TD200 Series User Manual
TD200 Series User Manual
TD200 Series User Manual
Chapter 5: Communications
5.1 Modbus Protocol 5-2
5.1.1 Network Connection 5-2
5.1.2 Data Format Frame for ASCII Mode 5-3
5.1.3 Data Frame for RTU Mode 5-3
5.1.4 CRC 5-4
5.1.5 Register and Data Format 5-5
5.1.6 Monitor Data (Read-only) 5-6
5.1.7 Read holding Register [03H] 5-8
5.1.8 Loop Back Test [08H] 5-9
5.1.9 Write Single Holding Register [06H] 5-10
5.1.10 Write Multiple Holding Register [10H] 5-11
5.1.11 Modbus Addressing 5-12
5.2 BACnet Protocol Descriptions 5-16
5.2.1 BACnet Object Properties 5-17
Warning:
• To prevent the front cover from disengaging or other physical damage, do not carry the AC Drive by its
cover. Support the unit by its heat sink when transporting. Improper handling can damage the AC Drive
or injure personnel, and should be avoided.
• To avoid the risk of fire, do not install the AC Drive on or near flammable objects. Install on nonflammable
objects such as metal surfaces.
• If several AC Drives are placed inside the same control panel, provide adequate ventilation to maintain
the temperature below 50°C/122°F to avoid overheating or fire.
• When removing or installing the digital operator, turn off the power first, and then follow the instructions in
this manual to avoid operator error or loss of display caused by faulty connections.
1.2 Wiring
Warning:
• Always turn OFF the power supply before attempting AC Drive installation and wiring of the user
terminals.
• Installation and wiring must be performed by qualified personnel
• AC Drive and motor-side ground. Improper grounding could result in serious injury or death from
contacting the motor case.
• Grounding impedance: 230V class - less than 100Ω, 460V class - less than 10Ω
• Please check and test emergency stop circuits after wiring. (Installer is responsible for the correct
wiring.)
• Never touch any of the input or output power lines directly or allow any input or output power lines to
come in contact with the AC Drive case.
• Do not perform a dielectric voltage withstand test (megger) on the AC Drive. This will result in damage to
the semiconductor components.
• Check all wiring to ensure all connections are correct after installation of AC Drive and any other devices.
Failure to comply could result in serious injury, death, fire, or damage to the AC Drive.
Caution:
• Do not use an improper voltage source. Failure to comply could result in serious injury, death, fire, or
damage to the AC Drive. Verify the rated voltage of the AC Drive matches the voltage of the incoming
power supply before applying power.
• Tighten all terminal screws to the specified tightening torque. Loose electrical connections could result in
death or serious injury by fire due to overheating of electrical connections. (See Wire Gauge and Torque
Specification section 2.2)
• Never connect input power to the AC Drive output terminals T1, T2, T3.
• Do not connect a contactor or switch in series with the AC Drive and the motor.
• Do not connect a power factor correction capacitor or surge suppressor to the AC Drive output.
• Ensure the interference generated by the AC Drive and motor does not affect peripheral devices.
• Do not use unshielded cable for control wiring. Failure to comply may cause electrical interference
resulting in poor system performance. Use shielded twisted-pair wires and ground the shield to the
ground terminal of the AC Drive.
1-1
Warning:
This product is sold subject to IEC 61800-3. In a domestic environment this product may cause radio
interference in which case the user may need to apply corrective measures.
Warning:
• Make sure the AC Drive capacity matches the parameter 13-00.
• Reduce the carrier frequency (parameter 11-01) if the cable from the AC Drive to the motor is greater
than 80 ft (25m). A high-frequency current can be generated by stray capacitance between the cables
and result in an overcurrent trip of the AC Drive, an increase in leakage current, or an inaccurate current
readout.
• Do NOT remove any protective covers or attempt any wiring while input power is applied. Connect all
power wiring and control wiring before applying input power. Always turn OFF the power supply before
attempting AC Drive installation and terminal wiring.
• Do not operate switches with wet hands, otherwise electric shock may result.
• Do not touch any terminals before the capacitors have fully discharged. Internal capacitors hold a charge
after power supply has been removed. After disconnecting power, wait at least 10 minutes before
touching any wiring, circuit boards, or components. Check that DC voltage between terminals P and BR
(480V models only) does not exceed 25V; otherwise, electric shock may result.
Caution:
• Do not connect a load to the motor while performing a rotational auto-tune.
• Make sure the motor can freely run and there is sufficient space around the motor when performing a
rotational auto-tune.
1.5 Operation
Warning:
• Do not connect or disconnect the motor during operation. This will cause the AC Drive to trip and may
cause damage to the AC Drive.
• Operations may start suddenly if an alarm or fault is reset with a run command active. Confirm that no
run command is active upon resetting the alarm or fault, otherwise accidents may occur.
• Independent external hardware emergency switch is provided. Switch shuts down AC Drive output in
case of danger.
• If automatic restart after power recovery (parameter 07-00) is enabled, the AC Drive will start
automatically after power is restored.
• Make sure it is safe to operate the AC Drive and motor before performing a rotational auto-tune.
• Do not touch AC Drive terminals when energized even if AC Drive has stopped, otherwise electric shock
may result.
• Do not remove covers or touch circuit boards while the power is on. Failure to comply could result in
death or serious injury.
• After the power is turned off, the cooling fan may continue to run for some time.
Caution:
• Do not touch heat-generating components such as heat sinks and braking resistors.
• Carefully check the performance of motor or machine before operating at high speed, otherwise injury
may result.
• Note the parameter settings related to the braking unit when applicable.
• Do not use the AC Drive braking function for mechanical holding, otherwise injury may result.
1-2
1.6 Maintenance, Inspection, and Replacement
Warning:
• Internal capacitors hold a charge after power supply has been removed. After disconnecting power, wait
at least 10 minutes before touching any wiring, circuit boards, or components. Check that DC voltage
between terminals P and BR (480V models only) does not exceed 25V; otherwise, electric shock may result.
• Never touch high voltage terminals in the AC Drive.
• Make sure power to the AC Drive is disconnected before disassembling the AC Drive.
• Do not allow unqualified personnel to perform work on the AC Drive. Failure to comply could result in
death or serious injury. Installation, maintenance, inspection, and servicing must be performed only by
authorized personnel familiar with installation, adjustment, and maintenance of the AC Drive.
• Do not perform work on the AC Drive while wearing loose clothing, jewelry, or lack of eye protection.
Failure to comply could result in death or serious injury. Remove all metal objects such as watches and
rings, secure loose clothing, and wear eye protection before beginning work on the AC Drive.
• Observe proper electrostatic discharge procedures (ESD) when handling the AC Drive and circuit
boards. Failure to comply may result in ESD damage to the AC Drive circuitry.
• Do not modify the AC Drive circuitry. Failure to comply could result in damage to the AC Drive and will
void warranty. FMX is not responsible for any modification of the product made by the user. This product
must not be modified.
Caution:
• The AC Drive can be used in an environment with a temperature range from 14 -104°F (-10-40°C) and
relative humidity of 95% non-condensing.
• The AC Drive must be operated in a dust, gas, mist and moisture free environment.
Caution:
• Please dispose of this unit with care as an industrial waste and according to your required local
regulations.
• The capacitors of AC Drive main circuit and printed circuit board are considered hazardous waste and
must not be burned.
• The plastic enclosure and parts of the AC Drive such as the top cover board will release harmful gases if
burned.
1-3
1.8 UL Standards
v UL Standards
The UL/cUL mark applies to products in the United States and Canada and it means that UL has performed
product testing and evaluation and determined that their stringent standards for product safety have been met. For
a product to receive UL certification, all components inside that product must also receive UL certification.
UL/CUL Mark
v UL Standards Compliance
This AC Drive is tested in accordance with UL standard UL508C and complies with UL requirements. To ensure
continued compliance when using this AC Drive in combination with other equipment, meet the following
conditions:
■ Installation Area
Do not install the AC Drive to an area greater than pollution severity 2 (UL standard).
• Circuit protection must be installed before AC drive. See section 2.3 of the user manual for the appropriate circuit
breaker for your drive.
• Suitable for use on a circuit capable of delivering not more than (A) RMS symmetrical amperes for (HP) HP in
240 / 480 V class drives motor overload protection.
1-4
2. Model Description
2.1 Nameplate Data
Unpack the TD200 AC Drive and check the following:
• The TD200 AC Drive start-up and installation manual (this document) is contained in the package.
• The TD200 AC Drive has not been damaged during transportation. There should be no dents or parts
missing.
• The TD200 AC Drive is the type you ordered. You can check the type and specifications on the main
nameplate.
• Check that the input voltage range meets the input power requirements.
• Ensure that the motor HP matches the motor rating of the AC Drive. (1HP = 0.746 kW)
PRODUCT: TD200-20P5-1PH
E510-2P5-H-U MOTOR RATING: 0.5 HP Product Name and Motor Rating
INPUT : AC 1PH 200-240V (+10%,-15%) 50/60hz 7.2A Input Power Specifications
OUTPUT : AC 3PH 0-599 Hz 2.6A IP20/NEMA 1
ENCLOSURE : IP20 Output Power Specifications
Series No
2-1
2.3 AC Drive Specifications
2-2
2.3.4 240V Class: Three phase
Model TD200-20P5-3PH TD200-2001-3PH TD200-2002-3PH TD200-2003-3PH
Horse power (HP) 0.5 1 2 3
Motor capacity (kW) 0.4 0.75 1.5 2.2
Rated output current (A) 2.6 4.3 7.5 10.5
Rated capacity (KVA) 1 1.65 2.9 4
Input voltage range(V) Three phase:200–240V,50/60HZ
Allowable voltage fluctuation -15%–+10%
Output voltage range(V) Three phase:0–240V
Input current (A)* 4 6.4 9.4 12.2
Circuit Breaker Current Rating 15 20 20 30
Fuse Rating 10A, 690V 10A, 690V 17.5A, 690V 20A, 690V
AC Drive net weight lbs(kg) 1.98 (0.9) 1.98 (0.9) 3.53 (1.6) 3.53 (1.6)
Allowable momentary power loss 1 1 2 2
time(s)
Enclosure IP20
Braking Transistor N/A
2-3
2.4 General Specifications
Control Mode V/F and SLV control mode
Output Frequency 0.01~599.00Hz
Digital input: 0.01Hz
Setting resolution
Analog input:0.06Hz/60Hz
Keypad: Set directly with▲▼ keys or the VR (potentiometer) on the
keypad
Frequency
External Input Terminals:
Setting
AVI(0/2–10V), ACI(0/4–20mA) input
Multifunction input up/down function (Group3)
Frequency set by communication method.
Frequency limit Lower and upper frequency limits, 3 skip frequency settings.
Keypad run, stop button
External terminals:
Run Operation set Multi- operation-mode, 2 / 3 wire selection
Jog operation
Run signal by communication method.
V / F curve setting 6 fixed curves and one customized curve
Carrier frequency 1–16KHz (factory setting is 5kHz)
Acceleration and
2 Acceleration / deceleration time parameters. 4 S curve parameters.
deceleration control
Main Multifunction input 19 functions (refer to description in group 3)
Control Multifunction output 14 functions (refer to description in group 3)
Features
Multifunction analog
5 functions (refer to description in group 4), 1 output (0–10V)
output
Overload Detection, 8 preset speeds, Auto-run, Acc/Dec Switch (2
Main features Stages),Main/Alt run Command select, Main/Alt Frequency Command,
PID control, torque boost, V/F start Frequency, Fault reset.
Display: parameter / parameter value / frequency / line speed / DC
LED voltage / output voltage / output current / PID feedback / input and output
Display terminal status / Heat sink temperature / Program Version / Fault Log.
LED Status Indicator Run / Stop / Forward / Reverse
Overload Protection (OL1) Integrated motor and AC drive overload protection
120/240V Class:DC bus voltage higher than 410Vdc
Over Voltage
480V Class:DC bus voltage higher than 820Vdc
120/240V Class:DC bus voltage lower than 190V
Under Voltage
480V Class:DC bus voltage lower than 380V
Momentary Power Loss
AC Drive auto-restart after a momentary power loss.
Restart
Protective Stall Prevention Stall prevention for Acceleration/ Deceleration/ Operation.
Functions Short-circuit output
Electronic Circuit Protection
terminal
Grounding Fault Electronic Circuit Protection
Heat sink over temperature protection, Auto carrier frequency decrease
based on temperature, Fault output, Reverse prohibit, number of auto
Other protection features
restart attempts, parameter lock, over voltage protection (OVP), motor
PTC over temperature protection
Built-in Braking Transistor 480V Class only
Built-in RS485 communication multi-drop communication.
Comm. Built-in BACnet communication for building control.
Control (Ex:Fire protection system, Air conditioning system, Monitoring system
and Access control system)
2-4
Operating temperature -10–50°C
2.5.1 Frame 1
63 M4
Models:
• TD200-10P2-1PH
• TD200-10P5-1PH
• TD200-20P2-1PH
• TD200-20P5-1PH
• TD200-2001-1PH
131
122
• TD200-20P5-3PH
141
• TD200-2001-3PH
61
72
2.5.2 Frame 2
Models:
108 M4 • TD200-1001-1PH
• TD200-2002-1PH
• TD200-2003-1PH
• TD200-2002-3PH
• TD200-2003-3PH
131
121
150
• TD200-4001-3PH
• TD200-4002-3PH
• TD200-4003-3PH
RA RB COM S1 S2 S3 S4 S5 10V AVI ACI AO AGND
L1 L2 T1 T2 T3
108
118
2-5
3. Environment and Installation
3.1 Environment
The environment will directly affect the proper operation and the life span of the AC Drive. To ensure that the AC
Drive will give maximum service life, please comply with the following environmental conditions:
Protection
Protection Class: IP20
Storage
-4 to 140 °F (-20°C to +60°C)
Temperature:
95% non-condensing
Humidity: Relative humidity 5% to 95%, free of moisture.
(Follow IEC60068-2-78 standard)
Altitude: < 1000m (3,281 ft.)
Avoid exposure to rain or moisture.
Avoid direct sunlight.
Avoid oil mist and salinity.
Avoid corrosive liquid and gas.
Installation Site: Avoid dust, lint fibers, and small metal filings.
Keep away from radioactive and flammable materials.
Avoid electromagnetic interference (soldering machines, power machines).
Avoid vibration (stamping, punching machines etc.).
Add a vibration-proof pad if the situation cannot be avoided.
Maximum acceleration: 1G (9.8m/s²), for <20Hz
Shock:
Maximum acceleration: 0.6G (5.88m/s²), for 20 - 50Hz (IEC60068-2-6 standard)
3-1
3.2 Installation
Provide sufficient air circulation space for cooling as shown in examples below. Install the AC Drive on surfaces
that provide good heat dissipation.
2” / 5cm
2” / 5cm
2” / 5cm
Provide the necessary physical space and cooling based on the ambient temperature and the heat loss in the
panel.
Cooling Fan
Enclosure
2” / 5cm
Vent
3-2
3.3 External View
3.3.1 Frame 1:
120V 0.25–0.5HP (Single Phase) / 240V 0.25HP–1HP (Single or Three Phase)
Digital Operator
Keypad
Terminals
Name Plate
Mounting Hole
Fan Cover
Heat Sink
Terminals
Name Plate
Mounting Hole
Fan Cover
Heat Sink
3-3
3.4 Warning Labels
Important:
Warning information located on the front cover must be read upon installation of the AC Drive.
• After power is shut off to the AC Drive the capacitors will slowly discharge. Do NOT touch any of the AC
Drive circuitry or replace any components until at least 10 minutes have passed.
• Do NOT wire or connect/disconnect terminals from the AC Drive when it is powered up.
• Do NOT connect AC Drive output T1, T2 and T3 to the supply power. This will result in damage to the AC
Drive.
• The AC Drive must be properly grounded. Use ground terminal to connect earth ground and comply with
local standards.
• Do NOT perform a dielectric voltage withstand test (Megger) on the AC Drive. This will result in damage
to the semiconductor components.
• Do NOT touch any of the components on the AC Drive control board to prevent damage to the AC Drive
by static electricity.
• Refer to the recommended wire size table for the appropriate wire to use. The voltage between the
power supply and the input of the AC Drive may not exceed 2%.
• Reduce the carrier frequency (parameter 11-01) If the cable from the AC Drive to the motor is greater
than 25m (82ft). A high-frequency current can be generated by stray capacitance between the cables
and result in an overcurrent trip of the AC Drive, an increase in leakage current, or an inaccurate current
readout.
• To protect peripheral equipment, install fast acting fuses on the input side of the AC Drive. Refer to
section 3.5.1 for additional information.
3-4
3.5.1 Typical AC Drive System
Power Supply Power supply:
• Ensure correct voltage is applied to avoid damage to
the AC Drive.
Circuit Protection:
• A molded-case circuit breaker or fused disconnect that
conforms to the rated voltage and current of the AC
Circuit Protection Drive must be installed between the power supply and
the AC Drive.
• Do not use the circuit breaker as the run/stop switch
for the AC Drive.
AC Line Reactor • Install a ground fault breaker to prevent problems
caused by current leakage and to protect personnel.
Select current range up to 200mA and action time up to
0.1 seconds to prevent high frequency failure.
Input Noise Filter
AC line reactor (input):
• When AC Drives are supplied by a high capacity power
source (> 600KVA), an optional AC line reactor can be
connected to improve the power factor and protect the
AC Drive from transient voltages.
/ / / / 1 *1' AC Drive:
• Output terminals T1, T2, and T3 are connected to U, V,
and W terminals of the motor. If the motor runs in
reverse while the AC Drive is set to run forward, swap
any two terminals connections for T1, T2, and T3.
• To avoid damaging the AC Drive, do not connect the
$&'ULYH output terminals T1, T2, and T3 to AC input power.
• Connect the ground terminal properly. (240V series: Rg
<100Ω; 480V series: Rg <10Ω.)
Motor:
• If the AC Drive controls multiple motors, the output
Motor rated current of the AC Drive must be greater than the
total current of all the motors.
3-5
3.6 General Wiring Diagram
Circuit AC Line P BR
Disconnect
Protection Reactor 3Ø Induction motor
L1 T1
L2 T2
L3 T3
Multi-Functional
Digital Inputs Ground less than 100Ω
impedance. Greater than
(Default Settings)
100Ω indicates a poor ground
FWD / STOP S1
RS485 COM1
REV / STOP S2
RJ45
Preset Speed 1 S3 8:GND
8
Preset Speed 2 S4 7 7: 5V
2 2:RS485-
1
Reset S5 1:RS485+
Shielded wire
Main circuit
Notes:
1: Only 480V 1-3HP have a built-in braking transistor. The braking resistor can be connected directly between
P and BR. All other models do not have external braking capabilities.
3-6
3.7 Control Circuit Terminals
• Multi-function analog output AO is for use by an analog output meter. Do not use this output for feedback
control.
Ground terminal
3-7
3.9 AC Drive Wiring
• Do NOT remove any protective covers or attempt any wiring while input power is applied. Connect all
wiring before applying input power. When making wiring changes after power up, remove input power
and wait a minimum of five minutes after power has been turned off before starting. Also confirm that DC
voltage between terminals B1/P (480V models only) does not exceed 25V, otherwise electric shock
may result.
• Only authorized personnel should work on the equipment. Take off metal jewelry such as watches and
rings and use insulated tools, otherwise electric shock or injury may result.
Power MCCB
AC Drive IM
Install a Supply RFI filter or isolation transformer when the power source is shared with other high power electrical
equipment as shown below.
MCCB MCCB
Power Power
RFI AC AC
IM IM
Filter Drive Drive
Machine
(B) Grounding
1. Connect the ground terminal to ground with a resistance of less than 100Ω.
2. Do not share the ground wire with other devices, such as welding machines or power tools.
3. Always use a ground wire that complies with the local codes and standards for electrical equipment and
minimize the length of ground wire.
4. When using more than one AC Drive, be careful not to loop the ground wire as shown below in figure below.
3-8
TD200 TD200 TD200
a) Correct
TD200 TD200 TD200
c) Incorrect
b) Correct
The length of the cables between the input power source and /or the motor and AC Drive can cause a significant
phase to phase voltage reduction due to the voltage drop across the cables. To calculate phase to phase voltage
drop, apply the following formula:
Phase-to-phase voltage drop (V) = √3 ×resistance of wire (Ω/km) × length of line m) × current×10-3.
(km=3280 x feet)
(m=3.28 x feet )
The allowable setting of the PWM carrier frequency is also determined by motor cable length and is specified in
the following table.
If the AC Drive is connected to a large-capacity power source (600kVA or more), install an optional AC reactor on
the input side of the AC Drive. This also improves the power factor on the power supply side.
3-9
3.13 Power Input Wire Size and NFB
Refer to section 2.2 for the recommended wire size for each frame of the TD400. It depends on the application
whether or not to install a circuit breaker. The NFB must be installed between the input power supply and the AC
Drive input (L1 (L), L2, L3 (N)).
Note:
When using a ground protection make sure the current setting is above 200mA and trip delay time is 0.1 seconds
or higher.
(1) Separate the wiring for control circuit terminals from main circuit wiring for terminals (L1, L2, L3, T1, T2, T3).
(2) Separate the wiring for control circuit terminals RA-RB (Relay output) from wiring for terminals S1 – S5, AVI,
ACI, AGND.
(3) Use shielded twisted-pair cables (#24 - #14 AWG / 0.5 -2 mm2) shown in the figure below for control circuits
to minimize noise problems. The maximum wiring distance should not exceed 50m (165 ft).
Shield
DO NOT
DO NOT Ground Shield at
Ground Shield at AC Drive
this end
end ONLY
ONLY
3-10
3.16 Braking resistors
Braking
Duty Braking Minimum
AC Drive Braking Unit Resistor Unit resistor
Cycle torque Resistance
Specification
Qty Qty
V HP KW Model Model (Ω) (W) (%) (%) (Ω) (W)
Req. Req.
Note:
Formula to calculate braking resistor wattage:W= (Vpnb * Vpnb) * ED% / Rmin
(1) W:braking resistor power (Watts)
(2) Vpnb:braking voltage (220V=380VDC, 440V=760VDC)
(3) ED%:braking duty cycle
(4) Rmin:braking resistor minimum value (ohms)
3-11
4. Keypad and Programming Functions
4.1 LED Keypad
Reverse Direction
Status Indicator
6 button
Membrane Frequency
Keypad Potentiometer
Run Key
Stop/Reset Key
DISPLAY Description
5 Digit LED Display Monitor AC Drive signals, view / edit parameters, fault / alarm display.
LED INDICATORS
4-1
4.1.2 Display Description
LED LED LED LED
Actual Actual Actual Actual
Display Display Display Display
0 A L Y
1 B n -
2 C o °
3 D P _
4 E q . .
5 F r
6 G S
7 H t
8 I u
9 J V
At power-up the display will show the frequency reference setting: all LEDs are flashing. Press the ▲UP or ▼
DOWN key to enter the frequency reference edit mode, use the ◄/ENTER key to select which digit to edit
(flashing). Use the ▲UP or ▼DOWN key to modify the value. During run operation the display will show the
output frequency.
4-2
4.1.3 LED Display Examples
Display temperature
4-3
4.1.4 LED Status Description
Hz/RPM LED
FWD LED
REV LED
PARAM LED
State Description PARAM LED
4-4
4.1.5 Operation Control
Output Frequency
REV command
FWD command
RUN command
REV command
FWD command
Stop command
Power on
FWD
Indicator FWD FWD FWD FWD FWD FWD FWD FWD
REV
Indicator REV REV REV REV REV REV REV REV
4-5
4.1.6 Using the Keypad
Drive Monitoring
The TD200 offers several monitoring functions that can be accessed by pressing the MODE/PROG key on the keypad
repeatedly to cycle through the available monitors. The diagram below shows the default sequence of monitors in the TD200
drive. See parameter 12-00 details for instructions on how to change the monitor sequence or add/remove monitors from the
sequence.
Voltage Class:
• At power-up, the display will
momentarily show the voltage
class of the AC Drive
Run Frequency:
• Displays the output frequency to
the motor.
Parameters
• Displays the last parameter
accessed. The ▲, ▼, and
◄/ENTER keys change the
parameter number.
DC Bus Voltage:
• Displays voltage present in the AC
Drive’s DC Bus
Output Voltage:
• Displays the voltage present at the
output terminals of the AC Drive
Output Amperage:
• Displays the current being supplied
to the motor from the output
terminals.
4-6
Parameter Programming Example
The TD200 can be programmed directly from the
keypad. The example below shows how to make
Step Key Display
changes to a parameter setting. For a complete list of
parameters, see section 4.2. 5. Press
LEFT/ENTER
In this example we will be setting the motor FLA (02-01
Rated Current). The example assumes the drive is at
key twice to
select far right
+
factory default settings, the default value of 02-01 is
3.4A, and the motor uses 1.5A at full load. Refer to motor digit.
nameplate for the FLA specific to your application.
6. Press UP key
once to change
Step Key Display flashing digit to
1. Power up the
AC Drive. 7. Press and hold
Display shows the LEFT/ENTER
voltage class key for 1 second
briefly. to edit
parameter
The
2. After displaying default value of
voltage class, depends
the screen will on the drive
display setting model.
frequency.
8. Press the UP
key once to
change the
3. Press
flashing digit to
MODE/PROG to
enter program 9. Press the
mode. The LEFT/ENTER
second digit key once to
from the left will move to the next
blink indicating digit. The will
selected digit. begin to flash.
4-7
4.2 Parameter Summary
Parameter Notes
4-8
Group 00 Basic Parameters
Param. Control mode
Parameter Name Setting Range Default Unit Notes
# V/F SLV
0: V/F
00-00 Control Mode Selection 0 - *1
2: SLV
Motor’s Rotation 0: Forward
00-01
Direction
0 - *1
1: Reverse
0: Keypad
Main Run Command
00-02
Source Selection
1: External Terminal (Control Circuit) 0 -
2: Communication Control (RS-485)
0: Keypad
Alternative Run
00-03
Command Selection
1: External Terminal (Control Circuit) 2 -
2: Communication Control (RS-485)
0: Forward/Stop-Reverse/Stop
Operation Modes for
00-04
External Terminals
1: Run/Stop- Reverse/Forward 0 -
2: 3 Wire Control Mode Run/Stop
0: UP/DOWN from Keypad
1: Potentiometer on Keypad
Main Frequency 2: External AVI Analog Signal Input
00-05 Command Source 3: External ACI Analog Signal Input 1 -
Selection 4: External Up/Down Frequency
5: Communication Setting Frequency
6: PID Output Frequency
0: UP/DOWN on Keypad
1: Potentiometer on Keypad
Alternative Frequency 2: External AVI Analog Signal Input
00-06 Command Source 3: External ACI Analog Signal Input 4 -
Selection 4: External Up/Down Frequency
5: Communication Setting Frequency
6: PID Output Frequency
Main and Alternative 0: Main or Alternative Frequency
00-07 Frequency Command 1: Main Frequency + Alternative 0 -
Modes Frequency
Communication
00-08
Frequency Command
0.00–599.00 0 Hz *4
4-9
Group 00 Basic Parameters
Param. Control Mode
Parameter Name Setting Range Default Unit Notes
# V/F SLV
00-13 Frequency Lower Limit 0.00-598.99 0 Hz
00-14 Acceleration Time 1 0.1–06000.0 10.0 s *1
00-15 Deceleration Time 1 0.1–06000.0 10.0 s *1
00-16 Acceleration Time 2 0.1–06000.0 10.0 s *1
00-17 Deceleration Time 2 0.1–06000.0 10.0 s *1
00-18 Jog Frequency 1.00–25.00 2 Hz *1
00-19 Jog Acceleration Time 0.1–25.5 0.5 s *1
00-20 Jog Deceleration Time 0.1–25.5 0.5 s *1
00-26 Emergency Stop Time 0.1–3600.0 5 s
*1: Parameter can be changed while running.
*4: Read-only parameter
4-10
Group 02 Motor Parameters
Param. Control Mode
Parameter Name Setting Range Default Unit Notes
# V/F SLV
02-00 No-Load Current – - A X
V/F Mode: 10%–200% of AC Drive
rated current
02-01 Rated Current
SLV Mode: 25%–200% of AC Drive
- A
rated current
02-03 Rated Rotation Speed – - rpm
02-04 Rated Voltage – - V
02-05 Rated Power 0.0–2.2 - kW
02-06 Rated Frequency 4.8–599.0 50.0/60.0 Hz
Multifunction Input
03-00 0
Terminal S1 0: Forward/Stop Command
1: Reverse/Stop Command
2: Preset Speed 1 (05-02)
3: Preset Speed 2 (05-03)
Multifunction Input 4: Preset Speed 3 (05-04)
03-01 1
Terminal S2 6: Jog Forward Command
7: Jog Reverse Command
8: UP Command
9: DOWN Command
See
Multifunction Input 10: Acceleration/ Deceleration Time
03-02 2 – parameter
Terminal S3 11: Acceleration/ Deceleration disabled
details
12: Main/ Alternative Run
13: Main/ Alternative Frequency
14: Emergency Stop
Multifunction Input 15: Baseblock
03-03 3
Terminal S4 16: PID Control Disabled
17: Fault Reset
18: Auto Run Mode Enable
22: Counter Input
Multifunction Input 23: Counter reset
03-04 17
Terminal S5
4-11
Group 03 External Digital Input and Output Parameters
Param. Control mode
Parameter Name Setting Range Default Unit Notes
# V/F SLV
03-08 S1-S5 scan confirmation 1–200 10 2ms
xxxx0: S1 NO
xxx0x: S2 NO
xx0xx: S3 NO
x0xxx: S4 NO
03-09 S1– S5 switch type select
xxxx1: S1 NC
00000 -
xxx1x: S2 NC
xx1xx: S3 NC
x1xxx: S4 NC
xxx0b: S5 A Contact
03-10 S5 switch type select
xxx1b: S5 B Contact
0000b -
0: Run
1: Fault
2: Set Frequency Reached
3: Frequency Reached
(03-13±03-14)
4: Frequency Detection 1
(>03-13)
5: Frequency Detection 2
(<03-13) See
03-11 Relay (RA-RB) Output 6: Automatic Restart 1 - parameter
7: Momentary AC Power Loss details
8: Rapid Stop
9: Base Block
10: Motor Overload Protection (OL1)
11: Drive Overload Protection (OL2)
13: Output Current Reached
14: Brake Control
15: PID Feedback Signal Loss
4-12
Group 04 External Analog Input and Output Parameters
Param. Control Mode
Parameter Name Setting Range Default Unit Notes
# V/F SLV
0: AVI 0–10V
ACI 0–20mA
1: AVI 0–10V
ACI 4–20mA
04-00 Analog Input Signal Type 0 -
2: AVI 2–10V
ACI 0–20mA
3: AVI 2–10V
ACI 4–20mA
AVI Signal Scanning and
04-01
Filtering Time
1–200 100 2ms
04-02 AVI Gain 0–1000 100 % *1
04-03 AVI Bias 0–100 0 % *1
0: Positive
04-04 AVI Bias Selection
1: Negative
0 - *1
0: Positive
04-05 AVI Slope
1: Negative
0 - *1
ACI Signal Scanning and
04-06
Filtering Time
1–200 100 2ms *1
0: Output Frequency
1: Frequency Command
Analog Output (AO)
04-11
Mode
2: Output Voltage 0 - *1
3: DC Bus Voltage
4: Motor Current
04-12 AO Gain 0–1000 100 % *1
04-13 AO Bias 0–100 0 % *1
0: Positive
04-14 AO Bias Selection
1: Negative
0 - *1
0: Positive
04-15 AO Slope
1: Negative
0 - *1
4-13
Group 05 Preset Frequency Parameters
Param. Control mode
Parameter Name Setting Range Default Unit Notes
# V/F SLV
0: Accel/Decel 1–2 apply to all speeds
Preset Speed Control
05-00
Mode Selection 1: Individual Accel/Decel for each preset 0 -
speed
05-01 Preset Speed 0 0.00–599.00 5 Hz
05-02 Preset Speed 1 0.00–599.00 5 Hz *1
05-03 Preset Speed 2 0.00–599.00 10 Hz *1
05-04 Preset Speed 3 0.00–599.00 20 Hz *1
05-05 Preset Speed 4 0.00–599.00 30 Hz *1
05-06 Preset Speed 5 0.00–599.00 40 Hz *1
05-07 Preset Speed 6 0.00–599.00 50 Hz *1
05-08 Preset Speed 7 0.00–599.00 50 Hz *1
05-17 Preset Speed 0-Acc time 0.1–3600.0 10 s *1
05-18 Preset Speed 0-Dec time 0.1–3600.0 10 s *1
05-19 Preset Speed 1-Acc time 0.1–3600.0 10 s *1
05-20 Preset Speed 1-Dec time 0.1–3600.0 10 s *1
05-21 Preset Speed 2-Acc time 0.1–3600.0 10 s *1
05-22 Preset Speed 2-Dec time 0.1–3600.0 10 s *1
05-23 Preset Speed 3-Acc time 0.1–3600.0 10 s *1
05-24 Preset Speed 3-Dec time 0.1–3600.0 10 s *1
05-25 Preset Speed 4-Acc time 0.1–3600.0 10 s *1
05-26 Preset Speed 4-Dec time 0.1–3600.0 10 s *1
05-27 Preset Speed 5-Acc time 0.1–3600.0 10 s *1
05-28 Preset Speed 5-Dec time 0.1–3600.0 10 s *1
05-29 Preset Speed 6-Acc time 0.1–3600.0 10 s *1
05-30 Preset Speed 6-Dec time 0.1–3600.0 10 s *1
05-31 Preset Speed 7-Acc time 0.1–3600.0 10 s *1
05-32 Preset Speed 7-Dec time 0.1–3600.0 10 s *1
4-14
Group 06 Automatic Program Operation
Param. Control mode
Parameter Name Setting Range Default Unit Notes
# V/F SLV
0: Disabled
1: Execute a single cycle operation
mode. Restart speed is based on the
previous stopped speed.
2: Execute continuous cycle operation
mode. Restart speed is based on the
previous stopped speed.
3: After the completion of a single cycle,
the on-going operation speed is
based on the speed of the last stage.
Restart speed is based on the
06-00 Auto-Run Mode Selection previous stopped speed. 0 -
4: Execute a single cycle operation
mode. Restart speed will be based on
the speed of stage 0.
5: Execute continuous cycle operation
mode. Restart speed will be based on
the speed of stage 0.
6: After the completion of a single cycle,
the on-going operation speed is
based on the speed of the last stage.
Restart speed is based on the speed
of stage 0.
Auto-Run Mode
06-01
Frequency Command 1
0.00–599.00 0 Hz *1
Auto-Run Mode
06-02
Frequency Command 2
0.00–599.00 0 Hz *1
Auto-Run Mode
06-03
Frequency Command 3
0.00–599.00 0 Hz *1
Auto-Run Mode
06-04
Frequency Command 4
0.00–599.00 0 Hz *1
Auto-Run Mode
06-05
Frequency Command 5
0.00–599.00 0 Hz *1
Auto-Run Mode
06-06
Frequency Command 6
0.00–599.00 0 Hz *1
Auto-Run Mode
06-07
Frequency Command 7
0.00–599.00 0 Hz *1
Auto-Run Mode Running
06-16
Time 0
0.0–3600.0 0 s
Auto-Run Mode Running
06-17
Time 1
0.0–3600.0 0 s
Auto-Run Mode Running
06-18
Time 2
0.0–3600.0 0 s
Auto-Run Mode Running
06-19
Time 3
0.0–3600.0 0 s
Auto-Run Mode Running
06-20
Time 4
0.0–3600.0 0 s
Auto-Run Mode Running
06-21
Time 5
0.0–3600.0 0 s
Auto-Run Mode Running
06-22
Time 6
0.0–3600.0 0 s
Auto-Run Mode Running
06-23
Time 7
0.0–3600.0 0 s
4-15
Group 06 Automatic Program Parameters
Param. Control mode
Parameter Name Setting Range Default Unit Notes
# V/F SLV
0: Stop
Auto-Run Mode Running
06-32
Direction 0
1: Forward 0 -
2: Reverse
0: Stop
Auto-Run Mode Running
06-33
Direction 1
1: Forward 0 -
2: Reverse
0: Stop
Auto-Run Mode Running
06-34
Direction 2
1: Forward 0 -
2: Reverse
0: Stop
Auto-Run Mode Running
06-35
Direction 3
1: Forward 0 -
2: Reverse
0: Stop
Auto-Run Mode Running
06-36
Direction 4
1: Forward 0 -
2: Reverse
0: Stop
Auto-Run Mode Running
06-37
Direction 5
1: Forward 0 -
2: Reverse
0: Stop
Auto-Run Mode Running
06-38
Direction 6
1: Forward 0 -
2: Reverse
0: Stop
Auto-Run Mode Running
06-39
Direction 7
1: Forward 0 -
2: Reverse
4-16
Group 08 Protection Parameters
Param. Control mode
Parameter Name Setting Range Default Unit Notes
# V/F SLV
xxxx0: Enable Trip Prevention During
Acceleration
xxxx1: Disable Trip Prevention During
Acceleration
xxx0x: Enable Trip Prevention During
Deceleration
xxx1x: Disable Trip Prevention During
Deceleration
08-00 Stall Prevention Function
xx0xx: Enable Trip Prevention in Run
0000b -
Mode
xx1xx: Disable Trip Prevention in Run
Mode
x0xxx: Enable over voltage Prevention
in Run Mode
x1xxx: Disable over voltage Prevention
in Run Mode
Stall Prevention Level
08-01
During Acceleration
20–200 - %
Stall Prevention Level 240V: 330V–410V
08-02
During Deceleration 480V: 660V–820V
- V
Stall Prevention Level
08-03
During Run
30–200 - %
xxxx0: Overload Protection is disabled.
xxxx1: Overload Protection is enabled.
Motor Overload xxx0x: Cold Start of Motor Overload
08-05
Protection (OL1) xxx1x: Hot Start of Motor Overload
00001 -
xx0xx: Standard Motor
xx1xx: AC Drive Duty Motor
0: Coast-to-stop After Overload
Operation After Overload Protection is Activated
08-06 Protection is Activated
1: Drive will not trip when Overload
0 -
(OL1)
Protection is Activated
0: Auto (Depends on temp.)
Over Heat Protection 1: Operate while in RUN Mode
08-07
(Cooling Fan Control) 2: Always Run
1 -
3: Disabled
Auto Voltage Regulation 0: Enable
08-08
(AVR) 1: Disable
1 -
Input Phase Loss 0: Disable
08-09
Protection 1: Enable
0 -
0: Disable
1: Decelerate to stop
2: Coast to stop
08-10 PTC Overheat Function
3: Continue running when warning level
0 -
is reached. Coast to stop when
protection level is reached
Fan Control Temperature
08-16
Level
10.0–50.0 50.0 °C
PTC Filter Input Time
08-36
Constant
0.0–5.0 0.2 Sec
Motor Overheat
08-39
Protection Delay Time
1–300 60 Sec
08-42 PTC Protection Level 0.1–10.0V 0.7 V
08-43 PTC Restart Level 0.1–10.0V 0.3 V
08-44 PTC Warning Level 0.1–10.0V 0.5 V
4-17
Group 09 Communication Parameters
Param. Control mode
Parameter Name Setting Range Default Unit Notes
# V/F SLV
Communication Station
09-00
Address
1–31 1 - *2, *3
0: MODBUS RTU
Communication Mode
09-01
Selection
1: MODBUS ASCII 0 - *2, *3
2: BACnet
0: 4800
1: 9600
09-02 Baud Rate Setting (bps) 2 - *2, *3
2: 19200
3: 38400
0: 1 Stop Bit
09-03 Stop Bit Selection 0 - *2, *3
1: 2 Stop Bit
0: No Parity
09-04 Parity Selection 1: Even Bit 0 - *2, *3
2: Odd Bit
Communication Data Bit 0: 8 Bit Data
09-05
Selection
0 - *2, *3
1: 7 Bit Data
Communication Error
09-06
Detection Time
0.0–25.5 0 S
0: Deceleration to Stop By Deceleration
Time 1 (00-15)
1: Coast to Stop
09-07 Fault Stop Selection
2: Deceleration to Stop By Deceleration
0 -
Time 2 (00-17)
3: Continue Operation
Communication Fault
09-08
Tolerance
0–20 3 -
Drive Transmit Delay
09-09
Time
5–65 5 ms
4-18
Group 10 PID Parameters
Param. Control Mode
Parameters Setting Range Default Unit Notes
# V/F SLV
0: Keypad
1: AVI Input
PID Target Value Source
10-00
Setting
2: ACI Input 1 - *1
4: 10-02 given
6: Preset Frequency
0: Keypad Potentiometer
PID Feedback Value 1: AVI Input
10-01
Source Setting 2: ACI Input
2 - *1
3: Communication
10-02 PID Target Value 0.00–100.00 50 % *1
0: Disabled
1: Deviation D Control. FWD
2: Feedback D Control. FWD
3: Deviation D Control. Reverse
4: Feedback D Control. Reverse
5: Frequency Command + Deviation D
10-03 PID Mode Selection Control. FWD 0 -
6: Frequency Command + Feedback D
Control. FWD
7: Frequency Command + Deviation D
Control. Reverse
8: Frequency Command + Feedback D
Control. Reverse
10-04 Feedback Gain 0.00–10.00 1 % *1
10-05 Proportional Gain (P) 0.0–10.0 1 % *1
10-06 Integral Time (I) 0.0–100.0 10 s *1
10-07 Differential Time (D) 0.00–10.00 0 s *1
0: Positive
10-08 PID Offset
1: Negative
0 - *1
4-19
Group 11 Auxiliary Parameters
Param. Control Mode
Parameters Setting Range Default Unit Notes
# V/F SLV
0: Allow FWD and REV Rotation
11-00 Direction Lock Selection 1: Only Allow Forward Rotation 0 -
2: Only Allow Reverse Rotation
11-01 Carrier frequency 1–16 5 KHz
0: Mode 0, 3PH PWM Modulation
11-02 Carrier Mode Selection 1: Mode 1, 2PH PWM Modulation 1 -
2: Mode 2, Random PWM Modulation
Carrier Freq. Reduction 0: Disable
11-03
by Temperature Rise
0 - X
1: Enable
S-curve Time Setting
11-04
Start of Acceleration
0.00–2.50 0 s
S-curve Time Setting
11-05
Stop of Acceleration
0.00–2.50 0 s
S-curve Time Setting
11-06
Start of Deceleration
0.00–2.50 0 s
S-curve Time Setting
11-07
Stop of Deceleration
0.00–2.50 0 s
11-08 Skip Frequency 1 0.0–599.0 0 Hz *1
11-09 Skip Frequency 2 0.0–599.0 0 Hz *1
11-10 Skip Frequency 3 0.0–599.0 0 Hz *1
11-11 Skip Frequency Width 0.0 – 25.5 0 Hz *1
0: Disable
Regeneration Prevention
11-13
Function
1: Enable 0 - X
2: Enable (During constant speed only)
4-20
Group 12 Monitoring Parameters
Param. Control Mode
Parameters Setting Range Default Unit Notes
# V/F SLV
00000–88888
Each digit can be set from 0 to 8.
0: Default (Frequency and Parameters)
1: Output Current
2: Output Voltage
12-00 Extended Display Mode 3: DC Bus Voltage 00321 - *1
4: Heatsink Temperature
5: PID Feedback
6: AVI Analog Signal Input
7: ACI Analog Signal Input
8: Counter Value
S1 S2 S3 S4 S5
RY1
4-21
Group 13 Maintenance Parameters
Param. Control Mode
Parameters Setting Range Default Unit Notes
# V/F SLV
13-00 Drive Horsepower Code ---- - - *3
13-01 Software Version - - *3, *4
13-02 Fault Record ---- 0 - *3, 4
13-03 Hour Meter 1 0–23 - hr *3
13-04 Hour Meter 2 0–65535 - day *3
Cumulative Operation 0: Time under power
13-05
Time 1: Run Mode Time Only
0 - *3
0: Parameters are read-only except
13-06 Parameters Locked 13-06 and main frequency 2 -
2: All parameters are accessible
Parameter Password
13-07
Function
00000–65534 0 -
1: 2 wire initialization (50Hz)
(220V/380V)
2: 2 wire initialization (60Hz)
(220V/380V)
3: 2 wire initialization (50Hz)
(230V/400V)
4: 2 wire initialization (60Hz)
(230V/460V)
5: 2 wire initialization (50Hz)
(220V/415V)
13-08 Restore Factory Setting
6: 2 wire initialization (60Hz)
- -
(230V/400V)
7: 2 wire initialization (50Hz)
(220V/440V)
8: 2 wire initialization (60Hz)
(220V/440V)
9: 2 wire initialization (50Hz)
(220V/380V)
10: 2 wire initialization (60Hz)
(220V/380V)
*1: Parameter will not reset to default during a factory reset (initialization)
*4: Read-only parameter.
4-22
Group 17 Automatic Tuning Parameters
Param. Control Mode
Parameter Name Setting Range Default Unit Notes
# V/F SLV
Motor Rated Output
17-01
Power
0–22.0 - KW (note)
240V: 50.0–240.0
17-03 Motor Rated Voltage - V
480V: 100.0–480.0
17-04 Motor Rated Frequency 4.8–599.0 - Hz
17-05 Motor Rated Speed 0–24000 - rpm (note)
0: Disable
17-10 Motor Auto Tuning
1: Static Auto Tuning
0 -
17-00: The value of mode selection of automatic tuning is 6 (Static Auto-tuning Combination). When auto-tuning
with no-load motor, it is suggested to select 17-00=5 (Rotation Auto-tuning Combination)
17-01, 17-02, 17-05: The default value of this parameter will be changed by different capacities of AC Drive.
4-23
4.3 Parameter Details
00 Basic Parameters
00-00
Mode Information Application
Value
General Purpose Applications which do not
0 V/F V/F Control without PG require high precision speed control - Auto-
tuning is not required.
General Purpose Applications that require
2 SLV Sensorless Vector Control without PG higher precision speed control and torque
response without the use of an encoder.
【0】: Forward
Range
【1】: Reverse
Use the FWD/REV key to change motor direction when Run Command (00-02 = 0) is set to keypad control.
【0】: Keypad
Range 【1】: External Terminal (Control Circuit)
【2】: Communication Control (RS-485)
Note: To switch the command source between the setting of main (00-02) and alternative (00-03) assign one of
the DI (S1 to S5) to be the “Main/Alternative Run” (03-00–03-04=12). Refer to parameter group 3 for more details.
4-24
00-03 Alternative Run Command Default: 2
【0】: Keypad
Range 【1】: External Terminal (Control Circuit)
【2】: Communication Control (RS-485)
00-03=0: Keypad
The AC Drive is controlled by the Keypad.
Example:
Command String in hexadecimal: 01 06 25 01 00 01 12 C6
Note: 00-04 is valid when run command is set to external mode by 00-02/00-03 =1.
Forward
S1
Terminal S1 Terminal S2 Operation
Open Open Stop AC Drive Reverse
Closed Open Run Forward S2
Open Closed Run Reverse
Closed Closed Stop AC Drive
COM
Hz HZ
FWD FWD
T T
REV REV
S1 ON OFF S1 ON OFF
S2 OFF ON S2 OFF ON
4-25
3-wire operation
Set parameter 00-04 to 2 for 3-wire program initialization. In this mode parameters 03-00, 03-01, and 03-02
(terminals S1, S2, and S3) are reserved for 3-wire control. Multi-function input terminal S1 is set to run operation,
S2 for stop operation and S3 for forward/reverse command.
S1 Run Command
(On:Run)
Stop
(Normally Close
Momentary Stop Command
switch) S2
(Off: Stop)
S3 Forward/Reverse
selection
COM
Hz
FWD
T
REV
S1 ON ON
S2 ON OFF
S3 OFF
ON
4-26
00-05/00-06= 0: Keypad
Use the keypad to enter the frequency reference or by setting parameter 05-01 (frequency reference 1). Note that
once the frequency command is switched to alternative frequency reference and 00-06 is set to 0, the frequency
can be adjusted using parameter 05-01.
Use analog reference from analog input AVI or ACI to set the frequency reference (as shown below). Refer to
parameter 04-00 to select the signal type.
+10 V
Main Frequency
2KΩ AVI Reference Command
(voltage or current input)
Main Frequency
ACI Reference Command
(voltage or current input)
AGND
4-27
00-05/00-06= 4: Terminal UP / DOWN
The AC Drive accelerates with the UP command closed and decelerates with the DOWN command closed.
Please refer to parameter 03-00 – 03-04 for additional information.
Note: To use this function both the UP and DOWN command have to be set to any of the input terminals.
Example:
Frequency Reference Command: 10.00Hz (AC Drive Node Address: 01)
Command String in Hexadecimal: 01 06 25 02 03 E8 23 B8
To set the frequency reference to 10.00, a value of “1000” (03E8h) has to be sent to the AC Drive.
When set to 0 the reference frequency is set by the main reference frequency of parameter (00-05) or by
alternative frequency (00-06). When set to 1 the reference frequency is sum of the main reference frequency
(00-05) and alternative frequency (00-06).
Use any of the external terminals S1 to S5 and set relevant parameter 03-00 to 03-04=13 to switch between Main
and Alternative source.
When parameter 00-06 is set to 0 (Keypad) the alternative frequency reference is set by parameter 05-01
(Frequency setting of speed-stage 0).
Range 【0.00–599.00】: Hz
Display the frequency reference when 00-05 or 00-06 is set to communication control (5).
Note: This parameter is only active when frequency reference is set via communication (00-05 / 00-06)
4-28
Notes:
• This parameter is only active in keypad mode
• When 00-10=【0】, the initial frequency will be last known frequency.
• When 00-10=【1】, the initial frequency will be 0.
• When 00-10=【2】, the initial frequency is set by parameter 00-11.
Range 【0.01–599.00】Hz
Set the maximum frequency reference. Maximum output frequency depends on motor selection.
Motor Maximum frequency parameter is 01-02.
Range 【0.01–598.99】Hz
When 00-13 is greater than 0 and the frequency command value is less than or equal to 00-13, the AC drive
output will ramp up to the lower limit frequency set by 00-13.
Output
Frequency
100%
00 - 12
00 - 13
Frequency
Reference
100%
4-29
00-14 Acceleration Time 1 Default: 10.0
Range 【0.1–3600.0】Sec
00-15 Deceleration Time 1 Default: 10.0
Range 【0.1–3600.0】Sec
00-16 Acceleration Time 2 Default: 10.0
Range 【0.1–3600.0】Sec
00-17 Deceleration Time 2 Default: 10.0
Range 【0.1–3600.0】Sec
Hz
Set frequency
Select acceleration and deceleration time via the digital input terminals
The following table shows the acceleration / deceleration selected when the digital input function Accel / Decel
time 1 is used.
Tdec2
Rate
Output Tacc2
Accel/Decel Rate
Frequency
time 1 Acceleration Deceleration Tdec1
(Set 03-00 to Time Time Rate
Tacc1
03-04 = 10) Rate
0 Tacc1 (00-14) Tdec1 (00-15) time
1 Tacc2 (00-16) Tdec2 (00-17)
0 : OFF (open) 1 : ON (closed) Digital Input
Terminal S5
( 03 - 04 = 10 )
time
4-30
00-18 Jog Frequency Default: 2
Range 【1.00–25.00】Hz
00-19 Jog Acceleration Time Default: –
Range 【0.1–25.5】Sec
00-20 Jog Deceleration Time Default: –
Range 【0.1–25.5】Sec
The JOG function is operational by using the multi-function input terminals S1 to S5 and setting the relevant
parameters 03-00–03-04 to 【6】JOG FWD or【7】JOG REV. Refer to parameter group 3.
Notes:
• To activate the JOG FWD function set any of the multi-function input terminals S1 to S5 to 6.
• To activate the JOG REV function set any of the multi-function input terminals S1 to S5 to 7.
• Jog acceleration time (00-19) is the time required to accelerate from 0 to 100% of maximum output frequency.
• Jog deceleration time (00-20) is the time required to decelerate from 100 to 0% of maximum output frequency.
• Maximum frequency is set by parameter 01-02.
• The AC Drive uses the Jog frequency (00-18, default 2.0 Hz) as its frequency reference when jog is active.
Range 【0.1–3600.0】Sec
Note:
To cancel the emergency stop condition
the run command has to be removed
and emergency stop input deactivated.
Output
Time
Frequency Emergency stop
deceleration time
Multi-function digital input terminals (03-00 – 03-04) set to 14: When the emergency stop input is activated the AC
Drive will decelerate to a stop using the time set in parameter 00-26.
Note:
After an emergency stop command the run command and emergency stop command have to be removed before
the AC Drive can be restarted. The emergency stop function can be used to stop AC Drive in case of an external
event.
Multi-function digital input terminals (03-00 – 03-04) set to 15: When the base block input is activated the AC Drive
output will turn off and the motor will coast to a stop.
4-31
01 V/F Control Parameters
• Set 01-00 to one of the following preset V/f selections【1~6】based on the application.
• Parameters 01-02 to 01-09 are automatically set (read-only) when 01-00 is set to a value from 1 to 6.
• Six fixed V/f patterns are shown below.【1–3】for 50 Hz motor and【4–6】for 60 Hz motors.
(V)% V)%
100 00
General Use
=【1】 =【4】
B B
C C
100 00
High start torque
=【2】 =【5】
B B
C
C
100 100
Decreasing torque
=【3】 =【6】
B B
C C
1 25 50 650 Hz 1 30 50 650 Hz
4-32
01-01 V/F Max Voltage Default: 50.0/60.0
240V:【170.0–264.0】V
Range
480V:【323.0–528.0】V
01-02 Maximum frequency Default: 50.0/60.0
Range 【4.8–599.0】Hz
01-03 Maximum Frequency Voltage Ratio Default: 230 or 400
240V:【0.1–255.0】V
Range
480V:【0.2–510.0】V
01-04 Middle output frequency 2 Default: 0
Range 【0.1–599.0】Hz
01-05 Middle frequency voltage ratio 2 Default: –
240V:【0.1–255.0】V
Range
480V:【0.2–510.0】V
01-06 Middle output frequency 1 Default: 3
Range 【0.1–599.0】Hz
01-07 Middle frequency voltage ratio 1 Default: –
240V:【0.1–255.0】V
Range
480V:【0.2–510.0】V
01-08 Minimum output frequency Default: V/F: 1.5, SLV: 0.6
Range 【0.1–599.0】Hz
01-09 Minimum Frequency Voltage Ratio Default: –
240V:【0.0–255.0】V
Range
480V:【0.0–510.0】V
Do not adjust 01-02 to a value other than motor nameplate specification. Use parameters 00-12 and 00-13 to limit
user accessible frequency range if desired.
Important:
Improper V/F curve selection can result in low motor torque or increased current due to excitation.
For low torque or high speed applications, the motor may overheat. Make sure to provide adequate cooling when
operating the motor under these conditions for a longer period of time.
If the automatic torque boost function is enabled (parameter 01-10), the applied motor voltage will automatically
change to provide adequate motor torque during start or operating at low frequency.
(V)%
01-03 (Vmax)
01-05 (Vmid2)
01-07 (Vmid1)
01-09 (Vmin)
01-08 01-06 01-04 01-02 650.00 Hz
4-33
01-10 Torque Boost Default: 0.0
Range 【0.0–10.0】
(V)%
100
01-10
1 2.5/3.0 50/60 Hz
Torque boost (01-10) can be adjusted while running. Gradually change torque boost value to ensure output
current does not exceed AC Drive rated current.
Warning: Larger than required torque boost creates over-excitation at low speeds and
continued operation may cause motor to overheat.
4-34
02 IM Motor Parameters
Motor parameters are automatically set when performing an auto-tune (17-10=1). In most cases no adjustment is
required after performing an auto-tune except when using the AC Drive in special applications (e.g. machine tool,
positioning, etc).
AC Drive can accomodate 150% rated load for 60 seconds and 200% rated load for 3 seconds before tripping.
1. Parameter 02-01 needs to be set to a value greater than the value set in parameter 02-00; otherwise warning
message "Err2" (out of range error) is displayed.
2. In V/F control mode, slip compensation function is active when the output current is greater than the motor no
load current.
4-35
03 External Digital Input and Output Parameters
0: Forward/Stop Command
1: Reverse/Stop Command
03-00 Multifunction Input Terminal S1 0
2: Preset Speed 1 (05-02)
3: Preset Speed 2 (05-03)
4: Preset Speed 3 (05-04)
5: Preset Speed 4 (05-05)
03-01 Multifunction Input Terminal S2 1 6: Jog Forward Command
7: Jog Reverse Command
8: UP Command
9: DOWN Command
03-02 Multifunction Input Terminal S3 2 10: Acceleration/ Deceleration Time
11: Acceleration/ Deceleration Disabled
12: Main/ Alternative Run
13: Main/ Alternative Frequency
03-03 Multifunction Input Terminal S4 3 14: Emergency Stop
15: Baseblock
16: PID Control Disabled
17: Fault Reset
18: Auto Run Mode Enable
03-04 Multifunction Input Terminal S5 4
22: Counter Input
23: Counter reset
4-36
Multi-function digital input and related parameters
Related Parameters
S1 03-00
S2 03-01
S3 03-02
S4 03-03
S5 03-04
Acceleration/deceleration time
10 Acceleration/deceleration time command 1
selection
4-37
Multi-speed operation selection
Multi-function digital input (S1 to S5)
Preset Acceleration Deceleration
Terminal A Terminal B Terminal C Frequency
Speed Time Time
03-0X=4 03-0X=3 03-0X=2
*1: Jog frequency terminal has a higher priority than multi-speed reference 1 to 4
*2: When parameter 00-05=0 (frequency reference input = digital operator), multi-speed frequency 1 will be set
by 05-01 frequency reference setting1). When parameter 00-05=1 (frequency reference input=control circuit
terminal), multi-speed frequency command 1 is input through analog command terminal AVI or ACI.
*3: Multi-speed operation is disabled when PID is enabled.
03-0X =06: Forward jog run command, uses jog frequency parameter 00-18.
03-0X =07: Reverse jog run command, uses jog frequency parameter 00-18.
AC Drive can use the digital operator and external digital input (S1–S5) to increase or decrease output frequency
while motor is running. To use the external digital inputs to perform UP/DOWN, set 00-02=1, 00-05=4 and 03-
0X=8 and 9, this function requires both UP and DOWN functions 08 and 09 to be programmed to two of the digital
input terminals.
UP/DOWN frequency command follows the standard acceleration and deceleration times
For an example of UP/DOWN control wiring and operation, please refer below.
24VG
4-38
UP / DOWN Command Operation
When the Forward Run command is active and the UP or Down command is momentarily activated, the AC Drive
will accelerate the motor up to the lower limit of the frequency reference (00-13).
When using the UP / Down command, the output frequency is limited to the upper limit of frequency reference (00-
12) and the lower limit of frequency reference (00-13).
The UP / DOWN command uses acceleration 1 or 2 / deceleration time 1 or 2 for normal operation Tacc1 / Tdec1
(00-14, 00-15) or Tacc2 / Tdec 2 (00-16, 00-17).
The frequency reference value is saved when the acceleration/deceleration inhibit command is active and the
frequency reference value is saved even when powering down the AC Drive.
Power
Supply
ON OFF ON
time
Forward
Run ON OFF ON time
Inhibit
Acc/Dec OFF ON OFF ON time
Command
Frequency
Reference
time
Output time
Frequency
Hold Hold
When active, run command source is set to the alternative run command (00-03).
4-39
03-0X =13: Main/ Alternative Frequency Switch Function
When active, frequency command source is set to the alternative frequency command (00-06). When PID function
is active (10-03≠0), this function is disabled and the frequency reference is set by the PID function.
During run: When an external base block command is activated, the keypad displays "BBn BaseBlock (Sn)",
indicating the AC Drive output is turned off (n indicates the digital input number 1 – 5). Upon removing the base
block signal, the motor will run at the frequency reference.
During deceleration: When an external base block command is activated, the keypad displays "BBn BaseBlock
(Sn)", indicating the AC Drive output is turned off (n indicates the digital input number 1 – 5). Upon removing the
base block signal, the motor is stopped or will coast to a stop and the AC Drive remains in the stop condition.
During acceleration: When an external base block command is activated, the keypad displays "BBn BaseBlock
(Sn)", indicating the AC Drive output is turned off (n indicates the digital input number 1 – 5). Upon removing the
base block signal, the motor will run at the frequency reference.
Please refer to the figure below for external base block operation.
Run time
Command
External time
Baseblock
Output
Frequency time
Coast to Stop
Coast to Stop
When the AC Drive trips on a fault, the fault output contact is activated, the AC Drive output is turned off (base
block) and the keypad displays a dedicated fault message.
4-40
03-0X =18: Auto-run mode enable
When active, auto-run mode function is enabled. Please refer to group 06 for more information.
Count display set C0001 C0002 C0003 C0004 C0005 C0001 C0002
by 12-00=00008
2ms
The width of the
Single preset
trigger signal should
count 1 set by
03-22=5 be larger than 2ms
Parameter 03-22
Set the digital input CPU scan time. The digital input signal needs to be present for the minimum scan time to
qualify as a valid command.
Note:
• Select scan time of 8ms for noisy environments (results in a slower response time).
• Scan period unit is 2ms.
4-41
Parameter 03-09 and 03-10 select the digital input type between a normally open and a normally closed
switch/contact.
Do not set the operation command parameter 00-02 to terminal control before setting
the digital input type. Failure to comply may cause death or serious injury.
【0】: Run
【1】: Fault
【2】: Set Frequency Reached
【3】: Frequency Reached (03-13 ± 03-14)
【4】: Frequency Detection 1 (> 03-13)
【5】: Frequency Detection 2 (< 03-13)
【6】: Automatic Restart
【7】: Momentary AC Power Loss
03-11 Relay (RA-RB) Output 1
【8】: Rapid Stop
【9】: Baseblock
【10】: Motor Overload Protection (OL1)
【11】: Drive Overload Protection (OL2)
【13】: Preset Output Current Reached
【14】: Brake Control
【15】: PID Feedback Signal Loss
【16】: Reserved
RA
Zero speed 03-11
RB
4-42
Functions of Multi-function Digital Output
Function Control mode
Value Description
Name V/F SLV
03-1X =2: Output is active when the output frequency falls within the set frequency minus the frequency detection
band (03-14)
When Output Freq. = Starting Freq. – Freq. Detection Band (03-14) = Relay Output ON
Hz
Setting Freq.
(03-14)
Setting Freq. – (03-14)
Output Freq. FWD
0
REV Time
Setting Freq. + (03-14) (03-14)
Setting Freq.
RUN RUN
Run Command
ON ON
Relay Output
4-43
Example:
Setting frequency is 30Hz and frequency detection band (03-14) is set to 5Hz.
Relay is ON when output frequency is between 25Hz to 35Hz and Run Command is present. Allowable tolerance
±0.01
03-1X =3: Output is active when the output frequency falls within the frequency detection band (03-14) of the set
frequency detection level (03-13)
When Frequency Detection Range Lower Limit < Setting Freq. < Frequency Detection Range Upper Limit
and Frequency Detection Range Lower Limit < Output Freq. < Frequency Detection Range Upper Limit:
Relay output is turned ON (tolerance ±0.01)
Hz
Frequency Detection Range Upper Limit
Setting Freq. 2
(03-13)+(03-14)
2* (03-14)
(03-13)
Setting Freq. 1
(03-13)-(03-14)
FWD Frequency Detection Range
FWD
Lower Limit
0
Time
REV
(03-13)-(03-14)
Setting Freq. 1
(03-13)
2* (03-14)
(03-13)+(03-14)
Setting Freq. 2
ON ON ON
Relay Output
Example:
Frequency Detection Level (03-13) set to 30Hz, Frequency Detection Width (03-14) set to 5Hz will cause
Frequency Detection Range upper limit to be 35Hz and Frequency Detection Range lower limit to be 25Hz. Output
will turn on when Set Frequency and output Frequency both fall within these limits. Output will turn off when Set
Frequency and Output Frequency falls outside these limits.
03-1X =4: Output is active when the output frequency rises above the frequency detection level (03-13) and
deactivates when the output frequency falls below frequency detection level (03-13).
0 Time
Output Freq. REV
(03-13)
Setting Freq.
RUN RUN
Run Command
ON ON
Relay Output
4-44
03-1X =5: Output is active when the output frequency is below the frequency detection level (03-13) and turns off
when the output frequency rises above frequency detection level.
Hz When Output Freq.< (03-13), Relay output is ON.
Setting Freq.
(03-13)
Output Freq. FWD
0 Time
Output Freq. REV
(03-13)
Setting Freq.
RUN RUN
Run Command
Relay Output
ON ON ON
Frequency detection Level: set the multi-function output terminals R1A-R1C, R2A-R2C or PH1 (03-11, 03-12) to
the desired detection level and bandwidth for use with multi-function output functions 1 to 6.
4-45
03-11=13: Output is active when the output current 100%
> 03-15 for time specified in 03-16.
I load
03-15: Sets the output current level (0.1–the motor rated 03-15
current).
03-16: Output Current detection delay time
ON: Output current has to rise above specified level
(03-15) for time specified in 03-16.
OFF: Output current has to fall below specified level
(03-15) for time specified in 03-16.
03-16 Fixed T
Value
100msec
03-11 ON
When 03-11=14, when the output frequency is greater or equal to the value set in 03-18 (Brake Engage Level)
during acceleration, the relay output will activate.
When 03-11=14, when the output frequency falls below the value set in 03-17 (Brake Release Level) during
deceleration, the relay output will de-activate.
03-17
03-18
T
RUN command RUN STOP
03-11=14 ON OFF
Hz
03-18
03-17
T
RUN STOP
RUN command
ON OFF
03-11=14
4-46
03-19 Relay (RA-RB) Default: 0000b
Parameter 03-19 selects the digital output type between a normally open and a normally closed contact.
03-27=0: When the run command is removed, the frequency setting before deceleration is stored. Next time run
command is applied, the output frequency will ramp up to the previously stored frequency setting.
03-27=2: UP/DOWN can be used to change frequency only when when run command is not active.
03-27=3: The frequency is stored but UP/DOWN can be used to change frequency during acceleration or
deceleration.
Example: Set terminal S1: 03-00=8 (Up frequency command), terminal S2: 03-01=9 (Down frequency command)
and 03-40=ΔHz.
Mode 2: When 03-40>0 Hz and multi-function input terminals are active less than 2 sec, frequency change (ΔHz)
is based on setting in parameter 03-40.
Hz
Upper
Limit of Output
Frequency Frequency
Reference
Δ Hz
Lower
Limit of
Frequency
Reference
T
Terminal S1 ON ON ON
Terminal S2 ON ON ON
4-47
Mode 3: When 03-40>0 Hz and multi-function input terminals are active for more than 2 sec, frequency changes
based upon acceleration / deceleration ramp.
Hz
Hz
Upper
frequency
limit Hz Actual output
Actual o u tp u t
H1
ffrequency
req ue ncy
Lower
frequency H2
limit T
2Sec t1
2Sec t2
S1 ON
ON OFF
OFF
S2
S2 O FF
OFF O
ONN
Descriptions:
ΔH1: frequency increase during acceleration, t1: Multi-function input active time during acceleration,
ΔH2: frequency increase during deceleration, t2: Multi-function input active time during deceleration.
V (v) V – 2 (v)
AVI (0 - 10V): F (Hz) = x (00-12) AVI (2 - 10V): F (Hz) = x (00-12) (V>=2)
10 (v) 10 - 2 (v)
I (mA) I – 4 (mA)
ACI (0 - 20mA): F (Hz) = x (00-12) ACI (4 - 20mA): F (Hz) = x (00-12) (I>=4)
20 (mA) 20 - 4 (mA)
4-48
04-01 AVI Signal Verification Scan Rate Default: 100
Range 【1–200】2ms
04-02 AVI Gain Default: 100
Range 【0.0–1000.0】%
04-03 AVI Bias Default: 0
Range 【0–100.0】%
04-04 AVI Bias Selection Default: 0
【0】: Positive
Range
【1】: Negative
04-05 AVI Slope Default: 0
【0】: Positive
Range
【1】: Negative
04-06 ACI Signal Verification Scan Rate Default: 100
Range 【1–200】2ms
Set 04-01 and 04-06 for Analog signal scan and filtering time.
AC drive reads the average values of A/D signal once every 04-01/04-06 x 2ms.
Set scan intervals based on the application environment for signal instability and/or signal interference caused by
external sources.
Note: Long scan times will result in slower response times.
Analog voltage input signal (AVI) can be adjusted with parameters 04-02 and 04-03; Analog current input signal
(ACI) can be adjusted with parameter 04-07 and 04-08. Refer to figures below.
Positive Bias (04-04=0) showing effects of modifying Bias parameter 04-03 and Slope Type parameter 04-05.
04-02 04-03 04-04 04-05 04-02 04-03 04-04 04-05
B 100% 0% 0 0 D 100% 0% 0 1
04-03 Hz 04-03 Hz
Bias Upper Bias
100% 60Hz Frequency 100% 60Hz
A C
0% 0Hz 0% 0Hz
0V 5V 10V V 0V 5V 10V V
4-49
Negative Bias (04-04=1) showing effects of modifying Bias parameter 04-03 and Slope Type parameter 04-05.
Hz Hz
30Hz 30Hz
04-03 04-03
Bias E Bias F
-0% 0Hz -0% 0Hz
2V 5V 10V V 5V 10V V
-50% -50%
-100% -100%
Offset bias set to 0% (04-03) showing the effect of modifying Analog Gain (04-02), Bias type (04-04) and
slope type (04-05) as shown below.
Hz Hz
Upper Upper
60Hz 60Hz
Frequency Frequency
B'
C'
A'
30Hz 30Hz
D'
0Hz 0Hz
0V 5V 10V V 0V 5V 10V V
4-50
Various examples of analog input scaling and modification
04-03 Hz 04-03 Hz
bias bias
Upper Upper
100% 60Hz 100% 60Hz
Frequency c Frequency
37.5Hz b 37.5Hz
a 30Hz
50% 30Hz 50%
d
0% 0Hz 0% 0Hz
0V 5V 10V V 0V 5V 10V V
Hz Hz
Upper Upper
60Hz 60Hz
Frequency Frequency
g
f
18.26Hz 04-03
04-03 bias e bias h
1.81Hz
-0% 0Hz -0% 0Hz
1V 4V 10V V 2V 5V 10V V
-50% -50%
-100% -100%
4-51
04-11 Analog Output (AO) Mode Default: 0
【0】: Output frequency
【1】: Frequency command
Range 【2】: Output voltage
【3】: DC voltage
【4】: Motor current
04-12 AO gain Default: 100
Range 【0.0–1000.0】%
04-13 AO bias Default: 0
Range 【0–100】%
04-14 AO Bias Selection Default: 0
【0】: Positive
Range
【1】: Negative
04-15 AO Slope Default: 0
【0】: Positive
Range
【1】: Negative
For the analog output and related parameters, please refer to figure below.
Related Parameters
04-11 (Analog Output M ode)
AO { 04-12 (AO Gain)
04-13 (AO Bias)
04-11
10V parameter A 10V=Xmax
setting
A
0 Output Frequency Max Output Frequncy
1 Freq Reference Max Output Frequency
5V
2 Output Voltage Motor Rated Voltage
3 DC Voltage 240V: 0–400VDC
480V: 0–800VDC
0 Xmax
Xmax/2 Xmax( 04-11) 4 Motor Current 2x Drive Rated Current
4-52
05 Preset Frequency Parameters
05-00=0: Standard Acceleration and deceleration times (parameters 00-14 – 00-17) apply to all preset speeds.
05-00=1: Each multi-speed uses a dedicated acceleration and deceleration time parameters 05-17 – 05-32. There
are two different modes for acceleration / deceleration timing when 05-00 is set to 1, see time example on the next
page.
4-53
Maximum output frequency:
V/F Maximum output frequency is set by parameter 01-02 when a custom V/F curve is used by 01-00 =【7】,
V/F Maximum output frequency = 50.00 Hz or 60.00 Hz when preset V/F patterns are used. (01-00 =【1 to 6】.)
If the run command is cycled on and off, acceleration and deceleration time (a – f) is calculated based on the
active speed command as follows:
Hz
05-03
05-02
FWD
Preset
speed2
05-01
Preset
speed1
Preset
speed0
T
a b c d e f
RUN
RUN STOP RUN STOP RUN STOP
command
S2 OFF
S3 ON OFF
S4 OFF ON
If the run command remains on, acceleration and deceleration time (a – f) is calculated based on the active speed
command as follows:
Hz
05-03
05-02 Preset
speed2 05-04 FWD
Preset 05-06
05-01 speed1
Preset
speed3
Preset
Preset speed5
speed0
a b c d e h i T
05-05
f Preset g
speed4
RUN STOP
RUN
command
S2
OFF ON
S4
OFF OFF ON ON OFF OFF OFF
S5
OFF OFF OFF OFF ON ON OFF
4-55
06 Automatic Program Operation
4-56
• Auto-run sequencer mode can be enabled by setting any of the multifunctional input (S1–S5) parameters
03-00 to 03-04 to selection 【18】
• Various Auto Run (sequencer) modes can be selected with parameter 06-00.
• 7 auto-run (sequencer) speeds, times, and directions can be selected with parameters (06-01 to 06-39)
• Auto Run frequency commands 1 to 7 are set by parameters (06-01 – 06-07)
• Sequence run times are set by parameters (06-17 – 06-23)
• FWD/REV Direction for each sequence can be set with parameters (06-33 – 06-39)
• Auto-run sequencer mode 0: Frequency is set from keypad using parameter 05-01; sequence run time and
direction are set by parameters 06-16 and 06-32
The AC drive will run for a single full cycle based on the specified number of sequences, then it will stop. In this
example 4 sequences are set, three in Forward direction and one in Reverse.
Parameter Settings:
Auto Run Mode: Frequency : Sequence Run Time: Direction: Unused Sequence
06-00 =【1】or【4】 05-01 =【15】Hz 06-16 =【20】s 06-32 =【1】FWD Parameters:
06-01 =【30】Hz 06-17 =【25】s 06-33 =【1】FWD 06-04 to 06-07 =【0】Hz
06-02 =【50】Hz 06-18 =【30】s 06-34 =【1】(FWD) 06-20 to 06-23 =【0】s
06-03 =【20】Hz 06-19 =【40】s 06-35 =【2】(REV) 06-36 to 06-39 =【0】
Hz
06-02
06-01
05-01
T
06-16 06-17 06-18 06-03
06-19
S1 to S5 auto
run enable
ON
4-57
Example 2: Automatic operation mode – Continuous cycle
Parameter Settings:
06-02 06-02
06-01 06-01
05-01 05-01
T
06-16 06-17 06-18 06-03 06-16 06-17 06-18 06-03
06-19 06-19
RUN
Command RUN
S1 to S5 auto
Run enable ON
Example 3: Automatic operation mode – Single cycle and continue running at last speed of the cycle
In this example the AC Drive executes a single cycle and continue running at last speed of the cycle.
Parameter Settings:
Auto Run Mode: Frequency : Sequence Run Time: Direction: Unused Sequence
06-00 =【3】or【6】 05-01 =【15】Hz 06-16 =【20】s 06-32 =【1】FWD Parameters:
06-01 =【30】Hz 06-17 =【25】s 06-33 =【1】FWD 06-03 to 06-06 =【0】Hz
06-02 =【50】Hz 06-18 =【30】s 06-34 =【1】(FWD) 06-19 to 06-22 =【0】s
06-07 =【20】Hz 06-23 =【40】s 06-39 =【1】(REV) 06-35 to 06-38 =【0】
Hz
06-02
06-01
06-07
05-01
T
06-16 06-17 06-18 06-23
RUN
Command RUN
S1 to S5 auto
RUN
run enable
4-58
06-00= 1 to 3:
After a stop the AC Drive will start with the incomplete step when the run command is re-applied.
06-00= 4 to 6:
After a stop the AC Drive will start with the first step of the cycle when the run command is re-applied.
06-00 1 to 3 06-00 4 to 6
Operation Operation
RUN STOP RUN STOP
Output Frequency
t t
Notes:
• ACC/DEC time in Auto run mode will be according to the setting of 00-14/00-15 or 00-16/00-17.
• When Auto sequence is set to 0, the run frequency used is the keypad frequency set by parameter 05-01 and
parameters 06-16 and 06-32 are used to set the sequence Run time and Run direction.
07 Start/Stop Parameters
AC Drive output will be turned off during a sudden drop in input voltage below the under voltage fault level.
07-00=0: AC Drive trips on “UV” fault on power loss and will not restart.
07-00=1: AC Drive resumes operation after a momentary power loss while running, independent of number of
restarts.
The momentary power loss function is enabled as long as the AC Drive CPU still has power and the AC Drive will
restart when power is restored based on setting of parameters 00-02, 07-04, and status of External run command.
07-02 =0: The AC drive will not auto restart after trips due to fault.
07-02 >0, 07-01 =0. After a trip due to fault the AC drive will run at the same frequency as before power
loss, and automatically restarts after an internal delay of 0.5 seconds.
07-02 >0, 07-01 >0, After a fault trip the AC drive will run with at the same frequency as before power
loss, and restart after the delay set in parameter 07-01.
Note:
Auto restart does not work while in DC injection braking or decelerating to a stop.
Note:
Damage to the AC Drive may occur when the auto restart function is used frequently.
4-59
07-04 Direct Running After Power Up Default: 1
【0】: Enable Direct Running on Power Up
Range
【1】: Disable Direct Running on power Up
07-05 Delay-ON Timer Default: 1
Range 【1.0–300.0】 Sec
Warning: When direct run on power up is enabled (07-04=0) and the AC Drive is set to
accept an external run command (00-02/00-03=1), the AC Drive will
automatically start when power is applied and the run switch is ON.
It is recommended to turn off the power switch and run command switch to
avoid injury to operators and damage to machinery when power is re-applied.
All safety precautions must be taken if this mode is active.
When direct run on power up is disabled (07-04=1) and the AC drive is set to external run by (00-02/00-03=1),
the AC drive will not auto start when the power is re-applied and the run switch is turned ON. The display will
flash STP1. It will be necessary to cycle the run command switch to start the AC drive.
DC Injection Brake Start Frequency parameter (07-06) is the level the output frequency has to reach before DC
braking injection function is de-activated at start and activated at stop.
DC Injection Brake Level (07-07) is set as a percentage of the AC Drive rated current. To enable DC injection
braking during a start operation set the DC injection braking current to a value greater than 0. DC injection braking
at start can be used to prevent “wind milling effect” in fan applications. Increasing this level will increase the
amount of heat generated by the motor windings. Do not set this parameter higher than the level necessary to
hold the motor shaft.
To enable DC injection braking during a stop operation set the DC injection braking current (07-07) and the DC
injection braking time at stop (07-08) to a value greater than 0. DC injection braking at stop is disabled when
parameter 07-08 is set to 0 sec.
Notes: Frequency
- Increasing the DC braking time (07-08, 07-16)
can reduce the motor stop time.
- Increasing the DC braking current (07-07) can
reduce the motor stop time.
- When 07-06 < 01-08, DC injection braking
07-06
starting frequency becomes frequency set in 07-08
parameter 01-08.
RUN T
- DC braking operation can be controlled via any
Command Run Stop
one of the multi-function input terminals (03-00
to 03-05) set to function 33.
4-60
07-09 Stop Mode Selection Default: 0
【0】: Deceleration to stop
Range
【1】: Coast to stop
When a stop command is issued the AC Drive stops according to the stop method selected. There are two types
of stop modes:
When a stop command is issued, the motor will decelerate to the minimum output frequency (01-08) Fmin and
then stop. Deceleration rate depends on the deceleration time (factory default: 00-15).
When the output frequency reaches the DC braking stop frequency (07-06) or the minimum output frequency (01-
08), DC injection braking is activated and the motor stops.
Run
Command Run
Stop
Time
07-06
Time
T
T:DC braking time at stop (07-08)
Notes:
• In SLV mode (00-00=2) the speed
search function is automatically enabled Output
upon the next run command. Frequency
Time
4-61
08 Protection Parameters
Prevents the AC Drive from faulting (Overcurrent, Motor overload, AC Drive overload) when accelerating with
heavy loads.
When the AC Drive output current reaches the level set in parameter 08-01 minus 15%, the acceleration rate
starts to decrease. The motor stops accelerating when the AC Drive output current reaches the level set in
parameter 08-01. Refer to figure below for more information.
Notes:
Inverter
- Reduce stall prevention level Output 08-01
during acceleration (08-01) in Current 15%
case the motor stalls (when
the motor power is smaller
than the AC Drive rating.)
- The AC Drive rated output
t
current should be set to
100%.
Output
Frequency
Stall prevention
Trip prevention adjustment level during deceleration to prevent over Voltage (OV-C) trips.
If trip prevention during deceleration is enabled and an over current condition occurs due to the
load, deceleration ramp is put on hold until the AC drive output current drops below the over current level set
by parameter 08-02. The AC drive will resume normal operation after the over current condition is no longer
present.
4-62
08-03 Stall prevention level during run Default: –
Range 【30–200】%
Trip prevention adjustment level during continuous Run to prevent over current (OC-C) trips.
If trip prevention during running is enabled and an over current condition occurs due a load condition such as
a sudden transient load, the output frequency is automatically reduced by decelerating to a lower speed until
the output current drops below the over current level set by parameter 08-03. The AC drive will resume
normal operation after the over current condition is no longer present.
The motor overload protection function estimates the motor overload level based on the output current, output
frequency, motor characteristics, and time. The motor overload trip time depends on the motor rated current
when the output frequency is greater than 60Hz.
On AC drive power-up the motor overload protection internal thermal accumulation register is automatically
reset.
To use the built-in motor overload protection function, parameter 02-01 (motor rated current) has to match the
motor rated current on the motor nameplate.
Turn off the motor overload protection when using two or more motors connected to the inverter (set 08-05 =
xxxx0b), and provide external overload protection for each motor (e.g. thermal overload switch).
With cold start enabled (08-05 = xxx0xb), motor overload protection occurs in 5 and a half minutes when
operating the motor at 150% of the motor rated current at an output frequency greater than 60Hz.
With hot start enabled (08-05 = xxx1xb), motor overload protection occurs in 3 and a half minutes when
operating the motor at 150% of the motor rated current at an output frequency greater than 60Hz.
5.5
3.0
Cold Start
3.5
1.0
Hot Start
Motor Load Current (%)
100% 150% 200% (02-01 = 100%)
4-63
08-06 Operation after overload protection is activated (OL1) Default: 0
【0】: Coast-to-stop after overload protection is activated
Range
【1】: Drive will not trip when overload protection is activated
Notes:
The cooling fan stays running when 08-07=0 and the heatsink temperature is above maximum.
Some models are not equipped with a cooling fan.
Automatic voltage regulation stabilizes the motor voltage independent of fluctuation to the input voltage.
08-08=0: Automatic voltage regulation is active. It will limit the maximum output voltage. When three-phase input
voltage fluctuates and the voltage is smaller than the value of 01-14, the output voltage will fluctuate with the
fluctuation of input voltage.
08-08=1: Automatic voltage regulation is not active, motor voltage follows the input voltage fluctuation. When
three-phase input voltage fluctuates, the output voltage won’t fluctuate with the fluctuation of input voltage.
08-09=1: Input phase loss detection is enabled. Keypad shows "PF" when an input phase loss is detected. The
AC Drive output is turned off and the fault contact is activated.
4-64
08-10 PTC motor overheat function Default: 0
【0】: Disable
【1】: Decelerate to stop
Range
【2】: Coast to stop
【3】: Continue running when warning level is reached. Coast to stop when protection level is reached
PTC (Positive temperature coefficient) sensors are used in motor windings to provide additional motor protection
against overheating.
1330
+10V
R
AVI 155KΩ
550 RPTC
GND
Temperature I nternal
Tr' circuit
Tr - 5 Tr + 5
Tr
Tr:Temperature threshold
value
(a) PTC Thermistor (b) PTC Thermistor
Characteristics Connections
• If 08-10 =1 or 2 (Decelerate or Coast to stop on over temperature detection). An over temperature condition is
detected when the signal connected to terminal AVI rises above the warning detection limit set in parameter
08-44 for the delay time set in parameter 08-39. The display will show ”OH4”( motor over heat detection). The
output frequency will decelerate or coast to stop based on setting parameter 08-10.
• If 08-10 = 3 Continue running when warning level is reached. (08-44). Coast to stop when protection level is
reached. (08-42). An over temperature condition is detected when the signal connected to terminal AVI rises
above the warning detection limit set in parameter 08-44. The display will show “OH3” (motor over heat
warning level) and the motor will continue to run. If temperature detected rises above the value set in
parameter 08-42 and for the delay time specified in 08-39, the the display will show “OH4” (motor over heat
detection) and the motor will coast to stop.
4-65
• Motor over heat detection “OH4” can be reset when the temperature detection level at terminal AVI falls below
the level set in parameter【08-43 PTC restart level】
• External PTC thermistor characteristics
Figure (a) shows two curves for Class F and Class H temperatures.
Tr = 150°C in class F,
Tr = 180°C in class H.
Tr - 5°C:RPTC� 550Ω, put value of RPTC into formula(1) to calculate the value of V to be set in
parameter【08-43 PTC restart level】.
Tr+ 5°C:RPTC�1330Ω, put value of RPTC into formula (1) to calculate the value of V to be set in
parameter【08-42 PTC protection level】.
• For different specifications of PTC thermistors, set the values for parameters 08-42 and 08-43 using the
formula below.
1 R PTC // 155
V = × 10 ×
2 R + ( R PTC // 155 )
When 08-07=0 (Heat sink temperature detection control for cooling fan). Fan will run when temperature of
heatsink rises above temperature set in 08-16.
When temperature of heatsink falls below ”setting value of 08-16 - 20°C”, fan will stop.
09 Communication Parameters
09-00 sets the communication station number when there is more than one unit on the communication network.
Up to 32 AC drives can be controlled from one master controller such as a PLC.
4-66
09-03 Stop Bit Selection Default: 0
【0】: 1 stop bit
Range
【1】: 2 stop bits
09-04 Parity Selection Default: 0
【0】: No Parity
Range 【1】: Even Bit
【2】: Odd Bit
09-05 Communication Data Bit Selection Default: 0
【0】: 8 Bit Data
Range
【1】: 7 Bit Data
Set 09-01 through 09-05 to configure communication format before communicating with the AC drive.
Time-out detection time: 0.0–25.5 seconds; setting 0.0 seconds disables time-out function.
When communication error time ≥ 09-08, setting the keypad display shows ERR6.
4-67
The built-in RS-485 can support the following communication protocols:
The RJ45 communication port can be used to monitor, control, program and trouble-shoot the AC Drive.
Modbus communication can perform the following operations, independent of the frequency command (00-05)
setting and Operation command (00-02) setting:
Note:
Modbus RTU 8 bits data only (09-05).
Items Specification
Interface RS-485
Communication type Asynchronous (start - stop synchronization)
Baud rate: 4800, 9600, 19200 and 38400 bps
Data Length: 7 or 8 bits
Communication parameters
Parity: options of none, even and odd bit.
For even and odd selection stop bit is fixed at 1 bit.
Communication protocol Modbus RTU / ASCII
Number of AC Drives Maximum 32 units
4-68
10 PID Parameters
Parameter 10-00 sets the PID target selection when frequency source selection is set to PID parameters 00–05 /
00–06=6.
Note:
10-00 and 10-01 cannot be set to the same value or keypad will show Err2.
1、2 + 10-03=0
Positive P(10-05) or external terminal
Target + + + prohibit or stop
10-00
Negative I(10-06) I Limiter I Reset
3、4 Offset
1、3 (10-08 Sleep /Wake PID Freq.
10-03 10-09)
D(10-07) PID Limit Function Output
PID Communication
2、4 Read
2、4 10-03
D
Feedback 10-33
10-01
12-00, PID
1、3 Feedback Display
10-03 10-34
4-69
10-03 PID control mode Default: 0000b
【0】: PID disabled
【1】: Deviation D Control; FWD
【2】: Feedback D Control; FWD
【3】: Deviation D Control; REV
Range 【4】: Feedback D Control; REV
【5】: Frequency Command + Deviation D Control; FWD
【6】: Frequency Command + Feedback D Control; FWD
【7】: Frequency Command + Deviation D Control; REV
【8】: Frequency Command + Feedback D Control; REV
+ +
Set Value P Control
- +
I +
Feedback
Error signal (target minus feedback) is derivative controlled and set by parameter 10-07.
+ +
Set Value P Control
- +
+
D
+
Feedback
Make sure to adjust the PID parameters without causing system instability. Refer to Figure above for PID control
feedback value differential.
For 10-03 = 1 or 2, if the error signal (target minus feedback) is positive, the output frequency increases and vice
versa.
For 10-03 = 3 or 4, if the error signal (target minus feedback) is positive, the output frequency decreases and vice
versa.
4-70
10-04 Feedback gain Default: 1
Range 【0.01–10.00】
Parameter 10-04 sets the feedback calibration gain. Deviation = set point – (feedback signal x 10-04)
PID Adjustments
10-05 Proportional Gain control: The error signal (deviation) between the input command (set value) and the
actual control value (feedback). This error signal or deviation is amplified by the proportional gain (P) to control the
offset between the set value and the feedback value.
10-06 Integral control: The output of this control is the integral of the error signal (difference between set value
and feedback value) and is used to minimize the offset signal that is left over from the gain control. When the
integral time (I) is increased, the system response becomes slower.
10-07 Differential control: This control is the inverse from integral control and tries to guess the behavior of the
error signal by multiplying the error with the differential time. The result is added to the PID input. Differential
control slows down the PID controller response and may reduce system oscillation.
Note: Most applications that use PID control (fan and pump) do not require differential control.
Deviation
t
PID Control
I Control
D
Control
P Control
4-71
PID Control Setting
(Bias)
PID=OFF
10-09 10-03=1xxxb
+109%
10-03=xx0xb ±200% Limit + 10-25=0 +
×1 + PID output gain
+ + + PID=0N Frequency
10-24 reference
-1 10-03=0xxxb +109%
10-03=xx1xb
10-25=1
PID Output
-109%
10-00=2
ACI PID=OFF
1. 10-03=0 (PID disabled)
10-00=1 10-00=4
2. During JOG mode
AVI 10-02 3. Multi-function digital input (03-00~03-05=29)
10-00=0 10-00=3
Keypad display Communication
10-14 10-23
Target (P) 100% + 100%
(I) +
value
10-05 10-06 10-10
+ - - + Primary delay
100% -100%
The PID control serves to maintain a given process within certain limits whether it is pressure, flow etc. To do this
the feedback signal is compared to the set value and the difference becomes the error signal for the PID control.
The PID control then responds by trying to minimize this error. The error is multiplied times the value of the
Proportional gain set by parameter 10-05. An increased gain value results in a larger error. However, there is a
point where any system will become unstable (oscillate) as the gain is increased.
To correct this instability, the response time of the system may be slowed down by increasing the Integral time
set by parameter 10-06. However slowing the system down too much may be unsatisfactory for the process.
The end result is that these two parameters in conjunction with the acceleration time (00-14) and deceleration
(00-15) times require adjustment to achieve optimum performance for a particular application.
PID output polarity can be selected with parameter 10-03 (setting = 1: PID output forward, setting = 3: PID output
reversal). When PID output is set to “reverse”, and if PID input is negative, the output frequency of PID will
increase. When PID output is set to “forward”, and if PID input is still negative, the output frequency of PID will
decrease.
PID feedback value can be adjusted using parameter 10-04 (PID feedback gain) as well as with the analog input
gain and bias for terminal AVI or ACI.
4-72
10-08 PID Offset Default: 0
【0】: Positive
Range
【1】: Negative
10-09 PID bias Default: 0
Range 【0–109】%
Parameter used to adjust the offset of the PID control. The offset value is added to the frequency reference as
compensation. Use parameter 10-24 (PID output gain) to control the amount of compensation.
10-12=X: Error = Setpoint – Feedback Value. When the error is greater than the feedback loss level for the time
set in parameter 10-13 a feedback loss condition is detected.
10-13=X: Minimum time the error (Setpoint – Feedback) value has to remain above the detection level before a
feedback loss condition is detected.
Parameter used to limit the integral output to prevent motor stall or damage to the system in case of a rapid
change in the feedback signal. Reduce the value of 10-14 to increase the AC Drive response.
4-73
10-17 Start frequency of PID sleep Default: 0
Range 【0.00–599.00】Hz
10-18 Delay time of PID sleep Default: 0
Range 【0.0–255.5】Sec
10-19 Frequency of PID wakeup Default: 0
Range 【0.00–599.00】Hz
10-20 Delay time of PID wakeup Default: 0
Range 【0.0–255.5】Sec
When PID output frequency falls below the sleep frequency for a time specified by the sleep delay, the AC drive
will decelerate to 0 and enter PID sleep mode.
When PID output frequency is greater than the wakeup threshold frequency, the AC drive will wake up and start
running as shown in the timing diagram below.
Hz
Wake up
10-19
frequency
10-20
10-18
Sleep
frequency 10-17
10-22=50
4-74
11 Auxiliary Parameters
If Direction Lock parameter 11-01 is set to 1 or 2, the motor only operates in that specific direction. A run
command for the opposite direction will display “LOC” on the keypad. Forward or reverse commands can be
issued via the control terminals, keypad or communication.
Note:
This parameter can be used in fan and pump applications where reverse rotation is prohibited.
Notes:
• Values 1 to 16 represent kHz.
• Setting range depends on AC Drive rating (13-00).
• Refer to section 3 AC Drive derating based on carrier frequency.
• A low carrier frequency increases motor noise but reduces motor losses and temperature.
• A low carrier frequency decreases RFI, EMI interference and motor leakage current.
• Reduce the carrier frequency if the torque does not match the speed.
If cable length between the AC Drive and the motor is too long, the high-frequency leakage current will cause
an increase in AC Drive output current. This might affect peripheral devices. Adjust the carrier frequency as
shown in table below to avoid this.
4-75
11-02 Carrier Mode Selection Default: 1
【0】: Mode 0, 3PH PWM Modulation
Range 【1】: Mode 1, 2PH PWM Modulation
【2】: Mode 2, Random PWM Modulation
11-02=0: Mode 0. Three output transistors on at the same time (Full Duty)
11-02=1: Mode 1. Two output transistors on at the same time (2/3 Duty)
Note:
Mode 2 can improve life of the IGBTs, control temperature rise, and suppress electromagnetic noise.
11-03=1: Carrier frequency is automatically lowered in case the AC Drive heatsink overheated and will return to
carrier frequency set in parameter 11-01 when the AC Drive temperature returns to normal. See section 3 for more
information.
Temperature
176ºF/80ºC
158ºF/70ºC
0 t1 t2 T
Carrier
Frequency
10KHz
4KHz
0 t1 t2 T
4-76
The S-Curve function for acceleration / deceleration is used to reduce mechanical impact caused by the load
during momentary starting and stopping of the AC Drive. To use the S curve function set the time for acceleration
start point (11-04), acceleration end point (11-05), deceleration start point (11-06) and deceleration end point
(11-07). Refer to figure below for more information.
Run OFF
ON t
Command
Output
Frequency
S2 S3
11-05 11-06
S1 S4
t
11-04 11-07
These parameters allow “skipping over” certain frequencies that can cause unstable operation due to mechanical
resonance in certain applications.
Note:
Prohibit any operation within the skip frequency range. During acceleration and deceleration the frequency is
continuous without skipping the jump frequency.
To enable jump frequency 1 – 3 (11-08 – 11-10) set the frequency to a value greater than 0.0 Hz.
Use the jump frequency width (11-11) to create a jump frequency range. Refer to figure below.
Output 11-08
Frequency
11-09
11-11
11-10
11-11
11-11 Frequency
Reference
4-77
11-13 Regeneration Prevention Function Default: 0
【0】: Disable
Range 【1】: Enable
【2】: Enable (During constant speed only)
11-14 Regeneration Prevention Voltage Level Default: –
230V :【200–400】V
Range
480V :【400–800】V
11-15 Regeneration Prevention Frequency Limit Default: 3.00
Range 【0.00–15.00】Hz
11-16 Regeneration Prevention Voltage Gain Default: 100
Range 【0–200】%
11-17 Regeneration Prevention Frequency Gain Default: 100
Range 【0–200】%
Vpn(DCV)
Output
frequency
(Hz)
Vpn(DCV)
Output
frequency
(Hz)
t
4-78
Example: Regeneration prevention during deceleration
Vpn(DCV)
Output
frequency
(Hz)
This function can be used to enable or disable the stop key on keypad display when 00-02 is set to 1 (external
terminal) or 00-02 is set to 3 (communication).
11-55= 0: Stop button disabled.
11-55= 1: Stop button enabled.
4-79
12 Monitoring Parameters
Note:
The highest bit is used for power-up monitor. The 4 least significant bits can be used to customize the display
sequence.
Set motor rated RPM for the AC Drive to display the actual motor speed based on the output frequency.
Motor synchronous speed = 120 x Rated frequency ÷ Number of poles.
12-04≠0, line speed is always displayed in run or stop mode. Set 12-03 to the maximum line speed that
corresponds to the maximum output frequency.
Example:
Line speed display 12-03 is 1800, the keypad display will show 900 when the output frequency is 30Hz.
4-80
12-05 Status display of digital input terminal (LED/LCD) Default: –
Range Read-only
Terminals S1-S5 are represented using two segments of each digit. Segment turns on when input is active. The
bottom segments of each of the first three digits are used to represent the digital outputs (RA, RB). Segments turn
on when output is active.
Example 1:
S1/S3/S5 are ON, S2/S4 and RA are OFF.
S1 S2 S3 S4 S5
Example 2:
S2/S3/S4 are ON, S1/S5 are OFF, RA is turned on.
RY1
13 Maintenance Parameters
AC Drive Model 13-00 Display AC Drive Model 13-00 Display AC Drive Model 13-00 Display
TD200-10P2-1PH 1P2 TD200-20P2-1PH 2P2 TD200-4001-3PH 401
TD200-10P5-1PH 1P5 TD200-20P5-1PH 2P5 TD200-4002-3PH 402
TD200-1001-1PH 101 TD200-2001-1PH 201 TD200-4003-3PH 403
TD200-2002-1PH 202
TD200-2003-1PH 203
TD200-20P5-3PH 2P5
TD200-2001-3PH 201
TD200-2002-3PH 202
TD200-2003-3PH 203
4-81
13-01 Software Version Default: –
Range ----
13-02 Fault Record Default: 0
Range ----
Pressing the STOP/RESET key when parameter 13-02 is displayed will clear all three fault registers and display
for each register will change to 1.---, 2.---, and 3.---.
Example: 1.OC-C
Indicates the most recent fault was an overcurrent condition at fixed speed.
13-03 and 13-04: When the operation time in 13-03 reaches 24 hours, the recorded value in 13-04 increases by 1
and the value in 13-03 is reset to 0000.
4-82
13-07 Parameter Password Function Default: 0
Range 【00000–65534】
When parameter lock key code is enabled (13- 07>0), all parameters except the main frequency can be modified.
1. Press
1. Press and
MODE/PROG
hold
to enter
LEFT/ENTER
program
key to edit
mode.
parameter
2. Use arrow
keys to 2. Display will
change show
parameter to indicating a
password is
set but AC
3. Press and Drive is not
hold locked.
LEFT/ENTER
key to edit 3. Use the navi-
parameter gation keys to
enter the
password we
4. Use the navi- set earlier
gation keys to ( ).
set a pass-
word. For this
example we 4. Press and
will use hold
LEFT/ENTER
key to lock
5. Press and
the AC Drive.
hold
Display will
LEFT/ENTER
flash
key to save
the
parameter. The AC Drive is now locked.
Display will
flash
4-83
Unlocking the AC Drive with key code (password)
Step Key Display Note:
When the AC Drive is unlocked, the saved password
1. Press and hold is deleted. User must set a new password before
LEFT/ENTER re-locking the AC Drive.
key to edit
parameter
Use parameter 13-08 to initialize the AC Drive to factory default. It is recommended to write down the modified
parameters before initializing the AC Drive. After initialization, the value of 13-08 will return to zero automatically
4-84
13-08=4: 2 Wire Initialization (230V/460V, 60Hz)
Multi-function digital input terminal S1 controls forward operation / stop command, and S2 controls reverse
operation / stop command. AC Drive input voltage (01-14) is automatically set to 220V (220V class) or 460V (440V
class). When 01-00 (V/F curve) = 4, 01-02 will automatically set to 60Hz.
The following parameters are not affected parameter 13-08 Restore to Factory / Initialization
Number Parameters
00-00 Control Mode Selection
00-34 Language
00-27 HD/ND Mode Selection
01-00 V/F Curve Selection
01-26 V/F Curve of Motor 2
13-00 AC Drive Capacity Selection
13-03 Cumulative Operation Hours 1
13-04 Cumulative Operation Hours 2
13-05 Cumulative Operation Time
4-85
17 Automatic Tuning Parameters
Auto-tuning
Based on the motor nameplate set motor rated output power (17-01), motor rated current (17-02), motor rated
voltage (17-03), motor rated frequency (17-04), and motor rated speed (17-05).
TD200 auto-tuning is a static auto tune. The motor shaft will not turn during tuning and can remain coupled to the
machinery.
4-86
Example:
We will assume the motor has the following specifications:
Attribute Specification
Rated Power 0.746 KW
FLA 5.21A
Voltage 230VAC
Frequency 60Hz
RPM 1750
Given the above information, the following parameters will need to be set:
After all the above parameters have been set, change parameter 17-10=1. Display will
show:
Press the RUN key to start auto-tuning procedure. Display will show scrolling:
4-87
5. Communications
The built-in RS-485 can support the following communication protocols:
The communication port (RJ45 or S+ and S- terminals) can be used to monitor, control, program and trouble-shoot
the AC Drive.
Modbus communication can perform the following operations independent of the frequency command (00-05) setting
and Operation command (00-02) setting:
Items Specification
Interface RS-485
Communication type Asynchronous (start - stop synchronization)
Baud rate: 4800, 9600, 19200 and 38400 bps
Data Length: 7 or 8 bits
Communication parameters
Parity: options of none, even and odd bit.
For even and odd selection stop bit is fixed at 1 bit.
Communication protocol Modbus RTU / ASCII
Number of AC Drives Maximum 32 units
5-1
5.1 Modbus Protocol
(1) The AC Drive can communicate with a PC or PLC via RS-485 using the Modbus RTU or Modbus ASCII protocol.
The maximum frame length is 80 bytes.
(2) The master controller is directly connected to the AC Drive via the RS-485 interface. If the master controller has a
RS-232 port, a converter must be used to convert the signals to RS-485 to connect the master controller to the
AC Drive.
(3) A maximum 32 AC Drives can be connected to a network following the Modbus communication standard.
Note:
Modbus RTU 8 bits data only (09-05).
120Ω 120Ω
1/4w 1/4w
Note:
Terminate the communications line with a 120Ω, 1/4 watt resistor at both ends.
Note:
For RS-485 communication, use PIN 1 or PIN 3 for S (+) and PIN 2 or PIN 6 for S (-).
5-2
5.1.2 Data Format Frame for ASCII Mode
STX(3AH) Start Bit = 3AH
Node Address Hi
Communication Address(Station): 2-digit ASCII Code
Node Address Lo
Function Hi
Function Code (command): 2-digit ASCII Code
Function Lo
Command Start Address
Command Start Address
Command Start byte: 4-digit ASCII Code
Command Start Address
Command Start Address
Data length
Data length
The length of the command: 4-digit ASCII Code
Data length
Data length
LRC Check Hi
LRC Check Code: 2-digit ASCII Code
LRC Check Lo
END Hi
End Byte: END Hi=CR(0DH), END Li = LF(0AH)
END Lo
5-3
5.1.4 CRC
CRC Check: CRC code covers the content from node address to DATA. Please calculate it according to the following
methods.
1. Load a 16-bit register with FFFF hex (all1’s). Call this CRC register.
2. Exclusive OR: In the first 8-bit byte of the message, the low-order byte of the 16-bit CRC register has the result put
in the CRC register.
3. Shift the CRC register one bit to the right (toward the LSB), Zero-filling the MSB and extract/examine the LSB.
4. If the LSB was 0: Repeat Step 3 (another shift)
If the LSB was 1: Exclusive OR the CRC register with the polynomial value A001 hex (1010 0000 0000 0001),
putting the result in CRC register.
5. Repeat Steps 3 and 4 until 8 shifts been performed. When this is done, a complete 8-bit byte will be processed.
6. Repeat Steps 2 through 5 for next 8-bit byte of the message. Continue doing this until all bytes have been
processed. The final content in the CRC register is the CRC value. When sending the CRC value, the Low-order
byte should be sent firstly, then the High-order byte. For example, CRC value: 1241 Hex, the high-order byte
should be set to 41hex and low-order byte to 12hex.
During a communication error the drive will respond with an Exception Code and send a message back to the main
system consisting of Function Code “ANDED (and 80h)” with 80 Hex.
5-4
5.1.5 Register and Data Format
Data registers are presented as hex addresses with corresponding 6-digit Modbus addresses in parenthesis.
5-5
5.1.6 Monitor Data (Read-only)
11 Reserved 42 Reserved
12 Input Phase Loss 43 Reserved
2521H (409506) 13 Output Phase Loss 44 FBLSS
14 Reserved 45 Reserved
15 Reserved 46 OH4
16 Reserved 47 SS1
17 External Fault 01 48 CF20
MtrSw (DI Motor Switch
18 External Fault 02 49 Fault)
19 External Fault 03 50 OC_A
20 External Fault 04 51 OC_D
21 External Fault 05 52 OC_C
22 External Fault 06 53 UD_C
23 Reserved 54 CF_08
24 Reserved 55 STO2
25 PID Feedback Error 56 STO3
5-6
Register No. Value Content Value Content
26 Keypad Removed 57 PO
Description
27 Reserved 58 Reserved
Error
2521H (409506) 28 CE 59 Reserved
29 STO1 60 Reserved
30 Over Torque 2 61 Reserved
7 Reserved
2522H (409507)
8 Reserved
9 Reserved
A Reserved
B Reserved
C Reserved
D Reserved
E Reserved
F Reserved
2523H (409508) Frequency command (0.01Hz)
2524H (409509) Output frequency (0.01Hz)
2525H (409510) Reserved
2526H (409511) DC voltage command (0.1V)
2527H (409512) Output current (0.1A)
5-7
Register No. Value Content Value Content Value Content Value
16 EF0 36 SE03 56 BB8 76
17 EF1 37 Reserved 57 Reserved
2528H (409513)
18 EF2 38 SE05 58 Reserved
19 EF3 39 HPERR 59 Reserved
2529H (409514) Digital Output State
252AH (409515) AO1 (0.00V – 10.00V)
252BH (406516) Reserved
252CH (409517) AI 1 Input (0.1%)
252DH (409518) AI 2 Input (0.1%)
252EH (409519) Reserved
252FH (409520) L510(s)/ E510(s)/ A510(s)/ F510 Check
Note:
Write a zero into the register for an unused bit. Do not write data to a reserved register.
Read consecutive holding registers. The address of the first holding register is specified in the protocol.
Example: Read frequency command from the AC Drive with node address 1.
ASCII Mode
5-8
RTU Mode
Check the communication between the master and the follower (AC Drive). The data used can be arbitrary.
ASCII Mode
RTU Mode
5-9
5.1.9 Write Single Holding Register [06H]
Write single holding register. The register address of the holding register is specified in the message.
ASCII Mode
RTU Mode
5-10
5.1.10 Write Multiple Holding Register [10H]
Write multiple holding register. The register address of the first holding register is specified in the message.
Example: Write a 60.00Hz frequency command to node address 1 and enable FWD run command.
ASCII Mode
5-11
5.1.11 Modbus Addressing
5-12
Function Register No Function Register No Function Register No
Group 3 Group 4 Group 5
3 – 00 0300H (400769) 4 – 00 0400H (401025) 5 – 00 0500H (401281)
3 – 01 0301H (400770) 4 – 01 0401H (401026) 5 – 01 0501H (401282)
3 – 02 0302H (400771) 4 – 02 0402H (401027) 5 – 02 0502H (401283)
3 – 03 0303H (400772) 4 – 03 0403H (401028) 5 – 03 0503H (401284)
3 – 04 0304H (400773) 4 – 04 0404H (401029) 5 – 04 0504H (401285)
3 – 08 0308H (400777) 4 – 05 0405H (401030) 5 – 05 0505H (401286)
3 – 09 0309H (400778) 4 – 06 0406H (401031) 5 – 06 0506H (401287)
3 – 10 030AH (400779) 4 – 07 0407H (401032) 5 – 07 0507H (401288)
3 – 11 030BH (400780) 4 – 08 0408H (401033) 5 – 08 0508H (401289)
3 – 13 030DH (400782) 4 – 09 0409H (401034) 5 – 09 0509H (401290)
3 – 14 030EH (400783) 4 – 10 040AH (401035) 5 – 10 050AH (401291)
3 – 15 030FH (400784) 4 – 11 040BH (401036) 5 – 11 050BH (401292)
3 – 16 0310H (400785) 4 – 12 040CH (401037) 5 – 12 050CH (401293)
3 – 17 0311H (400786) 4 – 13 040DH (401038) 5 – 13 050DH (401294)
3 – 18 0312H (400787) 4 – 14 040EH (401039) 5 – 14 050EH (401295)
3 – 19 0313H (400788) 4 – 15 040FH (401040) 5 – 15 050FH (401296)
3 – 27 031BH (400796) - - 5 – 16 0510H (401297)
3 – 40 0328H (400809) - - 5 – 17 0511H (401298)
- - - - 5 – 18 0512H (401299)
- - - - 5 – 19 0513H (401300)
- - - - 5 – 20 0514H (401301)
- - - - 5 – 21 0515H (401302)
- - - - 5 – 22 0516H (401303)
- - - - 5 – 23 0517H (401304)
- - - - 5 – 24 0518H (401305)
- - - - 5 – 25 0519H (401306)
- - - - 5 – 26 051AH (401307)
- - - - 5 – 27 051BH (401308)
- - - - 5 – 28 051CH (401309)
- - - - 5 – 29 051DH (401310)
- - - - 5 – 30 051EH (401311)
- - - - 5 – 31 051FH (401312)
- - - - 5 – 32 0520H (401313)
5-13
Function Register No Function Register No Function Register No
Group 6 Group 7 Group 8
6 – 00 0600H (401537) 7 – 00 0700H (401793) 8 – 00 0800H (402049)
6 – 01 0601H (401538) 7 – 01 0701H (401794) 8 – 01 0801H (402050)
6 – 02 0602H (401539) 7 – 02 0702H (401795) 8 – 02 0802H (402051)
6 – 03 0603H (401540) 7 – 03 0703H (401796) 8 – 03 0803H (402052)
6 – 04 0604H (401541) 7 – 04 0704H (401797) 8 – 05 0805H (402054)
6 – 05 0605H (401542) 7 – 05 0705H (401798) 8 – 06 0806H (402054)
6 – 06 0606H (401543) 7 – 06 0706H (401799) 8 – 07 0807H (402055)
6 – 07 0607H (401544) 7 – 07 0707H (401800) 8 – 08 0808H (402056)
6 – 16 0610H (401553) 7 – 08 0708H (401801) 8 – 09 0809H (402057)
6 – 17 0611H (401554) 7 – 09 0709H (401802) 8 – 10 080AH (402058)
6 – 18 0612H (401555) 7 – 11 070BH (401804) 8 – 16 0810H (402059)
6 – 19 0613H (401556) - - 8 – 42 082AH (402091)
6 – 20 0614H (401557) - - 8 – 43 082BH (402092)
6 – 21 0615H (401558) - - 8 – 44 082CH (402093)
6 – 22 0616H (401559) - - - -
- -
6 – 23 0617H (401560) - -
- -
6 – 32 0620H (401569) - -
- -
6 – 41 0629H (401578) - -
- -
6 – 42 062AH (401579) - -
- -
6 – 43 062BH (401580) - -
- -
6 – 44 062CH (401581) - -
- -
6 – 45 062DH (401582) - -
- -
6 – 46 062EH (401583) - -
- -
6 – 47 062FH (401584) - -
5-14
Function Register No Function Register No Function Register No
Group 9 Group 10 Group 11
9 – 00 0900H (402305) 10 – 00 0A00H (402561) 11 – 00 0B00H (402817)
9 – 01 0901H (402306) 10 – 01 0A01H (402562) 11 – 01 0B01H (402818)
9 – 02 0902H (402307) 10 – 02 0A02H (402563) 11 – 02 0B02H (402819)
9 – 03 0903H (402308) 10 – 03 0A03H (402564) 11 – 03 0B03H (402820)
9 – 04 0904H (402309) 10 – 04 0A04H (402565) 11 – 04 0B04H (402821)
9 – 05 0905H (402310) 10 – 05 0A05H (402566) 11 – 05 0B05H (402822)
9 – 06 0906H (402311) 10 – 06 0A06H (402567) 11 – 06 0B06H (402823)
9 – 07 0907H (402312) 10 – 07 0A07H (402568) 11 – 07 0B07H (402824)
9 – 08 0908H (402313) 10 – 08 0A08H (402569) 11 – 08 0B08H (402825)
9 – 09 0909H (402314) 10 – 09 0A09H (402570) 11 – 09 0B09H (402826)
9 – 10 090AH (402315) 10 – 11 0A0BH (402572) 11 – 10 0B0AH (402827)
- - 10 – 12 0A0CH (402573) 11 – 11 0B0BH (402828)
- - 10 – 13 0A0DH (402574) 11 – 13 0B0DH (402830)
- - 10 – 14 0A0EH (402575) 11 – 14 0B0EH (402831)
- - 10 – 17 0A11H (402578) 11 – 15 0B0FH (402832)
- - 10 – 18 0A12H (402579) 11 – 16 0B10H (402833)
- - 10 – 19 0A13H (402580) 11 – 17 0B11H (402834)
- - 10 – 20 0A14H (402581) 11 – 25 0B19H (402842)
- - 10 – 24 0A18H (402585) 11 – 26 0B1AH (402843)
- - 10 – 33 0A21H (402593) 11 – 27 0B1BH (402844)
- - 10 – 34 0A22H (402594) 11 – 55 0B37H (402872)
5-15
5.2 BACnet Protocol Descriptions
The TD200 AC Drive has a built-in BACnet MS/TP communication protocol. Control or monitor the AC Drive via
BACnet allowing for reading and writing of specific parameters. The BACnet implementation supports the following
standard objects:
■ AC Drive Objects
■ Analog Input ■ Analog Output ■ Analog Value
■ Digital Input ■ Digital Output ■ Digital Value
Refer to the table below for property information of each object. User can retrieve object properties using the
dedicated BACnet software to control or monitor the AC Drive.
Analog Digital
AC Drive Analog Analog Digital Digital
Property Output Output
(DEV) Input (AI) Value (AV) Input (BI) Value (BV)
(AO) (BO)
Object_Identifier V V V V V V V
Object_Name V V V V V V V
Object_Type V V V V V V V
System_Status V
Vendor_Name V
Vendor_ Identifier V
Model_Name V
Firmware_Revision V
Application_Software_Supported V
Protocol_Version V
Protocol_Revision V
Protocol_Services_Supported V
Protocol_Object_Type_Supported V
Object_List V
Max_APDU_Length_Accepted
Segmentation_Supported
APDU_Timeout
Number_Of_APDU_Retries
Max_Masters V
Max_Info_Frames V
Device_Address_Binding
Location V
Present_Value V V V V V V
Status_Flags
Event_State
Reliability
Out_Of_Service
Units V V V
Priority_Array
Relinquish_Default
Polarity
Inactive_Text
Active_Text
5-16
5.2.1 BACnet Object Properties
This section gives an overview of the BACnet objects supported by the AC Drive.
5-17
Analog Output Property List (READ/WRITE)
No. Object Name Description Unit Classification Range
AO0 Set frequency Frequency command Hz R/W 0-599
AO1 TB2 AO1 Analog output voltage 1 Volt R 0-10
AO2 - - - - -
AO3 Motor R-Amp Motor rated current Amps R/W 0-65535
AO4 PwrL Sel Momentary stop and restart selection No Units R 0-1
AO5 RestartSel Number of Fault Auto-Restart Attempts No Units R 0-10
AO6 RestartDelay Fault Auto-Restart Time No Units R 0-7200
AO7 FreqCommand1 Speed frequency setting-stage 0 seconds R/W 0-599
AO8 FreqCommand2 Speed frequency setting-stage 1 Hz R/W 0-599
AO9 FreqCommand3 Speed frequency setting-stage 2 Hz R/W 0-599
AO10 FreqCommand4 Speed frequency setting-stage 3 Hz R/W 0-599
AO11 FreqCommand5 Speed frequency setting-stage 4 Hz R/W 0-599
AO12 FreqCommand6 Speed frequency setting-stage 5 Hz R/W 0-599
AO13 FreqCommand7 Speed frequency setting-stage 6 Hz R/W 0-599
AO14 FreqCommand8 Speed frequency setting-stage 7 Hz R/W 0-599
AO15 FreqCommand9 Speed frequency setting-stage 8 Hz R/W 0-599
AO16 FreqCommand10 Speed frequency setting-stage 9 Hz R/W 0-599
AO17 FreqCommand11 Speed frequency setting-stage 10 Hz R/W 0-599
AO18 FreqCommand12 Speed frequency setting-stage 11 Hz R/W 0-599
AO19 FreqCommand13 Speed frequency setting-stage 12 Hz R/W 0-599
AO20 FreqCommand14 Speed frequency setting-stage 13 Hz R/W 0-599
AO21 FreqCommand15 Speed frequency setting-stage 14 Hz R/W 0-599
AO22 FreqCommand16 Speed frequency setting-stage 15 Hz R/W 0-599
AO23 RunMode Main run command source Hz R/W 0-2
AO24 ReverseOper Direction locked command No Units R/W 0-1
AO25 StoppingSel Stop modes selection No Units R/W 0-1
AO26 FrequencyComm Main frequency command source No Units R/W 0-5
AO27 FreqUpperLim Upper limit frequency No Units R/W 0-599
AO28 FreqLowerLim Lower limit frequency HZ R/W 0-598.99
AO29 Acc Time1 Acceleration time 1 HZ R/W 0-6000.0
AO30 Dec Time1 Deceleration time 1 seconds R/W 0-6000.0
5-18
Digital Input Property List (READ)
No. Object Name Description Unit Classification Range
BI0 Run/Stop Operation status Stop / Run R 0-1
BI1 Direction Operation direction FWD/REV R 0-1
BI2 status AC Drive status OK/Fault R 0-1
BI3 Abnormal Error occurs Close/Open R 0-1
BI4 DI_1 status S1 status Close/Open R 0-1
BI5 DI_2 status S2 status Close/Open R 0-1
BI6 DI_3 status S3 status Close/Open R 0-1
BI7 DI_4 status S4 status Close/Open R 0-1
BI8 DI_5 status S5 status Close/Open R 0-1
BI9 DI_6 status Operation status Close/Open R 0-1
5-19
6. Troubleshooting, Fault Diagnostics and Maintenance
6.1 General
AC Drive fault detection and early warning / self-diagnosis function. When the AC Drive detects a fault, a fault
message is displayed on the keypad.
When the AC Drive detects a warning / self-diagnostics error, the digital operator will display a warning or
self-diagnostic code, the fault output does not energize in this case. Once the warning is removed, the system will
automatically return to its original state.
When a fault occurs, refer to Table 6.2.1 for possible causes and appropriate measures.
When a fault occurs, the fault message is stored in the fault history (see group 12 parameters).
Overcurrent
AC drive over current.
Wait 1 minute to reset. If CL ● Check motor load and
● AC drive over current warning
or OL2 occurs 4 successive operating time.
times, wait 5 minutes to reset
CT Fault
● Abnormal input voltage
● Check input voltage signal
Input voltage fault ● Too much electrical noise
and control board voltage.
● Malfunctioning control board
6-1
LED Display Description Cause Possible Solutions
Error 4
● Remove interference
CPU unusual interrupt ● External noise interference source then restart drive
by power cycling.
Error 6
● Wiring error
● Check hardware and
● Communication parameter wiring
Communication failure setting error
● Check parameters 09-00
● Incorrect communication to 09-05
protocol
Error 7
● Attempting to modify
parameter 13-00 ● Consult technical support
Parameter conflict
● Voltage and current detection if unable to reset AC drive.
circuit not working properly.
Emergency
Stop
● Remove emergency stop
Emergency Stop ● Emergency stop is activated.
signal.
6-2
LED Display Description Cause Possible Solutions
Low Voltage
During
Operation ● Improve power quality
Voltage too low during ● Power voltage too low
operation ● Consider adding reactor to
● Power voltage fluctuates
power input side.
Overcurrent
at fixed speed
● Acceleration/Deceleration time
too short ● Extend
AC drive output current ● Contactor at the AC drive acceleration/deceleration
exceeds the overcurrent output side time.
Overcurrent at level. (200% of the drive ● A special motor or applicable ● Check motor wiring.
Deceleration rated current) capacity is greater than the ● Disconnect motor and try
drive’s rated value. running AC drive.
● Short circuit or ground fault
Overcurrent
at Start
6-3
zzLED Display Description Cause Possible Solutions
Heatsink
Overheat The temperature of the heat ● Install additional cooling
sink is too high. ● Ambient temperature too high measures
Note: When overheat fault ● Drive cooling fan failure ● Replace drive cooling fan
occurs 3 times within 5
● Carrier frequency too high ● Reduce carrier frequency
minutes, it is necessary to
wait for 10 minutes before ● Load too heavy ● Reduce load or measure
resetting the fault. output current
Over Voltage
During ● Extend deceleration time
Operation / ● Deceleration time too short or ● Consider the use of a
Deceleration Excessive voltage during excessive load inertia brake resistor or brake
operation / deceleration. ● Power voltage fluctuates module (480V class only)
widely ● Consider use of a reactor
on power input side.
PID Error
6-4
LED Display Description Cause Possible Solutions
Input Phase
Loss ● Check the main circuit
● Abnormal fluctuations in the power supply wiring
Input phase loss
main circuit voltage ● Check the power supply
voltage
STP0
Zero speed at stop ● Frequency set below 0.1Hz ● Increase set frequency
STP1
● AC drive is set for external
Failure to start when Direct terminal control mode and ● See instruction details for
Running on Power Up is direct start is disabled. parameter 07-04
enabled
● Run input is active at power up
6-5
6.3 General Troubleshooting
6-6
6.4 AC Drive Troubleshooting
Is fa u lt k n o w n ? NO
YES
S y m p to m s o th e r th a n
C h e c k b u rn t a n d
b u rn t/d a m a g e d p a rts o r NO Any burnt or damaged parts? YES
d a m a g e d p a rts
fu s e b lo w n in th e in v e rte r ?
YES NO
YES YES
C h e c k d is p la y e d fa u lt Is fu s e O K NO R e p la c e fu s e
m essages YES
Is th e m a in c irc u it IG B T
NO C o n s u lt w ith th e s u p p lie r
OK?
YES
C o n s u lt w ith th e s u p p lie r V is u a lly c h e c k c o n tro lle r
YES a n d D riv e b o a rd s
A n y v is u a l
a b n o rm a litie s ?
NO
A p p ly p o w e r
A re d is p la y s a n d
in d ic a to rs o f th e Replace the pre-charge
NO Is L E D lit? NO
o p e ra tin g u n it w o rk in g resistor
n o rm a lly ? YES
YES Is th e D C in p u t v o lta g e YES
C h e c k te rm in a ls a n d
c o n tro llin g th e p o w e r NO
A n y fa u lt d is p la yed ? c o rre c t w irin g
YES YES
W h a t’s th e m e s s a g e ? Is + 5 V c o n tro l v o lta g e
NO Contact tech support
NO c o rre c t?
YES
R e p la c e c o n tro l b o a rd
*to n e x t p a g e a n d d ig ita l o p e ra tin g u n it
6-7
F ro m p re v io u s p a g e
C h e c k AC Drive p a ra m e te rs
P e rfo rm p a ra m e te r
in itia liz a tio n
S p e c ify o p e ra tio n
c o n tro l m o d e
D o e s th e F W D o r R E V R e p la c e th e c o n tro l
NO
L E D lig h t fla s h ? b o a rd
YES
S e t u p fre q u e n c y c o m m a n d
Is th e fre q u e n c y v a lu e R e p la c e th e c o n tro l
NO
d is p la y e d o n th e d is p la y ? b o a rd
YES
R e p la c e th e c o n tro l
V o lta g e a t o u tp u t te rm in a ls ? NO
b o a rd
YES
D o e s th e c o n tro l B o a rd
C o n n e c t th e m o to r to ru n YES
fu n c tio n a fte r re p la c e m e n t
NO
Is th e re a n y fa u lt d is p la y ed ? YES
NO
NO
O u tp u t p h a s e
NO
c u rre n ts b a la n c e d ?
YES
P e rfo rm d e ta ile d c h e c k a n d
T h e AC Drive is O K c o n s u lt w ith th e s u p p lie r .
6-8
6.4.2 Overcurrent and Overload Troubleshooting
T h e AC Drive d is p la y s O C, O L e rro rs
A re th e m a in c irc u it IG B T s
NO R e p la c e IG B T s
w o rk in g ?
YES
R e p la c e fa u lty c irc u it
A n y v is u a l d a m a g e ? YES
b o a rd
NO
A p p ly p o w e r
C u rre n t m e a s u re m e n t R e p la c e th e c u rre n t
A n y a b n o rm a l in d ic a tio n s ? YES YES
OK? c o n tro lle r
NO
In p u t o p e ra tio n c o m m a n d
R e p la c e c o n tro l b o a rd
Is F W D L E D illu m in a te d ? NO R e p la c e c o n tro l b o a rd
YES
In p u t fre q u e n c y c o m m a n d
Is th e o u tp u t fre q u e n c y o f th e
NO R e p la c e c o n tro l b o a rd
o p e ra tin g u n it d is p la y e d ?
YES
V o lta g e a t o u tp u t te rm in a ls ? NO R e p la c e c o n tro l b o a rd
Is th e AC Drive o p e ra tio n O K
C o n n e c t th e m o to r to ru n YES
a fte r b o a rd re p la c e m e n t ?
A n y fa u lt v a lu e s d is p la y e d ? YES
NO
NO
O u tp u t p h a s e c u rre n ts
NO
b a la n c e d ?
YES
T h e AC Drive fa u lte d
T h e AC Drive’s o u tp u t is O K
(P e rfo rm d e ta ile d c h e c k )
6-9
6.4.3 Overvoltage and Undervoltage Troubleshooting
T h e AC Drive d is p la y s O V, L V
YES
NO
A p p ly p o w e r
In p u t o p e ra tio n c o m m a n d
YES
In p u t fre q u e n c y c o m m a n d s
Is th e o u tp u t fre q u e n c y
NO R e p la c e th e c o n tro l b o a rd
d is p la y e d o n th e o p e ra to r?
YES
V o lta g e p re s e n t a t R e p la c e th e c o n tro l
NO
o u tp u t te rm in a ls ? b o a rd
YES
Is th e AC drive o p e ra tio n O K
C o n n e c t th e m o to r to ru n YES
a fte r b o a rd re p la c e m e n t?
NO
A n y a b n o rm a l v a lu e ? YES
NO
NO
A re th e o u tp u t p h a s e c u rre n ts
NO
b a la n c e d ?
YES
P e rfo rm d e ta ile d c h e c k a n d
T h e AC drive o u tp u t is O K
contact tech support
6-10
6.4.4 Motor not running
T h e m o to r d o e s n o t ru n
Is M C C B O n ?
NO
C a n M C C B b e tu rn e d O n ? NO C h e c k w irin g
YES
YES
In p u t v o lta g e a t p o w e r 1 .C h e c k p o w e r s o u rc e
NO
te rm in a ls c o rre c t ? 2 .In c o rre c t w irin g
YES
Is L E D lit? NO Drive fa u lt
YES
S e t o p e ra tio n s w itc h to
Is th e o p e ra tio n s w itc h s e t to “R U N ”? NO
“RUN” position
YES
V o lta g e a t m o to r te rm in a l? NO Drive fa u lt
YES
C h e c k if v o lta g e b e tw e e n o u t p u t
NO Drive fa u lt
terminals is th e s a m e ?
YES
1 . M o to r
2 . M o to r fa u lts
3 . In c o rre c t w irin g
6-11
6.4.5 Motor overheating
M o t o r O v e r h e a tin g
NO
Is m o to r ru n n in g a t lo w s p e e d
YES S e le c t th e m o to r a g a in
fo r a lo n g tim e?
NO
M o to r v o lta g e b e tw e e n o u t p u t
NO Drive fa u lts
t e r m i n a l s c o r r e c t?
YES
NO
In c o rre c t c o n n e c tio n b e tw e e n
YES C o rre c t th e c o n n e c tio n
AC drive a n d th e m o to r
M o to r ru n s u n b a la n c e d
O c c u rs d u rin g Is th e a c c e le ra tio n
YES NO In c re a s e th e A c c / D e c tim e
a c c e le ra tio n ? tim e s e t c o rre c tly ?
NO R e d u c e th e lo a d o r in c re a s e s iz e
YES
o f th e AC drive a n d th e m o to r.
A re th e o u tp u t v o lta g e s
b e tw e e n o u t p u t t e r m i n a l s NO AC drive fa u lts
b a la n c e d ?
YES
NO
A n y m e c h a n ic a l v ib ra tio n o r In s p e c t m e c h a n ic s o f
YES
g e a r b a c k la s h? th e s y s te m
NO
AC drive fa u lts
6-12
6.5 Routine and periodic inspection
To ensure safe and problem free operation, check and maintain the AC Drive at regular intervals.
Use the checklist below as a maintenance guideline.
Disconnect power and wait approximately 10 minutes until charge led is no longer lit to make sure no voltages are
present on the output terminals before performing inspection or maintenance.
Checking
Items Details Period Methods Criteria Remedies
Daily 1Year
Environment and Ground Connection
Temperature:
Confirm ambient Measure with
-10 – 40°C (14-
temperature and thermometer
120°F)
Ambient relative humidity on and Improve the ambient
Humidity:
conditions site hygrometer or relocate the drive
Below 95%RH
on site to a better area.
Are there flammable
materials close to Visual check Keep area clear
the AC Drive?
Any unusual
vibration from Visual and
Keep area clear Secure screws
surrounding noise check
Installation machine
Grounding Measure the
Is the grounding resistance 240Vclass: Improve the
resistance correct? with a multi- below 100Ω grounding if needed.
meter
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Checking
Items Details Period Methods Criteria Remedies
Daily 1Year
Circuit Boards and Components
Check for damage to
Printed PCBs
Clean or replace the
circuit Check for discolored, circuit board
board overheated, or
burned parts
Check for unusual Correct component
Visual check
odor or leakage condition
Replace capacitor or
Capacitor Check for any AC Drive
physical damage or
protrusion
Check for any dust
Clean components
or debris
Power
component Check resistance No short circuit or
Measure with a
between each faulty three-phase Consult factory
multi-meter
terminal output
Peripheral Device
Is the potentiometer
Potentio- Replace
wiring or connector
meter potentiometer
damaged?
Visual check
Check contacts and
Electro- connections for any
abnormality No abnormalities Replace
magnetic
Contactor
Contactor Unusual vibration
Noise check
and noise
Are there any
Reactor Visual check Replace Reactor
abnormalities
Cooling System
Unusual vibration Visual or Consult with the
Cooling and noise hearing check supplier
fan Excessive dust or
Clean the fan
debris
Correct cooling
Excessive dust or Clean up debris or
Heat sink Visual check
debris dust
Ventilation Is the ventilation path
Clear the path
Path blocked
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6.6 Maintenance
To ensure long-term reliability, follow the instructions below to perform regular inspection. Turn the power off and
wait for a minimum of 5 minutes before inspection to avoid potential shock hazard from the charge stored in high-
capacity capacitors.
To ensure stable and safe AC Drive operation it is recommended to perform routine AC Drive maintenance at
regular intervals. Use the checklist below as a guideline for inspection. Make sure to turn power off and wait for a
minimum of 5 minutes or until the charge indicator extinguishes before inspecting the AC Drive to avoid electric
shock hazard from the charged capacitors.
● Ensure that the installation area is free from dust and any other debris.
● Check and ensure that the ground connections are secure and correct.
● Terminal screws cannot be loose, tighten terminal for power input and output of the AC Drive with power
turned off.
L1˄L˅ T1 L1˄L˅ T1
L3˄N˅ T3 L3˄N˅ T3
Dielectric Dielectric
Withstand Withstand
Voltage Test Voltage Test
6-15