www.ceia.

net

Continuous
Casting Machines
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Continuous Casting MaChines

The CEIA MAGMA

electronic melters series
T he CEIA MAGMA electronic melters series
were designed to achieve maximum
adaptability and flexibility of semi-finished
appropriate response to the highest production
requirements.
The CEIA continuous casting machine offers
products in precious metals. maximum security for the user, reliability,
The many years of experience in the production practicality, and simplicity of use, thus allowing
of medium frequency generators has enabled the the manufacture of high quality sheets and wiring,
creation of a continuous casting machine, of small reducing the number of annealings and
dimensions, high efficiency, flexibility of use and of laminating operations.

MAGMA 4-D
> Extremely quiet operation
> All functions are microcomputer controlled:
consistency, high reliability and ease of operation
> Digital adjustment of the power, drawing speed
and crucible and drawplate temperatures
> High efficiency using a solid-state generator
> Self-diagnostics including fault
and mis-operational voice messages
> Control of the metal temperature inside the
crucible by means of a thermocouple
> Automated control of the metal temperature the
drawplate by means of a thermocouple
> Gas chamber to prevent oxidization
> Stainless steel construction

Graphite crucible and drawplate with refractory container

ø110 ø110
ø66 ø52

POWER SUPPLY 400V 3~ 50-60 Hz cm3 cm3

120

120

380 250
150

150

MAXIMUM ABSORBED
185

185

7.5 kW
245

245

POWER
MAXIMUM POWER
80 kVAR
OUTPUT
ø65 ø50
4 kg Au/750%0
CRUCIBLE CAPACITY
2,1 kg Ag/925%0 Maximum sheet 46 x 15 mm 30 x 5 mm

DIMENSIONS (LXHXW) 640 x 1455 x 590 (mm) 1-2 wires ø5 ÷ ø12 mm ø5 ÷ ø12 mm
Pipe (external diameter) ø10 ÷ ø28 mm ø10 ÷ ø20 mm
WEIGHT 160 kg
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Continuous Casting MaChines

MAGMA 12-D
> Extremely quiet operation
> All functions are microcomputer controlled:
consistency, high reliability and ease of operation
> Digital adjustment of the power, drawing speed
and crucible and drawplate temperatures
> High efficiency using a solid-state generator
> Self-diagnostics including fault
and mis-operational voice messages
> Control of the metal temperature inside the
crucible by means of a thermocouple
> Automated control of the metal temperature the
drawplate by means of a thermocouple
> Gas chamber to prevent oxidization

Graphite crucible and drawplate with refractory container

ø132 ø132
ø85 ø85

cm3 cm3
138

138

680 680
165

165
182

182
280

280

ø65 ø80

Maximum sheet 46x5 mm 50x5 mm

2 wires ø5 ÷ ø12 mm ø5 ÷ ø12 mm
Pipe (external diameter) ø10 ÷ ø35 mm ø10 ÷ ø35 mm

POWER SUPPLY MAXIMUM ABSORBED POWER MAXIMUM POWER OUTPUT CRUCIBLE CAPACITY DIMENSIONS (L x H x W) WEIGHT

220V* 3~ 50-60 Hz 9 kg Au/750%0 370 kg

12 kW 115 kVAR 700 x 2080 x 800 (mm)
400V* 3~ 50-60 Hz 5 kg Ag/925%0 290 Kg

*
Different values on demand
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Continuous Casting MaChines

MAGMA 24-D/100 - 24-D/130

> Extremely quiet operation
> All functions are microcomputer controlled:
consistency, high reliability and ease of operation
> Digital adjustment of the power, drawing speed
and crucible and drawplate temperatures
> High efficiency using a solid-state generator
> Self-diagnostics including fault
and mis-operational voice messages
> Control of the metal temperature inside the
crucible by means of a thermocouple
> Automated control of the metal temperature the
drawplate by means of a thermocouple
> Gas chamber to prevent oxidization

Graphite crucible and drawplate with refractory container

ø152 ø180 ø180

ø87 ø130 ø130

cm3 cm3 cm3

180

180

180

960 2200 2200

240

240

240
330

330
330

370

370
370

ø100 ø100 ø130

Maximum sheet 70x10 mm 70x10 mm 100x10 mm

3 wires ø6 ÷ ø12 mm ø6 ÷ ø12 mm 4 wires: ø6 ÷ ø12 mm
Pipe ø10 ÷ ø35 mm ø10 ÷ ø35 mm ø10 ÷ ø35 mm
(external diameter)

MAXIMUM ABSORBED MAXIMUM POWER

MODEL POWER SUPPLY CRUCIBLE CAPACITY DIMENSIONS (L x H x W) WEIGHT
POWER OUTPUT
220V* 3~ 50-60 Hz 15 kg Au/750%0 405 kg
MAGMA 24-D/100 24 kW 220 kVAR 700 x 2080 x 800 (mm)
400V* 3~ 50-60 Hz 10 kg Ag/925%0 330 Kg
220V* 3~ 50-60 Hz 30 kg Au/750%0 405 kg
MAGMA 24-D/130 24 kW 220 kVAR 700 x 2080 x 800 (mm)
400V* 3~ 50-60 Hz 20 kg Ag/925% 330 Kg
*
Different values on demand
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Continuous Casting Machines

MAGMA 44-D
> Extremely quiet operation
> All functions are microcomputer controlled:
consistency, high reliability and ease of operation
> Digital adjustment of the power, drawing speed
and crucible and drawplate temperatures
> High efficiency using a solid-state generator
> Self-diagnostics including fault
and mis-operational voice messages
> Control of the metal temperature inside the
crucible by means of a thermocouple
> Automated control of the metal temperature the
drawplate by means of a thermocouple
> Gas chamber to prevent oxidization

Graphite crucible and drawplate with refractory container

ø300 ø300
ø180 ø180

cm3 cm3
200

200
5000 5000
280

280
350

350
420

420
ø130 ø180

Maximum sheet 100x10 mm 130x15 mm

4 wires ø8 ÷ ø12 mm 5 wires ø8 ÷ ø12 mm

POWER SUPPLY MAXIMUM ABSORBED POWER MAXIMUM POWER OUTPUT CRUCIBLE CAPACITY DIMENSIONS (L x H x W) WEIGHT

400V 3~ 50-60 Hz 36 kW 330 kVAR 50 kg Ag/925%0 1460 x 2480 x 900 (mm) 620 Kg
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Continuous Casting Machines

Pre-melting and refilling modules Magma 24-D/PR and Magma 44-D/PR

> No noise during operation

> All functions are microcomputer controlled
> Tipping command via remote keypad
> Tipping speed adjustment
> Completely automated manoeuvring
mechanisms

> Maximum operator safety

> Manoeuvring zone completely protected
> Digital and mechanical interface with CEIA
continuous casting machines

Silicon carbide or graphite crucible with refractory container

ø105 ø125

1500 3400
cm3
180

cm3
220

280
325

ø160

ø195

MAXIMUM MAXIMUM GENERATOR CASTING UNIT

model POWER SUPPLY CRUCIBLE CAPACITY WEIGHT
ABSORBED POWER POWER OUTPUT (L x H x W) (L x H x W
MAGMA 220V 3~ 50-60 Hz 15 kg Au/750%0 535 x 1200 x 500 525 X 705 X 550 205 kg - 220V
24 kW 220 kVAR
24-D/PR 400V 3~ 50-60 Hz 10 kg Ag/925%0 (mm) (mm) 130 Kg - 400V
MAGMA 220V 3~ 50-60 Hz 38 kg Au/750%0 535 x 1200 x 500 540 X 900 X 850 283 kg - 220V
24 kW 220 kVAR
44-D/PR 400V 3~ 50-60 Hz 25 kg Ag/925%0 (mm) (mm) 208 Kg - 400V
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Continuous Casting MaChines

MAGMA-HD
Horizontal Continuous
Casting Machine
> Separate management of
the melting and drawing
temperatures via modular
inductors and completely
independent generators

> Extrusion traction system with

synchronized double roller,
variable-speed stepper motor
constructed entirely in stainless
steel

> Whole working cycle is completely

microprocessor-controlled

> Removable coil for assembly and

disassembly of the complete
melting unit

> Continuous extrusion

deoxidization by closed-circuit
deoxidization system

> Structure entirely in stainless steel

> Extremely quiet operation
EXTRUSION DIMENSIONS
> Digital adjustment of the power,
drawing speed and crucible and
drawplate temperatures

> High efficiency, due to a solid-

Maximum sheet 200 x 20 mm state generator

> Self-diagnosis with fault and

8 wires ø8 ÷ ø12 mm

malfunction voice messages

MODEL MAGMA 36/24 H-D MAGMA 48/36 H-D > Control of metal temperature
POWER SUPPLY 400V 3~ 50-60 Hz
from outside the crucible via a
MAXIMUM ABSORBED
POWER
60 kW 84 kW thermocouple

> Automated control of the

MAXIMUM POWER
550 kVAR 770 kVAR
OUTPUT
CRUCIBLE CAPACITY 50 kg Ag/925%0 80 kg Ag/925%0 drawplate temperature via a
DIMENSIONS (LXHXW) 1850 x 1350 x 1100 (mm) thermocouple
WEIGHT 950 KG 1030 KG
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Continuous Casting MaChines

Accessories
Cooling systems Electric Shears TP series
Cooling systems allow
TP50 Maximum sheet 50 x17 mm
the use of distilled water,
TP70 Maximum sheet 70 x15 mm
preventing the flow
reduction due to calcium TP110 Maximum sheet 110 x15 mm

deposits.

tYPe MTA020 MTA031 MTA051 MTA081

REFR. CAPACITY 6,94 kW 10,2 kW 15,1 kW 21,4 kW

ABSORBED POWER 2,2 kW 3,3 kW 5,1 kW 7,0 kW

Belt saw Consumable

Belt saw for the extrusion Wide range of crucibles, draw-plates, refractory
cutting, synchronized to parts, sealing paste, temperature sensors.
the extrusion feed.

DP003 GB 16K - 39038

Costruzioni Elettroniche Industriali Automatismi

Zona Industriale Viciomaggio, 54/G - 52040 (AREZZO) - ITALY
Tel.: +39 0575 4181 - Fax +39 0575 418297 E-mail: infogold@ceia-spa.com
Vicenza direct branche: Via Roma, 193 - 36060 Schiavon (VI)
Tel.: 0444 665814 - Fax 0444 665817

www.ceia.net
CEIA reserves the right to make changes, at any moment and without notice, to the models
(including programming), their accessories and optionals, to the prices and conditions of sale.