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Vector Drives: Digital Servo Control Units

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Vector Drives

Digital Servo Control Units


Singlephase mains supply : DE 02 CE
DE 04 CE
DE 06 CE
3 - phase mains supply : DD 05 CI
DD 08 CI
DD 12 CI
DD 16 CI
DD 32 CI

Technical Description

VeCon-No. 3.9x

All Rights Reserved Revision : 04 / 2002 D.Nr.: 917762


Datum Anzahl Kopien
22.11.01 06
07.12.01 01 als PDF-Datei per Email an H. König (dkoenig@kreuter.hosokawa.com) nach Polen
09.03.02 01 H. Janczyk
13.03.02 06 H. Iwanek Fa. HDG
27.03.02 03 Praxis Automation
08.05.02 01 Praxis Automation
11.05.02 02 HDG
05.06.02 02 SIEI-Italien, weiter nach Spanien
19.11.02 04 HDG
30.11.02 10 HDG
18.01.03 02 Hanyuan
18.01.03 03 SN Maschinenbau Engelskirchen (nur BA)
15.02.03 05 "Vorrat"
28.02.03 02 "Vorrat"
30.03.03 04 HDG
28.04.03 06 HDG
02.06.03 01 Praxis
02.08.03 01 Praxis
12.10.03 01 SINO
20.10.03 01 Praxis
27.10.03 05 "Vorrat"
17.11.03 05 Praxis
17.01.04 10 Praxis (für's gesamte Jahr 2004 laut Laufkarten)
26.06.04 04 Praxis
10.07.04 05 "Vorrat"
Zachersweg 17, D - 74376 Gemmrigheim
Telephone 07143 / 973-0, Telefax 07143 / 97397

About this Manual


The informations held in this manual may be modified without notice and SIEI-AREG GmbH will not be
responsible for changes that may occur in the future.
Without written consent of SIEI-AREG GmbH it is not allowed to reproduce any part of this manual in
any form or by any means (including recording and photocopying).
SIEI-AREG GmbH is not responsible for those mistakes that may be found in this manual and for
damages that they may cause.
Before installation, connection, commissioning and using of the unit / motor read and observe carefully
this manual, especially the chapter "General Safety Notes".
All rights reserved.
Copyright
Distribution or reproduction of this documentation or parts thereof is restricted to authorized
customers only. The technical details are provided exclusively for servicing purposes. Duplication is
prohibited. Misuse will be prosecuted.

VD Servo Control Unit VeCon 3.9x Document-No. 917762


Revision : 04 / 2002
Page 3
Zachersweg 17, D - 74376 Gemmrigheim
Telephone 07143 / 973-0, Telefax 07143 / 97397
Contents Page
1. General Safety Notes ......................................................................................................................................................... 5
2. Installation and Operating Instructions ............................................................................................................................. 6
2.1 Type Code ................................................................................................................................................................ 6
2.2 Site and Mounting ..................................................................................................................................................... 7
2.3 Electrical Installation .................................................................................................................................................. 8
2.4 Operating Instructions ............................................................................................................................................... 8
3. EMC - Instructions (ElectroMagnetic Compatibility) ........................................................................................................ 9
3.1 General ..................................................................................................................................................................... 9
3.2 Standards and Instructions ..................................................................................................................................... 10
3.3 General Measures for EMC ..................................................................................................................................... 11
3.4 Remarks for Shield Connection ............................................................................................................................... 12
3.4.1 Shield Connection System Weidmüller .................................................................................................... 12
3.4.2 Shield Connection System Thomas & Betts ............................................................................................. 13
3.4.3 Connection of a D-Sub 9 Plug ................................................................................................................. 14
4. Connections ...................................................................................................................................................................... 15
4.1 General for Mains- and Motor-Connection ............................................................................................................... 15
4.1.1 Singlephase Control Units ....................................................................................................................... 15
4.1.2 3-Phase Control Units ............................................................................................................................. 16
4.2 Mainsfilter ............................................................................................................................................................... 16
4.3 Resolver, Incremental Encoder and Incremental Encoder-Simulation ...................................................................... 17
4.4 Control Cable to the External Operating Unit ........................................................................................................... 18
4.5 Connecting a Computer .......................................................................................................................................... 19
4.5.1 Connecting a Modem for Telediagnosis ................................................................................................... 19
4.6 Controlsignals ......................................................................................................................................................... 20
4.6.1 Analog In- and Outputs ........................................................................................................................... 20
4.6.2 Motor Protection ...................................................................................................................................... 21
4.6.3 Relay Outputs ......................................................................................................................................... 21
4.6.4 Brake Control .......................................................................................................................................... 22
4.6.5 Control Inputs .......................................................................................................................................... 22
4.6.6 Control Outputs ....................................................................................................................................... 26
4.7 Resolver Cable with D-Sub 9 Olug .......................................................................................................................... 27
4.8 Cable Motor - Brake - MM ....................................................................................................................................... 28
5. Vector Drives VeCon-Controller ...................................................................................................................................... 29
5.1 LEDs for Diagnosis ................................................................................................................................................. 29
5.2 7-Segment-Display for Diagnosis ............................................................................................................................ 30
6. Programming .................................................................................................................................................................... 31
6.1 Vector Drives Operating Unit for Enclosed Mounting ............................................................................................... 31
6.2 Vector Drives Hand-Held Terminal .......................................................................................................................... 32
6.2.1 Functions of the Hand-Held Terminal ...................................................................................................... 33
6.3 Access Protection ................................................................................................................................................... 34
6.4 Main Menu Sections ............................................................................................................................................... 35
6.5 Menu Structure ....................................................................................................................................................... 36
6.6 Key-Functions ......................................................................................................................................................... 37
6.7 How to Change the Value of a Parameter ................................................................................................................ 38
7. Menus ................................................................................................................................................................................ 39
7.1 Menu Actual Values ................................................................................................................................................ 39
7.2 Menu Basic Setting ................................................................................................................................................. 39
7.3 Menu Functions ...................................................................................................................................................... 40
7.4 Menu Parametersets ............................................................................................................................................... 42
7.4.1 Submenus Positioning PosTab 0 - 7 ........................................................................................................ 42
7.4.2 Submenus Motion Sequences BahnTab 0 - 7 .......................................................................................... 43
7.5 Menu Configuration ................................................................................................................................................. 44
7.6 Menu Saving Data .................................................................................................................................................. 46
8. Technical Data ................................................................................................................................................................... 47
8.1 Vector Drives, Singlephase Control Units ................................................................................................................ 47
8.2 Vector Drives, 3-Phase Control Units ...................................................................................................................... 48
8.3 Dimensions ............................................................................................................................................................. 49
8.3.1 Control Units DE 02, 04, 06 CE for 19"-Housing with 21 Pitches ............................................................. 49
8.3.2 Control Units DE 02, 04, 06 CE with Wall Mounting ................................................................................ 50
8.3.3 Control Units DD 05, 08, 12, 16 CI .......................................................................................................... 51
8.3.4 Mains Filter 3EF-xx ................................................................................................................................. 52
8.3.5 Mains Filter 1EF-06 ................................................................................................................................. 52
8.4 EPROMs of the Vector Drives Controllers ............................................................................................................... 53
9. Support to Find and to Get Rid of Faults ........................................................................................................................ 54
10. Repair and Maintenance ................................................................................................................................................... 55
Appendix : Declaration of EC - Conformity
VD Servo Control Unit VeCon 3.9x Document-No. 917762
Revision : 04 / 2002
Page 4
Zachersweg 17, D - 74376 Gemmrigheim
Telephone 07143 / 973-0, Telefax 07143 / 97397

General Safety Notes 4. Installation


Read and observe this technical description before Installation and cooling must take place in accordance
commencing assembly and commissioning work. with the instructions in this technical description.
Protect the power drive-converter against inadmissible
1. General conditions. Especially during transport and handling do not
bent components are and/or do not change insulation
Depending on their type of protection power drive-con-
distances. Avoid touching of electronic components and
verters can have live, bare, possibly moving or rotating parts
contacts.
and a hot surface during operation.
The power drive-converter contains components that
There is a risk of death, serious injury or material
are sensitive to electrostatic burst and can be damaged
damage if the required cover is removed inadmissibly, if
easily in case of inadmissible handling. Do not damage or
the equipment is not used for its intended purpose or if the
destroy mechanically electrical components by disman-
equipment is installed or operated incorrectly.
tling them into their individual components (risk to health
All installation, maintenance and repair work must only
or the environment).
carried out by qualified specialist personnel (observe IEC
60364 resp. CENELEC HD 384 or DIN VDE 0100 and IEC
60664 or DIN VDE 0110 and national accident prevention 5. Electrical Connection
regulations e.g. VBG 4). Qualified specialist personnel in When working on a live drive-converter observe the valid
the sense of these general notes on safety are persons who national accident prevention regulations (e.g. VBG 4).
are familiar with installation, assembly, commissioning Electrical installation is to be made according to the
and operation of this product and possess qualifications relevant regulations. (e.g. line cross sections, fuses, PE-
appropriate for their work. connection). Additional notes are in this technical descrip-
2. Use as Specified tion.
Compliance with the limit values demanded by the EMC
Power drive-converters are designed for installation into legislation is up to of the manufacturer of the system or
electrical systems or machines. machine. Additional information about shielding, earthing,
Commissioning (that means the beginning of use as configuration of filters and cables is also provided in this
specified) of a built-in drive-converter in a machine is pro- technical description in the chapter "interference suppres-
hibited until it has been established that the machine or sion measures / EMC".
system complies with the requirements of the EC-directive
89/392/EEC (machine-directive); observe EN 60204. 6. Operation
Commissioning (that means the beginning of use as Systems or machines with built-in power drive-convert-
specified) is permitted only if the latter complies with the ers need if necessary additional monitoring and protective
directives on EMC (89/336/EEC). devices in accordance with the valid safety regulations, e.g.
The drive-converters meet the standards of the low- law of technical material, accident prevention regulations
voltage guideline 73/23/EEC. The harmonized standards of etc. Alteration of the drive-converters via user software are
the series EN 50178 combined with EN 60493-1 und EN allowed. This technical description is to be considered.
60146 / DIN VDE 0558 are used for the drive-converters. Do not touch live parts of the drive-converter immediately
The technical data and information on connection after disconnecting from the mains owing to charged ca-
conditions are provided on the rating plate and in this pacitors. Remove the main unit cover only after discon-
technical description and must be observed under all necting the drive-converter from the mains and a waiting
circumstances. period of at least 5 minutes (discharging period of the
3. Transport, Storage capacitors). In the event of malfunctions, the discharging
period of 5 minutes may be exceeded substantially.
The instructions for transport, storage and proper han- In addition observe the instruction plates on the drive-
dling must be observed. converter. During operation hold close all coverings and
Damage established after delivery must be notified to doors.
the transport company immediately. Where necessary, the Among other things, guarantee presupposes the con-
supplier must also be notified before the damaged inverter sidering of this technical description.
is put into operation.
Climatic conditions must be in accordance with EN 7. Maintenance
50178. Observe the documentation of SIEI-AREG especially
concerning maintenance. Further informations are in this
technical description.
Keep this Safety Notes and this documentation in a safe
place !

SIEI-AREG GmbH can not make any guarantees relating to the translation.

VD Servo Control Unit VeCon 3.9x Document-No. 917762


Revision : 04 / 2002
Page 5
Zachersweg 17, D - 74376 Gemmrigheim
Telephone 07143 / 973-0, Telefax 07143 / 97397

2. Installation and Operating Instructions


2.1 Type Code
DE 02 C E - A
A = standard, R = resolver, S = sine encoder, ERN = encoder ERN 1387
E = rack-mounting, I = industrial form
C = 4-quadrants
02 = Output rated current (effective value in ampère)
Mains supply DE = singlephase, DD = 3-phase

Following encoder component-variants can be used :

Input encoder 1 Input encoder 2

A Standard Resolver Incremental encoder with


synchronous motor type SR square-wave signals

R Resolver Resolver Resolver


synchronous motor type SR

S Sine encoder Incremental encoder with Incremental encoder with


asynchronous motor sine/cosine signals square-wave signals ROD 426
e.g. ERN 480 resp. ROD 486

ERN For rotor position encoder ERN 1387 Sine/cosine signals Incremental encoder with
synchronous motor type SR as commutation signals sine/cosine signals
Master-operation impossible,
only one encoder

If a (Multiturn)-absolute-rotation-encoder should be used at the own drive, take type EQN 1325 in combination
with the component-variant S .

The decision, which encoder can be used, depends on the sphere of use and should be made together with SIEI
AREG.

VD Servo Control Unit VeCon 3.9x Document-No. 917762


Revision : 04 / 2002
Page 6
Zachersweg 17, D - 74376 Gemmrigheim
Telephone 07143 / 973-0, Telefax 07143 / 97397

2.2 Site and Mounting


Installation : In cabinets with outside-air-flow
Mounting : Vertical
Minimum clearance : - 50 mm each at both sides
- 100 mm each above and below
An adequate cooling air circulation through the control unit and its heatsink has to be ensured.

cooling

100 mm
air flow

50 mm 50 mm
100 mm

VD Servo Control Unit VeCon 3.9x Document-No. 917762


Revision : 04 / 2002
Page 7
Zachersweg 17, D - 74376 Gemmrigheim
Telephone 07143 / 973-0, Telefax 07143 / 97397

2.3 Electrical Installation


Pay attention to following rules :
‹ DIN VDE 0100 Rules for constructing of power installations up to 1000 Volt
‹ EN 60204 / DIN VDE 0113 Rules for electrical equipment of processing machines
‹ prEN 50178 / DIN VDE 0160 Equipment of power installations with electronic components

! Caution ! Waiting Period


After disconnecting from the mains :
There are up to 600 V direct current in the unit and at its power terminals.
Only after a waiting period of at least 5 minutes it is allowed to work at or in the unit, when the link capacitors
are discharged to a restvoltage of less than 65 Volt.

In case of a failure the discharging period of 5 minutes can be exceeded extremely !

Galvanic isolations :
- The potential of control in- and outputs (without relay switching contacts) is according to DIN VDE 0160
- The unit is isolated according to protective class No. 1.
- If connecting a computer to the serial interface an additional adapter according to DIN VDE 0160 is
required.

Residual current operated circuit breaker (r.c.c.b.) :


- Important : It is inadmissible to use a residual current operated circuit breaker
as a sole protective measure.
- Possibly a residual current operated circuit breaker always operates, because the filter measures
according to EN 50081 result in strong leakage currents.
- Only use a residual current operated circuit breaker, that operates alternating and pulsing direct leakage
currents, because the sensitiveness of the r.c.c.b. can be decreased by a DC current in the power supply
that results from the rectifier load.
- These residual current operated circuit breakers bear following sign :

2.4 Operating Instructions


Between start and re-start : Wait 60 seconds at least.

Important : It is inadmissible to switch in the motor cables U, V and W during operation.


Exception : A disconnection in case of an emergency-stop with a simultaneous controller disable.

Change of direction of rotation of the motor :


- Only via software resp. software-switch.
- An exchange of motor- or sensor cables can lead to destruction of motor and / or control unit.

Vibrations that exceed the values mentioned in DIN VDE 0160 section 7.2.2 can damage the control unit. These
vibrations have to be avoided !

VD Servo Control Unit VeCon 3.9x Document-No. 917762


Revision : 04 / 2002
Page 8
Zachersweg 17, D - 74376 Gemmrigheim
Telephone 07143 / 973-0, Telefax 07143 / 97397

3. EMC - Instructions (ElectroMagnetic Compatibility)


3.1 General
Electromagnetic Compatibility :
2 effects
1. Emitted interference 2. Noise immunity

Control Control
Mains Motor Mains Motor
unit unit

Crucial point :
A correct installation of the control unit with any possible local interference suppression measures to suppress
or minimize mutual interference.

z The following notes refer to a mains power supply that is not "polluted" by high frequency interference.
Other measures may be necessary to reduce or suppress interference if the mains voltage is "polluted".
No generally valid recommendations can be given in such cases. Please consult with SIEI AREG
if all recommended interference suppression measures do not produce the desired result.

Fundamental :
The active surface of the cable, not the diameter is important for high frequency interference suppression.

Grounding and shield connection :


Use copper fabric tapes with appropriate diameter because the interferences do not flow through the cross
section but on the skin of the cable (skin-effect).
All metallic conductive housing parts have to be connected together. In case of a fault there are minimum
diameters that have to be kept under all circumstances (VDE 0100).

control cabinet

remove paint For the control unit and all interference suppression components mounted onto
metal (control board, control cabinet, etc.) the contact should be extensive (skin-
effect).
extensive contact
of the shield To ensure a good and extensive contact remove the paint.
cable with shield

Use a central earth point for interference suppression (e.g. equipotential bonding strip or central at the PE-stud).
Starting from this point the earth cables are led radial to the respective connections.

Conductor loops of the earthing are inadmissible, it can cause unnecessary influencings.

Do not taper the cross section of the shield when connecting the shield on cables leading further. A taper of the
diameter would generate a high frequency resistance that would not discharge but emit the high frequency
energy.

No contacts of shields via PIN-contacts of plug-in connectors, especially of control cables. For this use the
metallic case of the plug-in connector for an extensive connection of the shield.

VD Servo Control Unit VeCon 3.9x Document-No. 917762


Revision : 04 / 2002
Page 9
Zachersweg 17, D - 74376 Gemmrigheim
Telephone 07143 / 973-0, Telefax 07143 / 97397

Use of mainsfilter and / or output choke :


- Mounting : Extensive metallic contact to the mounting plate (remove paint)
- Arrangement : Shortest possible distance to the control unit
- Cable connection : Use shielded cables and ground them on both sides
- Shield connection : Ground all cables shields at the central earth point

z The interplay of several units can require further measures. A final statement about the compliance with
the limits only can be made by measuring the finished machine or system because the compliance with
the limits depends on the installation and combination with other units and the field of application. The CE-
sign will be issued only for the complete machine or system, therefore the measurements are in the
responsibility of the designer.

3.2 Standards and Instructions


The control units are checked according to following standards :

Electromagnetic emission
‹ EN 50081-1 basic specification emitted interference (residential and trade areas)
‹ EN 50081-2 basic specification emitted interference (industrial areas)
‹ EN 55011 limits of interference and methods of measurement for ISM units

Electromagnetic interference
‹ EN 50082-1 basic specification noise immunity (residential and trade areas)
‹ EN 50082-2 basic specification noise immunity (industrial areas)
‹ EN 61000-4-1 overview of the noise immunity-test procedures
‹ EN 61000-4-2 noise immunity against discharge of static electricity ESD
‹ EN 61000-4-4 noise immunity against fast, transient interferences (burst)
‹ EN 61000-4-6 noise immunity against conducted interferences
‹ EN 61000-4-8 noise immunity against magnetic fields with energy-technical frequencies
‹ EN 61000-4-11 noise immunity against voltage dips, short-breaks and voltage supply deviations

VD Servo Control Unit VeCon 3.9x Document-No. 917762


Revision : 04 / 2002
Page 10
Zachersweg 17, D - 74376 Gemmrigheim
Telephone 07143 / 973-0, Telefax 07143 / 97397

3.3 General Measures for EMC


At least the following points must be kept to comply with the limits of these standards and to ensure a safety
operation :
1. Good extensive, metallic contact of the back of the control unit and mounting plate (remove paint)
2. Good earth connection of housing, motorchokes and filters with 10 mm2 diameter at least
3. The earth connections must be laid in star shape from a good earth potential (PE-stud) and should have
no conductor loops
4. Motor- and sensorcables have to be laid separately
5. Only rectangular crossing of motorcables and sensorcables
6. Control- / sensor cables : Shielded cables type LAPP LiYCY 10 x 0,25 mm2 (or equivalent)
- Control cables : Connect the shield at the PE-stud, see chapter 3.4.1 resp. 3.4.2
- Sensor cables : Connect the shield via the plug with the cover plate, see chapter 3.4.3
7. Resolver cable : Type LAPP Unitronic Li2YCY PIMF 3 x 2 x 0,22 mm2 (or equivalent)
8. Motor cable DE-units : Shielded cable type LAPP Ölflex-110 CY 4 x 1,5 mm2 (or equivalent)
DD-units : Shielded cable type LAPP Ölflex-110 CY 4 x 2,5 mm2 (or equivalent)
- In the motor cable : Ferritring (order-No. 161450) (see chapter 4.1 and 4.2) and install the ring in
shortest possible distance to the control unit
- Motor cable ³ 50 m : Use motor chokes, contact SIEI AREG
9. Ground the operating unit at the plug (see below)
10. Brake chopper resistor : Shielded cable type LAPP Ölflex-110 CY 3 x 1,5 mm2 (or equivalent)
11. Observe general RFI suppression measures
Operating unit (rear view)

(see above, 9.)

Remarks for control units of the DD xx series :


Installation of a mainsfilter in the powersupply as well as in the controlsupply (see chapter 4.2)
- Install both filters in the shortest possible distance to the control unit to reach the limits of inter-
ference according to EN 55011 class B
- The mounting plate should enable an extensive metallic contact (remove paint)

VD Servo Control Unit VeCon 3.9x Document-No. 917762


Revision : 04 / 2002
Page 11
Zachersweg 17, D - 74376 Gemmrigheim
Telephone 07143 / 973-0, Telefax 07143 / 97397

3.4 Remarks for Shield Connection


Handle all cables that are connected at terminals as described in chapter 3.4.1 or 3.4.2

3.4.1 Shield Connection System Weidmüller


1. Busbar
25 10 depending of number of terminals 10 25

brass, 10 x 3 mm

Cross section : 10 x 3 mm
Length : 70 mm more than needed for the shield terminals

2. Shield terminal
terminal space Caution ! Risk of injury because of the spiral spring energy.
busbar Ö Use pliers.
fixing sheet Press the spiral spring with the fixing sheet together.
spiral spring
Put the busbar in the recess of the shield terminal.

3. Cable shield
Remove the sheathing of the cable in a length of 30 mm without
damaging the braided shield. Press up the shield terminal and put in
30
the cable over the bus bar.

4. Mounting
Mounting plate
Mount the bus bar with the shield termi-
fixture
fixture

nals at the mounting plate.


Use either a bar fixture SH 1 or another
spacer.

5. Grounding
PE-stud at the control unit

Grounding of the busbar :


Cables with at least 10 mm2 cross sec-
tion.
Pay attention to a good contact be-
tween terminal and braided shield.

PE - cabinet
VD Servo Control Unit VeCon 3.9x Document-No. 917762
Revision : 04 / 2002
Page 12
Zachersweg 17, D - 74376 Gemmrigheim
Telephone 07143 / 973-0, Telefax 07143 / 97397

3.4.2 Shield Connection System Thomas & Betts


Example : analog cable, sensor cable

Remove the sheathing in a length of


60 mm.
Do not damage the braided shield.

Cut off the braided shield to a length of


13 mm.

Shield connection via litz wire :


Strip a strand (e.g. H05V-K 1,5 mm2).
Put the stripped strand onto the braided
shield and press together with a SHIELD-
KON connector.
Connect the other end of the strand with
the PE-stud of the control unit.
PE-stud
at the control unit

SHIELD-KON
Strip the strands up to a length of 5 mm
without damaging the copper wire.
Provide the strand ends with ferrules.

PE-stud
at the control unit

VD Servo Control Unit VeCon 3.9x Document-No. 917762


Revision : 04 / 2002
Page 13
Zachersweg 17, D - 74376 Gemmrigheim
Telephone 07143 / 973-0, Telefax 07143 / 97397

3.4.3 Connection of a D-Sub 9 Plug


Example : resolver plug

Remove the sheathing in a length of 25 mm .


Do not damage the braided shield.

Put back the uncovered braided shield over


the sheathing.

Leave 12 mm of the braided shield and cover


the rest with a shrink tube. Strip the strands
up to a length of 5 mm without damaging the
copper wires.

Solder the strands in the solder cups of the D-


sub 9 plug according to the chapters 4.3, 4.4,
and 4.5 (pay attention to the strand colours).
Then check the pinning.

Fix the cable with the cable clamp at the plug.


The cable clamp must have a good contact to
the free braided shield of the cable.
Put in the knurled screws.

Put the D-sub plug in the slot of the shell (pin


1 at the bottom).
Close the shell.

VD Servo Control Unit VeCon 3.9x Document-No. 917762


Revision : 04 / 2002
Page 14
Zachersweg 17, D - 74376 Gemmrigheim
Telephone 07143 / 973-0, Telefax 07143 / 97397

4. Connections
4.1 General for Mains- and Motor-Connection
Connection of the control units : Only by qualified staff

Only use cables that are designed for this voltages.

Motor cable : DE-units : Shielded cable type LAPP Ölflex-110 CY 4 x 1,5 mm2 (or equivalent)
DD-units : Shielded cable type LAPP Ölflex-110 CY 4 x 2,5 mm2 (or equivalent)

Connect the PE-cables central at the PE-stud of the control unit.


Connect the PE-stud of the control unit via 10 mm2 cable with the PE-bar in the control cabinet.

No residual current operated circuit breaker (r.c.c.b.) as sole protective measure, see chapter 2.3.

4.1.1 Singlephase Control Units


Mains / Motor Control unit
PE-stud
Cabinet PE
minimum 10 mm2
2 AT
L L1 ⎫ control ⎫
⎬ section ⎪
N N ⎭
1 ~ 230 V
3 L
16 AT
L1 POWER ⎫ power
⎬ 1)
⎬ ⎪
N POWER ⎭ section
N

PE PE
2)
Brake resistor - R
+R
Ferritring

U
M ϑ Servo-Motor 4) 5)
3) synchronous / V
M asynchronous
W
Bremse / brake
Brake
Bremse / brake

24 VDC extern

1)
The power supply to the control- and power section can be made separately
z So an emergency-stop concept can be realized that means the power section is tripped free but the control
section is still alive with all instantaneous values. If this is not necessary link the supply.
2)
External brake resistor, for the choice please contact SIEI AREG
cable : shielded cable type LAPP Ölflex-110 CY 3 x 1,5 mm2 (or equivalent)
3)
Motor protection contact MM, for connection see chapter 4.6.2
4)
Option : motor chokes, only for cables > 50 m
5)
Ferritring : installation in the shortest possible distance from the control unit

VD Servo Control Unit VeCon 3.9x Document-No. 917762


Revision : 04 / 2002
Page 15
Zachersweg 17, D - 74376 Gemmrigheim
Telephone 07143 / 973-0, Telefax 07143 / 97397

4.1.2 3-Phase Control Units


Mains / Motor Control Unit

PE stud
Cabinet PE
minimum 10 mm2

+ 24 VDC Filter + 24 V
1)
(1EF - 06) GND
Bremse / brake
PE
PE
Brake 3)

Ferritring
Servo- U U2
M ϑ Motor
2) V2
synchron. / V
M asynchron.
W W2
16 A T
L1 L1
4 L2 Mains filter L2
3 ~ 400 V
L3 (3EF - xx) L3
PE +RB
4)
RB
+RB
5)

Brake resistor +DC

⎬ +DC
6)
⎪ -DC
1) ⎫
Necessary, external 24 VDC supply for control section / brake -DC
2)
Motor protection contact MM, connection to the control unit see chapter 4.6.2
3)
Option motor chokes, only for cables > 50 m
4)
Bridge only with internal brake resistor, no bridge with external brake resistor
5)
External brake resistor, for the choice please contact SIEI AREG
cable : shielded cable type LAPP Ölflex-110 CY 3 x 1,5 mm2 (or equivalent)
6)
Link voltage ! CAUTION ! 600 VDC

4.2 Mainsfilter
The 3-phase control units DD 05 - DD 16 need following filters (not in the scope of delivery) :
1. 400 V mainsfilter, for the choice see table below.
2. 24 V filter for the external supply of the control section.

Control Mainsfilter order Mainsfilter order


Unit 400 V number 24 V number
DD 05 3EF - 05 161351 1EF - 06 161350
DD 08 3EF - 08 161352 1EF - 06 161350
DD 12 3EF - 16 161353 1EF - 06 161350
DD 16 3EF - 16 161353 1EF - 06 161350
DD 32 without - without -

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4.3 Resolver, Incremental Encoder and Incremental Encoder-Simulation


All Vector Drives Servo-Amplifiers are designed in hardware as well as in software for simultaneous computing
of 2 position encoder systems, also see type keys page 5.

First standard encoder system : Resolver


- For higher demands to the resolution (> 4000 increments per revolution) :
Incremental encoder with sine-cosine output

Second standard encoder system: Incremental encoder with analoge or digitale output signals,
from this computed speed and position informations for functions
(e.g. "electronic gear")

Encoder simulation : Output of the momentary position of the motorshaft with computed incre-
mental encoder signals
Resolution : 1024 increments / revolution

Cable :
- Resolver : Shielded cable type LAPP Unitronic Li2YCY PIMF 3 x 2 x 0,22 mm2
(or equivalent)
- Incremental encoder : Shielded cable type LAPP LiYCY 10 x 0,25 mm2 (or equivalent)
- Encoder simulation : Shielded cable type LAPP LiYCY 8 x 0,25 mm2 (or equivalent)

Pinning of the encoders

Pin 1. standard encoder 2. standard encoder


motor resolver external incremental enc. encoder simulation
1 n.c. + track 0 + track 0
2 sine - (S4) - track B - track B
3 sine + (S2) + track B + track B
4 cosine - (S1) - track A - track A
5 cosine + (S3) + track A + track A
6 GND (R1) GND GND
7 n.c. +5V n.c.
8 resolver excitation (R2) n.c. n.c.
9 n.c. - track 0 - track 0

1
6
2
7
Cable plug with pins (male) :
3 view to the cableside soldercups
8
4 (resp. sockets in the control unit)
9
5

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4.4 Control Cable to the External Operating Unit


Plug of the operating unit
Applicable plug :
Siemens Sub D
plug connector SBM 383 A309
9-pole according to DIN 41652

1 do not use
Plug socket of the control unit 2 do not use
Applicable plug connector : 3 do not use keyswitch
Hirschmann Mas 50S
4 switch 1
according to DIN 41524
5 switch 2
+ UB 24 V 4 6 + UB 24 V
RS 485 1 7 RS 485
RS 485 3 8 RS 485
ground 5 9 ground
cable

Access protection level 2


Access protection level 1
n.c. 2 housing shield
4-wire, shielded
metallic shell PE housing
of the plug Applicable cable :
LiYCY 4 x 0,25 mm2
Length :
up to 20 m

Access protection level 1 and level 2


Several menusections are protected against unauthorized access, see also chapter 6.3
Enabling of this menusections : via external switches / keyswitches, connectable at the plug of the operating unit

Hand-Held Terminal
The connection cable to the hand-held terminal is the same as to the operating unit. The hand-held terminal has
the access protection level 2 (internal wired).

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4.5 Connecting a Computer


For control, parameterization or diagnosis as an alternative to the operating unit :
- Every computer, PC or Laptop with a RS 232 interface is usable
- A comfortable communication program, runable under MS-DOS, is available

Connection cable Vector Drives ↔ RS 232 interface of the computer :


- with 1 : 1 connection of the pins (sockets on both sides)

Do not use standard-interface cable ("Zero-Modem").

Interface at the Vector Drives control unit : RS 232

Pin assignment of the RS 232 interface :

D-Sub 9 socket
1 n.c.
2 TxD
3 RxD 5
9
4 n.c. 4
8
Cable plug with sockets (female) :
5 GND 3 view to the cableside soldercups
7
6 n.c. 2 (resp. pins in the control unit)
6
1
7 CTS
8 RTS
9 n.c.

4.5.1 Connecting a Modem for Telediagnosis


A commercially available modem can be used for telediagnosis, i.e. data transfer via public telephone network.

Baud (at least) : 9600

Connection cable Vector Drives ↔ Modem : "Zero-Modem"-cable (wires 2 - 3 and 7 - 8 crossed)


(socket at the Vector Drives control unit)

Interface at the Vector Drives control unit : RS 232

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4.6 Controlsignals
There are different types of in- and output signals :
- Analoge in- and outputs :
range ± 10 V, not potential separated, ground reference terminal ⊥ (analoge-ground)
- input especially for motor temperature detector (PTC or switch)
- relay outputs
- opto-electronic potential separated in- and outputs for digital signals with 24 V SPS-level

4.6.1 Analoge In- and Outputs + 10 V

3 Analoge inputs
- 10 V
+ OS
terminal function +S
- OS
+S rated speed value in operation mode speed control -S
Null 1
+M rated torque value in operation mode torque control +M
Null 2
-M
+ OS option, used for customer specific functions IN 5
n
IN 6
I
IN 7
2 Analoge outputs U+
IN 8
for monitoring functions RF
IN 9
terminal function (standard setting) IN 1
IN 10
n actual speed IN 2
OUT 3
IN 3
I actual torque OUT 4
IN 4
update of the output values : cycle 1 ms OUT 5
OUT 1
settable gain OUT 6
OUT 2
Relais
⊥", "- 10 V"
Terminals "+ 10 V", "⊥ ⊥ SPS
Control voltage, e.g. for potentiometer-voltage devider for rated value setting Relais
Bereit
(see example 1 and 2)
Bereit
Loadable with 5 mA each
MM

Example 1 : + 10 V MM

+S
10 kΩ range :
- n_max . . . 0 . . . + n_max

- 10 V

Example 2 : + 10 V

+S
10 kΩ range :
0 . . . + n_max

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4.6.2 Motor Protection + 10 V

Terminals "M M"


- 10 V
Connection of a motor protection contact resp PTC thermistor for the thermal + OS
motor protection according to DIN 44081 +S
- OS
-S
Remark : Null 1
If no thermal motor protection is used the terminals M M have to be bridged to +M
Null 2
start the drive. -M
IN 5
n
IN 6
I
IN 7
U+
IN 8
RF
IN 9
IN 1
IN 10
IN 2
OUT 3
IN 3
OUT 4
IN 4
OUT 5
OUT 1
OUT 6
OUT 2
Relais
⊥ SPS
Relais
Bereit
Bereit

MM
MM

4.6.3 Relay Outputs + 10 V

Terminals "Bereit" (ready) and "Relais"


- 10 V
Leading to contacts of miniature relays (make contact) + OS
Loadable : 1 A at 24 VDC each. +S
- OS
-S
Terminals "Bereit" Null 1
+M
The relay is activated when the control unit is switched on, the initializing of the Null 2
software is finished and there is no fault. -M
IN 5
n
Terminals "Relais" IN 6
I
This relay is used for customer specific functions. IN 7
U+
IN 8
RF
IN 9
IN 1
IN 10
IN 2
OUT 3
IN 3
OUT 4
IN 4
OUT 5
OUT 1
OUT 6
OUT 2
Relais
⊥ SPS
Relais
Bereit
Bereit

MM
MM

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4.6.4 Brake Control DE-units DD-units

To switch a brake there are following outputs : L1 + 24 V


- DE-units : potential-free relay contact N GND
loadable 24 V, 1 ADC L1 POWER Bremse

- DD-units : direct current output 24 V N POWER PE


loadable 2 A PE PE
- R U2
+R V2
U W2
V L1
W L2
Bremse L3
Bremse +RB
RB
+RB
+DC
+DC
-DC
-DC

4.6.5 Control Inputs + 10 V

The description in this chapter is very generally, the detailed function of the
inputs combined with the respective operation mode is described in the - 10 V
+ OS
software-chapters of volume 2. +S
- OS
-S
Null 1
13 potential separated control inputs +M
Null 2
Following is valid for all inputs : : -M
IN 5
n
- Common ground : terminal "⊥ SPS" IN 6
(terminals "⊥ SPS" and "⊥" are potential separated) I
IN 7
U+
- LOW-level : voltage - 28 V up to + 2 V = input inactive (0) IN 8
RF
- HIGH-level : voltage + 10 V up to + 28 V = input active (1) IN 9
IN 1
IN 10
Remark : IN 2
To generate the control voltage use a stabilized mains supply (24 VDC). OUT 3
IN 3
OUT 4
IN 4
Wiring diagram : OUT 5
OUT 1
OUT 6
OUT 2
IN 1 Relais
⊥ SPS
Relais
Bereit
Bereit

IN 2 MM
MM

⊥ SPS

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Input "RF" controller enable


LOW-level : all control functions are blocked and the motor is currentless
HIGH-level : first enabling of the current control (build-up of the magnetizing current),
then enabling of speed and position control
The controller enable is shown with the yellow LED "RF" (frontplate).

Inputs "Null 1" and "Null 2"


Connection of external reference initiator.
LOW Æ HIGH-edges at this terminals : storing of the actual position values
Standard :
- LOW Æ HIGH-edge at "Null 1" stores the position of encoder 1
- LOW Æ HIGH-edge at "Null 2" stores the position of encoder 2
- Additionally in several operation modes these inputs can be used to connect limit switches

Inputs "IN 1" . . . "IN 3"


In several positioning operation modes the levels resp. LOW Æ HIGH-edges at these inputs select which position
should be approached resp. which sequence of motion should be made. The positions and sequences of motion
are defined in the parameters of submenus positioning PosTab0 to 7 and sequence of motion BahnTab 0 to 7
in the menusection parameter sets.
Following assignment is valid :
operation mode operation mode
3 positions 8 positions
0 0 0 - position 0
1 0 0 position 1 position 1
0 1 0 position 2 position 2
1 1 0 - position 3
0 0 1 position 4 position 4
1 0 1 - position 5
0 1 1 - position 6
1 1 1 - position 7

Operation mode "3 positions" :


A LOW Æ HIGH-edge at one of the terminals "IN 1", "IN 2" or "IN 3" starts the respective motion at once, i.e.
in this operation mode the inputs are "positive edge-sensitive".
operation mode "8 positions" :
A HIGH-level at "IN 1", "IN 2" and / or "IN 3" selects the position.
A LOW Æ HIGH-edge at input "IN 4" starts the positioning motion / sequence of motion, i.e. in this operation
mode only input "IN 4" is "positive edge-sensitive".

Input "IN 4"


LOW Æ HIGH-edge in the operation mode "8 positions" :
Starts a motion that is selected with inputs "In 1", "IN 2" and "IN 3".

Input "IN 5"


LOW Æ HIGH-edge in the operation mode "electronic gear" :
Initiates the engage of the drive which will follow as a slave to the position of the master.

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Inputs "IN 6" . . . "IN 8"


With LOW Æ HIGH-edges at the inputs "IN 6", "IN 7" and "IN 8" four jogging-speeds can be selected. The
assignment is as follows :

IN 6 IN 7 IN 8 jogging speed is defined in the parameters :


1 1 0 BahnTab 4 ⎫ in many solutions :

1 0 1 BahnTab 5 ⎭ rapid speed left / right
0 1 0 BahnTab 6 ⎫
⎬ crawl speed left / right
0 0 1 BahnTab 7 ⎭

Input "IN 9"


LOW Æ HIGH-edge in the positioning operation modes :
The respective active positioning motion is interrupted resp. stopped.
This function is not always active.

Input "IN 10"


LOW Æ HIGH-edge at input "IN 10" : starting initializing motion
LOW Æ HIGH-edge at input "Null 1" : desired position
After reaching the desired position the actual position is set to 0 and the drive stops.
This initializing motion is reproducible.

Amount
of speed HIGH-Signal
at "Null1"

reversing direction of rotation covered


HIGH-Signal and reaching reference distance
at "IN10" position with crawl speed

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Auxiliary Supply (output voltage) + 10 V


Terminal "U +" : Internal voltage supply of the control unit
- 10 V
Ground reference : Terminal "⊥" + OS
+S
Loading capacity : 10 mA - OS
-S
Null 1
+M
Null 2
With this the inputs can be activated in a minimum configuration. -M
IN 5
n
If terminal "U +" is used the ground terminals "⊥" and "⊥ SPS" have to be IN 6
connected (see below). I
IN 7
U+
IN 8
RF
IN 9
IN 1
IN 10
IN 2
OUT 3
IN 3
OUT 4
IN 4
OUT 5
OUT 1
OUT 6
OUT 2
Relais
⊥ SPS
Relais
Bereit
Bereit

MM
MM

Example for a minimum wiring : + 10 V

Condition for this minimum configuration :


- 10 V
- No connection to external control voltages + OS
+S
The connection "⊥" ↔ "⊥ SPS" cancels the electrical isolation, so external - OS
-S
interferences can take effect. Null 1
+M
Null 2
-M
IN 5
n
IN 6
I
IN 7
U+
IN 8
RF
IN 9
IN 1
IN 10
IN 2
OUT 3
IN 3
OUT 4
IN 4
OUT 5
OUT 1
OUT 6
OUT 2
Relais
⊥ SPS
Relais
Bereit
Bereit

MM
MM

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4.6.6 Control Outputs + 10 V

Optical coupler outputs with "Open Collector"


- 10 V
Loading capacity of each output : 15 mA + OS
+S
- OS
Emitter of all output transistors : common connected to terminal "⊥ SPS" -S
Null 1
+M
Wiring diagram : Null 2
-M
IN 5
OUT 1 n
IN 6
I
IN 7
U+
IN 8
RF
IN 9
OUT 2 IN 1
IN 10
IN 2
OUT 3
IN 3
OUT 4
IN 4
OUT 5
⊥ SPS OUT 1
OUT 6
OUT 2
Relais
⊥ SPS
In the standard-software following outputs have functions : Relais
Bereit
Bereit
Output "OUT 2" position setpoint reached
MM
The output is active, when position setpoint and the actual position are conform in
a range of programmable numbers of increments (actual position in the window). MM

Output "OUT 3" preposition reached


The same as "OUT 2", but the window is larger, so the signal is active earlier than the signal of "OUT 2".

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4.7 Resolver Cable with D-Sub 9 Plug

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4.8 Cable Motor - Brake - MM

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5. Vector Drives VeCon-Controller


The VeCon-Controller unit 1176 becomes exposed after dismanteling the control unit.
Schematic sketch :
OFF

1 2 3 4 5 6
7-segment-display
(diagnosis of the actual controller condition)
(see chapter 5.2)
EPROM EPROM
RESET-pushbutton (covered, can be pressed with a thin pin)

4 LED : B, RF, CF, F (see chapter 5.1)

Connection of operating unit


VeCon
digital

Connection of interface RS 232

VeCon
analog Connection of resolver (encoder 1)
1 2 3 4 5 6

OFF

Terminal strips of control connections

DIP-switch and jumpers :


Adjusted by SIEI AREG according to the necessary configuration - Do not adjust !

5.1 LEDs for Diagnosis


On the top right of the frontplate there are 4 LEDs with following meanings:
B Controller is ready :
On after faultless initialization.
RF Controller enable :
Controlled with the signal-level at terminal "RF".
LED is on : motor with current, controller is active.
LED is off : motor is currentless or there is a fault.
CF Controller-fault :
Controller is switched off. Additionally LED "RF" is off.
The fault is displayed in plain text in the operating unit or can be identified with the number shown in the
7-segment display.
F Function :
This LED is used for the display of different signals in customer specific solutions. The state of the
programmable output "OUT 3" is displayed (see chapter 4.6.6).
VD Servo Control Unit VeCon 3.9x Document-No. 917762
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5.2 7-Segment-Display for Diagnosis


After switching on the unit the VeCon-controller starts the initializion and the selftest. This procedure is shown
by counting up in the display.
Display after faultless finished initialisation : 0, the dot in the corner on the bottom right is blinking
Internal fault during initialisation : count up stops
Display of a fault during operation :
- in plain text in the display of the operating unit
- in the 7-segment display as a fault-group

Fault- Meaning Measure


group
1 Processor fault If these faults can not be reset using the RESET-pushbutton, please
2 Memory fault contact with SIEI AREG.
3 Overcurrent Check for short or earth circuit.
After the fault is corrected block and then enable the controller via
terminal "RF".
4 Fault in intermediate In case of undervoltage check the mains, in case of overvoltage use
circuit supply an external brake-chopper or prolong the deceleration ramp.
Afterwords block and then enable the controller via terminal "RF".
5 Overtemperature Wait until the unit and / or the motor has cooled down. Afterwords
block and then enable the controller via terminal "RF".
6 Electronic fault of controller, Check the plugconnectors to resolver, incremental encoder, PC
power amplifier not ready. resp. SPS.
Check the voltage supply of the power electronic :
DE-units : terminals L1 Power, N Power
DD-units : terminals L1, L2, L3
7
8 Fatal fault If these faults can not be reset using the RESET-pushbutton, please
9 Software fault contact with SIEI AREG.

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6. Programming
All relevant settings can be made using the operating unit.
A communication program runable under MS-DOS is alternatively available that offers a greater clarity.

6.1 Vector Drives Operating Unit for Enclosed Mounting


Design
Standard-housing 96 mm x 96 mm x 51 mm for enclosed mounting, type of protection IP 30
Display
LC-Display with 2 lines and 16 characters each, background illuminated
LED
- Bereit : drive ready
- Freigabe : drive enabled
- Fehler : fault of the drive (also after a reset)
- Daten : communication in process
- Funktion : special function, defined in software
Input
6 pushbuttons
Cable
4-wire shielded, for power supply and serial communication,
with circular plug and D-Sub 9 plug as per DIN 41524 (see chapter 4.4)
Cablelength
Up to 20 m if LiYCY 4 x 0,25 mm2 is used
> 20 m please contact with SIEI AREG
Earthing
At the plug (see drawing page 10)
Keyswitch
To activate the readonly menus resp. for special functions (see chapter 6.3)
Connection at the rear of the operating unit at the plug (see chapter 4.4)

123456
123456
Bereit 123456
123456 Daten
123456
Freigabe123456
BACK
12345678901
12345678901
12345678901
Fehler 12345678901
12345678901 Funktion
12345678901
12345678901
12345678901 ENTER
12345678901
12345678901
12345678901

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6.2 Vector Drives Hand-Held Terminal


The hand-held terminal with integrated chipcard-entry is used for commissioning the control units and to transmit
new parameter data or to store data.
It is impossible to transmit a dataset form a DE control unit into an DD control unit and vice versa.
The hand-held terminal has internally the access-protection level 2 (see chapter 6.3).

Design
- Housing 195 mm x 101 mm x 44 mm
- 2 m interconnecting cable

Display
- LC-Display
- 2 lines with 16 characters each
- Background illuminated Speichern Karte Funktion Daten Fehler Freigabe Bereit

LED BACK

- Bereit : Drive ready


- Freigabe : Drive enabled ENTER

- Fehler : Fault of the drive


- Daten : Communication in process
- Funktion : Special function
- Chipkarte : Chipcard entered Õ Chipcard
entry
- Speichern : Access to EEPROM or Chipcard

Input Handbedienterminal

- 6 pushbuttons
- Chipcard entry
- Internal EEPROM

Chipcard
- A chipcard enables a flexible configuration and an easy re-configuration, i.e. system-specific parameters
can be transmitted into a standard control unit in a simple way.
- Factory-delivered chipcards are empty. Take care not to overwrite self-loaded cards !
- There are also factory-loaded chipcards with a special dataset. This dataset can not be overwritten (write
protection on the card).

Important Remark
- During the data transfer no terminal or PC should be connected with RS 232 interface.

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6.2.1 Functions of the Hand-Held Terminal


The basic functions are equivalent to those of the operating unit (see chapter 6.4). Additional there are following
functions :
z Send data to handterminal
z Receive data from handterminal Send data to handterminal Hand-held terminal
z Transfer data in handterminal transmission aim C-card
z Controller RESET
Receive data from handterminal Chipcard
source C-card
Control unit

Transfer data
VeCon-Chip EEPROM RAM in handterminal
Controller automatic
reset transfer when receiving

Receive data from handterminal


source EEPROM EEPROM

Send data to handterminal


transmission aim EEPROM

To send data and to receive data from or to the hand-held terminal always means to write a complete
parameterset. This enables the 1 : 1 transmission of actual parametersets into other control units or preserving
them onto chipcards (chipcard-library).
Occurring faults during transmission are described in chapter 9.

Function "Send data to handterminal"


A parameterset of a control unit can be written into the internal EEPROM of the hand-held terminal or onto the
chipcard (for the transmission aim see menusection "saving data", submenu "send data to handterminal",
parameter "transmission aim").

Function "Receive data from handterminal"


A parameterset can be written into the EEPROM of the control unit from the hand-held terminal EEPROM or from
the chipcard (for the source see menusection "saving data", submenu "receive data from handterminal",
parameter "source").
After the control unit received the data, a reset is necessary (see menusection "saving data", submenu "controller
reset", parameter "activate reset"). The saving of the data into the EEPROM of the control unit will be done
automatically.

Function "Transfer data in handterminal"


The data can be transferred from the EEPROM of the hand-held terminal onto the chipcard and vice versa. This
enables to set up a chipcard-library with several different parametersets. As the need arises new control units
can be loaded with the data of the respective chipcard :
- Load the parameterset from the chipcard into the RAM of a control unit
- Remove the card
- Check the parameters to be correct
- Reload the parameterset into the EEPROM of the hand-held terminal
- Switch off the control unit without reset or saving data
- Now load the new control unit(s) (without the chipcard)

The direction of transfer can be selected in menusection "saving data", submenu "transfer data in handterminal",
parameter "transmission aim".
If the parameterset of a write-protected factory-loaded chipcard was written into the EEPROM of the hand-held
terminal, it is also write-protected in the EEPROM. To cancel the write-protection transfer the contents of an
empty chipcard into the EEPROM of the hand-held terminal.
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6.3 Access Protection


For a secure operation of the control unit there are 4 levels of access protection for different user groups :

Access protection level 0 (none of the switches is activated) :


Can only display parameters

Access protection level 1 (switch 1 is activated) :


Machine operators
Can change only certain parameters

Access protection level 2 (switch 2 is activated) :


Qualified personnel of the user
Setting and parameterization of the drive

Access protection level 3 :


SIEI AREG - service
Total access of all parameters

The access protection of each parameter is fixed in the software.

To enable level 0 - 2 :
Via keyswitches, see chapter 4.4

To enable level 3 :
Only by SIEI AREG - service

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6.4 Main Menusections


Initialization
Active : Only during the initialization of the operating unit
After initialization : Standard-display : Menusection "Istwerte zeigen" (means "actual values display")
In case of a fault : Display of an appropriate message (processor- or transfer fault)
Fault message
Automatic trip because of a fault
Fault display : a) For quick diagnosis as a number in the 7-segment-display (see chapter 5.2)
b) Plaintext in the operating unit
Fault acknowledgement : Red key and "ENTER"-key
Multiple faults : Display of that fault with the highest priority
Acknowledgement : Every fault must be acknowledged individually
State of the drive : At the fault instant : see menusection "Konfiguration" submenu "History"
Istwerte zeigen (means "actual values display")
Parameters : rated speed, actual speed, rated position, actual position, current to the motor and
DC-link voltage
Grundeinstellung (means "basic settings")
Basic-control functions
Each of these functions can be optimized by settable parameters. Several parameters can be set during
operation which allows an optimal adjustment of the drive.
Functions
Higher-level control functions and "technology functions"
Parametersets
For speed and positioning functions
Submenus : 2 x 8 parametersets
Configuration
Configuration functions for general settings
Saving
Saving and copy functions (see diagram below)
- Saving of the set parameters into EEPROM
- Loading of a parameterset out of the EPROM
- Protection against malfunction by means of additional interrogations

automatic load after switching on


EEPROM

saving in submenu
"saving the values"
RAM application

re-load VeCon-Init
re-load customer-Init
load source-parameters
EPROM

VD Servo Control Unit VeCon 3.9x Document-No. 917762


Revision : 04 / 2002
Page 35
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Telephone 07143 / 973-0, Telefax 07143 / 97397

6.5 Menu Structure


key +
Return out of
a submenu : Actual values
BACK-key
ENTER key -
Receive data
from handterminal
6 parameters
Send data Controller
to handterminal RESET

Transfer data VeCon-Init


in handterminal re-load

key - customer-Init
re-load
Saving of the
values into EEPROM
Basic settings
source-parameters
load from EPROM
ENTER
ENTER key +
Saving data Write Menu language Speed control
absolute encoder select 9 parameters
key + key +
Data transfer or -
via modem or -
Position control
4 parameters
Momentary Diagnosis
configuration IN/OUT, running time
8 parameters 6 parameters

Outputs History
relay and brake fault memory
5 parameters 8 faults à 2 displays

Settings State VeCon


analog, chopper dsiplay
3 parameters 7 parameters

Outputs Fault mode


Out 2 - Out 6 programming
10 parameters 5 parameters
key -
Encoder systems Temperature chamber ENTER
setting test operation Functions
4 parameters 3 parameters
Torque
key + control
key + 4 parameters key -
ENTER Programming
Configuration Jogging
Sequence of motion summarized
13 parameters
8 sets à 7 parameters 4 parameters
key + Gear Positioning
or - key + 20 parameters 7 parameters
or -
Positioning
8 sets à 5 parameters

ENTER

Parametersets

VD Servo Control Unit VeCon 3.9x Document-No. 917762


Revision : 04 / 2002
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6.6 Key-Functions
Key Function

1. Program processing clockwise in the levels "Menusections", "Submenus" and "Parameter"


2. In an opened parameter the value will be decreased resp. YES to NO

1. Program processing counterclockwise in the levels "Menusections", "Submenus" and "Parameter"


2. In an opened parameter the value will be increased resp. NO to YES

ENTER
1. To enter into the next level below
2. To open the parameter in the level "Parameter"
3. Volatilely saving after editing the parameter
(volatilely saving means, the changed value is alive until the control unit is switched off, to save non-volatilely see menusection
"Saving data", Submenu "Saving data into EEPROM")

BACK To return into the next level above


- A return out of an opened parameter is impossible

1234
Green
1234
1234 Used for customer specific functions
1234
1234
Red
1234567
1234567
1234567
1234567 1. Fault acknowledgement, press ENTER-key simultaneously
1234567
1234567
1234567 2. To change the standard-display press BACK-key simultaneously (see below)

After switching on the control unit the menusection "Actual values display" appears in the LC-Display.
This standard-display can be changed as follows :
1. Select the new desired display (e.g. a parameter or a submenu)
2. Press the red key and BACK-key simultaneously

VD Servo Control Unit VeCon 3.9x Document-No. 917762


Revision : 04 / 2002
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6.7 How to Change the Value of a Parameter


Level Menusections

Å Menusection Æ Å Menusection Æ Å Menusection Æ


Actual Values Basic Setting Functions

ENTER

Level Submenus BACK

‘Speed control‘ ‘ Pos. control ‘

ENTER

Level Parameter BACK

rated speed speed controller P - amount


min-1 active 4608

Opened Parameter ENTER


Open parameter
with ENTER

Remark ! Cursor-symbol speed controller


of the 1st segment active
After the param- of the 2nd line blinks
eter is open, it is
impossible to
return with BACK Change parameter-value
with
Cursor-symbol speed controller
of the 1st segment blocked
of the 2nd line blinks

Save parameter ENTER

with ENTER volatile


Cursor-symbol rated speed speed controller P - amount
stops blinking min-1 blocked 4608

VD Servo Control Unit VeCon 3.9x Document-No. 917762


Revision : 04 / 2002
Page 38
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Telephone 07143 / 973-0, Telefax 07143 / 97397

7. Menus
The following menu-list can be used to document changed parameter-settings by the customer.
Remark :
Implemented languages : German and English, other languages by request.

7.1 Menu Actual Values


In the parameter-level of this menu the parameters only can be displayed but not be changed.

Ra t e d s p e e d
m i n -1
Ac t ua l s peed
m i n -1
Ra t e d p o s i t i o n
Ι nc r
Ac t ua l po s i t i o n
Ι nc r
Mo t o r c u r r e n t
% Ιn
V o l t a g e DC l i n k
Vo l t

7.2 Menu Basic Setting


‘ Sp e e d con t r o l ‘ ‘ Po s . con t r o l ‘

Sp e e d c o n t r o l Po s . con t r o l
a c t i v a t ed a c t i v a t ed
P - amo u n t Re s t b r a k e
no ne
Ι - amo u n t P - amo u n t

Kp d e f i ne d Kp d e f i n e d

Tn de f i ned
ms
Cu r r e n t l i m . p o s .
% Ιn
Cu r r e n t l i m . n e g .
% Ιn
Ma x - Sp e e d
m i n -1
2 . Ma x - Sp e e d
m i n -1
Ra t e d - S p e e d
m i n -1

VD Servo Control Unit VeCon 3.9x Document-No. 917762


Revision : 04 / 2002
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7.3 Menu Functions


‘To r q u e Co n t r o l ‘ ‘ J o g g i n g Mo d e ‘ ‘ Po s i t i o n i ng ‘

a c t i va t ed w i t h j ogg i ng s peed3 , 4 Po s T a b f r om
i n t e r na l Of f I n t e r na l
In i t i a l s t a t e NUL L 1 s t o p s I N7 s t a r t cyc l e
Of f Of f I N4
Ra t e d t o r q u e NUL L 2 s t o p s I N8 s t a r t enab l e
Dig i tal Of f Of f
To r q ue D i g i t a l I N7 A n a l o g s e t p . 64 s t ep s i zes
% In Mo d e Of f
ANALOG2 I N8 A n a l o g s e t p . c yc l e s t op
f ac t o r Mo d e Of f
To r q ue l i m i t c a l i b r a t e ab s o l .
Dig i tal Of f
An a l o g s e t p o i n t S c a l i b r a t e s i gna l
Fac t o r 1 sw i t c h
An a l o g s e t p o i n t M c a l i b r a t e v a l ue
Fac t o r 2 i nc r .
/ NUL L 1 s t o p s I N7 r pm c a l i b r a t e
Of f b a_ t ab
/ NUL L 2 s t o p s I N8 s c a l e f ac t o r
Of f i n c / mm
L im i t sw t . s t a t i c t e a c h n r . Po s T a b
Of f nr .
So f t . l i ms w t . p o s t e a c h v a l . Po s T a b0
R / 256 mm
So f t . l i ms w t . n eg
R / 256

VD Servo Control Unit VeCon 3.9x Document-No. 917762


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‘ Ge a r ‘ ‘ P r o g r ammi n g ‘
c o n c l ud e d
Of f se t c yc l e F l a gwo r d w f 1 _ e
Ι nc r H
Ang l e ad j u s t F l a gwo r d w f 2 _ e
Ι nc r H
Pe r i o d F l a gwo r d w f 3 _ e
H
1 . Ra t i o s l a v e F l a gwo r d w f 4 _ e
Ι nc r H
2 . Ra t i o s l a v e
Ι nc r
Re f e r e n c e f a c tor
%
L i mi t t o t a l 1 , +
m i n -1
L i mi t t o t a l 1 , -
m i n -1
L i mi t t o t a l 2 , +
m i n -1
L i mi t t o t a l 2 , -
m i n -1
P - amo u n t g e a r

i n t e r na l e nc ode r
n_ i n k
e x t e r na l e nc ode r
n_ e n c
E n g a g e ma s t e r
°
Eng a g e a ng l e
b l o c k ed
S y nc h r o n a ng l e
°
D i s e n g a g e ma s t e r
°
D i s e ngage a ng l e
b l o c k ed
S t opa ng l e s l a ve
°

VD Servo Control Unit VeCon 3.9x Document-No. 917762


Revision : 04 / 2002
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7.4 Menu Parametersets


7.4.1 Submenus Positioning PosTab 0 - 7
‘ Po s i t i o n i ng ‘ ‘ Po s i t i o n i ng ‘ ‘ Po s i t i o n i ng ‘
P o s Ta b 0 P o s Ta b 3 P o s Ta b 6
P o s Ta b 0 P o s Ta b 3 P o s Ta b 6
p_ r e f p_ r e f p_ r e f
P o s Ta b 0 P o s Ta b 3 P o s Ta b 6
p_q2 / 1 H p_q2 / 1 H p_q2 / 1 H
P o s Ta b 0 P o s Ta b 3 P o s Ta b 6
p_q4 / 3 H p_q4 / 3 H p_q4 / 3 H
P o s Ta b 0 P o s Ta b 3 P o s Ta b 6
p_q6 / 5 H p_q6 / 5 H p_q6 / 5 H
P o s Ta b 0 P o s Ta b 3 P o s Ta b 6
p_q7 H p_q7 H p_q7 H
‘ Po s i t i o n i ng ‘ ‘ Po s i t i o n i ng ‘ ‘ Po s i t i o n i ng ‘
P o s Ta b 1 P o s Ta b 4 P o s Ta b 7
P o s Ta b 1 P o s Ta b 4 P o s Ta b 7
p_ r e f p_ r e f p_ r e f
P o s Ta b 1 P o s Ta b 4 P o s Ta b 7
p_q2 / 1 H p_q2 / 1 H p_q2 / 1 H
P o s Ta b 1 P o s Ta b 4 P o s Ta b 7
p_q4 / 3 H p_q4 / 3 H p_q4 / 3 H
P o s Ta b 1 P o s Ta b 4 P o s Ta b 7
p_q6 / 5 H p_q6 / 5 H p_q6 / 5 H
P o s Ta b 1 P o s Ta b 4 P o s Ta b 7
p_q7 H p_q7 H p_q7 H
‘ Po s i t i o n i ng ‘ ‘ Po s i t i o n i ng ‘
P o s Ta b 2 P o s Ta b 5
P o s Ta b 2 P o s Ta b 5
p_ r e f p_ r e f
P o s Ta b 2 P o s Ta b 5
p_q2 / 1 H p_q2 / 1 H
P o s Ta b 2 P o s Ta b 5
p_q4 / 3 H p_q4 / 3 H
P o s Ta b 2 P o s Ta b 5
p_q6 / 5 H p_q6 / 5 H
P o s Ta b 2 P o s Ta b 5
p_q7 H p_q7 H

VD Servo Control Unit VeCon 3.9x Document-No. 917762


Revision : 04 / 2002
Page 42
7.4.2 Submenus Motion Sequence BahnTab 0 - 7
‘Mo t i on s equen ce ‘Mo t i on s equen ce ‘Mo t i on sequen ce
Ba h n T a b 0 Ba h n T a b 3 Ba h n T a b 6
Ba h n T a b 0 n Ba h n T a b 3 n Ba h n T a b 6 n
m i n -1 m i n -1 m i n -1
Ba h n T a b 0 a_acc Ba h n T a b 3 a_acc Ba h n T a b 6 a_acc
r pm / ms r pm / ms r pm / ms
Ba h n T a b 0 a_dec Ba h n T a b 3 a_dec Ba h n T a b 6 a_dec
r pm / ms r pm / ms r pm / ms
Ba h n T a b 0 c_acc Ba h n T a b 3 c_acc Ba h n T a b 6 c_acc
H H H
Ba h n T a b 0 c_dec Ba h n T a b 3 c_dec Ba h n T a b 6 c_dec
H H H
Ba h n T a b 0 w_ v p o s Ba h n T a b 3 w_ v p o s Ba h n T a b 6 w_ v p o s
Ι nc r Ι nc r Ι nc r
Ba h n T a b 0 w_ p o s Ba h n T a b 3 w_ p o s Ba h n T a b 6 w_ p o s
Ι nc r Ι nc r Ι nc r
‘Mo t i o n s e q u e n c e ‘Mo t i o n s e q u e n c e ‘Mo t i o n s e q u e n c e
Ba h n T a b 1 Ba h n T a b 4 Ba h n T a b 7
Ba h n T a b 1 n Ba h n T a b 4 n Ba h n T a b 7 n
m i n -1 m i n -1 m i n -1
Ba h n T a b 1 a_acc Ba h n T a b 4 a_acc Ba h n T a b 7 a_acc
r pm / ms r pm / ms r pm / ms
Ba h n T a b 1 a_dec Ba h n T a b 4 a_dec Ba h n T a b 7 a_dec
r pm / ms r pm / ms r pm / ms
Ba h n T a b 1 c_acc Ba h n T a b 4 c_acc Ba h n T a b 7 c_acc
H H H
Ba h n T a b 1 c_dec Ba h n T a b 4 c_dec Ba h n T a b 7 c_dec
H H H
Ba h n T a b 1 w_ v p o s Ba h n T a b 4 w_ v p o s Ba h n T a b 7 w_ v p o s
Ι nc r Ι nc r Ι nc r
Ba h n T a b 1 w_ p o s Ba h n T a b 4 w_ p o s Ba h n T a b 7 w_ p o s
Ι nc r Ι nc r Ι nc r
‘Mo t i o n s e q u e n c e ‘Mo t i o n s e q u e n c e
Ba h n T a b 2 Ba h n T a b 5
Ba h n T a b 2 n Ba h n T a b 5 n
m i n -1 m i n -1
Ba h n T a b 2 a_acc Ba h n T a b 5 a_acc
r pm / ms r pm / ms
Ba h n T a b 2 a_dec Ba h n T a b 5 a_dec
r pm / ms r pm / ms
Ba h n T a b 2 c_acc Ba h n T a b 5 c_acc
H H
Ba h n T a b 2 c_dec Ba h n T a b 5 c_dec
H H
Ba h n T a b 2 w_ v p o s Ba h n T a b 5 w_ v p o s
Ι nc r Ι nc r
Ba h n T a b 2 w_ p o s Ba h n T a b 5 w_ p o s
Ι nc r Ι nc r
VD Servo Control Unit VeCon 3.9x Document-No. 917762
Revision : 12 / 1997
Page 43
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7.5 Menu Configuration


‘ En c o d e r s y s t ems ‘ ‘ Ou t p u t s ‘ ‘ Se t t i n g ‘
Se t t i n g Ou t 2 - Ou t 6 An a - Ou t , Ch o p p e r
En c o d e r mo t o r F u n c t i o n Ou t 2 F a c t o r An a - Ou t 1
s t anda r d No . : H
Re s o l v e r d e a d t ime Ou t p u t Ou t 2 F a c t o r An a - Ou t 2
s t anda r d
En c o d e r e x t e r n a l F u n c t i o n Ou t 3 B r akechoppe r
s t r d / cw No . : H Th r e s ho l d H
Ab s o l u t e e n c o d e r Ou t p u t Ou t 3
none s t anda r d
F u n c t i o n Ou t 4
No . : H
Ou t p u t Ou t 4
s t anda r d
F u n c t i o n Ou t 5
No . : H
Ou t p u t Ou t 5
s t anda r d
F u n c t i o n Ou t 6
No . : H
Ou t p u t Ou t 6
s t anda r d

‘ Ou t p u t s ‘ ‘ Mome n t a r y ‘ ‘ D i agnos i s ‘
Re l a y a n d B r a k e Co n f i g u r a t i o n I N / OUT , r u n t i me
F u n c t i o n Re l a y I n t e r f a c e Mo d em I npu t IN 1
No . : H Co d e H
Ou t p u t Re l a y I n t e r f a c e RS4 8 5 Ou t p u t OUT 1
s t anda r d Co d e H
Ou t p u t B r a k e I n t e r f a c e CAN Ma s k Ou t p u t I nv
s t anda r d Co d e H
De l a y r e l e a s e CAN I n p u t s D i p6 - 1 , Ladde r
ms CAN BUS
De l a y a p p l y Un i t a d d r e s s TASK4 0 - t i me
ms Ad d r e s s d t 1 / us
Mo t o r c o d e Po l l i n g - t i me
No . : d t 3 / us
VeCo n - P r o g r am
No . :
Cu s t ome r - Ι n i t
No . :

VD Servo Control Unit VeCon 3.9x Document-No. 917762


Revision : 04 / 2002
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‘ S t a t e VeCo n ‘ ‘ F a u l t mo d e ‘ ‘ Hi s tor y ‘
d i sp l ay P r o g r ammi n g F a u l t memo r y
Ve r s i o n - n umb e r Wa t c h d o g - Mo d e F a u l t memo r y 1
Ve r s i o n V Fau l t F a u l t No .: H
VeCo n - P r o g r am Fau l t a c k n . Ladde r Op e r a t i o n t i me 1
Ve r s i o n V b l o c k ed Ho u r s
Cu s t om . s p e c i f i c Ov e r v o l t a g e F a u l t memo r y 2
Ve r s i o n V a c t i v a t ed F a u l t No .: H
Cu s t . v e r s . f r om Mo t o r p r o t e c t i o n Op e r a t i o n t i me 2
a c t i v a t ed Ho u r s
Ru n n i n g t i me Ov e r c u r r e n t F a u l t memo r y 3
Ho u r s a c t i v a t ed F a u l t No .: H
Ac c e s s c ode Op e r a t i o n t i me 3
H i dden Ho u r s
Ac c e s s p r o t e c t i on F a u l t memo r y 4
Leve l F a u l t No .: H
Op e r a t i o n t i me 4
Ho u r s
F a u l t memo r y 5
F a u l t No .: H
Op e r a t i o n t i me 5
Ho u r s
F a u l t memo r y 6
F a u l t No .: H
Op e r a t i o n t i me 6
Ho u r s
F a u l t memo r y 7
F a u l t No .: H
Op e r a t i o n t i me 7
Ho u r s
F a u l t memo r y 8
F a u l t No .: H
Op e r a t i o n t i me 8
Ho u r s

‘ T emp erature ‘
Te s t ope r a t i on
mo d e o f t e s t
pos i t i on
ma x . mo d e c u r r e n t
I r - mo t o r
Cu r r e n t ma n u a l
I SQ H

VD Servo Control Unit VeCon 3.9x Document-No. 917762


Revision : 04 / 2002
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7.6 Menu Saving Data


‘ Sa v i n g da t a ‘ ‘T r ans f e r da t a ‘ ‘ Se n d d a t a ‘
into EEPROM i n hand t e rmi na l t o hand t e rmi na l
Sa v i n g da t a ? T r a n sm i s s i o n a i m T r a n sm i s s i o n a i m
No EEPROM EEPROM
T r ans f e r da t a Co n t r o l l e r s e n d
Re a d y Re a d y

‘ Re c e i v e d a t a ‘ ‘ Co n t r o l l e r ‘ ‘ VeCo n - Ι n i t ‘
ou t hand t e rmi na l RESET r e l oad
Da t a s o u r c e A c t i v a t e RESET Mo t o r c o d e
EEPROM No No . :
Co n t r o l . r e c e i v e VeCo n - P r o g r am
Re a d y No . :
VeCo n r e l o a d ?
No

‘ Cu s t om . - I n i t ‘ ‘ So u r c e p a r am . ‘ ‘Me n u l anguage ‘
r e l oad l o a d f r om EPROM change
Cu s t om . - I n i t Pa r ame t e r l o a d ? Me n u l a n g u a g e
No . : No deu t s ch
C.- I n i t r e l o a d ? C - Me n u l a n g u a g e
No deu t s ch
Cu s t om . - f u n c t i o n

Ch a n g e l anguage
No

‘ T r a n sm i s s i o n ‘ ‘ Ab s ol . encode r ‘
w i t h Mo d em wr i t e
Ι n i t i a l i sa t i on Wr i t e p o s i t i o n ?
MODEM H No
A r e a c o d e n umb e r
No . :
Ph o n e n umb e r
No . :
T r a n sm i s s i o n
No

VD Servo Control Unit VeCon 3.9x Document-No. 917762


Revision : 04 / 2002
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8. Technical Data
8.1 Vector Drives, Singlephase Control Units

Type DE 02 CE DE 04 CE DE 06 CE

Mains voltage V 1~ 230 ± 10 %

Mains frequency Hz 50 / 60

Input rated current (1-phase) Aeff 3,8 7,3 10,9

Input max. current (1-phase) Aeff 5,5 10,8 16,0

Output rated current (3-phase) Aeff 2 4 6

Output max. current (3-phase) (time limited) Aeff 3 6 9

Recommended motor power (synchronous machine) up to kW 0,6 1,1 1,7

Operating frequency of the power amplifier kHz Standard 8, optional 16

Internal brakechopper unit Threshold approx. UZK 380 VDC

Connection for external brakechopper-resistor Min. 70 Ω

Emitted interference according to EN 50081-1 Residential and trade areas

Test EN 55011 Class B

Noise immunity according to EN 50082-2 Industrial areas

ESD immunity EN 61000-4-2 Class 2

Burst immunity EN 61000-4-4 Class 3

Design and verification according to prEN 50178

Cooling system Convection

Protective system / touch protection IP 20 / VBG 4

Operating / ambient temperature +5° C to +40° C, no dewing

Storage temperature -25° C to +55° C

Weight approx. kg 4

Design : 19''-plug-in unit.

Option : Mountings for installation into a switch cabinet.

VD Servo Control Unit VeCon 3.9x Document-No. 917762


Revision : 04 / 2002
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8.2 Vector Drives, 3-phase Control Units

Type DD 05 CI DD 08 CI DD 12 CI DD 16 CI DD 32 CI

Mains voltage V 3~ 230 to 440

Mains frequency Hz 50 / 60

Input rated current at U = 400 V, S1-operation Aeff 4,3 6,5 10 13 26

1)
External supply for control electronic VDC 24 ± 10 % 1 A + braking current 2)

Output rated current Aeff 5 8 12 16 32

Output max. current (time limited) Aeff 10 16 24 32 48

Motor power (synchronous machine) up to kW 2,5 3,8 5,8 7,8 15

Operating frequ. of the power amplifier kHz Standard 8, optional 16

Internal brakechopper unit Threshold approx. UZK 700 VDC


and resistor internal Pulse power 1 kW, cycle : 2,4 / 120 sec

Connection for ext. brakechopper-resistor Min. 100 Ω

Emitted interference EN 50081-1 Residential and trade areas

Test EN 55011 Class B with external filter

Noise immunity EN 50082-2 Industrial areas

ESD immunity EN 61000-4-2 Class 2

Burst immunity EN 61000-4-4 Class 3

Design and verification according to prEN 50178

Cooling system Convection

Protective system / touch protection IP 20 / VBG 4

Operating / ambient temperature +5° C to +40° C, no dewing

Storage temperature -25° C to +55° C

Weight approx. kg 7,1 13

Design : Industrial housing for installation into a switch cabinet.


1)
Additional power supply.
2)
If a holding brake is used, consider the brake current.

VD Servo Control Unit VeCon 3.9x Document-No. 917762


Revision : 04 / 2002
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Telefon 07143 / 973-0, Telefax 07143 / 97397

8.3 Dimensions
8.3.1 Control Units DE 02, 04, 06 CE for 19''-Housing with 21 Pitches
216,8 (6 height modules)

VD Servo Control Unit VeCon 3.9x Document-No. 917762


Revision : 04 / 2002
Page 49
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8.3.2 Control Units DE 02, 04, 06 CE with Wall Mounting

VD Servo Control Unit VeCon 3.9x Document-No. 917762


Revision : 04 / 2002
Page 50
Zachersweg 17, D - 74376 Gemmrigheim
Telefon 07143 / 973-0, Telefax 07143 / 97397

8.3.3 Control Units DD 05, 08, 12, 16 CI

VD Servo Control Unit VeCon 3.9x Document-No. 917762


Revision : 04 / 2002
Page 51
Zachersweg 17, D - 74376 Gemmrigheim
Telefon 07143 / 973-0, Telefax 07143 / 97397

8.3.4 Mains Filter 3EF-xx


6,5 0,75

K
L
J
M6

F 17

B E
A

Filter (for Control Unit) A B E F J K L Order-No.


3EF-05 (DD 05) 190 150 50 85 105 75 90 161351
3EF-08 (DD 08) 220 180 60 115 115 85 100 161352
3EF-16 (DD 12, 16) 240 200 65 115 150 119,5 135 161353

8.3.5 Mains Filter 1EF-06


Order-No. : 161350

24,1 3,5
45
37
28

0,5

9,1 9,6 41

65,5

VD Servo Control Unit VeCon 3.9x Document-No. 917762


Revision : 04 / 2002
Page 52
Zachersweg 17, D - 74376 Gemmrigheim
Telefon 07143 / 973-0, Telefax 07143 / 97397

8.4 EPROMs of the Vector Drives Controllers


EPROMs Type 27C010 are to be built-in in the same orientation and fill out the plug-in holders completely.

7-segment-display

EPROM
27C512

plug-in jumper
ready

stop

WD

RTS

RD

VD Servo Control Unit VeCon 3.9x Document-No. 917762


Revision : 04 / 2002
Page 53
Zachersweg 17, D - 74376 Gemmrigheim
Telefon 07143 / 973-0, Telefax 07143 / 97397

9. Support to Find and to Get Rid of Faults


To find a fault is very easy via connected operating unit or hand-held terminal because this enables a detailed fault
display. First try to locate the fault using the list below. In case of ineffectiveness please take down the detailed fault-
display, ambient conditions and how the fault occurred. This is very important for the service-department of SIEI
AREG
Structure of a fault-display : F a u l t - No .
Faultdescription

The displayed warnings in no way detract from the function.


In the following list are the most important faults and their causes and / or their removals.

Fault 10 Watch-Dog aktiv (Watch-Dog active)


This fault occurs if very strong interferences apply to the control unit. Clear the control unit or the interference source
with additional EMC-measures. If the fault occurs rarely the fault can be re-programmed as a warning, so that the
control unit restarts by itself. For further questions please contact with the service-department of SIEI AREG.
Warning 1E Watch-Dog (Watch-Dog)
This warning only can occur after re-programming, see menu faultmode-programming.
Fault 23 VeCon-RAM-Fehler (VeCon-RAM-Fault)
Switch off and after approx. 5 seconds switch on the control unit. If the fault persists send back the control unit to
SIEI AREG with a detailed fault description.
Fault 28 EEPROM-Fehler (EEPROM-Fault)
Repeat the saving. If the fault persists please contact with SIEI AREG.
Fault 2C Falsche Boot-Nr. (Wrong Boot-No.)
Repeat the booting with the right motor - controller combination (see software-handbook).
Fault 31 Kurzschluß (Short Circuit)
There is a short circuit in the motorcable or in the motor. After the removal of the short circuit the control unit is
operational. If the fault occurs in spite of a correct motor connection please contact with the service-department
of SIEI AREG.
Fault 33 Ueberstrom in U (Overcurrent in U)
Fault 34 Ueberstrom in V (Overcurrent in V)
Fault 35 Ueberstrom in W (Overcurrent in W)
These faults occur owing to overload. Check for mechanical overload or whether the motor is driven in overload.
If there is no overload and the fault occurs rarely this fault can be switched off via re-programming in the menu
faultmode. If this measure is unsuccessful please contact with the service-department of SIEI AREG.
Fault 41 Laderelaisfehler (Charge Relay Fault)
Check the power-supply. If necessary check the built-in fuse in the control unit.
Fault 44 Ueberspannung (Overvoltage)
The mainsvoltage is higher than 260 resp. 440 V, or the brake ramp is too short. First check whether the fault occurs
during braking or sporadically in normal operation. If the fault occurs during braking prolong the brake ramp or connect
a brake resistor. For this please contact with SIEI AREG.
If the mains supply is occasionally over the determined value the mains voltage should be reduced via
autotransformer.
Fault 47 Unterspannung (Undervoltage)
The control unit only warns about an undervoltage. If the voltage for a controlled operation becomes too low,
the control unit cuts off. Please remark, that during undervoltage operation the motor does not reach its full power
in higher speed range.

VD Servo Control Unit VeCon 3.9x Document-No. 917762


Revision : 04 / 2002
Page 54
Zachersweg 17, D - 74376 Gemmrigheim
Telefon 07143 / 973-0, Telefax 07143 / 97397

Fault 51 Motorschutz (Motor Protection)


The motor protection will be activated owing to overload of the motor or to a broken wire of the motor protection.
After the motor has cooled down the control unit is operational.
Fault 52 Kuehlkoerpertemp. (Heatsink Temperature)
Either the control unit was overloaded or the fan broke down or the ambient temperature (in the cabinet) is too high.
Enable a lower ambient temperature via adequate cooling.
Fault 54 Gehaeusetemp. (Housing Temperature)
The temperature in the housing is too high, owing either to too high ambient temperature (in the cabinet) or to blocked
airconvection. Enable an adequate cooling.
Fault 61 Fehler Endstufe (Fault Amplifier)
There is a fault in the power amplifier. Send back the control unit to SIEI AREG with a detailed fault description.
Fault 62 Resolver defekt (Resolver damaged)
Check whether the resolver is connected correctly and completely or the right motorcode is set. If you do not find
any fault, please contact with the service-department of SIEI AREG.
Fault 63 Inkrementalgeber (Incremental Encoder)
Check whether the incremental encoder is connected correctly and completely or the right motorcode is set. If you
do not find any fault, please contact with the service-department of SIEI AREG.
Warning 65 RS 485 Empfang 0 V (RS485 Receive 0V)
The reception is disturbed, either the line is broken or the line is strongly interfered. Please contact with SIEI AREG.
Fault 67 Absoltgeber def. (Absolute encoder damaged)
Check whether the absolute encoder is damaged or connected incorrectly. If necessary please contact with SIEI
AREG.
Fault 68 IO-Shiftregister (IO-Shiftregister)
Internal fault. Send back the control unit to SIEI AREG.
Fault 69 CAN-CTRL. Fehler (CAN-Control Fault)
Fault in the CAN-connection or in the CAN-Controller. Please contact with SIEI AREG.
Warning 6A CAN-CTRL. Warnung (CAN-Control Warning)
This warning points either to a transmission fault or to a fault in the transmission protocol. Please contact with SIEI
AREG.
Warning 93 EEPROM gesperrt (EEPROM blocked)
This warning appears in case of saving into a blocked area. The saving will not be proceeded.

10. Repair and Maintenance


If a problem occurs during commissioning or normal operation that can not be removed using this manual (chapter
4 and 9), please contact with the service-department of SIEI AREG.
The control unit does not need any periodical maintenance. If you wish a software-maintenance, please contact
with the sales-department of SIEI AREG.

VD Servo Control Unit VeCon 3.9x Document-No. 917762


Revision : 04 / 2002
Page 55
Zachersweg 17, D - 74376 Gemmrigheim
Telefon 07143 / 973-0, Telefax 07143 / 97397

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VD Servo Control Unit VeCon 3.9x Document-No. 917762
Revision : 04 / 2002
Page 56
Telefax ** 49 / (0) 71 43 / 9 73 97
or

Mail

SIEI-AREG GmbH
Zachersweg 17
D-74376 Gemmrigheim
Germany
Telephone ** 49 / (0) 71 43 / 973 - 0
Email INFO@SIEIAREG.DE

Please send me
† a short product-information
† a detailed product-description / operating manual
of following product-groups :
† Digital DC-Drive TYPACT approx. _ _ _ _ kW motor power
† Frequency inverter QUIXDrive approx. _ _ _ _ kW motor power
† Frequency inverter ARTDrive AFy, AGy, AVy approx. _ _ _ _ kW motor power
† Softstarter micro-, easy-, midiSTART approx. _ _ _ _ A output current
† Digital servo-amplifier Vector Drives approx. _ _ _ _ A motor current
† Digital servo-amplifier ARTDrive S approx. _ _ _ _ A motor current
† Asynchronous motor approx. _ _ _ _ kW motor power
† Servo-motor approx. _ _ _ _ Nm torque approx. _ _ _ _ min-1 speed
† KSM 6000 smallservomotor up to 1,5 kW approx. _ _ _ _ min-1 speed
† KFM 05 asynchronous positioningmotor with integrated frequency inverter
† Variable-speed drives of the product-group TRONIC
† Control unitTherm 94-D for rotating heat exchangers / Hand-held terminal TH 93-D
† Light barriers
† PLC
† Pushbuttons, switches, switch-devices and accessories

Return address

Company Name Department

Street Postcode Town

Telephone Telefax / EMAIL

Date Signature
The Products of SIEI-AREG GmbH
Ask for Appropriate Support
QUIXDrive TYPACT TPD32
U/f- and vector-controlled inverters Digital DC-Drive 2Q/4Q-Operation
Motor power 0,25 to 4 kW Output current 20 to 3300 A
Input voltage 1 x 230 to 3 x 460 VAC Input voltage 3 x 230 to 690 VAC
KFM 05
Asynchronous Positioning-Motor
With integrated frequency inverter
Motor power 180 to 510 W

Softstarter ARTDrive S
nST microSTART Servo-Amplifier
eST easySTART Output current 3 to 300 A
dST midiSTART SIEI-AREG GmbH Input voltage :
Input voltage : Zachersweg 17 1 x 230 to 3 x 460 VAC
3 x 230/400/460/575/690 VAC D - 74376 Gemmrigheim
Output current 3 to 1600 A Telephone ** 49 / (0) 71 43 / 9 73 - 0
Telefax ** 49 / (0) 71 43 / 9 73 - 97
Email INFO@SIEIAREG.DE
www.sieiareg.de

KSM 6000
Servormotor up to 1,5 kW
Maximum speed 6000 min-1
110 mm x 110 mm x 120 mm Vector Drives
ARTDrive AFy, AGy and AVy Servo-Amplifier
U/f- and vector-controlled inverters Output current 2 to 16 A
Motor power 0,75 to 315 kW optional customerspecific
Input voltage 3 x 230 to 480 VAC software

Servo-Motors
Torque 0,2 to 350 Nm

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