The document provides instructions for mounting, installation, and operation of a 7500 series purge and pressurization system for use in hazardous areas. Key points include only using appropriate cables and cable glands, properly grounding the system, and ensuring correct installation and maintenance.
The document provides instructions for mounting, installation, and operation of a 7500 series purge and pressurization system for use in hazardous areas. Key points include only using appropriate cables and cable glands, properly grounding the system, and ensuring correct installation and maintenance.
The document provides instructions for mounting, installation, and operation of a 7500 series purge and pressurization system for use in hazardous areas. Key points include only using appropriate cables and cable glands, properly grounding the system, and ensuring correct installation and maintenance.
The document provides instructions for mounting, installation, and operation of a 7500 series purge and pressurization system for use in hazardous areas. Key points include only using appropriate cables and cable glands, properly grounding the system, and ensuring correct installation and maintenance.
Only use cable glands with a temperature range appropriate to the
Instruction Manual application.
Ensure that the degree of protection is not violated by the cable glands 1. Marking and the stopping plugs. Requirements for Cables and Connection Lines 7500 series purge and pressurization system for Zone 2 or Zone 22 Only use cables and connection lines with a temperature range Control unit: 7500-01-* appropriate to the application. Enclosure protection vent: EPV-7500-* Install cables and cable glands in a way that they are not exposed to mechanical hazards. Mounted versions: 7500-MTD-* Observe the permissible core cross section of the conductor. Pepperl+Fuchs GmbH The insulation stripping length must be considered. Lilienthalstraße 200, 68307 Mannheim, Germany Protect plastic cable glands against mechanical hazard. ATEX and IECEx: In order to guarantee the temperature classes, ensure that power dissipation is lower than the figure stated in the certificate. Most of the See the name plate on the device side or lid for the exact designation. power dissipation arises from current flowing in the cables. Modifications are permitted only if approved in this instruction manual and Use seals that are suitable for the specified application. in the device-related documentation. Use only one conductor per terminal. Observe the special conditions. Ensure that unused terminal screws are properly tightened down. Adjust the sealing element of the cable gland to the diameter of the cables 2. Validity and connection lines used. Observe the tightening torque of the cable glands. The chapter “Safety” is valid as instruction manual. Only use cable glands with a temperature range appropriate to the application. 3. Target Group, Personnel 8. Device-Related Information Responsibility for planning, assembly, commissioning, operation, maintenance, and dismounting lies with the plant operator. Observe the tightening torque of the screws. The personnel must be appropriately trained and qualified in order to carry Safety-relevant markings are found on the nameplate of the device or the out mounting, installation, commissioning, operation, maintenance, and nameplate supplied. dismounting of the device. The trained and qualified personnel must have In order to protect the circuit and the load, install an external fuse. read and understood the instruction manual. To mount the enclosure, use the fasteners provided. Ensure that all fasteners are present. 4. Reference to Further Documentation Observe the tightening torque of the screws. Observe laws, standards, and directives applicable to the intended use The housing has a ground connection. Connect to this ground connection and the operating location. Observe Directive 1999/92/EC in relation to an equipotential bonding conductor with a minimum cross section of hazardous areas. 4 mm2. The corresponding datasheets, manuals, declarations of conformity, EU- type examination certificates, certificates, and control drawings if 9. Non-Hazardous Area applicable supplement this document. You can find this information under www.pepperl-fuchs.com. The device may be installed in the non-hazardous area. Observe the instructions according to NEC article 501. For more information see the manufacturer declaration. 10. Hazardous Area 5. Intended Use The enclosure has a ground connection. Connect an equipotential bonding conductor with a minimum cross section of 4 mm2 to this ground Devices for which special conditions apply have the X marking at the end connection. of the certificate number. The device contains aluminum. Thereby the device is considered to The device is only approved for appropriate and intended use. Ignoring constitute an ignition hazard by impact effect or friction. Avoid impact these instructions will void any warranty and absolve the manufacturer effect or friction during mounting and operating. from any liability. Information on electrostatic hazards can be found in the technical Use the device only within the specified ambient and operating conditions. specification IEC/TS 60079-32-1. The device must only be operated in the specified ambient temperature Avoid inadmissibly high electrostatic charge of the non-metal housing range and at the specified relative humidity without condensation. components on the device. The maximum surface temperature of the device was determined without a dust layer on the apparatus. 11. Gas 6. Improper Use Only remove the cover in the absence of a potentially explosive atmosphere. Protection of the personnel and the plant is not ensured if the device is not The device may be installed in gas group IIC. used according to its intended use. 12. Zone 2 7. Mounting and Installation The device may be installed in Zone 2. Prior to mounting, installation, and commissioning of the device you Connection or disconnection of energized circuits is only permitted in the should make yourself familiar with the device and carefully read the absence of a potentially explosive atmosphere. instruction manual. Observe the ambient and operating conditions when mounting and 13. Zone 22 installing the device. Do not mount a damaged or polluted device. The device may be installed in Zone 22. If you intend to install the device or enclosure in areas that may be exposed to aggressive substances, ensure that the stated surface 14. Operation, Maintenance, Repair materials are compatible with these substances. If required, contact Pepperl+Fuchs for further information. Prior to using the product make yourself familiar with it. Read the Mount the device in a way that the device is protected against mechanical instruction manual carefully. hazard. Do not remove the nameplate. If you use the device in environments subject to adverse conditions, you Observe the warning markings. must protect the device accordingly. Do not use a damaged or polluted device. Place warning marking "Warning – Refer to instruction manuals!" visibly on Do not connect or disconnect the electrical connection when energized. the surrounding enclosure. Do not exceed the maximum permitted output current. Prevent short Protect pneumatic components against mechanical hazard. circuits. Ensure that the overpressure in the cabinet does not exceed the Do not exceed the maximum power dissipation. Refer to nameplate for permissible peak value. maximum power dissipation. Requirements for Cable Glands If the voltage is greater than 50 V AC or 120 V DC, switch off the voltage before connecting or disconnecting the device. Observe the tightening torque of the terminal screws. Observe IEC/EN 60079-17 for maintenance and inspection. Only use cable glands that are suitably certified for the application. The device may be operated in Zone 2. Only use stopping plugs that are suitably certified for the application. Substitution of components may impair suitability for Zone 2.
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When energized, only open the housing in the absence of a potentially explosive dust atmosphere. Remove all adhering residues from the device. These residues can be hazardous to health. The device must not be repaired, changed, or manipulated. In case of failure, always replace the device with an original device. If there is a defect, the device must be repaired by Pepperl+Fuchs. If cleaning is necessary while the device is located in a hazardous area, in order to avoid electrostatic charging only use a clean damp cloth.
15. Delivery, Transport, Disposal
Check the packaging and contents for damage. Check if you have received every item and if the items received are the ones you ordered. Store the device in a clean and dry environment. The permitted ambient conditions must be considered, see datasheet.