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JHA PROJECT For BOLTING TORQUING

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Serial No.

JHA 002
JHA WORKSHEET Revision No. 0

SCOPE OF WORK / JOB TITLE:

Bolting & Torquing Works

AREA / LOCATION: TAG EQUIPMENT NO: SERVICE / MEDIUM


BOILER AREA LDEO Torque Wrenches MECHANICAL, PIPING, INSTURMENT,
ELECTRICAL, COMMISIONING, INSULATION

OVERALL RISK RATING (Tick √) LOW / MEDIUM HIGH VERY HIGH

Name Department/Company Name Department/Company


Adam Fakhrullah Boilermech
JHA MEMBERS
Yassir Boilermech
Syahmi Boilermech

Name Department/Company Date Signature

JHA LEADER Fong Boilermech JAN 2023


REVIEWER
APPROVAL
Serial No. JHA 002
JHA WORKSHEET Revision No. 0

SCOPE OF WORK / JOB TITLE:


Bolting & Torquing Works

Step
Step Description Potential Hazards/Consequence Control / Recovery Measures
No.
1. Not all hazards are addressed, 1. Boilermech Personnel to be present during PTW preparation
1 PTW Preparation 2. Communication breakdown between BM and Plant 2. Share PTW with plan operator.
Operator
1. All work leaders must attend effective toolbox training,
2. All work leaders must ensure all workers have correct PPE
1. Communication breakdown, resulting workers not 3.Communication must be clear using agreed understandable
2 Pre job briefing
understand step and hazards at site, language
4. To provide and use wireless radio if long distance

1. Ensure that all materials are secured properly during


transportation.
2 No one can ride in the back of the lorry.
1. Materials falling out from lorry
3. Supplier/Driver to ensure material delivered to site are stacked or
2.Improper Handling
Delivery of equipment and materials by manually or lorry to packed and secured properly.
3 3.Slip, trip & fall hazard.
work area 4. Adopt proper manual handling methods.
4. Hit by falling materials, personnel injury
5. Wear Proper PPE.
6. Ensure that a designated storage area is barricaded and that
signage is posted.
7. No standing allowed over the top of materials on the truck
1.To identify pinch point and provide this information to all
involved workers
1.Pinch Point 2. Proper manual handling technique
2.High pressure from compressor /hydraulic pump 3.Wear semi leather hand glove when handling material
3.Lose Hydraulic hose connection/whipping 4. To use appropriate tools
Bolting and unbolting, bolt torquing
6 4. Over pressure at hydraulic hose led to burst /rupture 5.Correct bolting technique to be practice
(e.g., Flange/Control Valve /Piping & Equipment)
hoses. 6. to do pre-check on hoses and properly tighten
5. Overtightening of bolts resulting in damage bolt. Whip-check to be place for hoses.
7.To barricaded and sufficient signage to avoid unauthorized
person entry
8. To follow torquing value as per recommended by manufacturer.
1. wear gloves
1. sharp object resulted in hand injury 2. wear PPE (safety shoes, safety helmet, glove, safety glass) when
7 Site clearing and housekeeping 2. slip, trip, fall due to poor housekeeping doing housekeeping
3. awkward posture 3. exercise correct manual handling practise and using appropriate
manual handling tools (trolley) or buddy system for heavy/big item

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