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TD200 Series User Manual

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Table of Contents

Chapter 1: Safety Precautions


1.1 Before supplying Power to the AC Drive 1-1
1.2 Wiring 1-1
1.3 Before Operation 1-2
1.4 Parameter Setting 1-2
1.5 Operation 1-2
1.6 Maintenance, Inspection, and Replacement 1-3
1.7 Disposal of the AC Drive 1-3
1.8 UL Standards 1-4

Chapter 2: Model Description


2.1 Nameplate Data 2-1
2.2 Wire Gauge, Tightening Torque, Terminal, Short Circuit, Circuit Breaker, and Fuse Ratings 2-1
2.3 AC Drive Specifications 2-2
2.4 General Specifications 2-4
2.5 AC Drive Dimensions 2-5

Chapter 3: Environment and Installation


3.1 Environment 3-1
3.2 Installation 3-2
3.3 External View 3-3
3.4 Warning Labels 3-4
3.5 Wiring Peripheral Power Devices 3-4
3.6 General Wiring Diagram 3-6
3.7 Control Circuit Terminals 3-7
3.8 Power Terminals 3-7
3.9 AC Drive Wiring 3-8
3.10 Input Power and Motor Cable Length 3-9
3.11 Cable Length vs. Carrier Frequency 3-9
3.12 Installing an AC Line Reactor 3-9
3.13 Power Input Wire Size, and NFB 3-10
3.14 Control Circuit Wiring 3-10
3.15 AC Drive derating based on Carrier Frequency 3-10
3.16 Braking resistors 3-11

Chapter 4: User Interface and Programming


4.1 LED Keypad 4-1
4.1.1 LED Keypad Display and Keys 4-1
4.1.2 Display Description 4-2
4.1.3 LED Display Examples 4-3
4.1.4 LED Status Description 4-4
4.1.5 Operation Control 4-5
4.1.6 Using the Keypad 4-6
4.2 Parameter Summary 4-8
4.3 Parameter Details 4-24
Group 00 Basic Parameters 4-24
Group 01 V/F Control Parameters 4-32
Group 02 IM Motor Parameters 4-35
Group 03 External Digital Input and Output Parameters 4-36
Group 04 Analog Signal Inputs / Analog Output 4-48
Group 05 Preset Frequency Parameters 4-53
Group 06 Automatic Program Operation 4-56
Group 07 Start/Stop Parameters 4-59
Group 08 Protection Parameters 4-62
Group 09 Communication Parameters 4-66
Group 10 PID Parameters 4-69
Group 11 Auxiliary Parameters 4-75
Group 12 Monitoring Parameters 4-80
Group 13 Maintenance Parameters 4-81
Group 17 Automatic Tuning Parameters 4-86

Chapter 5: Communications
5.1 Modbus Protocol 5-2
5.1.1 Network Connection 5-2
5.1.2 Data Format Frame for ASCII Mode 5-3
5.1.3 Data Frame for RTU Mode 5-3
5.1.4 CRC 5-4
5.1.5 Register and Data Format 5-5
5.1.6 Monitor Data (Read-only) 5-6
5.1.7 Read holding Register [03H] 5-8
5.1.8 Loop Back Test [08H] 5-9
5.1.9 Write Single Holding Register [06H] 5-10
5.1.10 Write Multiple Holding Register [10H] 5-11
5.1.11 Modbus Addressing 5-12
5.2 BACnet Protocol Descriptions 5-16
5.2.1 BACnet Object Properties 5-17

Chapter 6: Troubleshooting, Fault Diagnostics and Maintenance


6.1 General 6-1
6.2 Fault Detection Function 6-1
6.3 General Troubleshooting 6-6
6.4 AC Drive Troubleshooting 6-7
6.5 Routine and periodic inspection 6-13
6.6 Maintenance 6-15
1. Safety Precautions
1.1 Before Supplying Power to the AC Drive
Warning:
MAIN CIRCUIT POWER SUPPLY TERMINALS MUST BE
CORRECTLY WIRED

Single Phase Input: L1(L) and L3(N)


Three Phase Input: L1(L), L2, and L3(N)

MOTOR CONNECTION ONLY: T1, T2, T3


(input power connection here will destroy the AC Drive)

Warning:
• To prevent the front cover from disengaging or other physical damage, do not carry the AC Drive by its
cover. Support the unit by its heat sink when transporting. Improper handling can damage the AC Drive
or injure personnel, and should be avoided.
• To avoid the risk of fire, do not install the AC Drive on or near flammable objects. Install on nonflammable
objects such as metal surfaces.
• If several AC Drives are placed inside the same control panel, provide adequate ventilation to maintain
the temperature below 50°C/122°F to avoid overheating or fire.
• When removing or installing the digital operator, turn off the power first, and then follow the instructions in
this manual to avoid operator error or loss of display caused by faulty connections.

1.2 Wiring
Warning:
• Always turn OFF the power supply before attempting AC Drive installation and wiring of the user
terminals.
• Installation and wiring must be performed by qualified personnel
• AC Drive and motor-side ground. Improper grounding could result in serious injury or death from
contacting the motor case.
• Grounding impedance: 230V class - less than 100Ω, 460V class - less than 10Ω
• Please check and test emergency stop circuits after wiring. (Installer is responsible for the correct
wiring.)
• Never touch any of the input or output power lines directly or allow any input or output power lines to
come in contact with the AC Drive case.
• Do not perform a dielectric voltage withstand test (megger) on the AC Drive. This will result in damage to
the semiconductor components.
• Check all wiring to ensure all connections are correct after installation of AC Drive and any other devices.
Failure to comply could result in serious injury, death, fire, or damage to the AC Drive.

Caution:
• Do not use an improper voltage source. Failure to comply could result in serious injury, death, fire, or
damage to the AC Drive. Verify the rated voltage of the AC Drive matches the voltage of the incoming
power supply before applying power.
• Tighten all terminal screws to the specified tightening torque. Loose electrical connections could result in
death or serious injury by fire due to overheating of electrical connections. (See Wire Gauge and Torque
Specification section 2.2)
• Never connect input power to the AC Drive output terminals T1, T2, T3.
• Do not connect a contactor or switch in series with the AC Drive and the motor.
• Do not connect a power factor correction capacitor or surge suppressor to the AC Drive output.
• Ensure the interference generated by the AC Drive and motor does not affect peripheral devices.
• Do not use unshielded cable for control wiring. Failure to comply may cause electrical interference
resulting in poor system performance. Use shielded twisted-pair wires and ground the shield to the
ground terminal of the AC Drive.

1-1
Warning:
This product is sold subject to IEC 61800-3. In a domestic environment this product may cause radio
interference in which case the user may need to apply corrective measures.

1.3 Before Operation

Warning:
• Make sure the AC Drive capacity matches the parameter 13-00.
• Reduce the carrier frequency (parameter 11-01) if the cable from the AC Drive to the motor is greater
than 80 ft (25m). A high-frequency current can be generated by stray capacitance between the cables
and result in an overcurrent trip of the AC Drive, an increase in leakage current, or an inaccurate current
readout.
• Do NOT remove any protective covers or attempt any wiring while input power is applied. Connect all
power wiring and control wiring before applying input power. Always turn OFF the power supply before
attempting AC Drive installation and terminal wiring.
• Do not operate switches with wet hands, otherwise electric shock may result.
• Do not touch any terminals before the capacitors have fully discharged. Internal capacitors hold a charge
after power supply has been removed. After disconnecting power, wait at least 10 minutes before
touching any wiring, circuit boards, or components. Check that DC voltage between terminals P and BR
(480V models only) does not exceed 25V; otherwise, electric shock may result.

1.4 Parameter Setting

Caution:
• Do not connect a load to the motor while performing a rotational auto-tune.
• Make sure the motor can freely run and there is sufficient space around the motor when performing a
rotational auto-tune.

1.5 Operation

Warning:
• Do not connect or disconnect the motor during operation. This will cause the AC Drive to trip and may
cause damage to the AC Drive.
• Operations may start suddenly if an alarm or fault is reset with a run command active. Confirm that no
run command is active upon resetting the alarm or fault, otherwise accidents may occur.
• Independent external hardware emergency switch is provided. Switch shuts down AC Drive output in
case of danger.
• If automatic restart after power recovery (parameter 07-00) is enabled, the AC Drive will start
automatically after power is restored.
• Make sure it is safe to operate the AC Drive and motor before performing a rotational auto-tune.
• Do not touch AC Drive terminals when energized even if AC Drive has stopped, otherwise electric shock
may result.
• Do not remove covers or touch circuit boards while the power is on. Failure to comply could result in
death or serious injury.
• After the power is turned off, the cooling fan may continue to run for some time.

Caution:
• Do not touch heat-generating components such as heat sinks and braking resistors.
• Carefully check the performance of motor or machine before operating at high speed, otherwise injury
may result.
• Note the parameter settings related to the braking unit when applicable.
• Do not use the AC Drive braking function for mechanical holding, otherwise injury may result.

1-2
1.6 Maintenance, Inspection, and Replacement

Warning:
• Internal capacitors hold a charge after power supply has been removed. After disconnecting power, wait
at least 10 minutes before touching any wiring, circuit boards, or components. Check that DC voltage
between terminals P and BR (480V models only) does not exceed 25V; otherwise, electric shock may result.
• Never touch high voltage terminals in the AC Drive.
• Make sure power to the AC Drive is disconnected before disassembling the AC Drive.
• Do not allow unqualified personnel to perform work on the AC Drive. Failure to comply could result in
death or serious injury. Installation, maintenance, inspection, and servicing must be performed only by
authorized personnel familiar with installation, adjustment, and maintenance of the AC Drive.
• Do not perform work on the AC Drive while wearing loose clothing, jewelry, or lack of eye protection.
Failure to comply could result in death or serious injury. Remove all metal objects such as watches and
rings, secure loose clothing, and wear eye protection before beginning work on the AC Drive.
• Observe proper electrostatic discharge procedures (ESD) when handling the AC Drive and circuit
boards. Failure to comply may result in ESD damage to the AC Drive circuitry.
• Do not modify the AC Drive circuitry. Failure to comply could result in damage to the AC Drive and will
void warranty. FMX is not responsible for any modification of the product made by the user. This product
must not be modified.

Caution:
• The AC Drive can be used in an environment with a temperature range from 14 -104°F (-10-40°C) and
relative humidity of 95% non-condensing.
• The AC Drive must be operated in a dust, gas, mist and moisture free environment.

1.7 Disposal of the AC Drive

Caution:
• Please dispose of this unit with care as an industrial waste and according to your required local
regulations.
• The capacitors of AC Drive main circuit and printed circuit board are considered hazardous waste and
must not be burned.
• The plastic enclosure and parts of the AC Drive such as the top cover board will release harmful gases if
burned.

1-3
1.8 UL Standards

v UL Standards
The UL/cUL mark applies to products in the United States and Canada and it means that UL has performed
product testing and evaluation and determined that their stringent standards for product safety have been met. For
a product to receive UL certification, all components inside that product must also receive UL certification.

UL/CUL Mark
v UL Standards Compliance
This AC Drive is tested in accordance with UL standard UL508C and complies with UL requirements. To ensure
continued compliance when using this AC Drive in combination with other equipment, meet the following
conditions:

■ Installation Area
Do not install the AC Drive to an area greater than pollution severity 2 (UL standard).

■ Motor Over-Temperature Protection


Motor over-temperature protection shall be provided in the end use application.

■ Field Wiring Terminals


All input and output field wiring terminals not located within the motor circuit shall be marked to indicate the proper
connections that are to be made to each terminal and indicate that copper conductors rated 75°C are to be used.

■ AC Drive Short-Circuit Rating


This AC Drive has undergone the UL short-circuit test, which certifies that during a short circuit in the power
supply the current flow will not rise above value. Please see electrical ratings for maximum voltage and table
below for current.

• Circuit protection must be installed before AC drive. See section 2.3 of the user manual for the appropriate circuit
breaker for your drive.
• Suitable for use on a circuit capable of delivering not more than (A) RMS symmetrical amperes for (HP) HP in
240 / 480 V class drives motor overload protection.

Horse Power ( HP ) Current ( A ) Voltage ( V )


1 - 50 5,000 240 / 480
51 - 200 10,000 240 / 480

v AC Drive Motor Overload Protection


Set parameter 02-01 (motor rated current) to the appropriate value to enable motor overload protection. The
internal motor overload protection is UL listed and in accordance with the NEC and CEC.

1-4
2. Model Description
2.1 Nameplate Data
Unpack the TD200 AC Drive and check the following:
• The TD200 AC Drive start-up and installation manual (this document) is contained in the package.
• The TD200 AC Drive has not been damaged during transportation. There should be no dents or parts
missing.
• The TD200 AC Drive is the type you ordered. You can check the type and specifications on the main
nameplate.
• Check that the input voltage range meets the input power requirements.
• Ensure that the motor HP matches the motor rating of the AC Drive. (1HP = 0.746 kW)

PRODUCT: TD200-20P5-1PH
E510-2P5-H-U MOTOR RATING: 0.5 HP Product Name and Motor Rating
INPUT : AC 1PH 200-240V (+10%,-15%) 50/60hz 7.2A Input Power Specifications
OUTPUT : AC 3PH 0-599 Hz 2.6A IP20/NEMA 1
ENCLOSURE : IP20 Output Power Specifications

P/N BARCODE S/N BARCODE UL and CE Marks

Series No

TD200 - 2001 - 1PH


TD200 AC Drive Series

Input Voltage Rang

20: 200-240V Motor Rang


40: 380-480V
P2: 0.25 HP
P5: 0.5 HP Input
01: 1 HP
02: 2 HP 1: 1Ph
03: 3 HP 3: 3Ph

2.2 Terminal Wire Gauge and Tightening Torque Specifications

Power Terminals Control Terminals


AC Drive AC Drive Tightening Torque Tightening Torque
Frame size Maximum
HP Voltage Wire Range
Wire Size kgf.cm lbf.in Nm kgf.cm lbf.in Nm
0.25–0.5 120 12 AWG
Frame 1 14 12 1.4
0.25–1 230 3.3mm²
1 120 10 AWG 30–12 AWG
12 10 1.2 4 3 0.4
2–3 230 5.3mm² 0.05–4 mm²
Frame 2
12 AWG
1–3 480 14 12 1.4
3.3mm²
Notes:
• Wire size shown is based on maximum terminal size. Please consult the NEC or local codes for proper size to
be used.
• The wire size assumes a maximum voltage drop of 2%. If this value is exceeded, a larger diameter wire size may
be needed.
• Use only copper wires. Proper diameter wire should be based on ratings at 75°C.
• For safety reasons do not use under sized wiring.

2-1
2.3 AC Drive Specifications

2.3.1 120V Class: Single phase


Model TD200-10P2-1PH TD200-10P5-1PH TD200-1001-1PH
Horse power (HP) 0.25 0.5 1
Motor capacity (KW) 0.2 0.4 0.75
Rated output current (A) 1.8 2.6 4.3
Rated capacity (KVA) 0.68 1.00 1.65
Input voltage range(V) Single phase:100–120V, 50/60HZ
Allowable voltage fluctuation -15%–+10%
Output voltage range(V) Three phase:0–240V
Input current (A)* 9.5 13 19
Circuit Breaker Current Rating 15 15 20
Fuse Rating 17.5A, 690V 20A, 690V 25A, 690V
AC Drive net weight lbs(kg) 1.98 (0.9) 1.98 (0.9) 3.53 (1.6)
Allowable momentary power loss
1 1 1
time(s)
Enclosure IP20
Braking Transistor N/A

2.3.2 240V Class: Single phase


Model TD200-20P2-1PH TD200-20P5-1PH TD200-2001-1PH TD200-2002-1PH TD200-2003-1PH
Horse power (HP) 0.25 0.5 1 2 3
Motor capacity (KW) 0.2 0.4 0.75 1.5 2.2
Rated output current (A) 1.8 2.6 4.3 7.5 10.5
Rated capacity (KVA) 0.68 1 1.65 2.9 4
Input voltage range(V) Single phase:200–240V, 50/60HZ
Allowable voltage
-15%–+10%
fluctuation
Output voltage range(V) Three phase:0–240V
Input current (A)* 4.9 7.2 11 15.5 21
Circuit Breaker Current
15 15 20 20 30
Rating
Fuse Rating 10A, 690V 10A, 690V 17.5A, 690V 30A, 690V 50A, 690V
AC Drive net weight
1.98 (0.9) 1.98 (0.9) 1.98 (0.9) 3.53 (1.6) 3.53 (1.6)
lbs(kg)
Allowable momentary
1 1 1 2 2
power loss time(s)
Enclosure IP20
Braking Transistor N/A

2-2
2.3.4 240V Class: Three phase
Model TD200-20P5-3PH TD200-2001-3PH TD200-2002-3PH TD200-2003-3PH
Horse power (HP) 0.5 1 2 3
Motor capacity (kW) 0.4 0.75 1.5 2.2
Rated output current (A) 2.6 4.3 7.5 10.5
Rated capacity (KVA) 1 1.65 2.9 4
Input voltage range(V) Three phase:200–240V,50/60HZ
Allowable voltage fluctuation -15%–+10%
Output voltage range(V) Three phase:0–240V
Input current (A)* 4 6.4 9.4 12.2
Circuit Breaker Current Rating 15 20 20 30
Fuse Rating 10A, 690V 10A, 690V 17.5A, 690V 20A, 690V
AC Drive net weight lbs(kg) 1.98 (0.9) 1.98 (0.9) 3.53 (1.6) 3.53 (1.6)
Allowable momentary power loss 1 1 2 2
time(s)
Enclosure IP20
Braking Transistor N/A

2.3.5 480V Class: Three Phase


Model TD200-4001-3PH TD200-4002-3PH TD200-4003-3PH
Horse power (HP) 1 2 3
Suitable motor capacity (KW) 0.75 1.5 2.2
Rated output current (A) 2.3 3.8 5.2
Rated capacity (KVA) 1.7 2.9 4
Input voltage range(V) Three phase:380–480V,50/60HZ
Allowable voltage fluctuation -15%–+10%
Output voltage range(V) Three phase:0~480V
Input current (A)* 4.2 5.6 7.3
Circuit Breaker Current Rating 15 15 15
Fuse Rating 10A, 690V 17.5A, 690V 20A, 690V
AC Drive net weight lbs(kg) 3.53 (1.6) 3.53 (1.6) 3.53 (1.6)
Allowable momentary power loss 2 2 2
time(s)
Enclosure IP20
Braking Transistor Built-in

2-3
2.4 General Specifications
Control Mode V/F and SLV control mode
Output Frequency 0.01~599.00Hz
Digital input: 0.01Hz
Setting resolution
Analog input:0.06Hz/60Hz
Keypad: Set directly with▲▼ keys or the VR (potentiometer) on the
keypad
Frequency
External Input Terminals:
Setting
AVI(0/2–10V), ACI(0/4–20mA) input
Multifunction input up/down function (Group3)
Frequency set by communication method.
Frequency limit Lower and upper frequency limits, 3 skip frequency settings.
Keypad run, stop button
External terminals:
Run Operation set Multi- operation-mode, 2 / 3 wire selection
Jog operation
Run signal by communication method.
V / F curve setting 6 fixed curves and one customized curve
Carrier frequency 1–16KHz (factory setting is 5kHz)
Acceleration and
2 Acceleration / deceleration time parameters. 4 S curve parameters.
deceleration control
Main Multifunction input 19 functions (refer to description in group 3)
Control Multifunction output 14 functions (refer to description in group 3)
Features
Multifunction analog
5 functions (refer to description in group 4), 1 output (0–10V)
output
Overload Detection, 8 preset speeds, Auto-run, Acc/Dec Switch (2
Main features Stages),Main/Alt run Command select, Main/Alt Frequency Command,
PID control, torque boost, V/F start Frequency, Fault reset.
Display: parameter / parameter value / frequency / line speed / DC
LED voltage / output voltage / output current / PID feedback / input and output
Display terminal status / Heat sink temperature / Program Version / Fault Log.
LED Status Indicator Run / Stop / Forward / Reverse
Overload Protection (OL1) Integrated motor and AC drive overload protection
120/240V Class:DC bus voltage higher than 410Vdc
Over Voltage
480V Class:DC bus voltage higher than 820Vdc
120/240V Class:DC bus voltage lower than 190V
Under Voltage
480V Class:DC bus voltage lower than 380V
Momentary Power Loss
AC Drive auto-restart after a momentary power loss.
Restart
Protective Stall Prevention Stall prevention for Acceleration/ Deceleration/ Operation.
Functions Short-circuit output
Electronic Circuit Protection
terminal
Grounding Fault Electronic Circuit Protection
Heat sink over temperature protection, Auto carrier frequency decrease
based on temperature, Fault output, Reverse prohibit, number of auto
Other protection features
restart attempts, parameter lock, over voltage protection (OVP), motor
PTC over temperature protection
Built-in Braking Transistor 480V Class only
Built-in RS485 communication multi-drop communication.
Comm. Built-in BACnet communication for building control.
Control (Ex:Fire protection system, Air conditioning system, Monitoring system
and Access control system)

2-4
Operating temperature -10–50°C

Storage temperature -20–60°C


Environment Humidity 95% RH or less (no condensation)
1G. (9.8m/s²) for < 20Hz.
Vibration
0.6G (5.88m/s²) 20Hz–50Hz (Follow IEC60068-2-6 standard
Enclosure IP20
Compliance Certifications CE, UL, cUL, RCM, EN61800-3, EN50178, UL508C

2.5 AC Drive Dimensions

2.5.1 Frame 1
63 M4
Models:
• TD200-10P2-1PH
• TD200-10P5-1PH
• TD200-20P2-1PH
• TD200-20P5-1PH
• TD200-2001-1PH
131
122

• TD200-20P5-3PH
141

• TD200-2001-3PH

61
72

2.5.2 Frame 2
Models:
108 M4 • TD200-1001-1PH
• TD200-2002-1PH
• TD200-2003-1PH
• TD200-2002-3PH
• TD200-2003-3PH
131

121

150

• TD200-4001-3PH
• TD200-4002-3PH
• TD200-4003-3PH
RA RB COM S1 S2 S3 S4 S5 10V AVI ACI AO AGND

L1 L2 T1 T2 T3

108
118

2-5
3. Environment and Installation
3.1 Environment

The environment will directly affect the proper operation and the life span of the AC Drive. To ensure that the AC
Drive will give maximum service life, please comply with the following environmental conditions:

Protection
Protection Class: IP20

Ambient: 14°F to 104°F (-10°C to 40°C)


With fan: 14°F to 122°F (-10°C to 50°C)
Operating
Temperature:
If several AC Drives are placed in the same control panel, provide additional cooling
And ventilation to maintain ambient temperatures below 40°C (104 °F)

Storage
-4 to 140 °F (-20°C to +60°C)
Temperature:
95% non-condensing
Humidity: Relative humidity 5% to 95%, free of moisture.
(Follow IEC60068-2-78 standard)
Altitude: < 1000m (3,281 ft.)
Avoid exposure to rain or moisture.
Avoid direct sunlight.
Avoid oil mist and salinity.
Avoid corrosive liquid and gas.
Installation Site: Avoid dust, lint fibers, and small metal filings.
Keep away from radioactive and flammable materials.
Avoid electromagnetic interference (soldering machines, power machines).
Avoid vibration (stamping, punching machines etc.).
Add a vibration-proof pad if the situation cannot be avoided.
Maximum acceleration: 1G (9.8m/s²), for <20Hz
Shock:
Maximum acceleration: 0.6G (5.88m/s²), for 20 - 50Hz (IEC60068-2-6 standard)

3-1
3.2 Installation

Provide sufficient air circulation space for cooling as shown in examples below. Install the AC Drive on surfaces
that provide good heat dissipation.

Cooling Fan Cooling Fan


Enclosure
Enclosure

4.8” / 12cm

2” / 5cm
2” / 5cm


2” / 5cm

4.8” / 12cm Vent Vent

Front view Side view

3.2.1 Side by Side Installation

Provide the necessary physical space and cooling based on the ambient temperature and the heat loss in the
panel.

Cooling Fan
Enclosure

2” / 5cm

Vent

3-2
3.3 External View

3.3.1 Frame 1:
120V 0.25–0.5HP (Single Phase) / 240V 0.25HP–1HP (Single or Three Phase)
Digital Operator

Keypad
Terminals

Name Plate

Mounting Hole

Fan Cover

Heat Sink

3.3.2 Frames 2–4:


120V 1HP (Single Phase) / 240V 2HP–3HP (Single or Three Phase) / 480V 3HP–25HP (Three Phase)
Digital Operator
Keypad

Terminals

Name Plate

Mounting Hole

Fan Cover

Heat Sink

3-3
3.4 Warning Labels

Important:
Warning information located on the front cover must be read upon installation of the AC Drive.

3.5 Wiring Peripheral Power Devices

• After power is shut off to the AC Drive the capacitors will slowly discharge. Do NOT touch any of the AC
Drive circuitry or replace any components until at least 10 minutes have passed.
• Do NOT wire or connect/disconnect terminals from the AC Drive when it is powered up.
• Do NOT connect AC Drive output T1, T2 and T3 to the supply power. This will result in damage to the AC
Drive.
• The AC Drive must be properly grounded. Use ground terminal to connect earth ground and comply with
local standards.
• Do NOT perform a dielectric voltage withstand test (Megger) on the AC Drive. This will result in damage
to the semiconductor components.
• Do NOT touch any of the components on the AC Drive control board to prevent damage to the AC Drive
by static electricity.

• Refer to the recommended wire size table for the appropriate wire to use. The voltage between the
power supply and the input of the AC Drive may not exceed 2%.

Phase-to-phase voltage drop (V) = 3 ×resistance of wire (Ω/km) × length of line m) ×


current×10-3.
(km=3280 x feet) / (m=3.28 x feet )

• Reduce the carrier frequency (parameter 11-01) If the cable from the AC Drive to the motor is greater
than 25m (82ft). A high-frequency current can be generated by stray capacitance between the cables
and result in an overcurrent trip of the AC Drive, an increase in leakage current, or an inaccurate current
readout.
• To protect peripheral equipment, install fast acting fuses on the input side of the AC Drive. Refer to
section 3.5.1 for additional information.

3-4
3.5.1 Typical AC Drive System
Power Supply Power supply:
• Ensure correct voltage is applied to avoid damage to
the AC Drive.

Circuit Protection:
• A molded-case circuit breaker or fused disconnect that
conforms to the rated voltage and current of the AC
Circuit Protection Drive must be installed between the power supply and
the AC Drive.
• Do not use the circuit breaker as the run/stop switch
for the AC Drive.
AC Line Reactor • Install a ground fault breaker to prevent problems
caused by current leakage and to protect personnel.
Select current range up to 200mA and action time up to
0.1 seconds to prevent high frequency failure.
Input Noise Filter
AC line reactor (input):
• When AC Drives are supplied by a high capacity power
source (> 600KVA), an optional AC line reactor can be
connected to improve the power factor and protect the
AC Drive from transient voltages.

Input Noise filter:


• An optional noise filter can be installed when there are
inductive loads affecting the AC Drive.

/ / / / 1 *1' AC Drive:
• Output terminals T1, T2, and T3 are connected to U, V,
and W terminals of the motor. If the motor runs in
reverse while the AC Drive is set to run forward, swap
any two terminals connections for T1, T2, and T3.
• To avoid damaging the AC Drive, do not connect the
$&'ULYH output terminals T1, T2, and T3 to AC input power.
• Connect the ground terminal properly. (240V series: Rg
<100Ω; 480V series: Rg <10Ω.)

Braking Resistor (460V Units Only):


• Optional braking resistors allow the AC Drive to
7 7 7 *1' produce additional stopping torque. Braking resistors
may be desired when a quicker deceleration is needed
or with high-inertia loads.

AC line reactor (output):


• Optional AC line reactor installed on the output of the
AC Drive can help to protect the motor from a short
circuit of the AC Drive and smooth the current
AC Line waveform for a cooler running motor. It is also
Reactor recommended to use an AC line reactor if wiring to the
motor is longer than 100ft.

Motor:
• If the AC Drive controls multiple motors, the output
Motor rated current of the AC Drive must be greater than the
total current of all the motors.

3-5
3.6 General Wiring Diagram

Note: 1 Braking Connection


AC Input Voltage

Circuit AC Line P BR
Disconnect
Protection Reactor 3Ø Induction motor
L1 T1

L2 T2

L3 T3

Multi-Functional
Digital Inputs Ground less than 100Ω
impedance. Greater than
(Default Settings)
100Ω indicates a poor ground
FWD / STOP S1
RS485 COM1
REV / STOP S2
RJ45
Preset Speed 1 S3 8:GND
8
Preset Speed 2 S4 7 7: 5V
2 2:RS485-
1
Reset S5 1:RS485+

COM (NPN) Multi-function


Relay Output
RA
Contact rating:
NO RB • 250VAC / 1.0A
External Analog Inputs • 30VDC / 1.0A
10V: Max. 20mA
0 – 10V or
AVI: Multi-Function Analog Input AO
0 – 20mA Analog Output
Potentiometer: ACI: Multi-Function Analog Input
2kΩ – 10kΩ 0 – 10 VDC
AGND: Analog Signal Common
AGND
Control circuit

Shielded wire

Main circuit

Notes:
1: Only 480V 1-3HP have a built-in braking transistor. The braking resistor can be connected directly between
P and BR. All other models do not have external braking capabilities.

3-6
3.7 Control Circuit Terminals

RA RB COM S1 S2 S3 S4 S5 10V AVI ACI AO AGND

Type Terminal Terminal function Signal level


S1
24 VDC, 8 mA, Optical
S2 coupling isolation (Max,
S3 Refer to parameter group 3 for more information and default
Digital voltage 30 VDC,
settings.
inputs S4 Input impedance 3.3kΩ)
S5 High Logic: 13V
Low Logic: 10V
COM COMMON
Multi-function output: Run, Fault, setting
Frequency ,Frequency Reached, Auto Restart,
RA Momentary AC Power Loss, Rapid Stop ,Base
Block Stop Mode, Motor Overload Protection,
Relay NO (Normally Drive Overload Protection, Over-torque
250VAC/1A(30VDC/1A)
outputs open) Threshold Level, Preset Current level Reached,
Preset Brake Frequency Reached, PID
RB Feedback Signal Loss, Final count value
reached, Initial count value reached, PLC Status
Indicator, PLC control
10V Built in Power for an external speed potentiometer 10V(Max current:20mA)
Analog AVI Analog Voltage Input 0–10VDC / 2–10V
inputs ACI Analog Current Input 0/4–20mA
AGND The analog common terminal ----
Analog AO Multifunctional analog output terminal*3 0 –10V, (Max current:1mA)
output AGND The analog common terminal ----

• Multi-function analog output AO is for use by an analog output meter. Do not use this output for feedback
control.

3.8 Power Terminals

Terminal symbol Terminal function description


L1(L) Single phase: L1(L)/L3(N)
L2 Main power input, Single/Three phase: L1(L)/L2/L3(N)
L3(N) Three phase: L1/L2/L3
T1
T2 AC Drive output, connect to U/V/W terminals of motor
T3
P Externally connected braking resistor
BR (Please see the braking resistors reference in section 3.16)

Ground terminal

3-7
3.9 AC Drive Wiring

• Do NOT remove any protective covers or attempt any wiring while input power is applied. Connect all
wiring before applying input power. When making wiring changes after power up, remove input power
and wait a minimum of five minutes after power has been turned off before starting. Also confirm that DC
voltage between terminals B1/P (480V models only) does not exceed 25V, otherwise electric shock
may result.
• Only authorized personnel should work on the equipment. Take off metal jewelry such as watches and
rings and use insulated tools, otherwise electric shock or injury may result.

(A) Power input terminals


1. The Input power supply voltage can be connected in any phase sequence to power input terminals L1(L), L2,
or L3(N) on the terminal block.
2. DO NOT connect the AC input power source to the output terminals T1, T2 and. T3.
3. Connect the output terminals T1, T2, T3 to motor lead wires T1, T2, and T3, respectively.
4. Check that the motor rotates forward with the forward run source. If it does not, swap any 2 of the output
cables to change motor direction.
5. DO NOT connect phase correcting capacitors or LC/RC noise filter to the output circuit.

Example Power Connections – AC Drive with dedicated power line

Power MCCB

AC Drive IM

Install a Supply RFI filter or isolation transformer when the power source is shared with other high power electrical
equipment as shown below.

MCCB MCCB
Power Power
RFI AC AC
IM IM
Filter Drive Drive

Machine Isolation transformer

Machine

(B) Grounding
1. Connect the ground terminal to ground with a resistance of less than 100Ω.
2. Do not share the ground wire with other devices, such as welding machines or power tools.
3. Always use a ground wire that complies with the local codes and standards for electrical equipment and
minimize the length of ground wire.
4. When using more than one AC Drive, be careful not to loop the ground wire as shown below in figure below.

3-8
TD200 TD200 TD200

a) Correct
TD200 TD200 TD200

TD200 TD200 TD200


Loop

c) Incorrect

b) Correct

3.10 Input Power and Motor Cable Length

The length of the cables between the input power source and /or the motor and AC Drive can cause a significant
phase to phase voltage reduction due to the voltage drop across the cables. To calculate phase to phase voltage
drop, apply the following formula:

Phase-to-phase voltage drop (V) = √3 ×resistance of wire (Ω/km) × length of line m) × current×10-3.

(km=3280 x feet)
(m=3.28 x feet )

3.11 Cable Length vs. Carrier Frequency

The allowable setting of the PWM carrier frequency is also determined by motor cable length and is specified in
the following table.

Cable length between


< 30` 30 – 50 50 – 100 > 100
the AC Drive and
(100) (100 – 165) (166 - 328) (329)
Motor in m (ft.).
Recommended carrier
16kHz 10 kHz 5 kHz 2 kHz
frequency allowed
(max) (max) (max) (max)
Parameter 11-01

3.12 Installing an AC Line Reactor

If the AC Drive is connected to a large-capacity power source (600kVA or more), install an optional AC reactor on
the input side of the AC Drive. This also improves the power factor on the power supply side.

3-9
3.13 Power Input Wire Size and NFB

Refer to section 2.2 for the recommended wire size for each frame of the TD400. It depends on the application
whether or not to install a circuit breaker. The NFB must be installed between the input power supply and the AC
Drive input (L1 (L), L2, L3 (N)).

Note:
When using a ground protection make sure the current setting is above 200mA and trip delay time is 0.1 seconds
or higher.

3.14 Control Circuit Wiring

(1) Separate the wiring for control circuit terminals from main circuit wiring for terminals (L1, L2, L3, T1, T2, T3).
(2) Separate the wiring for control circuit terminals RA-RB (Relay output) from wiring for terminals S1 – S5, AVI,
ACI, AGND.
(3) Use shielded twisted-pair cables (#24 - #14 AWG / 0.5 -2 mm2) shown in the figure below for control circuits
to minimize noise problems. The maximum wiring distance should not exceed 50m (165 ft).

Wrap with insulating Tape Twisted Pair

Shield

DO NOT
DO NOT Ground Shield at
Ground Shield at AC Drive
this end
end ONLY
ONLY

3.15 AC Drive derating based on Carrier Frequency

The curves are showing applicable output


current de-rate due to setting of carrier Rating Current(In)
frequency and the ambient operating 100%
temperatures of 40 and 50 degrees.

When the carrier frequency is below 4 KHz 90%


ambient temperature will not affect rated
current. 80%
When the carrier frequency is higher than 4 KHz:
If the ambient temperature is below 40°C 70%
(104°F), 90% output rated current at 16 KHz.
If the ambient temperature is below 50°C
60%
(122°F), 70% output rated current at 16 KHz.

It is required to derate 1.5% of output rated 50%


current each additional degree when the 2 4 6 8 10 12 14 16
ambient temperature rises above 50 degrees
Note: Carrier Frequency(kHz)
°C (122°F)..
De-rate curve of ambient temperature 104°F (40°C).
De-rate curve of ambient temperature 122°F (50°C).

3-10
3.16 Braking resistors

Braking
Duty Braking Minimum
AC Drive Braking Unit Resistor Unit resistor
Cycle torque Resistance
Specification

Qty Qty
V HP KW Model Model (Ω) (W) (%) (%) (Ω) (W)
Req. Req.

1 0.75 – – DBR-4001-C 1 750 150 10 123 120 500


480V
2 1.5 – – DBR-4002-C 1 400 150 10 117 120 500
3Ph
3 2.2 – – DBR-4003-C 1 250 260 10 123 10 600

Note:
Formula to calculate braking resistor wattage:W= (Vpnb * Vpnb) * ED% / Rmin
(1) W:braking resistor power (Watts)
(2) Vpnb:braking voltage (220V=380VDC, 440V=760VDC)
(3) ED%:braking duty cycle
(4) Rmin:braking resistor minimum value (ohms)

3-11
4. Keypad and Programming Functions
4.1 LED Keypad

4.1.1 LED Keypad Display and Keys


Forward Direction
Status Indicator LED Display

Reverse Direction
Status Indicator

6 button
Membrane Frequency
Keypad Potentiometer

Run Key

Stop/Reset Key

DISPLAY Description

5 Digit LED Display Monitor AC Drive signals, view / edit parameters, fault / alarm display.

LED INDICATORS

Hz/RPM LED ON when frequency or line speed is displayed.


FWD LED ON when AC Drive is running in forward direction, flashing when stopping.
REV LED ON when AC Drive is running in reverse direction, flashing when stopping.
PARAM LED ON when parameters are displayed.

KEYS (6) Description

RUN RUN AC Drive in Local Mode


STOP/RESET STOP AC Drive and reset alarms or resettable faults
▲ Parameter navigation Up, Increase parameter or reference value
▼ Parameter navigation Down, decrease parameter or reference value
MODE: Switch between available display modes
MODE/PROG
PROG: View/Edit parameter value
◄/ENTER Display parameter settings / save parameter changed settings / Parameter navigation

4-1
4.1.2 Display Description
LED LED LED LED
Actual Actual Actual Actual
Display Display Display Display

0 A L Y

1 B n -

2 C o °

3 D P _

4 E q . .

5 F r

6 G S

7 H t

8 I u

9 J V

LED lights on LED flashes Flashing digit

At power-up the display will show the frequency reference setting: all LEDs are flashing. Press the ▲UP or ▼
DOWN key to enter the frequency reference edit mode, use the ◄/ENTER key to select which digit to edit
(flashing). Use the ▲UP or ▼DOWN key to modify the value. During run operation the display will show the
output frequency.

4-2
4.1.3 LED Display Examples

Seven Segment display Description

1. Displays the frequency reference at power-up


2. Display the actual output frequency in operation status.

Display parameter code

Display the setting value of parameter

Display input voltage

Display AC Drive current.

Display DC Bus Voltage

Display temperature

Display PID feedback value. The displayed digit is set by 12-01.

Error display, refer to Chapter 6 Troubleshooting and maintenance

Analog Current / Voltage ACI / AVI. Range (0–1000)

4-3
4.1.4 LED Status Description
Hz/RPM LED

State Description Hz/RPM LED

Off Display doesn’t show frequency or line speed

Illuminated Display shows frequency or line speed

FWD LED

State Description Forward LED

Off AC Drive in reverse direction

Illuminated AC Drive is running in forward direction

Flashing Forward direction active, no run command

REV LED

State Description Reverse LED

Off AC Drive in forward direction

Illuminated AC Drive is running in reverse direction

Flashing Reverse direction active, no run command

PARAM LED
State Description PARAM LED

Off Display doesn’t show parameter

Illuminated Display shows parameter

Flashing Firemode enabled

4-4
4.1.5 Operation Control

Stopped Running Stopping Stopped

Output Frequency
REV command

FWD command

RUN command

REV command

FWD command

Stop command
Power on

FWD
Indicator FWD FWD FWD FWD FWD FWD FWD FWD

REV
Indicator REV REV REV REV REV REV REV REV

4-5
4.1.6 Using the Keypad

Drive Monitoring
The TD200 offers several monitoring functions that can be accessed by pressing the MODE/PROG key on the keypad
repeatedly to cycle through the available monitors. The diagram below shows the default sequence of monitors in the TD200
drive. See parameter 12-00 details for instructions on how to change the monitor sequence or add/remove monitors from the
sequence.

Voltage Class:
• At power-up, the display will
momentarily show the voltage
class of the AC Drive

Run Frequency:
• Displays the output frequency to
the motor.

Parameters
• Displays the last parameter
accessed. The ▲, ▼, and
◄/ENTER keys change the
parameter number.

DC Bus Voltage:
• Displays voltage present in the AC
Drive’s DC Bus

Output Voltage:
• Displays the voltage present at the
output terminals of the AC Drive

Output Amperage:
• Displays the current being supplied
to the motor from the output
terminals.

4-6
Parameter Programming Example
The TD200 can be programmed directly from the
keypad. The example below shows how to make
Step Key Display
changes to a parameter setting. For a complete list of
parameters, see section 4.2. 5. Press
LEFT/ENTER
In this example we will be setting the motor FLA (02-01
Rated Current). The example assumes the drive is at
key twice to
select far right
+
factory default settings, the default value of 02-01 is
3.4A, and the motor uses 1.5A at full load. Refer to motor digit.
nameplate for the FLA specific to your application.
6. Press UP key
once to change
Step Key Display flashing digit to

1. Power up the
AC Drive. 7. Press and hold
Display shows the LEFT/ENTER
voltage class key for 1 second
briefly. to edit
parameter
The
2. After displaying default value of
voltage class, depends
the screen will on the drive
display setting model.
frequency.

8. Press the UP
key once to
change the
3. Press
flashing digit to
MODE/PROG to
enter program 9. Press the
mode. The LEFT/ENTER
second digit key once to
from the left will move to the next
blink indicating digit. The will
selected digit. begin to flash.

10. Press the


DOWN key +
4. The “Rated twice to change
Current” the flashing
parameter is digit to
Press UP + 11. Press the
key twice to
change flashing LEFT/ENTER
digit to key to save the
parameter.
Display will
flash

Programming parameter 02-01 is complete

4-7
4.2 Parameter Summary

Parameter group Name

Group 00 Basic Parameters


Group 01 V/F Control Parameters
Group 02 Motor Parameters
Group 03 External Digital Input and Output Parameters
Group 04 External Analog Input and Output Parameters
Group 05 Preset Frequency Parameters
Group 06 Automatic Program Operation Parameters
Group 07 Start /Stop Parameters
Group 08 Protection Parameters
Group 09 Communication Parameters
Group 10 PID Parameters
Group 11 Auxiliary Parameters
Group 12 Monitoring Parameters
Group 13 Maintenance Parameters
Group 17 Automatic Tuning Parameters

Parameter Notes

*1 Parameter can be changed while running.


*2 Cannot be modified in communication mode
*3 Parameter will not reset to default during a factory reset (initialization).
*4 Read-only parameter

4-8
Group 00 Basic Parameters
Param. Control mode
Parameter Name Setting Range Default Unit Notes
# V/F SLV
0: V/F
00-00 Control Mode Selection 0 -   *1
2: SLV
Motor’s Rotation 0: Forward
00-01
Direction
0 -   *1
1: Reverse
0: Keypad
Main Run Command
00-02
Source Selection
1: External Terminal (Control Circuit) 0 -  
2: Communication Control (RS-485)
0: Keypad
Alternative Run
00-03
Command Selection
1: External Terminal (Control Circuit) 2 -  
2: Communication Control (RS-485)
0: Forward/Stop-Reverse/Stop
Operation Modes for
00-04
External Terminals
1: Run/Stop- Reverse/Forward 0 -  
2: 3 Wire Control Mode Run/Stop
0: UP/DOWN from Keypad
1: Potentiometer on Keypad
Main Frequency 2: External AVI Analog Signal Input
00-05 Command Source 3: External ACI Analog Signal Input 1 -  
Selection 4: External Up/Down Frequency
5: Communication Setting Frequency
6: PID Output Frequency
0: UP/DOWN on Keypad
1: Potentiometer on Keypad
Alternative Frequency 2: External AVI Analog Signal Input
00-06 Command Source 3: External ACI Analog Signal Input 4 -  
Selection 4: External Up/Down Frequency
5: Communication Setting Frequency
6: PID Output Frequency
Main and Alternative 0: Main or Alternative Frequency
00-07 Frequency Command 1: Main Frequency + Alternative 0 -  
Modes Frequency
Communication
00-08
Frequency Command
0.00–599.00 0 Hz   *4

Frequency Command 0: Save frequency before power down


00-09
Save Mode
0 -  
1: Save communication frequency
0: by Current Frequency Command
Initial Frequency
00-10
(keypad mode)
1: by 0 Frequency Command 0 -  
2: by 00-11
00-11 Initial Freq. Setpoint 0.00-599.00 50/60 Hz  
00-12 Frequency Upper Limit 0.01-599.00 50/60 Hz  

4-9
Group 00 Basic Parameters
Param. Control Mode
Parameter Name Setting Range Default Unit Notes
# V/F SLV
00-13 Frequency Lower Limit 0.00-598.99 0 Hz  
00-14 Acceleration Time 1 0.1–06000.0 10.0 s   *1
00-15 Deceleration Time 1 0.1–06000.0 10.0 s   *1
00-16 Acceleration Time 2 0.1–06000.0 10.0 s   *1
00-17 Deceleration Time 2 0.1–06000.0 10.0 s   *1
00-18 Jog Frequency 1.00–25.00 2 Hz   *1
00-19 Jog Acceleration Time 0.1–25.5 0.5 s   *1
00-20 Jog Deceleration Time 0.1–25.5 0.5 s   *1
00-26 Emergency Stop Time 0.1–3600.0 5 s  
*1: Parameter can be changed while running.
*4: Read-only parameter

Group 01 V/F Control Parameters


Param. Control Mode
Parameter Name Setting Range Default Unit Notes
# V/F SLV
01-00 Volts/Hz Pattern Motor 1 1–7 4 -  X
230.0/
240V: 170.0–264.0
01-01 V/F Max Voltage
480V: 323.0–528.0
380.0/ V  X
440.0
01-02 Maximum Frequency of Motor 1 4.8–599.0 50.0/60.0 Hz  
240V: 0.1–255.0 230
01-03 Maximum Frequency Voltage Ratio 1 V  X
480V: 0.2–510.0 400
01-04 Middle Output Frequency 2 0.1–599.0 0 Hz  X
240V: 0.1–255.0
01-05 Middle Frequency Voltage Ratio 2 - V  X
480V: 0.2–510.0
01-06 Middle Output Frequency 1 0.1–599.0 3 Hz  X
240V: 0.1–255.0
01-07 Middle Frequency Voltage Ratio 1 - V  X
480V: 0.2–510.0
V/F: 1.5
01-08 Minimum Output Frequency 0.1–599.0 Hz  
SLV: 0.6
240V: 0.1–255.0
01-09 Minimum Frequency Voltage Ratio - V  X
480V: 0.2–510.0
01-10 Torque Boost 0–10.0 0.0 -  X *1

*1: Parameter can be changed while running.

4-10
Group 02 Motor Parameters
Param. Control Mode
Parameter Name Setting Range Default Unit Notes
# V/F SLV
02-00 No-Load Current – - A  X
V/F Mode: 10%–200% of AC Drive
rated current
02-01 Rated Current
SLV Mode: 25%–200% of AC Drive
- A  
rated current
02-03 Rated Rotation Speed – - rpm  
02-04 Rated Voltage – - V  
02-05 Rated Power 0.0–2.2 - kW  
02-06 Rated Frequency 4.8–599.0 50.0/60.0 Hz  

Group 03 External Digital Input and Output Parameters


Param. Control Mode
Parameter Name Default Setting Range Unit Notes
#
V/F SLV

Multifunction Input
03-00 0
Terminal S1 0: Forward/Stop Command
1: Reverse/Stop Command
2: Preset Speed 1 (05-02)
3: Preset Speed 2 (05-03)
Multifunction Input 4: Preset Speed 3 (05-04)
03-01 1
Terminal S2 6: Jog Forward Command
7: Jog Reverse Command
8: UP Command
9: DOWN Command
See
Multifunction Input 10: Acceleration/ Deceleration Time
03-02 2 – parameter
Terminal S3 11: Acceleration/ Deceleration disabled
details
12: Main/ Alternative Run
13: Main/ Alternative Frequency
14: Emergency Stop
Multifunction Input 15: Baseblock
03-03 3
Terminal S4 16: PID Control Disabled
17: Fault Reset
18: Auto Run Mode Enable
22: Counter Input
Multifunction Input 23: Counter reset
03-04 17
Terminal S5

4-11
Group 03 External Digital Input and Output Parameters
Param. Control mode
Parameter Name Setting Range Default Unit Notes
# V/F SLV
03-08 S1-S5 scan confirmation 1–200 10 2ms  
xxxx0: S1 NO
xxx0x: S2 NO
xx0xx: S3 NO
x0xxx: S4 NO
03-09 S1– S5 switch type select
xxxx1: S1 NC
00000 -  
xxx1x: S2 NC
xx1xx: S3 NC
x1xxx: S4 NC
xxx0b: S5 A Contact
03-10 S5 switch type select
xxx1b: S5 B Contact
0000b -  

0: Run
1: Fault
2: Set Frequency Reached
3: Frequency Reached
(03-13±03-14)
4: Frequency Detection 1
(>03-13)
5: Frequency Detection 2
(<03-13) See
03-11 Relay (RA-RB) Output 6: Automatic Restart 1 - parameter
7: Momentary AC Power Loss details
8: Rapid Stop
9: Base Block
10: Motor Overload Protection (OL1)
11: Drive Overload Protection (OL2)
13: Output Current Reached
14: Brake Control
15: PID Feedback Signal Loss

03-13 Freq. Detection Level 0.0–599.0 0 Hz   *1


03-14 Freq. Detection Band 0.1–25.5 2 Hz   *1
Output Current Detection
03-15
Level
0.1–999.9 0.1 A  
Current Agree Detection
03-16
Period
0.1–10.0 0.1 s  
External Brake Release
03-17
Level
0.00–599.00 0 Hz  
External Brake Engage
03-18
Level
0.00–599.00 0 Hz  
0b: R1 A Contact
03-19 Relay (R1A-R1C) Type
1b: R1 B Contact
0 -  
03-22 Pre-Set Count 1 0–9999 0 -  
03-23 Pre-Set Count 2 0–9999 0 -  
0: Hold last set frequency when stopped
1: Set frequency to 0 when stopped
UP/DOWN Frequency
03-27
Hold/Adjust Selection 2: Allow speed changes from last set 0 -  
frequency when stopped
3: Refresh frequency at acceleration.
UP/DOWN Frequency
03-40
Width Setting
0.00–5.00 0.00 Hz  

*1: Parameter can be changed while running.

4-12
Group 04 External Analog Input and Output Parameters
Param. Control Mode
Parameter Name Setting Range Default Unit Notes
# V/F SLV
0: AVI 0–10V
ACI 0–20mA
1: AVI 0–10V
ACI 4–20mA
04-00 Analog Input Signal Type 0 -  
2: AVI 2–10V
ACI 0–20mA
3: AVI 2–10V
ACI 4–20mA
AVI Signal Scanning and
04-01
Filtering Time
1–200 100 2ms  
04-02 AVI Gain 0–1000 100 %   *1
04-03 AVI Bias 0–100 0 %   *1
0: Positive
04-04 AVI Bias Selection
1: Negative
0 -   *1
0: Positive
04-05 AVI Slope
1: Negative
0 -   *1
ACI Signal Scanning and
04-06
Filtering Time
1–200 100 2ms   *1

04-07 ACI Gain 0–1000 100 %   *1


04-08 ACI Bias 0–100 0 %   *1
0: Positive
04-09 ACI Bias Selection
1: Negative
0 -   *1
0: Positive
04-10 ACI Slope
1: Negative
0 -   *1

0: Output Frequency  
1: Frequency Command  
Analog Output (AO)
04-11
Mode
2: Output Voltage 0 -   *1
3: DC Bus Voltage  
4: Motor Current  
04-12 AO Gain 0–1000 100 %   *1
04-13 AO Bias 0–100 0 %   *1
0: Positive
04-14 AO Bias Selection
1: Negative
0 -   *1
0: Positive
04-15 AO Slope
1: Negative
0 -   *1

*1: Parameter can be changed while running.

4-13
Group 05 Preset Frequency Parameters
Param. Control mode
Parameter Name Setting Range Default Unit Notes
# V/F SLV
0: Accel/Decel 1–2 apply to all speeds
Preset Speed Control
05-00
Mode Selection 1: Individual Accel/Decel for each preset 0 -  
speed
05-01 Preset Speed 0 0.00–599.00 5 Hz  
05-02 Preset Speed 1 0.00–599.00 5 Hz   *1
05-03 Preset Speed 2 0.00–599.00 10 Hz   *1
05-04 Preset Speed 3 0.00–599.00 20 Hz   *1
05-05 Preset Speed 4 0.00–599.00 30 Hz   *1
05-06 Preset Speed 5 0.00–599.00 40 Hz   *1
05-07 Preset Speed 6 0.00–599.00 50 Hz   *1
05-08 Preset Speed 7 0.00–599.00 50 Hz   *1
05-17 Preset Speed 0-Acc time 0.1–3600.0 10 s   *1
05-18 Preset Speed 0-Dec time 0.1–3600.0 10 s   *1
05-19 Preset Speed 1-Acc time 0.1–3600.0 10 s   *1
05-20 Preset Speed 1-Dec time 0.1–3600.0 10 s   *1
05-21 Preset Speed 2-Acc time 0.1–3600.0 10 s   *1
05-22 Preset Speed 2-Dec time 0.1–3600.0 10 s   *1
05-23 Preset Speed 3-Acc time 0.1–3600.0 10 s   *1
05-24 Preset Speed 3-Dec time 0.1–3600.0 10 s   *1
05-25 Preset Speed 4-Acc time 0.1–3600.0 10 s   *1
05-26 Preset Speed 4-Dec time 0.1–3600.0 10 s   *1
05-27 Preset Speed 5-Acc time 0.1–3600.0 10 s   *1
05-28 Preset Speed 5-Dec time 0.1–3600.0 10 s   *1
05-29 Preset Speed 6-Acc time 0.1–3600.0 10 s   *1
05-30 Preset Speed 6-Dec time 0.1–3600.0 10 s   *1
05-31 Preset Speed 7-Acc time 0.1–3600.0 10 s   *1
05-32 Preset Speed 7-Dec time 0.1–3600.0 10 s   *1

*1: Parameter can be changed while running.

4-14
Group 06 Automatic Program Operation
Param. Control mode
Parameter Name Setting Range Default Unit Notes
# V/F SLV
0: Disabled
1: Execute a single cycle operation
mode. Restart speed is based on the
previous stopped speed.
2: Execute continuous cycle operation
mode. Restart speed is based on the
previous stopped speed.
3: After the completion of a single cycle,
the on-going operation speed is
based on the speed of the last stage.
Restart speed is based on the
06-00 Auto-Run Mode Selection previous stopped speed. 0 -  
4: Execute a single cycle operation
mode. Restart speed will be based on
the speed of stage 0.
5: Execute continuous cycle operation
mode. Restart speed will be based on
the speed of stage 0.
6: After the completion of a single cycle,
the on-going operation speed is
based on the speed of the last stage.
Restart speed is based on the speed
of stage 0.
Auto-Run Mode
06-01
Frequency Command 1
0.00–599.00 0 Hz   *1
Auto-Run Mode
06-02
Frequency Command 2
0.00–599.00 0 Hz   *1
Auto-Run Mode
06-03
Frequency Command 3
0.00–599.00 0 Hz   *1
Auto-Run Mode
06-04
Frequency Command 4
0.00–599.00 0 Hz   *1
Auto-Run Mode
06-05
Frequency Command 5
0.00–599.00 0 Hz   *1
Auto-Run Mode
06-06
Frequency Command 6
0.00–599.00 0 Hz   *1
Auto-Run Mode
06-07
Frequency Command 7
0.00–599.00 0 Hz   *1
Auto-Run Mode Running
06-16
Time 0
0.0–3600.0 0 s  
Auto-Run Mode Running
06-17
Time 1
0.0–3600.0 0 s  
Auto-Run Mode Running
06-18
Time 2
0.0–3600.0 0 s  
Auto-Run Mode Running
06-19
Time 3
0.0–3600.0 0 s  
Auto-Run Mode Running
06-20
Time 4
0.0–3600.0 0 s  
Auto-Run Mode Running
06-21
Time 5
0.0–3600.0 0 s  
Auto-Run Mode Running
06-22
Time 6
0.0–3600.0 0 s  
Auto-Run Mode Running
06-23
Time 7
0.0–3600.0 0 s  

4-15
Group 06 Automatic Program Parameters
Param. Control mode
Parameter Name Setting Range Default Unit Notes
# V/F SLV
0: Stop
Auto-Run Mode Running
06-32
Direction 0
1: Forward 0 -  
2: Reverse
0: Stop
Auto-Run Mode Running
06-33
Direction 1
1: Forward 0 -  
2: Reverse
0: Stop
Auto-Run Mode Running
06-34
Direction 2
1: Forward 0 -  
2: Reverse
0: Stop
Auto-Run Mode Running
06-35
Direction 3
1: Forward 0 -  
2: Reverse
0: Stop
Auto-Run Mode Running
06-36
Direction 4
1: Forward 0 -  
2: Reverse
0: Stop
Auto-Run Mode Running
06-37
Direction 5
1: Forward 0 -  
2: Reverse
0: Stop
Auto-Run Mode Running
06-38
Direction 6
1: Forward 0 -  
2: Reverse
0: Stop
Auto-Run Mode Running
06-39
Direction 7
1: Forward 0 -  
2: Reverse

*1: Parameter can be changed while running.

Group 07 Start/Stop Parameters


Param. Control mode
Parameter Name Setting Range Default Unit Notes
# V/F SLV
Momentary Power Loss 0: Disable
07-00
and Restart
0 -  
1: Enable
07-01 Auto Restart Delay Time 0–7200 0 s  
Number of Auto Restart
07-02
Attempts
0–10 0 -  
0: Enable Reset Only when Run
Command is Off
07-03 Reset Mode Setting
1: Enable Reset when Run Command is
0 -  
On or Off
Direct Running After 0: Enable Direct run on power up
07-04
Power Up
1 -  
1: Disable Direct run on power up
07-05 Delay-ON Timer 1.0–300.0 1 s  
DC Injection Braking
07-06
Start Frequency
0.10–10.00 1.5 Hz  
DC Injection Braking
07-07
Current
0–20% of max output voltage 5 %  
DC Injection Braking
07-08
Time
0.0–25.5 0.5 s  
0: Deceleration to Stop
07-09 Stop Mode Selection 0 -  
1: Coast to Stop
07-11 DC Braking Time at Start 0.00–100.00 0.00 s  
0: Enabled
07-45 STP2 Function Selection
1: Disabled
0 -  

4-16
Group 08 Protection Parameters
Param. Control mode
Parameter Name Setting Range Default Unit Notes
# V/F SLV
xxxx0: Enable Trip Prevention During
Acceleration
xxxx1: Disable Trip Prevention During
Acceleration
xxx0x: Enable Trip Prevention During
Deceleration
xxx1x: Disable Trip Prevention During
Deceleration
08-00 Stall Prevention Function
xx0xx: Enable Trip Prevention in Run
0000b -  
Mode
xx1xx: Disable Trip Prevention in Run
Mode
x0xxx: Enable over voltage Prevention
in Run Mode
x1xxx: Disable over voltage Prevention
in Run Mode
Stall Prevention Level
08-01
During Acceleration
20–200 - %  
Stall Prevention Level 240V: 330V–410V
08-02
During Deceleration 480V: 660V–820V
- V  
Stall Prevention Level
08-03
During Run
30–200 - %  
xxxx0: Overload Protection is disabled.
xxxx1: Overload Protection is enabled.
Motor Overload xxx0x: Cold Start of Motor Overload
08-05
Protection (OL1) xxx1x: Hot Start of Motor Overload
00001 -  
xx0xx: Standard Motor
xx1xx: AC Drive Duty Motor
0: Coast-to-stop After Overload
Operation After Overload Protection is Activated
08-06 Protection is Activated
1: Drive will not trip when Overload
0 -  
(OL1)
Protection is Activated
0: Auto (Depends on temp.)
Over Heat Protection 1: Operate while in RUN Mode
08-07
(Cooling Fan Control) 2: Always Run
1 -  
3: Disabled
Auto Voltage Regulation 0: Enable
08-08
(AVR) 1: Disable
1 -  
Input Phase Loss 0: Disable
08-09
Protection 1: Enable
0 -  
0: Disable
1: Decelerate to stop
2: Coast to stop
08-10 PTC Overheat Function
3: Continue running when warning level
0 -  
is reached. Coast to stop when
protection level is reached
Fan Control Temperature
08-16
Level
10.0–50.0 50.0 °C  
PTC Filter Input Time
08-36
Constant
0.0–5.0 0.2 Sec  
Motor Overheat
08-39
Protection Delay Time
1–300 60 Sec  
08-42 PTC Protection Level 0.1–10.0V 0.7 V  
08-43 PTC Restart Level 0.1–10.0V 0.3 V  
08-44 PTC Warning Level 0.1–10.0V 0.5 V  

4-17
Group 09 Communication Parameters
Param. Control mode
Parameter Name Setting Range Default Unit Notes
# V/F SLV
Communication Station
09-00
Address
1–31 1 -   *2, *3

0: MODBUS RTU
Communication Mode
09-01
Selection
1: MODBUS ASCII 0 -   *2, *3
2: BACnet
0: 4800
1: 9600
09-02 Baud Rate Setting (bps) 2 -   *2, *3
2: 19200
3: 38400
0: 1 Stop Bit
09-03 Stop Bit Selection 0 -   *2, *3
1: 2 Stop Bit
0: No Parity
09-04 Parity Selection 1: Even Bit 0 -   *2, *3
2: Odd Bit
Communication Data Bit 0: 8 Bit Data
09-05
Selection
0 -   *2, *3
1: 7 Bit Data
Communication Error
09-06
Detection Time
0.0–25.5 0 S  
0: Deceleration to Stop By Deceleration
Time 1 (00-15)
1: Coast to Stop
09-07 Fault Stop Selection
2: Deceleration to Stop By Deceleration
0 -  
Time 2 (00-17)
3: Continue Operation
Communication Fault
09-08
Tolerance
0–20 3 -  
Drive Transmit Delay
09-09
Time
5–65 5 ms  

09-10 BACnet Stations 1–254 1 -  

*2: Cannot be modified in communication mode


*3: Parameter will not reset to default during a factory reset (initialization)

4-18
Group 10 PID Parameters
Param. Control Mode
Parameters Setting Range Default Unit Notes
# V/F SLV
0: Keypad
1: AVI Input
PID Target Value Source
10-00
Setting
2: ACI Input 1 -   *1
4: 10-02 given
6: Preset Frequency
0: Keypad Potentiometer
PID Feedback Value 1: AVI Input
10-01
Source Setting 2: ACI Input
2 -   *1

3: Communication
10-02 PID Target Value 0.00–100.00 50 %   *1
0: Disabled
1: Deviation D Control. FWD
2: Feedback D Control. FWD
3: Deviation D Control. Reverse
4: Feedback D Control. Reverse
5: Frequency Command + Deviation D
10-03 PID Mode Selection Control. FWD 0 -  
6: Frequency Command + Feedback D
Control. FWD
7: Frequency Command + Deviation D
Control. Reverse
8: Frequency Command + Feedback D
Control. Reverse
10-04 Feedback Gain 0.00–10.00 1 %   *1
10-05 Proportional Gain (P) 0.0–10.0 1 %   *1
10-06 Integral Time (I) 0.0–100.0 10 s   *1
10-07 Differential Time (D) 0.00–10.00 0 s   *1
0: Positive
10-08 PID Offset
1: Negative
0 -   *1

10-09 PID Bias 0–109 0 %   *1


0: Disable
PID Feedback Loss
10-11
Detection Selection
1: Stay Running after Feedback Loss 0 -   *1
2: Stop after Feedback Loss
PID Feedback Loss
10-12
Detection Level
0–100 0 %  
PID Feedback Loss
10-13
Detection Time
0.0–25.5 1 s  
10-14 PID Integral Limit 0–100 100 %   *1
10-15 PID Trim Mode 0–30 0 -  
Integrator Tolerance
10-16
Level
0–100 0 %  
10-17 Start Freq. of PID Sleep 0.00–599.00 0 Hz  
10-18 Delay Time of PID Sleep 0.0–25.5 0 s  
Frequency PID Waking
10-19
up
0.00–599.00 0 Hz  
Delay Time PID Waking
10-20
up
0.0–25.5 0 s  
10-24 PID Output Gain 0.0–2.5 1 -  
Maximum Value of PID
10-33
Feedback
0 – 999 999 -  
10-34 Min. PID Feedback 0–999 1  
*1: Parameter can be changed while running

4-19
Group 11 Auxiliary Parameters
Param. Control Mode
Parameters Setting Range Default Unit Notes
# V/F SLV
0: Allow FWD and REV Rotation
11-00 Direction Lock Selection 1: Only Allow Forward Rotation 0 -  
2: Only Allow Reverse Rotation
11-01 Carrier frequency 1–16 5 KHz  
0: Mode 0, 3PH PWM Modulation
11-02 Carrier Mode Selection 1: Mode 1, 2PH PWM Modulation 1 -  
2: Mode 2, Random PWM Modulation
Carrier Freq. Reduction 0: Disable
11-03
by Temperature Rise
0 -  X
1: Enable
S-curve Time Setting
11-04
Start of Acceleration
0.00–2.50 0 s  
S-curve Time Setting
11-05
Stop of Acceleration
0.00–2.50 0 s  
S-curve Time Setting
11-06
Start of Deceleration
0.00–2.50 0 s  
S-curve Time Setting
11-07
Stop of Deceleration
0.00–2.50 0 s  
11-08 Skip Frequency 1 0.0–599.0 0 Hz   *1
11-09 Skip Frequency 2 0.0–599.0 0 Hz   *1
11-10 Skip Frequency 3 0.0–599.0 0 Hz   *1
11-11 Skip Frequency Width 0.0 – 25.5 0 Hz   *1

0: Disable
Regeneration Prevention
11-13
Function
1: Enable 0 -  X
2: Enable (During constant speed only)

Regeneration Prevention 230V: 300V–400V


11-14
Voltage Level
- V  X
480V: 600V–800V
Regeneration Prevention
11-15
Frequency Limit
0.00–15.00 3 -  X
Regeneration Prevention
11-16
Voltage Gain
0–200 100 -  X
Regeneration Prevention
11-17
Frequency Gain
0–200 100 %  X
Speed Loop Proportion
11-25
Gain
0–65535 10000 -  
Speed Loop Integration
11-26
Gain
0–65535 800 -  
Speed Loop Differential
11-27
Gain
0–65535 0 -  
0: Stop Key is Enabled when the
Operation Command is not Provided by
Operator.
11-55 STOP Key Selection
1: Stop Key is Disabled when the
0 -  
Operation Command is not Provided by
Operator.

*1: Parameter can be changed while running

4-20
Group 12 Monitoring Parameters
Param. Control Mode
Parameters Setting Range Default Unit Notes
# V/F SLV
00000–88888
Each digit can be set from 0 to 8.
0: Default (Frequency and Parameters)
1: Output Current
2: Output Voltage
12-00 Extended Display Mode 3: DC Bus Voltage 00321 -   *1
4: Heatsink Temperature
5: PID Feedback
6: AVI Analog Signal Input
7: ACI Analog Signal Input
8: Counter Value

0: Display Integer Feedback Value (xxx)


PID Feedback Display 1: Display Feedback Value with One
12-01
Mode Decimal Place (xx.x)
0 -   *1
2: Display Feedback Value with Two
Decimal Places (x.xx)
0: xxxxx (no unit)
PID Feedback Display
12-02
Unit Setting
1: xxxpb (pressure) 0 -   *1
2: xxxfl (flow)
1500 /
12-03 Line Speed Display 0–65535
1800
RPM   *1

0: Display AC Drive Output Frequency


1: Integer (xxxxx)
12-04 Line Speed Display Mode 2: With First Decimal Place (xxxx.x) 0 -   *1
3: With Second Decimal Place (xxx.xx)
4: With Third Decimal Place (xx.xxx)
LED Display

S1 S2 S3 S4 S5

Status Display of Digital


12-05
Input & Output Terminal
- -   *4

RY1

Correspondences to input and output

12-06 Output Power Display the present output power - A  


12-07 Motor Current % Display the present current percentage - W  
*1: Parameter can be changed while running.
*4: Read-only parameter

4-21
Group 13 Maintenance Parameters
Param. Control Mode
Parameters Setting Range Default Unit Notes
# V/F SLV
13-00 Drive Horsepower Code ---- - -   *3
13-01 Software Version - -   *3, *4
13-02 Fault Record ---- 0 -   *3, 4
13-03 Hour Meter 1 0–23 - hr   *3
13-04 Hour Meter 2 0–65535 - day   *3
Cumulative Operation 0: Time under power
13-05
Time 1: Run Mode Time Only
0 -   *3
0: Parameters are read-only except
13-06 Parameters Locked 13-06 and main frequency 2 -  
2: All parameters are accessible
Parameter Password
13-07
Function
00000–65534 0 -  
1: 2 wire initialization (50Hz)
(220V/380V)
2: 2 wire initialization (60Hz)
(220V/380V)
3: 2 wire initialization (50Hz)
(230V/400V)
4: 2 wire initialization (60Hz)
(230V/460V)
5: 2 wire initialization (50Hz)
(220V/415V)
13-08 Restore Factory Setting
6: 2 wire initialization (60Hz)
- -  
(230V/400V)
7: 2 wire initialization (50Hz)
(220V/440V)
8: 2 wire initialization (60Hz)
(220V/440V)
9: 2 wire initialization (50Hz)
(220V/380V)
10: 2 wire initialization (60Hz)
(220V/380V)

*1: Parameter will not reset to default during a factory reset (initialization)
*4: Read-only parameter.

4-22
Group 17 Automatic Tuning Parameters
Param. Control Mode
Parameter Name Setting Range Default Unit Notes
# V/F SLV
Motor Rated Output
17-01
Power
0–22.0 - KW   (note)

Motor Rated Current


17-02
(OL1)
0.1–1200.0 - A   (note)

240V: 50.0–240.0
17-03 Motor Rated Voltage - V  
480V: 100.0–480.0
17-04 Motor Rated Frequency 4.8–599.0 - Hz  
17-05 Motor Rated Speed 0–24000 - rpm   (note)
0: Disable
17-10 Motor Auto Tuning
1: Static Auto Tuning
0 -  

17-00: The value of mode selection of automatic tuning is 6 (Static Auto-tuning Combination). When auto-tuning
with no-load motor, it is suggested to select 17-00=5 (Rotation Auto-tuning Combination)
17-01, 17-02, 17-05: The default value of this parameter will be changed by different capacities of AC Drive.

4-23
4.3 Parameter Details

00 Basic Parameters

00-00 Control Mode Selection Default: 0


【0】: V/F
Range
【2】: SLV

The AC Drive offers the following control modes:

00-00
Mode Information Application
Value
General Purpose Applications which do not
0 V/F V/F Control without PG require high precision speed control - Auto-
tuning is not required.
General Purpose Applications that require
2 SLV Sensorless Vector Control without PG higher precision speed control and torque
response without the use of an encoder.

00-00=0: V/F Mode


Select the required V/F curve (01-00) based on your motor and application.
Perform a stationary auto-tune (17-00=1) if the motor cable is longer than 50m (165ft); see parameter 17-00 for
details.

00-00=2: Sensorless Vector Control


Verify the AC Drive rating matches the motor rating. Perform rotational auto-tune to measure and store motor
parameters for higher performance operation. Perform non-rotational auto-tune if it’s not possible to rotate the
motor during auto-tune. Refer to parameter group 17 for details on auto-tuning.

Note: Parameter 00-00 is excluded from initialization.

00-01 Motor’s Rotation Direction Default: 0

【0】: Forward
Range
【1】: Reverse

Use the FWD/REV key to change motor direction when Run Command (00-02 = 0) is set to keypad control.

00-02 Main Run Command Default: 2

【0】: Keypad
Range 【1】: External Terminal (Control Circuit)
【2】: Communication Control (RS-485)

Note: To switch the command source between the setting of main (00-02) and alternative (00-03) assign one of
the DI (S1 to S5) to be the “Main/Alternative Run” (03-00–03-04=12). Refer to parameter group 3 for more details.

00-02=0: Keypad Control


Use the keypad to start and stop the AC Drive and set direction with the forward / reverse key. Refer to section 4-1
for details on the keypad.

00-02=1: External Terminal Control


External terminals are used to start and stop the AC Drive and select motor direction. There are three different
types: 2-wire Forward/Stop-Reverse/Stop, 2-wire Run/Stop-Reverse/Forward, and 3-wire operation mode. See
instruction details for parameter 00-04 for more information.

4-24
00-03 Alternative Run Command Default: 2

【0】: Keypad
Range 【1】: External Terminal (Control Circuit)
【2】: Communication Control (RS-485)

00-03=0: Keypad
The AC Drive is controlled by the Keypad.

00-03=1: External Terminal (Control Circuit)


External terminals are used to start and stop the AC Drive and select motor direction.

00-03=2: Communication control


The AC Drive is controlled by the RS-485 port. Refer to parameter Group 9 for communication setup.

Example:
Command String in hexadecimal: 01 06 25 01 00 01 12 C6

00-04 Operation Modes for External Terminals Default: 0


【0】: Forward/Stop-Reverse/Stop
Range 【1】: Run/Stop- Reverse/ Forward
【2】: 3 Wire Control Mode - Run/Stop

Note: 00-04 is valid when run command is set to external mode by 00-02/00-03 =1.

2 Wire Operation Mode,


Set 00-04 to【0】or【1】first, and then set 03-00 (S1 terminal selection) to 0 and 03-01 (S2 terminal selection) to 1

Forward
S1
Terminal S1 Terminal S2 Operation
Open Open Stop AC Drive Reverse
Closed Open Run Forward S2
Open Closed Run Reverse
Closed Closed Stop AC Drive
COM

FWD/STOP and REV/STOP Mode RUN/STOP and REV/FWD Mode

Hz HZ

FWD FWD
T T
REV REV

S1 ON OFF S1 ON OFF

S2 OFF ON S2 OFF ON

4-25
3-wire operation
Set parameter 00-04 to 2 for 3-wire program initialization. In this mode parameters 03-00, 03-01, and 03-02
(terminals S1, S2, and S3) are reserved for 3-wire control. Multi-function input terminal S1 is set to run operation,
S2 for stop operation and S3 for forward/reverse command.

Note: Terminal S1 must be closed for a minimum of 50ms to activate operation.


Operation
(normally open
Momentary switch)

S1 Run Command
(On:Run)
Stop
(Normally Close
Momentary Stop Command
switch) S2
(Off: Stop)

S3 Forward/Reverse
selection

COM

Hz

FWD

T
REV

S1 ON ON

S2 ON OFF

S3 OFF
ON

Param. # Parameter Name Default Range

【0】: Up/Down on Keypad


00-05 Main Frequency Command Source Selection 1 【1】: Potentiometer on Keypad
【2】: External AVI Analog Signal Input
【3】: External ACI Analog Signal Input
【4】: External Up/Down Frequency
Control
00-06 Alternative Frequency Source Selection 0 【5】: Communication Setting Frequency
【6】: PID Output Frequency

4-26
00-05/00-06= 0: Keypad
Use the keypad to enter the frequency reference or by setting parameter 05-01 (frequency reference 1). Note that
once the frequency command is switched to alternative frequency reference and 00-06 is set to 0, the frequency
can be adjusted using parameter 05-01.

00-05/00-06= 1: Potentiometer on Keypad


Use the keypad potentiometer to set frequency reference

00-05/00-06= 2, 3: External Analog Input AVI / External Analog Input ACI


Set any of the multi-function terminals (03-00–03-04) to 13 to switch between main and alternative frequency.

Use analog reference from analog input AVI or ACI to set the frequency reference (as shown below). Refer to
parameter 04-00 to select the signal type.

Mode AVI ACI


0 0–10V (0–20mA) 0–10V (0–20mA)
04-00 Analog Input Signal Type Select (AVI/ACI) 1 0–10V (0–20mA) 2–10V (4–20mA) Factory Default
2 2–10V (4–20mA) 0–10V (0–20mA)
3 2–10V (4–20mA) 2–10V (4–20mA)

+10 V

Main Frequency
2KΩ AVI Reference Command
(voltage or current input)

Main Frequency
ACI Reference Command
(voltage or current input)

AGND

4-27
00-05/00-06= 4: Terminal UP / DOWN
The AC Drive accelerates with the UP command closed and decelerates with the DOWN command closed.
Please refer to parameter 03-00 – 03-04 for additional information.

Note: To use this function both the UP and DOWN command have to be set to any of the input terminals.

00-05/00-06= 5: Communication Control


The frequency reference command is set via the RS-485 communication port.

Example:
Frequency Reference Command: 10.00Hz (AC Drive Node Address: 01)
Command String in Hexadecimal: 01 06 25 02 03 E8 23 B8
To set the frequency reference to 10.00, a value of “1000” (03E8h) has to be sent to the AC Drive.

Refer to parameter group 9 for additional information.

00-05/00-06= 6: PID Output Frequency

00-07 Main and Alternative Frequency Command Modes Default: 0


【0】: Main reference frequency
Range
【1】: Main frequency + alternative frequency

When set to 0 the reference frequency is set by the main reference frequency of parameter (00-05) or by
alternative frequency (00-06). When set to 1 the reference frequency is sum of the main reference frequency
(00-05) and alternative frequency (00-06).

Use any of the external terminals S1 to S5 and set relevant parameter 03-00 to 03-04=13 to switch between Main
and Alternative source.

When parameter 00-06 is set to 0 (Keypad) the alternative frequency reference is set by parameter 05-01
(Frequency setting of speed-stage 0).

00-08 Communication Frequency Command – READ ONLY Default: –

Range 【0.00–599.00】: Hz

Display the frequency reference when 00-05 or 00-06 is set to communication control (5).

00-09 Frequency Command Save Mode Default: 0


【0】: Save keypad frequency before power down
Range
【1】:Save communication frequency before power down

Note: This parameter is only active when frequency reference is set via communication (00-05 / 00-06)

00-10 Initial Frequency Selection Default: 0


【0】: By Current Freq Command
Range 【1】: By Zero Freq Command
【2】: By 00-11
00-11 Initial Frequency Setpoint Default: 50/60
Range 【0.00–599.00】Hz

4-28
Notes:
• This parameter is only active in keypad mode
• When 00-10=【0】, the initial frequency will be last known frequency.
• When 00-10=【1】, the initial frequency will be 0.
• When 00-10=【2】, the initial frequency is set by parameter 00-11.

00-12 Upper Limit Frequency Default: 50/60

Range 【0.01–599.00】Hz

Set the maximum frequency reference. Maximum output frequency depends on motor selection.
Motor Maximum frequency parameter is 01-02.

00-13 Lower Limit Frequency Default: 0

Range 【0.01–598.99】Hz

Set the maximum frequency reference to 100% of the 01-02 or 01-16.


The AC Drive will display the Err2 error when 00-12 value is set lower than value in parameter 00-13.
Frequency upper and lower limits are active for all frequency reference modes.

When 00-13 is greater than 0 and the frequency command value is less than or equal to 00-13, the AC drive
output will ramp up to the lower limit frequency set by 00-13.

Output
Frequency

100%

00 - 12

00 - 13
Frequency
Reference

100%

4-29
00-14 Acceleration Time 1 Default: 10.0
Range 【0.1–3600.0】Sec
00-15 Deceleration Time 1 Default: 10.0
Range 【0.1–3600.0】Sec
00-16 Acceleration Time 2 Default: 10.0
Range 【0.1–3600.0】Sec
00-17 Deceleration Time 2 Default: 10.0
Range 【0.1–3600.0】Sec

Hz

Maximum output Frequency

Set frequency

The minimum starting


frequency
0 T
Actual acc-time Actual dec-time

Acc-time 00-14 Dec-time 00-15


Notes:
• Acceleration time is the time required to accelerate from 0 to 100% of maximum output frequency.
• Deceleration time is the time required to decelerate from 100 to 0% of maximum output frequency.
• Maximum frequency is set by parameter 01-02.

(00-14) x(set frequency- Min. Starting Freq. “00-11”)


Actual acceleration time=
Max. Output Freq. “00-12”

(00-15) x(set frequency- Min. Starting Freq. “00-11”)


Actual deceleration time=
Max. Output Freq. “00-12”

Select acceleration and deceleration time via the digital input terminals
The following table shows the acceleration / deceleration selected when the digital input function Accel / Decel
time 1 is used.
Tdec2
Rate
Output Tacc2
Accel/Decel Rate
Frequency
time 1 Acceleration Deceleration Tdec1
(Set 03-00 to Time Time Rate
Tacc1
03-04 = 10) Rate
0 Tacc1 (00-14) Tdec1 (00-15) time
1 Tacc2 (00-16) Tdec2 (00-17)
0 : OFF (open) 1 : ON (closed) Digital Input
Terminal S5
( 03 - 04 = 10 )
time

4-30
00-18 Jog Frequency Default: 2
Range 【1.00–25.00】Hz
00-19 Jog Acceleration Time Default: –
Range 【0.1–25.5】Sec
00-20 Jog Deceleration Time Default: –
Range 【0.1–25.5】Sec

The JOG function is operational by using the multi-function input terminals S1 to S5 and setting the relevant
parameters 03-00–03-04 to 【6】JOG FWD or【7】JOG REV. Refer to parameter group 3.

Notes:
• To activate the JOG FWD function set any of the multi-function input terminals S1 to S5 to 6.
• To activate the JOG REV function set any of the multi-function input terminals S1 to S5 to 7.
• Jog acceleration time (00-19) is the time required to accelerate from 0 to 100% of maximum output frequency.
• Jog deceleration time (00-20) is the time required to decelerate from 100 to 0% of maximum output frequency.
• Maximum frequency is set by parameter 01-02.
• The AC Drive uses the Jog frequency (00-18, default 2.0 Hz) as its frequency reference when jog is active.

00-26 Emergency Stop Time Default: 5

Range 【0.1–3600.0】Sec

The emergency stop time is used in


combination with multi-function digital
input function #14 (Emergency stop) or Emergency Stop ON OFF
Command Time
#15 (Base block). When emergency
S5(03-04=14)
stop input is activated the AC Drive will
decelerate to a stop using the
Emergency stop time (00-26). Run ON
Command Time

Note:
To cancel the emergency stop condition
the run command has to be removed
and emergency stop input deactivated.

Output
Time
Frequency Emergency stop
deceleration time

Multi-function digital input terminals (03-00 – 03-04) set to 14: When the emergency stop input is activated the AC
Drive will decelerate to a stop using the time set in parameter 00-26.

Note:
After an emergency stop command the run command and emergency stop command have to be removed before
the AC Drive can be restarted. The emergency stop function can be used to stop AC Drive in case of an external
event.

Multi-function digital input terminals (03-00 – 03-04) set to 15: When the base block input is activated the AC Drive
output will turn off and the motor will coast to a stop.

4-31
01 V/F Control Parameters

01-00 Volts/Hz Patterns Default: 1/4


Range 【1–7】

• Set 01-00 to one of the following preset V/f selections【1~6】based on the application.
• Parameters 01-02 to 01-09 are automatically set (read-only) when 01-00 is set to a value from 1 to 6.
• Six fixed V/f patterns are shown below.【1–3】for 50 Hz motor and【4–6】for 60 Hz motors.

Type 50Hz 60Hz

Func. 01-00 V/F pattern 01-00 V/F pattern

(V)% V)%

100 00
General Use

=【1】 =【4】

B B
C C

1 2.5 50 650 Hz 1 3.0 50 650 Hz


(V)% V)%

100 00
High start torque

=【2】 =【5】
B B
C
C

1 2.5 50 650 Hz 1 3.0 50 650 Hz


(V)% (V)%

100 100
Decreasing torque

=【3】 =【6】
B B

C C

1 25 50 650 Hz 1 30 50 650 Hz

• 100% is the maximum output voltage. Point B and 01-00 B C


C are defined as a % of the maximum voltage. See
1/4 10% 8%
table:
2/5 12% 9.5%
• To set a custom V/F curve set 01-00=7. 3/6 25% 7.7%
Parameters 01-02 to 01-09 can now be modified.

4-32
01-01 V/F Max Voltage Default: 50.0/60.0
240V:【170.0–264.0】V
Range
480V:【323.0–528.0】V
01-02 Maximum frequency Default: 50.0/60.0
Range 【4.8–599.0】Hz
01-03 Maximum Frequency Voltage Ratio Default: 230 or 400
240V:【0.1–255.0】V
Range
480V:【0.2–510.0】V
01-04 Middle output frequency 2 Default: 0
Range 【0.1–599.0】Hz
01-05 Middle frequency voltage ratio 2 Default: –
240V:【0.1–255.0】V
Range
480V:【0.2–510.0】V
01-06 Middle output frequency 1 Default: 3
Range 【0.1–599.0】Hz
01-07 Middle frequency voltage ratio 1 Default: –
240V:【0.1–255.0】V
Range
480V:【0.2–510.0】V
01-08 Minimum output frequency Default: V/F: 1.5, SLV: 0.6
Range 【0.1–599.0】Hz
01-09 Minimum Frequency Voltage Ratio Default: –
240V:【0.0–255.0】V
Range
480V:【0.0–510.0】V

Custom V/F curve setting (01-02–01-09)


Choose custom curve setting ‘7’ to set a custom curve. When creating a custom curve, all V/F curve parameters
must be programmed with appropriate values or “Err2” error will occur.

Do not adjust 01-02 to a value other than motor nameplate specification. Use parameters 00-12 and 00-13 to limit
user accessible frequency range if desired.

Important:

Improper V/F curve selection can result in low motor torque or increased current due to excitation.

For low torque or high speed applications, the motor may overheat. Make sure to provide adequate cooling when
operating the motor under these conditions for a longer period of time.

If the automatic torque boost function is enabled (parameter 01-10), the applied motor voltage will automatically
change to provide adequate motor torque during start or operating at low frequency.

(V)%

01-03 (Vmax)

01-05 (Vmid2)

01-07 (Vmid1)

01-09 (Vmin)
01-08 01-06 01-04 01-02 650.00 Hz

4-33
01-10 Torque Boost Default: 0.0
Range 【0.0–10.0】

Torque Boost (01-10)


AC Drive output V/F curve settings for points B and C in the chart below can be adjusted by parameter 01-10 to
adjust the output torque.

Calculation of B and C point voltage:


B point voltage = Xb × maximum output voltage
C point voltage = Xc × maximum output voltage (Xb, Xc see V/F curve modification table).

When 01-10=0, torque boost is disabled.

(V)%

100

01-10

1 2.5/3.0 50/60 Hz

Torque boost (01-10) can be adjusted while running. Gradually change torque boost value to ensure output
current does not exceed AC Drive rated current.

Increase Value When: Reduce Value When:


• Wire length between AC Drive and motor is too long • Experiencing motor vibration
• Motor rating is smaller than AC Drive rating • Over current fault
• Overload fault

Warning: Larger than required torque boost creates over-excitation at low speeds and
continued operation may cause motor to overheat.

4-34
02 IM Motor Parameters

02-00 No-load current Default: –


Range –
02-01 Rated current Default: –
V/F Mode: 10%–200% of AC Drive rated current
Range
SLV Mode: 25%–200% of AC Drive rated current
02-03 Rated rotation speed Default: –
Range –
02-04 Rated voltage Default: 230.0 or 400.0
Range –
02-05 Rated power Default: –
Range 【0.0–22.0】KW
02-06 Rated frequency Default: 50.0/60.0
Range 【0–599.0】Hz

Motor parameters are automatically set when performing an auto-tune (17-10=1). In most cases no adjustment is
required after performing an auto-tune except when using the AC Drive in special applications (e.g. machine tool,
positioning, etc).

02-00: Motor no-load current


Value is calculated based on the motor rated frequency (17-05) and motor rated current (17-02).

02-01: Motor rated current


The motor rated current parameter protects the motor. Set the motor rated current according to the full load amps
(FLA) on the motor nameplate.

AC Drive can accomodate 150% rated load for 60 seconds and 200% rated load for 3 seconds before tripping.

1. Parameter 02-01 needs to be set to a value greater than the value set in parameter 02-00; otherwise warning
message "Err2" (out of range error) is displayed.

2. In V/F control mode, slip compensation function is active when the output current is greater than the motor no
load current.

02-03: Rated rotation speed


Set the motor rpm according to the motor nameplate.

02-04: Motor rated voltage


Set the motor rated voltage according to the motor nameplate. It will adjust maximum output voltage of V/F curve.

02-05: Motor rated power


The nominal motor rated capacity is set at the factory. Please verify that the motor name plate data matches the
motor rated capacity shown in parameter 02-05.

Range: 0.0 to 2.2 kW (1HP = 0.746 kW)

02-06: Rated frequency of motor 1


Set the motor rated frequency according to the motor nameplate.

4-35
03 External Digital Input and Output Parameters

Param. # Parameter Name Default Range

0: Forward/Stop Command
1: Reverse/Stop Command
03-00 Multifunction Input Terminal S1 0
2: Preset Speed 1 (05-02)
3: Preset Speed 2 (05-03)
4: Preset Speed 3 (05-04)
5: Preset Speed 4 (05-05)
03-01 Multifunction Input Terminal S2 1 6: Jog Forward Command
7: Jog Reverse Command
8: UP Command
9: DOWN Command
03-02 Multifunction Input Terminal S3 2 10: Acceleration/ Deceleration Time
11: Acceleration/ Deceleration Disabled
12: Main/ Alternative Run
13: Main/ Alternative Frequency
03-03 Multifunction Input Terminal S4 3 14: Emergency Stop
15: Baseblock
16: PID Control Disabled
17: Fault Reset
18: Auto Run Mode Enable
03-04 Multifunction Input Terminal S5 4
22: Counter Input
23: Counter reset

4-36
Multi-function digital input and related parameters

Related Parameters
S1 03-00

S2 03-01

S3 03-02

S4 03-03

S5 03-04

Multi-function digital input settings


Function
Value Description
Name
2- wire Forward/Stop command
0 Forward/Stop command
(ON: Forward operation command).
2- wire Reverse/Stop command
1 Reverse/Stop command
(ON: Reverse operation command).
2 Preset Speed 1 (05-02) Multi-Speed Reference / Position Reference 0
3 Preset Speed 2 (05-03) Multi-Speed Reference / Position Reference 1
4 Preset Speed 3 (05-04) Multi-Speed Reference / Position Reference 2
6 Jog Forward Command ON: Forward operation in jog mode (00-18).
7 Jog Reverse Command ON: Reverse operation in jog mode (00-18).

ON: Increase output frequency Function, only active


8 UP command
when (Up/Down DOWN command is programmed).

ON: Decrease output frequency (Up/Down Function,


9 DOWN command
only active when ON command is programmed).

Acceleration/deceleration time
10 Acceleration/deceleration time command 1
selection

11 Acceleration /deceleration Disabled ON: Acceleration/ deceleration prohibited

Run Command Source is set in parameter of alternative


12 Main/ Alternative Run
frequency command (00-03)

Frequency Command Source is set in parameter of


13 Main/ Alternative Frequency
alternative frequency command (00-06)

14 Emergency Stop ON: Emergency stop active


15 Baseblock ON: Base block active
16 PID control disabled ON: PID control disabled
17 Fault reset ON: Fault reset
18 Auto Run Mode Enable ON: Auto run mode enabled (06-00)
22 Counter Input ON: Counter input by digital input
23 Counter Reset ON: Counter input by digital input

4-37
Multi-speed operation selection
Multi-function digital input (S1 to S5)
Preset Acceleration Deceleration
Terminal A Terminal B Terminal C Frequency
Speed Time Time
03-0X=4 03-0X=3 03-0X=2

0 OFF OFF OFF 05-01 05-17 05-18


1 OFF OFF ON 05-02 05-19 05-20
2 OFF ON OFF 05-03 05-21 05-22
3 OFF ON ON 05-04 05-23 05-24
4 ON OFF OFF 05-05 05-25 05-26
5 ON OFF ON 05-06 05-27 05-28
6 ON ON OFF 05-07 05-29 05-30
7 ON ON ON 05-08 05-31 05-32

*1: Jog frequency terminal has a higher priority than multi-speed reference 1 to 4
*2: When parameter 00-05=0 (frequency reference input = digital operator), multi-speed frequency 1 will be set
by 05-01 frequency reference setting1). When parameter 00-05=1 (frequency reference input=control circuit
terminal), multi-speed frequency command 1 is input through analog command terminal AVI or ACI.
*3: Multi-speed operation is disabled when PID is enabled.

03-0X =06: Forward jog run command, uses jog frequency parameter 00-18.

03-0X =07: Reverse jog run command, uses jog frequency parameter 00-18.

03-0X =08: UP command

03-0X =09: Down command

AC Drive can use the digital operator and external digital input (S1–S5) to increase or decrease output frequency
while motor is running. To use the external digital inputs to perform UP/DOWN, set 00-02=1, 00-05=4 and 03-
0X=8 and 9, this function requires both UP and DOWN functions 08 and 09 to be programmed to two of the digital
input terminals.

UP/DOWN frequency command follows the standard acceleration and deceleration times

Err2 DI terminal error will be displayed when:


• Only one UP or DOWN command is programmed for the digital inputs.
• DOWN command and Inhibit Acceleration/deceleration command are activate simultaneously.
• UP command and Inhibit Acceleration/deceleration command are active simultaneously.

For an example of UP/DOWN control wiring and operation, please refer below.

S1 Forward Run / Stop (03-00 = 0) UP Command


1 0 0 1
S4 Up Command (03-03=8)
(Terminal S4)
Down Command
0 1 0 1
(Terminal S5)
S5 Down Command (03-04=9)
Accel Decel
Operation Hold Hold
(UP) (DWN)

24VG

4-38
UP / DOWN Command Operation
When the Forward Run command is active and the UP or Down command is momentarily activated, the AC Drive
will accelerate the motor up to the lower limit of the frequency reference (00-13).

When using the UP / Down command, the output frequency is limited to the upper limit of frequency reference (00-
12) and the lower limit of frequency reference (00-13).

The UP / DOWN command uses acceleration 1 or 2 / deceleration time 1 or 2 for normal operation Tacc1 / Tdec1
(00-14, 00-15) or Tacc2 / Tdec 2 (00-16, 00-17).

03-0X =10: Acceleration/deceleration 1 selection

03-0X =11: Inhibit Acceleration/deceleration disabled (hold command)


When activated suspends the acceleration / deceleration operation and maintains the output frequency at current
level. For operation of inhibit Acceleration/deceleration function, please refer to figure below.

The frequency reference value is saved when the acceleration/deceleration inhibit command is active and the
frequency reference value is saved even when powering down the AC Drive.

Power
Supply
ON OFF ON
time

Forward
Run ON OFF ON time

Inhibit
Acc/Dec OFF ON OFF ON time
Command

Frequency
Reference

time

Output time
Frequency

Hold Hold

03-0X =12: Main / Alternative Run Switch Function

When active, run command source is set to the alternative run command (00-03).

4-39
03-0X =13: Main/ Alternative Frequency Switch Function
When active, frequency command source is set to the alternative frequency command (00-06). When PID function
is active (10-03≠0), this function is disabled and the frequency reference is set by the PID function.

03-0X =14: Emergency stop (decelerate to zero and stop)


Refer to the "deceleration time of emergency stop" of parameter 00-26
Emergency stop switch wired to the S terminal that is set to 14 will trigger a deceleration to zero according to the
speed set in parameter 00-26 and then stop. Display will show “ES”

03-0X =15: External Baseblock Command (coast to stop)


When active the AC Drive output is turned off.

During run: When an external base block command is activated, the keypad displays "BBn BaseBlock (Sn)",
indicating the AC Drive output is turned off (n indicates the digital input number 1 – 5). Upon removing the base
block signal, the motor will run at the frequency reference.

During deceleration: When an external base block command is activated, the keypad displays "BBn BaseBlock
(Sn)", indicating the AC Drive output is turned off (n indicates the digital input number 1 – 5). Upon removing the
base block signal, the motor is stopped or will coast to a stop and the AC Drive remains in the stop condition.

During acceleration: When an external base block command is activated, the keypad displays "BBn BaseBlock
(Sn)", indicating the AC Drive output is turned off (n indicates the digital input number 1 – 5). Upon removing the
base block signal, the motor will run at the frequency reference.

Please refer to the figure below for external base block operation.

Run time
Command

External time
Baseblock

Output
Frequency time

Coast to Stop
Coast to Stop

03-0X =16: PID control disabled.

03-0X =17: Fault reset

When the AC Drive trips on a fault, the fault output contact is activated, the AC Drive output is turned off (base
block) and the keypad displays a dedicated fault message.

The following options are available to reset a fault:


• Program one of the multi-function digital inputs (03-00 to 03-04) to 17 (reset fault) and activate input.*
• Press the reset key of the digital operator (STOP/RESET).*
• Cycle power to the AC Drive.
Important Note: If a run command is active during power-up, the AC Drive will start running automatically.

* To reset an active fault the run command has to be removed.

4-40
03-0X =18: Auto-run mode enable
When active, auto-run mode function is enabled. Please refer to group 06 for more information.

03-0X =22: Counter Input 1


When input goes from OFF to ON the counter value increases by ‘1’,

Count display set C0001 C0002 C0003 C0004 C0005 C0001 C0002
by 12-00=00008

Count input Multi-


function input

2ms
The width of the
Single preset
trigger signal should
count 1 set by
03-22=5 be larger than 2ms
Parameter 03-22

03-0X =23: Counter Reset


When active counter is reset to 0 and the AC Drive display shows “C0000”. Deactivate the counter reset input to
enable counter.

03-08 (S1–S5) scan time Default: 10


Range 1–200 (x2ms)

Set the digital input CPU scan time. The digital input signal needs to be present for the minimum scan time to
qualify as a valid command.

Note:
• Select scan time of 8ms for noisy environments (results in a slower response time).
• Scan period unit is 2ms.

03-09 Multi-function terminal S1-S4 type selection Default: 00000


xxxx0: S1 A contact xxxx1: S1 B contact
xxx0x: S2 A contact xxx1x: S2 B contact
Range
xx0xx: S3 A contact xx1xx: S3 B contact
x0xxx: S4 A contact x1xxx: S4 B contact

03-10 Multi-function terminal S5-S5 type selection Default: 0000b


Range xxx0b: S5 A contact xxx1b: S5 B contact

4-41
Parameter 03-09 and 03-10 select the digital input type between a normally open and a normally closed
switch/contact.

Each bit of 03-09/03-10 represents an input:


03-09= 0 0 0 0 0: normally open switch
s4 s3 s2 s1 1: normally closed switch

03-10= 0 0 0 0 0: normally open switch


s5 1: normally closed switch

Example: S1 and S2 wired to a normally closed contact / switch set 03-09=0011.

Do not set the operation command parameter 00-02 to terminal control before setting
the digital input type. Failure to comply may cause death or serious injury.

Param. # Parameter Name Default Range

【0】: Run
【1】: Fault
【2】: Set Frequency Reached
【3】: Frequency Reached (03-13 ± 03-14)
【4】: Frequency Detection 1 (> 03-13)
【5】: Frequency Detection 2 (< 03-13)
【6】: Automatic Restart
【7】: Momentary AC Power Loss
03-11 Relay (RA-RB) Output 1
【8】: Rapid Stop
【9】: Baseblock
【10】: Motor Overload Protection (OL1)
【11】: Drive Overload Protection (OL2)
【13】: Preset Output Current Reached
【14】: Brake Control
【15】: PID Feedback Signal Loss
【16】: Reserved

Default Function Parameter

RA
Zero speed 03-11
RB

4-42
Functions of Multi-function Digital Output
Function Control mode
Value Description
Name V/F SLV

0 Run ON:Drive running (Run command is ON) O O

ON:Fault contact output (except CF00 and


1 Fault O O
CF01)
ON:Frequency agree (frequency agree width
2 Set Frequency Reached O O
detection is set by 03-14 )
ON:Output frequency = allowed frequency
3 Frequency Reached (03-13 ± 03-14) detection level (03-13) ± frequency O O
bandwidth (03-14)
ON:Output frequency > 03-13, Hysteresis
4 Frequency Detection 1 (> 03-13) O O
range is 03-14
OFF:Output frequency > 03-13, Hysteresis
5 Frequency Detection 2 (< 03-13) O O
range is 03-14
6 Automatic Restart ON:the period of automatic restart O O
ON: Drive experienced momentary AC power
7 Momentary AC Power Loss O O
loss
8 Rapid Stop ON: Emergency Stop triggered O O
9 Baseblock ON:During Baseblock O O

10 Motor Overload Protection (OL1) ON: Motor overload O O

11 Drive Overload Protection (OL2) ON: Drive overload O O

13 Preset Output Current Reached ON:When output current > 03-15 is ON O O


ON:Mechanical braking release frequency
14 Brake Control O O
OFF:Mechanical braking run frequency
15 PID Feedback Signal Loss ON: PID feedback signal has been lost O O

03-1X =0: Output is active while running

03-1X =1: Output is active during a fault condition

03-1X =2: Output is active when the output frequency falls within the set frequency minus the frequency detection
band (03-14)

When Output Freq. = Starting Freq. – Freq. Detection Band (03-14) = Relay Output ON

Hz

Setting Freq.
(03-14)
Setting Freq. – (03-14)
Output Freq. FWD
0
REV Time
Setting Freq. + (03-14) (03-14)
Setting Freq.

RUN RUN
Run Command

ON ON
Relay Output

4-43
Example:
Setting frequency is 30Hz and frequency detection band (03-14) is set to 5Hz.
Relay is ON when output frequency is between 25Hz to 35Hz and Run Command is present. Allowable tolerance
±0.01

03-1X =3: Output is active when the output frequency falls within the frequency detection band (03-14) of the set
frequency detection level (03-13)
When Frequency Detection Range Lower Limit < Setting Freq. < Frequency Detection Range Upper Limit
and Frequency Detection Range Lower Limit < Output Freq. < Frequency Detection Range Upper Limit:
Relay output is turned ON (tolerance ±0.01)
Hz
Frequency Detection Range Upper Limit
Setting Freq. 2
(03-13)+(03-14)
2* (03-14)
(03-13)
Setting Freq. 1
(03-13)-(03-14)
FWD Frequency Detection Range
FWD
Lower Limit
0
Time
REV
(03-13)-(03-14)
Setting Freq. 1
(03-13)
2* (03-14)
(03-13)+(03-14)
Setting Freq. 2

RUN RUN RUN


RUN Command

ON ON ON
Relay Output

Example:
Frequency Detection Level (03-13) set to 30Hz, Frequency Detection Width (03-14) set to 5Hz will cause
Frequency Detection Range upper limit to be 35Hz and Frequency Detection Range lower limit to be 25Hz. Output
will turn on when Set Frequency and output Frequency both fall within these limits. Output will turn off when Set
Frequency and Output Frequency falls outside these limits.

03-1X =4: Output is active when the output frequency rises above the frequency detection level (03-13) and
deactivates when the output frequency falls below frequency detection level (03-13).

Hz When Output Freq.> (03-13), Relay output is ON.


Setting Freq.
(03-13)
Output Freq. FWD

0 Time
Output Freq. REV
(03-13)
Setting Freq.

RUN RUN
Run Command

ON ON
Relay Output

4-44
03-1X =5: Output is active when the output frequency is below the frequency detection level (03-13) and turns off
when the output frequency rises above frequency detection level.
Hz When Output Freq.< (03-13), Relay output is ON.
Setting Freq.
(03-13)
Output Freq. FWD
0 Time
Output Freq. REV
(03-13)
Setting Freq.

RUN RUN
Run Command
Relay Output
ON ON ON

03-1X=6: Automatic restart.


Output is active during an auto-restart operation.

03-1X=7: Momentary AC power loss


Output is active during a momentary AC power loss

03-1X=8: Rapid Stop


Output is active during a rapid stop

03-1X=9: Baseblock (B.B.)


Output is active when the AC Drive output is turned off during a Baseblock command.

03-1X=10: Motor Overload Protection (OL1)


Output is active during motor overload detection (OL1)

03-1X=11: Drive Overload Protection (OL2)


Output is active during AC Drive overload detection (OL2)

03-1X=13: Preset Output Current Reached


When output current > 03-15 and duration > 03-16, it is ON.

03-1X=14: Brake control


Output is active when brake control is active

03-1X=15: PID feedback signal loss


Output is active when PID feedback signal is lost (e.g. wire break)

03-13 Frequency Detection level Default: 0


Range 【0.0–599.0】Hz
03-14 Frequency Detection width Default: 2
Range 【0.1–25.5】Hz

Frequency detection Level: set the multi-function output terminals R1A-R1C, R2A-R2C or PH1 (03-11, 03-12) to
the desired detection level and bandwidth for use with multi-function output functions 1 to 6.

03-15 Output Current Detection Level Default: 0.1


Range 【0.1–999.9】A
03-16 Current Agree Detection Period Default: 0.1
Range 【0.1–10.0】Sec

4-45
03-11=13: Output is active when the output current 100%
> 03-15 for time specified in 03-16.
I load
03-15: Sets the output current level (0.1–the motor rated 03-15
current).
03-16: Output Current detection delay time
ON: Output current has to rise above specified level
(03-15) for time specified in 03-16.
OFF: Output current has to fall below specified level
(03-15) for time specified in 03-16.
03-16 Fixed T
Value
100msec

03-11 ON

03-17 External Braking Release Level Default: 0


Range 【0.00–599.00】Hz
03-18 External Braking Engage Level Default: 0
Range 【0.00–599.00】Hz

When 03-11=14, when the output frequency is greater or equal to the value set in 03-18 (Brake Engage Level)
during acceleration, the relay output will activate.

When 03-11=14, when the output frequency falls below the value set in 03-17 (Brake Release Level) during
deceleration, the relay output will de-activate.

03-18 < 03-17


Hz

03-17
03-18

T
RUN command RUN STOP

03-11=14 ON OFF

03-18 > 03-17

Hz

03-18
03-17

T
RUN STOP
RUN command

ON OFF
03-11=14

4-46
03-19 Relay (RA-RB) Default: 0000b

Range 0b: R A contact 1b: R B contact

Parameter 03-19 selects the digital output type between a normally open and a normally closed contact.

03-22 Pre-Set Count 1 Default: 0


Range 【0–9999】
03-23 Pre-Set Count 2 Default: 0
Range 【0–9999】
03-27 UP/DOWN Frequency Hold/Adjust Selection Default: 0
【0】: Hold last set frequency when stopped
【1】: Set frequency to 0 when stopped
Range
【2】: Allow speed changes from last set frequency when stopped
【3】: Refresh frequency at acceleration

03-27=0: When the run command is removed, the frequency setting before deceleration is stored. Next time run
command is applied, the output frequency will ramp up to the previously stored frequency setting.

03-27=1: When the run command is removed, frequency setting is set to 0.

03-27=2: UP/DOWN can be used to change frequency only when when run command is not active.

03-27=3: The frequency is stored but UP/DOWN can be used to change frequency during acceleration or
deceleration.

03-40 UP/DOWN Frequency Width Setting Default: 0.00


Range 【0.00–5.00】Hz
When 03-40=0 Hz, UP/DOWN function is maintained.
When 03-40>0 Hz, frequency command is the run frequency plus the value set in parameter 03-40.

Example: Set terminal S1: 03-00=8 (Up frequency command), terminal S2: 03-01=9 (Down frequency command)
and 03-40=ΔHz.

Mode 1: When 03-40=0 Hz, UP/DOWN function is maintained.

Mode 2: When 03-40>0 Hz and multi-function input terminals are active less than 2 sec, frequency change (ΔHz)
is based on setting in parameter 03-40.

Hz
Upper
Limit of Output
Frequency Frequency
Reference
Δ Hz

Lower
Limit of
Frequency
Reference
T
Terminal S1 ON ON ON

Terminal S2 ON ON ON

4-47
Mode 3: When 03-40>0 Hz and multi-function input terminals are active for more than 2 sec, frequency changes
based upon acceleration / deceleration ramp.

Hz
Hz
Upper
frequency
limit Hz Actual output
Actual o u tp u t
H1
ffrequency
req ue ncy

Lower
frequency H2
limit T

2Sec t1
2Sec t2

S1 ON
ON OFF
OFF

S2
S2 O FF
OFF O
ONN

Descriptions:
ΔH1: frequency increase during acceleration, t1: Multi-function input active time during acceleration,
ΔH2: frequency increase during deceleration, t2: Multi-function input active time during deceleration.

Upper Limit Frequency


ΔH1 = = M ul t i - funct i on I nput A ct i ve T i me(t 1)
Acceleration T i me 2

Lower Limit Frequency


ΔH2 = = M ul ti - functi on Input A cti ve T i me(t2)
Deceleration T i me 2

04 Analog Signal Inputs / Analog Output

04-00 Analog Input Signal Type Default: 1


【0】: AVI 0–10V ACI 0–20mA
【1】: AVI 0–10V ACI 4–20mA
Range
【2】: AVI 2–10V ACI 0–20mA
【3】: AVI 2–10V ACI 4–20mA

Analog Input Scaling Formulas

AVI (0–10V), ACI (0–20mA) AVI (2–10V), ACI (4–20mA)

V (v) V – 2 (v)
AVI (0 - 10V): F (Hz) = x (00-12) AVI (2 - 10V): F (Hz) = x (00-12) (V>=2)
10 (v) 10 - 2 (v)

I (mA) I – 4 (mA)
ACI (0 - 20mA): F (Hz) = x (00-12) ACI (4 - 20mA): F (Hz) = x (00-12) (I>=4)
20 (mA) 20 - 4 (mA)

4-48
04-01 AVI Signal Verification Scan Rate Default: 100
Range 【1–200】2ms
04-02 AVI Gain Default: 100
Range 【0.0–1000.0】%
04-03 AVI Bias Default: 0
Range 【0–100.0】%
04-04 AVI Bias Selection Default: 0
【0】: Positive
Range
【1】: Negative
04-05 AVI Slope Default: 0
【0】: Positive
Range
【1】: Negative
04-06 ACI Signal Verification Scan Rate Default: 100

Range 【1–200】2ms

04-07 ACI Gain Default: 100


Range 【0.0–100.0】%
04-08 ACI Bias Default: 0
Range 【0.0–100.0】%
04-09 ACI Bias Selection Default: 0
【0】: Positive
Range
【1】: Negative
04-10 ACI Slope Default: 0
【0】: Positive
Range
【1】: Negative

Set 04-01 and 04-06 for Analog signal scan and filtering time.
AC drive reads the average values of A/D signal once every 04-01/04-06 x 2ms.
Set scan intervals based on the application environment for signal instability and/or signal interference caused by
external sources.
Note: Long scan times will result in slower response times.

Analog Voltage input (AVI) scaling examples:


Adjusting Gain, Bias & Slope parameters (04-02~04-05).

Analog voltage input signal (AVI) can be adjusted with parameters 04-02 and 04-03; Analog current input signal
(ACI) can be adjusted with parameter 04-07 and 04-08. Refer to figures below.

Positive Bias (04-04=0) showing effects of modifying Bias parameter 04-03 and Slope Type parameter 04-05.
04-02 04-03 04-04 04-05 04-02 04-03 04-04 04-05

A 100% 50% 0 0 C 100% 50% 0 1

B 100% 0% 0 0 D 100% 0% 0 1

04-03 Hz 04-03 Hz
Bias Upper Bias
100% 60Hz Frequency 100% 60Hz
A C

50% 30Hz 50% 30Hz


B D

0% 0Hz 0% 0Hz
0V 5V 10V V 0V 5V 10V V

4-49
Negative Bias (04-04=1) showing effects of modifying Bias parameter 04-03 and Slope Type parameter 04-05.

04-02 04-03 04-04 04-05 04-02 04-03 04-04 04-05


A 100% 20% 1 0 C 100% 50% 1 1

Hz Hz

60Hz Upper 60Hz Upper


Frequency Frequency

30Hz 30Hz
04-03 04-03
Bias E Bias F
-0% 0Hz -0% 0Hz
2V 5V 10V V 5V 10V V

-50% -50%

-100% -100%

Offset bias set to 0% (04-03) showing the effect of modifying Analog Gain (04-02), Bias type (04-04) and
slope type (04-05) as shown below.

04-02 04-03 04-04 04-05 04-02 04-03 04-04 04-05


A 50% 0% 0/1 0 C 50% 0% 0/1 1

B 200% 0% 0/1 0 D 200% 0% 0/1 1

Hz Hz
Upper Upper
60Hz 60Hz
Frequency Frequency
B'
C'
A'
30Hz 30Hz

D'
0Hz 0Hz
0V 5V 10V V 0V 5V 10V V

4-50
Various examples of analog input scaling and modification

04-02 04-03 04-04 04-05 04-02 04-03 04-04 04-05


A 50% 50% 0 0 C 50% 50% 0 1

B 200% 50% 0 0 D 200% 50% 0 1

04-03 Hz 04-03 Hz
bias bias
Upper Upper
100% 60Hz 100% 60Hz
Frequency c Frequency
37.5Hz b 37.5Hz
a 30Hz
50% 30Hz 50%
d

0% 0Hz 0% 0Hz
0V 5V 10V V 0V 5V 10V V

04-02 04-03 04-04 04-05 04-02 04-03 04-04 04-05


A 50% 20% 1 0 C 50% 50% 1 1

B 200% 20% 1 0 D 200% 0% 0 1

Hz Hz

Upper Upper
60Hz 60Hz
Frequency Frequency
g
f
18.26Hz 04-03
04-03 bias e bias h
1.81Hz
-0% 0Hz -0% 0Hz
1V 4V 10V V 2V 5V 10V V

-50% -50%

-100% -100%

4-51
04-11 Analog Output (AO) Mode Default: 0
【0】: Output frequency
【1】: Frequency command
Range 【2】: Output voltage
【3】: DC voltage
【4】: Motor current
04-12 AO gain Default: 100
Range 【0.0–1000.0】%
04-13 AO bias Default: 0
Range 【0–100】%
04-14 AO Bias Selection Default: 0
【0】: Positive
Range
【1】: Negative
04-15 AO Slope Default: 0
【0】: Positive
Range
【1】: Negative

For the analog output and related parameters, please refer to figure below.
Related Parameters
04-11 (Analog Output M ode)
AO { 04-12 (AO Gain)
04-13 (AO Bias)

Analog output terminal function (04-11)


Please refer to the table below.

04-11
10V parameter A 10V=Xmax
setting
A
0 Output Frequency Max Output Frequncy
1 Freq Reference Max Output Frequency
5V
2 Output Voltage Motor Rated Voltage
3 DC Voltage 240V: 0–400VDC
480V: 0–800VDC
0 Xmax
Xmax/2 Xmax( 04-11) 4 Motor Current 2x Drive Rated Current

Analog output (AO) adjustment (04-12, 04-13 and 04-15)


Signal: Use parameter 04-11 to select the analog Analog Output Signal
output signal for AO.
10V(or 20mA)
× Gain
Gain: Use parameter 04-12 to adjust the gain for AO.
Adjust the gain so that the analog output (10V)
matches 100% of the selected analog output signal (20mA) 10V
(04-11).
Bias: Use parameter 04-13 to adjust the bias for AO.
Adjust the bias so that the analog output (0V)
matches 0% of the selected analog output signal Bias {
Monitored items
(04-11). (4mA) 0V
0% 100%

4-52
05 Preset Frequency Parameters

05-00 Preset Speed Control Mode Selection Default: 0


Range 【0】: Acceleration and deceleration time 1 – 2 used.
【1】: Use independent acceleration and deceleration time for each multi-speed setting.

Param. # Parameter Name Default Range


05-01 Preset Speed 0 (Keypad Frequency) 5
05-02 Preset Speed 1 5
05-03 Preset Speed 2 10 【0.00 – 599.00】 Hz
05-04 Preset Speed 3 20
Note: Range will be altered according to V/F
05-05 Preset Speed 4 30
curve settings and parameter 00-12
05-06 Preset Speed 5 40 “Frequency Upper Limit”
05-07 Preset Speed 6 50
05-08 Preset Speed 7 50

Param. # Parameter Name Default Range


05-17 Preset Speed 0 Acceleration time 10
05-18 Preset Speed 0 Deceleration time 10
05-19 Preset Speed 1 Acceleration time 10
05-20 Preset Speed 1 Deceleration time 10
05-21 Preset Speed 2 Acceleration time 10
05-22 Preset Speed 2 Deceleration time 10
05-23 Preset Speed 3 Acceleration time 10
05-24 Preset Speed 3 Deceleration time 10
【0.1 – 3600.0】 Sec
05-25 Preset Speed 4 Acceleration time 10
05-26 Preset Speed 4 Deceleration time 10
05-27 Preset Speed 5 Acceleration time 10
05-28 Preset Speed 5 Deceleration time 10
05-29 Preset Speed 6 Acceleration time 10
05-30 Preset Speed 6 Deceleration time 10
05-31 Preset Speed 7 Acceleration time 10
05-32 Preset Speed 7 Deceleration time 10

05-00=0: Standard Acceleration and deceleration times (parameters 00-14 – 00-17) apply to all preset speeds.

05-00=1: Each multi-speed uses a dedicated acceleration and deceleration time parameters 05-17 – 05-32. There
are two different modes for acceleration / deceleration timing when 05-00 is set to 1, see time example on the next
page.

Time calculation formulas (V/F Mode)


Time of Accel 1 or 2 x Preset Frequency Time of Accel 1 or 2 x Preset Frequency
Actual Actual
= =
Acc Time Dec Time
V/F Max Frequency V/F Max Frequency

Time calculation formulas (SLV Mode)


Time of Accel 1 or 2 x Preset Frequency Time of Accel 1 or 2 x Preset Frequency
Actual Actual
= =
Acc Time Dec Time
Motor Rated Output Frequency Motor Rated Output Frequency

4-53
Maximum output frequency:
V/F Maximum output frequency is set by parameter 01-02 when a custom V/F curve is used by 01-00 =【7】,
V/F Maximum output frequency = 50.00 Hz or 60.00 Hz when preset V/F patterns are used. (01-00 =【1 to 6】.)

Example: 01- 00≠【7】, 01- 02=【50】Hz, 05- 02=【10】Hz (preset speed1),


05-19=【5】s (Accel time), 05-20=【20】s (Decel time)

Acceleration time calculation formula


(05-19) x 10 Hz
Preset speed 1 Actual Accel Time = = 1.0 sec.
01-02

Deceleration time calculation formula


(05-20) x 10 Hz
Preset speed 1 Actual Decel Time = = 4.0 sec.
01-02
Example: On/Off Run Command. Acceleration / deceleration timing when 05-00 is set to 1. In this example the
following parameters are set as so:

00-02=【1】(External Terminal Operation)


00-04=【1】(Operation Mode: Run/Stop-Forward/Reverse).
03-00=【0】(Terminal S1: Forward/Stop)
03-01=【1】(Terminal S2: Forward/Reverse)
03-02=【2】(Terminal S3: Preset Speed 1)
03-03=【3】(Terminal S4: Preset Speed 2)
03-03=【4】(Terminal S5: Preset Speed 4)

If the run command is cycled on and off, acceleration and deceleration time (a – f) is calculated based on the
active speed command as follows:
Hz
05-03

05-02
FWD
Preset
speed2
05-01
Preset
speed1
Preset
speed0

T
a b c d e f

RUN
RUN STOP RUN STOP RUN STOP
command

S2 OFF

S3 ON OFF

S4 OFF ON

(05-17) x (05-01) (05-18) x (05-01) (05-19) x (05-02)


a= b= c= in sec.
(01-02) (01-02) (01-02)

(05-20) x (05-02) (05-21) x (05-02) (05-22) x (05-03)


d= e= f= in sec.
(01-02) (01-02) (01-02)
4-54
Example: Continuous Run Command. Acceleration / deceleration timing when 05-00 is set to 1. In this example
the following parameters are set as so:

00-02=【1】(External Terminal Operation)


00-04=【1】(Operation Mode: Run/Stop-Forward/Reverse).
03-00=【0】(Terminal S1: Run /Stop)
03-01=【1】(Terminal S2: Forward/Reverse)
03-02=【2】(Terminal S3: Preset Speed 1)
03-03=【3】(Terminal S4: Preset Speed 2)
03-03=【4】(Terminal S5: Preset Speed 4)

If the run command remains on, acceleration and deceleration time (a – f) is calculated based on the active speed
command as follows:

Hz
05-03

05-02 Preset
speed2 05-04 FWD
Preset 05-06
05-01 speed1
Preset
speed3
Preset
Preset speed5
speed0

a b c d e h i T
05-05

f Preset g
speed4
RUN STOP
RUN
command

S2
OFF ON

S3 OFF ON OFF ON OFF ON ON

S4
OFF OFF ON ON OFF OFF OFF

S5
OFF OFF OFF OFF ON ON OFF

(05-17) x (05-01) (05-19) x [(05-02)-(05-01)] (05-21) x [(05-03) – (05-02)]


a= b= c= in sec.
(01-02) (01-02) (01-02)

(05-24) x [(05-03) – (05-04)] (05-26) x (05-05) (05-28) x (05-05)


d= e= f= in sec.
(01-02) (01-02) (01-02)

(05-27) x (05-05) (05-29) x (05-05) (05-32) x (05-05)


g= h= i= in sec.
(01-02) (01-02) (01-02)

4-55
06 Automatic Program Operation

06-00 Auto Run Mode Select Default: 0


【0】: Disabled
【1】: Execute a single cycle operation. Restart speed is based on the previous stopped speed.
【2】: Execute continuous cycle operation. Restart speed is based on the previous cycle stop
speed.
【3】: After completion of a single cycle, the on-going operation speed is based on the speed of
Range
the last stage. Restart speed is based on the previous stopped speed.
【4】: Execute a single cycle operation. Restart speed is based on the Speed-Stage 0.
【5】: Execute continuous cycle operation. Restart speed is based on the Speed-Stage 0.
【6】: After completion of a single cycle, the on-going operation speed is based on the speed of
the last stage. Restart speed is based on the Speed-Stage 0

Param. # Parameter Name Default Range


06-01 Frequency setting speed-stage 1 0
06-02 Frequency setting speed-stage 2 0
【0.00–599.00】Hz
06-03 Frequency setting speed-stage 3 0
06-04 Frequency setting speed-stage 4 0 Note: Range will be altered according to V/F
06-05 Frequency setting speed-stage 5 0 curve settings and parameter 00-12
“Frequency Upper Limit”
06-06 Frequency setting speed-stage 6 0
06-07 Frequency setting speed-stage 7 0
06-16 Operation time setting speed-stage 0 0
06-17 Operation time setting speed-stage 1 0
06-18 Operation time setting speed-stage 2 0
06-19 Operation time setting speed-stage 3 0
【0.0–3600.0】Sec
06-20 Operation time setting speed-stage 4 0
06-21 Operation time setting speed-stage 5 0
06-22 Operation time setting speed-stage 6 0
06-23 Operation time setting speed-stage 7 0

Param. # Parameter Name Default Range


06-32 Operation direction speed-stage 0 0
06-33 Operation direction speed-stage 1 0
06-34 Operation direction speed-stage 2 0
06-35 Operation direction speed-stage 3 0 【0】: Stop
【1】: Forward
06-36 Operation direction speed-stage 4 0
【2】: Reverse
06-37 Operation direction speed-stage 5 0
06-38 Operation direction speed-stage 6 0
06-39 Operation direction speed-stage 7 0

4-56
• Auto-run sequencer mode can be enabled by setting any of the multifunctional input (S1–S5) parameters
03-00 to 03-04 to selection 【18】
• Various Auto Run (sequencer) modes can be selected with parameter 06-00.
• 7 auto-run (sequencer) speeds, times, and directions can be selected with parameters (06-01 to 06-39)
• Auto Run frequency commands 1 to 7 are set by parameters (06-01 – 06-07)
• Sequence run times are set by parameters (06-17 – 06-23)
• FWD/REV Direction for each sequence can be set with parameters (06-33 – 06-39)
• Auto-run sequencer mode 0: Frequency is set from keypad using parameter 05-01; sequence run time and
direction are set by parameters 06-16 and 06-32

Example 1: Automatic operation mode – Single cycle

The AC drive will run for a single full cycle based on the specified number of sequences, then it will stop. In this
example 4 sequences are set, three in Forward direction and one in Reverse.

Parameter Settings:

Auto Run Mode: Frequency : Sequence Run Time: Direction: Unused Sequence
06-00 =【1】or【4】 05-01 =【15】Hz 06-16 =【20】s 06-32 =【1】FWD Parameters:
06-01 =【30】Hz 06-17 =【25】s 06-33 =【1】FWD 06-04 to 06-07 =【0】Hz
06-02 =【50】Hz 06-18 =【30】s 06-34 =【1】(FWD) 06-20 to 06-23 =【0】s
06-03 =【20】Hz 06-19 =【40】s 06-35 =【2】(REV) 06-36 to 06-39 =【0】

Hz
06-02

06-01

05-01

T
06-16 06-17 06-18 06-03

06-19

RUN command RUN

S1 to S5 auto
run enable
ON

4-57
Example 2: Automatic operation mode – Continuous cycle

Parameter Settings:

06-00 =【2】or【5】(Continuous cycle operation)


06-01–06-39= Enter same setting as that of Example 1.
Hz

06-02 06-02

06-01 06-01

05-01 05-01

T
06-16 06-17 06-18 06-03 06-16 06-17 06-18 06-03

06-19 06-19

RUN
Command RUN

S1 to S5 auto
Run enable ON

Example 3: Automatic operation mode – Single cycle and continue running at last speed of the cycle

In this example the AC Drive executes a single cycle and continue running at last speed of the cycle.

Parameter Settings:
Auto Run Mode: Frequency : Sequence Run Time: Direction: Unused Sequence
06-00 =【3】or【6】 05-01 =【15】Hz 06-16 =【20】s 06-32 =【1】FWD Parameters:
06-01 =【30】Hz 06-17 =【25】s 06-33 =【1】FWD 06-03 to 06-06 =【0】Hz
06-02 =【50】Hz 06-18 =【30】s 06-34 =【1】(FWD) 06-19 to 06-22 =【0】s
06-07 =【20】Hz 06-23 =【40】s 06-39 =【1】(REV) 06-35 to 06-38 =【0】

Hz

06-02

06-01
06-07
05-01

T
06-16 06-17 06-18 06-23
RUN
Command RUN
S1 to S5 auto
RUN
run enable

4-58
06-00= 1 to 3:
After a stop the AC Drive will start with the incomplete step when the run command is re-applied.

06-00= 4 to 6:
After a stop the AC Drive will start with the first step of the cycle when the run command is re-applied.

06-00 1 to 3 06-00 4 to 6

Operation Operation
RUN STOP RUN STOP
Output Frequency

Command RUN Command RUN


Continue with
Output uncompleted step cycle Output Start new cycle
Frequency Frequency

t t

Notes:
• ACC/DEC time in Auto run mode will be according to the setting of 00-14/00-15 or 00-16/00-17.
• When Auto sequence is set to 0, the run frequency used is the keypad frequency set by parameter 05-01 and
parameters 06-16 and 06-32 are used to set the sequence Run time and Run direction.

07 Start/Stop Parameters

07-00 Momentary power loss and restart Default: 0


【0】: Disabled
Range
【1】: Enabled
07-01 Auto Restart Delay Time Default: 0
Range 【0–7200】 Sec
07-02 Number of Auto restart attempts Default: 0
Range 【0–10】

AC Drive output will be turned off during a sudden drop in input voltage below the under voltage fault level.
07-00=0: AC Drive trips on “UV” fault on power loss and will not restart.
07-00=1: AC Drive resumes operation after a momentary power loss while running, independent of number of
restarts.

The momentary power loss function is enabled as long as the AC Drive CPU still has power and the AC Drive will
restart when power is restored based on setting of parameters 00-02, 07-04, and status of External run command.

07-02 =0: The AC drive will not auto restart after trips due to fault.
07-02 >0, 07-01 =0. After a trip due to fault the AC drive will run at the same frequency as before power
loss, and automatically restarts after an internal delay of 0.5 seconds.
07-02 >0, 07-01 >0, After a fault trip the AC drive will run with at the same frequency as before power
loss, and restart after the delay set in parameter 07-01.

Note:
Auto restart does not work while in DC injection braking or decelerating to a stop.

07-03 Reset Mode Setting Default: 0


【0】: Enable Reset Only when Run Command is Off
Range
【1】: Enable Reset when Run Command is On or Off

07-03=0 Drive can only be reset when no run command is present.


07-03=1 Drive can always be reset when a fault is active.

Note:
Damage to the AC Drive may occur when the auto restart function is used frequently.

4-59
07-04 Direct Running After Power Up Default: 1
【0】: Enable Direct Running on Power Up
Range
【1】: Disable Direct Running on power Up
07-05 Delay-ON Timer Default: 1
Range 【1.0–300.0】 Sec

Warning: When direct run on power up is enabled (07-04=0) and the AC Drive is set to
accept an external run command (00-02/00-03=1), the AC Drive will
automatically start when power is applied and the run switch is ON.

It is recommended to turn off the power switch and run command switch to
avoid injury to operators and damage to machinery when power is re-applied.
All safety precautions must be taken if this mode is active.
When direct run on power up is disabled (07-04=1) and the AC drive is set to external run by (00-02/00-03=1),
the AC drive will not auto start when the power is re-applied and the run switch is turned ON. The display will
flash STP1. It will be necessary to cycle the run command switch to start the AC drive.

07-06 DC Injection Braking Start Frequency Default: 1.5


Range 【0.10–10.00】: Hz
07-07 DC Injection Braking Level Default: 5
Range 【0–20】% of maximum output voltage
07-08 DC Injection Braking Time Default: 0.5
Range 【0.0–25.5】 Sec
07-11 DC Braking Time at Start Default: 0.00
Range 【0.00–100.00】 Sec

DC Injection Braking Operation (V/F + SLV Mode)


When DC Injection braking is active, DC voltage is applied to the motor, increasing the braking current and
resulting in an increase in the strength of the magnetic field trying to hold the motor shaft.

DC Injection Brake Start Frequency parameter (07-06) is the level the output frequency has to reach before DC
braking injection function is de-activated at start and activated at stop.

DC Injection Brake Level (07-07) is set as a percentage of the AC Drive rated current. To enable DC injection
braking during a start operation set the DC injection braking current to a value greater than 0. DC injection braking
at start can be used to prevent “wind milling effect” in fan applications. Increasing this level will increase the
amount of heat generated by the motor windings. Do not set this parameter higher than the level necessary to
hold the motor shaft.

To enable DC injection braking during a stop operation set the DC injection braking current (07-07) and the DC
injection braking time at stop (07-08) to a value greater than 0. DC injection braking at stop is disabled when
parameter 07-08 is set to 0 sec.

Notes: Frequency
- Increasing the DC braking time (07-08, 07-16)
can reduce the motor stop time.
- Increasing the DC braking current (07-07) can
reduce the motor stop time.
- When 07-06 < 01-08, DC injection braking
07-06
starting frequency becomes frequency set in 07-08
parameter 01-08.
RUN T
- DC braking operation can be controlled via any
Command Run Stop
one of the multi-function input terminals (03-00
to 03-05) set to function 33.

4-60
07-09 Stop Mode Selection Default: 0
【0】: Deceleration to stop
Range
【1】: Coast to stop

When a stop command is issued the AC Drive stops according to the stop method selected. There are two types
of stop modes:

07-09 =0: Deceleration to stop

When a stop command is issued, the motor will decelerate to the minimum output frequency (01-08) Fmin and
then stop. Deceleration rate depends on the deceleration time (factory default: 00-15).

When the output frequency reaches the DC braking stop frequency (07-06) or the minimum output frequency (01-
08), DC injection braking is activated and the motor stops.

Output frequency when stop command is issued


Deceleration time = × deceleration time setting
Maximum output frequency Fmax (01-02)

Run
Command Run
Stop
Time

Output Deceleration ramp to stop


Frequency

07-06
Time
T
T:DC braking time at stop (07-08)

07-09 =1: Coast to stop

When a stop command is issued, the motor Run


will coast to a stop. Stop time depends on Run Stop Run
Command
motor load and friction of the system. Time

Notes:
• In SLV mode (00-00=2) the speed
search function is automatically enabled Output
upon the next run command. Frequency

Time

4-61
08 Protection Parameters

08-00 Stall prevention function Default: 0000b

【xxx0b】: Stall prevention function is enabled during acceleration.


【xxx1b】: Stall prevention function is disabled during acceleration.
【xx0xb】: Stall prevention function is enabled during deceleration.
Range
【xx1xb】: Stall prevention function is disabled during deceleration.
【x0xxb】: Stall prevention function is enabled during operation.
【x1xxb】: Stall prevention function is disabled during operation.
08-01 Stall prevention level during acceleration Default: –
Range 【20–200】%

Stall prevention during acceleration (08-00=xxx0b)

Prevents the AC Drive from faulting (Overcurrent, Motor overload, AC Drive overload) when accelerating with
heavy loads.

When the AC Drive output current reaches the level set in parameter 08-01 minus 15%, the acceleration rate
starts to decrease. The motor stops accelerating when the AC Drive output current reaches the level set in
parameter 08-01. Refer to figure below for more information.

Notes:
Inverter
- Reduce stall prevention level Output 08-01
during acceleration (08-01) in Current 15%
case the motor stalls (when
the motor power is smaller
than the AC Drive rating.)
- The AC Drive rated output
t
current should be set to
100%.
Output
Frequency

Stall prevention

08-02 Stall prevention level during deceleration Default: –


240V :【330V–410V】
Range
480V :【660V–820V】

Trip prevention adjustment level during deceleration to prevent over Voltage (OV-C) trips.

If trip prevention during deceleration is enabled and an over current condition occurs due to the
load, deceleration ramp is put on hold until the AC drive output current drops below the over current level set
by parameter 08-02. The AC drive will resume normal operation after the over current condition is no longer
present.

4-62
08-03 Stall prevention level during run Default: –
Range 【30–200】%

Trip prevention adjustment level during continuous Run to prevent over current (OC-C) trips.

If trip prevention during running is enabled and an over current condition occurs due a load condition such as
a sudden transient load, the output frequency is automatically reduced by decelerating to a lower speed until
the output current drops below the over current level set by parameter 08-03. The AC drive will resume
normal operation after the over current condition is no longer present.

08-05 Motor overload protection (OL1) Default: 00001

【xxxx0】: Motor overload is disabled


【xxxx1】: Motor overload is enabled
【xxx0x】: Cold start of motor overload
Range
【xxx1x】: Hot start of motor overload
【xx0xx】: Standard motor
【xx1xx】: AC drive duty motor

The motor overload protection function estimates the motor overload level based on the output current, output
frequency, motor characteristics, and time. The motor overload trip time depends on the motor rated current
when the output frequency is greater than 60Hz.

On AC drive power-up the motor overload protection internal thermal accumulation register is automatically
reset.

To use the built-in motor overload protection function, parameter 02-01 (motor rated current) has to match the
motor rated current on the motor nameplate.

Turn off the motor overload protection when using two or more motors connected to the inverter (set 08-05 =
xxxx0b), and provide external overload protection for each motor (e.g. thermal overload switch).

With cold start enabled (08-05 = xxx0xb), motor overload protection occurs in 5 and a half minutes when
operating the motor at 150% of the motor rated current at an output frequency greater than 60Hz.

With hot start enabled (08-05 = xxx1xb), motor overload protection occurs in 3 and a half minutes when
operating the motor at 150% of the motor rated current at an output frequency greater than 60Hz.

Example: Motor overload protection standard curve.

Overload Protect Time (min)


Low Speed High Speed
(<60 Hz) (>60 Hz)

5.5
3.0
Cold Start
3.5
1.0
Hot Start
Motor Load Current (%)
100% 150% 200% (02-01 = 100%)

4-63
08-06 Operation after overload protection is activated (OL1) Default: 0
【0】: Coast-to-stop after overload protection is activated
Range
【1】: Drive will not trip when overload protection is activated

08-06=0: In case of a motor overload condition, the AC Minutes


drive will coast to stop and display will flash OL1. To reset,
5.0
press the STOP/RESET key or use an external reset to
clear the fault and continue to run.

08-06=1: On overload condition, the AC drive continues to


run and display flashes OL1 until the current falls below the 1.0
overload level.
103 150 Output Current (%)

08-07 Over heat protection (cooling fan control) Default: 1


【0】: Auto (temperature dependent)
【1】: Operate while in RUN mode
Range
【2】: Always run
【3】: Disabled

Over heat protection (Cooling fan control) (08-07)

08-07=0: Cooling fan runs as the AC drive detects temperature rise.

08-07=1: Cooling fan runs while the AC drive is running.

08-07=2: Always running

07-08=3: Cooling fan is disabled

Notes:
The cooling fan stays running when 08-07=0 and the heatsink temperature is above maximum.
Some models are not equipped with a cooling fan.

08-08 Automatic voltage regulation (AVR) Default: 0


【0】: AVR enabled
Range
【1】: AVR disabled

Automatic voltage regulation stabilizes the motor voltage independent of fluctuation to the input voltage.

08-08=0: Automatic voltage regulation is active. It will limit the maximum output voltage. When three-phase input
voltage fluctuates and the voltage is smaller than the value of 01-14, the output voltage will fluctuate with the
fluctuation of input voltage.

08-08=1: Automatic voltage regulation is not active, motor voltage follows the input voltage fluctuation. When
three-phase input voltage fluctuates, the output voltage won’t fluctuate with the fluctuation of input voltage.

08-09 Input phase loss protection Default: 0


【0】: Disable
Range
【1】: Enable

08-09=0: Input phase loss detection is disabled.

08-09=1: Input phase loss detection is enabled. Keypad shows "PF" when an input phase loss is detected. The
AC Drive output is turned off and the fault contact is activated.

4-64
08-10 PTC motor overheat function Default: 0
【0】: Disable
【1】: Decelerate to stop
Range
【2】: Coast to stop
【3】: Continue running when warning level is reached. Coast to stop when protection level is reached

08-36 PTC Input Filter Time Constant Default:0.2


Range 【0 – 5】
08-39 Motor Overheat Protection Delay Time Default:60
Range 【1 – 300】
08-42 PTC Protection Level Default:0.7
Range 【0.1 – 10.0】V
08-43 PTC Restart Level Default:0.3
Range 【0.1 – 10.0】V
08-44 PTC Warning Level Default:0.5
Range 【0.1 – 10.0】V

PTC (Positive temperature coefficient) sensors are used in motor windings to provide additional motor protection
against overheating.

PTC thermistor can be connected to terminals AVI and AGND.

A voltage divider resistor must be connected as shown below in figure below.


Resistance Class F Class H
(ohms) 150°C 180°C

1330

+10V
R
AVI 155KΩ

550 RPTC
GND
Temperature I nternal
Tr' circuit

Tr - 5 Tr + 5
Tr
Tr:Temperature threshold
value
(a) PTC Thermistor (b) PTC Thermistor
Characteristics Connections
• If 08-10 =1 or 2 (Decelerate or Coast to stop on over temperature detection). An over temperature condition is
detected when the signal connected to terminal AVI rises above the warning detection limit set in parameter
08-44 for the delay time set in parameter 08-39. The display will show ”OH4”( motor over heat detection). The
output frequency will decelerate or coast to stop based on setting parameter 08-10.
• If 08-10 = 3 Continue running when warning level is reached. (08-44). Coast to stop when protection level is
reached. (08-42). An over temperature condition is detected when the signal connected to terminal AVI rises
above the warning detection limit set in parameter 08-44. The display will show “OH3” (motor over heat
warning level) and the motor will continue to run. If temperature detected rises above the value set in
parameter 08-42 and for the delay time specified in 08-39, the the display will show “OH4” (motor over heat
detection) and the motor will coast to stop.

4-65
• Motor over heat detection “OH4” can be reset when the temperature detection level at terminal AVI falls below
the level set in parameter【08-43 PTC restart level】
• External PTC thermistor characteristics
Figure (a) shows two curves for Class F and Class H temperatures.
Tr = 150°C in class F,
Tr = 180°C in class H.
Tr - 5°C:RPTC� 550Ω, put value of RPTC into formula(1) to calculate the value of V to be set in
parameter【08-43 PTC restart level】.
Tr+ 5°C:RPTC�1330Ω, put value of RPTC into formula (1) to calculate the value of V to be set in
parameter【08-42 PTC protection level】.
• For different specifications of PTC thermistors, set the values for parameters 08-42 and 08-43 using the
formula below.

1 R PTC // 155
V = × 10 ×
2 R + ( R PTC // 155 )

08-16 Fan Control Temperature Level Default: 50.0


Range 【10.0–50.0】°C

When 08-07=0 (Heat sink temperature detection control for cooling fan). Fan will run when temperature of
heatsink rises above temperature set in 08-16.

When temperature of heatsink falls below ”setting value of 08-16 - 20°C”, fan will stop.

09 Communication Parameters

09-00 Communication Station Address Default: 1


Range 【1–32】

09-00 sets the communication station number when there is more than one unit on the communication network.
Up to 32 AC drives can be controlled from one master controller such as a PLC.

09-01 Communication Mode Selection Default: 0


【0】: MODBUS RTU
【1】: MODBUS ASCII
Range
【2】: BACnet
【3】: PUMP
09-02 Baud Rate Setting (bps) Default: 2
【2】: 4800
【3】: 9600
Range
【4】: 19200
【5】: 38400

4-66
09-03 Stop Bit Selection Default: 0
【0】: 1 stop bit
Range
【1】: 2 stop bits
09-04 Parity Selection Default: 0
【0】: No Parity
Range 【1】: Even Bit
【2】: Odd Bit
09-05 Communication Data Bit Selection Default: 0
【0】: 8 Bit Data
Range
【1】: 7 Bit Data

Set 09-01 through 09-05 to configure communication format before communicating with the AC drive.

09-06 Communication Error Detection Time Default: 0


Range 【0.0–25.5】Sec
09-07 Communication Time Out Operation Default: 0
【0】: Deceleration to stop based on deceleration time 1
【1】: Coast to stop when communication fault occurs
Range
【2】: Deceleration to stop based on deceleration time 2
【3】: Continue Operation

Time-out detection time: 0.0–25.5 seconds; setting 0.0 seconds disables time-out function.

09-08 Communication Fault Tolerance Default: 3


Range 【1–20】

When communication error time ≥ 09-08, setting the keypad display shows ERR6.

09-09 Drive Transmit Delay Time Default: 5


Range 【5–65】ms

AC drive response delay time after a valid message is received.

Master Follower Follower Master


(PLC-TP03) (INV-L510) (INV-L510) (PLC-TP03)
PLC Command AC Drive response
Information information

3.5 Characters 09-09 set value

09-10 BACnet Stations Default: 1


Range 1–254

4-67
The built-in RS-485 can support the following communication protocols:

• Modbus communication protocol


• BACnet communication protocol

The RJ45 communication port can be used to monitor, control, program and trouble-shoot the AC Drive.

Modbus communication can perform the following operations, independent of the frequency command (00-05)
setting and Operation command (00-02) setting:

• Monitor AC Drive signals


• Read and write parameters.
• Reset fault
• Control multi-function inputs

Note:
Modbus RTU 8 bits data only (09-05).

Modbus (RS-485) communication specification:

Items Specification
Interface RS-485
Communication type Asynchronous (start - stop synchronization)
Baud rate: 4800, 9600, 19200 and 38400 bps
Data Length: 7 or 8 bits
Communication parameters
Parity: options of none, even and odd bit.
For even and odd selection stop bit is fixed at 1 bit.
Communication protocol Modbus RTU / ASCII
Number of AC Drives Maximum 32 units

Communication wiring and setup


(1) Turn off power to the AC Drive.
(2) Connect communication lines of the controller to the AC Drive (RJ45).
(3) Turn power on.
(4) Set the required communication parameters (09-00) via the keypad.
(5) Turn off power to the AC Drive and wait until keypad is completely off.
(6) Turn power on
(7) Start communication between controller and AC Drive.

4-68
10 PID Parameters

10-00 PID target value source setting Default: 1


【0】: Keypad
【1】: AVI Analog Input
Range 【2】: ACI Analog Input
【4】: Use 10-02 Setting
【6】: Preset Frequency

Parameter 10-00 sets the PID target selection when frequency source selection is set to PID parameters 00–05 /
00–06=6.

10-01 PID feedback value source setting Default: 2


【0】: Keypad
【1】: AVI Analog Input
Range
【2】: ACI Analog Input
【3】: Communication

Parameter 10-01 sets the PID feedback source.

Note:
10-00 and 10-01 cannot be set to the same value or keypad will show Err2.

1、2 + 10-03=0
Positive P(10-05) or external terminal
Target + + + prohibit or stop
10-00
Negative I(10-06) I Limiter I Reset
3、4 Offset
1、3 (10-08 Sleep /Wake PID Freq.
10-03 10-09)
D(10-07) PID Limit Function Output

PID Communication
2、4 Read
2、4 10-03
D
Feedback 10-33
10-01
12-00, PID
1、3 Feedback Display
10-03 10-34

10-02 PID target value Default: 0


Range 【0.00–100.00】%

4-69
10-03 PID control mode Default: 0000b
【0】: PID disabled
【1】: Deviation D Control; FWD
【2】: Feedback D Control; FWD
【3】: Deviation D Control; REV
Range 【4】: Feedback D Control; REV
【5】: Frequency Command + Deviation D Control; FWD
【6】: Frequency Command + Feedback D Control; FWD
【7】: Frequency Command + Deviation D Control; REV
【8】: Frequency Command + Feedback D Control; REV

PID Mode Type


The AC Drive offers two types of PID control:

(a) Basic PID control: (10-03 = 1, 3)


This is the basic type of PID control. Refer to the figure below.

+ +
Set Value P Control
- +
I +

Feedback

Error signal (target minus feedback) is derivative controlled and set by parameter 10-07.

(b) PID control with differential feedback: (10-03 = 2, 4)

+ +
Set Value P Control
- +

+
D
+

Feedback

Feedback (detected value) is derivative controlled and set by parameter 10-07.

Make sure to adjust the PID parameters without causing system instability. Refer to Figure above for PID control
feedback value differential.
For 10-03 = 1 or 2, if the error signal (target minus feedback) is positive, the output frequency increases and vice
versa.
For 10-03 = 3 or 4, if the error signal (target minus feedback) is positive, the output frequency decreases and vice
versa.

4-70
10-04 Feedback gain Default: 1
Range 【0.01–10.00】

Parameter 10-04 sets the feedback calibration gain. Deviation = set point – (feedback signal x 10-04)

10-05 Proportional gain (P) Default: 1


Range 【0.00–10.00】
10-06 Integral time (I) Default: 1
Range 【0.0–100.0】Sec
10-07 Differential time (D) Default: 0
Range 【0.00–10.00】Sec

PID Adjustments
10-05 Proportional Gain control: The error signal (deviation) between the input command (set value) and the
actual control value (feedback). This error signal or deviation is amplified by the proportional gain (P) to control the
offset between the set value and the feedback value.

10-06 Integral control: The output of this control is the integral of the error signal (difference between set value
and feedback value) and is used to minimize the offset signal that is left over from the gain control. When the
integral time (I) is increased, the system response becomes slower.

10-07 Differential control: This control is the inverse from integral control and tries to guess the behavior of the
error signal by multiplying the error with the differential time. The result is added to the PID input. Differential
control slows down the PID controller response and may reduce system oscillation.
Note: Most applications that use PID control (fan and pump) do not require differential control.

Refer to Figure below for PID control operation

Deviation
t
PID Control
I Control

D
Control
P Control

4-71
PID Control Setting
(Bias)
PID=OFF
10-09 10-03=1xxxb
+109%
10-03=xx0xb ±200% Limit + 10-25=0 +
×1 + PID output gain
+ + + PID=0N Frequency
10-24 reference
-1 10-03=0xxxb +109%
10-03=xx1xb
10-25=1
PID Output
-109%

10-00=2
ACI PID=OFF
1. 10-03=0 (PID disabled)
10-00=1 10-00=4
2. During JOG mode
AVI 10-02 3. Multi-function digital input (03-00~03-05=29)
10-00=0 10-00=3
Keypad display Communication

10-14 10-23
Target (P) 100% + 100%
(I) +
value
10-05 10-06 10-10
+ - - + Primary delay
100% -100%

(D) (I-Limit) (PID Limit)


Feedback (10-01)
10-03=x0xxb
10-07
PID input Integral reset
(Deviation) 10-03=x1xxb (Using Multi-function
Feedback 10-03=x0xxb digital input)
gain
10-04 (D) +
10-07
+
10-03=x1xxb
PID Tuning
Use the following procedures to enable PID control:
(1) Enable PID control (set 10-03 to a value greater than "0").
(2) Increase proportional gain (10-05) to the highest value possible without causing system to become unstable.
(3) Decrease integral time (10-06) to the lowest value possible without causing the system to become unstable.
(4) Increase differential time (10-07) to the highest value possible without causing system to become unstable.

The PID control serves to maintain a given process within certain limits whether it is pressure, flow etc. To do this
the feedback signal is compared to the set value and the difference becomes the error signal for the PID control.

The PID control then responds by trying to minimize this error. The error is multiplied times the value of the
Proportional gain set by parameter 10-05. An increased gain value results in a larger error. However, there is a
point where any system will become unstable (oscillate) as the gain is increased.

To correct this instability, the response time of the system may be slowed down by increasing the Integral time
set by parameter 10-06. However slowing the system down too much may be unsatisfactory for the process.

The end result is that these two parameters in conjunction with the acceleration time (00-14) and deceleration
(00-15) times require adjustment to achieve optimum performance for a particular application.

PID output polarity can be selected with parameter 10-03 (setting = 1: PID output forward, setting = 3: PID output
reversal). When PID output is set to “reverse”, and if PID input is negative, the output frequency of PID will
increase. When PID output is set to “forward”, and if PID input is still negative, the output frequency of PID will
decrease.

PID feedback value can be adjusted using parameter 10-04 (PID feedback gain) as well as with the analog input
gain and bias for terminal AVI or ACI.

4-72
10-08 PID Offset Default: 0
【0】: Positive
Range
【1】: Negative
10-09 PID bias Default: 0
Range 【0–109】%

Parameter used to adjust the offset of the PID control. The offset value is added to the frequency reference as
compensation. Use parameter 10-24 (PID output gain) to control the amount of compensation.

10-11 PID feedback loss detection selection Default: 0


【0】: Disabled
Range 【1】: Continue Running after Feedback Loss
【2】: Stop after Feedback Loss
10-12 PID feedback loss detection level Default: 0
Range 【0–100】%
10-13 PID feedback loss detection time Default: 1
Range 【0.0–25.5】Sec
The PID control function provides closed-loop system control. In case PID feedback is lost, the AC Drive output
frequency may be increase to the maximum output frequency. It is recommended to enable PID feedback loss
when the PID function is used.

PID feedback loss detection


10-11=0: Disabled

10-11=1: Continue Running after Feedback Loss


A feedback loss condition is detected when the PID feedback value falls below the value set in parameter 10-12
(PID feedback loss detection level) for the time set in parameter 10-13 (PID feedback loss detection time). keypad
will display PID feedback loss warning message "PDER" and the AC Drive will continue to operate.

10-12=X: Error = Setpoint – Feedback Value. When the error is greater than the feedback loss level for the time
set in parameter 10-13 a feedback loss condition is detected.

10-13=X: Minimum time the error (Setpoint – Feedback) value has to remain above the detection level before a
feedback loss condition is detected.

10-14 PID integral limit Default: 100


Range 【0.0–100.0】%

Parameter used to limit the integral output to prevent motor stall or damage to the system in case of a rapid
change in the feedback signal. Reduce the value of 10-14 to increase the AC Drive response.

10-15 PID Trim Mode Default: 0


【0】: Disabled
Range 【1】: 1 second
【30】: 30 seconds (Range 0–30 seconds)
10-16 PID Trim Scale Default: 0
Range 【0–100】%

10–15=0 : Integral accumulator reset function is disabled


10–15=1–30 : When PID feedback value reaches the set point, the integral accumulator is reset after 1 to 30
seconds (depending on setting) upon an AC drive stop condition. The AC drive will start running again based on
the target and feedback values.

4-73
10-17 Start frequency of PID sleep Default: 0
Range 【0.00–599.00】Hz
10-18 Delay time of PID sleep Default: 0
Range 【0.0–255.5】Sec
10-19 Frequency of PID wakeup Default: 0
Range 【0.00–599.00】Hz
10-20 Delay time of PID wakeup Default: 0
Range 【0.0–255.5】Sec

When PID output frequency falls below the sleep frequency for a time specified by the sleep delay, the AC drive
will decelerate to 0 and enter PID sleep mode.

When PID output frequency is greater than the wakeup threshold frequency, the AC drive will wake up and start
running as shown in the timing diagram below.
Hz

Wake up
10-19
frequency
10-20
10-18
Sleep
frequency 10-17

PID output frequency T

Actual output frequency

10-24 PID output gain Default: 1


Range 【0.0–25.0】

Use parameter 10-24 to adjust PID output.

10-33 Maximum Value of PID Feedback Default: 999


Range 【1–999】
10-34 Minimum Value of PID Feedback Default: 1
Range 【0–999】
Parameters used for feedback display scaling. Set parameter 10-21 999

to the minimum value and parameter


10-21=100
10-22 to the maximum value of the feedback signal.

Example: Setting 10-21=100 and 10-22=50 results in the feedback


display being scaled from 50 and 100.

10-22=50

Min 0% Max 100% PID feedback


0V/0mA(or 2V/4mA) (10V/20mA)

4-74
11 Auxiliary Parameters

11-00 Direction Lock Selection Default: 0


【0】: Allow forward and reverse rotation
Range 【1】: Only allow forward rotation
【2】: Only allow reverse rotation

If Direction Lock parameter 11-01 is set to 1 or 2, the motor only operates in that specific direction. A run
command for the opposite direction will display “LOC” on the keypad. Forward or reverse commands can be
issued via the control terminals, keypad or communication.

Note:
This parameter can be used in fan and pump applications where reverse rotation is prohibited.

11-01 Carrier Frequency Default: 5


Range 【1–16】KHz

Sets the AC Drive carrier frequency in kHz (IGBT switching frequency).

Notes:
• Values 1 to 16 represent kHz.
• Setting range depends on AC Drive rating (13-00).
• Refer to section 3 AC Drive derating based on carrier frequency.
• A low carrier frequency increases motor noise but reduces motor losses and temperature.
• A low carrier frequency decreases RFI, EMI interference and motor leakage current.
• Reduce the carrier frequency if the torque does not match the speed.

Carrier Frequency 1KHz 6KHz 10KHz 16KHz


Motor noise High --------------------------------------- Low
Output current waveform
Fair -------------- Good ------------- Better
(similar to sinusoidal wave)
Noise interference Low -------------------------------------- High
Leakage current Low -------------------------------------- High
Heat loss Low -------------------------------------- High

If cable length between the AC Drive and the motor is too long, the high-frequency leakage current will cause
an increase in AC Drive output current. This might affect peripheral devices. Adjust the carrier frequency as
shown in table below to avoid this.

< 30m <50m <100m >100m


Wire length
(<98ft) (<164ft) (<328ft) (>328ft)
Carrier frequency Max value 16KHz Max value 10KHz Max value 5KHz Max value 2KHz
(11-01 value) (11-01=16KHz) (11-01=10KHz) (11-01=5KHz) (11-01=2KHz)

4-75
11-02 Carrier Mode Selection Default: 1
【0】: Mode 0, 3PH PWM Modulation
Range 【1】: Mode 1, 2PH PWM Modulation
【2】: Mode 2, Random PWM Modulation

11-02=0: Mode 0. Three output transistors on at the same time (Full Duty)

11-02=1: Mode 1. Two output transistors on at the same time (2/3 Duty)

11-02=2: Mode 2. 3PH and 2PH PWM modulation used randomly

Note:
Mode 2 can improve life of the IGBTs, control temperature rise, and suppress electromagnetic noise.

11-03 Automatic Carrier Lowering Selection Default: 0


【0】: Disabled
Range
【1】: Enabled

11-03=0: Automatic carrier frequency reduction during an overheat condition is disabled.

11-03=1: Carrier frequency is automatically lowered in case the AC Drive heatsink overheated and will return to
carrier frequency set in parameter 11-01 when the AC Drive temperature returns to normal. See section 3 for more
information.

Temperature

176ºF/80ºC
158ºF/70ºC

0 t1 t2 T
Carrier
Frequency

10KHz

4KHz

0 t1 t2 T

Param. # Parameter Name Default Range


11-04 S-Curve Time Setting at Start of Acceleration 1 0
11-05 S-Curve Time Setting at End of Acceleration 2 0
【0.00–2.50】Sec
11-06 S-Curve Time Setting at Start of Deceleration 3 0
11-07 S-Curve Time Setting at End of Deceleration 4 0

4-76
The S-Curve function for acceleration / deceleration is used to reduce mechanical impact caused by the load
during momentary starting and stopping of the AC Drive. To use the S curve function set the time for acceleration
start point (11-04), acceleration end point (11-05), deceleration start point (11-06) and deceleration end point
(11-07). Refer to figure below for more information.

Run OFF
ON t
Command

Output
Frequency
S2 S3

11-05 11-06
S1 S4

t
11-04 11-07

Total acceleration and deceleration time when the S curve is used:

Accel. time = Accel. time 1 (or 2) + (11-04) + (11-05)


2

Decel. time = Decel. time 1 (or 2) + (11-06) + (11-07)


2

Param. # Parameter Name Default Range


11-08 Skip Frequency 1 0 【0.0–599.0】Hz
11-09 Skip Frequency 2 0 Note: Range will be altered according to
11-10 Skip Frequency 3 0 parameter 00-12 “Frequency Upper Limit”
11-11 Skip Frequency Width 0 【0.0–25.5】Hz

These parameters allow “skipping over” certain frequencies that can cause unstable operation due to mechanical
resonance in certain applications.

Note:
Prohibit any operation within the skip frequency range. During acceleration and deceleration the frequency is
continuous without skipping the jump frequency.

To enable jump frequency 1 – 3 (11-08 – 11-10) set the frequency to a value greater than 0.0 Hz.

Use the jump frequency width (11-11) to create a jump frequency range. Refer to figure below.

Output 11-08
Frequency

11-09

11-11
11-10

11-11

11-11 Frequency
Reference

4-77
11-13 Regeneration Prevention Function Default: 0
【0】: Disable
Range 【1】: Enable
【2】: Enable (During constant speed only)
11-14 Regeneration Prevention Voltage Level Default: –
230V :【200–400】V
Range
480V :【400–800】V
11-15 Regeneration Prevention Frequency Limit Default: 3.00
Range 【0.00–15.00】Hz
11-16 Regeneration Prevention Voltage Gain Default: 100
Range 【0–200】%
11-17 Regeneration Prevention Frequency Gain Default: 100
Range 【0–200】%

11-13: Regeneration Prevention Function


During excessive energy regeneration, the Vpn (DC bus) voltage rises and could result in an OV (over-voltage)
condition. To avoid an over voltage condition during regeneration, the output frequency is increased.

Example: Regeneration prevention during acceleration

Set value of 11-14

Vpn(DCV)

Output
frequency
(Hz)

Regeneration prevention at work

Example: Regeneration prevention while operating at constant speed

Set value of 11-14

Vpn(DCV)

Output
frequency
(Hz)
t

Regeneration prevention at work

4-78
Example: Regeneration prevention during deceleration

Set value of 11-14

Vpn(DCV)

Output
frequency
(Hz)

Regeneration prevention at work

11-14: Regeneration prevention voltage level


If the DC bus voltage level is set too low, then regeneration prevention level is never reached but actual
deceleration time will be extended.

11-16 to 11-17: Regeneration prevention function response


A higher value increases the response in output frequency when the DC bus voltage rises but may result in
instability.
If 11-16 is set too small, the regeneration prevention function might not be fast enough to prevent an over-voltage
condition. Adjust both parameters accordingly.

11-25 Speed Loop Proportion Gain Default: 10000


Range 【0–65535】Hz
11-26 Speed Loop Integration Gain Default: 800
Range 【0–65535】Hz
11-27 Speed Loop Differential Gain Default: 0
Range 【0–65535】Hz

11-55 STOP Key Selection Default: 1


【0】: Stop key is disabled when the operation command is not set to operator control
Range
【1】: Stop key is enabled when the operation command is not set to operator control

This function can be used to enable or disable the stop key on keypad display when 00-02 is set to 1 (external
terminal) or 00-02 is set to 3 (communication).
11-55= 0: Stop button disabled.
11-55= 1: Stop button enabled.

4-79
12 Monitoring Parameters

12-00 Time Parameter of Preventing Oscillation 2 Default: 0


0 0 0 0 0
MSD LSD
00000–88888 Each digit can be set from 0 to 8 as listed below.
【0】: Default (Frequency and Parameters)
【1】: Output Current
【2】: Output Voltage
Range
【3】: DC Bus Voltage
【4】: Heatsink Temperature
【5】: PID feedback
【6】: AVI value
【7】: ACI value
【8】: Counter value

Note:
The highest bit is used for power-up monitor. The 4 least significant bits can be used to customize the display
sequence.

12-01 PID Feedback Display Mode Default: 0


【0】: Display the feedback value as integer (xxx)
Range 【1】: Display the feedback value with one decimal (xx.x)
【2】: Display the feedback value with two decimals (x.xx)
12-02 PID Feedback Display Unit Setting Default: 0
【0】: xxxxx (no unit)
Range 【1】: xxxPb (pressure)
【2】: xxxFL (flow)
12-03 Line Speed Display Default: 1500 / 1800
Range 【0–65535】RPM

Set motor rated RPM for the AC Drive to display the actual motor speed based on the output frequency.
Motor synchronous speed = 120 x Rated frequency ÷ Number of poles.

12-04 Line Speed Display Mode Default: 0


【0】: Display AC Drive Output Frequency
【1】: Integer. (xxxxx)
Range 【2】: One Decimal Place. (xxxx.x)
【3】: Two Decimal Places. (xxx.xx)
【4】: Three Decimal Places. (xx.xxx)

12-04≠0, line speed is always displayed in run or stop mode. Set 12-03 to the maximum line speed that
corresponds to the maximum output frequency.

Example:
Line speed display 12-03 is 1800, the keypad display will show 900 when the output frequency is 30Hz.

4-80
12-05 Status display of digital input terminal (LED/LCD) Default: –
Range Read-only

Terminals S1-S5 are represented using two segments of each digit. Segment turns on when input is active. The
bottom segments of each of the first three digits are used to represent the digital outputs (RA, RB). Segments turn
on when output is active.

Example 1:
S1/S3/S5 are ON, S2/S4 and RA are OFF.
S1 S2 S3 S4 S5

Example 2:
S2/S3/S4 are ON, S1/S5 are OFF, RA is turned on.

RY1

12-06 Output Power Default: –


Range Read-only
12-07 Motor Current % Default: –
Range Read-only

13 Maintenance Parameters

13-00 AC Drive Horsepower Code Default: –


Range See Table Below

AC Drive Model 13-00 Display AC Drive Model 13-00 Display AC Drive Model 13-00 Display
TD200-10P2-1PH 1P2 TD200-20P2-1PH 2P2 TD200-4001-3PH 401
TD200-10P5-1PH 1P5 TD200-20P5-1PH 2P5 TD200-4002-3PH 402
TD200-1001-1PH 101 TD200-2001-1PH 201 TD200-4003-3PH 403
TD200-2002-1PH 202
TD200-2003-1PH 203
TD200-20P5-3PH 2P5
TD200-2001-3PH 201
TD200-2002-3PH 202
TD200-2003-3PH 203

4-81
13-01 Software Version Default: –
Range ----
13-02 Fault Record Default: 0
Range ----

13-02: Fault Record


The last three faults are stored in order with the latest fault first. When there is a new fault, the previous records
are pushed down. I.e. Fault stored in 2.xxx is moved to 3.xxx. The most recent fault will always be stored in 1.xxx.

Use ▲ and ▼ keys to scroll between fault registers.

Pressing the STOP/RESET key when parameter 13-02 is displayed will clear all three fault registers and display
for each register will change to 1.---, 2.---, and 3.---.

Example: 1.OC-C
Indicates the most recent fault was an overcurrent condition at fixed speed.

See chapter 6 for details on each fault message.

13-03 Hour Meter 1 Default: –


Range 【0–23】hours
13-04 Hour Meter 2 Default: –
Range 【0–65535】days
13-05 Cumulative Operation Time Default: 0
【0】: Accumulative operation time while power on
Range
【0】: Accumulative operation time when it is operating

13-03 and 13-04: When the operation time in 13-03 reaches 24 hours, the recorded value in 13-04 increases by 1
and the value in 13-03 is reset to 0000.

13-06 Parameters lock Default: 2

【0】: Parameters are read-only except 13-06 and main frequency


Range
【2】: All parameters are accessible

4-82
13-07 Parameter Password Function Default: 0
Range 【00000–65534】

When parameter lock key code is enabled (13- 07>0), all parameters except the main frequency can be modified.

Setting a Password Locking the AC Drive


Step Key Display Step Key Display

1. Press
1. Press and
MODE/PROG
hold
to enter
LEFT/ENTER
program
key to edit
mode.
parameter
2. Use arrow
keys to 2. Display will
change show
parameter to indicating a
password is
set but AC
3. Press and Drive is not
hold locked.
LEFT/ENTER
key to edit 3. Use the navi-
parameter gation keys to
enter the
password we
4. Use the navi- set earlier
gation keys to ( ).
set a pass-
word. For this
example we 4. Press and
will use hold
LEFT/ENTER
key to lock
5. Press and
the AC Drive.
hold
Display will
LEFT/ENTER
flash
key to save
the
parameter. The AC Drive is now locked.
Display will
flash

Password has been saved but AC Drive is not locked.

4-83
Unlocking the AC Drive with key code (password)
Step Key Display Note:
When the AC Drive is unlocked, the saved password
1. Press and hold is deleted. User must set a new password before
LEFT/ENTER re-locking the AC Drive.
key to edit
parameter

2. Display will show


indicating
a password is
set and AC Drive
is locked.

3. Use the naviga-


tion keys to
enter the pass-
word we set ear-
lier ( ).

4. Press and hold


LEFT/ENTER
key to unlock
the AC Drive.
Display will flash

The AC Drive is now unlocked.

13-08 Restore factory setting / initialize Default: –


【1】: 2 wires initialization (50Hz) (220V/380V)
【2】: 2 wires initialization (60Hz) (220V/380V)
【3】: 2 wires initialization (50Hz) (230V/400V)
【4】: 2 wires initialization (60Hz) (230V/460V)
Range 【5】: 2 wires initialization (50Hz) (220V/415V)
【6】: 2 wires initialization (60Hz) (230V/400V)
【7】: 2 wires initialization (50Hz) (220V/440V)
【8】: 2 wires initialization (60Hz) (220V/440V)
【1112】: PLC initialization (RESET)

Use parameter 13-08 to initialize the AC Drive to factory default. It is recommended to write down the modified
parameters before initializing the AC Drive. After initialization, the value of 13-08 will return to zero automatically

13-08=1: 2 Wire Initialization (220V/380V, 50Hz)


Multi-function digital input terminal S1 controls forward operation / stop command and S2 controls reverse
operation / stop command. AC Drive input voltage (01-14) is automatically set to 220V (220V class) or 380V (440V
class). When 01-00 (V/F curve) = 4, 01-02 will automatically be set to 50Hz.

13-08=2: 2 Wire initialization (220V/380V, 60Hz)


Multi-function digital input terminal S1 controls forward operation / stop command, and S2 controls reverse
operation / stop command. AC Drive input voltage (01-14) is automatically set to 220V (220V class) or 380V (440V
class). When 01-00 (V/F curve) = 4, 01-02 will automatically set to 60Hz.

13-08=3: 2 Wire Initialization (230V/400V, 50Hz)


Multi-function digital input terminal S1 controls forward operation / stop command, and S2 controls reverse
operation / stop command. AC Drive input voltage (01-14) is automatically set to 220V (220V class) or 400V (440V
class). When 01-00 (V/F curve) = 4, 01-02 will automatically set to 50Hz.

4-84
13-08=4: 2 Wire Initialization (230V/460V, 60Hz)
Multi-function digital input terminal S1 controls forward operation / stop command, and S2 controls reverse
operation / stop command. AC Drive input voltage (01-14) is automatically set to 220V (220V class) or 460V (440V
class). When 01-00 (V/F curve) = 4, 01-02 will automatically set to 60Hz.

13-08=5: 2 Wire Initialization (220V /415V, 50Hz)


Multi-function digital input terminal S1 controls forward operation / stop command, and S2 controls reverse
operation / stop command. AC Drive input voltage (01-14) is automatically set to 220V (220V class) or 415V (440V
class). When 01-00 (V/F curve) = 4, 01-02 will automatically set to 50Hz.

13-08=6: 2 Wire Initialization (230V/400V, 60Hz)


Multi-function digital input terminal S1 controls forward operation / stop command, and S2 controls reverse
operation / stop command. AC Drive input voltage (01-14) is automatically set to 230V (220V class) or 400V (440V
class). When 01-00 (V/F curve) = 4, 01-02 will automatically set to 60Hz.

13-08=7: 2 Wire Initialization (220V/440V, 50Hz)


Multi-function digital input terminal S1 controls forward operation / stop command, and S2 controls reverse
operation / stop command. AC Drive input voltage (01-14) is automatically set to 220V (220V class) or 440V (440V
class). When 01-00 (V/F curve) = 4, 01-02 will automatically set to 50Hz.

13-08=8: 2 Wire Initialization (220V/440V, 60Hz)


Multi-function digital input terminal S1 controls forward operation / stop command, and S2 controls reverse
operation / stop command. AC Drive input voltage (01-14) is automatically set to 220V (220V class) or 440V (440V
class). When 01-00 (V/F curve) = 4, 01-02 will automatically set to 60Hz.

The following parameters are not affected parameter 13-08 Restore to Factory / Initialization

Number Parameters
00-00 Control Mode Selection
00-34 Language
00-27 HD/ND Mode Selection
01-00 V/F Curve Selection
01-26 V/F Curve of Motor 2
13-00 AC Drive Capacity Selection
13-03 Cumulative Operation Hours 1
13-04 Cumulative Operation Hours 2
13-05 Cumulative Operation Time

4-85
17 Automatic Tuning Parameters

17-01 Motor rated output power Default: -


Range 【0.00–600.00】KW
17-02 Motor rated current Default: -
VF mode : 10%–120% of the AC Drive rated current
Range
SLV mode : 25%–120% of the AC Drive rated current
17-03 Motor rated voltage Default: 220 or 440
240V:【50.0–240.0】V
Range
480V:【100.0–480.0】V
17-04 Motor rated frequency Default: 60
Range 【5.0–599.00】 Hz
17-05 Motor rated speed Default: -
Range 【0–24000】rpm
17-10 Automatic tuning start Default: 0
【0】: Disabled
Range
【1】: Enabled

Auto-tuning
Based on the motor nameplate set motor rated output power (17-01), motor rated current (17-02), motor rated
voltage (17-03), motor rated frequency (17-04), and motor rated speed (17-05).

TD200 auto-tuning is a static auto tune. The motor shaft will not turn during tuning and can remain coupled to the
machinery.

Motor rated output power (17-01)


Set motor power rating based on the motor nameplate, input range depends on the AC Drive rating (13-00).

Motor rated current (17-02)


• Set motor FLA based on the motor nameplate, input range depends on the AC Drive rating (13-00).
• In V/F mode, range is 10–120 % of the AC Drive rated current.
• In SLV mode, range is 25–120% of the AC Drive rated current.

Motor rated voltage (17-03)


Set motor voltage based on the motor nameplate. Prevent motor from saturating when the motor rated voltage is
greater than the AC Drive input voltage. Recommended to not adjust unless with tech support guidance.

Motor rated frequency (17-04)


Set motor base frequency based on the motor nameplate.

Motor rated speed (17-05)


Set motor base speed frequency based on the motor nameplate.

Motor Auto Tuning (17-10)


Start the auto-tuning procedure by setting 17-10=1 and then pressing the RUN key.

4-86
Example:
We will assume the motor has the following specifications:

Attribute Specification
Rated Power 0.746 KW
FLA 5.21A
Voltage 230VAC
Frequency 60Hz
RPM 1750

Given the above information, the following parameters will need to be set:

Parameter # Parameter Name Default New Value


00-00 Control Mode Selection 0: V/F 2: SLV
17-01 Motor Rated Power Varies 0.756 KW
17-02 Motor Rated Current Varies 5.21 A
17-03 Motor Rated Voltage Varies 230VAC
17-04 Motor Rated Frequency Varies 60Hz
17-05 Motor Rated Speed Varies 1750 RPM

After all the above parameters have been set, change parameter 17-10=1. Display will
show:

Press the RUN key to start auto-tuning procedure. Display will show scrolling:

When auto-tuning procedure is complete, display will show:

4-87
5. Communications
The built-in RS-485 can support the following communication protocols:

• Modbus communication protocol


• BACnet communication protocol

The communication port (RJ45 or S+ and S- terminals) can be used to monitor, control, program and trouble-shoot
the AC Drive.

Modbus communication can perform the following operations independent of the frequency command (00-05) setting
and Operation command (00-02) setting:

• Monitor AC Drive signals


• Read and write parameters.
• Reset fault
• Control multi-function inputs

Items Specification
Interface RS-485
Communication type Asynchronous (start - stop synchronization)
Baud rate: 4800, 9600, 19200 and 38400 bps
Data Length: 7 or 8 bits
Communication parameters
Parity: options of none, even and odd bit.
For even and odd selection stop bit is fixed at 1 bit.
Communication protocol Modbus RTU / ASCII
Number of AC Drives Maximum 32 units

Communication wiring and setup

(1) Turn off power to the AC Drive.


(2) Connect communication lines of the controller to the AC Drive (RJ45).
(3) Turn power on.
(4) Set the required communication parameters (09-00) via the keypad.
(5) Turn off power to the AC Drive and wait until keypad is completely off.
(6) Turn power on
(7) Start communication between controller and AC Drive.

5-1
5.1 Modbus Protocol

(1) The AC Drive can communicate with a PC or PLC via RS-485 using the Modbus RTU or Modbus ASCII protocol.
The maximum frame length is 80 bytes.
(2) The master controller is directly connected to the AC Drive via the RS-485 interface. If the master controller has a
RS-232 port, a converter must be used to convert the signals to RS-485 to connect the master controller to the
AC Drive.
(3) A maximum 32 AC Drives can be connected to a network following the Modbus communication standard.

Note:
Modbus RTU 8 bits data only (09-05).

5.1.1 Network Connection

AC Drive AC Drive AC Drive AC Drive


Controller
Node Node Node Node
(PLC / HMI or
Address 01 Address 02 Address 03 Address FE
PC)
CON2 CON2 CON2 CON2
RS-485 S(+) S(-) S(+) S(-) S(+) S(-) S(+) S(-)
Interface

120Ω 120Ω
1/4w 1/4w

Note:
Terminate the communications line with a 120Ω, 1/4 watt resistor at both ends.

CON2 Pin out


PIN Signal PIN Signal

1 RS-485 S+ signal 5 Tx signal


87654321 2 RS-485 S- signal 6 RS-485 S- signal
3 RS-485 S+ signal 7 VCC of isolated 5V supply
4 Rx signal 8 GND of isolated 5V supply

Note:
For RS-485 communication, use PIN 1 or PIN 3 for S (+) and PIN 2 or PIN 6 for S (-).

5-2
5.1.2 Data Format Frame for ASCII Mode
STX(3AH) Start Bit = 3AH
Node Address Hi
Communication Address(Station): 2-digit ASCII Code
Node Address Lo
Function Hi
Function Code (command): 2-digit ASCII Code
Function Lo
Command Start Address
Command Start Address
Command Start byte: 4-digit ASCII Code
Command Start Address
Command Start Address
Data length
Data length
The length of the command: 4-digit ASCII Code
Data length
Data length
LRC Check Hi
LRC Check Code: 2-digit ASCII Code
LRC Check Lo
END Hi
End Byte: END Hi=CR(0DH), END Li = LF(0AH)
END Lo

5.1.3 Data Frame for RTU Mode


Node Address
Master (PLC etc.) sends request to follower (AC Drive), and the Function Code
follower sends a response to the master (PC, PLC). The data received DATA
is illustrated here.
CRC CHECK
The data length varies depending on the command (Function). Signal Interval
Note:
The AC Drive response time is 10ms

Node Address Checksum Calculation


LRC
00H: Broadcast to all the drivers
01H: to the No. 01 AC Drive ex. NODE ADDRESS 01H
0FH: to the No.15 AC Drive FUNCTION 03H
10H: to the No.16 AC Drive and so on...., max to No. COMMAND 01H
254 (FEH) 00H
+ DATA LENGTH 0AH
Function Code ------------------------------------------
0FH ------ 2’s complement
03H: Read the register contents
Checksum F1H
06H: Write a WORD to register
08H: Loop test CS (H) 46H (ASCII)
10H: Write several data to register (Write complex CS (L) = 31H (ASCII)
number to register)

5-3
5.1.4 CRC

CRC Check: CRC code covers the content from node address to DATA. Please calculate it according to the following
methods.

1. Load a 16-bit register with FFFF hex (all1’s). Call this CRC register.
2. Exclusive OR: In the first 8-bit byte of the message, the low-order byte of the 16-bit CRC register has the result put
in the CRC register.
3. Shift the CRC register one bit to the right (toward the LSB), Zero-filling the MSB and extract/examine the LSB.
4. If the LSB was 0: Repeat Step 3 (another shift)
If the LSB was 1: Exclusive OR the CRC register with the polynomial value A001 hex (1010 0000 0000 0001),
putting the result in CRC register.
5. Repeat Steps 3 and 4 until 8 shifts been performed. When this is done, a complete 8-bit byte will be processed.
6. Repeat Steps 2 through 5 for next 8-bit byte of the message. Continue doing this until all bytes have been
processed. The final content in the CRC register is the CRC value. When sending the CRC value, the Low-order
byte should be sent firstly, then the High-order byte. For example, CRC value: 1241 Hex, the high-order byte
should be set to 41hex and low-order byte to 12hex.

CRC calculate program (C language):

UWORD ch_sum ( UBYTE long , UBYTE *rxdbuff )


ASCII Mode
{
BYTE i = 0; STX ‘:’
UWORD wkg = 0xFFFF; ‘0’
while ( long-- ) { Address ‘1’ RTU Mode
wkg ^= rxdbuff++; ‘8’ Node Address 02H
for ( i = 0 ; i < 8; i++ ) { Function ‘6’ Function 83H
if ( wkg & 0x0001 ) { ‘5’ Exception code 52H
Exception
wkg = ( wkg >> 1 ) ^ 0xa001; code ‘1’ High C0H
} ‘2’ CRC-16 Low CDH
else {
LRC Check ‘8’
wkg = wkg >> 1;
‘CR’
}
END ‘LF’
}
}
return( wkg );
}

During a communication error the drive will respond with an Exception Code and send a message back to the main
system consisting of Function Code “ANDED (and 80h)” with 80 Hex.

Exception code Content


1 Function code error
2 Register number error
3 Number error
4 DATA setting error
5 Write mode error

5-4
5.1.5 Register and Data Format

Data registers are presented as hex addresses with corresponding 6-digit Modbus addresses in parenthesis.

Command Data (Read / Write)


Register No. Bit Content
2500H (409473) Reserved
0 Operation Command 1 : Run 0 : Stop
1 Reverse Command 1 : Reverse 0 : Forward
2 External Fault 1 : Fault
3 Fault Reset 1 : Reset
4 Reserved
5 Reserved
Operation Signal

6 Multi-function Comm S1 1 :“ON”


7 Multi-function Comm S2 1 :“ON”
2501H (409474)
8 Multi-function Comm S3 1 :“ON”
9 Multi-function Comm S4 1 :“ON”
A Multi-function Comm S5 1 :“ON”
B Reserved
C Reserved
D Reserved
E AC Drive Mode 1 :“ON”
F Torque Command set by Communication 1 :“ON”
2502H (409475) *Frequency Command (Unit: 0.01Hz)
2503H (409476) Torque Command (+/-8192 corresponding to the rated torque +/-100%)
2504H (409477) Speed limit (+/- 120 corresponding +/-120%)
2505H (409478) AO1 (0.00V – 10.00V)
2506H (409479) Reserved
2507H (409480) DO
2508H (409481) Reserved
2509H (409482) Reserved
250AH (409483) Reserved
250BH (409484) Reserved
250CH (409485) Reserved
250DH (409486) Reserved
250EH (409487) Reserved
250FH (409488) Reserved
2510H (409489) G12-00 H-WORD
2511H (409490) G12-00 L-WORD
Note:
Write a zero into the register for an unused bit. Do not write data to a reserved register.

5-5
5.1.6 Monitor Data (Read-only)

Register No. Bit Content


0 Operation 1 : Run 0 : Stop
1 Direction 1 : Reverse 0 : Forward
2 AC Drive ready 1 : ready 0 : Not ready
3 Fault 1 : Fault active
4 Warning 1 :“ON”
5 Zero Speed 1 :“ON”
6 Is440V 1 :“ON”
State Signal

7 Frequency Agree 1 :“ON”


2520H (409505)
8 Set Frequency Agree 1 :“ON”
9 Frequency Detection 1 1 :“ON”
A Frequency Detection 2 1 :“ON”
B Under Voltage 1 :“ON”
C Baseblock 1 :“ON”
D Freq Ref. not from Comm. 1 :“ON”
E Seq. not from Comm. 1 :“ON”
F Over Torque 1 :“ON”

Register No. Value Content Value Content


0 Reserved 31 Reserved
1 UV 32 Reserved
2 OC 33 Reserved
3 OV 34 Reserved
4 OH1 35 Reserved
5 OL1 36 Reserved
6 OL2 37 LSCFT(Rtry)
7 OT 38 CF07
8 UT 39 Reserved
9 SC 40 Reserved
10 Ground OC 41 OLDOP
Error Description

11 Reserved 42 Reserved
12 Input Phase Loss 43 Reserved
2521H (409506) 13 Output Phase Loss 44 FBLSS
14 Reserved 45 Reserved
15 Reserved 46 OH4
16 Reserved 47 SS1
17 External Fault 01 48 CF20
MtrSw (DI Motor Switch
18 External Fault 02 49 Fault)
19 External Fault 03 50 OC_A
20 External Fault 04 51 OC_D
21 External Fault 05 52 OC_C
22 External Fault 06 53 UD_C
23 Reserved 54 CF_08
24 Reserved 55 STO2
25 PID Feedback Error 56 STO3

5-6
Register No. Value Content Value Content
26 Keypad Removed 57 PO

Description
27 Reserved 58 Reserved

Error
2521H (409506) 28 CE 59 Reserved
29 STO1 60 Reserved
30 Over Torque 2 61 Reserved

Register No. Bit Content


0 Multi-function Comm S1 1 :“ON”
1 Multi-function Comm S2 1 :“ON”
2 Multi-function Comm S3 1 :“ON”
3 Multi-function Comm S4 1 :“ON”
4 Multi-function Comm S5 1 :“ON”
5 Multi-function Comm S6 1 :“ON”
6 Reserved
DI State

7 Reserved
2522H (409507)
8 Reserved
9 Reserved
A Reserved
B Reserved
C Reserved
D Reserved
E Reserved
F Reserved
2523H (409508) Frequency command (0.01Hz)
2524H (409509) Output frequency (0.01Hz)
2525H (409510) Reserved
2526H (409511) DC voltage command (0.1V)
2527H (409512) Output current (0.1A)

Register No. Value Content Value Content Value Content Value


0 No alarm 20 EF4 40 EF 60
1 OV 21 EF5 41 Reserved 61
2 UV 22 EF6 42 Reserved 62
3 OL2 23 EF7 43 RDP 63
4 OH2 24 EF8 44 Reserved 64
5 Reserved 25 Reserved 45 OL1 65
6 OT 26 CLB 46 HP_ER 66
7 Reserved 27 Reserved 47 SE10 67
2528H (409513)
8 Reserved 28 CT 48 Reserved 68
9 UT 29 USP 49 BB1 69
10 OS 30 RDE 50 BB2 70
11 PGO 31 WRE 51 BB3 71
12 DEV 32 FB 52 BB4 72
13 CE 33 VRYE 53 BB5 73
14 CALL 34 SE01 54 BB6 74
15 Reserved 35 SE02 55 BB7 75

5-7
Register No. Value Content Value Content Value Content Value
16 EF0 36 SE03 56 BB8 76
17 EF1 37 Reserved 57 Reserved
2528H (409513)
18 EF2 38 SE05 58 Reserved
19 EF3 39 HPERR 59 Reserved
2529H (409514) Digital Output State
252AH (409515) AO1 (0.00V – 10.00V)
252BH (406516) Reserved
252CH (409517) AI 1 Input (0.1%)
252DH (409518) AI 2 Input (0.1%)
252EH (409519) Reserved
252FH (409520) L510(s)/ E510(s)/ A510(s)/ F510 Check

Note:
Write a zero into the register for an unused bit. Do not write data to a reserved register.

5.1.7 Read holding Register [03H]

Read consecutive holding registers. The address of the first holding register is specified in the protocol.
Example: Read frequency command from the AC Drive with node address 1.

ASCII Mode

Command Message Response Message (Norm.) Response Message (Error)


3AH STX 3AH STX 3AH STX
30H 30H 30H
Node Address Node Address Node Address
31H 31H 32H
30H 30H 38H
Function Function Function
33H 33H 33H
30H 30H 35H
Data Length Exception code
31H 32H 32H
Starting Register
32H 31H ?
LRC CHECK
33H 37H ?
Data
30H 37H 0DH
END
30H Number of 30H 0AH
30H Registers ?
LRC CHECK
31H ?
? 0DH
LRC CHECK END
? 0AH
0DH
END
0AH

5-8
RTU Mode

Command Message Response Message (Norm.) Response Message (Error)


Node Address 01 H Node Address 01H Node Address 02H
Function 03H Function 03H Function 83H
Starting High 01H Data Length 02H Exception code 52H
Register Low 23H High 17H High C0H
Data CRC-16
Number of High 00H Low 70H Low CDH
Registers Low 01H High AFH
CRC-16
High 74H Low 82H
CRC-16
Low 3CH

5.1.8 Loop Back Test [08H]

Check the communication between the master and the follower (AC Drive). The data used can be arbitrary.

ASCII Mode

Command Message Response Message (Norm.) Response Message (Error)


3AH STX 3AH STX 3AH STX
30H 30H 30H
Node Address Node Address Node Address
31H 31H 31H
30H 30H 38H
Function Function Function
38H 38H 38H
30H 30H 32H
Exception code
30H 30H 30H
Test Code Test Code
30H 30H ?
LRC CHECK
30H 30H ?
41H 41H 0DH
END
35H 35H 0AH
DATA DATA
33H 33H
37H 37H
? ?
LRC CHECK LRC CHECK
? ?
0DH 0DH
END END
0AH 0AH

RTU Mode

Command Message Response Message (Norm.) Response Message (Error)


Node Address 01 H Node Address 01H Node Address 01H
Function 08H Function 08H Function 88H
High 00H High 00H Exception code 20H
Test Code Test Code
Low 00H Low 00H High 47H
CRC-16
High A5H High A5H Low D8H
DATA DATA
Low 37H Low 37H
High DAH High DAH
CRC-16 CRC-16
Low 8DH Low 8DH

5-9
5.1.9 Write Single Holding Register [06H]

Write single holding register. The register address of the holding register is specified in the message.

Example: Write a 60.00Hz frequency command to node address 1.

ASCII Mode

Command Message Response Message (Norm.) Response Message (Error)


3AH STX 3AH STX 3AH STX
30H 30H 30H
Node Address Node Address Node Address
31H 31H 31H
30H 30H 38H
Function Function Function
36H 36H 36H
30H 30H 35H
Exception code
31H 31H 32H
Starting Register Starting Register
30H 30H ?
LRC CHECK
32H 32H ?
31H 31H 0DH
END
37H 37H 0AH
DATA DATA
37H 37H
30H 30H
? ?
LRC CHECK LRC CHECK
? ?
0DH 0DH
END END
0AH 0AH

RTU Mode

Command Message Response Message (Norm.) Response Message (Error)


Node Address 01 H Node Address 01H Node Address 01H
Function 06H Function 06H Function 86H
High 01H High 01H Exception code 52H
Start No Start No
Low 02H Low 02H High C3H
CRC-16
High 17H High 17H Low 9DH
DATA DATA
Low 70H Low 70H
High 27H High 27H
CRC-16 CRC-16
Low E2H Low E2H

5-10
5.1.10 Write Multiple Holding Register [10H]

Write multiple holding register. The register address of the first holding register is specified in the message.

Example: Write a 60.00Hz frequency command to node address 1 and enable FWD run command.

ASCII Mode

Command Message Response Message (Norm.) Response Message (Error)


3AH STX 3AH STX 3AH STX
30H 30H 30H
Node Address Node Address Node Address
31H 31H 31H
31H 31H 39H
Function Function Function
30H 30H 30H
30H 30H 35H
Exception code
31H 31H 32H
Starting Register Starting Register
30H 30H ?
LRC CHECK
31H 31H ?
30H 30H 0DH
END
30H Number of 30H Number of 0AH
30H Registers 30H Registers
32H 32H
30H Number of ?
LRC CHECK
34H Bytes* ?
30H 0DH
END
30H 0AH
DATA 1
30H
31H
31H
37H
DATA 2
37H
30H RTU Mode

? Command Message Response Message (Norm.)


LRC CHECK
? Node Address 01H Node Address 01H
0DH Function 10H Function 10H
END
0AH High 01H High 01H
Starting Starting
Note:
Register Low 01H Register Low 01H
Number of bytes is register
amount x 2 Number of High 00H Number of High 00H
Registers Low 02H Registers Low 02H
Number of Bytes* 04H High 11H
CRC-16
High 00H Low F4H
DATA 1
Low 01H
High 17H Response Message (Error)
DATA 2
Low 70H Node Address 01H
High 60H Function 90H
CRC-16
Low 27H Exception code 52H
High CDH
Note: CRC-16
Number of bytes is register Low FDH
amount x 2

5-11
5.1.11 Modbus Addressing

Function Register No Function Register No Function Register No


Group 0 Group 1 Group 2
0 – 00 0000H (400001) 1 – 00 0100H (400257) 2 – 00 0200H (400513)
0 – 01 0001H (400002) 1 – 01 0101H (400258) 2 – 01 0201H (400514)
0 – 02 0002H (400003) 1 – 02 0102H (400259) 2 – 02 0202H (400515)
0 – 03 0003H (400004) 1 – 03 0103H (400260) 2 – 03 0203H (400516)
0 – 04 0004H (400005) 1 – 04 0104H (400261) 2 – 04 0204H (400517)
0 – 05 0005H (400006) 1 – 05 0105H (400262) 2 – 05 0205H (400518)
0 – 06 0006H (400007) 1 – 06 0106H (400263) 2 – 06 0206H (400519)
0 – 07 0007H (400008) 1 – 07 0107H (400264) - -
0 – 08 0008H (400009) 1 – 08 0108H (400265) - -
0 – 09 0009H (400010) 1 – 09 0109H (400266) - -
0 – 10 000AH (400011) 1 – 10 010AH (400267) - -
0 – 11 000BH (400012) - - - -
0 – 12 000CH (400013) - - - -
0 – 13 000DH (400014) - - - -
0 – 14 000EH (400015) - - - -
0 – 15 000FH (400016) - - - -
0 – 16 0010H (400017) - - - -
0 – 17 0011H (400018) - - - -
0 – 18 0012H (400019) - - - -
0 – 19 0013H (400020) - - - -
0 – 20 0014H (400021) - - - -
0 – 26 001AH (400027) - - - -

5-12
Function Register No Function Register No Function Register No
Group 3 Group 4 Group 5
3 – 00 0300H (400769) 4 – 00 0400H (401025) 5 – 00 0500H (401281)
3 – 01 0301H (400770) 4 – 01 0401H (401026) 5 – 01 0501H (401282)
3 – 02 0302H (400771) 4 – 02 0402H (401027) 5 – 02 0502H (401283)
3 – 03 0303H (400772) 4 – 03 0403H (401028) 5 – 03 0503H (401284)
3 – 04 0304H (400773) 4 – 04 0404H (401029) 5 – 04 0504H (401285)
3 – 08 0308H (400777) 4 – 05 0405H (401030) 5 – 05 0505H (401286)
3 – 09 0309H (400778) 4 – 06 0406H (401031) 5 – 06 0506H (401287)
3 – 10 030AH (400779) 4 – 07 0407H (401032) 5 – 07 0507H (401288)
3 – 11 030BH (400780) 4 – 08 0408H (401033) 5 – 08 0508H (401289)
3 – 13 030DH (400782) 4 – 09 0409H (401034) 5 – 09 0509H (401290)
3 – 14 030EH (400783) 4 – 10 040AH (401035) 5 – 10 050AH (401291)
3 – 15 030FH (400784) 4 – 11 040BH (401036) 5 – 11 050BH (401292)
3 – 16 0310H (400785) 4 – 12 040CH (401037) 5 – 12 050CH (401293)
3 – 17 0311H (400786) 4 – 13 040DH (401038) 5 – 13 050DH (401294)
3 – 18 0312H (400787) 4 – 14 040EH (401039) 5 – 14 050EH (401295)
3 – 19 0313H (400788) 4 – 15 040FH (401040) 5 – 15 050FH (401296)
3 – 27 031BH (400796) - - 5 – 16 0510H (401297)
3 – 40 0328H (400809) - - 5 – 17 0511H (401298)
- - - - 5 – 18 0512H (401299)
- - - - 5 – 19 0513H (401300)
- - - - 5 – 20 0514H (401301)
- - - - 5 – 21 0515H (401302)
- - - - 5 – 22 0516H (401303)
- - - - 5 – 23 0517H (401304)
- - - - 5 – 24 0518H (401305)
- - - - 5 – 25 0519H (401306)
- - - - 5 – 26 051AH (401307)
- - - - 5 – 27 051BH (401308)
- - - - 5 – 28 051CH (401309)
- - - - 5 – 29 051DH (401310)
- - - - 5 – 30 051EH (401311)
- - - - 5 – 31 051FH (401312)
- - - - 5 – 32 0520H (401313)

5-13
Function Register No Function Register No Function Register No
Group 6 Group 7 Group 8
6 – 00 0600H (401537) 7 – 00 0700H (401793) 8 – 00 0800H (402049)
6 – 01 0601H (401538) 7 – 01 0701H (401794) 8 – 01 0801H (402050)
6 – 02 0602H (401539) 7 – 02 0702H (401795) 8 – 02 0802H (402051)
6 – 03 0603H (401540) 7 – 03 0703H (401796) 8 – 03 0803H (402052)
6 – 04 0604H (401541) 7 – 04 0704H (401797) 8 – 05 0805H (402054)
6 – 05 0605H (401542) 7 – 05 0705H (401798) 8 – 06 0806H (402054)
6 – 06 0606H (401543) 7 – 06 0706H (401799) 8 – 07 0807H (402055)
6 – 07 0607H (401544) 7 – 07 0707H (401800) 8 – 08 0808H (402056)
6 – 16 0610H (401553) 7 – 08 0708H (401801) 8 – 09 0809H (402057)
6 – 17 0611H (401554) 7 – 09 0709H (401802) 8 – 10 080AH (402058)
6 – 18 0612H (401555) 7 – 11 070BH (401804) 8 – 16 0810H (402059)
6 – 19 0613H (401556) - - 8 – 42 082AH (402091)
6 – 20 0614H (401557) - - 8 – 43 082BH (402092)
6 – 21 0615H (401558) - - 8 – 44 082CH (402093)
6 – 22 0616H (401559) - - - -
- -
6 – 23 0617H (401560) - -
- -
6 – 32 0620H (401569) - -
- -
6 – 41 0629H (401578) - -
- -
6 – 42 062AH (401579) - -
- -
6 – 43 062BH (401580) - -
- -
6 – 44 062CH (401581) - -
- -
6 – 45 062DH (401582) - -
- -
6 – 46 062EH (401583) - -
- -
6 – 47 062FH (401584) - -

5-14
Function Register No Function Register No Function Register No
Group 9 Group 10 Group 11
9 – 00 0900H (402305) 10 – 00 0A00H (402561) 11 – 00 0B00H (402817)
9 – 01 0901H (402306) 10 – 01 0A01H (402562) 11 – 01 0B01H (402818)
9 – 02 0902H (402307) 10 – 02 0A02H (402563) 11 – 02 0B02H (402819)
9 – 03 0903H (402308) 10 – 03 0A03H (402564) 11 – 03 0B03H (402820)
9 – 04 0904H (402309) 10 – 04 0A04H (402565) 11 – 04 0B04H (402821)
9 – 05 0905H (402310) 10 – 05 0A05H (402566) 11 – 05 0B05H (402822)
9 – 06 0906H (402311) 10 – 06 0A06H (402567) 11 – 06 0B06H (402823)
9 – 07 0907H (402312) 10 – 07 0A07H (402568) 11 – 07 0B07H (402824)
9 – 08 0908H (402313) 10 – 08 0A08H (402569) 11 – 08 0B08H (402825)
9 – 09 0909H (402314) 10 – 09 0A09H (402570) 11 – 09 0B09H (402826)
9 – 10 090AH (402315) 10 – 11 0A0BH (402572) 11 – 10 0B0AH (402827)
- - 10 – 12 0A0CH (402573) 11 – 11 0B0BH (402828)
- - 10 – 13 0A0DH (402574) 11 – 13 0B0DH (402830)
- - 10 – 14 0A0EH (402575) 11 – 14 0B0EH (402831)
- - 10 – 17 0A11H (402578) 11 – 15 0B0FH (402832)
- - 10 – 18 0A12H (402579) 11 – 16 0B10H (402833)
- - 10 – 19 0A13H (402580) 11 – 17 0B11H (402834)
- - 10 – 20 0A14H (402581) 11 – 25 0B19H (402842)
- - 10 – 24 0A18H (402585) 11 – 26 0B1AH (402843)
- - 10 – 33 0A21H (402593) 11 – 27 0B1BH (402844)
- - 10 – 34 0A22H (402594) 11 – 55 0B37H (402872)

Function Register No Function Register No Function Register No


Group 12 Group 13 Group 17
Hi-WORD: 2510H
(409489)
Lo-WORD: 2511H
12 – 00 (409490) 13 – 00 0D00H (403329) 17 – 01 1101H (404354)
12 – 01 0C01H (403074) 13 – 01 0D01H (403330) 17 – 02 1102H (404355)
12 – 02 0C02H (403075) 13 – 02 0D02H (403331) 17 – 03 1103H (404356)
12 – 03 0C03H (403076) 13 – 03 0D03H (403332) 17 – 04 1104H (404357)
12 – 04 0C04H (403077) 13 – 04 0D04H (403333) 17 – 05 1105H (404358)
12 – 05 0C05H (403078) 13 – 05 0D05H (403334) 17 – 10 110AH (404363)
12 – 06 0C06H (403079) 13 – 06 0D06H (403335) - -
12 – 07 0C07H (403080) 13 – 07 0D07H (403336) - -
- - 13 – 08 0D08H (403337) - -

5-15
5.2 BACnet Protocol Descriptions

The TD200 AC Drive has a built-in BACnet MS/TP communication protocol. Control or monitor the AC Drive via
BACnet allowing for reading and writing of specific parameters. The BACnet implementation supports the following
standard objects:

■ AC Drive Objects
■ Analog Input ■ Analog Output ■ Analog Value
■ Digital Input ■ Digital Output ■ Digital Value

Refer to the table below for property information of each object. User can retrieve object properties using the
dedicated BACnet software to control or monitor the AC Drive.

Analog Digital
AC Drive Analog Analog Digital Digital
Property Output Output
(DEV) Input (AI) Value (AV) Input (BI) Value (BV)
(AO) (BO)
Object_Identifier V V V V V V V
Object_Name V V V V V V V
Object_Type V V V V V V V
System_Status V
Vendor_Name V
Vendor_ Identifier V
Model_Name V
Firmware_Revision V
Application_Software_Supported V
Protocol_Version V
Protocol_Revision V
Protocol_Services_Supported V
Protocol_Object_Type_Supported V
Object_List V
Max_APDU_Length_Accepted
Segmentation_Supported
APDU_Timeout
Number_Of_APDU_Retries
Max_Masters V
Max_Info_Frames V
Device_Address_Binding
Location V
Present_Value V V V V V V
Status_Flags
Event_State
Reliability
Out_Of_Service
Units V V V
Priority_Array
Relinquish_Default
Polarity
Inactive_Text
Active_Text

5-16
5.2.1 BACnet Object Properties

This section gives an overview of the BACnet objects supported by the AC Drive.

AC Drive Property List


Property AC Drive
Object_Identifier DEV
Object_Name VFD
Object_Type 8
System_Status 0
Vendor_Name VFD
Vendor_ Identifier 461
Model_Name VFD
Firmware_Revision 0.14
Application_Software_Supported 0.14
Protocol_Version 1
Protocol_Revision 5
Protocol_Services_Supported { readProperty , writeProperty , who is }
Analog_Input , Analog_Output, Analog_ValueBinary_
Protocol_Object_Type_Supported
Input, Binary_Output, Binary_Value, Device
Max_Masters 127
Max_Info_Frames 1

Analog Input Property List (READ)


No. Object Name Description Unit Classification Range
AI0 TM2 AIN AI1 input Volt R 0 - 10
AI1 TM2 AIN2 AI2 input Volt R 0 - 10
AI2 Error code Recent fault message No Units R 0 - 45
AI3 Freq cmd Frequency command Hz R 0 - 60
AI4 Frequency Output frequency Hz R 0 - 60
AI5 Current Output current Amps R
AI6 Control Mode Control mode No Units R 0-2
AI7 Motor R-Volt Motor rated voltage Volt R
AI8 Motor R-HP Motor rated power horsepower R
AI9 Motor R-RPM Motor rated rotation speed No Units R
AI10 Motor R-Hz Motor rated frequency Hz R
AI11 CarrierFreq Carrier frequency kHz R 4 - 16
AI12 Comm Station INV communication station No Units R 1 - 254
AI13 BaudRate Baud rate setting No Units R 0-3
AI14 BacnetSel Communication mode selection No Units R 0-1
AI15 DevInstance AC Drive number No Units R 1 - 254

5-17
Analog Output Property List (READ/WRITE)
No. Object Name Description Unit Classification Range
AO0 Set frequency Frequency command Hz R/W 0-599
AO1 TB2 AO1 Analog output voltage 1 Volt R 0-10
AO2 - - - - -
AO3 Motor R-Amp Motor rated current Amps R/W 0-65535
AO4 PwrL Sel Momentary stop and restart selection No Units R 0-1
AO5 RestartSel Number of Fault Auto-Restart Attempts No Units R 0-10
AO6 RestartDelay Fault Auto-Restart Time No Units R 0-7200
AO7 FreqCommand1 Speed frequency setting-stage 0 seconds R/W 0-599
AO8 FreqCommand2 Speed frequency setting-stage 1 Hz R/W 0-599
AO9 FreqCommand3 Speed frequency setting-stage 2 Hz R/W 0-599
AO10 FreqCommand4 Speed frequency setting-stage 3 Hz R/W 0-599
AO11 FreqCommand5 Speed frequency setting-stage 4 Hz R/W 0-599
AO12 FreqCommand6 Speed frequency setting-stage 5 Hz R/W 0-599
AO13 FreqCommand7 Speed frequency setting-stage 6 Hz R/W 0-599
AO14 FreqCommand8 Speed frequency setting-stage 7 Hz R/W 0-599
AO15 FreqCommand9 Speed frequency setting-stage 8 Hz R/W 0-599
AO16 FreqCommand10 Speed frequency setting-stage 9 Hz R/W 0-599
AO17 FreqCommand11 Speed frequency setting-stage 10 Hz R/W 0-599
AO18 FreqCommand12 Speed frequency setting-stage 11 Hz R/W 0-599
AO19 FreqCommand13 Speed frequency setting-stage 12 Hz R/W 0-599
AO20 FreqCommand14 Speed frequency setting-stage 13 Hz R/W 0-599
AO21 FreqCommand15 Speed frequency setting-stage 14 Hz R/W 0-599
AO22 FreqCommand16 Speed frequency setting-stage 15 Hz R/W 0-599
AO23 RunMode Main run command source Hz R/W 0-2
AO24 ReverseOper Direction locked command No Units R/W 0-1
AO25 StoppingSel Stop modes selection No Units R/W 0-1
AO26 FrequencyComm Main frequency command source No Units R/W 0-5
AO27 FreqUpperLim Upper limit frequency No Units R/W 0-599
AO28 FreqLowerLim Lower limit frequency HZ R/W 0-598.99
AO29 Acc Time1 Acceleration time 1 HZ R/W 0-6000.0
AO30 Dec Time1 Deceleration time 1 seconds R/W 0-6000.0

Analog Value Property List (READ/WRITE)


No. Object Name Description Unit Classification Range
AV0 PID – P Gain Proportional gain (P) No Units R/W 0 - 10
AV1 PID – I Time Integral time (I) No Units R/W 0 - 100
AV2 PID – D Time Differential time (D) No Units R/W 0 – 10

5-18
Digital Input Property List (READ)
No. Object Name Description Unit Classification Range
BI0 Run/Stop Operation status Stop / Run R 0-1
BI1 Direction Operation direction FWD/REV R 0-1
BI2 status AC Drive status OK/Fault R 0-1
BI3 Abnormal Error occurs Close/Open R 0-1
BI4 DI_1 status S1 status Close/Open R 0-1
BI5 DI_2 status S2 status Close/Open R 0-1
BI6 DI_3 status S3 status Close/Open R 0-1
BI7 DI_4 status S4 status Close/Open R 0-1
BI8 DI_5 status S5 status Close/Open R 0-1
BI9 DI_6 status Operation status Close/Open R 0-1

Digital Output Property List (READ/WRITE)


No. Object Name Description Unit Classification Range
BO0 RY1 status Relay output 1 status Close/Open R 0-1
BO1 RY2 status Relay output 2 status Close/Open R 0-1
BO2 - - - - -

Digital Value property List (READ/WRITE)


No. Object Name Description Unit Classification Range
BV0 RUN/STOP RUN/STOP Stop / Run R/W 0-1
BV1 FWD/REV FWD/REV FWD/REV R/W 0-1

5-19
6. Troubleshooting, Fault Diagnostics and Maintenance
6.1 General

AC Drive fault detection and early warning / self-diagnosis function. When the AC Drive detects a fault, a fault
message is displayed on the keypad.

When the AC Drive detects a warning / self-diagnostics error, the digital operator will display a warning or
self-diagnostic code, the fault output does not energize in this case. Once the warning is removed, the system will
automatically return to its original state.

6.2 Fault Detection Function

When a fault occurs, refer to Table 6.2.1 for possible causes and appropriate measures.

Use one of the following methods to restart:


1. Set one of multi-function digital input terminals (03-00 – 03-04) to 17 (Fault reset); activate input
2. Press the reset button on the keypad.
3. Power down AC Drive, wait until keypad goes blank, and power-up the AC Drive again.

When a fault occurs, the fault message is stored in the fault history (see group 12 parameters).

Table 6.2.1 Fault Information and Possible Solutions

LED Display Description Cause Possible Solutions


Base Block
● Multifunction input settings
● External base block is incorrect.
External Base Block
activated
● Check wiring

Overcurrent
AC drive over current.
Wait 1 minute to reset. If CL ● Check motor load and
● AC drive over current warning
or OL2 occurs 4 successive operating time.
times, wait 5 minutes to reset

CT Fault
● Abnormal input voltage
● Check input voltage signal
Input voltage fault ● Too much electrical noise
and control board voltage.
● Malfunctioning control board

Error 1 ● Pressing s or t when ● The s or t is available for


00-05/00-06≠0 changing frequency only
Keypad operation error ● Attempting to modify a when 00-05/00-06=0
parameter that cannot be ● Modify parameter when
modified while in operation stopped.

Error 2 ● 00-13 is within the range of


11-08±11-11) or (11-09±11-11)
or (11-10±11-11)
● 00-12≤00-13 ● Modify 11-08 to 11-11
Parameter setting error
● Set 00-05 and 00-06 to the ● Set 00-12>00-13
same value
● When 01-00≠7, and modifying
parameter 01-01 to 01-09

6-1
LED Display Description Cause Possible Solutions
Error 4
● Remove interference
CPU unusual interrupt ● External noise interference source then restart drive
by power cycling.

Error 5 ● Issue command before


● Control command sent during
Modification of parameter is communication
communication
not available via ● Set parameters 09-02 to
communications. ● Attempting to modify 09-02 to
09-05 before
09-05 during communication.
communication.

Error 6
● Wiring error
● Check hardware and
● Communication parameter wiring
Communication failure setting error
● Check parameters 09-00
● Incorrect communication to 09-05
protocol

Error 7
● Attempting to modify
parameter 13-00 ● Consult technical support
Parameter conflict
● Voltage and current detection if unable to reset AC drive.
circuit not working properly.

Emergency
Stop
● Remove emergency stop
Emergency Stop ● Emergency stop is activated.
signal.

HPErr AC drive capacity setting


error. ● Check AC drive capacity
● AC drive horsepower code
setting (13-00) and change
AC drive capacity 13-00 (13-00) does not match the
to meet the hardware
does not match the rated hardware voltage levels.
voltage levels.
voltage

Locked ● Attempting to modify


parameter when parameter
lock is active (13-06)
● Adjust parameter 13-06
AC drive feature is locked ● Attempting to reverse direction
when 11-00=1 ● Adjust parameter 11-00
● When parameter password
has been successfully set.

Low Voltage ● Input voltage is too low ● Check input voltage


DC bus voltage is lower than ● Input phase loss ● Check input wiring
the UV detection level or the
● Acceleration time set too short ● Increase acceleration time
pre-charge contactor is not
active while the drive is ● Input voltage fluctuation ● Check power source
running. ● Pre-charge contactor ● Replace pre-charge
190VDC: 240V class damaged contactor
380VDC: 480V class ● DC bus voltage feedback ● Replace control board or
signal value incorrect. drive.

6-2
LED Display Description Cause Possible Solutions

Low Voltage
During
Operation ● Improve power quality
Voltage too low during ● Power voltage too low
operation ● Consider adding reactor to
● Power voltage fluctuates
power input side.

Over Current ● Acceleration/Deceleration time


too short ● Extend
AC drive output current ● Contactor at the AC drive acceleration/deceleration
exceeds the overcurrent output side time.
level. (200% of the drive ● A special motor or applicable ● Check motor wiring.
rated current) capacity is greater than the ● Disconnect motor and try
drive’s rated value. running AC drive.
● Short circuit or ground fault
Overcurrent at
Acceleration

Overcurrent
at fixed speed
● Acceleration/Deceleration time
too short ● Extend
AC drive output current ● Contactor at the AC drive acceleration/deceleration
exceeds the overcurrent output side time.
Overcurrent at level. (200% of the drive ● A special motor or applicable ● Check motor wiring.
Deceleration rated current) capacity is greater than the ● Disconnect motor and try
drive’s rated value. running AC drive.
● Short circuit or ground fault

Overcurrent
at Start

Heatsink The temperature of the heat


Overheat ● Install additional cooling
sink is too high. ● Ambient temperature too high measures
Note: When overheat fault ● Drive cooling fan failure ● Replace drive cooling fan
occurs 3 times within 5
● Carrier frequency too high ● Reduce carrier frequency
minutes, it is necessary to
wait for 10 minutes before ● Load too heavy ● Reduce load or measure
resetting the fault. output current

Motor ● If temperature detected


Overheat increases above set limit in
parameter 08-42 ● Improve ventilation
Motor overheat error
● Motor overheat can be reset ● Adjust parameter 08-44
when temperature falls below
level set in parameter 08-43.

6-3
zzLED Display Description Cause Possible Solutions

Heatsink
Overheat The temperature of the heat ● Install additional cooling
sink is too high. ● Ambient temperature too high measures
Note: When overheat fault ● Drive cooling fan failure ● Replace drive cooling fan
occurs 3 times within 5
● Carrier frequency too high ● Reduce carrier frequency
minutes, it is necessary to
wait for 10 minutes before ● Load too heavy ● Reduce load or measure
resetting the fault. output current

Motor Overload ● Voltage setting V/F mode is ● Check V/F curve


Internal motor overload too high, resulting in over- ● Check motor rated current
protection tripped. Active excitation of the motor ● Check and reduce motor
when overload protection ● Motor rated current (02-01) set load.
08-05=xxx1. incorrectly. ● Check operation duty
● Load too heavy cycle.

Motor Overload ● Voltage setting V/F mode is ● Check V/F curve


Internal motor overload too high, resulting in over- ● Check motor rated current
protection tripped. Active excitation of the motor ● Check and reduce motor
when overload protection ● Motor rated current (02-01) set load.
08-05=xxx1. incorrectly. ● Check operation duty
● Load too heavy cycle.

Over Voltage ● Deceleration time set too short


resulting in regenerative
DC bus voltage exceeds the ● Extend deceleration time.
energy flowing back from
OV detection level: motor to AC drive. ● Reduce input voltage.
410VDC: 240V class ● AC drive input voltage too high ● Remove power factor
820VDC: 480V class correction capacitor.
● Use of power factor correction
(For 480V class, if input capacitors. ● Use dynamic braking unit
voltage is set lower than ● Excessive braking load. ● Replace braking transistor
460V, the OV detection will ● Adjust speed search
● Defective braking transistor
be 700VDC) parameters
● Speed search parameters
incorrect

Over Voltage
During ● Extend deceleration time
Operation / ● Deceleration time too short or ● Consider the use of a
Deceleration Excessive voltage during excessive load inertia brake resistor or brake
operation / deceleration. ● Power voltage fluctuates module (480V class only)
widely ● Consider use of a reactor
on power input side.

Overspeed ● Check V/F curve


● Actual rotation speed is ● Check motor rated current
Motor rotation overspeed.
different from set speed. ● Check and reduce motor
load or duty cycle.

PID Error

PID Feedback Loss ● PID feedback loss is detected ● Check wiring

6-4
LED Display Description Cause Possible Solutions
Input Phase
Loss ● Check the main circuit
● Abnormal fluctuations in the power supply wiring
Input phase loss
main circuit voltage ● Check the power supply
voltage

STP0

Zero speed at stop ● Frequency set below 0.1Hz ● Increase set frequency

STP1
● AC drive is set for external
Failure to start when Direct terminal control mode and ● See instruction details for
Running on Power Up is direct start is disabled. parameter 07-04
enabled
● Run input is active at power up

6-5
6.3 General Troubleshooting

Status Checking Point Remedy


Motor wiring correct to AC Drive output AC Drive must be connected to T1, T2, and
Motor runs in terminals? T3 terminals of the motor.
wrong direction Control wiring correct for forward and
Check wiring.
reverse commands?
Wiring for the analog frequency reference
Check wiring.
inputs correct?
The motor speed
cannot be Check the Frequency source parameters
Operation mode correct?
regulated 00-05/00-06.
Is the load too excessive? Reduce the load.
Are the motor specifications (FLA, voltage,
Check motor nameplate.
max speed…) correct?
Motor speed too
high or too low Is the gear ratio correct? Confirm the gear ratio.
Is the maximum frequency setting correct? Check maximum frequency settings.
Is the motor load too high? Reduce motor load.
(1) Stabilize motor load.
Motor load unstable? (2) Consider increasing AC Drive and motor
Motor speed size.
unstable
(1) Consider adding an AC reactor at the
Is the input power unstable or is there a power input side.
phase loss condition? (2) Check wiring when using three-phase
power.

(1) Power turned ON?


Input power connected to the correct L1(L), (2) Cycle power to the AC Drive.
L2, and L3(N) terminals? (3) Make sure the input voltage is correct.
Charging indicator lit? (4) Make sure input terminal screws are
fastened.
Is there voltage across the output terminals
Cycle power to the AC Drive.
T1, T2, and T3?
Is motor load causing the motor to stall? Reduce the motor load.
Motor does not
run Are there any errors shown on the AC Drive
keypad? See error descriptions and check wiring,
correct if necessary.
Forward or reverse run command active?
(1) Analog frequency input signal wired
correctly?
Check analog frequency reference signal?
(2) Check analog input voltage of frequency
input.

Operation mode setting correct? Check AC Drive operation mode 00-02/00-03.

6-6
6.4 AC Drive Troubleshooting

6.4.1 Quick troubleshooting of AC Drive


Drive F a u lt

Is fa u lt k n o w n ? NO
YES

S y m p to m s o th e r th a n
C h e c k b u rn t a n d
b u rn t/d a m a g e d p a rts o r NO Any burnt or damaged parts? YES
d a m a g e d p a rts
fu s e b lo w n in th e in v e rte r ?

YES NO

F a u lt s ig n a l? NO M a in c irc u it in ta c t? NO Contact tech support

YES YES

C h e c k d is p la y e d fa u lt Is fu s e O K NO R e p la c e fu s e
m essages YES
Is th e m a in c irc u it IG B T
NO C o n s u lt w ith th e s u p p lie r
OK?
YES
C o n s u lt w ith th e s u p p lie r V is u a lly c h e c k c o n tro lle r
YES a n d D riv e b o a rd s

A n y v is u a l
a b n o rm a litie s ?
NO
A p p ly p o w e r

A re d is p la y s a n d
in d ic a to rs o f th e Replace the pre-charge
NO Is L E D lit? NO
o p e ra tin g u n it w o rk in g resistor
n o rm a lly ? YES
YES Is th e D C in p u t v o lta g e YES
C h e c k te rm in a ls a n d
c o n tro llin g th e p o w e r NO
A n y fa u lt d is p la yed ? c o rre c t w irin g

YES YES
W h a t’s th e m e s s a g e ? Is + 5 V c o n tro l v o lta g e
NO Contact tech support
NO c o rre c t?
YES
R e p la c e c o n tro l b o a rd
*to n e x t p a g e a n d d ig ita l o p e ra tin g u n it

Is th e e rro r e lim in a te d Perform detailed check


a fte r re p la c in g c o n tro l NO
and contact tech support
b o a rd ?

6-7
F ro m p re v io u s p a g e

C h e c k AC Drive p a ra m e te rs

P e rfo rm p a ra m e te r
in itia liz a tio n

S p e c ify o p e ra tio n
c o n tro l m o d e

D o e s th e F W D o r R E V R e p la c e th e c o n tro l
NO
L E D lig h t fla s h ? b o a rd

YES

S e t u p fre q u e n c y c o m m a n d

Is th e fre q u e n c y v a lu e R e p la c e th e c o n tro l
NO
d is p la y e d o n th e d is p la y ? b o a rd

YES

R e p la c e th e c o n tro l
V o lta g e a t o u tp u t te rm in a ls ? NO
b o a rd

YES

D o e s th e c o n tro l B o a rd
C o n n e c t th e m o to r to ru n YES
fu n c tio n a fte r re p la c e m e n t
NO

Is th e re a n y fa u lt d is p la y ed ? YES

NO
NO
O u tp u t p h a s e
NO
c u rre n ts b a la n c e d ?

YES
P e rfo rm d e ta ile d c h e c k a n d
T h e AC Drive is O K c o n s u lt w ith th e s u p p lie r .

6-8
6.4.2 Overcurrent and Overload Troubleshooting

T h e AC Drive d is p la y s O C, O L e rro rs

A re th e m a in c irc u it IG B T s
NO R e p la c e IG B T s
w o rk in g ?

YES

R e p la c e fa u lty c irc u it
A n y v is u a l d a m a g e ? YES
b o a rd

NO

A p p ly p o w e r

C u rre n t m e a s u re m e n t R e p la c e th e c u rre n t
A n y a b n o rm a l in d ic a tio n s ? YES YES
OK? c o n tro lle r

NO

In p u t o p e ra tio n c o m m a n d
R e p la c e c o n tro l b o a rd

Is F W D L E D illu m in a te d ? NO R e p la c e c o n tro l b o a rd

YES

In p u t fre q u e n c y c o m m a n d

Is th e o u tp u t fre q u e n c y o f th e
NO R e p la c e c o n tro l b o a rd
o p e ra tin g u n it d is p la y e d ?

YES

V o lta g e a t o u tp u t te rm in a ls ? NO R e p la c e c o n tro l b o a rd

Is th e AC Drive o p e ra tio n O K
C o n n e c t th e m o to r to ru n YES
a fte r b o a rd re p la c e m e n t ?

A n y fa u lt v a lu e s d is p la y e d ? YES

NO

NO
O u tp u t p h a s e c u rre n ts
NO
b a la n c e d ?

YES

T h e AC Drive fa u lte d
T h e AC Drive’s o u tp u t is O K
(P e rfo rm d e ta ile d c h e c k )

6-9
6.4.3 Overvoltage and Undervoltage Troubleshooting

T h e AC Drive d is p la y s O V, L V

Is th e m a in c irc u it fu s e in ta c t NO Contact tech support

YES

A n y v is u a l d a m a g e ? YES Contact tech support

NO

A p p ly p o w e r

A n y a b n o rm a l in d ic a tio n s ? YES Contact tech support

In p u t o p e ra tio n c o m m a n d

Is F W D L E D o n o p e ra to r O N ? NO Contact tech support

YES

In p u t fre q u e n c y c o m m a n d s

Is th e o u tp u t fre q u e n c y
NO R e p la c e th e c o n tro l b o a rd
d is p la y e d o n th e o p e ra to r?

YES

V o lta g e p re s e n t a t R e p la c e th e c o n tro l
NO
o u tp u t te rm in a ls ? b o a rd

YES

Is th e AC drive o p e ra tio n O K
C o n n e c t th e m o to r to ru n YES
a fte r b o a rd re p la c e m e n t?

NO

A n y a b n o rm a l v a lu e ? YES

NO
NO
A re th e o u tp u t p h a s e c u rre n ts
NO
b a la n c e d ?

YES

P e rfo rm d e ta ile d c h e c k a n d
T h e AC drive o u tp u t is O K
contact tech support

6-10
6.4.4 Motor not running

T h e m o to r d o e s n o t ru n

Is M C C B O n ?

NO

C a n M C C B b e tu rn e d O n ? NO C h e c k w irin g
YES

YES

In p u t v o lta g e a t p o w e r 1 .C h e c k p o w e r s o u rc e
NO
te rm in a ls c o rre c t ? 2 .In c o rre c t w irin g

YES

Is L E D lit? NO Drive fa u lt

YES

S e t o p e ra tio n s w itc h to
Is th e o p e ra tio n s w itc h s e t to “R U N ”? NO
“RUN” position

YES

V o lta g e a t m o to r te rm in a l? NO Drive fa u lt

YES

C h e c k if v o lta g e b e tw e e n o u t p u t
NO Drive fa u lt
terminals is th e s a m e ?

YES

1 . M o to r
2 . M o to r fa u lts
3 . In c o rre c t w irin g

6-11
6.4.5 Motor overheating

M o t o r O v e r h e a tin g

Is lo a d o r c u rre n t e x c e e d in g Consider reducing the load and increasing


YES
th e s p e c ifie d v a lu e? the size of the AC drive and motor

NO

Is m o to r ru n n in g a t lo w s p e e d
YES S e le c t th e m o to r a g a in
fo r a lo n g tim e?

NO

M o to r v o lta g e b e tw e e n o u t p u t
NO Drive fa u lts
t e r m i n a l s c o r r e c t?

YES

Is there anything near the motor


YES C le a r th e d e b ri s
preventing cooling of the motor?

NO

In c o rre c t c o n n e c tio n b e tw e e n
YES C o rre c t th e c o n n e c tio n
AC drive a n d th e m o to r

6.4.6 Motor runs unbalanced

M o to r ru n s u n b a la n c e d

O c c u rs d u rin g Is th e a c c e le ra tio n
YES NO In c re a s e th e A c c / D e c tim e
a c c e le ra tio n ? tim e s e t c o rre c tly ?

NO R e d u c e th e lo a d o r in c re a s e s iz e
YES
o f th e AC drive a n d th e m o to r.
A re th e o u tp u t v o lta g e s
b e tw e e n o u t p u t t e r m i n a l s NO AC drive fa u lts
b a la n c e d ?

YES

Is th e lo a d flu c tu a tin g ? YES R e d u c e th e lo a d flu c tu a tio n


o r a d d a fly w h e e l.

NO

A n y m e c h a n ic a l v ib ra tio n o r In s p e c t m e c h a n ic s o f
YES
g e a r b a c k la s h? th e s y s te m

NO

AC drive fa u lts

6-12
6.5 Routine and periodic inspection

To ensure safe and problem free operation, check and maintain the AC Drive at regular intervals.
Use the checklist below as a maintenance guideline.
Disconnect power and wait approximately 10 minutes until charge led is no longer lit to make sure no voltages are
present on the output terminals before performing inspection or maintenance.

Checking
Items Details Period Methods Criteria Remedies
Daily 1Year
Environment and Ground Connection
Temperature:
Confirm ambient Measure with
-10 – 40°C (14-
temperature and thermometer
120°F)
Ambient relative humidity on and Improve the ambient
Humidity:
conditions site hygrometer or relocate the drive
Below 95%RH
on site to a better area.
Are there flammable
materials close to Visual check Keep area clear
the AC Drive?
Any unusual
vibration from Visual and
Keep area clear Secure screws
surrounding noise check
Installation machine
Grounding Measure the
Is the grounding resistance 240Vclass: Improve the
resistance correct? with a multi- below 100Ω grounding if needed.
meter

Terminals and Wiring


Check for loose
terminals
Visual check
Check for damage
Connection Correct installation Secure terminals and
to the base of the
terminals Check with a requirement remove rust
AC Drive
screwdriver
Check for corroded
Terminals
Check for broken
wires Correct wiring
Wiring Visual check Rectify as necessary
Check wire requirement
insulation
Input Voltage
Input Measure the Voltage must
Improve input voltage
power Check input voltage voltage with a conform with the
if necessary.
voltage multi-meter spec.

6-13
Checking
Items Details Period Methods Criteria Remedies
Daily 1Year
Circuit Boards and Components
Check for damage to
Printed PCBs
Clean or replace the
circuit Check for discolored, circuit board
board overheated, or
burned parts
Check for unusual Correct component
Visual check
odor or leakage condition
Replace capacitor or
Capacitor Check for any AC Drive
physical damage or
protrusion
Check for any dust
Clean components
or debris
Power
component Check resistance No short circuit or
Measure with a
between each faulty three-phase Consult factory
multi-meter
terminal output
Peripheral Device
Is the potentiometer
Potentio- Replace
wiring or connector
meter potentiometer
damaged?
Visual check
Check contacts and
Electro- connections for any
abnormality No abnormalities Replace
magnetic
Contactor
Contactor Unusual vibration
Noise check
and noise
Are there any
Reactor Visual check Replace Reactor
abnormalities
Cooling System
Unusual vibration Visual or Consult with the
Cooling and noise hearing check supplier
fan Excessive dust or
Clean the fan
debris
Correct cooling
Excessive dust or Clean up debris or
Heat sink Visual check
debris dust
Ventilation Is the ventilation path
Clear the path
Path blocked

6-14
6.6 Maintenance

To ensure long-term reliability, follow the instructions below to perform regular inspection. Turn the power off and
wait for a minimum of 5 minutes before inspection to avoid potential shock hazard from the charge stored in high-
capacity capacitors.

To ensure stable and safe AC Drive operation it is recommended to perform routine AC Drive maintenance at
regular intervals. Use the checklist below as a guideline for inspection. Make sure to turn power off and wait for a
minimum of 5 minutes or until the charge indicator extinguishes before inspecting the AC Drive to avoid electric
shock hazard from the charged capacitors.

1. Maintenance Check List


● Ensure that temperature and humidity where the AC Drive is installed fall within the specified ranges. Make
sure correct ventilation is provided.

● For replacement of a failed or damaged AC Drive consult factory.

● Ensure that the installation area is free from dust and any other debris.

● Check and ensure that the ground connections are secure and correct.

● Terminal screws cannot be loose, tighten terminal for power input and output of the AC Drive with power
turned off.

● Do not perform any insulation test on the control circuit.

2. Insulation Test (Megger Test)


Single Phase Three Phase

L1˄L˅ T1 L1˄L˅ T1

Power AC Drive T2 Power AC Drive T2 Motor


L2 Motor L2
Source Source

L3˄N˅ T3 L3˄N˅ T3

Dielectric Dielectric
Withstand Withstand
Voltage Test Voltage Test

6-15

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