optional Equipment
The discharge arrangement consists of a rubber lined discharge cylinder with a

ball returning spiral and a dam ring. A trommel screen with panels can be
attached to the distance cylinder. The discharge housing with supporting
structure is not included.
1 Set of rubber backing
Rubber backing (natural rubber, 6 mm) with adhesive. Field installation by

others.
Pos Qty Description
1 Set of mill liners – OPTIONAL EQUIPMENT
Highly wear resistant rubber is used for the mill lining.
The lining consists of:
the complete liners for the feed and discharge end,

the mill shell liners and
the required fixing elements

1 Main Drive Motor (Ring Motor) – OPTIONAL EQUIPMENT
Type of motor : Ring Motor (GMD)

Frequency : 60 Hz
Number of motor : 1
Pos Qty Description
2 Oil lubrication systems for bearings
Consumers of lubrication system A: feed end bearing assembly,

Consumers of lubrication system B: discharge end bearing assembly, and girth
gear.

Two operating and two stand-by high pressure pumps with motors for the
One operating and one stand-by high pressure pump for the accumulators in
case of emergency (e.g. power failure).
One additional fine filtering and cooling circuit with one operating and one stand-
by low pressure pump.
Electrical instruments for control and monitoring, oil tank and connecting
pipework.

terminal box
consisting of:
• 8 temperature sensors (PT-100),

for the slide shoe bearings at the feed and discharge end of the mill. Sensors
are pre-wired to 2 terminal boxes to be mounted on the foundations of each
bearing.
gear reducer.
• 2 sets of electrical instruments, one for each oil lubrication system,
each consisting of:
* thermometers
1 Manual spanner device for Ring Motor flange.
Pos Qty Description
Supply by client
etc.
Pos Qty Description
2.3 Technical specification for SAG mill for Limestone
Chapter M 3 B 1
M3 B 1 1 SAG mill, diaphragm type
Design data
required.
Number of mill shell sections : 1

with CrMo cast plates.
The discharge arrangement consists of a discharge grate (see below) and a

rubber lined outlet cone. The discharge housing with supporting structure is not
included.
1 Set of mill liners with discharge grate –

Mill Liners Optional Equipment
Discharge Grate and Pulp Lifters Included
The slide ring web at the inlet and mill shell are lined with highly wear-resistant
Cr-Mo steel liners. The cast discharge end assembly (Cr-Mo steel) complete
with grates and pulp lifters is bolted onto the slide ring web on the discharge
end.
Wedgits, filler rings, fasteners and liner backing (6 mm gauge rubber,
Pos Qty Description
60 shore) and adhesives are included. Installation of rubber backing is not

included.

1 Girth gear
Pos Qty Description

synchronous motor.
One Safeset® couplings included complete with bearings, seals and gear
coupling.

Frequency : 60 Hz
Number of motor : 1
Pos Qty Description

terminal box.
consisting of:

bearing.
gear reducer.
• 2 sets of electrical instruments, one for each oil lubrication system, each con-
sisting of:
* thermometers

Following special tools are included for installation work:
1 mounting device for the slide shoe bearing assembly,
1 temporary axial guides,
Pos Qty Description
Supply by client
etc.
Pos Qty Description
2.4 Technical specification for ball mill for Limestone
Chapter M 4 B 1
M4B1 1 Wet ball mill, overflow type
Design data
Diameter : 4,900 mm
Effective grinding length : 8,700 mm
The quoted ball mill consists of the following components:
required.
Number of mill shell sections : 1

with abrasion resistant steel XAR 450.

Trommel Scrren Optional Equipment
The discharge arrangement consists of a rubber lined discharge cylinder with a

ball returning spiral and a dam ring. A trommel screen with panels can be
attached to the distance cylinder. The discharge housing with supporting
structure is not included.
1 Set of rubber backing
Rubber backing (natural rubber, 6 mm) with adhesive. Field installation by

others.
Pos Qty Description
1 Set of mill liners – OPTIONAL EQUIPMENT
Highly wear resistant rubber is used for the mill lining.
The lining consists of:
the complete liners for the feed and discharge end,

the mill shell liners and
the required fixing elements

1 Girth gear
Pos Qty Description

synchronous motor.
One Safeset® couplings included complete with bearings, seals and gear
coupling.

Frequency : 60 Hz
Number of motor : 1
Pos Qty Description

terminal box.
Consisting of:

bearing.
gear reducer.
• 2 sets of electrical instruments, one for each oil lubrication system,
each consisting of:
* thermometers
Pos Qty Description
Please refer to the special tools listed under SAG mill for limestone.
Supply by client
etc.
Pos Qty Description
3. GENERAL FOR ALL EQUIPMENT
Standards
The equipment will be designed and manufactured according to the present EN;
DIN and VDE standards supplemented by in-house work standards - if not
otherwise stated.
Paintings
For protection against corrosion the following painting will be applied:
Equipment, machines and material of sub-suppliers and/or their associated

companies will be painted according to their standards.
Equipment, machines and material of Polysius will be painted according to the

attached Polysius standard painting systems P501.
Following Polysius-systems will be applied:

Polysius-System
Inner surfaces I
Outer surfaces II
Surfaces coming into contact with oil VII
Machined surfaces VIII
All inner surfaces lined with refractory and equipment manufactured of stainless
steel shall not be painted.
A subsequent painting of piping and all other parts, whose painting has suffered
during transport, storage and erection work is not included in the scope of our
performance.
A final coating is not included
Inspection and Testing

Inspection and testing will be carried out in accordance with Polysius’ “Inspec-
tion & Test programme”.
All data may be subject to change according to final design.
Execution of the pre-mentioned plans and drawings:
Lettering : in English language

Execution : acc. DIN, EN, ISO, VDE and Polysius AG
work Standards - if not otherwise stated.
Our proposal is based on normal plant planning and handling of order as cus-
tomary over-here.
Pos Qty Description
Should drawings, documentation, test-reports etc. be required in modified ver-

sion, we reserve the right to separately invoice the costs resulting thereof.
We reserve the right to modify equipment specified on account of technical de-

velopment.

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TECHNICAL SPECIFICATION

Client : Fluor / Barrick – Pueblo Viejo Project

Pos Qty Description

Pueblo Viejo Mining Project

Feasibility Study Update

for Gold Ore

SAG mill Ø 9.7 x 4.8 m EGL

SAG mill Ø 6.7 x 3.65 m EGL

1. General Technical Description (Process and main equipment data)

3. General for all equipments

Pos Qty Description

1. GENERAL TECHNICAL DESCRIPTION (Process and main equipment data)

For Gold Ore

For seller´s warranty please refer to separate performance warranty section.

Main Equipment Data

Pos Qty Description

Motor low pressure pump : 1.5 kW, 1800 rpm

For seller´s warranty please refer to separate performance warranty section.

Main Equipment Data

Pos Qty Description

All mills are designed with a maximum earthquake acceleration of 0.3 g.

Pos Qty Description

2.1 Technical specification for SAG mill for Gold Ore

M1 B1 1 SAG mill, diaphragm type

1 Mill shell with welded-on slide rings

Number of mill shell sections : Four 180 degree sections, flange

1 Mill feed arrangement (retractable)

1 Mill discharge arrangement

The discharge arrangement consists of a discharge grate (see below) and a

1 Set of mill liners with discharge grate –

Pos Qty Description

Wedgits, filler rings, fasteners and liner backing (6 mm gauge rubber,

2 Sets of slide shoe bearing assemblies

Bearing type : hydrodynamic

1 Drive train arrangement

consisting of the following components:

2 COMBIFLEX main reducer with one auxiliary drive

Sole plates and anchoring of the COMBIFLEX reducer are included.

Pos Qty Description

The COMBIFLEX reducer incorporates an electro mechanical auxiliary drive for

2 Safeset Torque Limiting Coupling

2 Main Drive Motor with variable frequency drive – OPTIONAL EQUIPMENT

Type of motor : Synchronous Motor

1 Oil lubrication system for bearings, ring gear and reducers

Each lubrication system includes:

Pos Qty Description

All electrical instruments of the lubrication systems are pre-wired up to a

All motors are according to NEMA.

Oil sampling parts are allowed for.

Brackets for fire protection system are included.

1 Set of Field Instrumentation

1 Set Maintenance Equipment and Special Tools

Following special tools are included for installation work:

Pos Qty Description

Pos Qty Description

2.2 Technical specification for ball mill for Gold Ore

M2 B 1 1 Wet ball mill, overflow type

The quoted ball mill consists of the following components:

1 Mill shell with welded-on slide rings