INTERNATIONAL CONSULTING ENGINEERS

‫المهندسون اﻻستشاريون الدوليون‬

Golden Gate Project – East Gate

Calculation sheet for placing boom Fixation

Project Name: - Project Owner: -

Project Management: -

Contractor: -

Main Consultant: -

Contractor Structure Consultant: -

Structure Consultant: -

REVISION: 00
DATE: 10/08/2023
 INTERNATIONAL CONSULTING ENGINEERS
‫المهندسون اﻻستشاريون الدوليون‬

1. Introduction
International Consulting Engineers has been requested to propose temporary support for placing boom
in cores with calculations.

Two IPE300 Steel beam with 40 cm spacing and maximum span 2150 mm are fixed to cores to support
placing boom.

Attached below
1. Placing boom manual for loads.
2. Beam Design.
3. Connection design
 STEEL BEAM DETAILS FOR PLACING BOOM FIXATION (PROPOSAL 1)
- SCALE 1:10

STEEL BEAM DETAILS FOR PLACING BOOM FIXATION (PROPOSAL 2)

- SCALE 1:10

STEEL BEAM DETAILS FOR PLACING BOOM FIXATION (PROPOSAL 3)

- SCALE 1:10
 WEIGHT DETAILS

2149 Pedestal 4000 Kg

Boom Section 4500 Kg
Working Platform 200 Kg
Top Mast ( 8m ) 3150 Kg
Lower Mast ( 8m ) 2850 Kg
Concrete in Pipe 1800 Kg
8000

F HORIZONTAL TOTAL WEIGHT 16500 Kg

0 95
95 0

F VERTICAL F VERTICAL F LIFT 400

LOADS ON SLABS
6500
300

F Vertical (with concrete /Im Betrieb) 207 kN

8000

F Lift (without concrete /Beim Klettern) 184 kN

F HORIZONTAL
F Horizontal 170 kN
Safety Coefficient 1.25

Dim. Tolerances 0.5 - 6 6 - 30 30 - 120 120 - 400 10 10-50 50-120 120-400 400
Angle Tolerances
(mm) ±0,05 ±0,1 ±0,15 ±0,2 ±1° ±30' ±20' ±10' ±5'

NAME / SIGN DATE Rev. No Rev. Desc. Rev. Appr. Rev. Date
Drawed By C.AKBOĞA 19.10.2021

Checked By M.ÇIRAY 19.10.2021

Approved By M.ÇIRAY 19.10.2021

All rights reserved

NO ROYALMAC
PART NAME HD32 Placing Boom System
Can not be copied.
TEL : +90 216 484 51 04
Safety factor: 1.25, included in the calculation.
Can not be changed.
Dimensions can not be PAGE : +90 532 202 70 53
change manually. DWG NO www.royalmac.com.tr
SCALE info@royalmac.com.tr
SEC. BEAM ID :- B Refrences
Steel grade St.37 ECP
Fy = 2.40 t/cm2
Fu = 3.60 t/cm2
1)- APPLIED FORCES :- Case Combination
M+ive = 5.57 mt a
Q = 5.18 t

2)- CHOISE OF SECTION :-

The section is Rolled section IPE 300 Mx

bFL = 150.0 mm Y
tFL = 10.7 mm b
h = 300.0 mm tfl
tWEB = 7.1 mm

3)- BEAM DATA :- X

X h
Total length of Beam (L) = 2.15 m tw
Lu of compressin flange = 2.15 m

4)- CHECK SECTION :-

PROPERTIES OF SECTION :- Y
Y = 15.00 cm
A = 53.80 cm2
Ix = 8360.00 cm4
Iy = 604.00 cm4
Sx = 557.00 cm3
rx = 12.50 cm
ry = 3.35 cm

CHECK COMPACTNESS :-
dw/tw = 35.014 Web is Compact table(2.1a)
C/tf = 5.276 Flange is Compact table(2.1c)
The sec is Compact

CHECK NORMAL STRESSES :-

Cb = 1.30 table(2.2)
( 20.bf ) / (√ fy ) = 1.936 m ECP 16
Lumax = 1.936 m
( 1380.Af ) / ( fy.d ) x Cb = 4.00 m eqn. 2.18
Lateral torsional buckling of comp.flange There is LTB
Fltb = 1.392 t/cm2
Fbcx = 1.392 t/cm2
fbcx = 1.00 t/cm2 < 1.392 SAFE

CHECK SHEAR STRESSES :-

qw = 0.29 t/cm2 < 0.840 SAFE eqn. 2.2

CHECK DEFLICTION DUO TO LIVE LOAD :-

WL.L = 1.50 t/m
Beam type = simple
δL.L = 0.024 cm < 1.08 SAFE ECP 132
table(9.1)
BASE PLATE ID :- (B-1) Steel grade St.37 Refrences
Fy 2
= 2.40 t/cm ECP
DESIGN CASE :- (D.L+L.L) case a Fu = 3.60 t/cm2

X
1)- APPLIED FORCES :-
N = 0.00 t
T = 0.00 t
Q = 5.18 t B

2)-DIM. OF STEEL SECTION :-

The section is : IPE 300
bFL.U = 150.0 mm
tFL.U = 10.7 mm L

X
hWEB = 300.0 mm
tWEB = 7.1 mm
bFL.L = 150.0 mm

L2
L2
tFL.L = 10.7 mm L3

L1
L1

1
3)-DIM. OF BASE PLATE :- L2

L2
L = 38.00 cm
B = 20.00 cm

4)-DIM. OF HORIZONTAL WELD :-

L1 = 150 mm S1 = 6 mm
L2 = 60 mm S2 = 6 mm
L3 = 240 mm S3 = 6 mm

5)-STRESSES ON R.C :-
fcu = 350 Kg/cm2
Wb = 0.00 Kg/cm2 < fbearing = 105.00 Kg/cm2 SAFE

6)-CHECK STRESSES ON HORIZONTAL WELD :-

Ahz = 28.800 cm2
Avl = 32.400 cm2
Atot = 61.200 cm2
f1 = 0.000 t/cm2
q1 = 0.180 t/cm2
feq1 = 0.312 t/cm2 < 0.792 t/cm2 SAFE Eqn.5.3
P.84
7)-THICKNESS OF BASE PLATE :-
Take strip 1 cm through the base plate n
to calculate max bending moment in it then
calculate base plate thickness.
Where :
m = 3.73 cm
n = 4.00 cm
Wb = 0.00 Kg/cm2 m
Mdes = W x m2 or n2 / 2 = 0.000 cm.t
tp = 6 Mdes / 0.58Fy = 0.0 mm

t = 16 mm
8)-DESIGN OF ANCHOR BOLTS :-
Φ = 16 mm
AΦ = 2.01 mm2
No of bolts = 3
4 ANCHOR Φ = 16 mm
Fb 2
= 7.70 Kg/cm
Length of Bolts = 64.00 cm
If the length of Bolts is too big so use a Bearing Washer Plate C
Lb = 50 cm
Twp = 0.000 t
C = 5 cm C = 2.5-3 d
fwp = 0.000 t/cm2
twp = 0.000 mm

twp = 8 mm
www.hilti.de PROFIS Anchor 2.0.3
Company: Page: 1
Specifier: Project:
Address: Sub-Project I Pos. No.:
Phone I Fax: -|- Date: 8/13/2023
E-Mail:

Specifier's comments:

1. Input data
Anchor type and diameter: HST, M16
Effective embedment depth: h ef = 82 mm
Material:
Evaluation Service Report::
Issued I Valid: -|-
Proof: Engineering judgement SOFA - based on ETAG testing
Stand-off installation: e b = 0 mm (no stand-off); t = 16 mm
Anchor plate: S235(St37); lx x l y x t = 420 x 200 x 16 mm (Recommended plate thickness: not calculated)
Profile IPE; (L x W x T) = 300 mm x 150 mm x 11 mm
Base material: cracked concrete , C20/25, f cc = 25.00 N/mm²; h = 250 mm
Reinforcement: no reinforcement or reinforcement spacing >= 150 mm (any Ø) or >= 100 mm (Ø <= 10 mm)
no longitudinal edge reinforcement

Geometry [mm]

420 x
t=16
x h nom=115
h = 250
200
105

lx = 420

130 100 130

Loading [kN, kNm]

Design loads
Resulting loads
N 0.000
Vx 78.000
Vy 0.000
Mx 0.000
My 0.000
Mz 0.000
Eccentricity (structural section) [mm]
e x = 0; e y = 0

Input data and results must be checked for agreement with the existing conditions and for plausibility!
PROFIS Anchor ( c ) 2003-2009 Hilti AG, FL-9494 Schaan Hilti is a registered Trademark of Hilti AG, Schaan
www.hilti.de PROFIS Anchor 2.0.3
Company: Page: 2
Specifier: Project:
Address: Sub-Project I Pos. No.:
Phone I Fax: -|- Date: 8/13/2023
E-Mail:

2. Resulting anchor forces

Load case (Design loads):
Anchor reactions [kN]
Tension force: (+Tension, -Compression)

Anchor Tension force Shear force Shear force x Shear force y y

8 3 4 6
1 0.000 9.750 9.750 0.000
2 0.000 9.750 9.750 0.000 x

3 0.000 9.750 9.750 0.000 7 1 2 5

4 0.000 9.750 9.750 0.000
5 0.000 9.750 9.750 0.000
6 0.000 9.750 9.750 0.000
7 0.000 9.750 9.750 0.000
8 0.000 9.750 9.750 0.000

max. concrete compressive strain [‰]: 0.00

max. concrete compressive stress [N/mm²]: 0.00
resulting tension force in (x/y)=(0/0) [kN]: 0.000
resulting compression force in (x/y)=(0/0) [kN]: 0.000

3. Tension load
Proof Load [kN] Capacity [kN] Utilization bN [%] Status
Steel Strength* N/A N/A N/A N/A
Pullout Strength* N/A N/A N/A N/A
Concrete Breakout Strength** N/A N/A N/A N/A
Splitting failure** N/A N/A N/A N/A
* most unfavorable anchor **anchor group (anchors in tension)

4. Shear load
Proof Load [kN] Capacity [kN] Utilization bV [%] Status
Steel Strength (without lever arm)* 9.750 44.000 22 OK
Steel failure (with lever arm)* N/A N/A N/A N/A
Pryout Strength** 78.000 156.596 50 OK
Concrete edge failure in N/A N/A N/A N/A
direction**
* most unfavorable anchor **anchor group (relevant anchors)

Steel Strength (without lever arm)

VRk,s [kN] g M,s V Rd,s [kN] VSd [kN]
55.000 1.250 44.000 9.750

Input data and results must be checked for agreement with the existing conditions and for plausibility!
PROFIS Anchor ( c ) 2003-2009 Hilti AG, FL-9494 Schaan Hilti is a registered Trademark of Hilti AG, Schaan
www.hilti.de PROFIS Anchor 2.0.3
Company: Page: 3
Specifier: Project:
Address: Sub-Project I Pos. No.:
Phone I Fax: -|- Date: 8/13/2023
E-Mail:

Pryout Strength
2 0 2
Ac,N [mm ] Ac,N [mm ] c cr,N [mm] s cr,N [mm] k-factor
212706 60516 123 246 2.500

e c1,V [mm] y ec1,N e c2,V [mm] y ec2,N y s,N y re,N

0 1.000 0 1.000 1.000 1.000
0
NRk,c [kN] g M,c,p VRd,c1 [kN] VSd [kN]
26.731 1.500 156.596 78.000

5. Displacements
The displacement of the highest loaded anchor should be calculated according to the relevant approval. The displacement due to hole
tolerances can be neglected, because this method assumes that no hole clearance between anchors and fixture is present. The characteristic
loads of the highest loaded anchor are
NSk = 0.000 [kN]
VSk = 7.220 [kN]

The acceptable anchor displacements depend on the fastened construction and must be defined by the designer!

6. Proof of the transmission of the anchor loads to the supports

Transmission of the anchor loads into the concrete
Checking the transfer of loads into the base is required in accordance with ETAG Section 7.1!
Shear resistance of base material
Shear resistance of the base material must be checked according to relevant approval or Eurocode 2/ BS8110 etc.

7. Warnings
The design method SOFA assumes that no hole clearance between the anchors and the fixture is present. This can be achieved by filling the
gap with mortar of sufficient compressive strength (e.g. by using the Hilti Dynamic Set) or by other suitable means.
The compliance with current standards (e.g. EC3) is the responsibility of the user
An SLS-check is not performed for SOFA and has to be provided by the user!

Fastening meets the design criteria!

Input data and results must be checked for agreement with the existing conditions and for plausibility!
PROFIS Anchor ( c ) 2003-2009 Hilti AG, FL-9494 Schaan Hilti is a registered Trademark of Hilti AG, Schaan
www.hilti.de PROFIS Anchor 2.0.3
Company: Page: 4
Specifier: Project:
Address: Sub-Project I Pos. No.:
Phone I Fax: -|- Date: 8/13/2023
E-Mail:

8. Installation data
Anchor plate, steel: S235(St37) Anchor type and diameter: HST, M16
Profile: IPE, 300 mm x 150 mm x 11 mm Installation torque: 0.110 kNm
Hole diameter in the fixture: df = 18 mm Hole diameter in the base material: 16 mm
Plate thickness (input): 16 mm Hole depth in the base material: 115 mm
Recommended plate thickness: not calculated Minimum thickness of the base material: 160 mm
Cleaning: Manual cleaning of the drilled hole according to instructions for use is required.
Annular gap must be removed by e.g. filling the holes with mortar or welding the anchors to the anchor plate!

47.5
100.0

8 3 4 6
x
100.0
47.5

7 1 2 5

30.0 30.0
210.0 210.0

Coordinates Anchor [mm]

Anchor x y c -x c +x c -y c +y Anchor x y c -x c +x c -y c +y
1 -50 -53 9840 9840 9953 9953 5 180 -53 9610 9610 9953 9953
2 50 -53 9740 9740 9953 9953 6 180 53 9610 9610 9848 9848
3 -50 53 9840 9840 9848 9848 7 -180 -53 9970 9970 9953 9953
4 50 53 9740 9740 9848 9848 8 -180 53 9970 9970 9848 9848

Input data and results must be checked for agreement with the existing conditions and for plausibility!
PROFIS Anchor ( c ) 2003-2009 Hilti AG, FL-9494 Schaan Hilti is a registered Trademark of Hilti AG, Schaan