ISO9001 质量认证企业

ISO 9001 Quality Certification

Enterprise
No.00108Q14118R1M/6100

CJ6 Electric Mechanism

Instruction Manual of Installation & Use

Xi’ an XD High Voltage Apparatus & Equipment Works

Dec. 2006
 目 录
CONTENTS

1. Introduction...................................................................................1

2. Structure and working principle...........................................................2

3. Installation and commissioning..............................................................6

4. Use and maintenance.........................................................................7

5. Packaging, transportation and storage....................................................9

6. Complete set provision.......................................................................9

7. Ordering instruction.........................................................................10

第页
1. Introduction
1.1 Adopting three-phase AC 380V asynchronous electric driving, CJ6 series electric mechanism is

an operation mechanism which realizes the speed reduction through gears and worm gear. It is

primarily used for operating 550kV and below outdoor high voltage disconnector and earthing

switch.

1.2 Working conditions: 。

a. Ambient temperature: -30 ℃ ～ +40 ℃; alpine temperature: ≥-40℃;

b. Relative humidity: ≤90%(Temperature of ＋25℃)

c. Earthquake withstanding: 8 degree and below

d. It shall be used in the region where is free from flammable materials, explosive risk, chemical
corrosion or violent vibration;

e. It shall not be used in the location of non-horizontal installation.

1.3 See the technical data of CJ6 electric mechanism in Table 1, schematic
diagram of product structure in Figure 1 as well as the configuration and installation
dimensions in Figure 2.
Table 1

No. Item Technical parameters Note

Rated voltage AC380V

Rated power 0.6KW
1 Motor
Rated speed 1400rpm
Rated current 1.7A
Supplied according to the
Control coil of opening(closing)
2 AC220V/AC380V requirements of purchase
switch (voltage)
order.
Supplied according to the
3 Revolving angle of main axle 180°/7.5s ； 90°/3.75s ； requirements of purchase
order.
Supplied according to the
4 Heater AC220V ， 100W requirements of purchase
order.
Supplied according to the
8 in normal open &
5 Poles number of auxiliary switch requirements of purchase
8 in normal closed
order.
2. Structure and working principle
2.1 结 构
第1页
2.1 Structure
CJ6 electric motor mechanism belongs to electric driving which transfers the torque
to the main axel of the mechanism through one set of mechanical reducing device.
During the installation, it have the main switch of the disconnector or the earthing
switch open and close through steel pipe connection. The electric mechanism is
comprised of motor, mechanical reducing transmission system, electric control
system and the cabinet shell. See the schematic diagram of structure in Figure 1.
2.1.1 The motor is three-phase asynchronous motor. The mechanical reducing
transmission system includes gears, worm, worm gears and revolving output shaft.
The end part of the worm is square shaft which can be manual operated by the
manual handle. To reach a flexible transmission and improve the mechanical
reliability, rolling bearings are installed at the work and the supporting part at both
ends of the gear shaft.
2.1.1 The electric control part includes low voltage circuit breaker, control buttons
(one for open, closing and stop each), rotary switch (local/remote options), AC
contactor, travel switch, heater, auxiliary switch, etc.
a. The type of low voltage circuit breaker (power switch) is 3VE1 which has the
function of over-load and short circuit protection. It can protect the integral control
circuit and the motor.
b. The travel switch is installed with the mechanism limit retarder. When the
opening and closing switch of the mechanism reaches to the right position, it is used
to cut the control circuit to stop the motor.
c. The auxiliary switch has 6 normal open contacts and 6normal closed contacts
which are mainly function as electric interlocking and signal indication for the user.
The quantity of contact pairs can also be provided according to the requirements of
the user.
d. To guarantee the safety of the manual operator, the mechanism is equipped
with manual lock switch. When it is required to insert the handle for manual
operation, the manual lock switch shall be open first to cut off the control power
supply for manual operation. Therefore, it is able to prevent the motor from sudden
working during manual operation to have the handle revolving and hurt people.

第2页
 e. To prevent the electric control elements within the mechanism cabinet from
operating in cold situations, a 100W resistance heater is installed within the
mechanism. It is controlled by the rotary switch for operator use if necessary.
2.1.3 The cabinet shell is made of steel plates for supporting and protection. To be
convenient for installation, check and maintenance, the front and the side has one
gate for each. The inlet hole of the control cable is set at the bottom part of the
mechanism cabinet. To be convenient for connecting, the distance between the
bottom of the mechanism cabinet and the electric elements shall not be less than
150mm.
2.2 Working principle
2.2.1 The motor is controlled by the electric control system. The motor transfer the
torque to the worm gear—worm which drives the main axel revolving. The
deceleration system has three gear deceleration, i.e. first and second grade
deceleration by gear and the third grade by worm gear. For the gear reduction,
different specifications of gears may be combined into two transmission ratios.
Therefore, there are two kinds of transmissions. The first is to make the electric
mechanism perform opening and closing once with duration of 7.5s (180°) or 3.75s
(90°) while the second to is make it perform perform opening and closing once with
duration of 3.5s(180°).
2.2.2 See the electric control principle in Figure 3. The opening and closing button of
the mechanism (or remote control) controls the contactor which controls the motor.
The final position relies on the travel switch to cut the control circuit off. Button
“STOP” can be only used for emergency stop in case of abnormal situations.
2.2.3 The operation of local/remote switch is able to realize the shifting between
the local operation and remote control operation.
2.2.4 To protect the motor from burning break down in case of motor overload,
mechanical locking or other accidents, the mechanism is installed with low voltage
circuit breaker which protects the motor. The rectified current range of the low
voltage circuit breaker is 1.6 ～ 2.5A.
3. Installation and commissioning
3.1 Check prior to installation

第3页
 a. When the mechanism crate is opened, check whether the mechanical
appearance is complete and the name data is the same to the purchase order.
b. Check whether the accessories of the mechanism are complete, such as
handle, instruction manual, etc.
c. Use the manual handle to perform the opening and closing for several times to
check whether the mechanical transmission is normal.
3.2 When the disconnector installation is complete, install the mechanism on the
base frame. The installation bolts shall not be fastened solid first. Use the plumb
plummet to align the concentricity between the main axel of the mechanism and the
main revolving axel of the disconnector. Then, fasten the installation bolts solid.
3.3 Equip the connecting pipe between the transmission axel of the main
disconnector switch (or earthing switch) and the main axel of the mechanism and
connect them with joints. Operate the mechanism with handle to check the
concentricity between the main disconnector switch and the main axel of the
mechanism or clamping and stagnation. Then, have both the disconnector and the
electric mechanism at the final closing position. First, use the electric welding to
weld several points between the steel pipe and the joints. Then, use the handle to
operate. When the opening and closing of the disconnector and the electric
mechanism is normal and flexible, weld it well finally.
3.4 Connect the control cable according to the circuit diagram in Figure 3. When it is
checked correct, switch on the operation power for trial electric operation.
a. Prior to electric operation, the mechanism shall be at the mid-position
between the opening and closing switches. Perform switch opening and closing to
check whether the motor revolves in the correct direction. If the switch rotating
direction is inconsistent with the direction or the AC contactor can not shift normally
when the mechanism is at the final position, it indicates that the phase sequence of
the three-phase current is incorrect. Then, press button “STOP” immediately to cut
off the control power. It is feasible to change any two phases of the three-phase
power supply randomly.
b. The continuous electric opening and closing operation of the mechanism shall
not be less than 10 times. It is must to guarantee the opening and closing actions of

第4页
the disconnector and the electric mechanism are normal. Further, check the electric
interlocking of the control circuit and whether the conducting contact is reliable.
Check each connecting part against loosening and the mechanical transmission
balance against abnormal noise. Till now, the adjustment work is completed.
4. Use and maintenance
4.1 Use
Attention shall be paid to the following points during the using of this product:
a. In case of manual operation, the baffle of the manual switch must be opened
to cut off the control circuit. Then, insert the handle. After the manual operation is
completed, the baffle shall be returned to the original position. Otherwise, there is
no power supply to the control circuit for electric (remote) operation.
b. The protection rectified current value of the low voltage circuit breaker
within the mechanism shall be 1.6 ～ 2.5A. When it is used, the user may adjust
according to the protection requirements and determine it at a certain value.
c. When the heater is required to be in practice, connect the rotary switch. Cut
it off in case of idle.
4.2 Maintenance
When the product is put into operation, it shall be checked and maintained once
every year regularly. It is required to check the following items primarily:
a. Use the handle to operate the mechanism and check whether each revolving
part is flexible. In addition, check whether the auxiliary switch and the travel switch
may be shifted in normal.
b. Check all the connecting parts and fastening elements against loosening.
c. Check the control circuit conductor and the secondary electric component
against damage and its contact.
d. Check the main components against damage, such as gears, worm, worm gear,
positioning element, etc.
When the check is completed and each part of the mechanism is ensured to be
normal, brush the industrial lubrication grease on the rotating and friction parts.
Operate in manual for 3 ～ 5 times and switch on the power for electric operation
3 ～ 5 times. The mechanism can only be put into normal operation when the
disconnector and motor mechanism works normal, the contact of the secondary
第5页
circuit shifts correctly and the locking is reliable.
5. Packaging, transportation and storage
This product adopts wooden boxes for package.
The mechanism body, accessories and the enclosed documents (product quality
certificate and one instruction manual) are all packaged into one cabinet.
When the product is opened, it must be stored at a dry and shielded place in case of
not immediate installation or long-term storage. In addition, perform regular check
and protection.
6. Complete set provision
In general, CJ6 electric mechanism is provided with the disconnector in complete
set. Also, it can be supplied independently according to the use demands. See the
complete set of each electric mechanism and its accessories in Table 2. The spare
parts are proposed by the user for independent ordering.
Table 2

Quanti
No. Code Item Remark
ty

1 2KA. 086.006 ～ 008 CJ6 electric mechanism 1

2 5KA. 253.027 handle 1

3 Instruction manual of installation & use 1

4 Product quality certificate 1

7. Ordering instruction
The following items shall be made clear during ordering:
7.1 Mechanism type, control voltage of mechanism, rotating angle of the main axel
and action duration of the mechanism;
7.2 Code and quantity of the spare parts which are required to be purchased; and
7.3 When the product arrives, please check for acceptance in time. In case of any
problem, please contact the manufacturer immediately for analysis and treatment.

第6页
Attached figures:

Figure 1 Schematic Diagram of CJ6 Electric Mechanism

Figure 2 Configuration and Installation Dimensions of CJ6 Electric Mechanism

Figure 3 Connection Diagram of Electric Control Principle

第7页
 4 installation holes M16

Cable inlet

Figure 2 Configuration and Installation Dimensions of CJ6 Electric Mechanism

第8页
 SB3 (Stop) Local Remote closing
Remote

SB1 (Close)

Remote closing
interlocking

Xi’ an XD High Voltage Apparatus & Equipment Works

Figure 2a Electric Control Principle Diagram of CJ6 Electric Operation Mechanism

第9页
Code Name Type & Specification Quantity Note
M 3-phase asynchronous motor JW09A-4 1 380V, 0.6kW
QF Low voltage circuit breaker 3VDJ(1.6-2.5A) 1
KM1, AC contactor 3TB4017 2
KM2
SA Local/remote rotary switch PBC-DB11 1
SB1 Closing button PBC-AR10 1
SB2 Opening button PBC-AG10 1
SB3 Stop button PBC-AW01 1
SP1, Travel switch LX19-001 2
SP2
X Terminal JH1A-1.5 70
SP3 Manual interlocking switch LX19-001 1
EH Heater SP-409A 1
SB4 Heater switch PBC-DB20 1
HL bulb 1

第 10 页
 Remote

Local

Instruction:
1. The dashed part shall be connected by the user during installation;
Power

2. The auxiliary switch shall correspond to the mechanism at the closing status;
3. The auxiliary switch is drawn according to 10 pairs of normal open and 10 pairs of normal
closed contacts. If the user demands to increase the contacts, it shall be added from #71.
Control Power

When the auxiliary switch adopts 10 pairs of normal open and 10 pairs of normal closed
contacts, the terminals from #71 to #80 are vacant terminals.
Power for heating
& illumination

interlocking

Remote closing

Remote
opening

Xi’ an XD High Voltage Apparatus & Equipment Works

Figure 2b Secondary Connection Diagram of Electric Control

第 11 页
1. mechanism cabinet 2. heater switch 3.local/remote shifting switch 4. stop, opening and closing button 5. auxiliary switch 6. frame
7. positioning element 8. main axel of mechanism 9. travel switch 10. manual interlocking switch 11. gear 12. worm gear
13. worm 14. motor 15. low voltage circuit breaker 16. AC contactor 17. terminal 18. heater

第 12 页
Figure 1 Schematic Diagram of CJ6 Electric Mechanism Structure