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Safety
History. This publication is a rapid action revision. The portions affected by this administrative
revision are listed in the summary of change.
Summary. This pamphlet serves as the basis for doctrine development and organizing,
implementing, resourcing, and assessing safety and occupational programs within the U.S. Army
Training and Doctrine Command (TRADOC).
Applicability. This pamphlet applies to all TRADOC organizations, activities, centers and
schools.
Proponent and exception authority. The proponent of this pamphlet is the TRADOC Deputy
Commanding General/Chief of Staff. The proponent has the authority to approve exceptions or
waivers to this pamphlet that are consistent with controlling law and regulations. The proponent
may delegate this authority in writing, to a division chief with the proponent agency or its direct
reporting unit or field-operating agency, in the grade of colonel or the civilian equivalent.
To request an exception or waiver to this pamphlet, send a written request to
usarmy.jble.tradoc.mbx.tradoc-g1-4-safety-office@mail.mil prior to initiating deviation.
*This pamphlet supersedes TRADOC Pamphlet 385-1, 17 March 2009.
TRADOC Pam 385-1
Identify specific conflict(s) with pamphlet and provide justification for the request and alternate
measures. Include an assessment of the associated risk with the request.
Suggested improvements. Users are invited to send comments and suggested improvements on
DA Form 2028 (Recommended Changes to Publication and Blank Forms) directly to
Commander, TRADOC (ATCS-S), 950 Jefferson Ave, Fort Eustis, VA 23604-5754 or
usarmy.jble.tradoc.mbx.tradoc-g1-4-safety-office@mail.mil. Suggested improvements may also
be submitted using DA Form 1045 (Army Ideas for Excellence Program (AIEP) Proposal).
Summary of Change
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Contents
Page
Chapter 1. Introduction .................................................................................................................. 6
1-1. Purpose ............................................................................................................................... 6
1-2. References .......................................................................................................................... 6
1-3. Explanation of abbreviations and terms ............................................................................. 7
Chapter 2. Safety Program Overview ............................................................................................ 7
2-1. Standard .............................................................................................................................. 7
2-2. Safety program success ...................................................................................................... 7
Chapter 3. Safety Program Elements ............................................................................................. 8
3-1. Composite risk management (CRM) .................................................................................. 8
3-2. Inspections, assessments, and evaluations .......................................................................... 9
3-3. Hazard abatement ............................................................................................................... 9
3-4. Accident reporting, investigation, and analysis .................................................................. 9
3-5. Education, training, and safety awareness ........................................................................ 10
3-6. Branch safety/Risk Management integration ................................................................... 10
3-7. Additional/Collateral duty safety program ....................................................................... 10
3-8. Safety and Occupational Health Advisory Council (SOHAC) ........................................ 11
3-9. Emergency action plans .................................................................................................... 11
3-10. Initial military training (IMT)......................................................................................... 11
3-11. Motor vehicle accident prevention ................................................................................. 11
Chapter 4. Self-Assessment Guide .............................................................................................. 11
4-1. Implementation and use .................................................................................................... 11
4-2. Standards/documentation.................................................................................................. 12
4-3. Application ....................................................................................................................... 12
Appendixes
A. References ........................................................................................................................... 12
B. Self-Assessment Guide ....................................................................................................... 20
C. Conditioning/Obstacle Course Criteria ............................................................................... 90
D. Rappel Tower Site Inspection Criteria .............................................................................. 134
Glossary……………………………………………………………………………………..136
Table List
Table C-1. General administrative inspection criteria checklist .................................................. 92
Table C-2. General inspection criteria checklist .......................................................................... 92
Table C-3. IMT obstacle course administrative general inspection criteria ................................ 99
Table C-4. IMT obstacle course general inspection criteria ...................................................... 100
Table C-5. The tough one checklist ........................................................................................... 103
Table C-6. Inverted rope descent/the slide for life .................................................................... 105
Table C-7. Confidence climb checklist ...................................................................................... 108
Table C-8. Skyscraper checklist ................................................................................................ 110
Table C-9. Belly Robber checklist ............................................................................................. 112
Table C-10. The Tarzan checklist ............................................................................................ 113
Table C-11. Low belly over checklist ........................................................................................ 114
Table C-12. The dirty name checklist ........................................................................................ 115
Table C-13. The tough nut checklist .......................................................................................... 116
Table C-14. Belly crawl checklist .............................................................................................. 117
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Figure List
Figure C-1. IMT conditioning/endurance course evaluator information checklist...................... 91
Figure C-2. Obstacles for jumping............................................................................................... 94
Figure C-3. Obstacles for dodging ............................................................................................... 95
Figure C-4. Obstacles for vertical climbing and surmounting..................................................... 95
Figure C-5. Obstacles for horizontal traversing........................................................................... 95
Figure C-6. Obstacles for crawling .............................................................................................. 96
Figure C-7. Obstacle for vaulting ................................................................................................ 96
Figure C-8. Obstacle for balancing .............................................................................................. 97
Figure C-9. IMT obstacle course evaluator information ............................................................. 98
Figure C-10. The tough one ....................................................................................................... 104
Figure C-11. Inverted rope descent/the slide for life ................................................................. 107
Figure C-12. Confidence climb.................................................................................................. 109
Figure C-13. Skyscraper ............................................................................................................ 111
Figure C-14. Belly robber .......................................................................................................... 112
Figure C-16. Low belly over ...................................................................................................... 114
Figure C-17. The dirty name ...................................................................................................... 115
Figure C-18. The tough nut ........................................................................................................ 116
Figure C-19. Belly crawl............................................................................................................ 117
Figure C-20. Inclining wall ........................................................................................................ 118
Figure C-21. Swing, stop, and jump .......................................................................................... 119
Figure C-22. Six vaults .............................................................................................................. 120
Figure C-23. Easy balancer ........................................................................................................ 121
Figure C-24. Low wire ............................................................................................................... 122
Figure C-25. Belly buster........................................................................................................... 123
Figure C-26. Hip-hip .................................................................................................................. 124
Figure C-27. Reverse climb ....................................................................................................... 125
Figure C-28. The weaver ........................................................................................................... 126
Figure C-29. Balancing logs ...................................................................................................... 127
Figure C-30. Island hoppers ....................................................................................................... 128
Figure D-1. Rappel tower site inspection information............................................................... 134
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Chapter 1
Introduction
1-1. Purpose
a. This publication provides commanders and safety managers a model for a safety and
occupational health program, defines standards, and addresses those basic safety program
elements necessary for implementation of effective safety and accident prevention programs as
outlined in Army Regulation (AR) 385-10 and U.S. Army Training and Doctrine Command
(TRADOC) Regulation 385-2. Commanders may tailor this publication to meet their needs and
local conditions to accomplish the TRADOC mission.
1-2. References
Required and related publications are listed in appendix A.
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Chapter 2
Safety Program Overview
2-1. Standard
The TRADOC Model Safety Program is based on the legal and regulatory requirements of the
Occupational Safety and Health Act of 1970, Department of Defense Instruction (DODI) 6055.1,
AR 385-10, applicable laws, statues, and codes as implemented by TRADOC Regulation 385-2.
Public law, executive orders, DODIs, and Army regulations direct actions to furnish employees
with places and conditions of employment that are free from recognized hazards causing, or
likely to cause, death or serious physical harm; and apply composite risk management (CRM)
strategies to eliminate accidents, death, and occupational illnesses. Commanders at all levels
should provide employees with places and conditions of employment that are free from
recognized hazards likely to cause death or serious physical harm, and establish procedures to
ensure employees are not subjected to restraint, interference, coercion, discrimination, or reprisal
for filing a report of an unsafe or unhealthful working condition. An effective program is:
a. Comprehensive in application, built around and addresses all core functions and enduring
missions of the Army and TRADOC.
b. Adequately resourced, staffed, and funded to support the Army and TRADOC mission.
Ensure leaders, supervisors, managers, and individuals are empowered with the requisite
training, authority, information, and resources to execute their duties safely. Focus safety on all
areas of risk by employing sound CRM practices.
b. Oversight. A qualified safety manager (as defined in AR 385-10 and the Office of
Personnel Management standards), with direct and unimpeded access to the commander, is
essential. This ensures commanders maintain a situational awareness of the effectiveness of
CRM implementation and safety program effectiveness, and reinforces the credibility of the
safety manager in dealing with other staff elements.
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c. Standards. The safety program document sets the standard for each individual safety
program and sub-elements of that program. A written safety program document clearly defines
the commander’s intent, fixes responsibility and accountability, and formally defines
requirements for acceptable performance.
______________________________________________________________________________
Chapter 3
Safety Program Elements
a. CRM is the Army’s primary decisionmaking process for identifying hazards and
controlling risks across the full spectrum of Army missions, functions, operations, and activities.
A CRM based safety program puts into place a systematic, disciplined, management process that
focuses on priorities so that the mission is accomplished without unnecessary risk. CRM:
(1) Fosters initiative and further freedom of action by defining risk parameters within
which an operation must remain, rather than imposing unnecessary restrictions or limitations on
leaders.
(2) Creates an operational climate that promotes mission accomplishment with minimal
risk.
(3) Is dependent upon two critical elements for effectiveness:
(b) Second, there must be a system in place to effectively deal with changes in mission or
activity risk levels due to changes in circumstances or conditions.
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(2) High risk: Colonel or equivalent grade, as designated by the senior commander.
(3) Moderate risk: Lieutenant colonel or equivalent grade, and command sergeants major
serving as noncommissioned officer (NCO) academy or command sergeants major academy
commandants, as designated by the senior commander.
c. Commanders should establish and publish a CRM standard that incorporates this guidance
and designates risk decision authority consistent with TRADOC criteria. Risk decisions are
based on the residual risk of an activity, after application of appropriate control measures. They
are briefed one level up the chain of command from the decisionmaker.
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supervisors are the best sources for this information. Other important sources of accident
information are military police blotter reports, hospital admission and discharge sheets, sick call
slips, and estimated cost of damage reports from the General Services Administration and unit
motor pools. When collected, organized, and analyzed, this information may yield valuable data
on potential problems or hazards, education/training shortfalls, motivation or leadership issues,
procedural or standard inadequacies, or other potential problem areas. These potential problems,
hazards, or shortfalls may often go unnoticed or undetected, because individual units and
organizations view them as isolated instances. A successful accident prevention program will be
one in which accident data and statistics are used strictly for accident prevention purposes, not to
attempt to document command or leadership effectiveness.
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Chapter 4
Self-Assessment Guide
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a. Safety assessments and evaluations are important tools to effectively identify hazards and
control risk. Orient inspections, assessments, and evaluations on identification of hazards or
assessment of the effectiveness of accident prevention efforts, not the effectiveness of the
command or leadership.
b. An aggressive safety and occupational health inspection program ensures that all
workplaces are inspected on an annual basis. Facilities or operations involving special hazards
may be inspected more frequently. Qualified safety and occupational health professionals should
conduct inspections and provide written reports of violations to the head of the activity or the
commander of the unit/organization inspected. The self-assessment guide and associated
checklists in appendix B provide commanders and safety managers an effective tool to document
the scope and effectiveness of their safety and accident prevention efforts.
4-2. Standards/documentation
Documentation of program elements serves as an indication of program effectiveness.
Documentation such as local policies, regulations, or standing operating procedures (SOPs);
however, do not in themselves ensure program implementation. Ensure documentation is
relevant, current, and in accordance with the appropriate standards. Make sure users are familiar
with their existence and content; and the standards are applied to the relevant events or
operations.
4-3. Application
The self-assessment guide (see appendix B) and conditioning/obstacle course criteria (see
appendix C) consist of a series of checklists that provide a systematic, standardized means to
evaluate/assess the compliance of program elements with directives, legal standards, and
regulations. Each provides the user the appropriate reference for the requirement, as well as a
recommended documentation to assess implementation. The self-assessment guide is not all
inclusive of every safety requirement required by public law, statute, and regulation. Therefore,
research applicable public law, statute, and regulation that pertain to your command and
situation.
____________________________________________________________________________
Appendix A
References
Section I
Required Publications
AR 25-400-2
The Army Records Information Management System (ARIMS)
AR 40-5
Preventive Medicine
AR 95-1
Flight Regulations
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AR 350-1
Army Training and Leader Development
AR 385-10
The Army Safety Program
AR 385-63
Range Safety
AR 420-1
Army Facilities Management
AR 500-3
U.S. Army Continuity of Operations Program Policy and Planning
AR 600-55
The Army Driver and Operator Standardization Program (Selection, Training, Testing, and
Licensing)
DA Pam 385-10
Army Safety Program
DA Pam 385-16
System Safety Management Guide
DA Pam 385-24
The Army Radiation Safety Program
DA Pam 385-30
Mishap Risk Management
DA Pam 385-40
Army Accident Investigation and Reporting
DA Pam 385-61
Toxic Chemical Agent Safety Standards
DA Pam 385-63
Range Safety
DA Pam 385-64
Ammunition and Explosives Safety Standards
DA Pam 385-65
Explosive and Chemical Site Plan Development and Submission
DA Pam 385-90
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DA Pam 420-10
Space Management Guide
DODI 6055.1
DOD Safety and Occupational Health (SOH) Program
DODI 6055.04
DOD Traffic Safety Program
FM 3-25.150
Combatives
FM 5-19
Composite Risk Management
FM 6-0
Mission Command: Command and Control of Army Forces
FM 21-10
Field Hygiene and Sanitation
TB MED 530
Food Service Sanitation
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TC 3-22.20
Army Physical Readiness Training
TC 21-24
Rappelling
"Operational and Training Facilities" Corps of Engineers Drawing Number DEF 028-13-95
Section II
Related Publications
AR 15-6
Procedures for Investigating Officers and Boards of Officers
AR 50-6
Chemical Surety
AR 70-1
Army Acquisition Policy
AR 75-1
Malfunctions Involving Ammunition and Explosives
AR 200-1
Environmental Protection and Enhancement
AR 215-1
Military Morale, Welfare, and Recreation Programs and Nonappropriated Fund Instrumentalities
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AR 335-15
Management Information Control System
AR 350-90
The Army Sustainable Range Program
AR 600-8-22
Military Awards
AR 672-20
Incentive Awards
AR 690-950
Career Management
AR 700-141
Hazardous Materials Information Resource System
AR 870-20
Army Museums, Historical Artifacts, and Art
DA Pam 385-40
Army Accident Investigation and Reporting
DODI 6050.05
DOD Hazard Communication Program
DODI 6055.06
DOD Fire and Emergency Services Program
DODI 6055.07
Accident Investigation, Reporting and Recordkeeping
DODI 6055.08
Occupational Ionizing Radiation Protection Program
DODI 6055.09-M
DOD Ammunition and Explosives Safety Manual
DODI 6055.11
Protecting Personnel from Electromagnetic Fields
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DODI 6055.12
Hearing Conservation Program
DODI 6055.15
DOD Laser Protection Program
FM 3-0
Operations
FM 10-67-1
Concepts and Equipment of Petroleum Operations
TB MED 575
Swimming Pools and Bathing Facilities
TC 5-210
Military Float Bridging Equipment
TC 3-22.20
Army Physical Readiness Training
TC 21-21
Water Survival Training
TC 21-305
Training Program for Wheeled Vehicle Accident Avoidance
Title 10 CFR 19
Notices, Instructions, and Reports to Workers: Inspection and Investigations
Title 10 CFR 20
Standards for Protection Against Radiation
Section III
Prescribed Form
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Section IV
Referenced Forms
DA Form 1045
Army Ideas for Excellence Program (AIEP) Proposal
DA Form 2028
Recommended Changes to Publication and Blank Forms
DA Form 2609
Historical Property Catalog
DA Form 2696
Operational Hazard Reports
DA Form 4754
Violation Inventory Log
DA Form 4755
Report of Alleged Unsafe or Unhealthful Working Conditions
DA Form 5752-R
Rope Log (Usage and History)
DA Form 7306
Worksheet for Telephonic Notification of Ground Accident
Standard Form 91
Motor Vehicle Accident Report
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Appendix B
Self-Assessment Guide
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Documentation: (TDA)
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a. Per TRADOC standard, designate the qualified command safety and occupational health
manager as the branch safety manager. The branch safety manager should work for, be rated by,
and report directly to the commander, school commandant, or the respective chief of staff.
b. Combine TRADOC mission and branch safety assets into a mission/branch safety office
and fund and staff in accordance with the appropriate manpower standards.
c. The safety office covers the full spectrum of occupational safety and health, systems safety,
schoolhouse support, CRM integration, and worldwide branch safety proponency. The self-
assessment checklist for branch safety is provided at table B-6.
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a. The safety of the IMT Soldier is critical to the success of the TRADOC mission to provide
the Army with military occupational specialty qualified Soldiers. Initial entry Soldiers are
subject to stress and risk in the IMT environment because the living conditions, physical
demands, and training tasks are unfamiliar and the Soldier is untried.
b. Close, consistent oversight and supervision by qualified drill sergeants, platoon sergeant,
instructors, and cadre; responsive medical support; and living and training facilities free from
known hazards are inherent requirements of the safety structure in place to protect the IMT
Soldier. An effective mission-oriented safety program, together with regular, standardized
evaluations of the IMT environment, effective training programs, and enforcement of training
standards ensures a successful soldierization program that sets high standards, provides positive
role models, and reinforces essential Soldier skills.
c. The safety and the use of CRM is paramount to the training Soldier due to the high-risk
training events that may be in encountered in advance or specialty schools such as drill sergeant,
airborne, and ranger. The use of CRM is a vital component to safely train Soldiers while
ensuring that training is realistic.
d. The risk level associated with all military training within Army and TRADOC schools are
based upon a predetermined number of qualified instructors, when the ratio of students to
instructors changes, the risk assessment must be relooked to ensure that the level of risk for the
training remains within acceptable limits. Use table B-6 as a guideline for self-assessment in
these areas.
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Documentation: Observation.
Documentation: Observation.
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a. Commanders should ensure that the QASAS/explosives safety functions are staffed with
sufficient qualified personnel to support the mission and to provide for daily ammunition
surveillance and explosives safety operations as required by Army standards.
b. Commanders should ensure that QASAS personnel and safety specialists are provided
required refresher training to keep up to date with the latest weapon and ammunition technology.
(3) Protect civilian and military populations who live and work in the vicinity of live-fire
training ranges.
d. Commanders will develop range safety regulations and/or SOPs, integrating appropriate
CRM processes and procedures.
e. Qualified safety specialists should inspect all explosives and training complexes on a
semiannual basis. High-risk training operations should be inspected more often as the risk
dictates.
f. Report and investigate all incidents or accidents involving Arms, Ammunition and
Explosives with firing units.
g. Commander should use the self-assessment checklist in table B-9 to ensure their program
meets all applicable guidance.
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Standard: AR 385-63.
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report.
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b. Commanders should ensure there is positive control of potential health hazards resulting
from the procurement, possession, storage, transportation, use, and disposal of radioactive
materials or equipment capable of producing potentially hazardous ionizing or non-ionizing
radiation. The checklist at table B-10 is provided to assist in this effort.
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b. Table B-11 applies to all TRADOC aviation units (both manned and unmanned) and
TRADOC units with aviation assets assigned.
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At brigade level and below, does the ASO work directly for
4
and is rated by the commander?
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a. Most motor vehicle accidents are caused by driver error. Proper selection, training, and
supervision can reduce the incidence of these errors. Commanders are ultimately responsible for
the implementation of effective motor accident prevention efforts within their commands and
should ensure the individuals they select as drivers are well trained, motivated, and supervised.
This includes responsibility for operation of POVs by members of their commands. See
table B-12 for a motor vehicle accident prevention safety checklist.
b. Commanders should:
(1) Comply with requirements of 23 CFR 1230, DODI 6055.04, AR 385-10, and
AR 600-55.
(2) Develop and prescribe local procedures for the safe operation of motor vehicles.
(3) Develop and execute training, education, and motivation programs for motor vehicle
operation.
(4) Ensure motor vehicle activities and accident data are collected and analyzed.
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1. General: War trophies, museum display items, training aids, and the use of inert ammunition
and components for public demonstrations, or office display may represent a significant hazard if
these items are not free of all explosive material or chemical fillers.
2. Policy:
a. Ammunition and explosive items will not be rendered inert except by technically qualified
personnel IAW established procedures.
b. Ammunition and ammunition components will be identified and certified as inert IAW DA
Pam 385-64.
c. Items on museum display must be certified as inert and that certification annotated on the
DA Form 2609, Historical Property Catalog, or its electronic equivalent, for that item.
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Appendix C
Conditioning/Obstacle Course Criteria
Inspector:
Name: _______________________________Organization: ________________________
Phone: ____________________________________________________________________
1. Courses will be evaluated to identify any safety hazards/concerns. Deficiencies found during
the inspection will be annotated and corrective actions initiated by the responsible organization.
2. This evaluation will also assist in standardizing courses used at TRADOC activities.
Note: Surface refers to the area beneath and around obstacles to include travel lanes and at least
six feet to the sides of obstacles presenting a fall hazard. Impact absorbing material depth under
obstacles is 18 inches for sand, 12 inches of shredded rubber, and 24 inches for saw dust. Sand
and sawdust must be tilled or turned at least annually to combat settling and ensure impact
absorbance.
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Table C-1
General administrative inspection criteria checklist
NO
AREA STANDARD NO
GO
1. Training a. Training event is supported by TSP, program of instruction, or
requirement lesson plan.
b. SOPs are published and on hand at each course.
2. Administrative Condition service logs are maintained on all ropes used for
surmounting and suspension.
3. Risk management a. Generic risk assessment worksheet maintained onsite.
b. Daily risk assessment worksheet is onsite during training
identifying hazards associated with personnel, equipment, and
environment.
4. Inspections a. Copy of last safety inspection report conducted by professional
safety staff onsite.
b. Copy of daily pre-operations inspection maintained at site.
c. Existing deficiencies are documented and maintained by the
responsible organization.
d. Copy of current work orders maintained by responsible
organization.
5. Accident trends A list of all injuries sustained on obstacles is maintained by responsible
organization and safety office.
Remarks:
Table C-2
General inspection criteria checklist
NO
AREA STANDARD GO
GO
1. Wood a. There are no signs of rot, warping, severe weathering, or impact damage.
timbers b. No protruding nails or splinters that may cause injury when obstacle is
negotiated.
c. All timbers are connected securely together to prevent movement when put
under stress.
2. Wall a. All boards are securely attached to structure with proper hardware (bolts and
boards nuts).
b. All boards free of protruding nails, splinters, rot, or damage.
c. Edges of boards rounded/smooth where used to support individual’s weight.
3. Hardware a. All bolts, nuts, and washers in place and of the designated type, size, and
placement.
b. All anchors are made of three or more galvanized guy wire.
c. Take-up galvanized turnbuckles are used at anchor points of each cable to
allow adjustment.
d. All cable clamps are positioned with U-bolt placed on the dead or short end
of cable.
4. Fiber ropes a. All ropes are free of rips, tears, cuts, frays, rot, or unraveled sections.
b. All ropes designed for surmounting are 1.5 inches in diameter.
c. Ropes are securely mounted to supporting timbers with ends tied and taped.
d. Ends of ropes are tied in a knot or wrapped to prevent fraying.
e. Condition/service logs are maintained on all ropes used for surmounting and
suspension.
5. Design Professional safety staff reviews obstacle construction plans.
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Remarks:
NO
AREA STANDARD GO
GO
6. Fall a. The surface under conditioning obstacles will be free of any tripping hazard
protection and covered with sand or saw dust.
b. Any obstacle requiring negotiation at an elevated level (in excess of 6 feet)
will have impact absorbing material beneath it and around it at least 5 feet
from the edges.
c. Forged steel hooks are used to fasten nets to its supports.
d. Nets are weight tested after initial installation and before being used as a
fall protection system, whenever relocated, after major repair and every 6
months. The drop-test shall consist of a 400 pound (180 kg) bag of sand 30 or
- 2 inches (76 + or - 5 cm) in diameter dropped into the net from the highest
walking/working surface at which employees are exposed to fall hazards, but
not from less than 42 inches (1.1 m) above that level. When the commander
can demonstrate that it is unreasonable to perform the drop-test required by 29
CFR 1926.502 (c)(4)(i), the commander (or a designated competent person)
shall certify that the net and net installation is in compliance with 29 CFR
1926.502(c)(4)(i) by preparing a certification record prior to the net being used
as a fall protection system. The certification record must include an
identification of the net and net installation for which the certification record is
being prepared; the date that it was determined that the identified net and net
installation were in compliance with 29 CFR 1926.502 (c)(3) and the signature
of the person making the determination and certification. The most recent
certification record for each net and net installation shall be available at the
training site for inspection.
e. All nets are suspended below high obstacles (in excess of 10 feet) have
padding or small mesh material to prevent limbs from penetrating net
f. All padding is in good condition with no tears, holes, or loose material to
trip personnel when dismounting.
g. All pole-vaulting pads are placed properly at base of designated high
obstacles.
7. Padding a. All safety padding attached to timbers is in good condition without signs of
damage.
b. All pads are securely attached to the timber supports to prevent movement
when impacted.
8. Base a. Base containment box is adequate to contain all absorbent material located
containmen at base of obstacle.
t box b. Containment box does not display signs of rot, damage, or instability.
c. Containment box extends far enough from dismount point of obstacle to
prevent creating a tripping hazard.
d. Containment box is filled with either 18 inches of sand, 12 inches of
shredded rubber, or 24 inches of sawdust.
9. Surfaces All surfaces beneath low obstacles are free of hazards that have the potential to
cause injury when crawled upon.
10. Condition a. Designated course is free of tripping hazards.
b. Course surface is well maintained to prevent injury in case of falls.
c. Course surface is raked and policed prior to each use.
d. Course surface is free of large rocks, stones, or concrete materials that may
cause injury in the event of a fall.
11. Safety Safety Office staff conducts semi-annual inspections.
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Remarks:
Table C-2
General inspection criteria checklist, continued
C-2. Obstacle specific design criteria
The following criteria supplement sketches found in TC 3-22.20, and DA Corps of Engineer
Drawing DEF 028-13-95, Obstacle Course Layout Plan.
a. Climbing ropes that are 1 1/2 inches wide and either straight or knotted.
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a. See table C-3 for the IMT obstacle course administrative general inspection criteria.
b. See table C-4 for the IMT obstacle course general inspection criteria.
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Inspector:
Name: _______________________________ Organization: ________________________
POC:
Name: _______________________________ Organization: _________________________
Phone: ____________________________________________________________________
1. Courses will be evaluated to identify any safety hazards/concerns. Deficiencies found during
the inspection will be annotated and corrective actions initiated by the responsible organization.
2. This evaluation will also assist in standardizing courses used at TRADOC activities.
Note: Where indicated on checklist, “fall protection” refers to devices or systems emplaced
beneath obstacles and at least six feet to the sides of obstacles presenting a fall hazard, to prevent
injury during falls; “fall arrest systems” are devices attached to personnel to limit the distance of
falls; and “surface” refers to the area beneath and around obstacles, to include travel lanes.
Impact absorbing material depth under obstacles is 18 inches for sand, 12 inches of shredded
rubber, and 24 inches for saw dust. Sand and sawdust must be tilled or turned at least annually
to combat settling and ensure impact absorbance.
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Table C-3
IMT obstacle course administrative general inspection criteria
NO
AREA STANDARD GO
GO
1 Training a. Training event is supported by TSP, program of instruction, or lesson
requirement plan.
b. SOPs are published and on hand at each course.
2 Administrative a. All ropes used for surmounting and suspension have condition service
logs available.
b. Weight testing logs are maintained for nets.
3 CRM a. Generic risk assessment is completed and maintained on training site.
b. Daily risk assessment is completed and onsite during training,
identifying hazards associated with personnel, equipment, and
environment.
4 Inspections a. Copy of last professional safety staff’s safety inspection report is onsite.
b. Copy of daily inspection is maintained at training site.
c. A list of all current deficiencies is maintained by the responsible
organization.
d. Copies of current work orders are maintained by the responsible
organization.
5 Accident A list of all injuries sustained on obstacles is maintained by the responsible
trends organization and safety office.
Remarks:
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Table C-4
IMT obstacle course general inspection criteria
NO
AREA STANDARD GO
GO
1 Wood a. There are no signs of rot, warping, severe weathering, or impact damage.
timbers b. There are no protruding nails or splinters to cause injury when obstacle is
negotiated.
c. All timbers are securely connected together without excess separation
between joints.
2 Wall a. All boards are securely attached to structure with proper hardware.
boards b. All boards free of protruding nails, splinters, rot, or damage.
c. Edges of boards rounded/smooth where used to support individual’s
weight.
3 Hardware a. All bolts, nuts, and washers are in place and of the designated
type/size/placement.
b. All anchors are made of 3-strand galvanized guy wire or larger.
c. Take-up galvanized turnbuckles are used at anchor points of each cable to
allow for adjustment.
d. Anchor cables are not used to support obstacles not properly constructed
or improperly emplaced in the ground.
e. All cable clamps are positioned with U-bolt placed on the dead or short
end of cable.
4 Fiber ropes a. All ropes are free of rips, tears, cuts, frays, rot, or unraveled sections due
to age, excessive wear, or contact with the ground.
b. All ropes designed for surmounting are 1.5 inches in diameter.
c. Ropes are securely mounted to supporting timbers with ends tied/taped.
d. Ends of ropes are tied in a knot or wrapped to prevent fraying.
e. Condition/service logs are maintained on all ropes used for surmounting
and suspension.
5 Design Obstacle adheres to blue print specifications.
Remarks:
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Table C-4
IMT obstacle course general inspection criteria, continued
AREA STANDARD GO NO
GO
6 Fall a. All nets meet American National Standards Institute (ANSI) load bearing
protection standard for personnel (ANSI 10.11/OSHA 1926.105) 3.5-inch nylon mesh,
17,500 lb impact resistant.
b. All nets designed for fall protection extend 8 feet out from point of potential
fall.
c. Forged steel hooks are used to fasten nets to its supports.
d. Nets are weight tested after initial installation and before being used as a fall
protection system, whenever relocated, after major repair and every 6 months.
The drop-test shall consist of 400 pound (180 kg) bag of sand 30 + or - 2 inches
(76 + or - 5 cm) in diameter dropped into the net from the highest
walking/working surface at which employees are exposed to fall hazards, but not
from less than 42 inches (1.1 m) above that level. When the commander can
demonstrate that it is unreasonable to perform the drop-test required by 29 CFR
1926.502 (c)(4)(i), the commander (or a designated competent person) shall
certify that the net and net installation is in compliance with 29 CFR
1926.502(c)(4)(i) by preparing a certification record prior to the net being used as
a fall protection system. The certification record must include an identification
of the net and net installation for which the certification record is being prepared;
the date that it was determined that the identified net and net installation were in
compliance with 29 CFR 1926.502 (c)(3) and the signature of the person making
the determination and certification. The most recent certification record for each
net and net installation shall be available at the training site for inspection.
e. All nets are suspended below high obstacles (in excess of 10 feet) have
padding or small mesh material to prevent limbs from penetrating net.
f. Pole-vaulting pads are in good condition with no tears, holes, or loose
material, which can trip personnel when dismounting.
g. All pole-vaulting pads are placed properly at base of designated high
obstacles.
7 Padding a. All padding on timbers is in good condition without signs of damage.
on b. Pads are securely attached to the timber supports to prevent movement when
timbers impacted.
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Remarks:
C-4. Obstacle course specific inspection criteria
b. The “jump and land” and “swinger” are not included and will not be used. These obstacles
are conducive to lower extremity injuries.
c. Safety equipment (nets, pads, ground covering) should be procured from reliable sources,
inspected and tested frequently, and replaced before deterioration/failure.
(1) See table C-5 and figure C-10 for “the tough one.”
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Table C-5
The tough one checklist
AREA STANDARD GO NO
GO
1 Wood a. There are no signs of rot, warping, severe weathering, or impact
timbers damage.
b. All timbers meet specified dimensions as stated in engineer
drawings and TRADOC Regulation 350-6.
c. There are no protruding nails or splinters that may cause injury
when obstacle is negotiated.
d. All timbers are connected securely together without excess
separation between joints.
2 Hardware All bolts, nuts, and washers are in place and of the designated type,
size, and placement.
3 Design Professional safety staff reviews obstacle construction plans.
4 Fall a. All nets meet ANSI load bearing standard for personnel (ANSI
protection 10.11/OSHA 1926.105) 3.5-inch nylon mesh, 17,500 lb impact
resistant.
b. All nets designed for fall protection extend 8 feet out from point of
potential fall.
c. Forged steel hooks are used to fasten net to its supports.
d. Nets are weight tested after initial installation and before being
used as a fall protection system, whenever relocated, after major repair
and every 6 months. The drop-test shall consist of 400 pound (180 kg)
bag of sand 30 + or - 2 inches (76 + or - 5 cm) in diameter dropped
into the net from the highest walking/working surface at which
employees are exposed to fall hazards, but not from less than 42
inches (1.1 m) above that level. When the commander can
demonstrate that it is unreasonable to perform the drop-test required
by 29 CFR 1926.502 (c)(4)(i), the commander (or a designated
competent person) shall certify that the net and net installation is in
compliance with 29 CFR 1926.502(c)(4)(i) by preparing a certification
record prior to the net being used as a fall protection system. The
certification record must include an identification of the net and net
installation for which the certification record is being prepared; the
date that it was determined that the identified net and net installation
were in compliance with 29 CFR 1926.502 (c)(3) and the signature of
the person making the determination and certification. The most
recent certification record for each net and net installation shall be
available at the training site for inspection.
e. Pole-vaulting pads are in good condition with no tears, holes, or
loose material, which can trip personnel when dismounting.
f. Pole-vaulting pads are placed properly at base of designated
obstacles.
5 Base a. Base containment box is adequate for containment of absorbent
containment material located at base of obstacle.
box b. Containment box does not display signs of rot, damage, or
instability.
c. Containment box is large enough to dismount from obstacle
without causing injury.
Remarks:
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(2) See table C-6 and figure C-11 for the “inverted rope descent/the slide for life.”
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Table C-6
Inverted rope descent/the slide for life
AREA STANDARD GO NO GO
1 Wood a. There are no signs of rot, warping, severe weathering, or impact
Timbers damage.
b. All timbers meet specified dimensions as stated in engineer drawings
and TRADOC Regulation 350-6.
c. There are no protruding nails or splinters that may cause injury when
obstacle is negotiated.
d. All timbers are connected securely together without excess separation
between joints.
2 Hardware a. All bolts, nuts, and washers are in place and of the designated type and
size.
b. All anchors are made of 3-strand galvanized guy wire or larger.
c. Take-up galvanized turnbuckles are used at anchor points of each cable
to allow for adjustment.
d. Anchor cables are not used to support obstacles not properly constructed
or improperly emplaced in the ground.
e. All cable clamps are positioned with U-bolt placed on the dead or short
end of cable.
3 Fiber a. All ropes are free of rips, tears, cuts, frays, rot, or unraveled sections due
ropes to age, excessive wear, or contact with the ground.
b. All ropes designed for surmounting are 1.5 inches in diameter.
c. Ropes are securely mounted to supporting timbers with ends tied and
taped.
4 Design Professional safety staff reviews obstacle construction plans.
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Table C-6
Inverted rope descent/the slide for life, continued
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(3) See table C-7 and figure C-12 for the “confidence climb.”
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TRADOC Pam 385-1
Table C-7
Confidence climb checklist
NO
AREA STANDARD GO
GO
1 Wood a. There are no signs of rot, warping, severe weathering, or impact damage.
timbers b. All timbers meet specified dimensions as stated in engineer drawings and
TRADOC Regulation 350-6.
c. There are no protruding nails or splinters that may cause injury when
obstacle is negotiated.
d. All timbers are securely connected together without excess separation
between joints.
2 Hardware a. All bolts, nuts, and washers are in place and of the designated type and
size.
b. All anchors are made of 3-strand galvanized guy wire or larger.
c. Take-up galvanized turnbuckles are used at anchor points of each cable to
allow for adjustment.
d. Anchor cables are not used to support obstacles not properly constructed
or improperly emplaced in the ground.
e. All cable clamps are positioned with U-bolt placed on the dead or short
end of cable.
3 Design Professional safety staff reviews obstacle construction plans.
4 Fall a. Pole-vaulting pads are in good condition with no tears, holes, or loose
protection material, which can trip personnel when dismounting.
b. All pole-vaulting pads are properly placed at base of designated obstacles.
5 Base contain- a. Base containment box is adequate for containment of absorbent material
ment box located at base of obstacle.
b. Containment box does not display signs of rot, damage, or instability.
c. Containment box is large enough to dismount from obstacle without
causing injury.
Remarks:
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(4) See table C-8 and figure C-13 for the “skyscraper.”
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TRADOC Pam 385-1
Table C-8
Skyscraper checklist
NO
AREA STANDARD GO
GO
1 Wood a. There are no signs of rot, warping, severe weathering, or impact damage.
timbers b. All timbers meet specified dimensions as stated in engineer drawings.
c. There are no protruding nails or splinters that may cause injury when
obstacle is negotiated.
d. All timbers are securely connected together without excess separation
between joints.
2 Hardware a. All bolts, nuts, and washers are in place and of the designated type and size.
b. All anchors are made of 3-strand galvanized guy wire or larger.
c. Take-up galvanized turnbuckles are used at anchor points of each cable to
allow for adjustment.
d. Anchor cables are not used to support obstacles not properly constructed or
improperly emplaced in the ground.
e. All cable clamps are positioned with U-bolt placed on the dead or short end
of cable.
3 Design Professional safety staff reviews obstacle construction plans.
4 Fall a. All nets meet American National Standards Institute (ANSI) load bearing
protection standard for personnel (ANSI 10.11/OSHA 1926.105) 3.5-inch nylon mesh,
17,500 lb impact resistant.
b. All nets designed for fall protection extend 8 feet out from point of potential
fall.
c. Forged steel hooks are used to fasten net to its supports.
d. Nets are weight tested after initial installation and before being used as a
fall protection system, whenever relocated, after major repair and every 6
months. The drop-test shall consist of 400 pound (180 kg) bag of sand 30 + or
- 2 inches (76 + or - 5 cm) in diameter dropped into the net from the highest
walking/working surface at which employees are exposed to fall hazards, but
not from less than 42 inches (1.1 m) above that level. When the commander
can demonstrate that it is unreasonable to perform the drop-test required by 29
CFR 1926.502 (c)(4)(i), the commander (or a designated competent person)
shall certify that the net and net installation is in compliance with 29 CFR
1926.502(c)(4)(i) by preparing a certification record prior to the net being used
as a fall protection system. The certification record must include an
identification of the net and net installation for which the certification record is
being prepared; the date that it was determined that the identified net and net
installation were in compliance with 29 CFR 1926.502 (c)(3) and the signature
of the person making the determination and certification. The most recent
certification record for each net and net installation shall be available at the
training site for inspection
e. All nets suspended below high obstacles (excess of 10 feet) have padding to
prevent limbs from penetrating net.
f. Pole-vaulting pads are in good condition with no tears, holes, or loose
material, which can trip personnel when dismounting.
g. Pole-vaulting pads are properly placed at base of designated obstacles.
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(5) See table C-9 and figure C-14 for the “belly robber.”
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Table C-9
Belly Robber checklist
NO
AREA STANDARD GO
GO
1 Wood a. There are no signs of rot, warping, severe weathering, or impact
. timbers damage.
b. All timbers meet specified dimensions as stated in engineer drawings.
c. There are no protruding nails or splinters that may cause injury when
obstacle is negotiated.
d. All timbers are securely connected together without excess separation
between joints.
e. All timbers are free of chemical coatings or substances that affect
Soldier’s ability to negotiate obstacle.
2 Hardware All bolts, nuts, and washers are in place and of the designated type and
size.
3 Design Professional safety staff reviews obstacle construction plans.
Remarks:
(6) See table C-10 and figure C-15 for “the Tarzan.”
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Table C-10
The Tarzan checklist
NO
AREA STANDARD GO
GO
1 Wood a. There are no signs of rot, warping, severe weathering, or impact
timbers damage.
b. All timbers meet specified dimensions as stated in engineer drawings
and TRADOC Regulation 350-6.
c. There are no protruding nails or splinters that may cause injury when
obstacle is negotiated.
d. All timbers are securely connected together without excess separation
between joints.
e. Rungs on horizontal ladder are modified to support Gender Integrated
Training (diameter is reduced to accommodate smaller hand sizes).
2 Hardware All bolts, nuts, and washers are in place and of the designated type and size.
3 Design Professional safety staff reviews obstacle construction plans.
Remarks:
(7) See Table C-11 and Figure C-16 for the “Low belly over.”
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Table C-11
Low belly over checklist
NO
AREA STANDARD GO
GO
1 Wood a. No signs of rot, warping, severe weathering, or impact damage.
timbers b. All timbers meet specified dimensions as stated in engineer drawings.
c. There are no protruding nails or splinters that may cause injury when
obstacle is negotiated.
d. All timbers are securely connected together without excess separation
between joints.
e. All timbers are free of chemical coatings or substances that affect
Soldier’s ability to negotiate obstacle.
2 Hardware All bolts, nuts, washers are in place and of the designated type/ size.
3 Fiber All ropes are free of rips, tears, cuts, frays, rot, or unraveled sections due
ropes to age, excessive wear, or contact with the ground.
4 Design Professional safety staff reviews obstacle construction plans.
5 Padding a. All padding on timbers is in good condition no signs of damage.
on timbers b. Pads are securely attached to the timber supports to prevent movement
when impacted.
Remarks:
(8) See table C-12 and figure C-17 for “the dirty name.”
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Table C-12
The dirty name checklist
NO
AREA STANDARD GO
GO
1 Wood a. There are no signs of rot, warping, severe weathering, or impact damage.
timbers b. All timbers meet specified dimensions as stated in engineer drawings.
c. There are no protruding nails or splinters that may cause injury when
obstacle is negotiated.
d. All timbers are securely connected together without excess separation
between joints.
2 Hardware All bolts, nuts, and washers are in place and of the designated type and size.
3 Design Professional safety staff reviews obstacle construction plans.
4 Padding a. All padding on timbers is in good condition without signs of damage.
on timbers b. Pads are securely attached to the timber supports to prevent movement when
impacted.
5 Base a. Base containment box is adequate for containment of absorbent material
contain- located at base of obstacle.
ment box b. Containment box does not display signs of rot, damage, or instability.
c. Containment box is large enough to dismount from obstacle without injury.
Remarks:
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(8) See table C-13 and figure C-18 for “the tough nut.”
Table C-13
The tough nut checklist
NO
AREA STANDARD GO
GO
1 Wood a. There are no signs of rot, warping, severe weathering, or impact
timbers damage.
b. All timbers meet specified dimensions as stated in engineer
drawings.
c. There are no protruding nails or splinters that may cause injury
when obstacle is negotiated.
d. All timbers are securely connected together without excess
separation between joints.
e. All timbers are free of chemical coatings or substances that affect
Soldier’s ability to negotiate obstacle.
2 Hardware All wire/bolts are of the designated type and size.
3 Design a. Professional safety staff reviews obstacle construction plans.
b. Center height of “X” does not exceed 30 inches.
Remarks:
(9) See table C-14 and figure C-19 for the “belly crawl.”
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Table C-14
Belly crawl checklist
NO
AREA STANDARD GO
GO
1 Wood a. There are no signs of rot, warping, severe weathering, or impact
timbers damage.
b. All timbers meet specified dimensions as stated in engineer
drawings.
c. There are no protruding nails or splinters that may cause injury when
obstacle is negotiated.
2 Hardware All wires, screws, or nails are in place and of the designated type and
size.
3 Design Professional safety staff reviews obstacle construction plans.
4 Surfaces All surfaces beneath low surfaces are free of hazards with the potential
to cause injury.
Remarks:
(10) See table C-15 and figure C-20 for the “inclining wall.”
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Table C-15
Inclining wall checklist
NO
AREA STANDARD GO
GO
1 Wood a. There are no signs of rot, warping, severe weathering, or impact
timbers damage.
b. All timbers meet specified dimensions as stated in engineer
drawings.
c. There are no protruding nails or splinters that may cause injury when
obstacle is negotiated.
d. All timbers are securely connected together without excess
separation between joints.
2 Wall a. All boards are securely attached to structure with proper hardware.
boards b. All boards free of protruding nails, splinters, rot, or damage.
c. Edges of boards rounded/smooth where used to support individual’s
weight..
3 Hardware a. All bolts, nuts, and washers in place and of the designated type, size,
and placement.
b. All cable clamps are positioned with U-bolt placed on the dead or
short end of cable.
4 Design Professional safety staff reviews obstacle construction plans.
Remarks:
(10) See table C-16 and figure C-21 for the “swing, stop, and jump.”
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Table C-16
Swing, stop, and jump checklist
NO
AREA STANDARD GO
GO
1 Wood a. There are no signs of rot, warping, severe weathering, or impact
timbers damage.
b. All timbers meet specified dimensions as stated in engineer drawings.
c. There are no protruding nails or splinters that may cause injury when
obstacle is negotiated.
d. All timbers are securely connected together without excess separation
between joints.
e. All timbers are free of chemical coatings or substances that affect
Soldier’s ability to negotiate obstacle.
2 Hardware a. All bolts, nuts, and washers are in place and of the designated type and
size.
b. Surmounting ropes have knots at ends or are taped to prevent fraying.
3 Fiber ropes All ropes are free of rips, tears, cuts, frays, rot, or unraveled sections due
to age, excess wear, or contact with the ground.
4 Design Professional safety staff reviews obstacle construction plans.
5 Padding on a. All padding on timbers is in good condition without signs of damage.
timbers b. Pads are securely attached to the timber supports to prevent movement
when impacted.
6 Base a. Base containment box is adequate for containment of absorbent
containment material located at base of obstacle.
box b. Containment box does not display signs of rot, damage, or instability.
c. Containment box is large enough to dismount from obstacle without
causing injury.
Remarks:
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(11) See table C-17 and figure C-22 for the “six vaults.”
Table C-17
Six vaults checklist
NO
AREA STANDARD GO
GO
1 Wood a. There are no signs of rot, warping, severe weathering, or impact
timbers damage.
b. All timbers meet specified dimensions as stated in engineer drawings.
c. There are no protruding nails or splinters that may cause injury when
obstacle is negotiated.
d. All timbers are securely connected together without excess separation
between joints.
e. All timbers are free of chemical coatings or substances that affect
Soldier’s ability to negotiate obstacle.
2 Hardware All bolts, nuts, and washers are in place and of the designated type and
size.
3 Design Professional safety staff reviews obstacle construction plans.
Remarks:
(12) See table C-18 and figure C-23 for the “easy balancer.”
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Table C-18
Easy balancer checklist
NO
AREA STANDARD GO
GO
1 Wood a. There are no signs of rot, warping, severe weathering, or impact
timbers damage.
b. All timbers meet specified dimensions as stated in engineer drawings.
c. There are no protruding nails or splinters that may cause injury when
obstacle is negotiated.
d. All timbers are securely connected together without excess separation
between joints.
e. All timbers are free of chemical coatings or substances that affect
Soldier’s ability to negotiate obstacle.
2 Hardware All bolts, nuts, and washers are in place and of the designated type and
size.
3 Design Professional safety staff reviews obstacle construction plans.
4 Base a. Base containment box is adequate for containment of absorbent
containmen material located at base of obstacle.
t box b. Containment box does not display signs of rot, damage, or instability.
c. Containment box is large enough to dismount from obstacle without
causing injury.
Remarks:
(13) See table C-19 and figure C-24 for the “low wire.”
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Table C-19
Low wire checklist
NO
AREA STANDARD GO
GO
1 Wood a. There are no signs of rot, warping, severe weathering, or impact damage.
timbers b. All timbers meet specified dimensions as stated in engineer drawings.
c. There are no protruding nails or splinters that may cause injury when
obstacle is negotiated.
d. All timbers are securely connected together without excess separation
between joints.
2 Hardware All wire, nails, or screws are in place and of the designated type and size.
3 Design Professional safety staff reviews obstacle construction plans.
4 Surfaces All surfaces beneath low obstacles are free of hazards with the potential to
cause injury.
Remarks:
(14) See table C-20 and figure C-25 for “the belly buster.”
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Table C-20
The belly buster checklist
NO
AREA STANDARD GO
GO
1 Wood a. There are no signs of rot, warping, severe weathering, or impact damage.
timbers b. All timbers meet specified dimensions as stated in engineer drawings.
c. There are no protruding nails or splinters that may cause injury when
obstacle is negotiated.
d. All timbers are securely connected together without excess separation
between joints.
e. All timbers are free of chemical coatings or substances that affect
Soldier’s ability to negotiate obstacle.
2 Hardware a. All bolts, nuts, and washers are in place and of the designated type/size.
b. Soldiers are warned to keep hands and fingers away from parts of log
resting on cradle.
c. Soldiers are informed not to rock or roll log while others are negotiating
obstacle.
3 Design Professional safety staff reviews obstacle construction plans.
4 Base a. Base containment box is adequate for containment of absorbent material
containment located at base of obstacle.
box b. Containment box does not display signs of rot, damage, or instability.
c. Containment box is large enough to dismount from obstacle without
causing injury.
Remarks:
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(15) See table C-21 and figure C-26 for “the belly buster.”
Table C-21
Hip-hip checklist
NO
AREA STANDARD GO
GO
1 Wood a. There are no signs of rot, warping, severe weathering, or impact damage.
Timbers b. All timbers meet specified dimensions as stated in engineer drawings.
c. There are no protruding nails or splinters that may cause injury when
obstacle is negotiated.
d. All timbers are securely connected together without excess separation
between joints.
e. All timbers are free of chemical coatings or substances that affect Soldier’s
ability to negotiate obstacle.
2 Hardware All bolts, nuts, and washers are in place and of the designated type and size.
3 Design Professional safety staff reviews obstacle construction plans.
4 Surfaces All surfaces beneath low obstacles are free of hazards with the potential to
cause injury.
Remarks:
(16) See table C-22 and figure C-27 for the “reverse climb.”
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Table C-22
Reverse climb checklist
AREA STANDARD GO NO
GO
1 Wood a. There are no signs of rot, warping, severe weathering, or impact damage.
timbers b. All timbers meet specified dimensions as stated in engineer drawings.
c. There are no protruding nails or splinters that may cause injury when
obstacle is negotiated.
d. All timbers are securely connected together without excess separation
between joints.
e. All timbers are free of chemical coatings or substances that affect Soldier’s
ability to negotiate obstacle.
2 Hardware All bolts, nuts, and washers are in place and of the designated type and size.
3 Design Professional safety staff reviews obstacle construction plans.
4 Padding on a. All padding on timbers is in good condition without signs of damage.
timbers b. Pads are securely attached to the timber supports to prevent movement
when impacted.
5 Base a. Base containment box is adequate for containment of absorbent material
containment located at base of obstacle.
box b. Containment box does not display signs of rot, damage, or instability.
c. Containment box is large enough to dismount from obstacle without
injury.
Remarks:
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(17) See table C-23 and figure C-28 for “the weaver.”
Table C-23
The weaver checklist
NO
AREA STANDARD GO
GO
1 Wood timbers a. There are no signs of rot, warping, severe weathering, or impact damage.
b. All timbers meet specified dimensions as stated in engineer drawings.
c. There are no protruding nails or splinters that may cause injury when
obstacle is negotiated.
d. All timbers are securely connected together without excess separation
between joints.
e. All timbers are free of chemical coatings or substances that affect
Soldier’s ability to negotiate obstacle.
2 Hardware All bolts, nuts, and washers are in place and of the designated type and size.
3 Design Professional safety staff reviews obstacle construction plans.
4 Base a. Base containment box is adequate for containment of absorbent material
containment box located at base of obstacle.
b. Containment box does not display signs of rot, damage, or instability.
c. Containment box is large enough to dismount from obstacle without
causing injury.
Remarks:
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(18) See table C-24 and figure C-29 for the “balancing logs.”
Table C-24
Balancing logs checklist
NO
AREA STANDARD GO
GO
1 Wood a. There are no signs of rot, warping, severe weathering, or impact damage.
timbers b. All timbers meet specified dimensions as stated in engineer drawings.
c. There are no protruding nails or splinters that may cause injury when
obstacle is negotiated.
d. All timbers are securely connected together without excess separation
between joints.
e. All timbers are free of chemical coatings or substances that affect
Soldier’s ability to negotiate obstacle.
2 Hardware All bolts, nuts, and washers are in place and of the designated type and size.
3 Design Professional safety staff reviews obstacle construction plans.
Remarks:
(19) See table C-25 and figure C-30 for the “island hoppers.”
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Table C-25
Island hoppers checklist
NO
AREA STANDARD GO
GO
1 Wood timbers a. There are no signs of rot, warping, severe weathering, or impact
damage.
b. All timbers meet specified dimensions as stated in engineer drawings.
2 Design Professional safety staff reviews obstacle construction plans.
Remarks:
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Table C-26
Fitness tower checklist
Area Standard GO NO
GO
1 Adminis- Copies of engineer drawings are maintained at the local safety office/facility
tration engineers.
2 Wood a. There are no signs of rot, warping, severe weathering, or impact damage.
timbers b. All timbers meet specified dimensions as stated in engineer drawings and
TRADOC Regulation 350-6.
c. There are no protruding nails or splinters that may cause injury when
obstacle is negotiated.
d. All timbers are connected securely together without excess separation
between joints.
e. All timbers are free of chemical coatings or substances that affect Soldier’s
ability to negotiate obstacle.
3 Hardware a. All bolts, nuts, and washers are in place and of the designated type and
size.
b. All anchors are made of 3-strand galvanized guy wire.
c. Take-up galvanized turnbuckles are used at anchor points of each cable to
allow for adjustment.
d. Anchor cables are not used to support obstacles not properly constructed
or improperly emplaced in the ground.
e. All cable clamps are positioned with U-bolt placed on the dead or short
end of cable.
f. All attachment points are tested to ensure each will support 1.5 times usage
weight.
g. Certified rappel masters inspect all ropes used for rappelling prior to each
use.
h. Ropes used for surmounting are all 1.5 inches in diameter.
4 Design Professional safety staff reviews obstacle construction plans.
5 Fall a. All areas in and around tower facility are covered with non-compressed
protection wood chips, mulch, sawdust, or shredded tire rubber.
b. All nets designed for fall protection extend 8 feet out from point of
potential fall.
c. Forged steel hooks are used to fasten net to its supports.
d. Nets are weight tested after initial installation and before being used as a
fall protection system, whenever relocated, after major repair and every 6
months. The drop-test shall consist of 400 pound (180 kg) bag of sand 30 +
or - 2 inches (76 + or - 5 cm) in diameter dropped into the net from the
highest walking/working surface at which employees are exposed to fall
hazards, but not from less than 42 inches (1.1 m) above that level. When the
commander can demonstrate that it is unreasonable to perform the drop-test
required by 29 CFR 1926.502 (c)(4)(i), the commander (or a designated
competent person) shall certify that the net and net installation is in
compliance with 29 CFR 1926.502(c)(4)(i) by preparing a certification record
prior to the net being used as a fall protection system. The certification record
must include an identification of the net and net installation for which the
certification record is being prepared; the date that it was determined that the
identified net and net installation were in compliance with 29 CFR 1926.502
(c)(3) and the signature of the person making the determination and
certification. The most recent certification record for each net and net
installation shall be available at the training site for inspection.
e. Nets with padding are placed beneath all suspended bridges.
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AREA STANDARD GO NO
GO
6 Rappelling a. Instructors working at the top of tower are secured to tower
with fall arrest system/attached harness.
b. Only certified and current rappel masters conduct rappel
operations.
c. All anchor point have been tested to support loads of 5000 lbs.
d. All anchor points are secure and free of damage.
e. Top edge of rappel wall is padded to protect rope from cuts or
abrasion.
f. Protective padding at top of rappel wall is tightly secured on all
edges.
g. Rappel wallboards are free of damage, rot, protruding nails,
and secured to tower with proper hardware.
h. Rappel landing area is free of obstructions and hazards.
i. Landing areas extends an uninterrupted distance of 15 feet from
base of tower.
j. Landing area is cushioned with 24 inches of non-compressed
wood chips, mulch, sawdust, 18 inches of sand, or 12 inches of
shredded tire rubber.
k. Landing area cushioning material held in place by a
containment barrier (timbers/sand bags).
7 Ladders a. All ladders are inspected for structural integrity.
b. Rungs spacing on ladders do not exceed 36 inches.
c. Nets are placed under all rope bridges.
d. Nets are weight tested after initial installation and before being
used as a fall protection system, whenever relocated, after major
repair and every 6 months. The drop-test shall consist of 400
pound (180 kg) bag of sand 30 + or - 2 inches (76 + or - 5 cm) in
diameter dropped into the net from the highest walking/working
surface at which employees are exposed to fall hazards, but not
from less than 42 inches (1.1 m) above that level. When the
commander can demonstrate that it is unreasonable to perform the
drop-test required by 29 CFR 1926.502 (c)(4)(i), the commander
(or a designated competent person) shall certify that the net and
net installation is in compliance with 29 CFR 1926.502(c)(4)(i) by
preparing a certification record prior to the net being used as a fall
protection system. The certification record must include an
identification of the net and net installation for which the
certification record is being prepared; the date that it was
determined that the identified net and net installation were in
compliance with 29 CFR 1926.502 (c)(3) and the signature of the
person making the determination and certification. The most
recent certification record for each net and net installation shall be
available at the training site for inspection.
e. Nets used for fall protection have padding installed to prevent
limbs from passing through webbing.
Remarks:
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a. Fall protection will be provided for those obstacles designated as high, or have the ability to
cause injury during a fall, or required by design.
b. The areas under and around obstacles will be covered with an impact reducing material
appropriate for preventing serious injury in the event a Soldier falls while negotiating subject
obstacle.
c. When purchasing fall protection equipment required for an obstacle, installations will
ensure equipment meets or exceeds standards without creating a greater hazard. Where impact-
reducing material is required, sand, wood chips, saw dust, or shredded tire rubber is sufficient.
(c) Safety net placed beneath obstacle, extended 8 feet out from point of potential fall. All
netting will be rated for outside use and meet OSHA specifications for fall protection.
(d) Eye bolt or hook for instructor safety harness positioned at top of obstacle.
(a) Instructor platform with eye bolt or metal hook to secure safety harness.
(f) The area under and around (minimum of 6 feet) obstacles covered with impact reducing
material.
(a) Eye bolt or hook for instructor’s safety harness at top of obstacle.
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(b) Pole vault padding on both sides at base of obstacle (4 each @ 5 feet x 8 feet x 2 feet).
(c) Ground around base of obstacle covered with impact reducing material.
(4) “Skyscraper:”
(5) “Belly robber:” Ground beneath obstacle covered with impact reducing material.
(6) “The Tarzan:” Ground beneath obstacle covered with impact reducing material.
(9) “The tough nut:” Ground beneath obstacle covered with impact reducing material
(optional).
(10) “Belly crawl:” Ground beneath obstacle covered with impact reducing material.
(11) “Inclining wall:” Ground beneath obstacle covered with impact reducing material.
(12) “High step over” - Ground beneath obstacle covered with impact reducing material.
(14) “Six vaults:” Ground beneath obstacle covered with impact reducing material.
(15) “Easy balancer:” Ground beneath obstacle covered with impact reducing material.
(16) “Low wire” Ground beneath obstacle covered with impact reducing material.
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(17) “The belly buster:” Ground beneath obstacle covered with impact reducing material.
(18) “Hip-hip:” Ground beneath obstacle covered with impact reducing material.
(21) “Balancing logs:” Ground beneath obstacle covered with impact reducing material.
(22) “Island hopper:” Ground beneath obstacle covered with impact reducing material.
e. Safety equipment (nets, pads, and ground covering) should be procured from reliable
sources. If shredded rubber is used, get samples prior to purchasing. Several companies are
selling shredded rubber contaminated with petroleum products that may cause allergic reaction in
some people. When procuring netting, ensure provider includes design specifications and usage
restrictions.
f. To ensure maximum life of safety equipment, inspect on a regular interval and store away
from extreme weather conditions when possible.
Obstacle information
Remarks:
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Appendix D
Rappel Tower Site Inspection Criteria
Date of inspection:
Built by:
Owned by:
Signature of inspector(s):
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Table D-1
Rappel tower inspection criteria checklist
AREA STANDARD YES NO NA
1 Inspect a. Is the tower structurally sound? Do structural support members appear
serviceable, free from deterioration, breaks, or damage?.
b. Are there any signs of insect infestation? [29 CFR 1910.141(a)(5)]
c. Are bolts that connect structural members or support cables serviceable
and properly connected/tightened?
d. Are stairs or ladders firmly attached to the tower?
e. Do stairs/fixed ladders comply with OSHA standards? [29 CFR
1910.24 and 29 CFR 1910.27]
f. Are all areas marked in yellow that pose a potential trip hazard or head
hazard? [29 CFR 1910.144(a)(3)]
g. Are the tower platform and all rappel rope stations accessible without
having to climb over any obstacles (guard rails, support cables, etc.)?
h. Is the tower deck free of slip/trip hazards such as water, protruding
nails/bolts/splinters, loose equipment, etc? [29 CFR 1910.141(a)(3)(ii) and
29 CFR 1910.141(a)(3)(iii)]
i. Are the tower deck and any open areas (above 4’) not actively being
used for rappelling, guarded with guardrails? [29 CFR 1910.23(c)(1)]
j. Are all guard rails a minimum of 42” high and capable of withstanding
a side force of 200 lbs? [29 CFR 1910.23(e)(1) and 29 CFR
1910.23(e)(3)(iv)]
k. Are toe boards or similar barriers installed in all areas where personnel
could pass underneath? [29 CFR 1910.23(c)(1)]
l. Do all tower rope stations have primary and secondary anchor points?
m. Are all anchor points in serviceable condition and free of corrosion,
sharp edges, burrs, or grooves that could cut or damage ropes?
n. Have all anchor points been designed to ensure that they will
accommodate a weight of at least 5000 pounds for each Soldier attached?
[29 CFR 1910.66, appendix C (I)(c)(10)]
o. Is the rappel wall face area free of protruding nails, bolts, or splinters?
p. Is the rappel wall face area free of broken, loose, decayed, or missing
boards?
q. Is padding material in place on all edges that ropes and/or personnel
cross?
r. Is the edge padding in good condition and securely fastened?
s. Is the edge padding free from protruding nails, bolts, or other fasteners
that could fray or cut ropes or injure rappelers?
t. Are all structural areas of the tower properly padded that a rappeller
might contact during rappel operations?
u. Is the structural padding in serviceable condition, securely fastened,
and free from protruding nails, bolts, or fasteners?
v. Is the landing area free of obstructions and hazards?
w. Does the landing area extend an uninterrupted distance of 15 feet from
the tower base and at least 2 feet beyond the width of the base with
cushioning material in the event of a fall?
x. Is the landing area adequately cushioned in case of a fall (24 inches of
non-compressed wood chips, mulch, or sawdust; 12 inches of
commercially produced shredded rubber; or safety pads that offer similar
fall protection)?
y. Has the cushioning material in the landing area been loosened up prior
to use and, if large numbers of students are rappelling, are procedures in
place and equipment available to loosen it up again during training?
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Table D-1
Rappel tower inspection criteria checklist, continued
AREA STANDARD YES NO NA
2 Physical a. Is there a positive locking device on the ladder/steps or a locked
security fence around the tower that denies unauthorized access to the tower?
and fire b. Is there a prominently displayed warning sign that discourages
protection unauthorized use of the tower (for example, WARNING: OFF
criteria LIMITS TO UNAUTHORIZED PERSONNEL)?
c. Are NO SMOKING signs posted at the tower to preclude
potential ignition of cushioning materials?
3 CRM and a. Is there a current risk management worksheet on file and
training available onsite?
considera- b. Has the risk management worksheet been reviewed, approved,
tions and signed at the appropriate level?
c. Is the tower within 1 hour of an advanced trauma life support
facility?
d. Are certified combat life support or medical personnel and a
dedicated medical vehicle onsite to render emergency medical aid
and evacuation, if required?
e. Is training conducted in accordance with Training Circular 21-24
and the appropriate TSP?
f. Is there a current SOP available that delineates requirements for
instructors, students, support personnel, and other requirements?
g. Are properly “certified” instructors available to conduct rappel
training? (IF NO, DO NOT CONDUCT RAPPEL TRAINING!)
Name(s):
4 Ropes and a. Are rappel ropes serviceable and properly inspected and stored?
equipment b. Are rope inspections and usage properly documented on DA
Form 5752-R (Rope Log (Usage and History))?
c. Are snap links serviceable (no excessive rust, sharp edges,
improper gate opening and closing, excessive pin movement,
missing pins, etc.)?
d. Are properly sized, serviceable, heavy leather gloves, and
protective headgear available for rappelers?
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Glossary
Section I
Abbreviations
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Section II
Terms
branch proponent
The service school that has primary responsibility for developing concepts, doctrine, tactics,
training, techniques, procedures, organizational designs, and materiel requirements for a
particular branch in the Army.
explosives
All items of ammunition; propellants, liquid and solid; high and low yield explosives;
pyrotechnics; and substances associated with the foregoing that present real and potential hazards
to life or property. The term includes any device or assembly of devices that contains an
explosive material. Examples are bombs, guided or unguided; water and land mines; depth
charges; non-nuclear warheads; explosive-loaded projectiles; explosive components of aircrew
escape systems; missile propellants; unguided missiles; pyrotechnic, illuminating, and signaling
devices; and cartridge-actuated tools, such as stud drivers.
residual hazard
A hazard that was not eliminated by design.
residual risk
Expected loss from a residual hazard. The risk remaining after one or more cycles of risk
reduction efforts.
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risk
An expected loss or danger resulting from a hazard. Risk is expressed in terms of estimated
severity and probability of injury or damage. Over time, uncontrolled HIGH level risks will
produce high levels of loss.
risk acceptance
A formal or implied decision to accept the consequences of a risk based on a risk assessment.
risk assessment
Evaluation of expected consequences of a risk against the benefits to gain from accepting the
risk.
safety awareness
A consciousness of hazards, and the knowledge to avoid them or minimize their effect. Safety
awareness training gives leaders the knowledge and motivation to accomplish the mission, while
not unnecessarily jeopardizing the lives of personnel or readiness of equipment. Safety
awareness leads to a proactive approach that uses risk management to evaluate the risks and
eliminate those with inadequate benefits.
Section III
Special Abbreviations and Terms
139