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    2946 1654 01 - GA - Gearbox - v01

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    ehftbc

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    © All Rights Reserved
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    2946 1654 01 - GA - Gearbox - v01

    Uploaded by

    ehftbc
    22 views8 pages

    Original Title

    2946 1654 01_GA_Gearbox_v01

    Copyright

    © © All Rights Reserved

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    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    22 views8 pages

    2946 1654 01 - GA - Gearbox - v01

    Uploaded by

    ehftbc

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    You are on page 1of 8

    Maintenance Procedure

    1. General information

    GA Gearbox Overhaul
    Printed Matter Number : 2946 1654 01
    Applicable to : GA
    Preliminary Operations: :
    Safety Instructions : General
    Persons Required : 1
    Special Tools : –
    Consumables : –

    2. Safety First

    05/08/2013 PM 2946 1654 01 Page 1 of 8


    3. Service element

    1. Remove element from gearbox. 2. Remove O-ring. 3. Loosen disk.

    4. Remove disk. 5. Remove bushing. 6. Mount pump.

    7. Remove gear. 8. Remove gear: take care that it 9. Remove key.


    does not fall off.

    10. Remove spacer ring. 11. Clean shaft. 12. Remove retaining ring.

    13. Pull out bearing (1). 14. Pull out bearing (2). 15. Mount new bearing.

    05/08/2013 PM 2946 1654 01 Page 2 of 8


    16. Mount new bearing: gently 17. Mount new retaining ring. 18. Mount spacer ring.
    hammer it using a tool.

    19. Insert new key. 20. Place gear in heater. 21. Heat up gear to 100°C + room
    temperature (212°F + room temp.)

    22. Mount gear. 23. Mount ring. 24. Use Loctite 243.

    25. Mount disk. 26. Torque disk: 120Nm 27. Grease bearing: use a new, clean
    brush.

    28. Use a different brush for the O-ring 29. Mount O-ring.
    groove.

    05/08/2013 PM 2946 1654 01 Page 3 of 8


    4. Service gearbox & reassemble with element

    1. Mount gear lock tool. 2. Remove 3 bolts pinion. 3. Mount pump to remove pinion.

    4. Pull of pinion. 5. Removed pinion. 6. Remove pinion key.

    7. Remove spacer. 8. Loosen lipseal ass’y with a small 9. Remove lipseal ass’y.
    jimmy.

    10. Remove O-ring. 11. Remove lipseal with a tool. 12. Remove tool.

    13. Removed lipseal. 14. Mount shelves around bushing. 15. Pull off bushing.

    05/08/2013 PM 2946 1654 01 Page 4 of 8


    16. Removed bushing. 17. Remove spacer. 18. Remove bull gear bolts.

    19. Remove gear lock tool. 20. Pull off bull gear. 21. Removed bull gear.

    22. Mount pump on gear shaft. 23. Push out gear shaft. 24. Remove bearing using a tool and
    a hammer.

    25. Removed bearing. 26. Clean gearbox. 27. Place bearing in heater.

    28. Heat up bearing to 100°C + room 29. Mount bearing on gear shaft. 30. Put some grease in the
    temperature (212°F + room temp.) gearcasing.

    19/06/2013 PM 2946 xxxx 00 Page 5 of 8


    31. Place gear shaft. 32. Mount lipseal housing over the 33. Push shaft with lipseal housing.
    shaft (without lipseal!).

    34. Check free rotation. 35. Remove lipseal housing. 36. Mount spacer.

    37. Remove Loctite & clean lipseal 38. Install new lipseal: use Loctite 242. 39. Place new lipseal in the housing,
    housing. leave the carbon in place.

    40. Mount the plate. 41. Gently push the lipseal in the 42. Remove the tool.
    housing.

    43. Mount new O-ring. 44. Spread the Loctite over the shaft. 45. Mount lipseal.

    19/06/2013 PM 2946 xxxx 00 Page 6 of 8


    46. Torque lipseal: 47. Check free rotation of the shaft. 48. Place bushing in the heater.

    49. Heat up to 100°C + room 50. Mount bushing, be careful, do not 51. Mount bushing, be careful, do not
    temperature (212°F + room temp.) damage the lipseal. damage the lipseal.

    52. Mount bushing, be careful, do not Use the old bushing as a tool to push Mount bushing.
    damage the lipseal. the new one.

    53. Mount spacer. 54. Mount key. 55. Put pinion in heater.

    56. Heat up pinion to 100°C + room 57. Mount pinion. 58. Mount 3 pinion screws: use Loctite
    temperature (212°F + room temp.) 242.

    19/06/2013 PM 2946 xxxx 00 Page 7 of 8


    59. Mount 3 pinion screws: cool down 60. Mount guides. 61. Put bull gear in heater.
    before fixing.

    62. Heat up bull gear to 100°C + room 63. Mount bull gear. 64. Place bolts to hold bull gear.
    temperature (212°F + room temp.)

    65. Remove guides. 66. Mount gear lock tool. 67. Use Loctite 242 and tighten bull
    gear.

    68. Torque bull gear: 285 Nm 69. Remove gear lock tool. 70. Mount guiding pins.

    71. Mount element. 72. Tighten element and remove 73. Torque element: 75 Nm
    guiding pins.

    19/06/2013 PM 2946 xxxx 00 Page 8 of 8

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