TND 088034 171243

DURGAPUR STEEL PLANT
DURGAPUR
REPLACEMENT OF 3 NOS. ETP IN 1.6MT COAL CHEMICAL

PLANT OF DSP
TENDER SPECIFICATION
STEEL AUTHORITY OF INDIA LIMITED

CENTRE FOR ENGINEERING & TECHNOLOGY
RANCHI - 834002
FEBRUARY, 2022 CET/04/RN/4350/TS/CC/01/R=3

CONTENTS - CHAPTERS
Chapter No. Description Page No.
1 Introduction 1.1 – 1.4
2 Scope of Work 2.1 – 2.32
3 Technical Specification 3.1- 3.95
4 Commissioning and Performance Guarantee 4.1- 4.3
Annexures
Schedules
Drawings
PACKAGE LEADER(PL) TASK FORCE LEADER(TFL) HOD (PL)
JYOTI DAYAL, JYOTI DAYAL, SALIL BHATTACHARJEE,

GM & I/c (C,C&C)
GENERAL MANAGER GENERAL MANAGER
DSP CONTENTS CET/04/RN/4350/TS/CC/01/R=3

Replacement of 3 Nos. ETP PAGE 1 OF 4
CONTENTS - ANNEXURES
Annexure No. Description No. of Pages
2.1.3-1 List of Acceptable Makes of equipment and 34

supplies
2.1.8-1 Implementation schedule (Indicative) 1

CONTENTS - SCHEDULES
Schedule No. Description No. of Pages
1.8-1 Declaration of site visit 1
1.8-2 List of exclusions 1
1.8-3 List of deviations 1
1.8-4 List of recommended spares for two years 1

normal operation
1.8-5 List of commissioning spares 1
1.8-6 List of special tools and tackles 1
1.8-7 List of first fill of oils and lubricants 1
1.8-8 Details of authorised person of bidder 1

during tender evaluation
1.8-9 Requirement of construction water & power 1
1.8-10 List of imported items 1
1.8-11 Implementation Schedule 1
3.2.7-1 Technical Particulars of Electrostatic Tar 1

Precipitator

CONTENTS - DRAWINGS
Sl. No. Drawing No. Description
1 CET RN 4350 CC1 00 001 R=1 Schematic flow diagram of CCP at

DSP
2 CET RN 4350 CC1 00 002 R=0 GA of ETP No.1, 2 and 3 in 1.6Mt

stream CCP
3 CET RN 4350 CC1 00 003 R=0 GA of ETPs in 1.8Mt stream CCP
4 CET RN 4350 CC2 00 001 R=1 Layout of ETPs in 1.6Mt and 1.8Mt
stream CCP

1 INTRODUCTION
1.1 GENERAL
1.1.1 Durgapur Steel Plant (DSP) has six by-product recovery type coke oven
batteries (COB). Out of six batteries, four batteries (Battery No. 2, 3, 5
and 6) are presently in operation.
1.1.2 Raw coke oven gas coming from the coke oven batteries is cleaned in
Coal Chemical Plant (CCP). The Coal Chemical Plant of Durgapur Steel
Plant consists of four streams. In each stream, raw coke oven gas passes
through Primary Gas Cooler followed by Exhauster and then to
Electrostatic Tar Precipitator (ETP) where the tar fog is removed and the
gas further moves down the stream for further cleaning and
distribution.
1.2 EXISTING FACILITIES
Coal Chemical Plant of DSP consists of 14 Nos. of Electrostatic Tar
Precipitators of 11000 Nm3/h capacities each. Out of 14 Nos. of ETP, 8
Nos. of ETP are in Stream-I & Stream-II and 6 Nos. of ETP in Stream-III
& stream-IV respectively, as shown in the diagram no. CET RN 4350
CC1 00 001 R=1 i.e., Schematic flow diagram of CCP of DSP.
1.2.1 Type of existing ETPs installed in 1.6Mt Coal chemical plant of DSP is
given below:
ETP No. Type
01 Tube & shell
02 Tube & shell
03 Tube & shell
04 Honey Comb
1.3 OVERVIEW OF THE PROJECT

There are 4 Nos. of ETP in stream-III of 1.6Mt stage Coal Chemical Plant
(CCP). Out of these four ETPs, health of 3 Nos. of ETPs (No. 1, 2 and 3)
has deteriorated due to ageing. At present ETP 1& 2 are not in
operation. Hence, it is proposed to replace the three ETPs. A new ETP
will be provided in the vacant space available in 1.8Mt stream TR set
panel building and 2 Nos. new ETPs will be provided in a newly
constructed 1.6Mt detarrer panel room which will be constructed after
dismantling the existing 1.6Mt stream ETPs and detarrer panel room.
DSP PAGE 1.1 CET/04/RN/4350/TS/CC/01/R=3

Replacement of 3 Nos. ETP
1.4 IMPLEMENTATION STRATEGY
1.4.1 The complete job for replacement of 3 nos. ETP in 1.6Mt CCP is
envisaged to be executed through a single package.
1.4.2 This tender specification pertains to replacement of 3 nos. ETP to be
executed on turnkey basis which includes providing a new ETP in the
vacant space available in 1.8Mt stream TR set panel building and 2 Nos.
new ETPs in a newly constructed 1.6Mt detarrer panel room which will
be constructed after dismantling the existing 1.6Mt stream detarrer
panel room.
1.4.3 Details of pre-shutdown and shutdown activities with duration:
Before taking shutdown for 1.8Mt stream ETPs, the inlet and outlet
header spool suitable for the new ETP in 1.8Mt stream needs to be
fabricated beforehand after taking measurements at site.
Details of activities pre-shutdown as well as during shutdown and their
duration shall be mentioned by the bidder in their offer and also to be
shown in the implementation schedule.
1.4.4 Other site related details
Details of over ground facilities at erection site which may need
diversion and special handling equipment to be deployed at site, if any,
are to be clearly brought out by the bidder in their offer.
1.5 INTENT OF SPECIFICATION
1.5.1 The intent of this tender specification is to furnish required details for
enabling the bidder to submit their best offers (technical & commercial)
as per the scope of work mentioned at chapter 2.0, technical
specifications at chapter 3.0, and commissioning & performance
guarantee at chapter 4.0.
1.5.2 This tender specification shall be read in conjunction with other
documents enclosed with the NIT.
1.6 SITE VISIT AND OTHER REQUIREMENTS
1.6.1 The bidder shall visit the site, study drawings/ documents and discuss
with the employer/ consultant, if required, regarding any technical
clarification and get satisfied with respect to the nature and extent of
work involved. The bidder shall also obtain first-hand information
regarding location, work terrain, climate condition, railways, roads,
airports and communication etc. before offering the bid for the job.
1.6.2 All materials/ equipment/ machinery/ fabricated items used in the
subject package shall be according to the specification given herein and
any deviation should be clearly brought-out in schedules of exclusions
and deviations attached with this TS. No mention of exclusions and
deviations will mean that the bidder has accepted the scope and
specification given herein.
1.7 DRAWINGS AND TECHNICAL DOCUMENTS TO BE SUBMITTED
WITH THE OFFER
1.7.1 The Bidder shall submit along with the bid, drawings/ documents/ data
as per the following details:
1) General layout showing disposition of all major units and
interconnection with the existing facilities such as roads, railway
tracks, utility and power lines etc.
2) Power single line diagram.
3) Automation configuration drawing.
4) Manufacturers' catalogues/ brief technical descriptions of offered
equipment and bought-out items.
5) Schedule of quantity of equipment.
6) Delivery/ commissioning schedule (Bar chart/PERT Network).
7) Weight of each critical item/ equipment.
8) Details of major construction equipment required for carrying out
the job within the stipulated time which they possess, with location
and details of construction equipment, which they would hire to
facilitate the dismantling, and construction activities.
9) Process & Instrumentation diagram
1.7.2 Drawings & documents listed are minimum requirement only. The
Bidder shall ensure that all other necessary write-ups, curves and
information, required to fully describe the equipment and system
offered, are submitted with this offer.
1.8 SCHEDULES TO BE DULY FILLED AND SUBMITTED WITH THE OFFER
1.8-1 Declaration of site visit
1.8-2 List of exclusions
1.8-3 List of deviations
1.8-4 List of recommended spares for two years
normal operation
1.8-5 List of commissioning spares
1.8-6 List of special tools and tackles

1.8-7 List of first fill of oils and lubricants
1.8-8 Details of authorised person of bidder during
tender evaluation
1.8-9 Requirement of construction water & power
1.8-10 List of imported items
1.8-11 Implementation Schedule

2 SCOPE OF WORK
2.1 GENERAL
2.1.1 The bidder shall be responsible for execution of the jobs envisaged for
replacement of 3 Nos. ETP on Turnkey basis.
2.1.2 The scope of work shall cover design, engineering, procurement,
manufacture, fabrication, supply, transportation, insurance, storage,
handling, dismantling & removal of debris, construction, erection,
testing, commissioning, stabilisation and demonstration of performance
guarantee of the complete plant and equipment to the satisfaction of
the employer. The plant and equipment supplied shall be new and best
of its kind.
2.1.3 All indigenous items shall be as per the List of Acceptable Makes of
equipment and supplies furnished in Annexure-2.1.3-1 and as given in
DSP‟s acceptable make list attached along with NIT, if any.
Also please note that:
a) Where more than one Vendor is listed, the Contractor is free to
choose any of them, but it must notify the Employer of its choice
well in advance prior to appointing any selected Vendor.
b) The contractor shall not be permitted to propose a new vendor for
items where at least three approved vendors are available for
providing supplies. However, where at least three vendors are not
available to provide supplies, the contractor may propose
additional vendors for approval of the employer.
c) No approval of the Employer is required to be obtained by the
contractor for procurement of items that are not listed Annexure
2.1.3-1 and DSP‟s acceptable make list attached along with NIT, if
any.
2.1.4 The equipment and facilities envisaged under this package shall be
located generally as per general layout drawings enclosed with the TS.
Layout of plant and equipment shall have provision for easy and safe
movement of operation/ maintenance personnel for operation/
inspection of the running plant. Adequate space for dismantling/
removal of equipment/ parts for repair shall also be built in the layout.
2.1.5 All the manufacturing/ fabrication works shall be carried out only on the
basis of approved drawings and schemes or as directed by the
employer. Approval given by the employer shall not relieve the bidder
of any obligations under the contract.

2.1.6 Any equipment/ work/ service, which may not have been specifically
mentioned in this document but is necessary for completeness of the
work, shall be clearly brought out in the offer and included in their
scope of work.
2.1.7 Scope of Services
1) Receiving of equipment from bidder‟s stores/ employer‟s stores
and transportation to site.
2) Unloading of equipment at site, unpacking, cleaning up, and
checking for completeness and transportation to site for erection.
3) Transferring of centre lines and levels from standard benchmark(s),
including geodetic survey.
4) Filling of lubricants/ grease as per manufacturer‟s instructions.
5) Supply of all erection consumables like oil, kerosene, cotton waste,
oxygen and acetylene gas cylinders, electrodes, asbestos sheets,
asbestos ropes, sealing compounds etc.
6) Arranging tools, tackles, construction & erection machineries,
cranes and other handling & testing equipment, scaffolding,
temporary platforms, erection fixtures, skilled/semi-
skilled/unskilled personnel etc.
7) Required loading/ unloading / transportation of the equipment
part, which may require repairs at employer‟s repair shop(s).
8) Arranging inspection of equipment at manufacturer‟s/ sub-
supplier‟s works wherever required as per approved QAP.
9) Arranging and rendering equipment and personnel to employer
for checking the correctness of the work in progress.
10) Submission of test certificates and data sheet from approved third
party testing laboratory or manufacturer respectively.
11) All equipment shall conform to the relevant provisions of Statutory
and other Regulations in force such as Indian explosives Act,
Indian Factories Act, Indian Boiler Regulation, State Factories Act,
Indian Electricity Rules, Central Pollution Control Board, Indian
Weights & Measures Act as applicable. The bidder shall provide all
necessary assistance to the employer to get all the installations
within the scope of supply approved by the concerned legal
authorities.
12) Any rectification/ modification of existing facilities required during
erection of equipment.

13) The bidder shall be responsible for protection and/ or diversion of
underground and all existing over-ground services, wherever
required and/ or diversion of the underground services which are
indicated in the drawing made available to the bidder. In case
there are under-ground services which need to be protected and /
or diverted but are not shown in the drawing, the bidder shall be
responsible to execute the same at extra price, if any, to be
mutually agreed between bidder & employer.
14) Sundry works such as making of holes, grouting, chiselling of
holes/ opening through walls, ceiling, floors, steel structures, etc.
including providing inserts as per requirement, cleaning of site
periodically and at the time of final handing over.
15) Periodic transportation including Loading, unloading and
spreading the unserviceable material, debris & surplus excavated
earth with all lift and lead within plant premises unless otherwise
specified.
16) All instructions in the manuals for assembly, erection, testing and
commissioning of the equipment shall be in English.
17) Clearance of installations from the statutory and other concerned
authorities on behalf of Employer. The bidder shall also assist in
preparing application forms, providing necessary drawings,
documents, test certificates etc., including necessary co-ordination
with statutory and other concerned authorities.
2.1.8 Implementation Schedule
i) The project shall be implemented within a period of 17 months from the
effective date of contract up to commissioning.
ii) An indicative implementation schedule is shown at Annexure 2.1.8-1.
However, the bidder may improve upon the same and submit a
schedule with their offer, showing all major activities, with respective
duration proposed.
2.1.9 Discipline wise scope of work has been elaborated in the subsequent
clauses of this Chapter.
2.2 PROCESS AND TECHNOLOGY
2.2.1 A new ETP in the 1.8Mt stream
Broad scope of work includes the following:

i) Design & engineering, supply, erection and commissioning of one ETP in
the 1.8Mt stream CCP. The ETP will be provided in the vacant space left
in the 1.8Mt stream TR set panel building. The ETP shall be erected after

carrying out necessary modifications in the existing vacant RCC pedestal.
The new ETP to be provided on the 1.8Mt stream TR set panel building
shall have a maximum operating weight of 25t. A layout of the ETPs in
the 1.6Mt and 1.8Mt stream is shown in Drg. No. CET RN 4350 CC2 00
001 R=1.
ii) A new header spool shall be provided replacing the existing spool in the
coke oven gas inlet side to feed gas to the proposed new ETP.
iii) A new header spool shall be provided replacing the existing coke oven
gas outlet header of 1.8Mt stream ETPs for connecting the outlet of new
ETP with the outlet header of existing ETPs.
iv) The ETP shall have all required nozzles for connecting the coke oven gas,
steam, nitrogen, ammonia liquor & tar piping. Tar collected at the
bottom of the new 1.8Mt stream ETP will be routed via a new seal pot to
the pipeline carrying tar from the existing ETPs of 1.8Mt stream.
Provision shall be made for drawing samples both at the inlet as well as
at the out let for manual analysis of tar fog content. This shall be used
for assessing the performance of the ETP i.e. calculating the efficiency of
the ETP. Arrangement for measuring gas flow rate to the new ETP shall
also be provided. The general arrangement of ETP in 1.8Mt stream CCP
is shown in Drg No. CET RN 4350 CC1 00 003 R=0.
2.2.2 Replacement of existing 3 Nos. ETP in 1.6Mt stream with 2 Nos.
ETP
Broad scope of work includes the following:
i) Dismantling of ETP No. 1, 2 & 3 in the 1.6Mt stream CCP along with its
associated pipelines, structures, LT & HT cables, TR sets and their
respective controllers.
ii) Dismantling of the existing 1.6Mt detarrer panel room followed by
reconstruction of a new detarrer panel room (approx. 17m X 7m X 5.5m)
capable of supporting three nos. ETPs each of 40t dead weight. Details
about the new detarrer room is mentioned under the scope of civil
works.
iii) Design & engineering, supply, erection and commissioning of 2 nos.
ETP in the newly constructed detarrer panel room. Adequate space
provision shall be kept in the newly constructed detarrer panel room for
installation of a third ETP in future. The general arrangement of existing
ETP No. 1, 2 and 3 in 1.6Mt stream CCP is shown in Drg No. CET RN
4350 CC1 00 002 R=0.
iv) A new inlet and outlet coke oven gas header will be provided for 2 nos.
new ETPs in the 1.6Mt stream. Provision is to be kept in gas inlet and
outlet header pipelines in 1.6MT for connecting 3rd ETP in future.
v) The ETPs will have all required nozzles for connecting the coke oven
gas, steam, nitrogen, ammonia liquor & tar piping. Tar collected at the
bottom of the new 1.6Mt stream ETPs will be routed via their respective
new seal pots to the pipeline carrying tar from the existing ETP No.4 of
1.6Mt stream. Provision shall be made for drawing samples both at the
inlet as well as at the out let for manual analysis of tar fog content. This
shall be used for assessing the performance of the ETP i.e. calculating
the efficiency of the ETP. Arrangement for measuring total gas flow rate
at the inlet header to the 1.6Mt stream ETPs shall also be provided.
2.3 UTILITIES
2.3.1 The scope of work covers the following:
2.3.1.1 In the 1.8Mt stream
i) A new inlet header spool shall be provided to the existing inlet
header of 1.8Mt stream ETPs to provide coke oven gas to the new
ETP.
ii) An inlet & outlet coke oven gas pipe (approx. DN 750) shall be laid
to the proposed ETP with fabricated motorized isolation double
disc gate valves with SS trim. (DN750 isolation valves - 2 nos.).
iii) The outlet coke oven gas header pipeline (approx. DN 750) of
existing 1.8Mt stream ETPs shall be replaced with a new common
coke oven gas outlet header suitable for taking out the outlet coke
oven gas from the new ETP and existing ETPs.
iv) Coke Oven Gas outlet pipeline from detarer no. 4 to 1.8 Mt Detarer
gas outlet pipeline may require modification (in case the new
detarer obstructs this pipeline).
v) All utility lines including steam, nitrogen, flushing liquor, service
water will be tapped with isolation valves and suitably extended
from the existing pipelines servicing the 1.8Mt stream ETPs.
vi) Seal pot connection and seal pot (minimum 3-points with 1 vent
Nozzle) shall be provided for the proposed ETP
2.3.1.2 In the 1.6Mt stream
i) Replacement of existing pipe work for CO gas, gas condensate,
flushing ammonia liquor, steam, steam condensate, nitrogen,
water etc. with new one including all pipes, valves, traps, drain seal
pots, pipe fittings, pipe supports and other items within battery
limit necessary for smooth operation & maintenance work.

ii) During the replacement of ETPs as mentioned in the technological
portion, the pipelines for following utilities shall be replaced within
battery limit with existing size of pipelines, valves and fittings
unless mentioned otherwise:
1) Approx. DN 1000 (2 nos.) common supply & discharge
header of ETP at 1.6Mt. Motorized isolation Gate valve not
required at tapping point of CO gas.
2) 1 no. approx. DN 1000 by pass coke oven gas pipeline with
new fabricated motorized isolation double disc gate valves
with SS trims. (DN1000 motorized isolation valve – 1 no.)
3) Inlet and outlet coke oven gas pipeline (approx. DN 650) for
each ETP of 1.6 Mt with new fabricated motorized isolation
double disc gate valves with SS trims etc. at both inlet and
outlet. (DN650 motorized isolation valve – 4 no.).
4) Low pressure steam pipeline for purging along with
insulation, valves, condensate lines and steam traps etc.
5) Nitrogen gas pipeline for sealing of insulators along with
valves and fittings.
6) Ammonia liquor pipeline along with valves and fittings.
7) Other pipelines, if any ,as per technological requirement
8) Higher sizes of pipelines, valves & fittings may be provided
as per technological requirement.
9) Seal pot connections and seal pots (minimum 3-points with 1
vent Nozzle) shall be provided for each of proposed ETPs.
iii) Service water pipeline along with valves and fittings.
iv) All thermal insulation work including supply of insulating materials
for steam and steam condensate lines.
v) Relocation/ Re-routing/ modifications of other existing pipelines
which may become necessary to replace the pipelines described
above are also in the scope of work of the bidder, including supply
of all materials (of all discipline). This includes testing,
commissioning and painting of all rerouted/ modified facilities/
system.
vi) Checking the adequacy of pipe size at take over points. If
inadequate then bringing in necessary changes is also in the scope
of work of the bidder.
vii) Strengthening of trestles or pipe support as per requirement.
viii) Blanking and de-blanking of existing pipelines wherever necessary,
supply of all materials is also in the scope of work.

ix) Interfacing of existing facilities and with newly replaced pipes
including supply of all suitable materials/ items (where necessary).
Taking permission from DSP for interfacing work with existing
systems.
x) Dismantling of existing pipes for services mentioned above within
the battery limit including all pipes, valves, pipe fittings, supports
and insulation work.
xi) Instruments for Flow, temperature and pressure measurement and
indication in CO gas, ammonical liquor, steam and nitrogen gas
line.
xii) Any other jobs required to be carried out for completeness of
above utility systems shall also be deemed to be included in the
scope of work of the bidder.
2.3.2 The scope of work also covers the following (including supply of
materials wherever applicable).
a) Stage inspection/ testing including non-destructive tests (wherever
applicable).
b) Supply of all consumables including gases, electrodes, paints,
bolts, nuts, gaskets, washers, grease, oils, cleaning materials etc.
c) Aligning, leveling, bolting, welding, cutting and fixing in position
as per approved erection drawings.
d) Arranging labour, all types of necessary machineries, tools &
tackles, cranes and other material handling equipment, temporary
platforms, scaffolding, erection fixtures and safety equipment like
safety belt, masks, gloves, boots, aprons etc. for the working
personnel.
e) Conducting all trial runs, tests, checks, calibration, settings,
adjustments and all other work required for putting the equipment
and systems in satisfactory and stable commercial operation in co-
ordination with manufacturer‟s representatives (wherever
applicable).
f) Dismantling/ assembling of equipment as necessary for erection,
testing & commissioning.
g) Usual cleaning, polishing, easing of movement, testing for leaks,
matching work, replacement of old grease, chasing/turning
threads etc. before and during erection of all the equipment.
h) Cleaning site after dismantling work as well as after erection and
commissioning work.
2.3.3 Air Conditioning

For smooth and trouble free operation of equipment, the premises
mentioned below shall be provided with split type Air conditioning unit.
The scope of work of the bidder shall include design & engineering,
manufacture, supply, installation, testing & commissioning of the
ventilation system complete in all respect:-
2.3.3.1 Following rooms shall be provided with air conditioning system:
Sl. Premises Type of Air conditioning system
No.
1. Enclosed room (size 5 star inverter type Split Air
approx. 7m X 7m) for conditioning unit of min. 2.0 TR
UPS and ETP TR set capacity
control panel inside (Qty-Min. 3 nos.). However, n
new 1.6Mt Detarrer working + 1 standby AC shall be
Panel room provided.
2.3.3.2 The Split type air-conditioning system shall be air cooled unit consisting
of compressor, copper tube-copper fin condenser, copper tube-copper
fin evaporator, centrifugal blower, drive motors for compressor and
blower, washable air filter etc. The unit shall be supplied with suitable
energy efficient & environmentally clean refrigerant. The unit shall
comply with 5 star rating of Bureau of Energy Efficiency (BEE).
2.3.3.3 The Bidder shall size the air conditioning system based on solar &
internal heat load of different rooms. There system shall be designed
taking 20% additional capacity.
2.3.3.4 Indoor and outdoor unit of Split type air-conditioning system shall be of
wall mounted type except otherwise required during detail engineering.
2.3.3.5 The Split type air-conditioning system shall be complete along with all
required D.O.L. starter, electric cable and accessories.
2.3.3.6 All civil, structural work required for the installation of air conditioning
system shall be provided. Necessary wall/ floor openings for pipes &
cables and making them good to the original finish of the building shall
be in the scope of bidder.
2.3.4 Ventilation System
For smooth and trouble free operation of equipment, the premises
mentioned below shall be provided with exhaust ventilation system. The
scope of work of the bidder shall include design & engineering,
manufacture, supply, installation, testing & commissioning of the
ventilation system complete in all respect:-
2.3.4.1 Following rooms shall be provided with ventilation system:

Sl. Premises Type of Ventilation system
No.
1. New 1.6Mt Detarrer Exhaust ventilation system consisting
Panel room of heavy duty tube axial fan
(minimum 4 nos. of fan)
2.3.4.2 All exhaust ventilation fan shall be of wall mounted type except
otherwise required during detail engineering. Exhaust ventilation system
shall comprise of heavy duty tube axial fan along with motor, fresh air
inlet grill (to be fixed in the wall), rain cowl, out let grill, bird protection
screen, mounting structures for fan and accessories, D.O.L. starter, cable
and accessories. The axial fan and its associated accessories are to be
mounted on the wall.
2.3.4.3 The Ventilation system as listed above shall be complete along with all
required electrics and cables.
2.3.4.4 All Instrumentation required for ventilation system shall be provided.
2.3.4.5 All civil, structural work required for the installation of ventilation system
shall be provided. Necessary wall/ floor openings for fan & cables and
making them good to the original finish of the building shall be in the
scope of bidder.
2.3.5 Fire Fighting System
Portable type fire extinguishers shall be provided as a first aid fire-
fighting system as per TAC norm in general. The type & qty. of fire
extinguishers are given below:
Type & Qty. of Fire extinguishers
Room/ CO2 Type of 4.5kg DCP Type of 5 Water type of
Premise as per IS:15683: Kg as per 9 ltr. as per
2006 IS:15683: 2006 IS:15683: 2006
Detarrer 2 (minimum) 2 (minimum) 2 (minimum)

Panel room
The Bidder before submitting his bid shall visit and survey the site, and
ascertain the nature and total volume of work including pipe length
involved, the local conditions, labour rules, difficulties/ hurdles in that
area and also ascertain all other site conditions. The bidder shall take
care of all these in his bid. After award of work no additional claim shall
be entertained on these accounts under any circumstances.
2.4 ELECTRICAL

2.4.1 The brief scope of work for the electrics of ETP systems shall include but
not limited to the following:–
Sl. No. Description Quantity
1. Power supply arrangement:
i) 1.6 Mt stream
In existing 415V MCC 6, there are three nos.
of vacant cubicles. These vacant cubicles
shall be used to feed new ETPs & new MCC
after installing necessary switchgear and
protection equipment.
a) 415 V Power to two nos. new ETPs/ 1.6
Mt stream shall be tapped from two
nos. vacant cubicles of MCC 6.
b) 415 V Power to new MCC/ 1.6 Mt
stream shall be fed from third vacant
cubicle of MCC 6.
ii) 1.8 Mt stream
In existing 415V MCC 5, there are two nos.
of vacant cubicles. These vacant cubicles
shall be used after installing necessary
switchgear and protection equipment.
a) 415V power to one no. new ETP/ 1.8 Mt
stream shall be tapped from one no.
vacant cubicle of MCC 5.
b) 415V power to new Distribution Board
cum Starter panel/ 1.8 Mt stream shall
be fed from second vacant cubicle of
MCC 5.
iii) Supply, installation of switch gear
components with necessary retrofitting
work in the existing MCC 6/ MCC5,
modification in the panel/ protection
setting required, if any shall also be in the
scope of bidder.
2. New TR Set 3 sets
I. Dismantling of existing Transformer rectifier
units of ETPs 1, 2 & 3 in ETP area in 1.6 Mt
stream and handing over the same to Coal
Chemical Plant (CCP) of DSP.

II. New Transformer Rectifier Sets shall be
installed as follows:
a) In 1.6 Mt stream- two nos. (2) for two
nos. of ETP.
b) In 1.8 Mt stream- one no. (1) for one no.
of ETP.
TR sets shall be of ONAN, single phase, step
up, oil immersed, and Fe core transformer
with silicon diode rectifier.
Location:
TR set of 1 no. new ETP in the 1.8Mt stream
shall be located in the existing 1.8Mt detarrer
panel room. TR sets of the 2 nos. new ETP in
the 1.6Mt stream shall be located in the new
1.6Mt detarrer panel room to be constructed
under this project.
3. Installation of Controller Unit 3 sets
Dismantling of existing controller units of
1.6Mt stream ETPs and handing over the same
to DSP.
Installation of 32 bit Microprocessor based
digital thyristor based controller unit for the
TR Sets. The digital controller shall be fully
compatible to the above TR Set.
Controller panel shall have provision for
indication of following parameters along with
fault diagnostic systems:
 Primary voltage
 Primary current
 Secondary voltage
 Secondary current
 Spark meter
The incoming power supply to the controller
unit (Power source for the TR set and control
unit) shall be drawn from the existing power
supply source of the MCC 6/ MCC 5 using the
new cable.
Supply and termination at both ends of the
new power cable (from retrofitted power
source to incomer of TR set) in place of
existing (switch gear & cable) with higher
rating suitable to cater the load requirement
of the new TR sets shall be in scope of the
bidder.
Location: Controller unit of new ETP in 1.8Mt
stream shall be located in the existing 1.8Mt
detarrer panel room. Controller units of 2 nos.
new ETP in the 1.6Mt stream shall be located
in an air conditioned environment inside the
new 1.6Mt detarrer panel room.
4. Porcelain Insulators Lot
Porcelain Insulators for connection of HT cable
at the top of ETPs under the scope of project
Location: Inside the insulator housing at the
roof of ETPs.
5. Negative Potential Discharge Electrodes 3 nos.

Provision of adequate numbers of stainless ETPs
steel discharge electrodes of suitable diameter units
to be placed inside the collecting electrodes
of each ETP unit. The electrodes are to be
connected to the upper saddle with a
connection lug and in the lower part
connected to bottom frame and counter
weights to be provided to keep it straight so
that it does not sway..
6. New MCC for Valve Motors in 1.6 Mt Lot
stream:
One no. (1) new MCC with one incomer of
suitable rating (minimum 100 A MCCB) and
required no. of outgoing feeders for the LT
loads like the motorized valves, electric coil
heater and auxiliaries facilities in 1.6 Mt
stream.
415 volts supply for the incomer of the
proposed MCC shall be obtained from one of

the vacant cubicle of existing MCC 6.
Location: New MCC shall be located suitably
in the new 1.6Mt detarrer panel building to be
constructed under this project.
7. New Distribution board cum Starter Panel 1 set
for Valve Motors in 1.8 Mt stream:
One no. (1) new DB with starter panel with
one incomer of suitable rating (minimum 100
A MCCB) and required no. of outgoing feeders
is envisaged for the LT loads like the
motorized valves, electric coil heater and
auxiliaries facilities in 1.8 Mt stream.
415 volts supply for the incomer of the
proposed MCC shall be obtained from one of
the vacant cubicle of existing MCC 5.
Location: New DB shall be located suitably in
the existing detarrer panel room of 1.8 Mt
stream.
8. Uninterrupted Power Supply (UPS) 1 set
One (1) set of parallel hot redundant Industrial
grade UPS system on 50% load sharing basis
along with 30 minutes battery backup having
maintenance free batteries & Distribution
Board (DB). Industrial UPS shall be of
minimum 2X2.5 kVA rating and the inverter &
charger of the UPS system shall be IGBT
based. Isolation transformers (2 nos.) of
appropriate rating shall be provided with two
independent feeders and earthing facility. This
UPS shall supply power to the required loads
of all the three ETP‟s. Necessary cabling
arrangement along with installation of
necessary switchgears shall be done from 1.6
Mt detarrer panel room for supplying UPS
power to the required loads of ETP of 1.8 Mt
stream.
Location: New UPS shall be located suitably in
an air conditioned environment in the new

1.6Mt detarrer panel room.
9. LT Squirrel Cage Motors Lot
10. Complete electrics for actuators, valves etc. Lot
11. Local Control Station (LCS) Lot

Control of LT motorized valves shall be done
from the Motor Control Centre (MCC) / Starter
DB/ Local Control Station (LCS). All drives shall
have local control stations mounted near the
respective valves. Local control stations with
emergency stop & start pushbutton and
indications have been considered
12. Illumination Lot
I. For ETPs of 1.6 Mt stream, Illumination
shall be done for the TR room, TR control
room, MCC, peripheral lighting around
new civil building, new ETPs and access to
ETPs. Illumination system shall comprise of
LDB/ SDB along with LED light fixture, LED
flood light fixtures, switches, cables,
conduits, JBs, erection accessories etc. The
lighting fixtures shall be flame proof.
II. For ETP of 1.8 Mt stream, Illumination shall
be improved in the existing building and
periphery of ETP of 1.8 Mt stream.
Illumination shall be provided near new
ETP and access to ETP. New lighting
fixture shall be provided wherever
necessary. In the existing lighting network,
defective lighting fixture and cables shall
be replaced for improving overall
illumination of ETP of 1.8 Mt stream.
Illumination system shall comprise of LDB/
SDB along with LED light fixture, LED flood
light fixtures, switches, cables, conduits,
JBs, erection accessories etc. The lighting
fixtures shall be flame proof.

Power supply to the incomer of SLDB shall be
drawn from New MCC/ DB cum starter panel.
The scope shall also include necessary wiring
with through GI conduit with all accessories
for power supply to light fittings to be
provided in ETP units, platform area of ETP, TR
Set room.
All power, control and lighting cables shall be
supplied laid and terminated by the bidder.
13. Power & Control Cables: Lot
Supply, laying and termination at both ends of
the following cables shall be in the scope of
the bidder:
a) LT power cables from feeders of existing
MCC 6/ MCC 5 to new TR sets Controller
Units of respective ETPs‟.
b) LT power cables for interconnection of
Controller Unit and new TR Sets (primary)
for both the ETPs.
c) HT Power cables between new TR sets &
new ETPs.
The cable rating and size shall be as per
system requirement depending upon
maximum voltage and amperage of TR
set.
d) LT power cables shall be 1.1 kV grade,
multi-core, heavy duty, XLPE insulated,
extruded PVC inner & FRLS outer
sheathed, armoured type having stranded
aluminium and copper conductors.
e) 1.1 kV kVgrade PVC/ XLPE multi-core,
heavy duty, extruded PVC inner & FRLS
outer sheathed, armoured type LT control
cable is considered for all electrical
equipment/ items. All control cables shall
be 2.5 sq.mm copper.
f) Control cables, screened cables, with
copper conductor as per requirement
g) Incoming and outgoing Power cable for
new MCC/ new starter DB
h) All outgoing cables from new MCC/ new
DB to various slide valves/ other loads.
Necessary cable jointing kits and heat
shrinkable type /push on type termination kits
shall be considered.
The bidder shall assess the actual size and
length of cables after site visit and quote
accordingly.
Cables are to be routed/laid in existing cable
trenches/wall mounted trays, new buried
cable, trenches/cable trays/GI pipe are to be
provided as and where required.
14. Earthing Protection System: Lot
Formation of earth grid for electrical & control
room along with required no. of earthing
station. Earthing of electrical equipment and
field equipment shall be considered. Chemical
earthing shall be considered for the proposed
ETPs facilities.
All the equipment in the scope of the bidder
shall be earthed through this earth network.
Separate electronic earthing for the controller
panels shall be provided and connected to the
existing earth ring in Control room.
15. Lightning Protection Lot
Lightning protection system for new civil
building/ electrical & control room building/
ETP area with vertical/ horizontal air
termination rod/ strip along with required No.
of earthing stations as per IS2309:1989 has
been envisaged.
16. Dismantling of existing Transformer rectifier Lot
units of ETPs 1, 2 & 3 in ETP area in 1.6 Mt
stream and transportation to store of Coal
Chemical Plant (CCP) of DSP.
17. Miscellaneous items for safety: Lot
a. Insulated PVC rubber mats for laying in
front of all new electrical panels.
b. Danger Boards and Shock Treatment Charts
in adequate nos. at appropriate locations in
English, Hindi and Local language.
2.4.2 Panel erection materials, earthing materials, cabling accessories like

cable glands, cable lugs, number ferrules, junction boxes, pull boxes,
cable laying materials like cable trays, conduits and their supports shall
be provided by the bidder as per requirement.
2.4.3 Dismantling of any existing panels, cables, structures etc as required for
the successful commissioning of the complete electrical system shall be
in the scope of work.
2.4.4 The design of power distribution system and selection of equipment shall
be based on the main consideration of simplicity, safety, reliability and
ease of operation & maintenance as well as convenience of future
expansion.
2.4.5 The specifications, quantity, and rating of electrical equipment‟s specified
in this specification are indicative only. However, during detail drawings of
major equipment shall be forwarded for approval prior to the
manufacturing. During the approval stage if the rating/ specification
changes or additional material is required beyond tender specification, the
same shall be provided by the bidder without any commercial implication.
2.4.6 In the event that changes and/ or modifications become necessary and
should changes and/or modification become advantageous due to
product development or technology, the bidder reserves the right to
proceed with such changes and/or modifications while guaranteeing equal
or better level of performance as per the originally agreed specifications.
However, bidder shall obtain employer concurrence before such a
modification or changes.
2.4.7 Providing all assistance for obtaining clearance and approval from CEA/
statutory authorities before charging the electrical equipment of the
installation shall form an important part of the scope of work under this
specification. All necessary modifications recommended by the
inspecting authority of CEA shall be executed at site at no extra cost.
2.5 PROCESS CONTROL AND AUTOMATION
The scope of work shall cover design and engineering, manufacturing/
procurement, assembly, testing, software development & simulation of
system /system components at works, packaging, supply, transportation
to site, handling and storage at site, erection, testing and
commissioning of Instrumentation and Process control system of ETP as
detailed below on turnkey basis.
2.5.1 General
The proposed capacities / ratings of various equipment / system / sub-
systems indicated elsewhere in the document while specifying the
scope/specification shall be treated as indicative only. The Bidder shall
carryout his own design calculation / system design, quote accordingly
and satisfy the purchaser with the offered design.
2.5.2 The details of the scope of work for the different systems and the sub-
systems are indicated below. The broad specification of the system /
components are indicated in Chapter 3.0 of the TS.
i) The scope of work shall include provision of measurement and
control for all the process parameters envisaged in Chapter 3.0 of
the T.S. The list of measurement and controls given in chapter 3.0
is minimum and indicative only, and the bidder shall consider all
the measurement and control parameters as per the technological
requirement of the system. List of measurements shall be finalised
based on the approved P&I drawing submitted by the bidder
during detail engineering stage.
ii) Instrumentation comprising of primary sensors like, resistance
temperature detectors, thermocouples, orifice, transmitters,
backup secondary instruments including digital indicators,
paperless recorders, signal isolators, relays, instrument panels etc.
required to measure, monitor and control the process parameters
as per the required range/size/application, complete with all
accessories like matching flanges, thermowell, connection
assembly, root valves, bypass valves, three valve manifolds etc.
iii) All Smart transmitters including temperature, pressure, flow and
other field instruments complete with all accessories like mounting
accessories, three valve manifold, isolating valves, terminal units
etc. backup instruments like paperless recorders and digital
indicators for critical parameters shall be provided.
iv) The scope shall include panel based instrumentation like digital
indicator paper less recorder and the panels shall be located in the
extended portion of existing 1.6Mt exhauster control room.
v) Power supply and distribution equipment including UPS,
transmitter supply units, circuit breakers, isolating transformers etc.
Common UPS shall be considered for electrical and
instrumentation loads. However, the instrumentation and electrical

supplies/feeders shall be segregated. UPS power shall be
considered for power supply Instrumentation system.
vi) Instrument panels, transmitter cabinets, field termination racks,
auxiliary racks for housing various instrumentation equipment
completely wired as per requirement, junction boxes, mounting
accessories, electrical and mechanical accessories like terminal
blocks, terminal units, panel illumination equipment including
lamps, panel exhaust fans, door switches etc.
vii) Supply, laying and termination of signal, power and control cables,
compensating cables for thermocouples, special cables, heat
resistant cables as required, cable laying accessories like trays, G.I.
protection pipes, supporting structures, clamps and other cable
laying accessories, identification ferrules, etc.
viii) Approach staircase/ ladder and maintenance platforms as
required, for maintenance of field sensors and final control
elements. Approach staircase shall be considered preferably,
subject to feasibility at site.
ix) Consumables, commissioning spares, special tools and tackles,
testing instruments/test kits, calibration equipment etc.
x) Independent system complete with earth pits, earth bus etc.
suitable for electronic earthing.
xi) Impulse pipes, conduits, tag marks, root valves, isolating valves,
unions, erection hardware and non-standard erection materials as
required.
xii) One no. pressure/flow/temperature transmitter calibrator suitable
for smart transmitters on HART protocol and one no. portable
universal temperature calibrator.
xiii) Special tools, tackles, testing instruments / test kits, calibration
equipment etc. Supply of one set of testing & calibration
equipment (measurement & simulation) for field sensors,
transmitters & pneumatic field devices.
xiv) Panel based instrument like digital indicator and paperless
recorder shall be installed in the extended portion of the 1.6Mt
exhauster control room.
2.6 STRUCTURAL
2.6.1 The scope of structural steelworks described below gives general
description of structural steel works under the bidder‟s scope of work.

The structural steelwork shall not be limited to these but shall be guided
by technical/ technological aspects for the total scope of the work.
2.6.1.1 Dismantling of structures of the 1.6 Mt stage
1) Existing complete staircase for accessing the top of 1.6 Mt detarrer
panel room, including safety handrails at the roof top.
2) Existing connecting platforms, monkey ladders, and valve
operating platforms including handrails etc. for existing ETPs.
3) Existing trestles, valve operating platforms, working platforms
along with access stairs, ladders and handrails etc. for existing CO
gas lines both at the inlet and outlet sides of the ETP.
4) Existing trestles, valve operating platforms along with access stairs,
ladders & handrails etc. for existing bypass line for CO gas.
2.6.1.2 New Structures:
Design, engineering, supply, fabrication, erection, painting, testing and
commissioning of structural steel works for:
a) Complete staircase for access to roof of detarrer panel room,

including safety handrails at the roof top of new 1.6 Mt detarrer
panel room.
b) Necessary arrangements in new RCC detarrer panel room for
providing required inserts for erection of working platform of
minimum 1.0 m width at the top of the 1.6 Mt detarrer panel, as
per technological requirement.
c) Necessary working, maintenance platform along with access stairs,
ladders & handrails for new ETPs to be installed on the 1.6 Mt and
1.8 Mt detarrer panel rooms. Common platform for the new 2nos.
ETPs in the 1.6Mt stream and common platform for the new 1 no.
ETP in the 1.8Mt stream with existing ETPs of 1.8 Mt stream.
d) Structures for trestles, valve operating platforms, working
platforms along with access stairs, ladders and handrails etc. for
new CO gas lines both at the inlet and outlet sides of the ETPs to
be installed on the 1.6 Mt and 1.8 Mt detarrer panel rooms, utility
lines like steam, ammonia liquor, nitrogen, service water etc. as per
technological requirement.
e) Structures for trestles, valve operating platforms along with access
stairs, ladders & handrails etc. for new bypass line for CO gas as
per technological requirement.

f) Platforms, wherever provided, shall be of minimum 800 mm clear
width.
g) Necessary structural work for erection of temporary protective side
sheeting around the ETP (1 ETP at a time) during execution work.
Structures along with sheeting work shall be dismantled after
completion of execution work.
h) Miscellaneous platforms, access stairs/ ladders, structures for
handling facilities, safety handrails etc.
2.6.2 Scope of supply and services

i) The bidder shall submit GA drawings along with supporting design
documents, either manually or with the help of STAADPRO
software or using MS excel sheets, to the employer, in requisite
number of copies, and will obtain employer‟s clearance on them
prior to preparing fabrication drawings.
ii) The bidder shall submit fabrication drawings (based on approved
GA/ design drawing) along with BOQ to the purchaser in hard
copies for record purpose only. He shall also submit softcopy of
fabrication drawings.
iii) The relevant existing drawings are to be collected by the bidder
from DSP. In case of unavailability of any drawing, necessary site
measurements as may be required for developing the aforesaid
documents shall also be under the scope of the bidder.
iv) Supply of materials for fabrication, transportation, delivery and
storage of all steel structures, CGS sheeting work including
erection bolts, fixtures, all consumables, handling equipment,
labour etc. complete in all respects shall be in the scope of the
bidder.
v) Erection of fabricated structures (including tools, tackles, labour,
cranes, handling equipment and any staging or false work required
for erection), alignment, levelling, fixing, bolting/ welding,
inspection and testing of weld shall also be considered in the
scope.
vi) Any other work not specifically mentioned but required for
completeness of the job considering technical/ technological
aspects shall also be included in the scope of work for the bidder.

vii) The entire structural steel work covered under this package shall
be carried out on Turnkey Basis.
2.7 CIVIL
2.7.1 The scope of works for the bidder shall include design, engineering,
preparation of design and drawings, getting approval of the employer
on the same, supply of all labour, materials, mobilization of resources to
site, site handling and execution complete as per scope and
specification contained in this document, complete on turnkey basis.
2.7.2 The following are major civil engineering jobs pertaining to the project:
1) Dismantling of existing 1.6Mt detarrer panel room.
2) Construction of new RCC framed 1.6Mt detarrer panel room with
brick cladding for supporting new ETPs on roof and housing
transformers and panels inside the room as per technological
requirement.
3) Construction of RCC pedestals and beams for 3 new ETPs on roof
of new 1.6Mt detarrer panel room as per technological
requirement.
4) Construction of RCC pedestals and beams for supporting new ETP
on the roof of existing 1.8 Mt TR set panel building including all
civil modification work on the existing roof.
5) Modification/renovation in existing 1.6Mt exhauster control room
as per requirement to house the instrument panels for the
proposed ETPs.
6) Construction of RCC foundations, pedestals including associated
works for pipe trestles/supports/staircases etc.
7) Construction of RCC foundation, pedestal, support and other such
work for transformers, TR control panels, UPS and other
equipment as per technological requirement.
8) Construction of aluminium framed semi glazed particle board
enclosure including aluminium framed door as per technological
requirement inside the new 1.6Mt detarrer panel room.
9) Construction of heavy duty RCC pipe culvert for crossings cables
across road.
10) Modification/strengthening of foundations and other structures
like floor, cable trenches etc. as per requirement.
11) Construction/modification of drains as per requirement.
12) Dismantling of RCC/PCC/brick work as per requirement.

13) General
i) Size, finishing, flooring etc. for the proposed facilities shall be
as per process, system and technology requirement.
ii) Including the scope specific to the packages, area cleaning,
finishing etc. are also part of scope.
iii) Construction of floor around the building and other areas as
per technology, process & serviceability requirement.
iv) Providing adequate area drainage facility around the newly
constructed facilities as per requirement.
v) Modification/strengthening of existing foundations and other
structures like floor, cable trenches, cable tunnels, boundary
walls etc. as per requirement.
vi) Protection of nearby existing underground and over ground
units and structures.
vii) Dismantling and reconstruction of road as per requirement.
viii) Dismantling of RCC/PCC/brick work.
2.7.3 Design Calculations, Drawings and Documents
2.7.3.1 The design calculations shall be submitted by the bidder for approval,
prior to the submission of construction drawings. These shall include
but not limited to, the following:
1) The design calculations shall include static design calculations for
all structures and foundations, dynamic analysis for all structures
and foundations subjected to impact/vibration induced by
equipment and other external elements.
2) Building data shall include specifications of materials, design
standards followed, load data assumed including the loading on
floor, bulk material density, crane and hoist loading, wind and
seismic loading, wind thrusts and vibration considerations,
deflection, type of flooring, roofing and sheeting and type of
construction to be indicated. The loading combinations and other
assumptions made in the design are to be furnished.
3) Measures required for protection of the existing foundations shall
also be indicated.
2.7.3.2 Drawings:
1) The bidder shall prepare general layout drawings giving salient
levels and dimensions of the whole areas showing all services and
facilities, nearby buildings/roadways etc., provided for the co-
ordination with the other areas of the plant. Detailed working
drawings shall be prepared based on the general layout drawings

considering overall foundation layout, building, services, space
requirement and clearances as necessary. The bidder shall submit
a comprehensive and complete unit wise list of drawings ion
reproducible form/softcopy.
2.7.4 The bidder shall submit for approval/reference of the purchaser general
arrangement and detailed working drawings for all concrete, reinforced
concrete and other civil works as indicated in consolidated list of
drawings in this document.
2.7.5 The scope also includes necessary geodetic surveying work for
transferring reference lines & bench marks from the established
reference lines and bench marks inside the plant & fixing the same to
the location of proposed works to facilitate set up of layout. Further,
construction / erection works shall also be part of the scope.
2.7.6 The scope of work will also include sampling & testing of construction
material on the specimens taken during execution of the work. The
testing shall be performed by a separate agency, approved by the
Purchaser and the cost towards the same shall be borne by the bidder.
2.7.7 During the course of execution of the job, transportation of dismantled
serviceable items to the designated storage area, as per the instructions
of the site engineer, will also be under the scope of work. Further, the
transportation and disposal of dismantled waste materials and debris up
to a distance of 10 km, as per the instructions of the site engineer will
also be under the scope of work.
2.7.8 The protection and diversion/rerouting of the existing
underground/over ground service lines, are included in the scope for
the bidder as per clause No. 22.6.8 of SBD.
2.7.9 Temporary approach road, site office, cement & other construction
material storage go-downs and fabrication yard for reinforcement,
inserts etc. shall be constructed by the bidder at his cost. Only land area
will be shown by employer.
2.7.10 Any other job, not specifically mentioned above but necessary for the
successful completion of the project considering technical/technological
aspects shall also be under the scope of work of the Bidder.
2.8 DRAWINGS AND TECHNICAL DOCUMENTS
2.8.1 Following drawings and documents are to be submitted by the bidder
within 30 days of effective date of contract.
i) List of drawings and documents for the project
ii) L-II network

iii) Electrical – Single Line Diagram
2.8.2 Following documents are to be submitted by the bidder within 60 days
of effective date of contract.
i) Layout drawing of the area.
ii) GA drawings of proposed new ETP in 1.8Mt stream CCP and 1.6Mt
stream CCP
iii) List of Equipment with drive list
iv) Electrical – TR set details
2.8.3 The following drawings / documents shall be submitted by the bidder
after placement of order:-
Discipline Description
Process and 1. L-II network (To be submitted within 3 weeks
Technology of placement of order)
2. General Layout drawing with BOQ
3. QAP
4. GA drawings of proposed new ETP in 1.8Mt
stream CCP and 1.6Mt stream CCP
5. Name plate & Drawing Numbering system
6. List of drawings & documents
7. Datasheet of ETP
8. Leak test procedure
Utilities 1. List of all the equipment, valves, pipes, pipe-
fittings and insulation material etc. along with
their technical specification for various utilities.
2. Piping layout and GA drawings showing key plan,
general notes, Plan, Elevation, Views, Sections
and BOQ for approval. Piping drawings shall
include the support locations and types of
supports etc.
3. Detailed drawings for supports and pipe fittings
for reference.
4. Vendor‟s drawings (GA & Cross Sectional
drawings along with BOM) for all bought-out
items, duly approved by the bidder in requisite
numbers of copies as per SBD for
approval/reference of the Employer.
5. Operation and maintenance manual, manual for
erection, testing and commissioning etc. for all
equipment.
6. Test certificates (including material test
certificates) for all the tests conducted for all
utility items like valves, pipes, pipe fittings etc. to
the Employer in requisite numbers of copies as
per SBD.
7. Calculations, characteristic curves etc. as asked
for by the Employer or consultant.
Electrical 1. Drive List – Reference (BE).
2. Single Line Diagram – Approval (BE).
3. Equipment layout drawings – Approval (BE).
4. General arrangement drawing of electrical
equipment& Technical datasheet for Electrical
items–Reference (DE).
5. Data sheet of TR set.
6. Data sheet of microprocessor based automatic
controller.
7. GA, Power & control schematic diagrams and Bill
of material of panels - Reference (DE).
8. Cable sizing calculation & Cable layout drawing –
Reference (DE).
9. Cable Schedule & Cable termination plans –For
record purpose (DE).
10. Illumination calculation & Lighting layout
drawings –Reference (DE).
11. Earthing calculation & Earthing layout drawings
–Reference (DE).
12. Lightening protection layout drawings–
Reference (DE).
13. Quality Assurance Plan (QAP) – Approval (DE).
Note:
 Above list is tentative. Project specific list shall
be finalised during engineering stage as per
requirement.
Process 1. List of instruments, panels etc.
Automation 2. Quality assurance plan
3. P&I diagram
4. Loop Schematics
5. Equipment schedule & cable schedule
6. Data sheet for various equipment
7. Data sheet for orifice plate and their design
calculations
8. General arrangement drawings for
panel/console
9. Installation drawings for field equipment
10. Manufacturer's technical catalogues
11. Any other information required by the
Employer/ consultant
Structural 1. Design Calculations
2. Structural GA drawing
3. QAP for steel structures
Civil 1. Design calculations
2. Excavation drawings
3. Foundation plans and sections
4. Loading drawings indicating superstructure
loading, equipment loading, floor loadings etc.
5. Comprehensive anchor pocket plan along with
complete details of anchor bolts and anchor
pockets for foundation including schedule for
bolts and anchor plates.
6. Reinforcement details with bar bending
schedules for all reinforced concrete works.
7. Drawings for all types of bolts, inserts,
embedment, covers, miscellaneous steel works.
8. All drawings for floors and floor finishes.
Manuals 1. Operation Manual
2. Maintenance Manual
3. Erection Manual
i) The drawings/ documents submitted after placement of order shall be

submitted for approval as per SBD Cl. No. 20.3. The drawings of sub-
suppliers shall be duly vetted and stamped by the principal bidder
before submission to employer.
ii) Drawings shall be submitted in pre-decided and agreed sequence. In
order to expedite the approval of drawings, engineering meeting shall
be routinely held with the bidder at plant/ consultant‟s location every 2
to 4 weeks for clearing of drawings across the table and sorting out
issues, if any. These meetings are to be held during the entire
engineering phase of a project.
iii) Drawing/ document submission methodology:
The bidder shall submit 2 hard copies of the drawing to the consultant
and 3 hard copies to the employer for approval in accordance with SBD
sub-clause 20.3.1 to 20.3.3. Within fourteen (14) days after receipt by
the Project Manager/Consultant of any drawing/ document, the
comment of Consultant along with the comments from the employer
shall be incorporated in the hard copy and necessary stamping shall be
done by the consultant. Scanned copy of the stamped drawing shall
then be mailed to the bidder by the consultant. Within seven (7) days
after receipt of the scanned copy of the drawing from consultant
through e-mail, the bidder shall take out 5 prints of the same and out of
these, 4 hard copies shall be sent to the employer and one hard copy
shall be sent to the consultant..
In case, the drawing is not approved, the bidder shall prepare the
revised drawing, after suitably incorporating the comments given by
employer/ consultant, and submit the same for approval, in 2 hard
copies of the drawing to the consultant and 3 hard copies to the
employer for scrutiny within 10 days from the receipt of scanned copies
from the consultant. The above process shall be continued till the
drawing is approved.
After approval and stamping, the consultant shall send the scanned
copy of the approved drawing to the bidder by e-mail. Within seven (7)
days after receipt of the scanned copy of the drawing from consultant
through e-mail, the bidder shall take out 5 prints of the same and out of
these, 4 hard copies shall be sent to the employer and 1 hard copy shall
be sent to the consultant.
In addition to the above, bidder shall also submit all the drawings in soft
format in suitable media for approval/ reference etc.
iv) Format of bidder drawing list shall have minimum following fields:-
1) Sl. No.
2) Employer drawing No.
3) Bidder drawing No.
4) Name of consortium member
5) Area
6) Drawing/Document Name
7) Category (Approval/Reference)
8) Discipline
9) Stage (BE/DE)
10) Schedule date of submission
11) Remarks
v) Drawing list shall be in excel format. Any additional field, if required,
shall be added after Column 11. In case the drawing has more than one
sheet, employer drawing shall include the sheet number as part of
drawing number.
vi) Editable format soft copies (3 sets) in pen drives of all “As-Built”
drawings (full set of drawings as per the approved drawing list) and
manufacturing drawings of critical parts, spares and fast wearing parts
shall be supplied by the bidder.
vii) In case the proposed plant uses any process, equipment or software
which is covered under any patent and SAIL / DSP is required to have
the relevant user‟s license for the same, the scope of work of this tender
shall include transferring such licenses to SAIL and indemnifying SAIL
against infringement of any intellectual property rights.
2.9 BATTERY LIMIT
Incoming
Utilities 1.In the 1.8Mt stream
i) COG line (Approx.DN750) - Upstream
pipe from nearest 1.8 Mt existing ETP
after flange including a new header
spool along with a new inlet line to new
ETP (approx. 10m) including motorized
valve.
ii) All utility lines including steam,
nitrogen, flushing liquor, service water,
coke oven gas condensate will be
tapped and suitably extended from the
existing pipelines servicing the 1.8Mt
stream ETPs (approx. 10m) along with
isolation valve.
2.In the 1.6Mt stream
i) Coke Oven Gas (COG) line
(Approx.DN1000)- Inlet coke oven
gas header (approx. 10 meter from
ETP inlet side) after the flange
including companion flange.
ii) COG line (Approx.DN1000) - Bypass
line of ETP for upstream &
downstream with motorized isolation
valve.
iii) COG line (Approx.DN650) - Upstream
pipe from DN1000 inlet header
including motorized isolation valve
to ETP.
iv) Steam line - Steam will be tapped
from existing steam header
(supplying to existing ETP) near roof
of existing 1.6Mt detarrer panel room
(approx. 20m).
v) Steam condensate outlet line - All
the existing lines from the existing
outlet to the terminating points
(including valves etc).
vi) Ammonia liquor line - Ammonia
liquor will be tapped from existing
main header (supplying to existing
ETP) near roof of 1.6Mt detarrer
panel room.
vii) Nitrogen gas line - Nitrogen will be
tapped from existing main nitrogen
header (opposite 1.6Mt detarrer
panel room –approx. 100m) across
the road.
viii) Service water line - Service water will
be tapped from existing water
header (supply to existing ETP) near
entrance of 1.6Mt detarrer panel
room (at ground level –approx. 30m).
Electrical 1. For 415V, tapping of power shall be from
vacant cubicles of existing MCC 6 and
MCC 5. Thereafter, all indicated work
shall be in the scope of bidder for
successful commissioning.
2. Supply and installation of necessary
switch gear components along with
retrofitting work in the existing vacant
cubicles of MCC 6 and MCC 5.

3. For any other voltage level required by
the bidder, necessary transformation &
transmission of the power supply is to be
considered and shall be within the scope
of work of the bidder.
Outgoing
Process and 1. In the 1.8Mt stream
Technology i) Tar line - Tar collected at the bottom of
the new 1.8Mt stream ETP will be routed via
a new seal pot to the pipeline carrying tar
from the existing ETPs of 1.8Mt stream.
2. In the 1.6Mt stream
i) Tar line - Tar collected at the bottom of
the new 1.6Mt stream ETPs will be routed
via respective seal pots to the pipeline
carrying tar from the existing ETP No.4 of
1.6Mt stream.
Utilities 1. In the 1.8Mt stream
i) COG line (Approx.DN750) - Downstream
pipe from new ETP with motorized
isolation valve to a new common outlet
header for new as well as existing 1.8Mt
stream ETPs. (Approx. 30m).
2. In the 1.6Mt stream
a) Coke Oven Gas (COG) line
(Approx.DN1000) - Downstream pipe
from ETPs to nearest existing flanges in
common header.
b) COG line (Approx.DN650) - Downstream
pipe from ETP to common outlet header
including motorized isolation valve.
(Approx. 5m from each ETP)
c) Coke oven gas condensate of 1.6 & 1.8

Mt stream: Coke oven gas condensate
shall be brought through seal pot up to
the respective existing header. Seal pots
are in the scope of bidder (Approx. 30m
each from 1.6Mt and 1.8Mt stream ETPs).

2.10 EMPLOYER’S OBLIGATION
Construction water and power shall be provided to the bidder as per
SBD Cl. No. 20.4.2 and 20.4.3. Employer shall also provide requisite
shutdown and other utilities like steam, nitrogen and ammonia liquor as
per contract requirement.

3 TECHNICAL SPECIFICATION
3.1 BASIC DESIGN AND SITE CONDITIONS
3.1.1 Location
Durgapur Steel plant, an integrated steel plant of Steel Authority of
India Limited (SAIL) is located at Durgapur in Burdwan district of West
Bengal state. Durgapur is situated at a distance of about 170 km from
Kolkata on the Grant Trunk road (National Highway no.2). The nearest
railway station is Durgapur in Eastern Railway on Howrah-Asansol main
line. The nearest airport for commercial purposes is at Dumdum near
Kolkata.
3.1.2 Climatic Conditions at Site
The average elevation of the steel plant is about 80m above mean sea
level. The region is characterised by a tropical climate with heavy rains
in June, July, August & September. Remaining months of the year have
normally sunny days. These conditions and relevant meteorological
data, which follow, shall be kept under consideration while designing
the machines and its components.
The meteorological data for Durgapur are as follows:
1. Barometric Pressure - 739 mm Hg
2. Ambient Temperature
Absolute Maximum - 50 0C
Absolute Minimum - 8 0C
3. Relative Humidity
Absolute Maximum - 86 %
Absolute Minimum - 27 %
4. Atmospheric Conditions - Dust laden
Maximum temperature and maximum humidity do not occur
simultaneously.
3.1.3 Site Condition
3.1.3.1 Raw Coke Oven Gas (COG), coming out of coke ovens is a By-product of
coke making process. This gas is passed through various units of the By-
Product Plant (BPP) to recover numerous hydrocarbons and other
compounds present in the raw COG. COG is highly inflammable gas,
making the entire By-Product area highly fire hazardous. As such,
adherences to laid down safety procedures for carrying out any work in
the area are of utmost importance. It may be noted that, for carrying
out of any dismantling/ erection work in the By-Product area, day to day
protocol, for each day‟s work, has to be made and agreed upon in
writing by all concerned agencies, before any work can be commenced.
3.1.3.2 The work shall involve working at heights at times, often with the
support of temporary scaffolding. Each person, working at the site, shall
have to use the required safety appliances as per all applicable safety
norms. It is of utmost importance that the intending Bidder personally
visits the site and fully acquaints him with the site conditions.
3.2 PROCESS AND TECHNOLOGY
3.2.1 General
ETPs shall be provided in the COG gas circuit to eliminate tar fog from
the raw gas. Electrostatic tar precipitator shall consist of three segments
containing discharge and collecting electrode arrangement within a
shell located at the middle segment with inlet and outlet pipe
connections at bottom and top segment respectively. Coke oven gas
containing approx. 4g/Nm3 tar shall enter through inlet and move
upwards passing through the electrodes of the electrostatic tar
precipitator. The entire electrostatic system shall be suspended from the
top segment. Coke oven gas shall pass through the precipitator having
an electrostatic field; tar particles become charged and get deposited
on the collecting electrodes that are earthed. Deposited tar shall flow to
the lower part of ETPs and shall be taken out through hydraulic seal.
Raw gas, free from tar, shall come out of the outlet port.
3.2.2 All the ETPs shall be provided with individual Controller panel and
Transformer Rectifier set. Transformer Rectifier set shall be further
connected by HT cable through insulator box arrangement located on
upper frames of discharge electrodes.
3.2.3 The technical specification or design conditions for the ETP‟s to be
provided by the bidder in 1.6Mt and 1.8Mt stream CCP are as follows –
Sl.No. Parameter Value
1 Type of electrostatic tar Wet
precipitator
2 Design configuration Shell & tube /Honey comb bundle
/Concentric sheet
3 Medium handled Coke Oven Gas (on exhauster
discharge side)
4 Capacity (Normal, dry basis) 11,000 Nm3/h
5 Tar content at inlet 4g/Nm3(max)
6 Tar content outlet 4mg/ Nm3(max)

7 Inlet Gas temp. & Press. 50 to 60oC & +2400 mmwc
(approx.)
8 Pressure drop 20-30 mmwc (approx.)
9 Material of Construction
a) Discharge Electrodes SS (AISI 316L)
b) Collecting Electrodes SS (AISI 316L)
c) Top and bottom supporting SS (AISI 316L)
frames of discharge electrode
d) Distributor SS (AISI 316L)
e) Bottom Segment Mild Steel
f) All the sections of the middle SS(AISI 316L)
portion which comes in contact
with gas
g) All nozzles SS (AISI 316L)
h) Top portion of the ETP which SS (AISI 316L)
comes in contact with gas
i) Insulator box (both top and SS (AISI 316L)
bottom)
j) Material of construction for DE ASTM A48-83 30A
weights Cast Iron - Grey
10 Mode of heating insulator Electric coils
chambers
3.2.4 Electrostatic precipitators shall be of any of the three designs i.e., shell
and tube type, hexagonal honeycomb tube type or concentric sheet
type. The required changes in inlet and outlet arrangements of ETP will
be considered, so as to incorporate the changes in the proposed type
from existing type of ETP
3.2.5 The ETPs shall have all required nozzles for connecting the existing gas,
steam, liquor & tar piping. Provision shall be made for drawing samples
both at the inlet as well as at the out let for manual analysis of tar fog
content. Suitable man holes shall be provided.
3.2.6 The working parameters of various services/media are as under:
Sl. Handling Fluid Temp. (Deg C) Pressure

No. (Medium)
1. CO gas 55± 5 2400 mm WC
2. Steam 150 to 200 3 to 4kg/cm2(g)
3. Steam condensate 100(approx) 3 to 4kg/cm2(g)
4. Ammonia liquor 70-80 4 to 5kg/cm2(g)
5. Nitrogen gas 40 2 to 3 kg/cm2(g)
6. Service Water 35 2 to 3 kg/cm2(g)
3.2.7 Drawings showing Schematic Flow Diagram of Coal Chemical Plant
including general arrangement of ETPs in 1.8Mt stream CCP and general
arrangement of ETP No. 1, 2 and 3 in 1.6Mt stream CCP are shown in
drg no. CET RN 4350 CC1 00 001 R=1, CET RN 4350 CC1 00 003 R=0
and CET RN 4350 CC1 00 002 R=0 respectively.
3.2.8 The Bidder shall submit Technical particulars of Electrostatic Tar
Precipitator as per Schedule 3.2.7-1, enclosed with this document.
3.2.9 Gas composition at the inlet of ETP:
H2:55-60%, CO2:2-3%, O2:0.5-1.5%, CnHm:2-3%, CO:8-10%, CH4:22-24%,
N2:4.5-5%
Impurities- Tar fog: 3-4 g/Nm3, Ammonia:5-7 g/Nm3, Crude benzol: 20-
30 g/Nm3, Naphthalene: 1.5-2 g/Nm3, Moisture:5-7%.
3.3 UTILITIES
3.3.1 Utility for replacement of these ETPs shall be provided as per
specification mentioned in following clauses.
3.3.2 This section deals with the technical details, bill of quantities and
technical conditions for Supply, Fabrication/ Manufacture, Dismantling,
Erection, inspection, Testing & Commissioning of all utility work.
3.3.3 Design Criteria
i) For replacement work, the sizes of pipes and valves shall remain
same as existing or more as per requirement.
ii) The piping engineering shall be carried out in accordance with the
recommendations/stipulations in ASME B 31.3 – 2006 except for
Steam service.
iii) Except Coke oven gas line, Isolation valve shall be provided at Take
Over Points (TOP) as well as terminating points of all lines.
iv) Necessary vent and drain line with valve of suitable size, subject to
approval of Employer (DSP), shall be provided at strategic
locations (wherever applicable).
v) The type and span of supports shall be such that the piping system
remains flexible enough so that excess load does not come on the
existing trestle/structures in any way. Expansion joints/
compensators, if required, shall be provided. The system shall be
designed in such a way that the vibration in the piping system
shall remain as minimum as possible.

vi) Slope, not less than 3.0 mm/ m length of pipe run, shall be
provided.
vii) All flanged and other piping joints shall be zero leakage type.
viii) All bends shall have long radius (1.5 D) of curvature.
ix) The angle of flare of the reducer/expander shall be 5 ≥ (D-d),
where D = Bigger pipe diameter and d = Smaller pipe diameter.
3.3.4 Dismantling
Dismantling of existing pipes for services mentioned above within the
battery limit including all pipes, valves, steam traps, pipe fittings,
supports and insulation work, drain seal pot etc. shall be carried out by
the bidder after taking due permission of DSP. Only COG line sizes are
of DN 1000, DN 750, DN 650 and all other pipe sizes are either of
DN100 or less than DN 100.
3.3.5 The Specifications of various utility items to be supplied are given
below:
3.3.6.1 Valves
The Valves shall be manufactured and supplied fulfilling the technical
parameters and other requirements as mentioned below:
A) Details of Valves:
Sl. No. Description Size Rating Service Remarks

(DN)
1. Fabricated type, OS 1000 As per CO Gas Test
&Y type, rising Requirement Pressure: 1
spindle, flanged kg/cm2 (g)
ends, Pneumatic
flame/explosion with air/
proof electrical nitrogen.
actuator operated
Gate Valve with
companion flanges
2. Fabricated type, OS 750 As per CO Gas Test
&Y type, rising Requirement Pressure: 1
spindle, flanged kg/cm2 (g)
ends, Pneumatic
flame/explosion with air/
actuator operated
Gate Valve with
companion flanges
B)
3. O Fabricated type, OS 650 As per CO Gas Test
t &Y type, rising Requirement Pressure: 1
h spindle, flanged kg/cm2 (g)
e ends, Pneumatic
r flame/explosion with air/
T actuator operated
e Gate Valve with
c companion flanges
4. h Cast Steel, OS &Y 100 #150 Gas As per API-
n type, rising spindle, condensate 600
i flanged ends
c manually operated
a Gate Valve with
l companion flanges
5. Cast steel /forged, 50 # 150 Flushing As per API-
r OS & Y type, ammonia 600
e manually operated liquor
q Gate Valve with
u non-rising spindle
6. i Forged steel, 50 #800 Steam & As per API-
r manually operated Steam 602
e Gate Valve with Condensate (IBR
m rising spindle Quality)
7. e Cast Steel, OS &Y 80 # 150 Nitrogen gas As per API-
n type, flanged ends 65 600
t manually operated
Gate Valve with
f companion flanges
8. o Cast Steel /forged, 50 # 150 Service Water As per API-
r OS & Y type, 600
manually operated
V Gate Valve
9. Forged steel, 25 #800 Steam As per BS-
manually operated 5352 (IBR
Globe Valve quality)
10. Stainless Steel Pipe Tar /Gas SS-316L
condensate
Pipe
connecting
B) M ETP to Seal
a Pot
terial of Construction:
Sl. Description
No.
1. Body, Bonnet & Fabricated Cast steel Forge Steel (ASTM
Disc Carbon steel (ASTM A A 105)
(IS:2062- 216 Gr. WCB)
2011, E250B)
2. Seat Rings S.S.(AISI-410)
(With satellite facings for steam & steam
condensate services)
3. Spindle S.S. (AISI – 410)
4. Face for Disc & S.S. 304
Face for Body
Seat
(Other Trim (Other Trim part Carbon Steel)
part)
5. Gasket Steam: Spirally wound metallic S.S.-304 filled with
Graphite
Ammonia Liquor: PTFE
For other services:
i) Non-asbestos material/ EPDM (for size less than
DN450)
ii) Non-asbestos material, graphitized reinforced
rope /sheet. (for sizes above DN450).
6. Hand Wheel Cast Iron/ As per manufacturers standard
7. Bolts / Nuts ASTM A 193 Gr B7/ ASTM A 194 Gr. 2H
8. Packing Graphite/PTFE/ SS wire reinforced, non-asbestos
material.
9. Companion Carbon steel (IS: 2002–1992, Gr-2): For Steam &
Flanges Steam Condensate service.
Carbon steel (IS:2062-2011, E250B) for other
services
C) Other Technical requirement for Valves:

1) Flanged valves shall be complete with companion flanges. Flanges
shall conform to ASME B 16.5/ BS-1560 (Part-2). The face-to-face
dimension shall be as per ASME B 16.10/BS EN 558 (Part-1). The bolts
and nuts shall conform to IS: 1364-2002 (Part-1) and IS: 1364-2002
(Part-3) respectively of suitable property class or ASTM A 193 B7 and
ASTM A194 2H respectively subject to approval of DSP.
2) The difference in hardness between body seat and disc seat shall be
50 BHN and minimum hardness of seat shall be 250 BHN.
3) Gate/Globe valves shall be complete with suitable hand
wheel/actuator.
4) The by-pass arrangement/assembly of gate valve shall be as per the
requirement stipulated in the conforming standard/code for gate
valve.
5) All the gate and globe valves shall have renewable seat rings.
6) All the valves shall be so designed that the pressure drop across the
valve remains minimum.
7) For manufacturing the valves, all the materials to be used shall be
new and defect less/ flawless.
8) The direction of “Opening” and “Closing” shall clearly be marked on
the hand-wheel of gate/ globe valves
9) The movable parts shall be properly greased or oiled before dispatch.
10) All the valves shall be painted with 2 coats of primer and 2 coats of
anticorrosive finish paints. The thickness of each coat shall be 50 µ
(DFT).
11) All the valves shall be properly packed before despatch to avoid any
damage during transport and handling.
12) All steam and steam condensate valves shall be supplied with IBR
certificates.
D) Inspection:
The inspection shall include the following:
1) Hardness test for trim & spindle.
2) Visual Inspection
3) Dimensional check as per approved drawings.
4) Operability test: Three times from full close to fully open position
and vice-versa.
5) Dismantling : One valve of at least each defective valves detected
6) Hydrostatic tests (Both closed ends and open ends tests shall be
done).
7) Pneumatic tests (wherever applicable)
8) Material test for both chemical & physical properties or
submission of material test certificates from Govt. recognized
institution/ laboratory before inspection
E) Hydrostatic Test:
1) Test pressure for different category of valves are as under:
 For Cast steel Gate and Globe Valves (Class-150):
- Body : 30 kg/cm2 (g)
- Seat : 21 kg/cm2 (g)
 For Forged steel Gate and Globe Valves (Class-800):
- Body : 173 kg/cm2 (g)
- Seat : 118 kg/cm2 (g)
2) Back seat test (wherever applicable) shall be conducted at a
pressure of seat test mentioned above.
3) Hydrostatic test shall be conducted for both seating surfaces of
disc for gate valves.
F) Testing Code: Valves shall be tested as per the following
codes/standards:
 API 598/ BS-6755 (Part-1) / MSS SP 68 and corresponding IS codes
(for Valves as per IS Codes).
 Duration of testing and leakage rate shall be as per above
codes/standards.
G) The leakage rate shall be Class-V for gate, globe valves.
H) Pneumatic test :
 All gas, Steam and Steam Condensate valves shall Pneumatically
tested at 6 Kg/cm2(g).
I) The valves shall be marked with the followings
 Manufacturer‟s Name & Trade Mark
 Type, Size, Model No.
 Valve Rating
 Conforming Code
 Year of Manufacture
3.3.6.2 Steam Trap
The technical parameters for Steam traps are indicated below:
Sl. Description Size Qty. (No.) Service Remarks
No. (DN)
Thermodynamic steam 25 As per Steam at IBR quality
traps with built in strainer, requirem 6kg/cm2(g)
socket weld ends ent and 2200C
Other Technical Requirement for steam Traps:
The steam traps shall have socket-weld ends as per ANSI B 16.11.
Sl. Description Size Qty. (No.) Service Remarks
No. (DN)
The steam traps shall be suitable for replacing the disc, in case of need,
without removing the trap from the line.
Condensate shall be discharged at saturated steam temperature only.
The disc shall be perfectly balanced to prevent tilting or rubbing.
Steam traps shall be suitable for horizontal installation.
The Bidder shall furnish the IBR certificates for all stream traps.
Material of construction:
Body and cover/ cap : F.S. (ASTM A 105) or SS(AISI 420)
Strainer : SS(AISI 304)
Seat :SS(AISI 410)Hardened or SS(AISI 420)
Disc : Hardened SS(AISI 410/420)
Name Plate : S.S.
3.3.6.3 Pipes
The pipes/tubes shall be supplied as per the specification indicated
below:
Sl. Description Size Qty Code Remarks

No. (ODxthk)
mm
1 DN1000,Fabricated 1016x10 As per Material as per
steel pipe for CO requirement IS;2062-
Gas 2011,Gr.E250B
2 DN750, Fabricated 762x8 -do- Material as per
steel pipe for CO IS;2062-
Gas 2011,Gr.E250B
3 DN650, Fabricated 660X8 -do- Material as per
steel pipe for CO IS;2062-
Gas 2011,Gr.E250B
4 DN100, SS pipe for 115x5.4 -do- AISI 316L
tar /gas condensate
drain line
5 DN80, Seamless 89.5x4.8 -do- ASTM A
black steel plain end 106,Gr.B
pipe for nitrogen
gas
6 DN50, ERW black 60.8x4.5 -do- IS;1239-2004
steel plain end pipe (Part-1) heavy
for flushing liquor

7 DN50, ERW black 60.8x4.5 -do- IS;1239-2004
steel plain end pipe (Part-1) heavy
for service water
pipe for steam
pipe for steam
pipe for nitrogen
11 Notes:
The pipes shall be plain end type, new and free from all kind of defects. The
pipes shall be marked as per codes.
The thickness mentioned above is bare minimum. However, the thickness of
pipe shall be as per system requirement and subjected to approval of the
Employer (DSP)
Certificates of all tests conducted, as stipulated in conforming codes, at
manufacturer‟s works, shall be furnished to the Employer (DSP) duly
endorsed by the bidder.
3.3.6.4 Pipe Fittings:

The pipe fittings shall be as per the details indicated below:
1) For Coke Oven gas the pipe fittings (if any) shall be fabricated
from M.S.as per IS:2062, 2011Gr.E250B.
2) Pipe fittings for steam service shall be as per ASME/ANSI B 16.9
(Material conforming to ASTM A 234 of suitable grade).
3) For ammonia liquor, service water and nitrogen pipes fittings shall
be as per IS:1239-2004(part-2).
4) Flanges shall be as per ANSI 16.5/ IS:6392-1971.
3.3.6.5 Condensate Seal Pots:
Condensate seal pot shall be made from Mild Steel as per IS: 2062-
2011, Gr.A. The seal pot shall have necessary vent, drain, overflow,
manhole connection etc. with isolation valve. The water seal height of
the condensate seal pots shall be minimum 2000 mm for Coke oven
gas pipeline. The overflow from the pot shall be discharged to nearest
drain. Similarly, discharges from the condensate seal pot located
outside the ETP area shall also be discharged to nearest drain.

Construction and erection of condensate drain pots should be such
that they can be easily dismantled & parts replaceable.
3.3.6.6 Thermal Insulation:
All steam and condensate lines shall be thermally insulated. The
thickness of insulation shall be such that the outside temperature of
insulation does not exceed 500C. The pipes, valves and pipe fittings shall
be insulated. The insulating material shall be resin bonded rock wool
(density 120kg/m3) as per IS:8183-1993. The insulating mattress shall be
encased with GI ¾ inch mesh wire net on both sides (the wire net shall
be made of 22SWG GI wire). Lacing and stitching shall be done with
22SWG GI wire. The whole mass shall be cladded with 22SWG
aluminium sheet as per IS 737-1986. Self-tapping screws shall be
corrosion resistant type.
All thermal insulation work shall be subjected to visual inspection and
testing as per confirming codes/standard, manufacturer‟s standards.
Routine tests for various items shall be performed at manufacturer‟s
works and test certificates including those for material /accessories shall
be furnished to DSP.
3.3.6.7 The make of Utility items to be supplied shall be as per the list of
acceptable makes of CET/DSP.
3.3.6 Erection General
3.3.7.1 CO gas pipeline shall be laid as per IPSS: 1-06-014-02/latest in general.
All the pipelines shall be laid by the bidder on the basis of approved
drawings. The interfacing and joining of the proposed pipe lines with
the existing pipe lines/ equipment/ facilities are in the scope of work of
the Bidder.
3.3.7.2 Before erection, pipes, valves, fittings etc. shall be thoroughly cleaned
and scales, rust, dirt, oil, grease etc. shall be completely removed from
inside as well as outside. The bidder shall provide all cleaning materials
required for this purpose.
3.3.7.3 Contacting surfaces of flanges shall be strictly perpendicular to pipes
and shaped parts axes. Insertion of gaskets of unusual thickness shall
not be allowed.
3.3.7.4 In case of pipes running horizontally, all the flanges and flanged fittings,
etc. shall be installed in such a way that top bolt holes are displaced by
half pitch from the vertical axis.
3.3.7.5 While laying several pipelines parallel to each other, flanged joints shall
be staggered suitably.

3.3.7.6 The flanged joints shall be as near the pipe supports as possible.
3.3.7.7 Pipelines shall rest uniformly upon each support according to the
project drawings. Yokes, if envisaged, shall not allow lateral
displacement of pipes.
3.3.7.8 In case of hot bends the permissible thinning of the back side of the
bend's wall shall be as per BS-806.
3.3.7.9 Valves with spindles, location of which is not provided in the erection
drawings, shall be installed in such a way as to ensure easy access from
the ground level or nearest working platform.
3.3.7.10 Fabrication, assembly and erection shall be as per ASME B 31.3 -2006
including welding.
3.3.7 Welding Quality
3.3.8.1 All fields welding of carbon steel shall be executed by qualified welders
using qualified welding procedure as per ASME B 31.3-2006.
3.3.8.2 Besides systematic operational control in the process of pipelines
erection, the quality of welded joints shall also be checked by visual
inspection and non- destructive testing as stipulated in above-said
code. However, All the welded joints shall be subjected to visual
inspection with the aim of detecting the following possible defects:-
1. Cracks that come out on the joint surface of base metal located in
the zone of thermal influence of welding.
2. Weld fuses or cuts in spots where joint passes over the parent
metal.
3. Sponginess and porosity of the other surface of the joint.
4. Irregular width and height of a joint and its possible deviation
from axis.
5. Deviation from joint-dimensions shown in the drawing or in the
specification. Defective spots found by such visual inspection shall
be chipped off and re- welded.
6. Non- destructive Tests:
The procedure of carrying out non-destructive test shall be as per
the above-said code.
3.3.8 Erection of Valves
3.3.9.1 Before erection of valves the bidder shall ensure that:-
1) All grit and foreign materials are removed from the inside of the
valves.

2) All machined faces are thoroughly cleaned and coated with a thin
layer of mineral grease before erection (except valves for oxygen
service).
3.3.9.2 Clearance between the top of stuffing box and underside of gland shall
be uniform on all the sides.
3.3.9.3 Gland shall not be tightened hard. Packing shall be adequately soaked
in grease and shall not be allowed to remain dry (wherever required).
3.3.9.4 The valves shall be tightly closed when being installed, as this keeps the
valve rigid and prevents any foreign material from getting in between
the working parts of the valves.
3.3.9.5 While installing flanged valves, diametrically opposite nuts shall be
tightened slowly and proper care shall be taken to tighten them
alternately. The practice of fully tightening the nuts one after another is
not permitted.
3.3.9.6 After installation of the valves, the pipeline shall be flushed with water/
compressed air/ nitrogen, as the case may be, to remove any foreign
material that may be present in them. If any leak is detected at the
valve-seat, the same shall be examined and rectified by scrapping or
replacing wherever necessary.
3.3.9 Inspection, Testing & Acceptance of Pipelines
3.3.10.1 General
1) Manufactured/ Fabricated items shall be presented for acceptance
in unpainted and un-insulated state.
2) Acceptance & control tests of the items shall be carried out in
presence of the engineers of Employer.
3) Prior to testing, pipes shall be cleaned up by metal swab in order
to remove the grit, sand and other solids deposited on the inner
pipe surfaces followed by blowing air through pipes.
3.3.10.2 Acceptance
Acceptance shall be carried out as follows:-
1) Documentary checking of the materials according to the approved
drawings/ specifications/ contract.
2) Checking of documents attesting the satisfactory results of
mechanical tests.
3) Visual examination of the welding quality and checking of the
result of radiographic tests (wherever carried out).
4) Checking of the dimensions and other technical details as per the
approved drawings & specifications.
3.3.10.3 Non-destructive Tests (For welding)
1) 10% radiographic test shall be carried out for steam& steam
Condensate pipes for Butt-welds. Where radiographic tests are not
possible to carry out, their dye-penetration test shall be done.
3.3.10.4 Leakage Test
Testing for leakage of joints includes:-
1) Tests by compressed air after wetting the joints with soap solution
in case of flanged joints.
2) Checking by application of kerosene on the weld joints of the links
of pipes without flanges.
3.3.10.5 Retest
1) Should the result of random weld and leakage tests above,
indicate any doubt about the quality of weld, then additional tests
shall be conducted as per the instructions of site engineers of
Employer.
2) Defective spots on welded joints shall be chipped off and re-
welded. Caulking is not allowed for repairing leaky spot in welded
joints. Any other defects including leakage in connections shall be
eliminated.
3.3.10.6 Unless otherwise specified in the working drawings, the hydrostatic test
pressure for pipelines for services other than gas, air and steam shall be
as follows:-
Test pressure shall be equal to 1.5 times the working pressure, but not
less than 2 kg/cm2(g).
1) Hydrostatic test pressure shall be maintained for 30 minutes. At
this pressure the pipelines shall be inspected for leakage etc.
Welded joints shall be tapped by 1.5 kg hand hammer. Hydrostatic
test results are considered satisfactory, if during tests, manometric
pressure does not decrease and leakage or mist is not observed on
the welded joints, fittings, body etc.
2) The hydrostatic test shall be repeated after elimination of defects
(if any).
3) Steam and steam condensate lines shall be tested strictly in
accordance with IBR.
4) CO Gas lines shall be tested pneumatically at a pressure of 0.3
kg/cm2 (g). The duration of leakage test and test for strength shall
be 12h and 15min respectively.
3.3.10.7 Special Requirements of Testing
1) 10% Radiographic test of Butt-welded joints of steam and steam
condensate pipes shall be conducted by the experts in this field.
The bidder shall furnish the result of all radiographic tests for all
the pipelines (including pipes for steam service) to Employer along
with the certificates of acceptance/approval of the experts who
conducted the radiographic tests. The Bidder shall provide all the
radiographic testing materials and equipment and a set of
drawings/ schemes duly identifying the joint locations shall be
maintained. The bidder shall state in his bid, the agency, which will
be employed to perform the radiographic test. All costs to this
account shall be borne by the bidder.
2) If leakage is found, then the line is de-pressurized, the leaks are
rectified and the whole process is repeated.
3) Equipment shall be disconnected before the test. Combined test of
the pipelines with equipment is not allowed.
4) For kerosene-test (wherever applicable), the weld joints are first
painted on the outer surface with chalk-solution. When the chalk is
dried up, the inner surfaces of the joints are thoroughly oiled with
kerosene. Dark greasy spot on the outer surface show leakage.
Examination of the joints is carried out 12 hours after application
of kerosene.
5) Items in which same defects are found during repeated tests shall
be rejected and replaced by new ones. The hydrostatic test shall
be conducted again in such cases.
6) Representatives of Employer and the bidder shall make a
statement regarding the pipeline acceptance mentioning defects
found during tests, nature of the defects and method of their
elimination. Pipelines shall be identified in the statement as per the
approved drawings.
3.3.10 Painting
1) After testing and acceptance all the outside surfaces of M.S. pipes,
fittings and ducts including supports shall be cleared of loose
substance and foreign material i.e. dirt, rust, oil, grease, slag etc. so
that primer coat adheres to the original metal surface. Thereafter
Red Oxide Zinc Chromate as per IS 2074:1992 shall be applied in
two coats and dry final paint with synthetic enamel of approved
quality shall be applied in two coats with dry film thickness of each
coat of 50 micron. The colour shades for pipelines of various
services shall be as per IPSS: 1-06-016-88.
2) The scheme for painting shall be submitted by the bidder for the
approval of the Purchaser.

3) The painting shall be done in accordance with manufacturer‟s
recommendations in respect of application of primer and/ or
paints with the approval of the Purchaser.
4) For paints, which dry by chemical reaction, the temperature
requirements specified by the manufacturer shall be met with.
5) Paint shall not be applied in rain, wind, and fog or at relative
humidity of 80% or above or when the surface temperature is
below 10oC resulting in condensation of moisture.
6) Each coat of paint shall be continuous, free of pores and of even
film thickness.
7) After satisfactory erection and commissioning, all spots on the
pipelines, ducts, supply structural or equipment where the painting
is damaged during commissioning shall be touched up with same
type of primer/ finish paint as that already used.
3.4 ELECTRICAL
3.4.1.1 Site Conditions
1) The following are the site conditions and system design
parameters suiting the entire “electrical system”. Equipment shall
be designed unless otherwise specifically mentioned in the clauses
of this TS against the respective equipment.
a) Ambient temperature : 45 deg. C (average) indoor
: 50 deg. C (average) outdoor
b) All electrical equipment shall be designed for 50 deg. C
ambient.
c) Maximum relative humidity is 100 %. However, maximum
temperature and maximum humidity may not occur
simultaneously.
2) System voltages:
a) 3 ph. 11 kV± 10% (UE system)
b) 3 ph. 6.6 kV± 10% (UE system)
c) 3 ph. 3.3 kV± 10% (UE system)
d) 3 ph. & N, 415 V +10% , - 15% (Earthed system)
e) System frequency : 50 Hz ± 6%
3) Fault level:
a) 11 kV system : 40 kA for 3 second
b) 6.6 kV system : 31.5 kA for 3 second
c) 3.3 kV system : 31.5 kA for 3 second
d) 415 V system : 50 kA for 1 second
4) Any other voltage level and voltage and frequency stabilisation
required for the proposed system shall be arranged by the bidder
themselves and shall be considered included in the scope of work.
3.4.1.2 Standards
The electrical equipment shall be designed, manufactured, installed and
tested in accordance with latest IS, IPSS & IEC standards as applicable to
respective equipment detailed in subsequent sections.
All equipment/items shall generally comply with the latest revision of
the following:
1. Indian Electricity Rules, 1956 (latest revision)
2. Indian Electricity Act, 1910 (latest revision)
All equipment / items shall also comply with the statutory requirements
of the Government of India and the Government of West Bengal.
The bidder shall follow the safety rules of Durgapur Steel Plant (and
shall take clearance from DSP or the authorised person by the employer
before starting the work.
Design and selection of equipment/ items shall be done taking into
consideration of easy inspection, testing, maintenance, cleaning etc to
be carried out at site without disrupting process or taking prolonged
shutdowns.
3.4.2 Control Philosophy
3.4.2.1 The equipment/ mechanisms shall be controlled by digital controller
units by manually selecting the operating parameters and also as per
operational philosophy.
3.4.3 General Specifications for Transformer Rectifier (TR)
3.4.3.1 Codes and Standards- Transformers shall conform to IS 2026. All other
equipment/accessories shall conform to relevant Indian Standards. The
transformer oil shall meet the fire safety requirements specified in
paragraph 450-23 of National Electrical Code.
Input
Voltage 415 Volts,50Hz, 1 phase

Variation +/- 10% in volt
+/- 5% in frequency
+/- 10% combined for voltage &
frequency(absolute sum)
Output
Wave Form of output Full wave controlled
voltage
Load TR Set connected to ETP.
General
Relative humidity 100% Both not occurring
simultaneously
Ambient temperature 50 oC
Method of Cooling Oil Natural Air Natural (ONAN)
Duty: Continuous operation(24 hrs a day)
Installation Indoor(with HT output bushing

enclosed in metal duct)
Major Operation HV DC current maintained constant
Feedbacks for operation 1. HV DC voltage feedback for under

voltage, overvoltage sensing and
indication.
2. HV DC current feedback for current
limit.
3. Spark and arc sensing and
measurement.
Protections 1. Linear reactor for limiting short
circuit current on primary side.
2. Air Cored high frequency choke
for limiting di/dt of HV Rectifier
diodes on secondary side.
3. The winding of the transformer is
electrostatically shielded to
protect against any sudden
voltage surge during ETP
operation.
4. Equipment is provided with gas
alarm/trip (Buchholz Relay Top
Float alarm/ Bottom Float Alarm.)
& Oil temperature alarm/trip
protection.
5. Pressure Release Valve etc.
Rectifiers Type Silicon diode rectifiers, oil immersed

full wave bridge configuration, with
transient voltage suppression with
appropriate protection for
ripping/isolation.
Enclosure IP- 55
HT Bushing Horizontally mounted and enclosed
in sheet metal enclosure fitted with
earthing switch having castle key
interlock facility
Dielectric Fluid Type (Non As per IS 335
PCB oil)
Max. Rise Top Oil 50 deg. C
Temperature Design 50 deg. C

Ambient
% Impedance Vendor to furnish
Form Factor To be specified by Vendor
3.4.3.2 Equipment Description

Type
Oil filled free standing transformer rectifier assemblies in steel housing
with HV disconnector and ground switch.
Tank
Welded type construction. CRCA sheet steel minimum 5/6mm.thick shall
be used for Tank fabrication The Transformer tank shall be tested for
vacuum withstand capability fitted with radiator, bushing etc. for 250
mm of mercury column. The tank shall be cleaned by shot blasting and
inside painted with two coats of heat resistant oil insulating paint. Tank
cover shall be provided with bidirectional skids, lifting lugs and four
jacking pads.
Core
High grade non aging cold rolled grain oriented (CRGO) silicon sheet
steel laminations 0.23/0.27mm thick to reduce no load losses to
minimum.
Welding
Electrolytic grade copper conductor duly insulated with Class A
insulation
Conservator
The conservator shall be provided to accommodate the space for
expansion & contraction of transformer oil at different atmospheric
conditions. It should be fitted with the following:
1) Level Indicator
2) Silica gel breather
3) Oil filling pipe with cap
4) Drain valve
Temperature Indicator: Dial Type Oil Temperature Indicator with alarm
and trip contact.
3.4.3.3 Fittings
1) Detachable Pressed Steel Radiator with isolation valve
2) Base channel with roller
3) Inspection window.
4) Base Channel with Roller
5) Explosion Vent
6) Earthing Terminals
7) Rating and Diagram Plate
8) Marshalling Box (Degree of protection IP-54) provided with
thermostatically controlled space heaters.
9) Input/output Terminal Box
10) LT Connection Cable Box (Degree of protection IP-54)
11) Bushings made of porcelain
3.4.3.4 ETP Earthing, Shielding
1) A complete earthing system with double path to the ground for all
equipment and ETP structure and insulator box shall be furnished.
Each casing shall be provided with two earthing pads located on

diagonally opposite corners of each casing. The pad surface shall
be tinned, drilled and shall be connected to earthing mat by 50x6
galvanized steel flat.
2) Manual safety earthing switches shall be furnished so that
individual equipment can be grounded during maintenance.
3.4.4 Technical Data of Microprocessor based Automatic Controller
MAIN REQUIREMENTS
Nominal Input voltage 24VAC,50Hz,1Phase
Variations Voltage +/- 20%

Frequency:+/- 7.5%
Current 2 Amps(RMS) (Max),.48VA
Feedbacks for operation Output current Feedback (Idc) : 1

volt dc at rated mA Average(Mean)
DC
Output voltage Feedback(V DC)
: 400micro Amps DC at rated
kV(peak)
Primary Current signal(Ip)
: 80mA(RMS) at rated primary input
current.
Digital Inputs Potential Free contacts
Digital Outputs Potential free contacts of 3A@ 24V
AC(Max)
Analogue Outputs 4mA to 20 mA. Average (mean) DC
rated KV (Peak) respectively for 680
ohms Max Load.
Serial Interface for RS-485 MODBUS Protocol multiple
communication unit connection.
Alarm Annunciation Input Amperage High-Trip.
DC Under Voltage-Output DC
Voltage Trip
DC Over Voltage-Trip
Single SCR in operation-Trip

Synchronizing Fail-Trip
TR Set Buchholz Relay-Top Float
Alarm/Bottom Float Alarm
TR Set Oil Temp.-High Alarm &
Bottom Trip
SCR Temp. High-Trip.
Alarm Acknowledge & Alarm Reset
Function shall be incorporated.
3.4.4.1 Control and User Interface

LEDs indications shall be provided to show the status of various
mechanism/unit like HT system ON-OFF, System Healthy, Local/Remote
Selection etc.:
Sl. Description Status Function Default

No. Condition
1. HT ON-OFF Key Contactor ON HT Off
Indication
2. COM/CON Key Local/Remote As per the
Indication Mode settings of
Selection and Parameters &
comm. mode Com/Con key
3. watchdog LED Unit Healthy Flashing
Indication
3.4.4.2 Display Unit For

1) All the operating values like field DC Voltages and current
2) Spark rate
3) Semi pulse current limit
4) Voltage low limit
5) Charge ratio
6) All other adjustable parameters and limits
The display module shall be LCD alphanumeric with 2 lines of 16
characters, with 5x7 dot matrix having backlit facility for operations in
poor light conditions.

3.4.4.3 Alarms as Mentioned Below
1) TR Set oil Level Low
2) TR Set Temperature high
3) AC Current high-Low DC Voltage
4) High DC Voltage
5) Back Corona
6) TR Set Buchholz/PRV Trip
7) TR Set Buchholz Alarm.
3.4.4.4 Modes
Operating modes shall be pre-defined and then selected for each
individual unit.
3.4.4.5 The Unit shall Comprise of but not Limited to the following:
1) Primary AC voltmeter, ammeter
2) Precipitator DC voltmeter, ammeter
3) Main ON & HT ON indication
4) Alarm warning indication
5) ON/ OFF Push buttons
6) Local remote selection
7) Mechanical key interlock
8) Time totaliser
9) Spark Counter
3.4.4.6 The microprocessor based unit shall be used for regulation, control and
optimisation of the electric power input to electrostatic tar precipitators.
The unit shall maintain the spark rate at a suitable level for large
variations of gas temperature, tar composition, gas flow rate, etc. It shall
regulate the rectifier in such a way that the current through the
electrostatic precipitator is corrected as the conditions for sparking
change.
3.4.4.7 When operational conditions are out of range the unit shall generate
warnings or tripping alarms. Alarm information is given on the control
module and monitored and reset by the reset button on the controller.
3.4.5 ETP HT Porcelain Insulators
1) High Voltage Insulators shall be located outside the gas stream,
suitably housed in the insulator compartments to facilitate
maintenance when the precipitators are on load. Insulators shall be
of single piece.
2) Each insulator compartment shall be provided with nitrogen
ventilation system and electric coil heating arrangement to avoid
moisture condensation on insulators.
3) The insulator compartment shall be provided with thermal
insulation. The compartment shall be designed such as to prevent
ingress of flue gas into compartments.
4) Insulators for supporting emitting frame and roof bushing shall be
of porcelain suitable for long life in ETP environment (highly
polluted with flue gas temperature of 200oC and going up to
300oC for 5 minutes) Rated voltage for the insulators shall be 1.5
times the DC max. operating voltage as per relevant IS (IS-5621-
1980).
3.4.6 Motor Control Centre (MCC)
3.4.6.1 Salient features:
1. Reference IS 60947 (Part 1-5): Low
standards voltage switchgear and
control gear
IS 8623 (Part 1-3): 1993-
Low voltage switchgear and
control gear assemblies
2. Supply system & variation
Voltage 415 V+10%
Phase 3 phase 4 wire
Frequency 50 Hz + 5%
3. Neutral Solidly grounded
system
4. System fault 50 kA (RMS) for 1 second
level
5. Rated 2.5 kV for 1 min
insulation
voltage
6. Construction
8.1 Type of Single front fixed type.
board
8.2 Degree of IP-54
protection
8.3 Mounting Vertical, floor mounted,
free standing

8.4 Front access Hinged compartment door
8.5 Back access Hinged two part door, each
& clearance not exceeding 600 mm.
8.6 Future Provision on both sides by
extension addition of new vertical
provision section.
8.7 Sheet steel Cold rolled sheet steel, 2
type & mm & 1.6 mm (for non-
thickness load bearing)
8.8 Paint Shade No.631 (light grey)
of IS 5: 1994
8.9 Cabling Side cable alley
space
7. Bus bar
7.1 Main 3 Phase and neutral (RYB)
horizontal
bus bar
7.2 Bus bar Aluminium alloy
material
7.3 Maximum 400C above 500 C ambient
temperature
rise
including the
specified
ambient
temp. and
derating
factor if any
7.4 Bus bar Top horizontal
arrangement
7.5 Power feed Sleeved bus bar dropper
to outgoing
module
7.6 Insulation Heat shrunk PVC sleeve.

7.7 Short time 50 kA (RMS) for 1 sec
withstand
current of
earth bus
7.8 Colour IS 5578 : 1984
coding IS 11353 : 1985
7.9 Clearance P-P-25 mm (minimum)
between P-E-19 mm (min)
phase &
phase and
phase &
earth/
neutral
8. Component Details
8.1 ACB/MCCB- incomer & Bus coupler
MCCB - outgoing feeders
i. Rated 50 kA (RMS)
interrupting
capacity
(symmetrical
)
8.2 Wiring
i. Power & Insulated (1.1 kV) flexible
control copper wire/ strip
circuit
8.3 Indication LED cluster with luminous
lamps intensity min. 100 mcd.
8.4 CT & PT As required
8.5 Ammeter For incomers & outgoing
feeders
8.6 Voltmeters For incomers
9. Control Two no 1 kVA min with
transformer auto changeover
10. Earthing As per relevant standards

3.4.7 DB cum Starter Panel
3.4.7.1 This DB shall be installed for 1.8 Mt stream and shall have the features
as per MCC above and technological requirement.
3.4.8 Uninterruptible Power Supply (UPS)
3.4.8.1 The Industrial UPS system shall be complete with battery bank, battery
charger, ACDB & interconnecting cables as per the requirement. This
shall cater AC power supply to loads mainly to all electronic cards; PCs,
communication equipment etc. which come with the new equipment in
this project.
3.4.8.2 System Features
1) Under normal conditions, both the units of UPS in parallel
redundant mode shall supply regulated AC power continuously to
share the loads. The rectifier battery charger shall convert the
normal AC incoming power to DC power for the inverter and for
float charge of the storage battery. When incoming AC power
supply to one of the UPS fails or it suffers from loss of output/ half
cycle operation, the other UPS system shall take full load
immediately to ensure un-interruptible power supply to critical
loads. The configuration of the UPS system shall be such that the
rectifier and inverter section of both the UPS can function in criss-
cross manner such that rectifier of one UPS can feed inverter
section of both UPS and vice-versa.
2) If either AC incoming power supply fail or deviate from specified
tolerances, the storage battery shall supply DC power to the
inverter of working UPS system upto specified time of 30 minutes
and ensure continuous AC Power supply to the loads.
3) When incoming AC power supply returns to normal, rectifier/
charger of UPS system assumes the DC load from the battery and
simultaneously supply the DC power to inverter and recharge the
storage battery. This shall be achieved automatically without any
disturbance in power supply to the loads.
4) When both UPS systems develop fault, static by pass transfer
switch shall automatically transfer the loads from inverter output
to bypass AC incoming power supply. The static by pass transfer
switch shall automatically re-transfer the load back to UPS, when it
starts functioning in normal condition and stabilizes. Retransfer
shall be inhibited if the two sources are not in phase. Manual by-
pass transfer switch shall also be provided for test / repair /
maintenance of the UPS system.
5) Common battery bank.
3.4.8.3 The battery reserve time capability shall not be available if it is taken out
of service for maintenance. However, UPS system shall continue to
function as before and meet all performance criteria as specified.
3.4.8.4 Technical Parameter
1) Input power supply conditions shall be as below :
Voltage 415 V + 10%, -10%, 3 phase 4 wire AC
Frequency 50 Hz + 5%, -5%
Power factor 0.8 lagging (minimum)
2) The UPS System shall be designed to function under the following

design conditions:-
Applicable standard IEC – 62040-3
Design ambient temperature 50 deg C at 95% humidity
Acoustic noise 60 dBA at 1 M
Degree of enclosure IP 42
3) UPS output shall meet the following requirements:
Voltage Input: Through input isolation

transformer
Output: Suitable for required nos. of
240 V single phase.
Frequency 50 Hz
Power rating 2x 2.5 kVA (minimum)
Voltage regulation +1%, -1% in steady power conditions;

+5%, -5% from 0% to 100% step load.
Voltage transient response 10% maximum deviation (average

over half-cycle for 100% load
application or removal)

Voltage adjustability + 5 %, -5%
Voltage wave form 5% total harmonic distortion (THD)

maximum with loads containing up-
to at least 25% third and 10% fifth
harmonic current
Frequency stability + 0.1% free running
Frequency slew rate 1.0 Hz / second (maximum)
Frequency adjustability + 2 Hz
Overload capacity As per IEC: 100 % continuous, 110%

for 1 hour, 125% for 10 minutes,
150% for 1 minute
Battery recharge time 8-10 hours upto 95% Charging
4) Storage battery (common battery bank)
Voltage As required by the inverter
Protection time 30 Minutes
Type Inverter grade SMF VRLA (lead acid).

The bidder shall submit the sizing
calculation of UPS batteries
considering all derating factors.
5) The rectifier and inverter section of UPS system shall be IGBT

based.
6) The static bypass circuit shall be with isolation transformer and
solid stage voltage stabilizer.
7) Parallel redundant UPS system shall have separate battery bank for
each UPS.
8) Complete operation and control of UPS system shall be
microprocessor based with fault diagnostic and data logging
features.

9) Touch membrane switches along with LCD display on the front
side of UPS panels shall be provided to facilitate UPS operation in
desired mode locally and for display of all input, output and
battery parameters.
10) Bypass mode facility (service/ static) shall be considered. Change
over time shall be less than 10 msec. Make before break switch
shall be provided with the bypass system.
11) LED based block mimic diagram shall be provided on the UPS
panels indicating the complete status of the system including the
power route to the UPS, output and other system elements which
are in energised state of operation.
12) Provision of contacts shall be kept in the UPS panel for
annunciation of abnormal operation/ alarm condition in any other
operator panel/ annunciation panel.
13) UPS system shall also have RS-232 serial communication port
interface capacity for alarm and status monitoring at supervisory
control station. The UPS system shall have data as well as I/O
communication with the PLC system. Necessary hardware &
software for the same shall be included.
14) UPS shall have battery health management & monitoring feature.
15) UPS shall have selectable feature of automatic charging/
discharging the battery for enhancing the battery life.
3.4.8.5 Protection Indication and Annunciation
The protection of the UPS system is to be provided as suitable and
required for rectifier and inverter unit and shall generally include the
following:
1) Rectifier
 Current limiting to maximum value.
 Reduced setting of current limiting value when cooling system
failure occurs
 Current limiting during boost charging & float charging
 Control power supply failure
 Any other protection as required for particular application.
2) Inverter Unit
 High or low output voltage
 High or low link voltage
 Overcurrent on rectifier output
 Overcurrent on inverter output
 Low battery voltage
 Cooling fan failure
 Auxiliary supply failure
 Control & regulation failure
 Any other protection as required for particular application
3) The following high quality meters shall be provided:
 Output voltage
 Output frequency
 Ammeters
 Ammeters for battery charging/ discharging
4) The annunciation/ alarms shall be provided as listed but need not
be limited to:
 Main power off
 Control supply off
 Earth fault
 Load on AC mains/ battery
 Battery run out warning
5) The following indication are to be provided for the rectifier unit:
 Rectifier on
 Battery on float charge
 Battery on boost charge
 Charging failure
 AC mains failure due to fuse blown
 Overcurrent
 High battery voltage
 Low battery voltage
 Battery on load timer
 Tests
3.4.9 LT Squirrel Cage Motors (For Valves)
1. Reference Standard IS 325: 1996- Rotating Electrical machine

IS 4722: 1992- Rotating Electrical machine
IS 1231: 1974- Dimensions of three phase
foot mounted motor
IS 4691-1985- Degree of protection
provided by enclosures
IS 6362-1971- Designation of methods of
cooling for rotating electrical machine
IS 4029-1967- Guide for testing three
phase induction motors
IS 2253-1974- Designation of types of
construction and mounting arrangement
of rotating electrical machine
2. Type of motor/ rotor Squirrel cage induction motor

3. Rated voltage 415 V for motors upto 200 kW
4. Variation in Rated + 10%

voltage (%)
5. Rated frequency 50 Hz
6. Variation in rated + 5%
frequency (%)
7. Duty S1
8. Speed (RPM) To be matched with the driven equipment
9. Time to withstand 2 minutes

120% of rated speed
10. Mounting Horizontal/ Vertical mounting as per

application
11. Type of enclosure TEFC: for 415 V motors
12. Cooling designation IC-O141 for TEFC type

13. Degree of protection IP 55
14. Class of insulation F
15. Temperature rise 70oC
(over ambient temp.
of 50oC).
16. Method of starting LT motor-DOL/VFD (As per operational

philosophy)
17. Starting current in 600 % maximum
percentage of rated
current (Ist / Ir)
18. Power factor at rated 0.9 or better

voltage and load
19. Starting time at 100% Not more than 10/ 15 sec for 100%
and 85% rated voltage.
voltage with load
20. Safe stall time at 5 –10 Sec more than locked Rotor
110% rated voltage at withstand time
Hot condition
21. Thermal time 45 min.

constant, in min.
22. Margin on Hot Minimum 10% over full load current to

thermal withstand facilitate relay setting using motor‟s rated
curve capacity
23. Minimum permissible 80% of rated voltage

voltage at
terminal for
starting (with full
load)

24. Permissible running 5 min
time with full load at
minimum (75%)
allowable voltage.
25. Whether suitable for Yes

150% of rated
voltage during Bus
transfer.
26. Transient recovery The motor shall be capable to accelerate

after temporary with load to rated operating point from
system disturbance such condition.
for 0.2 Sec and
sudden restoration
to 70% of rated
Voltage
27. Fault withstand 415 V motors : 50 kA (rms) for 0.25 sec.

current and time for
terminal box
29. Direction of rotation As per process requirement
30. Winding Material Copper

31. Winding Insulation Non-hygroscopic, oil resistant and
type resistant to flame propagation
32. Winding connection Delta: For 415 V motors
33. Whether windings Yes

have adequate
tropical protection
against fungus,
corrosion etc.
provided.

35. Motor terminal box It shall be suitable for termination of
type (for 415 V actual no. and size of cables as per kW
motors) rating of the motor considering derating
due to site ambient temp. as well as
method of installation.
36. Degree of protection IP - 55

for terminal boxes
41. Bearing Self-lubricated anti friction roller bearing
42. The motor shall be Yes

provided with
adequate & suitable
lifting devices and
with the foundation
bolts.
43. Earthing of motor Each motor frame shall have two distinct
body grounding pads, one on each side,
complete with tapped hole and bolt
The size of the earth connection of the
motors to the shop earth grid shall be as
per IS: 3043-1987.
44. Noise level The noise level shall be as per IS
12065:1987 and shall not exceed 85 dBA at
1 m. from motor
3.4.10 Electrical Actuator Motor

3.4.10.1 The actuator shall meet the following performance requirements:
1) Open and close the valve completely and make leak-tight valve
closure without jamming.
2) Attain full speed operation before valve load is encountered and
impart an unseating blow to start the valve in motion (hammer
blow effect).
3) Operate the valve stem at standard stem speed and shall function
against design differential pressure across the valve seat.
4) The motor reduction gearing shall be sufficient to lock the shaft
when the motor is de-energised and prevent drift from torque
switch spring pressure.
5) The entire mechanism shall withstand shock resulting from closing
with improper setting of limit switches or from lodging of foreign
matter under the valve seat.
3.4.10.2 Specific Requirement
1) The electrical actuator shall essentially comprise the drive motor,
torque limit switches, gear train, clutch, hand wheel, position
indicator/ transmitter, space heater and internal wiring.
2) The actuator enclosure shall be totally enclosed, dust tight,
weather proof suitable for outdoor use without necessity of any
canopy. It shall have IP67 protection for actuator assembly as a
whole.
3) All electrical equipment, accessories and wiring shall be provided
with tropical finish to prevent fungus growth.
4) The actuator shall be designed for mounting in any position
without any lubricant leakage or operating difficulty.
3.4.10.3 Actuator Motor
1) The actuator motor shall confirm to IS 325 - 1996. The drive motor
shall be three phase, squirrel cage, TEFC induction machine with
class F insulation and IP67 enclosure, designed for high torque and
reversing service. Three thermostats in series shall be placed in the
winding for thermal protection of motor. It shall be suitable for S2
duty cycle.
2) The motor shall be designed for full voltage direct on-line start,
with starting current limited to 6 times full-load current.
3) The motor shall be capable of starting at 85 percent of rated
voltage and running at 80 percent of rated voltage at rated torque
and 85 percent rated voltage at 33 percent excess rated torque for
a period of 5 minutes each.
4) Earthing terminals shall be provided on either side of the motor.
3.4.10.4 Limit Switches
Each actuator shall be provided with following limit switches:
1) Torque limit switches, one for each direction of travel, self-locking,
adjustable torque type.

2) End-of-travel limit switches, two for each direction of travel.
3) Each limit switch shall have 2 NO + 2 NC potential free contacts.
Contact rating shall be 5A at 240 V AC.
4) The torque switch shall have a minimum accuracy of 3% of set
value. The torque switch shall be provided with calibrated knobs
shall be provided for open and close torque switches.
5) The torque and limit switches shall be housed in a separate
enclosure with protection class as that of actuators i.e. IP 67.
3.4.10.5 Hand Wheel
Each actuator shall be provided with a hand wheel for emergency
manual operation. The hand wheel shall declutch automatically when
the motor is energized.
3.4.10.6 Wiring
All electrical devices shall be wired upto and terminated in a terminal
box. The internal wiring shall be of sufficient size for the power rating
involved but in no case less than 2.5 mm2 copper. All wiring shall be
identified at both ends with ferrules.
3.4.10.7 Terminal Box
The terminal box shall be weather proof, with removable front cover and
cable glands for cable connection. The terminal shall be suitable for
connection of 2.5 mm2 copper conductor.
3.4.10.8 Motor Terminal Box
The terminals, terminal boards, terminal boxes, winding tails and
associated equipment shall be suitable for connection to supply system
having short-circuit capacity specified in data sheet and clearance time
determined by associated fuses. The terminal boxes shall be totally
enclosed.
3.4.10.9 Actuator Terminal Box
All terminals of limit and torque switches, space heater, position
transmitters, shall be brought to a common terminal box. There shall be
at least five (5) terminals spare to terminate spare cores of cable.
3.4.10.10 Accessories
The following shall be mounted on the actuator:
Close-Stop-Open oil tight push buttons with LED indication lamps.

3.4.10.11 Name Plate
The nameplate shall be provided on the actuators as per relevant IS. In
addition, the following shall also be marked:
1) Tag number
2) Torque rating
3) Full travel time.
3.4.11 Local Control Station (LCS)
3.4.11.1 Local control push button station for each drive/group of drives shall be
provided as per functional requirement. Component of local control
push button station shall be as per operational requirement matching
with schematic diagram.
3.4.11.2 It shall have two push buttons, Viz. Lockable stop push button and start
push-button. The stop push-button shall be of red colour, mushroom
headed with „press to lock” and Lockable type feature. The start push-
button shall be of green colour and shrouded spring return type. Other
technical details of local control station shall be as follows:
Enclosure: : Degree of protection shall be IP-55.

Enclosure shall be of die cast aluminium
or cold rolled sheet of thickness not less
than2.5 mm.
Utilization Category -: -AC 11
Insulation Voltage -: -600 V
Contact combination -: -2 N0 + 2 NC
3.4.11.3 The Local Control Station shall be provided with “DRIVE ON” and “DRIVE
OFF” indicating lamps. Indicating lamps shall be LED block type, and
suitable for panel mounting. Lamps shall have coloured translucent
lamp cover. Lamps shall be replaceable from the front. Lamp related
with push buttons shall be mounted directly above the respective push
buttons.
3.4.12 Illumination
3.4.12.1 Illumination of the new civil building, TR room etc. shall be done by the
bidder. All lighting distribution boards, sub-lighting distribution boards,
lighting cables, lighting fixtures complete with lamps, junction boxes,
pull boxes, GI pipes/conduits, MS brackets, and other items/ accessories
as required shall be provided by the bidder.
3.4.12.2 The illumination system shall be designed as per IS3646 :1992. The level
of illumination, type of fittings is as given below:
Room Lux Level Type of fittings
Control, Operator 350 Decorative type LED
room
Transformer room 200 LED
Peripheral lighting 50 LED
3.4.12.3 Maintenance factor for the illumination system shall be considered as

0.8.
3.4.12.4 The light fittings shall be complete with all accessories like starting
switchgear, ballast, capacitor, lamps, reflector, wire guards, mounting
arrangement etc.
3.4.12.5 Sub Lighting Distribution Boards
SLDB shall be installed in the new civil building room for receiving
power from new MCC and feeding power to light fixtures installed on
ETP units, ETP platform area, TR set rooms.
Sub Lighting Distribution Boards shall be wall mounted/ structure
mounted type, front operated made of cold rolled sheet steel of
thickness 2 mm. The board shall be dust and vermin proof with rubber/
neoprene gasket and degree of protection of enclosure shall be IP-54.
The boards shall be suitable for operation at 415V, 3 phase, 4 wire, 50
Hz, ac system. SLDB shall receive power from MCC through Moulded
Case circuit breaker (MCCB) of suitable rating and shall have required
no of MCB of 10Amps(10kA short circuit rating) as outgoing.
All the equipment inside the boards shall be covered in front with a
3mm. thick bakelite sheet. Only the operating knobs of the equipment
shall be protruding outside the Bakelite sheet. Door shall be provided
with latch and locking facility.
Busbars shall be of electrolytic grade aluminium as per IS 5082:1981 and
shall be colour coded.
Provision shall be made for termination of cable at top and bottom with
detachable plate having knock out type cable entry holes.
Internal wiring shall be done with PVC insulated and PVC sheathed
copper wire of suitable rating for the feeders to be connected.

3.4.12.6 Type of Lighting Fixtures
Totally enclosed, integral type, heavy duty, weather proof lighting
fixtures with 70W (minimum) LED shall be used.
1) 1X70 W fixture with canopy shall be fixed on structure fabricated
of MS angles, one at top & one at the bottom of each proposed
ETP units. The shed shall house the lamp & booster units (integral
type). The fixture provided at top and bottom shall be mounted in
such a way that it provides necessary lighting for inspection hole
of ETP.
2) TR set room shall be provided with fixture of rating as per bidders
design calculation subject to a minimum rating of 70W to provide
illumination for each of the proposed TR Sets.
3) Sufficient nos. of 1x70W HPSV/ LED fixture shall be provided for
illumination of ETP platforms, ETP access and maintenance stairs &
platforms and shall be mounted on the pole structure.
Necessary circuit wiring/point wiring using GI conduit shall be with all
accessories for receiving power from SLDB and to feed the light fittings
to be installed on ETP units, ETP platform & TR set control room.
3.4.13 HT Power Cables
Sl Specific aspect of Cable Employer's Specification
No.
1. Grade The size and grade of the cable
shall be as per TR set max.
Voltage and current. (However
minimum grade and size of
cable shall be 25 sq.mm Cu solid
core cable with insulation
suitable to withstand peak
voltage rating.)
2. Type ST 2
3. Conductor Circular conductor made of
stranded and compacted
electrical grade Cu. wires as per
IS 8130:1984
4. Maximum conductor 90 oC
temperature with rated
current

Sl Specific aspect of Cable Employer's Specification
No.
5. Insulation High quality crossed linked
polyethylene compound (XLPE)
applied by extrusion process.
The thickness of insulation shall
be as recommended in ISS.
6. Shielding (Screening) The conductor and the
insulation shielding shall be
made by extruded semi-
conducting compound. Non-
magnetic metallic tape shall also
be provided over insulation as
additional screening.
7. Inner Sheath Extruded PVC inner sheath
8. Armouring Round steel wire armoured as
per Point 7 of IS 7098 (Part-II-
1985)
9. Outer Sheath Extruded type/ PVC outer sheath
(type ST 2 as per IS 5831-2011)
HT cables shall be manufactured as per IS 7098 (Part II) :2011. Heat

shrinkable cable termination kits shall be used for HT cables.
3.4.14 LT Power and Control Cables
3.4.16.2 LT power cable from 4 sq.mm to 240 sq. mm may be used. Control
cables shall be 2.5 sq. mm copper cable. Signal cables shall be of 1.5
sq. mm copper.
3.4.16.3 The cables shall comply with the latest revision of the following Indian
Standard Specifications and to the specific standards mentioned, if any,
in the respective clauses:
IS 1554 (Pt 1) : 1988 PVC insulated (Heavy duty) electric cables

IS 7098 (Part-1): 1988 Cross linked polyethylene insulated PVC
sheathed cables: Part 1 For working
voltage up to and including 1100 V
IS 8130: 1984 Conductors for insulated electric cables
and flexible cords

IS 5831: 1984 PVC insulation and sheath of electric cables
IS10810 (Part.1 to 3): Methods of testing of cables
1985, 1981, 1981
3.4.16.4 Technical Specification of LT Power and Control Cables

Sl.No. Technical Specification
1. Grade 1.1 kV grade
2. Core 3 Core for motor feeder, 3.5 for
power feeder
3. Type Heavy duty, XLPE insulated,
armoured, FRLS PVC sheathed
4. Conductor Power cable: aluminum conductor
Control & lighting cable: annealed
tinned high conductivity copper
conductor
5. Maximum conductor 90oC
temperature with
rated current
6. Inner sheath Extruded PVC
7. Armouring GS flat steel armoured
8. Outer sheath FRLS PVC
9. Maximum conductor 250oC
temperature
withstanding ability
during short circuit.
3.4.15 Cable Laying

3.4.15.1 All the necessary HT/ LT power and control cables, cabling materials &
accessories, cable racks, conduit fittings and materials, structural
materials etc. as required and specified in scope of work shall be
designed, supplied, erected and commissioned by the Bidder.
3.4.15.2 Structural over ground cable gallery shall be considered as per site requirement.
3.4.15.3 Power supply inside the proposed new mill and its auxiliaries shall be
distributed through cables to various premises. Cables shall be laid overhead
with appropriate support like overhead cable gallery/ tray as far as possible.
Inside the substations and covered premises, the cables shall be laid on

concrete channels (over cable supporting structures) or on columns and other
available structures.
3.4.15.4 Termination and jointing of cables shall be made with double compression type
brass cable glands and crimping type cable lugs. Aluminium conductor cables
shall be terminated with aluminium lugs and copper conductor cables shall be
terminated with tinned copper lugs. Straight through joints shall be heat shrink
type with complete kits.
3.4.15.5 Power cables shall be laid on ladder type GI cable trays, whereas control cable
shall be laid on perforated cable trays.
3.4.15.6 All communication cable shall be laid separately from power cables.
3.4.15.7 All cables in cellars and alleyways shall be FRLS and application of flamistic
compounds & fire protection barriers shall be considered.
3.4.15.8 Termination of cables shall be made with heat shrink type termination kits of
appropriate voltage grade.
3.4.15.9 Cable Selection Criteria
3.4.15.10 Cables shall supply their loads without exceeding a 3 percent voltage drop.
1) The cables suitable for withstanding all electrical, thermal and
mechanical stresses developed during short circuit peak current.
2) Size of cable shall be selected depending upon the load current,
short circuit current, permissible voltage drop, derating factor of
temperature and grouping of cables.
3) For all control cables 2 spare cores shall be made available for cables
above 7 core and 1 spare core shall be made available for cables
below 7 core.
3.4.15.11 Cable Racks (GI for Non-fabricated Type)
1) Cable racks made of MS angles and flats shall be provided in the
cabling space below the proposed switchgear & remote control
panels, cable trench/ tunnel as required.
2) Ladder type cable racks of width 600 mm/ 450mm/ 300mm to be
fabricated from 50 x 50 x 6 mm MS angles for longitudinal members
and 25 x 6mm MS flats for cross members placed at an interval of
300 mm along the length of the rack with a provision of double cross
members at a distance of 600 mm for cable clamping.
3) Supporting MS brackets for the support of cable racks shall be
provided at an interval of 1500 mm. Brackets shall be made of 65 x 65
x 6 mm MS angles.

4) MS channel of size (100x50mm) as inserts shall be given at an interval
of 1500 mm from the base of the cabling space/ cable trench to the
top of the cabling space/ trench. MS channel inserts shall be given at
the two sides of the cabling space/ trench.
5) MS insert plates of size 100mm x 100mm x 10mm at an interval of
1500 mm at centre of the roof of the cabling space/ trench shall be
given throughout the length.
3.4.15.12 Installation of Cables
1) Cables shall be taken inside the cabling space below the
switchgear, remote control panels & other equipment in the plant
or in cable trench/ tunnel/ overhead cable bridge etc in ladder/
perforated type cable trays.
2) Structural over ground cable gallery with walk way shall be
considered as per site requirement. Structure shall have future
provision of 30% spare space for future cable trays. Walkway of
800 mm shall be provided. Two nos additional cable trays and 20%
spare space on each tray shall be provided.
3) New RCC walk able cable tunnel, enclosed from top, of
approximate size of 2.5 m wide & 2.5 m height (internal
dimension) shall be constructed inside mill area. The dimension of
the tunnel is indicative however, actual size shall be as per actual
site condition.
4) Each substation building shall have over ground cable cellar of 3m
height.
5) Generally cables shall be laid on the cable trays exposed. However,
where protection is required from mechanical damage and/or
radiation of heat, this protection shall be given by GI conduits/ GI
pipes of suitable sizes. GI pipes shall be medium gauge, hot dip
galvanised Electric Resistance Welded (ERW) screwed type
conforming to IS 1239 (Part-I)-1990. GI conduits shall conform to
IS 9537 -1980.
6) All cables shall be protected by means of GI pipes or sheet metal
protective cover up to a height of 1500 mm from the working floor
level and platforms for protection against mechanical damage.
About 40% of the pipe/ conduit space shall be kept vacant for easy
pulling of cables.
7) Cables coming out of the underground cable trench or building or
concrete cable duct shall be protected by GI pipes at the point of
exit of these places and all these exit points shall sealed against
water seepage and entry of creeping reptiles with fire proof
materials. In case of road/ railway crossing, suitable hume pipes
8) Power cables and control cables shall preferably be placed in a
separate rack. Where this is not possible, power cables and control
cables shall be spaced with a distance.
9) All cables shall be provided with identification tags indicating
cable numbers in accordance with the cable/ circuit schedule at 20
metre spacing for straight runs, at bends in the run. The tags shall
be of aluminium sheet with numbers punched on them and
securely attached to the cables with non-corrosive wire.
10) Individual cores of control cables shall have plastic identification
number ferrules at both ends of the circuit.
11) All cables shall be tested for proper insulation before laying.
Cables shall be laid in a proper manner so that there shall not be
any damage to the cable, no kinks or twists in the cable during
cable laying. All spare cores of the control cables shall be neatly
bunched and taped at both ends.
12) Cables shall be clamped in the racks at an interval of 1500mm in
both vertical and horizontal run with aluminium alloy clamps.
13) Where a number of GI pipes or conduits are run in a bunch,
adequate number of spare pipes (30% or minimum two nos.) of
comparable diameters shall be kept for future use.
14) Flexible GI pipes/ conduits shall be used at the termination points
of cables where cables are to be terminated to vibrating and or
rotating equipment or where chances of vibrations shall be there
at the time of operations.
15) All Profibus/ Modbus/ network cables may be combined with
instrumentation signal and control cable as voltage levels being
low and shall be laid in one/ common tray. HT cable shall be laid in
separate trays.
3.4.15.13 Guidelines of Cable Laying
1) Cable entry into junction boxes or panels shall be through
removable gland plates and compression glands suitable to
withstand vibrations
2) All cables for plant installation shall be generally taken through MS
fabricated & painted cable trays along the existing route. At
specific locations, cables shall be also taken through galvanised
steel conduits for additional protection against damage. The cable
shall be suitably laid on racks, in trenches and in conduits.
3) Size of the conduits shall be selected so that maximum 40% of the
cross section is occupied by the cable.
4) Cable joints are not envisaged in the intermediate point in the
cable run. In unavoidable cases, the joints shall be made of the
epoxy cast resin type cable jointing kits.
5) Signal, power and compensating cables shall be laid in separate GI
trays with minimum separation of 300 mm.
6) Partial run of signal cables and power cables shall normally be
avoided but where parallel runs must be made, tray spacing of at
least 300 mm shall be provided. In case of laying on overhead
structure cable spacing of 300 mm shall be provided. Otherwise
cables shall be run through GI conduits.
7) Crossing of power, signal and control cables shall be made at right
angles only.
8) GI trays shall be mounted with their breadth in vertical plane to
protect cable from falling objects and accumulation of dust. If trays
are laid horizontally, these shall be provided with removable
covers and shall be supported by rigid base to avoid sagging.
9) Use of elbow/ bends shall be avoided, instead larger radius bends
shall be provided for ease of laying and avoiding breakage at the
bends.
10) Multicore cable shall not be bent to radius less than the
manufacturer‟s recommendation.
11) Intermediate joints shall be avoided. If not avoidable, joints shall
be made preferably in junction boxes. However, for compensating
cables no jointing is permitted.
12) Clips and saddles securing cables to steelwork or tray shall
preferably be plastic covered material and shall be spaced at 0.5 m
interval.
13) All cables shall be suitably identified with their tag numbers duly
clamped at an interval of 5 m. Tag plate should include Cable No.
and size as per scheme.
3.4.16 Earthing Protection System
Power earthing system shall be designed as per IS 3043:1987 and
Indian Electricity Rules as applicable. New earthing pits and new ring

main shall be considered. All equipment shall be connected to main
earth ring by means of earthing strips.
 All earthing connections shall be of sufficient section to carry the
faultcurrent of 40 kA for 1 second.
 Each electrode shall have facilities for measurement of
resistance andwatering during dry season.
 The bidder shall submit all the test reports and all the
calculations forearthing to the Employer/ Consultant for approval.
3.4.16.1 Following minimum sizes of conductors shall be considered
for earthing.
Sl. No. Description Materials
1 Underground Earthing ring 75 x 10mm galvanised steel

flat
2 HT equipment 75 x 10mm galvanised steel

flat
3 LT equipment 50 x 6 mm galvanised steel

flat.
4 Earthing pit 3000mm deep earthing pit

as per IS 3043:1987
5 Structures, cable trays, 50 x 6 mm flat galvanised

interconnections, etc. steel flat
6 Motors
Above 90 kW 50x6 mm flat
Above 30 kW upto 90 kW 25x6 mm flat
Above 5 kW upto 30 kW 25x3 mm flat
Upto 5 kW 8 SWG Wire
Miscellaneous items, viz. 8 SWG Wire

Push Button Station,
Junction Boxes etc.
3.4.17 Lightning Protection System

3.4.15.1 Lightning protection system for new civil building etc. shall be provided
as per IS 2309:1989.
3.4.18 Erection and Installation
3.4.16.1 Power & Control Panel
1) The power & control panels shall include Motor Control Centres
(MCC), TR Set & Controllers.
2) Erection of the boards/ panels shall be carried out in accordance
with the guidelines given by the respective IS Specification.
3) MCCs shall be mounted on steel sections i.e. angles, channels,
embedded in the floor and fixed either by bolting or tack welding
after proper aligning and levelling. Incoming and outgoing cables
shall be laid in cable racks underneath the panels.
4) During installation, special care shall be taken to check and
thoroughly clean all contacts of contactors, relays etc. and panels
as a whole. Also, all operating mechanisms shall be checked for
smooth operation and linkages in the mechanism shall be properly
greased/ lubricated.
3.4.19 Testing & Commissioning
3.4.17.1 Site Tests for Commissioning
1) Checking required to be made on the equipment after installation
at site shall generally comprise but not be limited to the following:
a) Physical inspection to verify that the boards/ panels are in
proper condition.
b) Check for liquid levels and leakage e.g. Transformer cooling
oil etc.
c) Check for free movement of mechanisms viz. contactors,
rotating parts of rotating machine etc.
d) Check for tightness of all cables, bus-bars, earth connections
etc.
e) Check for clearance of exposed bus-bars/ conductors from
metal enclosure, if any.
f) Continuity checks of all control circuits.
g) Checking of all mechanical and electrical interlocks with
manual actuation of relays as necessary.
h) Checking of alarm and annunciation circuits by manual
actuation of relays like bucholz relay in case of transformers.
i) Checking and calibration of device requiring field
adjustment/calibration.
2) Tests to be carried out on the individual electrical equipment shall
generally include, in addition to the manufacturer‟s instructions,
the following:
For MCC, control panels etc.
a) Insulation resistance test with 1000 V megger for main
circuits.
b) Insulation resistance test with 500 V megger for control
circuits.
c) Sequential operation test by application of control voltage
only.
d) Checking of settings of all relays/releases as per drawings.
3.4.17.2 The Technical parameters for major electrical equipment (TR Set and
Controllers, MCC, Cables, any electrical item, etc.) shall be finalised in
consultation with Employer/ Consultant.
3.5 PROCESS CONTROL AND AUTOMATION
3.5.1.1 General
Planning, design, manufacture, installation, testing inspection and
commissioning of the electrical equipment and facilities shall comply
with latest versions of IEEE/ IEC/ IPSS/ IS, Indian Electricity Rules, laws
and regulations in force in the state of West Bengal. If relevant IPSS/ IS
is not available for a particular application, the IEC (International Electro-
technical Commission) standards shall be applicable. All plans, design,
manufacture, installation and cabling work shall be based on the ISO
metric system.
Applicable design Standards
Codes & DESCRIPTION
Standards
IS/IPSS/IEC/ISA
IS
IS:1554 Part 1- Specification for PVC insulated heavy duty
1988 electric cables upto 1100 V
IS:5831-1984 Specification for PVC insulation and sheath of
electric cables
IS:8130-2013 Conductors for insulated electric cables and
flexible cords
IS:8945-1987 Electrical measuring instruments for explosive
gas atmospheres

IS:9858-1981 Safety requirements for electronic measuring
apparatus
IS:12754 Part 1- process measurement control functions and
4-1989 instrumentation symbolic representation
IS:6720-1972 Reference tables for platinum 30 per cent
rhodium- Platinum 6 per cent rhodium
thermocouples
IS:7358-1984 Specifications for thermocouples
IS:8018-1976 Specification for platinum alloy wires for
thermocouple elements
IS:8495 part 1- Specification for ceramic components for
1977 thermocouples and resistance thermometers
IS:8784-1987 Thermocouple compensating cable
IS:12579-1988 Specification for base material mineral
insulated thermocouple cables and
thermocouples
IS:16923 part 1- Thermocouples part 1 EMF specifications and
2018 tolerances IEC 60584 1 2013
IS:2848-1986 Specification for industrial platinum
resistance thermometer sensors
IS:513 : 2008 Cold reduced carbon steel sheet and strip
IS 5, 1994 Colours for ready mixed paints and enamels
IS 3043 2018 Code of Practice for Earthing
IS IEC 60529 Degrees of protection provided by enclosures
2001
3.5.1.2 Design Condition for Instrumentation & Automation System

i) All instrumentation & automation equipment shall be designed
for continuous duty operation in steel plant environment.
ii) System shall be designed with inbuilt safety system for operating
and maintenance personnel. Facilities for inspection, testing,
maintenance and adjustment at site shall be provided without
disrupting process.
iii) System shall be of modular design for future expandability
/modification. Necessary redundancy shall be considered for
reducing extent of abnormality and Mean Time To Repair (MTTR).

iv) All electrical equipment of foreign supply shall be designed as per
IEC safety regulation. All electronics circuit shall be plug-in type.
Equipment noise limitation shall be as per IEC-179 (generally not
exceeding 85 dB at 1 m).
v) Instruments and field equipment shall be explosion proof or
intrinsically safe in hazardous locations.
vi) Instrumentation for steam line shall follow the statutory
requirements as per Indian Boiler regulations.
vii) All electrical equipment shall be designed as per IEC safety
regulation.
viii) Instrumentation equipment shall be standardised to enable
maximum interchangeability of parts and reduce inventory
requirement.
ix) Equipment noise limitation shall be as per IEC-179 (generally not
exceeding 85 dB).
x) All signals except from thermocouples/ RTD shall be wired
through signal isolators for isolation & duplication/multiplication.
xi) All transmitters shall be housed in Fibre reinforced plastic (FRP)
material. The junction box shall be of die cast Aluminium/
moulded fiber with IP65 protection. Each junction box shall have
minimum 20 % spare terminals.
xii) Remote seal type transmitters shall be used in all applications. In
case water line temperature is high (60 to 700C, special sealing is
to be selected to prevent damage of diaphragm.
xiii) All transmitters for viscous fluid, fuel gas and slurry application
shall be provided with built-in diaphragm separator.
xiv) All gas flow and pressure transmitters shall be connected through
condensing vessel.
xv) Signal isolators shall be used wherever duplication/multiplying of
analog signal is to be done.
xvi) For steam application all tapping points shall be provided with a
steam condensation chamber.
xvii) Transmitter power supply (24 V DC Regulated) for individual units
shall be with the help of two sets of regulated 24 V power supply
units connected in parallel (hot redundant) with four nos. of
diodes in order to prevent loop current between the two units

(Reverse polarity protection). Each of the regulated power supply
unit shall have capacity to supply entire set of transmitters.
xviii) Power supply to instruments with AC power supply shall be
through MCB of adequate rating. Power supply to individual
transmitter shall be through dedicated MCBs.
xix) External surge / lightning protection device at both transmitter
and control room ends shall be provided in addition to the built-
in protection
xx) The various elements of entire instrumentation & process
automation system shall be generally as per the specification laid
down in Technical specification.
xxi) Cabling: Cables shall be generally taken over racks/ trays. Cables
shall also be taken through GI conduits at strategic places.
Instrument cables (power, control & signal) shall be laid in
separate dedicated trays and shall not be mixed with electrical
cables. Cable trays for thermocouple extension cables /
compensating cables for the thermocouples of harsh zones shall
be suitably covered and protected against damage. Cables in
higher ambient zone have been considered with asbestos cloth
wrapping. Flame proof type cable glands shall be considered.
All power cable size have been selected with due regards to the
necessary factors of selection like fault level, voltage drop,
ambient temperature length, grouping etc. The control cable shall
have spares as mentioned below:-
6-10 cores.: Minimum 2 spare cores.
11- 20 cores: Minimum 3 spare core.
More than 21 core: Minimum 4 spare cores.
3.5.2 DETAILED SPECIFICATIONS
3.5.2.1 Measurement for ETP
A brief description of various measurements and controls envisaged is
given below. The list is however tentative and subject to changes during
detail engineering.
 Temperature measurement at inlet and outlet of each ETP. Resistance
Temperature Detector (RTD) and Temperature transmitter shall be
considered.
 Pressure measurement at inlet and outlet of each ETP. Pressure
Transmitter shall be considered.

 Temperature measurement at insulation chamber of each ETP.
Resistance Temperature Detector (RTD) and Temperature transmitter
 Flow measurement in the common coke oven gas inlet header of
ETPs in 1.6Mt stream. Orifice and Differential Pressure transmitter
 Flow measurement in the inlet coke oven gas line of new ETP in 1.8
Mt stream. Orifice and Differential Pressure transmitter shall be
considered.
 Pressure and flow measurement of steam, nitrogen and ammonia
liquor line. Pressure transmitter, Orifice and Differential Pressure
transmitter shall be considered.
 Steam parameter measurement. Suitable condensate pot for steam
parameter measurement shall be considered. Sealed chamber with
sealed liquid is required for corrosive ammonia liquor.
3.5.2.2 Equipment Specifications ( Main Features)
1) Smart type pressure / differential pressure / flow transmitters:- The
electronic pressure transmitters shall have smart sensors. Transmitters
shall be with built in field digital indicator, three way manifold and
mounting accessories etc. In case of flow measurement, square root
extractor shall be provided. The built-in indicator should have provision
for diagnostic information. The transmitters shall have the following
specifications:
Service Liquid, gas and vapor applications
Type Capacitance/ Piezo-resistive and silicon

resonance; Double Chamber type having
display and Power connection in separate
chamber.
Output 4-20 mA dc plus superimposed digital HART
communication signal for smart function.
Power supply 24 V, DC.
Power supply Maximum zero shift 0.005% of span / volt
variation effect change in power supply.
Load limit 600 ohms.
Zero adjustment Continuously adjustable ( locally).
Ambient temp. 0 to 75 oC limit.
Over press. limit 200% of upper range limit.
Accuracy + 0.1% of span.

Linearity + 0.05% of span.
Elevation/suppressi (-) 100% to (+) 100% of upper range limit.
on
Response time Less than 0.2s.
Humidity limit 0-100% R.H.
RFI, EMI effect R.F.I. filter shall be built in. The output error
due to this shall be less than 0.1 % of span
for frequency up to 500MHz & field intensity
20v/m/60 to 120 dB.
Temperature effect Maximum zero shift + 0.5% up to 55.5 oC
Over pressure effect Maximum zero shift + 0.5% by 100% max.
Static pressure
Vibration effect + 0.05% of URL/g for frequency 15 to 150 Hz.
Mounting position Rotation in plane of diaphragm should have
no effect. Maximum zero shift 1.0% for 90
degree tilt.
Static pressure Zero shift less than 0.5% of span for pressure
effect change up to static pressure limit.
Response time Less than 0.1 sec.
Housing IP 65 as per IS 13947 Part-1, 1993
Mounting Suitable mounting on a 50 mm pipe support.
Accessories U-clamp, plate, fixing bolts etc.
Rangeability / Not less than 60 :1
Turndown ratio
Venting facility Through vent plug
Stability 0.2% of span over a period of 3 years
2) Resistance temperature Detectors (RTD):- The resistance elements shall
be of platinum ( R0=100 Ohm) conforming to Grade-B IS-2848-1986.
The element shall be duplex ungrounded with 3 wire connection. The
element shall be wound on ceramic block. External teflon / fibre glass
insulated silver wires which connect the element to the terminal head
shall be screwed. The elements shall have specifications as follows:
Without Response Better then 40 seconds with thermo well and
time 15 seconds without thermo well
Accuracy As per DIN-43760.
Protective Tube  Material-SS 316 Stainless.
 Filling - Magnesium Oxide (Purity- above
99.4%)
 OD - As required (>10 mm).
Loading Spring loaded to ensure positive contact with

well. Rotation of insert with respect to head &
resultant twisting of leads shall be prevented.
Terminal Head Die cast Al painted with black enamel paint.
Material
Terminal Brass screw type - silver plated
Cable ¾" flame proof cable gland complete with
neoprene / teflon / grommet to suit cable
Terminal head Shall have gasket and SS chain
cover
Terminal head Type NEMA-4 screwed type or equivalent
(removable from sheath).
Insulation The insulation resistance between terminal
and the sheath shall not be less then 10 M
Ohms at 250 V dc at room temperature.
Immersion length As applicable
Tests As per IS 2848 :1986.
Accessories  External nipples with thermowell
connection,
 Adjustable Compression fittings / unions
for variable insertion,
 SS 304/316 thermowell as per ASME 193
with process connection as required,
 3 Mtr long PVC insulated metallic flexible
conduit with end fittings.
 Thermowell ( as per specification to be
supplied)
3) Thermocouples (T/C):- The thermocouple element shall be of NiCr-NiAl
(Chromel Alumel) type K or of Pt/Pt-Rh type S conforming to general
requirements as per IS-2054/2055:1962. The thermocouple junction
shall be spot welded, simplex type and ungrounded. Both the wires
should pass through twin-hole ceramic beads. The immersion length
shall be as applicable.
Wire gauge 3.2 mm dia for K type with ceramic bead
Sheath insulation, 1.6 mm for MGO insulation
0.5 mm dia for S type
Protective tube ID 17 mm, OD 22 mm.
OD- 8 mm for MGO insulation
OD- 3mm for embedded T/C
Protective tube material SS 304/316, Ceramic or Inconel.
Insulation By ceramic beads or MGO filled

Connection of Head ½ inch BSP(F), ½ inch BSP(M) of sheath,
removable from sheath
Accuracy As per IS 2054/2055-1962.
Response time Better than 8 seconds when checked in
water bath at 90oC.
Head Material Flame proof die cast aluminium or better
material painted with black enameled
paint;
Terminal blocks Brass screw type / silver plated.
Cable Connection With flame proof cable gland and
Neoprene / Teflon grommet 3/4 inch.
Terminal head cover Shall have gasket and SS chain
Terminal head Type NEMA-4 screwed type or equivalent, to
be removable from sheath.
Accessories  External nipples with thermowell
connection,
 Adjustable compression fittings /
unions, for variable insertion
 SS 304/316 thermowell as per ASME
193 with process connection as
required,
 3 Mtr long PVC insulated metallic
flexible conduit with end fittings.
4) Temperature Transmitter:
Type Smart configurable; Double chamber

type with display & power connection in
separate chambers
Input T/C (K, S, B) mV to Current converter /
RTD 3 wire- Pt. 100
Output 4-20 mA dc
Power supply 12-48 V dc
Ambient temperature 0-75 deg C, Cold junction compensation
for T/C input
Accuracy +/- 0.25%
I/O Isolation Isolated Input, Output & Power circuit
Range adjustment Field adjustable within the range
Mounting Shall be DIN rail mounted

Housing These transmitters shall be installed
inside the instrument panel to be
located in control room. For transmitters
which cannot be installed in the control
room, the same shall be installed at site
in IP-65 protection cabinets.
5) Pressure switch / Differential pressure switch:- The pressure switch shall

be diaphragm, bellows or bourdon type. The sensing element material
shall be SS AISI 316. The case shall be of die cast Aluminium, weather
resistant, black epoxy resin painted and provided with neoprene
gasket. The scale shall have black graduation on white linear scale with
0-100 % graduation with red pointer. The switches shall have
specifications as follows:
Over range  PS-150% of maximum pressure
protection.
 DPS-Static pressure on one side with
other side open to atmosphere.
Adjustment  Set point
 Internal differential adjustment nut
with dial.
 Set point adjustability over span
range.
 ON-OFF differential limit +/- 0.5%
FSD or better adjustable throughout
the range.
Switch Two nos SPDT suitable for 220v ac 5
Amp or 220 v dc, 5 Amps
Accuracy + 0.5% of span or better
Repeatability + 0.5% of span or better
Enclosure class Hermetically sealed.
Protection class IP-54 as per IS 2147:1962

Accessories SS union nut and tail piece suitable for
welding to impulse pipe.
Snubber for pulsating fluid.
Siphon for steam/hot water services.
SS 316 with Teflon Coating diaphragm
seals (with capillary extension if
required) for corrosive,viscous, solid
bearing or slurry type process fluids.
valve SS manifold for PS.
Blow out disc.
Chemical seals, if required.
Local display and soft set Yes
point setting
6) Orifice Plate
The orifice plate shall specifically be designed as per B.S. 1042
section 1.1: 1981, 1.2 & 1.4: 1992. Orifice plate shall in general be of
square edge type with flange tapping. Two no. holes 1800 apart shall
be provided in each flange & one hole shall be plugged. For line
sizes of 500 mm and less, the orifice plate shall be an integral unit
comprising of carrier ring assembly, tapping arrangement on both
upstream as well down stream side. For line sizes more than 500 mm,
the orifice plate shall of disk type.
All orifice plates shall be supplied with matching flanges of suitable
rating not less than three times the maximum line pressure. All
tapping arrangements shall be complete with a piece of impulse pipe
line and a ball type shut off valve of approximate pressure rating.
For steam applications orifice plate shall with a pair of steam
condensation chambers of suitable pressure rating.
For all line sizes d/D ratio shall be between 0.3 to 0.7. Base of the
orifice plate shall be parallel within 0.5 degree. Other details as well
as design guidelines shall be as per BS 1042 section 1.1: 1981, 1.2 &
1.4: 1992
Design Standard BS-1042:1992
Type Square edged concentric
Tapping Flange tapping
Orifice plate SS316 (Min. 3mm thickness)
material
Flange material/ ASTM-A-105/ WNRF

type
Accessories CS nipple & shutoff valve for tapping with
CS companion flanges
7) Digital Indicator: Digital process indicators shall receive signal directly

from the respective transmitters and display the same in actual
engineering units.
Display Red / Green LED seven segment digits digital display
Accuracy 0.5%
Alarm High and low alarm indicator and selectable for each
channel
Alarm setting 0-100 % range
Alarm output 2 points/input
Digital 15 mm minimum
height
Input 4-20 mA DC analog, isolated; Impedance- 1 M ohm
Output Alarm output of 0.1 A at 220V AC, isolated dry contact
with NO or NC contact selectable by key pad.
Power supply 220 V,50Hz, + & - 15%.
Mounting Flush panel having back panel connectors suitable for
1.5 sq. mm wire. The cutout size shall be indicated.
8) Signal Isolator
It shall be designed to supply operating power to two wire type
transmitters & convert one 4 to 20mA DC current signal from these
transmitters in to multiple output signals of 1 to 5V DC or 4-20 mA.
Provision shall be kept to limit excessive current if a short circuit occurs
at the field end. The supply voltage of signal isolators shall be 24 V DC.
The input signal ( 4 to 20 mA DC) shall be isolated from the output
signal by a photo isolation circuit. The output signals shall be 1 to 5V
DC or 4 to 20 mA DC or both. The accuracy of output shall be
minimum + 0.2% of span. Transmitter supply voltage shall be 26.5 +
1.5V DC, no. of output channels: 3 or 4.
9) Pressure Gauge: The specification of the pressure gauge (with alarm
contact) shall generally be as follow:
Type Direct
Mounting On line (Local)
Dial size 150 mm
Case Cast Aluminium
Blowout protection Required
Moving parts matl. SS 316
Accuracy + 2%
Process Connection 1/2 " BSPT(M)
10) Temperature gauge:- The specification of the temperature gauge
shall generally be as follow:
Type Direct
Range 0-150 oC
Mounting On line (Local)
Dial size 150 mm
Case Cast Aluminium
Accuracy + 2%
Process Connection 1/2 " BSPT(M)
11) Paperless Recorder
The recorder shall be multipoint and multifunction and shall record
and display analog and discrete data. It shall have high resolution
LCD display capable of displaying 16 different colours
simultaneously. The recorder shall accept thermocouple, RTD, mA,
mV and volts inputs. The facility shall be to store the data on PC card
/ flash drive / hard disk with an option for serial communication link
RS 232/ RS 485/Ethernet. Data shall be either live (real time inputs) or
historically retrieved. It shall have option for math packages for
calculations with totalisers. The resolution shall be 12 bits(min), 0.025
% for 0-20 mA, 4-20 mA DC current and 1-5 V DC output. The display
attributes shall be as follows:-
Type: Colour LCD active matrix

Screen size 144 mm x 88 mm (minimum)
Resolution 640 x 640 pixels (minimum)
Update rate 1 second (minimum)
Trend time base 5 min to 24 hrs/screen
Data storage Shall automatically calculate
storage time base on storage
schedule
Input type mV , V, mA, Thermocouple, RTD

No. of channels As mentioned in scope of work
12) DC Voltage Power Pack

The power pack shall be redundant & suitably designed to provide
output voltage of + & - 24 V dc & adjustable up to + 10% of the
rated voltage and load current limit from 115% down to 10% of the
rated current. The power pack shall be fully protected against over
load and short circuit. RFI filter shall be incorporated in the input line
to prevent RF interference from main supply. The output voltage shall
be electrically floating from the ground. Setting regulation shall be
atleast 20mV, load regulation + 0.2% with transient recovery of
approx. 100µsec. It shall have recovery within regulation band for a
load change from 10% to 90% and the output adjustability from
20.4V to 32.4V. The ripple and noise shall be within 1mv rms. The unit
shall be provided with voltmeter and ammeter. Separate power
supply for Analog & digital I/Os shall be provided.
13) HART Universal Hand held calibrator
It shall be microprocessor based unit and to be used for establishing
two way communications between smart transmitters and the user
over the existing signal lines. The unit shall be provided with weather
proof cover carrying Ni-Cd rechargeable battery pack and a charger.
The hand held unit shall have minimum following functions:
a) Selectable communication mode for either 4-20 mA dc or
digital communication mode
b) Shall display all configuration parameters, serial no., tag
number, scratch pad memory, two line LCD display for
displaying in actual engineering unit.
c) Shall be able to verify / configure loop operation, loop
calibration and trouble shooting
14) Signal & Control Cable
i) All control cables shall be conforming to IS : 1554 (part-II), latest
version or relevant Indian standards as applicable. The cables
wherever applicable shall be FRLS type.
ii) The power wiring within the cubicle shall be done with minimum
2.5 sq. mm copper conductor.
iii) The cable laying shall be as per IPSS : 2-07-040-88
iv) Cable entry to the panels/junction boxes shall be through suitable
gland plates and glands.

v) The Compensating cable shall be suitable for K or, S type
thermocouple conforming to IS 8784/78.
vi) Following cables shall be considered for instrumentation system:-
Signal cables Armoured, Individual pair & overall screened

(1.5 Sq.mm)
Compensating cable Armoured, overall screened, FRLS
(1.5 sq.
Control cables 1.5 sq. Mm, Armoured, unscreened
Control cable for Armoured, un-screened
digital signals (1.5 sq. mm)
Power cable Armoured, unscreened
(2.5 sq. mm)
FDA system cable Armoured, FRLS
(1.5 sq. mm)
Network cables Fibre optic (Single mode & multi-mode as
per requirement, UTP- Cat5/Cat6)
Special cables
Note: Suitable heat shields for cables to be used in higher ambient
zones in place of asbestos.
15) Instrument Panels & Cabinets

The panel shall be of maximum 1800mm height and open type or
cabinet type in simplex or duplex construction as per the
requirement of instrumentation systems. The panels shall be
manufactured from cold rolled carbon steel sheet conforming to IS
513-1992. Panels shall be manufactured of 3 mm thick sheet except
for doors which can be of 2 mm thick sheets. For duplex panels
sheets of 4/5 mm may be used depending upon size of the panels.
The panels shall be free standing type and of welded/bolted
construction. All weld shall be ground smooth, all corners be
rounded and all weld spattered shall be cleared. Surface of panel
shall be free from all mars & defects. Removable eye-bolt lifting lugs
shall be furnished and installed in all panels
16) Tapping points & Impulse Pipe Laying
 Tapping points of instruments shall be of carbon steel (CS) of ¾”
(minimum) with threaded type SS (ball valve) root valves.
 All impulse lines except for steam application shall be of seamless
SS pipes with 20 mm diameter and minimum 2 mm wall
thickness. For steam applications, CS pipes of same dimensions
shall be used.
 Steam lines shall have IBR certified tapping points and valves.
 Nitrogen/ steam purging facilities shall be provided for impulse
pipe cleaning.
 Each impulse line shall have minimum three valves; SS ball valve
(root valve), isolation valve and drain valve.
 All impulse piping in general shall be given a slope of not less
than 1 in 12 except where otherwise specified. The scope of
impulse pipe work shall be done from the tapping point for
liquids, steam and condensable and up from the tapping points
for gases unless specific provisions are made for venting and
drawing.
 Vents and drains shall be ensured at the highest or lowest of
piping run respectively. Impulse pipelines shall be kept as short as
possible consistent with good practice and accessibility. Piping
and tubing shall be adequately supported and fixed at distances
not exceeding as follows-
Copper tube 12 mm or less - Continuous support
Steel tube 10 mm to 20 mm - 1.5 m.
Steel tube 25 mm - 2.0 m.
Steel pipe 40-50 mm - 3.0 m.
 The following colour code shall be used for impulse lines -
Green Water
Blue Oxygen line , Steam line
17) R.F Earthing

The R.F. earthing system shall conform to I.E. rules and latest revision
of relevant Indian Standards.
Minimum two separate grounding stations each comprising of two
earth pits at minimum distance of 3 meters shall be provided.
Earthing resistance of the pit should not be more than 0.5 ohms.
A continuous copper bus (size 25 mm x 3 mm) shall be provided as
logical earth grid. Whenever needed the earth bus should be
converted to a net of buses as per requirement. The safety ground
and the signal bus should never be connected together inside the
control room.
The metal frames or enclosures of each electrical equipment shall be
connected firmly to the safety ground at the nearest point, the
connection should be protected such that it does not lose the bond
by vibration or personnel movement.
The logic ground bus shall run near each panel / equipment and shall
be connected to logic ground of each equipment with smallest
length of wire as possible.
3.6 STRUCTURAL
3.6.1 Design parameters
1.6.1.1 The steel structures envisaged here shall generally be designed as per IS
800:2007. Superimposed loads shall be considered in accordance with IS
875(Part II): 1987 in addition to technological loads from equipment as
supplied by equipment manufacturer. Structures shall be designed
either for wind or seismic loads whichever produces worse effect. Wind
load on structures shall be considered as per IS 875 (Part III): 2015
whereas seismic loads shall be taken as per IS 1893. Structural steel
work shall be of welded construction as far as possible. Necessary
provision in the design shall be kept for temporary loads, which are
expected during erection and maintenance of equipment.
1.6.1.2 Ladders wherever provided, shall be of minimum width 500mm and
maximum spacing of rungs 300mm. Safety cage shall be provided
where ladder height is 2200mm and more above floor/ G.L. Live load at
the centre of rung shall be considered as 120 kg.
1.6.1.3 Uniform live load on the following areas shall not be less than as under:
1) Platforms: 400 kg/ Sqm.
2) Staircase treads: 500 kg/ Sqm.
1.6.1.4 Dust load shall be taken as 50 kg/m2 over and above the specified live
load.
1.6.1.5 Permissible vertical and horizontal deflection shall generally be as per IS
800: 2007 unless otherwise specified.
1.6.1.6 Minimum member size
Steel used for construction exposed to weather or other corrosive

influences shall not be less than 8 mm in thickness and in construction
not exposed to weather, thickness shall not be less than 6 mm. Sealed
tubes and sealed hollow box sections used for external construction

exposed to weather shall not be thinner than 4 mm and for construction
not exposed to weather shall not be thinner than 3 mm. Rolled sections
shall be as per IS 808: 1989.
The controlling thickness as specified above, for rolled beams and

channels shall be taken as the mean thickness of flange, regardless of
web thickness.
The minimum sizes of standard rolled sections to be used in all load

bearing structures design shall be as follows:
1) ISA 50x50x6
2) ISMC 75
3) ISMB 100
4) NPB 100
5) WPB 100
Gusset plate thickness shall not be less than 8 mm.
3.6.2 Materials
3.6.2.1 Structural steel
All structural steel shall be of tested quality. Structural steel conforming

to IS 2062: 2011.
The Tenderer shall submit the test certificates conforming to

appropriate standards of all steel materials used for fabrication. All
structural steel shall be free from rust, scales, lamination, cracks, fissures
and other surface defects.
3.6.2.2 Steel tubes wherever used shall be as per IS 1161: 2014.
3.6.2.3 Chequered plates wherever used shall be as per IS 3502: 2009.
3.6.2.4 Skelp plates shall conform to IS 10748: 2004.
3.6.2.5 CGS sheeting wherever used shall conform to IS 277: 2018 and thickness
shall be of 20G.
3.6.2.6 Bolts and nuts
All bolts and nuts shall conform to IS 1363 or IS 1364 as applicable and
unless specified otherwise shall be hexagonal. All nuts shall conform to

property class compatible to the property class of the bolt used. The
bidder shall submit the test certificates when called for.
3.6.2.7 Washers
Plain washers shall be made of mild steel conforming to IS 5369: 1975

unless otherwise specified. One washer shall be supplied with each bolt.
Tapered washers conforming to IS 5372: 1975 and IS 5374: 1975 shall be
used for ISMCs and ISMBs respectively.
3.6.3 Welding
3.6.3.1 The welding and the welded work shall generally conform to IS 816:
1969 and IS 9595: 1996 unless otherwise specified. As much work as
possible shall be welded in shops and the layout and sequence of
operations shall be so arranged as to eliminate distortion and shrinkage
stresses. Electrodes shall conform to IS 814:2004.
The welding surfaces shall be smooth, uniform and free from notches,
loose scale, slag, rust, grease, moisture or any other foreign material.
3.6.3.2 Criteria for test of weld
1) Visual examination - Hundred percent (100%) of the welded joints

for fillet welds and butt welds.
2) Ultrasonic method - Hundred per cent (100%) for all butt-welded

joints.
3.6.4 Painting
3.6.4.1 Paint specification for existing modified structures
Existing modified structures will be given single coat (DFT=125 micron)

of a two pack high build surface tolerant epoxy mastic coating and two
coats of two pack epoxy high build coating as finishing coat (DFT/
coat=100 micron).
3.6.4.2 Paint specification for new structures
For all new structural work primer coats shall be done with two coats of
a single pack air-drying high build chlorinated rubber based zinc
phosphate primer to achieve even shade and a minimum dry film
thickness of 100 microns (50 microns/Coat). Finishing coat shall be done
with two coats of a single pack air-drying plasticized chloro rubber paint

suitably pigmented to achieve even shade and a minimum dry film
thickness of 70 microns (35 microns/Coat). One primer coat shall be
applied at the fabrication shop after inspection and clearance of
structures. The next primer coat and the finish coats shall be applied at
site after erection.
3.6.4.3 Paint application
Surface preparation and application of paint shall be applied in

accordance with manufacturer's recommendations. The work shall
generally follow IS 1477(Part-II): 1971. Prior approval of the Employer
shall be taken in respect of all primers and/or paints before their use in
the works.
3.6.5 Dismantling
The bidder shall ensure that during dismantling of any structural

assembly, the stability of balance structures is not disturbed.
3.6.5.1 Method of dismantling
For dismantling of various steel structures gas cutting can be used with
the following guidelines:
1) For cleated connection, only cleat shall be gas cut.
2) For gusseted connection, gusset plates shall be gas cut.
3) Before cutting / removing the end supports, the items to be

dismantled shall be held / secured by appropriate means.
3.6.6 General provision
3.6.6.1 Type of Construction
The steel structures shall generally be of shop-welded construction. Site

connections shall generally be provided by welding with erection bolts.
Elements shall be fabricated in largest possible sizes optimal with

transport requirements to minimize site work.
Important members shall be assembled under control assembly in

manufacturing shop to prevent any mismatch at site.
3.6.6.2 Splices in structures
Shop splice: Where shop splices in plates are necessary due to non-
availability of plates in required lengths, full penetration defect free
sound butt welds shall be made. Shop splice in rolled steel angle, joists
and channels shall be developed by fillet welding and cover
plates/angles etc.
Site splice: Site splice for members required due to transportation,

assembly and erection facilities shall be developed by fillet welds and
cover plates and angles or high strength friction grip bolts. In case, butt
welding in plates is employed for site splice, the same shall be sound,
defect free and of full penetration
3.6.6.3 Fabrication of steel structures shall be in accordance with IS 800: 2007.

Fabrication tolerances shall be within specified limits as per IS 7215:
1974. Erection tolerances shall be within specified limits as per IS 12843:
1989.
3.7 DESIGN SPECIFICATIONS FOR CIVIL WORKS
3.7.1 General
3.7.1.1 This specification covers the design criteria for Civil Engineering work.
The term „Design Criteria‟ includes loading standards, permissible
stresses, functional requirements and quality standards to be adopted
as a basis for preparation of designs and drawings by the bidder. These
designs and drawings will cover buildings for production and non-
production facilities, auxiliary facilities, ancillary buildings and structures,
foundations for buildings and equipment, drains, sewers and other
miscellaneous civil engineering items of work to be provided and/or to
be modified/strengthened/rectified by the bidder.
3.7.1.2 The designs prepared by the bidder will not only provide for the
requirements indicated in this specification but also consider the overall
process requirements, and service conditions. The new facilities shall be
planned in such a manner that the existing structures in the vicinity shall
not be in anyway adversely affected. The designs will be compatible
with the existing and proposed structures.
3.7.1.3 The new 1.6 Mt ETP Building shall be designed for supporting three (03)
nos. new ETPs on roof. Loading, other associated facilities and
equipment as per technological requirement shall also be considered
while designing.
3.7.2 Standards
3.7.1.4 The design criteria for civil engineering work will be in accordance with
this specification. Detailed instructions on such aspects as are not
indicated herein will be as per the latest standards, codes as on date of

NIT. In the absence of suitable IS specification and codes of practices
other recognized international standards and codes may be followed
with the prior approval from Purchaser.
3.7.2.1 This specification covers design of major Civil Engineering items of
work. Other items of work will be designed according to the relevant
standards, recommendations and stipulations referred above.
3.7.2.2 In case anything mentioned in this specification is at variance with IS or
other codes of specification mentioned herein, the provisions of this
specification will prevail.
3.7.3 Setting out and Leveling
The bidder shall set out and level the work and shall be responsible for
the accuracy of the same. He has to provide all instruments and
qualified staffs with labour for getting his work checked by Engineer-in-
Charge, if so desired by the Purchaser. Such checking, if any, shall not,
however, relieve the bidder in anyway, of his responsibility for correct
setting out.
3.7.4 Safety
The bidder shall take adequate precautions to ensure complete safety
and prevention of accidents at site and shall be responsible for the
same. The safety precautions shall conform to the safety regulations
prescribed by the safety code for constructions and relevant Indian
Standard Codes, some of which are listed below:
IS: 3764-1992 : Safety code for excavation work.
IS: 4014-1967 : Safety regulations for scaffolding work.
IS: 4081-2013 : Safety code for drilling and blasting
operations.
IS: 4138-1977 : Safety code for working with compressed
air.
IS: 7923-1985 : Safety code for working with construction
machinery.
3.7.5 Keeping Work Free from Water
The bidder shall provide and maintain at his cost, pumps and other
equipment to keep the works free from water and shall continue to do
so until the handing over of the works.
3.7.6 Cleaning of site
The bidder shall keep the site clear on a continuous basis, from muck,
rubbish etc., which may arise out of the work executed by him and
dispose them suitably in allotted areas.
3.7.7 Bench Marks, Reference Pillars etc.
The bidder shall protect all benchmarks, and reference pillars /lines
including ground water gauges from damage or movement during
working. In case of any damage the bidder shall have to restore the
same to its original condition at his own cost.
3.7.8 Concrete and Reinforced Concrete for Structures and Foundations
3.7.8.1 General
a) Concrete work shall secure a dense, homogeneous, smooth mass
including required finishes, possessing required strength and
resistance to weathering and abrasion for the structures and
foundations.
b) Design of all reinforced concrete structures shall be as per IS: 456-
2000. The structural safety of all foundations on soil shall, in
general be based on IS: 1904-1986.
c) All reinforced cement concrete structures shall be in minimum
grade of M-25 (with 20 mm and downgraded aggregates).
d) For floor laid on grade with boulder soling base, drains & trenches,
the grade of concrete shall be M-20 (with 20 mm and downgraded
aggregates).
e) Plain cement concrete shall be M-10 (with 40 mm and
downgraded aggregates). However, for mass filling plain cement
concrete PCC 1:5:10 (I cement, 5 sand, and 10 aggregates) shall be
used.
f) For calculation purpose „Limit State Design‟ methods shall be
adopted.
3.7.8.2 Permissible Stresses
Allowable stresses for all reinforced concrete structures shall be as per
IS: 456 – 2000.
3.7.8.3 Foundations
a) Selection of type of foundation shall be based on the
recommendations of soil investigation & survey report, supported
loads, system requirements and site constraints.
b) Open foundations for structures and equipment shall be
proportioned to resist the worst conditions of loading and shall be
generally designed as per the provisions of IS:1904-1986.

c) The depth of foundation shall be determined based on loading on
foundations and bearing capacity at the founding level,
constructional and technological requirements. The maximum
allowable bearing pressure for design of foundation shall
correspond to values indicated in this document. However, in no
case shall be the foundation is taken down to less than 600 mm
below natural ground level in case of soil and 200 mm in case of
rocky strata. In no case foundation shall be placed on the filled up
soil and the depth of the foundation shall be taken upto the
depths where the virgin soil strata is found and extra depth shall
be filled with PCC 1:5:10 (cement: sand: aggregate).
d) The foundation of the new structure /facility shall be taken at least
to the depth of the foundation of adjoining existing structure/
facility, if any. In no case the loads from the new foundations shall
be transferred to the existing foundation. However in exceptional
circumstances, if it is required to be done, then the existing
foundation shall be checked for the additional load transferred
and shall be supported with design calculation.
e) All faces of concrete or plastered surfaces in contact with earth
shall be provided with two coats of bituminous protective coatings
of approved make. Ground floor slab shall be cast on a layer of
building paper of approved make on boulder/ Blast Furnace slag
soling with moorum binding.
3.7.8.4 Soil Conditions
a) The net allowable bearing capacity shall be considered as 15
ton/m2 which is likely to be at 3m below ground level.
b) Less important foundations of minor structures carrying low loads
can be laid on backfilled soil with 250mm thick compacted boulder
soling, and the allowable bearing capacity shall be considered as 5
ton/m2.
c) During execution, in case of any doubt regarding the reported
bearing capacity & actual site condition by Engineer-In-Charge,
the scope of bidder also include the collection of soil samples,
performing tri-axial test and sieve analysis on samples and
calculating safe bearing capacity of founding strata to confirm the
assumed bearing capacity in design. The water table will be
assumed at existing ground level and correction factors will be
applied accordingly.

3.7.9 External Cladding, Internal Partitions & Finishes
3.7.9.1 This section deals with cladding, internal partitions and finishes for
production buildings and associated ancillary and auxiliary buildings.
3.7.9.2 External cladding for steel framed production building shall be made of
galvanised corrugated sheeting (20 SWG thick) or approved equivalent.
3.7.9.3 External cladding for buildings shall be constructed of brick masonry.
The thickness of brick masonry walls shall be minimum 230mm. Design
of masonry walls shall conform to IS: 1905 – 1987.
3.7.9.4 Internal partition walls shall be 115 mm thick brick masonry.
3.7.9.5 Cement sand mortar shall be 1:6 for external walls having minimum
thickness of 230mm and also for brick work in protection walls to
waterproofing membrane in tunnels, basements etc. For walls of
thickness 115mm mix shall be 1:4 with HB wire netting reinforcement at
every third layer.
3.7.9.6 All brick and rubble masonry walls shall be plastered on both sides.
Thickness of plaster shall be minimum 20mm for external surfaces and
15mm for internal surfaces of walls. Thickness of plaster for ceiling shall
be upto 6 mm.
3.7.9.7 Cement sand mortar mix shall be 1:6 for plastering of walls and 1:3 for
plaster of ceiling.
3.7.9.8 All outside plastered surfaces of masonry walls shall be applied with
Anti-algal Weather proof modified Exterior Acrylic Emulsion Paint of
approved make and quality as per environmental/aesthetics
requirement and to be applied as per manufacture‟s specification.
3.7.9.9 Inside surfaces of masonry walls shall be treated with white wash/colour
wash or paint of approved quality, make and colour, or to be tiled as the
case may be, on the basis of technological and/or aesthetic
requirements. Wherever plastic emulsion paint is used, the walls shall be
coated with Plaster of Paris / cement based putty on plastered surfaces.
3.7.9.10 100 mm high skirting shall be provided in all rooms except where there
is a provision for dado.
3.7.9.11 Depending on technological considerations, walls of some premises
may be made of reinforced concrete and finished appropriately.
3.7.10 Floorings
3.7.10.1 In general, all floors on ground except in areas like public buildings,
offices and toilet blocks, shall be made of minimum M15 concrete of
150mm minimum thickness.

3.7.10.2 For the production buildings, including pump houses, stores and
electrical buildings shall be made of minimum M20 RCC of 150mm
minimum thickness. The design of floor shall be done taking into
consideration technological requirements, imposed loading and other
service conditions etc.
3.7.10.3 For areas where the loading is high (more than 5T/Sqm), like Mill floor,
SMS floor etc, the floor shall be designed for actual loads. The
computation of edge and corner stress can be done using IRC 58:1988
or other accepted analysis procedures including finite element
modelling of the structure in Structural analysis software. The design of
RCC floor shall be done as per IS:456-2000.
3.7.10.4 The sub-grade below the floor slab shall be minimum 250 mm thick
stone boulder soling blinded with moorum. Building paper shall be
provided on top of sub-grade before casting the concrete slab.
3.7.10.5 All sub-grade shall be laid on compacted soil.
3.7.10.6 In specific areas of production buildings where concrete floor is not
required at ground floor level, the flooring shall consist of minimum
250mm thick stone boulder soiling blinded with moorum and
compacted.
3.7.11 Floor Finishes
Floor finishes for production buildings and auxiliary buildings/areas
shall be provided according to technological and functional
requirements, service conditions and duty and as per manufacturer‟s
instruction where applicable. However, the following types of finishes
are suggested for use in the specified areas:
1) Toilets: Anti skid ceramic tiles.
2) Shop Floor: Ironite flooring.
3) Control rooms, PLC Rooms, Computer Rooms, SAS Rooms, control
pulpit: Particle board false flooring/cable vault with suitable
antistatic PVC tiles.
4) Substation and Pump houses: IPS flooring
5) Shift office in production buildings: IPS flooring.
3.7.12 Drainage
3.7.12.1 This section covers layout parameters, functional requirements and
design guidelines for storm water drainage.
3.7.12.2 All the storm water drainage shall be laid in service aisles close to the
road. Crossings with other services shall be kept to a minimum. Where
the new lines are to be connected to the existing ones, the bidder shall
carry out the required connections.
3.7.12.3 Generally minimum earth coverage of one meter shall be provided over
underground drainage pipelines unless the same is protected by
concrete encasing for otherwise and adequately designed for the
imposed loads from soil, water, operational and construction traffic.
3.7.12.4 RC pipes of class NP2 of IS: 458 – 2003 shall be used for diameter
ranging from 300mm to 1200mm and beyond that box drains shall be
provided. However, pipes under road/rail crossings shall conform to
class NP3 and NP4 respectively of IS: 458 – 2003.
3.7.12.5 The material used for jointing of underground pipes shall be such as to
make the joints watertight for preventing ingress of sub-soil water by
infiltration and escape of inside matter to the surrounding areas. In this
connection IS: 783 – 1985 for drainage shall be referred to.
3.7.12.6 Relevant provisions of IS: 1172 – 1993, IS: 1230 – 1979, IS: 458 – 2003, IS:
783 – 1985 and IS: 1742 – 1983 and other relevant Indian standards
shall be applicable for the design of the system.
3.7.13 Storm water Drainage
3.7.13.1 The design of storm water drainage system shall be based on maximum
hourly precipitation for a storm of duration of 20 minutes. Roof
drainage system shall be designed on the basis of an hourly
precipitation for storm duration of 5 minutes.
3.7.14 Paved Areas
3.7.14.1 Paved areas shall comprise of the areas around the buildings and other
facilities which need to be paved with either concrete or paver blocks or
bituminous surface to take care of storage of material / movement of
personals and traffic / parking etc.
3.7.14.2 Sufficient areas shall be paved around plant buildings so as to facilitate
parking of vehicles. Paved areas shall have same type of construction as
roads and the top level shall be flushed with crown of the connecting
roadways with a cross slope of approximately one per cent.
3.7.14.3 Around all plant and ancillary buildings minimum 1500mm wide
concrete apron shall be provided.

3.8 MATERIAL AND WORKMANSHIP SPECIFICATIONS FOR CIVIL
WORKS
3.8.1 Excavation and Back Filling
3.8.1.1 Earthwork in excavation in all type of soils, soft rock, hard rock, to
remove materials of any nature or description, which may be
encountered including steel plant waste, slag fly-ash, cinders, iron fines,
iron & steel scraps etc., back filling, stacking, loading, transportation,
unloading and disposal of surplus excavated earth/rock as per the
direction of the Engineer in Charge (Lead as per SBD). For purpose of
safety in excavation works IS: 3764-1992 shall be followed.
3.8.1.2 Stripping
The bidder shall strip the surface of the site prior to the commencement
of excavation to remove vegetable soil and carry such soil to separate
spoil dumps in the allotted site/areas. The bidder shall not remove any
tree without permission of the Engineer.
3.8.1.3 Excavation for foundations and Trenches
1) The bidder shall excavate at various levels including hard rock to
remove materials of any nature or description, which may be
encountered. Side slopes, benching and/or shoring/strutting for
excavation work shall be sole responsibility of the bidder. The bed
of the excavation shall be properly dressed and made level. All
mud and slush shall be removed before taking up concreting work.
The last 150 mm of excavation shall be done just prior to laying of
concrete. The excavated materials shall not be placed within 1.5 m
from the edge of any excavation. The bidder shall take suitable
precautions to prevent ingress of water into the excavated areas
during construction.
2) The bidder shall account for all excavated rock, if any. He shall
stack excavated rock and if the bidder for his works requires
serviceable boulders, it may be issued based on stack
measurement less 40% for voids at the rate to be decided by the
Purchaser.
3) The surplus excavated materials and excavated unserviceable
materials from rock excavation shall be transported and disposed
off by the bidder in spoil dumps or fill areas as directed by the
Purchaser.
4) If the bidder excavates to levels lower than those shown on the
drawings, he shall fill up such extra depth at his own cost to the
proper level with lean concrete of grade M-10B.
5) Should the bottom of any excavation appear to be soft, unsound
or unstable, the bidder shall excavate the same to required depths
and the extra depth shall be filled up by the Bidder with lean
concrete PCC 1:5:10 (Cement: sand : Aggregate).
6) The bidder shall take all precautions against slips and falls in the
excavation. No extra payment will be made for removal of slips
and for back filling the space with materials as directed by the
Purchaser.
7) The excavation shall be kept free from water by pumping on
continuous basis by the bidder at his own expense. In small pits
water may be bailed out with buckets. Pumping of water shall be
carried out either directly from the excavation or from sumps
made outside the excavation as directed. Adequate care shall be
taken to prevent movement of water through freshly laid concrete
or masonry work.
8) If any excavation for foundation gets filled up with water due to
rain, seepage or for any reason, the water shall be removed and
bottom of the excavation shall be completely cleared of all
silt/slush by the bidder at his own expense.
9) All water pumped or bailed out during de-watering of pits and
trenches shall be disposed off suitably through properly laid
channels or pipes. Disposal of water shall be carried out in such a
way that no inconvenience or nuisance is caused to the work in
progress in the area or to other agencies working in the area or
cause damage to property and structures nearby.
3.8.1.4 Back Filling
1) Materials
Suitable materials obtained from excavation of foundations shall
be used as far as possible for back filling. Earth used for filling shall
be free from organic and other objectionable matter. All clods of
earth shall be broken or removed. If sufficient amount of suitable
materials are not available at site to complete filling work, then
earth shall be brought to site from outside by the bidder as
directed by the Purchaser at his own cost.
2) Filling around foundations with earth
Before commencement of back filling, the bidder shall remove
from the space around foundations all accumulated water and
slush, shoring and formwork, all debris, brickbats, bits of timber,
cement bags and all other foreign materials. Filling shall be carried
out in uniform horizontal layers, each layer not exceeding 200 mm
in thickness. Each layer shall be watered, rammed, and thoroughly
compacted before the next layer is deposited.
3) Plinth filling and special compaction with earth
Plinth filling or filling where special compaction is required shall be
carried out in uniform horizontal layers, each layer not exceeding
150 mm in thickness. Each layer shall be well watered and
compacted by mechanical means. The bidder shall take core
samples for each layer, determine the dry density and maintain
logs. The minimum dry density to be achieved shall be 95% of
maximum dry density as obtained by Standard Proctor Test. Tests
shall be conducted by the bidder as directed by the Purchaser at
his own cost.
4) Removal of heaps & Mounds
Immediately upon completion of each phase of work, the bidder
shall at his own cost clear the mounds or heaps of earth which
may have been raised or made and remove all earth and rubbish
which may have become surplus in the execution of works, as
directed.
5) Filling with sand
Filling with sand shall be carried out in uniform horizontal layers,
each layer not exceeding 200 mm in thickness with approved river
sand and each layer to be watered and compacted mechanically to
a well compacted mass.
3.8.2 Plain And Reinforced Concrete Work
3.8.2.1 Materials
1) Cement
Cement: Ordinary Portland cement shall conform to IS: 8112- 2013
and Portland blast furnace slag cement shall conform to IS: 455-
2015. Soundness test is to be carried out on cement samples from
time to time. Frequency of these tests shall be increased during
monsoon period.
2) Aggregates
All aggregates shall conform to IS: 383-2016. Fine aggregates shall
be approved river or pit sand. Coarse aggregates shall be
approved crushed stone. Aggregates shall be clean and free from
any foreign material. Test on aggregate shall be carried out from

time to time to ascertain the suitability of the aggregates.
3) Reinforcement
Reinforcement in general shall be of tested quality. TMT bars
conforming to IS: 1786-2008 shall be free from oil paint and rust
coatings. However, MS round bars conforming to IS: 432-1982 or
IRC mesh fabric reinforcement conforming to IS: 1566-1982 can
also be used if specifically required. The binding wire shall be 20
SWG approved annealed iron wire.
4) Shuttering
The material for shuttering shall be steel plates as per IS: 2062-
2011 or ply boards as per the requirement.
5) Jointing materials
All rubber and PVC water stops joint fillers, sealing materials etc.
used in concrete work shall be of standard manufacture as per
relevant IS codes. Usage of these materials shall be in accordance
with the manufacturer's instructions.
6) Admixtures
Admixtures, if required, to be used shall be of approved quality
and make and shall conform to relevant IS codes.
7) Water
Water shall be clean and of potable quality as per clause 5.4 of IS
456-2000.
3.8.2.2 Workmanship
1) Concrete
a) Production and control of concrete shall be as per IS: 456-2000.
The grades of concrete shall be as indicated in the drawing. The
bidder shall at his own cost, grade the aggregates and control
the water cement ratio, design the different mixes to required
strength and workability. The designed mix shall conform to the
requirement of IS: 456-2000 and recommended guidelines in
SP: 23-1982. The minimum cement content and maximum water
cement ratio of concrete work shall conform to the
requirements of durability of concrete for moderate exposure as
indicated in Table-5 of IS: 456-2000. All concrete shall be
machine mixed, and no hand mixing shall be permitted.
b) The maximum size of aggregates used shall be as indicated in
the drawings and IS: 456-2000. Where reinforcement is too
closely spaced for the maximum size of stone in a range, the
largest suitable range shall be used. Before commencement of
work, the bidder shall submit to the Purchaser for his approval
complete details of the tests for design mixes together with the
grading analysis and mix design calculations. No concrete shall
be placed on site until the Purchaser has approved the mix
design.
c) Where nominal mixed concrete as defined by IS: 456-2000 is
permitted by the Purchaser for any specific reason, the
proportion of the materials shall be as indicated in IS: 456-2000.
The water cement ratio shall not exceed those specified in IS:
456-2000. If the quantity of water is required to be increased for
better workability, the cement content also shall be increased
proportionately so that the water cement ratio as specified in IS:
456-2000 is not exceeded.
2) Mixing
Except where nominal mix concrete as defined in IS: 456-2000 is
permitted by the Engineer to be used, all components of concrete
shall be proportioned by weight using weigh batches for each
grade of concrete. Mixing shall be carried out in mechanical mixers
and preferably a batch mixing plant shall be used. Batches shall
not exceed the capacity, which can be mixed efficiently as
determined by the mixer efficiency test, and peripheral speed shall
conform to the manufacturer's recommended rate but should not
vary by more than ±10%. Mixing shall continue until the mass is
uniform in colour and consistency but in no case net minimum
mixing time shall be less than 1.5 minutes. Net minimum mixing
time shall begin when all ingredients including water is in the
mixer. Excessive mixing shall be avoided. Mixers shall be operated
only by trained operators. Weigh batches shall be placed level
during use and the hoppers shall be loaded evenly.
3) Consistency
Consistency of concrete shall be controlled as per IS: 456-2000 and
the bidder shall carry out slump tests in accordance with IS: 1199-
1959.
3.8.2.3 Work tests
Over the full period of construction, the bidder shall carry out works
tests of concrete cubes at his own cost. Sampling, making up, curing
and testing of specimen shall conform to IS: 456-2000, IS: 516-1959 and

IS: 1199 -1959. The number of specimen to be tested and their criteria
for acceptance shall be according to IS: 456-2000. Frequency of work
tests shall be as indicated below:
3.8.2.4 Frequency of tests
Unless otherwise specified, for each grade of concrete, 2 (two) sets of
test cubes, each set consisting of three (3) twin specimens (i.e. total 6
Nos.), shall be taken. Number of sets shall generally be calculated based
on the types and corresponding volumes of work as indicated
hereunder unless otherwise directed by the Engineer.
a). Mass concrete For every 100 Concrete placed one set,
m3 of foundations but not less than one set for
each pour of concreting
b). Equipment and building For every 50 m3 of concrete

column foundations placed one set but not less
than one set for each pour
of Concreting
c). Frame and thin walled For every 30 m3 of concrete

structural components placed one set, but not less
(columns, beams slabs etc) one set for each pour of
concreting
1) The test cubes shall be taken in presence of the

Engineer/Purchaser's representative, who will also sign the record
of testing in a pro-forma to be agreed between Engineer/
Purchaser & bidder.
2) For testing of cube specimens bidder shall transport the specimen
to the testing laboratory and the cost of testing of cubes will be
fully borne by him.
3.8.2.5 Reinforcement
1) Workmanship shall conform to IS: 2502-1963. All reinforcement
shall be free from loose mill scale, rust, oil, grease and paint, etc.
Reinforcement shall not be bent or straightened in a manner that
will injure the material, and all bars shall be bent cold.
2) Reinforcement bars shall be placed and maintained accurately in
the position as shown in the drawings. The correct cover to the
reinforcement shall be maintained by use of pre-cast concrete
blocks.
3) All intersections of longitudinal and transverse bars of stirrups and
all laps shall be securely tied together with approved binding wire.
The binding wire shall be so placed that it touches all the four
corners of the intersection and the two ends shall be looped with
pliers and the end should be turned into the body of the concrete.
4) Welded joints may be used in cases of important connections.
Tests shall be carried out at the cost of the bidder to prove that
the joints have reached the strength of the bars connected.
Welding shall be done in accordance with IS: 2751-1979 and
special precautions shall be adopted for cold worked bars. Butt-
welding between the ends of a rod in line, whereby stress is
transferred across the section may be adopted only for mild steel
bars. In case of tack welding for fixing reinforcements in their
position, no special precautions need to be taken.
3.8.2.6 Embedments
1) All embedment shall be accurately set and rigidly fastened. Anchor
bolts shall be set to template and firmly secured in vertical and
horizontal line at required positions. Water stops shall be secured
against displacement during the placing of concrete. The joints for
G.S. sheet water stops shall be soldered watertight and those of
PVC and rubber shall be joined by cementing and vulcanizing.
Expansion joint fillers shall be for the full depth of slabs or full
width in walls and shall be cemented with bituminous cement
against previously placed concrete. The ends shall be butted tight
and the upper edge set flush with finished slabs.
2) Anchor holes and anchor bolts shall be protected by covering
suitably with brickwork in lean cement mortar after thorough
cleaning.
3.8.2.7 Placing of concrete
1) Transporting concrete
Concrete shall be transported from the mixing plant to the forms
as rapidly as possible by means that will prevent segregation or
flash set in the concrete during hot weather. The containers shall
be such as to prevent large evaporation. At the time of placing
concrete in very hot weather, care shall be taken to see that the
temperature in wet concrete does not exceed 38°C. Before placing
the concrete, all formwork, embedment and reinforcement shall be
checked for completeness, location, dimension, square and plumb.
All chips and sawdust or other foul matter shall be removed from
within the forms. The base surface shall be well moistened and

puddles wiped out. Placing equipment and accessories shall be
kept clean and free of partially set grout and concrete, and
maintained in proper working order. Suitable walk cradles shall be
placed over the reinforcement when the concrete is placed by
manual transportation.
2) Placing
Concrete shall be placed within a maximum period of 25 minutes
of its removal from mixer. No concrete shall be placed until the
place of deposit has been inspected and approved by the
Engineer. In general, placing shall be direct, by transporting
buckets. Where it is necessary to deposit the concrete at level
differences of more than 1.5 m, short chutes shall be used. Short
chutes and hoppers shall be so designed and installed that
segregation will not take place. In cases where chutes are
impracticable due to excessive drop to placing level, hoppers and
sectional tubes (elephant trunks) shall be used. Concreting in open
shall not be allowed during rains unless all precautions have been
taken by the bidder and permission has been given by the
Engineer.
3) Construction joints
Construction joints shall be located such that they do not impair
the strength of the structure. In walls and columns, height of each
lift shall not generally exceed 1.5 m unless otherwise specified in
the drawings. Method of forming all construction joints shall
conform to the provision of IS: 456-2000. All construction joints in
the underground structures shall be provided with rubber or PVC
water bars. The surface of previously placed concrete at the
construction joint shall be thoroughly hacked to expose the coarse
aggregates of previously placed concrete and cleaned with wire
brush and water to remove all laitance. Immediately before placing
fresh concrete, such prepared surface shall be coated with a thin
layer of cement slurry.
4) Expansion joints
Expansion joints shall be provided at locations as shown in
drawings or as per IS code. Details of expansion joints shall be as
shown in the drawing and all materials like bitumen impregnated
fiber board, PVC water bar, aluminum foil etc. shall be of approved
make and quality. Bidder shall ensure that all expansion joints are
100% watertight. If concrete is found to leak at construction/
expansion joints or at other places, the bidder shall carry out
necessary remedial measures at his own cost such as pressure
grouting etc., immediately to make the structure watertight.
5) Compaction
Concrete in general shall be consolidated by vibration using high
frequency mechanically driven vibrators. Concrete shall be placed
in layers at least 300 mm deep in walls and approximately 450 mm
in mass pours. Vibrators shall not penetrate more than 50 mm into
the surface of previously placed layer but shall completely vibrate
the working layer. Care shall be taken not to over vibrate any
concrete and especially those with higher slumps. Under no
circumstances vibrator shall be attached to or allowed to touch
reinforcement. Spare vibrators in good operating condition shall
be in hand during placing operations.
3.8.2.8 Grouting bases of machine, columns, foundation bolts, etc.
1) Level pads
For preparing the level pads, the top of the foundation
concrete shall be chipped off to remove laitance formed on
the concrete surface, and all loose materials shall be
thoroughly cleaned and the surface is wetted before the
grouting. In case level pads are constructed they shall be of
cement concrete with one grade higher than the mother
concrete with 6mm nominal size stone aggregates in
conformity with the grouting requirements with 6 mm size
ballast. The top of the level pads shall be finished & fine and
true to level.
2) Grouting:
a) Before placing the grout, the concrete surface shall be
thoroughly cleaned, preferably with compressed air and the
surface shall be thoroughly wetted with water for several
hours. Grout concrete shall be of grade M-30D as per item of
work/drawing. The grouting shall be prepared and placed as
per manufacturers‟ instructions. Before placing the grout all
free water shall be removed and the flat surface shall be
coated with thin cement slurry.
b) The quantity of mixing water shall be minimum
commensurate with the workability, compaction, and filling
of the grout in all corners and crevices. The grout shall be
evenly spread and compacted by rodding or a vibrator until
the whole of the space is completely filled with concrete. The
grout shall be carefully observed for initial settlement. If any
settlement is observed, further grout is to be poured and
rodded.
c) For base plate having ribs underside the base plate, proper
care is to be taken to ensure filling of the cavities between
the ribs.
d) In case of wide base plates or bedplates having ribs
underside, it may be necessary to do pressure grouting.
e) Non-shrinking grout: Non-shrinking grout where required
shall be used in accordance with the method specified by the
manufacturer. Material shall be as approved by the Engineer.
3) Curing
The grout must not dry out after it is placed in position. The
surface shall be kept moist with wet sacks for at least seven days.
3.8.2.9 Curing and protecting
Curing of concrete with water shall comply with IS: 456-2000. The
bidder shall keep the exposed surfaces of concrete in a constantly wet
condition for at least 7 days from the date of placing the concrete.
Curing compound may be used subject to approval by the Engineer.
Finished floor and concrete shall be protected carefully until completely
set. Protection of concrete against extreme weather conditions shall
comply with the Code.
3.8.2.10 Repairing and patching
Pockets, honey combing and other defects, which may be formed due
to segregation, improper vibration and any other reason whatsoever
shall be completely repaired to the satisfaction of the Engineer. The
voids, if any, shall be properly keyed and reinforced, if necessary. The
face shall be tightly formed and arranged for providing a head in the
concrete. The cavities shall be filled with the same concrete as used for
the structure and thoroughly rodded or vibrated where possible. The
filled hopper shall be left in place until shrinkage has taken place and
the concrete sets sufficiently to stay in place. While still `alive', the upper
part of form hopper shall be removed and excess concrete struck off
and finished with wooden flat or trowel to match existing concrete. Any
fins or unsightly grout runs or bulges shall be removed from the
surfaces exposed to view. The rod holes shall be finished with cement or
grouted to match the existing surface as closely as possible. No cement
wash shall be used unless particularly called for in the drawings.

3.8.2.11 Tolerances
Tolerance is a specified permissible variation from lines, grades or
dimensions given in drawings. No tolerances for horizontal or vertical
building lines or footings shall permit encroachment beyond the legal
boundaries. Unless otherwise specified, the tolerances shall be as per
IS:456 – 2000.
3.8.3 Form Work
3.8.3.1 Shuttering For Concrete
1) The term `shuttering' shall include all centering and form work
required to support the concrete during the process of laying,
compacting and setting and all items such as planking, lagging,
walling, moulds, covers, cross bearer, struts, props, bracing, etc.,
shall be covered by the term `shuttering'.
2) Shuttering shall be strong and constructed rigidly so that there
shall not be any deformation underweight and pressure of wet
concrete, constructional loads, wind and/or other forces. It shall be
constructed in such a manner that it can be easily removed
afterwards.
3) The shuttering shall have smooth and even surface and so
constructed as to remain sufficiently rigid during the placing and
compacting of concrete and shall be sufficiently tight to prevent
loss of liquid from the concrete.
4) Devices shall be provided in the shuttering for forming openings,
holes, pockets, chases, recesses etc., wherever required.
5) Cutting of holes etc. in the concrete after casting shall be avoided.
Corner fillets shall be provided in the formwork to obtain
chamfered edges to beams, columns, etc. wherever required.
6) Shuttering shall conform to IS: 456-2000. Forms shall be of pre-
fabricated standard or shop-built panels or built-in-place units,
stiffened and braced. Forms shall be cleaned from all dust and
loose materials before applying oil over it. Formwork with brick
lining may be done for structures below ground level on earth face
with prior permission of the Engineer. Bricks shall be thoroughly
wetted before laying concrete and the brick lining may be left in
position, if so desired by the bidder.
7) The shuttering shall be such that after its removal, the exposed
concrete shall be smooth and even. If any unevenness is found, the
bidder shall chip the bulged portion of the concrete and plaster

with 6 mm thick cement plaster (1:4) at his own cost, after
obtaining Engineer's approval.
8) The minimum period for removing form work from various
concrete members when normal Portland cement is used, shall be
as per IS:456-2000. All formwork shall be removed without any
shock or vibration to the concrete.
3.8.3.2 Supports
Formwork shall be so designed that the side of beams and slabs can be
removed without disturbing soffit forms and their supports. Props and
supports shall allow accurate adjustment of the formwork to line and
level and be capable of being removed in an approved sequence
without causing any injury to the concrete. Provision shall be made for
removal of formwork without disturbing props required for supporting
hardening concrete.
3.8.3.3 Setting
Panels and units shall be set to true dimensions and alignment and
rigidly tied, walled and braced to prevent distortion and displacement
during concreting. All joints shall be tight and close fitting to prevent
leakage. At all construction joints, formwork shall be tightly secured
against previously cast and hardened concrete. While fixing formwork
for beams and slabs, tight fitting collars shall be provided around the
heads of columns and the joints shall be made grout tight. Slip forms
where used shall provide smooth and even surface true to dimension
and alignment and shall be free of unsightly offsets, fins or bulges.
3.8.3.4 Ties
Standard form ties, clamps, bolts, inserts etc., shall be of adequate
strength. Spreader, either removable or embedded type, shall be used
to maintain the wall thickness. The material and position of any tie
passing through the formwork shall be as approved by the Engineer. All
ties, which will remain embedded in the concrete, shall be fixed in a
manner that will provide a minimum cover of 12 mm at both the ends.
Any holes left after the removal of the ties shall be filled with concrete
or mortar as approved by the Engineer. Provision shall be made for
forming holes and chases for services and for providing pipes, conduits
and other fixtures as shown in the drawing and/or as directed by the
Engineer.
3.8.3.5 Cleaning and treating of forms
All rubbish shall be removed from the interior of the formwork, and
inside of the formwork shall be wetted with water before commencing
the concreting. Mould oil or other approved release agent shall be used
at all panels. Care shall be taken to prevent contact of release agent
with reinforcement.
3.8.4 Mortar for Masonry and Plaster Work
3.8.4.1 Materials
1) Cement
Ordinary Portland cement shall conform to IS: 8112-2013 and
Portland blast furnace slag cement shall conform to IS: 455- 2015.
2) Sand
The sand used shall be of approved quality river or pit sand and it
shall conform to IS: 1542-1992 for plaster and to IS: 2116-1980 for
masonry mortar. Sand for the mortar shall be evenly graded from
coarse to fine and shall be free from loam, clay, dust and any other
organic or foreign matter.
3) Admixtures/Plasticisers
Admixtures/plasticiser of approved make and quality may be
allowed in the mortar, if permitted by the Engineer.
4) Water
Water shall be clean and of potable quality.
5) Mortar Proportion
The proportion of cement and sand for mortar shall be as specified
in the technical specification/drawing/schedule of quantities.
3.8.4.2 Workmanship
1) The workmanship shall conform to IS 2250: 1981 for preparation of
masonry mortars and to IS 1661: 1972 for plaster.
2) The cement and sand shall be proportioned by volume in gauge
boxes and thoroughly mixed dry. The water shall be added by
sprinkler just sufficient to make a stiff and workable paste. In case
of mechanical mixing, the mortar shall be mixed back and forth for
at least 10 minutes with addition of water.
3) Mortars shall be used within one hour of the first contact of
cement with water. All materials remaining after this period shall
be discarded. Mortars that have started to set shall not be re-
tempered.

3.8.5 Brick Masonry Work
3.8.5.1 Materials
1) Cement Mortar
Cement mortar shall be as specified above in this specification
2) Brick
The brick used shall be of class 5-designation Common Burnt Clay
Building Brick conforming to IS 1077:1992. Bricks shall be whole,
sound, well burnt and free from cracks, square and well-shaped
uniform in size and shall emit a clear ringing sound when struck.
The compressive strength of brick shall be minimum 5 N/mm2.
3.8.5.2 Scaffolding
1) Scaffolding shall conform to IS 2212: 1991 and shall be designed
to withstand the loads and to ensure complete safety of workmen
and materials. Bamboos shall not be used in scaffolding.
2) The scaffolding should be double, i.e. it shall have two sets of
stands to avoid putlog holes. Where this is not possible, the inner
end of the scaffolding poles shall rest in a hole provided in a
header course only. Only one header for each pole shall be left
out. Holes, if provided, shall be filled in and made good by the
bidder to ensure that the surface does not give any unsightly
appearance.
3.8.5.3 Cleaning
The bidder shall carry out work in as clean a manner as possible and
shall remove excess materials and mortar droppings and rubbish, daily.
Where brick walls and stone masonry are to receive plaster, the joints
shall be cleaned of excess mortar and raked to a depth of 12 mm and
the surface shall be brushed clean.
3.8.5.4 Workmanship
1) The whole of the brickwork shall be carried out by the bidder in an
uniform manner according to IS 2212: 1991. All the bricks shall be
kept under water till they are completely soaked and used on the
work on their becoming skin dry.
2) The bidder shall set out and build all brickwork to the dimensions,
thickness and heights shown in the drawings. The bidder shall
build all brickwork in English bond and half brick walls and casing
to pipes, chases etc. in stretcher bond. Brickbats shall not be used
except where required for bond.

3) The bidder shall lay bricks in full mortar beds with shoved joints.
The joints shall not exceed 10 mm in thickness and shall be full of
mortar, close, well finished and neatly struck. The vertical joints in
any course shall not be nearer than a quarter of a brick length
from those in the course below. All joints shall be of same width
except for small variations to maintain bond. The brickwork shall
be laid plumb and true to line and level. No portion of brickwork
shall be raised more than 1.0 m above another at one time. If the
mortar in any course has begun to set, the joint shall be raked out
before another course is laid.
4) The top most course of brickwork under a reinforced concrete
beam shall be wedged against reinforced concrete surface and the
joint well filled with mortar. The bidder shall flush up all joints
thoroughly with mortar as the work proceeds.
5) The brickwork as it progresses shall be thoroughly watered on its
faces and top. New work shall be properly bonded with the old
work. New surface of unfinished work shall be cleaned and
thoroughly watered before joining new work to it.
6) Walls whose thickness is less than a full brick length shall be
reinforced with wire netting of width equal to that of the wall at
every third layer. The laying of wire netting shall be continuous.
3.8.5.5 Curing
The bidder shall keep wet all brickwork for seven (07) days after laying.
3.8.6 Plaster Work
3.8.6.1 Materials
Mortar for plaster work shall be as specified above in this specification.
3.8.6.2 Workmanship
1) All plasterwork shall be carried out according to IS 1661: 1972. The
thickness and proportion of cement plaster shall be as specified in
the drawing. Where the thickness of plaster is 20 mm or more, it
shall be done in two operations (coats).
2) The surface to be plastered shall be cleaned of all extraneous
matter and rubbish. Brickwork joints shall be raked and concrete
surface shall be roughened by chipping or hacking. Any shuttering
materials adhering to the concrete shall be removed. The surface
shall be thoroughly watered and soaked, aerated and all putlog
holes shall be closed before starting plastering operation. Plaster
pads of required thickness of plaster for correctness of plumb, line
and level shall be established by the bidder before starting plaster
work.
3) For one coat plaster work, the plaster shall be laid slightly thicker
than the specified thickness and the surface then levelled with a
flat wooden rule to the required thickness. The plaster shall be well
pressed into the joints and the surface finished for getting smooth
and even surface.
4) Where two coats plaster work is specified, the first coat shall be
applied as described above except that the surface shall be left
rough and keys formed for the application of second coat. The
second coat shall be applied a day or two after the first coat has
set, but the first coat shall not be allowed to dry. The second coat
shall consist of mortar ground very fine and shall be laid on with a
wooden rule to specified thickness, rubbed smooth and levelled
and the surface plastered completely the same day. The levelling
shall be continued till the plaster is dry and all moisture which
exudes from the plaster shall be wiped out with fine cloth. The
surface shall be kept dry until exudation of moisture ceases, during
the process of rubbing.
3.8.6.3 Curing
After the completion of plastering works, it shall be cured by adequate
watering for a period of seven days.
3.8.7 Painting
3.8.7.1 Materials
1) Weather Proof Exterior Paint
Paint shall be of approved brand and quality. It shall be applied
strictly in accordance with the manufacturer's instructions.
2) Paint
Paints shall conform to relevant Indian Standards and shall be of
approved brands. Only ready mixed paints shall be used for the
work, unless otherwise approved by the Engineer. The materials for
succeeding coats on any one surface shall be product of the same
manufacturer supplying the first coat for that particular surface.
Aluminium paint shall conform to IS 2339: 1963.
3) Brushes
Brushes shall be of type and size suitable for the work, conforming
to IS 487: 201. Rags or inferior quality brushes shall not be used on

the work.
3.8.7.2 Workmanship
1) Weather Proof Exterior Paint
a) Preparation of surface: Before painting is commenced on a
surface, all dirt, oil, grease, effloresce etc. shall be completely
removed. Traces of oil, if any from forms remaining on
concrete work, shall be removed completely by abrasive
stone. Effloresce on concrete surface shall be removed by
wetting the surface and then scrubbing with 20% solution of
muriatic acid. The surface shall be finally prepared a per
instruction of manufacturer.
b) Mixing: As per manufacturer‟s specifications.
c) Application: The cement paint shall be applied in two coats as
per manufacturer‟s specifications.
2) Painting
a) Ready mixed paint: Only ready mixed paints of approved
brands shall be used. The product shall be such, when
applied, it shall spread evenly in a thin coat and flow on
smoothly and shall dry quickly forming a tough durable film
without showing any brush marks or cracks.
b) Preparation of surface
The surface of steelwork to be painted shall be cleaned free
of dirt, oil, rust, mill scale and be thoroughly dry before
painting. Cleaning, degreasing, derusting and descaling
wherever necessary shall be carried out as specified in IS
1477 (part 1): 1971.
The surface of woodwork to be painted shall be cleaned and
rendered dry, free of dirt, grit and grease and shall be rubbed
smooth with the appropriate quality of sand paper. All knots
patches and sappy spot shall be touched up with shellac
varnish.
3.8.8 Pre-Cast Concrete Work
3.8.8.1 General
The formwork and/or mould for Pre-cast concrete units shall be made
of metal and true to shape and dimension of the finished product as
indicated on the drawings. The moulds shall be close jointed and
perfectly smooth with joints caulked to prevent leakage of cement

slurry. The moulds shall be of rigid construction to prevent distortion
and bulging of sides and base. The moulds shall be designed with
suitable fastening to allow them to be struck off without injury to the
casting. The moulds shall generally be vibrated on a mechanically
operated vibrator.
3.8.8.2 Marking of units
All pre-cast members shall be marked in a manner approved by the
Engineer in a conspicuous place, with date of manufacture and marking
number. The upper part of the member shall be marked distinctly for
proper handling.
3.8.8.3 Erection
Erection of pre-cast units shall be carried out as per the approved
sequence.
3.8.9 Water-Proofing and Damp-Proofing
3.8.9.1 Water-Proofing
1) Underground structures
All underground structures and water retaining structures shall be
water-proofed with by injections of non-shrink polymeric water
proof grouting compound from inside along with an applications
of water proof plaster on external surfaces as per approved
manufacturer‟s specification.
2) Roof
All roof surface exposed to atmosphere shall be made water proof
by integral water proofing compound and application of 4mm
thick Atactic Polypropylene modified plastomeric bitumen based
membrane with glass fiber reinforcement as per manufacturers‟
specifications
3.8.9.2 Damp Proof Course Concrete
1) Thickness
It shall be as specified in the drawings or in the items. However,
minimum 75mm thickness shall be maintained.
2) Mix
The grade of mix shall be as specified in the drawing or schedule
of quantities. If nothing is specified, the mix shall be 1 part of
cement: 1 1/2 part of coarse sand : 3 parts of stone chips. The
stone chips shall be 12 mm downgraded. Approved water proofing
admixture shall be mixed with cement as per manufacturer's
specifications. The water cement ratio shall be as low as possible
to increase the impermeability of concrete and in no case more
than 0.5.
3) Preparation of base surface
The base surface shall be well roughened by chipping and
brushing with steel brush and shall be cleaned of all dirt, dust,
grease, oil and all other foreign & deleterious materials. Then the
surface shall be well moistened with water.
4) Placing and compaction
Just prior to placement of D.P.C. Concrete, a thick coat of cement
slurry shall be applied on the base surface. The placement shall be
as specified for the concrete in beams. The concrete shall be well
compacted to make it dense.
5) Finishing
When the concrete has set enough but remains still green, the top
surface shall be marked in regular pattern by steel trowel so as to
have proper bond with the future work.
6) Curing
The D.P. course shall be kept continuously moist at least 10 days.
3.8.10 Metal Doors & Windows
3.8.10.1 Steel doors, windows and ventilators
Steel doors, windows, ventilators and their fittings for residential and
office buildings shall confirm to IS 1038-1983 and be of the size and
type shown on the drawings.
3.8.10.2 Steel doors/ Air tight steel doors for industrial buildings shall be made
as per the drawings specified by the Employer.
3.8.10.3 Steel windows for industrial buildings shall confirm to IS 1361-1978 and
shall be of the specified type and size.
3.8.10.4 External doors shall be provided with threshold as shown in IS 1081-
1960 and the internal doors with an approved size base tie bar in lieu of
threshold.
3.8.10.5 Unless otherwise specified, coupling section shall be of mild steel.
Handles, peg stays and pivots shall be of leaded tin bronze (gun metal).
Hinges for side-hung shutters shall be of projecting non-friction type,
unless otherwise specified. Weather bars shall not be provided unless
specifically indicated on the drawings. The type, size, number and
position of fixing lugs shall confirm to IS 1038-1983. The steel doors,
windows and ventilators shall be painted with one coat of red oxide zinc
chromate primer, confirming IS 2074-1992 before they are fixed. Final
painting shall be done with two coats of ready mixed approved flat oil
paint of approved colour.
3.8.10.6 Structural steel materials shall conform to IS: 7452-1990 for door,
window and ventilator and pressed mild steel shall be as per provision
of IS: 513 - 2016.
3.8.10.7 Glass pane shall conform to IS: 2835-1987.
3.8.11 Internal Flexible Partitions
3.8.11.1 Materials
1) Anodized aluminum sections of approved manufacturer shall be
used. Minimum wall thickness of the aluminum box section frames
shall be 3.18 mm.
2) Glass shall be 5.5 mm thick, clear sheet glass of approved quality
and make.
3) Decorative laminated particle board panels of approved make and
finish. Particle board shall conform to IS: 3097:2006 exterior grade.
Minimum thickness of decorative laminate shall be 1.5 mm.
4) Minimum thickness of panels shall be 12 mm.
5) All edges of the particle board panels shall be provided with a
decorative coat of epoxy based paint over a coat of primer to
prevent moisture absorption.
3.8.11.2 Workmanship
All works shall be fixed straight and levelled, so as to guarantee perfect
working of all components. Assembling of components and fixing of
frames shall be as per the manufacturer's specification/instructions.

4 COMMISSIONING AND PERFORMANCE GUARANTEE
4.1 PRELIMINARY ACCEPTANCE
On completion of erection of the facilities by the bidder, trial runs for
individual equipment / units shall be conducted by the bidder to prove
that the facilities have been supplied and erected as per contract and
after erection, facilities are fit for start-up and commissioning. After
liquidation of all the defects and after fulfilling all the provision of
clause 24 of GCC of Standard Bidding Document (SBD) employer
shall issue Preliminary Acceptance Certificate (PAC) for the subsequent
commissioning of facilities.
4.2 COMMISSIONING
Commissioning test shall be undertaken by the bidder as per the
provisions of Clause 25 of GCC of SBD. On successful completion of
commissioning test employer shall issue commissioning certificate.
The facilities shall be deemed to be commissioned on fulfilment of
following:
1) Each ETP shall be deemed to be commissioned only after trouble
free/un-interrupted operation of the equipment for continuous 72
hours at 66% of the guaranteed capacity of ETP.
2) Duration/period of commissioning tests: 72 hours.
In case of any interruption during the specified period/duration of
commissioning on account of reasons attributable to the Employer, the
acceptance of commissioning with regards to duration of
commissioning tests shall be as per the mutually agreed terms between
the Employer and the Bidder.
4.3 PERFORMANCE GUARANTEE
4.3.1 General
4.3.1.1 The bidder shall guarantee the equipment for its workmanship,
materials, design and satisfactory operation in accordance with relevant
specifications and provisions of the contract. The guarantee for
performance shall include individual items and systems for various
ratings / out puts as well as for the integrated operation of the plant.
4.3.1.2 The details of the performance guarantee tests, test procedures, test
schedules for the demonstration of performance guarantee parameters
shall be submitted to the employer which shall be mutually agreed
upon.
4.3.1.3 The bidder shall conduct the performance guarantee tests to
demonstrate PG parameters as defined hereunder in subsequent para
and as per provisions of Clause 27 of GCC and Appendix-V of SBD.
4.3.1.4 PG Test shall be conducted within a period of six months after the date
of commissioning once facilities achieve stable operation as well as
production level.
4.3.1.5 Period of PG Test shall be for seven days during which bidder shall
demonstrate the PG parameters.
4.3.2 Preconditions for Performance Guarantee Tests
4.3.2.1 Preconditions for the employer
1) Tar fog content at ETP inlet – 4 g/Nm3 (max)
4.3.2.2 Preconditions for the bidder
1) The values for PG parameters shall be computed as average of 5
observations
2) The methodology for conducting PG Test shall be mutually
discussed and the details shall be finalized with the bidder at the
time of actual test, in case there is any variation in input
parameters already conveyed to the bidder.
4.3.3 Performance Guarantee Parameters
Bidder shall have to demonstrate following parameters as listed
hereunder:
Sl. PG Parameter Guaranteed Value
No.
1 Capacity of ETP 11000 Nm3/h (dry basis)
2 Tar fog at outlet of ETP 4 mg/Nm3
4.3.3.1 Variance of input conditions for PG parameters
In the event of any variance in the input conditions w.r.t quality,
quantity, or any other parameter as defined in cl. 4.3.2 and 4.3.3, which
has a bearing on the PG parameter, the output PG parameter shall be
mutually discussed and revised as per the agreement between the
Employer and Bidder, before the start of PG tests.
4.3.3.2 Non fulfilment of Performance Guarantee Parameters and Liquidated
Damage
In case the bidder is unable to attain the guaranteed value of
performance guarantee parameters but attains within the minimum
acceptable level of the performance guarantee parameters as specified

either in whole or in part then employer shall recover the amount of
liquidated damage as mentioned hereunder:
Sl. PG Parameter Guaranteed Acceptable LD in %
No. Value Limit with
LD
1 Capacity of ETP 11000 10800 @ 2.50% for
Nm3/h (dry Nm3/h (dry every 100
3
basis) basis) Nm /h
decrease in
capacity
from the
guarantee
value.
2 Tar fog at outlet 4 mg/Nm3 6mg/Nm3 @ 2.50% for
of ETP every 1
3
mg/Nm
increase in
tar fog
content
from the
guarantee
value.
4.4 FINAL ACCEPTANCE

Final acceptance shall be as per clause no. 28 of GCC of SBD.

ANNEXURE – 2.1.8-1
IMPLEMENTATION SCHEDULE (INDICATIVE)
Duration in Months
S.NO. ACTIVITIES 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
1 Signing of Contract
2 Design & Engineering
3 Civil Work for the ETP in 1.8Mt stream
4 Supply, erection and commisioning of ETP in

the 1.8Mt stream
5 Supply of ETPs for 1.6Mt stream
6 Dismantling of ETP No.1, 2 & 3 along with the

building in the 1.6Mt stream
7 Construction of new building
8 Erection and commisioning of 2 Nos. ETP in

the 1.6Mt stream
DSP ANNEXURE-2.1.8-1 CET/04/RN/4350/TS/CC/01/R=3

SCHEDULE – 1.8-1
DECLARATION OF SITE VISIT

(To be filled up by the Bidder)
I, hereby, declare that I have visited the site to understand the site conditions, and
acquainted myself with atmosphere prevalent therein. I have also understood the
extent of total works involved for this package.
Signature of the Bidder:

Seal of company Name:
Designation:
DSP SCHEDULE – 1.8-1 CET/04/RN/4350/TS/CC/01/R=3

SCHEDULE – 1.8-2
LIST OF EXCLUSIONS
Sl. No. Reference clause of TS Details of Exclusions Reasons
Signature of the Bidder

Seal of company Name
Designation

SCHEDULE – 1.8-3
LIST OF DEVIATIONS
Sl. No. Reference clause of TS Details of Deviations Reasons

Designation

SCHEDULE – 1.8-4
LIST OF RECOMMENDED SPARES FOR

TWO YEARS NORMAL OPERATION
(To be filled by the Bidder)
Bidder shall recommend and tabulate below the list of additional spare parts for
two years trouble free operation. Additional sheet of like format may be used if
necessary.
Sl. Name of Sub Description of Items Quantity

No. Assembly recommended
Seal of Company Signature of the Bidder

Name:
Designation:

SCHEDULE – 1.8-5
LIST OF COMMISSIONING SPARES

(To be filled by the Bidder)
Bidder shall tabulate below item wise the list of commissioning spares necessary
for the equipment offered. Additional sheet of like format may be used if
necessary.
Sl.No. Name of Sub Assembly Description of Quantity

items recommended
Seal of Company Signature of the Bidder

Name:
Designation

SCHEDULE – 1.8-6
LISTS OF SPECIAL TOOLS AND TACKLES

Designation

SCHEDULE – 1.8-7
LIST OF FIRST FILL OF OILS AND LUBRICANTS

Designation

SCHEDULE – 1.8-8
DETAILS OF AUTHORISED PERSON OF BIDDER DURING TENDER

EVALUATION
1. Name of Project :
2. Tender No. :
3. Name & Address of Bidder :
4. Name of authorized person (TECHNICAL) :
5. Email address :
6. Mobile No. :
7. Name of alternate authorised person (TECH) :
8. Email address :
9. Mobile No. :
10. Name of authorized person (COMMERCIAL) :
11. Email address :
12. Mobile No. :
13. Name of alternate authorised person (COMM) :
14. Email address :
15. Mobile No. :
Authorised Signatory

SCHEDULE – 1.8-9
REQUIREMENT OF CONSTRUCTION WATER & POWER

Designation

SCHEDULE – 1.8-10
LIST OF IMPORTED ITEMS

Designation

SCHEDULE – 1.8-11
IMPLEMENTATION SCHEDULE

Designation

SCHEDULE – 3.2.7-1
TECHNICAL PARTICULARS OF ELECTROSTATIC TAR PRECIPITATOR
SL. DESCRIPTION OFFERED REMARKS

NO.
1. Quantity (no.)
2. Type
3. Configuration
4. Service
5. Rated Capacity (Nm3/h)
6. No of collecting electrodes
7. No. of discharge electrodes
8. Length of collecting electrodes
9. Collecting Surface Area (m2)
10. Efficiency (%)
11. Material of Construction of ETPs:
 Collecting electrodes
 Discharge electrode
 Top Segment
 Bottom Segment
 Middle Segment (Shell)
12. Gas inlet (location) and size
13. Gas outlet (location) and size
14. Overall dimension (Diameter x Height)
15. Total weight of each equipment

Designation
DSP SCHEDULE – 3.2.7-1 CET/04/RN/4350/TS/CC/01/R=3

LIST OF ACCEPTABLE MAKES OF
EQUIPMENT & SUPPLIES
(Indigenous Supplies Only)
STEEL AUTHORITY OF INDIA LIMITED

CENTRE FOR ENGINEERING & TECHNOLOGY
RANCHI - 834002
JULY 2020
PREAMBLE
This document “ACCEPTABLE MAKES OF EQUIPMENT AND SUPPLIES” is only

for indigenous supplies only and is a part of the tender specification for
various packages.
The “Makes” of various equipment and supplies are listed out in this
document. It is essential that the equipment/component/materials to be
supplied indigenously by the bidder will be of any one of the makes listed
against that particular equipment/component/material in this document.
CONTENTS
Section Area Page Nos.
A Computerization & Information Technology 1
B Electrical 2-6
C Mechanical 7 - 13
D Mining & Mineral Processing Area 14 - 15
E Process Control & Automation 16 -21
F Refractory 22
G Utility & Services 23-32
CET JULY 2020

LIST OF ACCEPTABLE MAKES CONTENTS
COMPUTERIZATION & INFORMATION TECHNOLOGY
SECTION-A
COMPUTERIZATION & INFORMATION TECHNOLOGY
S No. ITEMS MAKE

1. IT EQUIPMENT
1.1. DESKTOP PC ACER, DELL, HP, LENOVO
1.2. INDUSTRIAL PC / LAPTOP ADVANTECH, DELL, PANASONIC, SIEMENS
1.3. LAPTOP ACER, DELL, HP, LENOVO, SONY, TOSHIBA
1.4. SERVER DELL, HPE, FUJITSU, LENEOVO/IBM, ORACLE/SUN,
1.5. NETWORK SWITCH (IT, AVAYA, BROCADE, CISCO, DELL, EXTREME, HP/HPE,
Office) RUCKUS
1.6. NETWORK SWITCH ADVANTECH, CISCO, HIRSCHMANN, ROCKWELL,
(INDUSTRIAL) SCHNEIDER, SIEMENS
1.7. UTM / FIREWALL CHECKPOINT, CISCO, FORTINET, JUNIPER, SOPHOS,
PALO ALTO
1.8. PASSIVE NETWORK DIGILINK/SCHNEIDER, MOLEX, SYSTIMAX,
COMPONENTS / TYCO(AMP)
ACCESSORIES
1.9. UTP CABLE DIGILINK/SCHNEIDER, ELKAY, MOLEX, SYSTIMAX,
TELELINK, TYCO(AMP), UNIVERSAL
1.10. FO CABLE BELDEN, DIGILINK/SCHNEIDER, FINOLEX, LUCENT,
MOLEX, STARLITE, SYSTIMAX, TYCO(AMP)
1.11. DATA STORAGE SYSTEM DELL EMC, FUJITSU, HP/HPE, HITACHI, IBM, NETAPP,
ORACLE
1.12. LASERJET PRINTER CANNON, HP, SAMSUNG, XEROX
1.13. DOT MATRIX PRINTER EPSON, SAMSUNG, TVSE
2. CCTV SYSTEM
2.1. CCTV SYSTEM BOSCH, CP PLUS, DAHUA TECHNOLOGY, HIKVISION,
HONEYWELL, PELCO, PANASONIC, SAMSUNG,
SEIMENS, SONY
2.2. LED DISPLAY (40” or more) HITACHI, LG, PANASONIC, SAMSUNG, SONY
2.3. VIDEO WALL DELTA, HITACHI, LG, PANASONIC, SAMSUNG, SONY
CET JULY 2020

LIST OF ACCEPTABLE MAKES Page 1 of 32
ELECTRICAL
SECTION-B
ELECTRICAL
S No. ITEMS MAKE
1. HIGH VOLTAGE (33 kV & above)
1.1. 33 kV Indoor Switchgear ABB POWER PRODUCTS & SYSTEMS INDIA LIMITED,
CG POWER & INDUSTRIAL SOLUTIONS LTD,
SCHNEIDER, SIEMENS
1.2. 33 kV/ 132 kV/ 220 kV Gas ABB POWER PRODUCTS & SYSTEMS INDIA LIMITED,
Insulated Switchgear CG POWER & INDUSTRIAL SOLUTIONS LTD, GE T&D,
SCHNEIDER, SIEMENS,
1.3. 33kV/ 132kV/ 220 kV ABB POWER PRODUCTS & SYSTEMS INDIA LIMITED,
outdoor Isolator/ CG POWER & INDUSTRIAL SOLUTIONS LTD, GE T&D,
Disconnecting Switch GR POWER, RAYCHEM, SCHNEIDER, SIEMENS,
SWITCHGEAR & STRUCTURALS
outdoor Switchgear BHEL, CG POWER & INDUSTRIAL SOLUTIONS LTD, GE
T&D, SCHNEIDER, SIEMENS
outdoor CT/ PT BHEL, CG POWER & INDUSTRIAL SOLUTIONS LTD, ECS,
GE T&D, MEHRU, SCHNEIDER, SIEMENS
1.6. 33kV/ 132kV/ 220 kV BHEL, CG POWER & INDUSTRIAL SOLUTIONS LTD,
outdoor Lightning Arrestor ELPRO, GE T&D, OBLUM, SCHNEIDER, SIEMENS
1.7. 33kV/ 132kV/ 220 kV ADITYA BIRLA INSULATORS, BHEL, CG POWER &
outdoor Insulator & INDUSTRIAL SOLUTIONS LTD, CJI, GE T&D, JAYSHREE
Bushing INSULATORS, MODERN, OBLUM, SCHNEIDER, WSI
1.8. 33kV/ 132kV/ 220 kV ACSR APAR, CABCON, STERLITE
Conductor
1.9. 33kV/ 66kV/ 132kV/ 220 kV CCI (Cable Corporation of India), CRYSTAL (only 33 kV),
cable XLPE GLOSTER (only 33 kV), KEC, KEI, POLYCAB(only 33
kV),UNIVERSAL,
1.10. 33kV/ 132kV/ 220 kV 3M (only 33kV), KABELDON, RAYCHEM
Straight Through Jointing/
Termination kit
2. MEDIUM VOLTAGE – INDOOR (3.3 kV to 11kV)
2.1. Switchgear (Circuit Breaker ABB, ANDREW YULE, BHEL, CG POWER & INDUSTRIAL
with panels) SOLUTIONS LTD, JYOTI, L&T, SCHNEIDER, SIEMENS
CET JULY 2020

ELECTRICAL
2.2. CT & PT ABB, AEL, JYOTI, KALPA, KAPPA, PRAGATI, PRAYOG,

SIEMENS, SILKAANS
2.3. Isolator ABB, A BONDSTRAND, MEGAWIN, PANICKKER
SWITCHGEAR PVT. LTD, SIEMENS
2.4. Vacuum Contactor ABB, ANDREW YULE, GE T&D, JYOTI, SCHNEIDER,
SIEMENS
2.5. HT Bus duct BHEL, C&S, ECC, STARDRIVE BUSDUCTS LTD.
2.6. Straight Through Jointing/ 3M, KABELDON, RAYCHEM

Termination kit
3. PROTECTION & METERING
3.1. Protective Relays ABB POWER PRODUCTS & SYSTEMS INDIA LIMITED,
GE T&D, SIEMENS, SCHNEIDER
3.2. SCADA/ SAS System ABB POWER PRODUCTS & SYSTEMS INDIA LIMITED,
ECIL, ETAP ,GE T&D, HONEYWELL, SIEMENS,
4. LT SWITCHGEAR
4.1. Power Control Centre ABB, BCH, IEE PROJECTS, L&T, PCE PROJECTS PVT. LTD.,
(PCC): SCHNEIDER, SIEMENS
4.2. Motor Control Centre ABB, BCH, C&S, HAVELLS, IEE PROJECTS, L&T, MARINE
(MCC) up to 1000 Amps ELECTRICAL, MEDITRON, PCE PROJECTS PVT. LTD.
and PDB SCHNEIDER, SEN & SINGH, SIEMENS, SWITCHING
CIRCUITS
4.3. Motor Control Centre ABB, BCH, C&S, L&T, SCHNEIDER, SIEMENS
(MCC) above 1000 Amps
4.4. Air circuit breaker (ACB) ABB, L&T, SCHNEIDER, SIEMENS
4.5. Moulded case circuit ABB, BCH, C&S, HAVELLS, L&T, SCHNEIDER, SIEMENS
breaker (MCCB)
(with positive isolation)
4.6. Motor Protection Circuit ABB, BCH, C&S, GE (T&D), L&T, SCHNEIDER, SIEMENS,
Breaker (MPCB) SPRECHER & SCHUH
4.7. Power Contactors, Auxiliary ABB, BCH, C&S, L&T, SCHNEIDER, SIEMENS
contactors/ Auxiliary relays
4.8. Control switches ABB, BCH, EPCC, GE POWER CONVERSION, KAYCEE,
L&T, SCHNEIDER, SIEMENS
4.9. Intelligent motor controller ABB, L&T, ROCKWELL AUTOMATION, SCHNEIDER,
for IMCC SIEMENS
CET JULY 2020

ELECTRICAL
4.10. Thermal bimetallic ABB, ANDREW YULE, BCH, C&S, L&T, ROCKWELL
Overload relays AUTOMATION, SCHNEIDER, SIEMENS,
4.11. Electronic over current ABB, BCH, C&S, L&T, SCHNEIDER, SIEMENS, SPRECHER
relay/ Electronic motor & SCHUH
protection relay (EOCR/
EMPR)
4.12. LT bus duct ECC, LOTUS POWER, L&T, SPEARHEAD, STARDRIVE
BUSDUCTS LTD.
5. Illumination
5.1. Lighting fixtures BAJAJ, Crompton Greaves Consumer Electricals Limited,

GE LIGHTING, HAVELLS, PHILIPS, SURYA, WIPRO
5.2. High Mast Tower BAJAJ, CGL, PHILIPS, TRANSRAIL, VALMONT
6. TRANSFORMER
6.1. Upto 33 kV ABB, BHARAT BIJLEE, BHEL, CG POWER & INDUSTRIAL

SOLUTIONS LTD, EMCO, ESENNAR TRANSFORMER,
KIRLOSKAR ELECTRIC COMPANY, PROLEC GE,
RAYCHEM-RPG, SCHNEIDER, SIEMENS, VOLTAMP
TRANSFORMERS LTD.
6.2. Above 33 kV ABB POWER PRODUCTS & SYSTEMS INDIA LIMITED,
BHARAT BIJLEE, BHEL, CG POWER & INDUSTRIAL
SOLUTIONS LTD, GE T&D, TELK, SCHNEIDER, SIEMENS
6.3. Dry type ABB POWER PRODUCTS & SYSTEMS INDIA LIMITED,
BHEL, CG POWER & INDUSTRIAL SOLUTIONS LTD,
ESENNAR TRANSFORMER, KIRLOSKAR ELECTRIC
COMPANY, RPG-RAYCHEM, VOLTAMP
TRANSFORMERS LTD.
7. MV REACTOR CG POWER & INDUSTRIAL SOLUTIONS LTD, GE T&D,
PS ELECTRICALS, QUALITY POWER, TRANSFORMER &
RECTIFIER
8. DRIVES
8.1. Variable frequency drive ABB, CG POWER & INDUSTRIAL SOLUTIONS LTD. (for
(VFD) motor upto 30 kW), DANFOSS, GE POWER
CONVERSION, HITACHI-HIREL, ROCKWELL
AUTOMATION, SCHNEIDER, SIEMENS, TMEIC,
YASKAWA
8.2. Thyristor Converter ABB, HITACHI-HIREL, ROCKWELL AUTOMATION,
SIEMENS
CET JULY 2020
ELECTRICAL
8.3. Soft starter ABB, L&T, PARKER, ROCKWELL AUTOMATION,

SIEMENS, SCHNEIDER
8.4. FCMA /series reactor type ABB, INNOVATIVE TECHNOMICS, ROCKWELL
softstarter AUTOMATION, SCHNEIDER, SIEMENS
9. MOTORS
9.1. Synchronous Motor ABB, BHEL, SIEMENS
9.2. Synchronous Motor with ABB, SIEMENS

Load Commutated Inverter
(LCI)
9.3. HT – AC ABB, BHEL, CG POWER & INDUSTRIAL SOLUTIONS
LTD., KIRLOSKAR ELECTRIC COMPANY, MARATHON,
SIEMENS, WEG
9.4. LT – AC ABB, AREVA, BHARAT BIJLEE, CG POWER &
INDUSTRIAL SOLUTIONS LTD., KIRLOSKAR ELECTRIC
COMPANY, LHP,MARATHON, SIEMENS, WEG
9.5. DC BHEL, IEC, KIRLOSKAR ELECTRIC COMPANY
10. CABLES
10.1. HT (up to 11kv) CCI, CRYSTAL, GEMSCAB INDUSTRIES LTD., GLOSTER,
HAVELLS, KEC, KEI, POLYCAB, STERLITE POWER
,UNIVERSAL
10.2. LT power & control: CCI, CRYSTAL, FINOLEX CABLES, GEMSCAB INDUSTRIES
LTD., GLOSTER, HAVELLS, INSUCON, KEC, KEI,
POLYCAB,RAVIN, THERMO CABLES, UNIVERSAL
11. MISCELLANEOUS
11.1. Battery charger AMARA RAJA POWER SYSTEMS LTD, APLAB, CALDYNE,
CHABI ELECTRICALS, LIVELINE ELECTRONICS, NELCO,
SABNIFE (HBNIFE POWER SYSTEM), STANDARD
11.2. Battery Bank AMARA RAJA, AMCO, CHLORIDE (EXIDE), FURUKAWA,
PANASONIC, SABNIFE STANDARD
11.3. Master controller AG MECH, EPCC, KAYCEE, L&T, SIEMENS, STROMKRAFT
11.4. Un-interruptible power HITACHI-HIREL, LIVE LINE ELECTRONICS, NUMERIC,

supply (UPS): PARKER, SCHNEIDER (APC), SIEMENS, VERTIV ENERGY
PRIVATE LIMITED
11.5. Nitrogen injection fire CTR, EASUN-MR TAP CHANGERS(P) LTD., SERGI,
protection system TECTONICUS, VENDERE
CET JULY 2020
ELECTRICAL
12. GENERATOR ABB, BHEL, SIEMENS, TOYO DENKI
13. AVR ABB, BHEL, SIEMENS, TOYO DENKI
CET JULY 2020

MECHANICAL
SECTION-C
MECHANICAL
S No. ITEMS MAKE

1. GENERAL
1.1. Gearbox BONFIGLIOLI, ESSENTIAL POWER TRANSMISSION,
ELECON, HEC, KIRLOSKAR, NAW, SIEMENS-FLENDER,
SHANTHI, PREMIUM TRANSMISSION, ROSSI, SAN
ENGG. LOCOMOTIVE COMPANY LTD., SUMI- CYCLO
DRIVE INDIA PVT.LTD., SUMITOMO,
1.2. Geared Motor BONFIGLIOLI, CYCLO TRANSMISSION, ESSENTIAL
POWER TRANSMISSION, IC INDIA LTD., POWER BUILD,
ROSSI, SIEMENS, SHANTHI, NORD, SEW-EURO DRIVE,
SUMI-CYCLO DRIVE INDIA PVT.LTD.
1.3. Geared Coupling ALLIANCE ENGG. CO., BUDDHADEB ENTERPRISES,
CONCORD STEEL WORKS PVT. LTD., ELECON, ESCO,
FLEX-TRAN INDUSTRIES, GBM, NAW, RATHI, ROMA,
SIEMENS-FLENDER, TIMKEN, WELLMAN WACOMA
1.4. Pin Bush/ Bibby Coupling BUDDHADEB ENTERPRISES, ELECON, GBM, NAW,
RATHI, ROMA,
1.5. Barrel Coupling JAURE, MALMEDIE, RINGFEDER POWER TRANSMISSION
1.6. Fluid Coupling ELECON, FLUIDOMAT, GHATKE-PATIL INDUSTRIES,

PREMIUM TRANSMISSION, VOITH
1.7. Resilient Coupling ELECON, FENNER, LOVEJOY, NAW, TIMKEN, WELLMAN

WACOMA
1.8. Transmission DIAMOND, REYNOLD, ROLKOBO, ROLCON, ROLON,
Chain & Sprocket GOLDEN ENGG & ENTERPRISE
1.9. DCEM Brake BCH ELECTRIC LTD, ELECTROMAG, KAKKU, KATEEL,
PETHE, SIBRE, SPEED-o-CONTROL
1.10. Hydraulic thruster brake BUBENZER, EMCO PRECIMA, KATEEL, SIBRE
1.11. Paint (Equipment) ASIAN, BERGER, BRITISH PAINTS, GARWARE, J&N, ICI,
NEROLAC, SHALIMAR
1.12. Non-metallic Liner KAVERI, TEGA, THEJO
1.13. Wearing Plates (Metallic) NLMK INDIA (QUARD) , HARDOX,
CET JULY 2020

MECHANICAL
1.14. Portable Electric BLACK & DECKER, BOSCH, KULKARNI POWER TOOLS
Drilling Machine LTD (KPT), RALLIWOLF
1.15. Portable Electric KULKARNI POWER TOOLS LTD (KPT), RALLIWOLF
Grinder
1.16. Lathe BATLIBOI, HEC, HERBERT SMITH, HMT, MYSORE
KIRLOSKAR
1.17. Universal Milling M/c BATLIBOI, BFW, HMT, ALTO
1.18. SHAPER LOYAL, PAL, P&B
1.19. Horizontal Boring M/c HEC, HMT, PAL
1.20. Universal Tool Cutter & BATLIBOI, BOSCH, HMT
Grinding M/c
1.21. Hydraulic Press BEMCO, CENTERPRISE, P&B
1.22. Column Drilling M/c BATLIBOI, EIFCOP, HMT, KERRY JOST, THAKOOR,
1.23. Cylindrical Grinder ELP, HMT, MYSORE KIRLOSKAR
1.24. Tools & Tackles ALLY, CENTERPRISE, MEKASTER, P&B
1.25. Measuring Tools & Gauges Bombay TOOLS, P&B
1.26. Radial Drilling Machine BATLIBOI, HEC, HMT, KERRY JOST, LUGA
1.27. Bench Type Drilling BATLIBOI, EIFCO, P&B,THAKOOR

Machine
1.28. Pedestal Grinder AMC, EIFCO, GECO, GRIND TOOLS, P&B
1.29. Power Hacksaw EIFCO, ITL, PREMIER MACHINE TOOLS
1.30. Submerged Arc Welding Set ADVANI, ADOR, ESAB, MOGORA COSMIC
1.31. Welding Rectifier ADVANI, ADOR, ESAB, MOGORA COSMIC
1.32. Welding Transformer ADVANI, ESAB, MEMCO
1.33. Garage Equipment ELGI, P&B, USHA, WAP
1.34. Bearing FAG, NTN, SKF, TIMKEN
1.35. Split Bearing COOPER, TIMKEN
1.36. Passenger cum ECE, KONE ELEVATOR, OMEGA, MITSUBISHI, OTIS
Goods Elevator
1.37. Hook (up to 10 t) FREE TRADING CORPORATION, HERMAN MOHTA,
SMRITI FORGING & ENGG, MACHINE TOOLS, ESKAY
MACHINERY
1.38. Hook (above 10 t) FREE TRADING CORPORATION, HERMAN MOHTA,
SMRITI FORGING & ENGG, STEEL FORGINGS &
ENGINEERING
CET JULY 2020
MECHANICAL
1.39. Wire Rope BHARAT WIRE ROPES, FORT WILLIAMS, MUMBAI WIRE
ROPE, ORION ROPES, USHA MARTIN,
1.40. Expansion Joint for Hot FLEXATHERM, FLEXICAN, LONE STAR, MB METALLIC
Blast system (metallic) BELLOWS,
1.41. Metallic Expansion Joint FLEXATHERM, FLEXICAN,INDIA FLEX INDUSTRIES, LONE

(General Purpose) STAR, MB METALLIC BELLOWS,
1.42. Stove Valves (Hot Blast FOURESS, JOSHI & JAMPALA

Valve, chimney valve)
1.43. Stove Valves (two lever/ FOURESS, JOSHI & JAMPALA, INTERVALVE, DELVAL
three lever/ double FLOW CONTROL, DEMBLA,TYCO, L&T
eccentric butterfly valve )
1.44. Coil Strapping M/c KOHAN KOGYO CO., SIGNODE, SUND BRISTA, TITAN,
1.45. Coil Marking M/c NIRRECCO, NUMTECH, TEBULO

2. MATERIAL HANDLING EQUIPMENT
2.1. Conveyor Belt DUNLOP, EURECON, FORECH INDIA LTD, HINDUSTAN

RUBBER, JONSON RUBBER INDUSTRIES LTD., NORTH
LAND RUBBER, ORIENTAL RUBBER, PHOENIX
CONVEYOR BELT (INDIA) PVT. LTD,
SEMPERTRANS INDIA, SIMPERLRANS NIRLON
2.2. Idler / Pulley AMPS ENGG. & EQUIPT. PVT. LTD., ARUDRA ENGINEERS
PVT. LTD., BENGAL TOOLS, BEVCON, ELECON, GOLDEN
ENGG & ENTREPRISE, GOLDEN ENGINEERING
INDUSTRIES, HITECH EQUIPMENTS PVT. LTD., INDIANA
CONVEYORS, L & T, MACMET, MCNALLY SAYAJI
ENGINEERING LIMITED, NEWALL INDUSTRIES, SANRAJ
PROJECTS PVT. LTD., SANDVIK ASIA, SOLCON, TECHNO
IMPEX, TRF, VINAR SYSTEMS, VISHWA INDUSTRIAL CO.
LTD., VN INDUSTRIES
2.3. Plummer Block FAG, MASTA, NANDY ENGINEERING CONCERN, SKF,
TIMKEN,
2.4. Belt Scrapper HOSCH, KAVERI, INDIANA CONVEYORS
2.5. Vibrating Screen ELECTRO ZAVOD, ELEKTROMAG-JOEST VIBRATION PVT.
LTD., IC INDIA LTD., McNALLY SAYAJI ENGINEERING
LIMITED, METSO, SCHENK PROCESS, TRF
2.6. Vibrating Feeder ELECTRO ZAVOD, ELEKTROMAG-JOEST VIBRATION PVT.
LTD, IC INDIA LTD., McNALLY SAYAJI ENGINEERING
CET JULY 2020

MECHANICAL
LIMITED, METSO, SCHENK PROCESS, TRF,
2.7. Apron Feeder ELECON, HAZEMAG, L & T, MASYC, McLANAHAN,

McNALLY SAYAJI ENGINEERING LIMITED,
TENGL, THYSSEN KRUPP, TRF, VINAR SYSTEMS,
2.8. Screw Conveyor GMV ENGG, MASYC, VINAR SYSTEMS
2.9. Drag Chain Conveyor GMV ENGG, MASYC
2.10. Electro mechanical Actuator AUMA, LIMITORQUE, PREPEC, ROTORK
2.11. EOT Crane (all capacities) ANUPAM INDUSTRIES, KONE CRANES & DEMAG,
FAFECO, HEC, JINDAL STEEL & POWER, MUKAND,
SMACO, TATA GROWTH SHOP, UNIQUE INDUSTRIAL
HANDLERS
2.12. EOT Crane (maximum 50 t) CENTURY CRANE, ELECTROMECH, MELTECH CRANES
PVT. LTD.
2.13. EOT Crane (maximum 10 t) EDDY CRANE, SHIVPRA, TUBROFURGUSON, ELECTRO

THERAPY
2.14. Electric Hoist ARDEC, ARMSEL-KITO, BRADY& MORRIS, CENTURY
CRANE, KONE CRANES & DEMAG, EDDY CRANE,
ELECTROTHERAPY, GRIP ENGRS., HERCULES HOIST LTD.,
HI-TECH INDUSTRIES,
MELTEC, REVA ENGG, SHIVPRA
2.15. Electric Winch BOMBAY CRANES, EDDY CRANE, ELECTROMECH MHS
PVT. LTD. ENGG, ELECTROTHERAPY, HMTC ENGG. CO.,
PULLMAN,
2.16. Jib Crane BRADY & MORRIS, CENTURY CRANES, GRIP ENGG,
MELTEC
2.17. Transfer Cars ARMATIC, HEC, ITW-SIGNODE, L&T, MUKAND,TGS
2.18. Chain Pulley Block & Hand BRADY& MORRIS, CENTURY CRANES, HERCULES HOIST
Operated LTD., HI-TECH., LIGHT LIFT IND., REVA ENGG,TRACTEL
Travelling Crane TRIFOR
2.19. Underslung Cranes ANUPAM INDUSTRIES, ARMSEL, BRADY & MORRIS,
FAFECO, MUKAND, SHIVPRA, TUBROFURGUSON, WMI-
KONE
2.20. Crane rail clips and pads BEKET, BEMO, GANTRAIL, GANTREX
2.21. Shock Absorbers / Hydraulic ENIDINE, OLEO, ACE CONTROLS
Buffer
CET JULY 2020
MECHANICAL
2.22. Electro Magnet ELECRTOMAG, SGM, TRUNNINGER, VAZZOLER

2.23. Grab Bucket MAC, MRS GIFFER, TOBO, YELLOW STONE INDIA
2.24. Tongs BUCK, HEPPENSTALL, LUDWIG, SOMERS, YELLOW
STONE INDIA
2.25. Stacker & Reclaimer ELECON, FL SMIDTH, HEC, L & T, McNALLY SAYAJI
ENGINEERING LIMITED, METSO, SANDVIK ASIA,
THYSSENKRUPP, TRF,
2.26. Stacker-cum-Reclaimer FL SMIDTH, HEC, L & T, McNALLY SAYAJI ENGINEERING
LIMITED, METSO, SANDVIK ASIA, THYSSENKRUPP, TRF
2.27. Bucket-Wheel Reclaimer FL SMIDTH, HEC, L & T, McNALLY SAYAJI ENGINEERING
LIMITED, METSO, THYSSENKRUPP, TRF
2.28. Wagon Tippler ELECON, FL SMIDTH, HEC, L & T, McNALLY SAYAJI

ENGINEERING LIMITED, METSO, THYSSENKRUPP, TRF
2.29. Belt Feeder ACME, ELECON, SHENCK, TRF

2.30. Hanging Magnet/ Cross ELECTRO ZAVOD, ELEKTROMAG, HUMBOLDT WEDAG,
belt MAGNET INDUSTRIES (CAL) PVT. LTD., McNALLY SAYAJI
/Inline Magnetic Separator ENGINEERING LIMITED, METSO
2.31. Fork Lift GODREJ, TIL, VOLTAS
2.32. Crusher (Cone / Gyratory / EARTHTECHNICA, ECOMAN, FLSMIDTH, HEC, L&T,
Jaw) McNALLY SAYAJI ENGINEERING LIMITED, METSO,
SANDVIK, THYSSENKRUPP, URALMASH, TRF
2.33. Impact / Hammer Crusher EARTHTECHNICA, ECOMAN, McLANAHAN, HEC, L&T,
McNALLY SAYAJI ENGINEERING LIMITED, METSO,
SANDVIK, TERRASOURCE, THYSSENKRUPP, TRF
2.34. Roll Crusher EARTHTECHNICA, ECOMAN, ELECON, FLSMIDTH, HEC,
L&T, McLANAHAN, McNALLY SAYAJI ENGINEERING
LIMITED, SANDVIK, THYSSENKRUPP, TRF, URALMASH
2.35. Sizer FLSMIDTH, McLANAHAN, MMD, SANDVIK,
TERRASOURCE, THYSSENKRUPP
2.36. Ball / Rod / Ag Mill CEMTEC, CHANDERPUR WORKS PVT. LTD., ECOMAN,
HEC, L&T, McNALLY SAYAJI ENGINEERING LIMITED,
METSO, OUTOTEC, SANDVIK, TENOVA- DELKOR,
THYSSENKRUPP, URALMASH
2.37. Rotary Breaker L&T, McNALLY SAYAJI ENGINEERING LIMITED,
McLANAHAN, TERRASOURCE, THYSSENKRUPP, TRF
CET JULY 2020

MECHANICAL
3. HYDRAULICS SYSTEM
3.1. Hydraulic Cylinder CANARA HYDRAULICS, DANVER, EATON, HYDAIR,

HYDRO PNEUMATIC CONTROLS, OSCAR, PARKER,
REXROTH, VEKTRA ENGG., VELJAN, WIPRO, YUKEN
3.2. Hydraulic System EATON, HYDAC, MOOG, PARKER, REXROTH, YUKEN
with Accessories
3.3. Hydraulic Valves CANARA HYDRAULICS, EATON, HYDAC, MAHA
HYDRAULICS, MOOG, PARKER, REXROTH, YUKEN
3.4. Accumulator BOSCH, EATON, EPE, HYDAC, PARKER, REXROTH,

YUKEN
3.5. Hydraulic Fitting & Clamp EPE, FLUID CONTROL HYDROCRIMP, HYDAC, HYDAIR,
HYDROMATIK, HYTECH, PTS, STAUFF
3.6. Hydraulic Filter HYDAC, INTERNORMEN, PARKER
3.7. Hydraulic Motor EATON, MAHA HYDRAULICS, PARKER, REXROTH, SAUER

DANFOSS, YUKEN,
3.8. Hydraulic Pump SAUER DANFOSS, EATON, MAHA HYDRAULICS,
PARKER, REXROTH, YUKEN
3.9. Hose AEROFLEX, EATON, HYDROKRIMP, HYDROLINE, INDIA
FLEX INDUSTRIES, INDO INDUSTRIAL SERVICES,
PARKER, PSI HYDRAULICS, SONI RUBBER PRODUCTS
LTD., SUPERSEAL
4. PNEUMATIC SYSTEM
4.1. Pneumatic Cylinder CANARA HYDRAULICS, EL-O-MATIC (INDIA) PVT. LTD.,
GABRIEL PNEUMATICS, HYDAIR, HYDRO PNEUMATIC
CONTROLS, I.L. PALAKKAD, NUCON, ROTEX, SHRADER,
SMC, VELJAN, WIPRO
4.2. Hose AEROFLEX, SUPERSEAL, HYDROKRIMP, HYDROLINE,
INDIA FLEX INDUSTRIES, INDO INDUSTRIAL SERVICES,
PSI HYDRAULICS
5. LUBRICATION SYSTEM
5.1. Oil Lubrication System CENLUB SYSTEMS, HYDAC, SKF LINCOLN,
LUBRICATION SYSTEM LTD., PRAKASH
LUBRIQUIPMENT, SHAAN LUBE
5.2. Screw Pump ROTO, TUSHACO, UT PUMPS & SYSTEM
5.3. Gear Pump ALFA, PARKER, REXROTH, ROTO, ROTODEL, TUSHACO
CET JULY 2020

MECHANICAL
5.4. Filter Strainer MULTITEX FILTRATION, OTOKLIN, SPAN ASSOCIATES

PUNE, SUPERFLOW FILTERS
5.5. Oil Mist / Oil-Air Lubrication BIJUR DELIMON, SKF LINCOLN, REBS Lubrication
System
5.6. Grease AFMC, BIJUR DELIMON, CENLUB SYSTEMS, SKF

Lubrication System LINCOLN, PRAKASH LUBRIQUIPMENT
5.7. Hose AEROFLEX, HYDROKRIMP, HYDROLINE, INDO

INDUSTRIAL SERVICES, PSI HYDRAULICS, SONI
RUBBER PRODUCTS LTD., SUPERSEAL,
5.8. Heater ALLO, THERMIN
CET JULY 2020

MINING & MINERAL PROCESSING AREA
SECTION-D
MINING & MINERAL PROCESSING AREA
S No. ITEMS MAKE

1. Crusher (Cone / Gyratory FLSMIDTH, HEC, L&T, McLANAHAN, McNALLY SAYAJI
/ Jaw) ENGINEERING LIMITED, METSO, SANDVIK,
THYSSENKRUPP, TRF, URALMASH,
2. Impact / Hammer Crusher HEC, L&T, McLANAHAN, McNALLY SAYAJI
ENGINEERING LIMITED, METSO, SANDVIK,
TERRASOURCE,THYSSENKRUPP, TRF
3. Roll Crusher ELECON, FLSMIDTH, HEC, L&T, McLANAHAN, McNALLY
SAYAJI ENGINEERING LIMITED, SANDVIK,
THYSSENKRUPP, TRF, URALMASH
4. Sizer FLSMIDTH, McLANAHAN, MMD, SANDVIK,
TERRASOURCE, THYSSENKRUPP,
5. Ball / Rod / Ag Mill CEMTEC, CHANDERPUR WORKS PVT. LTD., FLSMIDTH,
HEC, L&T, McNALLY SAYAJI ENGINEERING LIMITED,
METSO, OUTOTEC, SANDVIK, TENOVA- DELKOR,
THYSSENKRUPP, URALMASH
6. Classifier DORR OLIVER, DURGA METALS, EIMCO-KCP,
FLSMIDTH, HINDUSTAN METSO, MBE-CMT
7. Thickener EIMCO-KCP, FLSMIDTH, HINDUSTAN DORR OLIVER,

McNALLY SAYAJI ENGINEERING LIMITED, METSO,
OUTOTEC, TENOVA-DELKOR, WESTECH
8. Jig ALLMINERAL, MBE-CMT, TENOVA-DELKOR
9. Filter(Vacuum /Pressure) ANDRITZ, EIMCO-KCP, FLSMIDTH, McLANAHAN,
METSO, OUTOTEC, TENOVA-DELKOR,
WESTECH
10. Wet High Intensity ALLMINERAL, ERIEZ, MBE-CMT, METSO
11. Magnetic Separator / High LONGI MAGNET, MINERAL TECHNOLOGIES, OUTOTEC
Gradient Magnetic
Separator
12. Low Intensity Magnetic ERIEZ , LONGI MAGNET, MBE-CMT, METSO , MINERAL
Separator TECHNOLOGIES, MULTOTEC
CET JULY 2020

MECHANICAL
13. Dewatering Screen DERRICK, FLSMIDTH –LUDOWICI, IC, METSO,

McLANAHAN, McNALLY SAYAJI ENGINEERING LIMITED,
SCHENCK PROCESS, TRF- HEWITT ROBINS, WEIR
MINERALS
14. Spiral – Gravity AKW A+V GMBH, FLSMIDTH, MINERAL TECHNOLOGIES,
Concentrator MULTOTEC, OUTOTEC
15. Hydrocyclones CDE, FLSMIDTH KERBS, McNALLY SAYAJI ENGINEERING
LIMITED, METSO, MOZLEY, MULTOTEC, WEIR MINERALS
16. Metal Detector ELECTRO ZAVOD, ELEKTROMAG, ERIEZ, MBE-CMT,

METSO
CET JULY 2020

PROCESS CONTROL & AUTOMATION
SECTION-E
S No. ITEMS MAKE
1. FIELD INSTRUMENTATION
1.1. Pressure/differential ABB, EMERSON, E&H, FUJI, HONEYWELL, YOKOGAWA,
pressure/Level/Flow SIEMENS
Transmitter
1.2. RTD / Thermocouple BAUMER, DETRIV, GIC (GAUGE BOURDEON), GIC
(THERMAL INSTRUMENT), PYRO ELECTRIC, TEMCON
TEMPSENS, TOSHNIWAL,
1.3. Temperature Transmitter ABB, E&H, EMERSON, HONEYWELL, SIEMENS,
YOKOGAWA
1.4. Pressure / DP switch ASHCROFT, BAUMER, DANFOSS, INDFOSS, WIKA,
SWITZER,
1.5. Tuning Fork/ Rod type ABB, E&H, EMERSON, NIVO CONTROL, SAPCON,
Level Switch SIEMENS, VEGA
1.6. Conductivity/RF/Capacitan E&H, NIVO CONTROL, P&F, SAPCON, VEGA,
ce type Level Switch
1.7. Float type Level Switch BAUMER, EMERSON, ENDRESS & HOUSER, KROHNE
MARSHALL, LEVCON, NIVO CONTROL, SAPCON, TRAC
1.8. Ultrasonic Level Sensor E&H, EMERSON, KROHNE MARSHALL, P&F, SIEMENS,
SICK, VEGA
1.9. Radar Type Level Sensor E&H, EMERSON, KROHNE, MARSHALL, SIEMENS, VEGA
1.10. Electro Magnetic Flow E&H, EMERSON, KROHNE MARSHALL, YOKOGAWA,

Meter SIEMENS
1.11. Rotameter INSTRUMENTATION ENGINEER, KROHNE MARSHALL,
PLACKA, ROTA INSTRUMENTS
1.12. Flow Elements (Orifice / ENGG SPECIALTIES, EMERSON, MICRO PRECISSION,

Venturi / Flow nozzle / UNI CONTROL,
Pitot tube / Annubar)
1.13. Radiation Pyrometer CHINO, EUROTHERM, IRCON, LANDRAYTEK
(online/portable)
1.14. Pressure Gauge ANI, ASHCROFT, BAUMER, BUDENBERG, FIEBIG, FORBES

MARSHALL, GAUGES BOURDEN, GENERAL
INSTRUMENTS(THERMAL), SWITZER, WIKA
CET JULY 2020

1.15. Temperature Gauge ANI, ASHCROFT, BAUMER, FIEBIG, FORBES MARSHALL,

GIC (GAUGES BOURDEN), GIC (THERMAL
INSTRUMENT), WIKA,
1.16. Level SW/ Transmitter BERTHOLD, E&H, THERMOFISHER
(Nucleonic type)
1.17. Temperature Switch E&H, IFM, HYDAC, WIKA
1.18. Flow Switch EMERSON, IFM, KROHNE MARSHAL, KOBOLD
1.19. Vortex Flow Meter E&H, EMERSON, KROHNE MARSHAL, SIEMENS, VORTEX
INSTRUMENTS, YOKOGAWA
1.20. Mass( Coriolis) Flow ABB, E&H, EMERSON, KROHNE MARSHAL, SIEMENS,
YOKOGAWA,
1.21. Level Gauge (Magnetic & BAUMER, CHEMTROL, KROHNE MARSHAL
Reflex Type)
1.22. Level Switch/Transmitter CHEMTROL, DK INSTRUMENTS, EMERSON, LEVCON
(Displacer Type)
2. CONTROL VALVES
2.1. Globe Valve AIRA, FISHER, FORBES MARSHALL, IL PALAKKAD, KOSO,
SAMSON, SEVERN, UNIFLOW CONTROLS
2.2. Butterfly Valve AIRA, DEL VAL, FISHER, FOURESS, IL PALAKKAD, KOSO,
SEVERN
2.3. Pneumatic Actuator AIRA, DEL VAL, FORBES MARSHALL, IL PALAKKAD,
KOSO, OM CONTROL, ROTEX, SAMSON, UNIFLOW
CONTROLS
2.4. Electro-hydraulic Actuator REINEKE,REXA
2.5. Electrical Motor Actuator AUMA, BERNARD, LIMITORQUE, ROTORK,
2.6. I/P Converters ABB, EMERSON, FISHER, HONEYWELL, FORBES

MARSHALL, MARSH BELLOFRAM, SIEMENS,
YOKOGAWA,
2.7. Solenoid Valve AIRA, ASCO, BURKERT, HERION, ROTEX, SCHRADER
SCHOVILL
2.8. Fittings HYLOC, PARKER, SANDVIK SWAGLOK,
2.9. Air Filter Regulator DELAIR, , PLACKA, SCHRADER SCHOVILL, SHAVO
NORGREN
CET JULY 2020

2.10. Electro Pneumatic ABB, EMERSON, FORBES MARSHALL, SIEMENS

Positioner
3. CONTROL SYSTEM EQUIPMENT

3.1. Signal Isolator MASIBUS, MICROSYSTEMS & CONTROLS, MTL, P&F,
PHOENIX, STAHL, YOKOGAWA
3.2. Zennor Barrier MTL, P&F, STAHL
3.3. Distributed Control System EMERSON, HONEYWELL, TOSHIBA, YOKOGAWA,
3.4. PLC with DCS Feature ABB, HONEYWELL, ROCKWELL, SCHNEIDER, SIEMENS
3.5. PLC for Process Control ABB, HITACHI, HONEYWELL, GE, ROCKWELL,
SCHNEIDER, SIEMENS
3.6. Technological Control ABB, DANIELI, GE, SIEMENS, SMS, TMEIC
System/ Multi Tasking
Control System/
Embedded Control System
3.7. PC based Data Acquisition ABB, EUROTHERM, EMERSON, HONEYWELL,
System (DAS) ROCKWELL. YOKOGAWA
3.8. SCADA CITECT, EXPERION, I-FIX, INTELLUTION,RS VIEW,
WONDERWARE, WIN CC
3.9. PDA DANIELI, IBA, LMS, MICA, SOMAT
3.10. Panel / Enclosure / Rack APW PRESIDENT, HOFFMANN, PYROTECH, RITTAL,
VALRACK
3.11. Surge Protection DEHN, MTL, P&F, PHONIX, OBO BETTERMANN
4. PANEL BASED INSTRUMENTATION
4.1. Digital Indicator CHINO, MASIBUS, MICROSYSTEMS & CONTROLS,
PYROTECH, TOSHNIWAL, YOKOGAWA,
4.2. Scanner CHINO, HONEYWELL, MASIBUS, PYROTECH,
TOSHNIWAL
4.3. Bar graph Indicator ABB, CHINO, HONEYWELL, MASIBUS, PYROTECH,
TOSHIBA, YOKOGAWA,
4.4. Single Loop Stand Alone ABB, FUJI, HONEYWELL, SIEMENS, TOSHIBA,
Controller YOKOGAWA
4.5. Paperless Recorder CHINO, EUROTHERM, FUJI, HONEYWELL, LAXONS,

YOKOGAWA,
4.6. Alarm Annunciator IIC, IL, MINILEC, PROCON, SEMUDA
CET JULY 2020
4.7. Flow Totalizer ABB, HONEYWELL, LECTROTEX, MASIBUS, PYROTECH,

YOKOGAWA
4.8. Regulated DC Power APLAB, COSSEL, PHOENIX, SIEMENS
Supply Unit / SMPS
5. ANALYSERS
5.1. Gas Analyser ABB(H&B), CHEMTROL (AMETEK), EMERSON, FUJI,
FORBES MARSHALL, HONEYWELL, PANAMETRICS, SICK,
SIEMENS, YOKOGAWA
5.2. Gas Detector BEILER & LANG, DETRONICS, DRAGGER, INDUSTRIAL
SC. CORPN MSA, OLDHAM
5.3. Flame Detector DURAG, ENDEE, HONEYWELL, SICK, YAMATAKE
5.4. Moisture Analyzer CHINO, CONCORD, EMERSON, THERMO FISHER

(Nucleonic)
5.5. Moisture Analyzer ABB, CHEMTROL, MOISTECH, NDC (EMC), SIEMENS
(Microwave/ Capacitance
Type)
5.6. Opacity Analyser CODEL, DURAG, FUJI, MAIHEK, SICK,
5.7. Calorific Value Analyser CHEMTROL(AMS), REINEKE, UNION CALORIMETER,
YOKOGAWA,
5.8. pH / Conductivity / ORP ABB, E&H, EMERSON, FORBES MARSHAL, HONEYWELL,
Analyser YOKOGAWA,
5.9. SOX / NOX/ CO Analyser ABB, EMERSON, FUJI, FORBES MARSHAL, HONEYWELL,
SICK, SIEMENS, YOKOGAWA
5.10. Elemental Analyser JICO, MAYA, PANALYTICAL, REAL TIME, SCANTECH,
THERMO SCIENTIFIC
6. WEIGHING
6.1. Electronic Weighing ABB, ACME, KELK, PRECIA MOLEN, RICELEK, SARTORIUS,
System SCHENK, TRANSWEIGH
(Hopper Weighing /
Platform / Scales / In-
motion W.B.)
6.2. Belt Weigher / Weigh ACME, FLSMIDH, PFISTER, PRECIA MOLEN, SCHENCK,
feeder System SIEMENS (MILTRONICS)
6.3. Load Cells & Accessories ABB, FLINTEK, HBM, PRECIA MOLEN, RICELAKE,
SARTORIUN, SCHENCK, SIEMENS
CET JULY 2020

7. SPECIAL INSTRUMENTS
7.1. Thickness Gauge IMS, IRM, MESACON, TOSHIBA, THERMO SCIENTIFIC,
7.2. Hot Metal Detector AMERICAN SENSORS, DANIELI, DELTA, SICK,TOSHIBA
7.3. Width Gauge ABB, DELTA, DANIELI, IMS, PSYSTEME, THERMO

SCIENTIFIC, TOSHIBA
7.4. Vibration Monitoring BENTLEY NEVADA, ENTEK, SHINKAWA
System
(API-670 Compliance)
7.5. Portable Vibration Monitor BENTLEY NEVADA, FORBES MARSHAL, IRO
with analysis software
7.6. Test & Measuring APLAB, FLUKE, KANE, SCIENTIFIC, TECHNOFIX,
Equipment
7.7. Laboratory Equipment BEAMEX, FLUKE, SCANDURA,WIKA
7.8. Digital Multi-Function ACORD, CONSERVE, L&T, RISHAV, SECURE

Meter
7.9. Roll Force/ Tension ABB, KELK
Measurement System
7.10. Strip Profile Gauge IMS, MESACON, NDC (IRM), THERMO SCIENTIFIC,
TOSHIBA,
7.11. Flatness/ Shape Gauge ABB, DELTA, IMS, P-SYSTEME, SIEMENS, THERMO
SCIENTIFIC,
7.12. Laser Doppler Velocity ACCUSPEED, AMERICAN SENSORS, DELTA, KELK, LASER
Meter SPEED,
7.13. Coating Thickness Gauge ACT, THERMO SCIENTIFIC
7.14. Optical Barrier ABB, AMERICAN SENSORS, DELTA, PAULI, SICK,
7.15. Position Transducer LEONARD BAUR, NSD, SONY MAGNESCALE,

TEMPOSONIC
7.16. Optical Encoder HUBNER, LINE & LINDEY, STEGMANN
7.17. Surface Inspection System ABB,COGNEX, PARSYTEC, SIEMENS, SURCON
8. COMMUNICATION EQUIPMENT
8.1. GPS ERICSSON, MOTOROLA
CET JULY 2020

8.2. Wireless Network CISCO, EXTREME, JUNIPER, MOXA

Equipment
8.3. Wireless Radio GE, LOTUS WIRELESS, MOTOROLA, RADIUS, SATELLINE,
Communication SHEETAL WIRELESS, STAHL,
Equipment
8.4. VHF Communication MOTOROLA
8.5. EPABX ALCATEL, AVAYA, ERICSON, ITI, SIEMENS
8.6. Telephone Instruments BEETEL, BPL, PANASONIC, SIEMENS
8.7. PA System AHUJA, BOSCH, HONEYWELL, PHI AUDIO COM
8.8. Conferencing System AHUJA, BOSCH
9. DISPLAY & FDA SYSTEM
9.1. LED/ TFT Monitor HITACHI, LG, PANASONIC, SAMSUNG, SONY
9.2. Alpha Numeric Display/ AGLA, BCH, BEMCO, BLE BELL, EPCC, ESSEN, GE,
Jumbo KHERAJ, LECTROTEK, MICROTECH, VINAY
Display
9.3. Solid State Hooter/ Buzzer BEMCO, EPCC, KHERAJ
9.4. Large Screen Display (40” HITACHI, LG, PANASONIC, SAMSUNG, SONY
or more)
9.5. Video Walls (LED) DELTA, HITACHI, LG, PANASONIC, SAMSUNG, SONY
9.6. Fire Detection System, BOSCH, HONEYWELL (ESSER), HONEYWELL (NOTIFIER),

Detectors & LHS SECURITON, SIEMENS, TYCO
10. INSTRUMENTATION CABLES
10.1. Instrumentation/ CCI, CORDS, DELTRON, FINOLEX, LAPP, MEM, NICCO,
Screened/ Co- axial/ THERMOCABLES, TOSHNIWAL, UNIVERSAL
Special Cables
10.2. Telephone Cable BELDON, DELTON, FINOLEX, NICCO, TELE LINK,
UNIVERSAL,
10.3. Load Cell Cable FLINTEC, HBM, PRECIA MOLEN, RICELAKE,
SARTORIOUS, SCHENK, SIEMENS
10.4. T/C Extension cable, BELDEN, LAPP, MEM, TEMCON, TEMPSENS,
Compensating cable, PTFE THERMOCABLE, TOSHNIWAL CABLES
cable
CET JULY 2020

REFRACTORY
SECTION-F
REFRACTORY
S No. ITEMS MAKE
1. Fireclay Bricks/Fireclay ARUN REFRACTORIES, ASSOCIATED CERAMICS LTD.,
Mortar BRAHMA REFRACTORIES PVT. LTD., BURNPUR
(Alumina Up to 44 %) INDUSTRIES, ARVIND INDUSTRIES, CHAMPION
CERAMICS PVT. LTD., INDUSTRIAL ASSOCIATES,
MAHAKOSHAL REFRACTORIES PVT. LTD., MAITHAN
CERAMIC LTD., MANISHRI REFRACTORIES & CERAMIC
PVT. LTD., OCL INDIA LTD., PREMIER REFRACTORIES
PVT. LTD., RAJHANS REFRACTORIES PVT. LTD., SAIL
REFRACTORY UNIT, SHREEKANT INDUSTRIES, TRL
KROSAKI REFRACTORIES LTD., VALLEY REFRACTORIES
PVT. LTD.
2. High Alumina Bricks/High ASSOCIATED CERAMICS LTD., BRAHMA REFRACTORIES
Alumina Mortar PVT. LTD., MAHAKOSHAL REFRACTORIES PVT. LTD.,
(Alumina Above 44 %) MAITHAN CERAMIC LTD., OCL INDIA LTD., PREMIER
REFRACTORIES PVT. LTD., SAIL REFRACTORY UNIT, TRL
KROSAKI REFRACTORIES LTD., INDUSTRIAL
ASSOCIATES
3. Silica Bricks/Silica Mortar OCL INDIA LTD., TRL KROSAKI REFRACTORIES LTD.
4. ACE CALDERIES LTD., ACHINT CHEMICALS, ASSOCIATED
Insulation Bricks/Insulation CERAMICS LTD., CARBORUNDUM UNIVERSAL LTD.,
Mortar/Insulation Castable MAITHAN CERAMICS LTD., PREMIER REFRACTORIES
PVT. LTD.
5. ACHINT CHEMICALS, NUTECH REFRACTORIES PVT. LTD.,
Light Weight Fireclay
PREMIER REFRACTORIES PVT. LTD., RAJASTHAN
Bricks/ Mica Insulation
CERAMICS INDUSTRIES, RELIABLE REFRACTORIES PVT.
Bricks/ Insulation Mortar
LTD.
6. Basic Bricks (Magnesite/ MAITHAN CERAMIC LTD., OCL INDIA LTD., SAIL
Mag Chrome/ Chrome REFRACTORY COMPANY LTD., SAIL REFRACTORY UNIT,
Mag/ Magnesia-Carbon/ TRL KROSAKI REFRACTORIES LTD.
Alumina Magnesia
Carbon)/ Basic Mortar
CET JULY 2020

UTILITY & SERVICES
SECTION-G
UTILITY & SERVICES
S No. ITEMS MAKE

1. PUMPS
1.1. Centrifugal Pumps BHEL, FLOW SERVE, FLOWMORE, KIRLOSKAR (KBL),
(Horizontal Split Casing SULZER, WILO-MATHER & PLATT, WPIL
Type)
1.2. Centrifugal Pumps BEST & CROMPTON, BHEL, CALAMA, CHEMFLO, CRI,
(Horizontal FLOW SERVE, FLOWMORE, KSB, SAM, SJ INDUSTRIES,
Back Pullout Type) SPX FLOW (JOHNSON), SULZER, WILO-MATHER &
PLATT, WPIL
1.3. Centrifugal Pumps CRI, FLOW SERVE, FLOWMORE, KIRLOSKAR (KBL), SAM,
(Vertical axial, Volute & SULZER, WILO-MATHER & PLATT, WPIL, XYLEM
Mixed flow)
1.4. Boiler Feed Pumps / BHEL, Kirloskar Ebara Pumps Limited (For boiler capacity
Condensate Extraction upto 50 tph), KSB, SULZER
Pump
1.5. Submersible pump CALAMA, CRI, DARLING, FLOWMORE, KISHOR PUMPS,
KSB, LUBI, SAM, SU MOTORS, SULZER, VARAT, WPIL,
XYLEM
1.6. Multi-stage Pumps BEST & CROMPTON, CHEMFLO, FLOWMORE, Kirloskar
(General purpose) Ebara Pumps Limited, MATHER & PLATT, SAM, SULZER
1.7. Horizontal Centrifugal BEST & CROMPTON, CRI, FL SMIDTH (DORR OLIVER),
Pumps For Slurry Handling FLOW MORE, FLOW SERVE, METSO, SAM, WEIR
MINERALS
1.8. Reciprocating Slurry Pump FL SMIDTH (DORR OLIVER), ROTO, WEIR MINERALS
1.9. Vertical Centrifugal Pumps METSO, SAM, WEIR MINERALS

for Slurry Handling
1.10. Reciprocating Pumps ACME, AIRAUTO, CHEMTROL ENGG., FLOW SERVE,
SWELORE
CET JULY 2020

UTILITY & SERVICES
2. VALVES
2.1. GENERAL SERVICES
2.1.1. Gate and Globe (Cast BHEL, FLUIDTECH EQUPT., FOURESS, GM ENGG., HYDRO
Steel) TECH ENGG., INTERVALVE, IVC, JOSHI JAMPALA,
KIRLOSKAR, KSB, L&T, MASCOT, NSSL,
OSWAL INDUSTRIES, STEELSTRONG, TYCO VALVES,
UNIVERSAL ENGG. CONCERN, UNIVERSAL ENGG.,
VALVE TECH IND., WEIR-BDK
2.1.2. Gate, Globe and Non- BHEL, FOURESS, HYDRO TECH ENGG., INTERVALVE,
return Valves (Forged JOSHI JAMPALA, KIRLOSKAR (KBL), KSB, L&T,
Steel) OSWAL INDUSTRIES, VALVE TECH IND., WEIR-BDK
2.1.3. Gate and Globe Valves (SS BHEL, FOURESS, INTERVALVE, KSB, L&T, OSWAL
& Alloy Steel) INDUSTRIES, WEIR-BDK (Alloy Steel)
2.1.4. Non-return Valves (Cast ADVANCE, BHEL, DEZURIK, FLUIDTECH EQUPT.,
Steel) FOURESS, GM ENGG., INTERVALVE, KIRLOSKAR, KSB,
L&T, OSWAL INDUSTRIES, STEELSTRONG, UNIVERSAL
ENGG. CONCERN, UNIVERSAL ENGG., VALVE TECH IND,
WEIR-BDK
2.1.5. Gate, Globe, Non-Return BANKIM, CALSEN, CHEMTECH, DURGA VALVES,
Valves FLUIDTECH EQUPT., GM DALUI, IVC, JOSHI JAMPALA,
(Cast Iron, & SG Iron) KIRLOSKAR, LEADER, SHIVA DURGA, SIGMA FLOW,
UNIVERSAL ENGG. CONCERN, UNIVERSAL ENGG.,
UPADHYAY, VALVE TECH IND
2.1.6. Double Eccentric Butterfly DELVAL FLOW CONTROLS, DEMBLA, FOURESS,
Valves INTERVALVE, JOSHI JAMPALA, STAFFORD (VIRGO),
VALVE TECH IND., WEIR –BDK
2.1.7. Triple Eccentric Butterfly ADAMS ARMATUREN GmBH, DELVAL FLOW
Valves CONTROLS, EMERSON (VIRGO), FOURESS, INTERVALVE,
JOSHI JAMPALA, L&T, PENTAIR (TYCO), WEIR-BDK
2.1.8. Butterfly Valve BRAY CONTROLS, DELVAL FLOW CONTROLS, DEMBLA,

DEZURIK, DURGA VALVES, FLOW SERVE , FOURESS,
INTERVALVE, JOSHI JAMPALA., KIRLOSKAR, KSB,
MASCOT, METSO, ROTEX, SIGMA FLOW, STAFFORD
CONTROLS, TYCO VALVES, UNIVERSAL ENGG.
CONCERN, UNIVERSAL ENGG., VALVE TECH IND., WEIR-
BDK
2.1.9. Fabricated Valves (Gate FLUIDTECH EQUPT., FOURESS, JOSHI JAMPALA, L&T
Valves)
CET JULY 2020

UTILITY & SERVICES
2.1.10. Fabricated Valves FLUIDTECH EQUPT., FOURESS, INTERVALVE,

(Butterfly Valves) JOSHI JAMPALA, L&T
2.1.11. Goggle Valves FOURESS, JOSHI JAMPALA
2.1.12. Plug Valve (CI / CS / FS / DEZURIK, FLOW SERVE, KSB, MICROFINISH, NSSL,
SS) UNIVERSAL ENGG. CONCERN, VALVE TECH IND, WEIR-
BDK, XOMOS
2.1.13. 3 or 4 Way Cock/Plug FLOWSERVE, UNIVERSAL ENGG. CONCERN
valve (CI / CS/ FS)
2.1.14. Ball Valve (SS/CS / FS / CI) AQUA VALVES, DELVAL FLOW CONTROLS, EMERSON
(VIRGO), INTERVALVE, KSB, L&T, MASCOT, OSWAL
INDUSTRIES, MICROFINISH, NSSL, PENTAIR (TYCO),
ROTEX, VALVE TECH IND., WEIR-BDK
2.1.15. Float Valve CALSEN, IVC, LEADER, LEVCON, SHIVA DURGA,
UPADHAYA
2.1.16. Foot Valve CALSEN, DEZURIK, IVC, KIRLOSKAR (KBL), LEADER,
LEVCON, SHIVA DURGA, UPADHAYA, WEIR-BDK
2.1.17. Diaphragm Valve CRANE PROCESS, FLUID SYSTEM, MASCOT, WEIR-BDK

2.1.18. Air Release Valve BANKIM, CALSEN, IVC, LEADER, LEVCON,
SHIVA DURGA, SIGMA FLOW, UPADHYAY
2.1.19. Safety Valve BHEL, IL, J.N. MARSHALL, MEKASTAR, PENTAIR (TYCO),
WEIR-BDK
2.1.20. Needle Valve AIR CHEM, SCHRODER, SEIMAG, VALVE TECH IND
2.1.21. Knife-edge Gate Valve DEZURIK, HABONIM VASS, JASH, JOSHI JAMPALA,
METSO, ORBINOX, PENTAIR (TYCO), VALVE TECH IND,
WEIR-MINERALS
2.1.22. Valves (Non-Metallic) GEORGE FISCHER, UNP-POLY VALVE
2.1.23. Pressure Reducing Valve CRESCENT, FLOWTEK, FORBES MARSHALL, IL,
MEKASTER
2.1.24. Sluice Gate IM ENGG, InterValve, JASH, LEVCON
2.1.25. Non-Ferrous Valves AKSONS, ASCO, BOMBAY METAL, CRESCENT,
(General FLUIDLINE, GM DALUI, LEADER, SANT VALVES, VALVE
Purpose) TECH IND
2.1.26. Solenoid Valves BURKERT, ROTEX, SCHARDAR, SIEMAG
2.1.27. Dampers – For Isolation & DTL, FOURESS, INTERVALVE, JOSHI JAMPALA,
Control Purpose (Air and STAFFORD
Gas services)
CET JULY 2020

UTILITY & SERVICES
2.2. STEAM SERVICE

2.2.1. Gate and Globe BHEL, FOURESS, HOPKINSONS-WEIR, HYDRO TECH
(Cast Steel & Forged Steel) ENGG., INTERVALVE, KSB, L & T, NSSL, OSWAL
INDUSTRIES, PRUSS(HS), WEIR-BDK
2.2.2. Non-return Valves (Cast BHEL, DEZURIK, FOURESS, INTERVALVE, KSB, L&T ,
Steel & Forged Steel) WEIR-BDK
2.2.3. Gate, Globe & Non-return BHEL, FOURESS, HOPKINSONS-WEIR, KSB, L & T,
Valves OSWAL INDUSTRIES
(SS & Alloy Steel)
2.2.4. Ball valves (Cast Carbon BHEL, KSB, L & T, OSWAL INDUSTRIES, THERMAX
Steel and alloy Steel)
3. HEAT EXCHANGERS
3.1. Heat Exchanger (Plate ALFA LAVAL, APV, HRS, IDMC, SWEP, TRANTER
Type)
3.2. Heat Exchanger (Shell & AIR CARE EQUIPMENTS, ALFA LAVAL, APV, BHEL,
Tube EASTERN EQUIP ENG(EEE), EUREKA ENGG., GODREJ,
Types) ING-TECH ENGG. CO., L&T, PRECISION COOLING,
REILIENCE, RELIANCE, TEMA INDIA, TEXMACO,
THERMAL SYSTEMS, THERMAX
4. COOLING TOWERS GAMMON, GEA COOLING TOWERS, PAHARPUR,

PALTECH, SHRIRAM TOWER, WET BULB
5. FILTERS / STRAINERS
5.1. Filters /Strainers AMIAD, FILTRATION ENGINEERS, OTOKLIN, SUPERFLO,
SUREFLO PUROLATOR,
5.2. Pressure Filters DOSHI ION-VEOLIA, DRIPLEX, ING- TECH ENGG. CO.,
EFFWA, EUREKA ENGG. RESIN INDIA, FILTERATION
ENGINEERS, ION EXCHANGE, McLANAHAN, OTOKLIN,
PENTAIR WATER, THERMAX, VA TECH, VOLTAS
5.3. Activated Carbon Filter ARUDRA, ION EXCHANGE, OTOKLIN, PENTAIR WATER,
RESIN INDIA, SUREFLO, THERMAX, VASMYL, VOLTAS
5.4. Iron Removal Filter ION EXCHANGE, SPARKLE, THERMAX, VOLTAS,

ZEOLITE INDIA (P) LTD
CET JULY 2020

UTILITY & SERVICES
5.5. Y-Strainer CADILLAC, DRAYTON-GREAVES,

FILTERATION ENGINEERS, FORBES MARSHALL,
OTOKLIN, SUPERFLO, UNIKLINGER
5.6. Cyclone Separator Filteration Engineers India Pvt. Ltd., LAKOS, SUPERFLO,
TIMEX (AMIAD)
6. EXPANSION JOINTS/COMPENSATORS (Utility & Services)
6.1. Expansion Joints / ATHULYA, DWREN, FLEXICAN, FLEXITHERM, LONE STAR,
Compensators BD ENGINEERS, METALLIC BELLOWS,
(Metallic) PRECISION ENGINEERS, SUR INDUSTRIES
6.2. Expansion CORI ENGG., DWREN, GBM , KELD ELLENTOFT INDIA,

Joints/Compensators PRECISION ENGRS., STANDARD PRECISION BELLOWS,
(Rubber) SUR INDUSTRIES
7. CENTRIFUGAL GAS AEROTO BOLDROCCHI, ANDREW YULE, BHEL,

BOOSTER HOWDEN, TLT
(BF/CO/BOF/MIXED
FUEL GAS)
8. INSULATION MATERIAL BAKELITE HYLAM, FINLAY INSULATIONS,

AND WORK LLYOD INSULATION, RAYCHEM, UP TWIGA
9. PRESSURE VESSELS / BHPVL, EUREKA ENGG. WORKS, L&T, NTPC-ALSTOM,

BUFFER VESSELS PRESSURE VESSEL INDIA (P) LTD., TEXMACO,
TITAN ENGINEERING
10. GAS HOLDER MB Engg (CLAYTON WALKER GROUP -UK), LAZARUS &
(DRY SEAL TYPE) ASSOCIATES,
GAS HOLDER MB Engg (CLAYTON WALKER GROUP -UK), LAZARUS &

(WET SEAL TYPE) ASSOCIATES
11. PIPES
11.1. Steel Pipes INDIAN SEAMLESS, JSW, KHANDELWAL,
MAHARASHTRA SEAMLESS, SAIL, SURYA TUBES,
TATA TUBES, UTKARSH,
11.2. Stainless Steel Pipes CHOKSY, DIVINE TUBES, JINDAL,
MAHARASHTRA SEAMLESS, MEC TUBES, SURAJ LTD.,
QUALITY STAINLESS, STANDARD (INDIA), STERLING,
ZENITH
11.3. Cast Iron Pipes & Specials KALINGA IRON WORKS, KESORAM INDIA LTD.
CET JULY 2020

UTILITY & SERVICES
11.4. DI Pipes ELECTRO STEEL CASTINGS., JINDAL SAW,

TATA METALIKS DI PIPE LTD.
12. WATER TREATMENT AND DM WATER PLANT
12.1. DM , Soft Water Plant, RO VEOLIA, DRIPLEX, EFFWA, EUREKA FORBES, GE POWER
PLANT & WATER, GEA ENERGY SYSTEMS, ION EXCHANGE,
ISGEC (Except RO Plant), PENTAIR WATER, RESIN INDIA,
SPARKLE, THERMAX, TRIVENI ENGG., VOLTAS
12.2. Waste Water Treatment VEOLIA, EFFWA, EUREKA FORBES, GE POWER & WATER,
Plant (Exclusive for water HINDUSTAN DORR OLIVER,
treatment projects) ING- TECH ENGG. CO., KAAF, KIRLOSKAR, OTOKLIN,
THERMAX, TRIVENI ENGG., VOLTAS, Water Systems
India Pvt. Ltd.
12.3. Water Pre-Treatment DORR OLIVER, EUREKA FORBES, GE POWER & WATER,
ION EXCHANGE, KAAF, KIRLOSKAR, THERMAX, TRIVENI
ENGG., Water Systems India Pvt. Ltd.
12.4. Clarifier EIMCO-KCP, EUREKA FORBES, HINDUSTAN DORR
OLIVER, JORD ENGINEERS, McNALLY SAYAJI,
TRIVENI ENGG. Water Systems India Pvt. Ltd.
12.5. Thickener As per makes of Thickener mentioned in MINING &
MINERAL PROCESSING AREA
12.6. Effluent Treatment Plant DOSHIION, EFFWA, EUREKA FORBES, GE POWER &
(Exclusive for Effluent WATER, GEA ENERGY SYSTEM, OTOKLIN, SPARKLE,
treatment projects) TRIVENI ENGG., UEM INDIA, VA TECH, VOLTAS, Water
Systems India Pvt. Ltd.
12.7. Chemical Dosing System CHEMBOND, GE POWER & WATER, HINDUSTAN DORR
OLIVER, NALCO, SJ INDUSTRIES, TELLABS CHEMICALS,
TRIVENI ENGG
12.8. Filter Press ANDRITZ, DINSHAW, FILTER MACHINE, FL SMITH,
PANAMA, SUREFLO
13. EQUIPMENT & SYSTEM FOR AIR AND GAS
13.1. Turbo Blower BHEL (For Centrifugal), Howden CKD Compressors (For
Centrifugal), KAWASAKI, Mitsui E&S Machinery Co.,
MAN Energy Solutions, SIEMENS
13.2. Compressor (Centrifugal) ATLAS COPCO, FS-ELLIOTT, INGERSOLL RAND,
KAZANCOMPRESSORMASH, KIRLOSKAR, KOBELCO,
SIEMENS
13.3. Compressors (Screw) ATLAS COPCO, ELGI, INGERSOLL RAND, KAEZER,
KIRLOSKAR PNEUMATIC
CET JULY 2020
UTILITY & SERVICES
13.4. Compressors BURCKHARDT COMPRESSION, ELGI, INGERSOL RAND,

(Reciprocating) KIRLOSKAR PNEUMATIC
13.5. Portable Air Compressors ATLAS COPCO, ELGI, HOLMAN CLIMAX, INGERSOLL
RAND, KIRLOSKAR
13.6. Centrifugal Blowers & Fans – For all applications except fuel gas
Capacity < 80,000 m3/h AEROTO BOLDROCCHI, ANDREW YULE, BATLIBOI, BHEL,
C.DOCTOR, HOWDEN, MAXFLOW, REITZ, TLT ENGG.
Capacity > 80,000 m3/h AEROTO BOLDROCCHI, ANDREW YULE, BHEL,

HOWDEN, TLT ENGG
13.7. Air Drier ATLAS COPCO, DELAIR, EXAL, INGERSOL RAND, ROOS
TEMPKOOL, SANPAR, TRIDENT
13.8. Air Trap DRAYTON GREAVES, FORBES MARSHAL, UNI KLINGER
13.9. Moisture Separator DRYTECH ENGINEERS, FESTO CONTROL, HYDAIR,
NUCON, ROSS, SCHRADER, SMC, THERMAX,
UNIKLINGER, VELJAN
14. POWER PLANT EQUIPMENT
14.1. Boilers (Stoker, Pulverised, BHEL, GE, ISGEC, THERMAX, THYSENKRUPP

AFBC, CFBC)
Gas Fired Boiler BHEL, GE, ISGEC, THERMAX

Waste Heat Boilers BHEL, ISGEC, THERMAL SYSTEM, THERMAX
14.2. Steam Turbines BHEL, MAN Energy Solutions, SIEMENS, SKODA,
TRIVENI TURBINE
14.3. Gas Turbines ALFA LAVAL, ALSTOM, BHEL, GE, MITSUBISHI, SIEMENS
14.4. Top Pressure recovery KAWASAKI, Mitsui E&S Machinery Co., MAN Energy
Turbine Solutions
14.5. Condenser (Water) ALSTHOM, BHEL, GE GODAVARI, MAZDA, SIEMENS,
UNIVERSAL HEAT EXCHANGER
14.6. Condenser (Air) GEA, PAHARPUR
14.7. De-aerator BHEL, ION EXCHANGE, ISGEC, THERMAX
14.8. PRDU BHEL, CHEMTROL, FORBES MARSHAL, THERMAX
14.9. HP / LP Dosing ASIA LMI, ENPRO, META CHEM, VK PUMPS
14.10. Soot Blowers BERGMAN, BHEL, SISTON
14.11. HP Heater & LP Heater BHEL, ISGEC, SIEMENS, THERMAX
CET JULY 2020

UTILITY & SERVICES
14.12. Steam Traps DRAYTON, FORBES MARSHALL, GREAVES, THERMAX,

UNIKLINGER
15. POLLUTION CONTROL EQUIPMENT
15.1. ESP ------
Capacity < 5,00,000 m3/h ANDREW YULE, BATLIBOI ENVIRONMENTAL ENGG,
BHEL, ELEX, FL SMIDTH, GEA PROCESSING, HAMON
RESEARCH COTTRELL, K. C COTTRELL INDIA, RIECO
INDUSTRIES, SOIL & ENVIRO INDUSTRIES, THERMAX
INDIA, UNICON ENGINEERS
Capacity > 5,00,000 m3/h ANDREW YULE, BHEL, ELEX, FL SMIDTH, GEA
PROCESSING, HAMON RESEARCH COTTRELL, K. C
COTTRELL INDIA, THERMAX
15.2. BAG FILTERS ------

Capacity < 2,50,000 m3/h ANDREW YULE, APC SYSTEMS, BATLIBOI
ENVIRONMENTAL ENGG., BEVCON WAYORS, CK
AIRTECH, CLAIR ENGINEERS, F. HARLEY, , FL SMIDTH,
GLOBAL ENVIRO SYSTEM, RIECO INDUSTRIES, SOIL &
ENVIRO INDUSTRIES, THERMAX
Capacity > 2,50,000 m3/h ANDREW YULE, BATLIBOI ENVIRONMENTAL ENGG.,

BOLDROCCHI, FL SMIDTH, RIECO INDUSTRIES,
THERMAX
15.3. DRY FOG DUST CHEMTROL SAMIL, DUST SOLUTION SYSTEM, F.
SUPPRESSION HARLEY, KAVERI ULTRAPOLYMERS, SPRAYING
SYSTEM SYSTEMS, TPS INFRASTRUCTURE
15.4. CYCLONES AND MULTI AEROTO BOLDROCCHI, AIR TECHNICO, ANDREW YULE,
CYCLONES BATLIBOI ENVIRONMENTAL ENGINEERING, F. HARLEY,
RAJDEEP ENGG, RIECO INDUSTRIES, THERMAX
16. AIR CONDITIONING, REFRIGERATION & VENTILATION

16.1. Window/Tower/Split AC/ BLUE STAR, CARRIER, DAIKIN, FEDDERS LLYOD,
Ductable Split AC HITACHI, MITSUBISHI, SAMSUNG, VOLTAS, ZAMIL
16.2. Packaged Chillers BLUE STAR, CARRIER, DAIKIN, HITACHI, TRANE, VOLTAS,
YORK
16.3. Package AC ACCEL, BLUE STAR, DAIKIN, VOLTAS
16.4. Precision Air Conditioning CLIMAVENETA, EMERSON, STULLZ-CHSPL (INDIA)

System
CET JULY 2020
UTILITY & SERVICES
16.5. Air Conditioning System ABB LTD, AIRCON, BLUE STAR, CARRIER, ETA, ETHOS
HVAC, M+W ZANDER, STERLING & WILSON, TRANE,
VOLTAS, ZAMIL
16.6. Cabin Air Conditioning DOCON AIR CONDITIONING PVT. LTD., FRIGORTEC,
System KABU PROJECTS PVT. LTD., LINTERN, SUNBEAM
16.7. Cooling Tower (ACVS) ADVANCE COOLING TOWERS, ARMEC, DBR, FRICK
INDIA, GAMMON INDIA, HIMGIRI, MIHIR ENGINEERS,
PAHARPUR, SOUTHERN COOLING TOWERS,VOLTAS,
WET BULB
16.8. Air Handling Unit DAIKIN, EDGETECH, ETA, ROOTS COOLING, VOLTAS,
ZAMIL
16.9. Tube Axial Fan ABLE AIR-O TECH, AEROVENT, ANDREW YULE,
CARYAIRE, DUSTVEN, EFE, FLOWLINK, HUMIDIN,
KHAITAN, KRUGER, MAXFLOW, MESINA, SH ENGG.,
TUBOFLOW
16.10. Panel Filter For Air ABB, ACCO, BHARAT, C.DOCTOR, CADILLAC, EFE,
FLOW LINK, FMI, GEC, PUROLATOR, WFI
16.11. Air Washer AIRLINK, EFE , HUMIDIN, MARCO, MESINA, ROOTS
COOLING , SYMPHONY
16.12. Propeller Fan ABB, ACCO, AEROVENT, DUVENT, INDVENT FANS,
MESINA, SH ENGG., TUBOFLOW, VENTURA
16.13. Roof Extractors AIRLINK, ALMONARD, ANDREW YULE, C. DOCTOR,
CARYAIRE, EFE, FLOWLINK, HUMIDIN, KRUGER,
VENTURA
16.14. Vapor Absorption Machine BLUE STAR, CARRIER, KIRLOSKAR, THERMAX, VOLTAS
17. OXYGEN & CRYOGENIC SERVICE
17.1. Cryogenic Pump CRYOPUMP, CRYOSTAR, ICL
17.2. Oxygen Filter / Y-Strainer BEE, BLUESTAR, CARBERN, CLASSIC, Filteration
Engineers India Pvt. Ltd., LINDE, NOVINTEC, ORSEAL,
SHIPHAM, VEE
17.3. Non Ferrous Control BLACKHALL, FISHER, LEEDS, METSO, SAMSON, SEVERN
Valves GLOCON
17.4. Non Ferrous Self- BALEY BRIKETT, BROADY, FISHER, SAMSON, SEVERN
regulating Valves GLOCON, TYCO
17.5. Non Ferrous Valves (Gate, CRESCENT, FLUIDLINE, LEADER, MICROFINISH
Globe, Ball) - < DN50
CET JULY 2020

UTILITY & SERVICES
17.6. Non Ferrous Valves (Gate, BESTOBELL, BROOKSBANK, FISHER, HEROSE, LEEDS,
Globe, Ball) - > DN50 MACK, METSO, SAMSON, SEVERN GLOCON, SHIPHAM
17.7. Safety Relief Valve ARCA, BAILEY BRIKETT, BROADY,CROSSBY, DARLING

MUESEO, FARRIS, IL, JN MARSHALL, KEYSTONE,
KUNKLE, SEBIM, SEMPELL, TYCO
17.8. Vaporizers BOC, CRYOQUIP, ICL, INOX, IWI CRYOGENICS, SHELL &
TUBE
18. FIRE FIGHTING EQUIPMENT
18.1. Portable Fire Extinguishers DEFLAME, FIRE SHIELD, FIREX, GUNNEBO, INTIME FIRE,
KANADIA FYR FYTER, MINIMAX, NITIN, SAFEX,
SUPREMEX, ZENITH
18.2. Fire hydrant ASCO, GUNNEBO, MINIMAX, NEWAGE, NITIN,STEELCO,
ZENITH
19. REHEATING FURNACE ANDRITZ, ENCON, FIRESTEIN, HYPERTHERM,
(Pusher/Rotary) TECHNOTHERM, TENOVA, WESMAN
20. MISCELLANEOUS ITEMS

20.1. Surge Tanks ANUP ENGG., PERFECT ENGG., SAKTHI HITECH, ZENITH
ERECTORS
20.2. Oil Skimmer HI-TECH ENGRS, JVM ENG., POTENTIAL ENGG, PREMIER
OIL SKIMMER
20.3. Traveling Water Screen MACMET, MAHINDRA ASTECH, Mc.GALE, OTOKLIN,
SWAMINA INT., TRIVENI
20.4. Electrical Heat Tracer NICROPAD, RAYCHEM, THERMON, THERMOPAD
20.5. Traveling Water Screen MACMET, MAHINDRA ASTECH, Mc.GALE, OTOKLIN,
SWAMINA INT., TRIVENI
CET JULY 2020


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DURGAPUR STEEL PLANT

REPLACEMENT OF 3 NOS. ETP IN 1.6MT COAL CHEMICAL

STEEL AUTHORITY OF INDIA LIMITED

FEBRUARY, 2022 CET/04/RN/4350/TS/CC/01/R=3

Chapter No. Description Page No.

1 Introduction 1.1 – 1.4

2 Scope of Work 2.1 – 2.32

3 Technical Specification 3.1- 3.95

4 Commissioning and Performance Guarantee 4.1- 4.3

PACKAGE LEADER(PL) TASK FORCE LEADER(TFL) HOD (PL)

JYOTI DAYAL, JYOTI DAYAL, SALIL BHATTACHARJEE,

DSP CONTENTS CET/04/RN/4350/TS/CC/01/R=3

Annexure No. Description No. of Pages

2.1.3-1 List of Acceptable Makes of equipment and 34

2.1.8-1 Implementation schedule (Indicative) 1

DSP CONTENTS CET/04/RN/4350/TS/CC/01/R=3

Schedule No. Description No. of Pages

1.8-1 Declaration of site visit 1

1.8-2 List of exclusions 1

1.8-3 List of deviations 1

1.8-4 List of recommended spares for two years 1

1.8-5 List of commissioning spares 1

1.8-6 List of special tools and tackles 1

1.8-7 List of first fill of oils and lubricants 1

1.8-8 Details of authorised person of bidder 1

1.8-9 Requirement of construction water & power 1

1.8-10 List of imported items 1

1.8-11 Implementation Schedule 1

3.2.7-1 Technical Particulars of Electrostatic Tar 1

DSP CONTENTS CET/04/RN/4350/TS/CC/01/R=3

Sl. No. Drawing No. Description

1 CET RN 4350 CC1 00 001 R=1 Schematic flow diagram of CCP at

2 CET RN 4350 CC1 00 002 R=0 GA of ETP No.1, 2 and 3 in 1.6Mt

3 CET RN 4350 CC1 00 003 R=0 GA of ETPs in 1.8Mt stream CCP

DSP CONTENTS CET/04/RN/4350/TS/CC/01/R=3

1.3 OVERVIEW OF THE PROJECT

DSP PAGE 1.1 CET/04/RN/4350/TS/CC/01/R=3

DSP PAGE 1.3 CET/04/RN/4350/TS/CC/01/R=3

DSP PAGE 1.4 CET/04/RN/4350/TS/CC/01/R=3

DSP PAGE 2.1 CET/04/RN/4350/TS/CC/01/R=3

DSP PAGE 2.2 CET/04/RN/4350/TS/CC/01/R=3

Broad scope of work includes the following:

DSP PAGE 2.3 CET/04/RN/4350/TS/CC/01/R=3

DSP PAGE 2.5 CET/04/RN/4350/TS/CC/01/R=3

DSP PAGE 2.6 CET/04/RN/4350/TS/CC/01/R=3

DSP PAGE 2.7 CET/04/RN/4350/TS/CC/01/R=3

DSP PAGE 2.8 CET/04/RN/4350/TS/CC/01/R=3

Detarrer 2 (minimum) 2 (minimum) 2 (minimum)

DSP PAGE 2.9 CET/04/RN/4350/TS/CC/01/R=3

DSP PAGE 2.10 CET/04/RN/4350/TS/CC/01/R=3

5. Negative Potential Discharge Electrodes 3 nos.

DSP PAGE 2.12 CET/04/RN/4350/TS/CC/01/R=3

DSP PAGE 2.13 CET/04/RN/4350/TS/CC/01/R=3

9. LT Squirrel Cage Motors Lot

10. Complete electrics for actuators, valves etc. Lot

11. Local Control Station (LCS) Lot

DSP PAGE 2.14 CET/04/RN/4350/TS/CC/01/R=3

2.4.2 Panel erection materials, earthing materials, cabling accessories like

DSP PAGE 2.18 CET/04/RN/4350/TS/CC/01/R=3