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RP20FC Manual REVA

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PLEASE READ THE ENTIRE CONTENTS OF THIS MANUAL PRIOR TO

INSTALLATION AND OPERATION. BY PROCEEDING YOU AGREE THAT


YOU FULLY UNDERSTAND AND COMPREHEND THE FULL CONTENTS OF
THIS MANUAL. FORWARD THIS MANUAL TO ALL OPERATORS. FAILURE TO
OPERATE THIS EQUIPMENT AS DIRECTED MAY CAUSE INJURY OR DEATH.
REV A 05-20-09

ASSEMBLY AND OPERATION MANUAL


OIL FILTER / CAN CRUSHER

MODEL: RP-20FC

Keep this operation manual near the


machine at all times. Make sure that
ALL USERS read this manual.

SHIPPING DAMAGE CLAIMS BE SAFE


When this equipment is shipped, title passes to the Your new Oil Filter/ Can Crusher was designed and
purchaser upon receipt from the carrier. Consequently, built with safety in mind. However, your overall safety
claims for the material damaged in shipment must be can be increased by proper training and thoughtful
made by the purchaser against the transportation operation on the part of the operator.
company at the time shipment is received. DO NOT operate or repair this equipment without
reading this manual and the important safety
instructions shown inside.

1645 Lemonwood Dr.


Santa Paula, CA. 93060, USA
Toll Free 1-800-253-2363
Tel: 1-805-933-9970
Fax: 1-805-933-9160
www.rangerproducts.com
RP -20FC OIL FILTER / CAN CRUSHER

WARRANTY POLICY
Ranger Products™ are backed by over 35 years of manufacturing experience. Every Oil Filter / Can Crusher bearing
the Ranger™ name is sold with the following warranty.

• Each Ranger Product™ is warranted to be free from defects in workmanship and material for a period of one
year from the date of shipment provided that a written claim for such defect is made within that time.

• This warranty does not cover damage or defects caused by carelessness of the operator, misuse, abuse or
abnormal use which in any way impairs the proper functioning of the equipment or by the use or addition of
parts not manufactured by Ranger Products™ or its suppliers.

THIS WARRANTY IS EXPRESSLY MADE IN LIEU OF ANY AND ALL OTHER WARRANTIES EXPRESSED OR
IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS OR A PARTICULAR PURPOSE.

If your Ranger Products™ machine is not functioning properly, call your Ranger Products™ dealer immediately. On
some occasions, an independent contractor may be hired to do the repairs. Within the warranty period, a customer
should not hire his own contractor unless it is authorized in writing by Ranger Products™.

If it is necessary to return equipment for repairs, your dealer will so advise you. When returning equipment for repairs,
see that machines are properly crated and protected, and prepay transportation.

Defective parts replaced at no charge must be returned to your dealer or Ranger Products™ within 60 days of the date
that the replacement parts are shipped; otherwise, you must pay for the replacement parts at the current selling price.

OPERATOR PROTECTIVE OWNER’S RESPONSIBILITY


EQUIPMENT
To maintain machine and user safety, the responsibility of
Personal protective equipment helps keep equipment use the owner is to read and follow these instructions:
safer. However, equipment does not take the place of safe
operating practices. Always wear durable work clothing. Follow all installation instructions.
Shop aprons or shop coats may also be worn, however Make sure installation conforms to all applicable
loose fitting clothing should be avoided. Tight fitting Local, State, and Federal Codes, Rules, and
leather gloves are recommended to protect operators. Regulations; such as State and Federal OSHA
Sturdy leather work shoes with steel toes and oil resistant Regulations and Electrical Codes.
soles should be used by personnel to help prevent injury Carefully check the unit for correct initial function.
in typical shop activities. Read and follow the safety instructions. Keep them
readily available for machine operators.
Eye protection is essential during installation and Make certain all operators are properly trained, know
operation. Safety glasses with side shields, how to safely and correctly operate the unit, and are
goggles, or face shields are acceptable. properly supervised.
Back belts provide support during lifting Allow unit operation only with all parts in place and
activities and are also helpful in providing operating safely.
operator protection. Consideration should Carefully inspect the unit on a regular basis and
also be given to the use of hearing protection if activity perform all maintenance as required.
is performed in an enclosed area, or if noise levels are Service and maintain the unit only with authorized or
high. approved replacement parts.
Keep all instructions permanently with the unit and
all decal’s on the unit clean and visible.

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IMPORTANT SAFETY INSTRUCTIONS Do not attempt to crush aerosol cans, cylinders of
compressed gas, fuel filters, or containers of
MAKE SURE TO READ AND UNDERSTAND flammable liquids or solvents.
ALL INSTRUCTIONS AND SAFETY
PRECAUTIONS AS OUTLINED IN THE Do not alter or modify any part of this equipment.
MANUFACTURER’S SERVICE MANUAL
PRIOR TO USING THIS EQUIPMENT. Always wear suitable industrial gloves when
handling crushed objects to prevent injury.
FAILURE TO FOLLOW THESE
INSTRUCTIONS CAN RESULT IN Do not stack filters or cans inside the crushing
DEATH OR BODILY HARM TO OPERATOR chamber.
AND/OR BYSTANDERS
DO NOT open the door while the unit is
Never exceed the recommended 125 to 175 PSI operating. Always wait for the press to cycle
working pressure. completely.

Keep the crusher out of reach of children and Clear up any spilled oil immediately so it will
other untrained persons. This press is dangerous not cause a slipping hazard.
in the hands of untrained users.
Keep the work area clean and well lighted.
Do not install this press on any asphalt or wood Cluttered benches and dark areas increase
surface. Make sure the press is firmly the risks of injury to persons.
secured to a dry, oil/grease free, flat, level,
concrete surface. Prior to using the press, make sure all debris
and/or tools are removed from inside the press
Dress properly. Do not wear loose clothing or bed area.
jewelry. Contain long hair. Keep hair,
clothing, and gloves away from moving parts. Once contact between the press head and the
Loose clothes, jewelry, or long hair increases filter/can has been made, step away as far as
the risk of injury to persons as a result of possible and continue to slowly apply pressure
being caught in moving parts. until the procedure is completed.

Always wear eye protection. Wear ANSI Never leave the press in a loaded pressing-down
approved safety goggles. condition. Once the crushing job has been
completed, immediately retract the press head
Stay alert. Watch what you are doing and use then switch the operation lever on the
common sense when operating the press. Do valve body to the neutral/off position.
not use the press while tired or under the
influence of drugs, alcohol, or medication. Never attempt to remove a filter or paint can that
A moment of inattention while operating the has become stuck in the moving parts of the
press increases the risk of injury to persons. press while it is connected to its air
supply source.
Always keep your hands, fingers or other body
parts safely away from the crushing head Avoid unintentional starting. Be sure the
during operation. operation lever on the valve body is positioned
to the neutral/off position before connecting to
Do not overreach. Keep proper footing and the air supply.
balance at all times. Proper footing and balance
enables better control of the press. Check crusher regularly for proper operation and
repair or replace worn or damaged parts
Do not smoke when operating this unit and do not immediately. If the crusher appears to be
operate this unit when someone else in the damaged in any way, is badly worn, or operates
vicinity is smoking. abnormally it must be removed from use until
repairs are made. Use only manufacturer’s
Do not operate the crusher in explosive approved accessories and service parts.
atmospheres, such as in the presence of
flammable liquids, gases, or dust. Never attempt to service this unit while it is
The press is able to create sparks resulting in connected to its air supply source.
the ignition of the dust or fumes.

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TOOLS / SUPPLIES REQUIRED MAINTENANCE
Adjustable wrench or metric open end/combination Keep the press clean and free of debris and dirt.
wrenches, Teflon tape, hammer, drill and bit.
Quick disconnect Air fitting to match your air source. All exposed machine surfaces of the press
Bolts and or anchors. should be brushed clean and wiped with WD-40 or
equivalent.
UNPACKING INSTRUCTIONS
Regularly check the air lubricator and water filter for
1. Use caution when unbolting or unstrapping from water - drain as required.
shipping pallet. Components are heavy and may have
shifted during shipping. Regularly clean the press chamber to remove any
accumulated sludge, metal particles or other debris that
could affect the press operation.

Check drain hose for accumulation of debris, and


ASSEMBLY INSTRUCTIONS remove any materials that may be clogging the hose.
1. Set the unit on a sturdy bench or table that can Inspect for leaks and drain the approved Waist Oil
support its weight and has provisions for the drain hose Container in accordance with Local, State and Federal
and room for an approved waste oil container below the regulations.
crusher.
(Optional Ranger Oil Filter Crusher Stand is available from Apply grease to door hinges on a regular basis to
your Authorized Ranger Products Dealer. See page 9.) prevent the door from binding.
2. Bolt or lag screw (not provided) the unit to the stand or Apply motor oil to door latch pivot points on a regular
table. basis to prevent latch from binding.
3. Thread an appropriate fitting for your air supply into
the air oil regulator. Use teflon tape on the threads.

AN AIR LINE DRYER MUST BE USED ON THE AIR


SUPPLY LINE. FAILURE TO DO SO WILL VOID
WARRANTY AND DAMAGE AIR CYLINDER,
VALVES AND FITTINGS.

4. Connect air supply line using 1/4 inch air hose with
125 -175 p.s.i. maximum.

5. Ensure the drain hose is connected and an approved


waste oil container is in place below the crusher before
proceeding.

TECHNICAL SPECIFICATIONS
• Overall Height: 29 1/2” / 749 mm. • Chamber Opening Depth: 11” / 279 mm.
• Overall Width: 17” / 432 mm. • Average cycle time: 15-20 seconds
• Overall Depth: 17” / 432 mm. • Air input: 125-175 PSI
• Chamber Opening Height: 10.25” / 260 mm. • Unit Weight: 228 lbs. / 103 kg.
• Chamber Opening Width: 8.25” / 209 mm.

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WARNING! WARNING!
The brass components of this product contain lead, Avoid off-center loads. If the press seems to be
a chemical known to the State of California to cause laboring more than usual or the filter/can is
birth defects (or other reproductive harm). unusually hard to press, immediately stop operation.
Disconnect the press from its air supply source, and
inspect or adjust the filter/canto eliminate or diminish
an off-center loading condition. Do not operate the
press if the filter/canto tilts or binds during the down
OPERATION movement of the press head.

WARNING!
Prior to operation a visual inspection shall be made. WARNING!
Check press for leaks, worn or missing parts.
Any press that appears to be damaged in any way, is Never leave the press in a loaded pressing-down
badly worn, or operates abnormally must be removed condition. Once the crushing job has been
from use until repairs are made. Contact a factory completed, immediately retract the press head then
authorized service center for repair or maintenance switch the operation lever on the valve body to the
of the press. neutral/off position.

7. To remove the crushed filter/can, position the knob


1. Connect air supply to the air connection fitting. Turn on the control valve right (counterclockwise). The air will
the external air supply on. exhaust from the press cylinder and the press head will
rise.
2. Open the door and place empty filter in the center of
chamber with the open end down. 8. Open the door to remove the filter/can from the press
chamber.
3. Close the door and latch it firmly.
Important Note: The door must be closed, to activate
control valve.

WARNING!
WARNING!
Never attempt to remove a filter or paint can that has
DO NOT open the door while the unit is operating. become stuck in the moving parts of the press while
Always wait for the press to cycle completely. it is connected to its air supply source.

4. Position the knob on the control valve left (clockwise)


to begin press operation.
9. Place the control valve in “Off” (middle) position when
5.The press head will descend to crush the filter/can. the unit is not in use.

6. Once contact between the press head and the filter/


can has been made, step away as far as possible and
continue to slowly apply pressure until the procedure is
completed.
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PARTS LIST
Item Description Qty Item Description Qty

1 Connection 1 26 Lock Assy. 1


2 Regulator with Filter 1 27 Support Frame Assy. 1
3 Spring Washer M5 6 28 Guiding Ring 1
4 Screw M5 x 10 2 29 O-Ring 60 x 3.1 1
5 Connector (1/4") 9 30 O-Ring 300 x 3.1 2
6 Air Pipe 1# (8*280mm) 1 31 Nut M12 16
7 Air Switch Rod 1 32 Bar 8
8 Air Switch 1 33 Washer M12 8
9 Screw M4*22 2 34 Spring Washer M12 8
10 Air Pipe 2# (8*235mm) 1 35 Piston Rod Assy. 1
11 Screw M5*30 6 36 O-Ring 300 x 5 1
12 Muffle (1/4") 1 37 Guiding Ring 1
13 Air Pipe 3# (8*250mm) 1 38 Seal Ring 310 1
14 Air Pipe 4# (8*220mm) 1 39 Plate Assy. 1

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15 Quick Vent Valve 1 40 Spring Washer 10 1
16 Muffle (3/8") 1 41 Bolt M10 x 22 1
17 Air Pipe 5# (8*500mm) 1 42 Air Cylinder 1
18 Drain Hose 1 43 Upper Cover Assy. 1
19 Clamp 1 44 Safety Valve 1
20 Crusher Plate Assy. 1 45 Connector (1/4") 1
21 Washer M4 4 46 Control Valve 1
22 Nut M4 4 47
23 Plexiglass 1 48
24 Door Assy. 1 49
25 Screw M4 x 10 4 50
OPTIONAL EQUIPMENT


 




Brand:Ranger
Description:OilFilterCrusherStand

AruggedmetalstanddesignedtofittheRangerRPͲ20FCoilfilter
crusherforefficientfluidhandling.Theheavydutystand
accommodatesusedoilstoragetanksrangingfrom5Ͳ55Ͳgallon
sizesevenwhenpositionedontopofdrumdollies.Storagetanks
simplyslideundertoreceivewasteoilfromthecrusher
downspouttube.



SPECIFICATIONS
x OverallHeight:42”/1067mm.
x OverallWidth:27Ͳ3/4”/705mm.
x OverallDepth:17Ͳ3/4”/451mm.
x UnitWeight:72lbs./33kg.


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For Parts Or Service
Contact:

BendPak Inc. / Ranger Products


1645 Lemonwood Dr.
Santa Paula, CA. 93060

Tel: 1-805-933-9970
Toll Free: 1-800-253-2363
Fax: 1-805-933-9160

www.bendpak.com
www.rangerproducts.com

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