Mobile Control Systems

Master Module
Series ELMR221
timescales. The operating system re- S RS232 serial interface
presents the intelligence and functio-
S CAN--Bus (master) with CANopen
nality of the complete electronic sy-
protocol
stem. It includes interface communica-
tions, parameterisation, configuration, S automatic, and program--controlled,
I/O processing, recording/data log- data storage in flash EPROM
ging and parameter--driven control al-
gorithms (e.g. for controlling synchro- 1.3 Designed for
nous motion). The operating system is S the extreme mechanical stresses
in use in numerous applications and is that result from impacts and shock
therefore robust, and proven to a high loadings
degree.
S low and high ambient temperatures
1.2 Advantages while in operation
1 General S electrical data and equipment is opti- S the direct effects of dirt, water and
mised for use in the mobile industry dampness during field service
1.1 Product description
S programming to IEC 61131--3 S the large voltage fluctuations that are
The ELMR221 master module is used
as a controller in Bucher CAN bus sy- found in battery/alternator systemse
S detection of under-- and over--volta-
stems. ges S severe interference effects, whether
The module has 4 power outputs that radiated or conductor--linked, on the
S diagnostic functions for software and
can be suitably configured. The featu- entire electrical system
hardware
res of the operating system, which was
specially developed by Bucher Hy- S outputs are protected against short--
draulic, enable customer applications circuits and overloads; can be ex-
to be developed in significantly shorter amined by diagnostics

2 Technical data

can be used as CANopen master or intelligent I/O module

8 inputs (4 digital/4 analog) and 4 outputs (digital/PWM/current--controlled)
Housing closed screened metal housing with flange fastening
Dimensions (l x w x h) 132 x 43 x 153 mm
Mounting by means of 4 M5 x L screws to DIN 7500 or DIN 7984
mounting position horizontal or vertical to the mounting wall
Connection 55--pin connector, latched, protected against reverse polarity
type AMP housing or Framatome
AMP junior timer contacts, crimp connection 0,5 / 2,5 mm2
Weight 0,95 kg
Inputs 8
can be configured as 4 digital; for positive sensor signals (Low--Side); NAMUR;
with diagnostic capability incl. 2 pulse inputs (max. 50 kHz)
4 analog; 0...10/32 V DC or 0/4...20 mA
Outputs 4
can be configured as digital, positive switching (High--Side)
PWM (PWM frequency 20...250 Hz)
current--controlled (0,1...4 A)
Switching current per
output max. 4 A
Total current of all
outputs max. 16 A

1/6 Klassification: 470.60.30.10

Reference: 100--P--700054--E--00 / 10.04
Operating voltage UB 10 ... 30 V DC
Overvoltage 36 V for t ≤ 10 s
Reset in case of
undervoltage at UB ≤ 9,5 V

Auto save at UB ≤ 9,0 V

Current consumption ≤ 160 mA (without external load)
Operating temperature --40_C ... +85_C
Storage temperature --40_C ... +90_C
Protection IP 67 (protection for plug, depending on cable treatment)
CAN interface 1 CAN interface 2.0 B, ISO 11898
Baud rate 10 kBit/s ... 1 MBit/s (default setting 125 kBit/s)
Communication profile CANopen, CiA DS 301 version 3.0, CiA DS 401 version 1.4
CAN interface 2 CAN interface 2.0 B, ISO 11898
Baud rate 10 kBit/s ... 500 kBit/s (default setting 125 kBit/s)
Communication profile SAE J 1939
Serial interface RS 232 C
Baud rate 9,6 kBit/s, 19,2 kBit/s, 28,8 kBit/s
Topology point--to--point (max. 2 participants); master--slave connection
Protocol predefined ifm protocol (INTELHEX)
Node--ID (default) hex 20 (= dez 32)
Processor CMOS microcontroller 16 bits C167C; pulse frequency 20MHz
Device monitoring undervoltage monitoring
watchdog function
check sum test for program and system
overload monitoring
Program memory 192 Kbytes flash, can be used by the user
Data memory 64 Kbytes SRAM, 32 Kbytes flash, 3 Kbytes EEPROM
Data memory
256 Kbytes (auto save memory)
(protected in case of power failure)
Status LED two--colour LED (red/green)

Operating status (status--LED) LED colour Flashing frequency Desciption

if both faults occur simultaneously,
y the LED -- constantly off no supply voltage
appears orange.
orange for a short time on initialisation or reset checks
green 5 Hz no operating system loaded
green 0,5 Hz Run, CANopen: PREOPERATIONAL
2,0 Hz Run, CANopen: OPERATIONAL
constantly on Stop, CANopen: PREPARED
red 0,5 Hz Run with error (CANopen: PREOPERATIONAL)
2,0 Hz Run with error (CANopen: OPERATIONAL)
constantly on Fatal error or stop with error

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Elecrical connection Description Pin no. Potential
To guarantee
g the electrical interference supply voltage 23 10...30 V DC (VBBS)
protection of the controller, the housing must be
connected to the ground of the vehicle!
supply voltage outputs 05 10...30 V DC (VBBO)
ground 01 GNDS
CAN interface 1 14/51 CAN_H
32/50 CAN_L
33/15 CAN_GND
CAN interface 2 42/43 CAN_H
44/45 CAN_L
26/31 CAN_GND
RS 232 interface 07 (TxD) pin 02, PC D--Sub (9 pins)
(programming) 06 (RxD) pin 03, PC D--Sub (9 pins)
13 (GND) pin 05, PC D--Sub (9 pins)
“TEST” input
programming mode 24 10...30 V DC (VBBS)
operating mode 24 open

characteristics of the inputs/outputs

Digital inputs Digital inputs for positive switching sensor signals
(%IX0.0 / 0.8 / 1.0 / 1.8) switch--on level 0,7 UB
can be configured as switch--off level 0,4 UB
input resistance 2,86 kΩ
input frequency 50 Hz
NAMUR inputs; digital inputs with diagnostic capability when used with
ifm NAMUR sensor; supply voltage 5...25 V; e.g. NT5001...NN5002
input resistance 2,86 kΩ
input frequency 50 Hz
Diagnostic inputs (analog evaluation); digital inputs with diagnostic capability
when an external resistor connection is used; corresponds to the NAMUR input
input resistance 2,86 kΩ
input frequency 50 Hz
Frequency inputs; with diagnistic capability; evaluation with integrated
comparator
input frequency 1 100 Hz ... 50 kHz (IN 0)
input frequency 2 100 Hz ... 50 kHz (IN 1)
input resistance 2,86 kΩ
Analog Inputs Voltage inputs
(%IW6...%IW9) input voltage 0...10/32 V
can be configured as resolution 10 bit
input resistance 50 kΩ
input frequency 50 Hz
Current inputs
input current 0/4...20 mA
resolution 10 bit
input resistance 400 kΩ
input frequency 50 Hz
Outputs Semi conductor outputs, positive switching (High Side), short--circuit an over-
(%QX0.0 / 0.8 / 1.0 / 1.8) load protected
can be configured as switching voltage 10...30 V DC
switching current max. 4 A
total current max. 16A

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 characteristics of the inputs/outputs
Outputs PWM outputs; with diagnostic capability
(%QX0.0 / 0.8 / 1.0 / 1.8) PWM frequency max. 250 Hz
can be configured as PWM pulse ratio 1...99 %
resolution depending on the PWM frequency
switching current max. 4 A
total current max. 16 A
integrated pull--down resistor (4,7 kΩ) to trigger Danfoss valves
Current--controlled outputs; with diagnostic capability
switching current 0,1...4 A
total current max. 16 A
setting resolution 1 mA
control resolution 5 mA
accuracy ± 2% FS
Input “TEST” During thr test mode (e.g. programming) the “TEST” connection must be
connected to UB. For the “RUN” mode the input must not be connected.
input resistance 12 kΩ
Note see also wiring

Test standards and regulations

Humidity test to IEC 68--2--30 ≤ 90% rel. humidity, non--condensing
Mechanical resistance vibration to IEC 68--2--6
shock to IEC 68--2--27
bump to IEC 68--2--29
Immunity to conducted interference to DIN 40839 / part 1, pulses 1, 2, 3a, 3b (corresponds to ISO 7637)
severity level 4, function state A
to DIN 40839 / part 1, pulses 5 (corresponds to ISO 7637)
severity level 1, function state C
to DIN 40839 / part 3, pulses 1, 2, 3a, 3b (corresponds to ISO 7637)
severity level 4, function state A
Immunity to interfering fields guideline 95/54/EG to EN 50082--2 (e1 type approval)
Interference emission guideline 95/54/EG to EN 50081--1 (e1 type approval)
Railway specification guideline BN 411 002 (DIN EN 50155, part 10.2)

3 Ordering code 4 Dimensions

ELMR221 -- 00*** without software 15
132
Order--no: 100026516 43 5,5 106,5
LED
ELMR221 -- 01*** with specific
45°
software
25,5

Order--no: 100......
80
153

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5 Wiring
Supply GND
Supply Output +DC
Supply +DC

GNDS 01
VBBS 23

VBBO 05
Inputs Outputs

08 +VBBS
CYL 0 / FRQ 0 IN 0
(100 Hz...50 kHz) 40 %IX0.0 BL
12 GND +VBBO 20 OUT 0
BH %QX0.0 38
27 +VBBS GND 02
CYL 1 / FRQ 1 IN 1
(100 Hz...50 kHz) 41 %IX0.8 BL digital
22 GND e.g. two--way valve

11 +VBBS
IN 2
52 %IX1.0 BL
35 GND +VBBO 21 OUT 1
BH %QX0.8 39
30 +VBBS GND 03
IN 3
53 %IX1.8 BL PMW, current--controlled
17 GND e.g. proportional valve

09 +VBBS
IN 4
46 %IW6 A
04 GND +VBBO 36
OUT 2
BH %QX1.0 54
28 +VBBS GND 18
IN 5
47 %IW7 A
25 GND

10 +VBBS
IN 6
48 %IW8 A
34 GND +VBBO 37 +
OUT 3
BH %QX1.8 55
29 +VBBS GND 19 --
IN 7
49 %IW9 A PMW
16 GND z.B. Danfoss--
proportional valve
51 CAN_H (pull--down resistor integra-
ted)
50 CAN_L
15 CAN_GND For safety reasons the valve
CAN 1 is supplied with voltage via a
14 CAN_H
32 CAN_L binary output.
33 CAN_GND
Interfaces
43 CAN_H
44 CAN_L
26 CAN_GND
CAN 2
42 CAN_H
45 CAN_L
31 CAN_GND

07 TxD
06 RxD
RS232 13 GND

24 TEST
Abkürzungen
A = analog FRQ = frequency inputs VBBS = supply voltage outputs/module
BH = binary high side PWM = pulse--width--modulated signals
BL = binary low side RxD = serial interface (data received) %IWx = IEC--address for analog input
CANH = CAN--inerface TxD = serial interface (data transmitted) %IX0.xx = IEC--address for binary input
CANL = CAN--inerface VBBO = supply voltage outputs %QX0.xx = IEC--address for binary output
CYL = inputs for time perid measurement

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