6KW - EX-OM-0032 Rev 03

Operator’s Manual | nLIGHT
Operator’s Manual
High Power Compact Fiber Lasers
EX-OM-0032 Rev 03 Copyright © 2020 nLIGHT, Inc. All Rights Reserved 1 of 150
TABLE OF CONTENTS
1 Laser Safety .................................................................................................................7

1.1 Hazards and Safety Symbols...................................................................................7
1.2 Responsibility for Safety ..........................................................................................9
1.3 Laser Classification..................................................................................................9
1.4 Safety Guidelines.....................................................................................................9
1.5 Electrical Safety .....................................................................................................10
1.6 Shutter Compliance ...............................................................................................11
1.7 Safety Compliance.................................................................................................11
1.8 Applied Standard ...................................................................................................11
1.9 Safety Interlocks ....................................................................................................11
1.9.1 Description .......................................................................................................11
1.9.2 Interlock Connections.......................................................................................12
1.10 Product Safety Labels..........................................................................................13
2 Laser Requirements, Specifications And Install Guidelines .................................16

2.1 Laser Parameters Summary ..................................................................................16
2.1.1 Laser Parameters.............................................................................................16
2.1.2 Environmental Precautions ..............................................................................18
2.1.3 Optical Output ..................................................................................................19
2.2 Laser Details ..........................................................................................................20
2.2.1 Laser Overview ................................................................................................20
2.2.2 Dimensions and Weights ..................................................................................20
2.2.3 Connections .....................................................................................................21
2.3 Laser Enclosure .....................................................................................................23
2.4 Facility Requirements ............................................................................................24
2.4.1 Electrical Power (AC Input) ..............................................................................24
2.4.2 Water Cooling System Specifications and Connections ..................................28
2.4.3 Purge Air ..........................................................................................................33
2.5 Receive and Install the Laser.................................................................................34
2.5.1 Transport, De-Crate and Initial Inspection........................................................34
2.5.2 Fiber Handling ..................................................................................................36
3 Integration and Operation........................................................................................43

3.1 Communication Interface Options..........................................................................43
3.1.1 Laser States .....................................................................................................43
3.2 Graphical User Interface (GUI) and API ................................................................46
3.2.1 Intro and Description ........................................................................................46
3.2.2 GUI Configuration and Layout..........................................................................46
3.2.3 Set the IP Address ...........................................................................................51
3.2.4 Laser Emission Panel.......................................................................................54
3.2.5 Laser Control Panel..........................................................................................55
3.2.6 Status Panel .....................................................................................................56
3.2.7 Laser System Control Panel.............................................................................56

3.2.8 Parameters Panel.............................................................................................59
3.2.9 GUI Operation ..................................................................................................59
3.3 Hardware Interface ................................................................................................63
3.3.1 Introduction and Description.............................................................................63
3.3.2 Hardware Integration........................................................................................63
3.3.3 Hardware Operation .........................................................................................70
3.4 Industrial Protocols ................................................................................................75
3.4.1 Introduction.......................................................................................................75
3.4.2 Descriptions and Definitions.............................................................................76
3.4.3 Industrial Protocol Configuration and Integration .............................................80
3.4.4 Industrial Network Connections........................................................................81
3.4.5 Protocol-specific Details ...................................................................................82
3.4.6 Industrial Protocol Operation............................................................................85
3.5 Command Line Interface (CLI)...............................................................................88
3.5.1 Introduction and Description.............................................................................88
3.5.2 Change Control Modes ....................................................................................89
3.5.3 Command Line Control Interface .....................................................................90
3.5.4 Variables ..........................................................................................................90
3.5.5 Bit Definitions ...................................................................................................92
3.5.6 Laser Control Commands ................................................................................95
4 Troubleshooting ........................................................................................................98
4.1 Clear an Error ........................................................................................................98
4.2 Clear a Warning .....................................................................................................98
4.3 Clear a Fault ..........................................................................................................98
4.4 Status Strings.........................................................................................................98
4.4.1 Status Event Codes..........................................................................................99
4.4.2 Warning Event Codes ....................................................................................100
4.4.3 System and Interlock Event Codes ................................................................100
4.4.4 Environmental Event Codes...........................................................................101
4.4.5 Other Event Codes.........................................................................................101
4.4.6 Troubleshoot Industrial Networking................................................................102
4.5 Service and Support ............................................................................................103
5 Appendix ..................................................................................................................104
6.1 Signal Wiring Diagrams .......................................................................................105
6.1.1 Input Signal Wiring Diagrams.........................................................................105
6.1.2 Output Signal Wiring Diagrams ......................................................................106
6.1.3 Analog Wiring Diagrams.................................................................................107
6.2 Programmable Pulse Profiles ..............................................................................108
6.2.1 Definition ........................................................................................................108
6.2.2 Create A Pulse Profile Program .....................................................................109
6.2.3 Pulse Profile Program Editor ..........................................................................109
6.2.4 Window Size...................................................................................................111

6.2.5 Program Capacity and Limitations .................................................................111
6.2.6 Programming..................................................................................................112
6.2.7 Programming via the Graphical User Interface ..............................................115
6.2.8 Use the Pulse Graph ......................................................................................122
6.2.9 Import Waveforms from a Spreadsheet .........................................................135
6.2.10 Load and Save Programs.............................................................................137
6.2.11 Simulate Pulse Profiles ................................................................................138
6.2.12 Program via Command Line Interface..........................................................138
6.2.13 Run a Pulse Profile.......................................................................................141
6.2.14 Pulse Profile Waveform Examples ...............................................................143
6.3 Process Head Cooling .........................................................................................148
7 Glossary of Terms ...................................................................................................149
REVISION HISTORY
Rev Description Date By Approvers

01 Initial Release 05/06/19 Mitch Reynolds ECO-038320
02 Second revision 08/20/19 Mitch Reynolds ECO-038852
03 Third revision 05/15/20 David Logan ECO-040274
About nLIGHT®, lnc.

nLIGHT is a leading provider of high-power semiconductor and fiber lasers for industrial, microfabrication, and aerospace
and defense applications. The company’s lasers are changing not only the way things are made but also the things that can
be made. Headquartered in Vancouver, Washington, USA, nLIGHT employs over 1,100 people with operations in the U.S.,
China, and Finland. Learn more about nLIGHT at www.nlight.net.
About This Manual

This manual applies to the product with which it shipped. Features and functionality described herein may or may not be
applicable to existing product in user possession.
This instruction manual contains information to help buyers and operators (users) understand how to prepare, operate and
maintain the product.
This manual guides proper and safe laser operation. Careful attention to this manual will help avoid risks, reduce repair
costs, reduce process downtime and increase the overall reliability of the laser.
The manual must be read and applied by users of this laser product. Specific topics covered in this instruction manual
include:
 Laser safety
 Installation
 Operation
This manual is copyrighted with all rights reserved. Under the copyright laws, this document may not be copied in whole or
in part or reproduced in any other media without the express written permission of nLIGHT.
Support
For technical support, please contact nLIGHT Sales and Service Headquarters:
nLIGHT Inc.
Sales and Service
5408 NE 88th Street, Building E
Vancouver, WA 98665, USA
Tel: 360-566-4460
service@nlight.net
Service request: http://nlight.net/service.php

In China:
nLIGHT China, Shanghai
3000 Longdong Avenue, Building #5
Suite 402
Shanghai, China 201203
+86 6879 9188
Operator’s Manual | nLIGHT Laser Safety
1 Laser Safety
nLIGHT Fiber Lasers are carefully designed and tested to ensure that they are safe and reliable tools when used properly.
However, nLIGHT Fiber Lasers typically emit light at wavelengths and optical powers that can be extremely hazardous to
both people and property if the proper safety guidelines are not followed. This danger can be compounded when the output
wavelength of laser light is invisible to the naked eye, as is the case of the nLIGHT Fiber Laser which emits in the infrared
spectrum.
nLIGHT Fiber Lasers are designed to be serviced by certified personnel only. This manual does not cover the safe
servicing of the product. Certified service personnel are provided with a separate service handbook.
1.1 Hazards and Safety Symbols

The following table, based on the ANSI Z535 SERIES, details the safety consideration symbols used to indicate hazards:
Table 1 - Hazard Symbols Used in this Manual
DANGER indicates hazardous situation which, if not avoided, would result in

death or serious injury.
WARNING indicates hazardous situation which, if not avoided, could result in

death or serious injury.
CAUTION indicates hazardous situation which, if not avoided, could result in

minor or moderate injury.
NOTICE is used to address practices not related to physical injury.
Used to indicate ‘Best Practices’ for successful use of this laser.
Safety instructions (or equivalent) signs indicate specific safety related

instructions or procedures.
This symbol indicates an imminent danger of electrical energy. Failure to follow

the guidelines here could result in life-threatening injuries or death.
IEC WARNING TRIANGLE is used to further highlight safety information

related specifically to the laser output of this device. This indicates a danger of
laser radiation.
Risk of Electrostatic Discharge damaging components.
Wear laser safety glasses.
Operator’s Manual | nLIGHT Laser Safety
Table 1 - Hazard Symbols Used in this Manual
ANSI heavy lift hazard indicator, use proper technique.
IMPORTANT: To ensure the safe use of this product, safety information is included within this section and
throughout the manual at appropriate points to highlight key safety considerations. Safety information in
addition to any safety information relating to the laser beam is also highlighted with the IEC warning triangle.
1.2 Responsibility for Safety

Both the Buyer and the operator of the laser product are responsible for ensuring that it is assembled into a system and
operated in a safe manner.
The nLIGHT Fiber Laser is not suitable for direct use and is solely intended to be
integrated into a laser product certified by the Buyer. The device lacks mechanical
and/or safety features that contribute to safe and proper operation, although inputs
and outputs are provided to facilitate safe integration in a tool. The Buyer
acknowledges that their product must comply with the applicable regulations or
standards before it can be sold to an end user.
1.3 Laser Classification

Standards and regulations require the laser to be classified according to accessible output power or energy. The nLIGHT
Fiber Laser is classified as Class IV based on CFR 21, subchapter J, part II, section 1040-10(d). The nLIGHT Fiber Laser
is classified as Class 4 based on the International Standard IEC 60825-1:2014 Clauses 4 and 5. The laser is designed to
emit radiation in the infrared part of the spectrum at 1070 nm and has additional spectral content at 920, 976 and 1135 nm.
The nLIGHT Fiber Laser also includes an integrated visible, low power aiming laser beam to assist in optical alignment.
The integrated aiming laser is classified as shown on the unit's safety label.
Throughout this manual these classifications will be referred to as Class 4 and for the aiming laser as Class 2 .
1.4 Safety Guidelines

High-power lasers, such as the nLIGHT Fiber Laser, are capable of producing light at power levels and wavelengths that
could cause permanent eye damage if proper safety guidelines are not followed. In addition to the main beam, any
reflections that create secondary beams can also be of sufficient power to cause eye damage. Some nLIGHT Fiber Lasers
operate at a high enough power to burn skin, clothing or other surfaces. Volatile substances can inadvertently be ignited by
some laser beams.
nLIGHT provides the following recommendations to promote safe use of the nLIGHT Fiber Laser. Operators are advised to
adhere to these recommendations and employ sound laser safety practices at all times.
• Use protective eyewear when operating the laser and guard against inadvertent exposure to skin or clothing. Be
sure to select eyewear that is suitable for use with the wavelengths and radiation intensity that the laser emits.
• Do not remove panels from the laser housing. These confine internal reflections within the laser housing so that the
reflections are not hazardous to operators. Panels are only to be removed by certified service personnel, in accor-
dance with the service handbook instructions, except during installation (see section 2.4.1.4 Electrical Connection
on page 25).
• Never look directly into the laser output port.
• Always maintain the beam path below eye level.
• Provide enclosures for the laser beam whenever possible.
• Post the appropriate laser warning signs and placards.
• When operating the laser, limit access to the area to individuals who are trained in laser safety.
• Assure that the laser beam path is clear of combustible materials and is terminated with an appropriate beam dump.
• Avoid operating in a darkened environment.
• Avoid installing in areas where there are significant trip hazards, falling equipment, moving equipment, open/
exposed electrical circuits, pools of water/coolant, etc.
• Do not operate with damaged cables, hoses or fibers. Defective cables, hoses and fibers must be replaced before
laser start-up. Prior to laser start-up, verify that all cables, hoses and fittings are properly and securely connected.
Faulty connections can interrupt operation and cause irreparable damage to the product.
• Shut down in the event of a laser non-recoverable fault, and contact an nLIGHT Service Representative. Do not
resume operation until the fault has been completely resolved.
• The laser must be installed in accordance with section Laser Safety. When integrated into a tool, a means for the
tool operator to disconnect mains power must be provided.
• All Class 4 lasers and lasers require a master switch control. The nLIGHT Fiber Laser master switch control is oper-
ated by a key. When disabled (key removed), the laser cannot be operated. In the ‘ON’ position the key is not
removable. Only authorized laser operators are to be permitted access to the key.
Figure 1 - Labeled Key Switch
Laser eyewear is required for operation of the nLIGHT Fiber Laser when the
possibility of exposure to laser radiation in excess of the Maximum Permissible
Exposure (MPE) exists.
1.5 Electrical Safety
Use of controls or adjustments or performance of procedures other than those

specified herein may result in hazardous laser radiation exposure.
nLIGHT Fiber Lasers are designed to operate at voltages and currents that could be dangerous if proper safety precautions
are not met. Never open the nLIGHT Fiber Laser System panel(s) except during installation. Doing so will void the product
warranty and expose a risk of electrical shock. Always ensure that the electrical connections are in good working order and
properly secured before applying any electrical energy to the nLIGHT Fiber Laser.
Electrical energy supplied to the nLIGHT Fiber Laser can reach as high as 528VAC
and 95A. Refer to the nameplate attached to your specific nLIGHT Fiber Laser for the
exact operating voltage and current. Every portion of the electrical system should be
regarded as posing a risk of electrical shock.
1.6 Shutter Compliance

The nLIGHT Fiber Laser is intended to be sold to an original equipment manufacturer of electronic products. It is the
responsibility of that integrator to incorporate into their product a shutter that can block all bodily access to Class 4 laser
radiation without turning off the laser.
The nLIGHT Fiber Laser is an OEM product and does not have optical shutters.
Ensure that the laser output is aimed at the intended target prior to turning the laser
ON.
1.7 Safety Compliance

This product is certified in accordance with IEC 60825-1 and CFR1040.10 / CFR1040.11 but is solely intended to be
integrated into a laser product certified by the Purchaser.
1.8 Applied Standard

nLIGHT recommends adherence to ANSI Z136.1-2014 American National Standard for Safe Use of Lasers or other
applicable laser safety standards when operating the nLIGHT Fiber Laser.
1.9 Safety Interlocks
1.9.1 Description
The nLIGHT Fiber Laser has two redundant (channels A and B) interlock chains with the following internal items. Refer to
Figure 2.
• Relays controlled by firmware

• E-Stop Switches (the GUI Laser OFF Button will open a firmware controlled relay)
• Pump Thermal Switches
• Key switches
• Leak Detector
• Feeding Fiber Interlock
When the safety relays are open, all power to the laser diode drivers is removed and no main laser power will emit from the
device. The aiming laser is operational when the fiber interlocks are not satisfied, and appropriate care must be taken to
ensure safety.Additional interlock items may be added to the interlock chain through the connector described in 1.9.2
Interlock Connections on page 12.
Figure 2 - nLIGHT Fiber Laser Safety Interlock Chain
1.9.2 Interlock Connections

The interface with the safety relay is through the EXT-1 connector. Both safety interlock B and Safety Interlock A must be
connected in order to turn on the Laser. Refer to section 3.3.2 Hardware Integration on page 63 for pin-out tables.
1.10 Product Safety Labels

The following images show representative laser safety labels and how they apply to nLIGHT Fiber Laser High Power Fiber
Laser (3-15 kW). Exact format and content may vary.
Figure 3 - nLIGHT Fiber Laser High Power Fiber Laser (12-15 kW) Safety Labels
Figure 4 – nLIGHT Fiber Laser High Power Fiber Laser (6-10 kW) Safety Labels
Figure 5 - nLIGHT Fiber Laser Back Panel Safety Labels (3-5 kW)
The laser beam warning label is intended inform user of potential laser exposure with nLIGHT Fiber Laser.
Operator’s Manual | nLIGHT Laser Parameters Summary
2 Laser Requirements, Specifications And Install Guidelines
2.1 Laser Parameters Summary
2.1.1 Laser Parameters

Table 2 through Table 9 provide a summary of the nLIGHT Fiber Laser, per ISO 11252. Some parameter values contained
within the tables below may also be in other sections of this document, where applicable. If any discrepancies between the
body of text and the below tables occur, values contained within the below tables take precedence.
Table 2 - nLIGHT Fiber Laser Output Characteristics
Characteristic 3.0 – 5.0 kW 6.0 – 15.0 kW

Nominal Beam Width/Diameter [m]* 50 - 300 100 - 300
Divergence Angle [mrad]* 28 - 100 50 - 100
Beam Parameter Product [mm-mrad]* 1.1 - 15 3.1 - 15
Special Characteristics, Wavelength [nm] 1070 (centroid)
Nominal Guaranteed Power [kW]* 3.0 - 5.0 6.0 - 15.0
Power Stability <1%
Power Density Distribution Multi-mode
Polarization Random
Pulse Width Range ≥22 s
Optical Pulse Duration 0 - 20 kHz
*Parameters may be configuration dependent.
Table 3 - nLIGHT Fiber Laser Electrical Characteristics
Characteristic 3.0 – 5.0 kW 6.0 – 10.0 kW 12.0 – 15.0 kW

Nominal Voltage (see laser nameplate) 400 - 480 VAC
Voltage Fluctuation +/- 10%
Max Current (see laser nameplate) 30 A 59 A 88 A
Earth Ground Leakage Current Maximum 30 mA 60 mA 90 mA
Over-voltage Category 2
AC Frequency 50/60 Hz
Number of Phases 3 (L1, L2, L3, PE)
Maximum Power (kVA) Refer to Table 13
Table 3 - nLIGHT Fiber Laser Electrical Characteristics

Specification/Characteristics of Interfaces
Terminal block
and Connectors
External Gating Control 0-24 V or 0-5 V
External Power Control 0-10 V, analog input
Control Ethernet / Hardware / option for Industrial Protocols
Table 4 - nLIGHT Laser Coolant Circuit
Power [kW] 3.0 - 15.0 kW

Type of Liquids and/or Gases Water
Quality 100 m filtered
Nominal Flow Rate [GPM] (LPM)* Refer to Table 17
Maximum Pressure [psi] (kPa) 80 (552)
Specifications, Characteristics of
0.75-inch FNPT
Interfaces and Connectors
*See Table 17 for specifications by power level.
Table 5 - nLIGHT CDA (Clean Dry Air) Circuit
Characteristic 3.0 - 15.0 kW

Type of Liquids and/or Gases Compressed air
Quality 1 m particle filter / 0.01 m oil mist filter
Temperature 5 °C - 40 °C
Minimum Flow Rate (Initial Purge) 1.76 CFM (50 LPM)
Maximum Pressure 120 psi (827 kPa)
Specifications/Characteristics of Interfaces
0.375-inch FNPT
and Connectors
Table 6 - nLIGHT Fiber Laser Environmental Conditions

Temperature -10 °C to +60 °C (storage, drained)
Relative Humidity of Air 10-80% (non-condensing)
Degree of Protection Provided by the

Type 12 / IP53
Enclosures (NEMA/IP)
Table 6 - nLIGHT Fiber Laser Environmental Conditions

2014/30/EU EMC directive
Electromagnetic Compatibility EN 61326-1:2013
EN 55011:2009/A1:2010
Use Indoor Only
Maximum Altitude 3000 m
Pollution Degree 2
No ventilation requirements associated with equipment

Ventilation
installation
No sound level requirements (hearing protection)

Sound
associated with equipment installation
Table 7 - nLIGHT Fiber Laser Safety
Characteristic Information/Result
This product is certified in accordance with IEC 60825-1 (and
Laser Product According to IEC 60825-1 CFR1040.10 / CFR1040.11) but is solely intended to be integrated
into a laser product certified by the Purchaser.
Laser Classification According to IEC 60825-1 Main laser - Class 4, - Aiming Laser - Class 2
The fiber laser is EN ISO 13849-1:2008 Cat.1 / PL d if not

Performance Level Per ISO 13849
connected to a master machine (standalone configuration).
2.1.2 Environmental Precautions

Environmental factors must be considered when operating and storing the laser. Failure to comply with the below
precautions may result in laser damage which would not be covered by warranty.
• Coolant must be drained when storing the laser near or below 0°C for any length of time. Storing an undrained laser
in freezing conditions will lead to critical damage to the laser and is not covered by warranty.
• If the laser operates in an uncontrolled environment where below freezing conditions are possible, the coolant
MUST be comprised of distilled, demineralized or filtered water and industrial inhibited ethylene glycol in accor-
dance with referenced mix ratios and minimum temperature protection requirements. Refer to Table 14.
• Regardless of temperature, coolant must be drained from the laser if non-operational for more than 2 days.
Extended periods with stagnant coolant may lead to corrosion of the coolant system, biological growth and prema-
ture failure.
• Any time the feeding fiber is removed or installed from tooling and is exposed to the environment, the feeding fiber
end face must be inspected for particulate build up. Clean, if necessary, according to section 2.5.2.3 Fiber Connec-
tor Inspection and Cleaning on page 39. Operation of the laser with contamination on the feeding fiber end face may
damage the feeding fiber.
• Do not expose the feeding fiber to a high moisture environment. Condensation may cause failure.
In environments where voltage surges are a concern (i.e., power grid fluctuations or lightning storms), a Type 2 surge
protection device should be installed. Unexpected surges can cause failure of electronic/electrical components in the laser.
2.1.3 Optical Output

The laser beam warning labels depicted in the product safety labels in Figure 3 are intended to inform the user of potential
laser exposure with the nLIGHT Fiber Laser. Access to optical power of the various wavelengths can be seen in Table 8
and Table 9.
Table 8 - nLIGHT Fiber Laser Optical Power Table – Standard Operation Maximums
Nominal
Laser [kW] 3.0 4.0 5.0 6.0 8.0 10.0 12.0 15.0 Wavelength
[nm]
Main Beam [W] 3150 4200 5250 6300 8400 10500 12600 15750 1070
Aiming Beam [mW] 1.0 632-670
Other [W] 315 420 525 630 840 1050 1260 1575 1145+/-55
Table 9 - nLIGHT Fiber Laser Optical Power Table – Service Activity Maximums
Nominal
Laser [kW] 3.0 4.0 5.0 6.0 8.0 10.0 12.0 15.0 Wavelength
[nm]
Main Beam [W] 3300 4400 5500 6600 8800 11000 13200 16500 1070 +/-10
Aiming Beam [mW] 80 632-670
Pump [W] 4200 5600 7000 8400 11200 14000 16800 21000 950 +/-50
Other [W] 330 440 550 660 880 1000 1320 1650 1145+/-55
Appropriate laser eyewear shall be worn for the main beam and aiming beam.
Operator’s Manual | nLIGHT Laser Details
2.2 Laser Details
2.2.1 Laser Overview

The nLIGHT Laser provides a multimode, continuous wave 1070 nm beam. Designed for maintenance-free 24/7 industrial
operation, the laser offers a high brightness solution to meet the rigors of the laser materials processing industry. It has
been engineered for industrial applications including cutting, welding, and was designed for integration into factory
automation equipment or a host machine. It cannot be used as a stand-alone product.
2.2.2 Dimensions and Weights
2.2.2.1 Maintenance and Service Spacing

In the event the nLIGHT Fiber Laser requires preventative maintenance or field service, appropriate clearances must be
provided in accordance with the examples in Figure 6. Service intervals for the nLIGHT Fiber Laser are expected to be
annual.
Figure 6 - Field Service Clearance Requirements (3.0 - 5.0 kW shown)

1.25m
1.25m 1.25m
1.25m
2.2.2.2 Laser Size and Weight
Table 10 - nLIGHT Fiber Laser Mechanical Parts

External Dimensions of Laser Device
690 x 565 x 805 mm 1020 x 565 x 805 mm 1020 x 750x 805 mm
(W x H x D)
Mass of the Laser Device 462 lb / 210 kg 748 lb / 340 kg 1012 lb / 455 kg
Position and Characteristics of the

Lockable / removable casters
Fixing Means
Location and Orientation of the Beam

Rear of enclosure, parallel/horizontal to mounting surface
Related to a Reference Surface
Characteristics of Mechanical
Interfaces and Connectors (for Handles / Lift Points
External Devices)
2.2.3 Connections
The following images show representative laser connections and how they apply to the nLIGHT fiber lasers with 3.0 – 15.0
kW power levels. The exact format and content may vary.
Front/Rear Images
nLIGHT Fiber Lasers from 3.0 to 15.0 kW feature an enclosure consisting of a rack on casters. There are no auditory
signals or alarms. Refer to Figure 7 and Figure 8.
Figure 7 nLIGHT Fiber Laser Front View and User Interface (15 kW)
Emergency Stop (E-Stop)
Power Disconnect
Key Switch
Status LED
Power/Emission LED
Figure 8 - nLIGHT Fiber Laser Back View and Utility/Communication Connections (3.0 - 5.0 kW)
Feeding Fiber Connector
Ethernet Connector
External Interface 1
CDA Input
(cover plate) Water Out
Product Label CDA Discharge
Water In
AC Input Cord Grip
Operator’s Manual | nLIGHT Laser Enclosure
2.3 Laser Enclosure

The Utilities and Communication Interface panels shown in Figure 7 and Figure 8 provide the following inputs/outputs:
Utilities Interface Panel Inputs/Outputs:
• Water In
• Water Out
• CDA In
• CDA Out
Communication Interface Panel Inputs/Outputs:
• External Interface 1 (Industrial connector)

• External Interface 2 (Industrial connector for optional industrial protocols)
• Ethernet (Industrial RJ-45)
The AC POWER interface shown in Figure 12 consists of a 4-terminal block (L1-L3, earth ground).
Voltages in excess of range specified on the laser label can damage the laser
electronics and should not be applied to the laser.
Operator’s Manual | nLIGHT Facility Requirements
2.4 Facility Requirements
2.4.1 Electrical Power (AC Input)
2.4.1.1 General Description

This section describes the electrical power connections to the nLIGHT fiber laser.
This equipment was designed to be hard-wired to a main disconnect. It was not

designed to have a plug attached and to be removable from an outlet.
Only certified personnel should perform high voltage electrical installation,
removal, and/or service. Standard Lock Out Tag Out (LOTO) procedures must be
followed during installation, removal and service of the nLIGHT fiber laser.
During installation, removal and service of the nLIGHT fiber lasers, lockout/tagout (LOTO) devices must be used to ensure
safety. Figure 9 shows compatible devices. These devices can be purchased directly from a distributor. Refer to Table 11
for an example of manufacturer and part number information.
Figure 9 - Example LOTO Devices, Padlock (L), Tag (R)
Table 11 - Example LOTO Device Ordering Information
Item Manufacturer / Part Number

Padlock Master Lock / 410Red
Tag Brady 66063
In environments where voltage surges are a concern (i.e., power grid fluctuations
or lightning storms), a Type 2 surge protection device should be installed.
Unexpected surges can cause failure of electronic/electrical components in the
system.
2.4.1.2 Disconnect Requirements

The user must provide a main disconnect device with ‘on’ and ‘off’ markings and the ability to secure in the ‘off’ position.
This can be either a fused disconnect or a circuit breaker. Refer to Table 12.
Table 12 - AC Disconnect Requirements (3.0 - 15.0 kW)
Parameter 3.0 - 5.0 kW 6.0 - 10.0 kW 12.0 - 15.0 kW

Minimum Voltage Rating 480 VAC
Breaker or Fused Disconnect Type UL489 or IEC 60947-2
Short Circuit Current Rating (SCCR) 10 kA minimum
Minimum Current Rating 40 A 80 A 125 A
2.4.1.3 Transformer / Power Supply Requirements

Data presented in Table 13 should be used when sizing transformers or electrical circuits for system integration.
Table 13 - Transformer and Electrical Circuit Requirements
System Power Level [kW] 3.0 4.0 5.0 6.0 8.0 10.0 12.0 15.0
Minimum Sizing (kVA) 11.2 14.9 18.3 21.4 29.1 36.5 42.5 54.6
Minimum Current Rating Per Phase (A)1 18.0 23.8 29.4 34.3 46.6 58.5 68.2 87.5
Minimum Facility Breaker Rating (A) 22.5 29.8 36.8 42.8 58.2 73.1 85.2 109.4
1
All values at minimum system voltage.
Full Load Amps (FLA) at Specified Voltage (SV) example calculation:
FLA = kVA  1000   SV  3 
Example: 12kW FLA at 480 V:
51.1 = 42.6  1000   480  3 
2.4.1.4 Electrical Connection

Connect a 4-wire 3-phase AC power supply to the input terminals.
• Minimum wiring requirements are 600V, 60/75°C AWM copper wire. UL Style 1015 AWM with an outer jacket (for
abrasion resistance) is recommended. Local wiring codes must be adhered to and may supersede this recommen-
dation.
• 3.0 - 5.0 kW: 8 AWG Wire (Type W)
- Cable diameter: 0.875 - 1.0 inches (2 - 25.5 mm)
• 6.0 - 10.0 kW: 4 AWG Wire (Type W)
- Cable diameter: 1.0 - 1.125 inches (25 - 28.5 mm)
• 12.0 - 15.0 kW: 1 AWG Wire (Type W)
- Cable diameter: 1.438 - 1.562 inches (36.5- 40 mm)

-
• Earth ground connection
• Primary fusing, such as a circuit breaker
• Only copper conductors must be used
To connect AC power to the laser, connect wires according to the following:
1. Remove side panel by loosening six screws with 8mm hex bit. Refer to Figure 10.
Figure 10 - Side Panel for AC Wiring (3.0 - 5.0 kW shown)
2. Route cable through cord grip into laser cabinet. Refer to Figure 11.
Figure 11 - AC Cord Grip
3. Strip wire ends and attach to terminal blocks with a hex key; refer to Figure 12.
Figure 12 - AC Power Supply Connection (3.0 – 5.0 kW shown)
4. Gently pull on each wire to ensure the connections are secure.

5. Replace plastic shield.
Figure 13 - AC Power Supply Cover
6. Reinstall side panel and tighten AC cord grip.

After the power connections are secure and panels replaced, the laser can be energized by turning on the power
disconnect on the front panel.
2.4.2 Water Cooling System Specifications and Connections

The nLIGHT Fiber Laser is designed to connect to an external cooling system. An inline coolant flow solenoid on the supply
coolant line and/or an inline flow switch on the return coolant line for safe operation is recommended. Once connected,
filtered liquid coolant flows throughout the laser electronics rack to prevent the laser from overheating. An output check
valve is provided to prevent back flow. This design prevents the nLIGHT Fiber Laser from exceeding maximum operating
temperatures.
Thermal management is required for safe and reliable nLIGHT Fiber Laser
operation.
Refer to Installation section for further details about thermal management
requirements.
2.4.2.1 Cooling System Specifications
nLIGHT Fiber Lasers have no means to prevent water flow within the laser if a leak is
detected. Chillers should be shut down if a leak is detected and reported via the GUI
or the WATER_FLOW output signal.
Proper function of the laser requires use of an appropriate water cooling system. The specifications below relate only to
cooling the laser and attached feeding fibers. These guidelines are intended to help users specify appropriate chillers and
are not necessarily specifications for the laser. If other components in the system need to be cooled using the same chiller,
flow rate and/or heat capacity specifications may need to be adjusted to accommodate the increased load.
Chiller rating assumptions are based on worst case operation and are as follows:
• Coolant temperature: 20 °C
• Ambient air temperature: 35 °C or greater

• AC frequency of end user or 50/60 Hz
• Continuous full power laser operation at 100% duty cycle.
To maintain optimal performance and to avoid damaging the cooling system, supplied coolant is recommended to be
comprised of distilled or demineralized water. Coolant must meet quality specifications listed in Table 14. Coolant quality
should be tested after 1 day of circulation to ensure specification requirements are met.
Using coolant that does not meet the requirements in Table 14 can lead to premature
failure of the laser.
Table 14 - Coolant Quality Requirements
Specification1 Recommendation2
Parameter Units
Min Max Min Max
Resistivity ohm-cm 20,0003 1,000,000 100,000 300,000
Hardness ppm ~ 100 ~ 10
pH ~ 6.5 8.5 7 8
Particle Size micron ~ 100 ~ 50
Microbiologicals cfu/mL ~ 500 ~ 0
1
Operation within the specification is acceptable and will satisfy warranty requirements. Typically, filtered drinkable tap water will meet these
specifications.
2
Operation within the recommendation may prolong the operating life of the cooling system.
3
Operation with corrosion inhibitors will allow a minimum resistivity specification of 1,000 ohm-cm.
Use of distilled or demineralized water is recommended. Use of initially deionized

water is acceptable. Do not use deionizers or other means to maintain high
resistivity (out of specification limits) as this may cause permanent damage to the
cooling system.
Coolant must be drained when storing the laser near or below 0°C for any length of
time. Storing an undrained laser in freezing conditions will lead to critical damage to
the laser and is not covered by warranty.
Additives for corrosion inhibition, biological growth control and freeze protection are allowed. Recommended products are
shown in Table 15. Use of products not specified below, including propylene glycol, may cause damage to the cooling
components.
Table 15 - Allowable Coolant Additives
Additive Manufacturer P/N Dose

Ethylene Glycol DowThermTM 4000 20% Max Volume1
Biocide Nalco 77352NA .20 mL / Liter
Table 15 - Allowable Coolant Additives
Additive Manufacturer P/N Dose

Corrosion Inhibitor Nalco TRAC 104 5.61 mL / Liter
1Concentrations of ethylene glycol over 20% by volume may cause reduced laser performance and/or potential error conditions.
Other biological growth prevention methods include, but are not limited to, use of opaque tubing/hose for coolant transport
and frequent coolant flushes and refills.
Operation in an uncontrolled environment, where below freezing conditions are possible, REQUIRES coolant comprised of
distilled or demineralized water and inhibited ethylene glycol. Refer to Table 16 for mix ratios and associated typical freeze
protection limits, which is for reference only. Operation below +5°C ambient air temperature is not recommended by
nLIGHT and damage occurring as a result of such operation is not covered by warranty, regardless of mix ratio and
temperature if outside of normal operating specifications.
Table 16 - Ethylene Glycol Coolant Freeze Temperatures vs Concentration
Ethylene Glycol (% Volume) Freeze Temperature (°C)

10 -3.4
20 -7.9
30 -13.7
40 -23.5
The laser must be drained in the following conditions:
• Non-operational status of greater than 2 days

• Ambient air temperatures less than +5°C without treated coolant
• Coolant should be drained according to the recommended process
• Routine 6-month coolant replacement with additives (if necessary)
Recommended process for draining laser:
1. Ensure chiller/water source is off.

2. Close any valves on chiller/water source or that may have been added to the fiber laser.
3. Disconnect fiber laser from chiller/water source.
4. Open any valve on fiber laser if present.
5. Allow laser to drain.
6. When drainage flow lessens or stops, attach compressed dry air to water input port to force additional water out.
7. Allow compressed dry air to flow for ~ 5 minutes to dry internal water channels.
8. Remove compressed dry air from laser.
Extended periods with stagnant coolant may lead to corrosion of the cooling
system, biological growth and premature failure.
Storing an undrained laser in freezing conditions will lead to critical damage to the
laser and is not covered by warranty.
General cooling specifications for laser powers from 3.0 - 15.0 kW are shown in Table 17.
Table 17 - Laser System Performance Specifications (3.0 - 15.0 kW)
Laser Power [kW] 3.0 4.0 5.0 6.0 8.0 10.0 12.0 15.0
Nominal Flow Rate 4 5 5 7 10 10 13 15
[GPM] (LPM) (15) (21) (21) (30) (41) (41) (56) (62)
System Pressure Drop1 45 (310)

[psi] (kPa)
Max Inlet Pressure
80 (550)
[psi] (kPa)
Operational Water
18 – 25 °C
Temperature2
Required Cooling
8,300 10,700 13,000 14,800 20,100 25,000 28,700 37,100
Capacity [W]
Power Temperature
0 to -1% per °C
Coefficient
1Nominal flow rate, pressure and temperature conditions

2
Allowable operational temperature range. Laser performance characterized at 21°C.
2.4.2.2 Cooling System Connections

To make the water cooling connections to the laser:
1. Select the proper inner diameter (I.D.) hose for connection to the system.
2. Make appropriate connections to the water source, either a closed loop chiller or process chilled water (PCW) with
sufficient cooling and flow/pressure. It is recommend that blue tubing be used for the supply line and red tubing be
used for the return line.
3. Remove any protective covers from the fittings/plugs.
Figure 14 - Fitting Connection (3.0 - 5.0 kW shown)
4. Install appropriately sized fittings following manufacturer’s recommendations.

5. Install hose clamps on both the supply and return tubing.
6. Connect supply line from water source to the system fitting labeled ‘WATER IN’.
7. Connect return line to the water source to the system fitting labeled ‘‘WATER OUT’.
8. Position hose clamps over the barbs and tighten, per manufacturer’s recommendations.
9. After all connections are complete, open return valve to water source. Then slowly open supply valve while
checking for leaks.
10. If no leaks are found, continue with installation. Otherwise, eliminate leaks by either re-seating tubes or tightening
hose clamps.
If any leak is found, close both valves (supply first, then return) and attempt to tighten the leaking fitting and then return to
step 11.
Use care not to cross-thread or strip brass fittings.
2.4.3 Purge Air
Bends or improperly supported tubing near the fitting can compromise seals and
result in water leaks.
2.4.3.1 Air Quality Requirements

To maintain optimal performance and to avoid damaging the laser, CDA (Clean Dry Air) must be supplied to the laser to
prevent condensation in humid environments. CDA must meet quality specifications listed in Table 4.
When in hot and/or humid environments, a 2 hour CDA purge (at the maximum specified flow rate) is recommended before
turning on the laser. This will reduce the likelihood of errors occurring with the laser at start up and during use.
Do NOT use Nitrogen or Oxygen for laser purge.

Use only CDA (Clean Dry Air) for laser purge. Use of other purge gases may cause
damage.
Using CDA that does not meet the requirements in Table 4 can lead to premature
failure of the laser and is not covered by warranty.
2.4.3.2 CDA System Connections

The customer must provide an oil condensate filter (meeting specifications in Table 4) to avoid clogging the internal air
dryer assembly.
Operator’s Manual | nLIGHT Receive and Install the Laser
2.5 Receive and Install the Laser
2.5.1 Transport, De-Crate and Initial Inspection
2.5.1.1 General Description

The laser and cooling system (if present) are each shipped in separate wooden crates. The laser is shipped in a wooden
crate. Upon delivery, the crate(s) should be inspected for any indication of damage. Prior to shipping, several impact
indicators are affixed to the interior and exterior of the crates. Be sure to examine the impact indicators affixed to the
outside of each crate for any evidence of improper handling or tampering. Document, photograph and immediately report
ANY findings to nLIGHT, US Headquarters.
Actual Impact Indicators may vary from those pictured.
Figure 15 - Impact Indicators
Drop-n-Tell YELLOW-Rough Handling RED-Rough Handling
Do not discard the shipping container or foam packaging because these items are
required if the nLIGHT fiber laser is returned to nLIGHT for factory service.
Due to the size and weight of the laser, a mechanical lift must be used
Check the items listed on the packing list and ensure that all items are available in the container. The container generally
includes the following items:
• Laser
• Laser ON/OFF key
• USB stick with user interface software, test data sheet, feeding fiber images, device description files for each indus-
trial protocol, and Operator’s Manual
Be sure to document and photograph any damage as you continue to unpack the
shipment. Report all damage to the shipping carrier and contact nLIGHT immediately.
2.5.1.2 Process Steps - nLIGHT Fiber Lasers With Power Levels From 3.0 – 15.0 kW
1. Examine impact indicators affixed to the outside of the crate for evidence of mishandling and/or tampering of
external indicators. Document, photograph, and immediately report any findings to nLIGHT.
2. Cut and remove binding straps from the crate containing the laser.
3. Remove top from the crate.
4. Verify the crate contains the parts and accessories listed on the accompanying packing slip. Report any shortage
to nLIGHT. The laser may be secured with additional binding straps inside the crate. These must be cut before
removing the laser from crate. Attach lift straps to (4) lift points as shown in Figure 16.
5. Verify all lifts, straps, and fittings are rated for a minimum of 1000 kg lifting capacity.
Secure straps to all four lift points on the top corners of the system.
The handles are designed for a vertical lift and will require the appropriate rigging
configuration, which may include the use of spreader bars.
6. Pay careful attention to the yellow-jacketed fiber. The bend radius of the fiber must never be less than 150 mm at
any point.
7. Move/lift slowly to prevent laser from uncontrolled swinging.
Figure 16 - Lift Points Indicated by Arrows (3.0 - 5.0 kW shown)
8. Alternatively, the laser can be carefully lifted from below with a forklift. Ensure forklift tines are adequately spread.
9. Safely position laser into its desired final location.

10. On a floor, do the following:
a. Put laser on level floor away from any potential mechanical interference.
b. Lock the wheels by pushing down on wheel locks.
c. Carefully remove any packaging from fiber, always maintaining minimum bend radius of 150 mm.
d. Leave fiber coiled on top of system.
e. Leave protective cover on fiber assembly until ready to be installed into temporary diagnostics or process head.
Avoid large objects and sudden changes in floor height greater than 0.5 inches
otherwise caster damage may occur.
2.5.2 Fiber Handling

Refer to EX-OM-0028 for complete fiber handling instructions, which is available upon request.
2.5.2.1 Feeding Fiber Types and Specifications

The QBH or QD-compatible feeding fiber is designed to routinely handle power in excess of 15.0 kW with the following
specifications:
• Feeding fiber consists of a double clad fiber with a reinforced plastic sheath
• Sheath size may vary
• QBH or QD-compatible connector with AR-coated endcap and interlock
2.5.2.2 Fiber Connector Handling Special Notes

When handling, transporting, connecting or removing feeding fiber, always firmly grip the connector, as shown in Figure 17.
Figure 17 - Grip Connector Securely to Prevent Accidental Damage
Do not touch the end face quartz block. Always wear powder-free latex gloves when
quartz block is exposed.
Avoid twisting the cable, as this can damage the fiber inside the cable and is not
covered by warranty.
Coil the cable carefully when storing, transporting or packaging. If there are twists in the cable, it will not lay flat when
coiled. Refer to Figure 18.
Figure 18 - Cable Laid Flat When Coiled and Not Twisted
Bending the feeding fiber tighter than the minimum bend radius can cause fiber damage.
Before removing, installing or inspecting the feeding fiber, it is important

to perform lockout/tagout procedures to prevent injury.
2.5.2.3 Fiber Connector Inspection and Cleaning

The QBH or QD-compatible connector end face contains a specific region of interest referred to as the clear aperture (CA).
The laser beam generated by the products described in this manual are within a CA diameter of 6mm for QBH and 11mm
for QD, centered on the end face. Refer to Figure 19 for an approximate example.
Figure 19 - Clear Aperture of End Face
Edge chips, surface imperfections and scratches outside of this region will not affect transmission of the laser beam
through the end face.
For cleaning and insertion guidelines, refer to EX-OM-0028 Feeding Fiber Handling Supplement and EX-OM-0024 QBH
Inspection Scope Operator’s Manual. Available upon request.
2.5.2.4 QBH or QD-Compatible Feeding Fiber Cooling

The QBH or QD-compatible fiber output connector must be cooled on a separate coolant circuit given the different
temperature requirements. Coolant quality for the QBH or QD-compatible fiber must be maintained per manufacturer
recommendations.
To make the coolant connections to the QBH or QD-compatible connector (Refer to Figure 20):
1. For best results, it is recommended 22mm ID (inner diameter) hose be run as close to the QBH or QD end as
possible. This prevents flow restrictions due to excessive pressure drops. If more flow is required, remove the PTC
fittings and install larger connections in the NPT bulkheads.
2. The QBH or QD-compatible connector has push-to-connect style fittings. Do the following:
a. Insert hoses into push-to-connect fittings-make sure hoses are fully seated.
b. Turn water flow on and check for leaks.
Do not over pressurize. Pressure or flow exceeding the values in Table 4 can cause
catastrophic damage to the fiber and QBH or QD-compatible connector.
Do not expose the feeding fiber to a condensing environment. Condensation may
cause failure.
Fiber coolant lines must have proper strain reliefs to ensure that the connection is
free of torque and lateral loading. Bends or improperly supported tubing near the
fitting can compromise seals and result in water leaks.
Figure 20 - Coolant lines connected to QBH or QD-compatible fiber output connectors
2.5.2.5 nLIGHT Fiber Laser Output

Each nLIGHT fiber laser is equipped with a feeding fiber with a QBH or QD-compatible connector. The general dimensions
of the connector are shown in Figure 21.
Figure 21 - QBH Compatible Connector Dimensions
Figure 22 - QD Compatible Connector Dimensions
Figure 23 - Fiber Receptacles
QBH Receptacle QD Receptacle
2.5.2.6 Bend Radius

All fiber must be routed to maximize bend radius and avoid kinks. Refer to Table 18 and EX-OM-0028 for additional Fiber
Handling guidelines.
Table 18 - Minimum Cable Bend Radii
Bend Type Radius

≤ 90° Static Minimum 100 mm
≤ 90° Dynamic Minimum 150 mm
Static Coil Minimum 125 mm
Operator’s Manual | nLIGHT Integration and Operation
3 Integration and Operation
3.1 Communication Interface Options
3.1.1 Laser States

At any time during operation, the nLIGHT Fiber Laser is in one of five states:
• Off
• Standby
• Emission
• Error
• Fault
3.1.1.1 Description
Transition to a new state can be driven by stimuli from the Graphical User Interface (GUI), the Command Line Interface
(CLI), and/or in HW Mode using the external hardware interface. Error conditions may also force a transition to a new state.
The following is a simplified state diagram. The nLIGHT Fiber Laser states are the blue rectangles, and the stimuli that
cause a transition between states are listed in the gray rectangles.
The aiming laser may be turned on in any of these states. When the aiming laser is on, the primary laser output is disabled
by default, but this functionality can be changed by the user in order to enable simultaneous operation of the fiber laser and
the aiming laser.
Figure 24 - nLIGHT Fiber Laser States and Transition Stimuli
Table 19 describes each state.
Table 19 - nLIGHT Fiber Laser States
State Name Description

OFF Initialization state after AC mains are applied and the nLIGHT Fiber Laser firmware has initialized.
All errors have been cleared. Safety relays have closed and the high current DC supply for the diode drivers has been
STANDBY turned on.
nLIGHT Fiber Laser is enabled for laser emission and will observe any laser on commands from the GUI, command line, or
EMISSION external interface. Diode drivers are supplying bias and forward current to produce the requested amount of power.
nLIGHT Fiber Laser has experienced a recoverable error (such as over-temperature). User intervention is required to
ERROR remedy the problem.
nLIGHT Fiber Laser has experienced a non-recoverable error, such as an electrical short, and the laser requires
FAULT maintenance.
3.1.1.2 Transition and Light Indicator Panel Descriptions

Verify the LED front panel operation before operating the laser. To do this, put the laser into the mode indicated in Table
20, then check that the Status LED is in the correct state.
Figure 25 - Front Panel Status LEDs (3.0 - 5.0 kW shown)
Power LED
Status LED
Table 20 Front Panel LED States, 3.0 - 15.0 kW
Transition Resulting State Power LED State Status LED State

Power Disconnect On OFF ON OFF
Table 20 Front Panel LED States, 3.0 - 15.0 kW
Transition Resulting State Power LED State Status LED State

Power Disconnect Off OFF OFF OFF
System On STANDBY ON OFF
System Off OFF ON OFF
Enable EMISSION FLASH OFF
Disable STANDBY ON OFF
Aiming On EMISSION FLASH OFF
Aiming Off STANDBY ON OFF
Error Condition ERROR ON ON
Fault Condition FAULT ON ON
EMO Pressed ERROR ON ON*
Key Switch Turned Off ERROR ON ON*
(*) - Not applicable when in OFF state.
3.2 Graphical User Interface (GUI) and API
3.2.1 Intro and Description

The nLIGHT fiber laser has a software user interface that permits the user to:
• Control transitions between the machine states

• Control the laser output gating and power level
• Control the aiming laser output and power
• Save default settings to non-volatile memory (NVM) to be restored at next power up
• Observe current status and a simple history of recent changes
• Observe several system parameters that may help with troubleshooting
• Download status logs, which can be used to diagnose system status
3.2.2 GUI Configuration and Layout
3.2.2.1 Software Installation Requirements

The recommended minimum host computer requirements for the user interface software are:
• Windows 7 64-bit operating system

• 1 GHz or faster CPU
• 1 GB RAM
• 500 MB available hard drive space
• Isolated private network to connect through Ethernet
Install the software:
1. Insert the USB drive and run the file named setup.exe.
Setup.exe installs the user interface software and, if required, the .NET 4.0 Extended Framework.
2. After successful installation, an ‘nLIGHT , Inc.’ folder will be available in the ‘All Programs’ menu. A shortcut icon
for the user interface will also be available on the desktop.
In order to verify that the installed software can communicate with the nLIGHT fiber laser, the laser must first be powered
up. Refer to 3.2.9.2 Start Up the nLIGHT Fiber Laser on page 60 for power up sequence.
3.2.2.2 Ethernet Connections

A custom software user interface (GUI) using Ethernet communication has been developed allowing users to control the
following system attributes:
• A custom software user interface (GUI) using Ethernet communication has been developed allowing users to con-
trol the system as described in 3.2.1 Intro and Description on page 46.
• Control the aiming laser output and power
• Save default settings to non-volatile memory (NVM) to be restored at next power up

• Observe current status and a simple history of recent changes
• Observe several system parameters that may help with diagnosing system problems
• Download status logs which can be used to diagnose system problems
The Ethernet connection is an RJ-45 connector that supports 10/100Base-T connections to a static IP address. Only
connect through the Ethernet port on a local/private network. Connecting the Ethernet connector to a broad network can
overload the host computer CPU with network traffic and adversely affect laser performance. A USB-to-Ethernet adapter or
a second network port can be added to the host computer to create a local private network. Refer to 3.2.2.3 Network
Configuration on page 47 for more details on IP address and subnet mask.
Run the user interface software by double-clicking on the shortcut icon that was installed on the host computer desktop
during installation.
3.2.2.3 Network Configuration

In order for the user interface software to communicate with the nLIGHT fiber laser, a private Ethernet network connection
between the host computer and the RJ-45 interface on the nLIGHT fiber laser must be set up. If the host computer is
already on a network and doesn’t have a second Ethernet port available to talk with the nLIGHT fiber laser, a USB-to-
Ethernet adapter (such as a USB21000S from StarTech) may be purchased to create an additional Ethernet port.
Configure the private Ethernet adapter to communicate with the nLIGHT fiber laser:
1. If using a USB-Ethernet adapter, plug it into the host computer and wait for it to install the proper drivers.
2. Plug an Ethernet cable from the Ethernet adapter into the nLIGHT fiber laser Ethernet RJ-45 port.
3. Ensure that the AC mains are powered on, with power LED ON, and that the ‘link’ light is active on the Ethernet
adapter.
4. Click the Windows Start button and type ‘network’ into the search box. Select ‘Network and Sharing Center’ item
under ‘Control Panel’.
Figure 26 - Network Configuration Steps 4 and 5
5. Select Change adapter settings in the upper left corner when the new window pops up.
6. Right-click the Local Area Connection that corresponds to the Ethernet adapter connected to the nLIGHT fiber
laser, then select Properties.
Figure 27 - Network Configuration Steps 6, 7, and 8
7. Uncheck all boxes except the one next to ‘Internet Protocol Version 4 (TCP/IPv4)’.
8. Select the ‘Internet Protocol Version 4 (TCP/IPv4)’ line and then click Properties.
The Internet Protocol Properties dialog box displays. Refer to Figure 28.
9. Configure the IP settings:
a. Select the Use the following IP address: radio button.
b. Set the IP address to 172.30.0.99 (for example).
c. Set the Subnet mask to 255.255.255.0.
d. Click OK to close the Internet Protocol Version 4 (TCP/IPv4) Properties window. If you get a message that
asks ‘Do you want to remove the static IP configuration for the absent adapter’, select No.
10. Close the Local Area Connection Properties and Network Connections windows.
Figure 28 - Network Configuration Step 8
11. With the Ethernet adapter configured as above and the nLIGHT Fiber Laser turned on, open a Windows command
window and run ‘ping 172.30.0.50’ to receive a response from the nLIGHT Fiber Laser.
Note: nLIGHT Fiber Laser and user interface software currently are defaulted to specific IP addresses.
• nLIGHT Fiber Laser default IP address is 172.30.0.50
• The user interface software PC IP address, in this example, is 172.30.0.99
Note: The nLIGHT Fiber Laser IP address can be changed through the Command Line Interface (CLI).
3.2.2.4 Firewall Configuration

The user interface software sends TCP command packets to the nLIGHT Fiber Laser in order to control it. The nLIGHT
Fiber Laser also sends TCP packets of information over the network back to the user interface, such as temperature and
humidity, to show the state of the laser. If the firewall on the host computer is not configured properly, the packets sent from
the nLIGHT Fiber Laser won’t be received by the user interface software. The first time the user interface program is run, a
window similar to the following should open. Refer to Figure 29.
Select all checkboxes to let packets into the program, and then click Allow access.
Figure 29 - Firewall Configuration Allow Access (L), Allow Program (R)
If unsure if the firewall settings are correct, or if all boxes were not checked the first time the user interface software is run,
then the firewall must be configured manually. Do the following:
1. Click the Start button.

2. Type ‘firewall’ in the search box.
Select Allow a program through Windows Firewall.A dialog box displays. Refer to Figure 30.
3. Select Change Settings near the upper right corner.
4. Scroll down and find the user interface software. Make sure that all four check boxes are checked, and then click
OK.
Figure 30 - Firewall Configuration Allow Communication
3.2.3 Set the IP Address

Note: If the nLIGHT Fiber Laser IP address has been changed from the default IP address, the new IP address must be
set.
CMD IP Addr: To change the IP address of the laser, click the Connect menu item and select Properties.
Figure 31 - Top Menu Selection - Properties
An ‘Application Properties’ window pops up. Enter the new address and click the OK button.
Figure 32 - Graphical User Interface IP Address Window
Then click the Save Configuration menu item. The change will not take effect until the laser is power-cycled.
Figure 33 - Save Configuration
Figure 34 - Graphical User Interface Main Window
Figure 35 - System Configuration Window
3.2.4 Laser Emission Panel

Figure 36 shows the LASER EMISSION panel in the GUI.
Figure 36 - Laser Emission Panel
3.2.5 Laser Control Panel
Figure 37 - Laser Control Panel
Enable On/Off toggle: This toggle allows the user to enable the laser (go to EMISSION state) or disable the laser (go to
STANDBY state). When enabled, the toggle label changes to off and the color changes to green. To disable the laser,
press On/Off toggle a second time.
Note: If External Gate is selected, the laser will emit light as soon as the gate signal is provided.
System On/Off toggle: This toggle closes the power relay and, if no errors are present, sends the laser to the STANDBY
state. When on, the toggle label changes to Off and the color changes to green. Pressing Off sends the laser to the OFF
state.
Power Settings: The user may set the desired output power in Watts (W). The user must click the OK/Apply button after
changing the value before the new setting is implemented. This setting is only valid if Analog IN is unchecked in the
SYSTEM CONTROL window.
Disable Low Power Cutoff: A safety feature of nLIGHT fiber lasers is no light can be emitted when the requested power is
below 5% of the maximum power (i.e. 50W for a 1kW laser). When in HW mode, noise on the ANALOG_IN signal line can
cause the laser to emit light when it is not expected. Check this box in the laser control panel to disable this safety feature.
Be sure to click the Save Configuration menu item to save the setting for the future.
Modulation Settings: If External Gate is unchecked in the Advanced/External Signal Control menu, the user may
control the output waveform of the laser with these settings. The user may set a desired Frequency and Duty Cycle.
(Note: 0% duty cycle disables laser output and 100% duty cycle is CW output). The user must press the OK/Apply button
after changing either value before either new setting is implemented. The user may also wish to select the Save
Configuration menu item to save these settings for the next time the laser is powered up.
3.2.6 Status Panel

The History tab indicates the overall health of the laser. The history is displayed in a list of events.
Figure 38 - Status Panel
A history of changes is shown in the scrolling display along with a history of status strings and warnings/errors. Refer to 4.4
Status Strings on page 98 for a list of available status strings. The status is saved automatically in the nLIGHT fiber laser
software common data folder:
• Windows 7: C:\ProgramData\nLIGHT\LaserApp
3.2.7 Laser System Control Panel
Figure 39 - Laser Info Window
Selecting the Help/About System menu item displays a new window that shows various information about the
configuration of the nLIGHT fiber laser (Laser Info), such as:
• Serial number(s)
• System part number
• Maximum rated power setting
• Firmware installed
Pressing OK closes the Laser Info window.
Clear Errors button: If the laser is in the OFF or ERROR state, this button clears the internal error flags.If the laser is in the
ERROR state and there are no current errors, the safety relays are engaged and the laser moves to the STANDBY State.
After the Clear Errors button is pressed, the status window displays 'STANDBY' if no other errors are present.
Save Configuration menu item: Once the user has selected the desired Control Interface, electrical signals and aiming
laser setting, or Power/Modulation settings, this item saves those settings to non-volatile memory (NVM) such that when
the laser is powered up in the future, it will load these settings by default.
Aiming Laser Turn On checkbox: This checkbox turns on/off the aiming laser. If the laser is in the EMISSION state, this
checkbox shuts down the diode drivers, drop into the STANDBY state and turns on the aiming laser. When the green light
in the status indicators is illuminated steady, the aiming laser is on. Note that if the light is on but there is no aiming laser
output; increase the Strength field to ensure that the beam is bright enough to see.
Strength setting: This field sets the brightness of the aiming laser in percentage. The user must press the OK/Apply
button before the setting is implemented.
Disable Default Config setting: The default configuration, where the aiming laser and main laser operate exclusive of one
another is the safest way to operate the laser. However, this user selection does allow the disabling of the default
configuration - allowing both lasers to operate at the same time. Disabling of the default configuration is accomplished by
checking the box in the System Control panel shown in Figure 40.
Figure 40 - System Control Panel
This action prompts the warning message depicted in Figure 41 and requires user acceptance to proceed with disabling.
Figure 41 - Disable Default Configuration Warning
Control Interface setting: System control method can be set with the Controls menu item (default is GUI upon initial
power-up). The user may also wish to select the Save Configuration menu item to save a new control mode for the next
time the laser is powered up.
Note: The control interface may only be changed when the laser is in STANDBY state.
• GUI: Graphical User Interface over Ethernet
• CLI: Command Line Interface over Ethernet
• HW: Pure hardware interface over the external connector. The HW control interface may be enabled by either
selecting the HW menu item button, CLI command or by asserting the EXT_CONTROL_EN signal.
• INET: Industrial network (EtherCat, DeviceNet, Ethernet/IP, ProfiNet, or ProfiBus)
Electrical Signal Controls menu item: When in the GUI or CLI control mode, the user may optionally override the GUI or
command line settings by selecting some of these signals. Note: The electrical signal may only be changed when the laser
is disabled.
• External Gate: All gating is done with an external signal and no internal modulation control is possible.
• Enable Pin: The external EXTEN_IN pin will take the laser from the STANDBY state to the EMISSION state.
• Analog In: All power settings are controlled by the external analog input level (0-10V) instead of the Power Settings
field. Accuracy of the output is not guaranteed below 5%; if the laser is enabled, it may be emitting Class 4 power even
when set to 0%, and all safety precautions must be in place.
• Analog Input Range: To change the Analog Input Range, click on the Advanced menu item and navigate to Ana-
log Input Range. Then select the preferred voltage range from the list. The voltage range will be changed immediately.
In order to make the change permanent, click the Save Configuration menu item
• Profile Mode: Refer to 6.2 Programmable Pulse Profiles on page 108.
When in the HW control mode, all laser behavior is controlled through the external interface. All gating of the optical output
and control of power level is done with external signals.
The status indicator panel shows a graphical representation of the External Hardware Control interface signals.
Laser Program tab: This tab displays the current program and program editor. This functionality works even when no laser
is connected to the system.
Current Laser Program: In Profile Mode, selects the program number that will be run when the laser is turned on.
3.2.8 Parameters Panel

Figure 42 shows the Parameters panel, followed by descriptions of the fields.
Figure 42 -Parameters Panel
Temperature (°C): This field shows the measured temperature of the water inlet.
Dew Point (°C): This field shows the calculated dew point. This number is calculated from the ambient temperature and
relative humidity inside the laser. If this temperature rises past the minimum specified water inlet temperature, the system
will shut down due to the risk of condensation inside the laser.
Power (W): This field shows the estimated laser output power. Note: This field displays ‘NA’ when the system cannot
reliably verify the output power.
Download Logs menu item: This menu item downloads all of the logs in the laser to be sent to a service representative.
Figure 43 - Top Menu System Selection
3.2.9 GUI Operation
3.2.9.1 Laser Emission Control

When the laser is in the EMISSION state, the user may control the laser beam output with commands shown in Table 21.
Table 21 - Laser Emission Control
Parameter System Settings

Power Output ‘Set Power Level’
Modulation Period ‘Frequency’
Modulation Duty Cycle ‘Duty Cycle’
Aiming Laser Strength ‘Strength:’ under ‘Aiming Laser:’
3.2.9.2 Start Up the nLIGHT Fiber Laser

Only personnel who are fully trained in Class 4 Laser Safety should operate this product. Only personnel certified by
nLIGHT are authorized to service this product. The operator must be familiar with laser safety practices and aware of the
dangers associated with operating Class 4 lasers. Before operating this laser, the operator must read this manual and
become familiar with the product, its system controls, indicators and software utilities.
Improper use or care of nLIGHT products and/or the failure to comply with applicable governing regulations and/or
requirements will absolve nLIGHT of all liability of resultant damage and/or injury.
Laser eyewear is required for operation of the nLIGHT fiber laser when laser radiation
in exceeds the Maximum Permissible Exposure (MPE).
BEFORE YOU BEGIN, DO THE FOLLOWING:
• Verify that all wiring, hoses and fiber cables are properly connected.
• Verify that incoming electrical power supply is connected.
• Remove the cover from the fiber delivery cable beam aperture and install into process optics or other device to
safely manage the beam.
• Verify that coolant and clean dry air are being supplied to the laser.
• Verify that the AC circuit breaker is ON.
To bring laser from OFF to STANDBY state:
1. If the E-STOP button on the front panel is pressed, rotate to release.

2. Turn the front panel keyswitch to ON.
3.2.9.3 Disable and Shut Down the nLIGHT Fiber Laser (From EMISSION or STANDBY to OFF).
To power down the nLIGHT fiber laser for extended periods using GUI control:
1. Select the Enable Off toggle on the GUI. This will transition the nLIGHT fiber laser to the STANDBY state.
2. Verify that the green EMISSION light on the GUI is NOT illuminated. Front panel LED will stop flashing. Refer to
3.2.5 Laser Control Panel on page 55.
3. On the front panel, verify that only the green LED is ON.
4. Select System Off toggle.
5. Close the GUI software.
6. Shut off main AC power supply.
EMERGENCY STOP PROCEDURE

In the event of a coolant leak, equipment malfunction, personal injury, any indication
of fire or any other emergency, shut down the nLIGHT Fiber Laser IMMEDIATELY.
• Press the E-STOP button on the front panel (or the LASER OFF button on the
GUI LASER EMISSION window).
• Shut off the main AC power supply.
• On the front panel, verify that the green LED is OFF.
To resume operation following an Emergency stop, release the E-STOP button (or
reset the Laser Off button on the GUI), press the System Off button and proceed
with normal system start-up per 3.2.9.2 Start Up the nLIGHT Fiber Laser on page 60.
3.2.9.4 Enable and Operate the Laser (From STANDBY to EMISSION)
Once the laser has been enabled and the emission indicator is active, there is
potential laser emission regardless of any other actions and system should be
treated as if Class 4 laser radiation is present.
To enable and operate the laser using GUI control:
1. Select the Enable On toggle.

2. Select the Emit On toggle.
3. Verify that the green EMISSION light is illuminated on the GUI. Refer to 3.2.5 Laser Control Panel on page 55.
4. On the front panel, verify that the green LEDs are pulsing.
5. Verify laser power is as expected.
For the nLIGHT fiber laser to remain armed in STANDBY and EMISSION states, the
system must be fault-free and all interlocks must be closed.
Light reflected from the working surface can cause damage to optics and equipment and injure personnel. To protect the
nLIGHT fiber laser in the event of back reflection, internal temperatures and feedback power are monitored and interlocked
at specific thresholds. These thresholds can be tailored by the manufacturer based on observations during use.
3.2.9.5 Operate the Aiming Laser

The default system configuration has the aiming laser and main laser operating exclusive of one another, with the aiming
laser taking priority. The integrated aiming laser is a Class 2 laser, requiring operators to use protective eyewear.
Note: Red wavelengths are visible through some filters and not through others.
• Use the appropriate laser safety eyewear.

• Verify that the E-STOP button on the front panel and the LASER OFF button on the GUI LASER EMISSION panel
are NOT selected.
• On the front panel, verify that the green LED is ON.
• On the Laser Control/Aiming Beam tab, verify that the Strength is >0%.
• Verify that the cover has been removed from the fiber delivery cable beam aperture.
To activate the visible aiming beam using GUI control:
1. Select the Turn On Aiming Laser checkbox on the General tab of the GUI.
2. Verify that the red aiming laser is visible.
Note: Aiming laser operation does not change Green Power LED / Status LED on laser front panel.
3.2.9.6 Operate the Laser in Mixed Mode

When GUI control is combined with external control signals, the laser operates in mixed mode.
1. Select GUI or CLI control.

2. From the Advanced menu, select External Signal Controls > External Gate. Other signals may be included if
desired.
3. Using the selected control interface, configure the modulation Frequency and Duty Cycle.
4. Select System On and Enable laser.
5. Use the Gate signal to trigger the laser output to generate a burst of pulses. Refer to Figure 44.
Figure 44 - Enable Mixed Mode Operation
Retriggering: When running in mixed mode the internal modulation is synchronized to the external Gate signal. This
prevents partial pulses or odd beat frequency output. Given a proper ratio of internal modulation frequency and consistent
gate timing, the number of pulses in a burst will always be the same.
Gate Timing: Care should be given to not give too short high or low gate pulses. Electronic filtering will eventually render
the gate signal to be either constantly high or low. At this point the laser will be either constantly on at the internal
modulation settings, or off and only residual output light is present.
3.2.9.7 Operate the Laser with Programmable Pulse Profiles

Refer to 6.2 Programmable Pulse Profiles on page 108 for a detailed description of programmable pulse profile operation.
3.2.9.8 Error Handling

Refer to 4 Troubleshooting on page 98.
3.3 Hardware Interface
3.3.1 Introduction and Description

All signals on the External Control Interface are electrically isolated from the internal system to allow predictable control in
industrial environments. The external control interface provides the following functionality:
• Clear errors and enabling the laser

• Turn the aiming laser on/off
• Monitor system status
• Gate the laser emission
• Observing the internally modulated gating signal
• Setting the average output power level through the optically isolated analog input (0-10V or 0-6V)
3.3.2 Hardware Integration
3.3.2.1 Connector specifications, wire gauges, and recommended tools

External Control uses one interface connector:
• External Interface 1 (System Control): 100 pin industrial connector
• AWG 24-20 wire size required for use with supplied pins
Figure 45 - External Control Interface Connector
Do not plug/unplug the external interface connectors with the main AC power
supply turned on. Voltage/current spikes on the external interface pins can cause
the signals to latch up or cause the internal isolated supply to shut down.
3.3.2.2 Pin-out Tables

Table 22 explains the electrical properties of the pin types referenced in Table 23. Refer to section 6.1 Signal Wiring
Diagrams on page 105 for input and output schematics.
Table 22 - Electrical Properties of Pin Types
Type Details
Ground return for the Digital Input and Output signals. The Digital Reference is electrically isolated from Chassis
Digital Reference
Ground and the Analog Reference. All Digital Reference pins are tied together inside the laser. Multiple digital ground
(ISO_DGND)
pins are provided for current carrying capacity.
These input pins are referenced to the Digital Reference pins. Unless otherwise noted, Digital Input type pins are
intended for use with +24V logic signals. All Digital Input type signals are active high unless otherwise noted.
24 Volt Digital Input
Maximum input for logic low: +5V. Minimum input for logic high: +11V. Absolute maximum voltage is +30V. Maximum
drive current: 5mA (sink) at +24V.
Input signal range: 0 to +10V. Response Time: 40us. Maximum drive current: 1mA (sink). Absolute maximum is 20V to
Analog Input
avoid damage. Voltage is referenced to Analog Reference. All Analog Reference pins are tied together inside the laser.
Output signal range: 0 to +10V. Maximum drive current: 10mA (source). Reproduces the signal with a 10kHz
Analog Output
bandwidth. Voltage is referenced to Analog Reference.
Analog Reference Ground return for the Analog Input and Output signals. The Analog Reference is electrically isolated from Chassis
(ISO_AGND) Ground and the Digital Reference. Voltage difference between digital and analog references shall not exceed 30V.
This input pin is referenced to the Digital Reference pins. Maximum input for logic low: +1.5V. Minimum input for logic
5 Volt Digital Input high: +3.5V. Absolute maximum voltage is +6V. Maximum drive current: 5mA (sink) at +5V. Well shielded cables are
recommended to minimize noise.
Minimum required supply current is the combined current source of all used digital outputs utilized. Two of these pins
Digital Output Supply are provided and are tied together inside the laser. The combined current must not exceed 2A per Digital Output Supply
pin. Input voltage range +5V to +30V, +24V nominal.
Table 22 - Electrical Properties of Pin Types
Type Details
These output pins are referenced to the Digital Reference pins. When High, the output will source current from the
Digital Output
Digital Output Supply voltage.
This is an open-drain output that is capable only of sinking current. In order to drive to a logic high, a pull-up resistor to
Open-Drain Output an external voltage source must be connected to this signal. For +5V to 24V logic levels, a minimum pull-up resistor
(GATE_OUT) value of 1kΩ is recommended. Laser output is ON when this output is high. Maximum drive current is 100 mA (sink).
Absolute maximum voltage is +30V.
Reserved or N/C These pins are reserved for future functionality. Do not connect these pins.
This type of pin comes in a pair as shown in the figure as ‘External Relay’. The user will connect the pair with a dry
contact (potential free) switch, which when closed connects the chain of switches allowing the laser power supply to be
Interlock turned on by the relay shown. Refer to Figure 2. The potential free switch should have a minimum rating of 1A,
24VDC. Note that as part of the interlock function, these pins may be connected to an +24VDC supply internal to the
laser that must be kept electrically isolated from other user signals.
Potential Free Safety These are pin pairs that, when closed, electrically connect the pair with a dry contact (potential free) switch. The voltage
Status and current that these pairs are able to switch is limited to 24VDC, 1A.
Table 23 - External Interface 1: System Control
Signal Signal
Module Pin Signal Name Type Function
Level Drive
If in ‘HW’ mode or ‘Analog IN’ box is checked in the
GUI, this pin controls the power output of the laser. A
A 1 ANA_IN Analog Input 0-10V 1mA (sink)
0 - 10 V input will command 0 - 100% of maximum
laser power.
Optical Monitor
Analog 10mA
A 2 ANA_OUT1 0-10V Used as an engineering diagnostic, not as an absolute
Output (source)
power monitor.
Back Reflection Monitor

Analog 10mA
A 3 ANA_OUT2 0-10V Monitors cladding light removed from the feeding
Output (source)
fiber.
Analog 10mA Monitor Beam Dump

A 4 ANA_OUT3 0-10V
Output (source) Used as an engineering diagnostic.
Analog 10mA Auxiliary

A 5 ANA_OUT4 0-10V
Output (source) Reserved for future use.
6-8,
A N/C N/C Unused. Leave these pins unconnected.
14-25
Analog The isolated analog ground that all analog input and
A 9-13 GND_ISO_A
Reference output pins are referenced to tied to inside the laser.
If ‘HW’ or ‘External Gate’ mode is enabled, this input

5 Volt
B 1 GATE_5V 0-5V 5mA (sink) turns on the laser output while in the EMISSION state.
Digital Input
Use either GATE_5V or GATE_24V - do not use both.
100mA Active high. When high, water is flowing. When low,

B 2 WATER_FLOW Digital Output 0-24V
(source) coolant flow should be turned off.
100mA Output goes high when system firmware is ready to

B 3 FW_RDY Digital Output 0-24V
(source) receive commands.
500mA Indicates the laser has shutdown and is in the

B 4 ERR Digital Output 0-24V
(source) ERROR or FAULT state.
High output acknowledges the EXTEN_IN input

(Module B Pin 17) has gone high and the system is in
EMISSION state. When in EMISSION state a
500mA GATE_IN signal will cause the laser to turn on.
B 5 EMISS Digital Output 0-24V
(source)
nLIGHT provides an output signal suitable for the
Customer to use, if necessary, as a redundant signal
for the Customer’s laser emission indicator.
This pin goes high to acknowledge SYSTEM_ON

100mA
B 6 RDY Digital Output 0-24V input (Module B Pin 16) has gone high and indicates
(source)
the system is in STANDBY state.
Indicates the laser is ready for external hardware

100mA
B 7 EXT_CNTL_RDY Digital Output 0-24V control and prevents a different control interface from
(source)
operating the laser.
B 8, 24 N/C N/C Unused. Leave these pins unconnected.
Signal Signal
Level Drive
If ‘HW’ or ‘External Gate’ mode is enabled, this input
24 Volt
B 9 GATE_24V 0-24V 5mA (sink) turns on the laser output while in the EMISSION state.
Digital Input
Use either GATE_5V or GATE_24V - do not use both.
10-15, Digital The isolated digital ground all user 5V or 24 Volt Input
B GND_ISO_D
20, 23 Reference and Output pins are tied to inside the laser.
If ‘HW’ mode is enabled and there are no errors, a

rising edge on this signal closes the power relays and
24 Volt
B 16 SYSTEM_ON 0-24V 5mA (sink) transitions laser from the OFF to STANDBY state. A
Digital Input
low signal level opens the relays and transitions laser
back to the OFF state.
If ‘HW’ or ‘Enable Pin mode is enabled and there are

no errors, a rising edge on this signal will move the
24 Volt
B 17 EXTEN_IN 0-24V 5mA (sink) laser from STANDBY to the EMISSION state. A low
Digital Input
signal level will transition the laser back to the
STANDBY state.
This signal mirrors the GATE_IN signal. Requires a

Open-drain 100mA
B 18 GATE_OUT 0-24V pull-up resistor to an external voltage source to drive a
Output (sink)
logic high level.
User must provide this voltage in order to use digital

outputs. This voltage determines the output logic-high
Digital Output voltage. The supply connected to this output must be
B 19 +VIN 5-24V
Supply able to source the combined current of all the digital
outputs. 2A Maximum on this pin. B19 and C19 are
tied together inside the laser.
If ‘HW’ mode is enabled, a high level on this pin turns

on the red aiming laser of the laser source. Primary
24 Volt laser output will be disabled when this pin is high
B 21 RAL_EN 5-24V 5mA (sink)
Digital Input unless ‘Disable Default Config’ was checked in the
GUI. Primary output will be restored when signal
returns low after a short safety delay.
When the laser is in the ERROR state, a rising edge

on this signal will clear error and move the laser to the
24 Volt
B 22 CLR_ERR 0-24V 5mA (sink) STANDBY state. This will also clear the
Digital Input
PRO_INTRPT status for profiles. Must be high for at
least 1ms to clear errors.
This signal enables external hardware control as long

as laser is not already in the EMISSION state, a high
signal level will transition the laser into ‘HW’ mode. If
24 Volt the laser is in ‘HW’ mode, a falling edge on this signal
B 25 EXT_CNTL_EN 0-24V 5mA (sink)
Digital Input will disable all inputs and transition the laser to the
‘OFF’ state. Observe the EXT_CNTL_RDY signal
(Module B Pin B7) to see if laser is ready to accept
external hardware control.
High level signals the laser profile program was

100mA
C 1 PRO_END Digital Output 0-24V executed without errors or interruptions. This pin goes
(source)
low when PRO_START goes low.
Used to synchronize output from laser profile. Starts

100mA low at the beginning of every profile. The ‘SO LOW’
C 2 SYNC_OUT Digital Output 0-24V
(source) and ‘SO HIGH’ profile instructions set the state of this
output.
Signal Signal
Level Drive
Rising edge samples the profile number from
24 Volt
C 3 PRO_START 0-24V 5mA (sink) PRO_B1 through PRO_B1 and starts the profile
Digital Input
program. Active high. Low level will stop the program.
Stop laser profile interrupts program immediately.

Active high. PRO_ACTIVE (Module Pin C18) and
24 Volt
C 4 PRO_STOP 0-24V 5mA (sink) PRO_END (Pin C1) will be cleared on stop.
Digital Input
PRO_INTRPT (Pin C9) will be set and must be
cleared with rising edge on CLR_ERR.
The first bit of the profile number (LSB) of profile

24 Volt
C 5 PRO_B1 0-24V 5mA (sink) number. Active high. Program number is sampled on
Digital Input
the rising edge of PRO_START.
24 Volt Bit 3 of profile number. Program number is sampled

C 6 PRO_B3 0-24V 5mA (sink)
Digital Input on the rising edge of PRO_START.

24 Volt Bit 7 (MSB) of profile number. Program number is

Digital Input sampled on the rising edge of PRO_START.
Actively running profile has executed an invalid

instruction or has been interrupted by the PRO_STOP
100mA signal. Active high. Profile execution is halted until
C 9 PRO_INTRPT Digital Output 0-24V
(source) there is a rising edge on CLR_ERR signal. After
CLR_ERR rising edge, PRO_INTRPT goes low and
PRO_START can be used to restart profile.
High level indicates BPP Index is ready. Signal will go

100mA
C 10 BPP_READY Digital Output 0-24V low while changing BPP Index or when laser is OFF
(source)
state.
11-15, Digital The isolated digital ground all user input and output
C GND_ISO_D
20, 23 Ground pins are tied to inside the laser.
If ‘HW‘ mode is enabled, this pin allows pulse profile

24 Volt functionality. While not in the EMISSION state, the
C 16 PROFILE_EN 0-24V 5mA (sink)
Digital Input signal is level triggered. Changes on this pin are
ignored while in the EMISSION state.
C 17 N/C N/C Unused. Leave these pins unconnected.
100mA
C 18 PRO_ACTIVE Digital Output 0-24V High level indicates laser profile program is active.
(source)
User must provide this voltage in order to use digital

outputs. This voltage determines the output logic-high
Digital Output voltage. The supply connected to this output must be
C 19 +VIN 5-24V
Supply able to source the combined current of all the digital
outputs. 2A Maximum. C19 and B19 are tied together
inside the laser.



Signal Signal
Level Drive
Synchronization input for laser profile programs.
24 Volt Some profile instructions observe this input to control
C 25 SYNC_IN 0-24V 5mA (sink)
Digital Input program. This signal may be configured as edge or
level trigger inside the pulse profile program.
User must connect Module D Pins 1 and 2 together to

close safety relay A to operate the laser . Opening this
D 1 RMT_OUT_A Interlock
circuit shuts down the laser. Only potential free
contacts can be connected between these pins.

close safety relay A to operate the laser . Opening this
D 2 RMT_IN_A Interlock

close safety relay B to operate the laser. Opening this
D 3 RMT_OUT_B Interlock

close safety relay B to operate the laser . Opening this
D 4 RMT_IN_B Interlock
5-8,
D N/C N/C Unused. Leave these pins unconnected.
15-25
Potential Contact closure with Module D Pin 10. Contacts open

D 9 EMO_COM3 Safety Status
Free when front panel E-Stop is pressed.

D 10 EMO_NC3 Safety Status

D 11 EMO_COM4 Safety Status

D 12 EMO_NC4 Safety Status
Potential Contact closure with Module D Pin 14. Contacts close

D 13 SC_STATUS_COM Safety Status
Free when main power supply is active.
Potential Contact closure with Module D Pin 13. Contacts close

D 14 SC_STATUS_NO Safety Status
Free when main power supply is active.
3.3.3 Hardware Operation

Section 3.1.1 Laser States on page 43 describes the laser states and how to use the external hardware control interface to
stimulate state transitions. Section 3.2.9.1 Laser Emission Control on page 59 describes how to use the external interface
to control the laser output power and pulse. Figure 48 shows the scenario where all laser control is through External
Interface 1.
Table 25 describes the indicators that are active in each state and how to trigger transitions between states from different
control interfaces.
Table 25 - nLIGHT State Transition Stimuli
External Hardware Software Interface

Transition Front Panel Command Line
Interface Signal Button
System On none Rising edge on SYSTEM_ON System On button set syson 1
Falling edge or low signal level

System Off none System Off button set syson 0
on SYSTEM_ON
Enable none Rising edge on EXTEN_IN (*) Laser Enable button set enable 1
Falling edge or low signal level

Disable none Laser Disable button set enable 0
on EXTEN_IN (*)
Aiming ON none Rising edge on AIMING_ON Aiming Laser button set aimingon 1
Aiming OFF none Falling edge on AIMING_ON Aiming Laser button set aimingon 0
Error Condition E-STOP button none LASER OFF button set emostop 1
(*) – Only functional if control interface is configured for HW control mode or ‘Enable Pin’ is turned on in GUI/CLI mode. Refer to 3.2.7 Laser
System Control Panel on page 56.

Laser eyewear is required for operation of the nLIGHT fiber laser when possibility of
exposure to laser radiation in excess of Maximum Permissible Exposure (MPE) exists.

3. Use HW control:
• Select EXT_CNTL_EN signal high or select HW in GUI.
• Select SYSTEM_ON signal high.
You should see:

3.3.3.2 Disable and Shut Down the nLIGHT Fiber Laser (From EMISSION or STANDBY to OFF)
To power down or disable the nLIGHT fiber laser for extended periods using HW control:
1. Set GATE_IN signal to zero.

2. Set EXTEN_IN signal to zero.
3. Set the SYSTEM_ON signal to zero. Or, optionally, open up the interlock chain with the E-STOP button, GUI Laser
Off button or front panel key switch to shut off module power supply.

To enable and operate the laser using HW control:
1. Verify RDY signal is high

2. Set EXTEN_IN to high.
3. Verify EMISS signal is high.
4. Control the laser beam output with the commands shown in Table 26.
External
Parameter Hardware
Interface Signal
Power Output ANALOG_IN(*)
Emitting GATE_IN(**)
Modulation Period GatePeriod(**)
Modulation Duty Cycle Gate_DutyCycle(**)
Aiming Laser Strength None
(*) – ANALOG_IN overrides GUI/CLI settings if HW control mode is selected or ‘Analog IN’ selected in GUI/CLI for mixed mode. Refer to 3.2.7
Laser System Control Panel on page 56.
M3.3.3.4 (**) – GATE_IN overrides GUI/CLI settings if HW control mode is selected or ‘External Gate’ selected in GUI/CLI for mixed mode. Refer to
3.2.7 Laser System Control Panel on page 56).Operate the Aiming Laser

are NOT selected.
To activate the visible aiming beam using HW control:
1. Apply AIMING_ON signal on EXT-1.


3.3.3.6 Hardware Timing (Hardware Delays)

Many possible laser control methods are available. Typically the edge direction of the input signal is measured and used to
assert the state transition. Hardware controlling the laser should wait for acknowledgment signals before sending
commands to move to the next state. Command signals that arrive too early may be ignored if the appropriate edge is not
seen by the laser in the proper sequence.
Delay between change in the GATE_IN signal and change in the laser output is ~2 µs.
Laser output power changes in response to ANALOG_IN changes greater than 50 mV. Delay between change in the
ANALOG_IN signal and change in the laser output power is <40 µs.
Figure 46 - Hardware Control Timing Diagram
Figure 46 shows the order signals need to be provided to get the indicated result. It does not show timing except in a
relative sense. Refer to Table 27 for timing detail associated with the letters shown.
Table 27 - Digital Signal Timing Thresholds
Symbol Signal Name Min Value Max Value

a Clear error (CLR_ERR) pulse width 1 ms N/A
b CLR_ERR(*) / SYSTEM_ON(**) to RDY 2-3 s typ 5s
Enable input (EXTEN_IN) to emissions state

c - 2s
(EMISS)
d GATE_IN minimum on/off time 5 µs N/A
f GATE_IN to laser light on (90%)/off(10%) N/A 10 µs
(*) - If a Signal on the ERR pin is observed, clear it by transitioning a signal on the CLR_ERR pin from low to high, observe the signal on the
RDY pin when it goes high the error observed on ERR has been cleared. Refer to Figure 47.
(**) - If the laser is moved to the Off state, a cool down time of minimum 15 seconds is required prior to sending a system_on command.
Figure 47 - Clear Error Timing

3.4 Industrial Protocols
3.4.1 Introduction
The nLIGHT Fiber Laser may be controlled and observed through an optional industrial network interface module. The
network interface connector is ‘Ext-2’ (shown in Figure 8, Figure 11, and Figure 14). Ext-2 will be blocked by a cover plate
if no module is installed.
The following networks are available:
• EtherCAT
• Ethernet/IP
• DeviceNet
• ProfiBus
• ProfiNet
3.4.2 Descriptions and Definitions

Cyclic process data is exchanged between the network master and the laser through packets of process data. The 16-byte
packets are made up of eight 16-bit words in little-endian format. For each two-byte pair that makes up each 16-bit word,
the first byte is the least-significant (LSB) and the second byte is the most-significant (MSB). Refer to the following tables
for cyclic process data format.
Table 28 - Process Data from Network Master to Laser (little-endian)
16-bit Word # Name Description

0 Control Refer to Control Bit Definitions in Table 29
1 PowerSet Desired output power (0-32767 watts)
Bits 15:7 are reserved for future use (set to zero)
2 BeamProfSet Bit 6 set (1) = BPP/Corona Index in bits 5:0
Bit 6 reset (0) = Profile program in bits 5:0
Gating period (1-32767 µs or ms) or Gating frequency (1-32767 Hz or kHz)

3 GateTiming (See GATE_MOD_MODE and GATE_SCALE in Control Bits to define period
vs frequency and the units)
4 GateDutyCycle Gating duty-cycle in 1/100% (0.00-100.00%) (Ex: 5000 is 50.00% duty-cycle)
5 DataSelect Bits 15:8 select DataItem2 and Bits 7:0 select DataItem1
6 Reserved Reserved (not used)
Table 29 - Control Bit Definitions
Bit Name Comments

This bit enables all other bits in this control word. Setting this bit to 0 at any time
0 EXT_CONTROL_EN
forces all other bits to be 0 internally, effectively shutting down the laser.
A 0→1 transition on this signal closes the power relays and transitions laser from
1 SYSTEM_ON the OFF to STANDBY state. Setting this bit to 0 opens the relays and transitions
laser back to the OFF state.
When the laser is in the ERROR state, a 0→1 transition on this bit will clear errors
2 CLR_ERR and move the laser to the STANDBY state. This will also clear the PRO_INTRPT
status for profiles.
Setting this bit to 1 turns on the aiming laser. Primary laser output will be disabled
3 AIMING_LASER_EN when high unless ‘Disable Default Config’ was checked in the GUI. Primary output
will be restored when signal returns low after short safety delay.
If profiles are enabled with PROFILE_EN, a 0→1 transition on this bit samples bits
4 PRO_START 7:0 from BeamProfSet (see above) and starts the profile program. Setting bit to 0
immediately stops the profile program.
If profiles are enabled with PROFILE_EN, setting this bit to 1 interrupts the laser
profile program immediately. PRO_ACTIVE and PRO_END in the Status bits will be
5 PRO_STOP
cleared and PRO_INTRPT will be set. PRO_INTRPT must be cleared with a 0->1
transition.
Setting this bit to 1 while the laser is not in the EMISSION state enables pulse profile
7 PROFILE_EN functionality while in the EMISSION state. Changes on this bit are ignored while in
the EMISSION state.
A 0→1 transition on this bit will move the laser from the STANDBY to the EMISSION
8 EXTEN_IN
state. Setting this bit to 0 will transition the laser back to the STANDBY state.
9 Reserved not used
10 Reserved not used
Synchronization input for laser profile programs. See the profile instructions for how
11 SYNC_IN
this bit is used.
Setting this bit to 0 means GateTiming modulation is specified in period. Setting this
12 GATE_MOD_MODE
bit to 1 means GateTiming modulation is specified in frequency.
When GATE_MOD_MODE is set to 0, then setting this bit to 0 means GateTiming is

specified in microns and setting this bit to 1 means GateTiming is specified in ms.
13 GATE_SCALE
When GATE_MOD_MODE is set to 1, then setting this bit to 0 means GateTiming is
specified in kHz and setting this bit to 1 means GateTiming is specified in Hz. NOTE:
If requesting above 32767Hz, bit must be 0 to set in kHz.
This bit turns on the laser output while in the EMISSION state. The GatePeriod and
14 GATE_IN
GateDutyCycle values in control the cyclic behavior of the laser when this bit is 1.
15 Reserved not used
Table 30 - Process Data from Laser to Network Master (little-endian)
16-bit Word # Name Description

0 Status See Status Bit Definitions in Table 31.
1 MeasPower Measured power (0-32767 watts)
Bits 15:7 are reserved for future use (return zero)
Bit 6 set (1): Bits 5:0 show current BPP/Corona Index

2 BeamProfGet
Bit 6 reset (0): Bits 5:0 show actively running profile number after the 0→1
transition of PRO_START
3 StatusCode Laser event code (0-999) (Refer to 4.4 Status Strings on page 98)
4 DataItem1 Selected by DataSelect Bits 7:0
5 DataItem2 Selected by DataSelect Bits 15:8
6 FiberTemp Feed Fiber Temperature (-327.68 to 327.67 degC)
Table 31 - Status Bit Definitions
Bit Name Description

Indicates that the laser is ready for control via the industrial network. User should
0 EXT_CONTROL_RDY
set EXT_CONTROL_EN to 1 and wait for this bit to go to 1.
When this bit is 1 and the EMISS bit is 1, laser is ready to emit based on the
1 RDY
GATE_IN bit.
When this bit is 1, the laser has shut down and has entered the ERROR or
2 ERR FAULT state. When the laser is in the ERROR state, a 0→1 transition on this bit
will clear errors and move the laser to the STANDBY state.
3 BPP_RDY Indicates selected Corona Index is ready.
4 PRO_ACTIVE When this bit is 1, a laser profile program is actively running.
When this bit is 1, the laser profile program was executed without errors or
5 PRO_END
interruptions
This bit is set to 1 when the actively running profile has executed an invalid
instruction or has been interrupted by the PRO_STOP signal. Profile execution is
6 PRO_INTRPT halted until a 0→1 transition is given on the CLR_ERR bit. After the 0→1
transition on CLR_ERR, PRO_INTRPT will go to 0 and a 0→1 transition on
PRO_START can start the next profile.
7, 8,
Reserved not used
12, 15
When this bit is 1, the laser is emitting light from the main laser or the aiming
9 EMISS
beam. When the RDY bit is also 1, primary laser emission is possible.
Table 31 - Status Bit Definitions
Bit Name Description

This bit shows the current status of the gate signal going to the laser diode
10 GATE_OUT drivers. When modulating, this bit may appear erratic if the industrial network
cycle time is slower than the modulation rate.
Used to synchronize output from laser profile. The ‘SO LOW’ and ‘SO HIGH’
11 SYNC_OUT
profile instructions set the state of this output during profile programs.
This bit is 1 when cooling water can flow through the laser. When this bit is 0, the
13 WATER_FLOW
external cooling water flow should be turned off.
14 FW_RDY System firmware is ready to receive commands from all control interfaces.
Table 32 - DataSelect Definition for Bits 7:0 (DataItem1)
Word Decimal Data Selected
00000000 0 Water Temp
00000001 1 Optical Monitor
00000010 2 Aux
00000011 3 Monitor Beam Dump
00000100 4 Back Reflection Monitor
5-255 Reserved (not used)
Table 33 - DataSelect Definition for Bits 15:8 (DataItem2)
Word Decimal Data Selected
00000000 0 Dew Point
00000001 1 Optical Monitor
00000010 2 Aux
00000011 3 Monitor Beam Dump
00000100 4 Back Reflection Monitor
5-255 Reserved (not used)
3.4.3 Industrial Protocol Configuration and Integration
3.4.3.1 Configure Industrial Networking with the GUI

To activate the industrial network control interface, select the Controls/Ethernet menu item. To maintain the control
interface setting past a power-cycle, click the Save Configuration menu item. Industrial networking also supports mixed-
mode operation described in 3.2.9.6 Operate the Laser in Mixed Mode on page 62. Refer to Figure 49.
Figure 48 - GUI
Figure 49 - - GUI Industrial Networking Node Address and Baud Rate Setup
3.4.4 Industrial Network Connections

The laser may come equipped with an industrial network interface. This interface is provided by an industrial type
connector in the EXT-2 location. If the connector is not installed, the hole contains a cover plate. Refer to 3.4.3.1 Configure
Industrial Networking with the GUI on page 80. The industrial network performs the following features:
• Clear errors and enable the laser

• Gate the laser emission and controlling the gate modulation
• Observe the internally modulated gating signal
• Set the output power level
• Observe the measured output power level
• Observe the 3-digit event code that indicates the state of the system
• Observe the water-inlet temperature
• Observe the calculated dew point
• Observe the feed-fiber temperature
• Set and run the laser pulse profile
Figure 50 - ProfiBus DP-V1 Item Description
Figure 51 - DeviceNet Item Description
Figure 52 - Ethernet/IP and Profinet IRT Item Description
Figure 53 - Ethercat Item Description
3.4.5 Protocol-specific Details
3.4.5.1 ProfiBus
ProfiBus Node Address: To change the ProfiBus Node Address, select System/Settings menu item and then select
Laser Configuration tab.
Figure 54 - Top Menu - System Settings
A ‘System Configuration’ window pops up. Select a unique node address and click the OK button. The change will not take
effect until the laser is power-cycled. In order to make the change permanent, click the Save Configuration menu item.
3.4.5.2 DeviceNet
DeviceNet Node Address: To change the DeviceNet Node Address, select System/Settings menu item and select Laser
Configuration tab. A ‘System Configuration’ window will pops up. Select a unique node address and click the OK button.
The change will not take effect until the laser is power-cycled. In order to make the change permanent, click the Save
Configuration menu item.
DevicNet Baud: To change the DeviceNet Baud rate, select System/Settings menu item and select Laser Configuration
tab. A ‘System Configuration’ window pops up. Select the baud rate that matches the master from the list and click the OK
button. The change will not take effect until the laser is power-cycled. In order to make the change permanent, click the
Save Configuration menu item.
3.4.5.3 Configure Industrial Networking with Command Line Interface

The industrial network interface can be configured through the Command Line Interface if configuration through the GUI is
not desired.
To turn on the industrial network control interface, issue the ‘set controlif 3’ command and then ‘set nvmuser 1’ to save the
setting to NVM. Refer to Table 44.
To configure the DeviceNet node address and baud rate, issue the ‘set devaddr <address>’ and ‘set devbaud <baud>’
commands. Issue the ‘set nvmuser 1’ command to save the parameters to NVM.
To configure the Profibus node address, issue the ‘set dpv1addr <address>’ command and then ‘set nvmuser 1’ to save
the setting to NVM.
The user may query the connected network type by issuing the ‘get inettype’ command. The resulting number should be
one as shown in Table 34.
The user can also query the network state by issuing the ‘get inetstate’ command. The different network states are
described in Table 35.
Table 34 - Industrial Network Type Enumeration
inettype Network Detected Network Specific Configuration Details

5 Profibus DPv1 Node address may be set with GUI or CLI (‘set dpv1addr’ command)
Address/Baud may be set with GUI or CLI (‘set devaddr’ and ‘set devbaud’
37 DeviceNet
command)
135 EtherCAT No network configuration provided by laser. Configured by network master.
No network configuration provided by laser. IP address set by network master

137 PROFINET
or DHCP.
155 Ethernet/IP No network configuration provided by laser. IP address set by DHCP.
Table 35 - Industrial Network State Enumeration
inetstate State Name Description

0 Setup Firmware setup is in progress, no communication with laser
1 Network Init Network is performing initialization tasks
2 Wait Process The network is communicating but the process data channel is not active
3 Idle The network is idle. Process data is not being updated.
4 Process Active The network is actively exchanging process data and no errors are present
5 Error There is at least one serious network error
Table 35 - Industrial Network State Enumeration
inetstate State Name Description

6 --- Reserved - not used
The laser network module has encountered a non-recoverable error and

7 Exception
ceased all communication. A full reset is required to exchange network data.
3.4.6 Industrial Protocol Operation

All signals on the External Control Interface are electrically isolated from the internal system to allow predictable control in
industrial environments. The external control interface provides the following functionality:
• Clear errors and enabling the laser
• Gate the laser emission
• Observing the internally modulated gating signal
• Setting the average output power level through the optically isolated analog input (0-10V or 0-6V)

Laser eyewear is required for operation of the nLIGHT fiber laser when possibility of
exposure to laser radiation in excess of Maximum Permissible Exposure (MPE) exists.

3. Use industrial networking control:
• Set EXT_CNTL_EN signal high or select INET in GUI.
• Set SYSTEM_ON signal high.
You should see:

To power down or disable the nLIGHT fiber laser for extended periods using industrial networking control:
1. Set GATE_IN signal to zero.

2. Set EXTEN_IN signal to zero.
3. Set the SYSTEM_ON signal to zero. Or, optionally, open up the interlock chain with the E-STOP button, GUI
EMERGENCY STOP button, or front panel key switch to shut off module power supply.
Shut off main AC power supply.

4. Enable and Operate the Laser (From STANDBY to EMISSION)
To enable and operate the laser using industrial networking control:
1. Verify RDY signal is high.

2. Set EXTEN_IN to high.
4. Control the laser beam output with the commands shown in Table 36.
External Hardware
Parameter
Interface Signal
Power Output ANALOG_IN(*)
External Hardware
Parameter
Interface Signal
Emitting GATE_IN(**)
Modulation Period GatePeriod(**)
Modulation Duty Cycle GateDutyCycle(**)
Aiming Laser Strength None
(*) – ANALOG_IN overrides GUI/CLI settings if HW control mode is selected or ‘Analog IN’ selected in GUI/CLI for mixed mode. Refer to 3.2.7
Laser System Control Panel on page 56.
(**) – GATE_IN overrides GUI/CLI settings if HW control mode is selected or ‘External Gate’ selected in GUI/CLI for mixed mode. Refer to 3.2.7
Laser System Control Panel on page 56).
reset the LASER OFF button on the GUI), press the System Off button and proceed

are NOT selected.
To activate the visible aiming beam using industrial networking control:
1. Set AIMING_ON bit to high.



3.5 Command Line Interface (CLI)
3.5.1 Introduction and Description

The nLIGHT Fiber Laser can be controlled directly through commands over the Ethernet instead of using the provided user
interface software. This communication can be driven by a micro-controller or a simple program that encapsulates the
command string in a TCP/IP packet and sends it to the laser. The system does not echo the command characters back to
the user. The control interface may be configured to the CLI control mode using the GUI or by setting the ‘controlif’ variable
in the CLI.
The CLI command formats are:
• ‘set <variable> <value>\r’ to set a value

• ‘get <variable>\r’ to query a value
• The <variable> parameter is a case-insensitive text string. Refer to Table 40.
• The user may optionally use ‘sethex’ or ‘gethex’ if <value> is preferred in hexadecimal format.
• The user may also type ‘help\r’ to list the basic commands.
• All user commands must be terminated by a carriage return (‘\r’ or ASCII 13).
• Response for a correct ‘set’ or ‘sethex’ command is the string ‘OK\r\n’.
• Response for correct ‘get’ or ‘gethex’ command is the variable value followed by CR/LF characters.
If the user issues an invalid command, the system will return an error string in the format, as shown in Table 39.
3.5.1.1 Laser Emission Control

When the laser is in the EMISSION state, the user can control laser beam output with the commands shown in Table 37.
Parameter Command Line

Power Output get maxpower
set setpower <watts>
Emitting set laseron 1

set laseron 0
Modulation Period set frequency <freq>
Modulation Duty Cycle set dutycycle <%>
Aiming Laser Strength set aimingpct <%>
3.5.1.2 CLI Configuration

CLI Baud: To change the CLI Baud rate, select System/Settings menu item and select Laser Configuration tab. A
‘System Configuration’ window pops up. Select the new baud rate from the list and click the OK button. The baud rate will
be changed immediately. In order to make the change permanent, click the Save Configuration menu item.
3.5.1.3 Command Line Control Connections

Serial digital communications with the nLIGHT Fiber Laser are made through an Ethernet interface. Refer to 4.4 Status
Strings on page 98 for specific commands which are available. The Ethernet connector is an RJ45 receptacle situated on
the rear of the electrical unit with the following pin designations:
Table 38 - Pin Designation
Pin Direction Signal Name Function

1, 4, 6-9 N/C N/A Reserved
2 Input RXD Receive data
3 Output TXD Transmit data
5 Reference GND Single ground
3.5.2 Change Control Modes

The nLIGHT Fiber Laser prevents the user from changing control modes while the laser is emitting, in order to prevent
damage to the laser. To change between software and external control modes, first use the GUI software or the CLI to take
the laser out of the EMISSION state. Then the GUI software or CLI (‘controlif’ variable) can be used to change the control
mode.
If it is desired that the selected control mode be retained following a power cycle, select the Save Configuration menu
item, or set the ‘nvmuser’ variable with the CLI to save all user settings to NVM. The NVM contents will be reloaded the
next time the AC mains are turned on.
3.5.3 Command Line Control Interface

Table 39 - CLI Error Strings
Error Response String Error Description

ERR01, ERR02, ERR04 Invalid command string, must be ‘help’, ‘set’, ‘sethex’, ‘get’ or ‘gethex’
ERR03, ERR05 Invalid <variable> name
ERR06 Too many words on command line, maximum is 3
ERR07 Tried to write a <variable> that was read-only
ERR08, ERR09, ERR10 Cannot parse <value> properly
ERR11 Internal error; cannot determine data type for <variable>
ERR12 Invalid parameters
ERR13 Invalid I/O
ERR14 Command blocked, laser enabled/emission
ERR15 Invalid data type
ERR16 Invalid command
ERR17 Tried to read a <variable> that was write-only
3.5.4 Variables
The variables shown in Table 40 are available:
Table 40 - Available CLI Variables
Variable Access Description

version Read-only Returns a text string of the current firmware version.
serial Read-only Gets the current serial number for this module.
Returns a 32-bit value listing the status bits. Refer to Table 41. Often easier to read by a human if
flags Read-only
‘gethex’ is used.
status Read-only Returns a text string that matches the text status shown on the GUI.
sysid Read-only Returns a text string listing the system-id for this system.
32-bit value that sets the primary control interface for the system when it is in the EMISSION state. Refer to
controlif Read-write
control interface bits in Table 44.
If internal gating is enabled, sets modulation frequency. Converted internally to a microsecond period.
frequency Read-write Floating point value from 0.01 to 20000 Hz.
maxpower Read-only Returns the maximum rated power for the laser in Watts.
aimingpct Read-write Sets the percentage of power going to the aiming laser.
aimingon Read-write 1=turn aiming laser on, 0= turn aiming laser off.
syson Read-write 1=turn laser on, 0= turn laser off, closes or opens power relays.

enable Read-write 1=enable the laser (if in STANDBY), 0= disable the laser (if in EMISSION).
laseron Read-write 1=turn laser on (if in EMISSION), 0= turn laser off, but still ready to fire.
emostop Write-only 1=Send a shut-down signal to turn off everything.
clearerr Write-only 1=clear errors and attempt to enter the STANDBY state.
clearwarn Write-only 1=clear warnings.
setpower Read-write Set output power (in Watts) when the laser is in EMISSION.
period Read-write If internal gating is enabled, set modulation period in microseconds.
dutycycle Read-write Set duty cycle for internal modulation. Floating point value from 0.00 to 100.00%.
nvmuser Write-only 1= save all user-controlled parameters as power-on default.
xxx.xxx.xxx.xxx = Update the laser IP address. NOTE: This requires a system powering cycle for the
cmdip Read-write change to take effect, then the user interface references the new IP address in order to connect to the
laser.
Number from 0-32 that represents the number of subnet-mask bits for Ethernet. For example, a subnet-
subnetbit Read-write mask of 255.255.255.000 has 24 subnet bits.
errqindex Write-only Sets the error queue index used by the errqtext command.
errqtext Read-only Gets the text of the error at the queue index specified by errqindex.
warnqindex Write-only Sets the warning queue index used by the warnqtext command.
warnqtext Read-only Gets the text of the warning at the queue index specified by warnqindex.
lddversion Read-only Returns a text string of the current LDD version numbers.
aimoverride Read-write 1=override the default aiming laser configuration.
powercutoff Read-write 1=override the default power cutoff configuration.
measpower Read-only Returns the measured laser power.
dewpoint Read-only Returns the measured dewpoint.
waterinlet Read-only Returns the measured water inlet temperature.
analogin Read-only Returns the measured ANALOG_IN voltage.
Returns a 32-bit value listing the external interface #1 bits, refer to Table 42. Often easier to read by a
extifc1 Read-only
human if ‘gethex’ is used.
Returns a 32-bit value listing the external interface #2 bits, refer to Table 43. Often easier to read by a
extifc2 Read-only
human if ‘gethex’ is used.

inettype Read-only
inetstate Read-only
Refer to3.4.5.3 Configure Industrial Networking with Command Line Interface on
devaddr Read-only
page 83.
devbaud Read-only
dpv1addr Read-only
progrun Read-write
progload Read-write
progsave Read-write
progname Read-write
progline Read-write
proginstr Read-write Refer to 6.2 Programmable Pulse Profiles on page 108.
progerase Read-write
progmaxp Read-only
progmaxl Read-only
progstatus Read-only
progerror Read-only
3.5.5 Bit Definitions

When issuing a ‘gethex flags\r’ command, the resulting 32-bit number has the bit definitions as shown in Table 41:
Table 41 - Hexadecimal Bit Definitions
Bit Description
31-18, 16 Reserved
17 Beam profile setting is ready
15 System Warning(s) present
14 System on state
13 System aiming laser default behavior is disabled
12 System in standby state
11 Aiming laser is on
10-9 Reserved
8 System fault detected
Table 41 - Hexadecimal Bit Definitions
Bit Description
7 Laser gate is toggling
6 Laser gate high detected
5 System ERROR state and interlock chain is opened
4 Reserved
3 System general error detected in the laser
2 Reserved
1 Laser actively emitting
0 Laser enabled and ready to emit
When issuing a ‘gethex extifc1\r’ command, the resulting 32-bit number has the bit definitions shown in Table 42.
Table 42 - extifc1 Hexadecimal Bit Definitions
Bit Description
31-24 reserved
23 FW_RDY
22 EXT_CONTRL_RDY
21 WATER_FLOW
20 BPP_RDY
19 EXT_CONTROL_EN
18 PROFILE_EN
17-8 reserved
7 ERR
6 EMISS
5 RDY
4 GATE_IN
3 SYSTEM_ON
2 EXTEN_IN
1 CLR_ERR
0 AIM_ON
When issuing a ‘gethex extifc2\r’ command, the resulting 32-bit number has the bit definitions shown in Table 43:
Table 43 - extifc2 Hexadecimal Bit Definitions
Bit Description
31-16 reserved
15 SYNC_OUT
14 SYNC_IN
13 PRO_ACTIVE
12 PRO_INTRPT
11 PRO_END
10 PRO_STOP
9 PRO_START
8-7 reserved
6 PRO_B7
5 PRO_B6
4 PRO_B5
3 PRO_B4
2 PRO_B3
1 PRO_B2
0 PRO_B1
The ‘controlif’ variable must only be changed while the laser is NOT in the ENABLED state. Changing the control interface
while the laser is enabled presents a laser safety hazard. When reading/writing the ‘controlif’ variable to set up the control
interface, the bits shown in Table 44 apply.
Table 44 - controlif Variable Bit Definitions
Bit Description
31-12 Reserved.
11 PROFILE MODE enables laser for running pre-defined profiles.
10 ANALOG_IN overrides GUI/CLI power settings.
9 GATE_IN signal overrides GUI/CLI gating/modulation settings.
8 EXTEN_IN enables laser in addition to GUI/CLI.
7-2 Reserved.
0 = Hardware interface controls everything, 1 or 2 = GUI/CLI controls

1-0
everything except bits 8-10 above override enable, gating and power control.
3.5.6 Laser Control Commands

Example set of commands to control a laser after power-on Table 45:
Table 45 - Laser Control Commands
Command String Response String Description

gethex flags 00000000\r\n After power-up, poll laser until response sent (OFF state).
set period 1000 OK\r\n Set modulation period to 1000 µsec (1000 Hz) for the next job.
set dutycycle 25.0 OK\r\n Set duty cycle to 25% on.
set setpower 900 OK\r\n Set operating power to 900 Watts
set syson 1 OK\r\n Set to the STANDBY state.
gethex flags 00005000\r\n Verify that laser is correctly in STANDBY state, no errors.
set enable 1 OK\r\n Send request to laser to enable it.
gethex flags 00004001\r\n Verify that laser is in EMISSION state, ready to fire.
set laseron 1 OK\r\n Turn on diode drivers to emit the desired 900 Watts.
gethex flags 00004003\r\n Verify that laser is in EMISSION state, emitting light.
set enable 0 OK\r\n Turn off diode drivers and disable the laser.
gethex flags 00005000\r\n Laser is disabled and back in STANDBY state.

Laser eyewear is required for operation of the nLIGHT fiber laser when the possibility
of exposure to laser radiation in excess of the Maximum Permissible Exposure (MPE)
exists.

3. Use CLI control:
• Send ‘set syson 1’.
You should see:
To power down the nLIGHT fiber laser for extended periods using CLI control:
1. Send ‘set laseron 0’ to turn off main emissions.

2. Send ‘set enable 0’ to disable the laser.
3. Send ‘set syson 0’ to shut down laser.

To operate the laser using CLI control:
1. Verify RDY signal is high.

2. Set ‘set enable 1’ to enable the laser.
3. Send ‘set laseron 1’ to turn on main emissions.



are NOT selected.
To activate the visible aiming beam using CLI control:
1. Send ‘Set aim_on 1’.


Operator’s Manual | nLIGHT Troubleshooting
4 Troubleshooting
4.1 Clear an Error

To clear an error, the root cause of the error must first be located and resolved.
1. Check the History tab in the GUI for the current laser state and error specifics.
2. Select the Errors button on the History tab to show error status for all modules in the laser. If error codes are
present, some user remedies may be displayed, otherwise please contact nLIGHT for service.
3. Correct the discrepancy that triggered the error.
Click the Clear Errors button on the main GUI window. This clears the internal error flags and, if there are no current
errors, engages the safety relays and moves the laser to the STANDBY state.
4.2 Clear a Warning

To clear a warning, the root cause of the warning must be located and resolved. Do the following:
1. Click the History tab in the GUI for the current laser state and warning specifics.
2. Select the Warnings button on the History tab window to show error status for all modules in the laser. If error
codes are present, some user remedies may be displayed, otherwise please contact nLIGHT for service.
3. Correct the discrepancy that triggered the warning.
4.3 Clear a Fault

The user cannot clear a fault on their own. Please contact nLIGHT for support.
4.4 Status Strings

The Status Window can show a text string as the system status. Status strings are available via GUI, CLI, and Industrial
Protocols. The format for this string is:
• ‘<Label>-EEE-MM-Text Message’ via GUI or CLI

• <Label>EEE-Text Message’ via Industrial Protocol
where EEE is a three digit event code and MM is a module number, if applicable, or 00 otherwise. The event codes are
unique and can be used to communicate the system status with service personnel. The text message is more descriptive
and can be used to understand and resolve basic problems with the system.
The event codes use ranges of numbers to indicate the type of status. Refer to Table 46. Table 50 defines the
environmental event codes and overlap with the WARNING events.
Table 46 - Event Code Classifications
Event
Label Event Type
Code
0EE STATUS This is a system status message.
Table 46 - Event Code Classifications
Event
Label Event Type
Code
This is a Warning message. Warning messages indicate that an important system parameter is near its
1EE WARNING operating limit. If the problem persists it could affect the laser operation. Addressing warnings will keep your
laser operating smoothly.
ERROR or These are system and interlock errors. They are caused when some general condition has occurred which
2EE affects the entire system. Most of these can be corrected locally.
FAULT
ERROR or
3EE These are environmental errors. Most can be resolved locally.
FAULT
ERROR or These are more specific errors and can indicate a serious problem with the laser. Please consult with your
4EE – 6EE support contact if these conditions persist.
FAULT
ERROR vs. FAULT: An ERROR label indicates a user recoverable condition. Once the ERROR condition is resolved, the
user should be able to reset the system and resume operation. However, some errors may indicate a much more serious
problem. If the ERROR condition persists, please contact nLIGHT service. A FAULT is a condition where nLIGHT service is
required before the system can be reset.
4.4.1 Status Event Codes

Table 47 defines the status event codes.
Note: Not all event codes may appear since they may be superseded by a more specific error or fault event code.
Table 47 - Status Event Codes
Event
Text Definition
Code
000 Power on init The system is initializing after power on
Transition from the OFF state to STANDBY. The system performs safety and sensor
001 Clearing interlocks
checks to ensure all are operational.
The control electronics are powered and running, but the laser is unpowered and non-
002 Laser state: OFF
operational.
003 Powering down pumps The laser pumps are being powered down.
An error condition has occurred. The condition must be corrected and cleared before
004 Laser state: ERROR
continuing operation.
007 Powering up pumps The laser pumps are being powered up.
008 Laser state: STANDBY The laser’s safety and sensor systems are operational.
010 Laser state: EMISSION The laser is fully operational and Class 4 laser emissions are possible.
013 Emission safety delay Safety delay count down prior to Class 4 emissions.
The laser pumps are being powered up after aiming beam has blocked main beam
016 Powering up pumps
emissions.
017 Aiming beam: EMISSION The aiming beam has been turned on and is blocking the main beam emission.
Table 47 - Status Event Codes
Event
Text Definition
Code
018 Laser state: ERROR The laser experienced an error from the EMISSIONS state.
020 System Fault Cleared The system FAULT state has been cleared.
025 Laser Enabled The Laser Enable button has been pressed and the laser is ready for emissions.
4.4.2 Warning Event Codes

Table 48 defines the warning event codes. A warning event is issued when a system condition exists that can potentially
cause the laser to shut down if the condition persists or worsens. The user should correct warning conditions to keep the
system running. Only the most common warnings are listed here.
Table 48 - Warning Event Codes
Event
Text Definition Correction
Code
The input water temperature is nearing
101 Water inlet temp
specification.
Check the chiller temperature.
The outlet water temperature is nearing

102 Water outlet temp
specification.
Check that there is adequate water flow.
The internal relative humidity is nearing Check the CDA for adequate flow and proper
104 Humidity
specification. operation.
The internal air temperature is nearing Check that the CDA and chiller are operating
105 Internal temp
specification. properly.
The dew point temperature is close to the input

Check that the CDA and chiller are operating
107 Dew point water temperature and there is a risk of
properly.
condensation.
The power supply’s air temperature is near Check that the CDA and chiller are operating
108 PS air temp
Fix the offending instruction in the pulse profile

181 Profile Error An error was detected in a pulse profile program
program
No correction required. See “Hardware Timing

27 System Check The 10-Second Sytem Check has started
(Hardware Delays)” on page 73.
4.4.3 System and Interlock Event Codes

Table 49 defines the system and interlock event codes. These are general conditions that will cause the laser to shut down
or prevent it from reaching the STANDBY state at startup. While most are an ERROR condition and can be cleared by the
user, a few are FAULTs and require nLIGHT service. Only the most common codes are listed in Table 49.
Table 49 - System and Interlock Event Codes
Event Code Text Definition Correction

GUI EMO button The operator has pressed the GUI EMO
204 pressed button and caused a system shutdown.
Use Clear Errors to reset the system
Table 49 - System and Interlock Event Codes

System leak detector This is a serious condition. Disconnect the
242 interlock is open
There is an internal water leak
laser power and contact nLIGHT service.
EMO switch interlock Release the EMO switch and use Clear
245 is open
The system EMO switch is pressed
Errors to reset the system.
Remote A interlock is The A side of the remote interlock connector Resolve the interlock condition and use Clear
246 open is open. Errors to reset the system.
Remote B interlock is The B side of the remote interlock connector Resolve the interlock condition and use Clear
247 open is open. Errors to reset the system.
Key switch interlock Turn the key to the ON position and use Clear
248 is open
The key switch is in the OFF position.
Errors to reset the system.
Output fiber interlock Resolve the feeding fiber contact issues and
250, 251 is open
The feeding fiber head is not making contact.
use Clear Errors to reset the system.
4.4.4 Environmental Event Codes

Table 50 defines the environmental event codes and overlap with the WARNING events. These are general conditions that
will cause the laser to shut down or prevent it from reaching the STANDBY state at startup. While most are an ERROR
condition and can be cleared by the user, a few are FAULTs and require nLIGHT service. Only the most common codes
are listed here.
Table 50 - Environmental Event Codes

The input water temperature is out of
301 Water inlet temp
specification.
Check the chiller temperature.
The outlet water temperature is out of

302 Water outlet temp
specification.
Check that there is adequate water flow.
The internal relative humidity is out of Check the CDA for adequate flow and proper
304 Humidity
specification. operation.
The internal air temperature is out of Check that the CDA and chiller are operating
305 Internal temp
The dew point temperature is too close to the

Check that the CDA and chiller are operating
307 Dew Point input water temperature and there is a high risk
properly.
of condensation.
The power supply’s air temperature is out of Check that the CDA and chiller are operating
308 PS air temp
4.4.5 Other Event Codes

There are many event codes not listed in this manual. These are system conditions that often require assistance from
nLIGHT service. If the laser experiences an issue with an event code not covered in this manual do the following:
1. Take note of the event code.

2. Take note of the operating conditions when it occurred.
3. Contact nLIGHT service.

nLIGHT service will assist you in recovering the system or will help determine the best course of action.
4.4.6 Troubleshoot Industrial Networking

If there is trouble connecting to the industrial network interface, try the following:
For non-IP-based Ethernet interfaces, do the following:
1. Verify that the laser recognizes the network module and is communicating with it.
2. Check the indicators on the left side of the GUI.
3. Below the word ‘Inet’ should be the protocol of your network module.
For IP-based Ethernet interfaces such as Ethernet/IP and PROFINET, do the following:
1. Download the HMS Anybus™ ipconfig tool (search for it on the Internet) and verify that your network module is
configured for the proper DHCP, IP address and subnet-mask settings.
2. Run the ‘ping <ipaddr>’ command on your network to see if the network module is attached and responding to the
programmed IP address.
3. If your network master can connect to the laser, but cannot send process-data to it, observe the various fields on
the GUI.
After the network protocol name on the left should be the state of the network. Refer to Table 40 on controlling the laser
with the Command Line Interface (CLI). LEDs will show the state of the bits in the ‘Control’ and ‘Status’ words. The
PowerSet, GatePeriod and GateDutyCycle words should also be visible here. Note that these fields will only update if the
network is in the PROCESS ACTIVE state. (Note: Setting GateDutyCycle to 0% results in no laser output).
If the user reads the industrial network state as ‘ERROR’ (using ‘get inetstate’ or by looking at the external interface
window), this indicates different conditions for the different networks. Refer to Table 51.
Table 51 - Industrial Network Potential ERROR State Causes
Network Conditions that might cause ERROR state

EtherCAT Unidentified network device.
Class 0 connection error, Bus-Off event detected or dup-MAC-fail.

A Bus-Off occurs when it is impossible to communicate on the underlying CAN layer,
DeviceNet e.g. if the lines are short circuited.
If the error is fatal, such, such as dup-MAC-fail or Bus-Off, the module will stay in this
state until a HW reset is done.
• Class 1 connections errors.

Ethernet/IP
• Duplicate IP address detected.
Profibus Lack of termination.
PROFINET Configuration data mismatch or initial parameter error.
4.5 Service and Support

In the event the nLIGHT Fiber Laser requires a return for factory service, nLIGHT must be contacted for return
authorization prior to shipment. The return merchandise authorization (RMA) number must be included on all shipping
documentation included with the returned laser. The following information is required by nLIGHT to issue a RMA number:
1. Name of company
2. Name and phone number of individual requesting return of the laser
3. Item number and serial number
4. Brief description of the fault
RMA forms, an RMA number, and detailed shipping instructions can be obtained by emailing sales@nlight.net.
Operator’s Manual | nLIGHT Appendix
5 Appendix
6.1 Signal Wiring Diagrams
6.1.1 Input Signal Wiring Diagrams

All digital input signals are optically isolated and referenced to isolated digital ground. These inputs use 24V positive logic
compliant with IEC61131-2 Type 3 standards in order to support input signals from PLC controllers. The minimum input
high current is 3mA. To facilitate GATE_IN driving at higher modulation rates, a 5V-compatible input is also provided for
GATE_IN.
Figure 55 - Isolated input (24V inputs)
Figure 56 - Isolated input (5V GATE_IN)
6.1.2 Output Signal Wiring Diagrams

Status outputs, excluding Gate_Out, have a common user supplied voltage (+Vin). There is an individual 4.7kΩ internal
pull-down resistor for each output.
Figure 57 - Isolated output (excluding Gate_Out)
The Gate_Out signal is an open drain output, which gives the user flexibility to set a preferred voltage level (e.g, TTL) for
fast modulation rate applications. A pull-up resistor value of 1 kΩ is recommended for 5 - 24 V operation.
Figure 58 - GATE_OUT Isolated output
6.1.3 Analog Wiring Diagrams

An isolated analog input provides external power control for the nLIGHT fiber laser and is referenced to the isolated analog
ground. A 0-10 V analog input linearly commands 0-100% output power. For better control accuracy, the output impedance
from the user side should be kept to a minimum (<10 ohms recommended). The latency between an input voltage change
and laser output power response is <40 s. Isolated digital and analog grounds are not tied together.
Figure 59 - Analog Outputs
Figure 60 - Analog Inputs
6.2 Programmable Pulse Profiles
6.2.1 Definition
A pulse profile program is a ‘recipe’ for accurately generating and replicating a sequence of laser power settings over time.
Ramping and pulsing laser power in different ways can create desirable optical characteristics for many applications such
as welding, piercing, and cutting corners.
Figure 61 - Pulse Profile Simulations
In the simulation graph above, the green line represents Power (Watts) vs. Time (microseconds). The recipe for this profile
might look something like this:
• Ramp power up to 680 Watts in 500 milliseconds

• Modulate at 10 Hz 50% duty cycle for 1 second at 680 Watts
• While continuing to modulate, ramp power down to 480 Watts in 500 milliseconds
• Continue to modulate at 480 Watts for 1 second
• Stop modulating and ramp power down to zero over the next second
In order for the nLIGHT fiber laser to understand this recipe, the above steps need to be translated into a list of program
commands, as will be shown in the next section.
6.2.2 Create A Pulse Profile Program

The laser understands a small number of commands and their associated parameters. A list of these commands is called a
‘program’. There are three ways to create a pulse profile program on an nLIGHT fiber laser:
• The Program Grid in the nLIGHT Graphical User Interface (GUI)

• The Pulse Graph in the nLIGHT GUI
a. Place and move power points and markers on the graph.
b. Copy and paste power data from a spreadsheet.
c. Drag-and-drop power data from a .csv file.
• The Command Line Interface (CLI) via serial port
Each of these are discussed in the following sections.
6.2.3 Pulse Profile Program Editor

To access the pulse profile program editor in the GUI, click on the Pulse Profiles button in the Laser Program tab. Note:
The GUI does not need to be connected to a laser in order to create pulse profile programs.
Figure 62 - System Control Panel
Figure 63 - Pulse Profile Programming Editor Window
1. Program selector drop-down list

2. View/change program name
3. The Program Grid
4. Button to load a program from the laser
5. Button to save the current program to the laser
6. Button to save the current program to a slot other than the one it currently occupies
7. Button to load all programs from a file
8. Button to save all programs to a file
9. The Pulse Graph
10. Power/Time display
11. Button to fit the profile optimally in the graph
12. Button to run the Pulse Profile Simulator
13. Button the clear the current program
This screen is split into two sides: the Program Grid on the left and the Pulse Graph on the right. Both sides represent the
same pulse profile program. Changes to one side of the screen immediately affect the other.
6.2.4 Window Size

The Pulse Profile Program window can take up the entire screen if the user wishes, by clicking the maximize button or
double-clicking the top window panel. Since there are two sides to the Pulse Profile Program window, and only one window
may be relevant at a time, it is possible to make one side bigger and the other side smaller. This is most useful to make the
Pulse Graph wider:
Figure 64 - Pulse Profile Program Editor Window Sizing
Grab the center separator by clicking on it with the mouse and sliding left or right while holding the mouse button down.
6.2.5 Program Capacity and Limitations

nLIGHT Fiber Lasers can hold up to 50 programs. Each program can be up to 100 steps long. Programs can take any
amount of time to execute – from zero to infinite. But the longest time that can be used for a WAIT – Delay command or a
Power Time-Ramp command is 167 seconds (167,772,150 microseconds). The resolution for many pulse profile program
commands is microseconds, but the hardware has certain limitations. For example:
• Modulation cannot exceed 100kHz

• Power change resolution is approximately 30µs
6.2.6 Programming
6.2.6.1 Command List
Table 52 - Command List
Command Parameter 1 Parameter 2 Description

Ramp time in
Power Time- Target power Initiate a change from the current power to the target
microseconds
Ramp in Watts power over the given amount of time.
(167,772,150 max.)
Ramp Ratio in Watts Target power Initiate a change from the current power to the target
Power Rate-Ramp
per millisecond in Watts power at the given rate.
Delay time in
Wait - Delay microseconds Wait for the given amount of time.
(167,772,150 max.)
Wait – SI LOW Wait until the Sync-In pin is low.
Wait – SI HIGH Wait until the Sync-In pin is high.
Wait – SI RISE Wait for a rising edge on the Sync-In pin.
Wait – SI FALL Wait for a falling edge on the Sync-In pin.
Goto Label (0-99) Go to the given label unconditionally.
Go to the given label if the Sync-In pin is low.

Goto – SI LOW Label (0-99)
Otherwise, continue with the next program step.
Go to the given label if the Sync-In pin is high.

Goto – SI HIGH Label (0-99)
Otherwise, continue with the next program step.
Go to the given label the specified number (counter)

of times. When repeated execution has reached the
Goto - Counter Counter Label (0-99) counter value, continue with the next program step.
Used to create “loops” to repeat a portion of a profile
for a specific number of times.
Set SO LOW Set the Sync-Out pin low.
Set SO HIGH Set the Sync-Out pin high.
Ext. Power* Switch to external power setting via the Analog-In pin.
Initiate modulation using the specified period and

Period in
Modulate Duty cycle% duty cycle. Specifying a duty cycle of 100%
microseconds
terminates modulation.
Stop Stop the program.
* The Ext. Power command should be used in conjunction with a Wait command, so that the system knows when to switch
back from Analog-In mode to program mode
6.2.6.2 Program Execution

Pulse Profile program steps execute sequentially, one at a time, starting with the first step. A command cannot execute
until the previous command is complete. For example, in a program that runs these two commands:
Figure 65 - Sample Command Program
The first command is a power ramp taking one second to complete. The Sync-Out pin will go high after the power ramp is
complete (when the output power has reached 800W). Some commands can run for an indeterminate length of time. For
example, the Power Rate-Ramp command is dependent on the starting power. It will take a different amount of time to
execute if the starting power is 0 Watts than it will if the starting power is 500 Watts. Another set of commands that takes an
indeterminate length of time are the Wait-SI commands. These commands will keep the power and modulation constant
until they sense the correct status on the Sync-In pin. When a Stop command is reached, the program execution ends.
6.2.6.3 Conditional Execution

It is possible to skip program steps using Goto commands which are based on an input signal:
Figure 66 - Sample Conditional Command Program
The 2nd step of the program above checks if the Sync-In pin is HIGH. If it is, execution will continue at label L13 (the 5th
step). If it is LOW, execution will continue through to the 3rd step. Note that both execution paths converge at label L15 to
ramp the power back down to zero and stop the program.
6.2.6.4 Loops
A program loop is a variation of conditional execution that enables repeated execution of program steps based on a
counter or an input signal. Refer to Figure 67.
Figure 67 - Sample Looping Command Program
The program above will repeat the execution of steps one through seven 51 times (the program will execute the loop 50
times after the initial execution).
Figure 68 - Sample Conditional Looping Command Program
The program above may repeat execution, depending on the state of the Sync-In pin when execution reaches step 9. If the
Sync-In pin is LOW, execution continues with step 10 to finish the sequence. It is possible that the Sync-In signal will
always be HIGH so that the loop will never end.
6.2.7 Programming via the Graphical User Interface
6.2.7.1 Name The Program

To enter the name of a program or change the name of an existing program, do the following:
Figure 69 - Program Naming
1. Enter a new name for the program

2. Click the Set button
Note that the program name will not be saved to the laser until the Save to Laser button is clicked.
6.2.7.2 Add Program Steps

To add a program step, do the following:
1. Right-click the program grid and select ‘Add a Program Step’ or ‘Insert a Program Step’. ‘Insert’ is the same as
‘Add’, except that the new program step will be inserted above the program step that was clicked. Refer to Figure
70.
Figure 70 - Adding a Program Step
After clicking ‘Add’ or ‘Insert’ a ‘Stop’ command will be added to the program. Refer to Figure 71.
Figure 71 - Program Step Command Selection
2. Click the Stop command to display a drop-down list of commands from which to select.
Figure 72 - Command Drop-down List
After selecting the desired command, the user is prompted to enter any parameters that are associated with that command
(refer to Table 52 and Figure 73).
Figure 73 - Command Parameters
3. Enter parameter 1 (if it applies to the selected command). The parameter meaning and type are shown below the
grid (Ramp Time in microseconds for the command in the example).
4. Enter parameter 2 (if it applies to the selected command). The parameter meaning and type are shown below the
grid (Power in Watts for the command in the example).
5. Click the OK button.
The program step is then be added to the program grid. This particular program step will ramp the output power of the laser
to 850 Watts in a time-frame of 100,000 microseconds (100 milliseconds). Continue adding program steps until the desired
pulse profile is achieved:
Figure 74 - Adding Additional Program Steps
Note: As commands are added, inserted and deleted from the grid on the left – the pulse graph on the right will immediately
change correspondingly. This will be discussed in the next section.
Note: All programs must end with a Stop command. If a program does not have a Stop command, one will be added
automatically.
Figure 75 - Commanded Pulse Graph
6.2.7.3 Modify Program Steps

Modifying a program step is similar to adding a step. Simply change a command or its parameters directly in the grid:
Figure 76 - Program Step Modification
Figure 77 - Modified Main Programming Grid
6.2.8 Use the Pulse Graph
6.2.8.1 Add Power Points

The pulse graph shows the laser power settings vs. time.
Figure 78 - Pulse Graph
• Power on the Y axis

• Time on the X axis
• Profiles always start at zero power at time zero
1. To add a power point, right-click on the graph at the desired power and time. A menu of commands will pop up:
Figure 79 - Adding Set Power Point/Marker on Pulse Graph
2. Select the ‘Set Power’ menu item. A point will be added to the graph. Hover over the point to see the exact power
and time (in green at the top of the window). If it is not quite correct, click-and-drag the point to another location:
Figure 80 - Fine Tuning Set Power Marker
Note: The times are in fractions of milliseconds, but it will not be possible to drag a point to that granularity. If it is desired for
times (and power settings) to be more accurate, they can be changed on the Program Grid after placing the point on the
graph. Refer to 6.2.7.3 Modify Program Steps on page 120 for more information on modifying program steps.
6.2.8.2 Add Markers

In addition to power points, the user can place six other types of points – or ‘markers’.
Table 53 - Types of Markers
Modulation
Wait
Sync-Out
External
Control
Set Channel
GoTo
Markers are only concerned with the X-axis (Time) on the graph; the Y-axis (Power) is irrelevant. Markers must be
associated with a power point, and they will always snap to the power point to the left of where they are placed. Similarly,
whenever a power point is dragged to a new location, all markers associated with it will snap to the new location.
Figure 81 - Adding Set Modulation Marker
Figure 82 - Pulse Graph with Set Power and Set Modulation Markers
Notice that the Modulation marker (the green line with the star on top) snaps to the power point to the left of where it was
placed. The marker signifies that power output should begin modulating at the power transition. The default modulation is
1000 Hz 50% duty cycle. In order to modify the modulation settings, the user will need to change them on the Program
Grid. Refer to 6.2.7.3 Modify Program Steps on page 120 for more information.
To turn modulation off, add a Modulation marker and change its duty cycle to 100%.
Next, add a Wait – SI HIGH marker:
Figure 83 - Adding Wait for SI High Marker
The red diamond marker shows when the Wait command will take place - at 658 milliseconds. Power will stay steady at
782 Watts until the Sync-In signal is high. Other marker types are added in the same way. Goto markers are a special case,
since they rely on a target step to go to when something happens.
Next, add a Goto marker that will make the profile in the example above repeat 3 times.
First, add a ‘GoTo using counter’ marker at the end. Refer to Figure 84.
Figure 84 - Adding GoTo Using Counter Marker
Figure 85 - GoTo Command Referenced to Undefined Label L0
The Goto marker appears in the Program Graph as a purple line with a circle on top. It also generates a Goto – Counter
command in the Program Grid on the left. But, the Goto command has no place to go so it generates a reference to label
‘L0’ (which does not yet exist).
Next, manually add the L0 label to the program in the leftmost grid position. Refer to Figure 86 - Defining Label L0 on
page 130.
Figure 86 - Defining Label L0
Subsequent Goto commands will also use the default ‘L0’ label. In that case, change both the source label and the
destination label. Up to 99 (L0 to L99) labels can be used.
6.2.8.3 Drag Power Points and Markers

Power points can be dragged to new locations on the Program Graph. There are limits, however. A power point can only be
dragged to a new valid location. Attempting to drag a point vertically beyond maximum power or below zero will result in
clipping to the nearest valid power value. Similarly, a power point cannot be dragged horizontally below zero time, and
cannot be dragged beyond an adjacent point. Attempting to do so will result in clipping to the nearest valid time value.
Markers must be associated with a power point. If a power point gets dragged to a new location any markers associated
with that point will snap to that point when it is done being dragged. Refer to Figure 87.
Figure 87 - Drag Power Points and Associated Markers
As mentioned above, markers cannot exist by themselves – they must be associated with a power point. Multiple markers
may be associated with the same power point. To illustrate this, drag the Sync-In marker slightly to the left, and it snaps to
the previous power point, where it can coexist with the modulation marker that is already there. Refer to Figure 88.
Figure 88 - Marker Snaps to Power Point
Dragging a marker causes a corresponding change to the program in the Program Grid. Refer to Figure 89.
Figure 89 - Marker Drag Effect on Pulse Grid
6.2.8.4 ZOOM In and Out

When creating pulse profile programs with the Pulse Graph it is convenient to zoom into a section that requires more time
granularity. Conversely, if a profile becomes too wide to fit in the Pulse Graph window, zooming out becomes a necessity.
Zooming-in is accomplished by clicking on the Pulse Graph and sliding the mouse cursor across the graph while continuing
to hold the mouse button down. Refer to .
Figure 90 - Zooming In on Pulse Graph
To zoom-out, click the little target icon in the lower left corner of the Pulse Graph. Refer to Figure 91.
Figure 91 - Zooming Out on Pulse Graph
6.2.9 Import Waveforms from a Spreadsheet

Sometimes it might be faster and easier to create a power point graph (and thus a profile program) by importing data from
a spreadsheet. The nLIGHT GUI provides two ways to do this. Note: Only power points may be imported in this manner,
other markers (such as modulation settings and conditional commands) must be entered manually.
6.2.9.1 Copy and Paste Power Points From a Spreadsheet

A spreadsheet that has at least two columns of data can be copied and pasted directly into the Pulse Graph. Headings,
extra columns, and non-numeric data are ignored.
1. Select the set of data that you want to copy.

2. Press Ctrl-C on the keyboard, or right-click in the shaded area and select ‘Copy’ from the menu.
3. Move the mouse to the Pulse Graph and press Ctrl-V or right-click on the graph and select ‘Paste’ from the menu.
Figure 92 - Importing Power Points from a Spreadsheet
The data from the spreadsheet is pasted into the graph and the program associated is created automatically. Refer to
Figure 93.
Figure 93 - Sample Imported Power Points
6.2.9.2 Drag and Drop From a .csv File

A spreadsheet .csv file that has at least two columns of data can be dragged directly into the Pulse Graph. Headings, extra
columns, and non-numeric data are ignored.
1. Select the .csv file by clicking with the mouse – and continue to hold the mouse button down.
2. Move the mouse toward the Pulse Graph (the mouse cursor should change to signify that the file is being
dragged).
3. When the mouse is hovered over the Pulse Graph, release the mouse button.
Figure 94 - Importing Power Points from a .csv File
The data from the .csv file is copied into the graph and the program associated is created automatically.
6.2.10 Load and Save Programs
6.2.10.1 Load/save Programs to The Laser

Programs are loaded and saved to/from the laser one at a time by clicking on the Load from Laser and Save to Laser
buttons. If there are any problems with the program, such as a missing Goto label, an error will occur.
6.2.10.2 Load/save Programs to a File

Clicking the Load from File and Save to File buttons will load and save ALL programs to/from a file on the computer. The
files are saved in a simple XML format. Programs may be saved from one laser and loaded to another laser very easily.
6.2.11 Simulate Pulse Profiles

At any time during the creation of a pulse profile program, clicking on the Simulate button will bring up the Pulse Profile
Simulator window. Simulating on the computer – while not as accurate as the real laser – can be very helpful in building
good profiles. The pulse profile in Figure 95 contains a GoTo loop, thus it is not obvious what the final profile would look like
without simulation.
Figure 95 - Simulating a Pulse Profile
The simulation even shows what the Sync-Out and Sync-In signals might look like (the Sync-In signal is simulated).
6.2.12 Program via Command Line Interface

Pulse Profile programs can be created and maintained via the Command Line Interface over the serial port on the laser.
Programs are stored in non-volatile memory (NVM) in the laser and one program may be loaded into an ‘edit buffer’ to be
modified, then re-saved to NVM – all using the Command Line Interface.
6.2.12.1 CLI Commands

The CLI commands themselves follow the standard CLI command format for nLIGHT fiber lasers – ‘get’ or ‘set’ followed by
a variable name and an optional value. Table 54 shows all of the CLI commands and their parameters.
Table 54 - CLI Commands
CLI Command Parameter Description

set progload Program number (1-50) Loads the specified program into the edit buffer
Saves the current edit buffer program into the specified

set progsave Program number (1-50)
program slot
get/set progname Program name Gets or sets the name of the program in the edit buffer
get/set progline Program line number (0-99) Gets or sets the current program line number
A string in the format:

Gets or sets the program line from the current line number
get/set proginstr
<line>, <command>, (specified by a set progline command)
<parameter1>, <parameter2>
set progerase 1 Clears the edit buffer
get progmaxp n/a Gets the maximum number of programs
get progmaxl n/a Gets the maximum number of program lines
get progerror n/a Gets the text for the current error
Gets or sets the active program number; program zero is a

get/set progrun Program number (0-50) special case that behaves like HW mode. This allows quickly
switching between HW mode and profile mode
6.2.12.2 Command ID Numbers

When using the CLI, commands are referred to by ID – not by name. below shows the command IDs for all of the pulse
profile programming commands:
Table 55 - CLI Command ID Numbers
Command Command ID Parameter 1 Parameter 2

Stop 1
Ramp time in tens of microseconds

Power Time-Ramp 2 Target power in Watts
(16,777,5 max.)
Power Rate-Ramp 3 Ramp Ratio in Watts per millisecond Target power in Watts
Delay time in tens of microseconds

Wait – SI LOW 4
(16,777,5 max.)
Wait – SI HIGH 5
Wait – SI RISE 6
Wait – SI FALL 7
Table 55 - CLI Command ID Numbers
Command Command ID Parameter 1 Parameter 2

Wait – Delay 8
Goto – SI HIGH 9 Label (0-99)
Goto – SI LOW 10 Label (0-99)
Goto 11 Label (0-99)
Goto – Counter 12 Counter Label (0-99)
Set SO LOW 13
Set SO HIGH 14
Ext. Power 15
Set Channel 16 Power% Channel 1-N
Modulate 17 Period in microseconds Duty cycle%
6.2.12.3 Use The CLI

To get the first line of the first program in the system:
set progload 1
set progline 0
get proginstr
The response might look something like this:
0,2,15690,1076
Note that there are no spaces before or after the commas. The first number verifies that this is line #0. The second number
is the Command ID; referring to - CLI Command ID Numbers, this would be a Power Time-Ramp command. The third and
fourth numbers are parameter 1 and parameter 2 (see - Command List for parameters for each command). To set the 3rd
line of program #10 in the system to a Wait – Delay command (ID = 8) for 100 microseconds, then re-save the program:
set progload 10
set progline 2
set proginstr 2,8,100,0
set progsave 10The Wait – Delay command does not take a Parameter 2, so zero is just a place-holder. Note the
program number was specified in both the progload and progsave commands. This means that the program could have
been saved as any program number. This is convenient when creating a new program that is based on another program.
set progload 10
set progsave 11
6.2.12.4 Example
This is the same program as the example in 6.2.14.1 Modulation on page 145. The program number of seven was
arbitrarily chosen.
set progerase 1
set progline 0
set progname Modulation
set progsave 7
6.2.13 Run a Pulse Profile

A pulse profile program can be run in three ways.
1. By setting the current pulse profile program number in the GUI

2. By specifying the active program number using the CLI
3. Using the external hardware interface
6.2.13.1 Use The GUI

Refer to Figure 96.
Figure 96 - GUI Commands
1. Select the pulse program that you want to run.

2. Click the Set button in the Laser Program tab.
3. Select Program Mode in the Laser Program tab.
4. Click Enable On toggle in the GUI
5. Click the Emit On toggle in the GUI.
The selected profile begins immediately.
6.2.13.2 Use the Command Line Interface

Starting with the laser off, do the following:
sethex controlif 802
set syson 1
set progrun 7
set enable 1
set laseron 1
Note: The 0x800 bit of the control interface (controlif) command is set to turn on profile mode. The selected profile (7)
begins immediately.
When the profile is complete, disable profile mode:
set laseron 0
set progrun 0
sethex controlif 2
6.2.13.3 Use Hardware Control

Create the desired pulse profile using the methods described throughout 6.2 Programmable Pulse Profiles on page 108.
The pins required for pulse profile operation via hardware are as follows.
References:
• EXT-1: GND_ISO_D
Operation sequence is as follows:
1. EXT-1: Module B Pin 16 (SYSTEM_ON)

2. EXT-1: Module C Pin 16 (PROFILE_EN)
3. EXT-1: Module C Pins 5-8 and -25 (PRO_B#)
a. See Table 23 for specific bit numbers of pins

b. Select profile number
4. EXT-1: Module B Pin 17 (EXTEN_IN)
5. EXT-1: Module C Pin 3 (PRO_START)
6.2.14 Pulse Profile Waveform Examples

The subsections below show different profile waveform example screens.
• Power Ramps and Delays
Figure 97 - Example Power Ramps and Delays
Figure 98 - Simulated Power Ramps and Delays
6.2.14.1 Modulation
Figure 99 - Example Modulation
Figure 100 - Simulated Modulation
6.2.14.2 Sync And Analog Signals
Figure 101 - Example Sync and Analog Signals
Figure 102 - Simulated Sync and Analog Signals
Note: The switch the Ext. Power (using the Analog-In signal) is not part of the simulation. Also note the use of a Wait
command for the external controller to alert the program that it is finished processing and to continue with the program. The
Sync-In signals are fabricated for simulation purposes.
6.2.14.3 Loops
Figure 103 - Example Loops
Figure 104 - Simulated Loops
6.3 Process Head Cooling

Implementation of process head cooling must ensure specifications are met or damage may occur. While not
recommended, proper technique for adding a process head into the feeding fiber cooling loop, shown in the image(s) in
Figure 105, requires the process head to be in series with (and after) the feeding fiber.
Figure 105 - Process Head Cooling Technique
Operator’s Manual | nLIGHT Glossary of Terms
7 Glossary of Terms
Manufacturer
The Manufacturer is the legal entity specified on the nameplate of the equipment delivered to the user.
Buyer/Purchaser
The Buyer/Purchaser is a person or company who can testify by the lawful acquisition of the laser. The buyer/purchaser
may not be the user or operator.
Operator/User
An Operator/User is a person, whose firm owns and is in possession of the laser. The laser should not be used by anyone
except the operator or other operators in the company that owns the laser. The operator is always responsible for the
operation of the laser.
Inspection
An Inspection is the assessment of the current state of the machine. An Inspection MUST be performed by qualified
personnel ONLY.
Maintenance
Maintenance refers to routine, systematic practices recommended by the Manufacturer to maintain product performance,
such as scheduled inspection, cleaning, etc. Maintenance does not equate to Service.
Service
Service refers to work performed by nLIGHT-certified personnel, such as troubleshooting and repair. Service performed on
nLIGHT products by uncertified personnel releases nLIGHT from all liability therein. Service does not equate to
Maintenance.
Warranty
The Warranty is the legal basis for the action between the Buyer and Manufacturer, requiring the Manufacturer to provide
additional services and the repair of the laser to return it to a functional state.
Customer Feedback
Please submit comments, suggestions or to report any errors or omissions to:
nLIGHT Inc.
Attention: Technical Publications Department
5408 NE 88th Street, Building E
Vancouver, WA 98665, USA
service@nlight.net
Tel: 360-566-4460

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Operator’s Manual | nLIGHT

1 Laser Safety .................................................................................................................7

2 Laser Requirements, Specifications And Install Guidelines .................................16

3 Integration and Operation........................................................................................43

3.2.7 Laser System Control Panel.............................................................................56

6.2.4 Window Size...................................................................................................111

7 Glossary of Terms ...................................................................................................149

Rev Description Date By Approvers

02 Second revision 08/20/19 Mitch Reynolds ECO-038852

03 Third revision 05/15/20 David Logan ECO-040274

About nLIGHT®, lnc.

About This Manual

Service request: http://nlight.net/service.php

1.1 Hazards and Safety Symbols

Table 1 - Hazard Symbols Used in this Manual

DANGER indicates hazardous situation which, if not avoided, would result in

WARNING indicates hazardous situation which, if not avoided, could result in

CAUTION indicates hazardous situation which, if not avoided, could result in

NOTICE is used to address practices not related to physical injury.

Used to indicate ‘Best Practices’ for successful use of this laser.

Safety instructions (or equivalent) signs indicate specific safety related

This symbol indicates an imminent danger of electrical energy. Failure to follow

IEC WARNING TRIANGLE is used to further highlight safety information

Risk of Electrostatic Discharge damaging components.

Wear laser safety glasses.

Table 1 - Hazard Symbols Used in this Manual

ANSI heavy lift hazard indicator, use proper technique.

1.2 Responsibility for Safety

1.3 Laser Classification

1.4 Safety Guidelines

Figure 1 - Labeled Key Switch

1.5 Electrical Safety

Use of controls or adjustments or performance of procedures other than those

1.6 Shutter Compliance

1.7 Safety Compliance

1.8 Applied Standard

1.9 Safety Interlocks

• Relays controlled by firmware

Figure 2 - nLIGHT Fiber Laser Safety Interlock Chain

1.9.2 Interlock Connections

1.10 Product Safety Labels

2 Laser Requirements, Specifications And Install Guidelines

2.1 Laser Parameters Summary

2.1.1 Laser Parameters

Table 2 - nLIGHT Fiber Laser Output Characteristics

Characteristic 3.0 – 5.0 kW 6.0 – 15.0 kW

Divergence Angle [mrad]* 28 - 100 50 - 100

Beam Parameter Product [mm-mrad]* 1.1 - 15 3.1 - 15

Special Characteristics, Wavelength [nm] 1070 (centroid)

Nominal Guaranteed Power [kW]* 3.0 - 5.0 6.0 - 15.0

Power Stability <1%

Power Density Distribution Multi-mode

Pulse Width Range ≥22 s

Optical Pulse Duration 0 - 20 kHz

*Parameters may be configuration dependent.

Table 3 - nLIGHT Fiber Laser Electrical Characteristics

Characteristic 3.0 – 5.0 kW 6.0 – 10.0 kW 12.0 – 15.0 kW

Voltage Fluctuation +/- 10%

Max Current (see laser nameplate) 30 A 59 A 88 A

Earth Ground Leakage Current Maximum 30 mA 60 mA 90 mA