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H Series User Manual (India)

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1.

IMPORTANT SAFETY INSTRUCTIONS


This manual contains important instructions for the unit that should be followed during installation and maintenance of the UPS and batteries. Install the on-line UPS in a well ventilated area, away from flammable liquids and gases. Do not let the unit come in contact with water. External slits and openings in the cabinet are provided for ventilation. To ensure reliable operation of the product and to protect from overheating these openings must not be blocked or covered. Objects must never be inserted into ventilation holes or openings. Do not stand beverage containers on the unit. This UPS was designed to power all modern computer loads and associated peripheral devices, such as monitors, modems, cartidge tape drives, external floppy drives etc.. Do not use it for pure inductive or capacitive loads. It is not rated to power life support equipment. All recorded media, such as diskettes, tapes and cartridges should be kept a minimum of 60cm from the UPS. Otherwise, the magnetic field created by operation of the UPS may erase data on those devices. All repairs or installation should be performed by qualfied service personnel. The UPS contains voltages which are potentially hazardous. The output receptacles may be alive even when the UPS is not connected to the mains. Rick of a possible electrocution is possible when battery is connected to the UPS. Therefore, do not forget to disconnect the batteries before any service is to be done on the UPS. To disconnect, remove the battery fuse its holder which is located at the rear panel of the battery cabinet. Isolate Uninterruptible Power Supply(UPS) before working on the circuit. A readily accessible disconnect device shall be incorporated in the fixed wiring. HIGH LEAKAGE CURRENT Earth connection essential before connecting supply. ATTENTION, hazardous through electrical shock. Also with disconnection of this unit from the mains, hazardous voltage still may be accessible through supply from the battery(ies). The battery supply should therefore be disconnected in the plus and the minus pole when maintenance or service work inside the UPS is considered. Do not dispose of batteries in a fire, the battery may explode. Do not open or mutilate the battery or batteries, released electrolyte is harmful to the skin and eyes. A battery can present a risk of electric shock and chemical hazard. The following precaution should be observed when working on batteries. Remove watches, rings or other metal objects. The compliance with the following standards provides the conformity: - EN 62040-1-1 - EN 62040-2 CLASS A WARNING - IEC 1000-4-2 Level 4 This is a class A-UPS product. In a - IEC 1000-4-3 Level 3 domestic environment, this product may - IEC 1000-4-4 Level 4 cause radio interference, in which case, - IEC 1000-4-5 Level 4 the user may be required to take - CNS 13438 CLASS A additional measures. SYMBOL INTRODUCTION PROTECTIVE GROUNDING TERMINAL: A TERMINAL WHICH MUST BE CONNECTED TO EARTH GROUND PRIOR TO MAKING ANY OTHER CONNECTION TO THE EQUIPMENT. A TERMINAL TO WHICH OR FROM WHICH A DIRECT CURRENT OR VOLTAGE MAY BE APPLIED OR SUPPLIED. 1
Use only tools with insulated handles.

THIS SYMBOL INDICATES THE WORD "PHASE".

2. INTRODUCTION
FUNCTIONS AND FEATURES
TRUE ON-LINE DESIGN UPS WILL PERFORM WITHOUT ANY INTERRUPTION OF POWER

TO YOUR SENSITIVE ELECTRONIC EQUIPMENT AT ALL TIMES. WIDE INPUT VOLTAGE REDUCE BATTERY DISCHARGES. AUTOMATIC INPUT FREQUENCY DETECTION ENABLE OPERATION AT 50Hz OR 60Hz. A POWER FACTOR CORRECTED INPUT AND A HIGH FREQUENCY PULSE WIDTH MODULATED INVERTER GIVES THE UPS EXCELLENT PERFORMANCE CHARACTERISTICS IN A COMPACT DESIGN. OPTIONAL ISOLATION TRANSFORMER: IT PROVIDES GALVANIC ISOLATION AND MULTIPLE OUTPUT VOLTAGE. BATTERY-START SWITCH ALLOWS UPS TO BE POWERED ON AND PROVIDES STABLE AC POWER WITH NO MAINS PRESENT. RS-232, AS-400 AND STATUS INTERFACES INCLUDED AS STANDARD FEATURE, ALLOWING COMMUNICATION WITH ALL TYPES OF COMPUTERS. THE SNMP INTERFACE CARD IS AN OPTIONAL ACCESSORY FOR THE PURPOSE OF NETWORK COMMUNICATION. UTILIZE STATE OF THE ART MICROPROCESSOR TECHNOLOGY FEATURING SELF DIAGNOSTICS AND LCD MESSAGE DISPLAY PROVIDING OPERATION AND STATUS INFORMATION. BY MEANS OF MANUAL AND STATIC BYPASS SWITCHES TO SWITCH TO AC MAINS. STATIC BYPASS SUPPLY INCORPORATES SURGE SUPPRESSION AND EMI FILTER. AUTOMATIC RESTART: 1. THE UPS WILL START AGAIN ON INVERTER AUTOMATICALLY WHEN AC LINE RETURNS FOLLOWING A LOW BATTERY SHUT DOWN. 2. AUTOMATIC RETURN FROM STATIC BYPASS AFTER OVERLOAD CONDITION IS CLEARED. ALARM CANCEL FACILITY TO SWITCH OFF THE AUDIBLE ALARM AND INDICATIVE LIGHTS STILL LIT IN THE EVENT OF LONG BACK -UP PERIODS. EXTERNAL BATTERY CABINET CAN BE USED TO EXTEND THE BACK-UP TIME. OPTIONAL ECONOMY MODE: WHEN INPUT VOLTAGE IS WITHIN THE RANGE OF RATING VOLTAGE 10%, UPS IS WORKING IN THE BYPASS MODE FOR MORE EFFICIENCY. OTHERWISE UPS WILL TRANSFER INTO INVERTER MODE. AUTO-DETECT THE BYPASS MODE VOLTAGE: THE PROTECTION RANGE IS +15%~ 20%. WHEN BYPASS VOLTAGE IS BEYOND PROTECTION RANGE, UPS WILL SUPPLY NO OUTPUT POWER TO THE LOAD.

THE CODING INFORMATION OF H SERIES UPS

GES

Capacity

1 1 2 3

0 5 0 0

3 3 3 3

: 10K V A : 15K V A : 20K V A : 30K V A

Series
H : H S e r ie s

: 1 1 0 V , 1 1 5 V , 1 2 0 V ,1 O 2 W : 2 2 0 V , 2 3 0 V , 2 4 0 V ,1 O 2 W : 2 2 0 / 3 8 0 V , 2 3 0 V / 4 0 0 V , 2 4 0 V / 4 1 5 V3, O 4 W 1 : 1 1 0 / 2 2 0 V , 1 1 5 / 2 3 0 V , 1 2 0 / 2 4 0 V O, 3 W 1 2 7 / 2 2 0 V ,3 O 4 W

Input voltage

2 3 4

5 : Output voltage 6 7

: 3 8 0 V , 4 0 0 V , 4 1 5 V ,3 O 3 W : 1 1 0 / 1 9 0 V , 1 2 0 / 2 0 8 V3 ,O 4 W

0 1 2 3 4 0 2

: : : : : : :

w ith o u t tra n s fo rm e r w ith O /P is o la tio n tra n s fo rm e r w ith O /P a u to tra n s fo rm e r w ith I/P is o la tio n tra n s fo rm e r w ith I/P a u to tra n s fo rm e r s ta n d a rd ty p e lo n g b a c k -u p tim e m o d e l

Packing

THE EXPLANATION OF THE FRONT CONTROL PANEL


13 4 3 6 7 2 1

S E LE C T E N T E R

OF F

ON

BYPASS

12
EM ER G E N C Y PO W ER O FF

9 10 11

Fig. 1-1 FRONT CONTROL PANEL THE EXPLANATION OF THE FRONT CONTROLL PANEL 1. INVERTER ON SWITCH START UP THE INVERTER. 2. INVERTER OFF SWITCH TURN OFF THE INVERTER. 3. LANGUAGE SELECT AND OTHER FUNCTION SWITCH SELECT LANGUAGES AND OTHER FUNCTION. 4. LCD FUNCTION SELECT AND ALARM CANCEL SWITCH SELECTED DIFFERENT POWER READING ON LCD, OR PRESSING MORE THAN 3 SECONDS, IT WILL DISABLE BEEP FROM BUZZER. 5. I/P1 LED INDICATES INDICATES THE AC RECTIFIER SUPPLY IS PRESENT . 6. I/P2 LED INDICATES THE AC BYPASS SUPPLY IS PRESENT. 7. BYPASS LED WHEN LIT INDICATES THE LOAD IS OPERATING ON FILTERED AC BYPASS SUPPLY. 8. AC/DC LED INDICATES THE AC/DC SECTION OF UPS IS OPERATING. 9. BATTERY LED FLASHES TO INDICATE THAT UPS IS OPERATING IN THE BACK-UP MODE. DISCHARGING THE BATTERY. 10. DC/AC LED INDICATES THE DC/AC INVERTER OF UPS IS OPERATING. 11. O/P LED INDICATES UPS OUTPUT IS PRESENT. 12. EMERGENCY POWER OFF UPS WILL BE POWERED OFF BY PUSHING THIS KEY AT LEAST ONE SECOND. 13. LCD DISPLAY LCD (240dot*64dot) DISPLAY. INDICATE THE OPERATING STATUS I/P&O/P VOLTAGE, BATTERY VOLTAGE ETC. WHEN STATUS HAS CHANGED, THE BACKLIT FUNCTION WILL WORK DURING ONE MINUTE. 4

THE EXPLANATION OF THE REAR CONTROL PANEL


11 10 6 7 8 9
S N M P

B AT TER Y ST AR T

T RU E R S -2 3 2

11

B AT T E R Y ST A R T

T R U E R S -2 32

10 6 7 8 9

A S -4 0 0

A S -4 00

SN M P

D R Y C O N T AC T

D R Y C O N TA C T

E M ER G E N C Y P O W E R O FF

E M E R G E N C Y P O W E R O F F

20

20

R E F E R T O U S E R `S M A N UA L F O R T O R Q U I N C S P E C I F I CA T I O N S . U S E C O P P E R C O ND U C T O R S O N L Y . U T I L I S E R S E U LE M E N T L E S N D U C T E U R S DE C U I V E R

13 12

1 14

R E F E R T O U S E R` S M A N U A L F OR T O R Q U IN C S P E C I FI C A T I ON S . US E C O P P E R C O N D U C T O R S O N L Y. U T I LI S ER S E U L EM E N T LE S ND U CT E U R S D E CU I V E R

13 12

18

18

4 2

4 2

10/15/20/30KVA triple phase input and tripe phase output

15/20KVA triple phase input and single phase output

10/15/20/30KVA triple phase input and triple phase output 10/15/20/30KVA triple phase input and tripe phase output with bypass terminal
11
T R U E R S -2 32

Battery Cabinet

B AT T E R Y ST A R T

10 6 7 8 9

A S -4 00

S N M P

D R Y C O N TA C T

E M E R G E N C Y P O W E R O F F

20

R E F E R TO U S E R ` S M AN U AL F OR T O R Q U I N C SP E C I F I C AT I O N S . US E C O P P E R C ON D U C T O R S O N L Y . U T I LI S E R S E U L E M E N T L E S N D U C T EU R S D E C U I V E R

19 1
RST

13 12

18

4 2

THE EXPLANATION OF THE REAR CONTROL PANEL


(1). MANUAL BYPASS SWITCH: TO CHANGE POWER OF LOADING FROM STATIC BYPASS TO DIRECTIVE BYPASS, UNDER MAINTAINING UPS WITHOUT ANY INTERRUPTION OF POWER. (2). INPUT TERMINALS: TO CONNECT THE AC MAIN POWER INPUT. (3). OUTPUT TERMINALS: CONNECTION TERMINALS FOR THE LOAD TO BE SUPPORTED BY THE UPS. (4). EXTERNAL BATTERY CABINET TERMINALS: WHEN THE EXTENDED BACK-UP TIMES BEING REQUIRED AN EXTERNAL BATTERY CABINET MAY BE CONNECTED TO THE UPS VIA THESE TERMINALS. (5). EXHAUST FANS: FOR COOLING AIR VENTILATION OF UPS. (6). TRUE RS-232 INTERFACE PORT: FOR DETAILS, PLEASE REFER TO SECTION 6. (7). AS-400 INTERFACE PORT: FOR DETAILS, PLEASE REFER TO SECTION 6. (8). DRY CONTACT INTEERFACE PORT: FOR DETAILS, PLEASE REFER TO SECTION 6. (9). REMOTE EMERGENCY POWER OFF: FOR DETAILS, PLEASE REFER TO SECTION 6. (10). SNMP CARD: FOR DETAILS, PLEASE REFER TO SECTION 6. (11). BATTERY START KEY: ENABLES INVERTER TO BE SWITCHED ON WHEN THE AC INPUT SUPPLY IS NOT PRESENT. (12). MAIN INPUT BREAKER: BREAKERS CONTROL INPUT POWER TO THE UPS. (13). BYPASS INPUT BREAKER: BREAKER CONTROLS BYPASS POWER TO THE UPS. (14). OUTPUT BREAKER: BREAKER CONTROLS OUTPUT PROTECTION. (The breaker is optional, because UPS with electric protection). (15). BATTERY FUSE: FUSE FOR BATTERY PROTECTION. (16). BATTERY CABINET AC I/P SCOKET: TO CONNECT THE EXTERNAL BATTERY CABINET INTERNAL CHARGER POWER INPUT. (17). BATTERY CABINET DC O/P TERMINALS: TO PROVIDE 240 VDC FOR UPS. (18). BATTERY FUSE: FUSE FOR BATTERY PROTECTION. (19). BYPASS TERMINALS: TO CONNECT THE BYPASS AC SOURCE. (20). EXHAUST FAN: ( 30KVA NOT AVAILABLE ) FOR COOLING AIR VENTILATION OF UPS. 7

3. TECHNICAL DATA
MODEL 1. POWER
1.1 POWER (VA) 1.2 POWER (W), PF=0.8 10000VA 8000W 15000VA 12000W 20000VA 16000W SINEWAVE 156V~280V/270V~485V 34W 15A 23A < 300A > 0.95 (FULL LOAD) 30A 45A
30000VA
GES103H GES153H GES153H GES203H GES203H GES303H

3/3

3/1

3/3

3/1

3/3

3/3

24000W

2. WAVE 3. INPUT
3.1 INPUT VOLTAGE 3.2 INPUT CURRENT - INRUSH CURRENT - POWER FACTOR 3.3 EFFICIENCY (FULL RESISTANCE LOAD) * WITHOUT ISOLATION TRANSFORMER - ON LINE MODE - ECONOMY MODE * ISOLATION TRANSFORMER INCLUDED - ON LINE MODE - ECONOMY MODE 3.4 INPUT FREQUENCY 3.5 INPUT PROTECTION CIRCUIT BREAKER 3.6 BYPASS PROTECTION CIRCUIT BREAKER 25A (3P) 40A(3P)

90% 97% 87% 95% 50/60Hz3Hz (AUTO-SELECTABLE) 50A(3P) 63A(3P) 63A(3P) 25A(3P) 80A(1P) 40A(3P) 100A(1P) 50A(3P)

4. OUTPUT
4.1 OUTPUT VOLTAGE - RMS VOLTAGE (NOTE) - STATIC REGULATION 4.2 TAKE ON TIME (FULL COMPUTER LOAD) 4.3 HARMONIC DISTORTION - WITHOUT ISOLATION TRANSFORMER - ISOLATION TRANSFORMER INCLUDED 4.4 OVERLOAD CAPABILITY
< 3% LINEAR LOAD,< 5% NONLINEAR LOAD < 3% LINEAR LOAD, <6% NONLINEAR LOAD

3/3 3/1

220/380V; 230/400V; 240/415V 220/230/240V 2% < 150 ms

102% CONTINUOUS 102%~125%: 1MIN 125%~150%: 30SEC > 150%: 2SEC

4.5 SHORT CIRCUIT CAPABILITY 4.6 OUTPUT FREQUENCY

55A

190A

80A

260A

110A

150A

50/60Hz 0.1Hz (BACK-UP)

MODEL
4.7 OUTPUT PROTECTION CIRCUIT BREAKER 4.8 CREST FACTOR

GES103H GES153H GES153H GES203H GES203H GES303H

3/3

3/1

3/3

3/1

3/3

3/3

80A(2P)

100A(2P) 3:1

5. BATTERY & CHARGER


5.1 TYPES 5.2 NUMBER OF BATTERY 5.3 PROTECTION 5.4 RECHARGE VOLTAGE 5.5 RECHARGE CURRENT 5.6 TRICKLE CHARGING 5.7 LOW BATTERY SHUTDOWN 5.8 BACK-UP TIME 12V/26Ah or 12V/40Ah BATTERY 20 PCS 125A/400V FUSE 268 VDC(FLOOT) /287 VDC (BOOST)
2.6A (at 250VDC) 5.2A (at 250VDC)

20*2

ABOUT 30 mA 200VDC TABLE ()

6. OPERATION
6.1 TRANSFER TIME * ON-LINE MODE - TRANSFER TO BACK-UP MODE - INVERTER TO BYPASS - BYPASS TO INVERTER * ECONOMY MODE - INVERTER TO BYPASS - BYPASS TO INVERTER - BYPASS TO BACK-UP 6.2 AUDIBLE NOISE < 1ms < 1ms <8ms < 60 dBA I/P1,I/P2, AC/DC, DC/AC, O/P, BATTERY, BYPASS REFER TO CHAPTER 5 REFER TO CHAPTER 6 REFER TO CHAPTER 6 REFER TO CHAPTER 6 REFER TO CHAPTER 6 REFER TO CHAPTER 6 100A 100A 100A YES 0ms < 1ms < 1ms

7. INDICATIONS
7.1 LED STATUS MIMIC DIAGRAM 7.2 LCD DISPLAY

8. COMMUNICATIONS
8.1 RS-232 8.2 AS-400 8.3 DRY CONTACT 8.4 SNMP FUNTION 8.5 REMOTE EMERGERCY POWER OFF

9. CONNECTION
9.1 INPUT TERMINAL BLOCK 9.2 OUTPUT TERMINAL BLOCK 9.3 EXTENDED BATTERY I/P TERMINAL LOCK

10. MANUAL BYPASS SWITCH FUNCTION

MODEL 12. OUTLOOK


12.1 DIMENSION (UPS, BATTERY CABINET) - DEPTH (D) - WIDTH (W) - HIGH (H) 12.2 NET WEIGHT - UPS WITHOUT TRANSFORMER - UPS WITH TRANSFORMER - BATTERY CABINET

GES103H GES153H GES153H GES203H GES203H GES303H

3/3

3/1

3/3

3/1

3/3

3/3

650mm/26.5inches 630mm 380mm/15.5inches 280mm 860mm/35.1inches 565mm 108Kg/238lbs 180Kg/ 397lbs 210Kg/465lbs 220Kg/485lbs 240Kg/ 529lbs

270Kg/595lbs (12V/26AH*20); 370Kg/816lbs (12V/40AH*20)

13 ENVIRONMENT
333 AMBINET OPERATING TEMPERATURE 13.1 13.2 AMBIENT STORAGE TEMPERATURE 13.3 RELATIVE HUMIDITY 13.4 OPERATING ELEVATION 0oC~40 oC/32 oF~104 oF -20 oC~40 oC/-36 oF~104 oF 5%~95% 0~3300m (0~10000ft) YES YES YES YES YES YES YES

14 STANDARDS
14.1 EN50091-1-1 14.2 EN 50091-2 CLASS A 14.3 IEC 1000-4-2 LEVEL 4 14.4 IEC 1000-4-3 LEVEL 3 14.4 IEC 1000-4-4 LEVEL 4 14.5 IEC 1000-4-5 LEVEL 4 14.6 CNS 13438 CLASS A

NOTE: DEPEND ON THE TYPE OF TRANSFLRMER, THE OUTPUT VOLTAGE COULD BE 110/115/120V 12W; 220/230/240V 1 2W; 110/220, 115/230, 120/240 1 3W (FOR TRIPLE PHASE INPUT AND SINGLE PHASE OUTPUT). THE OUTPUT VOLTAGE COULD BE 220/380V, 230/400V, 240/415V 3 4W OR 110/190V, 120/208V, 127/220V, 3 4W (FOR TRIPE PHASE INPUT AND TRIPLE PHASE OUTPUT). THE OUTPUT VOLTAGE CAN BE SET BY THE UPS INTERIOR OF SOFTWARE THROUGH RS-232.

10

Extended Runtime table by Battery Quantity


UPS TYPE Power Factor 0.7 0.8 0.7 0.8 H-10KVA 0.7 0.8 0.7 0.8 0.7 0.8 0.7 0.8 0.7 0.8 H-15KVA 0.7 0.8 0.7 0.8 0.7 0.8 0.7 0.8 0.7 0.8 0.7 H-20KVA 0.8 0.7 0.8 0.7 0.8 0.7 0.8 0.7 0.8 0.7 H-30KVA 0.8 0.7 0.8 0.7 0.8 BATTERY TYPE AND QUANTITY (CSB) 12V/7AH*20PCE*2SETS 12V/26AH*20PCE*1SET 12V/40AH*20PCE*1SET 12V/26AH*20PCE*2SETS 12V/40AH*20PCE*2SETS 12V/26AH*20PCE*1SET 12V/40AH*20PCE*1SET 12V/26AH*20PCE*2SETS 12V/40AH*20PCE*2SETS 12V/40AH*20PCE*3SETS 12V/26AH*20PCE*1SET 12V/40AH*20PCE*1SET 12V/26AH*20PCE*2SETS 12V/40AH*20PCE*2SETS 12V/40AH*20PCE*3SETS 12V/40AH*20PCE*4SETS 12V/26AH*20PCE*2SETS 12V/40AH*20PCE*2SETS 12V/40AH*20PCE*3SETS 12V/40AH*20PCE*4SETS BACK-UP TIME 11min 9min 30min 25min 50min 40min 70min 60min 120min 110min 15min 13min 25min 23min 45min 35min 70min 60min 120min 110min 10min 7min 20min 15min 30min 25min 50min 40min 80min 70min 120min 110min 15min 13min 25min 23min 50min 40min 70min 60min

11

4. INSTALLATION
DELIVERY
Check condition of equipment on delivery. Contact the supplier and carrier immediately if the packaging or unit is damaged.

INITIAL INSPECTION
Unpack the UPS carefully, notice the packing method, and retain the box and packing material. (If you must return the UPS at any time, repack it how it was originally shipped.) Visually inspect the UPS for damage which may have occurred during shipment. If there is damage or anything is missing, contact the dealer from whom you purchased the unit, and save the packaging for future shipment.

STORAGE AND BATTERY MAINTENANCE


If the UPS is to be stored prior to intallation, it should be placed in a dry and well-ventilated area. Extreme storage temperatures: - 20oC to +60 oC without battery. - 20oC to +45 oC with battery for a short period. The best ambient temperature for battery is 15~25 oC. When the temperature is over 25 oC, the life of battery will be shorten to half for 10 oC higher. Under normal condition, the life of battery is about 5 years. Eight hours charging time is needed when the UPS is charged for the first time. If after 8 hours of recharge, the battery charge remains low, then contact an anthorized dealer to replace the batteries. If the UPS is to remain off for a long period, it is recommended that the power should be switched on for a period of 24 hour, approximately every 3 months to recharge the battery and prevent irreversible battery damage. When replacing the batteries, use the same number and the following type of batteries:
12V/40A*20PCS/1SET, CSB(GP12400) or YUASA(NP38-12) 12V/26A*20PCS/1SET, CSB(GP1260) or YUASA(NP26-12B)

HANDLING
This a class A UPS product. In places where a high EMC protection is required we suggest to use a

separate transformer for the UPS. The UPS should always have a clearance space of 50cm/19.7inch at the rear. Refer to Fig.4-1. The unit is fitted with wheels for moving it over a short distance. It is stabilized by four feet at both side. For safety reason, please secure the unit by releasing the feet. Refer to Fig.4-2.

5 0 c m /1 9 .7 in c h

BA TTER Y

U PS

Fig. 4-1VENTILATION (TOP VIEW)

Fig. 4-2 HANDING (FRONT VIEW) 12

SELECTION OF CABLES AND INPUT, OUTPUT CONNECTION:


The choice for external wires: Please select the wires had recognized by Safety agency. May be constructed of materials rated VW-1 or FT-1 or batter. Table for external wiring size: Capacity 10KVA 3/3 15KVA 3/1 15KVA 3/3 20KVA 3/1 20KVA 3/3 30KVA 3/3 Input wiring size 12AWG / 3mm 10AWG / 5mm 10AWG / 5mm 8AWG / 8mm 8AWG / 8mm 6AWG / 14mm Output wiring size 12AWG / 3mm 6AWG / 14mm 10AWG / 5mm 4AWG / 22mm 8AWG / 8mm 6AWG / 14mm Wiring size for Battery Cabinet 8AWG / 8mm 6AWG / 14mm 6AWG / 14mm 4AWG / 22mm 4AWG / 22mm 2AWG / 38mm

For 3/1 the bypass input wiring size must be equal to the output. Maximum length of the cable to the battery 10m. Maximum length of the interface-cable as RS-232, AS400 etc.3 m. Maximum length of the output cable 10 m. In situations the length of the cables exceeds the above limitation, please ask your nearest Service Center. The above is for standard model (no includes Output Transformer). To select the wires size suitable for the maximum current, if the model has included the Output Transformer is very important for users safety. If the output for battery terminal of UPS to external battery cabinet is a serial, then you can use the wiring size of battery smaller than normal. Please connect the grounding wire between batterys cabinet and input/output terminal. In accordance with National Electrical Code, please install all the wiring suitable conduit and bushing. Conduit: Flexible metal conduit of diameter is one inch. Bushing: Overall diameter is 40.5mm, height is 13.1mm. When connecting the cable, please notice that: 1. Before connecting, turn off the UPS and cut off not only the AC source but also the battery. 2. Ensure the cable is fitted. The minimum tightening torque shall not be less than 35 lbs lb-in. 3. There are two knockouts on the wiring cover. If only one of them is used, please be sure that covered the other one to prevent hazardous accessibility.

THE EXPLAIN ABOUT THE TERMINAL HOW TO CONNECT:


NOTE : INPUT POWER SOURCE MUST BE CONNECTED TO 34W SYSTEM WITH NEUTRAL WIRE. Triple phase four wires output /Triple phase four wires input

N 2

T2

S2

R 2

N 1

R 1

S1

T1

O u tp u t P o w e r T rip le p h a se fo u r w ire s

M a in In p u t P o w e r T rip le p h a s e fo u r w ire s 13

* Bypass input power wires (W4,W5,W6 )are connected with main input power wires (W1,W2,W3)in factory.

Single phase two wires output /Triple phase four wires input

O u tp u t P o w e r S in g le p h a se tw o w ire s

* Bypass input power copper and wires (W4,W5) are connected with main input power wire (W1)in factory.

M a in In p u t P o w e r T rip le p h a se fo u r w ire s

Single phase three wires output /Triple phase four wires input

O u tp u t P o w e r S in g le p h a se th re e w ire s

M a in In p u t P o w e r T rip le p h a s e fo u r w ire s

* Bypass input power copper and wires (W4,W5) are connected with main input power wire (W1)in factory. * Please dont increase output loading over half of rated loading to each set<110V,115V,120V>,or breaker would protect and power off the system.

How to change the single phase three wires into single phase two wires(110, 115, 120V)

N O u tp u t P o w e r S in g le p h a s e tw o w ire s

M ain In p u t P o w e r T rip le p h a se fo u r w ire s

* Bypass input power copper and wires (W4,W5) are connected with main input power wire (W1)in factory. * Please connect W114 to N,W118 to L, and use the additional copper to connect N to G. Change the additional terminal label to the UPS. If you want to change the UPS to the HOT STANDBY mode, please contact qualified distributor to connect bypass power to second power source. Please check the neutral of the second source is the same with main input power. If they are different, please add an isolation transformer to the second source.

INITIAL SETUP
The voltage and frequency of UPS have been regulated and set well by professional people in factory. If you want to change any reference of UPS, please contact qualified distributor to modify the reference by using Interior software through RS-232.

14

5. OPERATION
BYPASS MODE
UPS is used on bypass mode only. Turn on the bypass breaker and UPS is on bypass mode without charging and operating. The Power of by bypass is through static switch to output terminal. If UPS need to start up or charger, it must connect the battery cabinet DC output to UPS battery terminal. Put the fuse of battery cabinet well; turn on the rectifier and bypass breakers. UPS is operating narmally on bypass mode and charging. If the bypass voltage is over the range +15%~-20%, the UPS will cut off the output power to protect the equipment.

INVERTER ON/OFF

INNERTER ON: If you dont have a Battery supply, you cant start-up the UPS. When the AC input is normal, press the inverter switch ON key. When the AC input is failure, press both the battery start switch and the inverter on switch together for more than 3 seconds to turn on inverter. The UPS starts to self-test and shows the results on the back lit LCD display, as show below. After self-testing, the load is supplied by inverter. INNERTER OFF: Press the inverter switchOFF key to disable inverter: If AC input power exists, UPS will transfer to BYPASS MODE. Otherwise, LCD display will show UPS OFF WAITING about 10 seconds to make sure that UPS is ready to shut down. Then UPS will power off, no LCD display. After no LCD display, you can remote the fuse of the battery cabinet.

LCD FUNCTION SELECT SWITCH


Press the select key on front panel once to show different power reading on LCD. Triple input and single output : First line shows the status of the UPS (on bypass, on inverter or on battery) other lines show different power reading.
BYPS = XXX V XX.X Hz INVT = XXX V XX.X Hz OUTV = XXX V XX.X Hz IN R IN S IN T

(Bypass voltage) (Inverter voltage) (Output voltage)

Press select (R rectifier voltage) = XXX V XX.X Hz (S rectifier voltage) = XXX V XX.X Hz (T rectifier voltage) = XXX V XX.X Hz

Press select (Battery voltage ) BATT = XXX V XXX % (Charge voltage and mode ) CHRG = XXX V FLOAT (Temperature in the UPS ) TEMP = XXX Press select (Output loading) LOAD = XXX % XX.X KW OUTA = XXX A (Output current) XXXXXXXXXXXX (Firmware and UPS ID) 15

Triple input and triple output:


the status of UPS flash to the first line. (Bypass and output voltage)

BYPASS OUTPUT R:XXXV R:XXX.XV S :XXXV S :XXX.XV T:XXXV T:XXX.XV

Press select
LOADING OUTPUT R:XXX% XXX.XA S :XXX% XXX.XA T:XXX% XXX.XA (Output loading and current)

Press select
MAINS R:XXXV S :XXX% T:XXX% INVERTER R:XXX.XV S :XXX.XV T :XXX.XV (Rectifier and inverter voltage)

Press select
BYPASS MAIN OUTPUT INV. : XX.X Hz : XX.X Hz : XX.X Hz : XX.X Hz (Bypass frequency) (Rectifier frequency) (Output frequency) (Inverter frequency)

Press select
FLOATING CHARGE BATT: (CHRG) XXXV TEMP:XXX.XoC XXXXXXXXXXXX (Charge mode) (Battery and charge voltage ) (The temperature in UPS) (Firmware and UPS ID)

Press select

16

OPERATION ON BYPASS VOLTAGE BEYOND ALLOWABLE RANGE


The UPS can auto-detect the bypass mode voltage. The protection range is +15%~-20%. When bypass voltage is beyond protection range, UPS will no output power to the load. The message in fig.4-1 will be shown on the LCD.

BYPASS HI NO O/P BYPASS LO NO O/P BYPASS EVER HI BYPASS EVER LO

Bypass voltage is too high, UPS supplies no output power to the load. Bypass voltage is too low, UPS supplies no output power to the load. Bypass voltage had been once too high, UPS supplies no output power to the load. Now UPS turns to normal. Bypass voltage had been once too low, UPS supplies no output power to the load. Now UPS turns to normal.

WARNING AND SHUTDOWN:


1System Warning System statue Output overload XXX% Battery voltage is low Charger fail Phase lock error Frequency error 2System Shut Down System statue Output overload XXX% Shut down Output short circuit down Battery voltage is too low Shut down Remote Shut down Emergency Shut down Temperature is too high Shut down Shut LCD display OVERLOAD XXX% Handle measure Please reduce the output loading to 75% rated loading, the inverter would restart automatically. Please check that if the output is short, and SHORT CIRCUIT eliminate the short equipment and restart the UPS. The battery voltage is under the shut down BATTERY UNDER voltage. When main input recover, the inverter would restart automatically. REMOTE This order can be commanded through dry contact or RS-232. Please refer to the explanation of the front/rear control panel. Please check that if the ambient temperature is OVER TEMPERATURE too high or the fans of the UPS operate normally. LCD display OVERLOAD XXX% BATTERY LOW CHARGER FAIL PHASE LOCK ERR FREQUENCY ERR Handle measure Please reduce the output loading to rated loading The battery voltage is low, the UPS will transfer to bypass mode. Please contact qualified distributor for technical service Please check that the frequency of the bypass input is during the rated frequency 3Hz Please check that the sequence of the input is correct

EMERGENCY STOP !

17

3System Fail System statue Inverter voltage is too high Inverter voltage is too low DC BUS voltage plus/minus is too high DC BUS voltage plus/minus is too high DC BUS voltage is over protective voltage Rectifier or PFC circuit fail LCD display INVERTER TOO HI INVERTER TOO LOW DC BUS + / - HIGH DC BUS + / - LOW DC BUS OVP FAIL AC/DC FAIL Handle measure

Please contact qualified distributor for technical service.

VERIFYING THE BATTERY CONDITION


The statuses of battery are as shown below: Battery Condition FULL MID LOW UNDER Buzzer of Back-up Status BEEP/ 2sec BEEP/ 0.5sec LONG BEEP LCD display ON BATTERY BATT=XXXV XXX% BATTERY LOW BATT=XXXV XXX% BATTERY UNDER! SHUT DOWN

OPERATION OF MANUAL BYPASS SWITCH


The manual bypass switch is used for maintenance. In this situation, AC input power is directly supplied to the load. CAUTION ACTIVATE MANUAL BYPASS SWITCH ONLY WHEN UPS IS IN BYPASS MODE STEP 1: Turn off the inverter power switch. To transfer UPS to bypass mode. STEP 2: Turn the switch from NORMAL to BYPASS. STER 3: Turn off the AC I/P breaker. STER 4: Remove the BATT. Fuse. STEP 1: Insert the fuse into the battery fuse holder, and close the latch bar. BYPASS STEP 2: Turn on the AC I/P breaker. STEP 3: Turn the switch from BYPASS back to NORMAL. STEP 4: Turn on the inverter power switch.

BYPASS NORMAL

NORMAL

6. COMMUNICATION INTERFACE
18

RS-232 INTERFACE
A 9-pin female SUB-D connector is provided on the UPSs rear panel to provide signals of the UPS to the computer. Using the software product, the user can check the power status. The detail signals are as follows: Load level Pin assignment: Battery status Pin 2: TXD (Transmit Data) Battery level Pin 3: RXD (Receiving Data) UPS mode Pin 5: GND (Signal Ground) Input voltage Hardware:Output voltage Baud Rate ----------------2400 bps Input frequency Data Length -------------- 8 bits Temperature inside unit Stop Bit ------------------ delay time Set shut-down 1 bit Parity --------------------- NONE Enable / Disable beeper Remote shut-down Contact your local dealer for more information about the optional software product.

AS-400 INTERFACE
A 9-Pin female SUB-D connector is provided on the UPSs real panel to provide the following signals to IBM AS-400 computer. Operation on normal Operation on bypass Operation on battery Low battery prealarm = INACTIVE: STATE MAY BE ONOROFF CONDITION. PIN 6, 5 PIN 7, 5 PIN8, 5 PIN 9, 5 OFF OFF ON OFF ON ON OFF ON ON ON OFF

AS-400 INTERFACE TABLE PIN STATE BATTREY LOW BATTERY BYPASS NOMORAL

ON OFF

DRY CONTACT
The sub-D communication port (9-pin female type) is used to power on/off the UPS by external control signal. UPS also can transfer its status through this port. PIN PIN 8, 3 PIN 1,3 STATE DRY CONTACT TABLE = INACTIVE: STATE MAY BE OPENOR CLOSE CONDITION. OPEN OPEN NORMAL BACK UP LOW BATTERY CLOSE CLOSE CLOSE

19

Pin assignment:
Im in .> 3 .3 m A

LO W B A TTERY
N O N O

F ro m R e m o te S ig n a l
>2 sec

C O M

N C

C O M

N C

T H E C A P A C IT Y O F D R Y C O N T A C T : A C 2 5 0 V /3 A D C 3 0 V /3 A

B A C K -U P

12 V 3 V 0

Fig. 5-2

REMOTE EMERGENCY POWER OFF


Pin assignment of RJ-11:
12V
1 2 3 4 5 6
X 1 2 3 4 5 X 6

If short pin(2, 3) or pin(2, 5) or pin( 4, 5) or pin(4, 3), then the UPS will be powered off. NOTE: This port must not intend to connect to the Telecom. Port.

SNMP CARD
SNMP network interface is a powerful tool to make you remotely control and monitor UPS.
BA TT ER Y S T AR T TR U E R S - 23 2

A S - 4 00

SN M P

DRY CO N TAC T

E M ER G E NC Y P O W ER O F F

R E F E R TO US ER ` S M A N U A L FO R T O R Q U I N C S P E C I FI C AT I O N S. U SE C O P P E R C O N D U C T O R S O N L Y. U T IL I S E R S E UL E M E NT L E S N D UC TE U R S DE CU IV E R

Contact your local dealer for more information about the optional SNMP CARD 20

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