H03440 Completion Solutions Catalog

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Completion Solutions | Table of Contents
Table of Contents
Completion Solutions................................................................................................. 1-1
Introduction .............................................................................................................................. 1-1
Completion Products ......................................................................................................... 1-1
Completion Services .......................................................................................................... 1-2
Quality, Health, Safety, and Environment Program ........................................................ 1-2
Health, Safety, and Environmental Policy.................................................................. 1-2
Training Centers................................................................................................................. 1-2
Research, Development, and Engineering....................................................................... 1-2
Global Technology Capabilities ........................................................................................ 1-2
Polymer Laboratories................................................................................................... 1-2
Metallurgical Laboratories........................................................................................... 1-2
Engineering Test Facilities........................................................................................... 1-3
Mike Adams Test Well Facility .................................................................................... 1-3
Deep Well Simulators .................................................................................................. 1-3
High-Temperature Test Facilities ................................................................................ 1-4
Multilateral Test Facility............................................................................................... 1-4
Swell Technology Test Facility.................................................................................... 1-5
Singapore Technology and Manufacturing Center ......................................................... 1-5
Manufacturing Facilities .................................................................................................... 1-6
Lafayette Manufacturing Center ................................................................................. 1-6
Malaysia Manufacturing and Technology Center ..................................................... 1-6
Technology for Every Challenge....................................................................................... 1-7
Installations ........................................................................................................................ 1-7
Severe-Service Completion Installation ..................................................................... 1-7
Single-String Permanent Packer Completion Installation ........................................ 1-8
Single-String Retrievable Packer Completion Installation........................................ 1-9
Dual-String Retrievable Packer Completion Installation......................................... 1-10
Coiled Tubing Completion Installation..................................................................... 1-11
Shallow Completion Installation............................................................................... 1-11
Electric Submersible Pump Completion Installation............................................... 1-12
Tubing-Conveyed Perforating Completion Installation .......................................... 1-13
Multilateral Technology............................................................................................. 1-14
AV Annulus Safety Valve........................................................................................... 1-15
Isolation Barrier Valves in Dual-Zone Stacked FracPac™ Completion .................. 1-16
Isolation Barrier Valves in Triple-Zone Stacked FracPac Completion.................... 1-17
Electric Submersible Pump Completion with Mechanical Reservoir Isolation..... 1-18
LV4 Isolation Barrier Valve in Extended-Reach Perforating Operations................ 1-19
Deepwater Completion Installation .......................................................................... 1-20
Multizone Sand Control Systems ............................................................................. 1-21
SmartWell® Completion System Installation ........................................................... 1-22
DataSphere® Permanent Monitoring Installation .................................................... 1-23
Multilateral Technology ............................................................................................. 2-1
Advanced Reservoir Drainage Solutions ............................................................................... 2-1
Multilateral Drainage Architecture ......................................................................................... 2-2
Latch Coupling ................................................................................................................... 2-2
Multilateral Pre-Milled Window Systems .............................................................................. 2-3
LatchRite® Pre-Milled Window Multilateral System (TAML Level 2 or 4)...................... 2-3
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Completion Solutions
FlexRite® Multilateral Completion System (TAML Level 5) ............................................ 2-4

Multilateral Milled Exit Systems ............................................................................................. 2-5
MillRite® Milled Exit Multilateral System (TAML Level 2 or 4) ....................................... 2-5
ReFlexRite® Multilateral Completion System (TAML Level 5) ........................................ 2-5
Multilateral Completions Systems ......................................................................................... 2-6
FloRite® Multilateral Completion System......................................................................... 2-6
IsoRite® Multilateral Completion System ......................................................................... 2-7
LocRite® Multilateral Completion System ........................................................................ 2-7
Junction Isolation Tool System ........................................................................................ 2-7
Multilateral Advanced Completions Systems ....................................................................... 2-8
FlexRite Intelligent Completion Interface System ........................................................... 2-8
FlexRite Multi-Branch Inflow Control System ................................................................. 2-8
FlexRite Liner-Conveyed Gravel Pack System ................................................................. 2-8
FlexRite Liner Deployment System .................................................................................. 2-8
FloRite Intelligent Completion Interface System ............................................................. 2-9
IsoRite Intelligent Completion Interface System ............................................................. 2-9
IsoRite Feed-Through System........................................................................................... 2-9
Intelligent Completions.............................................................................................. 3-1
Introduction .............................................................................................................................. 3-1
SmartWell® Systems ................................................................................................................ 3-2
Flow Control Valves ................................................................................................................. 3-3
HS-ICV Valve....................................................................................................................... 3-3
MC-Series Interval Control Valves .................................................................................... 3-6
MC0-ICV ........................................................................................................................ 3-6
MC-ICV .......................................................................................................................... 3-6
HS Circulating Valve .......................................................................................................... 3-8
Zonal Isolation Packers............................................................................................................ 3-9
HF-1 Packer ......................................................................................................................... 3-9
MC Packers ....................................................................................................................... 3-12
Feed-Through Seal Assembly......................................................................................... 3-14
Downhole Control Systems .................................................................................................. 3-16
Direct Hydraulics Downhole Control System ................................................................ 3-17
SmartPlex® Downhole Control System .......................................................................... 3-18
Digital Hydraulics™ Downhole Control System............................................................ 3-20
Accu-Pulse™ Incremental Positioning Module ............................................................. 3-21
Auxiliary Components ........................................................................................................... 3-22
Control-Line Cut Sub ....................................................................................................... 3-22
Splice Clamp/Sub............................................................................................................. 3-24
Splice Sub......................................................................................................................... 3-25
SmartWell Hydraulic Disconnect Tool ........................................................................... 3-26
SmartWell Electro-Hydraulic Disconnect Tool .............................................................. 3-28
Permanent Monitoring .......................................................................................................... 3-30
DataSphere® ROC™ Permanent Downhole Gauges ..................................................... 3-30
DataSphere ROC Gauge Mandrel ................................................................................... 3-33
DataSphere FloStream™ Venturi Flowmeter ................................................................ 3-34
DataSphere Array System............................................................................................... 3-35
DataSphere LinX® Monitoring System ........................................................................... 3-37
DataSphere LinX B-Annulus Pressure/Temperature Monitoring................................. 3-39
Chemical Injection System .............................................................................................. 3-40
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Chemical Injection Mandrels..................................................................................... 3-40

Dual Check Valves ...................................................................................................... 3-40
Injection Lines and Cable Protectors ........................................................................ 3-40
CheckStream® Chemical Injection System..................................................................... 3-41
CS1 Chemical Injection Sub ............................................................................................ 3-42
Multiline Spooling Services ............................................................................................ 3-43
Digital Infrastructure .............................................................................................................. 3-44
SmartWell® Master Supervisory Application................................................................. 3-45
Remote Power Systems .................................................................................................. 3-47
SPV Systems............................................................................................................... 3-47
Wind Generators ........................................................................................................ 3-47
Thermoelectric Generators........................................................................................ 3-47
DC-UPS Systems ........................................................................................................ 3-47
Gen-Set Systems........................................................................................................ 3-47
XPIO Data Acquisition and Control Unit ........................................................................ 3-48
Hydraulic Systems ........................................................................................................... 3-50
Hydraulic Supply Module .......................................................................................... 3-51
Well Control Module .................................................................................................. 3-52
Physical Configurations ............................................................................................. 3-52
Subsea Interface Cards.................................................................................................... 3-53
Remote Open Close Technology ............................................................................... 4-1
Introduction .............................................................................................................................. 4-1
eRED® Valve.............................................................................................................................. 4-2
Evo-RED® Bridge Plug .............................................................................................................. 4-4
eMotion® Remotely Operated Downhole Control Unit ......................................................... 4-6
eMotion-LV Valve..................................................................................................................... 4-7
eMotion-HS Valve .................................................................................................................... 4-9
Unconventional Completions .................................................................................... 5-1
Introduction .............................................................................................................................. 5-1
Frac Sleeve Systems................................................................................................................ 5-2
RapidStage® Systems ........................................................................................................ 5-2
RapidStart® Initiator Sleeve ............................................................................................... 5-4
RapidStart Initiator CT (Casing Test) Sleeve.................................................................... 5-6
RapidShift® Sleeve System................................................................................................ 5-8
Shifting Tools for RapidShift Sleeve Systems................................................................. 5-9
RapidShift Hydraulic Shifting Tool ............................................................................. 5-9
RapidShift High-Expansion Shifting Tool ................................................................ 5-10
RapidForce® FS (Full Straddle) Sleeve System.............................................................. 5-11
RapidForce HS Sleeve System........................................................................................ 5-12
StimJet™ Frac Port Inserts.............................................................................................. 5-13
RapidBall™ Landing Collar ............................................................................................. 5-14
RapidBall DM Self-Removing Ball Technology ............................................................. 5-15
Drillable and Dissolvable Tools ...................................................................................... 5-16
EZ Drill® Packers and Bridge Plugs ................................................................................. 5-16
Casing Alignment Tool .................................................................................................... 5-18
DrillGun™ Assembly (EZSVB) ........................................................................................ 5-20
Fas Drill® Packers and Bridge Plugs................................................................................ 5-22
Mechanical Setting Tool.................................................................................................. 5-24
BP Hydraulic Setting Tool ............................................................................................... 5-26
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HCT Setting Tool .............................................................................................................. 5-28

Fas Drill® Frac Plugs ......................................................................................................... 5-30
Obsidian® Frac and Bridge Plugs .................................................................................... 5-32
Illusion® Frac Plugs........................................................................................................... 5-33
Openhole Isolation Systems...................................................................................... 6-1
Introduction .............................................................................................................................. 6-1
Openhole Isolation Packers..................................................................................................... 6-2
ZoneGuard® FP Packer ....................................................................................................... 6-2
ZoneGuard SR Packer........................................................................................................ 6-4
ZoneGuard SR Bypass Packer........................................................................................... 6-6
ZoneGuard HE Packer........................................................................................................ 6-8
ZoneGuard Shunt Packer ................................................................................................ 6-10
Swellpacker® System Technologies ..................................................................................... 6-12
Swellpacker Isolation System ......................................................................................... 6-12
Swellpacker Slip-On Isolation System ........................................................................... 6-14
Swellpacker Cable System .............................................................................................. 6-16
Swellpacker System Technology Customizations .............................................................. 6-18
Swellable Elastomers ...................................................................................................... 6-18
Swelling Delay Systems .................................................................................................. 6-18
Standard End Ring Design .............................................................................................. 6-18
K2 Extrusion Limiting End Ring Design ......................................................................... 6-18
SwellSim® Software ......................................................................................................... 6-19
Swellpacker System Technology Applications ................................................................... 6-20
Multistage Fracturing....................................................................................................... 6-20
Production Management ................................................................................................. 6-20
Permanent Monitoring .................................................................................................... 6-20
Well Construction............................................................................................................. 6-20
Top of Cement ............................................................................................................ 6-21
Liner Tiebacks............................................................................................................. 6-21
Below Liner Hangers.................................................................................................. 6-21
Production Zones with Cement................................................................................. 6-22
Isolation at Shoe Joints ............................................................................................. 6-22
Scab Liners ................................................................................................................. 6-22
Anchoring of Casing Strings ..................................................................................... 6-23
Isolation at Perforations............................................................................................. 6-23
Liner Hanger Systems ................................................................................................ 7-1
Introduction .............................................................................................................................. 7-1
Expandable Liner Hanger Systems ........................................................................................ 7-2
VersaFlex® Expandable Liner Hanger Systems ............................................................... 7-2
VersaFlex XSL Expandable Liner Hanger System........................................................... 7-4
VersaFlex GT Expandable Liner Hanger System............................................................. 7-6
XtremeGrip™ Expandable Liner Hanger System............................................................ 7-8
Expandable Liner Hanger Setting Tools ........................................................................ 7-10
Expandable Liner Hanger Accessories ........................................................................... 7-12
Tieback Seal Units...................................................................................................... 7-12
Expandable Liner Hanger Plug Systems ........................................................................ 7-13
VersaFlex Plug Assembly .......................................................................................... 7-13
VersaFlex MCXV Wiper Dart ..................................................................................... 7-14
VersaFlex Landing Collar........................................................................................... 7-14
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MatchSet™ Conventional Liner Hanger Systems ............................................................... 7-15

MatchSet Pocket-Slip Liner Hanger ................................................................................ 7-16
MatchSet Liner Hanger with Integral Liner-Top Packer ................................................ 7-17
MatchSet Liner-Top Packer ............................................................................................. 7-19
MatchSet Integral Tieback Packer and Tieback Seal Assembly ................................... 7-20
MatchSet Hydraulic Latch Landing Collar with Ball Catcher ........................................ 7-21
Float Equipment for Expandable and Conventional Liner Hangers .................................. 7-22
Super Seal II® Float Equipment ....................................................................................... 7-22
Super Seal II Float Collar ................................................................................................. 7-22
Float Shoe......................................................................................................................... 7-22
Packers......................................................................................................................... 8-1
Introduction .............................................................................................................................. 8-1
Packer Performance Envelopes .............................................................................................. 8-2
ISO 14310/API 11D1 Design Validation Grades ............................................................... 8-2
Permanent Production Packers............................................................................................... 8-4
Wireline-Set Perma-Series® Packers................................................................................. 8-4
Wireline-Set Perma-Series TWC Packers ................................................................... 8-8
Setting Adapter Kits and Hydraulic Setting Tools........................................................... 8-9
Setting Adapter Kits ..................................................................................................... 8-9
Hydraulic Setting Tools ............................................................................................... 8-9
Hydraulic-Set Perma-Series Packers .............................................................................. 8-10
Hydrostatic-Set Perma-Series Packers ........................................................................... 8-12
Hydraulic-Set Perma-Series HP/HT Packer .................................................................... 8-14
Wireline-Set Perma-Series HP/HT Packer ...................................................................... 8-15
Retrievable Production Packers ............................................................................................ 8-16
Hydraulic-Set X-Trieve™ HR (AHR) Packer .................................................................... 8-16
Hydraulic-Set X-Trieve HC (AHC) Retrievable Packer ................................................... 8-17
Hydrostatic-Set X-Trieve HC Retrievable Production Packers...................................... 8-18
X-Trieve HP (HHH and HHS) Retrievable Packers ......................................................... 8-20
X-Trieve HP (HPH and HPS) Retrievable Packers .......................................................... 8-21
Retrievable Feed-Through Packers....................................................................................... 8-22
X-Trieve HP (MFT) Packer................................................................................................ 8-22
Hydraulic-Set X-Trieve HC (DHC) Packer ....................................................................... 8-23
Retrievable Sealbore Production Packers ............................................................................ 8-24
Wireline-Set Versa-Trieve® Packers ................................................................................ 8-24
Versa-Trieve Packers: VTA, VBA, VCA, VCH, VBS, VGP, VGH, VSA....................... 8-24
VCH and VGH Packers................................................................................................ 8-25
VGP Packers................................................................................................................ 8-26
Upper Sealbore VSA Versa-Trieve Packer ............................................................... 8-26
Weight-Down Versa-Trieve and PGP Packers.......................................................... 8-26
Versa-Trieve Packer Retrieving Tool......................................................................... 8-29
Engaging ................................................................................................................. 8-30
Releasing ................................................................................................................. 8-30
Retrieving ................................................................................................................ 8-30
Retrievable Mechanical-Set Packers..................................................................................... 8-31
Versa-Set® Packers ........................................................................................................... 8-31
Wireline-Set Operation .............................................................................................. 8-32
Mechanical-Set Operation ......................................................................................... 8-32
Guiberson® G-6 Packer..................................................................................................... 8-34
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Retrievable Hydraulic-Set Packers........................................................................................ 8-36

Hydraulic-Set Perma-Lach® PHL Packers........................................................................ 8-36
Hydraulic-Set Guiberson® G-77 Packer........................................................................... 8-38
Hydraulic-Set RDH Dual Production Packers ................................................................. 8-40
Seal Assemblies for Hydraulic-Set RDH Dual Packers .................................................. 8-41
Special Application Packers .................................................................................................. 8-42
ZoneGuard® FP Packer ..................................................................................................... 8-42
ZoneGuard HE Packer...................................................................................................... 8-44
ZoneGuard SR Packer...................................................................................................... 8-46
Electric Submersible Pump Packer ................................................................................. 8-48
B-Series Wireline-Retrievable Packers ........................................................................... 8-49
Packer Completion Accessories............................................................................................ 8-51
Sealbore and Millout Extensions .................................................................................... 8-51
Seal Assemblies ............................................................................................................... 8-52
No-Go Locator ............................................................................................................ 8-52
Ratch-Latch™ Anchor Assembly .............................................................................. 8-52
Seal Units.................................................................................................................... 8-53
Muleshoe Guides ....................................................................................................... 8-54
Polished Bore Assembly.................................................................................................. 8-55
Travel Joints ..................................................................................................................... 8-56
Swivel Travel Joints................................................................................................... 8-56
Straight Shear Pin Released Travel Joints............................................................... 8-56
Keyed Travel Joints.................................................................................................... 8-57
Long Space-Out Travel Joints................................................................................... 8-57
Adjustable Unions............................................................................................................ 8-58
Twin-Flow Assemblies..................................................................................................... 8-58
On-Off Tools ..................................................................................................................... 8-59
Sealing Plugs and Backpressure Valves ........................................................................ 8-60
Retrievable Sealing Plugs.......................................................................................... 8-60
Expendable Sealing Plugs ......................................................................................... 8-61
Backpressure Valves .................................................................................................. 8-61
Catcher Subs .................................................................................................................... 8-62
DP1 Anvil® Plugging System ........................................................................................... 8-63
Mirage® Disappearing Plug ............................................................................................. 8-64
Tubing Safety Joints ........................................................................................................ 8-65
Seal Selection for Packers ............................................................................................... 8-66
Other Seal Technology .................................................................................................... 8-66
Packer Element Selection Chart ...................................................................................... 8-67
Isolation Barrier Valves .............................................................................................. 9-1
Introduction .............................................................................................................................. 9-1
FS2 Fluid Loss Isolation Barrier Valve.................................................................................... 9-2
IB-Series Mechanical Fluid Loss Isolation Barrier Valve....................................................... 9-4
LV4 Downhole Lubricator Valves............................................................................................ 9-5
LS0 Liquid Spring Actuation Device....................................................................................... 9-6
Twin-Flow AIS-LS............................................................................................................... 9-7
Subsurface Safety Equipment ................................................................................. 10-1
Introduction ............................................................................................................................ 10-1
Advanced Features ................................................................................................................ 10-3
Contoured Flapper ........................................................................................................... 10-3
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High-Performance Piston Actuator ................................................................................. 10-4

Halliburton Integral Fitting .............................................................................................. 10-4
Self-Equalizing Feature.................................................................................................... 10-5
Tubing-Retrievable Safety Valves......................................................................................... 10-6
WellStar® Tubing-Retrievable Safety Valve ................................................................... 10-6
NE™ Tubing-Retrievable Safety Valve........................................................................... 10-8
SP™ Tubing-Retrievable Safety Valve ......................................................................... 10-10
DepthStar® Tubing-Retrievable Safety Valve............................................................... 10-12
Wireline-Retrievable Safety Systems ................................................................................. 10-14
FXE Flapper-Type Valves............................................................................................... 10-14
FRN Flapper-Type Wireline-Retrievable Safety Valves ............................................... 10-16
BigBore™ Wireline-Retrievable Safety Valves ............................................................ 10-18
Capillary Deliquification Safety System ....................................................................... 10-19
Surface-Controlled Subsurface Safety Accessory Equipment ......................................... 10-20
Safety Valve Landing Nipples ....................................................................................... 10-20
Hydraulic Control Lines ................................................................................................. 10-22
Control-Line Protectors.................................................................................................. 10-23
TTRD Protection Sleeve................................................................................................. 10-24
Storm Choke® Safety Valves ............................................................................................... 10-26
Velocity-Type Safety Valves .......................................................................................... 10-26
Storm Choke J Safety Valves .................................................................................. 10-26
Tubing-Pressure (Ambient) Safety Valves ................................................................... 10-28
Storm Choke H Safety Valves ................................................................................. 10-28
Storm Choke K Safety Valves.................................................................................. 10-30
Injection Safety Valves ........................................................................................................ 10-32
WI Retrievable Injection Valve ...................................................................................... 10-32
MC Injection Valves ....................................................................................................... 10-34
Annular Safety Systems ...................................................................................................... 10-35
AV Annulus Safety Valve............................................................................................... 10-35
Surface-Controlled Annular Vent and Sleeve Valves.................................................. 10-37
Annular Vent Valve .................................................................................................. 10-38
CV0 Retrievable Straddle with Integral Safety Valve ........................................................ 10-40
Subsurface Flow Control Systems.......................................................................... 11-1
Introduction ............................................................................................................................ 11-1
Landing Nipples and Lock Mandrels .................................................................................... 11-4
Selective by Running Tool .............................................................................................. 11-4
Otis® X® and XN® Landing Nipples and Lock Mandrels........................................... 11-4
Otis R® and RN® No-Go Landing Nipples and Lock Mandrels ................................ 11-5
FBN® Full Bore Landing Nipple and Lock Mandrel System .......................................... 11-8
No-Go Locks and Nipples .............................................................................................. 11-10
Otis RPT® No-Go Landing Nipple and Lock Mandrel Systems ............................. 11-10
No-Go Locks for Safety Valves ..................................................................................... 11-12
Otis RQ No-Go Lock Mandrels ................................................................................ 11-12
Otis RPV No-Go Lock Mandrels .............................................................................. 11-12
Otis SAFETYSET® Lock Mandrel System................................................................ 11-13
SRH Plug ................................................................................................................... 11-14
Wellhead Plugs and Backpressure Valves ......................................................................... 11-15
SRP Wellhead Plugs....................................................................................................... 11-15
SRP Wellhead Backpressure Valves ............................................................................. 11-15
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SSP Wellhead Plugs....................................................................................................... 11-15

Through-Tubing Plugging Equipment ............................................................................... 11-16
Plugs Set in Nipples ....................................................................................................... 11-16
Otis® One-Trip Plug Assemblies.............................................................................. 11-16
Otis Prong-Type Plug Assemblies .......................................................................... 11-17
Otis XR Pump-Through Plug Assemblies .............................................................. 11-18
Pump-Open Plugs .......................................................................................................... 11-19
Equalizing Subs.............................................................................................................. 11-20
Otis XH Equalizing Subs .......................................................................................... 11-20
Otis X® and R® RPT® and FBN® Equalizing Subs .................................................... 11-20
Otis Bottomhole Choke Beans ................................................................................ 11-21
Bottomhole Pressure and Temperature Equipment ......................................................... 11-22
Softset Gauge Hanger ................................................................................................... 11-22
Shock Absorbers ............................................................................................................ 11-22
Tubing-Installed Flow Control Equipment ......................................................................... 11-23
DuraSleeve® Sliding Side-Door® Circulation and Production Sleeve......................... 11-23
Slimline DuraSleeve Sliding Side-Door Circulation and Production Device............. 11-25
Zonemaster™ Injection System.................................................................................... 11-26
Velocity String Hangers ................................................................................................. 11-28
Tubing-Installed Plugging Equipment.......................................................................... 11-29
DP1 Anvil® Plugging System ................................................................................... 11-29
Mirage® Disappearing Plug ..................................................................................... 11-30
Autofill Sub ............................................................................................................... 11-31
Tubing-Installed Flow Control Accessories ....................................................................... 11-32
Flow Couplings............................................................................................................... 11-32
Blast Joints ..................................................................................................................... 11-32
Subsurface Service Tools.................................................................................................... 11-33
Slickline Service Tools................................................................................................... 11-33
Slickline Toolstring ........................................................................................................ 11-33
Wireline Toolstring................................................................................................... 11-33
Otis Rope Sockets .................................................................................................... 11-33
Otis Stems................................................................................................................. 11-33
Otis Accelerators ...................................................................................................... 11-34
Otis Knuckle Joints................................................................................................... 11-34
Otis Jars .................................................................................................................... 11-34
Otis B Blind Box........................................................................................................ 11-34
Slickline Detent Jars ...................................................................................................... 11-35
Otis Quick Connect Toolstring Connection .................................................................. 11-36
Auxiliary Tools for Use with Slickline Toolstring ........................................................ 11-37
Otis Gauge Cutter and Swaging Tools ................................................................... 11-37
Otis Impression Tool................................................................................................ 11-37
Otis Tubing Broach .................................................................................................. 11-37
Otis M Magnetic Fishing Tool ................................................................................. 11-37
Otis G Fishing Socket............................................................................................... 11-37
Otis P Wireline Grab................................................................................................. 11-38
Otis Go-Devil............................................................................................................. 11-38
Expandable Wirefinder ............................................................................................ 11-38
Running Tools ................................................................................................................ 11-39
Otis X and R Running Tools .................................................................................... 11-39
Otis RXN Running Tools.......................................................................................... 11-39
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Otis® SAFETYSET® Running Tools .......................................................................... 11-39

Otis UP Running Tool .............................................................................................. 11-39
Otis MR Running Tools............................................................................................ 11-39
Pulling Tools................................................................................................................... 11-40
Internal Fishing Necks.............................................................................................. 11-40
External Fishing Necks............................................................................................. 11-40
Slickline DPU® Downhole Power Unit .......................................................................... 11-41
Test Tools ....................................................................................................................... 11-43
Otis Selective Test Tools ......................................................................................... 11-43
Otis Non-Selective Test Tools ................................................................................. 11-43
Positioning Tools ........................................................................................................... 11-44
Otis BO Positioning (Shifting) Tool......................................................................... 11-44
Tubing Perforators and Bailers ..................................................................................... 11-45
Slickline Skid Units and Trucks........................................................................................... 11-46
RELAY™ Digital Slickline System ................................................................................. 11-47
Surface Service Equipment................................................................................................. 11-48
DPU Downhole Power Unit Actuated Tubing Perforator............................................ 11-49
Intervention Solutions.............................................................................................. 12-1
Introduction ............................................................................................................................ 12-1
Evo-Trieve® Bridge Plug ........................................................................................................ 12-2
HE3®/HX4 Retrievable Bridge Plugs...................................................................................... 12-4
HERO Bridge Plug .................................................................................................................. 12-6
Evo-RED® Bridge Plug ............................................................................................................ 12-8
Hydraulic RED Remotely Operated Equalizing Device...................................................... 12-10
Evo-Trieve Intervention Packer ........................................................................................... 12-12
Evo-Trieve EB0 Retrievable Straddle.................................................................................. 12-14
BB0 Retrievable Straddle..................................................................................................... 12-16
BR0 Modular Straddle System............................................................................................ 12-18
RS2 Tubing Anchor ........................................................................................................ 12-19
Retrievable Gas Lift Straddles............................................................................................. 12-21
CV0 Retrievable Straddle with Integral Safety Valve ........................................................ 12-23
Otis G Pack-Off Anchors ...................................................................................................... 12-25
Appendix.................................................................................................................... 13-1
Casing Data............................................................................................................................. 13-1
API Tubing Table.................................................................................................................... 13-4
Halliburton OECO® Thread Chart .......................................................................................... 13-6
Halliburton OECO Thread Compatibility Chart.................................................................... 13-6
Conversion Factors ................................................................................................................ 13-7
Fraction, Decimal, Millimeter Conversion Chart ................................................................. 13-8
Inches Setting Stroke on Tubing for Desired Tubing Weight or Tension on Packer........ 13-9
Tubing Elongation Due to Temperature Difference .......................................................... 13-11
Fluid Weight Conversion Table........................................................................................... 13-13
Gas Table .............................................................................................................................. 13-14
Material Recommendation Data Sheet .............................................................................. 13-15
Well Information Table ........................................................................................................ 13-16
Tubing and Casing Information Table................................................................................ 13-16
Packer Information Table .................................................................................................... 13-16
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Introduction
01
Introduction
Halliburton offers a wide range of completion products » Multilateral completions

and services designed to maximize well production » Intelligent completions technology
including subsurface safety systems, high-pressure » Remote open close technology
packer systems, intervention solutions, flow controls, and » Unconventional completions
expandable liner technology as well as intelligent » Openhole isolation systems
completions and multilateral systems. Our state-of-the-art
» Liner hanger systems
manufacturing and testing facilities enhance our
» Production packers
commitment to providing innovative, value-added
completion solutions. » Isolation barrier valves
» Subsurface safety systems
» Subsurface flow controls
Completion Products » Straddles and pack-off equipment
This catalog contains descriptions, illustrations, Sand Control Solutions and Service Tools catalogs are
specifications, and ordering information for Halliburton also available.
completion products, including:
1-1
Completion Services Research, Development, and

Engineering
Halliburton completion specialists are highly trained at our
world-class training centers and are equipped with the Halliburton provides customers with advanced technology
tools to provide the finest and safest pre-job, post-job, and outstanding personnel to solve problems efficiently
and on-site service. The full weight of Halliburton and effectively. Research, development, and engineering
corporate resources lies behind its completion specialists. efforts are conducted at various locations:
These resources include innovative research and
development, advanced design technology, state-of-the- » Carrollton Technology Center, Carrollton, Texas
art testing facilities, and industry-recognized quality » Singapore Technology Center, Singapore
assurance programs. » Spring Technology Center, Spring, Texas
» Duncan Technology Center, Duncan, Oklahoma
» UK Technology Center, Arbroath, Scotland
Quality, Health, Safety, and
Environment Program
Global Technology Capabilities
Rather than only focus on a quality system such as
ISO 9001, Halliburton has chosen to develop a business Halliburton Completion Tools technology facilities provide
system that incorporates quality, health, safety, and the latest advanced technological equipment available,
environmental (QHSE) requirements in a single giving Halliburton comprehensive, in-house
management system. The Halliburton Management environmental testing capabilities for downhole tools.
System (HMS) defines our processes and includes With major engineering facilities in both the Eastern and
quality, safety, environmental, and occupational health Western Hemispheres, Halliburton can provide timely
check points. delivery of crucial technologies.
Health, Safety, and Environmental Policy Polymer Laboratories

Halliburton recognizes the importance of meeting Our polymer laboratories test and evaluate the latest
society's needs for health, safety, and protection of the polymeric materials for both surface and downhole
environment. We work proactively with employees, applications. Equipment includes a full thermal analysis
customers, the public, governments, and others to use suite as well as test cells capable of testing seal materials
natural resources in an environmentally sound manner, from -40 up to 500°F (260°C) and pressures of up to
emphasizing the safety of employees and the public as 40,000 psi (2758 bar). In addition, extensive studies are
well as the needs of future generations. We are dedicated conducted on the effects of organic amine corrosion
to continuous improvement of our global HSE processes, inhibitors on elastomers. Halliburton research in seal
while we supply high-quality products and services to materials has yielded elastomer compounds unrivaled in
customers. To meet these responsibilities, we manage the industry.
our business according to the HSE principles.
Metallurgical Laboratories
Training Centers Mechanical testing and certification performed in the

metallurgical laboratories provide analysis and daily
Halliburton training centers deliver training solutions to support for manufacturing operations. An important
grow the competence of our personnel in meeting function of the metallurgical laboratory is supplying
customer needs. Training can also be acquired at the materials recommendations to customers based on
individual locations around the world through home study, individual well data. Heat treatment tests determine
online courses, and on-the-job training. whether alloys will function downhole as needed. A
scanning electron microscope can examine the surface
» Cairo, Egypt
of a failure to determine the cause, whether it be
» Carrollton, Texas
environmental embrittlement, incorrect chemistry,
» Duncan, Oklahoma or overstress.
» Ft Worth, Texas
» Houston, Texas
» Montrose, Scotland
» Tronoh, Malaysia
» Villahermosa, Mexico
1-2
Completion Solutions | Introduction
Engineering Test Facilities Deep Well Simulators

With a commitment to technology innovation, Halliburton Deep well simulators at the Carrollton, Texas and
continues to deliver technically superior, value-added Singapore Technology Centers are equipped to develop
products and services. A key component of this process and test completion products under simulated downhole
is the state-of-the-art testing and design validation temperatures and pressures, identify potential well
facilities at our various technology centers, which provide: control problems, and mitigate risks in field operations.
These facilities have the capability to test in simulated
» Engineering analysis and support
conditions up to 700°F (371°C) and hydrostatic pressures
» High-temperature/high-pressure testing up to 30,000 psi (206.8 MPa) in Carrollton and up to
» Tool qualification to API and ISO requirements 40,000 psi (275.8 MPa) in Singapore.
Mike Adams Test Well Facility

As the demand for energy increases, the drilling and
completing of wells continues to forge new boundaries.
Higher pressures, hotter wells, and tool complexities
require state-of-the-art testing facilities. Named in
memory of one of our most respected test department
leaders, the “Mike Adams” test well is designed to be
safe, operationally efficient, and best in class for
downhole testing of tools for both vertical and horizontal
applications.
The Mike Adams facility is a modern drilling rig that runs

on clean, quiet electric power. This big-bore well has a
cased hole configured with 20- × 13 3/8- × 9 5/8-in.
casing. The 9 5/8-in. casing starts at 5,200 ft (1585 m) and
kicks off the vertical bore through a 16°/100-ft (30.5-m)
radius into a horizontal section. The facility features an air-
conditioned observation room with a safe viewing room
for customers, a modern data acquisition system,
dressing facilities, and an office area.
HAL17704
Halliburton state-of-the-art research and testing facilities,

which include the deep well simulator (shown), accelerate
development of new equipment technology already in
demand by the petroleum industry.
HAL37790
Mike Adams Test Well
1-3
High-Temperature Test Facilities Multilateral Test Facility

Our High-Temperature Gas Test facilities located in The multilateral test facility comprises a shop area to
Carrollton, Texas, and Singapore are specifically built for prepare long assemblies for testing and a control room to
testing with liquids or nitrogen gas with a working run tests on the 144-ft-long (44-m-long) test beam. The
pressure of 40,000 psi and a maximum of 4 ft³ (0.113 m³) test beam can push up to 200,000 lb, pull 150,000 lb, and
of nitrogen gas. Each facility has vertical test cells stroke in 10-ft (3-m) increments. The shop also houses
designed to accommodate assemblies up to 45-ft the TorqueMaster™ Model 8026 unit for assembly
(13.72-m) long and 28 in. (711 mm) in diameter, and makeup and breakout operations. This top-of-the-line
temperature ranges of 700°F (371°C) to 32°F (0°C). The facility is equipped with all of the necessary tools so that
device undergoing testing receives uniformly heated/ full assemblies can be tested.
cooled air to simulate severe temperatures in a downhole
environment. These facilities also have a horizontal Should a customer want to attend a test, the control room
bunker rated to the same pressure/volume as the is outfitted with monitors and multiple cameras that
test cells. monitor the testing area. Additionally, a GoPro® camera is
available that can be deployed for close-ups of critical test
High-temperature test facilities are used to test areas. This testing facility helps ensure that customers
experimental designs for use in high-pressure/high- receive the high-quality equipment they expect.
temperature (HP/HT) wells. The high-temperature test
facilities are ideally suited for testing packers per ISO
14310/API 11D for all “V” class ratings. Each test cell is
designed to accommodate assemblies up to 30 ft
(9.14 m) and 30 in. (762 mm) in diameter and has a
temperature range up to 700°F (371°C). The device
undergoing testing receives uniformly heated air to
simulate severe temperatures downhole.
All of our high-temperature test facilities feature a

HAL42886
nitrogen gas system that makes the cell’s sealed/

contained atmosphere nonflammable. An oxygen
analyzer and alarm system monitors the cell’s
atmosphere, and controls are provided to maintain inert Multilateral test facility workshop includes TorqueMaster™
unit, vices, and overhead crane.
mixtures for lower explosion limit control. With these
advanced capabilities, Halliburton can accelerate the TorqueMaster™ is a trademark of National Oilwell Varco.
development of new equipment technology already in GoPro® is a registered trademark of GoPro, Inc.
demand by the petroleum industry.
HAL37800
High-Temperature Gas Facility
1-4
Swell Technology Test Facility Singapore Technology and

The Swell Technology test facility provides the latest
Manufacturing Center
technologies in pressure monitoring, swell rate testing, The Completion Technology and Manufacturing Center in
and fluid compatibility for both full-scale and small-scale Singapore significantly expands the Halliburton
tests. Testing can be performed in both static and Completion Tools technology and manufacturing capacity.
dynamic temperature environments to replicate Complementing our Carrollton, Texas facility in the
downhole conditions accurately. For customer-specific Western Hemisphere, the Completion Technology and
tests, procedures are agreed between Halliburton and the Manufacturing Center serves as the global headquarters
customer before the test unit is built and the test is for Completion Tools and allows for the delivery of high-
executed. These procedures contain the specifics of the quality products to a broad and growing customer base in
test, timeline, reporting, and the testing budget. The the Eastern Hemisphere.
facility includes digital logging and recording systems to
allow customers to evaluate the technology. Remote This vast state-of-the-art facility includes manufacturing,
witnessing of the testing is available upon request. technology, and administrative space. Technology
laboratories and test facilities house complex processes,
such as high-alloy material precision machining, electrode
discharge machines, and small deep-hole gun drilling. In
addition, deep well simulators, high-pressure/high-
temperature testing facilities, and a deep horizontal well
enable all aspects of engineering testing and simulated
systems integration testing operations.
HAL38547
Singapore Completion Technology and Manufacturing Center

HAL42699
The Swell Technology test facility enhances

the design, testing, and qualification of
Halliburton Swell Technology and openhole
isolation systems.
1-5
Manufacturing Facilities Malaysia Manufacturing and Technology Center

Manufacturing facilities for downhole completion The Malaysia Manufacturing and Technology Center
equipment are found at the following locations: manufactures an extensive range of products, including
swell and screens technology. The more than 300,000-ft²
» Arbroath, Scotland (27 871-m²) facility includes a manufacturing plant, bulk
» Carrollton, Texas plant, and an administration building. This site also offers
» Lafayette, Louisiana technology capabilities, including high-pressure and
» Johor, Malaysia physical property tests on location. The Halliburton
» Singapore Malaysia Manufacturing and Technology Center plays a
» Spring, Texas key role in meeting the growing needs of customers in
the Eastern Hemisphere and globally.
Lafayette Manufacturing Center
Located in Lafayette, Louisiana, the 200,000-ft²
(18 581-m²) Lafayette Manufacturing Center includes
173,000 ft² (16 072 m²) of manufacturing shop floor space
and on-site technology capacity. In addition to the
manufacturing shop floor built for long parts, the facility
includes a metallurgical laboratory capable of performing
physical property tests on incoming raw materials and
sample rubber. This state-of-the-art plant features an
efficient shop floor layout, new machines, and
streamlined processes that allow for maximum
productivity. The facility's cutting-edge technology and
HAL25065
equipment for screen production includes hydraulic

stress-relief racks and machines that help improve the
screen jacket assembly process.
Malaysia Manufacturing and Technology Center
1-6
Technology for Every Challenge

Halliburton meets customer challenges with reliable and
economical equipment. Whether the solution requires
facing extremes caused by pressure, temperature,
environment, economy, or downhole conditions,
Halliburton equipment is ready. We offer completion
equipment and services for a broad range of applications,
including:
Landing Nipple
» Large monobore completions
» Horizontal completions
» Multilateral completions
» High-pressure/high-temperature (HP/HT) completions
» Coiled tubing completions
» Deepwater and subsea completions
» Shallow completions Ratch-Latch™
» Electric submersible pump completions Seal Anchor
» Conventional single and dual completions HP/HT Packer
» Sand control completions
» Intelligent completions
Installations
At Halliburton, our objectives are increasing production
and lowering total costs throughout the life cycle of the
well. Following are just a few examples of the Landing Nipple
applications and services Halliburton offers.
Severe-Service Completion Installation Auto-Release Sub

HP/HT packers are designed for the most extreme
completion environments. These packers are based on
the rugged and reliable Perma-Series® packer and are
designed specifically for HP/HT hostile environments.
Compatible seal assemblies and various receiving heads,
including metal-to-metal latching type are available.
VannGun® Assembly
HAL122773
Severe-Service
Completion Installation
1-7
Single-String Permanent Packer Completion Installation

This simple, versatile, single-zone completion features,
from bottom to top, a wireline re-entry guide. The re-entry Hydraulic
guide guides wireline tools that have been run below the Control Line
end of the tubing string back into the tubing. A bottom
no-go landing nipple allows for flowing bottomhole
pressure surveys. The selective landing nipple allows the Flow Coupling
well to be plugged for testing purposes or so tubing can
Tubing-Retrievable
be removed without exposing the formation to kill fluids.
Safety Valve
A Perma-Series® permanent packer, a sealbore extension
below the packer, and a seal unit assembly with locator
isolate the upper permanent casing string from the
formation and allow tubing expansion or contraction to
occur. The sealbore extension can be eliminated and a Flow Coupling
shorter seal assembly with a latch-type locator can be
used if little or no tubing movement is expected. The
circulating device allows for selective tubing-to-casing
communication. A tubing-retrievable or wireline-
retrievable safety valve can also be used.
Flow Coupling
Sliding Side-Door®
Circulating Device
Flow Coupling
Locator
Seal Units
and Accessories
Perma-Series®
Permanent Packer
Sealbore Extension
Millout Extension
Adapter
Tubing Joint or
Pup Joint
Landing Nipple
Perforated
Pup Joint
No-Go Landing Nipple

HAL122776
Wireline Re-Entry
Guide
Single-String Permanent
Packer Completion Installation
1-8
Single-String Retrievable Packer Completion Installation

When dealing with sensitive formations, it can be
advantageous to lubricate a retrievable production packer
into the wellbore under pressure. The packer serves as a
temporary plug while tubing is being run and completion
fluid circulated and then serves as a production packer.
The Halliburton Versa-Set® packer is ideal for these
applications. The Versa-Set packer is available in wireline-
set or mechanical-set versions. The wireline-set version is
set with a standard wireline setting tool or DPU®
downhole power unit with wireline adapter kit. Using a
standard on-off tool, the packer can be run with a plug
installed at the top of the packer. Once set on wireline,
the packer operates as a standard mechanical double
grip with an on-off tool. It is used for testing, injection,
and zone stimulation and can serve as a production
XL On-Off Tool
packer, temporary bridge plug, or tubing anchor in a
with Integral Nipple Profile
pumping application. The packer releases with a 1/4 turn
right-hand release.
Retrievable Packer
No-Go Nipple
HAL122772
Re-Entry Guide
Single-String Retrievable Packer
1-9
Dual-String Retrievable Packer Completion Installation

This dual-zone, dual-string completion uses an upper
Hydraulic
hydraulic-set retrievable dual packer and a lower
Control Line
permanent packer. The permanent packer and tailpipe are
run first and set on tubing or wireline. The dual strings and
dual hydraulic-set packer are then run with a seal
assembly on the bottom of the long string. Once the dual
strings are landed and spaced out at the surface, a ball is
dropped or a plug is set in the landing nipple below the
packer in the short string. Pressure is applied to the short
string and sets the dual packer. If a ball catcher is used, Flow Coupling
increased pressure causes the collet catcher to release, Safety Valve Landing Nipple
allowing the ball to drop out the end of the tubing.
Circulation of completion fluids is achieved using the Otis® X® Lock Mandrel
Sliding Side-Door® circulating device above and below the
dual packer.
Wireline-Retrievable
Safety Valve
Flow Coupling
Sliding Side-Door®
Circulating Device
Flow Coupling
Retrievable Hydraulic-Set
Dual Packer
Otis X Landing Nipple

Collet Catcher Sub
Otis XN® No-Go Landing Nipple
Sliding Side-Door
Circulating Device
Blast Joint
Polished Nipple
Permanent Wireline-Set
Perma-Series® Packer
HAL122770
Otis X Landing Nipple

Perforated Pup Joint
Otis XN No-Go Landing Nipple
Wireline Re-Entry Guide

Dual-String Retrievable Packer
1-10
Coiled Tubing Completion Installation Shallow Completion Installation

Coiled tubing can be used in place of regular jointed A simple completion is illustrated for shallow applications
production tubing in certain completions. Using coiled using a Guiberson® G-6 packer and splined travel joint. A
tubing allows for reduced completion/decompletion time tension-set packer is normally used in shallow
while using standard completion equipment accessories. applications because weight is not available to set
Special connectors allow standard completion compression-set packers. This particular completion is
components to be attached to the coiled tubing. GO™ or used in steam injection applications. When replacing the
HGO mechanical utility packers can be used as an travel joint with an overshot tubing seal divider, the
alternative tubing hanger to suspend coiled tubing in completion is typical of shallow CO2 or water injection
siphon string applications. applications.
Coiled Tubing Connector
Subsurface Safety Valve

Assembly
Splined Travel Joint


Side-Pocket Mandrel
Guiberson®
G-6 Tension Packer
Packer Assembly
Seal Assembly
HAL122774
HAL122771
Coiled Tubing Shallow Completion Installation

Completion Installation (Steam, CO2, or Water Injection)
1-11
Electric Submersible Pump Completion Installation

One schematic (left) shows an
electric submersible pump (ESP)
completion that allows annulus gas Tubing-
below the packer to vent to the Retrievable
annulus above the packer. A single Safety Valve
hydraulic control line can operate the Electric
tubing-retrievable safety valve and Power
annulus gas vent valve. Cable
Sliding
The other schematic (right) shows an Side-Door®
ESP completion that allows for flow Circlulating
Sleeve
control without heavy kill fluids during ESP Cable
remedial operations. A downhole Penetrator
master valve is run with a packer,
on-off tool, and wireline lock. The
valve holds pressure in both ESP Packer
directions. It closes when the
hydrostatic pressure exceeds a
preset value and opens when
hydrostatic pressure is reduced.
Landing
Nipple
and Plug
(Packer
Electric Power
Setting) Annular
Cable
Y-Block Vent Valve
Cable Clamp
Landing
Nipple
and Plug
Electric
Submersible
Pump
Downhole
Electric
Master Valve
Submersible
Pump
Guiberson® G-6
Retrievable
Packer
HAL122779
HAL122775
Electric Submersible Pump (ESP)

1-12
Tubing-Conveyed Perforating Completion Installation

Many types of Halliburton packers are used in
completions with tubing-conveyed perforating (TCP) guns,
including Versa-Trieve® retrievable packers, Perma-Series®
permanent packers, and others. TCP guns can be run as Flow Coupling
tailpipe connected to the bottom of the packer or through Otis® R® Landing Nipple
the bore of a set packer. This installation shows a
Versa-Trieve packer set on electric wireline. The TCP guns Flow Coupling
are spaced out below the seal assembly, and the tubing is
run in the hole. Before stabbing through the packer, light
fluids can be circulated down the tubing to provide an
underbalanced situation. The tree is installed and the Flow Coupling
guns are mechanically or hydraulically fired and released
Sliding Side-Door®
to open the tubing end. Circulating Device
Flow Coupling
Seal Assembly
Versa-Trieve®
Packer
HAL122778
Sealbore Extension
Tubing-Conveyed Perforating
(TCP) Completion Installation
1-13
Multilateral Technology
Multilateral systems help provide
cost savings through increased
reservoir exposure. The systems are Retrievable Production Tubing
Dual-Bore
available in a variety of designs and
Packer
are the most innovative and reliable in
the industry. Multilateral systems can
be deployed in new or existing wells
and are compatible with advanced
sand control, fracturing, and
SmartWell® completion system
technology.
Multilateral wells can have many

Main Bore Tubing
different completions strategies. In
with Short-Seal
the most simplistic design, openhole
Assembly
laterals are drilled from the cased
hole parent bore into a single
reservoir where production is
commingled. In other instances, the
openhole lateral sections are drilled Lateral Bore Retrievable
into separate reservoirs, which Tubing with Dual-Bore
require flow segregation. If lateral Long-Seal Packer
borehole stability is a concern, Assembly
perforated liners or screens can be (Sheathed)
dropped into the openhole lateral
section. In either scenario, standard
Halliburton completion components FloRite® Dual-Bore
can be installed in the parent bore for Deflector
lateral flow control and/or isolation.
Retrievable
Single-
Latch Coupling Bore
Packer
Production Tubing
Main Bore Tubing

with Short-Seal
Assembly
Lateral Lower
Sealbore Extension
Permanent
Single-Bore
Packer
Landing Nipple
HAL40332
HAL39039
Wireline
Landing Nipple Re-Entry Guide
FloRite® Segregated Completion Level 5
Through-Tubing Access Both Bores
1-14
AV Annulus Safety Valve

The AV annulus safety valve is a fully retrievable high-
performance annulus safety system packer with integral
annulus safety valve. The system provides annular bypass
through a hydraulically operated poppet valve. The AV
system is run in a single trip in conjunction with a setting
sub that can be shifted for hydraulic-tubing set or can be
alternatively control-line set from surface.
Applications
SP™ Tubing-Retrievable
The AV system is used for the control of annulus fluids in
Safety Valve
gas lift applications for the monitoring of annulus
pressures in critical situations and in one- or two-trip
annulus safety system completions. The completion can
be run to depth and set with the surface tubing hanger
flanged up.
Model AV
It can also be used in completions in which spacing out Annulus Safety System
against a subsurface tubing hanger is required (i.e., no
elastomeric expansion joint is necessary). The tailpipe can
be left in either tension or compression. It can be used
where high tensile loads and pressure differentials exist
with the completion anchored in unsupported or poor-
condition casing.
Model CS2
Communication Sub
Side-Pocket
Gas Lift Mandrel
Model HP2 Control-Line Set

Retrievable Production Packer
or Model HP1
Tubing-Set Retrievable
Production Packer
Model FS Fill Sub
Model PS
Packer Setting Anvil® Plug
HAL122777
or Model DP1 Anvil Plug
Annulus
Safety System
1-15
Isolation Barrier Valves in Dual-Zone Stacked FracPac™ Completion

When retention of wellbore fluids to minimize formation
damage is crucial to the success of deepwater sand
control projects, integration of the Halliburton remote
opening FS2 and mechanical IB4 fluid loss isolation barrier LV4 Lubricator Valve
valve technology facilitates this requirement. Using the
FS2 and IB4 valves in this stacked FracPac™ application
allows sequential isolation of the respective zones
immediately after installation and zonal treatments. The
Tubing-Retrievable
inclusion of the dual-line hydraulic LV4 isolation barrier
Safety Valve
valve within the upper completion design provides a
second fully testable bi-directional barrier for wellhead
installation once the upper completion is installed.
HHC Packer
The FS2, IB4, and LV4 isolation barrier valve designs
feature a high-performance ball-closure mechanism that
provides a bi-directional seal.
Gravel Pack Packer
The lower zone completion is installed and fully isolated
post-frac pack using a mechanical IB4 isolation barrier
valve, which is closed when the collet shifting tool
attached to the inner string locates the IB4 shifting profile.
MCS Closing Sleeve
This in turn closes the valve when the inner string is
retrieved from the well.
The upper zone completion is then installed, incorporating FS2 Fluid Loss
a remote-opening FS2 isolation barrier valve. A collet Isolation Barrier Valve
shifter attached to the bottom of the upper zone
Screens
completion locates in the shifting profile of the lower zone
IB4 valve, opening the valve before setting the upper zone
gravel pack packer. The upper zone packer is then set and
subsequent FracPac treatments concluded. The FS2 valve
closure is completed when the collet shifting tool Gravel Pack Packer
attached to the inner string locates the FS2 shifting
profile, which in turn closes the valve when the inner
string is retrieved from the well.
MCS Closing Sleeve
With all zones now isolated with a remote-opening, fully
testable bi-directional barrier, the upper completion can
be safely and cost-effectively deployed. Mechanical Fluid Loss
Isolation Barrier Valve
The upper completion includes an LV4 isolation barrier
valve. When used in conjunction with the FS2 valve Screens
installed in the sandface completion, these isolation
barrier valves can facilitate wellhead installation.
Once wellhead operations are complete and production is

required, the LV4 valve is hydraulically opened, and the
FS2 valve is remotely opened by applying a Sump Packer
HAL122767
predetermined number of hydraulic cycles, resulting in

significant rig time savings.
Dual-Zone Stacked
FracPac™ Completion
with Additional Isolation
Barrier Valve
1-16
Isolation Barrier Valves in Triple-Zone Stacked FracPac™ Completion

Integration of the Halliburton remote-opening FS2 and
stepped bore IB5 isolation barrier valve technology helps
facilitate wellbore fluid retention to minimize formation
damage in deepwater sand control projects. FS2 and IB5 HHC Packer
isolation barrier valve designs incorporate a high-
performance ball-closure mechanism that provides a bi-
directional seal. When used in a stacked FracPac™
application, these valves allow sequential isolation of the Gravel Pack Packer
respective zones immediately after installation and zonal
treatments and also provide unrestricted full-bore access
to all three zones once production is required.
MCS Closing Sleeve
The lower zone completion is installed and fully isolated
post-frac pack using a stepped bore IB5 valve, which is
closed when the collet shifting tool attached to the inner FS2 Fluid Loss Valve
string locates the lower shifting profile of the IB5 valve.
This in turn closes the valve when the inner string is
retrieved from the well. A second larger collet, which will
optimize the production ID, is attached to the bottom of
the middle zone completion. This second larger collet will
locate in the upper profile of the stepped bore IB5 valve, Gravel Pack Packer
opening it before the middle zone gravel pack packer
is set.
The middle zone is completed in the same manner as the MCS Closing Sleeve
lower zone.
Stepped Bore Collet Shifter
Finally, the upper zone is completed with a remote- Stepped Bore IB5
opening FS2 valve. The FS2 valve is then fully closed, Mechanical Fluid Loss Valve
isolating all three zones after frac packing when the collet
shifting tool attached to the inner string locates the
shifting profile. This in turn closes the valve when the
inner string is retrieved from the well, facilitating upper
completion deployment. Gravel Pack Packer
The FS2 valve can be remotely opened when production

is required, resulting in significant rig time savings.
MCS Closing Sleeve
Stepped Bore Collet Shifter

Stepped Bore IB5
Mechanical Fluid Loss Valve
Sump Packer
HAL122768
Triple-Zone Stacked FracPac™

Completion with Isolation
Barrier Valves
1-17
Electric Submersible Pump Completion with Mechanical Reservoir Isolation

Operators can negate escalating rig cost concerns in
electric submersible pump (ESP) applications using the
Halliburton mechanical IB4 fluid loss isolation barrier
valve. In an ESP completion, the IB4 valve helps eliminate
costly intervention or well kill operations previously
required to perform a workover.
The IB4 valve incorporates a high-performance ball-

closure mechanism that provides a bi-directional seal and
facilitates the initial isolation of the reservoir immediately
Electric Submersible
after the lower completion installation. Additionally, the
Pump
IB4 valve provides infinite reservoir isolation/re-entry
during upper ESP completion workover operations.
The lower completion is installed with a mechanical IB4

valve. The IB4 valve is closed after the zonal treatment by
locating in the shifting profile of the valve upon inner
string retrieval with a collet shifting tool. The lower zone is
now fully isolated with a testable bi-directional barrier.
The upper completion consisting of a bi-directional collet

shifter, isolation seal assembly, and ESP can now be Gravel Pack Packer
installed. The bi-directional collet shifter attached to the
bottom of the upper ESP completion locates in the
shifting profile of the IB4 valve, opening it fully prior to the
upper completion landing out. The isolation seal assembly
directly above the collet shifter stings into the gravel pack
packer sealbore extension before mechanical opening of MCS Closing Sleeve
the IB4 valve, providing annulus isolation before re-entry
to the reservoir.
In the event of an upper ESP workover, by simply pulling

the upper ESP completion, the bi-directional collet shifter
locates in the shifting profile of the IB4 valve to fully close
it, providing a fully testable bi-directional barrier for IB4 Mechanical Fluid Loss
workover purposes. Isolation Barrier Valve
Sand Screens
Bi-Directional Collet
Shifter
Sump Packer
HAL122769
Electric Submersible Pump (ESP)

Completion with Mechanical
Reservoir Isolation
1-18
LV4 Isolation Barrier Valve in Extended-Reach Perforating Operations

As well paths become more complex
and larger sections of reservoir are
exposed, the need to perform well
interventions during the life of the
well to maintain performance should LV4 Lubricator Valve
be considered during well planning.
Incorporating the Halliburton
hydraulic LV4 isolation barrier valve
enables operators to deploy long
intervention strings without killing
the well.
The LV4 valve design incorporates a

high-performance ball-closure Tubing-Retrievable
mechanism that provides a bi- Safety Valve
directional seal. Traditionally, well
intervention string lengths are limited
to the length of lubricator that can be
stacked on top of the production tree.
The addition of an LV4 valve extends
these possibilities by placing the
swab valve within the tubing string
below the production tree. This
delivers operational cost savings and
helps improve safety by reducing the
number of surface rig ups and HHC Packer
intervention trips necessary.
The LV4 valve is normally installed in

tandem with the tubing-retrievable
safety valve (TRSV) to provide a fully
testable bi-directional well barrier for
intervention purposes. Positioned
above the TRSV, the LV4 valve
provides a barrier for lubrication
purposes, and when used in Extended Length
conjunction with the TRSV, protects Perforating Guns
the closure mechanism from damage
in the event a toolstring is dropped.
The dual control-line balanced
actuation piston used to function the
LV4 valve allows for unlimited setting
depths, making it suitable for use HA
anywhere within the wellbore. The ID L1
22
78
through the LV4 valve maintains full 2
access to the TRSV ID, helping LV4 Isolation Barrier Valve Included in
ensure full functionality of both tools Extended-Reach Perforating Operation
during the life of the well.
1-19
Deepwater Completion Installation

As water depths and distance from shore increase and
completions become more intricate, the solution to the
many challenges of deepwater oil and gas development is
to find new efficiencies, particularly when under
intensified budget pressures. Deepwater completions
can present a range of technical and operating challenges,
VersaFlex®
from well planning to flow management to selecting and
Expandable Liner Hanger
installing the appropriate lower and upper completion
technologies. A properly designed completion helps
achieve a successful end to the drilling process and is
vital to ultimate reservoir recovery, field life, and the
economic performance of the asset.
DataSphere® LinX®
Halliburton has an extensive track-record in deepwater Monitoring System
plays worldwide, with the basin knowledge and reservoir
expertise to help you overcome your greatest deepwater CheckStream®
challenges. Our goals are higher ultimate recovery, Chemical Injection
minimum environmental impact, a shorter time to Mandrel
first production, and the lowest cost-per-foot
DepthStar®
reservoir delivery.
Tubing-Retrievable
Safety Valve
DataSphere ROC™
Permanent Downhole
Pressure Gauge
Perma-Series®
Packer
Otis® RPT®
Landing Nipple
Long Space-Out
Travel Joint
ESTMZ™
Enhanced Single-Trip
Multizone System
H
AL
12
27
83
Deepwater Completion Installation
1-20
Multizone Sand Control Systems

Multizone sand control completion systems are proven to
save valuable rig time. With a portfolio based on more Versa-Trieve® VDHX Packer
than 20 years of experience, Halliburton has a long,
successful history with single-trip multizone sand MCS Closing Sleeve
control systems.
» Save days of rig time over stacked sand control
systems
» Capture short, low-reserve intervals that would PetroGuard® Mesh
normally be bypassed Modular Screen
» Reduce risk by helping eliminate running and retrieving
packer plugs Mid-Joint
Production Sleeve
PetroGuard Mesh
Modular Screen
Frac Circulation Sleeve
X-Trieve™ HPS
Retrievable Packer
MCS Closing Sleeve
PetroGuard Mesh
Modular Screen
HAL
121
809
Multizone Sand Control Completion System
1-21
SmartWell® Completion System Installation

SmartWell® completion systems offer oil and gas the operator can monitor and control flow from or
producers a systems approach for completing a well to injection into multiple zones within real time. Producers
provide active management of the reservoir. Through can reconfigure well architecture at will and acquire real-
continuous readout data acquisition and remote control, time data without well intervention.
Chemical Injection
Splice Subs
Permanent Downhole Gauges
Control Lines
Flow Control Zonal

Isolation
Connectors HAL3
3109
®
SmartWell Completion System Installation
1-22
DataSphere® Permanent Monitoring Installation

The DataSphere® permanent monitoring suite The suite delivers real-time pressure, temperature, flow,
encompasses the full line of permanent monitoring and density information from the wellbore, while helping
systems available from Halliburton. The modularity and optimize production and validating reservoir models.
compatibility of these tools enables customized
monitoring solutions to provide superior performance and
enhanced reservoir monitoring capabilities.
DataSphere®
FloStream™ Flowmeter
DataSphere ROC™
Permanent Downhole Gauge
DataSphere
Array System
DataSphere® Permanent Monitoring Installation
1-23
Recent Technical Papers on Completion Technology

Number Description
Study of Multilateral-Well-Construction Reliability. 2017. Ben Butler, Andreas Grossmann, Joe
SPE-175437-PA
Parlin, and Chet Sekhon, Halliburton.
Well Design and Successful Field Installation of Openhole Sand Control Completions with Acid
SPE-AFRC-2554270-MS Stimulation in a Highly Deviated Well in Vietnam. 2016. Hung Vu, Son Tran, and Trang Nguyen,
Lam Son JOC; Bharathwaj Kannan, Khoa Tran, and Thong Nguyen, Halliburton.
Maximizing Completion Efficiency Using Remotely Operated Barrier Valves. 2016. Barry Thomson
SPE-183210-MS
and Zac Suresh Arackakudiyil, Halliburton; James Todd, Chevron.
Case Study on Remotely Operated Intelligent Plugs to Eliminate Multiple Wireline Runs in Offshore
SPE-183035-MS Completions. 2016. Zac Arackakudiyil Suresh, Linh Nguyen, and Bharathwaj Kannan, Halliburton;
Oh Huyn Jung, Yi Jae Seok, and Truyen Luu, KNOC.
First Expandable Liner Hanger Installation in United Arab Emirates in 4HP/HT Well. 2016. Eric
SPE-183489-MS Ragsdale, Zeid Mohamed, and Rami Samir ElSin, Halliburton; JC Monneyron and Christophe Roy,
Total Abu Al Bukoosh.
Water Management: Ways to Reduce Costs. 2016. Mauro Nunes, Marcelo Carrara, and Rubio
IBP1120_16
Leonardo, Halliburton.
Design of Autonomous Inflow Control Device Completions in Heavy Oil for Complex Reservoir
SPE-181144-MS
Structures. 2016. Kim Thornton, Halliburton.
A Case Study of Open and Cased Hole Well Completions in More than 400 Wells in On-Shore Block
in India. 2016. Nishant Panigrahi, Avinash Bohra, Ashish Ranjan, Satish Nekkanti, and Abhishek
SPE-181660-MS
Kumar, Cairn India Ltd; Ashish Kestwal, Ankit Vaibhav, Himanshu Jain, and Animesh Kumar,
Halliburton.
Metal-to-Metal Sealing and Anchoring Expandable Hanger in Gulf of Mexico: Development,
SPE-180304-MS
Collaboration, and Execution. 2016. Odee Dagle, James Johnson, and Daniel Moeller, Halliburton.
A Case Study on Remotely Operated Intelligent Bridge Plugs for Plug and Abandonment
SPE-181070-MS
Operations. 2016. Zac Suresh Arackakudiyil, Barry Thomson, and Carl Henning Førde, Halliburton.
Investigating the Benefits of Rotating Liner Cementing and Impact Factors. 2016. Quek Khang Song,
SPE-180578-MS Hao Wang, and Weicun Dong, Halliburton; Roger Bradshaw, Wei Cui, and Johnson Njoku,
ConocoPhillips Inc.
Case History: Development of Expandable Liner Hanger for use in New Heavy Wall Casing Design
SPE-180645-MS in Gulf of Mexico. 2016. Luis A. Carrillo, Juan C. Gomez, and Alberto R. Rivera, Pemex; Yovanny
Figueroa and Paulo C. Torres, Halliburton; D. De Clute-Melancon, formerly Halliburton.
Evaluation of Effects of Trapped Fluid on Downhole Tool Deformation. 2016. Allan Zhong,
Halliburton.
The Future State of Completions for the Lower Tertiary in the Gulf of Mexico. 2016. Bruce
OTC-27203-MS
Techentien, Stephen Ingram, and Andreas Grossmann, Halliburton.
Dissolving Metal vs. Dissolving Plastic in Downhole Hydraulic Fracturing Applications. 2016.
OTC-27149-MS
Zachary Walton, Michael Fripp, and Matt Merron, Halliburton.
Well Completion Design Integrity Evaluation Including Thermal and Stress Analysis for Complex
OTC-26674-MS Well Completions Offshore. 2016. A. Chakraborty and A.B. Asba Madzidah, Petronas Carigali Sdn.
Bhd.; N. Shahreyar and D. Finley, Halliburton.
Single-Trip Multizone Sand-Control System Deployed on Hydraulic Workover Unit in Offshore
Malaysia. 2016. Izura Aripin, Teuku Faisalluddin, and M Shahril Majid Allapitchai, PETRONAS
OTC-26386-MS
Carigali Sdn Bhd; Hudzaifah Zol Hamidy, Ikmal Hakim Ghazali, Ahmad Syauki Ab Latif, Kesavan
Govinathan, and Oktaf Priatna, Halliburton Energy Services.
Electrohydraulic ICV Control System: A Novel Approach to Multizonal Control. 2016. Elias Garcia
OTC-26816-MS
and Savio Saldanha, Halliburton.
Remotely Operated Barrier Valve Provides Interventionless Solution for Offshore Vietnam
OTC-26736-MS Completion Campaign. 2016. Bruce McLeod, Halliburton; Nghi Nguyen Chinh, Thang Long Joint
Operating Company.
A Streamlined Product Development Process for Permanent Downhole Gauge: Key to High
OTC-26659-MS Operational Reliability in HPHT Wells. 2016. Aswin Balasubramanian, James Flygare, and Pankaj
Shrivastava, Halliburton; Callum Smith, Martin Buchan, and Roy Quaden, Shell.
1-24

Number Description
Shiftable Multistage Fracture Completion System Allows for More Options While Increasing
SPE-179054-MS Efficiency and Reducing Wellbore Interactions. 2016. C.T. Krupala, D.A. Young, and M.J. Merron,
Halliburton.
Computations of Perforating Shock on an Intelligent Completions Interval Control Valve with Test
SPE-178174-MS Validation. 2016. Kevin Harive, Jonathon Joubran, Zachary Butler, Jim Wight, and Gerald Craddock,
Halliburton.
Overcoming Open Hole Multistage Acid Fracturing Challenges in Saudi Arabian Carbonate
Reservoirs with Swellable Packers, Best Practices and Dynamic Evaluation. 2016. Ataur R. Malik,
SPE-178159-MS
Jairo A. Leal, Mohammed A. Asiri, and Tolulope M. Ogundare, Saudi Aramco; Eduardo Soriano,
Roberto Vega, and Alfredo Lopez, Halliburton.
Delivering Selective Interval Control: Electro-Hydraulic Intelligent Completion Enhances Reservoir
SPE-178168-MS
Management for Multilateral Well. 2016. Elias Garcia and Manesh Mathew, Halliburton.
Auto-Gas Lift and Smart Well Completion Challenges to Extend Well Life and Running Toward Cost
Effective Program, Field Case Study. 2015. Abdalla Elbarbary, Gehad Mahmoud, Abdulraman
SPE-177955-MS
Bahrom, and Mohamed El Gebaly, ADCO; Zeid Mohamed and Alex Kurian Halliburton; Abdul
Raman Bin Bahrom, Mohamed Qassem Hussain, and Ali Kshada, ADCO.
New Toe Sleeve Enables True Casing-Pressure Test in an Eagle Ford Shale Well: A Case Study.
SPE-176876-MS 2015. Ben Wellhoefer, Sean Canning, and Travis Alkek, Halliburton; Garner Haydell and Molly
Wharton Smith, Murphy Exploration.
Refracturing Early Marcellus Producers Accesses Additional Gas. 2015. Gary Rodvelt, Halliburton;
SPE-177295-MS
Mian Ahmad and Austin Blake, CONSOL Energy.
Advancing Multidisciplinary Training and Development for Young Professionals in the Oil and Gas
SPE-176745-MS
Industry. 2015. Eric Holderby and Mark Van Domelen, Halliburton.
A Case Study of Using Expandable Liner Hangers and Advanced Cementation Techniques for ERD
Wells in India. 2015. Monali Lobo, Ashish Singhal, Clifford Lang, Jayabrata Kolay, Pankaj Sinha,
SPE-174856-MS
Ravi Kant, Roy Varghese, and Sunil Doodraj, Cairn India Ltd.; Jason Li, Animesh Kumar, Ashish
Kestwal, and Ankit Vaibhav, Halliburton Offshore Services Inc.
Autonomous Inflow Control Devices (AICD): Application in Horizontal Wells Completions in
Rubiales Area, Heavy Oil Reservoir. 2015. Max Gomez, A. Florez Anaya, Y. E. Araujo, W. Parra, M.
SPE-176752-MS
Uzcategui, and V. Bolaños, Pacific Rubiales Energy Corp.; E. Mayorga, Halliburton; F. A. Porturas,
Ziebel AS.
Intelligent Completions Customized to Meet the Challenges of Malaysia Reservoirs: Work Flow and
SPE-175522-MS Case Histories. 2015. Rahim Masoudi, Keng Seng Chan, Hooman Karkooti, Sumit Soni, and Shlok
Jalan, Petronas; Noman Shahreyar, Tejas Kalyani, and Douglas Finley, Halliburton.
Workflow Application for Advanced Well Completions to Meet IOR/EOR Challenges in Malaysia.
SPE-174702-MS 2015. Rahim Masoudi, Keng Seng Chan, Hooman Karkooti, Sumit Soni, and Shlok Jalan,
PETRONAS; Noman Shahreyar, Tejas Kalyani, and Douglas Finley, Halliburton.
Deployment Challenges and Performance of New Autonomous Inflow Control Device (AICD)
Completion Technology in Rubiales Field’s Heavy Oil Environment – A Case Study. 2015. Edgar
TEC-366
Alberto Mayorga Cespedes and Robgly Urdaneta, Halliburton; Max Gomez Gualdron, and Alberto
Florez, Pacific Rubiales.
Customized Sealants for Water/Gas Shutoff Operations in Horizontal and Highly Deviated Wellbore
SPE-174263-MS Completions. 2015. Larry Eoff, Julio Vasquez, and Antonio Recio, Halliburton; B.R. Reddy and
Natalie Pascarella, formerly of Halliburton.
First Usage of an Effective Device for Landing the Production Tubing in Subsea/Deep Water Wells in
OTC-25998-MS
Malaysia. 2015. Dan Taylor, Dave Thomson, Benjamin Ong, and Tom Roane, Halliburton.
Improving Operation Safety of Multi Zone Single Trip Gravel Pack: Holistic Approach to Minimize
OTC-26018-MS Well Control Risk in Mahakam. 2015. B. Muryanto, F. Lavoix, C. Labeyrie, and R. Wijaya, Total E&P;
Y. Ji, T. Roane, H. Hustache, P. Ayusta, and E. Albertson, Halliburton.
Casing Wear Factors: How do They Improve Well Integrity Analyses? 2015. Aniket Kumar and
SPE-173053-MS
Robello Samuel, Halliburton.
Veterans Diversity Group Launches Mission: Camouflage to Coveralls. 2015. Lamar Duhon,
SPE-173500-MS Anthony E. Wright, David L. Perkins, J. Ryan Petty, Chris J. White, Michelle P. Cox, and Ron
Crawford, Halliburton.
1-25

Number Description
Optimization of Well Trajectories and Wellhead Towers' Slots Allocation Through a Collaborative
SPE-172565-MS Well-Planning Approach. 2015. Boualem Marir, Christian Mandel, and Ghassan Al Jefri, ADMA-
OPCO; Javier Torres and Salman Ferdian, Halliburton.
A Small Operator's Implementation of a Digital Oil-Field Initiative. 2015. Frank Eldred and A.S.
SPE-173404-MS Cullick, Linn Energy; Suryansh Purwar, Halliburton; Senthil Arcot, Independent consultant; Chris
Lenzsch, EMC.
Intelligent Electromechanical Pulling Tool Diagnoses Stuck Crown Plug. 2014. Jack Clemens, Brian
IPTC-17897-MS
Kempton, and Bryan Kasperski, Halliburton.
Multilateral Level-5 Dual Long Horizontal Openhole Gravel Pack Completion on the Peregrino Field.
SPE-170798-MS 2014. Jean-Michel Ranjeva and Espen Dahl, Halliburton Energy Service; Flavio Martinho, Bruno
Goncalves, and Astrid Ramos, Statoil.
Numerical Investigation of the Flow in a Coaxial Piping System. 2014. Charles Farbos de Luzan, Yuri
FEDSM2014-21600 Perelstein, and Ephraim Gutmark, University of Cincinnati; Thomas Frosell and Frederic Felten,
Halliburton.
Application of Intelligent Well Technology to a SAGD Producer: Firebag Field Trial. 2014. Richard
SPE-170153-MS Michael Stahl and Jennifer D Smith, Suncor Energy Inc.; Scott Hobbs, Halliburton Canada Inc.;
Colin Clarke, Baker Hughes Canada.
Screen-Inflow-Design Considerations with Inflow Control Devices in Heavy Oil. 2014. Onyema
SPE-170097-MS
Oyeka, Frederic Felten, and Brandon Least, Halliburton.
Downhole Electrical Disconnect Tool Enables the Parting and Subsequent Re-Connection of the
Upper Completion Containing an ESP from the Lower Intelligent Completion. 2014. Ronaldo Izetti,
SPE-172193-MS
Hardy Pinto, and Fabio Rosas, Petrobras; Lorenzzo Minassa, Ravi Vayeda, Benjamin Deyo, Gireesh
Bhat, Desiderio Rodrigues, and Antonio Bonfim, Halliburton.
Expandable Liner Hangers in Off-Bottom Cementing Applications Reduce Cost and Increase
SPE-169202-MS Reliability: Regional Case Histories. 2014. Daniel Hayward, John McCormick, and Marilyn Matice,
Halliburton; James Dickinson, consultant.
A Versatile High-Expansion Hanger Device for Suspension of Downhole Devices during
Performance of Critical Asset Diagnostics and Enhancement Methods. 2014. Ron Zbitowsky and
SPE-168239-MS
Meflah Al-Murit, Saudi Aramco; Michael Denmon, Scott Gordon, Jacques Babin, and Matthew
Mlcak, Halliburton.
Tubing Retrievable Surface Controlled Subsurface Safety Valve Floating Flapper Remediation.
SPE-168271-MS
2014. B. Gary, Halliburton; C. Hosli, Shell; A. Luviano, Welltech; J. Langley, Expro Group.
Next Generation of Battery Operated Electromechanical Setting Tools Increases Reliability at High
SPE-168238-MS Temperatures. 2014. Ron Zbitowsky and Mustafa Al-Buali, Saudi Aramco; Jack Clemens, Michael
Denmon, Johnny Dove, and Scott Gordon, Halliburton.
An Overview of the Completion Challenges in a Tight-Gas Formation in Saudi Arabia. 2014. Jairo
SPE-167782-MS Leal and Jorge Duarte, Saudi Aramco; Eduardo Soriano, Alfredo Lopez, and Damir Fatkhutdinov,
Halliburton.
Modeling, Testing, and Case Histories of Swellable Packer Casing Anchoring Performance Enabled
SPE-167171-MS Wells Destined for Plug and Abandon to Become Producers. 2013. Taylor Stein, Michael Tunstall,
and Ben Wellhoefer, Halliburton; C.P. Veillette, Enduring Resources.
Innovative Pressure-Actuated Toe Sleeve Enables True Casing Pressure Integrity Test and Stage
SPE-167170-MS Fracturing While Improving Completion Economics in Unconventional Resources. 2013. Sean
Canning, Kendall Pacey, and Ben Wellhoefer, Halliburton.
New Completion Process Improves Efficiency For Stimulation of Multi-Zone Carbonate Reservoirs
OTC-24452-MS
Offshore. 2013. Sean Canning, Benjamin Wellhoefer, and Matt Howell, Halliburton.
Well Completion Experiences With Autonomous Inflow Control Devices in Latin America. 2013.
OTC-24268-MS
Francisco Porturas, Halliburton, Brazil.
High Expansion Technology Provides Greater Flexibility and Economy When Installing Temporary
Downhole Gauges and Samplers. 2013. Jacques Babin, Mike Denmon, and Scott Gordon,
SPE-SAS-650
Halliburton; Ron Zbitowsky, Saudi Aramco; Clem Whitmire, Halliburton; Meflah Al-Murit, Saudi
Aramco.
1-26

Number Description
World's First Installation of an Electro-Hydraulic Disconnect Tool Offshore Brazil. 2013. Ronaldo
Goncalves Izetti, Petrobras; Ravi Vayeda, Halliburton; Hardy Leonardo Pinto, Petrobras; Antonio
OTC-24371-MS
Bonfim, Halliburton; F. Rego Rosas, Petrobras; Lorennzzo B. Minassa, Marcelo A. Pavanelli
Batocchio, Benjamin Edward Deyo, and Martin L. Staelens, Halliburton.
Six Zone Intelligent Completion Installation Benefits and Lessons Learned Before Production in
SPE-165899-MS Offshore Indonesia. 2013. Sanjay Jugdaw and Alan Mclauchlan, Halliburton; John C. Leith,
ConocoPhillips; Rajat Dave, Halliburton.
A Milestone in Production Optimization in the Niger Delta Using Intelligent Completions. 2013.
Chinwe Caroline Uchendu, Erasmus John Nnanna, Obaro Amos Okpokpor, Ibrahim Yahaya, and
SPE-166158-MS
Friday Otutu, Shell Petroleum Dev Nigeria (SPDC); Courage Osasuyi Erumwunse, Halliburton
Nigeria Ltd.; Cardinal Friday Agbonaye, Halliburton Energy Services Group.
A Case Study Using A Remotely Controlled Downhole Valve For Completion Installation. 2013.
SPE-166271-MS Keith Oddie, Red Spider Technology Ltd.; John Patrick O'Hara, WellDynamics; Luis Paz, Hess
Corporation.
Design Methodology for Swellable Elastomer Packers for Well Construction Operations. 2013.
SPE-166499-MS Rutger Evers, Halliburton Energy Services Grp; Tom Rune Koloy, Halliburton Worldwide Ltd.; Terje
Abrahamsen, Halliburton A/S.
Case History: First Intelligent Well with Feed-Through Zonal Isolation in a Multilateral Sidetrack
SPE-166657-MS Completion in the Troll Field. 2013. Bjorn Olave Dahle, previously with Statoil; Leon Jerome
Prebeau-Menezes, Statoil ASA; Peter E Smith and Geir Gjelstad, Halliburton.
Large Bore Expandable Liner Hanger provides Reliable, Cost-Effective Solution for Liner Placement
in Critical Well Path. 2013. Michael (Rick) Johnson, Halliburton Energy Services Group; Kevin
OTC-24169-MS
Wendell Ardoin, Halliburton; Miles Norman Sweep, Chevron ETC; Nathan Barrett Wyatt,
Halliburton Energy Services Grp; Paul Benet, Chevron.
Swellable Technology Seals Top of Liner in Small Annular Area in Deepwater Gulf of Mexico. 2013.
OTC-24197-MS
Taylor Stein, Halliburton; Ron Hinkie, Halliburton Energy Services Group; Chris Brinkman, Shell.
Factors Affecting Effective Millout of Multistage Fracturing Sleeves in Horizontal Wellbores. 2013.
SPE-163899-MS Patrick Arthur Stivers and Silumesii Yuyi, Halliburton; Nick Smith, EF Energy; Benjamin Wellhoefer,
Halliburton; Charles Richard Tompkins, EF Energy; Robert Rhodes, Halliburton.
Large Bore Expandable Liner Hangers for Offshore and Deepwater Applications Reduces Cost and
SPE-163410-MS Increases Reliability: GOM Case History. 2013. John McCormick, Alexis Carter, and Rick Johnson,
Halliburton.
Expandable Liner Hanger Milling: North Sea Case Histories. 2013. Thomas Berge, Kim Daniel
SPE-163568-MS
Mathisen, and Olav Storebo, Halliburton; Michael Muir, Maersk.
Unique Solution To Repair Casing Failure in an HT/HP Wellbore Allows for Successful Multistage
Stimulation Treatment in an Unconventional Reservoir. 2012. Benjamin Jon Wellhoefer and Neil
SPE-162852-MS
Alan Stegent, Halliburton Energy Services Grp; Karl M. Tunstall, Halliburton Easywell; Christian
Patrick Veillette, Enduring Resources; Garrett L. Frazier, Magnum Oil Tools International.
Intelligent Well Type and Optimum Completion Design in the Complex Multi-Stacked
Compartmentalized and Oil Rim Reservoirs. 2012. Rahim Masoudi, Danny Chong, and Hooman
SPE-159307-MS
Karkooti, Petronas; Mohamad Othman, Petronas Carigali Sdn Bhd; Keng Seng Chan, Petronas;
Douglas B. Finley, Halliburton.
Novel Design and Implementation of Kuwait's First Multilateral Well with Inflow Control Device and
Inflow Control Valve for Life-Cycle Reservoir Management in High Mobility Reservoir, West Kuwait.
SPE-159261-MS
2012. Om Prakash Das, Khalaf Al-Enezi, Muhammad Aslam, Taher El-Gezeeri, and Khalid Ziyab,
Kuwait Oil Company; Steven R. Fipke, Halliburton; Steven Ewens, Halliburton WellDynamics.
Torque and Drag Modeling: Advanced Techniques and Troubleshooting. 2012. John Mccormick,
SPE-156945-MS
Halliburton; Gefei Liu, Pegasus Vertex Inc.
Rotordynamics of a 105,000 rpm Oil-Free Compressor-Expander for Subsurface Natural Gas
Compression and Reinjection. 2012. Aaron M. Rimpel and J. Jeffrey Moore, Southwest Research
GT2012-69119
Institute; Joseph S. Grieco and Perry C. Shy, Halliburton Energy Services; John M. Klein, Rotor-
Therm, Inc.; Jerry L. Brady, BP Exploration Alaska.
Open-Loop Aerodynamic Performance Testing of a 105,000 rpm Oil-Free Compressor-Expander for
Subsurface Natural Gas Compression and Reinjection. 2012. Aaron M. Rimpel, Timothy C. Allison,
GT2012-69017
and J. Jeffrey Moore, Southwest Research Institute; Joseph S. Grieco, Perry C. Shy, Halliburton
Energy Services; John M. Klein, Rotor-Therm, Inc.; Jerry L. Brady, BP Exploration Alaska.
1-27

Number Description
Big Bore Expandable Liner Hangers for Offshore and Deepwater Applications Reduces Cost and
SPE-158856-MS Increases Reliability: Global Case History. 2012. John Mccormick, Marilyn Matice, and Steve Cramp,
Halliburton.
New Data Retrieval Application Significantly Improves Asset Management in Digital Oilfields with
SPE-153702-MS
Intelligent Completions. 2012. Clifford Allen and Robert Smith, Halliburton WellDynamics Inc.
Case Study: Optimization in Intervention Monobore Design in Completing Horizontal Gas
Producing Wells in Malaysia. 2012. Christopher Elliott, Petronas Carigali Sdn. Bhd.; Mohd Imran
Feroze, Petronas Carigali SB; A.A. Ahmad Mahdzan, Saradah Tirungnanasambandan, and M.
OTC-23628-MS
Zarkashi Sulaiman, Petronas Carigali SB; Mahzan Mohammad, Lundin Malaysia Ltd.; Mulyanto
Hakim, Total E&P USA, Inc.; M. Afiefe Omar, Petronas Carigali SB; Khairil Faiz Abdul Aziz,
Halliburton; Sanggeetha Paramavathar, Halliburton Energy Services Group.
Slickline-Retrievable Wellhead Plugs and Downhole Plugging System Provides Wellbore Integrity
OTC-23630-MS for Extreme HPHT Environments. 2012. Brad Pickle, Halliburton; Tom Swan, Halliburton Energy
Services Group.
Using a new Intelligent Well Technology Completions Strategy to Increase Thermal EOR
SPE-154760-MS
Recoveries-SAGD Field Trial. 2012. Mark Bedry, Halliburton; Joel Shaw, WellDynamics.
Ultradeepwater Riserless Subsea Slickline Intervention From Vessel of Opportunity: Brazilian Case
Study. 2012. Scott Gordon, Halliburton; David Russ Larimore, Halliburton Energy Services Group;
SPE-153880-MS
Gustavo Cervo, Halliburton; Nivea Boechat, Mark Klein, Martin Buchan, and Colin James Innes
Morris, Shell; Scott Davis, Shell International Exploration and Production Inc.
Slickline-Conveyed Electromechanical Tool Utilization in Deepwater Gulf of Mexico. 2012. Benjamin
SPE-154421-MS Paul Gary, Halliburton Energy Services; Jill Schlechtweg, Shell Exploration & Production; Jack
Clemens, Halliburton Energy Services Group; Johnnie Garrett, Shell.
Innovative Rigless Application to Reinstate Surface Control of Downhole Safety Valve System and
Restore Well Integrity (Case Study). 2012. Saleh Al Braiki, ZADCO Petroleum Co; Obadah Saleem
Al-Sawadi and Muhammad Afzal, Zakum Development Co.; Nadir M.M. Odeh, ZADCO Petroleum
SPE-161564-MS
Co; Naeem Shahid Yar Khan, Zakum Development Co.; Abdulla Hasan Al Hosani, ZADCO
Petroleum Co; Ahmed Bani Malek, ZADCO; Anwar Yousef, Halliburton Co.; Shamim Faruqi,
Halliburton.
Optimization of Inflow Control Devices or Mechanical Conformance Decisions Using a New
Coupled Well-Intervention Simulator. 2012. Kim V. Thornton, Halliburton Energy Services Group;
SPE-162471-MS
Mohamed Y. Soliman, Texas Tech University; Ricardo Alberto Jorquera, Halliburton Energy
Services Group.
Intelligent Well Type and Optimum Completion Design in the Complex Multi-Stacked
Compartmentalized and Oil Rim Reservoirs. 2012. Rahim Masoudi, Danny Chong, and Hooman
SPE-159307-MS
Karkooti, Petronas; Mohamad Othman, Petronas Carigali Sdn Bhd; Keng Seng Chan, Petronas;
Douglas B. Finley, Halliburton.
Case History: Innovative Solution Successfully Recompletes Problematic Well in Malaysia. 2012.
Christopher Elliott and Mahzan Mohammad, Petronas Carigali Sdn Bhd; Mohd Imran Feroze,
SPE-160429-MS Petronas Carigali SB; Khairul Azmi Mahadi and Abdil Adzeem Ahmad Mahdzan, Petronas Carigali
Sdn Bhd; Khairil Faiz Abdul Aziz and Murray David Forbes, Halliburton; Muhamad Nasri Dzul-Fikar,
Welltec.
Enhancing the Effectiveness of Long Horizontal Water Injection Wells with ICD/SSD Technology -
Design, Simulation and Installation. 2012. Marc D. Kuck, Eni Petroleum Co. Inc.; Luke Holderman,
SPE-160159-MS
Halliburton; Dan Brown, Halliburton Co.; Kim V. Thornton, Halliburton Energy Services Group;
Nicholas Kuo, Halliburton.
First Intelligent Well Completion in the Troll Field Enables Feed-Through Zonal Isolation: A Case
SPE-160060-MS
History. 2012. Bjorn Olav Dahle; Peter Elliot Smith, Geir Gjelstad, and Kristian Solhaug, Halliburton.
Second Generation Interval Control Valve (ICV) Improves Operational Efficiency and Inflow
SPE-153700-MS
Performance in Intelligent Completions. 2012. Jameel U. Rahman and Clifford Allen, Halliburton
SPE-150850-MS
WellDynamics; Gireesh Bhat, Halliburton.
New Data Retrieval Application Significantly Improves Asset Management in Digital Oilfields with
SPE-153702-MS Intelligent Completions. 2012. Clifford Allen, Halliburton WellDynamics; Robert Smith,
WellDynamics, Inc.
Dynamics of a Completion String in a Fluid Filled Wellbore. 2012. Allan Zhong and Frederic Felten,
1302-SCC2012
Halliburton Company.
1-28

Number Description
Packer & Safety Valve Development for Ultra High Pressure High Temperature Test & Production
OTC-23627-MS
Wells. 2012. Daniel Martin Taylor, Halliburton Australia Pty Ltd.
SPE-154760-MS Using a new intelligent Well Technology Completions Strategy to Increase Thermal EOR
SPE-150477-MS Recoveries - SAGD Field Trial. 2012. Mark Bedry, Halliburton; Joel Shaw, WellDynamics.
Combination of Dual String Single Trip Multi-Zone Completion Systems and High Rate Formation
Pack as a Proven Completion Methodology for an Unconsolidated Reservoir: Case Study Tunu
SPE-155202-MS
Field. 2012. Duncan Laidlaw, Total E&P Indonesie; Mutiara Madyanova, Schlumberger; Daniel Miles
Agee, Dowell Schlumberger; Hugo Hustache, Halliburton.
1-29
1-30
02
Advanced Reservoir Drainage Solutions
Halliburton is the world’s leading provider of innovative From the lateral bore, further laterals, branches, or splays
and flexible multilateral systems. Introduced in 1993, this can be added to increase the advantage already gained.
system is designed to provide a robust means of access The main and lateral wellbore designs can be vertical,
to both laterals and main bore with the ability to install a directional, or horizontal with multilateral system
range of completion systems for either commingled or selection based on the individual reservoir requirements.
separated production requirements.
To access additional reservoir targets that would not have

been economically feasible using single bore technology,
multilateral drainage architecture connects a lateral
wellbore, or a number of lateral wellbores, via a junction
constructed in the main borehole.
2-1
Multilateral Drainage Architecture
For today’s more challenging environments, Halliburton

offers a broad range of multilateral solutions that can be
integrated with the Completion Tools product line and are
geared specifically to meet and complement reservoir
engineering demands to enhance the total asset value.
Advanced multilateral architecture was developed to

increase reservoir exposure but can reduce overall field
development costs for the increase in production.
Constraints on platform slot/surface, subsea locations,
and production equipment can leave some areas of a
reservoir underdeveloped, often leaving significant
quantities of oil in place. Enhanced hydrocarbon recovery,
where there is declining production from traditional single
vertical or horizontal wells, can also employ multilateral
technology as a remedial solution to revitalize many fields. 921
L32
HA
Latch Coupling
Multilateral technology, used for both new and re-entry
wells, offers the ability to drain reservoirs more efficiently
and drain multiple reservoirs simultaneously,
notwithstanding different pressure regimes.
Furthermore, using multilateral architecture can reduce

the number of surface locations, which in addition to
reducing overall project costs, mitigates environmental
impact.
The drive to minimize costs and risks on a well-by-well

basis during field development can result in higher well
construction costs to deliver production targets.
Halliburton expertise in delivering innovative multilateral
technology meets the challenge of improving production
and increasing the longevity of a field while reducing the
customer's cost base to deliver greater profitability and a
higher return on investment.
Latch Coupling
At the heart of the Halliburton multilateral system is the
latch coupling, which provides an anchoring mechanism
for accurate placement of the window aperture. The latch
coupling enables full bore drift to the main bore and forms
part of the main bore casing. It becomes a permanent
feature, thus permitting an accurate and repeatable
method of locating Halliburton multilateral tools at the
precise depth and orientation for exit from the window.
2-2
Completion Solutions | Multilateral Technology
Multilateral Pre-Milled Window Systems
Junction construction in new well applications

incorporates a pre-milled casing joint and latch coupling.
The casing joint window is pre-milled axially in line with a
high side reference on the latch coupling to help ensure
anchoring orientation is precisely aligned with the
aperture. The aperture is enclosed in an aluminum sleeve,
which means once installed downhole, milling is easy
because it is only necessary to open the window in the
aluminum sleeve. Debris management is no longer an
issue because it involves no steel cuttings, and lengthy
milling and cleanout trips are eliminated.
LatchRite® Pre-Milled Window

Multilateral System (TAML Level 2 or 4)
The LatchRite® multilateral system provides a high-
strength TAML Level 4 junction with sand control and full-
gauge access to the lateral and main bore via a pre-milled
window. It uses an industry-proven, protected multilateral
washover operation that dresses off the lateral liner and
recovers the whipstock in one efficient operation, thus
achieving zonal isolation using cement. The system can
also be used to construct a TAML Level 2 junction that
helps eliminate the disadvantages of conventional milling.
HAL123535
HAL123533
HAL123534
HAL123536
Latch Window Washover Mill

Coupling Assembly Whipstock Set
LatchRite® Pre-Milled Window System
2-3
FlexRite® Multilateral Completion System (TAML Level 5)

The multi-award-winning FlexRite®
system provides a hydraulically
isolated TAML Level 5 high-strength
junction with sand control option. It is
designed for use in new wells and
incorporates either the aluminum-
wrapped pre-milled window or the all-
aluminum joint, also known as the
aluminum casing exit system, in
conjunction with the latch coupling. It
uses a flexible junction with two
semicircular sections that enable
maximum load-carrying capabilities.
This system offers through-tubing
intervention and lateral re-entry with
separate workover capabilities and
has the added ability to
accommodate intelligent completions
via an interface that permits selective
flow control from each branch
through inflow control valves.
Operations, such as production logs,
stimulation, cleanout, water and gas
isolation, and water and gas shutoff
can be performed after installation.
Field proven since 2000 and

constantly evolving, no other TAML
Level 5 system in the industry has
enjoyed a greater success rate and
number of installations than the
Halliburton FlexRite system. This is a
testament to the highly skilled
engineers behind the system's
creation and the trained, experienced
operations personnel who plan and
execute installations worldwide. HAL123546
HAL123545
HAL123534
HAL123542
HAL123544
HAL123543
Latch Seal Y-PBR XLS Completion ICI

Coupling Stinger Pre-Milled Deflector Junction
Window
FlexRite® Multilateral System
2-4
Multilateral Milled Exit Systems
Used in both new and re-entry well applications,

multilateral milled exit systems are junction construction
systems in which all lateral exits are geometrically milled
downhole to emulate the pre-milled window system.
These systems use latch coupling installed in the casing
string of new wells or via an anchor packer with an
integral latch coupling in the case of re-entry into
existing wells.
MillRite® Milled Exit Multilateral System

(TAML Level 2 or 4)
Y-Block
The junction is constructed using a track-guided milling (provides main bore
system, creating a consistent geometrically defined and lateral access)
window aperture to form a high-strength TAML Level 4
junction. This construction process helps eliminate
“rolloff” and dogleg severity issues associated with Flexible Junction
conventionally milled windows. It also allows repeatable
lateral re-entry for the life of the well. It uses the
successful multilateral washover operation and achieves Milled Window
hydraulic integrity using cement. The MillRite® system
can also be used to construct a TAML Level 2 junction.
ReFlexRite® Multilateral Completion

System (TAML Level 5)
The Halliburton multi-award-winning ReFlexRite® system Deflector with
is a re-entry multilateral solution that helps enable the Internal Sealing
addition of new lateral branches to existing wells in which Element (not shown)
no preparations were originally made to accommodate a
multilateral junction. This helps enable access to
unproduced reservoir sections on existing platforms
without performing slot-recovery operations or sacrificing
production from existing wellbores. The solution
combines technological features from the FlexRite® and
MillRite®
MillRite systems. The ReFlexRite system incorporates a
Milling
flexible junction and two semicircular sections,
Assembly
maximizing load-carrying capability to access the main
bore and lateral simultaneously.
The ReFlexRite system offers through-tubing intervention

LATERAL
and lateral re-entry with separate workover. It has the
BORE
added ability to accommodate intelligent completions via
an interface to permit selective flow control from each
branch through inflow control valves. Operations, such as
production logs, stimulation, cleanout, water and gas
isolation, and water and gas shutoff can be performed
after installation. Anchor Packer
with Halliburton
HAL41524
Field proven since 2001 and constantly evolving, the LOWER Latch Coupling
ReFlexRite multilateral completion system has an MAIN BORE (for existing wells)
unrivaled run history and remarkable reliability. ReFlexRite® Milled Exit Multilateral Completion System
2-5
Multilateral Completions Systems
These unique completion systems

are designed specifically for Retrievable Production Tubing
multilateral applications and allow re- Dual-Bore
entry access into the laterals and Packer
lower main bore. This helps enable
isolation and flow control from each.
These completion systems can be
used in pre-milled or milled junctions
and conventionally milled windows.
FloRite® Multilateral Main Bore Tubing

Completion System with Short-Seal
Assembly
The FloRite® multilateral completion
system is specifically designed for
wells that require complete junction-
pressure isolation. The system also
provides re-entry capability to access Lateral Bore
the laterals throughout the Tubing with Retrievable
completion for the life of the well. Long-Seal Dual-Bore
This helps eliminate the need to pull Assembly Packer
the upper completion should access (Sheathed)
be necessary for cleanup,
stimulation, or data acquisition. Prime
candidates are injection wells, gas FloRite® Dual-Bore
wells, or wells with reservoir horizons Deflector
and various pressure regimes.
Production from each lateral can
either be completely segregated to
surface with the installation of a dual
Retrievable
completion or commingled with the
Single-
use of the optional vector block. A
Bore
single-string completion can be Latch Coupling
Packer
installed, while allowing selective
access to either the lateral or main
bore. Latch coupling allows Production Tubing
installation at the optimum system
depth and orientation.
Main Bore Tubing
with Short-Seal
Assembly
Lateral Lower
Sealbore Extension
Permanent
Single-Bore
Packer Landing Nipple
HAL40332
Wireline
Landing Nipple Re-Entry Guide
FloRite® Multilateral Completion System
2-6
IsoRite® Multilateral Completion

System
The IsoRite® system can be installed in the main bore of a
TAML Level 2, 3, or 4 junction and aligned to the original
window exit. It incorporates a completion window
arrangement equipped with integral landing profiles and
sealbores that enable the setting of deflectors for lateral
Upper
access or isolation sleeves for lateral control. Latch
Main Bore
coupling allows installation at the optimum system depth
Packer
and orientation for lateral re-entry operations.
LocRite® Multilateral Completion

System
The LocRite® system is equipped with a self-locating key
that allows installation in a conventionally milled window
at the required azimuth and depth for a lateral completion LocRite®
operation. With the addition of the self-locating key, this Window
system incorporates all the advantages of the IsoRite
system for a multilateral well with a conventionally
milled exit.
Junction Isolation Tool System Tubing Exit

Whipstock (TEW)
The low permeability of shale and tight-gas plays makes
multistage fracture stimulation of the formation a
necessary step for recovering hydrocarbons. With Self-Locating
Halliburton window exit systems, the costly fracturing Key
stimulation treatment becomes more economical
because multiple horizontal laterals can be drilled from
one location. However, all multilateral junctions must be
isolated from the stimulation fluids and pressure. To
isolate the junction, a temporary Level 5 completion is
installed using the Halliburton junction isolation tool (JIT).
The JIT requires no hole/casing size increase and no
casing limitations, while enabling selective access to both
laterals for high-pressure stimulations without restricting
the high pump rates necessary.
Lateral Bore
(Open Hole)
Lower
Main Bore
Packer
HAL42148
LocRite® Multilateral Completion System
2-7
Multilateral Advanced Completions Systems
FlexRite® Intelligent FlexRite system junction is run, tying

Completion Interface into the lateral gravel pack completion
System via an openhole sting-in operation.
The 10 3/4-in. FlexRite enhanced 10 3/4-in.
The FlexRite® intelligent completion lateral access junction helps enable FlexRite®
interface (ICI) system integrates a LCGP application through the junction Pre-Milled
Window 10 3/4-in.
shrouded polished bore receptacle at a higher pressure rating up to Multi-Branch
into the FlexRite junction, making it 5,000 psi. This isolates the junction Inflow Control
compatible with intelligent area when reversing out the gravel Junction
completion equipment, such as pack from the second lateral leg. By
inflow control valves and downhole optimizing production and minimizing
gauges. Now, production from either 10 3/4-in.
erosion with larger screens, this
the main bore or lateral can be Multi-Branch
application eliminates a liner run,
independently controlled and Inflow Control
cleanout run trip, and liner testing, Deflector
monitored from surface without which saves drilling fluid
intervention operations. displacement and conditioning time.
FlexRite Multi-Branch FlexRite Liner

Inflow Control System Deployment System
LDS
The award-winning FlexRite multi- The FlexRite liner deployment system Shrouded
branch inflow control system allows (LDS) deploys liners in a long Openhole
selective control and monitoring of reservoir openhole section on Stinger
three or more lateral legs in a TAML 5 drillpipe, leaving a liner top to tie into 10 3/4-in.
well. This enhanced control at on the subsequent junction VCH Packer
junction depth provides the ability to completion via an openhole sting-in
choke back individual laterals operation. Screens can be staged into
experiencing gas influx or water the open hole in segments, thus
breakthrough without impacting the allowing screen deployment in
production of other laterals, thus extended-reach laterals. This allows
greatly enhancing the life and the LDS to overcome torque and drag
productivity of the well. A large drift limitations in the main and lateral 10 3/4-in. ×
diameter throughout the entire main section and defeat junction 9 5/8-in.
bore allows for a single trip, final mechanical strength limitations in the Alignment
installation of an intelligent lateral section. The system can also Crossover
completion string, isolation and be configured to run in hole with a
control of each lateral with inflow sacrificial bit and downhole motor for
control valves, downhole gauges, and washdown capabilities.
Swellpacker® systems. 9 5/8-in.
FlexRite ICI
Junction 9 5/8-in.
FlexRite Liner-Conveyed Completion
Gravel Pack System Deflector
FlexRite liner-conveyed gravel pack
(LCGP) system technology is adapted
9 5/8-in. FlexRite
to apply gravel pack completions in a
Pre-Milled XLS
FlexRite system multilateral well in Window
both the main bore and in each lateral
for new or existing wells. In a single
run, the lower main bore is isolated
HAL39415
with a scab liner, the lateral

completion is deployed in the open
hole, and gravel packed. The scab
FlexRite® Multilateral Completion System
liner is then retrieved, and the
2-8
FloRite® Intelligent Completion

Interface System
The FloRite® intelligent completion interface (ICI) system
can interface with all Halliburton Intelligent Completion
systems, thus allowing flow control from each lateral as
well as downhole monitoring. This system has a twin-
flow-type vector block equipped with integral landing
profiles and sealbores that enable the setting of
deflectors for lateral access or isolation sleeves for
lateral control.
IsoRite® ICI System

The IsoRite® ICI system is run in conjunction with
Halliburton Intelligent Completion tools and is installed in
the main bore of a TAML Level 2 or 4 junction and aligned
to the original window exit. This system incorporates a
completion window arrangement equipped with integral
landing profiles and sealbores that enable the setting of
deflectors for lateral access or isolation sleeves for zonal
isolation during production. The latch coupling allows
installation at the optimal system depth and orientation
for lateral re-entry operations.
IsoRite Feed-Through System

The IsoRite feed-through (FT) system uses a completion
window with FT capabilities for control lines, allowing the
ability to place control valves and gauges closer to the
reservoir and below the window. The IsoRite FT system
uses a self-alignment latching mechanism that allows for
the orientation and setting of the completion window
without rotation.
HAL123513
IsoRite®
Completion System
2-9
2-10
Intelligent Completions
03
Intelligent Completions
Introduction
Halliburton is the world's leading provider of intelligent SmartWell systems provide an advanced reservoir
completion technology to the upstream oil industry. management approach to optimizing well production
Introduced in 1997, SmartWell® system technology was through remote monitoring of wellbore parameters in real
the industry's first intelligent well completion system and time. This technology also enables remote control of the
was designed specifically to remotely control and monitor reservoir without the need for mechanical intervention. In
specific reservoir zones. conjunction with reservoir models and prudent reservoir
management processes, a SmartWell completion helps
Today, Halliburton offers a broad range of intelligent operators accelerate production and increase ultimate
completion technologies from reservoir engineering recovery to maximize return on investment (ROI).
studies to advanced completion design, zonal isolation
and flow control, reservoir monitoring, and surface digital
infrastructure solutions.
3-1
SmartWell® Systems
A SmartWell® completion system optimizes production Reliability

by collecting, transmitting, and analyzing completion,
production, and reservoir data; allowing remote selective Reliability is essential for intelligent completion systems,
zonal control and ultimately maximizing reservoir and Halliburton engineers reliability into all of its
efficiency by: equipment. The company is ISO 9001 application certified
and has developed processes to guide, monitor, and
» Helping increase production: Commingling of optimize system delivery and performance.
production from different reservoir zones increases and
accelerates production and shortens field life. Halliburton maintains a detailed database to track the field
» Helping increase ultimate recovery: Selective zonal performance of each SmartWell system installation. The
control enables effective management of water knowledge gleaned from this data is used to calibrate
injection, gas and water breakthrough, and individual design predictions and optimize the design and
zone productivity. production process.
» Helping reduce capital expenditure: The ability to
produce from multiple reservoirs through a single
wellbore reduces the number of wells required for field
development, thereby lowering drilling and completion
costs. Size and complexity of surface handling facilities
are reduced by managing water through remote
zonal control.
» Helping reduce operating expenditure: Remote
configuration of wells optimizes production without
costly well intervention. Additionally, commingling of
production from different reservoir zones shortens field
life, thereby reducing operating expenditures.
SmartWell systems are designed to meet the demands of

intelligent completions, worldwide, and in the most
challenging environments.
A SmartWell system completion consists of some
combination of zonal isolation devices, interval control
devices, downhole control systems, permanent
monitoring systems, surface control and monitoring
systems, distributed temperature sensing systems, data
acquisition and management software, and system
accessories.
3-2
Completion Solutions | Intelligent Completions
Flow Control Valves
Halliburton offers interval control valves (ICVs) with and

without shrouds and deflectors:
» HS-ICV: ICV for high-pressure/high-temperature (HP/HT)
applications
» MCC-ICV: Cost-effective valve with choking capability
HS-ICV Valve
The Halliburton HS-ICV is debris-tolerant and designed for
high-pressure, deepwater environments characterized as
severe operating conditions. Building on the Halliburton
record as the leading provider of intelligent completion
technology, the HS-ICV enables deployment of SmartWell
systems in more extreme environments.
The HS-ICV’s eight-position customizable gas or liquid

flow trims can be characterized to provide optimum
production or injection at various positions. Optional
onboard sensors track the movement of the flow trim.
These position sensors provide the operator with real-
time feedback to confirm valve movements on surface.
Features
» Proprietary, debris-tolerant, metal-to-metal seal
» Customizable gas or liquid flow trim
» Can be used in simple on/off intervention avoidance
applications or in more versatile advanced reservoir
management choking applications with a control
module
Benefits
» Can be run in conjunction with the eMotion® unit to suit
remote open close applications
» Remotely control flow into or out of the reservoir in
challenging environments, such as deepwater
and HP/HT
» Eliminate the potential for wellbore debris to be trapped
inside the tool and consequently prevent valve
movement or affect sealing integrity
» Obtain real-time confirmation of remotely actuated
valve movements using optional position sensors
» Unload at a maximum differential pressure of 5,000 psi
without the threat of any valve damage — the highest
unloading capacity in the industry
HAL79123
HS-ICV
Valve
3-3
Operation Available in Three Variants

Hydraulically actuated, the HS-ICV is operated remotely » HSP premium choking ICV designed for more advanced
from surface using the Halliburton Direct Hydraulics, reservoir management when used in conjunction with
Digital Hydraulics™, or the SmartPlex® downhole control a downhole control system
system. The premium thermoplastic hydraulic chamber » HSB base choking ICV designed for more versatile
seals are designed to operate under high actuation choking applications when used in conjunction with a
pressures and temperatures. The valve has also been control module for incremental positioning
subjected to a stringent qualification program, including » HSO ICV designed for simple on/off applications
temperature, pressure, debris, and erosion tests.
The flow trims on the HSB and HSP ICV can be
The HS-ICV body has slots to accommodate two 1/4-in. customized to suit a particular well injection or production
dedicated instrument wires for position sensors and philosophy. Tungsten carbide is the material of choice for
allows bypass of up to six 1/4-in. bare hydraulic control these flow trims to combat the threat of erosion caused
lines or instrument wires — all without compromising the by high flow rates.
valve body rating or working envelope.
Shrouded Versions
Debris-Tolerant Design A shrouded HS-ICV configuration is available primarily for
The HS-ICV is designed and tested such that the flow trim a two-zone stacked gravel pack application. The shrouds
helps ensure complete metal-to-metal (MTM) seal can also be shrink-fitted with a carbide insert when the
integrity, even when exposed to heavy wellbore debris. A valve is used in a stacked gravel pack injection application.
one-moving-piece valve mandrel design eliminates the Shrouds can also be fitted with screens for gas lift
potential for wellbore debris to be trapped inside the tool applications, depending on the OD/ID and pressure
and consequently prevent valve movement. limitations.
Proprietary MTM Seal Deflector Version

The HS-ICV houses a proprietary MTM interference fit This HS-ICV configuration is available primarily for high-
seal that enables the valve to unload at a maximum rate gas or water injection applications. The deflectors are
differential pressure of 5,000 psi without the threat of any lined with tungsten carbide inserts to prevent erosional
valve damage. Any additional tubing or annulus pressure effects caused by impingement from high flow velocity
acts on the MTM seal to help further ensure seal exiting the valve flow trim.
integrity, which has been rigorously tested and qualified
at low- and high-pressure differentials.
Pressure-Balanced Valve Mandrel

A pressure-balanced valve mandrel design eliminates the
need for a latch mechanism to hold trim closed or the
need to maintain hydraulic pressure on the close chamber
to keep the flow trim shut. This balanced sleeve design
also prevents drifting of the sleeve in the incrementally
open position.
Mandrel design also includes a shifting profile that allows

for mechanical shifting of the sleeve in the event hydraulic
control is compromised or if sleeve momentum is not
achievable due to scale buildup inside the ICV.
3-4
HS Interval Control Valves
Maximum Differential Unloading Pressure

Maximum Temperature Rating Available
Maximum Working Pressure Available
Maximum Hydraulic Chamber Rating
Hydraulic Chamber Displacement
Flow Area, HS OD, Deflector ID

Flow Area, Shroud ID, ICV OD
Minimum Internal Flow Area
Maximum OD Available
Deflector OD Available
Minimum ID Available
Shroud OD Available
Shroud Size/ Weight
Deflector Available
Version Available
Total Stroke
Piston Area
Size
in. psi psi °F in. in. in.² in.² in. in.³ psi in. lb in. in.² in. in.²
6.00 10.29 Choke
2 7/8 7,500 10,000 275 4.660 2.313 4.20 1.716 5,000 5 1/2 20 5.800 5.030 Yes 5.995 2.58
3.28 5.62 On/Off
40 to 6.00 11.94 Choke
7,500 275
10,000 5.850
10,000 and 70
3 1/2 to 330 or 2.750 5.62 1.990 5,000 7 29 7.070 7.980 Yes 7.685 6.38
5.660 3.28 6.53 On/Off
40 to
15,000 15,000
235
40 to 6.00 16.68 Choke

4 1/2 10,000 10,000 7.125 3.750 11.04 2.780 5,000 7 5/8 39 8.535 9.300 Yes 8.315 5.32
275 3.28 9.11 On/Off
40 to 6.00 25.44 Choke

5 1/2 7,500 10,000 8.279 4.562 16.38 4.240 5,000 No No N/A N/A Yes 9.330 12.49
275 3.28 13.90 On/Off
Notes:
HS-series valves are available in various metallurgy to suit well conditions.
HS-series valves provide incremental positioning only in conjunction with a control module.
HS-series choke trims can be customized to suit operator needs.
Some versions of the HS-series 2 7/8-in. size choking valve are eccentric in design.
Please consult the ICV data sheet for exact specifications.
Please contact Halliburton for more details.
3-5
MC-Series Interval Control Valves

Halliburton MC interval control valves (MC-ICVs) are
multi-position valves that provide incremental flow control
over individual reservoir zones, allowing optimization of
reservoir architecture downhole and maximizing recovery.
MC-ICVs offer a cost-effective solution that allows

operators to employ the benefits of SmartWell®
technology while working with moderate or marginal
assets. MC-ICVs are available in a range of sizes and
thread configurations and can be coupled with either an
automatic or manual control system to accommodate
specific operational requirements.
Features
» Simple cost-effective design
» Bonded/nitrile/HNBR/Viton™ seals
» Multi-position functionality with tungsten carbide
flow trim
» Manual override
Benefits
» Cost-effectively control reservoir intervals remotely
without well intervention
» Apply SmartWell technology capabilities in moderate or
marginal assets
Operation
Halliburton surface control systems provide accurate
incremental control over the MC-ICV choke trim.
These systems can be tailored to fit the operator’s
specific needs.
The MC-ICV is fitted with a tungsten carbide flow trim to

control erosion from aggressive downhole conditions. It is
available in a range of sizes and can be coupled with
either an automatic or manual control system to
accommodate specific operational requirements.
MC0-ICV
The MC0-ICV is an open/close ICV capable of isolating
individual reservoir zones. The main valve element is
based on robust bonded nitrile seals, designed for
longevity and resistance to corrosion.
MC-ICV
The MC-ICV is a multi-position ICV that provides
incremental flow control over individual reservoir zones,
HAL121429
thereby allowing optimization of reservoir architecture

downhole and maximizing recovery. Accurate incremental
control over the MC-ICV choke trim is achieved with
Halliburton surface control systems, which can be tailored MC-ICV
to fit specific needs. The MC-ICV is fitted with a tungsten Valve
carbide flow trim to control erosion from aggressive
downhole conditions.
Viton™ is a trademark of The Chemours Company.
3-6
MC-Series Interval Control Valves
Maximum Differential Unloading Pressure

Maximum Temperature Rating Available
Maximum Working Pressure Available
Maximum Hydraulic Chamber Rating

Hydraulic Chamber Displacement
Minimum Internal Flow Area
Maximum OD Available
Minimum OD Available
Choking Version
Total Stroke
Piston Area
On/Off Version
Size
Shroud
in. in. in. in.² in.³ in.² in. psi °F °C psi psi
2 7/8 Available Available 4.660 2.250 3.98 11.22 1.870 6.00 5,000 275 135 5,000 1,000 Available
3 1/2 Available Available 5.66 2.750 6.023 15.232 2.56 6.00 5,000 275 135 5,000 1,000 Available
Note: Special ID valves are made to order.
3-7
HS Circulating Valve
The HS circulating valve is designed for use in SmartWell® production packer is set via pressure down the production
and conventional completion systems. Based on the tubing. Element packoff integrity is then determined by
proven HS interval control valve (ICV) design technology, applying pressure down the annulus. The open line of the
the HS circulating valve is designed for safe and efficient valve is pressured up via the surface control unit to open
circulation of completion fluids after landing the the sleeve. Circulation down the annulus or tubing begins.
completion and setting the HF-1 and completion packer. Higher circulation rates can be attained because fluid is
not circulated past the packer element. Once the desired
The HS circulating valve is a bi-directional hydraulically volumes are circulated, the close line of the valve is
operated balanced piston valve with a gas-tight redundant pressured up to move the sleeve into the closed position.
sealing mechanism. The sealing mechanism consists of a The tubing is then pressured up to a maximum 7,500 psi
debris-tolerant metal-to-metal (MTM) primary seal and a to test the sleeve integrity. A zero leak rate should be
secondary thermoplastic seal array. The valve mandrel observed. Upon completion of a successful pressure test,
incorporates a carbide nose to prevent erosion of the the completion program can progress to the next step.
sealing surface areas.
Field-Proven MTM Seal
Features The HS circulating valve houses a proprietary MTM seal
» Proprietary, debris-tolerant MTM seal from the proven HS-ICV design. Any additional tubing or
» Redundant thermoplastic seal helps ensure gas-tight annulus pressure acts on the seal to help further ensure
seal integrity its integrity. The seal has been rigorously tested and
» Erosion-resistant carbide nose seal qualified at low- and high-pressure (up to 10,000 psi)
» High circulation rates differentials.
» Remotely activated without intervention
» Manual override shift profile Redundant Thermoplastic Seal
» Bypass slots for 12 1/4-in. control lines The MTM seal is backed up by a redundant thermoplastic
seal to achieve gas-tight sealing integrity. These field-
proven thermoplastic metal energized (MSE) seals are
Benefits
designed for redundancy during low- and high-pressure
» Can be run in conjunction with an eMotion® unit to suit
applications. The MTM, along with the redundant
remote open close applications
thermoplastic seal, are qualified to provide gas-tight (zero
» Run above the production packer, operated after packer leak) seal integrity.
is set, providing improved well control
» Helps eliminate need to circulate across packer Pressure-Balanced Valve Mandrel
element, reducing risk of damage to the element
A pressure-balanced valve mandrel design eliminates the
» Prevents circulation pressures from impacting reservoir need for a latch mechanism to hold the trim closed or the
» Faster circulation rates, reducing rig time need to maintain hydraulic pressure on the close chamber
» Allows for circulating well kill fluid during workover to keep the flow trim shut. This balanced sleeve design
operations without the need for perforating tubing prevents drifting of the sleeve in the open position. The
valve mandrel design also includes a shifting profile that
Operation allows the sleeve to be mechanically shifted in the event
The HS circulating valve is placed above the production hydraulic control is compromised, or if sleeve movement
packer in the completion string and is run into the well. is not achievable because of scale buildup inside the ICV.
During a SmartWell completion, once on depth, the HF-1
HS Circulating Valve
Minimum Hydraulic Maximum Maximum Maximum
Tubing Valve Valve Piston Piston Temperature
Internal Chamber Working Actuation Unloading
Size OD ID Area Stroke Range
Flow Area Displacement Pressure Pressure Differential
in. in. in. in.² in.³ in.³ in. psi psi °F psi
5.5 8.279 4.562 16.346 23.438 4.246 5.52 7,500 10,000 40 to 330 5,000
3-8
Zonal Isolation Packers

HF-1 Packer
The HF-1 packer is a single-string, Connections
retrievable, cased-hole packer that The packer is made up directly to the
features a facility for bypass of tubing string via integral premium
multiple electrical and/or hydraulic thread connections. The internal
control lines. Available for use as both mandrel also uses premium thread
the top production packer or as one of connections for continuity.
many lower packers that isolate
» Anti-preset mechanisms:
adjacent zones, the HF-1 packer
Incorporate a hydraulically activated
includes a specialized slip
interlock system and can be
configuration and additional body lock
adjusted before run in hole. This
ring. This allows operation under
system allows packer to be run in
higher loads and greater pressures
highly deviated or horizontal wells,
than standard production packers.
thus eliminating presetting risks
Features caused by casing drag.
» Hydraulically activated interlock » Tandem setting: Designed for
mechanism prevents premature tandem setting with tailpipe in
setting tension, compression, or neutral.
» No body movement during setting Setting mechanism is independent
of tubing movement or pressure-
» Premium thread connections
induced tubing forces. Setting
» NBR and HNBR element with anti-
action will not impart loads on or
extrusion system
damage any penetrations or lines.
» Tailpipe can be left in tension or
compression
Penetrations
Benefits Provision is made for the passage of
» Less damage to casing using a multiple hydraulic and/or electrical
multi-cone, full-coverage slip control lines. All connections are
system sealed using Halliburton proprietary
FMJ connectors.
» Fully retrievable after installation
» Can be deployed with SmartWell® Elastomeric Seals
systems
Material for setting chamber seals and
» Can be used as both top production tubing to the lower annulus is
packer and lower isolation packer
selected based on application
» Avoid damage to control line during conditions.
setting
Integral Element Anti-Extrusion
Setting Mechanisms System
The HF-1 packer has two setting and The packing element is multi-piece
three release mechanisms. with NBR sealing elements. It
» Setting mechanisms incorporates an anti-extrusion system
– Tubing-pressure set that provides high resistance to swab
– Control-line set off, which permits increased running
speeds and high annular circulation
» Release mechanisms rates (up to 8 bbl/min) before setting.
– Punch and pressure release The system was qualified through
– Shift and pressure release multiple thermal cycles using both
– Mechanical shift release water and nitrogen as test media.
HAL80291
The release mechanism is recessed

and selective, allowing for passage of Load and Functional
other toolstrings. Axial loads are Performance
supported in both directions so tool HF-1
All HF-series packers are API 11D1 V0
Packer
cannot be released by tubing forces. or V3 rated.
3-9
Retrievable Feed-Through HF Packers

Casing Maximum
Required
Mandrel Maximum Bore Maximum Differential Working Working ISO
Setting Element
Type OD Weight Size OD ID Feed- Across Pressure Temperature 14310
Pressure Type
Through Element Rating
in. lb/ft in. in. in. psi psi °F psi
2 7/8 2.315 4 5,000 5,000 Nitrile V3
23 6.180
3 1/2 2.750 5 7,500 7,500 75 to 275 Nitrile V3
26 3 1/2 6.090 2.750 5 7,500 7,500 4,500 for Nitrile V3
tubing set; Nitrile V3
7 2 7/8 2.315 6,500 for
control line HNBR V3
29 5.995 5 7,500 7,500 75 to 275
set Nitrile V0
3 1/2 2.750
HNBR V3
32 3 1/2 5.905 2.750 5 7,500 7,500 75 to 275 Nitrile V3
33.7 6.570 7,500 7,500 4,500 for Nitrile V3
75 to 275
39 6.430 10,000 10,000 tubing set; Nitrile V0
7 5/8 3 1/2 2.750 5 6,500 for
45.3 6.240 7,500 7,500 140 to 260 control line HNBR V0
47 6.180 10,000 10,000 75 to 275 set HNBR V0
4,500 for
tubing set;
8 5/8 61.4 3 1/2 6.980 2.750 6 10,000 10,000 75 to 275 6,500 for Nitrile V0
control line
set
3 1/2 8.440 2.750 6 7,500 7,500 75 to 275 Nitrile V3
43.5
5 1/2 8.515 4.562 5 7,500 7,500 75 to 275 Nitrile V3
7,500 7,500 75 to 275 Nitrile V3
HF1 Series (722HF1) Production/Isolation
3 1/2 2.750 6
10,000 10,000 40 to 300 HNBR V3
3.525 7,500 7,500 75 to 275 Nitrile V0
5
3.788 10,000 10,000 75 to 275 Nitrile V0
47 8.440
4 1/2 7,500 7,500 75 to 275 Nitrile V0
3.813 6 7,500 7,500 75 to 275 HNBR V3
10,000 10,000 75 to 275 HNBR V3
5 1/2 4.560 5 7,500 7,500 75 to 275 Nitrile V0
75 to 275 4,500 for Nitrile V3
3 1/2 2.750 6 7,500 7,500 40 to 275 tubing set; Nitrile V0
9 5/8 6,500 for
40 to 275 control line HNBR V0
3.525 5 7,500 7,500 75 to 275 set Nitrile V0
3.783 7 10,000 10,000 40 to 200 HNBR V3
5 7,500 7,500 75 to 275 Nitrile V3
4 1/2 3.788
53.5 8.300 6 7,500 7,500 40 to 275 HNBR V0
5 7,500 7,500 75 to 275 Nitrile V3
3.813
7 7,500 7,500 40 to 275 HNBR V0
7 7,500 7,500 75 to 275 Nitrile V0
5 10,000 10,000 40 to 275 Nitrile V0
5 1/2 4.560
7 7,500 7,500 40 to 275 HNBR V0
5 10,000 10,000 40 to 275 HNBR V3
71.8 4 1/2 7.890 3.525 5 7,500 7,500 75 to 275 Nitrile V0
3.788 10,000 10,000 80 to 275 5,000 HNBR V3
9 7/8 62.8 4 1/2 8.440 5
3.813 12,500 12,500 55 to 235 5,500 HNBR V3
3 1/2 9.430 2.949 5 7,500 7,500 45 to 275 Nitrile V0
60.7
5 1/2 9.430 7,500 7,500 45 to 275 Nitrile V0
4,100
10 3/4 6 80 to 275 Nitrile V0
65.7 9.330 4.562 7,500 7,500
5 1/2 40 to 230 HNBR V3
73.2 9.175 5 8,000 8,000 140 to 260 5,000 HNBR V0
11 7/8 71.8 4 1/2 10.550 3.688 5 5,000 5,000 80 to 275 4,400 Nitrile V3
3-10
Retrievable Feed-Through HF Packers

Casing Maximum
Required
Setting Element
Pressure Type
3 1/2 2.755
HFP Series (722HFP) Production/Isolation
62.8 5 10,000 10,000 100 to 240 6,000 AFLAS® V3

4 1/2 3.788
9 7/8 8.440
65.1 4 1/2 3.562 6 15,000 15,000 68 to 300 5,800 HNBR V0
Notes:
a) Available in two setting options: tubing set or control line set.
b) Available in three releasing options: straight shift-and-pull method, knock-out plug-and-pump method, punch-and-pump method.
c) Available in various metallurgy, elastomers, and thread connections to suit well conditions.
d) Refer to individual specification sheets for additional details.
Contact Halliburton for additional information.
AFLAS® is a registered trademark of the Asahi Glass Co., Ltd.
3-11
MC Packers
MC packers, available for both Retrieval Mechanism
production (MC-1) and isolation The MC-1 production packer is
(MC-0) applications (no slips), are released by the “shift-and-pull”
single-string, cased-hole, retrievable method. Once the primary packer is
packers primarily designed for use in released, the MC-0 isolation packer
SmartWell® completions in marginal can be retrieved simply by overpull;
or mature assets. there is no release feature.
Both MC production and isolation Packing Element

packers have the facility to feed The MC packer is fitted with state-of-
through up to eight hydraulic or the-art nitrile, HNBR, or Viton packing
electrical control lines. This allows for elements similar to those used in the
communication with other SmartWell high-performance HF-1 packer. These
equipment without compromising elements offer robustness and
the integrity of the isolated zones. In excellent sealing properties.
some cases, the MC production
packer can be used as an isolation
Nominal Conditions
packer below the primary HF-1
The MC production and MC isolation
production packer.
packers are designed for use in wells
with the following normal conditions:
Features
» Simple, cost-effective design » Bottomhole pressure <5,000 psi
» Feed through for up to eight » Negligible H2S and CO2 bottomhole
control lines temperature <275°F
» Tubing set » P 5,000 psi
» Nitrile, HNBR, and Viton™
packing element Reliability
The MC production and isolation
Benefits packers are qualified to an ISO 14310
» Apply SmartWell technology in V3 rating.
marginal or mature assets
HAL86065
» Maintain zonal integrity Viton™ is a trademark of The Chemours
Company.
» Perform high-pressure/tubing-
pressure testing MC
» Achieve communication with Packer
laser tools
Setting Mechanism
Both MC production and isolation
packers are tubing-pressure set.
Incorporating a hydraulically activated
interlock system, the MC packers can
be adjusted externally before running
in the hole. The interlock system
allows the packers to be run in highly
deviated wells, helping eliminate the
risk of presetting caused by casing.
3-12
Retrievable Feed-Through MC Packers

Casing Maximum
Required
Setting Element
Pressure Type
23 3 1/2 6.180 4,000 HNBR V3
26 to 29 3 1/2 5.992 Nitrile V3
7 26 3 1/2 5.992 2.817 8 5,000 5,000 75 to 275 2,400 Viton™ V3
Viton V3
722MC Production Packer
29 3 1/2 5.992
2,500 HNBR V3
40 5 1/2 8.614 4.580 4,000 HNBR V3
Nitrile V3
43 4 1/2 8.515 3.820 4,000
HNBR V3
5,000 5,000
3 1/2 8.440 2.750 4,000 HNBR V3
9 5/8 47 4 1/2 8.460 3.810 8 75 to 275 3,500 Nitrile V3
5 1/2* 8.455 4.590 4,000 Nitrile V3
3 1/2 2.825 Nitrile V3
53.5* 4 1/2 8.297 3.820 5,000 5,000 4,000 Nitrile V3
5 1/2 4.590 Nitrile V3
5 1/2 13 to 17 2 7/8 4.700 2.373 8 2,500 5,000 75 to 275 2,400 Nitrile V3
Isolation Packer
7 26 to 29 3 1/2 5.980 2.885 8 2,500 5,000 75 to 275 2,400 Nitrile V3
Notes:
Packer is set only via the tubing.
Packer is released via straight shift and pull method
Thread connections: VAM TOP® (VAM TOP® is a registered trademark of Vallourec Oil and Gas France.)
Refer to individual specification sheets for additional details.
*Pending qualification testing
3-13
Feed-Through Seal Assembly

In SmartWell® intelligent completion systems, the feed-
through seal assembly isolates individual zones during
applications where it is not possible or desirable to use
packers for isolation.
The feed-through seal assembly enables bypass of

control lines to communicate with equipment installed
lower in the completion string.
Typical applications are gravel pack or expandable sand

screen completions in which the seal stack assembly
stabs into a polished bore to provide isolation between
different reservoir intervals in the sandface completion.
This ability is based on the use of a stack of robust
bonded seal rings arranged along the assembly length.
The seal assembly allows up to six independent control

lines to bypass, thus enabling control and monitoring of
the equipment below, such as interval control valves
(ICVs) and permanent downhole gauges (PDGs).
The device is capable of isolating zones with differential

pressures of up to 7,500 psi but, unlike the HF-1 packer
range, has no load-bearing capability.
Features
» Simple, effective design
» Multiple sets of bonded seals
» Bypass for up to six control lines
» Field proven
Benefits
» Installs above ICVs and PDGs
» Isolates reservoir intervals without requiring a packer
» Helps eliminate the need for a setting/release system
HAL78327
Feed-Through
Seal Assembly
3-14
Feed-Through Seal Assembly

Maximum Hydraulic
Maximum
Maximum Seal Minimum Maximum Pressure Port Thread Size
Size Length Differential
Body OD OD ID Temperature (Burst and Pressure and Type
Pressure
Collapse) Rating (Box × Pin)
in. in. in. in. in. °F psi psi psi
4.75 2 7/8 in. 6.4 lb
4.695 4.826 2.382 83.640 275 10,000 7,500 10,000
(ECC) VAM TOP®
4.80 2 7/8 in. 6.4 lb
4.740 4.870 2.340 92.420 275 10,000 7,500 10,000
(ECC) New VAM®
2 7/8 in. 6.4 lb
5.00 5.076 4.945 2.313 80.000 275 10,000 7,500 10,000
New VAM
3 1/2 in. 9.2 lb
5.80 5.770 5.876 2.945 88.923 275 10,000 7,500 10,000
New VAM
3 1/2 in. 9.2 lb
6.10 6.050 6.176 2.945 72.220 275 10,000 7,500 10,000
VAM TOP
3 1/2 in. 9.2 lb
7.125 7.075 7.201 2.945 72.210 275 10,000 7,500 10,000
VAM TOP
4 1/2 in. 12.6 lb
7.20 7.150 7.276 3.813 107.210 275 10,000 7,500 10,000
VAM TOP
Control lines are normally hydraulically spliced above and below the seal stack assembly. Control-line feed throughs are also available.
Number of feed throughs, hydraulic splices, or both depends on the mandrel size.
Seals are nitrile-bonded 90 duro.
VAM TOP® and VAM® are registered trademarks of Vallourec Oil and Gas France.
3-15
Downhole Control Systems

Downhole control systems provide a method of The following table lists the basic specifications for
integrating the surface control system (either manual or the Halliburton Direct Hydraulics, SmartPlex®, and
automated) with downhole SmartWell® equipment. Digital Hydraulic™ systems.
Downhole Control Systems
Interval Control Valve (ICV) Integration

Zonal Control Line
Downhole Operational
Isolation Control Modules Fluid Environment
Control System Method
Packer ICV Compatibility
On/Off Choke
Subsea,
Accu-Pulse™ Water/oil
HS, HVC N/A platform,
Direct Hydraulics HF-1, MC, module based
Hydraulic or land
Downhole Control System or MFT
Surface Water/oil Platform
MC N/A
positioning based or land
SmartPlex SmartPlex
SmartPlex® HF-1, MC, HS, HVC, Platform
Electro-hydraulic on/off choke Oil based
Downhole Control System or MFT or MC or land
decoder decoder
Digital
Digital Hydraulics
Digital Hydraulics™ HF-1, MC, Hydraulics choke Water/oil Platform
Hydraulic HS or HVC
Downhole Control System or MFT on/off decoder + based or land
decoder Accu-Pulse
module
3-16
Direct Hydraulics Downhole Control System

The Direct Hydraulics downhole control system uses
direct hydraulic control lines from the surface to remotely HF-1
actuate downhole flow control devices, such as interval Packer
control valves (ICVs). ROC™ permanent downhole
gauges and Venturi flowmeters and densitometers can
also be used in conjunction with the Direct Hydraulics Casing
system for measuring downhole pressure, temperature,
and flow rate. The system provides on/off or variable
ICV
control of flow into or out of reservoir intervals and can be
used in onshore, platform, or subsea applications.
Multi-Drop Gauge Package
Features
TAML Level 4 Junction
» Can be used to control Halliburton hydraulic flow
control equipment Blast Joint
Liner
» Provides all-hydraulic control
EquiFlow®
» Networking option reduces the number of control AICD Sand EquiFlow Sand
lines required Screen AICD Screen
» Operates as a closed-loop system Plug
HF-1
» Requires no setting depth Packer
Zone 1 Open Hole
Benefits Swellpacker®
System
» Control reservoir intervals without costly intervention ICV
» Helps eliminate dependence on mechanical or
pneumatic spring return mechanism to open and
close ICV Multi-Drop Gauge Package
» Can be used in onshore, platform, or subsea
applications TAML Level 4 Junction
Blast Joint
Operation Liner
All Halliburton intelligent hydraulic flow control equipment EquiFlow
EquiFlow Sand
can be controlled by the Direct Hydraulics system, AICD Sand
Screen AICD Screen
bringing simple and reliable zonal control to even the HF1 Plug
most complex intelligent well. A typical Direct Hydraulics Packer
system includes an ICV, Accu-Pulse™ hydraulic Zone 2 Open Hole
positioning module, and a zonal isolation packer, such as
Swellpacker
the HF-1 packer. For control of a single ICV, two control System
lines are run from surface with one attached to the open ICV
side of the piston and the other attached to the close
HAL30640
side. Pressure applied to one line, rather than the other,

drives the piston to the corresponding position. Because
the piston is rigidly attached to the ICV opening
Multi-Drop Gauge Package
mechanism, piston movement operates the valve. This
Zone 3 Plugged Tail Pipe
feature can dramatically improve the ability to shift a
sleeve that is stuck due to scale buildup. Direct Hydraulics
System
3-17
SmartPlex® Downhole Control System

The SmartPlex® downhole control system is an electro- Hydraulic In
hydraulic multi-drop system that provides simple and Electric In
reliable zonal control of multiple valves in a single Three-Line
wellbore with a minimum number of control lines. The Flatpack
SmartPlex downhole control system uses two hydraulic
and one electric line from the surface to remotely and
selectively actuate multiple downhole flow control
devices, such as interval control valves (ICVs). This
makes a significant number of tubing hanger penetrations
unnecessary and reduces operational complexity
SmartPlex®
and risks.
Manifold
The SmartPlex system can control any flow control tool in
the field-proven Halliburton portfolio.
Features SmartPlex
Clamp
» Three control lines for up to 12 downhole devices or
four control lines for up to 24 downhole devices
» Minimal use of only passive and no active electrical
components Electric Out
» Can remain pressured when operating any of the ICVs Hydraulic Out
in the same direction, thus significantly decreasing ICV
actuation times
» Can be deployed with non-integrated systems and
fiber optics
» Supports “fail-as-is” device types
» Independent of tubing or annulus pressure
» Can be used to position ICVs in choking applications
Interval Control Valve
Benefits
» Helps reduce multi-valve completions costs
» Faster activation time for valves
» Reduces rig time through greater facilitation of
completion installation and retrieval
» Electro-hydraulic system provides high level of motive
power to operate ICVs
Three-Line
HAL32214
» Allows the ICV to be closed in a single step Flatpack

» Provides the ability to move the ICV from the closed to
any choking position in a single step
Control Module with
Clamp Assembly
3-18
Application Hydraulic Lines

Electric Line 1 Line 2
The SmartPlex® downhole control system is applicable for Line (close) (open)
any dry-tree multizone completion that requires more
than two valves. When compared to the Direct Hydraulics
Valve A
system, the SmartPlex system not only helps reduce the
overall costs of an intelligent completion, it also reduces
the complexity involved by minimizing the number of
control lines required. SmartPlex A
Valve B
The SmartPlex system is ideally suited for long horizontal,
compartmentalized completions, in both cased or open
HAL40696
hole, in which selective control of each interval is desired.
Typically, this can be advantageous for selective SmartPlex B
stimulation control in tight-gas applications or in
combination with a choking ICV for drawdown to next SmartPlex® unit
optimization in production applications. Electrically selecting SmartPlex® System B creates the

hydraulic circuit to operate Valve B while all the other valves
Operation remain balanced.
The SmartPlex system uses a simple passive electrical
switching method. Each valve is coupled with a SmartPlex
actuator module, which allows selective and remote
control of each valve. Control lines consisting of one
electrical and two hydraulic lines run from surface and are
networked to each SmartPlex module. A signal down the
electrical line switches a solenoid at the desired module,
allowing hydraulic communication between the surface
control unit and valve. By regulating the fluid volume in
combination with a time-domain control method, valves
can be incrementally positioned (choking) to allow for
advanced reservoir management.
Qualification Testing
The SmartPlex control system successfully passed
extensive in-house deep well simulation testing. The tool
was cycled more than 10,000 times at high temperatures
and pressures. A nine-valve system integration test with
15,000-ft control line was also successfully conducted.
3-19
Digital Hydraulics™ Downhole Control System

The Digital Hydraulics™ system is an all-hydraulic, multi- Surface Control
drop intelligent completion system that can direct any The surface equipment for the Digital Hydraulics system,
flow control tool in the Halliburton portfolio, providing the Halliburton SmartWell® Master supervisory
simple and reliable zonal control for even the most application, is designed as part of the Digital
complex reservoirs. The Digital Hydraulics system allows Infrastructure system. A fully automated surface hydraulic
up to six flow control devices to be controlled from only system (SHS) controlled from a central location allows
three hydraulic control lines, making a significant number control of the Digital Hydraulics system from a local or
of tubing hanger penetrations unnecessary. remote control station.
Features The SmartWell Master application translates Digital

» High activation forces for flow control devices in Hydraulics system logic into standard central control
both directions room operations. This translation allows the operator to
» Three control lines for up to six downhole devices easily monitor and control multiple Digital Hydraulics
» Four control lines for up to 12 downhole valves completion systems as well as an individual zone within
» Can be deployed with non-integrated systems and an intelligent well completion.
fiber optics
» No setting depth limitations 3
2
» All-hydraulic system 1 Control Lines
» Supports “fail-as-is” devices From Surface
» Field-proven
» Independent of tubing or annular pressure
» Can be used in conjunction with the Accu-Pulse™
module for choking applications Decoder
1
Benefits Zone1
» Helps reduce control line costs
» Helps reduce rig time through greater facilitation of
completion installation and retrieval ICV
» Fewer connections through tubing hanger 1
Operation
The Digital Hydraulics system design uses the logical
absence or presence of pressure (hydraulic code) to Decoder
communicate between a surface controller and the 2
downhole tools. Zone 2
Existing pressure greater than 2,000 psi is represented by

ICV
“1,” and pressure less than 500 psi is represented by “0.”
HAL30644
2
Depending on the pressure in the wellbore, a sequence
of 1s and/or 0s is communicated to the flow control
devices within the Digital Hydraulics system. To More
Decoders
Each flow control device is paired with a decoder that is
designed to respond to its own unique code and rejects
all other codes or sequences. Using this method, the
communication between the surface controller and the
downhole tools maintains its integrity — even when Pressure
conditions, such as temperature changes, long control
No Pressure
lines, fluids, and leaks, can cause other hydraulic
Digital Hydraulics™ System
communication methods to fail.
The Digital Hydraulics system controls simple open/close

interval control valves (ICVs) and lubricator valves (LVs) to
provide on/off flow control from each zone.
3-20
Accu-Pulse™ Incremental Positioning Module

The Accu-Pulse™ incremental positioning module is a
complementary control module that provides incremental
opening of a multi-position interval control valve (ICV). The
Accu-Pulse control module allows the operator to control
produced or injected fluid rates to the desired quantity,
thus significantly enhancing reservoir management
capabilities.
The Accu-Pulse module works in tandem with either the

Halliburton Digital Hydraulics™ or Direct Hydraulics
downhole control systems and with the HS-ICV multi-
position valve.
Applications
The Accu-Pulse module provides effective incremental
control of an ICV in a range of applications, such as:
» Auto-gas lift
» Waterflood
» Gas injection
» Commingled production
» Dump flood
Features
» Hydraulic, incremental control
» Ability to close a valve from any position in one
press cycle
» Provides up to 11 discrete positions with the
appropriate ICV
Benefits
» Enhanced reservoir management through control of
produced or injected fluids
» Helps provide accurate flow estimation and allocation
HAL98377
» Avoidance of reservoir drawdown

» High level of well control for auto-gas lift, waterflood,
dump flood, and commingled flow
Accu-Pulse™
Module
Operation
The Accu-Pulse module provides incremental movement
of a suitable ICV flow trim by exhausting a predetermined Reliability Testing
amount of control fluid from the ICV piston. The capability Extensive reliability and integration testing is performed
to recharge and exhaust the same amount of fluid on the Accu-Pulse module to help ensure accuracy and
repeatedly allows the ICV flow trim to be accurately long-term performance.
moved through up to 11 predetermined positions.
Long-Term Testing
The Accu-Pulse module can communicate with either The Accu-Pulse module has been long-term tested for:
side of the ICV piston. It can drive the ICV open or closed.
» High temperature
This ability provides incremental positioning in one
direction with the ICV being driven to a fully open or » High pressure
closed position when pressure is applied from the other » Flow-induced vibration
direction.
3-21
Auxiliary Components
Control-Line Cut Sub

The Halliburton control-line cut sub (CLCS) incorporates
reliable and field-proven methods for effective removal of
the tubing string and control lines in contingency
situations. The CLCS helps ensure proper retrieval of
complex upper completions, thus ensuring a clean tubing
stub for subsequent fishing operations.
The CLCS is used in SmartWell® completions in which

hydraulic line and electric line flatpacks are used and
removal of the complex upper completion is necessary.
TEC
Features
» Fully compatible with standard Halliburton FMJ metal-
to-metal sealing fittings
Clamp
» FMJ connectors fitted to the splice sub are fully
testable using a standard FMJ connector test kit
» All splice connections are set within the body of the
sub for protection Cutter
» Easily disconnects the hydraulic FMJs by over pulling
» Easily severs the electrical line for successful removal
of a complex upper completion
Benefits
» Splice multiple hydraulic lines with a single splice sub
connector
HAL39093
» Freely bypass one bare electrical line

» Easily assemble in the field
» Minimize workover operations
Control Line
Operation Cut Sub (CLCS)
The CLCS provides the possibility to chemically or
physically cut the tubing string above a tubing packer. A
nipple profile below the CLCS will straddle the targeted
cut zone. Hydraulic lines are successfully disconnected by
pulling on the tubing string and overcoming the ratings of
the FMJ fittings. In addition, the electrical line is severed
during the pulling motion of the string. Tension on the
electrical line drives it against a cutting blade that swiftly
severs the line.
3-22
Connections
FMJ connectors are used to make the splice connection The device also includes a provision for bypassing at least
and are retained within the body of the clamp to protect one bare 1/4-in electrical line. This line is retained in a
the splices, flatpack, and control lines from damage. special section of the body clamp that contains a line-
severing blade for electrical connections.
Using the metal-to-metal FMJ connectors, completed
connections can be pressure tested to help ensure The splice sub connector is available in 4 1/2-in. and 5-in.
integrity. configurations.
3 FMJ 1/4 Connection

with HF-1 Packer
HF-1
Electric Line 3 FMJ Splice Bodies Feed-Through
Position at This Level Packer
Flatpack Anchor Sub
3 × 1/4 Hydraulic CL Assembly
1 × 1/4 Electric CL Bottom of
Anchored at This Level Completion
094
L39
HA
Hydraulic Control Lines
Splice Sub Assembly
Top of Completion
3-23
Splice Clamp/Sub
The Halliburton splice clamp/sub is a reliable and field-
proven method of splicing two ends of the flatpack or
tubing encased conductor (TEC). The splice clamp/sub
also helps protect the flatpack by securing it to the tubing.
The splice sub connector incorporates a two-piece robust

splice clamp with a profile that locates into a groove
machined in a custom-designed Halliburton crossover
sub. This arrangement helps ensure that no vertical or
rotational slippage of the clamp occurs during installations
or tubing string retrieval. The crossover sub is made up
directly to the tubing string.
Applications
The splice sub connector is used in most SmartWell®
completions in which flatpack or TEC is deployed,
including wells with permanent monitoring, chemical
injection, fiber optics, and surface-controlled subsurface
safety valve (SCSSSV) control lines.
Features
» Fully compatible with Halliburton standard FMJ metal-
to-metal (MTM) sealing fittings.
testable using a standard FMJ connector test kit.
» All splice connections are set within the body of the
sub for protection.
Benefits
» Splice multiple lines within a single splice sub
connector, depending on size
» Freely bypass control line/TEC that does not require
splicing
» Clamps can be designed to accommodate TEC splice
» Easily assembled in the field
Connections
FMJ connectors are used to make the splice connection
and are retained within the body of the clamp to protect
the splices, flatpack, and control lines from damage.
Using the MTM FMJ connectors, completed connections Splice/Clamp

can be pressure tested to help ensure integrity. Sub
The device also includes a provision for bypassing control

lines for operation of permanent monitoring, a chemical
injection valve, or SCSSSV.
The splice sub connector is available in a range of sizes to

suit different tubing specifications and splice applications.
3-24
Splice Sub
The Halliburton splice sub is a reliable and field-proven
method of splicing two ends of the flatpack or tubing
encased conductor (TEC). The splice sub also helps
protect the flatpack by securing it to the tubing.
The splice sub assembly incorporates a single-piece

robust mandrel with multiple machined grooves on outer
ends for control lines or TECs. A recess in the center
houses all of the splices, which are then secured by two
cover plates. This arrangement allows multiple
configurations of splices to be installed using a standard
splice sub. The mandrel is made up directly to the tubing
string allowing safe installations or retrieval.
Applications
The splice sub connector is used in most SmartWell®
completions in which flatpack or TEC is deployed,
including wells with permanent monitoring, chemical
injection, fiber optics, and surface-controlled subsurface
safety valve (SCSSSV) control lines.
Features
» Fully compatible with Halliburton standard FMJ metal-
to-metal (MTM) sealing fittings
testable using a standard FMJ connector test kit
» All splice connections housed within the body of the
mandrel and secured by cover plates
Benefits
» Splice multiple lines within a single splice sub
connector, depending on size
» Freely bypass control line/TEC that does not
require splicing
» Compatible with various splice configurations (splices
must be ordered separately)
» Easily assembled in the field
Connections
HAL122826
FMJ connectors are used to make the splice connection

and are retained within the body of the clamp to protect
the splices, flatpack, and control lines from damage.
Splice
Using the MTM FMJ connectors, completed connections Sub
can be pressure tested to help ensure integrity.
The device also includes a provision for bypassing control

lines for operation of permanent monitoring, a chemical
injection valve, or SCSSSV.
The splice sub connector is available in a range of sizes to

suit different tubing specifications and splice applications.
3-25
SmartWell® Hydraulic Disconnect Tool

The SmartWell® hydraulic disconnect tool facilitates the
removal of the upper completion from the lower
completion, without any destructive or mechanical
intervention, leaving the intelligent completion lower
assemblies, such as packers and interval control valves
(ICVs), in place.
Compact in design, the hydraulic disconnect tool enables

reconnection and isolation of the tubing and hydraulic
umbilicals to the lower completion when the upper
completion is redeployed.
Applications
» Electric submersible pump applications
» Safety valve replacement
» Deepwater plug and abandonment
» Two-trip completions
Features
» Compact, concentric design
» Up to six hydraulic control line channels
» Proven bonded seal technology
» Protective sleeve over seal assembly
» Spring-loaded poppets in receptacle control line
channels
» Adjustable shear-to-release, straight stab-in to
reconnect (typical)
Benefits
» Minimize risks and costs associated with workovers:
Pull upper string, leaving lower completion undisturbed
» No orienting mechanism or special alignment
necessary: Concentric design allows for straight stab
installation
» Re-establish hydraulic integrity: Durable high-
performance seals maintain isolation between hydraulic
control lines and the tubing and annulus
» Verify control line integrity during workover: Protective
sleeve allows for low-pressure testing
» Prevent control line contamination while disconnected:
Poppets prevent well ingress into the hydraulic system
HAL36873
HAL36922
Hydraulic
Disconnect Tool
3-26
Operation
The hydraulic disconnect tool features six hydraulic While disconnected, spring-loaded poppets provide a
control line channels that provide communication in a debris barrier for the control line channels. The poppets
SmartWell® completion. are lifted off seat by the seal mandrel during stab-in,
establishing hydraulic communication from the surface.
All six channels are independent of each other, using
concentric seal channels that eliminate the need for The secure latching mechanism can be configured on
special orientation. location to complement the customer well plan. Three
modes of operation are available:
While running the upper assembly, a protective sleeve
» Snap latch: Snap in/snap out
covers the seals, preventing damage and providing a
means to verify hydraulic control line integrity. The sleeve » Anchor: Snap in/rotate out to release
is engaged during stab-in, sliding up the seal assembly to » Shear anchor: Snap in/shear to release
safely present the seals in the receptacle.
SmartWell® Hydraulic Disconnect Tool

Tubing Size 4 1/2 in.
Maximum OD 8.300 in.
Minimum ID 3.788 in.
Sealbore Diameter 5.35 in.
4 1/2-in, 15.1 lb/ft,

Connection VAM TOP® box × pin
Working Temperature 135°C
Body Working Pressure 5,000 psi
Control Line Pressure 7,500 psi
Maximum Differential
500 psi
Unloading Pressure
Snap-In Force 10,000 lb
Compression Rating 353,000 lb
Running Tool Tensile Rating 178,000 lb
Snap Latch Rating 40,000 to 50,000 lb
Shear Rating 70,000 up to 120,000 lb
Seals Bonded HNBR
Hydraulic Connections 6 × 1/4-in. FMJ
Control Line Fluids Oil-based (Red Oil)
Other sizes and metallurgy can be made available.

VAM TOP® is a registered trademark of Vallourec Oil and Gas France.
3-27
SmartWell® Electro-Hydraulic Disconnect Tool

The SmartWell® electro-hydraulic disconnect tool
facilitates removal of the upper completion from the
lower completion, without any destructive or mechanical
intervention, leaving the intelligent completion lower
assemblies, such as packers, interval control valves
(ICVs), and gauges, in place.
Compact in design, the electro-hydraulic disconnect tool

enables reconnection and isolation of the tubing,
electrical, and hydraulic lines to the lower completion
when the upper completion is redeployed.
Applications
» Multi-trip completions
» Electric submersible pump applications
» Safety valve replacement
» Deepwater plug and abandonment
Features
» Compact, concentric design
» One electrical channel for use with up to eight
permanent gauges
» Connection for six hydraulic channels for use with
up to five valves using Direct Hydraulics™
downhole architecture
» Pressure-compensated electrical system allows for
reliable mating and de-mating
» Proven FFKM replaceable “T” seal technology
» Protective sleeve over electrical assembly
» Spring-loaded poppets in receptacle control line
channels
» Multiple disconnect sub/receptacle latching
configurations
Benefits
» Minimizes risks and costs associated with workovers:
Pull upper string, leaving lower intelligent completion
HAL37363
undisturbed
HAL37362
» No orienting mechanism or special alignment required:

Concentric design allows for straight stab installation
» Re-establishes electrical integrity: Qualified proprietary SmartWell® Electro-Hydraulic
connector allows wet mates by reliably isolating Disconnect Tool
completion fluid from electrical contacts during
reconnection or after disconnection
» Re-establishes hydraulic integrity: Durable high-
performance seals maintain isolation between hydraulic
control lines and the tubing and annulus
» Oil or water-based control line fluid compatibility
» Prevents control line contamination in receptacle while
disconnected: Poppets prevent well ingress into the
hydraulic system
3-28
Operation
The electro-hydraulic disconnect tool features six In the disconnect receptacle, spring-loaded balls maintain
hydraulic control line channels that provide hydraulic a debris barrier to help prevent contamination of the lower
communication, and one electrical channel that provides completion hydraulic channels. As the disconnect sub
gauge communication in a SmartWell® system enters the receptacle, it safely lifts the poppets off seat.
completion. All six hydraulic channels are independent of The poppet springs are designed for an optimum force
each other, using concentric FFKM “T” seal channels that that prevents any damage to the seals. The sub continues
help ensure compatibility across most wellbore and into the disconnect receptacle until the latching
control-line fluids and eliminate the need for special mechanism is engaged and the sub shoulders out on the
orientation. receptacle. In this mated state, the hydraulic seals reliably
isolate annulus-to-tubing and hydraulic channels.
The disconnect sub is run to depth, remaining centralized
as it enters the disconnect receptacle. The stabbing The secure latching mechanism can be configured in the
sequence results in the protective electrical sleeves region to complement the customer well plan. Three
moving out of the way. The sub shoulders out against the modes of operation are available:
receptacle. In this state, the electrical contacts are
» Snap latch: Snap in/snap out
completely mated with each other. The electrical contact
on the sub uses a canted spring to help ensure reliable » Anchor: Snap in/rotate out to release
mating, regardless of radial tolerances. Elastomeric pillow » Shear: Snap in/shear to release
seals isolate wellbore fluids from the electrical connector.
The electrical connector is pressure compensated to the
annulus. Upon pulling out of the hole, the sub disengages
from the receptacle, and the sleeves retract to their
original position via springs, thus isolating the connectors
from the environment.
SmartWell® Electro-Hydraulic Disconnect Tool

Tubing Size 3 1/2 in.
Maximum OD 5.950 in.
Minimum ID 2.890 in.
Connection 3 1/2-in. 10.2 lb/ft VAM TOP® box × pin
Working Temperature 257°F (125°C)
Working Pressure 5,000 psi
Control Line Pressure 7,500 psi
Maximum Differential Unloading Pressure 500 psi (Hydraulic channel to tubing or annulus)
Snap-In Force 7,500 lb
Maximum Compression Rating 233,000 lb
Maximum Tensile Rating 114,000 lb
Shear Rating 70,000 lb (standard); Other sizes available on request
Seals Open Gland “T” Seal (FFKM) - field replaceable
Electrical Connection 1 × 1/4-in. E-FMJ
Hydraulic Connections 6 × 1/8-in. NPT
Control Line Fluids Oil- or water-based fluids
3-29
Permanent Monitoring
The DataSphere® permanent monitoring suite
encompasses the full line of permanent monitoring
systems available from Halliburton. The modularity and
compatibility of these tools enables customized
monitoring solutions to provide enhanced reservoir
monitoring capabilities. The suite helps deliver real-time
pressure, temperature, flow, and density feedback from
the wellbore, while helping optimize production and
validating reservoir models.
DataSphere® ROC™ Permanent

Downhole Gauges
ROC™ permanent downhole gauges help increase
productivity through the life of the well or reservoir by
providing reliable, real-time permanent monitoring of
downhole conditions. Based on an industry-standard,
field-proven resonating quartz crystal sensor, ROC gauges
can be used for single or multizone monitoring
applications. In multizone applications, variations of the
standard gauge are available, along with dual-, triple-, and
quad-splitter block assemblies for multi-drop capabilities.
Halliburton has installed thousands of ROC gauge

systems — both as standalone systems and integrated
components of a SmartWell® completion system —
worldwide.
Applications
» Life of well production monitoring
» Life of field reservoir monitoring
» SmartWell completion system optimization
» Artificial lift optimization
Features
» Incorporates the most advanced high-temperature
electronics available
» Accurate quartz pressure/temperature (P/T) sensor
» Designed for harsh environments up to 30,000 psi
» Dual-pressure testable metal-to-metal sealing
arrangement on both the gauge and cable termination
» Reduced OD gauge design
» Multi-drop capability on single tubing-encased
conductor
» Flow measurements for specific applications
» Hermetically sealed electron beam-welded design
HAL114874
Benefits
» Obtains continuous P/T data without the need for
HAL50855
well intervention
» Enhances reservoir management
» Helps increase system reliability using stable P/T DataSphere® ROC™ Gauge DataSphere® ROC™
measurements obtained from state-of-the-art testing and Cablehead Connection Gauge Single Sensor
3-30
ROC™ Gauge Designs New gauge designs are subjected to a highly accelerated
» Quartz transducer lifetime test (HALT) program. This program is a series of
» Hybrid technology controlled environmental stresses designed to help
» Maximum 200°C operating temperature ensure stringent criteria are met for thermal shock,
mechanical shock, vibration, and thermal aging.
» Multi-drop capability — up to eight gauges at 30,000 ft
downhole cable
During manufacture, all ROC gauges are also subjected to
» Dual sensor feed-through capability
environmental stress screening to highlight any defect in
» Improved shock and vibration performance functionality before installation at the wellsite. This
» 0.75-in. OD slimline design available screening method has proven far more effective than
“burn-in” techniques. All gauges are further subjected to
Mechanical Arrangement pressure tests at elevated temperatures during factory
The DataSphere® ROC™ gauge mechanical arrangement acceptance testing. Reliability testing demonstrated
comprises all “wetted” parts manufactured from high- 13.55 years at 150°C, which exceeded the target reliability
performance, NACE-compliant corrosion-resistant alloys. of 10 years at 150°C.
Cable Termination For more information on any of the details featured here,
The FMJ cable termination has a pressure-testable, dual please email us at completions@halliburton.com.
metal-to-metal ferrule seal arrangement that isolates the
downhole cable outer metal sheath from the well fluid.
Testing
The complete DataSphere ROC gauge (sensor and
electronic boards) is independently calibration-checked
at the manufacturing facility. A calibration certificate
is included with each gauge and provided before
each installation.
DataSphere® ROC™ Gauge Family: Temperature Performance

Accuracy 0.5°C
Typical Accuracy 0.15°C
Achievable Resolution <0.005°C/second
Repeatability <0.01°C
Drift at 177ºC <0.1°C/year
DataSphere® ROC™ Gauge Family: Pressure Performance

Drift at
Response Acceleration Drift at
Typical Achievable Maximum
Pressure Range Accuracy Repeatability Time to FS Sensitivity 14 psi and
Accuracy Resolution Pressure and
Step (for (any axis) 25°C
Temperature
99.5% FS)
psi bar % FS % FS psi/sec % FS psi/g % FS/year % FS/year
0 to 10,000 0 to 690 0.015 0.012 <0.006 <0.01 <1 second <0.02 Negligible 0.02
3-31
DataSphere® ROC™ Gauges

ROC-150 ROC-175 ROC-200
Configurations
10K 16K 20K 25K 30K 20K 25K 30K
Single Pressure/
HAL32155
Temperature (P/T) Sensor
     
Single P/T Sensor + HAL32156

Feed Through
     
Dual P/T Sensor HAL32157
     
Dual P/T Sensor + HAL32158

Feed Through
     
Dual P/T Sensor

HAL32159
Fully Redundant
       
Dual P/T Sensor

Fully Redundant + HAL32160
Feed Through
     
3-32
DataSphere® ROC™ Gauge Mandrel

The DataSphere® ROC™ gauge mandrel is used to deploy
the ROC electronic permanent downhole gauge. Its
robust design helps ensure that ROC gauges are securely
and safely transported into the wellbore. The ROC gauge
mandrel is available in various sizes to match the
completion tubulars as well as the ROC gauge variant
being deployed. The ROC gauge mandrel is machined
from a solid billet to provide the required completion
string structural integrity.
Applications
Halliburton has an extensive portfolio of ROC gauges and
ROC gauge mandrels to suit different market segments
and applications.
» Standalone or intelligent completion monitoring
» Cased or openhole completions
» Vertical or horizontal completions
Features
» Optimized OD
» Standardized pin × pin end connection
» Optimized mandrel design for maximum gauge
protection and ease of gauge installation
» Dual recessed bypass slot for control line flatpack
protection
» Dual metal-to-metal seal on gauge mount-sub
» Porting for annulus or tubing measurement
» Full bore ID — no restriction on production ID nor
interference with intervention
» Rugged billet-style mandrel design
» Compatible with most common wellbore fluids
Benefits
» Ability to deploy multiple pressure/temperature sensors
as part of the completion string
» Versatile design to suit many applications
HAL94100
DataSphere® ROC™
Gauge Mandrel
3-33
DataSphere® FloStream™ Venturi Flowmeter

The DataSphere® FloStream™ flowmeter incorporates a
Venturi profile and two high-accuracy DataSphere ROC™
quartz pressure/temperature gauges to measure pressure
at the Venturi inlet and throat. An optional third
DataSphere ROC gauge can be added to enable
continuous calculation of downhole fluid density.
Benefits
» Accurate downhole flow rate measurement
» No moving parts mean high reliability
» Based on proven ROC permanent gauge technology
» Wireline-retrievable Venturi section option enables
changing flow rate measurement without a workover
» Absolute pressure measurement allows redundancy in
pressure measurement and a wide flow rate
measurement window
» Minimum pressure loss throughout the entire system
Accuracy and Resolution

» Accuracy of +5% can be achieved, provided the limits
of the Venturi flowmeter principle are not exceeded
» Resolution of <0.1% of full scale
Operational Parameters
The Venturi flowmeter mandrel can be machined to a
specific profile or can incorporate a wireline-retrievable
Venturi flowmeter section, which can allow for:
» Changing of the Venturi flowmeter should the flow rate
change significantly
» Replacement should the Venturi profile become worn
» Removal of the restriction imposed should it become
necessary to perform some well maintenance
operation below the flowmeter
HAL123517
HAL123516
DataSphere® FloStream™
Venturi Flowmeter
3-34
DataSphere® Array System

The DataSphere® Array system is the » Designed for harsh environments
next step in the evolution of up to 10,000 psi and 150°C
Halliburton Permanent Monitoring » AWES qualified
solutions. The technology is built » Reduced OD design
upon the reliability of ROC™ gauge » Multi-drop capability on single core
hybrid technology and provides tubing encased conductor (TEC)
greater system customization by » Available as temperature only or
deploying multiple discrete sensors both pressure and temperature
across challenging wellbore regions.
» Hermetically sealed electron beam-
welded design
A system comprising conventional
gauges can communicate with » Application Specific Integrated
multiple Array sensor systems Chip (ASIC) technology
distributed across different wellbore » Increased capabilities, such as fault
intervals. Each Array system provides protection per sensor
discrete real-time annular downhole » Designed for a 20-year life
distributed multi-point temperature
and pressure monitoring data. The Benefits
Array system incorporates no cable » Quartz sensors provide high
terminations, which reduces accuracy and resolution and
installation time and eliminates risks low drift
associated with multiple » Can be deployed across the
terminations. Furthermore, the Array sandface for greater reservoir
system uses internal short circuit inflow/outflow understanding
protection circuitry that minimizes » Reduces rig time through faster
system line takedowns. installation times (up to 8 hours
saved per gauge)
Based on an industry-standard, field- » Reduces need for cable
proven resonating quartz crystal terminations
sensor, the Array system can be used
» Eliminates requirement for gauge
for distributed, single zone, or
mandrels in annular sensing
multizone monitoring applications.
applications
During distributed monitoring, the
» Validates/disproves reservoir
use of Halliburton conventional
models
downhole gauges can be enhanced
by the Array system, allowing » Tool head voltage and gauge
operators greater visibility into their current measurement for
operations efficiency in a cost- diagnostics
effective manner. » Reduces potential leak points by
minimizing system connections
Applications
» Inflow control device (ICD) FMJ Cable Termination
efficiency monitoring When connected to a conventional
» Production monitoring gauge, the DataSphere Array system
» Injection monitoring uses a high-performance cable
termination that uses a sealing
» Field reservoir monitoring
arrangement based on the highly
» SmartWell® completion system
reliable, field-proven, intelligent
optimization
completion FMJ connector. This
HAL123507
» Artificial lift/gas lift optimization cable termination incorporates a

pressure-testable dual metal-to-metal
Features ferrule seal arrangement for isolating
» Can be deployed standalone DataSphere®
the downhole cable outer metal Array System
» Up to 50 sensors per array sheath from the well fluid.
» ROC-Modbus® communication
protocol
3-35
Testing DataSphere Array System Designs

The individual sensor design has gone through the Design » Quartz transducer and hybrid technology
for Reliability process, which includes a Highly » ASIC technology
Accelerated Lifetime Test (HALT) program. This program » Maximum 150°C operating temperature
is a series of controlled environmental stresses designed » Multi-drop capability to 10,000-ft maximum depth
to ensure that stringent criteria are met for thermal shock, » Can be used in conjunction with existing gauges
mechanical shock, vibration, and thermal aging. During
» Improved shock and vibration performance
manufacture, all gauges are also subjected to
» 0.625-in. OD ultra-slim design
Environmental Stress Screening (ESS) to highlight any
defect in functionality before installation at the well site. » Less than 7-in. length per sensor
This screening method has proven to be far more » Does not need a gauge mandrel to be deployed
effective than “burn-in” techniques. » Short-circuit protection per sensor, prevents line
takedowns
All of the individual sensors that compose the
DataSphere® Array system are independently calibration
checked in our manufacturing facility. During Factory
Acceptance Testing (FAT), the DataSphere Array sensor
welds are pressure tested for integrity as the array is
being built and spooled onto the final drum.
DataSphere® Array System: Temperature Performance

Accuracy 0.5°C
Typical Accuracy 0.15°C
Achievable Resolution <0.005°C/second
Repeatability <0.01°C
Drift at 177ºC <0.1°C/year
DataSphere® Array System: Pressure Performance

Drift at
Response Acceleration Drift at
Typical Achievable Maximum
Pressure Range Accuracy Repeatability Time to FS Sensitivity 14 psi and
Accuracy Resolution Pressure and
Step (for (any axis) 25°C
Temperature
99.5% FS)
psi bar % FS % FS psi/sec % FS psi/g % FS/year % FS/year
For additional pressure- and temperature-rated systems, please contact your Halliburton representative.
3-36
DataSphere® LinX® Monitoring System

Methods to monitor reservoir performance without changing the well design and without significant revisions
shutting in the well and optimized reservoir performance to the drilling program.
are more important than ever before. Continuous
reservoir pressure/temperature (P/T) monitoring behind The LinX monitoring system is a wireless through-
casing would be ideal, but pore pressure only measures wellbore technology that enables placement of a
during the drilling phase. Injection profiles have costly permanent P/T gauge behind the casing or liner in the
safety factors, and unmonitored pressure regimes in the cement. It uses electromagnetic power and
overburden results in costly and risky drilling operations. communication to drive and communicate with the
sensors without batteries or extra barrier penetrations.
The DataSphere® LinX® monitoring system is a step Power and communication with the surface is provided by
change in reservoir monitoring enabled by wireless industry-standard cable and an IWIS interface card. This
through-casing power and communication. With the LinX enables the system to be combined with traditional
system, sensors are permanently placed behind the well downhole monitoring on a single cable.
barriers to monitor without compromising well integrity or
Caprock
Reservoir
HAL41848
HAL41847
DataSphere® LinX® Monitoring System
3-37
Behind Casing Reservoir Monitoring 2. Another sensor and coil are fitted on the tubing using a
The DataSphere® LinX® system senses any pressure/ custom tubing joint. The tubing-conveyed sensor is
temperature (P/T) fluctuations in the formation. This then connected to surface by means of a traditional
enables the operator to detect pressure changes, while downhole cable.
producing or injecting in: 3. Using the two coils, electromagnetism powers and
communicates with the casing-conveyed sensor. The
» Overburden electromagnetic transfer of power does not have the
» Caprock limitations of batteries. This helps enable unlimited
» Reservoir data transfer throughout the life of the well as
» Cement necessary for permanent monitoring.
This newly obtained knowledge yields significant Benefits

benefits. Production increases, reduced drilling costs » No periodic integrity tests necessary, which saves
lower capital expenditure, and fewer integrity verification testing costs, reduces risks, and helps eliminate
programs lower operating expenditure, all while helping deferred production costs
ensure safe well operation and reducing risks of costly » Real-time barrier and in-situ reservoir status monitoring
non-productive time. » Reservoir and integrity monitoring by continuously
providing P/T from caprock and cement
Operation » Less need to compensate for insecurity with costly
LinX system monitoring is a three-step process powered drilling programs
by electromagnetic currents that power quartz P/T » Customizable to any well design — single, multizone,
gauge sensors. intelligent, standard, subsea, dry tree, etc.
1. One sensor and coil are fitted on the casing or liner » Compatible with the DataSphere ROC™ permanent
using a custom casing pup. downhole gauges because both can be run on the
same interface card and downhole cable
Permanent Gauge
Pressure Range 0 to 10.000 psia
Temperature Range 32 to 302°F (0 to 150°C)
Accuracy ±5 psi/±0.1°C
Resolution <0.02 psi/<0.01°C
Drift at Maximum Pressure and Temperature <2 psi

(per year) <0.2°C
1/4-in. OD monoconductor/
Cable Type tubing encapsulated conductor
Gauge Diameter 3/4 in. (19.05 mm)
Inconel® 718 per NACE

Gauge Material MR-0175
1-pin conductor: 0.75 mm²
Electrical Wellhead Requirements feed through
12 single/6 A/B-annulus nodes
Downhole Network Capacity per Cable or combination
Seals All primary seals are metal-to-metal
3-38
DataSphere® LinX® B-Annulus Pressure/Temperature Monitoring

The DataSphere® LinX® monitoring system provides real-
time reservoir and well integrity monitoring in subsea
wells without the need to halt production.
The DataSphere LinX monitoring system monitors well

integrity using wireless through-casing power and
communication. With the LinX system, sensors are
continuously communicating from behind the well
barriers without compromising well integrity or changing
the well design and without major revisions to the
drilling program.
The LinX B-annulus pressure/temperature (P/T)

monitoring system is a wireless through-wellbore
technology that enables placement of a permanent P/T
gauge behind the production casing in the B-annulus. The
system uses electromagnetic power and communication
to drive and communicate with sensors, without the need
for batteries or extra barrier penetrations. Power
downhole and communication with the surface is
provided by industry-standard cable and an IWIS interface
card. This enables the LinX system to be combined with
traditional downhole monitoring on a single cable.
Why B-Annulus Monitoring

Subsea wells have enclosed volume in the B-annulus,
which is prone to operator-induced pressure buildup.
Many current subsea wells make use of the A-annulus for
gas injection, moving the barrier from the A- to the B-
annulus. This makes managing the pressure integrity of
the wellhead more complex because the B-annulus on
HAL41846
subsea wells is sealed off at the wellhead. The system

picks up any P/T fluctuations, which enables the operator
to detect pressure buildups during production. This new DataSphere® LinX® B-Annulus Pressure/
knowledge drives revenue up, while less costly casing Temperature (P/T) Monitoring System
programs drive capital expenditure down, thus helping
ensure safe well operation and reducing the risks of
costly interventions and non-productive time.
Benefits
» No periodic integrity tests necessary, which saves
testing costs, reduces risks, and helps eliminate
deferred production costs
» Real-time barrier status monitoring
» Identification of potentially more low-cost remediation
options before progressing to workover intervention
» Less need to compensate insecurity with costly casing
programs
» Customizable to any well design — single, multizone,
intelligent, standard, subsea, dry tree, etc.
» Compatible with the DataSphere ROC™ permanent
downhole gauges because both can be run on the
same interface card and downhole cable
3-39
Chemical Injection System

The Halliburton chemical injection system provides The chemical injection lines are typically encapsulated or
operators with precise wellbore chemical management in a bundled configuration. Lines are supplied fluid-filled,
that is designed to optimize flow assurance and flushed, and filtered to the client’s cleanliness standard.
production performance and reduce costly intervention. Standard cast or pressed steel cable protectors secure
the control lines while running in the hole.
Applications
» Scale
» Asphaltines
» Emulsions
» Hydrates
» Foaming
» Paraffin
» Scavengers
» Corrosion
Benefits
» Maintains flow assurance
» Optimizes production performance
» Helps reduce costly intervention
Chemical Injection Mandrels

Two types of chemical injection mandrels are available.
» The non-welded mandrel features a robust one-piece
machined design for use in all applications, including
deep water. This mandrel uses the same design criteria
as the permanent downhole gauge mandrel.
» The welded pup joint mandrel is designed for use in
lower risk environments, such as shallow set, non-
deviated wells, or land applications.
Dual Check Valves

Typical deepwater and higher risk applications use check
valves with dual metal checks and dual metal-to-metal
seals that are externally pressure testable in the valve-to-
line connection. These valves come in various cracking
pressures as well as specific flow ranges and have
undergone extensive qualification testing. Metallurgy is
typically Inconel® or MP35N.
HAL102069
Lower risk environments typically use a simpler valve

with fewer special features, and metallurgy is often
stainless steel or comparable.
One-Piece
Mandrel
Both applications can use a burst disk to allow continual
verification of control line pressure integrity during
installation. Installation Services
Multiline spooling can be provided, including all necessary
Injection Lines and Cable Protectors spooler units, hydraulic slip rings, pumps, filters, and
sheave wheels. Full pump capability for operations is
Chemical injection lines are available in 316 stainless steel provided during running in hole and for commissioning
and Inconel 825 alloy as standard, with tubing sizes and the well. A fluid particle counting service, which is
wall thicknesses to suit all applications. conducted by certified offshore technicians, is also
supplied as necessary.
Inconel® is a registered trademark of Huntington Alloys.
3-40
CheckStream® Chemical Injection System

The CheckStream® downhole chemical injection system The system valves endured thousands of pressure/
features a dual-redundant check valve installed and temperature cycles using liquid and gas test mediums.
protected by an industry-standard mandrel. Long-term endurance testing was also performed to help
ensure optimal valve performance throughout the life of
The CheckStream system provides precise wellbore the well.
chemical management, maintaining flow assurance and
continuing production without costly intervention. The
dual-redundant check valve allows delivery of chemical
fluids to the wellbore while simultaneously preventing
wellbore fluids and gas from entering the control line and
migrating to the surface.
Features
» Dual-redundant checks (hard and soft seats)
» Field-installable burst disk with selectable ranges
» Cracking pressures up to 1,000 psi
» Range of flow rates up to 8 gal/min
» Industry-proven testable, dual metal-to-metal (MTM)
FMJ seal connectors
» High-pressure, high-temperature ratings of 15,000 psi
differential and 392°F (220°C)
» Configurable for multi-point, single control-line injection
applications
» Extensive qualification testing performed to achieve the
highest reliability
Benefits
» Maintains flow assurance
» Optimizes production performance
» Helps reduce costly intervention
CheckStream Mandrel
The CheckStream mandrel features a one-piece machined
design for all applications, including deep water. The one-
piece mandrel uses the same design criteria as the
permanent downhole gauge mandrel.
HAL38655
HAL82783
CheckStream Check Valve

CheckStream dual-redundant check valve configurations CheckStream® CheckStream®
include a range of flow, variable cracking pressures, and Mandrel Check Valve
different connection sizes that provide a variety of options
to best suit well conditions. The 3/8- and 1/2-in. variants CheckStream® Check Valve
enable burst disk installation in the field. The 1/4-in.
variant comes with burst already installed. Flow Cracking
Size
Rate Pressure
Connections to the check valve are pressure testable, in. gal/min psi
dual MTM seal FMJ connectors that deliver added 1/4 0.02 to 0.2 500
protection compared to standard single MTM seal 1/4 0.02 to 0.2 1,000
connections. 1/4 0.2 to 3.0 50
3/8 0.02 to 0.2 500
CheckStream System Qualification
3/8 0.02 to 0.2 1,000
Extensive qualification testing has been performed on
CheckStream system mandrels, valves, and connectors 3/8 0.2 to 3.0 50
to achieve the highest reliability in the industry. 3/8 2.0 to 8.0 50

1/2 0.2 to 3.0 50
1/2 2.0 to 8.0 50
3-41
CS1 Chemical Injection Sub

The CS1 chemical injection sub is used to introduce
chemicals that are pumped from surface via dedicated
injection lines in the annulus into the tubing. The injection
sub incorporates inline check valves that prevent tubing
pressure from escaping back up the injection lines.
A shear-out plug allows the injection line to be run
under pressure.
Applications
The CS1 chemical injection sub is used during chemical
injection applications in which it is not possible or
desirable to run side-pocket injection mandrels.
Features
» One-piece injection sub body
» Dual chemical injection
» Nitrogen-tested check valves
» Metal-to-metal seals
» Emergency shear-out
» Control-line pressure test
Benefits
» Reliable chemical injection without the complexity of a
chemical injection side-pocket mandrel
HAL38655
» Allows the introduction of non-compatible chemicals
CS1 Chemical
Injection Sub
CS1 Chemical Injection Sub

Pressure Rating
Casing Tubing Maximum Minimum
Weight
Size Size OD ID
Above Below
in. mm in. mm lb/ft kg/m in. mm in. mm psi bar psi bar
5 1/2 139.70 2 7/8 71.75 7.9 11.76 4.450 113.03 2.229 56.62 7,500 516.75 7,500 516.75
7 177.80 3 1/2 88.90 9.2 13.69 5.800 147.32 2.949 74.90 7,500 516.75 7,500 516.75
8.000 203.20 3.880 98.55 7,500 516.75 7,500 516.75
4 1/2 114.30 12.6 18.75
6.050 153.67 3.860 98.04 5,000 344.50 5,000 344.50
5 127.00 15.0 22.32 7.515 190.88 4.339 110.21 5,000 344.50 5,000 344.50
9 5/8 244.48
15.5 23.06 8.275 210.19 4.848 123.14 7,000 482.30 7,000 482.30
5 1/2 139.70 17.0 25.28 8.265 209.93 4.892 124.26 5,000 344.50 5,000 344.50
20.0 29.76 8.265 209.93 4.756 120.80 5,000 344.50 5,000 344.50
26.0 38.69 9.250 234.95 6.125 155.58 5,000 344.50 5,000 344.50
10 3/4 273.05 7 177.80
29.0 43.15 9.250 234.95 6.098 154.89 5,000 344.50 5,000 344.50
Part Number Prefix: P.220CS1
3-42
Multiline Spooling Services

Halliburton multiline spooling services provide the » Heavy- and light-duty spooling units meet rig space and
physical link, both hydraulic and electrical, between all Gulf of Mexico lifting requirements.
surface control systems and downhole completion » Heavy-duty sheave and spreader bar assemblies are
equipment during completion deployment. rated up to 35 tons.
» Engineered clamp boxes are designed to be lifted to
This service comprises a variety of spooling units, sheave the rig floor, eliminating the handling of wooden crates.
assemblies, clamping kits, hydraulic pressure units, and » Multi-function pressure testing allows for simultaneous
both electrical and hydraulic data acquisition units. The testing of up to five tubing hanger connections.
service also provides the skilled personnel necessary to » Custom specialty equipment includes electric
operate the equipment. submersible pump cable spooling units, dual-drum
spooling systems inclusive of level winds, and small
Halliburton monitors real-time downhole pressure/ fluid-specific hydraulic power units.
temperature (P/T) data and maintains full functionality of
» Control cabins are certified to DNV 2.7-1, suitable for
all hydraulic tools during completion installation.
use in Class 1, Division 1 locations, and are A-60
fire rated.
Features
» Hydraulic slip rings on the spooling units handle up to Benefits
six control lines to maintain full functionality of » Fully functioning downhole tools offline help eliminate
downhole tools while running in hole. costly rig downtime.
» Electrical slip rings on the spooling units allow » Slip ring design helps eliminate the need for a
uninterrupted real-time data streaming while running technician to get inside the spooling unit.
in hole.
» Sheave assemblies are rated to withstand the breaking
» Data acquisition units rated to 30,000 psi provide real- strength of multiple control line combinations.
time digital P/T readouts.
HAL36973
Multiline Spooling Service
3-43
Digital Infrastructure
The Halliburton Digital Infrastructure surface control and » SmartWell Master supervisory application — provides a
monitoring system allows operators to monitor central point of control and monitoring for SmartWell
permanent downhole gauges (PDGs) and control and DataSphere permanent monitoring systems.
downhole interval control valves (ICVs) from surface. » XPIO data acquisition and control unit — allows
Consisting of both electrical and hydraulic systems, operators to monitor and control downhole gauges and
Digital Infrastructure also provides the means for topside instrumentation.
operators to remotely configure ICVs, expand deployed » UACU+ system — a larger variant of the XPIO system
systems, and interpret and model data acquired by that enables monitoring of up to 10 wells/20 gauges.
the system. » Surface hydraulic system (SHS) — designed to supply
pressurized hydraulic fluid to downhole SmartWell
Benefits systems and provide automatic and manual control of
» Monitor and control PDGs downhole ICVs.
» Remotely control and configure downhole ICVs » Subsea interface cards — allow users to monitor PDGs
» Connect to distributed control systems (DCS) and other and control the reservoir management system
third-party systems for monitoring and control completions in subsea applications. The cards reside in
» Provide remote power and communications for pods provided by subsea control system vendors.
SmartWell® systems and DataSphere® permanent » Remote power systems — designed to support the
monitoring systems when infrastructure is not available Digital Infrastructure control systems and DataSphere
permanent monitoring systems in areas where
The Digital Infrastructure portfolio consists of the conventional power and, in some cases, where
following electrical and hydraulic subsystems and communications are unavailable, unreliable, or
applications: cost-prohibitive.
Supervisory Control Distributed

(SmartWell® Master) Control System
Data from the Well
Pressure/Temperature/Flow
Interval Control Valve Positions
Downhole Data Other Field Data
from SWM (Surface/Process)
Instructions to the Well
Change ICV Positions
Human Human
Machine Machine
Interface Interface
Interpretation &
Decision Making
Applications
Instructions to Instructions to
Downhole Controls Data Validation Surface Controls
Reservoir Modeling
Optimization
Physical Remote Clients
HAL39852
Asset
Acquire
Execute
Data
Plan &
Data
Decide
Options Interpret
Model OPC Modbus
TCP/IP Other
Digital Infrastructure Portfolio
3-44
SmartWell® Master Supervisory Application

The SmartWell® Master supervisory application for the External System Connectivity
Digital Infrastructure system provides a central point of A custom external control module allows the SmartWell
control and monitoring for SmartWell and DataSphere® Master application to connect to an external system, such
permanent monitoring systems. as a third-party computer or DCS for control and data
handoff. Resource locking is utilized to help ensure
The SmartWell Master application is based on the control is available from either the SmartWell Master
ICONICS GENESIS32™ web-enabled human machine application or the external system. Both OPC and
interface (HMI)/supervisory control and data acquisition Modbus® versions are available.
(SCADA) software that runs on the Microsoft® Windows®
operating system. Displays
The SmartWell Master application features standard
Features displays specifically designed for:
» Web-based HMI/SCADA visualization
» Hydraulic control modules (HCMs)
» Modular tool suite for visualization, HMI, and SCADA
» Well control modules (WCMs)
» GENESIS32 OPC-To-The-Core Technology™ system
» DataSphere permanent downhole monitoring
» Visual OPC alarming and event notification
» Alarming
» OPC connectivity
» Trending
» Extensive diagnostics and analysis capabilities
» Powerful data-mining technology
A well configuration panel, which is a standard feature on
» Custom configuration utility the left-hand side of the screen, shows which wells are
» International language switching and global aliasing configured for the project. A standard alarm banner,
» Visual control replay traceability playback located at the bottom of the screen, displays the most
recent real-time alarms that have been raised.
Benefits
» Control SmartWell downhole equipment from a Tabs at the top of the screen allow for easy switching
central location between displays. Various hardware configurations are
» Interface with external systems, including third-party available, including standalone PC and rack-mount server
computers and distributed control systems (DCS) with retractable VDU/keyboard/mouse unit.
HAL122582
Hydraulic Supply Module (HSM) Screen

Modbus® is a registered trademark of Schneider Automation, Inc.
Microsoft® Windows® is a registered trademark of Microsoft Corporation.
3-45
Modules SmartWell® System Configuration

The SmartWell® Master application features several A custom configuration utility allows project-specific
modules that can be enabled according to the operator's SmartWell systems to be built up in the SmartWell
specific needs, including: Master application by dragging and dropping standard
functional modules.
» Human machine interface (HMI)
» Historical data Trending
» External OPC interface Trending can be performed in real time or configured from
» Remote client historical data.
» Alarms and events
» Microsoft .NET helper programs, such as calculation
engines and external Modbus® data link modules
HAL122584
Well Control Module (WCM) Screen

HAL122583
SmartWell® Configuration Utility Screen

3-46
Remote Power Systems

For circumstances in which conventional power is SPV Systems
unavailable, unreliable, or cost-prohibitive, Halliburton
offers a wide variety of remote power systems. Each SPV systems convert sunlight to DC electricity and are
system is designed to support the Digital Infrastructure the preferred choice in most circumstances. Solar power
control systems and DataSphere® permanent monitoring can be used in conjunction with wind, TEG, or gen-set
systems including: systems.
» XPIO data acquisition and control units Wind Generators

» Surface hydraulic system (SHS)
Modern electrical windmills harness wind power that can
Depending on site conditions and available resources, complement solar power in conditions with intermittent
operators can choose from solar, wind, thermoelectric sunlight. Regular maintenance and repair are required.
generator (TEG), solar-powered air compressors, engine
generator-set (gen-set), or DC-UPS systems, either Thermoelectric Generators
individually or in combination. Systems use existing local
TEGs burn natural gas and are extremely reliable when
resources and enable wireless communication to remote
natural gas is readily available. They can also be a good
locations. Offshore systems use solar power with wind
supplement to solar power. A separator is normally
power backup.
required if the gas is “wet.”
The remote power systems used by Halliburton are
DC-UPS Systems
completely self-contained, pre-assembled, and tested
before shipment and are specifically tailored for DC-UPS systems are recommended during situations in
the electrical load and climatic conditions of each which power is dirty, intermittent, or unreliable. Additional
particular site. filtering and surge suppression are offered in addition
to backup.
Reliability
Health and safety margins are built into each remote Gen-Set Systems
power system to help ensure high reliability and
continuous operation. Like all Halliburton equipment and Gen-set systems use conventional fuel to charge a large
electronics, remote power systems are pre-wired inside battery bank. They can be used to supplant solar power
custom enclosures and fully factory-acceptance tested and charge batteries in temporary applications or during
(FAT) before shipment. circumstances in which weather extremes make other
options unattractive.
Selecting the Appropriate Remote Power
System
Among the most crucial considerations related to
selecting an appropriate remote power system is the
year-round availability of sunlight. Every remote power
system must be able to perform reliably during even the
most inclement weather. Accurate load information is
also important, particularly if communications equipment
is included.
Generally, solar photo voltaic (SPV) cells are the preferred

method for providing remote power because of their
simplicity, reliability, and cost-effectiveness. The solar
panel/battery combination is determined by accurately
calculating the total power consumption of the data
acquisition and control equipment and then sizing the
system based on the worst weather conditions. A safety
margin is included.
3-47
XPIO Data Acquisition and Control Unit

The Halliburton XPIO data acquisition and control system The standard 4-GB CompactFlash provides memory
allows operators to monitor and control downhole gauges capacity to hold pressure and temperature data from two
and topside instrumentation. Acquiring data at a rate of gauges at 1-second updates for more than 1 year.
0.5 seconds per gauge, the XPIO system is available in
a range of capacities, from one well/four gauges to The data are retrieved via an RS-232 port using the
four wells/eight gauges. A larger variant within the XPIO supplied PC program or by file transfer protocol (FTP) over
range is the UACU+, which extends capacity up to the TCP/IP link and can easily be imported to other
10 wells/20 gauges for a single unit. The UACU+ is fitted applications, such as a spreadsheet. Data are logged to
with a permanent downhole gauge interface card (PDGIC) memory at a maximum rate of once per second.
module for each downhole channel.
Both the standard XPIO and UACU+ are available in
Downhole cable inputs are independent and fully isolated. NEMA 4X enclosure and 19-in. rack-mount versions.
The 19-in. rack-mount UACU+ has a capacity of 10 wells/
Features 20 gauges.
» Up to four permanent downhole gauge (PDG)
communications channels (up to 10 for UACU+) Serial Communications
» Five channels of 4-20 mA analog inputs (12 bit) The XPIO system supports Modbus RTU protocol via its
RS-485 or RS-232 port or via its TCP/IP port. These
» Four channels of 4-20 mA analog outputs (16 bit)
interfaces are fully configurable in terms of parity, baud
» 8-MB onboard flash memory plus 4 GB of
rate, etc. As a slave device, the XPIO system provides
CompactFlash memory
gauge data (i.e., pressure and temperature) that can be
» Modbus® RTU protocol support via the RS-485 or polled as well as data from any of the 4-20 mA inputs.
RS-232 port or via the TCP/IP port Time and date are also available.
» Modem communications support via the RS-232 port
» Two relay contacts Modem Support
» Communications programs that allow full configuration The XPIO system supports modem communications via
of the unit the RS-232 port. Users can dial into the unit using the
supplied XPIO 2K PC program or use the port to talk
Benefits to Modbus over a radio modem, cellular modem, or
» Control PDGs, including the DataSphere® ROC™ and regular modem.
SmartLog™ gauges and surface instruments
» Store and display data from Halliburton PDGs and Pressure-Controlled Relay Contacts
surface sensors The XPIO system includes two relay contacts (1/2 A at
» Interface with external systems, including third-party 115 VAC), which are controlled by software. When a
selected gauge's pressure rises above or falls below a set
computers and distributed control systems (DCS)
pressure, the contact is closed. This feature is ideal for
alarms and/or pump control.
Analog Inputs
The XPIO system features five channels of 4-20 mA Web-Installed PC Application
inputs (12 bit) that are fully configurable using the XPIO
The XPIO system includes a web-installed application that
2K PC program. Users can set the offset, span, and units
provides for full configuration of the unit as well as data
of measure and then can choose to monitor them on the
memory retrieval, real-time logging of data to the
display or log them into memory.
computer hard drive, and real-time data trending.
Analog Outputs The application communicates with the XPIO system via
The XPIO system features four channels of 4-20 mA a standard RS-232 port and runs under Microsoft®
outputs (16 bit). Users can select the pressure, Windows® 2000/XP/Vista/Win10.
temperature, span, and offset of a PDG, and the XPIO
system will drive the translated value onto an output as it Modbus® is a registered trademark of Schneider Automation, Inc.
is decoded from downhole. Microsoft® Windows® is a registered trademark of Microsoft
Corporation.
Memory Logging
The XPIO system includes 8 MB of onboard flash
memory. A CompactFlash card extends the memory by
4 GB as standard.
3-48
Operating Information
» 110/250-VAC or 10-36-VDC power input
» 14-W power consumption plus 1 W per gauge for XPIO
» 10-W power consumption plus 2 W per PDGIC plus
1 W per gauge for UACU+
» -10 to 65°C operation
Gauges Supported
» DataSphere® ROC™ permanent downhole gauges
» DataSphere SmartLog™ gauges
Communication Ports
» 2 x RS-232
» 1 x RS-485
» Ethernet
Port Usage Options

» One RS-232 dedicated to the XPIO 2K PC program
» Modbus® RTU
» Modem support (radio/cell)
» TCP/IP via ethernet (optional)
Inputs
» Five 4-20 mA inputs (12 bit)
» One 16-bit A/D (tool current) XPIO Data Acquisition
and Control Unit
Outputs
» Four 4-20 mA outputs (16 bit)
» Two pressure-controlled relays
Memory
» 8-MB onboard flash memory
» 4-GB CompactFlash memory
Enclosure
» NEMA 4 type water resistant
» Anodized aluminum
» 19-in. rack-mount option
» ATEX explosion proof
Variants
» XPIO one well/eight gauges
» XPIO-QT+ four wells/eight gauges
» UACU+ 10 wells/20 gauges
» UACU+ 19-in. rack five or 10 wells/20 gauges
3-49
Hydraulic Systems
The Halliburton surface hydraulic system (SHS) supplies
pressurized hydraulic fluid to the downhole SmartWell®
systems and provides automatic and manual control of
downhole interval control valves (ICVs).
A standalone self-contained unit, the SHS consists of an

electro-hydraulic or pneumatic supply capable of
delivering pressurized fluid up to 10,000 psi. It is housed
in a single stainless steel enclosure that includes one
main hydraulic supply module (HSM) and up to six well
control modules (WCMs) with expansion capabilities.
Part of the Digital Infrastructure system, SHS units are

available in a range of designs for every environment.
» The integrated system consists of the SmartWell
Master supervisory application and an SHS consisting
HAL122588
of an HSM and WCM per well. Data acquisition and
control is managed either locally at the SmartWell
Master server or remotely.
» The automated system is an SHS, which includes an
HSM and WCM per well. If the SmartWell Master
application is not used for control, the SHS can be
controlled via a distributed control system (DCS)
through direct Modbus® interface to the programmable Surface Hydraulic System (SHS)
logic controllers (PLCs).
» The manual system consists of the same basic
Enclosure Features
hardware as the automated or remote control.
Manually operated valves are used throughout. The surface hydraulic system features several modules
that can be enabled according to the operator’s specific
In subsea applications, SmartWell system control is needs, including:
provided by hydraulic functionality from the third-party » 316 stainless steel, built to NEMA 4X
subsea controls company. » Removable latching doors
» Sloped drip pan
Features » 4X lifting eyes
» A variety of physical configurations for well type, » Flame arrestor
number of zones, and completion details
» Ergonomic design
» Modules that allow for remote control and monitoring
» Lexan® door windows
by the SmartWell Master supervisory application
» Durability for harsh environments
Benefits
Modules
» Remote operation of well and automated tool moves
The basic SHS contains the following modules:
» Logging and monitoring of well conditions
» Modular system allows costs to be distributed among » HSM
multiple wells » WCM
Modbus® is a registered trademark of Schneider Automation, Inc. Lexan® is a registered trademark of SABIC Global Technologies B.V.
3-50
The SHS is designed for hazardous area applications,

including IEC/Cenelec Zone 1 (ATEX 2), NEC Class 1
Division 1, NORSOK. Automated systems can be
controlled and monitored remotely by the SmartWell®
Master supervisory application or from a third-party
computer by the Modbus® system over TCP/IP
communications to the programmable logic controller
(PLC) in the hydraulic and well control units.
In single-well cabinets, the hydraulic supply module
HAL122589
(HSM) and well control modules (WCMs) are combined
into a single unit. For automated systems, hydraulic
control and well control functionality is also combined in a Hydraulic Supply Module (HSM)
single PLC.
The hydraulic control/well control unit firmware, The HSM consists of:
developed in IEC 61131-3 standard language, automates
» Clean supply reservoir (typically 220 L)
the sequences and levels of pressure necessary to
» Return reservoir (typically 95 L)
operate the SmartWell system completion and receives
feedback from the interval control valve (ICV) movement » Main hydraulic supply pump
from surface sensors. » Recirculation pump
» Accumulator (up to 10,000 psi)
Hydraulic Supply Module » Filters (1 micron)
» Relief valves
The HSM provides control fluid to the WCM at the » Tubing/fittings (up to 10,000-psi rated)
required pressure and cleanliness. Material selection for
» Hydraulic control unit junction box
some HSM components can change according to the
type of pressure and control fluid used.
The HSM contains the tanks necessary to store and filter

control fluid. For optimal performance of downhole
equipment, all HSM designs are provided with a
recirculation capability for managing control fluid
cleanliness. Although the standard product contains two
tanks and two pumps, several variations — including one
tank and one pump — are available, depending on the
number of wells and operational philosophy.
The HSM provides all the electrical/hydraulic connections

for connection to the WCMs. The HSM controls and
manages system operation manually (switches) or
automatically (pressure transmitters and PLCs). In
automated systems, the hydraulic control unit houses the
PLC and its accessories. The unit can also be housed in a
remote electronics cabinet with cable connecting
between the two.
3-51
Well Control Module

A well control module (WCM) provides a means of
applying pressure sequences to hydraulic control lines
and therefore a manner of manipulating the downhole
tools. Pressurization and venting of the control lines is
achieved using manual or automatic control by positioning
the valves into supply/block/vent modes as required.
Designed for both reliable performance in the target

environment and quick installation for future expansion,
HAL122590
WCMs are interchangeable modules that can be
combined with the same cabinet for multi-well
applications, thus providing a flexible base for future
expansion. Well Control Module (WCM)
In automated systems, each WCM is controlled by a Physical Configurations

dedicated well control unit programmable logic controller
(PLC). The surface hydraulic system (SHS) comes in various
physical configurations, depending on well type, number
The number of hydraulic lines required to operate a of zones, and completion details. For example:
particular SmartWell® completion system depends on the
selected control system (Digital Hydraulics™ or Direct » Eight-well expansion cabinet
Hydraulics systems) and the number of downhole valves » Six-well cabinet
in the well. » Two-well cabinet
» Four-well expansion cabinet
A WCM contains the following components: » One-well cabinet
» Solenoid directional control valves
Both automated and manual versions of the SHS are
» Pressure transmitters (24 VDC, 4-20 mA, 1-5 VDC for available.
low power)
» Hydraulic pressure gauges (up to 10,000 psi)
» Three-way manual control valves
» Relief valves and bleed valves
» External connection bulkhead
» WCM junction box
3-52
Subsea Interface Cards

Halliburton offers a range of subsea interface cards to
enable monitoring of permanent downhole gauges and
control intelligent completion systems. Each subsea
interface card resides in the pod provided by the
respective subsea controls vendor. The Halliburton IWIS
gauge interface card is the standard interface card used
for any subsea supplier that conforms to the IWIS
standard. Other variants are available upon request.
Features
» Supports up to 20 gauge slots
HA
L3
» Operating temperature range: -20 to +70°C
15
70
» Supply voltage: +20 to +28 VDC
» Maximum power consumption: 24 W
» Actual power consumption: 4 W + 1 W per single-
sensor DataSphere® ROC™ gauge
» Heat dissipation <6.0 W
» Gauge supply voltage: +48 VDC
» Maximum gauge supply current: 250 mA
» Conforms to ISO 13628-6
3-53
3-54
Remote Open Close Technology
04
Remote Open Close Technology
Introduction
Halliburton Remote Open Close Technology (ROCT) The valves are preprogrammed via laptop before running
products are designed to simplify well operations by in hole using a unique trigger set for each specific
removing wireline runs — making the operation more application. The trigger setup must consider the
efficient. The field-proven technology replaces traditional sequence of events that will occur while the valve is in
wireline plug and prong equipment, thus dramatically the well, such as pressure test values, pressure test
reducing, or in some cases eliminating, wireline runs from durations, and circulation rates. Three main trigger signals
an operation. Consequently, the technology helps reduce can be used and combined:
risk and saves time by reducing the need to rig up
» Applied pressure: Apply and hold pressure in a
wireline and the associated pressure control equipment.
predetermined window for a predetermined duration.
The battery-powered valves contain onboard decision- » Absolute pressure: Looking for an absolute pressure
making electronics with integrated pressure and value to be exceeded.
temperature sensors, which are used to monitor the well » Timer: The valve can be opened and closed using a
conditions and are programmed to open or close defined time period.
whenever a specific condition (known as a trigger) is Triggers can be sequentially set up in series, but there can
detected. The triggers use a variety of well parameters also be parallel triggers. This means the valve can be
including absolute pressure, temperature, time, or looking for up to five different triggers at one time,
surface-applied pressure, which eliminates the need each with a different consequence once satisfied. This
for running hydraulic or electrical control lines back allows the operator to plan for contingencies and
to surface. unplanned events.
4-1
eRED® Valve
The eRED® valve is a retrievable, computer-controlled ball

valve that can be repeatedly opened and closed by remote
command. Neither connections to the surface nor
interventions are required to communicate with and operate
the valve.
The valve is deployed below either a lock or bridge plug and

can be used as a downhole barrier or flow control device.
With each use of the eRED valve, an intervention is
eliminated from the operation — dramatically reducing rig
time and associated risks.
Applications
Any application in which a wireline plug is used can be
replaced by an eRED valve, achieving the same results but
without repeated interventions. This saves rig time and
associated costs and risks. Often, more than one eRED
valve is deployed during a single operation, which multiplies
the benefits.
» Packer setting device
» Deep-set barrier in extended-reach or horizontal wells
» Shallow set for tree testing and change out
» Completion deployment as the annulus short
string plug
» Liner deployment with external swellable elastomer
» Barrier in temporary abandonments or light well
intervention operations
» Barrier in tubing-conveyed perforating gun firing and
stimulation operations
» Self-actuating flow control device
» Shut-in tool for pressure buildup tests with reduced
interventions
» Replace ball drop in hydraulic packer setting tools
Benefits
» Removes multiple wireline runs from operations, saving
time, costs, and helping reduce risks
» Operational for up to 10 months based on one battery;
extra batteries can be added for increased life
» Provides flexible deployment options and well control
» Extremely reliable, field-proven technology used by the
world's major oil producers
» Reduces the number of operations personnel, saving
costs and helping reduce risks
HAL104025
» Records several months of downhole pressure and

temperature data that can be downloaded when the
tool is retrieved from the well
eRED®
Valve
4-2
Completion Solutions | Remote Open Close Technology
Operation
The eRED® valve has integrated pressure and temperature Each time a trigger is detected, the eRED valve reacts by
sensors to monitor the well conditions and is either opening or closing according to its instructions. This
preprogrammed to either open or close whenever a process can be repeated time-and-time again without any
specified condition (trigger) is detected. form of intervention.
The triggers use various well parameters, including ambient

pressure, temperature, time, or surface-applied pressure.
eRED® Valve
Available Maximum Differential Temperature Maximum Differential
Sizes (OD) Across Ball Range Pressure While Opening
in. psi bar °F °C psi bar

2.250 10,000 689 32 to 284 0 to 140 5,000 345
3.250 10,000 689 32 to 284 0 to 140 5,000 345
4.250 5,000 345 32 to 284 0 to 140 1,500 103
The eRED® valve is available in a range of sizes and specifications. Because of the high number
of design variables, the information provided is for guidance only.
4-3
Evo-RED® Bridge Plug
The Evo-RED® bridge plug provides a unique and highly

efficient method of deploying and retrieving a downhole
barrier. What makes it unique is that it incorporates a
computer-controlled ball valve that can be remotely opened
and closed multiple times without the need for any control
lines or interventions.
Each time the ball valve is activated, an intervention is

eliminated from the operation, saving a significant amount
of rig time, while helping reduce risks to both the operation
and personnel.
The Evo-RED bridge plug can be used in a wide range of

well operations and is particularly effective as a downhole
barrier during workovers or completion operations, thus
keeping interventions and on-site personnel to a minimum.
Applications
Any application in which a wireline plug is used can be
replaced by the Evo-RED bridge plug. Here, the exact same
results can be achieved but without repeated interventions,
reducing personnel onboard, while saving rig time and the
associated costs and risks. Multiple assemblies can be used
in a single operation, thus multiplying the benefits.
» Deep-set barrier in extended-reach or horizontal wells
» Shallow set for tree testing and change out
» Liner deployment with external swellable elastomer
» Barrier in temporary abandonments or light well
intervention operations
» Barrier in tubing-conveyed perforating gun firing and
» Shut-in tool for pressure buildup tests with reduced
interventions
Benefits
HAL102696
» Remote activation minimizes the number of

interventions for a wide range of operations.
» A large flow area allows well fluids to wash through the
assembly, aiding deployment and retrieval.
» A minimized OD, retained packing element, anti-preset
and anti-reset features aid deployment and retrieval.
» A large ID and an element positioned above the slips
helps reduce the effects of debris.
» Built-in backup mechanical equalization aids retrieval.
» It can be pre-installed onshore for completion
operations. During workover operations, it can be
retrieved with the tubing. In both cases, this reduces Evo-RED®
the number of interventions for each operation to one. Bridge Plug
» When pre-installed onshore, no dedicated offshore
personnel are required during the operation.
4-4
Typical Operation
The Evo-RED® bridge plug is run in hole with the ball valve single operation, thus providing significant operational
normally in the open position and the slips and element flexibility and eliminating an intervention each time.
relaxed. Typically, the assembly is deployed on the
Halliburton electronically controlled DPU® downhole power The assembly is retrieved in a single run using a standard
unit, which mechanically sets the bridge plug when the GS pulling tool with PX0 anti-preshear adapter. This latches
target depth is reached. into the top of the Evo-RED bridge plug, activating the
internal equalizing mechanism. The slips and element
At this stage, the ball valve remains open, and flow of the retract and are secured in place by the anti-reset
well is unrestricted. This can be commanded to close at any mechanism.
time using one of the preprogrammed triggers, such as
applying between 1,000 and 1,500 psi for 10 minutes. The large flow ports on the ball valve and extensive bypass
features aid recovery by allowing significant fluid to flow
The well can be equalized at any time by commanding the through the assembly, while the minimized OD helps
Evo-RED bridge plug to open using another preprogrammed prevent them from fouling on other equipment during
trigger. This process can be repeated multiple times in a retrieval.

Maximum Maximum
Available Sizes Differential Across Temperature Differential Pressure
(To Suit Casing Size) Closed Assembly Range While Opening
in. lb/ft psi bar °F °C psi bar

3 1/2 9.2 7,500 516 39 to 275 4 to 135 5,000 345
11.6
4 1/2 12.6 7,500 516 39 to 284 4 to 140 5,000 345
13.5
17
5 1/2 20 7,500 516 39 to 284 4 to 140 5,000 345
23
23
26
7 7,500 516 39 to 284 4 to 140 5,000 345
29
32
Because of the significant number of design variables, the information provided is for
guidance only.
4-5
eMotion® Remotely Operated Downhole Control Unit
The eMotion® unit is a computer-controlled, downhole

electro-hydraulic power unit. When connected to the
Halliburton LV isolation barrier valves or HS interval control
valves, the resulting eMotion-LV and eMotion-HS valves are
then permanently deployed as part of the completion.
The eMotion unit allows these “slave” valves to be operated

by remote command without the need for any surface
control lines (and associated tubing hanger penetrations) or
interventions, saving time, costs, and helping reduce risks.
Applications
In principle, interventionless control of any hydraulically
operated tool can be achieved remotely with the integration
of an eMotion unit. The application of the eMotion unit
therefore varies depending on the type of slave valve that it
is integrated with and its planned position within the well.
Operation
The eMotion unit is connected directly to the hydraulic open
and close ports on the slave valve. It has integrated pressure
and temperature sensors that it uses to monitor the well
conditions and is programmed to pump hydraulic fluid down
the relevant control line to either open or close the valve
whenever a specific well condition (trigger) is detected.
The triggers use a variety of well parameters including

ambient pressure, temperature, time, or surface-applied
pressure. Each time a trigger condition is detected, the
eMotion unit reacts by either opening or closing the slave
valve according to its instructions. This process can be
repeated time-and-time again without any form of
intervention.
Controlling the eMotion Unit Remotely

No surface connections or interventions are required to
operate or communicate with the eMotion unit. Instead, by
applying a defined pressure for a defined time at surface,
the operator can activate the pressure window trigger. This
allows direct communication with the eMotion unit so it can
be remotely operated. For example, applying between
HAL104035
1,000 and 1,500 psi for 10 minutes could instruct it to open

the slave valve. The eMotion unit ignores any pressure
applied outside the defined values. Therefore, pressure can
be applied to the tubing (for tubing integrity tests or packer eMotion®
setting, etc.) without the risk of inadvertent activation. Remotely Operated
Downhole Control Unit
Onboard data analysis allows the eMotion unit to distinguish
its own commands from other external factors, such as
naturally fluctuating hydrostatic or reservoir pressure. This
helps enable it to behave as planned, even if the downhole
conditions change unexpectedly.
4-6
eMotion®-LV Valve
The eMotion®-LV valve is a computer- Both eMotion-LV valves can

controlled, isolation barrier valve that subsequently be remotely reopened,
can be repeatedly opened or closed by even without the rig on location. They
remote command. It is permanently are permanently left downhole in the
deployed as part of the tubing where it open position, with the full bore
is used as a full-bore, testable barrier providing the maximum flow rates for
during completion deployment production or injection.
operations.
Using the eMotion-LV valves instead of
The valve is actuated without the need conventional barriers allows the entire
for any surface control lines (saving operation to be performed without any
tubing hanger penetrations) or form of intervention, thus providing
interventions. Each time it is operated, substantial cost savings and helping
an intervention is eliminated from the reduce risks.
operation, dramatically reducing rig
time, costs, and associated risks.
Benefits
Application » Eliminates multiple wireline runs
during completion placement
The eMotion-LV valve is particularly operations, saving time, costs, and
suited for use during completion helping reduce risks
deployment. To obtain the greatest » Operational for up to 10 months
benefit and flexibility, two eMotion-LV based on one battery; extra
valves are used. batteries can be added for
increased life
The first valve is positioned in the » Provides flexible deployment
lowest part of the completion below options and well control
the production packer. It is deployed in » Provides maximum production or
the open position allowing the injection flow rates
completion to self-fill and well fluids to » Provides a fully testable downhole
be circulated. It can be instructed to barrier
close at any time using one of the
triggers. When closed, the tubing can
be pressure tested and the production
packer hydraulically set against it.
The second eMotion-LV valve is

positioned just below the tubing
hanger. This valve is also deployed in
the open position and can be closed
using any of the triggers, although the
pressure window trigger (applying
pressure at surface) provides the
greatest flexibility. Once the upper
eMotion-LV valve is closed, it provides
a second testable barrier so the
blowout preventer can be removed
and the Christmas tree installed and
safely tested.
HAL104042
eMotion®-LV
Valve
4-7
Operation Options
The eMotion®-LV valve consists of two existing devices — » Available to suit 7-, 9 5/8-, and 10 3/4-in. casing
the eMotion downhole control unit and the LV isolation » Ball differential rating up to 10,000 psi (689.5 bar)
barrier valve. The eMotion unit is directly connected to the » Temperature rating to 284°F (140°C)
hydraulic ports on the LV valve, providing surface » LV4 valve is qualified in accordance with ISO 28781
communication and the motive force to operate it, while the requirements
LV valve provides a field-proven barrier.
The eMotion-LV valve has integrated pressure and

temperature sensors, which it uses to monitor the well
conditions and is programmed to either open or close
whenever a specified condition (trigger) is detected.
The triggers use various well parameters including ambient

Each time a trigger condition is detected, the eMotion-LV
valve will either open or close according to its instructions.
This process can be repeated time-and-time again without
any form of intervention.
4-8
eMotion®-HS Valve
The eMotion®-HS valve is a computer- With the circulation successfully

controlled sliding sleeve that can be completed, the eMotion-HS valve is
repeatedly opened and closed by commanded to reclose and/or
remote command. No surface permanently lock using another
connections or interventions are pressure window trigger. Each time the
required to communicate with or valve is operated in this manner, an
operate the valve. intervention is eliminated from the
operation, saving rig time, costs, and
Permanently deployed above the helping reduce risks.
production packer as part of the tubing
string, the eMotion-HS valve controls The eMotion-HS valve can also be used
the flow of well fluids between the in various other completion
tubing and annulus, without the need applications in which a remotely
for any interventions or surface control operated sliding sleeve device is
lines, saving rig time, costs, and required. This includes using the valve
helping reduce risks. for zonal isolation, acid stimulation, and
for fluid loss control in sand control
completion applications.
Applications
The eMotion-HS valve is specifically Benefits
designed to offer a safe and highly
efficient method of circulating well » Eliminates multiple interventions
fluids during a well completion during completion operations,
operation. saving time, costs, and helping
reduce risks
It is deployed as an integrated part of » Allows for faster pump rates,
the tubing string positioned above the providing safer and more efficient
main production packer. This circulation of well fluids
configuration eliminates the need to » Provides flexible deployment
circulate across the unset packer, options and well control while
reducing the risk of damaging the running in hole
elements and preventing the » Reduces the number of operations
circulation pressure from impacting on personnel, saving costs and
the reservoir. helping reduce risks
» Includes debris-tolerant, V0-rated
Normally, the eMotion-HS valve is run seal capable of withstanding high
in hole in the closed position and circulation rates
subsequently opened by remote
command after the packer is set. The
valve is commanded to open by
applying pressure at surface (e.g.,
2,000 psi for 10 minutes) against a
deep-set barrier, such as a reservoir
isolation barrier.
When open, well fluids can be

circulated to underbalance the well
ready for production. The large flow
ports allow faster pump rates to be
used, saving rig time.
HAL104052
eMotion®-HS
Valve
4-9
Operation Options
The eMotion®-HS valve is an integrated assembly of two » Available to suit 7-, 9 5/8-, and 10 3/4-in. casing
existing devices. The first is the eMotion electro-hydraulic » Sleeve differential rating up to 10,000 psi (689.5 bar)
control unit. This unit provides surface communication and » Temperature rating to 284°F (140°C)
the motive force to operate the second device — a » HS circulating valve is V0 gas-tight qualified (for 9 5/8-in.
Halliburton HS circulating valve. casing size)
The assembly has integrated pressure and temperature

sensors, which it uses to monitor the well conditions and is
preprogrammed to either open or close whenever a
specified condition (trigger) is detected.
The triggers use various well parameters including ambient

Each time a trigger is detected, the valve will either open or
close according to its instructions. This process can be
repeated time-and-time again without the need for any form
of intervention or any control lines to surface.
4-10
Unconventional Completions
05
Unconventional Completions
Introduction
In unconventional plays, such as shale, margins tend to be Halliburton offers innovative unconventional completion
razor thin. To assure long-term success, it is important solutions that reduce overall completion costs, remove
that operators make the best possible decisions to risks, and increase speed to production through
maximize the return on their investment. accelerated development of technologies.
Optimizing production in low-permeability unconventional From RapidSuite® multistage frac sleeve systems to
wells is pertinent to the bottom line and requires a variety Fas Drill® composite plugs to Illusion® dissolvable frac
of completion solutions due to the variation in geologies plugs, Halliburton offers many completion solutions
and reservoir properties — not only from one reservoir to designed to do just that — maximize profit in
another, but often within each reservoir. unconventional plays.
5-1
Frac Sleeve Systems
RapidStage® Systems
RapidStage® systems optimize the completion of
multistage wellbores by enabling highly accurate
placement of stimulation treatments without
intervention. This helps ensure the stimulation treatment
covers the targeted areas in the wellbore and maximizes
the stimulated reservoir area. RapidStage systems can be
run into a wellbore using a casing string to surface or on
liner hanger systems to enable a reliable, trouble-free
cemented or openhole installation.
The RapidStage SE (Single-Entry) fracturing system

incorporates the proven RapidStage SE sleeve,
RapidStart® Initiator, or Initiator CT (Casing Test) sleeve,
and a means of sleeve isolation. Halliburton offers several
isolation options for a variety of reservoir conditions.
To activate RapidStage SE sleeves, frac balls are dropped

in sequence, smallest to largest, from surface using the
Halliburton pneumatic ball launcher. The frac balls seal on
a corresponding millable baffle, shifting the sleeve open,
diverting flow through ports in the sleeve, and providing
isolation from previous stages. After stimulation, cleanup
is assisted by flowing all lower zones simultaneously.
The RapidStage ME (Multi-Entry) fracturing system

provides operators with enhanced options for completing
multi-interval wellbores to enable highly accurate
placement of fractures, with minimal or no intervention.
By allowing multiple entry points per target fracturing

stage, RapidStage ME sleeves allow operators to mimic
traditional plug-and-perf operations with the efficiency of
a ball-drop fracturing sleeve system.
The RapidStage ME system includes both the RapidStage

HAL42182
HAL42183
ME and SE sleeves within a single interval. The exit ports

of the RapidStage sleeves can be customized to match
whatever conditions the operation might require.
RapidStage® RapidStage®
SE System ME System
The application of RapidBall™ dissolvable ball technology
helps eliminate the need for costly wellbore cleanout
operations.
Once fracturing is completed, well cleaning is assisted by

flowing all lower zones simultaneously.
5-2
Completion Solutions | Unconventional Completions
Features Benefits
» Up to 72 individual stages » Enables continuous pumping of multistage stimulation
» Can be used with cement or openhole isolation treatments
» Positive locking engagement when sleeve is opened » Reduces completions OPEX
» 10,000 psi in 350°F rated standard service » Provides enhanced reservoir contact (ME sleeve)
» High-pressure/high-temperature (HP/HT) and sour » Decreases water and chemical use
service available (SE sleeve) » Minimizes overdisplacement
» Multiple sleeves per target stage (ME sleeve) » Requires no intervention if used with RapidBall™
» Up to 100-bbl/min fracturing rates dissolvable balls
» Customizable exit ports
» Anti-rotation feature allows milling of baffle without
opening sleeve for contingency planning
RapidStage® Sleeves
Casing Tool Tool Maximum Maximum
Size OD ID Temperature Pressure
in. in. mm in. mm °F °C psi MPa

2 7/8 3.95 100.33 2.4 60.96 350 177 15,000 103
3 1/2 4.4 111.76 2.9 73.66 350 177 10,000 69
4.00 4.4 111.76 2.9 73.66 350 177 10,000 69
4 1/2 5.6 142.24 3.826 97.18 350 177 10,000 69
4 1/2* 5.75 146.05 3.826 97.18 400 204 15,000 103
4 1/2** 5.6 142.24 3.826 97.18 350 177 10,000 69
5.00 5.75 146.05 3.826 97.18 400 204 15,000 103
5 1/2 6.5 165.1 4.67 118.62 350 177 10,000 69
5 1/2* 6.7 170.18 4.443 112.85 400 204 15,000 103
5 1/2** 6.75 171.45 4.443 112.85 350 177 10,000 69
7.00 7.95 201.93 6.004 152.5 350 177 10,000 69
* HP/HT
**Multi-entry
5-3
RapidStart® Initiator Sleeve

The RapidStart® Initiator sleeve provides an
interventionless means of establishing an initial flow path
from the tubing/casing ID to the OD during multizone
fracturing or plug-and-perf operations. Activation is
achieved using absolute pressure on the ID of the sleeve
that exceeds a predetermined shear-pinned value.
Designed for extreme environments, the sleeve can be
cemented in place without losing functionality.
The RapidStart Initiator sleeve uses an air-chambered

mechanism that operates solely off absolute tubing
pressure. Before running the completion, the sleeve is
pinned according to opening requirements dictated by the
well hydrostatics, other tubing pressure-operated tools,
and casing pressure ratings. Opening the internal sleeve
allows flow to be diverted through ports in the outer case
from the ID. Once opened, the sleeve can be used for
stimulation of the first zone in a plug-and-perf-type
completion, thereby eliminating the need for coiled tubing
to establish circulation. Once opened, the sleeve can be
used for stimulation of the first zone in a plug-and-perf or
frac-sleeve-type completion, thereby eliminating the need
for coiled tubing to establish initial flow path.
The rugged construction and debris-tolerant design

allows the RapidStart Initiator sleeve to be successfully
run in cemented applications in both horizontal and
vertical wells.
Features
» Interventionless completion compatibility
» Tubing/casing internal pressure activation
» Available up to 15,000-psi differential ratings or up to
20,000-psi absolute pressure
» Positive locking engagement when sleeve is opened
» Available in standard service and CO2 (S13Cr)
» Shiftable version that can be re-closed after the
initial opening
Benefits
» Allows for interventionless opening of cemented
completion string toe, eliminating coiled tubing
perforating
» Provides flow path to pump first frac stage and displace
first stage ball
» Shiftable version can be closed in case of water
breakthrough or if other wellbore interventions are
required
HAL24633
RapidStart®
Initiator Sleeve
5-4
RapidStart® Initiator Sleeves

Casing Tool Tool Minimum Maximum Maximum Maximum Maximum
Size OD ID Openhole Size* Temperature Absolute Pressure Differential Pressure Pump Rate
in. in. mm in. mm in. mm °F °C psi kPa psi kPa bbl/min m³/min
3 1/2 4.40 111.76 2.265 57.53 4.75 120.65 350 177 15,000 103.421 10,000 68.948 100 15.899
4 1/2 5.60 142.24 3.00 76.20 5.875 149.23 350 177 15,000 103.421 10,000 68.948 100 15.899
4 1/2
5.60 142.24 2.82 71.63 5.875 149.23 350 177 15,000 103.421 10,000 68.948 100 15.899
OC**
4 1/2
5.75 146.15 3.00 76.20 6.00 152.40 400 204 20,000 137.880 15,000 103.410 100 15.899
HP/HT
5 1/2 6.50 165.10 4.00 101.60 7.875 200.03 350 177 15,000 103.421 10,000 68.948 100 15.899
5 1/2
6.50 165.10 4.00 101.60 7.875 200.03 350 177 18,500 127.55 13,000 89.63 100 15.899
HP/HT
*Recommendation only, smaller openhole sizes should be reviewed per Halliburton HMS guidelines and CriticalWell Review process.
**OC is the open/close or shiftable version.
5-5
RapidStart® Initiator CT (Casing Test) Sleeve

The RapidStart® Initiator CT (Casing Test) sleeve is a
pressure-operated fracturing sleeve designed to enable a
casing pressure test before opening and establishing a
fluid flow path to the target formation. This sleeve can be
used with either multistage fracturing sleeve systems or
plug-and-perf operations. Based on the field-proven
RapidStart Initiator sleeve, the RapidStart Initiator CT
sleeve provides industry-leading reliability and efficiency,
while enabling positive verification of casing integrity
before fracturing operations.
Activation of the RapidStart Initiator CT sleeve is achieved

by applying surface pressure to the completion string that
exceeds a predetermined shear-pinned value. Through a
controlled metering process, pressure can then be
increased to perform an accurate casing pressure
integrity test. The metering process allows for a
30-minute or longer test to be conducted at up to
20,000 psi (138 MPa) total pressure and 400°F (204°C)
before the sleeve will open. If at any time the pressure is
released, the sleeve metering process will stop and the
sleeve will not open, allowing for a second opportunity at
obtaining a positive casing pressure test.
Features
» Casing pressure test functionality
» Ability to stop and resume casing test
» Positive locking engagement when sleeve is opened
» 20,000-psi absolute pressure and 17,000-psi differential
pressure rating
» More than 25,000 lb of opening force available
Benefits
» Ability to validate casing integrity before stimulation
» Unique opening process allows second opportunity to
obtain casing pressure integrity test
» Interventionless means of creating a flow path at the
toe of the wellbore
» Eliminates need for a coiled tubing run with tubing-
conveyed or wireline perforating
» Enables fracturing of the first stage and/or
displacement of the second stage frac ball or pumping
of perforating guns and frac between composite frac
plug to depth
HAL123606
RapidStart® Initiator
CT Sleeve
5-6
RapidStart® Initiator CT Sleeves

Casing Tool Tool Maximum Maximum Maximum Maximum
Size OD ID Temperature  Pressure Absolute Pressure Pump Rate
in. mm in. mm in. mm °F °C psi MPa psi MPa bbl/min m³/min

4 1/2* 114.3 5.75 146.05 3.65 92.71 350 177 10,000 69 18,000 124 100 15.9
4 1/2** 114.3 5.75 146.05 3.55 90.17 350 177 15,000 69 20,000 138 100 15.9
5 1/2 139.7 7.33 186.2 4.67 118.62 350 177 10,000 69 15,000 103 100 15.9
5 1/2** 139.7 7.50 190.5 4.67 118.62 400 204 17,000 117 20,000 138 100 15.9
5 1/2*** 139.7 6.38 162.05 3.55 90.17 350 177 15,000 103 20,000 138 100 15.9
*Low operating pressure tool available
**High-operating-pressure, high-temperature tool
***Slimbore HP/HT tool
5-7
RapidShift® Sleeve System

RapidShift® stimulation and production sleeve systems
allow for selective multizone stimulation treatments
through the production string — cemented or open hole.
This versatile sleeve can be operated by either a surface
ball-drop system for increased completion efficiency or by
a hydro-mechanical shifting tool run on coiled or jointed
tubing.
The sleeves are actuated by releasing a ball into the

treatment fluid stream, landing it on a baffle in the sleeve,
and applying additional hydraulic pressure to shift the
sleeve open to expose the ports above the baffle. This
permits zonal stimulation through the selected sleeve by
diverting flow to the open ports and isolating lower zones
from the treatment. After stimulation, cleanup is assisted
by flowing all lower zones simultaneously. The ball and
seats are millable to provide full wellbore access and
allow selective opening and closing for the life of the well.
When using the mechanical-shift RapidShift sleeve

system, there is no limit to the number of sleeves that
can be run in a single completion string. This system
allows selective opening and closing for stimulation and
production with full wellbore access using the hydro-
mechanical shifting tool.
Features
» Enhanced seal design
» Ball-drop actuated/mechanically actuated
» Various metallurgy options
» B-type shift profile and Halliburton specific shift profile
» Slimbore/low-profile design
Benefits
» Underbalanced/overbalanced shifting capability
» Flexibility of options for actuating sleeves
» Standard and H2S compatible tools
» Flexibility of shift profile options
HAL123607
HAL123608
» Reduces equivalent circulating density considerations

for cemented applications
RapidShift® RapidShift®
Mechanical Sleeve Ball-Drop Sleeve
RapidShift® System
Casing Tool Tool Maximum Maximum
Size OD ID Temperature Pressure
in. in. mm in. mm °F °C psi MPa

3 1/2 4.40 111.76 2.818 71.58 350 177 10,000 68.95
4 1/2 5.70 144.78 3.75 95.25 350 177 10,000 68.95
5 1/2 7.25 184.15 4.67 118.62 350 177 10,000 68.95
High-pressure/high-temperature tools available.
Dimensions shown are for reference and general consideration when planning for RapidStage® sleeve
offerings. For precise dimensions on standard offering and product extensions, please contact your local
Halliburton representative.
5-8
Shifting Tools for RapidShift® Sleeve Systems

RapidShift® stimulation and production sleeve systems
allow for selective multizone stimulation treatments
through the production string — cemented or open hole.
This versatile sleeve can be operated by either a surface
ball-drop system for increased completion efficiency or by
one of two hydraulic shifting tool options — RapidShift
Hydraulic or High-Expansion shifting tools.
Run as part of a bottomhole assembly, shifting tools are

operated by creating differential pressure in the
workstring to allow the shifting keys to expand outward.
The workstring is then moved up or down to locate the
sleeve shifting profile. Depending on the shifting direction
of the targeted RapidShift sleeve, additional pull or
slackoff force is applied to shift the sleeve to the open or
closed position.
RapidShift sleeves are available with a Halliburton

proprietary profile or an industry-standard B-type profile.
Our hydraulic-shifting tool can handle both by simply
changing the shifting keys. Selective keys are available
that will not auto-release in the event that over-push/pull
indication is desired.
RapidShift® Hydraulic Shifting Tool

The hydraulic shifting tool is used to manipulate the inner
sleeve of a RapidShift sleeve system, allowing the
sleeves to be either open or closed before, after, or during
stimulation. The shifting tool features bi-directional auto-
release shifting keys and is designed to be deployed on
either coiled tubing or jointed pipe.
Features
» Bi-directional keys
» Auto-release mechanism
» Low activation pressure
» Common connections
» Sandy environment designs available
Benefits
» Simple and reliable deployment and operation
» Positive indication of full sleeve shift (open or closed)
» Selective testing, stimulation, production, and water
shutoff with the RapidShift sleeve system
HAL38538
RapidShift®
Shifting Tool
5-9
RapidShift® High-Expansion Shifting Tool

Designed for the ball-drop RapidShift® sleeve system, the Features
High-Expansion shifting tool allows sleeves to be » Ultra-slim OD
manipulated without the need for milling baffles. It is » Shear-release mechanism
designed to be run with the RapidBall™ line of dissolving » Low activation pressure
balls so that no restrictions are present in the well when
» Common 1-in. coiled tubing connection
shifting occurs. The tool allows RapidShift sleeves to be
either opened or closed before or after stimulation. The
Benefits
shifting tool features a slimline OD with high-expansion
shifting keys and is designed to be deployed on either » No milling of baffles required for shifting
coiled tubing or jointed pipe. » Simple and reliable deployment and operation
» Positive indication of full sleeve shift (open or closed)
The High Expansion shifting tool uses the existing baffle » Selective testing, stimulation, production, and water
in the ball-drop RapidShift system as the shift profile. The shutoff with the RapidShift sleeve system
shifter is selective and will shear-release in the event that
sufficient overpull is produced to activate the shear-
release function. In the event the sleeve does not reach
the fully shifted position, the keys can be retracted by
stopping the pumps and allowing the pressure to equalize
around the tool.
RapidShift® Hydraulic Shifting Tools

Total Maximum Tool OD Maximum Tool OD Top Maximum Minimum Key Maximum
Size with Keys Retracted with Keys Expanded Thread Temperature Expansion Pressure Operating Pressure
in. in. mm in. mm in. °F °C psi MPa psi MPa

1 1/2
3.5 2.67 67.82 3.201 81.31 350 177 600 4.14 10,000 68.95
AMMT
2 3/8-5.95
4.5 3.61 91.69 4.158 105.61 350 177 500 3.45 10,000 68.95
API EU
2 3/8-5.95
4.5 3.36 85.34 4.23 107.44 350 177 500 3.45 10,000 68.95
API EU
2 7/8-8.70
5.5 4.41 112.01 5.35 135.89 350 177 650 4.48 10,000 68.95
API EU
*Key expansion is limited when in operation by the internal diameter of the tubing/casing.
RapidShift® High-Expansion Shifting Tool

Maximum Tool OD Maximum Tool OD Minimum Tool OD Minimum Shifting Minimum Maximum
Maximum Tensile
with Shifting with Shifting with Shifting Arm Expansion Shifting Operating
Temperature Rating
Arms Retracted Arms Expanded Arms Expanded Pressure Pressure Pressure
in. mm in. mm in. mm °F °C psi MPa psi MPa psi MPa lbf
1.75 44.45 3.60 91.44 2.67 67.82 350 177 500 3.45 2,000 13.79 5,000 34.47 15,000
5-10
RapidForce® FS (Full Straddle) Sleeve System

Enabling unlimited entry points to maximize stimulation
of the reservoir, the RapidForce® FS (Full Straddle) sleeve
system provides operators a cost-effective completion
solution to increase wellbore production. The RapidForce
FS sleeve is a pressure-operated multistage fracturing
sleeve activated with a straddle packer system run on
coiled tubing or jointed pipe.
RapidForce FS sleeves are run as an integral part of the

completion casing string with either cement or openhole
packer isolation. The sleeve features a large ID and exit
port flow area to maximize production. Additionally,
because these sleeves are not activated by a ball-drop
method, an unlimited number of RapidForce FS sleeves
can be run in a single wellbore.
The RapidForce FS sleeve is activated by running a

straddle packer bottomhole assembly (BHA) on either
coiled tubing or jointed pipe. The straddle packer BHA is
then positioned across the sleeve. Pressure is applied to
open the target RapidForce FS sleeve. Once the sleeve is
opened, the stimulation treatment can be pumped down
and out a port between the packers of the straddle packer
BHA. This allows for precise placement of each
stimulation treatment through the target RapidForce
FS sleeve.
Features
» Straddle packer BHA operated design
» Unlimited number of stages
» Can be used with a variety of isolation methods
» 4 1/2-in. and 5 1/2-in. sizes available
Benefits
» Unlimited number of sleeves can be run in a wellbore
» Maximizes stimulation of the reservoir
» No ID restrictions
» Cost-effective design
» Helps reduce completion costs and time
HAL39568
RapidForce® Full Straddle

(FS) Sleeve System
RapidForce® FS Sleeves
Minimum Overall Maximum Maximum
Casing Tool Nominal
Openhole Tool Temperature Pressure Number of
Size OD Tool ID
Size Length Rating Rating Stages Available
in. in. in. in. in. °F psi
4 1/2 5.85 4 6.125 39.90 250 8,000 Unlimited
5 1/2 7.30 4.443 7.875 35.58 250 10,000 Unlimited
5-11
RapidForce® HS Sleeve System

Unconventional reservoirs present Features
many unique challenges to operators. » Fracturing sleeve with full bore ID,
Among the world’s unconventional slim OD, and open-only locked-in-
plays and even well by well, no one- place design
size-fits-all completion solution exists » Ports phased circumferentially
for multistage fracturing. Various around the tool to optimize contact
completion methods are available » Port sizes are customizable with
today — each with advantages inserts
for operators.
Benefits
Single-point entry fracturing methods
» Unlimited number of accurate
offer a precise and reservoir-centric
fracture treatments for increased
approach to multistage well
production and enhanced ultimate
fracturing. The RapidForce® HS
recovery
sleeve system uses pre-installed frac
sleeves at each fracturing location. » Economical sleeve design, easily
The sleeves are activated by the handled on the rig floor
coiled tubing assembly — a cost- » Full open ID enables highly reliable
saving and efficient alternative to cementing operations and a
hydro-jetting perforations for fracture restriction-free wellbore upon
placement. completion
» Overdisplacement is eliminated
The RapidForce HS sleeve system » Low cycle times between
enables an unlimited number of fracturing stages
fracturing stages to be placed along a » Real-time monitoring of bottomhole
production casing string — either treating pressure through coiled
cemented or using openhole packer string
isolation. The sleeve is opened by
engaging the shifting tool and pulling
the inner sleeve into the open
position. The bottomhole assembly
(BHA) can then be released and
moved below the sleeve to set the
packer. With the packer set, the
fracture treatment is pumped down
the annulus of the coiled tubing
string. Once the wellbore treatments
are complete, the wellbore is free of
restrictions — aiding in wellbore
cleanout efficiency and enabling
future intervention, as needed.
RapidForce® HS Sleeve
Minimum Overall Maximum Maximum
Casing Sleeve Sleeve
HAL40787
Openhole Sleeve Temperature Pressure Number of

Size OD ID Stages
Size Length Rating Rating
Available
4 1/2 5.60 4.00 5.875 36.0 350 10,000 Unlimited RapidForce® HS
Sleeve System
RapidForce® HS Coiled Tubing Bottomhole Assembly
Maximum Shifter BHA
Maximum
Casing Casing Packer Packer Minimum Activation BHA Tensile
Temperature
Size Weight Body OD Differential Set Weight* Differential Length Rating at
Rating
Rating* Pressure Packer
in. lb/ft in. psi °F lb psi ft lb

4 1/2 11.6 to 13.5 3.75 10,000 250 2,000 1,000 12 112,500
*These ratings are dependent on the application and tool configuration.
5-12
StimJet™ Frac Port Inserts

StimJet™ frac port inserts are erodible jets that can be
threaded into the exit ports of a RapidStage® or
RapidShift® sleeve. StimJet ports combine the operational
efficiency of a ball-drop completion with the pinpoint
fracturing of hydra-jetting.
In an openhole application, the fracture can initiate

anywhere along the wellbore from packer to packer
depending on where the formation is the weakest.
StimJet ports erode a tunnel into the formation to provide
a primary fracture location opposite the sleeve in the
wellbore. After the StimJet ports create a tunnel in the
formation, the ports themselves erode away, removing
the flow resistance and allowing the primary fracture to
be pumped at the desired rate.
In traditional openhole applications with multistage frac

sleeves, a transverse fracture must initiate as an axial
fracture and then transition to the transverse direction.
The tunnel created by the StimJet ports eliminates this
transition and the resulting tortuosity.
StimJet ports also provide better surface pressure

indication of sleeve actuation. When a ball lands and the
sleeve shifts open, the only indication of this event is the
pressure wave transmitted to the surface pressure
transducer. The added flow resistance of the StimJet
ports allows for a more pronounced pressure wave,
increasing the probability of a visible pressure event.
Features
» Proven simplistic design
» Erodes to a diameter of 0.75-in. for maximum
treatment area
» Flush mount design does not increase tool OD
Benefits
» Provides predictable fracture locations at the sleeve
» Eliminates near-wellbore fracture tortuosity by
preventing axial to transverse fracture transition
» Provides a more pronounced surface pressure
response when the ball lands and sleeve shifts
HAL37051
StimJet™ Frac
Port Inserts
5-13
RapidBall™ Landing Collar

The Halliburton RapidBall™ landing collar is a versatile
casing attachment that can be added to any completion
casing string to create a temporary isolation point while
performing various applications, such as testing the
casing string, isolation of fracturing stages, and setting
hydraulic-set downhole tools.
Graduated landing baffle sizes within the RapidBall

landing collar allow for multiple tools to be run in a single
completion casing string. Once the landing collar is set on
depth, a RapidBall self-removing frac ball will be pumped
to the landing collar and will seat in the landing baffle. This
creates a pressure seal that allows pressure to be applied
from the surface to perform downhole applications but
will not hold pressure from below.
Once the job is performed, time, temperature, and well

fluids cause the RapidBall self-removing frac ball to
degrade, thus restoring wellbore flow from the surface.
Features
» Compatible with RapidBall self-removing frac ball
technology
» Multiple tools can be run in a single wellbore
» Integral part of completion casing string
» Cemented or openhole completions
Benefits
» Interventionless means of providing isolation
» Enables a pressure seal from above
» Helps reduce completion costs and saves time
RapidBall™ Landing Collars

Casing Tool Tool Temperature
Size OD Length Rating
in. in. in. °F

3 1/2 4.40 24.38 350
HAL121889
4 1/2 5.60 25.00 350

5 1/2 6.50 26.92 350
RapidBall™
Landing Collar
5-14
RapidBall™ DM Self-Removing Ball Technology

Flowing fracturing sleeve activation balls back to surface
after stimulation can be challenging. Halliburton
RapidBall™ DM (Dissolvable Metallic) self-removing ball
technology is a series of self-removing, fracturing sleeve
activation balls that help eliminate flowback challenges.
These specially formulated activation balls quickly break
down in a timed reaction, leaving the wellbore open to
flow. RapidBall DM ball technology thereby helps
eliminate the cost of post-stimulation wellbore
intervention and helps provide assurance that the balls
used to activate fracturing sleeves in a completion string
will not restrict flow during production.
RapidBall DM ball technology is designed specifically to

open any of the Halliburton ball-drop-activated
RapidSuite® fracturing sleeve systems. The balls are
introduced to the stimulation treatment stream and
RapidBall™ DM
pumped down the wellbore to open the target fracturing
Self-Removing Ball Technology
sleeve. RapidBall DM ball technology then provides
isolation from previous fracturing stages. In a timed
reaction, RapidBall DM ball technology then breaks down Benefits
under time and temperature. » Helps eliminate the need to mill out activation balls and
ball seats
Features » Helps ensure production from every target interval
» Specially formulated compound » Improves completion efficiency
» Compatible with RapidSuite ball-drop fracturing » Can save both time and cost of post-stimulation
sleeve systems intervention
» More than 70 possible stages (5 1/2-in. casing) » Brings well onto production faster
» Robust design — withstands harsh fracturing » Optimizes completion design and results
conditions
» Impact resistant
» Degrades with time, temperature, and presence of
saline well fluids
» Up to 10,000 psi and 300ºF
5-15
Drillable and Dissolvable Tools
This section contains information about Halliburton

drillable and dissolvable tools, which have many functions
including wellbore isolation, stimulation isolation,
remedial cementing, and plug and abandonment.
Halliburton is dedicated to providing top-quality

equipment and services and maintains strict standards
and well-documented processes and procedures to help
ensure excellence and dependability in our drillable and
dissolvable tools equipment. No matter what the
downhole scenario, Halliburton can help develop a low-
cost solution to address your challenges.
EZ Drill® Packers and Bridge Plugs

The EZ Drill® line of tools consists of packers and bridge
plugs that can be used for applications such as wellbore
isolation, remedial cementing, and plug and
abandonment. Halliburton offers two styles of packers: a
poppet valve squeeze packer and a sliding valve (SV/SVB)
squeeze packer. The poppet valve squeeze packer
contains a one-way check valve that allows operators to
place cement below the packer and check backflow
without the need for workstring manipulation to open or
close the poppet valve. The SV squeeze packer can
control flow and differential pressure in either direction by
workstring manipulation of the sliding valve inside the
tool. Through a conversion kit, either of these packers can
be altered to create a top-drilling bridge plug capable of
holding differential pressure in either direction.
Features and Benefits

» Can be set mechanically or hydraulically on jointed pipe,
coiled tubing, electric wireline, or slickline using the
Halliburton DPU® downhole power unit
» Sets in a wide range of casing sizes and grades
» Effective setting and sealing in elevated temperatures
and pressures
HAL12060
HAL12040
» Tool OD held to a minimum, allowing more clearance

between the tool and casing for faster run-in
EZ Drill® EZ Drill® SVB

Squeeze Packer Squeeze Packer
5-16
EZ Drill® Packers and Bridge Plugs

Casing Maximum Minimum Maximum Rated
Size Casing ID Casing ID Tool OD Pressure Poppet Sliding API 11D1
Valve Valve Qualified
in. mm in. mm in. mm in. mm psi MPa
2 7/8 73.0 2.440 62.0 2.320 58.9 2.18 55.4 10,000 69.0 X
3 1/2 88.9 3.240 82.3 2.890 73.4 2.69 68.3 10,000 69.0 X X
4 101.6 3.640 92.5 3.320 84.3 3.12 79.2 10,000 69.0 X X
4 1/2 114.3 3.920 99.6 3.826 97.2 3.58 90.9 10,000 69.0 X X
5 127.0 4.560 115.8 4.276 108.6 3.97 100.8 10,000 69.0 X X X
5 1/2 139.7 5.040 128.0 4.670 118.6 4.37 111.0 10,000 69.0 X X X
6 152.4 5.590 142.0 5.220 132.6 4.87 123.7 10,000 69.0 X
6 5/8 168.3 5.900 149.9 5.670 144.0 5.32 135.1 10,000 69.0 X
7 177.8 6.460 164.1 5.900 149.9 5.50 139.7 10,000 69.0 X X X
7 5/8 193.7 7.125 181.0 6.500 165.1 6.12 155.4 10,000 69.0 X X
8 5/8 219.1 7.830 198.9 7.310 185.7 6.88 174.8 10,000 69.0 X
8 5/8 219.1 8.130 206.5 7.450 189.2 7.00 177.8 10,000 69.0 X
9 5/8 244.5 9.063 230.2 8.157 207.2 7.74 196.6 7,500 51.7 X X
10 3/4 273.1 9.500 241.3 9.156 232.6 8.69 220.7 7,500 51.7 X X
10 3/4 273.1 10.192 258.9 9.560 242.8 9 228.6 7,500 51.7 X X
11 3/4 298.5 10.406 264.3 10.282 261.2 9.73 247.1 7,500 51.7 X
11 3/4 298.5 11.084 281.5 10.438 265.1 9.87 250.7 7,500 51.7 X
13 3/8 339.7 12.281 311.9 11.907 302.4 11.31 287.3 5,000 34.5 X
13 3/8 339.7 12.715 323.0 12.281 311.9 11.68 296.7 5,000 34.5 X X
16 406.4 15.250 387.4 14.688 373.1 13.96 354.6 2,500 17.2 X X
18 5/8 473.1 18.000 457.2 17.439 443.0 16.80 426.7 2,500 17.2 X
20 508.0 19.124 485.7 17.938 455.6 17.24 437.9 2,500 17.2 X
These ratings are guidelines only. For more information, contact your local Halliburton representative.
5-17
Casing Alignment Tool

Severe corrosive action, excess tensile loading, or joint
backoff during drilling operations might part casing
strings. Sometimes these parted sections become
misaligned, making well operations difficult.
In such case, the operator must either abandon further

work below this point or realign and stabilize the parted
casing, adding extra time and cost to the operation.
Casing Alignment
The Halliburton casing alignment tool has been used to
successfully realign and permanently stabilize many
parted casing strings. The casing alignment tool is made
up by connecting threads at the lower end of the EZ Drill®
(poppet valve) squeeze packer. The EZ Drill SVB squeeze
packer can be used in conjunction with a poppet-type
valve adapter kit. When lowered into the well, the tapered
nose of the alignment tool guides the main body into the
shifted lower casing (Figure 1).
Continued lowering forces the larger, close-fitting outer

case of the alignment tool into the lower casing string to
align the casing sections.
Casing Stabilization
The EZ Drill (or adapted EZ Drill SVB) squeeze packer is
set by tubing or drillpipe to pack off within the upper
string. The packer forms an upper seal for placement of
permanent stabilizing cement behind the realigned casing
and holds the alignment tool in place across the parted
section of the casing. Cement slurry is then pumped
through the squeeze packer and the alignment tool filling
the casing and the formation annular space, surrounding
the casing alignment tool (Figure 2). After the cement
sets, the squeeze packer, alignment tool, and cement are
drilled out using a conventional rock bit, leaving a uniform
HAL15580
diameter passage through the casing ID (Figure 3). The

new cement barrier also helps isolate the casing interior
from formation fluid or gas intrusion.
Figure 1: Figure 2: Figure 3:
Running Aligning and Drilling Out
the Casing Squeezing the the Casing
Alignment Tool Parted Casing Alignment Tool
5-18
Equipment
After the problem well is evaluated, the proper alignment
tool is built. Casing alignment tools are custom
manufactured for specific jobs because of the variety of
diameter/length combinations possible. Alignment tool
ODs vary according to individual casing weights to
minimize clearance between the alignment tool and the
casing ID. This helps establish minimum alignment
variation between upper and lower realigned casing
sections. Alignment tool lengths vary because casing
separation lengths vary as do the lengths of damaged
casing. Experience proves that 10 ft of alignment tool
should extend into good pipe on both sides of the
damaged or parted casing.
As mentioned, the lower end of the EZ Drill® (poppet

valve) squeeze packers have threads to attach the
alignment tool.
EZ Drill squeeze packers are not made for casings

7 5/8 in. or larger, so the EZ Drill SVB squeeze packer plus
poppet valve conversion kit is necessary to attach the
alignment tool. This conversion kit also changes the
packer from side discharge to bottom discharge so
cement slurry will flow through the alignment tool and
exit at the lower end.
The casing alignment tool is available in 4 1/2-in. to

20-in. sizes.
HAL16003
HAL16004
HAL16002
Casing Casing Casing

Alignment Tool Alignment Tool Alignment Tool
with EZ Drill® with EZ Drill® SVB Tapered Nose
Squeeze Packer and Poppet-Type
Adapter Kit
5-19
DrillGun™ Assembly (EZSVB)

The DrillGun™ assembly is a drillable perforating system
that provides reliable, quality performance while lowering
overall wellsite costs by:
» Eliminating the high costs associated with
wireline services
» Eliminating the need to switch to a mud system
during workovers
The DrillGun perforating system combines rugged,

reliable Halliburton perforating components with the
versatility of drillable materials. The DrillGun perforating
system is a drillable, disposable system that helps save
time and costs.
Components of the drillable perforating system are

drillpipe conveyed to the zone of interest, thereby
eliminating mobilization or demobilization charges
normally associated with wireline units. Additionally,
because no mud system is needed, clear fluids can
remain in place for workover operations. When the
EZ Drill® SVB packer is set, the firing head is actuated by
pressure applied through the tubing. After perforating, the
gun can be drilled out using conventional drilling methods.
The drillable perforating system is ideal for:

» Single-trip perforating, packer placement, and
cementing on tubing
» Cementing and perforating in underbalanced conditions
» Plug-to-abandon operations
» Workover cementing with clear fluids
» Plugback set on wireline
» Limited-entry drillstem testing
Components of the drillable perforating system include:

» Aluminum perforating gun
» High-performance perforating charges
» Halliburton industry-proven EZ Drill SVB packer
HAL12056
» Also available in select sizes with Fas Drill® SVB and

composite gun systems
DrillGun™
Assembly
5-20
DrillGun™ Assembly Perforating

Maximum Minimum
Tool Thread Size Maximum Temperature Maximum
Operating Operating Weight
Size and Type OD Rating Overall Length
Pressure Pressure
in. in. mm in. mm psi MPa psi MPa °F °C ft m lb kg

2 7/8 EU 73.03 EU 350
4 4.00 101.6 14,500 99.98 3,500 24.13 176.7 3.98 1.213 79 34.0
8 Rd 8 Rd (max.)
2 7/8 EU 73.03 EU
7 7.00 177.8 14,500 99.98 3,500 24.13 350* 176.7* 4.10 1.251 N/A N/A
8 Rd 8 Rd
*Dependent on explosives. For use in wells above 350°F, contact a Halliburton TCP Technology representative.
5-21
Fas Drill® Packers and Bridge Plugs

The Fas Drill® line of tools consists of composite packers
and bridge plugs that can be used for applications such as
wellbore isolation, stimulation isolation, remedial
cementing, and temporary plug and abandonment.
Halliburton offers a composite sliding valve (SVB) squeeze
packer that can control flow and differential pressure in
either direction by workstring manipulation of the sliding
valve inside the tool. The Fas Drill bridge plug,
manufactured from composite materials, functions
similarly to a conventional drillable bridge plug. It is ideal
for situations requiring temporary abandonment or where
minimal weight is available to remove a conventional
metal bridge plug. As with all Halliburton drillable bridge
plugs, they are drilled from the top down, providing
reliable well control.

» Can be set mechanically or hydraulically on jointed pipe,
coiled tubing, electric wireline, or slickline using the
Halliburton DPU® downhole power unit
» Sets in a wide range of casing sizes and grades
» Helps save rig time and reduce casing damage caused
by long drillout processes
» Drills out with conventional tricone, PDC, or with junk-
mill bits
HAL12041
HAL12051
Fas Drill® SVB Fas Drill®

Squeeze Packer Bridge Plug
5-22
Fas Drill® Packers and Bridge Plugs

Casing Maximum Minimum Maximum Rated Bridge
Packer
Size Casing ID Casing ID Tool OD Pressure* Plug

2 7/8 73.0 2.440 62.0 2.260 57.4 2.12 53.8 10,000 69.0 X
4 1/2 114.3 3.826 97.2 3.640 92.5 3.44 87.4 10,000 69.0 X
4 1/2 114.3 4.090 103.9 3.920 99.6 3.66 93.0 10,000 69.0 X* X
5 127.0 4.276 108.6 4.126 104.8 3.85 97.8 10,000 69.0 X
5 127.0 4.560 115.8 4.276 108.6 3.97 100.8 10,000 69.0 X
5 1/2 139.7 4.778 121.4 4.376 111.2 4.15 105.4 10,000 69.0 X
5 1/2 139.7 4.950 125.7 4.670 118.6 4.37 111.0 10,000 69.0 X* X
7 177.8 6.184 157.1 5.920 150.4 5.50 139.7 8,000 55.2 X* X
7 177.8 6.456 164.0 6.184 157.1 5.80 147.3 8,000 55.2 X* X
7 5/8 193.7 7.125 181.0 6.500 165.1 6.12 155.4 5,000 51.7 X X
9 5/8 244.5 9.063 230.2 8.157 207.2 7.75 196.9 5,000 51.7 X X
10 3/4 273.1 9.450 240.0 9.190 233.4 8.69 220.7 5,000 51.7 X
10 3/4 273.1 9.950 252.7 9.560 242.8 9.00 228.6 5,000 51.7 X X
11 3/4 298.5 11.084 281.5 10.420 264.7 9.87 250.7 5,000 51.7 X
13 3/8 339.7 12.715 323.0 12.280 311.9 11.68 296.7 5,000 51.7 X X
16 406.4 15.250 387.4 14.610 371.1 13.96 354.6 2,000 13.8 X
18 457.2 17.145 435.5 16.563 420.7 16.25 412.8 3,500 24.1 X
*Packers are rated to a maximum of 5,000 psi unless otherwise noted.
5-23
Mechanical Setting Tool

The Halliburton mechanical setting tool sets and operates
all drillable tools. This setting tool is run on tubing or
drillpipe and is operated by workstring rotation and
reciprocation.
The load transfer feature of the tool limits the amount of

string weight that can be applied to the sliding valve. This
feature helps ensure that the packer mandrel is placed in
compression rather than in tension, making the tool more
resistant to breakage.

» Acts as a load transfer device
» Provides positive indication when packer is set
» Allows tubing or drillpipe to be rotated as the tool
comes out of the hole
Operation
The drag blocks/springs contact the well casing to restrict
the rotation of the outer components while the right-hand
rotation of the workstring causes the outer components
to move down and begin the setting motion.
The right-hand rotation unlatches the packer lock ring and

sets the top slips. An upward pull on the workstring
completely sets the packer and releases it from the
setting tool.
Additional right-hand rotation moves the setting tool’s

outer components farther downward to unlock the upper
mandrel from the drag blocks, which moves the setting
tool’s outer components upward. This movement allows
the lower mandrel to extend down far enough to operate
the squeeze packer sliding valve. The disengagement also
causes the setting tool to become freewheeling, so the
workstring can be rotated out of the hole without causing
excessive wear on the setting tool drag blocks/springs.
The setting tool will not cycle again until it is redressed

with the setting sleeve properly locked in place, and the
keys are returned to their grooves.
HAL12057
HAL12043
HAL12058
Mechanical Mechanical Mechanical

Setting Tool with Setting Tool with Setting Tool —
Load Transfer Device Fas Drill® SVB Drag-Spring
(LTD) Kit Setting Kit Type
5-24
Mechanical Setting Tools—Drag-Spring Type

Tool Maximum Tool OD Overall Length Minimum Tensile
Size Drag-Spring Type Drag-Spring Type Tool ID Strength*
in. mm in. mm in. mm in. mm lb kg

2 7/8 73.0 2.20 55.9 42.17 1071.1 0.59 15.0 36,000 16 329
3 1/2 88.9 2.69 68.3 51.22 1301.0 0.56 14.2 62,500 28 350
4 1/2 to 5 114.3 to 127.0 3.55 90.2 67.57 1716.3 0.87 22.1 130,000 58 967
5 1/2 to 6 5/8 139.7 to 168.3 4.35 110.5 37.18 944.4 1.00 25.4 130,000 58 967
7 to 8 5/8 168.3 to 219.1 5.53 140.5 34.17 867.9 1.13 28.7 139,000 63 049
9 5/8 to 13 3/8 244.5 to 339.7 7.00 177.8 38.40 975.4 1.62 41.2 316,000 143 337
16 to 20 406.4 to 508.0 13.12 333.2 59.22 1504.2 1.62 41.2 316,000 143 337
Note: These are the most common sizes. Other sizes might be available.
*The tensile strength value is calculated with new tool conditions. Stress area calculations are used to calculate
tensile strength.
Mechanical Setting Tools—Drag-Block Type

Tool Maximum Tool OD Minimum Overall Length Tensile
Size Drag-Block Type Tool ID Drag-Block Type Strength*
in. mm in. mm in. mm in. mm lb kg

4 1/2 to 6 5/8 114.3 to 168.3 3.56 90.4 0.87 22.1 86.46 2196.1 130,000 58 967.6
7 to 8 5/8 177.8 to 219.1 5.65 143.5 1.13 28.7 71.30 1811.0 139,000 63 049.34
9 5/8 to 13 3/8 244.5 to 339.7 7.00 177.8 1.62 41.2 38.40 975.4 316,000 143 337.6
Note: These are the most common sizes. Other sizes might be available.
*The tensile strength value is calculated with new tool conditions. Stress area calculations are used to calculate
tensile strength.
5-25
BP Hydraulic Setting Tool

BP hydraulic setting tools set Halliburton drillable packers
and plugs with workstring pressure. They have no
mechanism for operating tools once they are set.
Because BP hydraulic setting tools use no plugs or balls
for operation, they are ideal for horizontal applications.
Design Features
BP hydraulic setting tools can be run on drillpipe, tubing,
or coiled tubing. Two versions of the BP hydraulic setting
tool are available: fill and non-fill.
» Fill-type BP hydraulic setting tools have a hydrostatically
operated fill valve that allows the workstring to fill
during the trip into the hole. This fill valve has shear
pins that are preset at the surface to a predetermined
hydrostatic pressure. Once the fill valve reaches the
preset hydrostatic pressure, the pins shear and the fill
valve closes and locks. The fill valve cannot be opened
after it closes.
» Non-fill BP hydraulic setting tools have no means for
filling the workstring on the trip in, so an auxiliary fill
valve (RTTS® bypass, etc.) or filling from the surface is
necessary. The differential pressure between the
wellbore fluid and dry workstring does not adversely
load the setting mechanism during the trip in.
In both versions, the setting piston is activated by a

predetermined internal pressure applied to the
workstring. This pressure shears the pins holding the
setting piston, moving it down against the plug and
setting the top slips. Additional pressure fully sets the
plug or packer and parts the tension sleeve/pins.
After the plug or packer sets, the workstring is raised 4 to

5 ft (1.22 to 1.52 m). Continued internal pressure to the
workstring causes the setting piston to move down,
which opens the tool to establish circulation. Cement can
then be spotted on top of the plug.
HAL12045
HAL12046
BP Hydraulic BP Hydraulic
Setting Tool Setting Tool
(Fill) (Non-Fill)
5-26
BP Hydraulic Setting Tools

Tool Maximum
Tool Working Top Collapse Burst Tensile
Type Stroke Number of
Length Area Connection Pressure Pressure Rating
and Size Setting
Box
Piston Pins
in. in. mm in. mm in.² mm² psi MPa psi MPa lb kg
Non-Fill
2 3/8-in. EUE
4 1/2 to 32.23 818.6 14.02 356.0 7.601 4903.9 36 7,013 48.35 7,013 48.35 54,367 24 660
8 Rd Box
6 5/8
Fill
2 3/8-in. EUE
4 1/2 to 57.48 1459.9 14.02 356.0 7.601 4903.9 36 7,013 48.35 7,013 48.35 54,367 24 660
8 Rd Box
6 5/8
Non-Fill
2 7/8-in. EUE
6 5/8 to 30.68 779.2 15.08 383.0 11.502 7420.6 72 14,534 100.20 15,531 107.08 143,139 64 926
8 Rd Box
8 5/8
Fill
2 7/8-in. EUE
6 5/8 to 54.50 1384.3 15.08 383.0 11.502 7420.6 72 14,534 100.20 15,531 107.08 143,139 64 926
8 Rd Box
8 5/8
Non-Fill
4 1/2-in. IF
9 5/8 to 40.42 1026.6 14.44 366.8 17.75 11 451.6 72 11,092 76.47 11,788 81.27 207,856 94 281
(NC 50)
20
Fill
3 7/8-in.
9 5/8 to 62.89 1597.4 14.44 366.8 17.75 11 451.6 72 11,092 76.47 11,788 81.27 207,856 94 281
6 Stub Acme
20
Standard service rating
5-27
HCT Setting Tool

Hydraulic setting tools are used for applications in which
pulling forces are necessary to set packers or plugs
downhole. For example, these tools can be used to set
cast-iron bridge plugs, Fas Drill® plugs and packers,
permanent packers, or squeeze cement retainers. These
setting tools can also be used for any application in which
a conventional wireline setting tool would be used.
Because no explosives are necessary, special training is
not required to operate these tools. Horizontal wells and
wells without a rig that already have a coiled tubing unit
(CTU) in place are the most common applications for
hydraulic setting tools.
These setting tools are hydraulically activated when a ball

is dropped into the tool and tubing pressure is applied.
They also have a circulation port that can be uncovered
after the plug is set. This feature allows cement to be
pumped down on top of the plug, saving another trip in
the hole.
The 1.81-in. OD hydraulic setting tool can be run with only

three pulling cylinder assemblies, but the maximum
pulling force is reduced. The total working area will be
2.896 in.², which yields an output force of 13,900 lb
(6305 kg). The 1.81-in. OD assembly has the same profile
as the 1 11/16-in. GO setting tool.
The 3.64-in. OD assembly has the same profile as the

Baker No. 10 setting tool.
The 3.81-in. OD assembly will have the same profile as

the Baker No. 20 setting tool.

» The bottom connections emulate common wireline
setting tools
» Circulation ports are available to use for spotting
cement
» Setting tools can be run on regular or coiled tubing
» Hydraulic setting tools require no explosives
» Tools continue to build pressure in the workstring
above the ball so the ball-drop sleeve shears open,
establishing circulation through the assembly
HAL12054
3.81-in. HCT
Setting Tool
5-28
Coiled Tubing Hydraulic Setting Tools

Tool Tool Working Maximum Bottom Maximum Tensile
Stroke Top
OD Length Area Force Connection Pressuree Ratinge
Connection
(Setting
Box
in. mm in. mm in. mm in.² mm² lb kg Tool) psi MPa lb kg
1.315-in.
OD 1 11/16-in.
1.81 46.0 93.66a 2379.0 10.0 254.0 4.062 2620.6 19,497b 8774 10,000 68.95 17,500 7875
2.25-lb GO
OECO A
2 3/8-in. Baker
2.75 69.9 60.99 1549.1 7.00 177.8 7.394 4770.3 40,186 18 228 13,000 89.60 51,000 23 133
PAC Box No. 10
2 3/8-in. EU Baker
3.64 92.5 33.80 858.5 6.68 169.7 9.91 6393.5 40,135c 18 061 11,000 75.84 78,000 35 100
8 Rd Box No. 10
2 7/8-in. EU Baker
3.81 96.8 41.98 1066.3 12.0 304.8 10.82 6980.6 55,000d 24 948 8,400 57.92 73,000 32 850
8 Rd No. 20
a
This is the maximum length of the tool with four cylinders.
b
This calculation is based on a shear pin rating of 4,800 psi.
c
This calculation is based on a shear pin rating of 4,050 psi.
dThis calculation is based on a shear pin rating of 4,500 psi.
eThisis the pressure/tensile rating after the tool is fully stroked.
Standard service rating
5-29
Fas Drill® Frac Plugs

The Fas Drill® frac plug is a field-proven composite
product that provides superior zonal isolation across
perforated intervals during wellbore stimulation but with
the added benefit of exceptional drillability during
wellbore cleanouts. Its unique composite material and
efficiency during drillout make Fas Drill frac plugs ideal
for horizontal applications. These plugs are available in
3 1/2-in. through 7-in. casing sizes.

» Can be set hydraulically on jointed pipe, coiled tubing,
electric wireline, or slickline using the Halliburton DPU®
downhole power unit
mill bits
» Frac plug options consist of loose ball or integrated ball
» Allows flowback from below the plug
» RapidBall™ self-removing balls can be used with the
frac plugs
HAL12042
Fas Drill®
Frac Plug
5-30
Fas Drill® Frac Plugs

Size Casing ID Casing ID Tool OD Differential Pressure

3 1/2 88.9 2.992 76.0 2.922 74.2 2.69 68.3 8,000 55.2
4 1/2 114.3 3.920 99.6 3.640 92.5 3.3 83.8 10,000 69.0
4 1/2 114.3 3.826 97.2 3.640 92.5 3.44 87.4 12,000 82.7
4 1/2 114.3 3.920 99.6 3.826 97.2 3.50 88.9 10,000 69.0
4 1/2 114.3 3.920 99.6 3.826 97.2 3.54 89.9 14,000 96.5
4 1/2 114.3 4.000 101.6 3.826 97.2 3.60 91.4 10,000 69.0
4 1/2 114.3 4.090 103.9 3.920 99.6 3.66 93.0 10,000 69.0
5 127.0 4.276 108.6 4.126 104.8 3.85 97.8 10,000 69.0
5 1/2 139.7 4.778 121.4 4.376 111.2 4.15 105.4 10,000 69.0
5 1/2 139.7 4.892 124.3 4.670 118.6 4.37 111.0 10,000 69.0
6 152.4 5.240 133.1 5.132 130.4 4.70 119.4 8,000 55.2
7 177.8 6.456 164.0 6.184 157.1 5.80 147.3 8,000 55.2
5-31
Obsidian® Frac and Bridge Plugs

Obsidian® frac and bridge plugs are field-proven
composite products that provide superior zonal isolation
across perforated intervals during wellbore stimulation
but with the added benefit of exceptional drillability during
wellbore cleanouts. Its unique composite material and
efficiency during drillout make Obsidian plugs ideal for
horizontal applications. These plugs are available in
4 1/2-in. through 5 1/2-in. casing sizes and rated to
10,000-psi differential pressure.

downhole power unit
» Consists of composites and a packer set with no
metal content
mill bits
» Frac plug options consist of loose ball or integrated ball
» Allows flowback from below the plug
» Top drilling — relieves pressure from below before
drilling through the top slips
frac plugs
HAL24233
HAL24232
Obsidian® Obsidian®
Frac Plug Bridge Plug
Obsidian® Frac and Bridge Plugs


4 1/2 114.3 4.000 101.6 3.920 99.6 3.66 93.0 10,000 69.0
5 1/2 139.7 4.670 121.4 4.376 111.2 4.15 105.4 10,000 69.0
5 1/2 139.7 4.892 124.3 4.670 118.6 4.37 111.0 10,000 69.0
5-32
Illusion® Frac Plugs

Illusion® frac plugs are a field-proven dissolvable/
degradable product that provide superior zonal isolation
across perforated intervals during wellbore stimulation.
The combination of its unique dissolvable metal material
and the degradable element package, makes the Illusion
plug ideal for horizontal applications, particularly in long
laterals where drilling out traditional composite tools
becomes difficult. These plugs are available in 3 1/2-in.
through 5 1/2-in. casing sizes and are rated to 10,000-psi
differential pressure.

downhole power unit
» Dissolvable metal and a degradable packer element
react based on temperature and/or salinity
» Large ID to assist in flowback and well cleanup
by drillout processes
frac plugs
» Variety of material options available based on
wellbore parameters
HAL123529
Illusion®
Frac Plug
Illusion® Frac Plugs


3 1/2 88.9 2.992 76.0 2.922 74.2 2.69 68.3 10,000 69.0
4 1/2 114.3 4.000 101.6 3.826 97.2 3.54 89.9 10,000 69.0
4 1/2 114.3 4.184 106.3 3.920 99.6 3.68 93.5 10,000 69.0
5 127.0 4.276 108.6 4.126 104.8 3.85 97.8 10,000 69.0
5 1/2 139.7 4.778 121.4 4.126 104.8 3.80 96.5 10,000 69.0
5 1/2 139.7 4.670 118.6 4.376 111.2 4.15 105.4 10,000 69.0
5 1/2 139.7 4.892 124.3 4.670 118.6 4.37 111.0 10,000 69.0
5-33
5-34
Openhole Isolation Systems
06
Openhole Isolation Systems
Introduction
Halliburton Openhole Isolation Systems include two The growing complexity of well completion designs,
product families — our ZoneGuard® openhole isolation harsher wellbore environments, and advances in
packers and Swellpacker® isolation systems. While technology have increased demand for more diverse
primarily used for the isolation of wellbores completed openhole isolation products that provide better
with openhole producing sections, our tools are also well- performance and reliability to meet the needs of the
suited for cased-hole applications and qualify to perform modern oil field. To achieve this objective, Halliburton
at the same specifications in either scenario. Halliburton implements rigorous testing and cutting-edge
openhole isolation systems are designed to meet or qualification procedures.
exceed the most stringent requirements, with industry-
recognized performance and reliability.
Much has changed in the oil and gas industry since the
commercial introduction of the Swellpacker system in
2001 and the ZoneGuard openhole packer in 2012.
Swellpacker systems have gained wide acceptance in an
increasing variety of applications, while openhole packer
systems are most commonly used for annular isolation
both on and offshore.
6-1
Openhole Isolation Packers
ZoneGuard® FP Packer
The ZoneGuard® FP (Frac Pack) packer is designed to
provide effective, economical annular isolation in
openhole wellbore sections, while remaining versatile
enough for cased-hole isolation applications. It is primarily
used in wellbores that require multizone isolation for
stimulating, fracturing, or general production operations.
The ZoneGuard FP packer is run as an integral part of the

production casing or tubing string and is set with hydraulic
pressure by setting a plug beneath the tool. The packer
uses a uniquely designed element package with backup
system to deliver consistent sealing performance in a
defined range of openhole and cased-hole sizes.
Additionally, the compact design is ideal for wellbores
with short radius build angles or high dogleg severity well
conditions. The design also provides additional value for
wells in which a significant number of packers need to be
run, such as unconventional shale plays, to isolate dozens
of individual zones.
Applications
» Unconventional and mature assets
» Open or cased-hole applications in vertical or
horizontal wells
» Multistage fracturing or acidizing
» Production management
» Wellbore segmentation
» Remedial stimulation
Features
» Instant hydraulic setting
» Compact, concise design
» Small running OD
» Multi-piece element package with unique backup
» Adjustable setting shear value
» Internal locking system
Benefits
» Effective and economical design suited for multizone
fracturing treatments
» Compact size for trouble-free deployment in horizontal
HAL122707
or directional wells
» Effective selective production management in
horizontal wellbores
» Reliably control inflow or injection within selected ZoneGuard® FP
sections of the wellbore Packer
6-2
Completion Solutions | Openhole Isolation Systems
Maximum
Tool Maximum Minimum Minimum Maximum Temperature Pressure Rating
Length
Connection Metal OD ID Borehole Borehole Rating (in Minimum
Bore ID)
in. in. in. in. in. in. °F psi

4 1/2
5.755 3.895 5.875 6.5 48.71 325 10,000
13.5 lb API-LC
4 1/2
5.755 3.895 5.875 6.5 50.95 325 10,000
Blank
5 1/2
7.25 4.65 7.75 8 52.15 325 10,000
23.0 lb API-LC
5 1/2
7.25 4.65 7.75 8 53.28 325 10,000
Blank
5 1/2
8 4.67 8.5 8.75 47.6 325 10,000
23.0 lb API-LC
5 1/2
8 4.67 8.5 8.75 51.7 325 10,000
Blank
6-3
ZoneGuard® SR Packer
The Halliburton ZoneGuard® SR (Short Radius) openhole
packer is a versatile solution that helps enable effective
annular zonal isolation in a wide range of oilfield
applications. The packer includes many enhanced
features, such as an innovative anti-preset mechanism,
upgraded element package with robust backup system,
and ample setting range. These features help ensure
reliable deployment to target depth and unsurpassed
sealing performance in a variety of wellbore conditions.
The ZoneGuard SR packer is ideal for situations in which
tight radius well conditions exist, effective isolation is
imperative, and deployment risks need to be removed.
The ZoneGuard SR packer is run as an integral part of the

production casing or tubing string. It is set with hydraulic
pressure either by setting a plug beneath the tool, or
when plugging the completion string is not possible, by
running an isolation straddle tool across the packer.
Additionally, the innovative anti-preset mechanism helps
prevent premature setting of the packer during running
operations. Once on depth and set, an internal locking
mechanism helps ensure the elements remain energized
against the wellbore. The ZoneGuard SR packer can be
used for zonal isolation in production control, selective
stimulation, fracturing, and a wide array of other
applications.
Applications
» Deepwater, unconventional, and mature assets
» Horizontal, deviated, or vertical completions
» Open or cased-hole isolation
» Stimulation, such as fracturing and acidizing
» Sand control
» Stage cementing
» Water and gas shutoff
» Selective production
Features
» Anti-preset feature
» Upgraded element package with robust backup system
HAL36315
» Multiple hydraulic-setting methods

» Differential pressure ratings up to 15,000 psi
» Temperature ratings up to 400°F
ZoneGuard® SR
» Standard or sour service availability Packer
Benefits
» Hydraulically set for instantaneous zonal isolation
» Effective isolation for fracturing, production
management, sand control, cementing, and various
other applications
» Innovative anti-preset mechanism reduces
deployment risks
6-4
ZoneGuard® SR Packer (Standard Pressure Systems)

Maximum
Maximum Minimum Minimum Maximum Temperature Pressure Rating
Tool Length
Metal OD ID Borehole Borehole Rating (at Minimum
Connection Borehole ID)

4 1/2 in.
5.65 3.850 5 7/8 6 1/4 70.48 325 10,000
Blank
4 1/2 in. 13.5 lb
5.65 3.850 5 7/8 6 1/4 60.04 325 10,000
API-LC
4 1/2 in. 15.1 lb
5.81 3.724 5 7/8 6 1/4 60.61 325 10,000
API-LC
4 1/2 in. 13.5 lb
5.9 3.850 6 1/4 6 1/2 60.01 325 10,000
API-LC
5 1/2 in. 23.0 lb
7.25 4.670 7 1/2 7 7/8 80.24 325 10,000
API-LC
5 1/2 in. 23.0 lb
7.25 4.670 7 1/2 7 7/8 80.24 325 10,000
API-BC
5 1/2 in.
7.25 4.670 7 1/2 7 7/8 80.24 325 10,000
Blank
5 1/2 in. 23.0 lb
8.00 4.670 8 1/2 9 3/4 80.36 325 10,000
API-LC
5 1/2 in. 23.0 lb
8.00 4.670 8 1/2 9 3/4 80.36 325 10,000
API-BC
5 1/2 in.
8.00 4.670 8 1/2 9 3/4 80.36 325 10,000
Blank
6 5/8 in. 32.0 lb
8.25 4.890 8 1/2 9 3/4 84.25 325 10,000
VAM TOP®
ZoneGuard® SR Packer (High-Pressure Systems)

Maximum
Tool Length

4 1/2 in. 23.0 lb
5.81 3.72 6 6 1/4 58.06 325 15,000
API-LC
5 1/2 in. 23.0 lb
7.50 4.59 7 3/4 7 7/8 74.77 325 15,000
API-LC
5 1/2 in. 23.0 lb
8.25 4.650 8 1/2 8 3/4 72.88 325 15,000
API-LC
6-5
ZoneGuard® SR Bypass Packer

The Halliburton ZoneGuard® SR Applications
(Short Radius) Bypass openhole » Deepwater, unconventional, and
packer is designed to provide mature assets
effective annular zonal isolation in a » Horizontal, deviated, or vertical
wide range of oilfield applications completions
with the added ability to allow up to » Open or cased-hole isolation
six cable feed-through lines. The
» Stimulation monitoring
ZoneGuard SR Bypass packer
» Sand control
includes the same enhanced features
as the ZoneGuard SR packer, such as » Intelligent completions
an innovative anti-preset mechanism, » Production management
upgraded element package with
robust backup system, and ample Features
setting range. These features help » Innovative design suited for a
ensure reliable deployment to target variety of well conditions
depth and unsurpassed sealing » Bypass for up to six 1/4-in. feed-
performance in various wellbore through lines
conditions. The ZoneGuard SR » Anti-preset feature
Bypass packer is ideal for situations in » Upgraded element package with
which tight radius well conditions robust backup system
exist, effective isolation is imperative, » Adjustable setting shear value
deployment risks need to be » Internal locking system
eliminated, and reservoir monitoring » Multiple hydraulic-setting methods
and production management is
» Pressure ratings up to 10,000 psi
desired.
The ZoneGuard SR Bypass packer is
run as an integral part of the Benefits
production casing or tubing string. » Hydraulically set for instantaneous
The packer is set with hydraulic zonal isolation
pressure either by setting a plug » Bypass feature allows for reservoir
beneath the tool, or when plugging monitoring and production
the completion string is not possible, management
by running an isolation straddle tool » Six feed-through lines help enable
across the packer. Additionally, the the use of control lines, fiber
packer’s innovative anti-preset optics, or gauges
mechanism helps prevent premature
setting of the packer during running
operations. Once on depth and set,
an internal locking mechanism helps
ensure the elements remain
energized against the wellbore. The
packer design can accommodate up
to six 1/4-in. feed-through lines for
monitoring of multiple wellbore
sections, thus enhancing formation
knowledge and reservoir production
management.
HAL123682
ZoneGuard® SR
Bypass Packer
6-6
ZoneGuard® SR Bypass Packer

Maximum
Tool Length
Connection Borehole ID

3 1/2 9.2 lb
5.75 2.962 5 7/8 6 1/4 56.97 325 10,000
VAM TOP®
5 1/2 23.0 lb
8.25 4.65 8 1/2 9 3/4 71.72 325 10,000
VAM TOP
6-7
ZoneGuard® HE Packer
The Halliburton ZoneGuard® HE (High-Expansion) packer
is designed for situations in which a high-expansion
sealing element is required and when large variations in
hole gauge diameter are anticipated. The packer uses a
multidurometer, multi-element package with a unique
backup and deployment system to deliver industry-
leading sealing performance in a large range of open or
cased-hole diameters in the most challenging wellbore
environments. The packer is well-suited for zonal isolation
in multiple applications, such as sand control, production
management, stimulation, and stage cementing.
The ZoneGuard HE packer is run as part of the completion

string and can be set either hydrostatically or hydraulically,
depending on the well conditions. The hydrostatic-set
ZoneGuard HE packer requires a shifting tool to shift an
internal sleeve that allows the hydrostatic pressure to
enter the setting chamber and set the packer. The
hydraulic-set ZoneGuard HE packer can be set by
plugging the tubing below the packer or with an isolation
straddle tool to provide hydraulic pressure to the setting
chamber. The hydraulic ZoneGuard HE packer can also
contain a hydrostatic-assist feature, which helps maintain
positive pressure on the packer at all times.
Applications
» Open or cased-hole applications (horizontal or vertical)
» Sand control
» Stimulation
» Stage cementing
Features
» Hydrostatic-assist feature for positive pressure on
element
» High-expansion element package
» Anti-preset mechanism
» Small running OD
Benefits
» Provides selective production management in
HAL33552
» Reliably controls inflow or injection within selected
sections of the wellbore
» Wide range of openhole isolation capabilities with one ZoneGuard® HE
Packer
packer design
» Optional setting procedure: either hydraulic,
hydrostatic, or hydrostatic-assist
6-8
Maximum
Tool Length Setting
Connection Borehole ID) Process

4 1/2 12.60 lb
5.630 3.490 6 8 1/4 130.70 325 5,000 Hydraulic
VAM TOP®
4 1/2 12.75 lb
5.630 3.490 6 8 1/4 169.08 325 5,000 Hydrostatic
API-EU
5 1/2 17.0 lb
8.000 4.670 8 1/2 11 1/2 142.33 325 5,000 Hydraulic
NEW VAM®
5 1/2 17.0 lb
8.000 4.870 8 1/2 11 1/2 170.85 325 5,000 Hydrostatic
API-LC
6 5/8 32 lb
8.000 4.890 8 1/2 11 1/2 140.88 325 5,000 Hydraulic
VAM TOP
6-9
ZoneGuard® Shunt Packer

The Halliburton ZoneGuard® Shunt packer builds on the
ZoneGuard packer platform with the addition of unique
feed-through features that enable alternate path,
multizone gravel packing of the reservoir. This helps
enhance slurry placement along the entire target interval.
The ZoneGuard Shunt packer contains our industry-
leading, high-expansion sealing element designed for use
in the most challenging environments in which large
variations in hole gauge diameter are anticipated. The
packer uses a multidurometer, multi-element package
with a unique backup and deployment system to deliver
industry-leading sealing performance in a large range of
open or cased-hole diameters. The packer is ideally suited
to provide zonal isolation in conjunction with the
Halliburton ZonePac™ system for multizone sand control,
production management, stimulation, and reservoir
compartmentalization.
The ZoneGuard Shunt packer is run as part of the

completion string and can be set either hydrostatically or
hydraulically, depending on well conditions. The
hydrostatic-set mechanism of the ZoneGuard Shunt
packer requires a shifting tool to shift an internal sleeve
that allows the hydrostatic pressure to enter the setting
chamber and set the packer. The hydraulic-set ZoneGuard
packer can be set by plugging the tubing below the packer
or with an isolation straddle tool to provide hydraulic
pressure to the setting chamber. The hydraulic ZoneGuard
packer also includes a hydrostatic-assist feature, which
helps maintain positive pressure on the packer at all
times.
Applications
» Deepwater and mature assets
» Alternate path, gravel packing
» Sand control
» Stimulation
» Reservoir compartmentalization
HAL121970
ZoneGuard®
Shunt Packer
6-10
Features Benefits
» Hydraulically set by plugged tubing or isolation straddle » Large tolerance to openhole diameter variations
» Hydrostatically set with use of a shifting tool » More effective slurry placement by means of alternate
» Hydrostatic-assist feature for positive pressure on path gravel packing
the element » Reliably control inflow or injection within selected
» Unique alternate path feed-throughs wellbore sections
» Small running OD
6-11
Swellpacker® System Technologies
Swellpacker® Isolation System

The Halliburton Swellpacker® isolation system is an
innovative technology that offers simple, safe, and reliable
downhole isolation. The Swellpacker system is based on
the swelling properties of rubber in hydrocarbons, water,
or both. A Swellpacker system can swell up to 200%,
sealing the annulus around the pipe to achieve effective
zonal isolation. Once deployed, the rubber retains its
flexibility, allowing the Swellpacker isolation system to
HAL31828
adapt to shifts in the formation over time, thus retaining
the seal integrity. Additionally, the Swellpacker system’s
self-healing properties make this a reliable and risk-
mitigating technology for all zonal isolation applications. Swellpacker®
Each Swellpacker system is bonded to a basepipe and can Isolation System
be delivered with any element length, only limited by the
basepipe length. Because the rubber is bonded to the Features
basepipe, it is extremely robust and can hold significant » Can be manufactured on any oilfield tubular, coiled
differential pressures and can be rotated or reciprocated tubing, or other pipe
while running in hole. After the element is bonded, the » Suitable for cased and open holes
rubber element also retains its flexibility, enhancing run- » Robust construction
in-hole effectiveness. » No moving parts
» Self-healing, interventionless technology
The Swellpacker system can be used in cased or
» Can be run in most all fluid environments
openhole environments. In some openhole applications,
» Multiple polymers available to provide oil-swelling,
operators might be able to avoid cementing and
water-swelling, and hybrid-swelling solutions
perforating altogether, reducing the costs associated with
these operations. By reducing well construction costs, » Engineered swelling delay system
saving rig time, and isolating producing zones, the » Can swell in as little as 2% activation fluid
Swellpacker system helps enable previously unachievable
levels of oilfield performance. Benefits
» No specialist required for installation
Applications » Maintains casing integrity
» Open and cased-hole isolation » Ideal for irregular borehole geometry
» Stimulation placement » Alternative solution to cementing and perforating in
» Open and cased-hole straddles certain applications
» Intelligent completion systems » Able to complement cement to resolve well integrity
» Permanent monitoring and chemical injection issues
» Water control » Provides an additional isolation barrier
» Multilaterals » Helps reduce operational risks
» Compartmentalization for screen/inflow control device » Isolates producing zones more effectively
completions » Helps reduce well costs and rig time
» Gravel pack isolation
» Well construction
6-12
Swellpacker® Isolation Systems
Operating Oil Water Hybrid

Comments
Condition Swelling (OS) Swelling (WS) Swelling (HS)
Run-in-hole fluid:
Design to suit Design to suit Contact Halliburton for
oil-based mud All fluid systems
applications applications engineered delay system
(OBM)
Run-in-hole fluid:
Design to suit Design to suit Contact Halliburton for
water-based mud All fluid systems
applications applications engineered delay system
(WBM)
OS: 30 to 390°F
30 to 390°F 30 to 390°F (0 to 200°C)
Temperature range —
(0 to 200°C) (0 to 200°C) WS: 250 to 390°F
(120 to 200°C)
Wide range of crude oil Wide range of crude oil
Reservoir fluid: tested; swelling rate is Does not swell in tested; swelling rate is Contact Halliburton for
liquid hydrocarbon a function of hydrocarbons a function of design and simulations
fluid viscosity fluid viscosity
All fluid systems; Swells in traces of
Reservoir fluid:
Swells in traces of swelling depends hydrocarbon fluid; WS Contact Halliburton for
oil with high
hydrocarbon fluid on temperature depends on temperature design and simulations
water cut
and salinity and salinity
Reservoir fluid: Wide range of fresh and Wide range of fresh and Salinity and temperature
Does not swell
water saline water tested saline water tested affect swell time
Requires contact with
Reservoir fluid: Swells in traces of Swells in traces of Contact Halliburton for design
water-based fluid for
gas condensate hydrocarbon fluid hydrocarbon fluid and simulations
permanent seal
Differential Up to 15,000 psi Up to 10,000 psi Up to 10,000 psi Contact Halliburton for
pressure capability (1032 bar) (690 bar) (690 bar) application-specific pressure ratings
Varies based on designs and well conditions Contact Halliburton for

Time to set
Can be engineered for swelling times from hours to weeks application-specific simulations
Contact Halliburton for
Chemical resistance Common oilfield chemicals
application-specific questions
Element length Application and basepipe dependent
length requirement
Basepipe
tensile/burst/ Customer supplied or Halliburton purchased to match specifications Can be built on any oilfield tubulars
collapse/metallurgy
6-13
Swellpacker® Slip-On Isolation System

The Swellpacker® Slip-On isolation system provides
effective zonal isolation with slip-on convenience. This
modular design can slide onto any non-upset casing or
tubing string. Therefore, these packers do not require
basepipe supplied upfront during the manufacturing
process and can be easily installed at the rig site. This
enables storing and stocking of the tools, simplifies
logistics, and reduces costs significantly. This pioneering
slip-on packer also features a full-length internal seal. This
helps ensure the Swellpacker Slip-On system provides an
effective seal to the borehole ID and against the pipe,
unlike other slip-on designs that rely on o-rings that can
be easily cut when installed on the basepipe.
Like bonded-to-pipe Swellpacker systems, once deployed,

the rubber element retains its flexibility, allowing the
Swellpacker Slip-On system to adapt to formation shifts
over time to maintain seal integrity. Its self-healing
properties make it a truly innovative technology for all Swellpacker® Slip-On
zonal isolation applications, whether in cased or openhole Isolation System
environments. In some openhole applications, operators
might be able to avoid cementing and perforating
altogether, thus reducing the costs associated with
these operations.
Applications
» Open and cased-hole isolation
» Stimulation placement
» Open and cased-hole straddles
» Water control
» Multilaterals
» Standalone screen sand control
» Compartmentalization for screen/inflow control 78
25
device completions A L3
H
» Gravel packer isolation Swellpacker® Slip-On Isolation System
» Well construction After Installation on Basepipe
Features Benefits
» Suitable for cased and open holes » No specialist required for installation
» Install on any non-upset basepipe » Maintains casing integrity
» Robust construction » Simplified logistics
» No moving parts » Allows last-minute adjustments to placement
» Self-healing, interventionless technology » Ideal for irregular borehole geometry
» Can be run in most all fluid environments » Protects sand screens from plugging
» Multiple polymers available: oil-swelling, water- » Alternative solution to cementing and perforating
swelling, and hybrid-swelling solutions » Helps reduce operational risks
» Engineered swelling delay system » Isolates producing zones more effectively
» Can swell in as little as 2% activation fluid » Helps reduce well costs and rig time
6-14
Swellpacker® Slip-On Isolation System

Run-in-hole fluid: Does not swell in

Design to suit applications Design to suit applications
oil-based mud (OBM) hydrocarbons
Run-in-hole fluid:
All fluid systems Design to suit applications Design to suit applications
water-based mud (WBM)
OS: 32 to 392°F
32 to 392°F 32 to 392°F (0 to 200°C)
Temperature range
(0 to 200°C) (0 to 200°C) WS: 266 to 392°F
(130 to 200°C)
Reservoir fluid: liquid Does not swell in
tested; swelling rate is a tested; swelling rate is a
hydrocarbon hydrocarbons
function of fluid viscosity function of fluid viscosity
Swells in traces of
All fluid systems; swelling
Reservoir fluid: Swells in traces of hydrocarbon fluid; WS
depends on temperature
oil with high water cut hydrocarbon fluid depends on temperature
and salinity
and salinity
Wide range of fresh and Wide range of fresh and
Reservoir fluid: water Does not swell
saline water tested saline water tested
Reservoir fluid: Swells in traces of Swells in traces of
gas condensate hydrocarbon fluid hydrocarbon fluid
permanent seal
Differential pressure Up to 3,500 psi Up to 3,500 psi Up to 3,500 psi
capability (per 1-m element) (per 1-m element) (per 1-m element)
Varies based on designs and well conditions
Time to set
Can be engineered for swelling delays of 1 to 20 days
Standard lengths of 0.3, 0.5, 1, or 1.5 m
Element length
Stacked lengths of 1, 2, or 3 m
Salinity and temperature affect swell time for WS and HS.
Contact Halliburton for design simulations (pressure rating, time) and custom lengths.
6-15
Swellpacker® Cable System

Winner of multiple industry awards for its spliceless feed-
through capabilities, the Swellpacker® Cable system
simplifies and reduces risks during completion system
installations that require the use of control lines,
flatpacks, injection lines, fiber-optic cables, or other
surface-controlled devices. Each line can be installed in 20
minutes compared to hours with conventional feed-
through packer systems. This provides operators with
significant costs savings by reducing rig time. The
spliceless connections enabled by the Swellpacker Cable
system help eliminate the need for cable splices, control
line cuts, and cable stripping, which can increase the risks
of signal degradation or loss caused by performing these
processes at each packer. As a result, installation
reliability is increased with every connection. The
Swellpacker cable system can easily accommodate up to
HAL32625
six different lines of varying geometries, providing
superior flexibility in the downhole systems that can
be deployed.
Swellpacker®
Like other Swellpacker systems, the Swellpacker Cable Cable System
system is based on the swelling properties of rubber in
hydrocarbons, water, or both. A Swellpacker Cable Applications
system can swell up to 200%, sealing the annulus around » Open and cased-hole isolation
the pipe to achieve effective zonal isolation as well as » Stimulation placement and measurement
swelling to seal against any control or flatpack installed
» Distributed temperature sensing (DTS) and distributed
with the packer elastomer. Each flatpack or control line is
acoustic sensing (DAS) monitoring
installed on the rig floor using a specifically designed
» Intelligent completion systems
installation tool that requires no additional rig time. Once
deployed, the rubber retains its flexibility, allowing the » Chemical injection
Swellpacker Cable isolation system to adapt to shifts in » Compartmentalization for screen/inflow control device
the formation over time, thus retaining the seal integrity. completions
Additionally, its self-healing properties make this a reliable » Gravel pack isolation
and risk-mitigating technology for all zonal isolation
applications. Each Swellpacker Cable system is bonded to Features
a basepipe and can be delivered with any element length » Manufactured on any oilfield tubular
depending on the basepipe length. Because the rubber is » Robust construction
bonded to the basepipe, it is extremely robust and can » No moving parts
hold significant differential pressures even with the » Spliceless cable feed-through option
flatpacks and control lines run through the packer » Self-healing, interventionless technology
element. After the element is bonded, the rubber » Can be run in most fluid environments
element also retains flexibility, enhancing run-in-hole
» Multiple polymers available: oil-swelling, water-
effectiveness.
swelling, and hybrid-swelling solutions
» Engineered swelling delay system
The Swellpacker Cable system can be used in cased or
openhole environments. In some openhole applications, » Can swell in as little as 2% activation fluid
operators might be able to avoid cementing and
perforating altogether, thus reducing the costs associated
with these operations. By reducing well construction
costs, saving rig time, and isolating producing zones, the
Swellpacker Cable system helps enable previously
unachievable levels of oilfield performance.
6-16
Benefits
» No splices, cuts, or stripping necessary » Perfect seal for irregular borehole geometry
» Reduced risks of signal degradation or loss » Isolates producing zones more effectively for enhanced
» Faster installation helps reduce rig time monitoring of well conditions
» Helps reduce operational risks » Up to six feed-through lines possible
Swellpacker® Cable Systems Tools

Comments
Run-in-hole fluid:
Design to suit Contact Halliburton for
oil-based mud All fluid systems Design to suit applications
applications engineered delay system
(OBM)
Run-in-hole fluid:
Design to suit Contact Halliburton for
water-based mud All fluid systems Design to suit applications
applications engineered delay system
(WBM)
OS: 30 to 390°F
30 to 390°F 30 to 390°F (0 to 200°C)
Temperature range —
(0 to 200°C) (0 to 200°C) WS: 265 to 390°F
(129 to 200°C)

Reservoir fluid: Does not swell in Contact Halliburton for
tested; swelling rate is a tested; swelling rate is a
liquid hydrocarbon hydrocarbons design and simulations
function of fluid viscosity function of fluid viscosity
All fluid systems; Swells in traces of

Reservoir fluid:
Swells in traces of swelling depends on hydrocarbon fluid; WS Contact Halliburton for
oil with high
hydrocarbon fluid temperature depends on temperature design and simulations
water cut
and salinity and salinity
Reservoir fluid: Wide range of fresh and Wide range of fresh and Salinity and temperature
Does not swell
water saline water tested saline water tested affect swell time
Reservoir fluid: Swells in traces of Swells in traces of Contact Halliburton for
gas condensate hydrocarbon fluid hydrocarbon fluid design and simulations
permanent seal
Differential Up to 15,000 psi Up to 10,000 psi Up to 10,000 psi Contact Halliburton for
pressure capability (1032 bar) (690 bar) (690 bar) application-specific pressure ratings
Varies based on designs and well conditions Contact Halliburton for

Time to set
Can be engineered for swelling delays of 1 to 20 days application-specific simulations
application-specific questions
Element length Application and basepipe dependent
length requirement
Basepipe
tensile/burst/ Customer supplied or Halliburton purchased to match specifications Can be built on any oilfield tubulars
collapse/metallurgy
6-17
Swellpacker® System Technology Customizations
Swellable Elastomers K2 Extrusion Limiting End Ring Design

Halliburton offers three different types of swellable The Halliburton K2 extrusion limiting end ring is an
elastomers to customize a Swellpacker® system to the enhanced design over the standard end ring. The K2 end
requirements of the particular application. These three ring offers additional packer element protection while
types of elastomers are oil-swelling (OS), water-swelling running in hole and helps eliminate the extrusion gap
(WS), and hybrid-swelling (HS). Halliburton OS elastomers once the packer is set. The unique K2 end ring design
expand by the diffusion of a liquid hydrocarbon into the offers further benefits through the end rings ability to
elastomer. OS elastomers provide excellent resistance to shorten tool length while maintaining differential
any oilfield chemical or fluid, whether it is introduced into pressure. It also increases the absolute differential
or produced from the wellbore. As the name implies, the pressure performance of the tools, with testing
Halliburton WS elastomer swells in the presence of a performed to 15,000 psi across the packer.
water-based fluid. These elastomers are most popular for
control of unwanted water production or reservoir
management. The HS elastomer option is ideal for
situations in which the fluid that can activate the packer is
unknown at the time of design. Halliburton HS
elastomers swell in the presence of either water or oil to
help achieve a competent annular seal.
Swelling Delay Systems

To help minimize the effect of oil or water contained
within the well fluid on the packer while it is run in hole,
HAL32569
Halliburton engineered several systems that can delay the

swelling process. These delay systems help enable
control of the elastomer swelling process, thus helping K2
ensure the setting time can be tailored according to the End Ring
customer's needs. This mitigates premature setting risks
while optimizing the Swellpacker system operating
envelope. The swelling delay systems include the use of
polymers with built-in slower swelling properties and/or a
variety of applied diffusion barriers, which help inhibit fluid
intake. Because of meticulous systems testing and
qualification, customizing a design with either of these
options, or using them in combination, allows Halliburton
to create a well-specific engineered product.
Standard End Ring Design

End rings are placed at either end of the selected
swellable elastomer and assist in increasing the packer
differential pressure capability and guiding the packer
when run in hole. The Halliburton standard end ring
design includes a tapered leading edge and is flush with
the packer element to provide protection. Depending on
the application and requirements, the end ring can be
made from a variety of materials and anchored using set
screws, a crimping process, or welding.
6-18
SwellSim® Software
The SwellSim® software program is a Halliburton Benefits
proprietary performance simulator used to select the » Provides engineered packer performance
most suitable Swellpacker® system design to overcome recommendations
the challenges of each wellbore. SwellSim software helps » Predicts time to first seal
Halliburton representatives provide engineered, » Illustrates time to operational and maximum
customized packer design recommendations based on differential pressure
specific customer requirements and well conditions.
» Shows the effect of hole size variation
This helps ensure delivery of the industry's most reliable
» Provides run-in-hole time
swellable packer solutions. Because the simulator is
based on actual test data, it provides the utmost » Enables suggestion of delay systems
confidence the selected product will meet customer » Helps identify potential failure modes
expectations. » Reduces downhole risks
» Decreases non-productive time
The SwellSim software program was developed through
extensive testing on the expansion properties of the SwellSim Software Legend
Halliburton swellable elastomer and delay systems. Using » Expansion ratio: volume increase of packer element
the customer’s well conditions and requirements helps » Time to first seal: when packer OD engages openhole
the software program predict the downhole performance or casing ID
of each customized Swellpacker system design. This » Time to operational differential pressure: when packer
provides the user the ability to observe the impact of well reaches customer-specified differential pressure
conditions on a variety of designs (bonded-to-pipe, slip- » Time to maximum differential pressure: when packer
on, cable bypass, etc.) and polymer types (oil, water, and reaches maximum differential pressure capability
hybrid-swelling) in the proposed well environment. Packer
design collaboration often occurs in real time as SwellSim Software Output
Halliburton representatives illustrate changes in variables The simulator automatically generates a differential
using the SwellSim software until the packer is optimized pressure profile and a swell profile (time to seal and time
to meet the challenges of the application. to fully set vs. hole size) curve. The following examples
show the curves extracted from the simulator.
DIFFERENTIAL PRESSURE PROFILE SWELL PROFILE

800 11,600 50 50
700 10,150 45 45
Time to Fully Set: 5.5 in. x 8.15 in. x 9 m
Differential Pressure (bar)
Differential Pressure (psi)
40 40
600 8,700
Time to Seal: 5.5 in. x 8.15 in. x 9 m
35 35
500 7,250
Time (days)
30 30
Time (days)
400 5,800
25 25
300 4,350
20 20
200 2,900 15 15
5.5 in. x 8.15 in. x 9 m
100 1,450 10 10
0 0 5 5
8.60 8.80 9.00 9.20 9.40 9.60 9.80 10.00 10.20 10.40 0 0
Hole ID (in.) 8.15 8.24 8.32 8.41 8.49 8.58 8.66 8.75 8.83 8.92 9.00 9.09 9.17
Hole ID (in.)
6-19
Swellpacker® System Technology Applications
Swellpacker® systems, services, and special expertise Permanent Monitoring

can help optimize the completion design in a variety of
applications, regardless of the conditions. Incorporating permanent monitoring gauges or fiber-optic
cables provides data that operators can use to optimize
production results and improve wellbore placement,
Multistage Fracturing reservoir drainage, or stimulation designs. The
Swellpacker Cable system helps enable the use of
Perhaps the most common application for Swellpacker economical permanent monitoring technologies by
system technologies is providing zonal isolation for helping decrease rig time and helping eliminate risks
multistage, hydraulic-fracturing operations. Using associated with conventional feed-through packers. This
Swellpacker bonded-to-pipe or Swellpacker Slip-On allows operators to understand fracturing operations,
systems provide operators with new options for wellbore production, or downhole conditions without the
completing unconventional multizone wellbores and worry of data loss or signal degradation.
facilitate highly accurate fracture placement with little-to-
no intervention. These systems allow operators to
selectively access, isolate, and stimulate multiple Well Construction
payzones in a single wellbore using a variety of methods,
such as plug and perforating, fracturing sleeve Depleted or overpressured reservoirs can hinder the
technologies, or coiled-tubing fracturing. Regardless of ability to achieve optimal zonal isolation using
the selected method, the effectiveness of the Halliburton conventional methods. Complicated wellbore geometry
Swellpacker system in providing simple, reliable isolation has pushed the limits of technology in perfecting annular
helps lead to increased production results and reduced pressure confinement and isolation of multiple zones.
overall well completion costs. Depleted reservoirs necessitate well designs with more
casing setting points to isolate depleted reservoirs before
drilling ahead to higher-pressure areas. More casing
Production Management setting points dictate smaller annular volumes between
the casing and the open hole or casing and casing. These
Swellpacker system technologies can significantly smaller annular volumes create further difficulties for
contribute to isolation in standalone screen completions current methods to provide sufficient zonal isolation or
to reduce fines migration and better compartmentalize prevent sustained casing pressure. More casing setting
the wellbore for enhanced production results. Using points can also dictate larger annular volumes in under-
Swellpacker systems with screens can also help prolong reamed openhole sections.
screen life and decrease plugging risks. Furthermore, in
reservoirs prone to sand production, Swellpacker systems Halliburton swellable technology systems provide
help enable increased productivity and reduced well solutions to existing technologies to create safe and
construction costs because these systems can be competent wellbores.
installed easily without specialized operating personnel.
During completions that use inflow control devices,
Swellpacker Slip-On systems are often used to create
shorter compartments for improved reservoir
management.
6-20
Top of Cement
Swellpacker® isolation systems used above the top of
cement (TOC) help prevent pressure migration to surface Swellpacker®
(sustained casing pressure) from lower reservoirs, System
without regard to the competency of the original cement
operation. Swellpacker TOC systems help prevent
sustained casing pressure should the well cement
debond from the casing during the life of the well, which
could create channels for pressure to migrate from the
formation. Swellpacker TOC systems work independently
of other operations, regardless of conditions, as long as Seal
fuel is present. The packers are normally placed in any Stack
upper casing string to provide a positive seal. The system
can also be adapted to include a one-way check valve in
the element itself, which allows the system to hold
pressure from below (reservoir), while allowing any
pressure buildup above the Swellpacker system to be Polished
relieved below the casing shoe. Bore
Receptacle
Liner Tiebacks
HAL40635
Using Swellpacker systems on the liner tiebacks
eliminates the need for cement to anchor the tieback
string. Swellpacker systems are installed above the seal Swellpacker® Isolation System
assembly and the tieback string is run in hole to the on Liner Tiebacks
tieback receptacle. The seal assembly is pressure tested
and then raised; thereby, fuel for the swellable element is
circulated to the proper location (if fuel is not already in Liner Hanger
place). The seal assembly is lowered back into the tieback
receptacle, and the Swellpacker system is allowed to
swell. The Swellpacker system provides pressure-holding
capability and creates a significant anchoring force for the Swellpacker®
liner tieback string. There is no cement, float equipment, System
or cement plugs to drill. Many of the risks are reduced,
and days of operations are eliminated.
Below Liner Hangers

Swellpacker
Swellpacker systems on liner casing, below a mechanical System
liner hanger inside the parent casing, create assurance of
a positive seal to isolate the openhole section from the
HAL40682
surface. Liner hanger Swellpacker systems can be

designed to swell either before the mechanical liner
hanger is set or after the mechanical liner hanger packoff
Swellpacker® Isolation System
is energized. Liner-top squeeze operations can be
Below Liner Hangers
eliminated, saving substantial time and costs. Liner
hanger Swellpacker systems can be used with or
without cement.
6-21
Production Zones with Cement

Swellpacker®
®
Swellpacker systems in production zones with cement System
complement the cement slurry by providing total zonal
isolation. During cementing, various circumstances can Float Shoe
affect cement operation efficiency. Insufficient
centralization, poor mud cleanout, lack of rotation and
reciprocation, and reduced velocity during cementation
can negatively impact cement operation quality.
Swellpacker systems, when combined with primary Cement
HAL40680
cementing operations, can provide comprehensive long-
term zonal isolation, thus enhancing the productive life
of the well and minimizing the potential of a costly
workover operation. Swellpacker® System
in Production Zones with Cement
Swellpacker systems in production zones with cement
have the added benefit of providing a reactive downhole Swellpacker®
means to address the microannulus that occurs when set System
cement debonds from the casing. The systems remain
dormant while encased in the cement sheath. Once the Float Collar
microannulus opens and liquids or gas attempt to flow
through the microannulus, the packer swells to close the
flow path. The swellable rubber conforms to almost any
irregular geometry in the casing or cement.
HAL40684
Isolation at Shoe Joints

Swellpacker systems used on shoe joints create a
competent pressure seal on the shoe joint and allow for a Swellpacker® System
Formation Integrity Test (FIT), regardless of the tail at Shoe Joints
cement condition. These systems are designed to swell
by means of the base fluid used in the drilling fluid, which Scab Liners
is generally water or oil. If competent tail cementation is
achieved, the Swellpacker system shoe joint does not Swellpacker systems on scab liners are a logical selection
activate. If there is insufficient mud cleanout in the shoe when scab liners are used. Scab liners are placed in the
joint area, the contaminated fluid is the fuel for the packer. well to simply provide a casing conduit from the lower
The shoe joint Swellpacker system will swell and allow for liner to the upper tieback casing string. Cementing a scab
a competent FIT while facilitating drilling ahead. Shoe liner in place is time-consuming and high risk. Using
joint Swellpacker systems are normally placed on the Swellpacker systems on scab liners helps reduce the
shoe track while the casing is run. risks of performing a competent cementing operation in
relatively small annuli.
6-22
Anchoring of Casing Strings Isolation at Perforations

Another application for Halliburton Swellpacker® system A common challenge in the oilfield is the isolation of
technology is providing an anchoring point for the casing perforations that were either shot off-depth or created
or tubing string inside a wellbore. This application of unwanted wellbore production. As an alternative to the
swellable technology has been used in various ways, such expandable patch technology or straddle systems,
as combating tubing movement forces during stimulation Swellpacker systems can be used to address this
treatments, all the way to repairing wells that were challenge. A Swellpacker system can be deployed using
planned for abandonment. Based on testing conducted at wireline, coiled tubing, or jointed pipe to the target set of
the Openhole Isolation Systems Center of Excellence, perforations. It can either be set in place using a hanger
Swellpacker systems can provide a significant amount of tool or allowed to swell and isolate the perforations
anchoring force, thus helping ensure the entire casing or before releasing off of the Swellpacker system using a
tubing string can be successfully held in place. Using disconnect tool.
sophisticated simulators, Halliburton engineers can
estimate the amount of anchoring force necessary and
then design a Swellpacker system to match the needs of
the application.
6-23
6-24
Liner Hanger Systems
07
Liner Hanger Systems
Introduction
Running liners is not without risk. Wellbores take on A liner hanger allows the liner (casing below the liner
many characteristics that are often challenging to liner hanger) to be suspended in the previous casing string to
deployment. Wells with high pressure differentials and reduce material costs and provide completion solution
extreme temperature ranges can threaten tool integrity. options. A seal is required at the top of the liner hanger to
This can lead to non-productive time, which increases prevent transfer of fluid or pressures from either
costs. These extreme environments require liner system direction. This seal can be in the form of an integral
solutions that can effectively manage the liner to total expandable liner hanger or by means of a liner packer.
depth while mitigating risks and withstanding severe
conditions. The Halliburton portfolio of tools offers both expandable
and conventional liner hangers to cover all types of well
Liner systems help reduce capital expenditures by environments from mature and unconventional assets to
eliminating the need to extend a single, long casing string shallow and ultra-deep water.
to the top of the wellbore.
7-1
Expandable Liner Hanger Systems
VersaFlex® Expandable Liner Hanger Systems

VersaFlex® expandable liner hanger Applications
(ELH) systems combine Halliburton » Drilling liners
industry-leading expandable solid » Production liners
liner hanger technology with our » Tight tolerance liners
complete range of cementing
» Extended reach liners
products and services to offer a total
» Openhole completions
system approach to liner installations.
» Horizontal completions
The system features a VersaFlex » Drill-in liners
integral liner hanger/packer, which is
made up of an integral tieback Features
receptacle above an expandable solid » Liner hanger and liner-top isolation
hanger body and a lower sleeve packers are packaged as a single
designed to carry the tensile and unit
torque loads during deployment. » Packer element design allows for
Elastomeric elements are bonded high circulation rates
onto the hanger body. As the hanger
» Clean-form design improves run-in-
body is expanded, the elastomeric
hole speeds and circulation rates
elements are compressed in the
» Improved fluid flow with the
annular space. This virtually
absence of external components,
eliminates the liner hanger/casing
including slips, hydraulic cylinders,
annulus and provides liner-top
cages, etc.
pressure integrity while delivering
impressive tensile and compressive » Less induced stress and more even
load capacity on setting. With no stress distribution in supporting
moving parts, slips, or cages, the casing for a given liner length
simple VersaFlex liner system design » No physical damage to the
helps eliminate the risk of presetting supporting casing; no slip
the liner hanger/packer. “wickers” to cut into the
supporting casing
Understanding different applications
require different solutions, Halliburton Benefits
has engineered and designed several » Eliminates potential leak paths
ELH systems suited for various » Holds in tension and compression
applications. While these applications during the life of the well
cover a wide range of conditions, » Sets in deviated wellbores
Halliburton maintains simplicity » Reduces operating steps
throughout each system, helping to
promote liner deployment and liner-
top seal on setting — all while
incorporating fewer installation
procedures with minimal operational
steps.
VersaFlex ELH systems:

» VersaFlex Standard system
» VersaFlex High-Torque system
» VersaFlex Big Bore system
HAL50708
» VersaFlex Breech Lock system

» VersaFlex XSL system
» VersaFlex GT system VersaFlex® Expandable
Liner Hanger System
» VersaStim® system
7-2
Completion Solutions | Liner Hanger Systems
VersaFlex® Expandable Liner Hanger System

Liner Casing Casing
Size Size Weight
in. in. lb/ft

3 1/2 5 1/2 15.5; 17; 20; 23; 26
5 6 5/8 24
5; 5 1/2 7 20 to 35
5 1/2 7 5/8 26.4 to 39
7; 7 5/8 9 5/8 36 to 58.4
7 5/8 9 3/8 39
7 5/8 9 7/8 62.8
7 3/4 10 3/4 55.5 to 71.1
9 5/8 11 3/4 54 to 65
9 5/8 11 7/8 71.8
11 3/4; 11 7/8 13 3/8 61 to 72
11 7/8 13 5/8 88.2
11 7/8 13 3/4 98.58
11 7/8 14 112.8; 114; 115.53
13 3/8; 13 5/8; 14 16 84 to 96; 102.9 to 118
14 18 5/8 136
16 18 93.54
16 18 5/8 136
16 20 129.33; 133; 147; 169
18 22 224
For additional sizes and weight ranges, please contact your Halliburton
representative.
7-3
VersaFlex® XSL Expandable Liner Hanger System

VersaFlex® XSL expandable liner hanger (ELH) systems
combine the latest design features from across our
portfolio of liner hangers that are ideal for onshore and
offshore applications. The VersaFlex XSL hanger system
is designed to improve the deliverability of a low-to-
moderate load-bearing ELH without sacrificing its gas-
tight sealing capability or reliability. The system can bring
significant value to your well construction project without
compromising quality and continues the legacy of our
industry-leading ELH technology with a total system
approach to liner installations.
The unique body profile of the VersaFlex XSL liner hanger

system uses engineered extrusion limiter spikes, which
provide a fully compliant metal-to-metal (MTM) seal with
full bi-directional anchoring capability. Its ability to provide
a 360° MTM seal is backed by redundant resilient
elastomeric seals to account for any imperfections in the
parent casing. The system offers no external moving parts
and its unique integral design eliminates any body
connections below the hanger body to minimize
leak paths.
Its clean-form design offers a smooth radial flow path

allowing for unrestricted bypass area, which assists in
reducing equivalent circulating densities (ECDs) during all
phases of the operation.
The VersaFlex XSL liner hanger system includes a

standard length upper tieback receptacle. The lower
setting sleeve can be adapted or easily threaded to a
wide range of thread connections and compatible
weight ranges.
Applications
» Conventional liner installations
» Onshore and offshore
» Oil and gas
» Vertical to horizontal
Features
» Simple clean-form design
» Integral upper tieback receptacle
» Shortened one-piece expandable hanger body design
with engineered extrusion limiter spikes
» 360° hydraulically energized MTM sealing package
» Bi-directional anchoring and sealing capability
» Wash and ream during deployment; rotate and
reciprocate during cementing operations
HAL121722
» Runs with VersaFlex standard ball-drop system with

quick lock collet
» Compatible with a wide range of industry-standard
cementing accessories VersaFlex® XSL Expandable
Liner Hanger System
7-4
Benefits
» Ready-to-run system — install tool and test before » Engineered extrusion spikes (non-damaging to parent
shipping casing ID)
» Set-and-forget sealing — design simplicity helps » Based on field-proven VersaFlex® system technology
eliminate risks » Running tools provide hydraulic hanger body
» Tieback capable expansion — no string weight to set required
» Unmatched, redundant gas-tight seal reliability » Cement not required for pressure integrity
» High circulating rates » Reliable, engineered solution
VersaFlex® XSL Expandable Liner Hanger System

Tieback Tieback
Liner Casing Maximum
Receptacle Receptacle
Size Weight Elastomer OD
Sealbore ID Sealbore Length
in. lb/ft in. in. in.

5×7 29 to 32 5.88 5.25 127.35
5 1/2 × 7 5/8 29.7 to 33.7 6.56 5.75 126.17
7/7 5/8 × 9 5/8 47 to 53 8.325 7.75 123.8
5×7 29 to 32 5.88 5.25 127.35
5 1/2 × 7 5/8 29.7 to 33.7 6.56 5.75 126.17
7/7 5/8 × 9 5/8 47 to 53 8.325 7.75 123.8
VersaFlex® Tieback Seal Assembly

Top Maximum Minimum Mating
Connection Locator OD ID Sealbore ID Muleshoe
Type Guide Type
in. in. in. in.
4 1/2 API-LC Box No-Go 5.85 4 5.25 Standard
5 API-LC Box No-Go 5.85 4.26 5.25 Standard
Blanked for
No-Go 8.36 6.68 7.75 Standard
7 5/8-33.7
7-5
VersaFlex® GT Expandable Liner Hanger System

The VersaFlex® GT expandable liner hanger (ELH) system
combines the latest design features from our portfolio of
liner hangers that are ideal for geothermal applications
with the ability to handle temperature ranges up to 650°F
(343°C). The VersaFlex GT system is designed to improve
the deliverability of a low-to-moderate load-bearing ELH
without sacrificing sealing capability or reliability. The
system can provide significant value to your well
construction project without compromising quality and
continues the legacy of our industry-leading ELH
technology with a total system approach to liner
installations.
The unique body profile of the VersaFlex GT ELH system

uses engineered extrusion limiter spikes, which provide a
fully compliant metal-to-metal (MTM) seal with full
bi-directional anchoring capability. The system offers no
external moving parts, and its unique integral design
eliminates any body connections below the hanger body
to minimize leak paths. Its clean-form design offers a
smooth radial flow path allowing for unrestricted bypass
area, which assists in reducing equivalent circulating
densities (ECDs) during all phases of the operation.
The VersaFlex GT system includes a standard upper

tieback receptacle and a threaded box end, which can be
easily adapted by an interchangeable adapter. The system
is compatible with a wide range of thread connections
and casing weights.
Applications
» Geothermal, oil and gas
» Conventional liner installations
» Onshore and offshore
» Vertical to horizontal
Features
» Simple clean-form design
» Integral upper tieback receptacle
» Single-piece expandable hanger body design with
engineered extrusion limiter spikes
» 360° hydraulically energized MTM sealing package
» Bi-directional anchoring and sealing capability
» Wash and ream during deployment — rotate and
reciprocate during cementing operations
» Runs with the VersaFlex standard ball-drop system with
quick lock collet
» Compatible with a wide range of industry-standard
HAL122749
cementing accessories
VersaFlex® GT Expandable
Liner Hanger System
7-6
Benefits
» Ready-to-run system — install tool and test before » High circulating rates
shipping » Based on field-proven VersaFlex® system technology
» Set-and-forget sealing — design simplicity helps » Running tools provide hydraulic hanger body
eliminate risks expansion — no string weight to set required
» Tieback capable » Cement not required for pressure integrity
» Unmatched, redundant gas-tight seal reliability » Reliable, engineered solution
» Engineered extrusion spikes (non-damaging to parent
casing ID)
VersaFlex® GT Expandable Liner Hanger System

Liner Casing Casing Tieback Tieback Receptacle
Hanger OD Size OD Weight Receptacle ID Sealbore Length Expansion
Seal Type Body Material
in. in. lb/ft in. in.
Low alloy steel,
Metal-to-metal 5 7 29 to 32 5.25 127.35
80 ksi MY
Low alloy steel,
Metal-to-metal 5 1/2 7 5/8 29.7 to 33.7 5.75 126.17
80 ksi MY
Low alloy steel,
Metal-to-metal 7, 7 5/8 9 5/8 40, 43.5, 47 7.75 123.8
80 ksi MY
Low alloy steel,
Metal-to-metal 9 5/8 11 3/4 65 9.66 43.15
80 ksi MY
Low alloy steel,
Metal-to-metal 11 3/4 13 3/8,13 5/8, 14 68 to 115.53 11.47 43.25
80 ksi MY
For sizes not listed, contact your Halliburton representative.
7-7
XtremeGrip™ Expandable Liner Hanger System

Halliburton XtremeGrip™ and XtremeGrip high-pressure/
high-temperature (HP/HT) expandable liner hanger (ELH)
systems take the standard VersaFlex® liner hanger to the
next level. This high-performance, advanced technology
provides a compliant metal-to-metal (MTM) seal with a
fully bonded resilient elastomeric seal to account for
imperfections in the parent casing. Its ability to provide an
ISO 14310 V0-tested, gas-tight seal on setting is
surpassed only by its ability to provide enhanced hang-
weight capabilities at elevated temperatures up to 575°F
(302°C) and pressures up to 15,000 psi.
Ideal for use from land to deep water and HP/HT

applications, and wherever long liners are deployed, the
XtremeGrip and XtremeGrip HP/HT systems are designed
to mitigate risks and maintain hang-weight capabilities at
elevated temperatures and pressures. The system offers
increased robustness associated with liners and liner
deployment. The hanger and running tool are assembled
together and form an intrinsic packoff, which minimizes
downhole tool components and potential leak paths while
cementing. The standard running tool setup offers
washdown capabilities, rotation capabilities without
bearings, and simultaneously allows for reciprocation of
the liner. Once the cement is placed and the tool actuates
the expansion process, the hanger is set to offer bi-
directional load capabilities and provide a gas-tight, liner-
top seal, which eliminates remedial liner-top squeeze jobs
after setting.
The unique body profile of the XtremeGrip and

XtremeGrip HP/HT systems utilizes engineered extrusion
limiter rings to provide MTM sealing and full bi-directional
anchoring capability in all casing grades at elevated
temperatures. Its clean-form design offers a smooth radial
flow path allowing for an unrestricted bypass area, which
assists in reducing equivalent circulating densities (ECDs)
during all operation phases.
XtremeGrip ELH systems:

» XtremeGrip Standard system
» XtremeGrip Low ECD system
» XtremeGrip Big Bore system
» XtremeGrip HP/HT system
Applications
» Land
» Offshore
» Deep water
HAL41157
» HP/HT
XtremeGrip™ Expandable
Liner Hanger System
7-8
Features Benefits
» Simple, clean-form design » Maintains hang-weight capability at elevated
» MTM seal with resilient elastomeric seal¹ temperatures
» Eliminates internal body connections » Sets in standard and heavy-weight parent casings
» 360° hydraulically energized compliant seal » Applicable across multiple applications
» Engineered extrusion limiter rings » Reduces ECDs and improves flow rates
» Gas-tight, ISO 14310 V0 qualified² » Single-piece integral tieback receptacle/packer/hanger
» Performs in elevated temperature and pressure minimizes leak paths
environments — tested up to 575°F (302°C) and » Fewer connections, less parts, less problems
pressures up to 15,000 psi » Energized sealing mechanism does not require drillpipe
» Heavy liners and vertical or long lateral installations weight to set packer/hanger
» Reliable, engineered solution
¹Resilient seals might not be present on all hangers, application
dependent.
²Contact a Halliburton representative for full list of V0-qualified
hangers.
XtremeGrip™ System
Liner Casing Casing
Size Size Weight
in. in. lb/ft

4 1/2; 5 1/2 7 32; 35; 38
4 1/2 7 5/8 35.8
5 1/2 7 5/8; 8 1/8 33.7; 54
5 3/4 7 5/8; 7 3/4 35.8; 42.8; 46.1
7 3/4 9 3/8; 9 5/8; 9 7/8; 9 3/4; 10; 10 1/8 39; 47; 53.5; 62.8; 65.1; 65.3; 68.8; 69.9; 79.3; 81
9 5/8; 10 1/8 11 3/4; 11 7/8 65; 71.8
54.5; 61; 68; 72; 88.2; 94.8; 98.58; 100; 105.89; 112.6;
11 3/4; 11 7/8 13 3/8; 13 5/8; 13 3/4; 13 7/8; 14; 14.15
113; 114; 115; 115.53; 116; 126.82
13 5/8; 14 16; 16.04; 16.15 84; 102.9; 109; 109.61; 119.23; 126.91; 127.5
16 18 93.54; 94; 105
Additional sizes or weight ranges are under development and testing.
XtremeGrip™ HP/HT System

Liner Casing Casing
Size Size Weight
in. in. lb/ft

5 1/2 7 32; 35; 38
5 3/4 7 5/8; 7 3/4 35.8; 42.8; 46.1
7 5/8; 7 3/4 9 3/8; 9 5/8; 9 7/8; 10; 10 1/8 39; 47; 53.5; 62.8; 65.1; 65.3; 68.8; 69.9; 79.3; 81
10 3/4; 11 3/4; 11 7/8 13.625; 13.875; 14; 14.15 88.2; 105.89; 115; 115.53; 116; 126
13 5/8; 14 16; 16.04; 16.15 84; 102.9; 109; 109.61; 119.23; 126.91; 127.5
Selected sizes in the XtremeGrip™ system portfolio are available in the HP/HT configuration to meet industry-recognized
temperature ratings of up to 575°F (302°C) and pressure ratings up to 15,000 psi.
Additional sizes or weight ranges are under development and testing.
7-9
Expandable Liner Hanger Setting Tools

Halliburton offers various setting tool designs based on
the hanger configuration and application. Primary
systems are:
» Standard ball/flapper set
» Quick lock
» High torque
» Low equivalent circulating density (ECD)
» Big Bore
» Breech lock adjustable pressure setting tool
The expandable liner hanger expansion (setting) is

accomplished using a hydraulically actuated liner running/
setting tool assembly. This unique system provides the
necessary expansion mechanics, cementing packoff
system, a collet assembly to carry the liner weight and
transfer that weight to the drillstring while providing
torque, and an expansion indicator assembly. The running/
setting tool assembly features a primary and secondary
releasing system for maximum reliability.
Features
Each tool design is unique; however, each cementing liner
hanger running tool contains four primary components,
which simplifies processes and enhances reliability.
» Piston provides the transition from pressure to force
during the expansion process. Various forms of pistons
and force multipliers are used to create force.
» Crossover valve incorporates multiple porting, which
allows pressure paths for hydraulic expansion and fluid
returns paths during the reverse out process.
» Expansion cone assembly uses the force from the
piston to drive the cone into the hanger body,
expanding it into the parent casing.
» Collet assembly transfers the load of the liner string
being conveyed into the wellbore to the drillpipe and
transmits torque to the liner through contact with the
collet retainer to torque adapter.
Benefits
» Allows for washing and reaming during deployment
without special configurations of each tool
» Higher circulating rates and pressures than
conventional systems
» Allows rotation and reciprocation during cementing
operations
» Debris-tolerant porting
» Simplified setting processes and procedures
» Redundant setting features on all flapper-set tools
HAL33016
» Tertiary setting systems on high torque tool system

» Standard contingency release features
Expandable Liner Hanger
Setting Tool
7-10
Expandable Liner Hanger Setting Tools Portfolio

Tool Distinguishing
Sizes Applications
Types Features
HAL33016
5 × 7 in. J-slot upgrade kit available for deviated wellbores

Drilling Liners
Ball Set1,2,3 5 1/2 × 7 5/8 in. Primary expansion by ball set (rupture disk)
Production Liners
7 5/8 × 9 5/8 in. Weight-down contingency release
HAL33065
Drilling Liners
J-slot upgrade kit available for deviated wellbores
9 5/8 × 11 3/4 in. Production Liners
Flapper Set2 Primary expansion by flapper valve (secondary ball set)
9 5/8 × 11 7/8 in. Tight Tolerance Liners
Weight-down contingency release
Drill-In Liners
HAL39210
5 × 7 in.
5 1/2 × 7 5/8 in. Drilling Liners J-slot upgrade kit available for deviated wellbores
5 1/2 × 7 3/4 in. Production Liners Primary expansion by flapper set (secondary ball set)
Quick Lock4
11 7/8 × 13 5/8 in.; Tight Tolerance Liners Weight-down contingency release
13 3/4 in.; 14 in. Drill-In Liners Mates to single-piece hanger body
13 5/8 × 16 in.
HAL33014
3 1/2 × 5 1/2 in.

5 × 7 in. Drilling Liners Primary expansion by flapper set
High Torque 5 1/2 × 7 5/8 in.; 7 3/4 in. Production Liners Two contingency setting methods
7 5/8 × 9 5/8 in.; 9 7/8 in. Drill-In Liners Mechanical contingency release
7 3/4 × 10 3/4 in.
HAL37165
Drilling Liners
5 1/2 × 7 3/4 in. Primary expansion by ball set
Low ECD Production Liners
7 5/8 × 9 5/8 in. Weight-down contingency release
Drill-In Liners
HAL33532
14 × 16 in.
16 × 18 in.
14 × 18 5/8 in.
16 × 18 5/8 in. Drilling Liners Primary expansion by ball set
Big Bore
16 × 20 in. Tight Tolerance Liners Weight-down contingency release
17 × 20 in.
17 7/8 × 22 in.
18 × 22 in.
HAL33159
Cemented Liners
Breech Lock Adjustable 5 × 7 in. Primary setting by ball set
Non-Cemented Liners
Pressure Setting Tool 7 5/8 × 9 5/8 in. Weight-down or mechanical contingency release
VersaStim® Frac Liners
Separate options as noted:
1Flapper valve conversion kit or complete tool option
2J-slot lockout conversion kit or complete tool option
3Available as a complete assembly with adjustable pressure setting module
4Force multiplier kit required for 14-in. hanger
Note: Sizes listed are general. Contact your Halliburton representative for additional sizes.
7-11
Expandable Liner Hanger Accessories

Tieback Seal Units
The expandable tieback seal unit is designed to be
installed into the upper tieback receptacle (TBR) of the
liner hanger assembly. Tieback seal units allow for the
upper casing string to be tied back to surface, while
leaving the largest possible ID in the hanger assembly.
» Tieback seal units are designed to be fully landed,
allowing a no-go locator to locate at the top of the TBR.
» When required to cement surface casing in place, the
tieback seal unit can be used alone or in conjunction
with Halliburton SuperFill™ TB equipment.
(See additional data located within the Halliburton
Casing Equipment product service line.)
» Metallurgy and seal units can be selected to suit well
conditions.
» Seal units are available in three types of elastomer
configurations: premium, molded, and bonded.
HAL33164
Tieback
Seal Unit
7-12
Expandable Liner Hanger Plug Systems

The VersaFlex® plug system consists of three main
components: the VersaFlex plug assembly, wiper dart,
and landing collar. Each component must be ordered
separately to meet size and material requirements.
VersaFlex Plug Assembly

The plug design uses the proven HWE® high wiping
efficiency cementing plug to provide superior wiping
performance and fluid separation with a single wiper plug.
The plug design has several unique features that provide
improved functionality and reliability, including:
» Integral swivel mechanism allows plug rotation during
makeup to the liner along with an equalizing feature to
help prevent damage from pressure applied to the plug
» Adjustable shear pins allow adjustable pressure release
features to help ensure plug launch during
displacement operations
» Spacer tube fully encapsulates the drillpipe wiper dart
to assist in centralization of dart for secure latch
» Designed for the most common casing sizes
» Designed to be used in conjunction with a VersaFlex
landing collar
» Two distinct types:
– Standard HWE plug assembly for use in casing sizes
of 4 1/2 to 5 1/2 in.
– Heavy mud HWE plug assembly for use in casing
sizes of 7 to 11 3/4 in.
HAL39203
HAL39204
Standard Heavy Mud

HWE® Plug HWE® Plug
Assembly Assembly
7-13
VersaFlex® MCXV Wiper Dart

The VersaFlex® MCXV wiper dart is a unique releasing
plug designed specifically for use with the VersaFlex plug
assembly. (SSR® subsurface release wiper plugs are not
compatible with this system.)
» The wiper dart is available to cover a variety of standard
drillpipe sizes.
» Wiper darts for tandem string scenarios also available.
VersaFlex Landing Collar

The VersaFlex plug assembly is designed to be used in
conjunction with a landing collar. The VersaFlex plug
assemblies and landing collars have been designed for
the most common casing sizes.
HAL106007
» Uniquely designed to mate with the VersaFlex plug
assembly.
» The specially designed landing collar helps ensure a
positive seal is created when plug bump is achieved
and is primarily available in P110 or P110/Q125 grades.
VersaFlex®
MCXV Wiper Dart
HAL32941
VersaFlex®
Landing Collar
7-14
MatchSet™ Conventional Liner Hanger Systems
MatchSet™ conventional liner hanger systems help solve

well challenges in which modular design capability and
minimizing risks are key priorities. This suite of
conventional liner hanger technologies can result in
quantifiable reductions in well construction costs, yet still
allow for value in overall performance.
The MatchSet liner hanger system portfolio includes slip-

type liner hangers, such as mechanical or hydraulic-set,
coupled with a full range of integrated liner-top packers,
tieback receptacles, and other complementary
components required for a variety of applications.
Regardless of system selection, the goal is always to get

the liner to bottom as effectively and efficiently as
possible. Our MatchSet liner hanger systems allow for all
aspects of a standard liner hanger installation.
Features
» Compact design
» Pocket-slip arrangement
» Uniform slip loading
» Heavy load-hanging capability
Benefits
» Modular design adjustable to application configuration
» Weight-set sealing element
» Dynamic service tool before cementing
HAL121470
MatchSet™
Conventional Liner Hanger
7-15
MatchSet™ Pocket-Slip Liner Hanger

The MatchSet™ pocket-slip liner hanger has a unique
compact design for highly deviated or horizontal wells.
The hanger is equipped with premium o-rings and glass-
filled Teflon® backup rings to seal in the hydraulic cylinder.
A high-strength alloy cylinder provides maximum burst
and collapse rating.
The hanger is set by applying pressure through the

drillpipe. A setting ball is circulated or dropped to the ball
seat in the landing collar or running tool. Applied pressure
acts on an internal piston, moving the slips up the cones
to the set position. The hydraulic-set liner hanger
incorporates a tapered roller-bearing assembly, if required,
which allows the liner to be rotated in the set position
while cementing the liner.
Applications
» Drilling liner
» Production liner
» Openhole horizontal wells
» Unconventional completions

» Unique protected slip design provides more slip
contact area and uniform loading
» Available in rotation or non-rotation models in which the
tapered roller bearings allow the liner to be rotated in
the set position
» Hydraulic cylinder remains stationary with respect to
body, seals static during rotation
» Slip and cone designed for minimum casing stress
levels
» Capable of hanging long and heavy liners
» Hardened slips bite and hold in all standard casing
grades
» Large annular flow area in set position helps ensure
minimum pressure drop
» Liner hanger body and cylinder have burst and collapse
ratings equal to or greater than the API specifications
for relevant grade of casing (unless otherwise stated)
Teflon® is a registered trademark of The Chemours Company.
MatchSet™ Pocket-Slip Liner Hanger

HAL121451
Liner Casing Casing

Size Size Weight Material
in. in. lb/ft
MatchSet™ Pocket-Slip
4 1/2 7 23 to 38
Liner Hanger
5 7 23 to 38
5 1/2 7 5/8 29.7 to 45.3 L80, P110, and
7 9 5/8 40 to 58.4 Q125
7 5/8 9 5/8 40 to 53.5

9 5/8 13 3/8 54.5 to 72
For additional sizes and material grades, please contact your Halliburton
representative.
7-16
MatchSet™ Liner Hanger with Integral Liner-Top Packer

The MatchSet™ liner hanger with integral liner-top packer
has a unique compact design for highly deviated or
horizontal wells. The hanger is equipped with premium
o-rings and glass-filled Teflon® backup rings to seal in the
hydraulic cylinder. A high-strength alloy cylinder provides
maximum burst and collapse rating.
The hanger is set by applying pressure through the

drillpipe. A setting ball is circulated or dropped to the ball
seat in the landing collar or running tool. Applied pressure
acts on an internal piston, moving the slips up the cones
to the set position. The hydraulic-set liner hanger
incorporates a tapered roller-bearing assembly, if required,
which allows the liner to be rotated in the set position
while cementing the liner.
The liner-top packer is a high-performance packer that is

suited for most applications and sets by applying set-
down weight. The packer provides an effective annular
seal between the top of the liner and the parent casing,
preventing formation breakdown, loss of cement slurry,
and gas migration above the liner top during the life of
the well. The liner-top packer features holddown slips,
making it suitable for use in deviated or horizontal wells.
Connection to accept an upper tieback receptacle
is standard.
Applications
» Drilling liner
» Production liner

HAL121440
MatchSet™ Liner Hanger with

Integral Liner-Top Packer
7-17
Liner Hanger Features and Benefits Liner-Top Packer Features and Benefits
» Unique protected slip design provides more slip » High-performance, compression-set liner-top packer
contact area and uniform loading » Provides effective annular seal at liner top
» Available in rotation or non-rotation models in which » Prevents formation breakdown, loss of cement slurry,
tapered roller bearings allow the liner to be rotated in and gas migration
the set position » Integral body lock ring holds positive set in seal
» Hydraulic cylinder remains stationary with respect to elements
body, seals static during rotation » Holddown slips prevent light liners from moving
» Slip and cone designed for minimum casing stress
levels
» Capable of hanging long and heavy liners
» Hardened slips bite and hold in all standard casing
grades
» Large annular flow area in set position helps ensure
minimum pressure drop
» Body and cylinder have burst and collapse ratings equal
to or greater than the API specifications for the relevant
grade of casing (unless otherwise stated)
MatchSet™ Liner Hanger with Integral Liner-Top Packer

Liner Casing Casing
in. in. lb/ft
4 1/2 7 23 to 38
5 7 23 to 38
5 1/2 7 5/8 29.7 to 45.3 L80, P110, and
7 9 5/8 40 to 58.4 Q125
7 5/8 9 5/8 40 to 53.5

9 5/8 13 3/8 54.5 to 72
representative.
7-18
MatchSet™ Liner-Top Packer

The MatchSet™ liner-top packer is a high-performance
packer that is suited for most applications and sets by
applying set-down weight. The packer provides an
effective annular seal between the top of the liner and the
parent casing, preventing formation breakdown, loss of
cement slurry, and gas migration above the liner top
during the life of the well.
The liner-top packer features holddown slips, making

it suitable for use in deviated or horizontal wells.
Connection to accept an upper tieback receptacle
is standard.
Applications
» Drilling liner
» Production liner

» High-performance, compression-set liner-top packer
» Provides effective annular seal at liner top
» Prevents formation breakdown, loss of cement slurry,
and gas migration
» Integral body lock ring holds positive set in seal
elements
» Holddown slips prevent light liners from moving
» Configuration with or without slips
MatchSet™ Liner-Top Packer

Liner Casing Casing
in. in. lb/ft
4 1/2 7 23 to 38
5 7 23 to 38
5 1/2 7 5/8 29.7 to 45.3 L80, P110, and
7 9 5/8 40 to 58.4 Q125
7 5/8 9 5/8 40 to 53.5

9 5/8 13 3/8 54.5 to 72
HAL121444
For additional sizes and material grade, please contact your Halliburton
representative.
MatchSet™
Liner-Top Packer
7-19
MatchSet™ Integral Tieback Packer and Tieback Seal Assembly

The MatchSet™ tieback packer is a liner-top packer used
to prevent microannular gas leaks at the liner top. The
packer is frequently run on drillpipe using a mechanical
setting tool, tieback receptacle, and liner setting sleeve
with tieback extension. The seal stem is inserted until
seated and pressure is tested down the drillpipe.
Additional set-down weight shears the release pins and
sets the packer seal.
The tieback stem on the MatchSet tieback packer has

three sets of chevron-type premium seals for severe
pressure and temperature applications. It features a
ratchet lock in the setting shoulder to prevent premature
setting while running in. Holddown slips and an internal
body lock ring maintain seal compression and prevent
floating of short liners. Tieback receptacles are available
with this packer in different lengths, and the assembly
can be configured with a mechanical- or hydraulic-release
running tool with rotational capability, if required.

» Used to prevent microannular gas leaks at the liner top
» Integral body lock ring holds positive set in seal
elements
» Ratchet lock feature prevents premature setting while
running in hole
» Chevron-type premium seals provide high-temperature/
high-pressure tieback capabilities
» Setting tool is released with right-hand rotation
MatchSet™ Integral Tieback Packer and

Tieback Seal Assembly
Liner Casing Casing
in. in. lb/ft
4 1/2 7 23 to 38
5 7 23 to 38
5 1/2 7 5/8 29.7 to 45.3 L80, P110, and
7 9 5/8 40 to 58.4 Q125
7 5/8 9 5/8 40 to 53.5

9 5/8 13 3/8 54.5 to 72
representative.
HAL121458
MatchSet™ Integral Tieback Packer

and Tieback Seal Assembly
7-20
MatchSet™ Hydraulic Latch Landing Collar with Ball Catcher

The MatchSet™ hydraulically activated landing collar is
used when running hydraulic-set liner hangers or other
hydraulic-activated components in a liner string. A setting
ball lands in the ball seat allowing pressure to be applied
to the hanger to set the slips. This releases the hydraulic
running tool from the liner at a higher pressure before
shearing the pre-installed shear pins and removing the
seat from the flow path. A retained ball-seat design
prevents the sheared-out cage and ball assembly from
interfering with float equipment installed below the
landing collar. Large milled slots provide an unrestricted
flow area while cementing. Internal components are
constructed of wrought aluminum and are compatible
for drillout.

» Robust latch assembly for liner wiper
» Standard hydrogenated nitrile rubber (HNBR) seals
» Available with anti-wear coating
MatchSet™ Hydraulic Latch

Landing Collar with Ball Catcher
Liner
Size Material
in.
4 1/2
5
HAL121457
5 1/2
L80, P110, and Q125
7
7 5/8
9 5/8
MatchSet™ Hydraulic Latch
Landing Collar with Ball Catcher
For additional sizes and material grade, please contact your
Halliburton representative.
7-21
Float Equipment for Expandable and Conventional

Liner Hangers
Super Seal II® Float Equipment

Super Seal II® floating equipment is installed in and
becomes an integral part of the casing string. This
equipment helps float and cement the casing in the well.
The equipment's basic backpressure and temperature
ratings (5,000 psi and 400°F) allow it to be used in most
wells. The plastic valve materials and surrounding shear
and shockload-resistant concrete exceed the strength
requirements for landing cementing plugs. The valve
assembly and the cement holding the valve assembly in
HAL8101
place can be drilled out easily with roller-cone rock bits or
polycrystalline diamond compact bits after cementing
operations. All casing-size Super Seal II float shoes and
collars are supplied with an autofill feature. Customers
can request Super Seal II float equipment for any casing Super Seal II®
grade or premium thread. Float Collar
Super Seal II Float Collar

The Super Seal II float collar includes the Super Seal II
backpressure valve, which prevents cement pumped into
the casing/wellbore annulus from re-entering the casing
ID after cementing operations. The float collar is normally
installed one or two joints above the float or guide shoe.
Float Shoe
HAL8097
The high-port up-jet (HPUJ) float shoe jets the formation

face to remove detrimental mudcake and cuttings,
increasing the chances of a successful cement-to-
formation bond. The high circulation rates and cement Super Seal II®
flow rates that are possible with the Super Seal II float High-Port Up-Jet
valve allow turbulent flow at the shoe without damaging (HPUJ) Float Shoe
the float valve.
» Approximately 40% of the fluid pumped through the
equipment is discharged at a high velocity through the
bottom of the float shoe.
» All Super Seal II HPUJ float shoe casing sizes use the
same autofill strap used for the Super Seal II float valve.
7-22
Packers
08
Packers
Introduction
Halliburton offers a complete line of production packers Halliburton packers are manufactured to a quality program
and accessories — from standard packers to specialized standard that meets ISO 9001 requirements, and all
designs for the most hostile environments. threads are gauged and inspected according to API or
proprietary standards. Finite element analysis and full-
Halliburton has a packer for every type of completion: scale testing at the Halliburton world-class test facility
permanent packers rated up to 20,000 psi (138 MPa) at helps ensure packers perform as designed.
475°F (246°C); retrievable packers suitable for 15,000 psi
(103.4 MPa) at 400°F (204°C); dual packers for stacked or In addition to packers for production installations,
injection wells; thermal packers for steam service; and Halliburton provides a wide selection of isolation, utility,
packers for a variety of applications including multilateral, and special application packers, offering a packer solution
deepwater, sand control, and intelligent completions. for every well completion type.
8-1
Packer Performance Envelopes

Performance envelopes provide a graphical means by ISO 14310/API 11D1 Design Validation
which packer capabilities can be effectively Grades
communicated. Accurate packer performance is
Validation levels should be used to describe development
determined based on the combined effects of loading,
test requirements for new packers. ISO 14310/API 11D1
which includes pressure, temperature, and axial forces.
design validation grades are as follows:
To provide a graphical reference for the loading scenarios, » Grade V6 = minimum grade (supplier specified)
Halliburton plots performance envelopes unique to » Grade V5 = liquid test
packer designs. » Grade V4 = liquid test with axial loads
» Grade V3 = liquid test with axial loads and
Quadrants labeled in the envelope example represent the temperature cycling
following:
» Grade V2 = gas test with axial loads
» Quadrant 1: Pressure from Below with Tension » Grade V1 = gas test with axial loads and
» Quadrant 2: Pressure from Above with Tension temperature cycling
» Quadrant 3: Pressure from Below with Compression » Grade V0 = V1 with special acceptance criteria
» Quadrant 4: Pressure from Above with Compression (zero bubble)
Halliburton typically supplies V3 and V0 validation grades.
Selection of a specific validation grade is best determined
with the consultation of a Halliburton representative.
(Above) PRESSURE (Mpa) (Below)

-68.948 -51.711 -34.474 -17.237 0 17.237 34.474 51.711 68.948
200,000 88,964
(Tensile)
(Tensile)
Quadrant 2
150,000 66,723
Quadrant 1
100,000 44,482
FORCES (daN)
FORCES (lb)
50,000 22,241
0 0
-50,000 -22,241
(Compressive)
(Compressive)
-100,000 -44,482
-150,000 -66,723
-200,000 -88,964
Quadrant 4 Quadrant 3
-250,000 -111,205
-10,000 -7,500 -5,000 -2,500 0 2,500 5,000 7,500 10,000
(Above) PRESSURE (psi) (Below)

100% Shear Ring Shear Ring 75% Shear Ring 50%
Operating envelopes are used for combined packer performance ratings.
8-2
Completion Solutions | Production Packers
Packer Application/Selectivity Table

Setting Method Primary Applications
High-Pressure/High-Temperature
Tubing-Conveyed Perforating
Coiled Tubing Completions

Single-Trip Completions
Bridge Plug Application

Tubing/Mechanical-Set
Releasing Method
Single-String
Catalog Page
Hydrostatic-Set
Hydraulic-Set
Wireline-Set
Production
Openhole
Packer Packer
Injection
Thermal
Description Type
Permanent Sealbore Type Packers

Wireline-Set AWS (1) (2), 7-4
x x 3 4 x x x x x x
Perma-Series® TWC 7-8
Hydraulic-Set
MHT (1) 7-11 x x 4 x x x x x x
Perma-Series
Hydrostatic-Set
HHT (1) 7-13 x x x 4 x x x x
Perma-Series
Retrievable Sealbore Type Packers
Wireline-Set VCA, VBA,
7-27 x x 3 5 x x x x x x
Versa-Trieve® VGP, VTA
Hydraulic-Set
HPH/HPS 7-22 x x 5 x x x x x
HP/HT Retrievable
Hydrostatic-Set
HHH/HHS 7-24 x x 5 x x x x x
HP/HT Retrievable
Retrievable Hydraulic-Set Packers
Hydraulic-Set
PHL 7-38 x x 6 x 8 x x x
Perma-Lach®
G-77 7-40 x x 6 x 8 x x
Hydraulic-Set
ZoneGuard® 7-46 x x 6 x
Single Production
AHR/AHC 7-18 x x 7 x 8 x x
Hydraulic-Set
MFT 7-25 x 7 x x x x
Variable Bore
Hydraulic-Set
RDH 7-42 x 6 x 8 x x
Dual Production
Hydrostatic-Set
HHC 7-20 x x 7 x 8 x x
Single Production
Retrievable Wireline-Set Packers
Wireline-Set
Versa-Set® 7-34 x x 9 x 8 x x x
Retrievable
Mechanical-Set Retrievable
Mechanical-Set Versa-Set 7-34 x x 9, 10 x 8 x x x x
Double Grip G-6 7-36 x x 9, 10 x 8 x x x x
Application Notes
1 Various optional receiving head and bottom sub connections are available. 6 Retrieve packer by straight pull on tubing.
2 Optional twin-flow conversion units and chemical injection heads for dual 7 Some models can be retrieved by cutting the packer mandrel
completions. to release.
3 Can also be set using a hydraulic setting tool. 8 Limited application. Contact Halliburton Completion Specialist.
4 Packer is retrieved by milling. This packer features short milling distance and 9 Packer releases with 1/4 to 1/3 right-hand tubing turn at the
is non-rotating. packer.
5 Retrieve using retrieving tool. 10 Emergency straight shear release.
8-3
Permanent Production Packers

The Halliburton Perma-Series® packer family is a complete Optional Receiving Head Arrangements
portfolio of standard and high-pressure/high-temperature
packers validated for API/ISO V0 and V3 applications. This
reliable, field-proven line of packers is available in
wireline-, hydraulic-, and hydrostatic-set options.
Wireline-Set Perma-Series® Packers

Halliburton wireline-set Perma-Series packers are effective
differential production packers for single or multizone
completions. These permanent packers can be slickline,
electric line, or hydraulic set on the workstring. They are also
designed to leave the packer bore free of all setting devices
HAL14881
HAL10407
and maintain a large fluid-bypass area through the packer.
Applications
Short Ratch-Latch™ Ratch-Latch™ Versa-Latch®
» High formation, unloading differential, or stimulation Receiving Head Receiving Head Receiving Head
pressure areas
» Pulling tubing without unseating packers Special Shear Arrangement
» High bottomhole temperatures
» Downhole conditions that demand special running
clearance
» Twin-flow chemical injection systems Upper Internal Slips
Features Case-Carburized Upper Slips

» Upper internal slip design retains the setting force
throughout the packer assembly; lower internal slips Lower Internal Slips
prevent upward movement of the upper wedge
while running
» Internal locking-slip ring aids in fast removal, saving rig Triple-Seal Multidurometer
time if milling becomes necessary Elements
» Triple-seal multidurometer seal element
Metal Backup Shoes
» Element package is effective at high or low
temperatures and pressures
» Metal-to-metal backup shoes with 360° casing wall Case-Carburized Lower Slips
contact prevent seal element extrusion and offer
HAL122616
Bottom Sub
reliable sealing at ultra-high pressures
» Contoured c-slip design provides maximum casing
contact with uniform slip engagement Configured Wireline-Set
» Case-carburized slips provide controlled hardness Perma-Series® Packer
depth and maximum hardness across the tooth section
» Slip core retains original metallic structure for
easy milling Optional Bottom Sub Arrangements
HAL122616
HAL122619
HAL122620
Standard B-Kit T-Kit

Bottom Sub Bottom Sub Bottom Sub
8-4
Benefits
» Maintains a large fluid-bypass area
through the packer
» Saves rig time
» Helps ensure easy milling because
the slip core retains its original
metallic structure
» Provides flexibility with multiple
receiving head and bottom sub
options
» Can be adapted for high-pressure/
high-temperature applications Perma-Series
Packer with
Perma-Series® Ratch-Latch
Options Packer with Receiving Head
» Optional receiving head Ratch-Latch™
arrangements include short Receiving Head
Ratch-Latch™ for vertical wells, Tubing Anchor Perma-Series
short Ratch-Latch with scoop guide Packer with
for deviated wells, and upper Sealbore
Ratch-Latch for maximum bore Extension
through the packer
» Optional bottom sub arrangements
include plain bottom sub for sump
Perma-Series Perma-Series
packer applications, sealbore
Packer with Packer with
extension thread for additional seal
Retrievable Plug Scoop Guide
surface, and tubing or millout
extension thread for tailpipe
accessories
» Seal element package available in
standard up to 325°F (163°C) and
special up to 550°F (288°C)
HAL8445
packages
Serving as temporary Isolating multizone Permitting tubing

bridge plugs, tubing completions movement and
anchors, and deploying tubing-
test tools conveyed perforating
systems
8-5
Wireline-Set Perma-Series® Production Packers

Casing Casing Packer Sealbore Maximum Seal
Size Weight OD ID Unit ID*
in. mm lb/ft kg/m in. mm in. mm in. mm
2.55 64.90 1.92 48.77
9.5 to 12.6 14.14 to 18.75 3.79 96.27
3.00** 76.20 2.33 59.18
9.5 to 13.5 14.14 to 20.09 3.72 94.49 2.37 60.33 1.53 38.86
4 1/2 114.30
2.55 64.90 1.92 48.77
13.5 to 15.1 20.09 to 22.47 3.64 92.46
2.75** 69.85 2.02 51.31
13.5 to 16.8 20.09 to 25.00 3.60 91.44 2.37 60.33 1.53 38.86
2.55 64.90 1.92 48.77
15 to 21 22.32 to 31.25 3.96 100.58
3.12** 79.25 2.39 60.71
5 127.00
2.55 64.90 1.92 48.77
23.2 to 24.2 34.52 to 36.01 3.79 96.27
3.00** 76.20 2.33 59.18
2.75 69.85 1.92 48.77
13 to 20 19.34 to 29.76 4.54 115.32 3.00 76.20 2.33 59.18
3.50** 88.90 2.77 70.36
2.75 69.85 1.92 48.77
5 1/2 139.70 20 to 26 29.76 to 38.69 4.36 110.74 3.00 76.20 2.33 59.18
3.50** 88.90 2.77 70.36
2.75 69.85 1.92 48.77
23 to 28.4 34.22 to 42.26 4.26 108.20 3.00 76.20 2.33 59.18
3.12** 79.25 2.39 60.71
2.75 69.85 1.92 48.77
17 to 32 25.30 to 47.62 5.47 138.89 3.25 82.55 2.35 59.69
4.25** 107.95 3.25 82.55
6 5/8 168.28
3.25 82.55 2.35 59.69
20 to 24 29.76 to 35.72 5.69 144.45 4.00 101.60 2.97 75.44
4.75** 120.65 3.87 98.30
17 to 20 25.30 to 29.76 6.25 158.75 4.00 101.60 2.97 75.44
3.25 82.55 2.35 59.69
17 to 23 25.30 to 34.22 6.18 156.97
4.25** 107.95 3.25 82.55
20 to 26 29.76 to 38.69 6.00 152.40 4.00 101.60 2.97 75.44
4.00 101.60 2.97 75.44
23 to 32 34.22 to 47.62 5.88 149.23
5.00** 127.00 3.93 99.82
2.75 69.85 1.92 48.77
23 to 38 34.22 to 56.54 5.69 144.45 3.25 82.55 2.35 59.69
7 177.80
4.25** 107.95 3.25 82.55
4.00 101.60 2.97 75.44
32 to 38 47.62 to 56.54 5.69 144.45
4.75** 120.65 3.87 98.30
2.75 69.85 1.92 48.77
32 to 45.4 47.62 to 67.55 5.47 138.89 3.25 82.55 2.35 59.69
4.25** 107.95 3.25 82.55
3.25 82.55 2.35 59.69
46.4 to 49.5 69.04 to 73.66 5.29 134.37
4.00** 101.60 2.97 75.44
2.75 69.85 1.83 46.48
26.4 to 39 39.29 to 58.04 6.38 161.93 3.25 82.55 2.35 59.69
4.00 101.60 2.97 75.44
4.50 114.30 3.52 89.41
7 5/8 193.68 33.7 to 39 50.14 to 58.04 6.38 161.93
5.25** 133.35 4.00 101.60
3.25 82.55 2.35 59.69
33.7 to 45.3 50.14 to 67.41 6.18 156.97
4.25** 107.95 3.25 82.55
33.7 to 42.8 50.14 to 63.69 6.25 158.75 4.00 101.60 2.97 75.44
36 to 49 53.57 to 72.91 7.26 184.40 4.00 101.60 2.97 75.44
8 5/8 219.08
57.4 to 60.4 85.41 to 89.87 6.94 176.15 4.60 116.84 3.80 96.52
8-6
Wireline-Set Perma-Series® Production Packers

Casing Casing Packer Sealbore Maximum Seal
Size Weight OD ID Unit ID*
6.00 152.40 4.86 123.44
36 to 47 53.57 to 69.94 8.42 213.87
7.00** 177.80 6.00 152.40
6.00 152.40 4.86 123.44
40 to 53.5 59.52 to 79.61 8.22 208.79
7.00** 177.80 6.00 152.40
9 5/8 244.48 47 to 58.4 69.94 to 86.90 8.16 207.26 6.00 152.40 4.86 123.44
3.25 82.55 2.35 59.69
4.00 101.60 2.97 75.44
36 to 59.4 53.57 to 88.39 8.12 206.25
5.00 127.00 3.85 97.79
6.50** 165.10 5.00 127.00
40.5 to 45.5 60.26 to 67.70 9.63 244.60 7.25** 184.15 5.90 149.86
5.00 127.00 3.85 97.79
10 3/4 273.05 32.75 to 65.7 48.73 to 97.76 9.28 235.71
6.00 152.40 4.86 123.44
55.5 to 60.7 82.58 to 97.76 9.28 235.71 7.00** 177.80 6.00 152.40
5.00 127.00 3.85 97.79
11 3/4 298.45 54 to 65 80.35 to 96.72 10.44 265.18
8.75** 222.25 7.60 193.04
5.00 127.00 3.85 97.79
11 7/8 301.63 71.8 106.84 10.44 265.18
8.75** 222.25 7.60 193.04
54.5 to 72 81.10 to 107.13 12.09 307.09 8.00 203.20 6.25 158.75
13 3/8 339.73
72 to 77 107.13 to 114.57 11.92 302.77 10.38** 263.53 8.50 215.90
*Thread type and size control seal unit
**Upper Ratch-Latch™ head style
Ordering Information
Specify: casing size and weight; packer bore, receiving head arrangement (short Ratch-Latch, scoop guide, upper
Ratch-Latch), bottom sub arrangement (blank, threaded for tubing, sealbore or extensions, or millout extensions),
bottom thread, if applicable, tubing size; weight; grade/material; and thread; service environment (standard, %H2S,
%CO2, amines/other chemicals, chloride content, pressures, temperatures, etc.); maximum differential pressure
requirement.
Part Number Prefixes: 212AWS, 212BWS, 212TWS, 212AWT, 212BWT, 212TWT, 212TWR
8-7
Wireline-Set Perma-Series® TWC Packers

The Halliburton TWC Perma-Series® packer is a
permanent millable packer set by wireline in the well
casing to divert casing-to-tubing flow. An internal slip
inhibits mandrel movement caused by pressure and load
reversals. Once the packer is set, it cannot be released.
However, the packer can be milled out. A lug on the top
slip support and the internal slip prevent the packer from
rotating during milling operations.
The TWC packer features an on-off gudgeon with an

overshot seal unit on the upper end to engage the tubing
to the packer. The gudgeon contains a profile to accept a
wireline plug to allow the packer to be used as a bridge
plug when the tubing is disconnected. The packer can be
run and set with a wireline plug pre-installed. The
overshot engages the gudgeon using an automatic
J-profile and is disconnected with 1/4 turn to the left at
the packer. Refer to the “On-Off Tool” section of the
catalog for more details about the XL on-off tool features.
The TWC packer mandrel is of a single-piece construction,

from the gudgeon to the bottom thread of the packer. This
eliminates o-rings and potential leak paths.
TWC Packers
Casing Casing Packer Profile X®, XN®,
Size Weight OD R®, or RN®
in. mm lb/ft kg/m in. mm in.

9.5 to 12.6 14.14 to 18.75 3.79 96.27
4 1/2 114.30 1.875
13.5 to 15.1 20.09 to 22.47 3.64 92.46
15 to 21 22.32 to 31.25 3.96 100.58
5 127.00 1.875
23.2 to 24.2 34.52 to 36.01 3.79 96.27
13 to 20 19.34 to 29.76 4.54 115.32
5 1/2 139.70 1.875 or 2.313
20 to 26 29.76 to 38.69 4.36 110.74
1.875 or 2.313
7 177.80 23 to 38 34.22 to 56.54 5.69 144.53
or 2.75
1.875 or 2.313
7 5/8 193.68 26.4 to 39 39.28 to 58.03 6.38 162.05
or 2.75
*Contact your local Halliburton representative for specifics regarding pressure/
temperature ratings, threads, materials, etc.
Part Number Prefix: 212TWC
HAL122719
TWC
Packer
8-8
Setting Adapter Kits and Hydraulic Setting Tools

Setting Adapter Kits
Halliburton adapter kits are designed to be attached to the
packer and either a conventional explosive-type wireline
setting tool or a hydraulic setting tool. When the setting
tool is activated, the setting adapter kit sets the packer.
When prescribed setting force is applied to the packer,
setting pins in the wireline adapter kit separate to release
setting equipment from the packer so it can be retrieved.
Hydraulic Setting Tools

Hydraulic setting tools allow packers normally run and set
on electric wireline to be run and set on a workstring
instead.
Various configurations of setting adapter kits and setting

tools are possible. Figure 1 features a standard electric
wireline adapter kit in which the packer and adapter kit are
connected directly to the hydraulic setting tool.
In Figure 2, the packer is connected directly to the

hydraulic setting tool; therefore, no adapter kit is required.
This setting tool incorporates a seal in the packer bore
that enables an annulus test against the packer before
expending the ball and seat.
Figure 3 shows a hydraulic setting tool designed for use

only on certain Perma-Series® packers. It provides an
additional anti-preset mechanism by limiting downward
movement of the tube guide and top slip carrier until the
hydraulic-setting mechanism is activated. A stabilizer bar
with packoff is provided to test the annulus against the
packer before shearing off the packer and expending the
ball seat. No tubing rotation is required for
disengagement from the packer.
In all three cases, the setting ball and seat are set to shear
at a predetermined pressure, which exposes a port to
allow tubing-to-casing communication. The operator can
then pull a dry workstring.
HAL8475
HAL8474
HAL8473
Figure 1 Figure 2 Figure 3
Hydraulic Setting Tools
8-9
Hydraulic-Set Perma-Series® Packers

The hydraulic-set Perma-Series® Features
packer is a single-trip permanent » Case-carburized slips
millable production version of the » MTM backup shoes with 360°
proven Perma-Series packer. It is ideal casing wall contact
for highly deviated and/or single-trip » Triple-seal multidurometer element
production and injection applications. package
» Single-piece bottom sub and piston
This packer includes a one-piece
housing
mandrel and sealbore, if required,
» MTM premium thread connections
which eliminates a potential leak path.
standard on the packer, seal anchor,
It has a low profile for greater running
and Ratch-Latch™ assembly
clearance to help reduce problems that
might occur when running in highly » Minimal number of pressure-
deviated and horizontal wells. Premium containing o-ring seals
metal-to-metal (MTM) thread » Large bore through packer and seal
connections help enhance packer assembly
dependability. » Low profile
» Self-contained hydraulic setting
Ease of use is proven in flanged-up, system
single-trip completions common » No mandrel movement
during offshore operations. This » One-piece mandrel and sealbore
packer sets with low pressure, major » Ratch-Latch sealbore with seal
components are rotationally locked, anchor
and materials are suitable for milling.
No tubing manipulation is required to
set the packer, and the hydraulic-set
Perma-Series packer is compatible
with standard Halliburton accessory
equipment.
An upper polished bore receptacle or

overshot tubing seal divider can be
connected to the top of the packer.
Applications
» Highly deviated production and/or
injection areas
» Single-trip production and/or
injection wells
» Offshore completions that require a
single-trip packer
HAL8446
Hydraulic-Set
8-10
Benefits Options
» Potential leak paths minimized » Lower sealbore (short) Ratch-Latch™ head
» No tubing manipulation required during setting » Upper sealbore Ratch-Latch head (largest bore)
» Greater running clearance because of the low profile of » Metal-to-metal backoff subhead
the external components » No mandrel movement
» Compatible with standard accessory equipment
» Easy to use in flanged-up completions common to
offshore operations
Hydraulic-Set Perma-Series® Production Packers

Packer Sealing Bore
Casing Casing Packer
Packer and Packer and
Size Weight OD Lower
Upper Sealbore Seal Assembly Seal Assembly
Sealbore
Minimum ID* Minimum ID*
in. mm lb/ft kg/m in. mm in. mm in. mm in. mm in. mm

15 to 21 22.32 to 31.25 3.96 100.58 3.12 79.25 1.91 48.51 – – – –
5 127.00
18 26.78 4.10 104.14 3.12 79.25 1.91 48.51 – – – –
14 to 20 20.83 to 29.76 4.54 115.32
5 1/2 139.70 20 to 23 29.76 to 34.22 4.45 113.03 3.50 88.90 2.36 59.94 3.00 76.20 2.33 59.18
23 to 26 34.22 to 38.69 4.36 110.74
17 to 32 25.30 to 47.62 5.47 138.89 4.25 107.95 3.17 80.52 3.25 82.55 2.35 59.69
6 5/8 168.28
17 to 20 25.30 to 29.76 5.88 149.23 5.00 127.00 3.88 98.55 4.00 101.60 2.88 73.03
17 to 23 25.30 to 34.22 6.18 156.97 4.25 107.95 3.17 80.52 3.25 82.55 2.35 59.69
17 to 20 25.30 to 29.76 6.25 158.75 5.00 127.00 3.88 98.43 4.00 101.60 2.88 73.03
23 to 32 34.22 to 47.62 5.88 149.23 5.00 127.00 3.88 98.43 4.00 101.60 2.88 73.03
7 177.80 23 to 38 34.22 to 56.55 5.69 144.45 4.25 107.95 3.17 80.52 3.25 82.55 2.35 59.69
29 to 32 43.15 to 47.62 5.88 149.23 5.25 133.35 4.12 104.65 – – – –
32 to 35 47.62 to 52.08 5.75 146.05 4.685 119.00 3.72 94.49 – – – –
32 to 44 47.62 to 65.47 5.47 138.89 4.25 107.95 3.17 80.52 3.25 82.55 2.35 59.69
26.4 to 39 39.29 to 58.04 6.38 161.93 5.00 127.00 3.88 98.55 4.00 101.60 2.88 73.15
7 5/8 193.68 33.7 to 45.3 50.15 to 67.41 6.25 158.75 5.00 127.00 3.88 98.55 4.00 101.60 2.88 73.15
33.7 to 47.1 50.15 to 70.08 6.18 156.97 4.25 107.95 3.17 80.52 3.25 82.55 2.35 59.69
36 to 59.4 53.57 to 88.39 8.13 206.50 6.50 165.10 4.85 123.19 5.00 127.00 3.88 98.55
9 5/8 244.48 40 to 47 59.52 to 69.94 8.42 213.87 7.25 184.15 6.02 152.91 6.00 152.40 4.85 123.19
53.50 79.61 8.31 211.07 7.25 184.15 6.02 152.91 6.00 152.40 4.85 123.19
55.5 to 60.7 82.58 to 90.32 9.28 235.71 7.00 177.80 6.00 152.40 6.00 152.40 4.85 123.19
10 3/4 273.05
60.7 to 65.7 90.32 to 97.76 9.28 235.71 7.00 177.80 6.00 152.40 6.00 152.40 4.85 123.19
*Minimum IDs can vary depending on tubing thread connection. Other sizes available on request.
*Upper sealbore assembly sold separately from the packer.
Specify: casing size and weight, packer bore, bottom thread, minimum ID, locator type (Ratch-Latch™ or seal anchor), service environment (%H2S, %CO2,
temperature, pressures, inhibitors, possibility of acid treatments, etc.), differential pressure rating requirements, special material requirements.
Part Number Prefixes: 212MHT, 212THT, 212MHS, 212THS, 212MNT, 212TNT
8-11
Hydrostatic-Set Perma-Series® Packers

The hydrostatic-set Perma-Series® packer is a single-
string packer ideal for highly deviated well applications or
where conventional packer plug setting techniques are
not possible. Based on the most advanced permanent
packers available in the industry, this technology helps
save both time and money, and reduces intervention risk.
Applications
» Highly deviated wells or where conventional packer
plug setting techniques are not possible (non-
perforated wells)
Features
» Holds pressure above and below
» Advanced rupture disk technology (available in 500-psi
increments with temperature compensation curves)
» Dual rupture disks for reliability
» Built-in anti-preset features (hydrostatic module is
biased in the closed position)
» Independent contingency setting mechanism
» Can be set in heavy completion/drilling fluids
Benefits
» Reduces packer setting costs
» Reduces rig time
» Uses available hydrostatic pressure to initiate setting
process
» Minimizes wellbore intervention to set packer setting
plug
Operation
» Run on tubing string
» Set using available hydrostatic wellbore pressure and
applied surface pressure without plugs
» Removed with conventional milling tools
HAL121900
Hydrostatic-Set
8-12
Hydrostatic-Set Permanent Production Packer

Casing Weight Maximum Minimum
Size Range OD OD
in. mm lb/ft kg/m in. mm in. mm

5 127.00 24.1 35.86 3.84 97.54 2.19 55.62
29 to 32 43.15 to 47.62 5.90 149.86 3.87 98.29
7 177.80
32 to 35 47.62 to 52.08 5.80 147.32 3.83 97.28
26.4 to 39 39.29 to 58.04 6.37 161.93 3.87 98.29
7 5/8 193.68
33.7 to 39 50.15 to 58.04 6.37 161.93 3.87 98.29
43.5 to 53.5 64.73 to 79.62 8.31 211.07 4.85 123.18
9 5/8 244.50 43.5 to 47 64.73 to 69.94 8.42 213.87 6.00 152.39
53.5 79.62 8.33 211.58 6.00 152.39
9 7/8 250.83 62.7 to 68 93.30 to 101.18 8.31 211.07 4.46 113.28
10 254.00 67.56 to 68.7 100.54 to 102.24 8.31 211.07 4.46 113.28
10 3/4 263.53 55.5 to 65.7 82.59 to 97.77 9.250 234.95 6.023 152.98
Part Number Prefixes: 212HHT, 212HHS, 212HNT, 212HNS
8-13
Hydraulic-Set Perma-Series® HP/HT Packer

The hydraulic-set Perma-Series® high-pressure/high-
temperature (HP/HT) packer, designed for extreme-
service conditions, is a permanent, millable packer set in
the well casing to divert casing-to-tubing flow. In addition
to HP/HT ratings, this packer offers high tubing-to-packer
load ratings. It features a tubing thread top connection
and is hydraulically set by applying pressure to the
plugged tubing string. A special shear sleeve attached to
the bottom slip carrier allows the packer to set without
the need for mandrel movement. It has a low profile for
greater running clearance to help reduce problems that
can occur when running in highly deviated and horizontal
wells. Premium metal-to-metal (MTM) thread
connections enhance packer dependability. The
Halliburton unique double opposing barrel slips and
HP/HT element systems are unsurpassed in the industry
for efficient gripping and sealing against the casing wall
under the toughest of conditions.
Applications
» Hot, corrosive, deep, deviated, production, or test
completions
» Single-trip production and/or injection wells
» Offshore completions that require a single-trip packer
Features
» Case-carburized opposing barrel slips
» MTM backup shoes with 360° casing wall contact for
reliable element containment
» MTM thread connections
» Low profile
» Self-contained hydraulic setting system
HAL11533
» No mandrel movement operation
Options
» Element package suitable for particular temperatures, Hydraulic-Set
pressures, and fluids Perma-Series® HP/HT Packer
» Metallurgy suitable for particular completions, Ordering Information
stimulations, and produced fluids Specify: casing size and weight; tubing size; weight; grade; and thread;
» Various latch heads available, if necessary service environment (standard, %H2S, %CO2, amines/other chemicals,
chloride content, pressures, temperatures, etc.); maximum differential
pressure requirement.
Part Number Prefixes: 212TNT, 212HNT, 212THT, 212HHT
8-14
Wireline-Set Perma-Series® HP/HT Packer

Wireline-set Perma-Series® high-pressure/high-
temperature (HP/HT) packers are designed for the most
severe completion environments. These packers are
designed specifically for HP/HT, hostile environments. Scoop Guide
Compatible seal assemblies and various receiving
heads, including metal-to-metal (MTM) latching type,
are available.
Applications
» Hot, corrosive, deep, deviated, production, or Receiving Head
test completions
» Pressures up to 18,000 psi (124.1 MPa)
» Temperatures up to 550°F (288°C)
Features
» HP/HT triple-seal element package with MTM backup
shoes with 360° casing wall contact for reliable Case-Carburized
element containment Upper Slips
» Contoured case-carburized external c-slips for
maximum casing contact with uniform engagement to
minimize casing damage or deformation
» Extended seal mandrel eliminates o-ring or thread
connections for the sealbore extension Triple-Seal
» Premium metallurgy suitable for hostile environments Element Package
» Scoophead for easy entry of seal assembly in highly
deviated wellbores
» Can be set on wireline or with a hydraulic setting tool
Options Case-Carburized
» Element package suitable for particular temperatures, Lower Slips
pressures, and fluids
» Metallurgy suitable for particular completions,
stimulations, and produced fluids
» Length of sealbore
» Type of top connection
» Hydraulic-set design
One-Piece
Extended Sealbore
HAL8307
Wireline-Set Perma-Series®
HP/HT Packer
Specify: casing size and weight; tubing size; weight; grade; and thread;
service environment (standard, %H2S, %CO2, amines/other chemicals,
Part Number Prefix: 212NWT
8-15
Retrievable Production Packers

Halliburton X-Trieve™ retrievable Applications
production packers are available in » Multizone production applications
hydraulic- or hydrostatic-set as well as » Single-trip applications
high-performance options for high- » Multi-string completions with
pressure/high-temperature (HP/HT) control line feed through
applications.
» Electric submersible pump
The HR, HC, and HP X-Trieve packer completions
families feature a barrel slip, which
provides superior anchoring and load Features
distribution capabilities, and are » API 11D1-V3 validated
validated for API/ISO V0 and V3 » Single-trip capability
applications. » Barrel slip design
» Single-piece mandrel construction
Hydraulic-Set X-Trieve™ » Triple-seal multidurometer element
HR (AHR) Packer » Straight shear or cut to release
The X-Trieve HR (AHR) packer is a Benefits

retrievable, hydraulic-set production » Multiple packers can be set close
packer set in casing to divert casing- together
to-tubing flow. It is set by pressuring » Easily converted between straight
up the tubing string against a shear to release or cut to release
plugging device below the packer. Bi- » Meets API 11D1 specifications
directional, case-carburized slips hold » Various casing sizes available
the packer against well pressures
from above and below. Spring-loaded
internal slips maintain the packer in
the set position.
The X-Trieve AHR packer is a straight

shear-to-release packer that is
convertible to cut to release. The
shear release value is adjustable.
HAL121750
Hydraulic-Set X-Trieve™
HR (AHR) Packer
Hydraulic-Set X-Trieve™ HR (AHR) Packer

Casing Casing Packer Packer
Size Weight OD ID

5 1/2 139.7 20 to 23 29.76 to 34.22 4.50 114.3 2.35 59.69
20 to 26 29.76 to 38.69 6.1 154.93 3.875 98.42
7 177.8 23 to 29 34.22 to 43.15 6 152.39 3.875 98.42
26 to 32 38.69 to 47.62 5.93 150.62 3.875 98.42
40 to 47 59.53 to 69.94 8.47 215.13 4.73 120.14
9 5/8 244.48
47 to 53.5 69.94 to 79.62 8.31 211.07 4.73 120.14
8-16
Hydraulic-Set X-Trieve™ HC (AHC) Retrievable Packer

The X-Trieve™ HC (AHC) retrievable Features
packer is a hydraulic-set, cut-to- » Large ID for maximum tubing size
release production packer. The unique or multiple bores
design allows either the packer ID to » Single-trip capability
be maximized or have multiple bores » Triple-seal multidurometer element
or control line feed throughs. The package
large bore and no mandrel movement
» Case-carburized barrel slip
when setting make this packer ideally
suited for multizone stacked packer
applications. » Straight pull (in some cases) or cut
to release
The AHC packer can be configured as
either a straight-shear-release Benefits
retrievable packer, or where high » Does not require tubing
pressures are expected, it can be set manipulation to set
up as cut to release. In the cut-to- » Multiple packers can be set close
release design, the packer mandrel is together
cut, and the packer with tailpipe is » Minimal casing damage caused by
retrieved without leaving any packer slips under extreme load situations
components in the well. » Maximum protection from leaks
Applications Options
» Multizone production applications » Premium metallurgy and
» Single-trip completions elastomers
» Multi-string completions with » Upper tubing connection or Ratch-
control line feed through Latch™ head
» Electric submersible pump » Optional element packages for high
completions temperature or completion fluid
» High-pressure and tubing-conveyed compatibility
perforating applications with cut-to- » Straight shear or cut to release
release option
Hydraulic-Set X-Trieve™ HC (AHC) Retrievable Packer

Casing Casing Packer Packer
Size Weight OD ID
26 to 29 38.69 to 43.15 5.96 151.38 2.95 74.93
7 177.80 29 to 32 43.15 to 47.62 5.93 150.62 3.90 99.06
32 to 35 47.62 to 52.08 5.82 147.83 3.90 99.06
24 to 29.7 35.71 to 44.19 6.69 169.93 3.90 99.06
7 5/8 193.68
33.7 to 39 50.14 to 58.03 6.44 163.58 3.90 99.06
43.5 to 53.5 64.73 to 79.61 8.31 211.07 4.88 123.95
9 5/8 244.48 43.5 to 47 64.73 to 69.94 8.45 214.63 6.02 152.91
47 to 53.5 69.94 to 79.61 8.35 212.09 6.02 152.91
13 3/8 339.73 68 to 72 101.18 to 107.13 12.13 308.10 8.52 216.41
HAL33276
Specify: casing size and weight; tubing size; weight; grade; and thread; service environment
(standard, %H2S, %CO2, amines/other chemicals, chloride content, pressures, temperatures, etc.);
maximum differential pressure requirement.
Part Number Prefix: 12AHC
Hydraulic-Set X-Trieve™ HC
(AHC) Retrievable Packer
8-17
Hydrostatic-Set X-Trieve™ HC Retrievable Production Packers

X-Trieve™ HC hydrostatic-set retrievable packers are for
large bore, deviated well applications or where
conventional packer plug setting techniques are not
possible. These reliable single-trip packers help save both
time and costs and reduce intervention risk.
Applications
» Highly deviated wells or where conventional packer
plug setting techniques are not possible (non-
perforated wells)
» Where a large bore retrievable packer design is required
Features
» Holds pressure above and below
» Barrel slips for effective load distribution
» Advanced rupture disk technology (available in 500-psi
increments with temperature compensation curves)
» Dual rupture disks for reliability
» Built-in anti-preset features (hydrostatic module is
biased in the closed position)
» Independent contingency setting mechanism
» Removed from the wellbore using cut-to-release
technology
Benefits
» Reduces packer setting costs
» Reduces rig time
» Uses available hydrostatic pressure to initiate the
setting process
» Eliminates wellbore intervention to set packer
setting plug
» Reliable cut-to-release design eliminates lengthy milling
operations during retrieval operations
Operation
» Run on tubing string
» Set using available hydrostatic wellbore pressure and
applied surface pressure without plugging devices
» Removed by cutting mandrel in predetermined cut zone
using chemical or mechanical cutting tools
HAL33275
Hydrostatic-Set X-Trieve™
HC Retrievable Packer
8-18
X-Trieve™ HC Hydrostatic-Set Retrievable Packer

Casing Weight Maximum Minimum
Size Range OD OD

29 to 32 43.85 to 47.62 5.93 150.62 3.87 98.29
7 177.80
32 to 35 47.62 to 52.08 5.82 147.82 3.85 97.79
43.5 to 53.5 64.73 to 79.62 8.31 211.06 4.79 121.41
9 5/8 244.50 43.5 to 47 64.73 to 69.94 8.44 214.37 6.00 152.36
47 to 53.5 69.94 to 79.62 8.35 212.08 6.00 152.36
55.5 to 60.7 82.59 to 90.33 9.45 240.03 4.59 116.59
10 3/4 273.05
60.7 to 65.7 90.33 to 97.77 9.38 238.25 4.73 120.14
13 3/8 339.73 68 to 72 101.20 to 107.14 12.13 308.10 6.02 152.91
8-19
X-Trieve™ HP (HHH and HHS) Retrievable Packers

The X-Trieve™ HP (HHH and HHS) retrievable packer is a Features
high-pressure/high-temperature (HP/HT), retrievable, » Propped element package
single-string hydrostatic-set packer that can be run in » Barrel slip
extreme hydrostatic pressures up to 20,000 psi. The HHH » Metal-to-metal backup shoes with 360° casing wall
packer is set in casing to divert casing-to-tubing flow. This contact for element containment and reliability
packer contains a hydrostatic-setting feature that allows
» Slips located below element package for protection
the packer to be set using available well hydrostatic
from debris
pressure. Once set, a barrel slip holds the packer against
well pressures from above and below. Internal slips
maintain the packer in the set position. Once this packer » Premium metallurgy and elastomers
is run and set, it is released and retrieved by a straight » Anti-reset (HHS packer)
upward pull with the HRB retrieving tool.
Benefits
The packer is deployed on tubing using regular completion » No milling required for retrieval
techniques. Once the production packer reaches the » Suitable for unsupported casing
intended setting depth, a predetermined surface pressure » Non-damaging to casing
is applied to increase the hydrostatic pressure at the » Maximum sealing and retrieving reliability
packer. As the hydrostatic pressure approaches the » Designed to minimize rig time during completion and
packer setting pressure, the packer setting motion decompletion
commences. This process is performed without well
intervention or tubing plugging devices.
The X-Trieve HHS retrievable packer is a hydrostatic-set

cut-to-release version of the HHH packer. It is ideal for
use in complex completions that require advanced packer-
setting techniques. The HHS packer eliminates the need
to deploy packer setting plugs.
Once the packer is released, a snap ring engages the

mandrel, locking the lower wedge in place. This helps
hold the barrel slip in the retracted position.
Applications
» Hot, corrosive, deep, deviated, production, or test
completions with hydrostatic pressures up to
20,000 psi
» Completions in which milling to retrieve a permanent
packer is not desired
» Wells in which minimum casing deformation or damage
is desired
» Single-trip completions
» Multi-packer installations
» Liner-top installation
» Monobore completions
8-20
X-Trieve™ HP (HPH and HPS) Retrievable Packers

X-Trieve™ HP (HPH and HPS) Features
retrievable packers combine the » Propped element package
pressure and temperature ratings and » Barrel slip
reliability of a permanent packer with » Metal-to-metal backup shoes with
the convenience of a retrievable 360° casing wall contact for
packer. These packers incorporate element containment and reliability
unique design features that result in a
» Slips located below element
retrievable packer suitable for use at
package for protection from debris
differential pressures up to 15,000 psi
(103.4 MPa) at temperatures up to
400°F (204°C). The barrel slip » Premium metallurgy and
uniformly distributes the packer to elastomers
casing loads. The propped element » Also available as cut to release
package reliably seals the high (HPS packer)
pressures and can be retrieved with » Retrieved using a dedicated
the packer. retrieving tool run on a workstring
Applications Benefits
» Hot, corrosive, deep, deviated, » No milling required to retrieve HPH
production, or test completions packer
» When permanent packer retrieval » Suitable for unsupported casing
without milling is preferred » Non-damaging to casing
» Wells in which minimum casing » Maximum sealing and retrieving
deformation or damage is desired reliability
» Single-trip completions » Designed to minimize rig time
» Multi-packer installations during completion and
» Liner-top installation decompletion
» Monobore
X-Trieve™ HP (HPH) Retrievable Packer

Casing Casing Maximum Minimum
Size Weight OD ID

26 to 32 38.69 to 47.62 5.92 150.36 3.80 96.52
29 to 32 43.16 to 47.62 5.92 150.36 3.72 94.48
7 177.80 29 to 32 43.16 to 47.62 5.92 150.36 3.88 98.55
32 to 35 47.62 to 52.08 5.82 147.82 3.72 94.48
35 to 38 52.08 to 56.54 5.730 145.54 2.75 69.85
39 58.03 6.405 162.69 2.972 75.49
7 5/8 193.68
47.1 70.08 6.125 155.57 3.32 84.32
55.83 83.08 7.125 180.97 4.60 116.84
HAL14018
HAL31871
8 5/8 219.08 57.4 85.41 7.125 180.97 3.32 84.32

61.4 91.36 6.935 176.14 3.32 84.32
5.06 128.52 X-Trieve™ HP X-Trieve™ HP
9 5/8 244.48 47 to 53.5 69.94 to 79.62 8.35 212.09
5.80 147.32 (HPH) Packer (HPS) Packer
9 7/8 250.83 62.8 to 66.4 93.46 to 98.81 8.25 209.55 4.465 113.41
10 3/4 273.05 97.1 to 99.5 144.50 to 148.07 8.64 219.46 4.65 118.11
Specify: casing size and weight; tubing size; weight; grade; and thread; service environment (standard,
%H2S, %CO2, amines/other chemicals, chloride content, pressures, temperatures, etc.); maximum
differential pressure requirement.
Part Number Prefixes: 12HPH, 12HPS
8-21
Retrievable Feed-Through Packers

X-Trieve™ HP (MFT) feed-through X-Trieve™ HP (MFT)
packers are based on the successful, Packer
field-proven platforms highlighted in
this catalog. The packer chassis is The X-Trieve HP (MFT) packer is a
customized to allow for retrievable, hydraulic-set, cut-to-
accommodation of feed-through release, multi-string production or
lines, setting, retrieval, and injection packer set in casing to divert
performance capabilities. These casing-to-tubing flow. It is based on
packers are available in various ISO the proven HPH packer and features
14310 validation grades up to V0. the same barrel slip and element
package to provide high-performance
Feed-through applications include operation. The packer can be set
permanent reservoir monitoring, conventionally with tubing pressure
chemical injection, distributed via control line or in some sizes
temperature sensing, SmartWell® interventionally. Once set, an external
completions, electrical submersible barrel-type slip holds the packer
pump (ESP) completions, or any other against well pressures from above
feed-through application. and below. The internal slips maintain
the packer in the set position. After it
» Permanent packers can be used for
is run and set, the packer can be
ultra-high-pressure, high-
released by cutting the mandrel.
temperature applications when
When properly and completely cut,
control-line bypass is required.
the packer releases and all of the
» HPS packers are used for high- packer components, along with the
performance completions when a tailpipe, can be retrieved from the
retrievable feed-through packer is well. A locator sub is installed on the
required. The MFT packer is the lower end of the assembly for
customized derivative. locating the cutter.
» HF-1 packers are the high-
performance derivative of the HP1 Benefits
packer, which offers punch, shifting » Compatible with feed-through
tool, or cut-to-release options. equipment
» AHC packers used as hydraulic-set, » Easy installation can help make
retrievable feed-through packers marginally economical wells
become MFC packers. attractive to produce
» AHR packers used as a donor for » Easy retrievability means less time
hydraulic-set, shear-release feed- spent on workovers
through packers are MFA packers.
» Chemical injection and pressure
» ESP packers are usually based on monitoring ports can easily be
RDH or AHC packer chassis and are added through the packer without
hydraulic set, shear to release.
HAL18734
significant costs
» Feed-through, hydrostatic-set » Long-term, dependable
packers are also available in certain performance; elastomeric seals are
casing and mandrel size minimized
configurations.
» DHC packers offer multiple feed-
through possibilities for SmartWell
X-Trieve™ HP
completions, ESP, and dual bore (MFT) Packer
with control line penetration
Part Number Prefixes:
requirements. 12MFT, 12MFC, 12MFA
8-22
Hydraulic-Set X-Trieve™ HC (DHC) Packer

The X-Trieve™ HC (DHC) packer is a retrievable, hydraulic-
set dual-bore, or multi-feed-through production packer
that is set in casing to divert casing-to-tubing flow. It is set
by pressuring up the tubing string against a plugging
device below the packer or can be control-line set in
certain applications.
A bi-directional, case-carburized barrel slip holds the

packer against well pressures from above and below. An
internal body lock ring maintains the packer in the set
position until the mandrel is cut to retrieve the packer.
Applications
» Annular safety valve or SmartWell® completions
» Single-trip applications
» Multi-string completions with control line feed through
» Dual-bore completions
Features
» API 11D1-V3 validated
» Single-trip capability
» Barrel slip design
» Triple-seal multidurometer element
Benefits
» Multiple mandrel penetrations possible
» Cut to release
» Various casing sizes available
Hydraulic-Set X-Trieve™ HC (DHC) Packer

Casing Casing Packer
Size Weight OD
in. mm lb/ft kg/m in. mm

47 69.94 8.41 213.6
9 5/8 244.48
43.5 to 53.5 64.73 to 79.62 8.30 210.8
9 5/8/ 244.48/
47 to 53.5/62.8 69.94 to 79.62/93.45 8.35 212.1
9 7/8 250.82
55.5 82.59 9.455 240.1
10 3/4 273.05 55.5 to 60.7 82.59 to 90.33 9.455 240.1
60.7 to 65.7 90.33 to 97.77 9.375 238.1
13 3/8 339.72 68 to 72 101.2 to 107.14 12.13 308.1
HAL14028
X-Trieve™ HC
(DHC) Packer
8-23
Retrievable Sealbore Production Packers
Wireline-Set Versa-Trieve® Packers

Versa-Trieve® Packers: VTA, Features
VBA, VCA, VCH, VBS, VGP, » Packers can be run, set, and
VGH, VSA retrieved without any tubing
rotation, in most cases.
Versa-Trieve packers are production » The hydraulic-setting mechanism is
packers designed for intermediate contained in the setting tool,
and high-pressure well applications. reducing the number of potential
Numerous features in these compact, leak paths remaining downhole.
millable packers incorporate the
» The scoop-head design saves time
production features of permanent
by providing a guide for landing seal
packers plus the added feature of
units and accessories.
retrievability. External components
» The spring-loaded, case-carburized
are easily millable if conventional
internal locking slips maintain
release is not possible. The packers
maximum element compression.
can be either hydraulic or wireline set
and are designed to be retrieved by a » The multidurometer element
pulling tool with a straight pull of the package is designed to seal against
tubing. When hydraulically set, Versa- high and low pressures and casing
Trieve packers are ideal for deviated irregularities. (Standard nitrile or
or directional wells in which it is optional AFLAS® element packages
difficult to run mechanical-set are available. Special packer and
packers. element designs exist to suit high-
pressure applications.)
Applications » Element mandrel design on the
Versa-Trieve packers can be used in a VTA packers provides a positive
variety of applications: means of locking the upper
components to the slips. (The
» Gravel pack element mandrel allows for full
» High-rate water pack setting force application to the
» Ex-tension PacSM service elements and slips during setting
» FracPacSM service operations. If milling operations are
» Horizontal completion assemblies required, the upper components
» Production sealbore packer will not spin.)
» Suspending guns for tubing- AFLAS® is a registered trademark of Asahi
conveyed perforating Glass Co., Ltd.
» Stimulation
HAL8574
HAL5991
VTA VBA
Packer Packer
8-24
» Lower anchor lug allows torque to be transmitted

through the packer during running and pulling
operations.
» Bi-directional case-carburized slips or a barrel slip hold
the packer securely against well pressures in all casing
grades (including P110 and harder) from above
and below.
» Location of the slips beneath the elements simplifies
release and retrieval. Debris is kept off the slips.
» A flow-isolated, C-ring release mechanism locks the
packer in the set position until located and unlatched by
HAL6025
the retrieving tool. Pushing through tight spots is safer
than with traditional collet-release mechanisms.
» Packer is designed for simple release and retrieval. Bottom
Sub
HAL10853
Versa-Trieve® packers are available with the following top
sub configurations:
» Versa-Latch® assembly Upper Sealbore
» Upper sealbore assembly (VSA, VBS) Versa-Latch® Head
Threaded bottom subs are provided as a separate item for

running gravel pack flow subs, sealbore extensions, or
tubing tailpipe of varying types and sizes. The -Z
designates that the packer has no bottom sub.
VCH and VGH Packers

The VCH packer is a VCA packer specially designed for
use with the HPT heavy hang weight soft release tool.
The VGH packer is a VGP packer designed for the
HPT tool.
HAL23370
VCH
Packer
8-25
VGP Packers
The large-bore Versa-Latch® gravel pack (VGP)-style
packer is an integral part of the Versa-Trieve® packer family
of tools. It provides a larger bore than the VTA packers (in
a given casing size and weight) by eliminating the
element mandrel, while still retaining many of the Versa-
Trieve packer line features. Because the element mandrel
is eliminated, the lower element retainer is pinned to the
packer mandrel, and an additional set of anti-rotation pins
are added for ease of milling. The VGP packer also
includes a top snap guide for collet locations.
Upper Sealbore VSA Versa-Trieve® Packer

For applications in which a larger bore is required through
the seal assembly, Halliburton can provide an upper
sealbore packer head design that has a larger ID than the
packer mandrel and can accept a short seal assembly and
Versa-Latch locator.
Weight-Down Versa-Trieve and PGP Packers

All the packers described previously can be provided as
weight-down packer designs for weight-down squeeze
and circulate gravel packing and FracPac™ systems. The
weight-down packers use the slots in the top sub and
setting sleeve. These slots align when the packer is in the
set position. This provides a flow path for return fluids
during a gravel packing operation or pressure monitoring
during a FracPac system operation.
HAL8368
Run-In Set Position with

Position Return Flow
HAL12113
HAL15694
VGP VSA
Packer Packer
8-26
Versa-Trieve® Packers
Casing Casing Packer Packer Production
Size Weight OD Bore Seal Assembly ID
4 1/2 114.30 9.5 to 11.6 14.14 to 17.26 3.82 97.03 2.380 60.45 1.74 44.07
5 127.00 15 to 18 22.32 to 26.79 4.09 103.89 2.550 64.77 1.81 45.97
23 to 23.8 35.22 to 35.41 4.44 112.78
20 to 23 29.76 to 34.22 4.50 114.30
5 1/2 139.70 2.750 69.85 1.93 48.95
17 to 20 20.83 to 25.30 4.60 116.84
14 to 17 20.83 to 25.30 4.67 118.62
34.5 51.34 5.35 135.89
28 41.66 5.53 140.46
6 5/8 168.28 3.250 82.55 2.35 59.69
24 35.72 5.73 145.54
20 to 24 29.76 to 35.71 5.73 145.54
49.5 to 50.1 73.66 to 74.56 5.30 134.62 3.000 76.20 2.35 59.69
49 72.92 5.35 135.89
41 to 44 61.01 to 65.47 5.53 140.46
41 to 42.7 61.01 to 63.54 5.565 141.35 3.250 82.55 2.35 59.69
38 56.55 5.73 145.54
32 to 38 47.62 to 56.54 5.73 145.54
38 56.55 5.725 145.42
32 to 35 47.62 to 52.08 5.82 147.83
7 177.80 32 47.62 5.89 149.61
26 to 32 38.69 to 47.62 5.92 150.37
26 to 29 38.69 to 43.15 6.015 152.78
26 to 29 38.69 to 43.15 6.00 152.78 3.880 98.55 3.050 77.47
23 to 29 34.22 to 43.15 6.00 152.40
23 34.22 6.14 155.96
23 34.22 6.19 157.23
17 to 23 25.30 to 34.22 6.19 157.23
17 to 20 25.30 to 29.76 6.275 159.51
45.3 to 47.1 67.41 to 70.08 6.14 155.96
42.4 to 47.1 35.72 to 70.09 6.19 157.23
39 to 42.8 58.03 to 63.69 6.275 159.51
39 58.04 6.44 163.58
7 5/8 193.68 29.7 to 39 44.19 to 58.03 6.44 163.58 3.880 98.55 3.050 77.47
29.7 to 33.7 44.19 to 50.15 6.56 166.62
33.7 50.15 6.58 167.13
26.4 to 29.7 39.28 to 44.19 6.62 168.15
24 to 29.7 35.71 to 44.19 6.68 169.67
46.1 68.6 6.28 159.96
7 3/4 196.85 3.880 98.55 3.050 77.47
46.1 to 48.6 68.6 to 72.32 6.19 157.23
8 1/8 206.38 45.5 67.71 6.87 174.5 4.600 116.84 3.800 96.52
57.4 to 61.4 85.42 to 91.37 6.985 177.42 4.600 116.84 3.800 96.52
60.7 90.32 7.00 177.8 4.600 116.84 3.800 96.52
61.4 91.37 7.00 177.8 4.600 116.84 3.800 96.52
55.83 83.08 7.125 180.95 4.600 116.84 3.800 96.52
8 5/8 219.08 55.83 to 57.4 82.94 to 85.42 7.125 180.98 4.600 116.84 3.800 96.52
52 to 54 77.38 to 80.36 7.16 181.86 4.600 116.84 3.800 96.52
40 to 44 59.53 to 65.47 7.43 188.72 5.000 127.00 3.850 97.79
28 to 36 41.67 to 53.57 7.63 193.80 3.880 98.55 3.05 77.47
32 to 36 47.62 to 53.57 7.64 194.06 3.880 98.55 3.05 77.47
8 3/4 222.25 49.7 73.96 7.43 188.72 5.000 127.00 3.85 97.79
8-27
Versa-Trieve® Packers
Casing Casing Packer Packer Production
Size Weight OD Bore Seal Assembly ID
70.3 to 71.8 104.61 to 106.84 7.89 202.69 5.000 127.00 3.850 97.79
3.880 98.55 3.05 77.47
53.5 79.62 8.30 210.82 5.000 127.00 3.85 97.79
6.000 152.40 4.86 123.44
3.880 98.55 3.05 77.47
47 to 53.5 64.74 to 79.62 8.30 210.82 5.000 127.00 3.85 97.79
6.000 152.40 4.86 123.44
3.880 98.55 3.05 77.47
43.5 to 53.5 64.73 to 79.62 8.30 210.82
5.000 127.00 3.85 97.79
9 5/8 244.48
3.880 98.55 3.05 77.47
43.5 to 47 64.74 to 69.94 8.45 214.63 5.000 127.00 3.85 97.79
6.000 152.40 4.86 123.44
40 to 47 59.53 to 69.94 8.46 214.88 5.000 127.00 3.85 97.79
3.880 98.55 3.05 77.47
36 to 43.5 53.57 to 64.73 8.52 216.41
5.000 127.00 3.85 97.79
40 to 43.5 59.53 to 64.73 8.52 216.41 6.000 152.40 4.86 123.44
3.880 98.55 3.05 77.47
36 to 40 53.57 to 59.53 8.60 218.44
5.000 127.00 3.85 97.79
9 3/4 247.65 59.2 88.10 8.30 210.82 5.000 127.00 3.85 97.79
5.000 127.00 3.85 97.79
62.8 93.46 8.30 210.82
9 7/8 250.83 6.000 152.40 4.86 123.44
66.9 99.56 8.30 210.82 6.000 152.40 4.86 123.44
10 1/8 257.18 79.22 117.89 8.30 210.82 5.000 127.00 3.85 97.79
51 to 65.7 75.90 to 97.77 9.31 236.47 5.000 127.00 3.85 97.79
10 3/4 273.05
60.7 to 65.7 90.33 to 97.77 9.34 237.24 6.000 152.40 4.86 123.44
11 3/4 298.45 65 to 71 96.72 to 105.65 10.30 261.62 6.000 152.40 4.86 123.44
11 7/8 301.63 71.8 106.85 10.34 273.05 6.000 152.40 4.86 123.44
13 3/8 339.73 68 to 72 101.18 to 107.14 12.13 308.10 6.000 152.40 4.86 123.44
8-28
Versa-Trieve® Packer Retrieving Tool

Versa-Trieve® retrieving tools are used to retrieve
Versa-Trieve packers. To retrieve the packer, the retrieving
tool is run on a workstring, stung into the packer bore, and
latched into the Versa-Trieve packer. Once latched, the
tool locates the packer’s release sleeve and moves it
upward, allowing the packer to be released. Additional
upward movement of the workstring releases the sleeve
and moves the packer mandrel up, which allows the
packer slips to retract and the packer to be retrieved.
No rotation is necessary in the pulling operation. To

release the pulling tool from the packer, only a 1/4 turn to
the right is needed on the J-latch-type locators. Additional
rotation (six to eight turns) is required to release from the
Versa-Latch® locator from the packer top sub.
Benefits
» No rotation required for pulling operation
» Straight-through ID allows washing down to the packer
» Easy to release with 1/4 turn on lug-type tools (VRT
type) and six to eight turns on a Versa-Latch tool
(VRA type)
» Rugged lug-type design engages the release sleeve
HAL16442
Versa-Trieve® Packer
Retrieving Tool
Specify: casing size and weight; tubing size; weight; grade; and thread;
service environment (standard, %H2S, %CO2, amines/other chemicals,
Part Number Prefixes: 12VRA, 12VRR, 12VRT
8-29
Engaging Releasing Retrieving

After the tubing and seal assembly With the retrieving tool properly Additional upstrain shears the pins
are removed, a Versa-Trieve® latched to the packer, the workstring (g), causing the lugs of the retrieving
retrieving tool is lowered into the is slacked off until the retrieving tool tool (c) to retract. Upward movement
packer until the locator no-goes on begins to take weight. An upstrain of the packer’s mandrel causes the
the packer top sub. An upstrain on applied to the retrieving tool allows shoulder (h) to raise the element
the workstring (a) verifies that the the lugs of the retrieving tool (c) to mandrel (j) and top wedge (k). The top
retrieving tool is latched into the engage the packer release sleeve. wedge is pulled out from under the
packer and shears the locator to the Continued upstrain will shear the slips and pulls on the slip carrier,
mandrel shear pin (b). shear pins (d) in the release sleeve, which pulls the slips off of the lower
allowing the release sleeve (e) to wedge (l). The shoulder (m) catches
move upward and toward the release the lower edge and supports the
ring (f). tailpipe below the packer.
l
m g
g
f c
d
c
e e
HAL11420
HAL11421
HAL11419
Schematic 1 Schematic 2 Schematic 3
8-30
Retrievable Mechanical-Set Packers

Versa-Set® Packers
The Versa-Set® packer uses a Applications
modular design concept to combine » Production, testing, injection,
all the best high-performance stimulation, tubing-conveyed
features of a mechanical-set perforating (TCP), and temporary
retrievable packer with the ability to plugging
set on wireline. Three setting » Any application that requires the
modules are available for a wide packer be lubricated into the
variety of applications. wellbore with a plug in place
» TCP or other completions
The Versa-Set packer can be set on
that require tailpipe
wireline using the economical WLS
module. A standard XL on-off tool
Features
with integral landing nipple profile
» Wireline-set or mechanical-set
provides for a temporary plug at the
top of the packer while the » Temporary plug can be installed at
production tubing is run. Setting on the top of the packer
wireline allows lubricating into the » Holds in both directions with
wellbore without having to kill the opposing slip design
well, which minimizes damage to » Pressure ratings to 10,000 psi
sensitive formations. It also provides (68.9 MPa)
for precise setting depth control. » Temperature ratings up to 325°F
Once it is set on wireline and the (163°C)
tubing string is engaged, the packer » Single-trip retrievable Mechanical
can be released and retrieved in a » Mechanically resettable on tubing or WLS
half-trip — no retrieving tool is with simple, 1/4 turn J-slot WLS Re-Settable Clutch
required. The packer can also be set operation when using either Module Module Module
on wireline when either of the mechanical-set module
mechanical-set modules (with or » High-performance triple-seal
without clutch) are used. These multidurometer element package
modules allow the packer to be » Internal bypass
moved and reset multiple times » Emergency shear release
before retrieving.
» Large ID
The Versa-Set packer can easily be » Accepts a wide variety of
converted at the wellsite to run completion accessories
mechanically on tubing. Operation is » Sour service trim available
a simple 1/4 turn for right-hand set HAL123505
and release. The element package

Versa-Set® Packer with
can be packed off in either Three Setting Modules
compression or tension. Heavy-duty
j-lugs are capable of handling most
treating conditions and also provide
emergency straight-pull release.
This packer provides a full opening for

most tubing-casing combinations and
is available for pressure ratings up to
10,000 psi and temperatures up to
325°F to meet most well conditions.
It can be trimmed for sour service
applications.
8-31
Benefits
» Three setting modules available for maximum versatility
» Easily converts to wireline- or mechanical-set in
the field
» Can be lubricated into well under pressure, thereby
minimizing damage to sensitive formations
» Provides both the accuracy of wireline setting and the
capability of a mechanical-set retrievable packer
» Provides the versatility to run the packer either on
wireline, slickline (with the Halliburton DPU® downhole
power unit), or tubing
» Profile nipples and/or pump-out plugs can also be run
below the packer
Wireline-Set Operation
» When trimmed with any of the three setting modules,
the packer can be set with a standard wireline setting
tool or DPU downhole power unit with wireline
adapter kit
» Uses standard XL on-off tool
» Can be run and set with a plug installed in the on-off
tool gudgeon (top of packer)
» Operates as a standard mechanical double-grip packer
with on-off tool once set on wireline
» One-quarter turn right-hand release
» Resettable on tubing when either of the mechanical-set
modules are used
» Emergency straight-pull release
Mechanical-Set Operation
» Can be run and set on tubing with either of the
mechanical-set modules
» One-quarter turn right-hand set
» Can be packed off in either compression or tension
» Can be left in compression, tension, or neutral position
» One-quarter turn right-hand release
» Emergency straight-pull release
» Clutch (mechanical-set with clutch module) helps
ensure reliable setting operations by removing excess
tubing torque
HAL123504
HAL123506
Versa-Set® Retrievable Versa-Set® Retrievable

Packer with Clutch Packer with Clutch
(Wireline Operation) (Mechanical Operation)
8-32
Versa-Set® Packer
Casing Size Casing Weight Maximum OD Minimum ID Tubing Size

9.5 to 11.6 14.14 to 17.20 3.82 97.03
4 1/2 114.30 11.6 to 13.5 17.26 to 20.09 3.76 95.50 1.923 48.84 2 3/8 60.33
15.1 22.47 3.66 92.96
11.5 to 15 17.11 to 22.32 4.22 107.19
5 127.00 1.923 48.84 2 3/8 60.33
15 to 18 22.32 to 26.79 4.10 104.14
1.985 50.42 2 3/8 60.33
13 to 15.5 19.35 to 23.07 4.77 121.16
2.36 59.94 2 7/8 73.03
1.985 50.42 2 3/8 60.33
5 1/2 139.70 15.5 to 20 23.07 to 29.76 4.61 117.09
2.36 59.94 2 7/8 73.03
1.985 50.42 2 3/8 60.33
20 to 23 29.76 to 34.23 4.50 114.30
2.36 59.94 2 7/8 73.03
1.975 50.17 2 3/8 60.33
17 to 23 25.30 to 34.23 6.18 156.97 2.423 61.54 2 7/8 73.03
2.853 72.47 3 1/2 88.90
1.975 50.17 2 3/8 60.33
23 to 29 34.23 to 43.16 6.00 152.40 2.423 61.54 2 7/8 73.03
2.853 72.47 3 1/2 88.90
7 177.80
1.975 50.17 2 3/8 60.33
29 to 32 43.16 to 47.62 5.91 150.11 2.423 61.54 2 7/8 73.03
2.853 72.47 3 1/2 88.90
1.975 50.17 2 3/8 60.33
32 to 35 47.62 to 52.09 5.80 147.32 2.423 61.54 2 7/8 73.03
2.853 72.47 3 1/2 88.90
2.423 61.54 2 7/8 73.03
24 to 29.7 35.72 to 44.20 6.70 170.18
2.853 72.47 3 1/2 88.90
7 5/8 193.68
2.423 61.54 2 7/8 73.03
33.7 to 39 50.15 to 58.04 6.45 163.83
2.853 72.47 3 1/2 88.90
Specify: casing size and weight; tubing size; weight; grade; and thread; service environment (standard, %H2S,
requirement.
Part Number Prefix: 12VSW, 12VSM, 12VSC
8-33
Guiberson® G-6 Packer

The Halliburton Guiberson® G-6 Operation
packer is a double-grip, retrievable, The G-6 packer is set by lowering the
single-string packer designed for tubing to the setting depth. The
service in waterflooding and tubing is picked up to allow for the
enhanced oil recovery (EOR). setting stroke (8 in.) plus the desired
Because many of these wells are tubing load. One-quarter turn right-
shallow, the packer was designed to hand rotation of the tubing at the
allow the packing elements to be packer with set-down motion sets
packed off with either tubing tension both slip systems. Packing elements
or compression at the packer. The can then be packed off with either
double-grip feature provides the compression or tension at the packer.
option of leaving tubing in
compression or tension and makes The packer is retrieved by applying
Case-Hardened
the packer suitable for use with 1/4 turn right-hand rotation of the
Upper Slip
accessories, such as on-off tools, tubing at the packer and picking up.
downhole shutoff valves, and other Opening of the internal bypass valve
related completion tools. allows pressure to equalize across
the packer. Continued upward
Applications movement will release the packer
» Ideally suited for EOR projects and automatically re-J the tool into Pressure-Assisted
» CO2 and steam injection service the running position. In the event the Packing Element
with specific elastomer systems tool cannot be unset conventionally, a System
» Up to 5,000 psi (34.45 MPa) safety shear system is provided for
differential pressure typical emergency release.
Internal Bypass
Features Valve
» Short compact length
» Compatible with plastic coating,
sour service trim, or special flow
wet metallurgy
» Internal bypass valve provides
reliable running, releasing, and
retrieving
» Innovative packing element system
for positive pressure-enhanced Cased-Hardened
packoff Lower Slip
» Opposing slip design holds forces
from either direction, while loaded
slip remains on the low-pressure
side of the tool
» Emergency shear release
» Take-up feature allows pressure
differential to increase and lock in 1/4 Turn J-Slot/
added rubber compression Gudgeon Pin for
Easy Set/Release
Benefits
» Requires only 1/4 turn of the tubing
at the packer to set or release
» Tension or compression packs off
HAL122100
the rubber system

» Tubing can be spaced out in
tension, neutral, or compression
» Field-redressable Guiberson®
G-6 Packer
» Can be run with a variety of
completion accessories
8-34

Casing Casing Packer Minimum Tubing
Size Weight OD ID Size

4 101.60 9.25 to 11.6 13.77 to 17.26 3.295 83.69 1.545 39.24 1.90 48.26
4 1/2 114.30 9.5 to 13.5 14.14 to 20.09 3.75 98.17 1.94 49.22 2 3/8 60.33
11.5 to 15 17.11 to 22.32 4.25 107.95
5 127.00 1.94 49.22 2 3/8 60.33
15 to 18 22.32 to 26.79 4.13 104.78
13 to 15.5 19.35 to 23.07 4.75 120.65
5 1/2 139.70 17 to 20 25.30 to 29.76 4.63 117.48 1.94 or 2.44 49.22 or 61.93 2 3/8 or 2 7/8 60.33 or 73.03
20 to 23 29.76 to 34.22 4.50 114.30
5 3/4 146.10 17 to 20 25.30 to 29.76 4.85 123.19 1.94 49.22 2 3/8 60.33
17 to 24 25.30 to 35.72 5.69 144.45
6 5/8 168.30 2.50 63.50 2 7/8 73.03
26 to 32 38.67 to 47.62 5.50 139.70
17 to 20 25.30 to 29.76 6.13 155.58
1.94 or 2.50 or 49.22 or 63.50 or 2 3/8 or 2 7/8 60.33 or 73.03
7 177.80 22 to 26 32.74 to 38.69 6.00 152.40
3.00 76.20 or 3 1/2 or 88.90
28 to 32 41.67 to 47.62 5.88 149.23
20 to 26.4 29.76 to 39.29 6.69 169.88
7 5/8 193.70 2.50 63.50 2 7/8 73.03
29.7 to 39 44.20 to 58.04 6.44 163.53
28 to 36 41.67 to 53.57 7.56 192.10
8 5/8 209.10 3.00 76.20 3 1/2 88.90
40 to 49 59.53 to 72.92 7.38 190.50
32.3 to 40 48.07 to 59.53 8.50 215.90
9 5/8 244.50 43.5 to 47 64.74 to 69.94 8.38 212.72 4.00 101.60 4 1/2 114.30
53.5 79.62 8.25 209.55
Specify: casing size and weight; tubing size; weight; grade; and thread; service environment (standard, %H2S, %CO2, amines/other chemicals, chloride
content, pressures, temperatures, etc.); maximum differential pressure requirement.
Part Number Prefixes: 12GF, D
8-35
Retrievable Hydraulic-Set Packers

Hydraulic-Set Perma-Lach® PHL Packers
The Perma-Lach® PHL hydraulic-set retrievable packer is a
high-performance, straight-shear-release packer. The PHL
packer has no holddown buttons, helping eliminate
potential leakage from the o-rings.
The PHL packer’s optimized OD speeds the run-in

process. Setting is achieved by running the packer in on
tubing, dropping a ball, or setting a slickline plug and
applying pressure. No tubing manipulation is required. To
release, pull straight up on the production tubing. Setting
pressures can be field adjusted, allowing multiple packers
to be run and set during a single trip. Tubing can also be
spaced out before the packer is set.
Applications
» Single or multi-packer production completions
» Can be used as the lower packer in dual completions
» Can be set at predetermined pressures or selectively
set in multizone completions
» Up to 7,500 psi (51.7 MPa) differential pressure typical
Features
» Optimized OD
» Triple-seal multidurometer elements
» Shear screws allow operators to vary the setting
pressure and release force
» Release mechanism protected from premature
shearing
» No mandrel movement when setting
Benefits
» Setting pressures can be adjusted in the field
» No tubing manipulation required for setting
» Requires only a straight pull to release
» Multiple packers can be run and set in one trip
» High performance at low cost
» Tubing can be spaced out before the packer is set
HAL59089
Hydraulic-Set
Perma-Lach® PHL Packer
8-36
Hydraulic-Set Perma-Lach® PHL Packer

Casing Casing Tubing Packer
Size Weight Size OD

4 1/2 114.30 9.5 to 13.5 14.14 to 20.09 2.38 60.33 3.76 96.16
13 to 17 19.35 to 25.30 2.38 60.33 4.70 119.38
13 to 17 19.35 to 25.30 2.88 73.03 4.70 119.38
5 1/2 139.70
17 to 23 25.30 to 34.22 2.38 60.33 4.52 114.30
17 to 23 25.30 to 34.22 2.88 73.03 4.52 114.30
6 5/8 168.28 24 to 28 35.72 to 41.67 3.50 88.90 5.61 142.49
2.88 73.03 5.98 151.89
23 to 29 34.22 to 43.16
3.50 88.90 5.98 151.89
7 177.80
2.88 73.03 5.83 147.83
29 to 35 43.16 to 52.09
3.50 88.90 5.83 147.83
2.88 73.03 6.47 164.29
7 5/8 193.68 29.7 to 39 44.20 to 58.04
3.50 88.90 6.47 164.29
3.50 88.90 8.45 214.68
40 to 47 59.53 to 69.94
4.50 114.30 8.45 214.68
9 5/8 244.48
3.50 88.90 8.23 209.12
47 to 53.5 64.74 to 79.62
4.50 114.30 8.23 209.12
Specify: casing size and weight; tubing size; weight; grade; and thread; service environment (standard, %H2S, %CO2, amines/other
chemicals, chloride content, pressures, temperatures, etc.); maximum differential pressure requirement.
Part Number Prefix: 12PHL
8-37
Hydraulic-Set Guiberson® G-77 Packer

The Halliburton Guiberson® G-77 packer is a hydraulically
set, mechanically held pressure-balanced packer that is
ideal for deep, high-pressure oil and gas production. The
hydraulic-setting feature combined with the pressure-
balanced system makes this packer ideal for multizone
and deviated-hole applications. The G-77 packer is
hydraulically actuated and pressure balanced to offset
pressure fluctuations and reversals when the packer is in Case-Hardened
the set position. Upper Slip
Applications
» Multizone production or injection
» Single-trip completions Balance Chamber
» Deviated wellbores
» Up to 5,000 psi (34.5 MPa) differential pressure typical
Features
» Opposing slip design holds forces from either direction, Internal Bypass
while the loaded slip remains on the low-pressure side Valve
of the tool
Pressure-Assisted
» Compatible with packer accessories
Packing Element
» Innovative packing element system for positive
pressure-enhanced packoff
» Solid preset prevention system
» Internal bypass valve
Setting Chamber
Benefits with Preset Protection
» Packer does not require tubing manipulation to set
» Multiple packers can be set close together
» Handles differential pressure from below without
excessive releasing shear values
» Field-redressable Mandrel Lock
» Releasing shear value is field adjustable without
disassembly
Case-Hardened
Operation Lower Slips
The G-77 packer is set by establishing a temporary plug in
the tubing below and applying setting pressure to the Field-Adjustable
tubing. The packer is released by straight upstrain to the Release Pin Valve
tubing string in excess of the previously selected
releasing shear value.
HAL15509
Hydraulic-Set
8-38
Hydraulic-Set Guiberson® G-77 Packer

Casing Casing Packer Minimum Tubing
Size Weight OD ID Size

4 1/2 114.30 9.5 to 13.5 14.14 to 20.09 3.75 95.25 1.94 49.23 2 3/8 60.33
11.5 to 15 17.11 to 22.32 4.25 107.95
5 127.00 1.94 49.23 2 3/8 60.33
15 to 18 22.32 to 26.79 4.13 104.78
13 to 15.5 19.35 to 23.07 4.75 120.65
5 1/2 139.70 17 to 20 25.30 to 29.76 4.63 117.48 1.94 49.23 2 3/8 60.33
20 to 23 29.76 to 34.22 4.50 114.30
17 to 24 25.30 to 35.72 5.69 144.47
6 5/8 168.30 2.44 61.93 2 7/8 73.03
26 to 32 38.67 to 47.62 5.50 139.70
17 to 20 25.30 to 29.76 6.13 155.58
61.93 2 7/8 73.03
2.44 or
7 177.80 22 to 26 32.74 to 38.69 6.00 152.40 or or or
3.00
76.20 3 1/2 88.90
28 to 32 41.67 to 47.62 5.88 149.23
20 to 26.4 29.76 to 39.29 6.69 169.88
7 5/8 193.70 3.00 76.20 3 1/2 88.90
29.7 to 39 44.20 to 58.04 6.44 163.53
28 to 36 41.67 to 53.57 7.56 192.10
8 5/8 209.10 3.00 76.20 3 1/2 88.90
40 to 49 59.53 to 72.92 7.38 190.50
32.3 to 40 48.07 to 59.53 8.50 215.90
9 5/8 244.50 43.5 to 47 64.74 to 69.94 8.38 212.72 4.00 101.60 4 1/2 114.30
53.5 79.62 8.25 209.55
Specify: casing size and weight; tubing size; weight; grade; and thread; service environment (standard, %H2S, %CO2,
amines/other chemicals, chloride content, pressures, temperatures, etc.); maximum differential pressure requirement.
Part Number Prefixes: 12GGG, D
8-39
Hydraulic-Set RDH Dual Production Packers

RDH hydraulic-set packers are » Triple-seal multidurometer
designed to be set by pressuring up elements have two hard end
the tubing string against a plugging elements with molded self-
device below the packer. retracting springs and a softer
middle element for casing
RDH packers lock-set mechanically
irregularities and low pressures.
using spring-loaded internal slips. A
» Contoured case-carburized slips
lower set of mechanical slips holds
conform without deforming casing.
the packer set against downward
forces and an upper set of pressure- » Dovetail slip design helps release
actuated button slips holds the packer the packer during retrieval.
set against differential pressure from » Optional heads allow use of various
below. The packers are released and latching arrangements.
retrieved by straight upward pull on » Shear screws allow operator to
the tubing string. vary the setting pressure and
release force.
Applications
» Deep or deviated wells that require Benefits
dual completion strings » Has a low-pressure setting
requirement so rig pumps usually
Features provide enough pressure
» Tungsten carbide disk inserts in the » Allows varied setting pressures
holddowns are protected from the with varied numbers of shear
casing wall as the packer is screws
lowered into the well. » Requires only a straight pull to
release
» Allows adjustment of pull to
release in the field
» Works well in all casing types
Hydraulic-Set RDH Dual Production Packers

Casing Casing Packer Primary Secondary
Size Weight OD ID* ID*
29.76 to
6 5/8 168.29 20 to 28 5.63 143.00 1.94 49.28 1.56 39.62
41.67
29.76 to
20 to 26 5.94 150.88 1.94 49.28 1.94 49.28
38.69
34.22 to
23 to 29 6.03 153.16 2.38 60.45 1.53 38.86
7 177.80 43.16
38.69 to 5.94 150.88 1.94 49.28 1.94 49.28
26 to 32
47.62 5.95 151.13 2.38 60.45 1.53 38.86
35 52.09 5.84 148.34 1.92 48.77 1.54 39.12
26.4 to 39.29 to 6.64 168.66 1.94 49.28 1.94 49.28
29.7 44.20 6.64 168.66 2.37 60.20 1.91 48.51
7 5/8 193.68
44.20 to 6.48 164.59 1.91 48.51 1.91 48.51
29.7 to 39
58.04 6.44 163.58 2.38 60.45 1.93 49.02
HAL10410
53.57 to
36 to 43.5 8.62 218.95 2.90 73.66 2.90 73.66
64.74
8.44 214.38 2.90 73.66 2.44 61.98
8.44 214.38 2.90 73.66 2.90 73.66 Hydraulic-Set
59.53 to
9 5/8 244.48 40 to 47 RDH Packer
69.94 8.50 215.90 2.89 73.41 2.90 73.66
8.50 215.90 3.81 96.77 1.92 48.77
43.5 to 64.74 to
8.34 211.84 2.90 73.66 2.44 61.98
53.5 79.62
*Other IDs available depending on tubing size selected.
Specify: casing size and weight; tubing size; weight; grade; and thread; service environment (standard, %H2S,
requirement, primary or secondary string set, secondary latch type. Part Number Prefix: 12RDH
8-40
Seal Assemblies for Hydraulic-Set RDH Dual Packers

Head Configurations for RDH Packers
The following head configurations for RDH packers are
available for both short-string and long-string set packers:
» J-slot latch that releases with only a 1/4 right-hand turn
of the tubing at the packer
» Collet latch that requires no rotation for latching or
unlatching; it indicates this action at the surface
» Collet/sleeve latch that operates the same as the collet Primary: Threaded Primary: Threaded Primary: J-Slot
latch, except the sleeve must be shifted to lock and Secondary: Collet Secondary: J-Slot Secondary: Collet
unlock the collet
Options
These head configurations are available with molded or
premium seal elements.
Dual Hydraulic-Set Packer

Latch Selection Chart
HAL8452
Latch Arrangement*
Type Latch Primary Secondary Primary: J-Slot Primary: Threaded Primary: Threaded
LT Threaded Threaded Secondary: Secondary: Secondary:
J-Slot Collet/Sleeve Latch Threaded
LB Threaded Collet
LA Threaded J-Latch
LSC Threaded Steamline Collet
LJ J-Latch J-Latch
LC J-Latch Collet
SSC Collet (sliding sleeve) Collet (sliding sleeve)
SC Collet (sliding sleeve) Collet
*Other combinations available
Specify: casing size and weight; sizes; weights; grades; and threads for all
tubing strings; latch type for each tubing string (refer to dual hydraulic-set
packer latch selection chart); service environment (standard, %H2S, %CO2,
amines/other chemicals, chloride content, pressures, temperatures, etc.);
approximate weight to be suspended below packer; selective set (Y/N);
maximum differential pressure requirements; setting string and desired
setting pressure; desired shear release value.
Part Number Prefix: 12RDH
HAL8454
J-Slot Collet Collet/Sleeve

Latch Latch Latch
8-41
Special Application Packers
The ZoneGuard® FP (Frac Pack) packer is designed to
provide effective, economical annular isolation in
openhole wellbore sections, while remaining versatile
enough for cased-hole isolation applications. It is primarily
used in wellbores that require multizone isolation for
stimulating, fracturing, or general production operations.
The ZoneGuard FP packer is run as an integral part of the

production casing or tubing string and is set with hydraulic
pressure by setting a plug beneath the tool. The packer
uses a uniquely designed element package with backup
system to deliver consistent sealing performance in a
defined range of openhole and cased-hole sizes.
Additionally, the compact design is ideal for wellbores
with short radius build angles or high dogleg severity well
conditions. The design also provides additional value for
wells in which a significant number of packers need to be
run, such as unconventional shale plays, to isolate dozens
of individual zones.
Applications
» Unconventional and mature assets
» Open or cased-hole applications in vertical or
horizontal wells
» Multistage fracturing or acidizing
» Remedial stimulation
Features
» Instant hydraulic setting
» Compact, concise design
» Small running OD
» Multi-piece element package with unique backup
Benefits
» Effective and economical design suited for multizone
fracturing treatments
» Compact size for trouble-free deployment in horizontal
HAL122707
or directional wells
» Effective selective production management in
» Reliably control inflow or injection within selected ZoneGuard® FP
sections of the wellbore Packer
8-42
Maximum
Tool Maximum Minimum Minimum Maximum Temperature Pressure Rating
Length
Connection Metal OD ID Borehole Borehole Rating (in Minimum
Bore ID)
in. in. in. in. in. in. °F psi

4 1/2
5.755 3.895 5.875 6.5 48.71 325 10,000
13.5 lb API-LC
4 1/2
5.755 3.895 5.875 6.5 50.95 325 10,000
Blank
5 1/2
7.25 4.65 7.75 8 52.15 325 10,000
23.0 lb API-LC
5 1/2
7.25 4.65 7.75 8 53.28 325 10,000
Blank
5 1/2
8 4.67 8.5 8.75 47.6 325 10,000
23.0 lb API-LC
5 1/2
8 4.67 8.5 8.75 51.7 325 10,000
Blank
8-43
The Halliburton ZoneGuard® HE (High-Expansion) packer
is designed for situations in which a high-expansion
sealing element is required and when large variations in
hole gauge diameter are anticipated. The packer uses a
multidurometer, multi-element package with a unique
backup and deployment system to deliver industry-
leading sealing performance in the most challenging
wellbore environments. The packer is well-suited for zonal
isolation in multiple applications, such as sand control,
production management, stimulation, and
stage cementing.
The ZoneGuard HE packer is run as part of the completion

string and can be set either hydrostatically or hydraulically,
depending on the well conditions. The hydrostatic-set
ZoneGuard HE packer requires a shifting tool to shift an
internal sleeve that allows the hydrostatic pressure to
enter the setting chamber and set the packer. The
hydraulic-set ZoneGuard HE packer can be set by
plugging the tubing below the packer or with an isolation
straddle tool to provide hydraulic pressure to the setting
chamber. The hydraulic ZoneGuard HE packer can also
contain a hydrostatic-assist feature, which helps maintain
positive pressure on the packer at all times.
Applications
» Sand control
» Stimulation
» Stage cementing
Features
» Hydrostatic-assist feature for positive pressure
on element
» Small running OD
Benefits
» Provides selective production management in
HAL33552
» Reliably controls inflow or injection within selected
sections of the wellbore ZoneGuard® HE
» Wide range of openhole isolation capabilities with one Packer
packer design
» Optional setting procedure: either hydraulic,
hydrostatic, or hydrostatic-assist
8-44
Maximum
Tool Length Setting
Connection Borehole ID) Process

4 1/2 12.60 lb
5.630 3.490 6 8 1/4 130.70 325 5,000 Hydraulic
VAM TOP®
4 1/2 12.75 lb
5.630 3.490 6 8 1/4 169.08 325 5,000 Hydrostatic
API-EU
5 1/2 17.0 lb
8.000 4.670 8 1/2 11 1/2 142.33 325 5,000 Hydraulic
NEW VAM®
5 1/2 17.0 lb
8.000 4.870 8 1/2 11 1/2 170.85 325 5,000 Hydrostatic
API-LC
6 5/8 32 lb
8.000 4.890 8 1/2 11 1/2 140.88 325 5,000 Hydraulic
VAM TOP
8-45
ZoneGuard® SR Packer
The Halliburton ZoneGuard® SR (Short Radius) openhole
packer is a versatile solution that helps enable effective
annular zonal isolation in a wide range of oilfield
applications. The packer includes many enhanced
features, such as an innovative anti-preset mechanism,
upgraded element package with robust backup system,
and ample setting range. These features help ensure
reliable deployment to target depth and unsurpassed
sealing performance in a variety of wellbore conditions.
The ZoneGuard SR packer is ideal for situations in which
tight radius well conditions exist, effective isolation is
imperative, and deployment risks need to be removed.
The ZoneGuard SR packer is run as an integral part of the

production casing or tubing string. It is set with hydraulic
pressure either by setting a plug beneath the tool, or
when plugging the completion string is not possible, by
running an isolation straddle tool across the packer.
Additionally, the innovative anti-preset mechanism helps
prevent premature setting of the packer during running
operations. Once on depth and set, an internal locking
mechanism helps ensure the elements remain energized
against the wellbore. The ZoneGuard SR packer can
be used for zonal isolation in production control,
selective stimulation, fracturing, and a wide array of
other applications.
Applications
» Horizontal, deviated, or vertical completions
» Open or cased-hole isolation
» Stimulation, such as fracturing and acidizing
» Sand control
» Stage cementing
» Selective production
Features
» Anti-preset feature
» Upgraded element package with robust backup system
HAL36315
» Multiple hydraulic setting methods

» Differential pressure ratings up to 15,000 psi
ZoneGuard® SR
» Standard or sour service availability Packer
Benefits
» Hydraulically set for instantaneous zonal isolation
» Effective isolation for fracturing, production
management, sand control, cementing, and various
other applications
» Innovative anti-preset mechanism reduces
deployment risks
8-46
ZoneGuard® SR Packer (Standard Pressure Systems)

Maximum
Tool Length

4 1/2 in.
5.65 3.850 5 7/8 6 1/4 70.48 325 10,000
Blank
4 1/2 in. 13.5 lb
5.65 3.850 5 7/8 6 1/4 60.04 325 10,000
API-LC
4 1/2 in. 15.1 lb
5.81 3.724 5 7/8 6 1/4 60.61 325 10,000
API-LC
4 1/2 in. 13.5 lb
5.9 3.850 6 1/4 6 1/2 60.01 325 10,000
API-LC
5 1/2 in. 23.0 lb
7.25 4.670 7 1/2 7 7/8 80.24 325 10,000
API-LC
5 1/2 in. 23.0 lb
7.25 4.670 7 1/2 7 7/8 80.24 325 10,000
API-BC
5 1/2 in.
7.25 4.670 7 1/2 7 7/8 80.24 325 10,000
Blank
5 1/2 in. 23.0 lb
8.00 4.670 8 1/2 9 3/4 80.36 325 10,000
API-LC
5 1/2 in. 23.0 lb
8.00 4.670 8 1/2 9 3/4 80.36 325 10,000
API-BC
5 1/2 in.
8.00 4.670 8 1/2 9 3/4 80.36 325 10,000
Blank
6 5/8 in. 32.0 lb
8.25 4.890 8 1/2 9 3/4 84.25 325 10,000
VAM TOP®
ZoneGuard® SR Packer (High-Pressure Systems)

Maximum
Tool Length

4 1/2 in. 23.0 lb
5.81 3.72 6 6 1/4 58.06 325 15,000
API-LC
5 1/2 in. 23.0 lb
7.50 4.59 7 3/4 7 7/8 74.77 325 15,000
API-LC
5 1/2 in. 23.0 lb
8.25 4.650 8 1/2 8 3/4 72.88 325 15,000
API-LC
8-47
Electric Submersible Pump Packer

The electric submersible pump (ESP) Features and Benefits
packer is a single-trip, hydraulic-set » Compatible with feed-through Hydraulic
packer with a multi-bore head equipment. Control Line
designed to reduce the overall costs » Easy installation can help make
of submersible pump completions. It Vent Gas
marginally economic wells
is made up on the tubing string, attractive to produce.
allowing a full bore production tubing » Easy retrievability leads to less
ID and passage of an electric cable, time spent on workovers.
vent gas, and control line.
» Chemical injection and pressure
The ESP packer is designed to set monitoring ports can easily be
with low hydraulic pressure. This added through the packer without
allows the packer to be set shallow or significant costs.
in deviated wellbores.
The concentric triple-seal

multidurometer element package is
HAL8539
designed to maintain a seal against
high or low pressures and Production
compensate for casing irregularities. Fluid
Case-carburized bi-directional slips Electric Submersible

anchor the packer against well Pump (ESP) Application
pressure and offer exceptional hang-
weight capability. Straight pull shear
release allows simple retrieval
without a retrieving tool.
The Halliburton gas vent valve can be

used to control vent gas into the
annulus. Refer to the “Subsurface
Safety Equipment” section of the
catalog for more details about
this valve.
HAL12152
HAL12086
HAL14946
9 5/8-in. 9 5/8-in.
High-Capacity Regular Service Electric Submersible
Electric Submersible Electric Submersible Pump (ESP) Application
Pump (ESP) Packer Pump (ESP) Packer with Annular Vent Valve
8-48
B-Series Wireline-Retrievable Packers

B-series packers are large bore pack-off devices that can
be set at a predetermined point anywhere in the tubing
or casing.
A slip system on the tool’s outer body anchors the packer

to the wellbore, while a packing element provides a
pressure seal. The tools are typically run and retrieved
using conventional well intervention methods along with
Halliburton RO and PK service tools.
Applications
B-series packers are “utility” packers designed for a wide
range of applications.
The base model is the BB0 packer, which is primarily used

as an anchoring device for the suspension of various well
intervention tools, such as water injection valves,
downhole gauges, and safety valves (Storm Choke®
safety valves). It can also be used as a plugging device by
attaching a remote equalizing sub (i.e., pump-out plug) or
prong equalizing sub.
The BB0 model forms the base for both the BR0 sealbore
packer and the BV0 velocity string packer.
The BR0 packer incorporates an upper seal receptacle,

making it ideal for use in modular straddle systems in
addition to the standard BB0 packer applications.
The BV0 packer uses a Ratch-Latch™-type running head

that is designed for use with the Halliburton CT hydraulic
running tool. This configuration allows large weights to be
suspended from the packer while running in hole and
makes the BV0 packer ideal for velocity string, long
isolation straddle, and sand control applications.
Features
» One-piece dual-modulus packing element
» Compact, modular design
» High running and retrieval speeds
» Large footprint segmented slip mechanism
» Slip mechanism located below packing element
» Slips mechanically retained on retrieval
» Controlled setting action
» OD components rotationally locked
» Field-redressable
HAL31452
HAL31512
BB0 BR0
Packer Packer
8-49
Benefits
» Modular design allows economical conversion of » Packing element design enhances its ability to return to
BB0 and BR0 variants for use in different its original shape upon release, reducing hanging
operational conditions. up risks.
» Compact design allows deployment in restricted work » Slip mechanism position offers protection from casing
areas where limited height is available above the well debris, thus improving reliability.
and access is difficult. » BB0 and BR0 packers can be run and retrieved on
» Slip design and controlled setting action helps ensure slickline, electric line, coiled tubing, or workstring. The
the stresses exerted on the casing or tubing are evenly BV0 packer deployment and retrieval method is
distributed, thus preventing damage. dependent on the application.
» Mechanically retained slips reduce premature setting
risks while running in hole and hanging upon retrieval.
B-Series Wireline-Retrievable Packers

Casing/Tubing Pressure Rating
Maximum Minimum
Size Weight OD ID Above Below
in. mm lb/ft kg/m in. mm in. mm psi bar psi bar

6.4 9.52 2.280 57.91 5,000 344.50 5,000 344.50
2 7/8 73.03 1.000 25.40
8.7 12.94 2.140 54.36 5,000 344.50 5,000 344.50
9.2 13.69 2.720 69.09 1.375 34.93 3,000 206.70 3,000 206.70
3 1/2 88.90
12.7 18.90 2.600 66.04 1.000 25.40 5,000 344.50 5,000 344.50
11.6 17.26 3.650 92.71 2.340 59.44 4,000 275.76 3,000 206.70
12.6 18.75 3.650 92.71 2.340 59.44 4,000 275.76 4,000 275.76
4 1/2 114.30
13.5 20.09 3.650 92.71 2.340 59.44 5,000 344.50 5,000 344.50
15.1 22.47 3.650 92.71 2.340 59.44 4,000 275.76 4,000 275.76
15.0 22.31 4.280 108.71 2.500 63.50 4,000 275.76 4,000 275.76
4.090 103.89 2.400 60.96 4,000 275.76 4,000 275.76
18.0 26.78
5 127.00 3.970 100.84 2.400 60.96 2,000 137.88 2,000 137.88
20.3 30.20 4.090 103.89 2.400 60.96 5,200 358.48 5,200 358.48
23.2 34.52 3.812 96.82 2.400 60.96 4,000 275.76 3,000 206.70
4.530 115.06 2.625 66.68 5,000 344.50 4,500 310.26
17.0 25.29
4.470 113.54 2.625 66.68 3,000 206.70 3,000 206.70
4.530 115.06 2.625 66.68 5,000 344.50 5,000 344.50
5 1/2 139.70 20.0 29.75 4.470 113.54 2.625 66.68 3,000 206.70 3,000 206.70
4.460 113.28 2.625 66.68 4,000 275.76 3,500 241.15
23.0 34.21 4.460 113.28 2.625 66.68 5,000 344.50 4,500 310.26
26.0 38.68 4.280 108.71 2.340 59.44 5,000 344.50 5,000 344.50
6 5/8 168.30 32 47.60 5.500 139.70 3.400 86.36 5,000 344.50 5,000 344.50
26.0 38.68 5.935 150.75 3.625 92.08 3,000 206.70 3,000 206.70
29.0 43.15 5.720 145.29 3.625 92.08 5,000 344.50 4,000 275.76
7 177.80 32.0 47.60 5.720 145.29 3.625 92.08 5,000 344.50 5,000 344.50
35.0 52.06 5.720 145.29 3.625 92.08 5,000 344.50 5,000 344.50
38.0 56.54 5.635 143.13 3.625 92.08 4,000 275.76 4,000 275.76
Part Number Prefixes: P.803BB0, P.803BR0, P.803BV0
8-50
Packer Completion Accessories
This section describes the Halliburton line of packer

completion accessories, including:
» Sealbore and millout extensions
» Seal assemblies
» Seal units Perma-Series® Perma-Series
» Polished bore receptacle and seal units Packer Packer
with with
» Travel joints
Sealbore Millout
» Adjustable unions
Thread Thread
» Twin-flow assemblies Bottom
» On-off tools Bottom
» Sealing plugs and backpressure valves
» Catcher subs
» Anvil® plugging system Sealbore
» Mirage® disappearing plug Extension
» Tubing safety joints Millout
» Tubing tester flapper valve Extension
» Setting adapter kits
Sealbore and Millout Extensions Coupling

Halliburton packer sealbore extensions extend the
polished surface below the packer. This enables the use
of longer sealing units to compensate for tubing
contraction or elongation. The extensions are available in Sealbore
standard 8-, 20-, and 24-ft (2.44-, 6.10-, and 7.32-m) Extension
increments. Swage
Halliburton millout extensions provide a large ID below

the packer sealbore or sealbore extension, which allows a
single-trip packer milling/retrieving tool to be used when Coupling
tubing is run below the packer assembly.
Millout
HAL8459
Applications Extension
Tubing
» For using longer sealing units to compensate for tubing
contraction or elongation (sealbore extensions) Sealbore and Millout Extension
» To allow a single-trip packer milling/retrieving tool to be Ordering Information
used when tubing is run below the packer assembly Specify: casing size and weight, packer with which assembly will be used,
(millout extensions) packer bore, length of sealbore extension (standard lengths = 8, 20, and
24 ft), service environment (standard, %H2S, %CO2, amines/other
chemicals, chloride content, pressures, temperatures, etc.), tubing material,
Benefits bottom thread, special material or assembly thread requirements, if
applicable.
» Enables the use of longer sealing units to compensate Part Number Prefix: 212
for tubing contraction or elongation (sealbore
extensions)
Options
» Sealbore extensions available in 8-, 20-, and 24-ft
(2.44-, 6.10-, and 7.32-m) increments
8-51
Seal Assemblies
Halliburton seal assemblies for permanent and retrievable No-Go Locator
sealbore-type packers act as a seal between the tubing
string and packer. If components will be exposed to A no-go locator is used with permanent packers that feature
corrosive fluids, the seal’s standard alloys can be plated the short Ratch-Latch™-type receiving head. This locator can
for extra protection or manufactured from corrosive- be provided with a positive locating stop for the tubing at the
resistant alloys. A Halliburton seal assembly consists of packer. These locators can be provided with the correct
three primary components: spacing between the no-go and seals because the lower
end is machined to accept either molded seals or premium
» Locator seal units.
» Molded or premium seal units
» Muleshoe guide, collet, or production tubing Ratch-Latch™ Anchor Assembly
No rotation is needed to install the Ratch-Latch anchor
assembly. This positive latch system minimizes seal
movement in the well. Right-hand tubing rotation is used
to disengage the Ratch-Latch assembly. It can be
relatched or pulled with the tubing for redress operations.
The straight shear Ratch-Latch assembly can be
disengaged by either rotation or straight pull.
Specify: packer bore (or specific packer to mate with) latch type
(Ratch-Latch™, no-go); special makeup thread requirements if applicable
(standard or premium); service environment (standard, %H2S, %CO2,
material (L80 alloy, P125 alloy, 9Cr-1Mo, or Incoloy® 925).
Incoloy® is a registered trademark of Special Metals Corporation.

HAL122618
HAL122614
HAL8470
Floating No-Go Ratch-Latch™ Versa-Latch®

Seal Assembly Seal Assembly Seal Assembly
8-52
Seal Units
Halliburton offers molded, crimp, and premium seal units.
Molded and crimp seals are recommended for
applications in which the seal will be going in and out of
the sealbore. Premium seals are ideal for applications that
require the seal units remain in the sealbore.
All seal units are designed for easy field redress. The
geometry of the seals helps them provide a more positive
seal as they are subjected to higher pressures and
temperatures. Many seal unit types are available, and
others can be designed to fit specific needs.
Premium seal units are V-packing seal systems of either

elastomeric or plastic materials with a plastic and metal
backup system. The V-ring lips are designed to have an
HAL11426
HAL8471
HAL6121
initial interference fit with the sealbore. The lips respond
to pressure increases by flexing outward. Various backup
material combinations can be used with each V-packing
Crimp Molded Molded Seal
seal to make it suitable for different temperatures
Seal Seal Unit Cross Section
and pressures.
Crimp seals, in combination with centering rings and

debris barrier rings, can be fitted on long seal mandrels,
which eliminate threaded connections typically used on
successive chevron stacks. The crimp seal consists of a
rubber seal ring that is fitted to a groove on the seal
mandrel. The seal is retained to the groove by a metal ring
crimped over the seal. It is available in various elastomers
and can be fitted with anti-extrusion
backup rings.
While it has long been considered a best practice in high-

pressure/high-temperature sealbore applications to limit
seal movement using a Ratch-Latch™ or seal anchor,
treatments or production cycles under these conditions
HAL33274
HAL8471
can reach the mechanical limit of the completion. ESET

HAL11425
premium seal units were developed specifically for these

applications that require dynamic sealing capabilities.
Premium Premium Seal ESET Premium
Seal Unit Cross Section Seal Unit
8-53
Muleshoe Guides
Muleshoe guides provide a means to guide the end of the
tubing away from the casing wall, then enter the liner
tops or packer bores. The muleshoe length varies with
the application, from centralization to seal guide and
HAL11424
protection to flow isolation sleeve.
Collet muleshoe guides combine the muleshoe features

with an indicator collet to provide a surface indication of Muleshoe
the packer seals entering or exiting a packer bore. Push- Guide
through and no-go-type collets are available for indication
on the packer or a special ID sub below the packer.
Self-aligning muleshoe guides allow the end of the guide

to rotate and orient with the liner top without rotation of
the tubing. This tool is particularly useful in dual-wellbore
or horizontal completions in which control of tubing
rotation downhole is difficult.
HAL14128
HAL11423
Collet
Muleshoe Guide
Self-Aligning
Muleshoe Guide
Seal Units and Muleshoe Guides
Specify: packer bore; special makeup thread requirements, if applicable
(standard or premium); service environment (standard, %H2S, %CO2,
material (L80 alloy, 9Cr-1Mo, or Incoloy® 925).
Part Number Prefixes: 212G, 212SDG, 212COL
Incoloy® is a registered trademark of Special Metals Corporation.
8-54
Polished Bore Assembly

The polished bore assembly (PBA) consists of a no-go
seal assembly pinned to a polished bore receptacle (PBR),
and once sheared, provides tubing elongation and
contraction capabilities. The PBA can be placed anywhere
in the tubing string to provide a floating seal and maintain Casing
equivalent tubing ID. It is most commonly used above a Conversion Kit
production packer when running a single-trip upper
completion.
Applications
» Used in applications requiring large bores, dynamic
sealing, and the ability to retrieve the upper completion
Features
» One-piece body design
» Stroke lengths of 10 and 20 ft (3.0 and 6.1 m)
» Right-hand rotation releases the PBR from the packer
» Adjustable shear value
» Optional modular conversion kits to centralize inside
larger casing sizes
» Molded and V-packing seal configurations
Benefits
» Maintains maximum available IDs through the
completion
» Allows for a single-trip packer installation
» Easily retrieved with a fishing tool spear without
disturbing the packer
» Minimal internal connections for fewer potential
leak paths
Optional Molded
Seal Assembly
HAL71331
Polished Bore
Assembly (PBA)
Specify: casing size and weight; thread type; size; and weight for top of seal
assembly, type of connection to packer (Ratch-Latch™ or seal anchor); seal
space out (full closed or stroked out position); service environment
(standard, %H2S, %CO2, amines/other chemicals, chloride content,
pressures, temperatures, etc.); tubing material, seal assembly stroke; if
applicable; seal type on seal units and anchor/latch assembly.
Part Number Prefix: 212PBA
8-55
Travel Joints
Halliburton travel joints provide alternate methods of
compensating for tubing contraction and elongation in
producing, injection, and disposal wells. They are run as
an integral part of the tubing string and have a full tubing
drift ID that is compatible with other downhole control
equipment. After packers and associated equipment are
in place, travel joints can be activated. Depending on the
application, travel joints can be activated by shear pins or
standard wireline tools.
Options
» Allow tubing torque below by engagement of clutch,
spline, or lug and slot
» Available in versions that can be locked in open,
mid-stroke, or closed positions
» Available in standard tubing sizes
» Can be trimmed with standard or sour service
seal packages
» Available in versions equipped with centralizer rings to
help prevent abnormal seal wear and to clean
accumulated solids from the inner mandrel during the
operation of the well
Swivel Travel Joints

Swivel travel joints help with spacing out between
packers or near the surface. They offer continuous 360°
rotation, while isolating the tubing from the annulus.
Straight Shear Pin Released Travel Joints

These travel joints can be sheared by tension or
compression. They can also be sheared during initial
completion operations or left in the pinned condition to be
sheared at a predetermined value later. These travel joints
can be pinned at any point in the stroke. The release valve
can be varied by the number of shear screws. Splined
designs are available when torque must be transmitted
through the travel joint.
Specify: casing size and weight; tubing size; weight; grade; and thread; type
(wireline-release, H-slot and shear-pin release, straight shear-pin release,
swivel, swivel with clutch, ability to lock or pin in opened, mid-stroke, or
closed positions); stroke; service environment (standard, %H2S, %CO2,
tensile/hand weight requirements; special material or elastomer
requirements, if applicable
HAL8462
HAL8464
Swivel Straight Shear Pin

Travel Joint Released Travel Joint
8-56
Keyed Travel Joints

Keyed travel joints are similar to the swivel type but are
keyed the length of the travel joint. The keys allow torque
to be transmitted through the full stroke of the travel joint.
Long Space-Out Travel Joints

The Halliburton long space-out travel joint was designed
to ease the space-out process required to install a
production tubing string in a subsea completion. The joint
is designed to stroke closed under a compressive load
after a production seal assembly is landed in a sealbore
packer. After the joint strokes, the production tubing can
be lowered until the subsea tubing hanger lands in the
subsea tubing head spool.
Travel Joints
Size OD ID Stroke
in. mm in. mm in. mm ft m

10 3.05
2 3/8 60.33 3.65 92.71 1.92 48.77
20 6.10
10 3.05
2 7/8 73.03 4.28 108.71 2.37 60.20
20 6.10
10 3.05
3 1/2 88.90 5.03 127.76 2.97 75.44
20 6.10
Other sizes available upon request.
Specific ID dimension might change with selection of premium or API
thread connection.
Part Number Prefix: 31TO
HAL14026
HAL8465
Keyed Long Space-Out

Travel Joint Travel Joint
8-57
Adjustable Unions Twin-Flow Assemblies

Halliburton adjustable unions are installed in the tubing Halliburton twin-flow assemblies are used in production
string to facilitate critical spacing out at the surface and or injection wells in which dual or isolated flow above the
between subsurface components. They can also be packer is desired. The twin-flow assembly has seals on
keyed to prevent future rotation. Threading on the the lower end that seal in the polished bore of the upper
adjustable unions stops travel. Adjustable unions with packer. The upper section of the assembly has a primary
keys allow tubing torque to packers and other equipment string that is threaded above and below the twin-flow
below. Adjustable unions without keys are used when head. The secondary tubing string connection can be
tubing torque below the union is not required. The metal- designed with either floating seals or a latch-type
to-metal adjustable union does not have elastomeric seals connection.
exposed to well pressure.
HAL8303
HAL8466
HAL8467
Adjustable Union Adjustable Union MTM

with Keys without Keys Adjustable Union
Adjustable Unions With and Without Keys

Size OD ID Stroke
in. mm in. mm in. mm in. mm

HAL8248
12.0 304.80
2 3/8 60.33 2.83 71.88 1.93 49.02
24.0 609.60
12.0 304.80
2 7/8 73.03 3.50 88.90 2.44 61.98 Twin-Flow
24.0 609.60 Assembly
12.0 304.80
3 1/2 88.90 4.54 115.32 2.90 76.66
24.0 609.60
4 1/2 114.30 5.58 141.73 3.92 99.57 24.0 609.60
8-58
On-Off Tools
The Halliburton XL on-off tool is a short, compact,
overshot-type receptacle with a J-slot that engages
automatically and releases with 1/4 turn left-hand rotation.
Applications
» Injection
» Production
» Stimulation
» Testing
» Temporary suspension
Features
» 10,000 psi pressure rating
Dual Bonded
» 325°F temperature rating
Seals
» Compact, short length
» Can be pinned in running position
» Nipple profile in gudgeon
» Optional casing conversion kits to centralize inside
larger casing sizes
Benefits Gudgeon with

» Allows multiple tubing to packer connections/ Internal Nipple
disconnections without unsetting the packer Profile
» Allows packer to be used as a bridge plug Rugged J-Slot
» Accommodates wireline setting kit for wireline- and Gudgeon
set packers Lugs
HAL121416
XL
On-Off Tool
XL On-Off Tool
Tubing
Gudgeon X® Connection
Casing Casing Maximum Nipple Profile Gudgeon Seal (API-EU, Box Up ×
Size Weight OD Minimum ID Length Diameter Pin Down)
in. mm lb/ft kg/m in. mm in. mm in. cm in. mm in. mm

4 1/2 114.3 11.6 to 15.1 17.26 to 22.47 3.700 94.0 1.875 47.63 25.37 64.44 2.615 66.4 2 3/8 60.3
5 1/2 139.7 14.0 to 26.0 20.83 to 38.69 4.395 111.6 1.875 47.63 25.37 64.44 2.615 66.4 2 3/8 60.3
7 177.8 23.0 to 35.0 34.23 to 52.08 5.765 146.4 1.875 47.63 25.37 64.44 2.615 66.4 2 3/8 60.3
5 1/2 139.7 14.0 to 26.0 20.83 to 38.69 4.395 111.6 2.313 58.75 25.78 65.48 3.000 76.2 2 7/8 73.03
7 177.8 23.0 to 35.0 34.23 to 52.08 5.765 146.4 2.313 58.75 25.78 65.48 3.000 76.2 2 7/8 73.03
7 177.8 23.0 to 35.0 34.23 to 52.08 5.765 146.4 2.750 69.85 27.72 70.41 4.000 101.6 3 1/2 88.9
8-59
Sealing Plugs and Backpressure Valves

A sealing plug can be used to convert packers to bridge
plugs when testing, squeezing, or performing well Retrieving Lug
stimulation work above a sealbore packer, such as
Halliburton Perma-Series® or Versa-Trieve® packers. Fishing Neck
Halliburton offers many plugs that can help reduce the
possibility of high-pressure damage in the zone below the
packer. When properly seated, Halliburton sealing plugs
provide a fluid- or gas-tight seal and withstand pressures
within the packer limits.
Retrievable Sealing Plugs

Retrievable sealing plugs are available in two types:
» SS plug engages the latch thread in the packer top sub Equalizing Ports
and seals against pressure from above or below
» Locator plug provides a seal against pressure from
HAL16436
above the packer only
Sealing plugs can be dropped into the casing if no
possibility of a low fluid level exists, or they can be run in Straight Shear Plug
on tubing. A bypass incorporated into the plug aids in the Running Tool
plug’s retrieval because it equalizes pressure above and
below the packer when the plug is unlatched and an Acme Latch Keys
upward pull is taken on the tubing. A J-slot overshot is
used to retrieve the J-slot plug. A ratchet-type overshot is
used to retrieve the locator plug.
Specify: mating packer part number or packer type and bore size, latch type
(J-slot, straight slot, Ratch-Latch™, no-go), top thread and tubing material/
grade, service environment (standard %H2S, %CO2, amines/ other
chemicals, chloride content, pressures, temperatures, etc.), mandrel material
(L-80 alloy, 9 Cr-1Mo, Incoloy® 925), seal type for Ratch-Latch locators (nitrile,
Fluorel®, Ryton®, Viton™, PEEK), special bottom thread requirements if
applicable (standard or premium).
Fluorel® is a registered trademark of Dyneon, LLC.

HAL24714
Seals to Seal in
Ryton® is a registered trademark of Solvay S.A. - Polyphenylene the Packer Bore
Sulfide
Viton™ is a trademark of The Chemours Company - Fluorocarbon
Incoloy® is a registered trademark of Huntington Alloys.
HAL16428
Straight Shear Straight Shear Plug

Packer Plug Retrieving Tool
8-60
Expendable Sealing Plugs Backpressure Valves

Expendable sealing plugs can be assembled in the Backpressure valves are attached to the bottom of a
bottom of a sealbore-type packer. Expendable sealing packer to shut off flow from below when the sealing unit
plugs are millable and can be expended out the bottom of and tailpipe are removed. These flapper-type valves seal
the packer by applying tubing weight as the stinger or against a resilient seal and metal seat.
sealing unit enters the packer. The plug’s releasing
mechanism is pressure balanced, and the plug is
designed to hold any pressure within the packer limits.
HAL8472
Backpressure
Valve
HAL11415
Expendable
Sealing Plug
8-61
Catcher Subs
Catcher subs for hydraulic-set packers are installed on the
tubing to catch the seal ball that sets the packer. They
have a full-open ID when the ball is expended. The RH
seat-type catcher sub has the seat expended with the
ball. The collet catcher sub (CCS) is used when landing
nipples or other restrictions are installed below.
HAL8476
HAL8477
RH Expendable
Seat Catcher Sub
Collet
Catcher Sub
RH Expendable Seat Catcher Subs

Ball Seat ID After
Size OD OD ID Seat Extended*
in. mm in. mm in. mm in. mm in. mm
1.660 42.16 2.20 55.88 1.00 25.40 0.86 21.84 1.37 34.80
1.900 48.26 2.50 63.50 1.31 33.27 0.98 24.89 1.49 37.85
1.00 25.40 0.86 21.84
2 3/8 60.33 2.91 73.91 1.91 48.51
1.50 38.10 1.29 32.77
1.00 25.40 0.86 21.84
2 7/8 73.03 3.50 88.90 2.36 59.94
1.87 47.50 1.73 43.92
3 1/2 88.90 4.06 103.12 2.25 57.15 1.73 43.92 2.88 73.15
4 1/2 114.30 5.52 140.21 1.75 44.45 1.48 37.59 3.92 99.57
*Also considered OD of ball seat. Care must be taken to avoid running this tool above smaller IDs, such as landing nipples, in the
tubing string.
Specify: casing size and weight; tubing size; weight; grade; and thread; service environment (standard, %H2S, %CO2, amines/other chemicals,
chloride content, pressures, temperatures, etc.); maximum differential pressure requirement.
Part Number Prefix: 12RH
Collet Catcher Subs

Top Thread Collet ID Before Ball Minimum ID After
Size OD Expended OD Expended
in. mm in. mm in. mm in. mm in. mm

1.90 48.26 2.50 63.50 1.25 31.75 1.44 36.58 1.52 38.61
2 3/8 60.33 3.06 77.72 1.56 39.62 1.75 44.45 1.92 48.77
2 7/8 73.03 3.67 93.22 2.00 50.80 2.12 53.85 2.38 60.45
3 1/2 88.90 4.50 114.30 2.50 63.50 2.75 69.85 2.80 71.12
5 1/2 139.70 6.52 165.61 4.32 109.73 4.50 114.3 4.67 118.62
Specify: type (collet or expendable ball and seat); thread type; size; and weight; service environment (standard, %H2S, %CO2, amines/other
chemicals, chloride content, pressures, temperatures, etc.); tubing material; desired shear-out value; tubing ID restrictions above and below the
catcher sub.
Part Number Prefix: 12CCS
8-62
DP1 Anvil® Plugging System

The DP1 Anvil® plugging system is a temporary tubing
plugging device that allows the operator to perform
multiple pressure tests of the production tubing before
packer setting and on command provides full bore,
through-tubing access without well intervention. The plug
incorporates a solid metal mechanical barrier removed by
applying tubing pressure a predetermined number of
times. No special surface equipment is required for
operation and no debris results after actuation.
The Anvil plug comes complete with a range of

accessories to accommodate pre-fill, circulation, and
secondary override facility.
Applications
This tool is ideally suited for deep, highly deviated, or
horizontal wells that would normally require coiled tubing Cutting Metal Barrier
to run plugs to set hydraulically activated equipment.
Features
» Solid metal barrier
» Depth limited only by ratings of the hydrostatic
chamber housings
» Low pressure differentials to activate
» Feedback at surface of tool activation
» No waiting on plug to open
» No debris
» No non-standard surface equipment required
» Mechanical override
» Easily millable
Benefits
HAL12204
» Totally interventionless completion installation
» Can be used as a deep, downhole barrier for wireline Run Well Open
valve removal Position Full Bore
» After activation, Anvil plug produces no residual debris DP1 Anvil® Plugging System
» No special surface equipment to occupy premium Part Number Prefix: P.208DP1
space on the rig floor
8-63
Mirage® Disappearing Plug

The Halliburton Mirage® disappearing plug enables setting
of the production packer without intervention, which
reduces costs associated with running and pulling
slickline plugs. The plug is run in as a part of the tubing
interior string and disintegrates after a predetermined
number of pressure cycles, leaving the tubing full bore.
See the “Subsurface Flow Controls” section for additional
information about the Mirage disappearing plug.
HAL8827
Mirage®
Disappearing Plug
8-64
Tubing Safety Joints

Halliburton tubing safety joints are straight shear-type
safety joints run on the tubing usually below a packer.
They allow for separation of the tubing in case the lower
packer or sealing unit becomes stuck and cannot be
pulled with existing tubing. Their shear strength can be
adjusted by adding or removing shear screws.
HAL8478
Tubing
Safety Joint
SO Straight Shear Tubing Safety Joint
Maximum
Size OD ID
Shear Valve
in. mm in. mm in. mm lb kg

2.063 52.40 2.38 60.45 1.50 38.10 24,000 10 886
2 3/8 60.33 3.02 76.71 1.92 48.77 40,000 18 144
2 7/8 73.03 3.64 92.46 2.36 59.94 40,000 18 144
3 1/2 88.90 4.27 108.46 2.90 73.66 50,000 22 680
4 101.60 4.73 120.14 3.52 89.41 40,000 18 144
4 1/2 114.30 5.19 131.83 3.85 97.79 80,000 36 288
5 1/2 139.70 6.22 157.99 4.98 126.49 120,000 54 432
Specify: casing size and weight; tubing size; weight; grade; and thread; service environment (standard, %H2S, %CO2, amines/other
chemicals, chloride content, pressures, temperatures, etc.); maximum differential pressure requirement.
Part Number Prefix: 12SO
8-65
Seal Selection for Packers

To select the appropriate seal — static, dynamic, non- seals; conversely, non-active seals cannot undergo these
active, or active — consider the following factors: changes. These facts, as well as application, availability,
price, and well environment must be considered during
» Maximum pressure differential
seal selection.
» Maximum and minimum temperature
» Well fluids
» Seal application Other Seal Technology
The static seals remain stationary in the sealbore, while Other seal technologies, including metal-to-metal seals,
dynamic seals move. Temperature, pressure, or are available from Halliburton representatives.
movement cycling within the sealbore calls for active
Halliburton Packer Seal Unit Selection Guide

Sweet Hydrogen Zinc
A Crude B Sulfide C Bromide
Steam Carbon Organic Diesel

D E Dioxide F Amines G
V=Viton A=Aflas
R=Ryton C=Chemraz
K=Kaltrez N=Nitrile
T=Teflon F=Fluorel
P=Peek MS=Molded Seal
All other seal units are premium v-packing stacks.
9
614
HAL
*Good to 325°F if seal static. Good in water soluble amines — no aromatic hydrocarbon carrier and in CO2 if seal static.
Note: Higher pressure ratings available. Contact your local Halliburton representative.
KTR KTP RTR VTR VTP ATR ATP PTP CTP

RYTON PEEK RYTON RYTON PEEK RYTON PEEK PEEK PEEK
TEFLON TEFLON TEFLON TEFLON TEFLON TEFLON TEFLON TEFLON TEFLON
KALREZ KALREZ RYTON VITON VITON AFLAS AFLAS PEEK CHEMRAZ
AFLAS® is a registered trademark of Asahi Glass Co., Ltd. - Propylene - Tetrafluoroethylene Copolymer.
Chemraz® is a registered trademark of Greene, Tweed & Co., Inc. - Perfluoro Elastomer.
Kalrez® is a registered trademark of E. I. du Pont de Nemours and Company - Perfluoro Elastomer.
Ryton® is a registered trademark of Solvay S.A. - Polyphenylene Sulfide.
Teflon® is a registered trademark of The Chemours Company - PTFE Polytetrafluoroethylene.
Viton™ is a trademark of The Chemours Company - Fluorocarbon.
KTR® is a registered trademark of Halliburton.
8-66
Packer Element Selection Chart
Packer Packer
Steam/ in Bromide
Thermal Y in Oil-Based N N Y Nitrile Elements
N Permanent Completion Fluids Temperature
with Standard
Start Application w/no Mud More Than
Packer Design More Than 36 40 to 325°F
Hydrocarbon 24 Hours Metal Backups
Fluids Before Hours Before
Set? Set?
Y N Y Y N
AFLAS®
Y Elements
Temperature
with Suitable
100 to 450°F
Backup System
Consult
Local
Temperature Halliburton
Greater Than 450°F Representative
for Special
Application
*Nitrile
Retrievable Packer N Y Elements
Temperature
Packer Exposed to with Bonded
40 to 275°F
Design Bromides? Garter Springs
(See Note)
Y N
Packer Fluorel
Elements N Y Elements
Temperature
Exposed to Amine with Bonded
40 to 400°F
Corrosion Garter Springs
Inhibitors?
Y N
EPDM AFLAS
Temperature Y Elements Temperature Y Elements
Less Than 550°F with 100 to 400°F with Backups
Backups
N N
Consult Consult
Local Local
Temperature Halliburton Temperature Halliburton
HAL8673
Greater Than 550°F Representative Greater Than 450°F Representative

for Special for Special
Application Application
*Note: Nitrile elements exposed to H2S will experience varying levels of hardening.
Please consult your Halliburton Representative and supply the following information:
%H2S, temperature, length of exposure, completion fluids, and produced fluids data.
AFLAS® is a registered trademark of Asahi Glass Co., Ltd.

Fluorel® is a registered trademark of Dyneon, LLC.
8-67
8-68
Isolation Barrier Valves
09
Isolation Barrier Valves
Introduction
For completions requiring effective flow control and formation isolation to increase well completion options
wellbore isolation, Halliburton offers a suite of reliable, and improve efficiencies for a wide range of applications:
testable isolation barrier valves to simplify completion
» Fluid loss control
programs.
» Well suspension device
The FS and IB valves provide simple and effective » Subsea tree deployment using intervention vessels
methods of isolating the reservoir and lower completion. » Underbalanced perforating
Both valves allow unlimited mechanical operation, while » Extended well control barrier operations
the FS valve incorporates interventionless technology to – Increased lubricator length
facilitate remote opening. The LV and eMotion®-LV valves » Opening in high overbalanced conditions
provide a fully testable downhole barrier in the upper – Multizone isolation
completion to facilitate equipment deployment operations
and also to act as a shallow-set barrier to facilitate safe Dedicated manufacturing cells allow Halliburton to supply
offline subsea completion installation operations. isolation barrier valves to the highest standard of quality,
while meeting urgent, short lead-time delivery
Halliburton has barrier valves that provide bi-directional requirements.
pressure-holding capabilities. This allows complete
9-1
FS2 Fluid Loss Isolation Barrier Valve
For efficient asset management, the Halliburton FS2 fluid

loss isolation barrier valve provides a reliable,
interventionless solution for fluid loss control during well
completion operations, thus eliminating potential
formation damage.
The FS2 valve isolates the formation below the

uppermost gravel pack packer before the upper
completion is installed. It can be used in frac pack, gravel
pack, and standalone screen applications. The valve
provides a reliable means of:
» Preventing fluid loss to formations after completing
initial gravel pack operations
» Isolating formations during uphole operations
throughout the life of the well
» Helping reduce costs on subsea or deep wells through
the use of interventionless technology
» Use as a barrier in a well suspension system
The closure device is a proven, high-performance ball

mechanism that provides a positive bi-directional seal in
brine and oil-based mud environments. The debris-
tolerant, non-translating ball design eliminates
unnecessary movement within the mechanism during
opening and closing operations, thus allowing operation in
debris-laden environments.
Optimum FS2 valve placement is normally below the

gravel pack or liner hanger assembly. Washpipe, located
on the bottom of the service tool, is extended through the
valve. A collet shifting tool is attached to the end of the
washpipe, which upon retrieval closes the valve. This
immediately isolates the formation and allows inflow or
positive pressure testing above the ball. Remote
actuation in the form of hydraulic pressure cycles is then
used to open the valve after upper completion installation.
HAL30847
FS2 Fluid Loss

Isolation Barrier Valve
9-2
Completion Solutions | Isolation Barrier Valves
Features and Benefits Qualification Testing

» Initial valve closure is achieved when the washstring/ Each FS2 valve is subjected to extensive qualification
collet is retrieved through the valve. testing during prototyping. In addition to rigorous discrete
» Bi-directional sealing mechanism provides a fully tested component level testing, a full valve test program
downhole barrier. designed to help ensure reliable performance in well
» Unlike nitrogen pre-charged systems, the fluid spring conditions is performed. Testing includes:
indexing mechanism eliminates well-specific setup and » Remote opening at maximum rated temperature
enhances long-term suspension capability.
» Differential opening capability test
» One-time remote activation achieved by the application
» Collapse testing at maximum rated temperature
of pressure cycles helps eliminate the need for well
» Multiple remote open tests in debris
intervention.
» Activation piston provides increased opening force (up
Qualified in accordance with ISO 28781 requirements.
to 200% increase over previous FS valve designs).
» Improved fluid management helps ensure valve
operation in debris. Options
» Increased differential opening capability.
» Design provides unlimited mechanical opening/closing » Available to suit 7-, 7 5/8-, 9 5/8-/9 7/8-, and
of the valve. The indexing system is unaffected by 10 3/4-in. casing
changes in hydrostatic pressure, making it suitable for » Ball differential rating up to 10,000 psi (689.5 bar)
use in wells with fluid loss. » Collapse rating up to 15,000 psi (1034.2 bar)
» Valve opens on pressure bleed down, minimizing the » Burst rating up to 12,000 psi (827.4 bar)
risk of surging the formation. » Temperature rating to 375°F (190.5°C)
» Full bore ID maximizes production and allows access to » Increased differential opening capability
the formation.
» Design incorporates enhanced debris exclusion Part Number Prefix: P.226FS2
features.
» Mechanical shifting profile is incorporated within
the design.
» Sealed actuation mechanism helps prevent control
system contamination.
» Cycling mechanism is isolated from debris in the
wellbore.
9-3
IB-Series Mechanical Fluid Loss Isolation Barrier Valve
The IB-series mechanically activated The IB5 fluid loss device provides the
fluid loss isolation barrier valve collet shifting profile of the IB4 valve
provides a reliable, mechanical but also includes a secondary larger
solution for fluid loss control during ID shifting profile. The secondary
well completion, thus eliminating profile allows the valve to be opened
potential formation damage. Initially and closed while maintaining the ID
designed for electric submersible through the valve. The IB5 valve is
pump applications, the IB valve ideally suited for use in stacked frac
isolates the formation below the pack completions in which a reduced
uppermost gravel pack packer before ID might be a concern.
the upper completion is installed and
can be used in frac pack, gravel pack,
and standalone screen applications. Features and Benefits
» Initial valve closure is achieved
During sand control applications, the
when the washpipe/collet is
valve is run into the well (ball open)
retrieved through the valve.
below the uppermost gravel pack
packer as an integral part of the gravel » Bi-directional sealing mechanism
pack assembly. The washpipe, provides a fully tested downhole
located on the bottom of the gravel barrier.
pack service tool, is extended » Improved fluid management helps
through the valve. A collet shifting ensure valve operation in debris.
tool is attached to the end of the » Design provides unlimited
washpipe. Upon washpipe retrieval, mechanical valve opening/closing.
the collet shifting tool closes the ball » Full bore ID maximizes production
and isolates the formation, which and allows access to the formation.
enables inflow or positive pressure
testing. The lower sandface
completion and reservoir is isolated Options
by the closed ball in the IB valve,
» Available to suit 7-, 7 5/8-, 9 5/8-,
which permits safe installation of the
9 7/8-, and 10 3/4-in. casing
upper production completion.
» Ball differential rating up to
10,000 psi (689.5 bar)
The IB valve is opened mechanically
using a collet shifting tool attached to » Collapse rating up to 15,000 psi
the end of the upper completion. The (1034.2 bar)
closure device is a proven, high- » Burst rating up to 12,000 psi
performance ball mechanism that (827.4 bar)
provides a positive bi-directional seal » Temperature rating to 350°F
in brine and oil-based mud (176.7°C)
environments. The debris-tolerant,
non-translating ball design eliminates
unnecessary movement within the Qualification Testing
mechanism during opening and Qualified in accordance with ISO
closing operations. 28781 requirements.
The IB4 valve can be considered as

HAL31596
HAL33570
the base design. The collet shifting

tool opens the ball mechanism while
passing through the valve. This eases
space-out concerns and provides IB4 IB5
maximum flexibility. Fluid Loss Isolation Fluid Loss Isolation
Barrier Valve Barrier Valve
Part Number Prefixes: P.226IB4; P.226IB5
9-4
LV4 Downhole Lubricator Valves
The LV4 lubricator valve is a high-performance, surface-

controlled, tubing-retrievable isolation barrier valve used
as part of a downhole lubricator system. The valve
provides a means of isolating well pressure in tubing
strings in which it has been deployed. Application of
hydraulic pressure to the tool via dual control lines will
operate the valve open or closed.
Traditionally, well intervention string lengths are limited to

the length of lubricator that can be stacked on top of the
production tree. The addition of an LV4 lubricator valve
extends these possibilities by placing the swab valve
within the tubing string.
Applications
Typical applications include deployment of long tubing-
conveyed perforating guns/straddle assemblies and
bottomhole pressure/temperature instruments.
» Forms part of a well suspension system in conjunction
with the tubing-retrievable safety valve (TRSV)
» Allows through-tubing deployment of long length
assemblies using intervention methods without killing
the well

» Cost savings is achieved by reducing the number of
well interventions required.
» Metal-to-metal body joints.
» Full bore ID maximizes production and allows
unrestricted access to the TRSV.
» Bi-directional sealing mechanism provides a fully tested
downhole barrier.
» Provides dropped object protection to TRSV during
intervention operations.
» Balanced piston design provides deep-set capability.
» Shrouded ball mechanism provides high debris
tolerance.
» Mechanical shifting profile incorporated within design.
» Toolstring shock absorber system protects the sealing
system from impact damage.
Options
HAL31516
» Available to suit 9 5/8- and 10 3/4-in. casing

» Ball differential rating up to 10,000 psi (689.5 bar)
» Temperature rating to 325°F (176.7°C)
LV4 Downhole
Lubricator Valve
Qualification Testing Part Number Prefix:
P.560LV4
Qualified in accordance with ISO 28781 requirements.
9-5
LS0 Liquid Spring Actuation Device
The LS0 liquid spring actuation device is a pressure cycle-

operated, self-contained tool used to initiate any
hydraulically activated downhole device. The tool allows
for setting of equipment after the application of a
predetermined number of pressure cycles. Tool operation
is performed by a ratchet mechanism that travels each
time pressure is applied. When the predetermined
number of pressure cycles are applied, communication
from the tubing to the control line is opened, allowing
pressure to reach the target device.
Applications
The liquid spring actuation device is used when it is
necessary to apply a number of tubing pressure tests
before activation of hydraulically operated downhole
tools. It is primarily used with a twin-flow absolute
isolation system (AIS) during SmartWell® or multizone
completions.
Features
» No atmospheric chamber or nitrogen-charged chamber
to limit time to actuation.
» Actuation system is unaffected by changes in pressure
in the lower annulus.
» Control fluid in the actuation mechanism is sealed and
therefore protected from contamination.
Benefits
» Total interventionless actuation of hydraulically
operated tools.
» Unlike similar actuation devices, the liquid spring is not
affected by changes in pressure in the lower annulus.
» Unlike nitrogen pre-charged systems, the liquid spring
mechanism eliminates well-specific setup and
enhances long-term suspension capability.
» Fluid used to communicate with the hydraulically
activated device is carried within the liquid spring
module. Therefore, it remains separate from the tubing
fluid at all times, which reduces the possibility of
control line blockages.
HAL12495
LS0 Liquid Spring

Actuation Device
Part Number Prefix:
P.224LS0
9-6
Twin-Flow AIS-LS
The twin-flow AIS-LS fluid control device is designed for
use in multizone applications and is particularly suited to
SmartWell® or multizone completions. It protects a zone
from fluid loss and helps enable separate production
between the upper and lower zones. The tool is run in the
closed position. It remains in the closed position until the
upper zone is completed and ready for production. The
tool works in conjunction with a liquid spring module that
responds to tubing pressure and only opens after 10 to 12
pressure cycles — with no time limit for actuation. This
provides the option of testing the tubing before the AIS-
LS device activates and opens.
External differential pressure across the tool has no effect

on the indexing mechanism. The device is remotely
opened by the application of tubing pressure cycles,
which help eliminate the need for well intervention.

» Suited for SmartWell system completions
» Provides zonal isolation and zone access
» Eliminates need for intervention to open a zone to flow
» Provides a secondary mechanical means to open
the valve
» Offers proven and reliable solutions for fluid loss
isolation
» Option of tubing testing before the AIS-LS device
activates and opens
» Protects the zone from fluid loss
» Allows separate production between upper and
lower zones
HAL102641
Twin-Flow AIS
with LS0 Liquid Spring
Actuation Device
9-7
9-8
Subsurface Safety Equipment
10
Subsurface Safety Equipment
Introduction
Halliburton subsurface safety systems can be used as Understanding the importance of subsurface safety valve
total systems or subsystems in an overall safety reliability, both to safety and maintaining well production,
installation. We offer a full line of tubing-retrievable and brings an increased emphasis to life cycle costs for wells
wireline-retrievable subsurface safety valves, including as opposed to minimized purchase costs.
both surface-controlled and direct-controlled designs.
Under API license, Halliburton can apply the API The final testimony to reliability is performance. The
monogram to 14A subsurface safety equipment. SP™ non-elastomer safety valve provides superior
reliability because it is specifically designed for extended
In addition to normal API verification, Halliburton life applications that require ultimate reliability.
standardized an extended performance-based prototype
test program. Each test phase is specially designed to
verify overall valve durability. For example, extended
verification testing of sand slurry environments consists
of a minimum of 120 slam closures against sand slurry as
opposed to the seven closures of an API 14A Class 2 test.
10-1
Guide to Tubing-Retrievable Subsurface Safety Valves

Applications WellStar® NE™ SP™ DepthStar®
Medium pressure: 5,000 to 7,500 psi WP X X X X

High pressure: 8,000 to 10,000 psi WP X X X X
Ultra-high pressure: >10,000 psi WP — — X X
Standard temperature: up to 300°F X X X X
High temperature: >300°F — X X X
Shallow setting depth: up to 1,000 ft X X X X
Medium setting depth: 4,000 ft — X X X
Deep setting depth: >4,000 ft — — X X
Sweet corrosion: H2S and mild CO2 service
X X X X
(9 chrome 1 moly construction)
Moderate corrosion: H2S and CO2 service
X X X X
(13% chrome construction)
Severe corrosion: H2S and CO2 service
X X X X
(nickel-chrome duplex)
Sandy service X X X X
API standard weight production tubing X X X X
Heavyweight production tubing X X X X
Features WellStar NE SP DepthStar
Non-equalizing (external equalization) X X X X

Integral equalizing feature X X X X
Integral secondary valve capability X X X —
Permanent lockout capability X X X X
Operates independent of tubing pressure — — — X
10-2
Completion Solutions | Subsurface Safety Equipment
Advanced Features
This section describes the unique characteristics of
Halliburton safety valves, including the contoured flapper,
high-performance piston seals, integral fittings, and self-
equalizing feature.
Contoured Flapper
Halliburton took advantage of its broad experience with
ball valves to design a reliable contoured flapper valve by
HAL8675
adapting the spherical sealing surface used in ball valves
to the flapper shape. The contoured flapper safety valve
achieves true metal-to-metal (MTM) flapper sealing
integrity while providing improved valve OD/ID ratios. This
unique design offers a distinct advantage over typical
curved flappers because it passes API Class 1 and 2
verification testing without relying on a resilient seal.
The contoured flapper incorporates the proven

advantages of the spherical MTM seal of a ball-type
closure while maintaining the simple operation of a Contoured Flapper with Continuous
flapper valve. The mating spherical seal surfaces, lapped Spherical Sealing Surface
before assembly, provide increased bearing area as well
as improved flapper centralization during valve closure.
The increased spherical seal width also allows contouring
of the upper and lower flapper surfaces, resulting in
smaller ODs and/or enlarged IDs. The flapper's dual
hinges and closure mechanism provide stability and high
initial closure forces to enhance valve sealing reliability.
This unique technology was awarded the prestigious
Special Meritorious Award for Engineering Innovation.
10-3
High-Performance Piston Actuator Halliburton Integral Fitting

To help meet the demands of today's high-pressure/high- The three-piece Halliburton integral fitting (HIF) system is
temperature wells, Halliburton designed and qualified a designed for use with 1/4-in. OD control line and used
high-performance piston actuator that can withstand well primarily with TRSVs. The female port accepting the HIF
temperatures up to 450°F and pressures up to 20,000 psi. is cut directly into the TRSV hydraulic housing and offers
The high-performance piston actuator is a dynamic non- reliability and space advantages over conventional
elastomer, spring-energized seal system for tubing industry fittings. The HIF consists of a male nut, front
retrievable safety valves (TRSVs). It contains upper and ferrule, and back ferrule.
lower metal-to-metal (MTM) hydraulic seals (backstops),
guide shoes, spring-energized, non-elastomer dynamic The HIF is standardized to one common platform
seals, Vee-ring non-elastomer dynamic seals, and compatible with common control-line materials and
contoured non-elastomer backup rings. Qualification thicknesses and will fit within the available annular space.
testing included: The single HIF offering consists of an alloy 925 male nut
and alloy 600 front ferrule and back ferrule. Other
» Pressures from 50 to 20,000 psi
materials are available upon request.
» Temperatures from 25 to 450°F
» 500+ cycles at differing pressures and temperatures — The fittings were subjected to shock/vibration and
equating to more than 40 years of service external pressure testing to simulate installation and
» 30-day 15,000-psi differential pressure hold test operational loads applied to the downhole control line and
» 20,000-psi control line fluid test fittings during its operational life cycle. Shock and
» 5,000-psi nitrogen test at 450°F vibration tests were performed at varying frequencies,
» MTM primary seals intentionally disabled to validate acceleration, amplitudes, and temperatures. Component
performance of non-elastomer dynamic seals integrity was verified by pressurizing the control lines
during the tests and monitoring the system for changes in
The high-performance piston actuator performed with no pressure and visible leaks. After each test, no leaks were
leaks observed during static and dynamic conditions. observed, and the fitting remained torqued. Once shock
and vibration tests were complete, an external pressure
Upper Metal-to-Metal test (20,000 psi for 1 hour) was conducted on the fitting
Hydraulic Seal with no leaks observed.
Packing Retainer
Guide Shoe
Spring-Energized Non-Elastomer
Dynamic Seal Male Nut
HA
Vee-Ring Non-Elastomer L39
764
Backup Ring
Contoured Non-Elastomer Back Ferrule
Backup Ring
Non-Elastomer
Backup Ring
High-Nickel Alloy Piston
Front Ferrule
Halliburton
Integral Fitting (HIF)
HAL39273
High-Performance
Piston Actuator
10-4
Self-Equalizing Feature
The Halliburton sideport self-equalizing feature uses a
spring-loaded carbide ball lapped to a mating spherical
seal located in the flapper seat of the safety valve.
Location of the equalizing device in the flapper seat
allows the flow tube, when activated, to radially displace
the ball outward, opening an equalizing path around the
flapper mechanism. A closely controlled channel between Flow
the flapper seat and the spring housing provides for a Tube
large equalizing area and prevents debris migration into
Bottom
the metal-to-metal sealing area. After equalization, the
Sub
flow tube moves down to open the flapper and allows the
flow tube to downstop against its metal seat, thereby
isolating the equalizing mechanism from flow.
Erosion is a prime consideration with equalizing devices.

The sideport equalizing design addresses erosion by
forcing the equalizing flow through a closely controlled
HAL39926
flow path. This flow path allows the pressure drop to be
taken through the close concentric fit of the flapper seat
and mating housing instead of across the equalizing valve
seat itself. This close concentric fit and controlled flow
path provide an enlarged flow area and enhanced Flapper
equalizing times while simultaneously filtering the Sideport
Self-Equalizing Feature
equalizing flow, which prevents erosion and helps ensure
a long operating life.
The sideport equalizing device has also been tested

extensively in sandy environments. In addition to
successfully completing API Specification 14A verification
testing for Class 2 (sand service), the sideport underwent
endurance testing. This testing involved putting the
equalizing device in the equalizing position and flowing a
sand-laden fluid through the device for 7 days. Leak tests
performed afterward revealed no detrimental effects from
erosion, and the sealing capability of the equalizing device
was not affected. The equalizing device was also tested
successfully during extensive sand closure tests
commonly used for North Sea applications. The safety
valve was subjected to 120 slam closures in a sand-laden
fluid, a 20-fold increase over the normal API Specification
14A test. Other tests performed included repeated
equalizing operations and nitrogen leak verification tests
in a sandy environment.
Additionally, the equalizing feature was subjected to gas
slam closures followed by 50 equalizations equivalent in
volume to 1,500 ft of 7-in. tubing filled with gas at well
conditions (approximately 5,000-psi bottomhole
pressure). Unlike in a well scenario, the gas was vented
to the atmosphere during the test, which means the full
pressure differential was present for the duration of each
equalization (open system), applying maximum gas
velocity for the entire cycle.
10-5
Tubing-Retrievable Safety Valves

WellStar® Tubing-Retrievable
Safety Valve
The WellStar® tubing-retrievable safety valve (TRSV) is a
general production, hydraulically operated, downhole
TRSV. The rugged hydraulic actuator of the WellStar
safety valve provides durability and isolates the internal
workings from well fluids through its unique construction.
The metal-to-metal (MTM) sealing integrity in the body
joints and closure mechanism places it in a premium valve
category while featuring an economical price. Proven
through years of installations, the simple, compact design
enhances the valve’s overall reliability and provides for
trouble-free operation.
Applications
» General production completions
Features
» Simple, compact design
» Complete MTM well containment in the closed
position (body/seat connections and flapper)
» MTM flapper sealing (no resilient seal required)
» Unique hydraulic actuation (single-piece piston/
flow tube)
» Hydraulic chamber construction isolates the majority of
the internal valve components and exposes them to
clean hydraulic fluid
» Positive debris barrier at both ends of flow tube in full
open position
» Maximized piston area and spring force
» Flow tube construction prevents well solids and debris
from settling on top of the piston
Benefits
» Helps increase optimum reliability and durability
» Helps provide superior well containment and safety
» Helps increase valve life
» Low friction, smooth operation
HAL122163
» Critical components isolated from well environment

» Enhanced debris isolation and tolerance
» Minimized potential leak paths
» Maximized forces during valve opening and closing
WellStar® Tubing-Retrievable
Safety Valve
Specify: tubing size, weight, grade, and thread; casing size and weight;
temperature and pressure rating requirements; service (standard, %H2S,
%CO2, amines/other chemicals, chloride content, etc.); setting depth;
equalizing or non-equalizing; nipple bore and profile type requirements;
necessity of API monogramming or other certification requirements; special
material requirements, if applicable.
Part Number Prefix: 78LXE, 78LXA, 78HXE, 78HXA, 78HRE, 78HRA
10-6
WellStar® Tubing-Retrievable Safety Valves

Tubing Maximum Internal Pressure
Lock Length
Size OD Packing Bore Rating
Profile
in. in. mm in. mm psi bar in. mm
3.63* 92* 5,000 344.74
2 3/8 3.70 94 1.875 47.63 X®, R®, RQ 5,000 344.74 47.1 1196
3.97 101 10,000 689.48
4.56* 116* 5,000 344.74
4.65 118 5,000 344.74
2 7/8 2.125 to 2.313 53.98 to 58.75 X, R, RQ 51.2 1300
4.74 120 10,000 689.48
4.91 125 10,000 689.48
5.03* 128* 5,000 344.74
5.20 132 5,000 344.74
3 1/2 2.562 to 2.813 65.07 to 71.45 X, R, RQ 56.3 1430
5.37 136 10,000 689.48
5.62 143 10,000 689.48
6.62* 168* 5,000 344.74
4 1/2 6.73 171 3.750 to 3.813 95.25 to 96.85 X, R, RQ 5,000 344.74 63.5 1613
6.97 177 7,500 516.75
*Slimline options
10-7
NE™ Tubing-Retrievable Safety Valve

The Halliburton NE™ tubing-retrievable safety valve
(TRSV) is a single rod-piston non-elastomer flapper valve
designed for general production with enhanced reliability
and long life. The valve includes the non-elastomer
hydraulic actuator design from the highly reliable SP™ line
of safety valves. Along with the metal-to-metal (MTM)
body joints and closure mechanism, the actuator places
this valve in the premium category while keeping costs
economical. The simple, compact design enhances the
valve’s overall reliability and provides for trouble-free
operation.
Applications
» Hostile well environments incompatible with
elastomers
Features
» Non-elastomer dynamic piston seals
» Simple compact design
» 100% MTM well containment in closed position
» Positive debris barrier at both ends of flow tube
» No construction seals used in the lockout and
communication system
» Unique flow tube construction prevents debris from
settling on top of flow tube
Benefits
» Most field-proven and reliable hydraulic actuator in
the industry
» Dynamic and static seals independently verified
gas tight
» Verified MTM flapper sealing
» Critical components isolated from well debris during
production
» Minimized potential leak paths
» Optimal reliability
HAL22093
NE™ Tubing-Retrievable
Safety Valve
Specify: tubing size, weight, grade, and thread; casing size and weight;
%CO2, amines/other chemicals, chloride content, etc.); setting depth;
equalizing or non-equalizing; nipple bore and profile type requirements;
material requirements, if applicable.
Part Number Prefix: 478LXE, 478LXA, 478HXE, 478HXA, 478HRE, 478HRA
10-8
NE™ Tubing-Retrievable Safety Valves

Tubing Maximum Internal Lock Pressure
Length
Size OD Packing Bore Profile Rating
in. in. mm in. mm psi bar in. mm

3.63* 92 5,000 344.74
2 3/8 3.70 94 1.875 48 X® 5,000 344.74 47.9 1216
3.97 101 10,000 689.48
4.65 118 5,000 344.74
2.125 to
2 7/8 4.91 125 54 to 59 R®, X 10,000 689.48 51.4 1305
2.313
4.51 114 10,000 689.48
5.03* 128 5,000 344.74
5.20 132 2.562 to X, R, RQ, 5,000 344.74
3 1/2 70 to 71 56.1 1425
5.38 137 2.813 RPT® 10,000 689.48
5.62 143 10,000 689.48
5.965* 151 8,500 586.19
6.62 168 3.750 to X, R, RQ, 5,000 344.74
4 1/2 95 to 97 57.5 1460
6.73 171 3.813 RPT 5,000 344.74
6.97 177 7,500 516.75
*Slimline options
10-9
SP™ Tubing-Retrievable Safety Valve

The Halliburton SP™ tubing-retrievable safety valve
(TRSV) is a single rod-piston non-elastomer flapper valve Metal-to-Metal
designed for hostile environments and extended life Static Seal Isolates
applications where ultimate reliability is required. Piston Chamber
Potential leak paths within the valve are minimized with from Well Pressure
the single rod-piston design. The piston achieves a metal-
to-metal (MTM) seal at its uppermost and lowermost
positions to seal well pressure from the control system.
The SP valves incorporate flappers using spherical radius
sealing surfaces that help greatly improve seal reliability.
The spherical radius design provides full MTM sealing
integrity.
For applications where either the OD or ID is restrained,
SP valves incorporate the award-winning Halliburton
contoured flapper. OD/ID relationships are improved by
the contoured flapper design, which helps provide
superior MTM sealing when compared to other forms of
curved flapper technology. Piston Rod
Applications
» For applications requiring ultimate reliability and
longevity, such as high-temperature/high-pressure, and Single Rod-Piston
(Valve Closed)
subsea completions, or hostile well environments
Features
» Non-elastomer dynamic piston seals
» MTM static seal at upper and lower piston positions
» MTM body joints
» Flow tube fluted guide
» 100% MTM flapper
» Concentric thrust bearing
» Wiper ring on upper flow tube
» Cleanout ports in flow tube’s upper end Metal-to-Metal
» Internal exercise profile Static Seal Isolates
Piston Chamber
» Flow tube shock absorber
from Well Pressure
» MTM face seat at flow tube downstop
» Setting depths to 9,000 ft (2743 m)
Cap
Benefits
» Unsurpassed reliability of hydraulic actuator; dynamic
and static seals independently verified gas tight
» Control line isolated from well fluids by MTM seal with
HAL121758
valve in closed position

» Hydraulic system isolated from well pressure by MTM Piston Rod
seal with valve in open position
» MTM thread sealing and self-locking capability Single Rod-Piston
(Valve Open)
» Fluted guide provides maximum debris protection,
allowing fluids to enter and exit during valve operation Ordering Information
» No wear by torsional effects of a helical spring Specify: tubing size, weight, grade, and thread; casing size and weight;
» Critical components isolated from well debris with %CO2, amines/other chemicals, chloride content, etc.); setting depth;
valve in open position equalizing or non-equalizing; nipple bore and profile type requirements;
» Area above flow tube free of solids buildup material requirements, if applicable.
» Flow tube can be manipulated by slickline Part Number Prefix: 678oo
» Protected from high flow rate slam closures
10-10
Relieved ID
Cleanout Ports
HAL122702
Wiper Ring
Piston Rod
Retainer Ring
Spring
Shock Absorber
HAL122703
Concentric
Thrust Bearing
HAL122701
SP™ Tubing-Retrievable
Safety Valve
SP™ Tubing-Retrievable Safety Valve

Tubing Maximum Internal Pressure
in. mm in. mm in. mm psi bar

2 3/8 60.33 3.62 to 3.97 91.95 to 100.84 1.875 47.63 5,000 to 10,000 345 to 690
2 7/8 73.03 5.41 to 5.49 137.41 to 139.44 2.313 58.75 7,500 to 20,000 517.5 to 1380
3 1/2 88.9 5.03 to 5.86 127.76 to 148.84 2.313 to 2.813 58.75 to 71.45 5,000 to 20,000 345 to 1380
4 1/2 114.3 7.35 to 7.57 186.69 to 192.28 3.25 to 3.813 82.55 to 96.85 5,000 to 20,000 345 to 1380
5 1/2 139.7 7.69 to 8.38 195.33 to 192.28 4.437 to 4.750 112.70 to 120.65 5,000 to 15,000 345 to 1034
6 5/8 168.3 8.75 222.25 4.875 123.83 11,500 793
8.90 to 9.60 226.06 to 243.84 5.750 to 6.000 146.05 to 152.39 5,000 to 10,000 345 to 690
7 177.8
8.38 to 8.52 212.9 to 216.4 5.750 to 5.875 146.05 to 149.23 5,000 to 6,000 345 to 414
9 5/8 244.5 11.75 to 12.125 298.5 to 307.9 8.375 to 8.500 212.7 to 215.9 5,000 to 10,000 345 to 690
10-11
DepthStar® Tubing-Retrievable Safety Valve

The DepthStar® tubing-retrievable The DepthStar TRSV operates with a
safety valve (TRSV) is a revolutionary low operating pressure, making it an
concept in the realm of surface- ideal solution for deep-set
controlled subsurface safety valves. applications.
Unlike other TRSVs, the DepthStar
valve functions completely Features
independent of well pressure; » No moving seals exposed to the
therefore, it is able to operate at tubing wellbore
consistently low hydraulic pressures, » 100% MTM sealing within the
making it an ideal solution for tubing wellbore
deepwater completions. Previously, » Less than 5,000-psi maximum
solutions to wellbore isolation of the valve opening capability regardless
piston required additional seals and/or of setting depth or pressure
gas-charged chambers where their
» Minimized number of body
reliability is heavily dependent on
connections
elastomeric seals and the permanent,
» Proven MTM, non-elastomer
long-term containment of a dome
hydraulic actuator
charge. The DepthStar valve, through
the use of a revolutionary magnetic » Isolated flow tube
coupler, allows for positioning the
hydraulic actuator completely out of Benefits
the tubing wellbore. » No possibility of tubing to control
line leakage
By repositioning the hydraulic » Low hydraulic operating pressure/
actuator outside the tubing wellbore, reduced CAPEX Internal
the DepthStar valve becomes the » Unconstrained valve setting depth Exercise
world’s first 100% metal-to-metal » Helps increase optimum reliability Profile
(MTM) safety valve that contains no and durability
moving seals within the tubing » Helps provide superior well
wellbore. This reduction in seals containment and safety
combined with an intrinsically simple » Helps increase valve life
design makes the DepthStar TRSV
inherently reliable.
MTM Body
Joints
DepthStar® Tubing-Retrievable Safety Valves

Flow Tube
Tubing Maximum Internal Pressure Fluted Guide
in. in. in. psi Flapper with

7.87 3.813 7,500 to 10,000 Spherical
4 1/2 Radius Seal
7.87 3.562 15,000
5 1/2 8.62 4.562 7,500 to 12,500
Flow Tube
Face Seat
HAL14986
DepthStar® Tubing-Retrievable
Safety Valve
10-12
Through use of a unique magnetic coupler, the actuation

piston and hydraulic operating system connected to the
DepthStar® tubing-retrievable safety valve (TRSV) is
isolated from the tubing wellbore. As shown in the
illustration to the right, the outer and inner magnetic
sleeves are separated by a well pressure-containing
housing, creating a chamber for the actuating piston that
is absolutely isolated from the wellbore. Use of the
magnetic coupler makes it possible to completely remove
all moving seals normally found in a subsurface safety
valve (SSSV) from the wellbore environment.
The DepthStar valve was subjected to tests specifically

related to the magnetic coupler to determine whether
there would be any effect on through-tubing operations.
For example, electric coils, perforator detonators, collar
locators, thermal multi-decay logging tools, memory
gauges, metal shavings, DPU® downhole power unit,
RMT Elite™ reservoir monitor tool, firing heads, hostile
gamma neutron tools, tubing-encapsulated conductor S N
N S
(TEC) line, and fiber-optic cables were run through the
DepthStar TRSV. All tools performed normally with no
affect from the magnetic coupler.
The primary benefit of the unique DepthStar TRSV design

is it provides the flexibility to place the SSSV at a depth
based on the requirements and goals of the completion
— not on the safety valve limitations. S
N
N
S
HAL16308
DepthStar® Tubing-Retrievable
Safety Valve with Magnetic Coupler
10-13
Wireline-Retrievable Safety Systems
FXE Flapper-Type Valves Applications

The FXE wireline-retrievable flapper valve, which is
normally closed, is held open by hydraulic control Features
pressure from the surface. The valve operates on a
» Equalizing-type flapper closure
hydraulic piston principle. To open, hydraulic pressure
» Solid construction flapper made from bar stock
slightly higher than the well pressure is applied to move
the piston downward. This pressure unseats the » Spherical radius seat on flapper improves seal reliability
secondary seat, allowing pressure to enter through » Sealing and seating surfaces are out of the well
equalizing ports. Then, as additional hydraulic pressure is production flow path when valve is in the open position
applied to the piston, it continues downward movement,
pushing the flapper open. Benefits
» Minimal hinge pin stress during opening and
The flapper hinge assembly is designed such that the closing cycles
force on the piston is not applied directly on the hinge pin. » Allowable working pressures up to 15,000 psi
Upon loss of hydraulic pressure in the control line, the (1035 bar)
valve’s large spring serves to lift the hydrostatic head of » Allowable setting depths up to 3,000 ft (914 m)
the control fluid. The flapper spring is designed to close » Pump-through capability built into the valve design
the valve when the piston moves up past the flapper. » Compatible with Otis® X®, R®, RQ, RPV, and
SAFETYSET® lock mandrels and with Halliburton
Opening Prong Nose Seal tubing-retrievable safety valves in depth ratings and
The FXE valve uses the valve housing as the downstop material selections
for the opening prong. This metal-to-metal (MTM)
interface is designed to prevent flow from passing Open Closed
between the valve housing and the opening prong. The
MTM interface isolates the flapper and seat from fluid
flow while the valve is open. This design creates an MTM
interface with the full force exerted by the hydraulic
piston, minus the spring compression force, holding the
two metal faces in contact.
Radius of Curvature at Flow Entrance

Halliburton conducted a study with various curvatures on
the entrance to the valve. The study tested abrasive fluids
flowing through different test subs and examined the
resulting wear patterns. As a result, an optimum radius of
curvature was determined and implemented on the valve
housings of all wireline-retrievable safety valves.
Specify: nipple bore; pressure and temperature rating requirements; setting Opening Prong
depth; service environment (standard, %H2S, %CO2, amines/other
chemicals, chloride content, etc.); API monogramming or other certification
Nose Seal
HAL22097
requirements; special material requirements, if applicable.

Part Number Prefixes: 22FXE: flapper closure equalizing type, 22FXN:
Radius of Curvature
flapper closure non-equalizing type at Flow Entrance
Cross-Section FXE
Flapper-Type Valve
10-14
Hydraulic Hydraulic Hydraulic

Fluid Port Pressure Pressure
Well Pressure
Secondary
Valve Off Seat
Secondary
Valve Off Seat
HAL10748
Closed Equalizing Open

FXE Flapper Valves
FXE Flapper-Type Wireline-Retrievable Safety Valves

Tubing Mating Nipple Valve Working
Length*
Size Honed Bore ID Pressure
in. mm in. mm in. mm psi bar in. mm
1.710 43.43 0.62 15.75 10,000 689.64 36.2 920
2 3/8 60.33
1.875 47.63 0.75 19.05 10,000 689.64 36.5 927
2.125 53.98 0.81 20.57 15,000 1034.5 38.5 978
2 7/8 73.03 2.188 55.58 0.81 20.57 15,000 1034.5 38.5 978
2.313 58.75 1.12 28.45 10,000 689.64 39.6 1006
2.562 65.07 1.00 25.40 15,000 1034.5 42.0 1067
3 1/2 88.90 2.750 69.85 1.50 38.10 10,000 689.64 44.8 1138
2.813 71.45 1.50 38.10 10,000 689.64 44.8 1138
4 101.60 3.313 84.15 1.75 44.45 10,000 689.64 46.5 1181
3.437 87.30 1.75 44.45 15,000 1034.5 46.5 1181
4 1/2 114.30 3.688 93.68 1.87 47.50 15,000 1034.5 43.0 1093
3.813 96.85 2.12 53.85 10,000 689.64 42.5 1080
5 127.00 4.125 104.78 2.38 57.15 8,000 551.71 47.5 1207
5 1/2 139.70 4.562 115.87 2.56 65.02 8,000 551.71 52.5 1334
5.750 146.05 3.38 85.85 7,000 482.75 65.0 1651
7 177.80 5.875 149.23 3.50 88.90 7,500 517.23 63.7 1618
5.963 151.46 3.50 88.90 7,000 482.75 70.0 1778
*Lengths are extended for setting depths greater than 1,000 ft.
10-15
FRN Flapper-Type Wireline-Retrievable Safety Valves

The FRN wireline-retrievable flapper Applications
valve, which is normally closed, is » New completions
held open by hydraulic control » Deep set
pressure from the surface. The valve » High pressure Packing
operates on a hydraulic-piston
Retainer Sleeve
principle. To open, tubing pressure Features
slightly higher than the well pressure
» High-strength rod-piston actuation
below the closed flapper is applied.
» Non-equalizing flapper closure
Once well pressure is equalized
across the closed flapper, hydraulic » Solid construction flapper made Rod Piston
pressure is applied to the piston, from bar stock
which pushes the flapper open. » Spherical radius seat on flapper Cleanout Ports
improves seal reliability
The flapper hinge assembly is » Sealing and seating surfaces are
designed so the force on the piston is out of flow path of well production
not applied directly on the hinge pin. when valve is in open position
Upon loss of hydraulic pressure in the » Designed for easy field servicing
control line, the valve's large spring
serves to lift the hydrostatic head of Benefits
the control fluid. The flapper spring is » Minimal hinge-pin stress during
designed to close the valve when the opening and closing cycles
piston moves up past the flapper. » Working pressures up to
12,500 psi (862 bar)
Opening Prong Nose Seal » Allowable setting depths up to
The FRN valve uses the valve housing 9,000 ft (2743 m)
as the downstop for the opening » Pump-through capability built into
Spring
prong. This metal-to-metal (MTM) the valve design
interface is designed to prevent flow » Compatible with Otis® X®, R®, RQ,
from passing between the valve RPV, and SAFETYSET® lock
housing and opening prong. The mandrels and with Halliburton
MTM interface isolates the flapper tubing-retrievable safety valves in
and seat from fluid flow while the depth ratings and material
valve is open. This design creates an selections
MTM interface with the full force » Ease of on-location servicing of the
exerted by the hydraulic piston, external packing helps reduce
minus the spring compression downtime and operating costs
force, holding the two metal faces
in contact.
Radius of Curvature at
Flow Entrance
Halliburton conducted a study with
various curvatures on the entrance to
the valve. The study tested abrasive
fluids flowing through different test
subs and examined the resulting
HAL17095
wear patterns. As a result, an Radius of Curvature

optimum radius of curvature was at Flow Entrance
determined and implemented on the
FRN Flapper-Type
valve housings of all wireline-
Wireline-Retrievable
retrievable safety valves. Safety Valve
10-16
FRN Flapper-Type Wireline-Retrievable Safety Valves

in. mm in. mm in. mm psi bar

2 7/8 73.03 2.313 58.75 1.00 25.40 10,000 689
2.562 65.07 1.00 25.40 10,000 689
3 1/2 88.90 2.750 69.85 1.35 34.29 10,000 689
2.813 71.45 1.35 34.29 10,000 689
3.562 90.47 1.35 34.29 10,000 689
4 1/2 114.30 3.688 93.68 1.35 34.29 10,000 689
3.813 96.85 2.12 53.85 10,000 689
4.562 115.87 2.56 65.02 10,000 689
5 1/2 139.70
4.313 109.55 2.12 53.85 12,500 862
6 5/8 168.28 4.875 123.83 2.56 65.02 11,500 793
10-17
BigBore™ Wireline-Retrievable Safety Valves

Halliburton has applied the same Features
stringent testing used on its » MTM sealing contoured flapper
maximum reliability tubing-retrievable closure with large ID
safety valves (TRSV) to its BigBore™ » High-strength rod-piston actuation
wireline-retrievable safety valve » Dual-sealing minimized body Packing
(WLRSV). This valve offers the connections Retainer Sleeve
durability and reliability of Halliburton
» Enhanced debris isolation
TRSVs through metal-to-metal (MTM)
through MTM interface of flow
sealing of the contoured flapper,
tube/bottom sub Rod Piston
enhanced body connections, and
» Radius of curvature at flow
debris isolation. The contoured
entrance
flapper provides a large ID compared Cleanout
to other valve designs, while » Equalizing feature available Ports
providing enhanced flapper sealing. » Designed for easy field servicing
» Setting depths to 9,000 ft (2743 m)
Another significant feature of this Enhanced
valve is its ease of on-location Benefits Body Connections
servicing. The construction of the » MTM sealing for increased
upper end of the valve provides for reliability
easy access to the valve’s external » Helps increase durability and
packing. Once the lock is removed, reliability from piston arrangement
the packing retainer sleeve can be and minimized body connections
removed and serviced. The savings » Increased reliability through debris
made possible by an enlarged ID, isolation
enhanced performance, and ease of » Optimized flow entrance to Spring
service have made it an excellent decrease wear
choice for replacing equipment » Equalizing feature isolated from
currently installed in existing well solids to enhance durability
completions. » Ease of on-location servicing of
external packing helps reduce
Applications downtime and operating costs
» New completions
» Replacement of existing WLRSVs
to provide increased ID and
reliability Equalizing Feature
Contoured Flapper
BigBore™ Wireline-Retrievable Safety Valves
HAL8536
in. mm in. mm in. mm psi bar Radius of Curvature

4 1/2 114.30 3.813 96.85 2.36 59.9 8,000 551.58 at Flow Entrance
5 127.00 4.125 104.78 2.36 59.9 8,000 551.58 BigBore™ Contoured
5 1/2 139.70 4.562 to 4.813 115.87 to 122.25 3.00 76.2 6,000 413.69 Flapper Valve
7 177.80 5.750 to 5.963 146.05 to 149.23 4.125 104.8 7,500 517.23
9 5/8 244.47 8.325 to 8.500 211.45 to 215.9 6.00 152.4 5,000 344.74
Specify: nipple bore; pressure and temperature rating requirements; setting depth; service
environment (standard, %H2S, %CO2, amines/other chemicals, chloride content, etc.); necessity of
API monogramming or other certification requirements; special material requirements, if applicable.
Part Number Prefix: 22oo
10-18
Capillary Deliquification Safety System

In mature fields, liquid loading of gas wells is a common
problem. In the short term, this can lead to decreased
production, and if not managed correctly, can ultimately
reduce overall reservoir recovery. One option for
managing the problem is the use of surfactants as
foaming agents to artificially unload the well. The
preferred method would allow automatic and continuous
delivery of these surfactants. Surfactant or
Chemical Inlet
The Halliburton capillary deliquification safety system
facilitates delivery of surfactants or other chemicals and
liquids to a specified point within the completion, while Conventional
maintaining the purpose and functionality of a downhole Wireline
safety device. The deliquification safety system can be Retrievable
installed in an existing completion with the appropriate Safety Valve
safety valve landing nipple (SVLN) profile — either a Assembly Injection
dedicated SVLN or within a tubing-retrievable safety valve Conduit
(TRSV) in which the control system communication is
activated to operate an installed wireline-retrievable
safety valve (WLRSV).
The system’s injection feature operates via the WLRSV

Injection
control system. When control-line pressure reaches a
Control Valve
predetermined pressure, a regulator installed below the
Housing
WLRSV opens, allowing chemical injection to occur. Use
of the existing control line provides a cost-effective Production
method of installing a semi-permanent injection system Inlets
without the need to modify the wellhead.
Capillary Connector
The WLRSV is designed to shut in the well at a point
below the surface and is opened with hydraulic control
pressure. In this application, the applied chemical
injection pressure maintains the safety valve in the open
position during injection, and the valve closes when
injection is stopped.
Applications
» Chemical injection for gas well deliquification or scale
treatment purposes
» Available for landing nipples/TRSVs with 2.75-in. and
larger sealbores Capillary
Injection
Features Line
» Field-proven WLRSV
» Equalizing or non-equalizing-type flapper closure Regulator
Benefits
HAL22081
» Unique design allows system installation with no

requirement for wellhead modification
» Installed using standard intervention techniques
Capillary Deliquification
Safety System
10-19
Surface-Controlled Subsurface Safety Accessory Equipment

This section describes some of the Halliburton non-
welded safety valve landing nipples (SVLNs), hydraulic
control lines, protectors, and accessories.
Safety Valve Landing Nipples

Halliburton SVLNs are designed to accept surface-
controlled wireline-retrievable safety valves (WLRSVs). An
internal profile is machined in these nipples to allow a lock
mandrel/safety valve to be landed and locked in place.
Nipples are available with connections for one or two
external control lines and for standard or heavyweight
tubing with corresponding honed-bore sizes.
Punch-to-communicate SVLNs are designed to accept

surface-controlled WLRSVs. The punch-to-communicate
SVLN does not provide communication from the control
line to the nipple until the operator requires it. A
communication tool must be run via a standard slickline
toolstring to establish control-line communication. This
feature allows for full metal-to-metal isolation of the
hydraulic control-line system and full bore access to the
completion string without using slickline-installed
isolation sleeves to isolate and protect the hydraulic
control-line system.
Halliburton Otis® XXO and RRO sliding sleeve nipples

incorporate an inner sleeve that can be closed during
testing and well cleanup and subsequently opened to
allow control of the safety valve. The sleeve can be
opened by a wireline trip before the safety valve is run, or
a shifter mandrel can be run with the safety valve. The
HAL10756
HAL10499
HAL39865
shifter mandrel opens the inner sleeve when the valve is

run and closes the sleeve when the valve is retrieved.
Safety Valve Punch-to-Communicate Sliding Sleeve
Applications Landing Nipple Safety Valve Landing Nipple Landing Nipple
» Designed to be made up and become part of the tubing
to accept surface-controlled WLRSVs Specify: tubing size, weight, grade, and thread; casing size and weight;
» Punch-to-communicate version typically used in service environment (standard, %H2S, %CO2, amines/other chemicals,
chloride content, etc.); size of nipple bore; sliding sleeve required (Y/N);
hydraulic fracturing completions or as an independent, special material requirements, if applicable.
secondary subsurface safety system when used in
conjunction with a tubing-retrievable safety valve
Features
» Large ID is compatible with tubing size and weight
» Solid, non-welded control-line connection and
protection portion of nipples
» Control port machined into nipple wall
Benefits
» Wireline operator controls locating, landing, and locking
safety valve in a pre-selected location
» Locking principle is designed to hold against pressure
from either direction and sudden and/or repeated
reversals of pressure
» Rugged, non-welded design
10-20
Halliburton safety valve landing nipples are offered in Other special features symbolized by letter designations
various combinations of lock profiles and features. include:
Standard lock profiles are indicated by the last two alpha » F — unequal upper and lower bores, single control-line
characters of the part number prefix as follows: access
» XO — Otis® X® selective lock » H — equal, upper, middle, and lower bores, dual
» RO — Otis R® selective lock control-line access
» RQ — Otis RQ bottom no-go lock » K — equal middle and lower bores smaller than upper
» RP — Otis RP top no-go lock bore, dual control-line access
» RT — Otis RPV top no-go lock
All of the above combinations are shown in the
A duplication of the first letter (XXO, RRP, etc.) indicates following chart.
equal bores and single control-line access.
Safety Valve Landing Nipples
Tubing Upper Lower Part Number Prefix
Weight
Size Packing Bore Packing Bore
711 721 711 721* 711 711 711 711 711 711 711 711 711
in. mm lb/ft kg/m in. mm in. mm XXO XXO RRO RRO RRP RRQ FRP FRQ HRQ KRQ XXN FXO HXO
4.6 to 6.2 6.85 to 9.23 1.710 43.43  

2 3/8 60.33
4.6 to 4.7 6.85 to 6.99 1.875 47.63   
6.4 to 11.65 9.52 to 17.34 1.875 47.63 
6.4 to 8.9 9.52 to 13.24 2.125 53.98  
2 7/8 73.03
6.4 to 7.9 9.52 to 11.76 2.188 55.58  
6.4 to 6.5 9.52 to 9.67 2.313 58.75     
7.7 to 16.7 11.46 to 24.85 2.313 58.75   
10.3 to 12.95 15.33 to 19.27 2.562 65.07  
3 1/2 88.90
9.2 to 10.3 13.69 to 15.33 2.750 69.85   
9.2 to 9.3 13.69 to 13.84 2.813 71.45     
11.6 to 13.4 17.26 to 19.94 3.125 79.38  
4 101.60
9.4 to 10.9 13.99 to 16.22 3.313 84.15   
16.9 to 19.2 25.15 to 28.57 3.437 87.30  
4 1/2 114.30 13.5 to 15.5 20.09 to 23.07 3.688 93.68    
10.5 to 12.75 15.63 to 18.97 3.813 96.85       
18 to 20.80 26.79 to 30.95 4.000 101.60     
5 127.00 15 to 18 22.32 to 26.79 4.125 104.78        
11.5 to 13 17.11 to 19.35 4.313 109.55     
23 to 26 34.23 to 38.69 4.313 109.55     
20 to 23 29.76 to 34.23 4.437 112.70  
5 1/2 139.70
13 to 20 19.35 to 29.76 4.562 115.87       
13 to 20 19.35 to 29.76 4.562 115.87 4.437 112.7   
17 to 35 25.30 to 52.09 5.750 146.05  
17 to 35 25.30 to 52.09 5.875 149.23    
17 to 35 25.30 to 52.09 5.875 149.23 5.750 146.1   
7 177.80 23 to 32 34.23 to 47.62 5.963 151.46     
23 to 32 34.23 to 47.62 5.963 151.46 5.750 146.1 
26 to 29 38.69 to 43.16 6.000 152.40    
26 to 29 38.69 to 43.16 6.000 152.40 5.963 151.5    
9 5/8 244.48 53.50 79.62 8.375 212.73 8.250 209.6   
 Standard design available.

 Standard or SAFETYSET® compatible designs available for no-go nipples. Additional sizes available upon request.
Note: Packing bore sizes apply for upper and lower bores when one size indicated.
*Includes sliding sleeve device
10-21

Halliburton provides the accessory Installation
equipment to complete any surface- Control lines are attached to
controlled subsurface safety valve subsurface controls with appropriate
(SCSSV) installation. tube fitting and pressure tested
before running into the wellbore. Line
Halliburton control lines are
spools are hung in the derrick, and
assembled on reels filled with fluid
control line is paid out as tubing
and pressure tested. Reel spools are
is run.
designed so pressure can be applied
at any time during running to check
Applications
control-line integrity. Halliburton
offers hydraulic control lines made » For SCSSVs
from two different manufacturing
processes that conform to ASTM Features
specifications: (1) seamless and (2) » Different lengths of control line in
welded and sunk. continuous coil
» Stainless and alloy 825 materials
Seamless offered
Tubing is fabricated from a solid rod. » Control lines offered in various
The process involves forcing a encapsulated options
mandrel or punch through the solid » All control lines conform to ASTM
rod to form a tube. The continuous specifications
lengths available from this process » Lines available in other sizes
are limited. on request
Welded and Sunk Benefits

Tubing is fabricated from flat stock. » Wide assortment for almost
The process involves rolling the stock every need
into a cylinder and welding the seam.
Once in tube form, it is drawn
through a die to achieve the proper
OD. This process is considerably less
costly than the seamless method and
yields lines available in continuous
lengths with no butt-welded
connections.
Optional single and dual lines with

protective encapsulation are
available. The encapsulated material
is suitable for use in most annular
fluids. Encapsulation protects lines
from damage during installation and
simplifies the running process. The
dual-encapsulated line can be used
with “balanced” SCSSVs or injection
wells where multiple lines are
required. As an option, a protective
HAL39262
cable between two control lines is

available. Single-encapsulated lines
have no cable; however, a protective
Typical Surface-Controlled
cable on either side of the control line
Subsurface Safety Valve
can be ordered. Installation and Accessories
10-22
Control-Line Protectors
Halliburton offers two types of control-line protectors — A variety of channels that can accommodate a
both designed to provide maximum control-line combination of bare control lines and/or dual-
protection. The first type of protector is a unique design encapsulated control line is offered for each of the
that combines a steel outer shell and a resilient inner protectors.
liner. The second type is all metal, which provides full
over-the-coupling protection for virtually any size electrical Both types of protectors use a tapered pin lock to provide
submersible pump cable, bare tube, or encapsulated maximum gripping force. The tapered pin lock can be
bundle configuration. The all-metal protector is also installed by hand and driven to the locked position by a
available for mid-joint applications. pneumatic hammer or a manual hammer tool.
Control-Line Tubing
Wall
OD
Thickness Material Type
in. mm in. mm
0.049 1.24 316L Seamless
0.049 1.24 316L Welded and Sunk
0.065 1.65 316L Seamless
1/4 6.35 0.049 1.24 Alloy 825 Seamless
0.049 1.24 Alloy 825 Welded and Sunk
0.065 1.65 Alloy 825 Seamless
0.065 1.65 Alloy 825 Welded and Sunk
Control-Line Protectors
Specify: tubing size, casing size, and weight; control line size; number of control lines;
if encapsulated, specify shape and dimensions.
Control Lines
Specify: size (OD, wall thickness, and length); seamless or welded and sunk; single or
dual; encapsulated with or without stress cable; material (304L SS, 316L SS, AISI 1010
alloy, alloy 825).
Part Number Prefixes: 22SXX: welded and sunk, 22SSS: seamless stainless steel,
22SNS: alloy 825
10-23
TTRD Protection Sleeve

The through-tubing rotary drilling (TTRD) protection
sleeve is designed to protect downhole sealbores from
damage as the drillpipe rotates within the tubing during a
TTRD operation.
Typically, these sealbores would be located within

downhole tubing-mounted safety valves, safety valve
nipples, polished bore receptacles, or Christmas trees.
The TTRD sleeve is run on a dedicated running tool that is

an integral part of the drillstring. The TTRD sleeve is
locked and verified in place as the drillstring is run through
the safety valve and is subsequently picked back up again
upon retrieval of the drillstring.
Applications
While developed specifically for use on TTRD operations,
the TTRD sleeve can be used in any application where the
existing well equipment and sealbores need to be
protected, such as:
» TTRD operations
» Electric and slickline operations
» Snubbing and coiled tubing operations

» Efficient deployment: Sleeve deployed and retrieved on
the drillstring — saving multiple runs. It can also be
deployed on wireline.
» Slimline design: Large ID maximizes the bypass flow
area between the sleeve and drillpipe OD. This aids
deployment, and the subsequent flow of cuttings, and
lowers the equivalent circulating density.
» Positive location: Lock mechanism helps ensure the
sleeve is firmly located into the correct profile during
drilling operations.
» Versatility: Latch mechanism can be manufactured to fit
any lock profile with a no-go shoulder.
» Debris tolerant: No “dead spaces” where debris can
become lodged and prevent proper operation.
HAL122757
TTRD
Protection Sleeve
10-24
Operation To retrieve the sleeve, the running tool simply locates

The TTRD protection sleeve is made up to a dedicated against the bottom of the sleeve during drillstring
running tool via a shear ring. retrieval. A predetermined overpull shears the release
shear ring, unsetting the mechanical lock and allowing
As the TTRD sleeve approaches the target sealbore, it retrieval of the sleeve with the drillstring.
locates against the no-go shoulder of the nipple.
Application of set-down weight shears the shear ring Applying additional overpull will shear the backup release
located within the lock, allowing the collet support to mechanism should the primary mechanism fail.
move down and support the collet fingers.
Specifications
When the fingers are fully supported, the sleeve is The TTRD sleeve can be custom designed to fit any lock
mechanically locked in place. An overpull can be taken at profile and no-go shoulder. Therefore, the specifications
this point to verify the TTRD sleeve is located properly. are dependent on the specific requirements, including
Further set-down load shears a second shear ring, nipple profile or safety valve dimensions, etc. Contact
allowing the drillstring to continue downhole. your Halliburton representative for further details.
TTRD Protection Sleeves

Existing Sizes
Overall
(To Fit Safety Valve
Length
Sealbores)
4.562
4.625
5.875
To suit application but at least 155-in. (3937 mm)
5.937
6.000
8.405
10-25
Storm Choke® Safety Valves

Storm Choke® safety valves are subsurface-controlled
valves that are actuated by changing well conditions. They
are available in velocity-type and tubing pressure-type
(ambient) models.
Velocity-Type Safety Valves

Storm Choke J Safety Valves
Storm Choke J safety valves are velocity-type, wireline-
retrievable valves that are normally opened, direct-
controlled valves. These valves operate on a spring-
loaded, flow bean, pressure-differential principle and are
designed for high-volume wells. A through-conduit design
lessens turbulence and the possibility of sanding-up after
closing. A detent mechanism provides a positive snap
action closure at the predetermined disaster rate of the
valve. A metal-to-metal (MTM) ball and seat assembly is
used for the primary closure mechanism seal.
When the valve is operating, a spring holds it off its seat

until the well flow reaches a predetermined rate. When
the pressure differential across the bean exceeds the
spring force, as a result of a rupture in a flowline or the
surface equipment, the valve is designed to close and
shut the well. To reopen, the valve pressure must be fully
equalized either by applying pressure in the tubing from
the surface or by running a prong to allow equalization
from below. When pressure is equalized, the spring will
open the valve automatically.
Applications
» High-rate wells
» Ideal for deep-set applications
» Wells with no provisions for surface-controlled valves
Features
» Detent mechanism
» MTM ball and seat assembly
» Through-conduit design
Benefits
HAL39259
» Positive snap-action closure

» Through-conduit design lessens turbulence and
sand-fouling problems
Storm Choke®
» Run and set by standard wireline methods
J Safety Valve
» Adaptable to any Halliburton lock mandrel
» Can be located in any Halliburton landing nipple
» Can also be located on large bore intervention packers
Note: Direct-controlled subsurface safety valves close only under

predetermined conditions. In many cases, surface-controlled
safety valves are preferable.
10-26
Velocity-Type Safety Valves (Ball-Type Closure)

Nominal ID
Compatible OD Top Thread
Size Without Bean
Lock Mandrel (Box)
in. mm in. mm in. mm
1.250 S 1.190 30.23 0.380 9.65 3/4-16 UNF
1 1/4 31.75
1.250 X 1.190 30.23 0.380 9.65 7/8-20 UNF
1.500 S 1.410 35.81 0.680 17.27 7/8-14 UNF
1 1/2 38.10
1.500 X 1.410 35.81 0.680 17.27 1 1/8-16 UN
1.710 R 1.690 42.93 0.680 17.27 1 1/8-16 UN
2 50.80 1.875 X 1.750 44.45 0.750 19.05 1 3/16-14 UNS
1.875 S 1.750 44.45 0.750 19.05 1 3/16-14 UNS
2.125 R 1.910 48.51 0.810 20.57 1 3/8-14 UNS
2.180 R 2.000 50.80 0.750 19.05 1 3/4-12 UN
2 1/2 63.50
2.313 X 2.120 53.85 1.000 25.40 1 3/4-12 UN
2.313 S 2.120 53.85 1.000 25.40 1 3/16-12 UNS
2.562 R 2.280 57.91 1.190 30.23 2-12 SLB
2.562 R 2.310 58.67 1.000 25.40 2-12 SLB
3 1/2 88.90
2.750 X 2.730 69.34 1.500 38.10 2 1/4-12 SLB
2.750 S 2.730 69.34 1.500 38.10 2-12 UN
4 101.60 3.313 X 3.120 79.25 1.500 38.10 2 3/4-12 SLB
3.688 R 3.440 87.38 2.000 50.80 3 1/16-12 SLB
4 1/2 114.30 3.813 X 3.720 94.49 2.000 50.80 3 1/16-12 SLB
3.813 S 3.720 94.49 2.000 50.80 2 7/8-12 UN
5 127.00 4.125 R 3.880 98.55 2.000 50.80 3 1/4-12 SLB
4.562 X 4.420 112.27 2.500 63.50 4-12 SLB
5 1/2 139.70
5.250 R 4.950 125.73 2.750 69.85 4 1/2-8 SLB
7 177.80 5.875 R 5.730 145.54 3.500 88.90 5 1/16-8 SLB
Specify: nipple bore and lock profile, service (standard, %H2S, %CO2, amines), pressure and temperature requirements, closing rate or bean size,
necessity of API monogramming or other certification requirements.
Part Number Prefixes: 22JO, JOR, JOS, JOX: ball-closure
10-27
Tubing-Pressure (Ambient) Safety Valves

Storm Choke® H Safety Valves
Storm Choke® H safety valves are ambient-type, wireline-
retrievable valves that are normally closed and pre-
charged with a set dome pressure. When the well flowing
pressure drops below the predetermined dome-pressure
charge, as a result of a rupture in the flowline or surface
equipment, the dome pressure and valve spring are
designed to close the valve, shutting in the well.
The H valve is used in wells producing large volumes of

abrasive fluids. Its large bore is not restricted by a flow
bean. The valve is designed to resist pressure surges. A
metal-to-metal (MTM) ball and seat is used as the primary
closure mechanism.
The H valve is ideal for protecting wells with declining

bottomhole pressure because this valve is tubing-
pressure sensitive instead of velocity sensitive. To
reopen, the valve pressure must be fully equalized either
by applying pressure in the tubing from the surface or by
running a prong to allow equalization from below. The
valve will reopen when the tubing pressure acting on the
internal piston area overcomes the dome charge.
Applications
» Wells producing large volumes of abrasive fluids
» Wells with declining bottomhole pressure
Features
» Large bore not restricted by a flow bean
» MTM ball and seat
» Designed to resist pressure surges
Benefits
» Valve closes as flowing conditions change
» Ball closure cleans itself of debris
» Can be used in severe environment wells
» Installed and retrieved under pressure using
wireline methods
HAL39261

» Straight-through flow path
Storm Choke®
» Can also be located on large bore intervention packers H Safety Valve
10-28
Ambient Safety Valves (Ball-Type Closure)

Nominal
Compatible OD ID Top Thread
Size
Lock Mandrel (Box)
1.875 S 1.750 44.45 0.750 19.05 1 3/16-14 UNS
2 50.80
 1.750 44.45 0.750 19.05 1 3/8-14 UNS
1.875 X
2.313 S 2.120 53.85 1.000 25.40 1 3/16-12 UN
2 1/2 63.50
2.313 X 2.140 54.36 1.000 25.40 1 3/4-12 UN
3 1/2 88.90 2.750 S 2.730 69.34 1.500 38.10 2-12 UN
3.813 S 3.720 94.49 2.000 50.80 2 7/8-12 UN
4 1/2 114.30
3.813 X 3.720 94.49 2.000 50.80 3 1/16-12SLB
Specify: nipple bore and lock profile, service (standard, %H2S, %CO2, amines), pressure and temperature requirements,
flowing pressure at closing rate, necessity of API monogramming or other certification requirements.
Part Number Prefixes: 22HO, HOS, HOX: ball-closure
10-29
Storm Choke® K Safety Valves

Storm Choke® K safety valves are ambient-type, wireline-
retrievable valves with the largest flow area of all direct-
controlled safety valves on the market. They are ideally
suited for high-volume, low-pressure wells. These
valves are normally closed and pre-charged with a set
dome pressure.
When the well flowing pressure drops below the

predetermined dome-pressure charge because of a
rupture in flowline or surface equipment, the dome
pressure and main valve spring close the valve, shutting in
the well below the earth’s surface. This valve contains a
detent mechanism to provide a positive snap-action
closure at the predetermined disaster rate of the valve. Its
bore is not restricted by a flow bean. The valve is
designed to resist pressure surges. A metal-to-metal
poppet valve and seat comprise the valve’s primary
closure mechanism.
The K valve is ideal for protecting wells with declining
bottomhole pressure. This valve closes in situations
where a pressure decline would not activate a valve with
a flow bean. To reopen the valve, the operator must fully
equalize pressure either by applying pressure in the
tubing from the surface or by an equalizing prong. The
valve will reopen when the tubing pressure acting on the
internal piston area overcomes the dome charge.
Applications
» Wells with declining bottomhole pressure
» High-volume, low-pressure wells
Features
» Poppet closure
» Large ports with capacity for high-volume wells
» Designed to resist pressure surges
HAL39265
Benefits
» Installed and retrieved under pressure using
wireline methods
Storm Choke®
K Safety Valve
10-30
Ambient Safety Valves (Poppet-Type Closure)

Nominal
Compatible Lock OD ID Top Thread
Size
Mandrel (Box)
1 1/2 38.10 1.500 X 1.463 37.16 0.78 19.81 1 1/8-16 UN
1.875 S 1.750 44.45 0.650 16.51 1 3/16-14 UNS
2 50.80
1.875 X 1.750 44.45 0.970 24.64 1 3/8 -14 UN
2.313 S 2.170 55.12 1.250 31.75 1 3/16-12 UN
2 1/2 63.50
2.313 X 2.160 54.86 1.380 32.51 1 3/4-12 UN
3 1/2 88.90 2.750 X 2.500 63.50 1.620 41.15 2 1/4-12 SLB
4 101.60 3.313 X 3.120 79.25 2.120 53.85 2 3/4-12 SLB
4 1/2 114.30 3.813 X 3.500 88.90 2.250 to 2.41 57.15 to 61.21 3 1/16-12 SLB
5 127.00 4.125 X 3.880 98.55 2.41 61.21 3 1/4-12.5 SLB
5 1/2 139.70 4.562 X 4.440 112.78 2.880 73.15 4-12 SLB
7 177.8 5.750 X 5.400 137.16 3.50 88.90 4 15/16-8 SLB
Specify: nipple bore and lock profile, service (standard, %H2S, %CO2, amines), pressure and temperature requirements,
flowing pressure at closing rate, necessity of API monogramming or other certification requirements.
Part Number Prefixes: 22KX, KS: poppet-closure
10-31
Injection Safety Valves
WI Retrievable Injection Valve

The WI retrievable injection valve is a high-performance,
high-flow rate injection valve.
High throughput is achieved by a unique valve
configuration that minimizes turbulent and potentially
erosive flow. Operation is not dependent on a specific
flow rate, pressure, or setting depth, thus negating the
need for adjustment over time.
The valve incorporates a metal-to-metal valve and seat
energized by the combination of an integral spring and
well pressure acting from below.
The WI injection valve can be deployed on a wireline lock
or through-tubing pack-off device, providing flexibility not
available with alternative injection valve systems.
As a result of the simple design with fewer parts, redress
and repair costs are considerably lower than those for
other injection valve systems.
Applications
The WI injection valve is primarily used in water injection
applications as an alternative to conventional tubing or
wireline-set safety valves. The valve is also commonly
used as a retrofit solution in water injectors in which a
tubing to annulus leak has occurred. The valve can be
deployed below the leak point to eliminate uncontrolled
annulus pressure increases when the injection stops.
Features
» Compatible with all known lock systems
» Dedicated designs to suit Halliburton EB0 intervention
packers
» Enhanced internal flow profile
» Simple design and construction
» Flow-loop testing performed to establish pressure drop
versus pump rate
Material Options: Alloy 718, alloy 925, alloy 925/25CR
Specify: Intervention packer size or nipple bore and lock profile, service
(standard, %H2O, %CO2, amines), pressure rating and temperature,
flow rate.
Part Number Prefix: P.610WI
HAL8880
WI Retrievable
Injection Valve
10-32
Benefits
» The WI injection valve is a standalone device that can » Operation is not dependent on injection pressure or
be configured to run with any retrievable packer or any flow rate, and there is no requirement for adjustment to
wireline lock system. the WI injection valve for setting depth.
» Minimal possibility of turbulent flow damage to tubing » Low maintenance costs resulting from a simple design.
or casing. Injected fluid exits through a tapered end cap
to further reduce turbulence entering the tubing.
WI Retrievable Injection Valves

Maximum Pressure
Temperature
OD Rating
in. mm Below psi Below bar °F °C

1.75 44.45 5,000 344.5 324 162
2.62 66.54 5,000 344.5 324 162
2.72 69.08 5,000 344.5 324 162
3.25 82.55 5,000 344.5 324 162
3.39 86.10 5,000 344.5 324 162
3.50 88.90 5,000 344.5 324 162
3.63 92.20 5,000 344.5 324 162
3.66 92.96 10,000 689.0 324 162
3.68 93.55 10,000 689.0 324 162
3.78 96.01 6,000 413.4 324 162
3.97 100.84 5,000 344.5 324 162
4.25 107.95 5,000 344.5 324 162
4.26 108.20 5,000 344.5 324 162
4.31 109.52 5,000 344.5 400 204
4.36 110.76 7,500 517.0 400 204
4.36 110.76 5,000 344.5 324 162
4.48 113.79 5,000 344.5 324 162
4.51 114.55 5,000 344.5 324 162
4.89 124.20 5,000 344.5 324 162
5.40 137.16 5,000 344.5 324 162
5.60 142.24 10,000 689.0 400 204
5.71 145.03 10,000 689.0 400 204
10-33
MC Injection Valves
MC (flapper-type) injection valves are used in injection
wells to automatically shut-in the tubing string when
injection stops or flow reverses. MC injection valves are
spring-loaded, wireline-retrievable valves with large bores. Top Sub
The MC injection valves also feature sealing areas that are
out of the direct flow path.
These valves are designed to be held open by injection

pressure for fluid passage. If injection flow becomes
static or reverses for any reason, the spring and/or
reverse flow causes the valves to close. These valves are
designed to remain closed until pressure differential
across the valves is equalized and injection is resumed. Orifice
Applications
» Injection wells
Housing
Features
» MC valves have sealing areas that are out of the direct
flow path
Flow Tube
Benefits
» Designed to automatically shut-in tubing string if
injection is stopped or if flow reverses
» Installed and retrieved by wireline under pressure
» Designed to be set on various Halliburton lock mandrels
HAL8538 Flapper
MC
Injection Valve
MC Injection Valves (Flapper-Type Closure)

Nominal Compatible ID
OD Top Thread
Size Lock Without Bean
(Box)
in. mm Mandrel in. mm in. mm
1 1/2 38.10 1.500 X 1.420 36.07 0.750 19.05 1 1/8-16 UN
2 50.80 1.875 X 1.760 44.70 0.810 20.57 1 3/8-14 UN
2 1/2 63.50 2.313 X 2.180 55.37 1.000 25.40 1 3/4-12 UN
88.90 2.562 R 2.310 58.67 1.000 25.40 2-12 SLB
3 1/2
88.90 2.750 X 2.620 66.55 1.380 35.05 2 1/4-12 SLB
4 101.60 3.313 X 3.270 83.06 1.830 46.48 2 3/4-12 SLB
114.30 3.688 R 3.430 87.12 1.380 35.05 3 1/16-12 SLB
4 1/2
114.30 3.813 X 3.710 94.23 2.000 50.80 3 1/16-12 SLB
5 127.00 4.125 X 3.880 98.55 2.000 50.80 3 1/4-12 SLB
5 1/2 139.70 4.562 X 4.420 112.27 2.620 66.55 4-12 SLB
7 177.80 5.962 R 5.900 149.86 3.500 88.90 5 1/16-8 SLB
Specify: nipple bore and lock profile, service (standard, %H2O, %CO2, amines), pressure rating
and temperature, flow rate.
Part Number Prefixes: 22MCR, MCX: flapper-type
10-34
Annular Safety Systems

The AV annulus safety valve is a fully retrievable high-
performance annulus safety system packer with integral
annulus safety valve. The system provides annular bypass
through a hydraulically operated poppet valve. The AV
system is run in a single trip in conjunction with a setting
sub that can be shifted for hydraulic tubing-set or can be
alternatively control-line set from surface.
Applications
The AV system is used for controlling annulus fluids in gas
lift applications, monitoring of annulus pressures in critical
situations, and in one- or two-trip annulus safety system
completions. The completion can be run to depth and set
with the surface tubing hanger flanged up.
It can also be used in completions in which spacing out

against a subsurface tubing hanger is required (i.e., no
elastomeric expansion joint necessary).
The tailpipe can be left in either tension or compression.
The system can be used where high tensile loads and
pressure differentials exist with the completion anchored
in unsupported or poor condition casing.
Features
» Interlock system prevents preset
» Tubing test facility while running
» Hydraulically set in one trip on tubing with no
mandrel movement
» Annulus-mounted release mechanism
» Internal/external components rotationally
locked together
» Element anti-extrusion system
» One-trip system allows multiple control-line bypass
» Premium thread connections — no elastomeric seals
tubing to annulus
» Primary release method is applied tubing pressure
using dedicated punch release tool on slickline
» Secondary release method available with simple
tubing cut
HAL31934
AV Annulus
Safety Valve
10-35
Benefits
» Tubing test facility also allows setting and testing of » Single elastomeric seal between the lower and upper
hydraulic production packer before annulus safety valve annulus minimizes potential leak paths. All other
(ASV) setting. elastomeric seals are redundant after setting
» AV valve provides ability to act as redundant wellhead. procedure.
» Multiple control-line bypass allows for safety valve » Annulus release mechanism removes potential leak
control, chemical injection, and the addition of path tubing to annulus and cannot be accidentally
downhole gauge below the valve. released during wireline runs.
» Multi-cone slip provides large casing contact, which » ASV is run and retrieved with production tubing.
minimizes slip to casing stress levels. » Primary punch release method permits retrieval of ASV
with tubing — no tubing cut required.

Casing
Thread Maximum Minimum Pressure
Size OD ID Rating
Size Weight
in. mm lb/ft kg/m in. mm in. mm in. mm Below psi Below bar
43.5 64.74 8.475 215.27
9 5/8 244.48 47 69.94 5 1/2 139.7 8.400 213.34 4.680 118.87 5,000 344.5
53.5 79.61 8.255 210.82
55.5 82.60 5 1/2 139.7 9.480 240.79 4.680 118.87
10 3/4 273.05 60.7 90.34 7 177.8 9.405 238.89 5.963 151.46 5,000 344.5
65.7 97.77 5 1/2 139.7 9.250 234.95 4.680 118.87
Specify: Casing size and weight; tubing size; weight; grade; and thread; service environment (standard, %H2O, %CO2, amines/
other chemicals, chloride content, pressures, temperatures, etc.); maximum differential pressure requirement.
Part Number Prefix: P.510AV
10-36
Surface-Controlled Annular Vent and Sleeve Valves

An annular vent sleeve valve Benefits
communicates between the casing » Vent gas and electric pump cable Hydraulic
annulus and producing formation. The use the same packer bore Control Line
valve is a hydraulically operated » In emergency situations, the valve
sliding sleeve device like a surface- Vent Gas
can be pumped through without
controlled subsurface safety valve control-line pressure for circulation
with a hydraulic piston and a power or kill operations
spring to maintain the valve in a » Can be operated with common
normally closed position. The valve is control line used to operate
used with a bull plug on top or as an subsurface safety valves
annular safety valve by providing
annular bypass while control pressure
is applied. With an electrical feed- Hydraulic
Control Line
through device, this valve functions
through a single packer mandrel as an
electric power cable passage and
annular bypass.
HAL8539
Production
On a dual hydraulic packer, the valve
Fluid
operates by a common hydraulic
control line that sets the packer and
operates the tubing-retrievable safety Piston Electric Submersible
valve. Hydraulic pressure from the Pump Application
control line shifts the valve open to
create a flow path across the packer
Hydraulic
in the annulus. Spring force closes
Control
the valve upon loss of control-line
Line
pressure to the piston. If the valve
Power Spring
becomes inoperable or closed, an
emergency shear feature allows fluid Injected
to be pumped into the producing Gas
formation from the annulus.
Closing
Applications Sleeve
» Gas lift and electric submersible
pump situations Flow Ports
Emergency
Features Shear Sub
» Accurate fluid level shot during
pumping because of large ported
area through the vent sleeve
HAL8540
» Maximum gas vent flow area

allows increased gas flow rates and
HAL22100
lower circulating pressures Annular Vent

» Valve will shut off flow from either Sleeve Valve Production
direction — production or injection Fluid
Annular Safety
Valve Application
10-37
Annular Vent Valve

The Halliburton gas vent valve is designed to be threaded
onto a retrievable, hydraulic-set production packer. The
vent valve is non-equalizing, hydraulically operated, and
allows for gas bypass around the packer. The valve is
opened by applying hydraulic control pressure and closes
when the pressure is released. This particular vent valve
allows pressure testing of the packer without affecting
the functionality of the valve. Also, pressure from below
the valve is not able to open the valve.
The gas vent valve is opened by hydraulic control-line
pressure. The power spring acts against the piston to
move the valve to the closed position when control-line
pressure is released. The valve is designed with a metal-
to-metal seal to contain pressure.
Annular
Vent Valve
HAL14946
Electric Submersible Pump

Application with Annular Vent Valve
10-38
Surface-Controlled Annular Vent and Sleeve Valves

Nominal Control Line Eccentric Concentric Flow Working Maximum
Connection ID
Size Connection OD OD Area Pressure Setting Depth*
in. mm in. mm in. mm in. mm in. mm in. mm in.² cm² psi bar ft m
1.900 EU 48.26 EU 1/8 3.18 3.110 78.99 2.510 63.75 1.250 31.75 1.130 7.30 5,000 344.50 600 182.9
2 50.80 NPT NPT
2 3/8 EU 60.33 EU 3.690 93.73 3.090 78.49 1.830 46.48 1.510 9.70 3,000 206.70 500 152.4
1/8 3.18
2 1/2 63.50 2 7/8 EU 73.03 EU 4.140 105.20 3.700 93.98 2.200 55.90 3.440 22.20 3,000 206.70 1,000 304.8
NPT NPT
*Recommended measurements
Specify: casing size and weight; tubing size, weight, grade, and thread; service (standard, %H2S, %CO2, amines); setting depth of valve; cable size for electric
submersible pump temperature and pressure requirements.
Part Number Prefix: 778AVS: vent sleeve
Annular Vent Valve

Maximum Flow Pressure
Size
Connection OD Area Rating
in. mm in. mm in.² mm² psi bar

1 Nom
1 1/2 38.1 1.515 38.48 0.7854 506.71 5,000 344.50
NPT Pin
10-39
CV0 Retrievable Straddle with Integral Safety Valve
The CV0 straddle is an isolation » One-piece dual-modulus

device designed to be installed packing element
across an existing tubing-retrievable » High running and retrieval speeds
subsurface safety valve (TRSSSV) or » Large footprint segmented slips
subsurface safety valve (SSSV) nipple » Slip mechanism isolated
profile that has lost integrity. from wellbore
» Slips mechanically retained
Run and retrieved in a single trip, the on retrieval
CV0 straddle incorporates dual
packing elements that seal the flow
» Field redressable
couplings or pup joints on either side
of the TRSSSV or SSSV nipple. A slip
Benefits
mechanism anchors the tool to the
wellbore and is contained between » Cost-effective solution in situations
the packing elements, protected from where the primary safety valve has
produced fines and well debris. lost integrity
» Helps prevent the need for a
Once in position, the straddle’s costly workover
integral safety valve is operated » Packing element design enhances
conventionally by pressurizing the ability to return to original shape
existing completion hydraulic control upon release, thus reducing the
line. A selection of Halliburton insert risk of hanging up
valves is available to suit a variety of » Slip mechanism isolated from the
applications. wellbore and protected from well
debris, thus improving reliability
Applications » Mechanically retained slips reduce
» Specifically designed for risks of premature setting while
applications where an existing running in hole and hanging up on
TRSSSV has lost integrity or the retrieval
SSSV nipple sealbore has been » Controlled setting action and slip
damaged and can no longer provide design helps ensure stresses
a pressure seal exerted on the tubing are evenly
» Provides a fully functional safety distributed, preventing damage
valve that helps prevent the need » Can be run and retrieved on
for a costly workover slickline, electric line, coiled tubing,
or workstring
Features
» Uses existing completion
control line
» Adaptable to most completion
designs
» One-trip run and retrieve
HAL33216
CV0 Retrievable Straddle

with Integral Safety Valve
10-40

Maximum OD Minimum ID Length
Size Weight Above Below
in. mm lb/ft kg/m in. mm in. mm psi bar psi bar ft

3 1/2 88.90 9.2 13.69 2.730 69.34 1.125 28.575 5,000 344.50 5,000 344.74 Various
12.6 18.80 3.780 96.01
4 1/2 114.30 1.845 46.86 5,000 344.50 5,000 344.74 Various
15.1 22.47 3.650 92.71
17 25.26
5 1/2 139.70 4.650 118.11 2.500 63.50 5,000 344.50 5,000 344.74 Various
20.0 29.89
29 43.15 5.965 151.51
7 177.80 3.22 81.79 5,000 344.50 5,000 344.74 Various
32.0 47.60 6.020 152.91
Part Number Prefix: P.815CV0
10-41
10-42
Subsurface Flow Control Systems
11
Subsurface Flow Control Systems
Introduction
Halliburton subsurface flow control systems are designed Subsurface flow control equipment includes both tubular
to simplify completion programs and help maintain flow control equipment and production tool equipment.
production control for the life of the well. Tubular flow control equipment is made up as part of the
production tubing string and includes landing nipples,
» Manufactured in accordance with ISO 9000-series
circulation/production sleeves, blast joints, and flow
quality standards
couplings.
» Over 50 years of success in design and material
selection Production tool equipment includes lock mandrels, plugs,
» Strict tolerances to meet our latest design criteria equalizing devices, chokes, tubing stops, packoffs,
» API monogrammed equipment available pressure and temperature gauge hangers, and other
» Total traceability of each assembly by serial number associated equipment.
and/or component job number
» Functional testing of every lock mandrel by installing it
into a nipple profile
11-1
API Certification 14L-0001
11-2
Completion Solutions | Subsurface Flow Control Systems
Landing Nipple/Lock Mandrel Selection Guide

Landing Nipple Features and Applications
Profile Available in
Noted Tools Part Number Prefix for Applicable Tools
Sliding Side-Door® Circulating Device

Used in Single Tubing String
Safety Valve Landing Nipple

Wellhead Plug Applications
Selective by Running Tool
SAFETYSET® Compatible
Series of Nipples Can Be
Equalizing Prong/Plug
API Monogrammed*
Tubing Applications
Tubing Seal Divider

Tubing-Retrievable
Nipple
Landing Nipple
Landing Nipple
Equalizing Sub
Bottom No-Go
Lock Mandrel
Heavyweight
Running Tool
Safety Valve
Profile
Pulling Tool
Top No-Go
Assembly
11X 10XO
X®        41XO 40GR 20XO 24PXX
 711X 710XO
11XN 10XN
XN®    41XO 40GR 20XO 24PXX
 711XN 710XN
11R 10RO
R®         41RO 40GR 20RO 24PRR
 711R 710RO
11RN 10RN
RN®     41RO 40GR 20RO 24PRR
 711RN 710RN
 710RQ 41RXN 40GR
SVLN or 40GR
RQ       41SS/  
 TRSV 710SS with
41UP
144SS
11FBN 10FBN
FBN®       41FBN 40GR 20FBN 24FBN
 711FBN 710FBN
11RPT 10RPT
24RPT
 711RPT 710RPT 41RXN 40GR 20RPT
RPT®            710RPV 
SVLN or 40GR
TRSV 41SS/
 710SSA with 20RO 
41UP
144SS
710SRH/
SRH        711SRH 41SRH 40GR
21SRH
710SRP
SRP     Wellhead 41SRP 40GR
21SRP
 = Standard feature
 = Non-standard capability
*Part number prefix 710 or 711 indicates API monogrammed assembly; items with prefix 10 or 11 are not API monogrammed.
11-3
Landing Nipples and Lock Mandrels
This section describes Halliburton landing nipples and lock

mandrels as well as lock mandrels for wells without
landing nipples.
Selective by Running Tool

Halliburton selective by running tool landing nipples and
lock mandrels include Otis® X® and R® series landing
nipples and lock mandrels. Otis XN® and RN® no-go
landing nipples and no-go lock mandrels are also available.
Otis® X® and XN® Landing Nipples and

Lock Mandrels
Halliburton Otis X landing nipples are selective by running

tool and are run in the well on the completion tubing to
provide a specific landing location for subsurface flow
control equipment. These landing nipples feature
HAL54991
common internal profiles. The Otis X landing nipple is
designed for use in standard weight tubing.
The completion can include as many selective nipples Otis® X® Landing Nipple
with the same ID in any sequence as desired in the tubing and Lock Mandrel
string. This versatility results in an unlimited number of
positions for setting and locking subsurface flow controls.
The flow control, which is attached to the required Otis X
lock mandrel, is run in the well via the selective running Fishing Neck
tool on slickline.
The slickline operator using the selective running tool can Expander Mandrel
set the flow control in any one of the landing nipples at
the desired depth. If this location is unsatisfactory or if
well conditions change, the flow control can be moved up
or down the tubing string to another nipple location. Double-Acting Spring
These operations can be done by slickline under pressure
without killing the well.
Locking Keys
Otis XN no-go landing nipples are designed for use in
single nipple installations or as the bottom nipple in a
series of Otis X or R landing nipples. These landing
nipples have the same packing bore ID for a particular Packing
tubing size and weight. Otis XN landing nipples are
designed for use with standard weight tubing.
HAL106032
No-Go Equalizing Sub
Otis® XN® Landing Nipple

and Lock Mandrel
11-4
Otis® R® and RN® No-Go Landing Nipples and

Lock Mandrels
Halliburton Otis® R® landing nipples are selective by
running tool and are run in the well on the completion
tubing to provide a specific landing location for subsurface
flow control equipment. These landing nipples feature
common internal profiles and are typically used with
heavyweight tubing.
The completion can include as many selective nipples

with the same ID in any sequence as desired in the tubing
string. This versatility results in an unlimited number of
positions for setting and locking subsurface flow controls.
The flow control, which is attached to the required Otis R
lock mandrel, is run in the well via the selective running
tool on slickline.
The slickline operator using the selective running tool can

set the flow control in any one of the landing nipples at
the desired depth. If this location is unsatisfactory or if
well conditions change, the flow control can be moved up
or down the tubing string to another nipple location.
HAL119388
These operations can be done by slickline under pressure
without killing the well.
Otis RN® no-go landing nipples are designed for use in Otis® R® Landing Nipple
single nipple installations or as the bottom nipple in a and Lock Mandrel
series of Otis X or R landing nipples. These landing
nipples have the same packing bore ID for a particular
tubing size and weight and are designed for use with Fishing Neck
standard weight tubing.
Expander Mandrel
Double-Acting Spring
Locking Keys
Packing
No-Go Equalizing Sub

HAL119386
Otis® RN® No-Go Landing

Nipple and Lock Mandrel
11-5
Applications Benefits
» Gauge hangers for bottomhole pressure/temperature » Landing nipples
surveys – Versatility helps reduce completion and production
» Positive locator for straddle systems maintenance costs
» Plugging under pressure – Simple operation
» Almost unlimited locations for setting and locking – Multiple options when running, setting, or retrieving
subsurface flow controls subsurface flow controls
Features » Lock mandrels

» Landing nipples – Faster slickline service because of retractable keys
– Large bore for minimum restriction – Operator control of locating, landing, and locking in
– Universal nipple with one internal profile the selected nipple
» Lock mandrels – Inside fishing neck provides large ID to maximize
production
– Retractable locking keys
– Locks designed to hold pressure from above
or below
– Extra large ID for higher flow volumes
Otis® X® and XN® Landing Nipples and Lock Mandrels

For Standard Tubing Weights
Tubing
Lock
X® Profile XN®Profile
Mandrel ID
Size Weight ID Drift Packing Bore Packing Bore No-Go ID
in. mm lb/ft kg/m in. mm in. mm in. mm in. mm in. mm in. mm

2.3 3.42
1.660 42.16 1.380 35.05 1.286 32.66 1.250 31.75 1.250 31.75 1.135 28.83 0.62 15.75
2.4 3.57
2.4 3.57 1.660 42.16
1.900 48.26 2.76 4.11 1.516 38.51 1.500 38.10 1.500 38.10 1.448 36.78 0.75 19.05
1.610 40.89
2.9 4.32
2.063 52.40 3.25 4.84 1.751 44.48 1.657 42.09 1.625 41.28 1.625 41.28 1.536 39.01 0.75 19.05
4.6 6.85
2 3/8 60.33 1.995 50.67 1.901 48.29 1.875 47.63 1.875 47.63 1.791 45.49 1.00 25.40
4.7 6.99
6.4 9.52
2 7/8 73.03 2.441 62.00 2.347 59.61 2.313 58.75 2.313 58.75 2.205 56.01 1.38 35.05
6.5 9.67
9.3 13.84 2.992 76.00 2.867 72.82 2.813 71.45 2.813 71.45 2.666 67.72
3 1/2 88.90 1.75 44.45
10.2 15.18 2.922 74.22 2.797 71.04 2.750 69.85 2.750 69.85 2.635 66.93
4 101.60 11 16.37 3.476 88.29 3.351 85.10 3.313 84.15 3.313 84.15 3.135 79.63 2.12 53.85
4 1/2 114.30 12.75 18.97 3.958 100.53 3.833 97.36 3.813 96.85 3.813 96.85 3.725 94.62 2.62 66.55
5 127.00 13 19.35 4.494 114.14 4.369 110.97 4.313 109.55 4.313 109.55 3.987 101.27 2.62 66.55
5 1/2 139.70 17 25.30 4.892 124.26 4.767 121.08 4.562 115.87 4.562 115.87 4.455 113.16 3.12 79.25
11-6
Otis® R® and RN® Landing Nipples and Lock Mandrels

For Heavy Tubing Weights
Tubing
Lock
R® Profile RN® Profile
Mandrel ID
Bore
Size Weight ID Drift Packing Bore No-Go ID
in. mm lb/ft kg/m in. mm in. mm in. mm in. mm in. mm in. mm

1.900 48.26 3.64 5.42 1.500 38.10 1.406 35.71 1.375 34.93 1.375 34.93 1.250 31.75 0.62 15.75
5.3 7.89 1.939 49.25 1.845 46.86 1.781 45.24 1.781 45.24 1.640 41.66 0.88 22.35
5.95 8.85 1.867 47.42 1.773 45.03
2 3/8 60.33 1.710 43.43 1.710 43.43 1.560 39.62 0.75 19.05
6.2 9.23 1.853 47.07 1.759 44.68
7.7 11.46 1.703 43.26 1.609 40.87 1.500 38.10 1.500 38.10 1.345 34.16 0.62 15.75
7.9 11.76 2.323 59.00 2.229 56.62 2.188 55.58 2.188 55.58 2.010 51.05 1.12 28.45
8.7 12.95 2.259 57.38 2.165 54.99
2.125 53.98 2.125 53.98 1.937 49.20 0.88 22.35
8.9 13.24 2.243 56.97 2.149 54.58
2 7/8 73.03 9.5 14.14 2.195 55.75 2.101 53.37
2.000 50.80 2.000 50.80 1.881 47.78 0.88 22.35
10.4 15.48 2.151 54.64 2.057 52.25
11 16.37 2.065 52.45 1.971 50.06
1.875 47.03 1.875 47.03 1.716 43.59 0.88 22.35
11.65 17.34 1.995 50.67 1.901 48.29
12.95 19.27 2.750 69.85 2.625 66.68 2.562 65.07 2.562 65.07 2.329 59.16 1.38 35.05
15.8 23.51 2.548 64.72 2.423 61.54
3 1/2 88.90 2.313 58.75 2.313 58.75 2.131 54.13 1.12 28.45
16.7 24.85 2.480 62.99 2.355 59.82
17.05 25.37 2.440 61.98 2.315 58.80 2.188 55.58 2.188 55.58 2.010 51.05 1.12 28.45
11.6 17.26 3.428 87.08 3.303 83.90 3.250 82.55 3.250 82.55 3.088 78.44 1.94 49.28
4 101.60
13.4 19.94 3.340 84.84 3.215 81.66 3.125 79.38 3.125 79.38 2.907 73.84 1.94 49.28
12.6 18.75 3.958 100.53 3.833 97.36 3.813 96.85 3.813 96.85 3.725 94.62 2.12 53.85
3.688 93.68 3.688 93.68 3.456 87.78 2.38 60.45
13.5 20.09 3.920 99.57 3.795 96.39
3.750 95.25 3.750 95.25 N/A 2.12 53.85
4 1/2 114.30 15.5 23.07 3.826 97.18 3.701 94.01 3.688 93.68 3.688 93.68 3.456 87.78 2.38 60.45
16.9 25.50 3.754 95.35 3.629 92.18 3.437 87.30 3.437 87.30 3.260 82.80 1.94 49.28
17 25.30 3.740 95.00 3.615 91.82 3.63 92.20 3.63 92.20 N/A 1.94 49.28
19.2 28.57 3.640 92.46 3.515 89.28 3.437 87.30 3.437 87.30 3.260 82.80 1.94 49.28
15 22.32 4.408 111.96 4.283 108.79 4.125 104.78 4.125 104.78 3.912 99.39 2.75 69.85
5 127.00
18 26.79 4.276 108.61 4.151 105.44 4.000 101.60 4.000 101.60 3.748 95.20 2.38 60.45
17 25.30 4.892 124.26 4.767 121.08
4.562 115.87 4.562 115.87 4.445 113.16 2.85 72.39
5 1/2 139.70 20 29.76 4.778 121.36 4.653 118.19
23 34.23 4.670 118.62 4.545 115.44 4.313 109.55 4.313 109.55 3.987 101.27 2.62 66.55
15 22.32 5.524 140.31 5.399 137.13
6 152.40 5.250 133.35 5.250 133.35 5.018 127.51 3.50 88.90
18 26.79 5.424 137.77 5.299 134.59
24 35.72 5.921 150.39 5.795 147.22
6 5/8 168.28 5.625 142.88 5.625 142.88 5.500 139.70 3.50 88.90
28 41.67 5.791 147.09 5.666 143.92
17 25.30 6.538 166.07 6.431 163.35
20 29.76 6.456 163.98 6.331 160.81
23 34.23 6.366 161.70 6.241 158.52
5.963 151.46 5.963 151.46 5.770 146.55
7 177.80 26 38.69 6.276 159.41 6.151 156.24 3.75 95.25
29 43.16 6.184 157.07 6.059 153.90
32 47.62 6.094 154.79 5.969 151.61
35 52.09 6.004 152.50 5.879 149.33 5.875 149.23 5.875 149.23 5.750 146.05
Specify: X® or XN®; R® or RN®; packing bore; tubing size, weight, grade, and thread; service environment (standard,%H2S, %CO2, amines/other chemicals,
chloride content, temperatures, pressures, etc.); API monogramming or other certification requirements; special holddown (interference or shear pin on lock
mandrel); special material and elastomer requirements, if applicable.
Part Number Prefixes: 11X, XN: landing nipple; 711X, XN: API/monogrammed landing nipple; 10XO, XN: lock mandrel; 710XO, XN: API/monogrammed lock
mandrel; 11R, RN: landing nipple; 711R, RN: API/monogrammed landing nipple; 10RO, RN: lock mandrel; 710RO, RN: API/monogrammed lock mandrel
11-7
FBN® Full Bore Landing Nipple and Lock Mandrel System

The FBN® full bore landing nipple and lock mandrel
system allows an indefinite number of identical landing
nipples to be installed in a tubing string. The FBN lock
mandrel can be selectively set in any one of its associated
landing nipples and when locked in place will withstand a
differential pressure of up to 10,000 psi (690 bar) from Fishing Neck
either direction.
The lock mandrel’s expanding seal element and the

landing nipple’s full-opening bore allow the lock to be run
through any number of profiles before reaching the
intended depth without the tendency to “hang up” in the
higher profiles. This feature is particularly significant for
large tubing and highly deviated well applications in which
conventional selective locks will preset in higher profiles Full Bore Nipple
because of the interference-fit packing.
Expandable Element
Applications
» Monobore well completions
» Wells/fields/conditions in which problems exist for
interference-type seals Double-Acting Spring
» High-angle/horizontal wells
Features No-Go Locking Keys

» Pressure ratings up to 10,000 psi (690 bar)
» Seals protected during installation and retrieval of
the lock
» Can be run and retrieved on slickline or coiled tubing
» Selective lock location
» Element above keys
Equalizing Sub
Plug Cap
HAL8238
FBN® Full Bore

Landing Nipple and
Lock Mandrel System
11-8
Benefits
» Field proven » Running/pulling with no interference
» Any number of the identical nipples can be run » No need for restrictive sealbore landing nipples
» Smooth installation incompatible with some completion designs
» Reduces time in the well with slickline » Expandable element creates a seal downhole
» Seals on the locking mandrel protected from damage » Keys provide positive location in nipple
FBN® Full Bore Landing Nipple and Lock Mandrel System

Pressure Pressure
Tubing/ Casing Nominal Standard Minimum FBN Nipple Lock Max.
Drift from from
Casing Size Weight ID Nipple ID FBN Nipple ID Honed Bore Mandrel OD Temp
Above Below
in. mm lb/ft kg/m in. mm in. mm in. mm in. mm in. mm in. mm psi psi °F
9.30 13.84 2.992 76.00 2.867 72.82 2.813 71.45 2.880 73.15 2.900 73.66 2.78 70.61 6,730 6,730 300
3 1/2 88.90
10.2 15.18 2.922 74.22 2.797 71.04 2.750 69.85 2.810 71.37 2.830 71.88 2.73 69.34 10,000 10,000 300
12.60 18.75 3.958 100.53 3.833 97.36 3.813 96.85 3.840 97.54 3.920 99.57 3.79 96.27 6,400 6,400 300
4 1/2 114.30 13.5 20.09 3.922 99.62 3.795 96.39 3.750 95.25 3.810 96.77 3.830 97.28 3.73 94.74 10,000 10,000 300
16.90 25.15 3.740 95.00 3.615 91.82 3.688 93.688 3.630 92.20 3.710 94.23 3.60 91.44 10,000 6,400 300
20.00 29.76 4.788 121.36 4.653 118.19 4.562 115.87 4.665 118.49 4.685 119.00 4.54 115.32 9,290 9,190 300
5 1/2 139.70
23.00 34.23 4.670 118.62 4.545 115.44 4.437 112.70 4.562 115.87 4.582 116.38 4.42 112.27 6,400 8,360 300
29.00 43.16 6.184 157.01 6.059 153.90 5.963 151.46 6.070 154.18 6.120 155.45 5.94 150.88 9,780 7,500 300
7 177.80
32.00 47.62 6.094 154.79 5.969 151.61 5.963 151.46 5.980 151.89 6.000 152.40 5.86 148.84 8,529 7,526 300
Specify: tubing size, weight, grade, and thread connections; service environment (standard, %H2S, %CO2); temperature; pressure rating.
Part Number Prefixes: 10FBN: lock mandrels, 710FBN: lock mandrels, 11FBN: landing nipples, 711FBN: landing nipples, 20FBN: equalizing valves, 24FBN:
equalizing prong/plug assembly
11-9
No-Go Locks and Nipples

Otis® RPT® No-Go Landing Nipple
and Lock Mandrel Systems
The Halliburton Otis® RPT® no-go landing nipple system
provides a means of running a series of positive location
landing nipples in a tubing string with minimum Fishing Neck
restriction. Otis RPT no-go landing nipples are designed
to accept Otis RPT and RPTS lock mandrels.
The Otis RPT and RPTS no-go lock mandrels locate on top
of the nipple’s polished bore; therefore, there are no
secondary restrictions normally associated with bottom Otis® RPT®
no-go profiles. This feature makes Otis RPT systems well Landing Nipple
suited for high-pressure, high-volume large bore
completions. Otis RPT and RPTS lock mandrels in any
given size range are designed to use the same running
and pulling tool.
High-Pressure
Locking Keys
Some of the original RPT series lock mandrels were
designed with large no-go profiles that were not
compatible with the 1/16-in. sealbore ID reductions
between nipples that are currently available. For these No-Go
sizes, the RPTS series of locks was developed. All RPTS
lock mandrels incorporate no-go profiles that allow a
1/16-in. sealbore stagger in the completion design. The
reduction in no-go OD on the RPTS lock mandrel does not High-Pressure
affect the pressure rating. Sealing Stack
Applications
» High-pressure/high-temperature large bore completions
» Running a series of no-go nipples in a tubing string
when positive location and minimal ID reduction
are required
Features
HAL122008
» Large bore
» All RPTS locks and most RPT locks will allow a 1/16-in.
stagger in nipple bore sizes
» Lock mandrel locates on top of the nipple’s polished
Otis® RPT® No-Go
bore
Landing Nipple with RPT Plug
» A series of profile IDs are established for common
tubing strings by size and weight
» The reduction in no-go OD on the RPTS lock mandrel
does not have any effect on their pressure rating
Benefits
» No secondary restrictions normally associated with
bottom no-go profiles
» Lock mandrels in a particular size range use the same
running and pulling tool
11-10
Otis® RPT® Profile and Lock Dimensions

Nipple Profile Lock Mandrel
Tubing Size
Sealbore (Minimum ID) ID OD
in. mm in. mm in. mm in. mm

1.500 38.10 1.560 39.62
1.625 41.28 1.685 42.80
1.781 45.24 1.841 46.76
2 3/8 60.33 0.75 19.05
1.875 47.63 1.935 49.15
2.000 50.80 2.060 52.32
2.125 53.98 2.185 55.5
2.000 50.80 2.060 52.32
2.125 53.98 2.185 55.5
2 7/8 73.03 2.188 55.58 1.12 28.45 2.248 57.10
2.313 58.75 2.373 60.27
2.482 63.04 2.542 64.57
2.562 65.07 2.622 66.6
2.650 67.31 2.710 68.83
3 1/2 88.90 2.750 69.85 1.50 38.10 2.810 71.37
2.813 71.45 2.860 72.64
2.875 73.03 2.935 74.55
3.000 76.20 3.060 77.72
1.75 44.45
3.125 79.38 3.210 81.53
4 to 4 1/2 101.6 to 114.3
3.125 79.38 3.210 81.53
1.94 49.28
3.313 84.15 3.395 86.23
3.437 87.30 3.520 89.41
3.562 90.47 3.650 92.71
3.688 93.68 3.770* 95.76
4 1/2 to 5 114.3 to127 1.94 49.28
3.750 95.25 3.807 96.70
3.813 96.85 3.895 98.93
4.000 101.60 4.090 103.89
4.188 106.38 4.270* 108.46
4.250 107.95 4.332* 110.03
4.313 109.55 2.75 69.85 4.395 111.63
4.437 112.70 4.520* 114.81
4.500 114.30 4.550 115.57
5 1/2 139.70
4.562 115.87 4.650 118.11
4.688 119.08 4.760* 120.90
4.688 119.08 3.12 79.25 4.760* 120.90
4.750 120.65 4.825 122.56
4.813 122.25 4.890 124.21
5.250 133.35 5.334 135.48
5.500 139.70 5.585 141.86
5.625 142.88 5.710 145.03
5.750 146.05 5.840* 148.34
7 177.80 5.813 147.65 3.68 93.47 5.890* 149.61
5.875 149.23 5.940 150.88
5.963 151.46 6.025 153.04
6.125 155.58 6.180 156.97
6.250 158.75 6.330 160.78
*No-go OD for these RPT lock sizes might not be compatible with the next larger size nipple.
®
Special OD tools are available. These use part number prefix 10RPTS and 710RPTS.
11-11
No-Go Locks for Safety Valves

The no-go nipple system allows positive placement of
wireline safety valves, retrievable in predetermined
nipples used in the completion. This section highlights Fishing Neck
the Halliburton Otis® RQ, Otis RPV, and Otis SAFETYSET®
no-go lock mandrel/nipple systems.
Otis® RQ No-Go Lock Mandrels

RQ lock mandrels are top no-go lock mandrels designed
to land and lock in Otis RQ profiles in safety valve landing
nipples and tubing retrievable safety valves. Double-Acting
Spring
Otis RPV No-Go Lock Mandrels Locking Keys
RPV lock mandrels are top no-go lock mandrels designed

to land and lock in Otis RPT® landing nipple profiles.
Removable No-Go
Shoulder
Applications
HAL8490
» Systems are designed for subsurface safety valve
(SSSV) applications. Packing
» RQ mandrels are only used with Otis RQ landing nipple
profiles in SSSV equipment.
» RPV mandrels are only used with Otis RPT landing Otis® RQ No-Go
nipple profiles. Lock Mandrel
Features
» Matching non-helical teeth inside the keys and on the
expander sleeve OD provide primary holddown.
» Shear pin or interference-fit secondary holddown helps
ensure the lock remains in place during extreme
flowing conditions.
» RQ mandrel features removable no-go ring.
» RPV mandrel no-go takes the entire load.
Benefits
» Positive no-go location prevents wireline misruns
» Installed and retrieved by standard slickline methods
» Redundant holddown features
HAL39266
» Teeth engage and become primary holddown when

lock has pressure differential from below
Options
» Anti-vibration feature available
Otis® RPV No-Go
Lock Mandrel
11-12
Otis® SAFETYSET® Lock Mandrel System

The Halliburton Otis® SAFETYSET® lock mandrel system Options
is a drive-down, jar-up-to-set, no-go-type system designed » Designs available for all Otis RQ and Otis RPT® landing
specifically for surface-controlled subsurface safety valve nipple profiles
(SCSSSV) applications. This system consists of an Otis » Models designed to land and lock in any safety valve
SAFETYSET lock mandrel, running tool, and unlocking landing nipple if there is a no-go
tool. The SAFETYSET lock mandrel system is designed to » “UP” running tool allows for setting staggered and non-
help ensure valve-set integrity and hydraulic control staggered sealbore safety valves
communication to the safety valve.
The design features a locking sleeve that moves upward

in the direction of flow to establish a locked safety valve. Fishing Neck
This locking allows unlimited drive-down action without
the possibility of presetting the lock while it travels
downhole. A no-go shoulder on the lock mandrel provides
positive locating within the landing nipple. This system is
designed to minimize operator guesswork at surface by
requiring two independent conditions to exist before the
running tool will release. The SCSSSV must be pressured
open for lock keys to expand. Only when the locking Anti-Vibration
sleeve is locked in place will the running tool release. A Ring
running tool retrieved to surface without the lock and
valve indicates a functional valve securely locked into the
landing nipple.
Locking Keys
Applications Locking Sleeve
» Specifically designed for slickline-retrievable,
SCSSSV applications No-Go Shoulder
» High flow rates
HAL22098
Features
» No shear pins in the running tool Packing
» Running tool can be released only after lock mandrel
locks (locking keys fully extended into the profile) and
SCSSSV is operable
» Large ID Otis® SAFETYSET®
» Locking sleeve locks in the direction of flow No-Go Lock Mandrel
» Optimum pressure rating design on lock mandrel Ordering Information
» Anti-vibration ring in lock mandrel Specify: type nipple profile or part number of nipple, if known; packing bore
of nipple; special material requirements, if applicable; service environment
(standard, %H2S, %CO2, amines); necessity of API monogramming or other
Benefits certification requirements; pressure rating.
Part Number Prefixes: 710SS: API monogrammed lock mandrel to fit RQ
» Helps eliminate the possibility of subsurface safety profile, 710SSA: to fit RPT profile
valves (SSSVs) being left downhole when improperly
installed without control-line pressure integrity
» No shear pin damage to safety equipment, seals, and
sealing bores
» No presetting and false-set indications from premature
pin shearing
» Helps prevent possible flow-out of the SSSVs to
surface
» Minimal metal-to-metal abrasion from vibration
» Lock system protected from unintentional unlocking
caused by slickline tools passing through
the ID
11-13
SRH Plug
Halliburton SRH high-pressure plugs are designed for use
in extreme temperature and pressure environments. The
SRH plug uses the top no-go location and is designed
such that pressure from above and below is held by key/
nipple engagement. Special non-elastomer V-packing
stacks are gas-tight qualified up to 25,000 psi at 450°F.
Features
» Robust and simple uni-body style plug with one moving
part (key expander)
» V0-qualified high-pressure/high-temperature (HP/HT)
non-elastomer seal stack
» 3 × 45° loading surfaces on key above and below,
maximizing key bearing area
» Up to 25,000 psi pressure rating at 450°F
» Metal-to-metal (MTM) shear plug for equalizing in pump-
through type
» Holddown feature locks plug in the set position
Benefits
» Uni-body design eliminates internal leak paths
» Bubble-tight seal performance at ultra-high pressures
and temperatures
» Key/nipple profile configuration provides ultra-high
pressure capability while minimizing component
stress levels
» All seals are inert to all known well fluids and are
unaffected by rapid gas decompression
» Pump-through plug type allows for well kill while
installed in the nipple profile
» Pre-install capabilities of the positive-type plug in the
completion helps eliminate the need to run wireline to
set the plug body
» Running tool does not release until lock is correctly and
fully set
» Pulling tool will not engage unless pressure equalizes
across the plug
SRH plugs are available in pump-through and positive

HAL36560
type. The pump-through type incorporates a poppet that

HAL37824
has an MTM seal backed up by an HP/HT non-elastomer

V-packing stack. An MTM knockout plug is provided for
equalization. A test prong can be run to convert the pump-
through plug into a positive plug for testing from above. SRH SRH Pump-Through Plug
Positive Plug with Positive Prong Installed
The two-trip prong-type plug is a positive plug with no
pump-through feature. The packing on the prong uses the
same type HP/HT V-packing stacks as used on the plug
body. The prong is pressure balanced for easy removal
under high-pressure differential to allow for equalizing
before retrieving the plug.
11-14
Wellhead Plugs and Backpressure Valves
SRP Wellhead Plugs

The Halliburton SRP plug system is designed primarily for
use in horizontal subsea trees. Its compact size allows
the tree to be shorter, which allows for smaller, less
costly wellhead equipment. The top no-go design
provides a positive locating means to simplify running
procedures and eliminate misruns. Because the SRP plug
is a dedicated wellhead plug, it can be used for any tree or
tubing hanger plugging application.
SRP Wellhead Backpressure Valves

SRP wellhead backpressure valves provide pump-in
well-kill capability, while providing complete well control.
The valve features the same compact design and multiple
HAL8308
seal backup available in the SRP wellhead plug. A test
HAL14300
prong is also available to allow testing of the hanger and
tree from above. The SRP backpressure valve
incorporates two equalizing methods and cannot be
released before full equalization of pressure. Both the SRP SRP Wellhead
SRP wellhead backpressure valve and wellhead plug use Wellhead Plug Backpressure Valve
the same service tools for running and retrieving. (with Test Prong)
SSP Wellhead Plugs

Halliburton SSP wellhead plugs feature a primary metal-
to-metal seal and a composite packing stack. These plugs
are typically rated for 10,000-psi (15,000-psi test)
pressures from above and below. The wellhead plug
features demonstrate the benefits of Halliburton design
expertise and field experience.
Applications
» Conventional tubing hangers
» Platform horizontal trees
» Subsea horizontal trees
HAL14032
Features
HAL8310
» Dedicated wellhead design

» Internal fish neck
» Top no-go locator SSP Subsea
Wellhead Plug Horizontal Tree
» Single or multiple seal stacks
» Equalizing option Ordering Information
Specify: packing bore, pressure rating, special material requirements,
» High-pressure seal stack service environment.
Part Number Prefixes: 10 and 710SRP: wellhead plugs; 21SRP: for
backpressure valve; 14 SRP: for test prongs for BPV; 710SSP: for MTM seal
Benefits
» Helps reduce tubing hanger, tree housing,
and services costs
» Minimizes service riser dimension/costs
» Helps save time and costs using slickline to install
» Field-proven technology
» Compatible with other Halliburton downhole
landing nipples
11-15
Through-Tubing Plugging Equipment
Plugs Set in Nipples

Otis® One-Trip Plug Assemblies Fishing Neck
Note: Not recommended for use where debris can build
up in or above the plug system. Please refer to the prong-
type plug systems for a debris-tolerant solution.
Otis® one-trip plug assemblies consist of a lock mandrel,

equalizing subassembly, and plug cap. These plugs are
run and pulled on slickline to plug the tubing during
various operations. Lock Mandrel
Otis one-trip plugs are available for all Otis key-type locks.
This style plug is also available for FBN® locks.
One-trip plug assemblies are designed to hold differential

pressure from above or below during normal plugging
operations. The equalizing sub provides an equalization
path across the plug. Only one slickline trip is required to
run or pull the plug.
Applications
» Normal plugging operations
» Setting and testing packers
» Removing the wellhead
» Testing tubing
» Separating zones during production tests or
data gathering
» Assemblies for X®, XN®, R®, RX, RPT®, and FBN locks Equalizing Sub
and nipples
Features
» Balanced equalizing system
» Fluid bypass during running or retrieving operations
Benefits
» Requires only one slickline trip to run or pull
» Holds pressure from below or above
HAL8491
Note: One-trip plugs require a lock mandrel, equalizing Valve Cap

valve, and valve cap. Each are ordered separately.
Otis® XX Plug
Assembly
Specify: lock type and size or part number, if known; plug type (one-trip,
two-trip, pump through); service environment (standard, %H2S, %CO2,
amines); temperature and pressure rating requirements; special material
requirements, if applicable.
Part Number Prefixes: 20XO, RO, RPT, FBN: equalizing valve for one-time
plug. 20X, R: valve cap for one-trip plug.
11-16
Otis® Prong-Type Plug Assemblies

Otis® prong-type plug assemblies consist of a lock
mandrel and prong equalizing housing. Plugs are run and
pulled on slickline and used to plug the tubing during
various operations, such as setting and testing packers
and testing tubing.
Otis prong-type plugs are made available for all Otis key-
type lock mandrels.
Otis plug assemblies with equalizing prongs are used to

plug the wellbore in either direction. They are designed
for use where sediment might collect on the plug. Before
the plug is retrieved from the wellbore on slickline, the
prong is removed from the plug housing, providing an
equalization path across the plug. Two slickline trips are
required to run or pull the plug.
Applications
» Setting and testing packers
» High-pressure conditions
» Separating zones during production tests or
data gathering
» For use where sediment might collect on the plug
» Available for X®, XN®, RN®, RPT®, and FBN® locks
and nipples
Features
» Balanced equalizing prongs with seals for either
standard or H2S service
» Fluid bypass during running or retrieving operations
» Extended-length prongs for use in completions with
side-pocket mandrels or when a significant amount of
sediment is expected
» V-packing seals on equalizing prong
Benefits
» Set and retrieved on slickline
» Holds pressure from below or above
» Dependable sealing in extreme environments
» Compatible with other Halliburton downhole
landing nipples
HAL39260
Otis® PRR Plug

Assembly
Part Number Prefixes: 24PXX, PRR, RPT, FBN
11-17
Otis® XR Pump-Through Plug Assemblies

Halliburton Otis® XR pump-through plug assemblies are
designed to hold pressure differential only from below.
They can be pumped through by applying tubing pressure
above the plug until it overcomes the well pressure, thus Fishing Neck
allowing fluids to be pumped through the plug, to equalize
across the plug, or to kill the well. One slickline trip is
required to run or pull the plug. These plug chokes are run
and pulled on slickline to plug the tubing during various
operations. Otis XR pump-through plugs can be made
up on Otis X®, XN®, R®, RN®, RPT® or FBN® lock mandrels
and installed in Otis X, XN, R, RN, RPT, or FBN
landing nipples. Lock Mandrel
Applications
» Killing the well
» Isolating high-pressure zones from lower-pressure
zones Expander Mandrel
Features
» Holds pressure differential from below only
» Uses a ball-and-seat assembly
Benefits
» Requires only one slickline trip to run or pull the plug
» Allows kill fluids to be pumped through the plug
Equalizing Sub
Ball and Seat
Spring
HAL8492
Valve Housing
Otis® XR
Pump-Through Plug
Assembly
Part Number Prefix: 21XR: pump-through plug
11-18
Pump-Open Plugs
The pump-open plug is a positive plug that holds pressure
from either direction but can be pumped open by applying
excess surface pressure.
Pump-open plugs serve as temporary tubing plugs that O-ring Seal

can be pumped open and used for production without
retrieval by slickline.
Flow Ports
These plugs consist of a plug body, plug cap, and pump-
open valve. They are designed to be run with equalizing
valves and are available for all Otis® key-type lock
mandrels. Release Pins
Applications
» As a temporary tubing plug that can be pumped open
and used for production without running slickline Pump-Open Valve
» For conventional plugging applications in sandy
conditions in which equalizing through small bore
equalizing devices might be difficult Plug Body
» To isolate perforations when run below a packer
completion assembly
Features
» Only one moving part
» Non-tortuous flow path
» Balanced flow areas
HAL11745
Plug Cap
Benefits
» Provides reliable, economical performance
» Can be used with virtually any lock mandrel
Pump-Open
Plug
Specify: lock/equalizing valve size and type or part number, if known; service
environment (standard, %H2S, %CO2, amines, etc.); temperature rating;
special material requirements, if applicable.
Part Number Prefixes: 21XPO, RPO: pump-open plug
11-19
Equalizing Subs
Halliburton features many different Otis X and R® RPT® and FBN®
equalizing subs to accompany the Equalizing Subs
various lock mandrel models Valve
available. The various submodels These Otis equalizing subs are used Housing
differ in ID size, pressure-holding in one-trip plugs when pressure
capability, equalizing valve design, differentials are anticipated. They are
lock mandrel compatibility, tubing designed to hold pressure from
weight, and service environment. above or below. Valve
Otis® XH Equalizing Subs These subs are run in the open Spring
position, and the running prong shifts
Halliburton Otis® XH equalizing subs the sleeve to the closed position
feature button-type valves with a no- during the setting procedure.
go OD that holds pressure from
below only. They are designed to be The pulling prong shifts the sleeve
used with Otis X® lock mandrels to downward to the open position for
allow ambient and pressure- equalization before pulling.
differential safety valves to be
reopened against differential Applications
HAL8494
pressures without being pulled. » When pressure differentials are
anticipated across a flow control
The Otis XH equalizing valve has a Otis® XH
device
flow bore compatible with the Equalizing Sub
» Available for all Otis key-type lock
subsurface flow control bore.
mandrels
Applications Valve
Features
» Used with Otis X lock mandrels Housing
» Holds pressure from above
» Allow ambient and pressure- or below
differential safety valves to be Seal
» Valve is closed when running tool is
reopened against differential
released and is opened when Valve
pressures without being pulled
pulling tool is engaged
» Suitable for H2S and standard
» Pressure balanced
service
HAL8495
Benefits
Features Seal
» Ports opened during installation for
» Button valve Otis® X® and R®
fluid bypass Equalizing Sub
» No-go OD
» Can be adapted to numerous flow
» Holds pressure from below only control devices and Storm Choke® Ordering Information
safety valves Specify: lock type and size or part number, if
Benefits known; service environment (standard, %H2S,
%CO2, amines); temperature and pressure rating
» Ambient and pressure-differential requirements; special material requirements, if
safety valves can be reopened applicable.
without being pulled Part Number Prefix: 20XO, XH, RO, RPT, FBN:
equalizing subs
11-20
Otis® Bottomhole Choke Beans

Halliburton Otis® bottomhole choke beans are designed to
reduce the possibility of freezing surface controls by Bean
moving the point of pressure and temperature reduction Holder
to the lower portion of the wellbore. They can be run on
any Halliburton Otis lock mandrel.
O-ring
Otis choke beans are designed to prolong the flowing life
of wells by liberating gas from the solution at the bottom
HAL8493
of the hole. This liberation lightens the oil column and
Choke
increases flow velocity. These choke beans also help
Bean
prevent water encroachment by maintaining a consistent Otis® X® Bottomhole
bottomhole pressure. Reducing water encroachment Choke Bean
helps stabilize and maintain constant formation oil/water
contact. Ordering Information
Specify: lock type and size or part number, if known; service environment
(standard, %H2S, %CO2, amines); temperature and pressure rating
Applications requirements; bean size for X® bottomhole choke.
» To help minimize the possibility of freezing
surface controls Note: Beanholder supplied with blank bean for custom
sizing. Alternate beans are available under prefix 21X.
Features
Part Number Prefix: 21XO: beanholder with choke
» Can be connected to all Otis lock mandrels
» Available in various sizes
Benefits
» Minimize water encroachment
» Lighten the oil column
» Increase flow velocity
» Prolong the life of the well
11-21
Bottomhole Pressure and Temperature Equipment

Halliburton softset gauge hangers Shock Absorbers
and LO shock absorbers are designed
to attach to bottomhole pressure and The LO shock absorbers are designed
temperature tools and allow them to to help prevent instrument damage
be positioned downhole. caused by jarring and impacts during
slickline operation. The assemblies
suspended below the shock
Softset Gauge Hanger absorbers are supported by springs
Softset gauge hangers are designed within the absorber. Any shocks
to set instruments virtually anywhere transmitted from the slickline
Otis® landing nipples are installed. toolstring are absorbed by the
Data surveys can be collected shock absorbers.
downhole using conventional slickline
methods. This practice provides The absorbers should be used only
significant savings (1) when several when the weight of the instruments
wells in a field are to be surveyed and attached below does not compress
(2) in fields where a highly corrosive the spring to its stacked length.
environment requires the slickline to
be removed from the well during Ordering Information
Shock Absorbers
prolonged monitoring. Specify: lock type and size; service environment
(standard, %H2S, %CO2, amines); special
material requirements, if applicable; weight of
Applications instruments.
» Wells with a highly corrosive Part Number Prefix: 33LO: bomb hanger or
environment shock absorber
» Fields with several wells to be Ordering Information

surveyed Softset Bomb Hanger
Specify: tubing size, weight, and thread; nipple
» Wells that require extended profile and ID; service environment (standard,
surveys %H2S, %CO2, amines); special material
requirements, if applicable; weight of
instruments.
Features Part Number Prefixes: 33XN, RNS, 33RPT,
33FBN: softset bomb hanger
» Soft mechanical release
Benefits
» Does not require jarring to set
» Allows for data surveys using
conventional slickline methods
HAL10442
» Allows for accurate charts, rather

HAL8496
than recording jarring effects

» Can be set in one of many landing
nipples to run surveys at known Softset Gauge LO Shock
locations downhole Hanger Absorber
Note: An Otis MR mechanical running

tool is used to run the Otis softset
bomb hanger. It is designed to carry
weight in excess of the 140-lb
(63.5 kg) weight limit of a hydraulic
running tool. The Otis MR mechanical
running tool features an emergency
shear ring designed to release the
core from the fishing neck if the
bomb hanger becomes stuck and
needs to be freed.
11-22
Tubing-Installed Flow Control Equipment

DuraSleeve® Sliding Side-Door® Circulation and Production Sleeve
The DuraSleeve® Sliding Side-Door® circulation and
production sleeve is a full-opening device with an inner
sleeve that can be repeatedly opened and closed to gain
communication between the tubing/casing annulus. A
nipple profile in the top sub and a polished bore in the
bottom sub are standard features, which allow accessory
tools, such as a Side-Door choke or separation tool to be
set across the DuraSleeve device.
The DuraSleeve device incorporates Halliburton

DURATEF™ engineered composite material (ECM) seals,
thus completely eliminating any elastomers from the tool.
These seals provide a more easily shifted sleeve while
providing reliable service for the life of the well.
Applications
» Single string selective completions
» Providing a path for circulating heavier or lighter fluids
» Secondary recovery
Features
» Polished sealbores in both top and bottom subs
» All seals are non-elastomer
» Circulation/production flow area is equal to DuraSleeve
device ID
» Collet provides positive sleeve location in the closed,
equalizing, and open position
» Open up and open down versions available
» Equalizing ports in the inner sleeve allow opening under
high differential pressures
» B profile provides automatic positioning tool release
when sleeve is completely shifted
Benefits
» Reliable operation during the life of the well
» Can be opened repeatedly against high differential
pressures
» Can be shifted in high debris or sandy environments
» Several sleeves can be shifted in a single slickline trip
» Individual sleeves can be opened or closed selectively
» Slickline-run accessory tools can be set within the
DuraSleeve device
HAL8499
DuraSleeve® Sliding Side-Door®

Circulation/Production Sleeve
11-23
DuraSleeve® Sliding Side-Door® Circulation and Production Sleeve

Tubing Size Sliding Side-Door® ID Nipple Profile
in. mm in. mm X® R® RPT®

1.875 47.63   
2 3/8 60.33 1.781 45.24 
1.710 43.43  
2.313 58.75   
2.188 55.58  
2 7/8 73.03 2.125 53.98  
1.875 47.63   
1.710 43.43 
2.813 71.45   
2.750 69.85   
3 1/2 88.90
2.562 65.07  
2.313 58.75   
3.313 84.15  
4 101.60
3.125 79.38  
3.813 96.85   
3.750 95.25  
3.688 93.68  
4 1/2 114.30
3.562 90.47 
3.500 88.90 
3.437 87.30  
4.000 101.60  
3.813 96.85   
5 127.00 3.688 93.68  
3.562 90.47 
3.437 87.30  
4.688 119.08 
4.562 115.87   
5 1/2 139.70 4.500 114.30 
4.437 112.70 
4.313 109.55   
5.960 151.38  
5.875 149.23  
7 177.80
5.625 142.88  
5.500 139.70 
 = currently available
 = available on request
11-24
Slimline DuraSleeve® Sliding Side-Door® Circulation and Production Device

Slimline DuraSleeve® Sliding Side-Door® circulation and all the features of the regular Halliburton circulation
production devices are available in 2 3/8- through 4-in. devices but have reduced pressure and tensile ratings.
sizes. These Sliding Side-Door circulation devices retain
Slimline Circulation and Production Equipment

Tubing Tubing Tubing Tubing Standard
OD*
Size Weight ID Drift Weight ID
in. mm lb/ft kg/m in. mm in. mm in. mm in. mm

4.6 6.85 1.995 50.67 1.901 48.29
2 3/8 60.33 1.875 47.63 2.710 68.83
4.7 6.99 1.995 50.67 1.901 48.29
6.4 9.52 2.441 62.00 2.347 59.61
2 7/8 73.03 2.313 58.75 3.220 81.78
6.5 9.67 2.441 62.00 2.347 59.61
9.3 13.84 2.992 76.00 2.867 72.82 2.813 71.45 4.195 106.55
3 1/2 88.9
10.3 15.33 2.992 76.00 2.797 71.04 2.750 69.85 3.925 99.69
4 101.6 11 16.37 3.476 88.29 3.351 85.10 3.313 84.15 4.635 117.73
*ODs are based on 110-ksi minimum yield material.

Specify: type (open up or down); tubing size, weight, grade, and thread; service environment (standard, %H2S, %CO2, amines);
pressure and temperature requirements; dimensional constraints, if any; special material requirements.
Part Number Prefix: 621oo
11-25
Zonemaster™ Injection System

The Zonemaster™ injection system provides the ability to
control injection for any interval in a well. When run with
isolation packers, the Zonemaster system mandrels
provide a positive and reliable method to shut off well Ported
segments. The Zonemaster system consists of two Zonemaster™
separate components. The ported landing nipple is Nipple
generally run as part of the tubing string or liner and is
used as the injection point into the production tubing.
Zonemaster isolation sleeves can be installed or retrieved
depending on whether the adjacent interval should be
injected into or shut off.
Applications
» Selective injection
» Formation isolation
» Individual interval stimulation No-Go
Shoulder
Features
» No-go positive positioning system Locking
» Large isolation sleeve ID Collet
» Collet holddown system simplifies setting
» Nipple accepts RPT® lock mandrels
» Installation capability with:
– Wireline
– Coiled tubing
– Sucker rod
– Pumpdown system Changeable
» Available with sour service or premium service version Bean Insert
Operation
Zonemaster sleeves with blank beans can be installed
using slickline or pre-installed in the nipple before running
in the well. This allows for pressure setting of hydraulic-
set packers or for pressure testing the tubing string during
well completion. The isolation sleeves can then be
removed and replaced with sleeves with choke beans
installed to control injection in each zone. If injection
requirements change during the life of the well, the
HAL33060
Zonemaster sleeves can be retrieved and bean sizes

changed as needed. Each time the sleeves are retrieved,
the seals can be redressed. Zonemaster™
Injection System
The isolation sleeves use a top no-go positive positioning
system to provide for certainty during installation. They
are generally installed using wireline in vertical wells and
can be installed using either coiled tubing or sucker rods
in horizontal wells.
11-26
Zonemaster™ Injection System

Bottom No-Go
Tubing
Sealbore
OD Minimum Zonemaster™
Mandrel ID (Bottom No-Go)

1.900 48.26 1.500 38.10 1.447 36.75
2 1/16 52.39 1.625 41.28 1.572 38.35
1.812 46.02 1.750 44.68
2 3/8 60.33
1.875 47.63 1.822 46.28
2.250 57.15 2.197 55.80
2 7/8 73.03
2.312 58.70 2.259 57.40
2.750 69.85 2.697 68.50
3 1/2 88.9
2.812 71.40 2.759 70.08
3.125 79.40 3.072 78.00
4 101.6
3.312 84.10 3.260 82.80
3.688 93.70 3.625 92.10
4 1/2 114.30 3.750 95.30 3.700 94.00
3.812 96.90 3.759 95.50
4.000 101.60 3.910 99.30
5 127.00 4.125 104.80 4.035 102.50
4.312 109.50 4.223 107.30
4.560 115.80 4.472 113.60
5 1/2 139.70
4.750 120.60 4.660 118.40
5.250 133.40 5.150 130.80
6 5/8 168.20
5.500 139.70 5.400 137.20
5.750 146.10 5.625 142.90
7 177.80
5.900 149.86 5.800 147.32
7 5/8 193.60 6.125 155.60 6.000 152.40
Specify: lock type and size or part number, if known; service environment (standard, %H2S, %CO2,
amines); temperature and pressure rating requirements; bean size.
Part Number Prefix: 10TPIA, 11TPLA: Zonemaster™ Injection System. For ordering information, specify
bean size.
11-27
Velocity String Hangers

Many mature gas wells experience decreased production
over time. This can lead to liquid loading that can
eventually cause the well to cease production.
Contributing factors typically include declining reservoir
pressures that reduce gas velocity and increase water
production. If gas velocity is not sufficiently high to keep
water entrained in the produced gas, the water will
accumulate at the bottom of the well and the well might
cease production.
An effective method to continue or restart production is

by providing a smaller ID production string. The smaller ID
increases the production velocity, thus preventing the
well from loading with liquid. To accomplish this, a means
of suspending this smaller “velocity” string must be
provided. Various types of velocity string hangers (VSHs)
have been used. However, they can prevent the use of
the existing safety valve system, without incorporating a
new safety valve system to protect the well.
Halliburton VSHs are installed in an existing tubing

retrievable safety valve (TRSV) or safety valve landing
nipple (SVLN) to support the velocity string, while using
the existing hydraulic control system to operate a new
subsurface safety valve (SSSV). The new safety valve can
be a wireline-type safety valve or in some cases a tubing-
retrievable type. The VSH uses the nipple profile in the
existing TRSV or SVLN to suspend the full weight of the
velocity string. Additionally, unique seals on the VSH
packoff in the TRSV or SVLN sealbores preserve the
integrity of the existing safety valve hydraulic system.
Applications
» Wells with reduced production caused by liquid loading
» Wells that have ceased production
Features
» Available to fit most Halliburton nipple profiles in SVLNs
and TRSVs
» Can incorporate a wireline-retrievable or TRSV
» Unique seals provide pressure capability in damaged
sealbores
» Can carry loads up to 100,000 lb and more
HAL38763
HAL38764
» Field proven
Benefits Velocity
» Adaptable to most landing nipple profiles String Hangers
» Maintains the use of an SSSV operated by the original
hydraulic control system
» Can seal off in damaged sealbores
» Keyed-type hanger allows high tubing weights to be run
» Designs available to fit many well architectures
11-28
Tubing-Installed Plugging Equipment

The DP1 Anvil® plugging system is a temporary tubing
plugging device. This device allows the operator to
perform multiple production tubing pressure tests before
packer setting and on command provides full bore,
through-tubing access without well intervention. The
Anvil plug incorporates a solid metal mechanical barrier
that is removed by applying tubing pressure a
predetermined number of times. No special surface
equipment is required for operation and no debris results
after actuation. The plug comes complete with a range of
accessories to accommodate pre-fill, circulation, and
secondary override facility.
Applications
This tool is ideally suited for deep, highly deviated, or
horizontal wells that normally require coiled tubing to run Cutting Metal Barrier
plugs to set hydraulically activated equipment.
Features
» Solid metal barrier
» Depth limited only by ratings of hydrostatic chamber
housings
» Low-pressure differentials to activate
» Feedback at surface of tool activation
» No waiting on plug to open
» No debris
» No non-standard surface equipment required
» Mechanical override
HAL12204
» Easily millable
Benefits Run Well Open

» Totally interventionless completion installation Position Full Bore
» Can be used as a deep, downhole barrier during DP1 Anvil®
Plugging System
wireline valve removal
» Produces no residual debris after activation
» Requires no special surface equipment that can occupy
premium space on the rig floor

Thread Pressure Rating
Casing Maximum Minimum
Size OD ID
in. mm in. mm lb/ft kg/m in. mm in. mm psi bar psi bar
7 177.80 4 1/2 114.30 12.60 18.75 5.890 149.61 3.875 98.43 6,000 413.40 2,000 137.80
9 5/8 244.48 5 1/2 139.70 17 25.28 7.650 194.31 4.625 117.48 6,000 413.40 2,000 137.80
Part Number Prefix: P.208DP1
11-29

The Mirage® disappearing plug is a Features
plugging device designed to run as an » Multiple pressure-cycle capability
integral part of the tubing. The plug (MPB version)
can be used to set a hydraulic-set » Rupture disk available from 500 to
packer or to test the tubing string. It 16,000 psi in 500-psi increments
is activated by hydraulic pressure, (MPR version)
thus eliminating the need to use » Automatically expends after final
wireline or coiled tubing to run and pressure cycle
retrieve the plugging device. Once
» Maximum particle size after
the plug is expended, the plug
expending is less than 1 mm
material dissolves and disintegrates,
» Helps reduce well risks, reduces
leaving a full tubing ID through the
number of slickline or CTU trips in
plug. A fill sub is run above the plug
the hole, and allows for multiple
when tubing autofill is required.
pressure tests before expending
The Mirage plug is available in two
Benefits
versions. The MPB multi-cycle
version allows for six pressure cycles » Tubing can be tested without delay
before expending. The MPR single- or the issues associated with other
cycle type has no moving parts and plugging methods
uses a rupture disk to select the » Helps reduce completion costs by
expend pressure. eliminating trips to install and
retrieve the plugging device
Applications » Water used to dissolve the plug is
» Horizontal and high-angle wells in carried with the tool
which slickline or coiled-tubing unit » A diaphragm is run in the top of
(CTU) intervention after completion the tool to keep debris off the
is undesirable plug matrix
» Setting production and isolation » Full non-restrictive ID after
packers expending plug
» Testing tubing » Maximum particle size less than
» Wells in which retrievable plug use 1 mm after the plug material
is undesirable disintegrates, thus eliminating any
well debris
» Can be mechanically activated by
wireline as a backup
HAL33061
HAL8827
MPB Mirage® MPR Mirage®

Disappearing Plug Disappearing Plug

Pressure Rating
Nominal ID Temperature
OD Length
Size (After Expend) Rating
From Above From Below
in. mm in. mm in. mm in. mm psi kPa psi kPa °F °C

3 1/2 88.90 5.40 139.70 2.88 72.64 62.34 1583.31 7,500 51 710.67 2,500 17 236.89 220 104.4
4 1/2 114.30 5.88 152.40 3.88 98.04 62.52 1587.88 5,000 34 473.79 2,500 17 236.89 220 104.4
5 1/2 139.70 7.02 178.31 4.77 118.87 64.33 1633.86 5,000 34 473.79 2,500 17 236.89 220 104.4
7 177.80 8.26 209.80 6.08 154.43 67.07 1703.45 5,000 34 473.79 2,500 17 236.89 220 104.4
Part Number Prefixes: 21MPB or 21MPR
11-30
Autofill Sub
The autofill sub is run above the Mirage® or Anvil® plug
when automatic filling of the tubing is required. The
unique fill sub bladder design allows debris-laden annulus
fluids to enter the tubing, while providing a reliable seal
from the tubing side.
The tubing can be tested any number of times, provided

the shear pressure of the lockout piston is not exceeded.
Once the lockout pins shear, as a result of tubing
pressure, the piston drives the ports in the isolation
sleeve past the o-rings, locking the fill sub out of service.
A simple interference fit retains the fill sub in the locked-
out condition.
Lockout Shear
Pins
Applications
Lockout Piston
» Used separately or in conjunction with Mirage and Anvil
plugging systems
» Completions that require automatic filling of tubing
Features
» Simple, robust design Isolation Sleeve
» Prevents fluid flow from tubing to casing
» A mechanical override in the form of an isolation sleeve Bladder Valve
can permanently isolate the bladder, if necessary
Benefits
» Autofill valve automatically fills the tubing from below,
eliminating manual fill from the surface.
» Rubber sealing sleeve provides positive sealing in
debris-laden fluid.
Interference Bump
HAL5924
Autofill
Sub
Specify: tubing size, weight, and grade; thread connection;
material; service environment; pressure rating.
Part Number Prefix: 21FS
11-31
Tubing-Installed Flow Control Accessories
Flow Couplings Blast Joints

Flow couplings in the tubing are an important part of life- Blast joints are installed in the tubing opposite
of-well completion planning. Flow couplings that have a perforations in wells with two or more zones. Otis® blast
wall thickness greater than the corresponding tubing are joints are sized to help prevent tubing damage caused by
designed to extend the acceptable amount of erosion the jetting action of the zones’ perforations.
caused by flow turbulence within the tubing. Halliburton
representatives are trained and able to design the Applications
appropriate length flow couplings for a well’s produced » Used to help prevent tubing damage caused by the
fluid and rate parameters. Halliburton recommends flow jetting action of the zones’ perforations
couplings be installed above and below landing nipples, » Installed in the tubing opposite perforations in wells
safety valve landing nipples (SVLNs), Sliding Side-Door® with two or more zones
housing, and any other restrictions that can cause
turbulent flow. Features
» Available in lengths greater than 10 ft (3.048 m)
Applications
» Wall thickness greater than tubing
» To help inhibit erosion caused by flow turbulence within
the tubing
Benefits
» Installed above and below landing nipples, SVLNs,
» Increased production tubing life
Sliding Side-Door housing, and any other restrictions
that can cause turbulent flow
Features
» Minimum of 3-ft (0.91-m) long
» Used with landing nipples and flow controls
» Wall thickness greater than tubing
Benefits Flow
» Helps extend the life of the well completion Coupling Blast Joint
Landing
Nipple and
Flow Control
Device
Flow
Coupling
HAL8498
HAL8497
Flow Blast
Coupling Joint
Part Number Prefixes: 11FN, FNC, FNM: flow coupling, standard length 3,
4, 6 ft (.9144, 1.2192, 1.524 m); 11BN: blast joints, standard length — 10 to
20 ft (3.048 to 6.096 m); specify length required
11-32
Subsurface Service Tools
Slickline Service Tools

Otis® designed and manufactured slickline service tools
are a benchmark for the industry and are a requirement
for all toolboxes worldwide. Known for dependable Wireline Socket
performance and low maintenance costs, these service
tools can help reduce total operating costs. As the original
equipment manufacturer (OEM), Halliburton continues to
HAL8501
provide high-quality slickline service tools.
Otis®
Slickline Toolstring Stem Rope Socket
Wireline Toolstring
A wireline toolstring is attached to the wireline to furnish
the mechanical force necessary for setting, pulling, or
servicing subsurface equipment under pressure without
killing the well. Toolstrings are available in various ODs
and component lengths that are designed to be
compatible with various tubing sizes.
Otis® Rope Sockets

Otis rope sockets provide a means for connecting the
wireline to the toolstring. The wireline is tied around a
disk or dart in the socket to achieve a firm connection.
Otis Stems
Otis stems are used as weight to overcome stuffing-box
packing friction and well pressure on the cross-sectional
area of the wireline. The stem can also transmit force Jars
either upward or downward to set or retrieve subsurface
controls. Stem size and weight is determined by the
impact force required and the size of the subsurface HAL8502
control to be run or pulled. For normal conditions, 5 ft of
1 1/2-in. OD stem is made up by combining 2-, 3-, or 5-ft
Otis®
(0.61-, 0.91-, or 1.22-m) lengths of standard stem. During Knuckle Joint Stem
high-pressure applications when additional weight is
needed, lead or mallory-filled stems are available.
Rope Socket
Specify: nominal size, wire size, type (knot, no-knot).
HAL8500
Part Number Prefix: 43BO
Stem Running or Pulling Tool

Specify: nominal size; length: 2, 3, 4 ft (0.61, 0.91, 1.22 m); solid or filled
(Y/N — lead, mallory).
Typical String of
Part Number Prefixes: 44B: solid stem, 44AO: filled stem Wireline Tools
11-33
Otis® Accelerators
Otis® accelerators are used with and just above hydraulic
jars for shallow, weighty jarring. Accelerators help
maintain constant pull as the hydraulic jars begin to open.
The accelerator inhibits pulling the wireline out of the
wireline socket at these shallow depths.
Otis Knuckle Joints

Otis knuckle joints have a special ball and socket design,
allowing angular movement between the jars and the
running or pulling tool to help align them with the tubing.
Knuckle joints are important if tubing is corkscrewed and
when wireline work is performed in a directional hole. In
these conditions, joints are used at every connection in
HAL8504
HAL8503
the toolstring. When the stem and jars will not align or
move freely, tool operation might be impossible; however,
the knuckle joint inhibits wireline tools from hanging up.
Otis® Otis®
Knuckle Joint Blind Box
Otis Jars
Otis jars are available in mechanical and hydraulic types.
With a set of mechanical jars below the stem, the weight
of the jars and stem can be used to jar up or down by
pulling and releasing the wireline. A Halliburton wireline
specialist can easily feel the jars and manipulate the
wireline. Hydraulic jars are designed to provide jarring
action in wells in which it is difficult to obtain good jarring
action with mechanical jars. Hydraulic jars that only allow
an upward impact are usually run just above the regular
mechanical jars. They require careful maintenance for
maximum use in the toolstring. Jar operation is monitored
by a weight indicator.
Otis B Blind Box

An Otis B blind box serves as the impact point when
downward jarring operations are required.
Standard Wireline Toolstring

Normal Fishneck
Tool OD Thread OD
Connection*
in. mm in. mm
3/4 19.05 5/8 in. - 11 UNC 0.750 19.05
1 25.40 5/8 in. - 11 UNC 1.000 25.40
1 1/4 31.75 15/16 in. - 10 UNS 1.188 30.18
1 1/2 38.10 15/16 in. - 10 UNS 1.375 34.93
1 7/8 47.63 1 1/16 in. - 10 UNS 1.750 44.45
2 50.80 1 1/16 in. - 10 UNS 1.750 44.45
2 1/2 63.50 1 1/16 in. - 10 UNS 2.313 58.75
*Other thread connections available
Jars, Specify: nominal size, stroke: 20 or 30 in. (50.8 or 76.2 cm) —
HAL8505
HAL8507
HAL8506
mechanical only.
Part Number Prefixes: 44AO: mechanical jars, 44HO: hydraulic jars,
44BA: knuckle jars, 44AC: accelerator
Blind Boxes, Specify: nominal size and thread, maximum OD, tubing size Otis® Otis® Otis®
and weight.
Part Number Prefix: 44B: blind box
Mechanical Jar Hydraulic Jar Accelerator
Knuckle Joints, Specify: nominal size.
Part Number Prefix: 45BO: knuckle joint
11-34
Slickline Detent Jars

The Halliburton detent jar is a mechanically operated jar
run on slickline or wireline to deliver an impact through
the toolstring when the release setting is overcome by
tension. This jar has adjustable stroke and release
settings that are predetermined on the surface before
running the jar.
The detent jar can be run with an accelerator, weight bar,

and link-type or spang jars to deliver an optimal impact
load for releasing a stuck object or operating a downhole
tool. The detent jar is resettable downhole by slacking
weight at the jar to a collapsed mode. The jar can be
tripped and reset rapidly multiple times downhole.
There are no seals in the detent jar; therefore, bottomhole

temperature or pressure has minimal effect on the
jar operation.
Sometimes in deep and deviated wells, the line tension

on the weight indicator at the surface is not the same line
tension at the rope socket. Modeling the slickline
operation using Cerberus™ software provides calculated
rope socket line tensions.
Cerberus™ is a trademark of National Oilwell Varco CTES.
Detent Jars
Standard
Size High Release Stroke Length Tensile
Release
in. mm lb kg lb kg in. mm in. mm lb kg

Up to Up to 750 to 340 to 203.2 to
1.500 38.10 8 to 14 52 1320.8 37,500 17 010
900 408 2,100 953 355.6
Up to Up to 1,300 to 590 to 203.2 to
1.875 47.63 8 to 14 53 1346.2 62,000 28 123
1,400 635 3,500 1588 355.6
Up to Up to 1,250 to 567 to 203.2 to
2.250 57.15 8 to 14 50 1270 76,000 34 473
3,100 1406 5,000 2268 355.6
HAL23058
Slickline
Detent Jar
11-35
Otis® Quick Connect Toolstring Connection

Before its extensive field history, the Otis® quick connect
was thoroughly tested in both the engineering laboratory
and the Halliburton test well in Carrollton, Texas, USA.
During the design-proving phase, a 1 1/2-in. (38.1-cm) Otis
quick connect was jarred through 50,000 cycles at impact
loads of 9,000 to 10,000 lb (4082.33 to 4535.92 kg) in
both directions. Tensile testing on the tool after jarring
revealed the Otis quick connect retained full strength
throughout the operation.
Halliburton toolstring components and wireline service

tools are available with integral Otis quick connects.
Features
» Spacing of load-bearing shoulders will not allow
coupling to connect until full engagement of all
shoulders are in place
» Self-washing feature minimizes sand buildup in the
locking mechanism
» Designed for manual operation; no special tools
required
Benefits
» Otis quick connect design helps ensure proper
toolstring makeup
» Reliable disconnect, even in sandy environments
» Safe assembly/disassembly on location; no special
tools required
» Faster turnaround on location minimizes operation time
HAL11442
HAL11444
HAL11443
Mechanical Wireline Quick Knuckle Joint

Wireline Jar Connect Stem Quick Connect
11-36
Auxiliary Tools for Use with Slickline Toolstring

Otis® Gauge Cutter and Swaging Tools
It is important to run a gauge cutter before running
subsurface controls to (1) determine if the flow control
will pass freely through the tubing and (2) locate the top
of the landing nipple or any restriction in the tubing. The
gauge cutter knife (larger than the control OD) is designed
to cut away paraffin, scale, and other debris in the tubing.
Mashed spots in the tubing and large obstructions can be
removed using the swaging tool. These tools are available
in sizes for all tubing IDs.
Otis Impression Tool

The Otis impression tool is a lead-filled cylinder with a pin
through the leaded section to secure it to the tool body. It
is used during a fishing operation to ascertain the shape
or size of the top of the fish and indicate the type of tool
necessary for the next operation.
Otis Tubing Broach

HAL8508
HAL8509
HAL8510
An Otis tubing broach comprises three primary parts that
include a mandrel, nut, and a set of three spools. Spools
are tapered and used to cut burrs in the tubing ID caused Otis® Otis® Otis®
by perforation, rust, bent tubing, etc. A small OD spool is Swaging Tool Gauge Cutter Impression Tool
run first, followed by the next larger size, followed by a
spool corresponding to the original tubing ID. Broach
assemblies are run on wireline.
Otis M Magnetic Fishing Tool

Otis M magnetic fishing tools are designed to remove
small particles of ferrous metals from the top of tools in
the well.
Otis G Fishing Socket

The Otis G fishing socket was designed primarily to
extract prongs with fishing necks from Halliburton
subsurface equipment, such as the Otis PS plug choke.
Gauge Cutter, Swaging Tool, Impression Tool, Tubing Broach
Specify: nominal size and thread, maximum OD, tubing size and weight.
Part Number Prefixes: 65A: swaging tool, 65G: gauge cutter,
52C: impression tool, 65B: tubing broach
Magnetic Fishing Tool, Fishing Socket
Specify: nominal size and thread.
Part Number Prefixes: 52MO: magnetic fishing tool, 52GO: G fishing socket
HAL8511
HAL8512
HAL8513
Otis® Otis® M Otis® G

Tubing Broach Magnetic Fishing Tool Fishing Socket
11-37
Otis® P Wireline Grab

The Otis® P wireline grab is a fishing tool designed to
extract broken wireline or cable from the tubing or casing.
Otis Go-Devil
An Otis go-devil is a slotted stem with a fishing neck. If
the tool becomes stuck, the go-devil can be attached to
the slickline using a small strip of metal pinned in the slot
to prevent the wireline from coming out. The go-devil is
dropped from surface and slides down the wire until it
hits a restriction or the top of the rope socket. The go-
devil will cut the slickline at that point, allowing the
slickline to be retrieved. Its use is usually limited to fishing
operations in which the wireline socket is inaccessible,
and the line must be cut. Otis go-devils designed to cut
the wireline at the wireline socket are also available.
Expandable Wirefinder
The expandable wirefinder is designed to locate wireline
lost below a tubing restriction (e.g., a tubing-retrievable
safety valve). The expandable wirefinder is held retracted
in a sleeve that is run, located, and preferably latched in
the tubing restriction. The wirefinder is then sheared out
HAL8515
of the sleeve, allowing it to expand to the tubing ID. Once HAL8514
the lost wireline is located and deformed, the wirefinder
can be returned to its running sleeve and retracted for
retrieval. A wireline grab is then run to latch and retrieve
Otis® P Otis®
the lost wireline. Go-Devil
Wireline Grab
Wireline Grab, Wireline Retrievers
Specify: tubing size and weight, wireline toolstring nominal size and thread.
Part Number Prefixes: 52P: wireline grab, 52PO: wireline retrievers
Go-Devil
Specify: nominal size, length, style bottom (flat or angled).
Part Number Prefix: 47AO
Expandable Wirefinder Run-in

Specify: tubing size and weight, restriction ID Position
Part Number Prefix: 65FO
Wirefinder
Position
HAL14025
Otis®
Expandable Wirefinder
11-38
Running Tools
Otis® X® and R® Running Tools For more information about Otis
SAFETYSET lock systems, please
Otis® X® and R® running tools are refer to the “Landing Nipples and
used to set Otis X, XN®, R, RN®, and Lock Mandrels” section.
RQ lock mandrels in their respective
Otis landing nipples. These tools are Otis UP Running Tool
designed with locator dogs serving to
locate the proper landing nipple and An Otis UP running tool is also
positioning the lock mandrel before available for running SAFETYSET lock
locating and locking. By selecting the mandrels and subsurface safety
position of the running tool, lock valves, which use staggered
mandrel keys can be placed in the sealbores. The UP running tool is
locating or retracted position. entirely mechanical and does not
require control-line pressure to
Otis RXN Running Tools activate.
Otis RXN running tools set Otis X, Otis MR Running Tools

XN, R, RN, RPT®, and RQ lock
HAL8516
mandrels in their respective landing Otis MR running tools are used to run
nipples. They are generally used to Otis XNS and RNS softset bomb
install wireline-retrievable subsurface hangers. This running tool is designed Otis® RXN
valves in the uppermost landing to carry weight exceeding the 140-lb Running Tool
nipple in staggered bore nipples, such (63.50-kg) weight limit of hydraulic
as the RPT nipple. With this tool, the running tools because no preset force
lock mandrel can be run with keys in needs to be overcome.
HAL8517
the control (keys retracted) or locating
(keys out) positions. The lock mandrel Running tool lugs hold the bomb
keys or no-go serve to locate the hanger fish neck during the running of Otis® X® or R®
nipple, rather than the dogs on the the bombs. The lugs are held in the Running Tool
running tool. When running a non-no- expanded position by the core in the
go lock, the keys must be run in the fully down position. When the bomb
locating position, and the lock must hanger locks into the nipple profile,
be set in the first nipple in the bore of the lock moves upward, pushing the
that lock size. The tool gives a core up by means of the core
positive indication when the lock is extension. Once the core is pushed
fully set. up, the lock-out lug can be pushed
into the core recess by the leaf
Otis SAFETYSET® Running spring, thus locking the core in the up
Tools position. In the up position, the core
no longer holds the lugs out, and the
Otis SAFETYSET® running tools set running tool is disengaged from the
Halliburton surface-controlled, hanger. The bomb hanger and
wireline-retrievable safety valves on pressure gauges are left suspended
Otis RP and RQ lock mandrels. Two in the well.
independent conditions must exist in
sequence before the running tool will Ordering Information
Specify: lock mandrel type and size, or running
release the valve and lock. First, the tool type and size (SS, MR, RXN, X®, R®).
surface-controlled subsurface safety Part Number Prefix: all wireline running tools
valve must be pressured open to carry a numeric prefix 41 followed by the alpha
characters defining the type running tool as above
activate the running tool. Second, (e.g., 41SS is the prefix for SS running tools).
HAL14029
HAL8518
HAL8519
only when the locking sleeve is

moved upward into its locked position
will the running tool release. A
Otis® SAFETYSET® Otis® UP Otis® MR
running tool retrieved to the surface Running Tool Running Tool Running Tool
without the lock and valve indicates a
functional valve securely locked in the
landing nipple.
11-39
Pulling Tools
Internal Fishing Necks
Fishing Neck
Otis® GS pulling tools are used during wireline operations
to unlock and pull a variety of subsurface controls with
internal fishing necks, such as an Otis G pack-off
assembly. Designed to shear with a jarring down action,
Shear Pin Shear Pin
this tool is used when excessive jarring upward is
necessary to retrieve subsurface flow controls. In the Dowel Pin
running position, the dogs are designed to seat and lock Core Nut
in the internal recess of the mandrel being retrieved. If
the device cannot be retrieved by upward jarring, the GS Fishing
HAL8520
pulling tool can be released by jarring down, which shears Neck
the pin to allow for removal of the pulling tool and
toolstring from the well. The shear-down-to-release Otis® GU Shear Pin
feature allows the GS pulling tool to be used in many Shear-Up Cylinder
cases as a running tool for certain devices. Adapter Spring
Spring
Otis GR pulling tools are used during wireline operations
Retainer
to unlock and pull a variety of subsurface controls with Dog Spring
internal fishing necks, including Otis D bridge plugs, Otis Dog Retainer
X® and R® lock mandrels, Otis D mandrels, and Otis D Cylinder
collar stops. Designed to shear with a jarring up action,
Dogs
HAL8521
this pulling tool is used during routine wireline operations
HAL8522
on controls when shear-down is not possible. The Otis GR
pulling tool is assembled by incorporating an Otis GS Core
pulling tool with an Otis GU shear-up adapter. ®
Otis GS Pulling Otis® GR Pulling
Tool Shear Down Tool Shear Up
External Fishing Necks The Otis R pulling tool is designed to
The Otis S pulling tool is designed to engage engage external fishing necks on
external fishing necks on subsurface devices subsurface devices within the wellbore.
within the wellbore. The pulling tools are The pulling tools are available with four
available with three different core lengths, different core lengths, sized to
sized to accommodate the different reach accommodate the different reach
lengths on industry-standard fishing necks. lengths on industry-standard fishing
The pulling tools are categorized for easy necks. The pulling tools are categorized
reference. The first letter designates the for easy reference. The first letter
direct of shear release. S indicates jar down designates the direct of shear release. R
to release. The second letter designates the indicates jar up to release. The second
effective reach, which depends on the core letter designates the effective reach,
length. which depends on the core length.
» B: long core, short reach
HAL8544
» B: long core, short reach

» S: intermediate core, medium reach » S: intermediate core, medium reach
» M: to be used in gas lift operations » J: short core, long reach
Otis® R® Wireline
» Q: special to latch male quick
HAL8523
The pulling tool consists of a cylinder Pulling Tool

complete with top sub, inner core, and connection — extra shot core
spring-loaded dog set. After the tool is The pulling tool consists of a cylinder complete with top
Otis® S
engaged on an external fishing neck, a sub, inner core, and spring-loaded dog set. Once the tool
Pulling Tool
downward jarring action shears a pin to is engaged on an external fishing neck, an upward jarring
release the spring-loaded dogs and enable tool retrieval. action shears a pin to release the spring-loaded dogs and
S pulling tools are available in various sizes and supplied enable tool retrieval. R pulling tools are available in various
with industry-standard pin connections complete with sizes and supplied with industry-standard pin connections
fishing necks. complete with fishing necks.
Note: When used as a running tool, the core must be long Specify: lock mandrel type and size, pulling tool type and size (GR, GS, GU,
enough to allow upward travel after shearing the pin SB, SM, RB, RS, RJ)
before the skirt is stopped by the equipment being run. Part Number Prefix: all wireline pulling tools carry a numeric prefix 40
followed by the alpha characters defining the type pulling tool as above (e.g.,
This action permits complete release of the running tool. 40GR is the prefix for GR pulling tools).
11-40
Slickline DPU® Downhole Power Unit

The Halliburton DPU® downhole Some of the applications for the DPU
power unit is a battery-powered, rig- device include the following:
safe, non-explosive
» Setting/pulling retrievable
electromechanical tool that expands
bridge plugs
well intervention capabilities. By
generating a slow, precisely » Setting permanent bridge plugs
controlled linear force, the DPU tool » Setting cement retainers
optimizes settings and helps ensure » Activating dump bailers
maximum well completion » Setting production packers
performance, even in the most high- » Punching holes in tubing or casing
risk environments. With the » Running straddles
advanced measurement system » Pulling subsea crown plugs
(AMS) for accurate depth control, the » Running tubing/casing patches
slickline-conveyed DPU tool performs » Running high-expansion hangers
reliable and flexible well intervention
solutions beyond conventional
Features
methods.
» Proprietary technology provides the
ability to communicate in real time
The subsurface device (plug, packer,
with the DPU tool from surface
straddle) is attached to the DPU tool,
which can be deployed on slickline, » Built-in memory to analyze setting
coiled tubing, or wireline tractor. The force, stroke length, and
stroke length, setting force, and rate displacement rate for quality
at which the force is applied during assurance and tool performance
the setting operation are recorded in » Setting capability for multiple
memory for later playback and tubing/casing interventions with
quality-assurance purposes. The forces up to 60,000 lbf (266.9 kN)
slow, controlled setting sequence and 375°F (191°C)
maximizes sealing and anchoring of » Slow, controlled setting sequence
the wellbore device. When the allows sealing elements and
designated setting force is achieved, anchoring devices to conform to
the DPU tool separates from the the wellbore
subsurface device and is retrieved » Robust hardware and electronics
from the wellbore. capable of withstanding high-
impact loads encountered during
The DPU tool’s motion control and well intervention operations
high linear force provides an » Can be integrated with a tractor-
alternative to electric-line, jointed- conveyance system during high-
pipe, and coiled-tubing well angle applications
interventions. At the wellsite, the tool
can be easily adapted to set or
retrieve devices based on
intervention requirements.
Applications
The DPU tool provides numerous
cost-effective solutions for
operational requirements, including
completion and workover activities,
HAL123515
deepwater subsea interventions, and

plug and abandonment operations.
DPU® Downhole
Power Unit
11-41
Benefits
» Improved safety and reliability through non-explosive » Intervention versatility with dual setting and retrieving
operation capability
» Eliminates logistical handling of explosives » Cost-effective solution compared to other deployment
» Improves reliability through slow, controlled setting of methods
downhole device » Conveyance flexibility with solutions on slickline,
» No jarring required electric line, coiled tubing, and wireline tractors
» Compact heli-lift compliant for portable and
rigless operations
DPU® Downhole Power Unit

Temperature Set/Retrieve Stroke
OD Pressure Rating Length Weight
Tool Rating Force Length
in. mm psi MPa °F °C lbf kN in. cm in. cm lb kg

DPU 1.69 1.69 42.9 15,000 103 300 149 15,000 66.7 9.0 22.9 46.94 119.23 29.5 13.4
DPU 2.5 2.50 63.5 15,000 103 300 149 30,000 133.5 8.5 21.6 56.14 142.60 69.8 31.7
DPU 2.75** 2.75 69.9 15,000 103 375 191 40,000 177.9 9.0 22.9 89.00 226.06 120.0 54.4
DPU 3.59* 3.59 91.2 10,000 69 250 121 60,000 266.9 36.0 91.4 160.00 406.40 308.5 139.9
DPU 3.59* 3.59 91.2 10,000 69 250 121 60,000 266.9 8.75 22.2 92.05 233.81 200.0 90.7
DPU 3.66* 3.66 93.0 10,000 69 250 121 60,000 266.9 8.75 22.2 86.55 219.84 201.2 91.3
*Temperature rating of 329°F (165°C) with lithium batteries

**Optional features with external flask
Electric Line DPU® System

Maximum Maximum Maximum Maximum Maximum
Voltage Amps
OD Shear Force Temperature Pressure Effective Stroke
in. mm lbf N V A °F °C psi bar in. mm

1.70 43.2 15,000 66 720 50 0.6 400 204 15,000 1034.5 9 229
2.51 63.75 30,000 133 440 115 0.6 400 204 15,000 1034.5 8.5 216
3.81 96.77 60,000 266 880 200 0.75 400 204 20,000 1378 8.75 222
11-42
Test Tools
Otis® Selective Test Tools
Otis® selective test tools are used to test tubing, locate
leaks, or set hydraulic-set packers. Designed to hold
pressure from above, selective test tools can be set in
compatible Otis X®, XN®, R®, or RN® landing nipples in the
tubing string. With the keys retracted, the tool is run to a
point below the desired nipple. Pulling up through the
nipple releases the locking keys to set the tool with
downward motion. Pressure from above can then
be applied.
Benefits
» Designed for high working pressure
» Located in the lowest nipples first, these tools are then
moved up the tubing and set in sequential nipples until
a leak is not detected, thus reducing wireline trips
Otis Non-Selective Test Tools

Otis non-selective test tools are designed to test the
tubing string, set hydraulic packers, and protect lower
zones when circulating through a Sliding Side-Door®
circulating device or producing a zone above the
lowermost zone. Designed to hold pressure from above
only using of a drop valve equalizing assembly, the non-
selective test tools land in no-go landing nipples with
HAL8524
compatible packing bores. When landed in the landing

nipple, pressure from above is sealed by the drop, seal
ring, and V-packing. To retrieve by wireline, the drop is
moved off-seat with a pulling tool. This equalizes the Otis® Non-Selective
pressure across the test tool, thus allowing retrieval. Test Tool
Benefits
» Ease of running, setting, and retrieving
» No-go OD on bottom of tool for positive location in
landing nipple
» Can be pumped into the well
» Designed for high-pressure ratings
Specify: nipple type and size.
Part Number Prefixes: 14NO: N test tool-non selective, 14XO: X test
tool-selective
HAL8525
Otis® Selective
Test Tool
11-43
Positioning Tools
Otis® BO Positioning (Shifting) Tool
Otis® BO positioning tools are used to move the inner
sleeve to its open or closed position in Sliding Side-Door®
circulating devices.
Note: The Otis BO positioning tool should not be used

for shifting Otis XXO or RRO surface-controlled safety
valve nipples. For these nipples, use the Otis XL or RL
shifting tool.
Otis BO standard positioning tools engage the recess in

the upper (or lower) end of the inner sleeve to permit the
sleeve to be shifted by a jarring action. It is designed to
release itself only after the sleeve reaches its fully open or
closed position. This automatic-releasing feature
incorporates a releasing profile on the key itself that acts
to compress the key spring and release the positioning
tool. A shear pin is an added feature designed to release
the tool in the event well conditions make it impossible to
shift the sleeve.
A set of positive keys is available for this tool to permit

upward movement of the inner sleeve of one among
several Sliding Side-Door circulating devices in one
wellbore. These keys do not have a releasing profile. The
positioning tool pin must be sheared to release.
Note: The Otis BO positioning tool will not pass through

position Number 1 of Otis S landing nipples.
Otis BO selective positioning tools are designed to

selectively position Sliding Side-Door inner sleeves only to
the down position. These tools are designed so one
sleeve can be shifted to the down position at any level in
the tubing string without shifting any other sleeve.
HAL8526
HAL8527
This positioning tool is designed with dogs that serve to

locate the proper Sliding Side-Door circulating device and
Otis® BO Otis® BO
release the spring-loaded keys to engage the profile in the Standard Positioning Tool Selective Positioning Tool
inner sleeve. The tool is designed to release itself only
after the sleeve reaches the full-down position. This
automatic-release feature incorporates a releasing profile Ordering Information
on the key that acts to compress the key spring and Specify: type and size of tool containing sleeve to be shifted, selective
shifting required (Y/N)
release the positioning tool. The tool can then be raised to Part Number Prefixes: 42BO (standard BO), 142BO (selective BO)
the next Sliding Side-Door circulating device to position its
sleeve down or return to the surface.
11-44
Tubing Perforators and Bailers

Otis®A tubing perforators are mechanically operated and Various bailer bottoms are available.
can be used with slickline (under pressure) to perforate
» Flat bottom for soft, easy-to-bail sand
both standard and heavyweight tubing.
» Chiseled bottom for hard-packed sand
Applications » Flapper bottom for bailing metal particles too large to
» To provide access to the casing annulus to circulate or pass the ball and seat
kill a well
Otis B hydrostatic bailers are designed for use when the
» To bring in additional productive zones
substance to be bailed cannot be removed by a pump-
» To permit production through a plugged tailpipe that
type bailer. This can occur when small metallic particles
cannot be opened using regular methods
become lodged on top of the locking mandrel dogs of a
subsurface flow control.
Benefits
» No explosives used, minimizing the possibility of The Otis B hydrostatic bailer is sealed at the surface and
perforating the casing run into the tubing bore with the internal bailer chamber at
» Safety-release mechanism designed to permit atmospheric pressure. When the bailer reaches the
perforator removal, without perforating object to be bailed, a few downward strokes of the
» Greater tubing penetration wireline jars act to shear a small sealing disk and admit
the well pressure and/or hydrostatic head (as well as the
» Perforator designed to retract the punch and release
junk) into the bailer cylinder. A ball check valve acts to
automatically after perforating
contain the junk in addition to the well pressure until the
» Service performed by Halliburton-trained personnel
bailer is retrieved. For large pieces of junk, a flapper
bottom and junk basket are available.
Otis M sand pump bailers can be used to remove a sand
bridge if one is encountered during normal wireline Note: The internal chamber pressure should always be
operations. The sand bailer consists of a piston encased in bled off through the bailer release valve before the bailer
an outer cylinder. By working the wireline in the same bottom is broken off at surface.
manner used to set certain subsurface controls (lightly
jarring up and down), the bailer acts to pull sand into the
cylinder to remove the sand bridge.
HAL8530
HAL8531
HAL8532
Otis® A Otis® M Otis® B

Tubing Sand Pump Hydrostatic
Perforator Bailer Bailer
11-45
Slickline Skid Units and Trucks
Halliburton designs and manufactures top-quality skid- operator-friendly components to make both specialized
based units for offshore operations and trucks for land and standard operations more productive. For more
operations. The units are known worldwide for their user- detailed information, please contact your local Halliburton
focused design that provides the appropriate mix of representative.
HAL22810
HAL22811
T800 Slickline Crane Truck

HAL22808
HAL22809
HAL22812
Offshore Three-Piece Skid Unit Stainless Steel Skid Unit

Slickline Container Unit
11-46
RELAY™ Digital Slickline System

The RELAY™ digital slickline system combines the
versatility and efficiency of traditional slickline with the
real-time data streaming capability of electric line. The
intelligent conveyance system easily adapts to existing
slickline units for quick deployment and ease of use.
Ruggedly built, it helps reduce uncertainty during well
intervention operations. This system also offers depth
and time correlation and bi-directional communication
with downhole intervention and logging tools.
Features
» Streaming data to and from downhole tools: Command
signals travel through the RELAY system, allowing
operators to communicate with downhole tools in real
time. Slick, small-diameter conveyance wire for efficient
pressure control.
» Mechanical strength comparable to traditional slickline:
Ruggedly built and strong enough to provide activation
for mechanical tools and fishing operations for stuck
equipment in the well.
» Reduced footprint and versatility: Comparable in size to
a traditional slickline unit — perfect for tight spaces,
such as offshore platforms.
» Certified for hazardous zone operations: Designed for
use in a variety of environments, including hazardous
zones.
The RELAY™ digital slickline system helps improve operational

Benefits
efficiency, reduce uncertainty, and minimize environmental
» Versatile operations: Easily adapts to any current impact. Its small footprint makes it ideal for use in tight areas,
slickline package for mechanical, diagnostic, such as crowded offshore rigs.
perforating, plug setting, and pipe recovery operations.
» Simplified logistics: Fewer, smaller lifts reduce costs
and logistical challenges.
» Reduced health, safety, and environmental (HSE)
exposure: Minimizes HSE risks by reducing personnel,
rig ups, pressure-control equipment, and lifts.
» Improved efficiency: One rig up covers all slickline and
electric line services with real-time slickline depth
control and downhole assurance feedback.
» Small footprint: Unit size allows placement in tight
spaces to perform services on and off the critical path.
RELAY™ Digital Slickline System

Diameter Working Pressure Working Temperature Service Cycle
Environment Fatigue Life
in. mm psi KPa °F °C
Comparable to
H2S, CO2, CH4,
0.160 4.064 15,000 103 421 -40 to 350 -40 to 176 stainless steel
brine, methanol
slickline
11-47
Surface Service Equipment

Halliburton wellhead pressure control equipment provides Halliburton the industry’s premier provider of these types
for a safe and highly productive service operation. of equipment and services. For more detailed
Unmatched equipment quality backed by available information, please contact your local Halliburton
extensive training and maintenance instruction has made representative.
Options:
• Slickline Grease
Head
• Liquid Chamber
• Lubricator Control
(Purge) Va lve
Hydraulic Stuffing Box
(16-in. Sheave)
Quick Union
HAL22753
Upper Lubricator
Section
Quick Union Slickline Grease Head
Middle Lubricator
Section
Lubricator Pick
HAL22754
Up Clamp
Quick Union
Liquid Chamber
Lower Lubricator
Section
Option:
• Pump-In Sub
HAL22755
Options:
• Wireline Valve
Quick Union Dual (Manual or Hydraulic)
• Wireline Valve Dual Wireline Valve
Wireline Valve Triple (Manual or Hydraulic) (Manual or Hydraulic)
Single
(Manual or Hydraulic)
HAL22756
HAL22757
Options: Triple Wireline Valve

• Lubricator
Safety Valve (Manual or Hydraulic)
• Pin End Assembly
Flanged Tree
Connection
11-48
DPU® Downhole Power Unit Actuated Tubing Perforator

The Halliburton DPU® downhole power unit actuated
tubing perforator offers a non-explosive, cost-effective
solution to create a single perforation hole in tubing or
casing. When workover requirements necessitate rapid
mobilization, the tubing perforator helps cut costs while
providing a safe, effective, and dependable solution for
perforating the tubing. Offering conveyance flexibility, the
perforator can be run on slickline, electric line, or coiled
tubing, offering versatility and economy to meet multiple
operational requirements.
Features
» Operates in multiple tubing grades: J55, L80, P110, and
13 CHR
» Deployed on proven DPU technology
» No jarring to achieve a communication hole
» Does not require explosive-trained personnel
» Offers proven, dependable perforating operation
» Provides consistent penetration performance
Benefits
» Improved safety and reliability with explosive-free
perforating
» Eliminates logistical challenges of explosives
» Health, safety, and environment (HSE) and user friendly
» Can reduce the cost of perforating tubing
» Reduces rig time by minimizing missed runs with other
mechanical perforators
HAL123514
» Conveyance flexible with solutions on slickline, electric

line, and coiled tubing
» Compact heli-lift compliant for portable, rapid
deployment
DPU® Actuated
» No risk of damaging annular tubular Tubing Perforator
DPU® Actuated Tubing Perforator

Tubing Tubing Perforation Tool Running
Size Tubing Weight Area OD Tool
Grades
in. lb in.² in. in.
3.5 J55, L80, P110, 13 Cr 9.5 to 10.2 0.263 2.78 2.5 DPU®
4.5 J55, L80, P110, 13 Cr 11.5 to 13.5 0.335 3.80 3.59 DPU
4.5
J55, L80, P110, 13 Cr 11.5 to 15.5 0.335 3.59 3.59 DPU
Expandable
5.5 J55, L80, P110, 13 Cr 17 to 20 0.944 4.5 3.59 DPU
7 J55, L80, P110, 13 Cr 23 to 26 1.412 5.6 3.59 DPU
7 J55, L80, P110, 13 Cr 23 to 32 1.412 5.75 4.5 DPU-I*
*Tool must be run on electric line with chip panel and appropriate power supply. Chart represents nominal values for
industry-standard tubing.
11-49
11-50
Intervention Solutions
12
Intervention Solutions
Introduction
The time and cost associated with a completion workover Our eRED® ball valve and Hydraulic RED valves serve as
can be significant, and intervention solutions play an remotely operated downhole barriers, allowing operators
important role in remediating wellbore deficiencies. to perform a variety of tasks without the need for
Halliburton offers a portfolio of intervention solutions, intervention.
including retrievable packers and plugs, straddle systems,
and field-proven flow control technologies — all Finally, we offer retrievable bridge plugs that serve as
specifically designed to keep production online and downhole barriers. These plugs can be deployed by any
postpone the need to work over your well. well intervention method and can be set at any
predetermined depth within the wellbore tubing
The Halliburton full line of straddle and pack-off or casing.
assemblies offer countless variations for customizable
solutions.
12-1
Evo-Trieve® Bridge Plug
The Evo-Trieve® bridge plug is a high- » Superior debris tolerance provided

performance retrievable monobore by element positioned above slips
plugging device that does not require complemented by a large ID
a predetermined setting restriction pressure equalizing feature to
for locating or sealing within the resist plugging
production completion. Evolved from » Improved body lock ring system
the industry-leading HE3®, TR0/TR1, retains element pack-off force
and Monolock® retrievable bridge during pressure reversals across
plugs, the Evo-Trieve bridge plug the plug
blends past experience with future » Robust slip system permits no
industry requirements. overexpansion in the set position,
while remaining mechanically
The Evo-Trieve bridge plug is V0- locked in the retracted position
qualified per ISO 14310 to 7,500 psi when the plug is released
and up to 325°F. Its robust design » Time savings delivered through
includes large slip and element single-trip wireline equalization and
footprints to provide improved plug retrieval operations
pressure-holding capability in » Easily adapted to existing modular
unsupported casing. Debris tolerance extensions for extreme debris
is verified through a comprehensive environments
flow loop testing program.
» Easy-access top guide sub helps
ensure retrieving tool engagement
The Evo-Trieve bridge plug can be
in highly deviated well profiles
deployed using conventional slickline
with the DPU®downhole power unit
and can be retrieved with industry- Benefits
standard GS pulling tools.
» Minimized tool diameter and
retained packing element offers
Applications improved running speeds and
operational performance within
» Particularly suited to applications
deviated wellbores and access
requiring a qualified barrier-type
through tubing restrictions
plugging device located within the
» Reduced operational costs because
tubing string
tool is retrieved by readily available
» Suitable for new completion
industry-standard GS pulling tools
installation and multiple well
» Simplified compact design requires
maintenance applications
no special assembly tools and is
throughout the complete life of
ideally suited for wellsite
well cycle
conversion and remote location
» Readily adapted to install pressure
operations
gauges or other associated flow
» Suitable for deployment in all well
control equipment for a full range
types that use slickline, DPU
of well service demands
system, electric line, coiled tubing,
» Suited to shallow-set well plugging
tractor, and workstring operations
applications before Christmas tree
removal and repairs to surface
wellhead equipment
HAL35861
Features
» Supplied with H2S packing element Evo-Trieve®
system as standard for critical well Bridge Plug
deployment and reduced inventory
management
12-2
Completion Solutions | Intervention Solutions
Evo-Trieve® Bridge Plugs

Pressure Rating
Casing/Tubing
Maximum Minimum To Pass (ISO 14310 V0 Tested) Temperature
OD ID Restriction Rating
in. mm lb/ft kg/m in. mm in. mm in. mm psi bar psi bar °F °C
3 1/2 88.90 9.2 13.69 2.710 68.83 0.440 11.17 2.750 69.85 7,500 516.75 7,500 516.75 275 135
11.6 17.26
4 1/2 114.30 12.6 18.79 3.660 92.96 1.250 31.75 3.688 93.70 7,500 516.75 7,500 516.75 325 163
13.5 20.09
17 25.30
5 1/2 139.70 20 29.76 4.470 113.54 1.750 44.45 4.500 114.30 7,500 516.75 7,500 516.75 325 163
23 34.23
29 43.16
7 177.80 5.720 145.29 2.310 58.67 5.750 146.05 7,500 516.75 7,500 516.75 325 163
32 47.62
Part Number Prefix: P.801EV0
Refer to the relevant Part Number EDS for confirmation of the “below pressure ratings” because these are dependent on casing grade.
12-3
HE3®/HX4 Retrievable Bridge Plugs
The HE3® and HX4 retrievable bridge Features

plugs (RBPs) provide a means of
isolating the upper wellbore from » One-piece dual-modulus
production or the lower wellbore packing element
from a treatment in the upper » Compact, modular design
wellbore. » Large footprint segmented
slip mechanism
They can be set at a predetermined » Slip mechanism located below
depth anywhere in the tubing or packing element
casing and can be run and retrieved » Slips mechanically retained
using conventional well intervention on retrieval
methods. The slip system on the » Controlled setting action
tools’ outer body anchors the plug to » Various slip options
the wellbore, while a packing element » Field redressable
provides the pressure seal. » Can be set using conventional
slickline or electric line setting
The HE3 RBP incorporates a mid- tools, on coiled tubing or
mounted pressure equalization workstring, and using the
feature that offers single-trip run and Halliburton DPU® downhole
retrieve. With an extensive run power unit
history, the HE3 RBP is available in
sizes ranging from 2 7/8 through
13 3/8 in. Benefits
The HX4 RBP is a two-trip run and » Allows the tubing to be
retrieve version of the HE3 RBP, plugged without the need for
which is facilitated by a prong and a nipple profile
equalizing housing. » Removes need for restrictions
caused by such nipple profiles
» Reduces risks of premature
Applications setting while running in hole and
hanging up on retrieval
The HE3 RBP is designed for
deployment in any type of well, » Slip mechanism position offers
whether horizontal or vertical, oil, gas, protection from casing debris,
or water. Typical applications include thus improving reliability
pressure testing of the production » Slip design and controlled setting
tubing, packer setting, and action helps ensure the stresses
completion installation operations. exerted on the casing or tubing
are evenly distributed, thus
Additional applications include tree preventing damage
repair or installation, gas lift valve
change out, zonal isolation or
treatment, temporary well
suspension, and packer or annular
safety valve punch release.
HAL31472
HAL31617
Incorporating a larger equalizing flow

HAL31618
area, the HX4 RBP is ideal for pre-

installation in the completion tailpipe
and being run with the completion HE3® HX4
during packer setting operations. Retrievable Retrievable
Bridge Plug Bridge Plug
12-4
HE3®/HX4 Retrievable Bridge Plugs

Maximum To Pass
OD Restriction
6.4 9.52 2.120 53.85 2.187 55.55 10,000 689.00 10,000 689.00
2 7/8 73.03
8.7 12.94 2.280 57.91 2.310 58.67 5,000 344.50 5,000 344.50
9.2 13.69 2.710 68.83 2.750 69.85 7,500 516.75 7,500 516.75
3 1/2 88.90 10.2 15.70 2.710 68.83 2.750 69.85 7,500 516.75 7,500 516.75
12.7 18.89 2.600 66.04 2.625 66.68 7,500 516.75 7,500 516.75
9.5 14.13 3.250 81.79 3.220 82.55 5,000 344.50 5,000 344.50
4 101.60
11.6 17.26 3.250 81.79 3.220 82.55 5,000 344.50 5,000 344.50
10.5 15.63 3.750 95.30 3.812 96.85 5,000 344.50 5,000 344.50
10.6 15.77 3.750 95.30 3.812 96.85 5,000 344.50 5,000 344.50
3.600 91.44 3.625 92.08 6,000 413.40 6,000 413.40
11.6 17.26
4 1/2 114.30 3.600 91.44 3.625 92.08 6,000 413.40 6,000 413.40
12.6 18.75 3.750 95.30 3.812 96.85 10,000 689.00 10,000 689.00
14.5 21.58 3.600 91.44 3.625 92.08 6,000 413.40 6,000 413.40
15.1 22.46 3.600 91.44 3.625 92.08 6,000 413.40 6,000 413.40
18.0 26.78 4.090 103.89 4.125 104.78 6,000 413.40 6,000 413.40
5 127.00 20.3 30.21 3.750 95.30 3.812 96.85 5,000 344.50 5,000 344.50
23.2 34.53 3.750 95.30 3.812 96.85 5,000 344.50 5,000 344.50
17.0 25.29 4.410 112.01 4.500 114.30 5,000 344.50 5,000 344.50
20.0 29.75 4.410 112.01 4.500 114.30 5,000 344.50 5,000 344.50
5 1/2 139.70
23.0 34.21 4.280 108.71 4.313 109.55 5,000 344.50 5,000 344.50
26.0 38.68 4.280 108.71 4.313 109.55 5,000 344.50 5,000 344.50
24.0 35.72 5.560 141.22 5.625 142.88 6,500 447.85 6,500 447.85
5.511 139.98 5.541 140.74 2,000 137.93 2,000 137.93
28.0 41.65
6 5/8 168.30 5.560 141.22 5.625 142.88 6,500 447.85 6,500 447.85
32.0 47.60 5.470 138.94 5.500 139.70 5,000 344.50 5,000 344.50
33.0 49.09 5.470 138.94 5.500 139.70 5,000 344.50 5,000 344.50
23.0 34.21 5.970 151.64 6.000 152.40 3,500 241.15 3,500 241.15
26.0 38.68 5.890 149.61 5.937 150.80 5,000 344.50 5,000 344.50
29.0 43.15 5.750 146.05 5.720 145.29 6,500 447.85 6,000 413.40
7 177.80 32.0 47.60 5.750 146.05 5.720 145.29 6,500 447.85 6,000 413.40
35.0 52.06 5.600 142.24 5.625 142.88 6,000 413.40 6,000 413.40
38.0 56.55 5.600 142.24 5.625 142.88 6,000 413.40 6,000 413.40
41.0 60.99 5.600 142.24 5.625 142.88 6,000 413.40 6,000 413.40
26.4 39.27 6.625 168.28 6.687 169.85 5,000 344.50 5,000 344.50
7 5/8 193.68 29.7 44.18 6.625 168.28 6.687 169.85 5,000 344.50 5,000 344.50
33.7 50.15 6.310 160.27 6.375 161.93 5,000 344.50 5,000 344.50
40.0 59.50 8.555 217.30 8.625 219.08 3,000 206.70 3,000 206.70
43.5 64.71 8.475 215.27 8.500 215.90 3,000 206.70 3,000 206.70
9 5/8 244.48
47.0 69.91 8.475 215.27 8.500 215.90 3,000 206.70 3,000 206.70
53.5 79.58 8.260 209.80 8.312 211.12 5,000 344.50 5,000 344.50
60.7 90.29 9.375 238.13 9.437 239.70 5,000 344.50 5,000 344.50
10 3/4 273.05
65.7 97.73 9.375 238.13 9.437 239.70 5,000 344.50 5,000 344.50
11 3/4 298.45 54.0 80.33 10.600 269.24 10.660 270.76 5,500 379.17 3,500 241.15
68.0 101.15 11.015 275.78 12.187 307.55 3,500 241.15 3,500 241.15
13 3/8 339.73
72.0 107.10 11.015 275.78 12.187 307.55 3,500 241.15 3,500 241.15
Part Number Prefixes: P.801HE3, P.801HX4
12-5
HERO Bridge Plug

The Halliburton HERO bridge plug is a high-performance,
high-expansion retrievable monobore plugging device that
does not require a predetermined setting restriction for
locating or sealing within the production completion.
Evolved from the industry-leading Evo-Trieve® and
Monolock® retrievable bridge plugs, it also incorporates
through-tubing bridge plug technology and fulfills future
industry requirements.
The HERO bridge plug is V0-qualified per ISO 14310. Its

robust design includes innovative collapsible anti-
extrusion petals — a proprietary elastomeric element that
reduces from the full-set diameter close to that of its
original running size. The HERO bridge plug is set with a
DPU® downhole power unit tool on slickline, electric line,
or coiled tubing, providing conveyance flexibility.
Applications
» Ideal for applications requiring a qualified barrier-type
plugging device located within the tubing string
» Appropriate for new completion installation and
multiple well maintenance applications throughout the
complete well life cycle
» Designed to pass through completions with smaller
restrictions due to completion design or because of
scale buildup or corrosion
Features
» 4,000-psi differential pressure
» Retrievable by slickline or wireline DPU tool
» Configurable for multiple uses
» ISO 14310 V0 compliant
» Proprietary elastomer technology
» Anti-extrusion petals for elastomer protection
and performance
» Equalization process for retrieval ease
» Centralized above and below the element for increased
reliability with sealing
Benefits
» Minimized tool diameter and high-expansion packing
element offers improved running speeds and
operational performance within deviated wellbores and
access through tubing restrictions
» Deployable in all well types using slickline, electric line,
HAL123709
coiled tubing, tractor, and workstring operations

» The DPU non-explosive setting tool records the setting
event, reducing risk and providing confirmation of set
» Equalization of the plug during pulling operation to HERO Retrievable
Bridge Plug
prevent complications and difficulty during plug retrieval
12-6
HERO Retrievable Bridge Plug

Casing/Tubing
Run in Retrievable
Pressure Temperature
OD Maximum OD
Size Weight
in. mm lb/ft kg/m in. mm in. mm psi bar °F °C

11.6 17.26 2.7 65.60 2.9 70.46 4,000 267 250 121
12.6 18.79 2.7 65.60 2.9 70.46 4,000 267 250 121
4 1⁄2 114.3
13.5 20.09 2.7 65.60 2.9 70.46 4,000 267 250 121
15.1 22.47 2.7 65.60 2.9 70.46 4,000 267 250 121
ISO 14310 might not match the maximum pressures and temperatures the plug will withstand.
12-7
The Evo-RED® bridge plug provides a Benefits

unique and highly efficient method of
» Remote activation minimizes the
deploying and retrieving a downhole
number of interventions for a wide
barrier. What makes it unique is that it
range of operations.
incorporates a computer-controlled
ball valve that can be remotely » A large flow area allows well fluids
opened and closed multiple times to wash through the assembly,
without the need for any control lines aiding deployment and retrieval.
or interventions. » A minimized OD, retained packing
element, anti-preset and anti-reset
Each time the ball valve is activated, features aid deployment and
an intervention is eliminated from the retrieval.
operation, saving a significant amount » A large ID and an element
of rig time, while helping reduce risks positioned above the slips helps
to both the operation and personnel. reduce the effects of debris.
» Built-in backup mechanical
The plug can be used in a wide range equalization aids retrieval.
of well operations and is particularly » It can be pre-installed onshore for
effective as a downhole barrier during completion operations. During
workover or completion operations, workovers, it can be retrieved
thus keeping interventions and on- with the tubing. In both cases,
site personnel to a minimum. this reduces the number of
interventions for each operation
Applications to one.
» When pre-installed onshore, no
Any application in which a wireline dedicated offshore personnel are
plug is used can be replaced by the required during the operation.
Evo-RED bridge plug. Here, the exact
same results can be achieved but
without repeated interventions,
reducing personnel onboard, while
saving rig time and the associated
costs and risks. Multiple assemblies
can be used in a single operation,
thus multiplying all the benefits.
» Deep-set barrier in extended reach
or horizontal wells
» Shallow-set for tree testing and
change out
» Liner deployment with external
HAL102696
swellable elastomer
» Barrier in temporary abandonments
or light well intervention operations
» Barrier in tubing-conveyed
perforating gun firing and
» Shut-in tool for pressure buildup
tests with reduced interventions
Evo-RED®
Bridge Plug
12-8
Typical Operation
The Evo-RED® bridge plug is run in hole with the ball valve The assembly is retrieved in a single run using a standard
normally in the open position and the slips and element GS pulling tool with PX0 anti-preshear adapter. This
relaxed. Typically, the assembly is deployed on the latches into the top of the Evo-RED bridge plug, activating
Halliburton electronically controlled DPU® downhole the internal equalizing mechanism, which aids recovery
power unit, which mechanically sets the bridge plug when and doubles as a backup should the electronics fail. The
the target depth is reached. slips and element retract and are secured in place by the
anti-reset mechanism.
At this stage, the ball valve remains open and the flow of
the well unrestricted. This can be commanded to close at The large flow ports on the ball valve and extensive
any time using one of the pre-programmed triggers, such bypass features aid recovery by allowing significant fluid
as applying between 1,000 and 1,500 psi for 10 minutes. to flow through the assembly, while the minimized OD
helps prevent them from fouling on other equipment
The well can be equalized at any time by commanding the during retrieval.
Evo-RED bridge plug to open using another pre-
programmed trigger. This process can be repeated up to
30 times in a single operation, thus providing significant
operational flexibility and eliminating an intervention
each time.

Available Sizes Maximum Maximum
Temperature
(To Suit Casing Differential Across Differential Pressure
Range
Size) Closed Assembly While Opening
in. lb/ft psi bar °F °C psi bar

3 1/2 9.2 7,500 516 39 to 284 4 to 140 6,000 414
11.6
4 1/2 12.6 7,500 516 39 to 284 4 to 140 6,000 414
13.5
17
5 1/2 20 7,500 516 39 to 284 4 to 140 6,000 414
23
23
26
7 7,500 516 39 to 284 4 to 140 6,000 414
29
32
Because of the significant number of design variables, the information provided is for
guidance only.
12-9
Hydraulic RED Remotely Operated Equalizing Device
The Hydraulic RED valve is a retrievable well barrier that is

deployed in the closed position and subsequently opened
by remote command. It is run below a lock or bridge plug
and is capable of containing pressures of up to 10,000 psi
in either direction until opened. It is suitable for use in
virtually any type of well operation in which a temporary
downhole barrier is required.
By remotely opening the Hydraulic RED valve, an

intervention is eliminated from the operation, reducing rig
time and all the associated risks.
Applications
The Hydraulic RED valve can be used in a wide range of
differing applications.
» Shallow-set for tree testing and change out
» Deep-set for packer setting and tubing testing
» Zonal isolation
» Subsea plugging operations in which intervention costs
are high
» Extended reach or horizontal wells where retrieval of
the carrying device might prove problematic
» Pressure testing of a well before fracturing or
stimulation operations are performed
» Where the tubing test pressure should not be
exceeded to open the equalizing device
» Plug and abandonment operations when the well is
temporarily (indefinitely) shut-in

» Remote single-shot activation: Run closed, then
opened at any time by applying a predetermined
pressure over a predetermined time, providing
operational flexibility and saving time. Once opened,
the device cannot be re-closed.
» Hydraulic mechanism: Can be left downhole virtually
indefinitely before being opened. Ideal for operations in
which the well is abandoned for extended periods.
» Operates via pressure signals: Ideally suited for long-
reach and highly deviated wells where access or
retrieval is difficult.
» Repeated tests to maximum pressure: Can be tested
to the maximum pressure rating as often as required,
HAL122553
without the risk of accidental activation.

» Flexibility: Range of pressure testing does not need to
be predetermined, which is ideal for operational
program flexibility.
» Flow through: Once opened, the large flow area allows Hydraulic RED Hydraulic RED
the well to be brought on stream without the need to Valve (Open) Valve (Closed)
pull the device.
12-10
Operation ISO V1 Qualification

The key to the Hydraulic RED valve operation is the The Hydraulic RED valve was developed in accordance
pressure discriminator mechanism. This effectively with procedures approved by ISO 9001/2000 and
“locks” the device until the predetermined pressure/time subjected to a comprehensive and extensive testing
window is met (i.e., the command to open is applied). regime. Testing covered a wide range of simulated
downhole conditions, and detailed performance
The “command to open” pressure/time band is typically characteristics were established and verified through
set between 2,000 and 2,500 psi and held for 10 minutes. multiple repeat testing.
(This can vary slightly depending on downhole
conditions.) When these conditions are met, the device
opens. To prevent opening, the operator simply prevents
the opening pressure/time combination from occurring.
To define the operating window, an overview of the well

conditions (pressure differential across the device and
well temperature) is required. This is done before the
device leaves the workshop. Therefore, no pre-installation
setup is required at the wellsite.
Hydraulic RED Remotely Operated Equalizing Device

Tool Maximum Overall Minimum Flow Maximum Working Operating Overbalance
Size OD Length Through Area Pressure Differential Temperature Range Handling
in. in. mm in. mm in.² cm² psi bar °F ºC psi bar

200 or 13.79 or
1.800 1.800 46 74.25 1886 0.785 5.06 10,000 689.48 32 to 302 0 to 150 customer customer
specified specified
1,200 or 82.74 or
3.250 3.250 83 66.62 1692 3.144 20.28 10,000 689.48 32 to 302 0 to 150 customer customer
specified specified
Because of the significant number of design variables, the information provided is for guidance only. Contact your local Halliburton representative for
further details.
Primary Materials
Elastomers Elastomers
Metallurgy
1.8-in. Version 3.25-in. Version
AISI 420 modified

Viton™ RD90 HNBR RD90 ED resistant
(13% chrome) stainless steel
(or customer specified) (or customer specified)
(or customer specified)
12-11
Evo-Trieve® Intervention Packer

The Evo-Trieve® intervention packer is a retrievable large
bore pack-off device for superior technical and operational
performance. This high-performance packer can be set at
a predetermined point anywhere in the tubing or casing.
Evolved from the industry-leading B-series monobore

intervention product family, the Evo-Trieve packer system
features a robust cage-type slip system that anchors the
packer to the wellbore while a packing element provides a
bi-directional pressure seal.
The Evo-Trieve intervention packer can be run and

retrieved with conventional well intervention systems in
conjunction with field-proven Halliburton service tools. It
is V0 qualified per ISO 14310 to 5,000 psi and up to 275°F.
Applications
The Evo-Trieve intervention packer is a modular utility
packer designed to be adaptable for a wide range of
monobore intervention applications.
» Primarily used as an anchoring device for the
suspension of well intervention tools, including water
injection valves, downhole gauges, and Storm Choke®
safety valves
» Can be used as an ISO-qualified plugging device by
attaching a remote equalizing sub (pump-out plug) or
prong equalizing sub
» Serves as a base conversion unit for Evo-Trieve upper
sealbore packer and heavy hang-weight packer typically
used to deploy velocity strings within gas wells
» Used as part of a system to provide isolation straddle
solutions of any length
Features
» Supplied with H2S packing element system as standard
for critical well deployment and reduced inventory
management
» Packing element positioned above slips for improved
debris protection
» Robust slip system permits no overexpansion in set
position, while mechanically locked in retracted position
when released
» Improved body lock ring system retains element pack-
off force during pressure reversals
» Incorporates field-proven sleeve-type release
mechanism
HAL38602
» Anti-reset ring helps provide improved retrieval

capabilities by locking out external components
» Easily redressed in field or at rig site Evo-Trieve®
Intervention Packer
12-12
Benefits
» Design allows operator to quickly and economically » Mechanically retained slips reduce risks of premature
adapt for use in different operational requirements setting while running in hole and hanging up on retrieval
» Compact design allows deployment in restricted work » Packing element design enables it to return to original
areas where limited rig-up height availability creates shape upon release, reducing hanging up risk
difficult access » Slip mechanism position offers protection from casing
» Controlled setting action and slip design helps ensure debris for improved reliability
stress exerted on the casing or tubing is evenly » Packer can be run and retrieved on slickline, electric
distributed, thus preventing damage line, coiled tubing, or workstring
Evo-Trieve® Intervention Packer

Pressure Rating
Casing/ Tubing
Maximum Minimum To Pass (V0 Tested) Temperature
17 25.30
5 1/2 139.70 4.530 115.06 2.625 66.68 4.562 115.87 5,000 344.50 5,000 344.50 275 135
20 29.76
29 43.16
7 177.8 5.720 145.29 3.625 92.08 5.750 146.1 5,000 344.50 5,000 344.50 275 135
32 47.62
Part Number Prefixes: P.803EB0; P.803ER0
12-13
Evo-Trieve® EB0 Retrievable Straddle
The Evo-Trieve® EB0 retrievable straddle is a high-

performance, large bore pack-off straddle device that can
be used to seal off damaged or perforated production
tubing or casing. Evolved from the successful Evo-Trieve
bridge plug and packer product family, the Evo-Trieve
straddle system offers improved performance for both
production and injection applications.
Run as a single-trip installation, the straddle incorporates

dual packing elements, providing bi-directional bubble-
tight pressure sealing, while the multi-cone slip system
provides a large slip-to-tubing contact area within
unsupported tubing. An intermediate spacer joint
assembly can be lengthened to extend the overall
straddle length to suit operational conditions.
The Evo-Trieve retrievable straddle is suitable for a range

of well environments and can be run and retrieved with
conventional well intervention deployment methods in
conjunction with field-proven Halliburton service tools.
The straddle is V0 qualified per ISO 14310 to 5,000 psi
and up to 275°F.
Applications
The Evo-Trieve EB0 retrievable straddle is a modular utility
tool designed to adapt to a wide range of monobore
tubing isolation applications.
» Used primarily as an ISO-qualified isolation device to
restore pressure integrity within leaking production and
injection completions
» Can also be used within the sandface section of
wellbores for water and gas shutoff for production
optimization purposes
» Used to isolate redundant or leaking downhole
completion tools, such as side-pocket mandrels or
chemical injection subs
» Can be used to repair damaged sand screens and
mitigate the effects of sand production
Features
» Standard H2S packing element system for critical well
deployment with reduced inventory management
» Packing element positioned above slips for improved
debris protection in adverse operational conditions
HAL36328
» Robust slip system helps prevent overexpansion in set

position, while mechanically locked in retracted position
when released
» Improved body lock ring system retains element pack-
off force during pressure reversals Evo-Trieve® EB0
» Incorporates field-proven sleeve-type release Retrievable Straddle
mechanism
» Anti-reset ring locks out external components,
improving retrieval capabilities
12-14
Benefits
» Modular design allows for variable straddle lengths » Packing element design returns to its original shape
between elements to suit different operational upon release, reducing the risk of hanging up on
requirements retrieval
» Controlled setting action and slip design helps ensure » Retrieved through restriction as part of development
the stress exerted on the casing or tubing is evenly program after exposure to maximum temperature and
distributed, thus preventing damage pressure effect
» Mechanically retained slips help reduce risks of » Can be run and retrieved on slickline, electric line, coiled
premature setting while running in hole and hanging up tubing, or workstring
on retrieval
Evo-Trieve® EB0 Retrievable Straddles

Pressure Rating
Casing/ Tubing
Maximum Minimum To Pass (V0 Tested) Temperature
17 25.3
5 1/2 139.7 4.530 115.06 2.625 66.68 4.562 115.87 5,000 344.5 5,000 344.5 275 135
20 29.76
29 43.15
7 177.8 5.720 145.28 3.625 92.07 5.750 146.05 5,000 344.5 5,000 344.5 140 60
32 47.62
12-15
BB0 Retrievable Straddle

The BB0 straddle is a large bore pack- Benefits
off device used to seal off damaged
or perforated tubing and isolate the » Packing element design enhances
annulus from tubing pressure. the ability to return to original
shape upon release, thus reducing
Run in a single trip, the straddle the risk of hanging up
incorporates dual packing elements, » Modular design allows for straddle
which provide the pressure seal. The lengths to be varied from
slip mechanisms anchor the straddle approximately 10 to 40 ft between
to the wellbore and are contained packing elements
within the two packing elements, » Slip mechanisms isolated from the
protected from produced fines and wellbore and protected from well
well debris. An intermediate pup joint debris for improved reliability
assembly can be lengthened to » Controlled setting action and slip
extend overall straddle length if design helps ensure stresses
desired. The straddle is run and exerted on the tubing are evenly
retrieved using conventional well distributed to help prevent damage
intervention methods, along with the » Mechanically retained slips help
Halliburton RS and PK service tools. reduce risks of premature setting
while running in hole and hanging
up on retrieval
Applications » Large bore ID reduces production
The BB0 device is a “utility” straddle choke
designed for a wide range of » Device can be run and retrieved on
applications. It is primarily used as a slickline, electric line, coiled tubing,
means of isolating damaged tubing or or workstring
short perforated intervals. The
straddle can also be used to isolate
redundant or leaking downhole tools,
such as side-pocket mandrels and
chemical injection subs.
Features
» One-trip run, two-trip retrieval
» One-piece dual-modulus packing
element
» Compact, modular design
» High running and retrieval speeds
» Large footprint segmented slips
» Slip mechanisms isolated from
the wellbore
on retrieval
» Large bore ID to OD ratio
HAL31626
BB0
Retrievable Straddle
12-16
BB0 Retrievable Straddles

Maximum Minimum
OD ID Length

2 7/8 73.03 6.4 9.52 2.280 57.91 1.000 25.40 3,000 206.84 3,000 206.84 Various
3 1/2 88.90 9.2 13.69 2.720 69.09 1.375 34.93 3,000 206.70 3,000 206.70 Various
11.6 17.26 3.650 92.71 2.340 59.44 4,000 275.76 3,000 206.70
12.6 18.75 3.650 92.71 2.340 59.44 4,000 275.76 4,000 275.76
4 1/2 114.30 13.5 20.09 3.650 92.71 2.340 59.44 5,000 344.50 5,000 344.50 Various
15.1 22.47 3.650 92.71 2.340 59.44 4,000 275.76 4,000 275.76
11.6 17.26 3.720 94.49 2.340 59.44 4,000 275.76 3,000 206.70
4.090 103.88 2.40 60.96 4,000 275.76 4,000 275.76
18 26.78
5 127.00 3.970 100.83 2.40 60.96 2,000 137.88 2,000 137.88 Various
23.2 34.52 4.090 103.88 2.40 60.96 4,000 275.76 3,000 206.70
17 25.29 4.530 115.06 2.625 66.68 5,000 344.50 4,500 310.26
4.530 115.06 2.625 66.68 5,000 344.50 5,000 344.50
5 1/2 139.70 20 29.76 Various
4.460 113.28 2.625 66.68 3,500 241.15 3,500 241.15
23 34.22 4.460 113.28 2.625 66.68 4,000 275.76 4,000 275.76
29 43.16 5.720 145.28 3.625 92.08 5,000 344.50 4,000 275.76
7 177.80 Various
35 52.08 5.720 145.28 3.625 92.08 5,000 344.50 5,000 344.50
Part Number Prefix: P.815BB0
12-17
BR0 Modular Straddle System

The BR0 modular straddle system allows the deployment
of long straddles in sections where running in one trip is
not possible because of available lubricator height
restrictions.
The modular straddle system consists of the BR0

sealbore packer and the RS2 tubing anchor seal assembly.
The first run places a lower BR0 packer with integral seal
receptacle immediately below the section to be isolated. Upper BR0 Packer
An RS2 anchor latch, tubing, and upper RS2 seal C/W Pup Joint and
receptacle (RS2 intermediate assembly) is then run and RS2 Anchor Latch
latched into the lower BR0 packer’s seal receptacle. The
required number of RS2 intermediate assemblies are
then run to make up the desired straddle length. The final
run comprises an RS2 anchor latch, pup joint, and upper
BR0 packer.
A total of four RS2 intermediate assemblies can be

installed between BR0 packers. If longer straddle lengths
are required, intermediate BR0 packers are installed to
allow stackup of additional RS2 intermediate assemblies.
Applications
The BR0 modular straddle system can be deployed in any
well where communication between the tubing and
annulus must be isolated. It is ideally suited for
applications in which long straddles must be run but
available lubricator lengths will not allow one-trip
installation.
RS2 Intermediate
The straddle sections can be run and retrieved using
Assembly
conventional well intervention methods.
The BR0 packers use Halliburton RO and PK service

tools, while the RS2 intermediate assemblies use the
industry-standard GS pulling tool.
Lower BR0 Packer

HAL30917
Run 1 Run 2 Run 3

BR0 Modular
Straddle System
12-18
Features Benefits
» One-piece dual-modulus packing » Helps maintain production and
element avoid costly well workover
» Compact, modular design operations
» Large footprint segmented slip » Slip mechanism position offers
mechanism protection from casing debris,
improving reliability RS2 Anchor
» Packing element above the slips
Latch
offers improved debris protection » Reduced risks of premature setting
» Slip mechanism located below while running in hole and hanging
packing element up on retrieval
» Controlled setting action » Allows high running and retrieval
» OD components rotationally locked speeds
» Can be run and retrieved on
slickline, electric line, coiled tubing,
or workstring
RS2 Tubing Anchor RS2 Seal

The RS2 tubing anchor assembly Benefits Receptacle
forms an integral part of the BR0 » Anchor seal units are manufactured
modular straddle system and allows from premium materials and are
long straddles to be run in sections designed to minimize stab-in seal
where lubricator height is limited. friction.
» One-piece seal mandrels reduce
The RS2 incorporates an anchor latch the possibility of tubing leaks Tubing
and mating seal receptacle, which are within the straddle assembly.
made up with a predetermined length » Anchor latch provides secure
of tubing to form the RS2 engagement within the seal
intermediate assembly. As multiple receptacle with an overpull,
intermediate assemblies are run in verifying engagement.
hole, the anchor latch will land in the RS2 Anchor
» Predetermined shear screw values
preceding intermediate assembly’s Latch
help ensure RS2 intermediate
seal receptacle, or BR0 packer seal
assemblies are retrieved
receptacle, to create a tubing-to-
sequentially.
annulus seal.
Features
» Premium seals
» One-piece seal mandrel
» Secure engagement
» Sequential retrieval
BR0 Packer
Seal Receptacle
RS2 Intermediate
Assembly Stackup
12-19
BR0 Modular Straddle System

Maximum Minimum
OD ID

6.4 9.52 2.280 57.91 5,000 344.50 5,000 344.50
2 7/8 73.03 1.000 25.40
8.7 12.95 2.140 54.36 5,000 344.50 5,000 344.50
3 1/2 88.90 9.2 13.69 2.720 69.09 1.375 34.93 3,000 206.70 3,000 206.70
11.6 17.26 3.650 92.71 2.340 59.44 4,000 275.76 3,000 206.70
12.6 18.75 3.650 92.71 2.340 59.44 4,000 275.76 4,000 275.76
4 1/2 114.30
13.5 20.09 3.650 92.71 2.340 59.44 5,000 344.50 5,000 344.50
15.1 22.47 3.650 92.71 2.340 59.44 4,000 275.76 4,000 275.76
15.0 22.31 4.280 108.71 2.500 63.50 4,000 275.76 4,000 275.76
4.090 103.89 2.400 60.96 4,000 275.76 4,000 275.76
18.0 26.78
5 127.00 3.970 100.84 2.400 60.96 2,000 137.88 2,000 137.88
20.3 30.20 4.090 103.89 2.400 60.96 5,200 358.48 5,200 358.48
23.2 34.52 4.090 103.89 2.400 60.96 4,000 275.76 3,000 206.70
4.530 115.06 2.625 66.68 5,000 344.50 4,500 310.26
17 25.29
4.470 113.54 2.625 66.68 3,000 206.70 3,000 206.70
4.530 115.06 2.625 66.68 5,000 344.50 5,000 344.50
5 1/2 139.70 20 29.75 4.470 113.54 2.625 66.68 3,000 206.70 3,000 206.70
4.460 113.28 2.625 66.68 4,000 275.76 3,500 241.15
23 34.21 4.460 113.28 2.625 66.68 5,000 344.50 4,500 310.26
26 38.68 4.280 108.71 2.340 59.44 5,000 344.50 5,000 344.50
6 5/8 168.28 32 47.62 5.500 139.70 3.400 86.36 5,000 344.50 5,000 344.50
26 38.69 5.935 150.75 3.625 92.08 3,000 206.70 3,000 206.70
29 43.16 5.720 145.29 3.625 92.08 5,000 344.50 4,000 275.76
7 177.80 32 47.6 5.720 145.29 3.625 92.08 5,000 344.50 5,000 344.50
35 52.1 5.720 145.29 3.625 92.08 5,000 344.50 5,000 344.50
38 56.55 5.635 143.13 3.625 92.08 4,000 275.76 4,000 275.76
Part Number Prefixes: P.803BR0; P.250RS2
12-20
Retrievable Gas Lift Straddles

Halliburton retrievable gas lift Applications
straddles allow for the introduction of
controlled gas lift into a well without BG0, BM0, and GL0 retrievable gas
the need for a costly workover. lift straddles are specifically designed
for installation in wells where the
Designed to be positioned across cost of a workover cannot be justified
pre-punched tubing or set across or where the well must be closed-in
existing gas lift mandrels that have until a workover can be planned.
lost integrity because of erosion or These systems also allow gas
mechanical damage, the injected gas injection to depths previously
passes through ports on the straddle unavailable or where a failed chemical
OD and into the production flow via injection sub allows hydrocarbons to
gas lift valves incorporated within the enter the injection control line.
straddle system. Dual packing
elements provide the pressure seal,
while a slip mechanism anchors the Features
straddle to the wellbore. The slip » Provides a gas lift solution to suit
mechanism is contained between the from 2 7/8 to 7 in.
packing elements, protected from » GL0 and BM0 straddles run in a
produced fines and well debris. single trip; retrieval for BM0 is
single trip, GL0 in two trips
The BG0 Econolift™ gas lift straddle
is run in two trips with the straddle » GL0 and BM0 straddles designed
installed on the first trip. An SU2 gas to accommodate up to three
injection head with integral gas lift industry-standard gas lift valves
valve is then landed and locked into » BG0 straddle and SU2 gas injection
the top of the straddle on the second head can be run and retrieved
trip. Should failure of the gas lift during separate trips
valves occur or changes in the » SU2 gas injection head
wellbore conditions require that the accommodates up to four industry-
gas lift valves be reconfigured, the standard gas lift valves
SU2 gas injection head can be » One-piece dual-modulus packing
retrieved and the gas lift valves elements
changed out without the need to » High running and retrieval speeds
retrieve the entire straddle assembly. » Large footprint segmented slips
Dummy (blank) plugs can also be » Slip mechanism isolated from
installed into the SU2 gas injection wellbore
head to isolate the flow path if » Slips mechanically retained on
required. retrieval
The GL0 gas lift straddle and the BM0 » Controlled setting action
Econolift gas lift straddle are both run » Field redressable
in a single trip with the gas lift valves
built into the straddle body. When
these gas lift valves need to be
replaced, the straddle is retrieved to
surface and the gas lift valves are
replaced and then repositioned
downhole. The BM0 is retrieved in
HAL31531
one trip while the GL0 is retrieved in

sections over two trips.
BG0 Retrievable
Gas Lift Straddle
12-21
Benefits
» BM0 straddle can be run and retrieved in a single trip, » Helps prevent the need for a costly workover
minimizing rig time » Packing element design enhances ability to return to
» Although run and retrieved in two trips, the SU2 gas original shape upon release, thus reducing the risk of
injection head can be recovered, redressed, and hanging up
replaced without the need to retrieve the entire BG0 » Slip mechanism isolated from the wellbore and
straddle assembly protected from well debris, thus improving reliability
» Cost-effective solution for installation of controlled gas » Mechanically retained slips reduce the risks of
lift in wells with depleted reservoirs premature setting while running in hole and hanging up
» Allows reinstatement of controlled gas lift in wells on retrieval
where the existing system has failed » Controlled setting action and slip design helps ensure
» Allows extension of existing gas lift to depths stresses exerted on tubing are evenly distributed, thus
previously unavailable preventing damage
Retrievable Gas Lift Straddles

Maximum Minimum
OD ID

2 7/8 73.03 6.4 9.52 2.280 57.91 0.950 24.13 3,000 206.70 3,000 206.70
9.2 13.69 2.710 68.83 1.375 34.93 3,000 206.70 3,000 206.70
3 1/2 88.90
10.2 15.70 2.710 68.83 1.375 34.93 3,000 206.70 3,000 206.70
11.6 17.26 3.650 92.71 2.000 50.80 4,000 275.76 4,000 275.76
4 1/2 114.30 12.6 18.80 3.650 92.71 2.000 50.80 4,000 275.76 4,000 275.76
13.5 20.14 3.650 92.71 2.000 50.80 4,000 275.76 4,000 275.76
5 127.00 18.0 26.78 4.090 103.89 2.400 60.96 4,000 275.76 4,000 275.76
17 25.26 4.530 115.06 4,000 275.76 4,000 275.76
5 1/2 139.70 20.0 29.80 4.530 115.06 2.400 60.96 4,000 275.76 4,000 275.76
23 34.23 4.460 113.28 5,000 344.50 5,000 344.50
26.0 38.68 5.935 150.75 3.375 85.73 3,500 241.15 3,500 241.15
7 177.80 29 43.16 5.720 145.28 3.375 85.73 4,000 275.76 4,000 275.76
32.0 47.60 5.720 145.28 3.375 85.73 4,000 275.76 4,000 275.76
Part Number Prefixes: P.815BG0; P.815BM0; P.815GL0
12-22

The CV0 straddle is an isolation » One-piece dual-modulus
device designed to be installed packing element
across an existing tubing-retrievable » High running and retrieval speeds
subsurface safety valve (TRSSSV) or » Large footprint segmented slips
subsurface safety valve (SSSV) nipple » Slip mechanism isolated
profile, which has lost integrity. from wellbore
Run and retrieved in a single trip, the
on retrieval
CV0 straddle incorporates dual
packing elements that seal the flow » Controlled setting action
couplings or pup joints on either side » Field redressable
of the TRSSSV or SSSV nipple. A slip
mechanism anchors the tool to the
wellbore and is contained between
Benefits
the packing elements, protected from » Cost-effective solution in situations
produced fines and well debris. where the primary safety valve has
lost integrity
Once in position, the straddle’s » Helps prevent the need for a
integral safety valve is operated costly workover
conventionally by pressurizing the » Packing element design enhances
existing completion hydraulic control ability to return to original shape
line. A selection of Halliburton insert upon release, thus reducing
valves is available to suit a variety of hanging up risk
applications.
» Slip mechanism isolated from the
wellbore and protected from well
Applications debris, thus improving reliability
» Mechanically retained slips help
» Specifically designed for reduce risks of premature setting
applications in which an existing while running in hole and hanging
TRSSSV has lost integrity or the up on retrieval
SSSV nipple sealbore has been » Controlled setting action and slip
damaged and can no longer provide design helps ensure stresses
a pressure seal exerted on the tubing are evenly
» Provides a fully functional safety distributed, thus preventing
valve that helps prevent the need damage
for a costly workover » Can be run and retrieved on
slickline, electric line, coiled tubing,
or workstring
Features
» Uses existing completion
control line
» Adaptable to most completion
designs
» One-trip run and retrieve
HAL33216
CV0 Retrievable Straddle

with Integral Safety Valve
12-23

Maximum Minimum
Length
OD ID
in. mm lb/ft kg/m in. mm in. mm psi bar psi bar ft

3 1/2 88.90 9.2 13.69 2.730 69.34 1.125 28.575 5,000 344.50 5,000 344.50 Various
12.6 18.80 3.780 96.01
4 1/2 114.30 1.845 46.86 5,000 344.50 5,000 344.50 Various
15.1 22.47 3.650 92.71
17 25.26
5 1/2 139.70 4.650 118.11 2.500 63.50 5,000 344.50 5,000 344.50 Various
20.0 29.89
29 43.15 5.965 151.51
7 177.80 3.22 81.79 5,000 344.50 5,000 344.50 Various
32.0 47.60 6.020 152.91
Part Number Prefix: P.815CV0
12-24
Otis® G Pack-Off Anchors

Otis® G pack-off anchors are designed to set anywhere in
the tubing string to straddle and pack off holes or other
communication in the tubing string, so well production
can be continued without pulling the tubing. Anchors are Slip-T ype Holddown
run and set by wireline methods under pressure without
killing the well. Pressure ratings for all Otis pack-off
anchors are dependent on packing elements and the
condition of the tubing string.
The G pack-off anchor is particularly suited for installations
in which high production volume is desired. The use of an
internal running and pulling neck permits a large ID. A
large bore allows the use of properly sized wireline tools
(bottomhole pressure bombs, etc.). The anchor uses an Centralizers
Otis D collar stop or G slip stop at the bottom. The collar Top Otis® G
stop is designed to locate and lock in the collar recess of Pack-Off Assembly
upset or non-upset tubing. For streamlined tubing without
collar recess, a slip-type lower stop is available. The upper
pack-off section is usually anchored with a slip-type
holddown. The G pack-off assembly is designed to seal
against the tubing wall and is held in its set position by a
mechanical lock. It is a pressure-balanced unit designed to
seal against pressures from above and below. Spacer Pipe
Otis® D Collar Stop

Size OD ID

1.900 48.26 1.468 37.28 0.750 19.05
2.063 52.40 1.593 40.46 0.812 20.62
2.375 60.32 1.843 46.81 1.062 26.97
2.875 73.02 2.281 57.93 1.500 38.10
3.500 88.90 2.720 69.08 2.000 50.80
4.500 114.30 3.800 96.52 2.780 70.61
Bottom Otis G
Otis® G Pack-Off Anchor Pack-Off Assembly
Size Weight OD ID Centralizers
1.900 48.26 1.468 37.28 0.742 18.84
2.063 52.40 1.593 40.46 0.812 20.62
Otis D Colla r
2.375 60.32 1.893 48.08 0.957 24.30
Stop
2.875 73.02 2.281 57.93 1.500 38.1
9.2 13.68 2.840 72.13 1.880 47.75
3.500 88.90 10.3 15.32 2.700 68.58 1.700 43.18
12.95 19.26 2.550 13.77 1.520 38.60
4.500 114.30 12.6 18.74 3.805 96.64 2.792 70.90
HAL12517
25.29 to
5.500 139.70 17 to 20 4.500 114.30 3.500 88.90
29.76
Specify: tubing size and weight, thread nipple profiles and ID. Otis® G
Part Number Prefixes: 13GO: G stop pack-off; 3DO: D collar lock Pack-Off Anchor
12-25
12-26
Appendix
13
Appendix
Casing Data
Size Weight ID Drift Capacity
in. mm lb/ft in. mm in. mm bbl/100 ft

9.50 4.090 103.89 3.965 100.71 1.63
10.50 4.052 102.92 3.927 99.75 1.59
11.60 4.000 101.60 3.875 98.43 1.55
12.60 3.958 100.53 3.833 97.36 1.52
13.50 3.920 99.57 3.795 96.39 1.49
15.10 3.826 97.18 3.701 94.01 1.42
4 1/2 114.30 16.60 3.754 95.35 3.629 92.18 1.37
16.90 3.740 95.00 3.615 91.82 1.36
17.70 3.696 93.88 3.571 90.70 1.33
18.80 3.640 92.46 3.515 89.28 1.29
21.60 3.500 88.90 3.375 85.73 1.19
24.60 3.380 85.85 3.255 82.68 1.11
26.50 3.240 82.30 3.115 79.12 1.02
11.50 4.560 115.82 4.435 112.65 2.02
13.00 4.494 114.15 4.369 110.97 1.96
15.00 4.408 111.96 4.283 108.79 1.89
18.00 4.276 108.61 4.151 105.44 1.78
20.30 4.184 106.27 4.059 103.10 1.70
5 127.00 20.80 4.156 105.56 4.031 102.39 1.68
21.40 4.126 104.80 4.001 101.63 1.65
23.20 4.044 102.72 3.919 99.54 1.59
24.20 4.000 101.60 3.875 98.43 1.55
26.70 3.876 98.45 3.751 95.28 1.46
32.00 3.620 91.95 3.495 88.77 1.27
13.00 5.044 128.12 4.919 124.94 2.47
14.00 5.012 127.30 4.887 124.13 2.44
15.50 4.950 125.73 4.825 122.56 2.38
17.00 4.892 124.26 4.767 121.08 2.32
20.00 4.778 121.36 4.653 118.19 2.22
23.00 4.670 4.545 2.12
118.62 115.44
5 1/2 139.70 26.00 4.548 4.423 2.01
26.00 4.548 115.52 4.423 112.34 2.01
28.40 4.440 112.78 4.315 109.60 1.91
29.70 4.376 111.15 4.251 107.98 1.86
32.30 4.276 108.61 4.151 105.44 1.78
36.40 4.090 103.89 3.965 100.71 1.62
39.30 4.044 102.72 3.919 79.54 1.59
15.00 5.542 140.77 5.399 137.13 2.98
18.00 5.424 137.77 5.299 134.59 2.86
6 152.40 20.00 5.352 135.94 5.227 132.77 2.78
23.00 5.240 133.10 5.115 129.92 2.67
26.00 5.132 130.35 5.007 127.18 2.56
17.00 6.135 155.83 6.010 152.65 3.66
20.00 6.049 153.64 5.924 150.47 3.55
24.00 5.921 150.39 5.796 147.22 3.41
28.00 5.791 5.666 3.26
147.09 143.92
6 5/8 168.28 32.00 5.675 5.550 3.13
32.00 5.675 144.15 5.550 140.97 3.13
34.50 5.575 141.61 5.450 138.43 3.02
40.20 5.375 136.53 5.250 133.35 2.81
65.80 4.375 111.13 4.250 107.95 1.86
13-1
Casing Data (Continued)


17.00 6.538 166.07 6.413 162.89 4.15
20.00 6.456 163.98 6.331 160.81 4.05
23.00 6.366 161.70 6.241 158.52 3.94
26.00 6.276 159.41 6.151 156.24 3.83
29.00 6.184 157.07 6.059 153.90 3.71
32.00 6.094 154.79 5.969 151.61 3.61
35.00 6.004 152.50 5.879 149.33 3.50
38.00 5.920 5.795 3.40
150.37 147.19
7 177.80 41.00 5.820 5.695 3.29
41.00 5.820 147.83 5.695 144.65 3.29
42.70 5.750 146.05 5.625 142.88 3.21
44.00 5.720 145.29 5.595 142.11 3.18
45.40 5.660 143.76 5.535 140.59 3.11
49.50 5.540 140.72 5.415 137.54 2.98
53.60 5.376 136.55 5.251 133.38 2.81
58.00 5.240 133.10 5.115 129.92 2.67
66.50 5.040 128.02 4.915 124.84 2.47
20.00 7.125 180.98 7.000 177.80 4.93
24.00 7.025 178.44 6.900 175.26 4.79
26.40 6.969 177.01 6.844 173.84 4.72
29.70 6.875 174.63 6.750 171.45 4.59
33.70 6.765 171.83 6.640 168.66 4.45
39.00 6.625 6.500 4.26
7 5/8 193.68 168.28 165.10
42.80 6.501 6.376 4.11
42.80 6.501 165.13 6.376 161.95 4.11
45.30 6.435 163.45 6.310 160.27 4.02
47.10 6.375 161.93 6.250 158.75 3.95
51.20 6.126 155.60 6.126 155.58 3.80
52.80 6.076 154.33 6.076 152.40 3.74
7 3/4 196.85 46.10 6.560 166.62 6.500 165.10 4.18
24.00 8.097 205.66 7.972 202.49 6.37
28.00 8.017 203.63 7.892 200.46 6.24
32.00 7.921 201.19 7.796 198.02 6.09
36.00 7.825 7.700 5.95
198.76 195.58
8 5/8 219.08 40.00 7.725 7.600 5.80
40.00 7.725 196.22 7.6 193.04 5.8
44.00 7.625 193.68 7.500 190.50 5.65
49.00 7.511 190.78 7.386 187.60 5.48
52.00 7.435 188.85 7.310 185.67 5.37
8 3/4 222.25 49.70 7.636 193.95 7.500 190.50 5.66
29.30 9.063 230.20 8.907 226.24 7.98
32.30 9.001 228.63 8.845 224.66 7.87
36.00 8.921 226.59 8.765 222.63 7.73
38.00 8.885 225.68 8.76 222.50 7.67
40.00 8.835 224.41 8.679 220.45 7.58
43.50 8.755 222.38 8.599 218.41 7.45
47.00 8.681 8.525 7.32
220.50 216.54
9 5/8 244.48 53.50 8.535 8.379 7.08
53.50 8.535 216.79 8.379 212.83 7.08
58.40 8.435 214.25 8.279 210.29 6.91
59.40 8.407 213.54 8.251 209.58 6.87
61.10 8.375 212.73 8.219 208.76 6.81
64.90 8.281 210.34 8.125 206.38 6.66
70.30 8.157 207.19 8.001 203.23 6.46
71.80 8.125 206.38 7.969 202.41 6.41
13-2
Completion Solutions | Appendix
Casing Data (Continued)


9 3/4 247.65 59.20 8.560 217.42 8.500 215.90 7.12
9 7/8 250.83 62.80 8.625 219.08 8.500 215.90 7.23
32.75 10.192 258.88 10.036 254.91 10.09
35.75 10.136 257.45 10.011 254.28 9.98
40.50 10.050 255.27 9.894 251.31 9.81
45.50 9.950 252.73 9.794 248.77 9.62
51.00 9.850 250.19 9.694 246.23 9.42
55.50 9.760 247.90 9.604 243.94 9.25
60.70 9.660 245.36 9.504 241.40 9.06
65.70 9.560 242.82 9.404 238.86 8.88
71.10 9.450 240.03 9.294 236.07 8.67
73.20 9.406 238.91 9.250 234.95 8.59
10 3/4 273.05
76.00 9.350 237.49 9.194 233.53 8.49
79.20 9.282 235.76 9.126 231.80 8.37
81.00 9.250 234.95 9.094 230.99 8.31
38.00 11.150 283.21 10.994 279.25 12.08
42.00 11.084 281.53 10.928 277.57 11.93
47.00 11.000 279.40 10.844 275.44 11.75
54.00 10.880 276.35 10.724 272.39 11.50
60.00 10.772 273.61 10.616 269.65 11.27
65.00 10.682 271.32 10.526 267.36 11.08
66.70 10.656 270.66 10.500 266.70 11.03
71.00 10.586 10.430 10.89
268.88 264.92
73.60 10.532 10.376 10.78
73.60 10.532 267.51 10.376 263.55 10.78
75.00 10.514 267.06 10.358 263.09 10.74
76.00 10.500 266.70 10.344 262.74 10.71
11 3/4 298.45
79.00 10.438 265.13 10.282 261.16 10.58
80.50 10.406 264.31 10.25 260.35 10.52
83.00 10.368 263.35 10.212 259.38 10.44
87.20 10.282 261.16 10.126 257.20 10.27
95.00 10.124 257.15 9.968 253.19 9.96
11 7/8 301.63 71.80 10.711 272.06 10.625 269.88 11.14
48.00 12.715 322.96 12.559 319.00 15.71
54.50 12.615 320.42 12.459 316.46 15.46
61.00 12.515 317.88 12.359 313.92 15.21
68.00 12.415 315.34 12.259 311.38 14.97
72.00 12.347 313.61 12.191 309.65 14.81
77.00 12.275 311.79 12.119 307.82 14.64
80.70 12.215 310.26 12.059 306.30 14.49
83.00 12.175 12.019 14.40
309.25 305.28
13 3/8 339.73 85.00 12.159 12.003 14.36
85.00 12.159 308.84 12.003 304.88 14.36
86.00 12.125 307.98 11.969 304.01 14.28
91.00 12.055 306.20 11.899 302.23 14.12
92.00 12.031 305.59 11.875 301.63 14.06
96.00 11.975 304.17 11.819 300.20 13.93
98.00 11.937 303.20 11.781 299.24 13.84
100.30 11.907 302.44 11.751 298.48 13.77
102.00 11.889 301.98 11.733 298.02 13.73
13 1/2 342.90 81.40 12.340 313.44 12.250 311.15 14.79
13 5/8 346.08 88.20 12.375 314.33 12.250 311.15 14.88
13-3
API Tubing Table

Nominal Joint Yield
Tubing Size Threaded Coupling Capacity Table
Weight Strength
Internal
Wall Coupling Collapse
T&C ID Yield T&C
T&C Grade Thickness Drift OD Upset Upset Resistance T&C Barrels Linear ft
Nom. OD Non- in. Pressure Non-
Upset in. Dia. Non- Reg. Spec. psi Upset per per
in. in. Upset psi Upset
lb/ft in. Upset in. in. lb Linear ft Barrel
lb/ft lb
in.
H-40 7,200 7,530 6,360 13,300
J-55 9,370 10,360 8,740 18,290
3/4 1.05 1.14 1.20 0.113 0.824 0.730 1.313 1.660 0.0007 1516.13
C-75 12,250 14,120 11,920 24,940
N-80 12,710 15,070 12,710 26,610
H-40 6,820 7,080 10,960 19,760
J-55 8,860 9,730 15,060 27,160
1 1.315 1.700 1.800 0.113 1.049 0.955 1.660 1.900 0.0011 935.49
C-75 11,590 13,270 20,540 37,040
N-80 12,270 14,160 21,910 39,510
H-40 0.125 1.410 5,220 5,270 0.0019 517.79
15,530 26,740
H-40 0.140 1.380 5,790 5,900 0.0018 540.55
0.125 1.410 6,790 7,250 0.0019 517.79
1 1/4 1.660 2.300 2.400 J-55 1.286 2.054 2.200 21,360 36,770
0.140 1.380 7,530 8,120 0.0018 540.55
C-75 0.140 1.380 9,840 11,070 29,120 50,140 0.0018 540.55
N-80 0.140 1.380 10,420 11,810 31,060 53,480 0.0018 540.55
H-40 0.125 1.650 4,450 0.0026 378.11
19,090 31,980
H-40 0.145 1.610 5,290 0.0025 397.14
0.125 1.650 5,790 0.0026 378.11
1 1/2 1.900 2.750 2.900 J-55 1.516 2.200 2.500 26,250 43,970
0.145 1.610 6,870 0.0025 397.14
C-75 0.145 1.610 8,990 10,020 35,800 59,960 0.0025 397.14
N-80 0.145 1.610 9,520 10,680 38,180 63,960 0.0025 397.14
H-40 5,240 5,290
J-55 6,820 7,280
2 1/16 2.063 0.156 1.751 0.0030 335.75
C-75 8,910 9,920
N-80 9,440 10,590
4.00 H-40 0.167 2.041 1.947 4,880 4,920 30,130 0.0040 247.12
4.60 4.70 H-40 0.190 1.995 1.901 5,520 5,600 35,960 52,170 0.0039 258.65
4.00 J-55 0.167 2.041 1.947 6,340 6,770 41,430 0.0040 247.12
4.60 J-55 0.190 1.995 1.901 7,180 7,700 49,450 71,730 0.0039 258.65
4.70
4.00 0.167 2.041 1.947 8,150 9,230 56,500 0.0040 247.12
4.60 4.70 C-75 0.190 1.995 1.901 9,380 10,500 67,430 97,820 0.0039 258.65
2 3/8 2.375 2.875 3.063 2.910
5.80 C-75 0.254 1.867 1.773 12,180 14,040 96,560 126,940 0.0034 295.33
5.95
4.00 N-80 0.167 2.041 1.947 8,660 9,840 60,260 0.0040 247.12
4.60 4.70 N-80 0.190 1.995 1.901 9,940 11,200 71,930 104,340 0.0039 258.65
5.80 5.95 N-80 0.254 1.867 1.773 12,890 14,970 102,990 135,400 0.0034 295.33
4.60 4.70 P-105 0.190 1.995 1.901 13,250 14,700 94,410 136,940 0.0039 258.65
5.80 5.95 P-105 0.254 1.867 1.773 17,190 19,650 135,180 177,710 0.0034 295.33
6.40 6.50 H-40 0.217 2.441 2.347 5,230 5,280 52,780 72,480 0.0058 172.76
6.40 6.50 J-55 0.217 2.441 2.347 6,800 7,260 72,580 99,660 0.0058 172.76
6.40 6.50 C-75 0.217 2.441 2.347 8,900 9,910 98,970 135,900 0.0058 172.76
8.60 8.70 C-75 0.308 2.259 2.165 12,200 14,060 149,360 185,290 0.0050 201.72
2 7/8 2.875 3.500 3.668 3.460
6.40 6.50 N-80 0.217 2.441 2.347 9,420 10,570 105,570 144,960 0.0058 172.76
8.60 8.70 N-80 0.308 2.259 2.165 12,920 15,000 159,310 198,710 0.0050 201.72
6.40 6.50 P-105 0.217 2.441 2.347 12,560 13,870 138,560 190,260 0.0058 172.76
8.60 8.70 P-105 0.308 2.259 2.165 17,220 19,690 209,100 260,810 0.0050 201.72
13-4
API Tubing Table

Nominal Joint Yield
Tubing Size Threaded Coupling Capacity Table
Weight Strength
Internal
Wall Coupling Collapse
T&C ID Yield T&C
T&C Grade Thickness Drift OD Upset Upset Resistance T&C Barrels Linear ft
Nom. OD Non- in. Pressure Non-
Upset in. Dia. Non- Reg. Spec. psi Upset per per
in. in. Upset psi Upset
lb/ft in. Upset in. in. lb Linear ft Barrel
lb/ft lb
in.
7.70 H-40 0.216 3.068 2.943 4,070 4,320 65,070 0.0091 109.37
9.20 9.30 H-40 0.254 2.992 2.867 5,050 5,080 79,540 103,610 0.0087 114.99
10.20 H-40 0.289 2.922 2.797 5,680 5,780 92,550 0.0083 120.57
7.70 J-55 0.216 3.068 2.943 5,290 5,940 89,470 0.0091 109.37
9.20 9.30 J-55 0.254 2.992 2.867 6,560 6,980 109,370 142,460 0.0087 114.99
10.20 J-55 0.289 2.922 2.797 7,390 7,950 127,250 0.0083 120.57
7.70 C-75 0.216 3.068 2.943 6,690 8,100 122,010 0.0091 109.37
9.20 9.30 0.254 2.992 2.867 8,530 9,520 149,140 194,260 0.0087 114.99
3 1/2 3.500 10.20 C-75 4.250 4.500 4.180
0.289 2.922 2.797 9,660 10,840 173,530 0.0083 120.57
12.70 12.95 C-75 0.375 2.750 2.625 12,200 14,060 230,990 276,120 0.0073 136.12
7.70 N-80 0.216 3.068 2.943 7,080 8,640 130,140 0.0091 109.37
9.20 9.30 N-80 0.254 2.992 2.867 9,080 10,160 159,090 207,220 0.0087 114.99
10.20 N-80 0.289 2.922 2.797 10,230 11,560 185,100 0.0083 120.57
12.70 12.95 N-80 0.375 2.750 2.625 12,920 15,000 246,390 294,530 0.0073 136.12
9.20 9.30 P-105 0.254 2.992 2.867 12,110 13,330 208,800 271,970 0.0087 114.99
12.70 12.95 P-105 0.375 2.750 2.625 17,200 19,690 323,390 386,570 0.0073 136.12
H-40 0.226 3.548 3.423 3,580 3,960 72,000 0.0122 81.78
H-40 0.262 3.476 3.351 4,420 4,580 123,070 0.0117 85.20
J-55 0.226 3.548 3.423 4,650 5,440 99,010 0.0122 81.78
11.00 J-55 0.262 3.476 3.351 5,750 6,300 135,010 169,220 0.0117 85.20
4 4.000 9.500 4.750 5.000
0 C-75 0.226 3.548 3.423 5,800 7,420 0.0122 81.78
C-75 0.262 3.476 3.351 7,330 8,600 230,750 0.0117 85.20
N-80 0.226 3.548 3.423 6,120 7,910 144,010 0.0122 81.78
N-80 0.262 3.476 3.351 7,780 9,170 246,140 0.0117 85.20
H-40 3,930 4,220 104,360 144,020
J-55 0.271 3.958 3.833 5.200 5.563 5,100 5,800 143,500 198,030 0.0152 65.71
4 1/2 4.500 12.600 12.75
C-75 6,430 7,900 195,680 270,240
N-80 6,810 8,430 208,730 288,040
13-5
Halliburton OECO® Thread Chart

OECO®
Tubing Size
Type A or B Type C or D
Joint OD Joint OD
Nom. OD
Wt/ft Wall ID Drift Joint ID Joint ID
in. in. Reg. Spec. Reg. Spec.
1.8 0.133 1.049 0.955 1.552 1.525 0.970
1 1.315
2.25 0.179 0.957 0.848 1.600 .864
2.4 0.140 1.380 1.266 1.833 1.858 1.300
1 1/4 1.660 3.02 0.191 1.278 1.184 1.927 1.218
3.24 0.198 1.264 1.170 1.927 1.200
2.9 0.145 1.610 1.516 2.113 2.094 1.530
1 1/2 1.900 3.64 0.200 1.500 1.406 2.162 1.440
4.19 0.219 1.462 1.368 2.179 1.390
3.25 0.156 1.751 1.657 2.330 2.295 1.700
2 1/16 2.063
4.5 0.225 1.163 1.519 2.460 2.407 1.550
4.7 0.190 1.995 1.901 2.700 2.655 1.945
5.3 0.218 1.939 1.845 2.750 2.700 1.890
2 3/8 2.375 5.95 0.254 1.867 1.773 2.906 2.782 1.805
6.2 0.261 1.853 1.759 2.938 2.794 1.795
7.7 0.336 1.703 1.609 3.125 3.002 1.645
6.5 0.217 2.441 2.347 3.210 3.166 2.371
7.9 0.276 2.323 2.229 3.438 3.312 2.265
8.7 0.308 2.259 2.165 3.500 3.365 2.200
2 7/8 2.875
9.5 0.340 2.195 2.101 3.625 3.419 2.130
10.7 0.392 2.091 1.997 3.723 3.595 2.035
11.0 0.405 2.065 1.971 3.740 1.994
9.3 0.254 2.992 2.867 3.915 3.859 2.920
10.3 0.289 2.992 2.797 3.980 3.914 2.870
3 1/2 3.500 12.8 0.368 2.764 2.639 4.313 2.700
12.95 0.375 2.750 2.625 4.313 4.189 2.687
15.8 0.476 2.548 2.423 4.644 4.474 2.490
4 4.000 13.4 0.330 3.340 3.215 4.625 4.514 3.275
12.75 0.271 3.958 3.833 4.920 4.861 3.865
4 1/2 4.500
13.5 0.290 3.920 3.795 4.955 4.890 3.840
All tubing and joint dimensions in inches.
Halliburton OECO® Thread Compatibility Chart

OECO® Thread Compatible With
OECO A CS Hydril®
OECO B CS-CB Hydril
OECO C PH-6 Hydril
OECO D PH-6-CB Hydril
Hydril is a registered trademark of Hydril Company.
13-6
Conversion Factors
Acre = 43,560 square feet Foot per second = 0.68182 mile per hour Part per million = 0.05835 grain per gallon
Acre = 4.047 square meters Foot pound = 0.001286 British Thermal Unit Part per million = 8.345 pounds per million gal
Foot pound per
Acre foot = 7,758 barrels = 0.001818 horsepower Pascal (Pa) = 0.00015 pound per square inch
second
Atmosphere = 33.94 feet of water Gallon (US) = 0.02381 barrel Pound = 7000 grains
Atmosphere = 29.92 inches of mercury Gallon (US) = 0.1337 cubic feet Pound = 0.4536 kilogram
Atmosphere = 760 millimeters of mercury Gallon (US) = 231.000 cubic inches Pound = 0.4448 Decanewton (daN)
pounds per square
Atmosphere = 14.70
inch
Gallon (US) = 3.785 liters Pound per square inch = 2.309 feet of water @ 60°F
pounds per square

Bar = 14.504 Gallon (US) = 0.83267 gallon (Imperial) Pound per square inch = 2.0353 inches of mercury
inch
millimeters of
Barrel = 5.6146 cubic feet Gallon (US) = 0.003785 cubic meters Pound per square inch = 51.697
mercury
Barrel = 42 gallons Gallon (Imperial) = 1.20095 gallons (US) Pound per square inch = 0.0703 kilograms per sq. cm
Barrel of water
= 0.1588 metric ton Gallon (Imperial) = 277.274 cubic inches Pound per square inch = 0.0689 bar
@60°F
Barrel (36° API) = 0.1342 metric ton Gallon per minute = 1.429 barrels per hour Pound per square inch = 0.0069 Megapascal (MPa)
Barrel per hour = 0.0936 cubic feet per minute Gallon per minute = 0.1337 cubic feet per minute Pound per square inch = 6.895 Kilopascal (KPa)
Barrel per hour = 0.700 gallon per minute Gallon per minute = 34.286 barrels per day Pound per square inch = 6895 Pascal (Pa)
cubic inches per
Barrel per hour = 2.695 Gram = 0.03527 ounce Pound per million gals. = 0.00700 grain per gallon
second
Barrel per day = 0.0292 gallon per minute Horsepower = 42.44 BTUs per minute Pound per million gals. = 0.11982 parts per million
foot-pounds per
British Thermal Unit = 0.2520 kilogram calorie Horsepower = 33 Quart (Liquid) = 0.946 liter
minute
foot-pounds per
British Thermal Unit = 0.2928 watt hour Horsepower = 550 Sack cement (set) = 1.1 cubic feet
second
BTU per minute = 0.0236 horsepower Horsepower = 1.014 horsepower (metric) Square centimeter = 0.1550 square inch
Centimeter = 0.3937 inch Horsepower = 0.7457 kilowatt Square foot = 0.0929 square meter
Centimeter of
= 0.1934 pound per square inch Horsepower hour = 2.547 British Thermal Units Square inch = 6.452 square centimeters
mercury
Cubic centimeter = 0.061 cubic inch Inch = 2.540 centimeters Square kilometer = 0.3861 square mile
Cubic foot = 0.1781 barrel Inch of mercury = 1.134 feet of water Square meter = 10.76 square feet
Cubic foot = 7.4805 gallons (US) Inch of mercury = 0.4912 pound per square inch Square mile = 2.590 square kilometers
Cubic foot = 0.0283 cubic meter Inch of water @60°F = 0.0361 pound per square inch Temp. Centigrade = 5/9 (Temp. °F - 32)
Cubic foot = 0.9091 sacks cement (set) Kilogram = 2.2046 pounds Temp. Fahrenheit = 9/5 (Temp. °C) + 32
Cubic foot per minute = 10.686 barrels per hour Kilogram Calorie = 3.968 British Thermal Units Temp. Absolute (Kelvin) = Temp. °C + 273
cubic inches per Kilogram per square pounds per square Temp. Absolute
Cubic foot per minute = 28.80 = 14.223 = Temp. °F + 460
second cm inch (Rankine)
Cubic foot per minute = 7.481 gallons per minute Kilometer = 3,281 feet Ton (Long) = 2.24 pounds
Cubic inch = 16.387 cubic centimeters Kilometer = 0.6214 mile Ton (Metric) = 2.205 pounds
pounds per square
Cubic meter = 6.2897 barrels Kilopascal (KPa) = 0.145 Ton (Short or Net) = 2,000 pounds
inch
Cubic meter = 35.314 cubic feet Kilowatt = 1.341 horsepower Ton (Metric) = 1.102 tons (short or net)
Cubic meter = 1.308 cubic yards Liter = 0.2642 gallon Ton (Metric) = 1,000 kilograms
barrels of water @
Cubic meter = 264.20 gallon US Liter = 1.0567 quarts Ton (Metric) = 6.297
60°F
Cubic yard = 4.8089 barrels Megapascal (MPa) = 145.03 pound per square inch Ton (Short or Net) = 7.454 barrels (36° API)
Cubic yard = 46,656 cubic inches Meter = 3.281 feet Watt-hour = 0.907 ton (metric)
Cubic yard = 0.7646 cubic meter Meter = 39.37 inches Watt-hour = 3.415 British Thermal Units
Decanewton (daN) = 2.2481 pounds Mile = 5,280 feet Yard = 0.9144 meter
Foot = 30.48 centimeters Mile = 1.609 kilometers
Foot = 0.3048 meter Mile per hour = 1.4667 feet per second
Foot of water @ 60°F = 0.4331 pound per square inch Ounce (Avoirdupois) = 28.3495 grams
13-7
Fraction, Decimal, Millimeter Conversion Chart

Fraction Decimal Fraction Decimal
mm mm
To 1 To 2 To 3 To 1 To 2 To 3
4ths 8ths 16ths 32nds 64ths 4ths 8ths 16ths 32nds 64ths
Place Places Places Place Places Places
1/64 0 0.02 0.016 0.397 33/64 0.5 0.52 0.516 13.097

1/32 0 0.03 0.031 0.794 17/32 0.5 0.53 0.531 13.494
3/64 0 0.05 0.047 1.191 35/64 0.6 0.55 0.547 13.891
1/16 0.1 0.06 0.062 1.588 9/16 0.6 0.56 0.562 14.288
5/64 0.1 0.08 0.078 1.984 37/64 0.6 0.58 0.578 14.684
3/32 0.1 0.09 0.094 2.381 19/32 0.6 0.59 0.594 15.081
7/64 0.1 0.11 0.109 2.778 39/64 0.6 0.61 0.609 15.478
1/8 0.1 0.12 0.125 3.175 5/8 0.6 0.62 0.625 15.875
9/64 0.1 0.14 0.141 3.572 41/64 0.6 0.64 0.641 16.272
5/32 0.2 0.16 0.156 3.969 21/32 0.7 0.66 0.656 16.669
11/64 0.2 0.17 0.172 4.366 43/64 0.7 0.67 0.672 17.066
3/16 0.2 0.19 0.188 4.763 11/16 0.7 0.69 0.688 17.463
13/64 0.2 0.20 0.203 5.159 45/64 0.7 0.70 0.703 17.859
7/37 0.2 0.22 0.219 5.556 23/32 0.7 0.72 0.719 18.256
15/64 0.2 0.23 0.234 5.953 47/64 0.7 0.73 0.734 18.653
1/4 0.2 0.25 0.250 6.350 3/4 0.8 0.75 0.750 19.050
17/64 0.3 0.27 0.266 6.747 49/64 0.8 0.77 0.766 19.447
9/32 0.3 0.28 0.281 7.144 25/32 0.8 0.78 0.781 19.844
19/64 0.3 0.30 0.297 7.541 51/64 0.8 0.80 0.797 20.241
5/16 0.3 0.31 0.312 7.938 13/16 0.8 0.81 0.812 20.638
21/64 0.3 0.33 0.328 8.334 53/64 0.8 0.83 0.828 21.034
11/32 0.3 0.34 0.344 8.731 27/32 0.8 0.84 0.844 21.431
23/64 0.4 0.36 0.359 9.128 55/64 0.9 0.86 0.859 21.828
3/8 0.4 0.38 0.375 9.525 7/8 0.9 0.88 0.875 22.225
25/64 0.4 0.39 0.391 9.922 57/64 0.9 0.89 0.891 22.622
13/32 0.4 0.41 0.406 10.319 29/32 0.9 0.91 0.906 23.019
27/64 0.4 0.42 0.422 10.716 59/64 0.9 0.92 0.922 23.416
7/16 0.4 0.44 0.433 11.113 15/16 0.9 0.94 0.938 23.813
29/64 0.4 0.45 0.453 11.509 61/64 1 0.95 0.953 24.209
15/32 0.5 0.47 0.469 11.906 31/32 1 0.97 0.969 24.606
31/64 0.5 0.48 0.484 12.303 63/64 1 0.98 0.984 25.003
1/2 0.5 0.50 0.50 12.700 1 1 1.00 1.000 25.400
13-8
Inches Setting Stroke on Tubing for Desired Tubing Weight or Tension on Packer
1.660-in. OD - 2.40 lb/ft Tubing 2 1/16-in. OD - 2.40 lb/ft Tubing

5,000 10,000 15,000 20,000 25,000 30,000 5,000 10,000 15,000 20,000 25,000 30,000
1,000 5 9 14 18 23 27 1,000 2 5 7 10 12 15
2,000 8 17 25 34 42 51 2,000 5 11 16 22 27 33
3,000 11 23 34 46 57 69 3,000 8 16 24 32 40 48
4,000 15 31 46 62 77 93 4,000 11 22 33 44 55 66
5,000 17 38 55 76 93 114 5,000 13 27 40 54 67 81
6,000 23 46 69 92 115 138 6,000 16 32 48 64 80 96
7,000 26 53 79 106 132 159 7,000 18 37 56 74 92 111
Packer Depth, ft
Packer Depth, ft
8,000 30 61 91 121 151 183 8,000 21 43 64 86 105 129

9,000 34 68 102 136 170 204 9,000 24 48 72 96 120 144
10,000 37 75 112 150 187 225 10,000 26 53 79 106 132 159
11,000 41 82 123 164 205 246 11,000 29 58 87 116 145 174
12,000 45 90 135 180 225 270 12,000 32 64 96 128 160 192
13,000 49 97 146 194 243 291 13,000 34 69 103 138 172 207
14,000 52 104 156 208 260 312 14,000 37 75 112 150 187 225
15,000 56 112 168 224 280 336 15,000 40 80 120 160 200 240
16,000 59 119 178 238 297 357 16,000 42 85 127 170 212 255
17,000 63 127 190 254 317 381 17,000 45 90 135 180 225 270
18,000 67 135 202 270 337 405 18,000 48 95 143 190 238 285
Note: Figures in gray boxes represent tension only. All other figures
represent tension or compression.
1.900-in. OD - 2.90 lb/ft Tubing
5,000 10,000 15,000 20,000 25,000 30,000
1,000 3 6 9 12 15 18
2,000 6 13 19 26 32 39
3,000 10 20 30 40 50 60
4,000 13 26 39 52 65 78
5,000 16 33 49 66 82 99
6,000 20 40 60 80 100 120
7,000 23 46 69 92 115 138
Packer Depth, ft
8,000 26 53 79 106 132 159

9,000 30 60 90 120 150 180
10,000 33 66 99 132 165 198
11,000 36 73 109 146 182 219
12,000 40 80 120 160 200 240
13,000 43 87 130 174 217 261
14,000 46 93 139 186 232 279
15,000 50 100 150 200 250 300
16,000 53 107 160 214 267 321
17,000 57 114 170 228 285 342
18,000 60 121 180 242 302 363
13-9
2 3/8-in. OD - 4.7 lb/ft Tubing
5,000 10,000 15,000 20,000 25,000 30,000 35,000 40,000 45,000 50,000
1,000 2 4 6 8 10 12 14 16 18 20
2,000 4 8 12 16 20 24 28 32 36 40
3,000 6 12 18 24 30 36 42 48 54 60
4,000 9 16 24 32 40 48 56 64 72 80
5,000 10 20 30 40 50 60 70 80 90 100
6,000 12 23 35 46 57 69 81 92 104 115
7,000 14 27 40 54 67 81 94 108 121 135
8,000 15 31 46 63 77 93 108 124 139 155
Packer Depth, ft
9,000 17 35 52 70 87 105 122 140 157 175

10,000 19 39 58 77 97 117 136 156 175 195
11,000 21 43 64 85 107 129 150 172 193 215
12,000 23 47 70 94 117 141 164 188 211 235
13,000 25 51 76 102 127 153 178 202 229 255
14,000 27 54 81 109 137 165 190 216 243 270
15,000 29 58 87 116 147 177 204 232 261 290
16,000 31 63 94 125 157 189 219 252 283 315
17,000 33 67 100 134 167 201 234 268 301 335
18,000 35 71 106 142 177 213 249 282 319 355
19,000 37 75 112 150 187 225 263 300 337 375
20,000 39 79 118 158 197 237 277 316 355 395

5,000 10,000 15,000 20,000 25,000 30,000 35,000 40,000 45,000 50,000
1,000 1 2 3 4 5 6 7 8 9 10
2,000 2 4 6 8 10 12 14 16 18 20
3,000 3 7 10 14 17 21 24 28 31 35
4,000 5 10 15 20 25 30 35 40 45 50
5,000 6 13 19 26 32 39 45 52 58 65
6,000 7 15 22 30 37 45 52 60 67 75
7,000 9 18 27 36 45 54 63 72 81 90
8,000 10 20 30 40 50 60 70 80 90 100
Packer Depth, ft
9,000 11 23 34 46 57 69 80 92 103 115

10,000 12 25 37 50 62 75 87 100 112 125
11,000 14 28 42 56 70 84 98 112 126 140
12,000 15 31 46 62 77 93 108 122 137 155
13,000 16 33 49 66 82 99 115 132 148 165
14,000 18 36 52 72 90 108 126 144 162 180
15,000 19 39 58 78 97 117 136 156 175 195
16,000 21 42 63 84 105 126 147 168 189 210
17,000 22 44 66 88 110 132 154 178 200 220
18,000 23 47 70 94 117 141 164 188 211 235
19,000 24 49 73 98 122 147 171 196 220 245
20,000 26 52 78 104 130 156 182 208 232 260
Note: Figures in gray boxes represent tension only. All other figures represent tension or
compression.
13-10

5,000 10,000 15,000 20,000 25,000 30,000 35,000 40,000 45,000 50,000
1,000 1 2 3 4 5 6 7 8 9 10
2,000 2 4 6 8 10 12 14 16 18 20
3,000 3 6 9 12 15 18 21 24 27 30
4,000 4 8 12 16 20 24 28 32 36 40
5,000 5 10 15 20 25 30 35 40 45 50
6,000 6 11 17 22 28 33 39 44 50 57
7,000 7 13 20 26 33 39 46 52 59 65
8,000 8 15 23 30 38 45 53 60 68 75
Packer Depth, ft
9,000 9 17 26 34 43 51 60 68 77 85
10,000 10 19 29 38 48 57 67 76 86 95
11,000 11 21 32 42 52 63 74 84 95 105
12,000 12 23 35 46 56 69 81 92 104 115
13,000 13 25 38 50 62 75 88 100 113 125
14,000 14 27 41 54 67 81 95 108 122 135
15,000 14 28 43 57 71 85 99 114 128 142
16,000 15 30 45 60 75 90 105 120 135 150
17,000 16 32 48 64 80 96 112 128 144 160
18,000 17 34 51 68 85 102 119 136 153 170
19,000 18 36 54 72 90 108 126 144 162 180
20,000 19 38 57 76 95 114 133 152 171 190
Note: Figures in gray boxes represent tension only. All other figures
represent tension or compression.
Tubing Elongation Due to Temperature Difference

Elongation of Pipe Due to Temperature Difference in Degrees Fahrenheit of:
Length of Pipe ft 25 50 75 100 125 150 175 200 225 250
in.
1,000 2.07 4.14 6.21 8.28 10.35 12.42 14.49 16.56 18.63 20.70
2,000 4.14 8.28 12.42 16.56 20.70 24.84 28.98 33.12 37.26 41.40
3,000 6.21 12.42 18.36 24.84 31.05 37.26 43.47 49.68 55.89 62.10
4,000 8.28 16.56 24.84 33.12 41.40 49.68 57.96 66.24 74.52 82.80
5,000 10.35 20.70 31.05 41.40 51.75 62.10 72.45 82.80 93.15 103.50
6,000 12.42 24.84 37.26 49.68 62.10 74.52 86.94 99.36 111.78 124.20
7,000 14.49 28.98 43.47 57.96 72.45 86.94 101.43 115.92 130.41 144.90
8,000 16.56 33.12 49.68 66.24 82.80 99.36 115.92 132.48 149.04 165.60
9,000 18.63 37.26 55.89 74.52 93.15 111.78 130.41 149.04 167.67 186.30
10,000 20.70 41.40 62.10 82.80 103.50 124.20 144.90 165.60 186.30 207.00
11,000 22.77 45.54 68.31 91.08 113.85 136.62 159.39 182.16 204.93 227.70
12,000 24.84 49.68 74.52 99.36 124.20 149.04 173.88 198.72 223.56 248.40
13,000 26.91 53.82 80.73 107.64 134.55 161.46 188.37 215.28 242.19 269.10
14,000 28.98 57.96 86.94 115.92 144.90 173.88 202.86 231.84 260.82 289.80
15,000 31.05 62.10 93.15 124.20 155.25 186.30 217.35 248.40 279.45 310.50
16,000 33.12 66.24 99.36 132.48 165.60 198.72 231.84 264.96 298.08 331.20
17,000 35.19 70.38 105.57 140.76 175.95 211.14 246.33 281.52 316.71 351.90
18,000 37.26 74.52 111.78 149.04 186.30 223.56 260.82 298.08 335.34 372.60
19,000 39.33 78.66 117.99 157.32 196.65 235.98 275.31 314.64 353.97 393.30
20,000 41.40 82.80 124.20 165.60 207.00 248.40 289.80 331.20 372.60 414.00
13-11
The following equation may be used for calculating inches of setting stroke for tubing
or desired weight or tension on packer.
DesiredWeight PackerDepth
Inches = ----------------------------------------  -----------------------------------  Factor
1000 1000
Tubing Size Tubing Size Casing Size
OD Weight OD Weight OD Weight
in. mm lb/ft Factor in. mm lb/ft Factor in. mm lb/ft Factor

2.10 0.829 7.70 0.224 15.00 0.114
1.660 42.16 2.40 0.748 9.20 0.193 5 127.00 18.00 0.095
3.02 0.567 9.30 0.193 20.80 0.082
2.40 0.717 10.20 0.172 24.20 0.071
2.75 0.625 12.70 0.136 14.00 0.124
1.900 48.26 3 1/2 88.90 5 1/2 139.70
2.90 0.625 12.80 0.138 15.50 0.111
3.64 0.468 12.95 0.136 20.00 0.101
2 50.80 3.40 0.526 14.90 0.116 23.00 0.075
4.70 0.383 17.05 0.097 17.00 0.102
5.95 0.295 9.400 0.166 20.00 0.087
2 3/8 60.33 4 101.60
6.20 0.288 10.80 0.163 23.00 0.075
7.70 0.232 11.00 0.163 26.00 0.066
6.40 0.276 11.60 0.150 29.00 0.059
6.50 0.276 13.40 0.131 32.00 0.054
7 177.80
7.90 0.222 12.60 0.139 35.00 0.049
8.70 0.201 12.75 0.139 38.00 0.046
2 7/8 73.03 4 1/2 114.30
8.90 0.197 15.50 0.113
9.50 0.185 16.90 0.096
11.00 0.159 19.20 0.091
11.65 0.149
Note: The factors apply only to pipe that has not been stretched or is being stretched beyond its elastic limit. An allowance
for coiling and friction is included in the factor.
13-12
Fluid Weight Conversion Table

Weight (Density) Fluid Head Weight (Density) Fluid Head
Degrees Specific Degrees Specific
Gallon ft3 Height/lb Pressure/ft Gallon ft3 Height/lb Pressure/ft
API Gravity API Gravity
2
lb ft lb/in. lb ft lb/in.2
60. 0.739 6.16 46.1 3.13 0.320 1.20 10.0 74.8 1.93 0.519
59. 0.743 6.20 46.4 3.11 0.322 1.22 10.2 76.3 1.89 0.530
58. 0.747 6.23 46.6 3.09 0.324 1.25 10.4 77.8 1.85 0.540
57. 0.751 6.26 46.8 3.08 0.325 1.27 10.6 79.3 1.81 .5510
56. 0.755 6.30 47.1 3.06 0.327 1.29 10.8 80.8 1.78 0.561
55. 0.759 6.33 47.4 3.04 0.329 1.32 11.0 82.3 1.75 0.571
54. 0.763 6.36 47.6 3.03 0.330 1.34 11.2 83.8 1.72 0.582
53. 0.767 6.40 47.9 3.01 0.332 1.37 11.4 85.3 1.69 0.590
52. 0.771 6.43 48.1 2.99 0.334 1.39 11.6 86.8 1.66 0.603
51. 0.775 6.46 48.3 2.98 0.336 1.41 11.8 88.3 1.63 0.613
50. 0.780 6.51 48.7 2.96 0.338 1.44 12.0 89.8 1.61 0.623
49. 0.784 6.54 48.9 2.94 0.340 1.46 12.2 91.3 1.58 0.634
48. 0.788 6.57 49.2 2.93 0.341 1.49 12.4 92.8 1.55 0.644
47. 0.793 6.61 49.5 2.92 0.343 1.51 12.6 94.3 1.53 0.655
46. 0.797 6.65 49.8 2.90 0.345 1.53 12.8 95.8 1.50 0.665
45. 0.802 6.69 50.0 2.87 0.348 1.56 13.0 97.3 1.48 0.675
44. 0.806 6.72 50.3 2.87 0.349 1.58 13.2 98.7 1.46 0.686
43. 0.811 6.76 50.6 2.85 0.351 1.61 13.4 100 1.44 0.696
42. 0.816 6.81 50.9 2.82 0.354 1.63 13.6 102 1.42 0.706
41. 0.820 6.84 51.2 2.82 0.355 1.65 13.8 103 1.39 0.717
40. 0.825 6.88 51.5 2.80 0.357 1.68 14.0 105 1.38 0.727
39. 0.830 6.92 51.8 2.79 0.359 1.70 14.2 106 1.36 0.738
38. 0.835 6.96 52.1 2.76 0.362 1.73 14.4 108 1.34 0.748
37. 0.840 7.01 52.4 2.75 0.364 1.75 14.6 109 1.32 0.758
36. 0.845 7.05 52.7 2.73 0.366 1.77 14.8 111 1.30 0.769
35. 0.850 7.09 53.0 2.72 0.368 1.80 15.0 112 1.28 0.779
34. 0.855 7.13 53.3 2.70 0.370 1.82 15.2 114 1.27 0.790
33. 0.860 7.17 53.6 2.69 0.372 1.85 15.4 115 1.25 0.800
32. 0.865 7.21 53.9 2.67 0.375 1.87 15.6 117 1.23 0.810
31. 0.871 7.26 54.3 2.65 0.377 1.89 15.8 118 1.22 0.821
30. 0.876 7.31 54.7 2.63 0.380 Common 1.92 16.0 120 1.20 0.831
29. 0.882 7.36 55.1 2.62 0.382 Cement 1.94 16.2 121 1.19 0.842
28. 0.887 7.4 55.4 2.6 0.384 Slurry 1.97 16.4 123 1.17 0.852
27. 0.893 7.45 55.7 2.58 0.387 1.99 16.6 124 1.16 0.862
26. 0.898 7.49 56 2.57 0.389 2.01 16.8 126 1.15 0.873
25. 0.904 7.54 56.4 2.55 0.392 2.04 17.0 127 1.13 0.883
24. 0.910 7.59 56.8 2.54 0.394 2.06 17.2 129 1.12 0.894
23. 0.916 7.64 57.2 2.52 0.397 2.09 17.4 130 1.11 0.904
22. 0.922 7.69 57.5 2.51 0.399 2.11 17.6 132 1.09 0.914
21. 0.928 7.74 57.9 2.49 0.402 2.13 17.8 133 1.08 0.925
20. 0.934 7.79 58.3 2.47 0.405 2.16 18.0 135 1.07 0.935
19. 0.940 7.84 58.7 2.46 0.407 2.18 18.2 136 1.06 0.945
18. 0.946 7.89 59.0 2.44 0.410 2.21 18.4 138 1.05 0.956
17. 0.953 7.95 59.5 2.42 0.413 2.23 18.6 139 1.04 0.966
16. 0.959 8.00 59.8 2.40 0.416 2.25 18.8 141 1.02 0.977
15. 0.966 8.06 60.3 2.39 0.419 2.28 19.0 142 1.01 0.987
14. 0.973 8.11 60.7 2.38 0.421 2.30 19.2 144 1.00 0.997
13. 0.979 8.16 61.0 2.36 0.424 2.33 19.4 145 .992 1.01
12. 0.986 8.22 61.5 2.34 0.427 2.35 19.6 147 .982 1.02
11. 0.993 8.28 61.9 2.33 0.430 2.37 19.8 148 .972 1.03
10o API or 1.00 8.34 62.4 2.31 0.433 2.40 20.0 150 .962 1.04
Pure Water 1.01 8.4 62.8 2.29 0.436 2.42 20.2 151 .953 1.05
1.03 8.6 64.3 2.24 0.447 2.45 20.4 153 .943 1.06
1.06 8.8 65.8 2.19 0.457 2.47 20.6 154 .935 1.07
1.08 9.0 67.3 2.14 0.468 2.49 20.8 156 .925 1.08
1.10 9.2 68.8 2.09 0.478 2.52 21.0 157 .917 1.09
1.13 9.4 70.3 2.05 0.488 2.54 21.2 159 .908 1.10
1.15 9.6 71.8 2.00 0.499 2.57 21.4 160 .899 1.11
Salt Water 1.154 9.625 72.0 2.00 0.500 2.59 21.6 162 .891 1.12
1.18 9.8 73.3 1.96 0.509 2.61 21.8 163 .883 1.13
13-13
Gas Table
To find the bottomhole pressure, multiply the surface pressure by the
factor corresponding to the well depth and gravity of the gas.
Correction Factors Correction Factors

Well Depth Well Depth
0.6 Gravity 0.7 Gravity 0.8 Gravity 0.6 Gravity 0.7 Gravity 0.8 Gravity
4,500 1.099 1.116 1.132 7,500 1.171 1.195 1.227

5,000 1.110 1.130 1.149 8,000 1.181 1.210 1.241
5,500 1.120 1.141 1.163 8,500 1.190 1.230 1.260
6,000 1.132 1.155 1.181 9,000 1.202 1.240 1.273
6,500 1.143 1.175 1.195 9,500 1.215 1.250 2.285
7,000 1.155 1.184 1.211 10,000 1.225 1.265 1.305
13-14
Material Recommendation Data Sheet

General Information
Customer: ______________________________________________________________________________________________
Field Name/Well Name: __________________________________________________________________________________
*Completion Equipment: _________________________________________________________________________________
Minimum Design Life for Above Equipment: ________________________________________________________________
Type of Well (gas, oil, injection, storage): ___________________________________________________________________
Artificial Lift Method (if any): ______________________________________________________________________________
*Tubing Selection Size: ________________________Weight: ___________________________________________________
Grade: _______________________ Material:____________________________________________________
Is Tubing Internally Coated? yes no
Well Conditions
*Maximum Bottomhole Pressure: ___________________ *Maximum Bottomhole Temperature: ___________________
Maximum Wellhead Pressure:_______________________
Wellhead Temperatures: Maximum: _________________ Minimum: ____________________________________________
Production Rates: Oil: ___________________________________ Gas:_____________________________________________
Gas Condensate: ________________________________ Water: _________________________________________
Water Analysis (Attach report if available)

Formation Water Condensed Water 
*Chloride Content: _______________________________ Acidity (pH): ___________________________________________
Bicarbonate Content:____________ *Oxygen Content (if injection well): ___________________________________________
Gas Analysis (Attach report if available)

*CO2 Concentration: _____________________ *H2S Concentration: ___________________________________________
*Free Sulfur: ______________________________________ *Mercury:____________________________________________
*Oxygen Concentration (if gas injection or storage well): ___________________________________________________________
Other Chemicals: ________________________________________________________________________________________
Additional Information
Will Halliburton equipment be contacted by corrosion inhibitors? yes  no
Will Halliburton equipment be contacted by acidizing fluids? If yes, list acid type and concentration: ________________
_______________________________________________________________________________________________________
_______________________________________________________________________________________________________
Corrosion history of this or similar wells: ____________________________________________________________________
_______________________________________________________________________________________________________
_______________________________________________________________________________________________________
Other pertinent information that may impact materials selection: ______________________________________________
_______________________________________________________________________________________________________
*Minimum information required for material recommendation
13-15
Well Information*
Initial Completion
Tubing Casing
MD TVD Density P T Density P
ft ft lb/gal psi F lb/gal psi
Location
Surface 0 0
Packer
Injection
Tubing Casing
Density Volume Rate P T Density P
lb/gal gal bbl/min psi F lb/gal psi
Location
Surface
Production Pressure Test
Tubing Casing Tubing Casing
Equivalent
P T Density P Density P Density P
Density
lb/gal psi F lb/gal psi lb/gal psi lb/gal psi
Location
Surface
Packer
Tubing and Casing Information
Tubing Casing
Initial
MD TVD OD ID WT Yield Slackoff OD ID WT
ft ft in. in. lb/ft psi lb in. in. lb/ft

Surface 0 0
Intermediate**
Packer
**If applicable
Packer Information
Stinger/Seal OD
in.
Yes/No
Tubing Connected to Packer (i.e. threaded or latched)
Tubing Free to Move (i.e. sealbore or travel joint)
*If units other than those listed are used, advise units of data supplied. MD=Measured Depth, TVD=True Vertical Depth P=Pressure, T=Temperature,
OD=Outside Diameter, ID=Inside Diameter
13-16
Index
14
Index
A Subsea Interface Cards 3-53
XPIO Data Acquisition and Control Unit 3-48
Annular Safety Systems 10-35 Downhole Control Systems 3-16
AV Annulus Safety Valve 10-35 Accu-Pulse™ Incremental Positioning Module 3-21
Surface-Controlled Annular Vent and Sleeve Digital Hydraulics™ Downhole Control System 3-20
Valves 10-37 Direct Hydraulics Downhole Control System 3-17
Annular Vent Valve 10-38 SmartPlex® Downhole Control System 3-18
API Tubing Table 13-4 Drillable and Dissolvable Tools 5-16
Appendix 13-1 BP Hydraulic Setting Tool 5-26
Auxiliary Components 3-22 Casing Alignment Tool 5-18
Control-Line Cut Sub 3-22 DrillGun™ Assembly (EZSVB) 5-20
SmartWell® Electro-Hydraulic Disconnect Tool 3-28 EZ Drill® Packers and Bridge Plugs 5-16
SmartWell Hydraulic Disconnect Tool 3-26 Fas Drill® Frac Plugs 5-30
Splice Clamp/Sub 3-24 Fas Drill Packers and Bridge Plugs 5-22
Splice Sub 3-25 HCT Setting Tool 5-28
Illusion® Frac Plugs 5-33
Mechanical Setting Tool 5-24
B Obsidian® Frac and Bridge Plugs 5-32
BB0 Retrievable Straddle 12-16
Bottomhole Pressure and Temperature Equipment 11-22
Shock Absorbers 11-22
E
Softset Gauge Hanger 11-22 eMotion® Remotely Operated Downhole Control Unit 4-6
BR0 Modular Straddle System 12-18 eMotion-HS Valve 4-9
RS2 Tubing Anchor 12-19 eMotion-LV Valve 4-7
eRED® Valve 4-2
Evo-RED® Bridge Plug 4-4, 12-8
C Evo-Trieve® Bridge Plug 12-2
Casing Data 13-1 Evo-Trieve EB0 Retrievable Straddle 12-14
Completion Products Introduction 1-1 Evo-Trieve Intervention Packer 12-12
Completion Services 1-2 Expandable Liner Hanger Systems 7-2
Conversion Factors 13-7 Accessories 7-12
CV0 Retrievable Straddle with Integral Safety Tieback Seal Units 7-12
Valve 10-40, 12-23 Plug Systems 7-13
VersaFlex® Landing Collar 7-14
VersaFlex Plug Assembly 7-13
D VersaFlex MCXV Wiper Dart 7-14
Setting Tools 7-10
Digital Infrastructure 3-44 VersaFlex Expandable Liner Hanger Systems 7-2
Hydraulic Systems 3-50 VersaFlex GT Expandable Liner Hanger System 7-6
Hydraulic Supply Module 3-51 VersaFlex XSL Expandable Liner Hanger System 7-4
Well Control Module 3-52 XtremeGrip™ Expandable Liner Hanger System 7-8
Remote Power Systems 3-47
DC-UPS Systems 3-47
Gen-Set Systems 3-47 F
SPV Systems 3-47
Thermoelectric Generators 3-47 Float Equipment for Expandable and Conventional Liner
Wind Generators 3-47 Hangers 7-22
SmartWell Master Supervisory Application 3-45 Float Shoe 7-22
Super Seal II® Float Collar 7-22
14-1
Super Seal II® Float Equipment 7-22 Deepwater Completion 1-20

Flow Control Valves 3-3 Dual-String Retrievable Packer Completion 1-10
HS Circulating Valve 3-8 Electric Submersible Pump Completion 1-12
HS-ICV Valve 3-3 Electric Submersible Pump Completion with
MC-Series Interval Control Valves 3-6 Mechanical Reservoir Isolation 1-18
MC0-ICV 3-6 Isolation Barrier Valves in Dual-Zone Stacked
MC-ICV 3-6 FracPac™ Completion 1-16
Fluid Weight Conversion Table 13-13 Isolation Barrier Valves in Triple-Zone Stacked
Frac Sleeve Systems 5-2 FracPac Completion 1-17
RapidBall™ DM Self-Removing Ball Technology 5-15 LV4 Isolation Barrier Valve in Extended-Reach
RapidBall Landing Collar 5-14 Perforating Operations 1-19
RapidForce® FS Sleeve System 5-11 Multilateral Technology 1-14
RapidForce HS Sleeve System 5-12 Multizone Sand Control Systems 1-21
RapidShift® Sleeve System 5-8 Severe-Service Completion 1-7
RapidStage® Systems 5-2 Shallow Completion 1-11
RapidStart® Initiator CT Sleeve 5-6 Single-String Permanent Packer Completion 1-8
RapidStart Initiator Sleeve 5-4 Single-String Retrievable Packer Completion 1-9
Shifting Tools for RapidShift Sleeve Systems 5-9 SmartWell® Completion System 1-22
RapidShift High-Expansion Shifting Tool 5-10 Tubing-Conveyed Perforating Completion 1-13
RapidShift Hydraulic Shifting Tool 5-9 Intelligent Completions 3-1
StimJet™ Frac Port Inserts 5-13 Intervention Solutions 12-1
Fraction, Decimal, Millimeter Conversion Chart 13-8 Isolation Barrier Valves 9-1
FS2 Fluid Loss Isolation Barrier Valve 9-2
L
G Landing Nipples and Lock Mandrels 11-4
Gas Table 13-14 FBN® Full Bore Landing Nipple and Lock Mandrel
Global Technology Capabilities 1-2 System 11-8
Deep Well Simulators 1-3 No-Go Locks and Nipples 11-10
Engineering Test Facilities 1-3 Otis® RPT® No-Go Landing Nipple and Lock
High-Temperature Test Facilities 1-4 Mandrel Systems 11-10
Metallurgical Laboratories 1-2 No-Go Locks for Safety Valves 11-12
Mike Adams Test Well Facility 1-3 Otis RPV No-Go Lock Mandrels 11-12
Multilateral Test Facility 1-4 Otis RQ No-Go Lock Mandrels 11-12
Polymer Laboratories 1-2 Otis SAFETYSET® Lock Mandrel System 11-13
Swell Technology Test Facility 1-5 SRH Plug 11-14
Selective by Running Tool 11-4
Otis R® and RN® No-Go Landing Nipples and
H Lock Mandrels 11-5
Halliburton OECO® Thread Chart 13-6 Otis X® and XN® Landing Nipples and Lock
Halliburton OECO Thread Compatibility Chart 13-6 Mandrels 11-4
HE3®/HX4 Retrievable Bridge Plugs 12-4 Liner Hanger Systems 7-1
HERO Bridge Plug 12-6 LS0 Liquid Spring Actuation Device 9-6
Hydraulic RED Remotely Operated Equalizing Twin-Flow AIS-LS 9-7
Device 12-10 LV4 Downhole Lubricator Valves 9-5
I M
IB-Series Mechanical Fluid Loss Isolation Barrier Valve 9-4 Manufacturing Facilities 1-6
Inches Setting Stroke on Tubing for Desired Tubing Lafayette Manufacturing Center 1-6
Weight or Tension on Packer 13-9 Malaysia Manufacturing and Technology Center 1-6
Injection Safety Valves 10-32 MatchSet™ Conventional Liner Hanger Systems 7-15
MC Injection Valves 10-34 MatchSet Hydraulic Latch Landing Collar with Ball
WI Retrievable Injection Valve 10-32 Catcher 7-21
Installations 1-7 MatchSet Integral Tieback Packer and Tieback Seal
AV Annulus Safety Valve 1-15 Assembly 7-20
Coiled Tubing Completion 1-11 MatchSet Liner Hanger with Integral Liner-Top
DataSphere® Permanent Monitoring 1-23 Packer 7-17
14-2
Completion Solutions | Index
MatchSet™ Liner-Top Packer 7-19 Sealbore and Millout Extensions 8-51

MatchSet Pocket-Slip Liner Hanger 7-16 Sealing Plugs and Backpressure Valves 8-60
Material Recommendation Data Sheet 13-15 Backpressure Valves 8-61
Multilateral Advanced Completions Systems 2-8 Expendable Sealing Plugs 8-61
FlexRite® Liner Deployment System 2-8 Retrievable Sealing Plugs 8-60
FlexRite Liner-Conveyed Gravel Pack System 2-8 Travel Joints 8-56
FlexRite Multi-Branch Inflow Control System 2-8 Keyed Travel Joints 8-57
FlexRite Intelligent Completion Interface System 2-8 Long Space-Out Travel Joints 8-57
FloRite® Intelligent Completion Interface System 2-9 Straight Shear Pin Released Travel Joints 8-56
IsoRite® Feed-Through System 2-9 Swivel Travel Joints 8-56
IsoRite Intelligent Completion Interface System 2-9 Tubing Safety Joints 8-65
Multilateral Completions Systems 2-6 Twin-Flow Assemblies 8-58
FloRite Multilateral Completion System 2-6 Packer Performance Envelopes 8-2
IsoRite Multilateral Completion System 2-7 ISO 14310/API 11D1 Design Validation Grades 8-2
Junction Isolation Tool System 2-7 Packers 8-1
LocRite® Multilateral Completion System 2-7 Permanent Monitoring 3-30
Multilateral Drainage Architecture 2-2 CheckStream® Chemical Injection System 3-41
Latch Coupling 2-2 Chemical Injection System 3-40
Multilateral Milled Exit Systems 2-5 Chemical Injection Mandrels 3-40
MillRite® Milled Exit Multilateral System (TAML Dual Check Valves 3-40
Level 2 or 4) 2-5 Injection Lines and Cable Protectors 3-40
ReFlexRite® Multilateral Completion System (TAML CS1 Chemical Injection Sub 3-42
Level 5) 2-5 DataSphere® Array System 3-35
Multilateral Pre-Milled Window Systems 2-3 DataSphere FloStream™ Venturi Flowmeter 3-34
FlexRite Multilateral Completion System (TAML DataSphere LinX® B-Annulus Pressure/Temperature
Level 5) 2-4 Monitoring 3-39
LatchRite® Pre-Milled Window Multilateral System DataSphere LinX Monitoring System 3-37
(TAML Level 2 or 4) 2-3 DataSphere ROC™ Gauge Mandrel 3-33
Multilateral Technology 2-1 DataSphere ROC Permanent Downhole Gauges 3-30
Multiline Spooling Services 3-43
Permanent Production Packers 8-4
O Wireline-Set Perma-Series® HP/HT Packer 8-15
Openhole Isolation Packers 6-2 Hydraulic-Set Perma-Series HP/HT Packer 8-14
ZoneGuard® FP Packer 6-2 Hydraulic-Set Perma-Series Packers 8-10
ZoneGuard HE Packer 6-8 Hydrostatic-Set Perma-Series Packers 8-12
ZoneGuard Shunt Packer 6-10 Setting Adapter Kits and Hydraulic Setting Tools 8-9
ZoneGuard SR Bypass Packer 6-6 Hydraulic Setting Tools 8-9
ZoneGuard SR Packer 6-4 Setting Adapter Kits 8-9
Openhole Isolation Systems 6-1 Wireline-Set Perma-Series Packers 8-4
Otis® G Pack-Off Anchors 12-25 Wireline-Set Perma-Series TWC Packers 8-8
P Q
Packer Completion Accessories 8-51 Quality, Health, Safety, and Environment Program 1-2
Adjustable Unions 8-58
Catcher Subs 8-62
DP1 Anvil® Plugging System 8-63
R
Mirage® Disappearing Plug 8-64 Recent Technical Papers on Completion Technology 1-24
On-Off Tools 8-59 Remote Open Close Technology 4-1
Other Seal Technology 8-66 Research, Development, and Engineering 1-2
Packer Element Selection Chart 8-67 Retrievable Feed-Through Packers 8-22
Polished Bore Assembly 8-55 Hydraulic-Set X-Trieve™ HC (DHC) Packer 8-23
Seal Assemblies 8-52 X-Trieve HP (MFT) Packer 8-22
Muleshoe Guides 8-54 Retrievable Gas Lift Straddles 12-21
No-Go Locator 8-52 Retrievable Hydraulic-Set Packers 8-36
Ratch-Latch™ Anchor Assembly 8-52 Hydraulic-Set Guiberson® G-77 Packer 8-38
Seal Units 8-53 Hydraulic-Set Perma-Lach® PHL Packers 8-36
Seal Selection for Packers 8-66 Hydraulic-Set RDH Dual Production Packers 8-40
14-3
Seal Assemblies for Hydraulic-Set RDH Dual Otis M Magnetic Fishing Tool 11-37
Packers 8-41 Otis Tubing Broach 11-37
Retrievable Mechanical-Set Packers 8-31 Otis Gauge Cutter and Swaging Tools 11-37
Guiberson® G-6 Packer 8-34 Otis P Wireline Grab 11-38
Versa-Set® Packers 8-31 Otis Quick Connect Toolstring Connection 11-36
Mechanical-Set Operation 8-32 Positioning Tools 11-44
Wireline-Set Operation 8-32 Otis BO Positioning (Shifting) Tool 11-44
Retrievable Production Packers 8-16 Pulling Tools 11-40
Hydraulic-Set X-Trieve™ HC (AHC) Retrievable External Fishing Necks 11-40
Packer 8-17 Running Tools 11-39
Hydraulic-Set X-Trieve HR (AHR) Packer 8-16 Otis MR Running Tools 11-39
Hydrostatic-Set X-Trieve HC Retrievable Production Otis RXN Running Tools 11-39
Packers 8-18 Otis SAFETYSET® Running Tools 11-39
X-Trieve HP (HHH and HHS) Retrievable Packers 8-20 Otis UP Running Tool 11-39
X-Trieve HP (HPH and HPS) Retrievable Packers 8-21 Slickline Detent Jars 11-35
Retrievable Sealbore Production Packers 8-24 Slickline DPU® Downhole Power Unit 11-41
Wireline-Set Versa-Trieve® Packers 8-24 Slickline Service Tools 11-33
Upper Sealbore VSA Versa-Trieve Packer 8-26 Slickline Toolstring 11-33
VCH and VGH Packers 8-25 Otis B Blind Box 11-34
Versa-Trieve Packer Retrieving Tool 8-29 Otis Jars 11-34
Versa-Trieve Packers VTA, VBA, VCA, VCH, VBS, Otis Knuckle Joints 11-34
VGP, VGH, VSA 8-24 Otis Stems 11-33
VGP Packers 8-26 Otis Accelerators 11-34
Weight-Down Versa-Trieve and PGP Otis Rope Sockets 11-33
Packers 8-26 Wireline Toolstring 11-33
Test Tools 11-43
Otis Non-Selective Test Tools 11-43
S Otis Selective Test Tools 11-43
Safety Valves Tubing Perforators and Bailers 11-45
Advanced Features 10-3 Surface Service Equipment 11-48
Contoured Flapper 10-3 DPU Downhole Power Unit Actuated Tubing
Halliburton Integral Fitting 10-4 Perforator 11-49
High-Performance Piston Actuator 10-4 Surface-Controlled Subsurface Safety Accessory
Self-Equalizing Feature 10-5 Equipment 10-20
Singapore Technology and Manufacturing Center 1-5 Control-Line Protectors 10-23
Slickline Skid Units and Trucks 11-46 Hydraulic Control Lines 10-22
RELAY™ Digital Slickline System 11-47 Safety Valve Landing Nipples 10-20
SmartWell® Systems 3-2 TTRD Protection Sleeve 10-24
Special Application Packers 8-42 Swellpacker® System Technologies 6-12
B-Series Wireline-Retrievable Packers 8-49 Swellpacker Cable System 6-16
Electric Submersible Pump Packer 8-48 Swellpacker Isolation System 6-12
ZoneGuard® FP Packer 8-42 Swellpacker Slip-On Isolation System 6-14
ZoneGuard HE Packer 8-44 Swellpacker System Technology Applications 6-20
ZoneGuard SR Packer 8-46 Multistage Fracturing 6-20
Storm Choke® Safety Valves 10-26 Permanent Monitoring 6-20
Tubing-Pressure (Ambient) Safety Valves 10-28 Production Management 6-20
Storm Choke H Safety Valves 10-28 Well Construction 6-20
Storm Choke K Safety Valves 10-30 Anchoring of Casing Strings 6-23
Velocity-Type Safety Valves 10-26 Below Liner Hangers 6-21
Storm Choke J Safety Valves 10-26 Isolation at Perforations 6-23
Subsurface Flow Control Systems 11-1 Isolation at Shoe Joints 6-22
Subsurface Safety Equipment 10-1 Liner Tiebacks 6-21
Subsurface Service Tools 11-33 Production Zones with Cement 6-22
Auxiliary Tools for Use with Slickline Toolstring 11-37 Scab Liners 6-22
Expandable Wirefinder 11-38 Top of Cement 6-21
Otis® G Fishing Socket 11-37 Swellpacker System Technology Customizations 6-18
Otis Go-Devil 11-38 K2 Extrusion Limiting End Ring Design 6-18
Otis Impression Tool 11-37 Standard End Ring Design 6-18
Swellable Elastomers 6-18
14-4
Completion Solutions | Index
Swelling Delay Systems 6-18

SwellSim® Software 6-19
Z
Zonal Isolation Packers 3-9
Feed-Through Seal Assembly 3-14
T HF-1 Packer 3-9
Technology for Every Challenge 1-7 MC Packers 3-12
Through-Tubing Plugging Equipment 11-16
Equalizing Subs 11-20
Otis® X® and R® RPT® and FBN® Equalizing
Subs 11-20
Otis Bottomhole Choke Beans 11-21
Otis XH Equalizing Subs 11-20
Plugs Set in Nipples 11-16
Otis One-Trip Plug Assemblies 11-16
Otis Prong-Type Plug Assemblies 11-17
Otis XR Pump-Through Plug Assemblies 11-18
Pump-Open Plugs 11-19
Training Centers 1-2
Tubing Elongation Due to Temperature Difference 13-11
Tubing-Installed Flow Control Accessories 11-32
Blast Joints 11-32
Flow Couplings 11-32
Tubing-Installed Flow Control Equipment 11-23
DuraSleeve® Sliding Side-Door® Circulation and
Production Sleeve 11-23
Slimline DuraSleeve Sliding Side-Door Circulation and
Production Device 11-25
Tubing-Installed Plugging Equipment 11-29
Autofill Sub 11-31
DP1 Anvil® Plugging System 11-29
Mirage® Disappearing Plug 11-30
Velocity String Hangers 11-28
Zonemaster™ Injection System 11-26
Tubing-Retrievable Safety Valves 10-6
DepthStar® Tubing-Retrievable Safety Valve 10-12
NE™ Tubing-Retrievable Safety Valve 10-8
SP™ Tubing-Retrievable Safety Valves 10-10
WellStar® Tubing-Retrievable Safety Valve 10-6
U
Unconventional Completions 5-1
W
Wellhead Plugs and Backpressure Valves 11-15
SRP Wellhead Backpressure Valves 11-15
SRP Wellhead Plugs 11-15
SSP Wellhead Plugs 11-15
Wireline-Retrievable Safety Systems 10-14
BigBore™ Wireline-Retrievable Safety Valves 10-18
Capillary Deliquification Safety System 10-19
FRN Flapper-Type Wireline-Retrievable Safety
Valves 10-16
FXE Flapper-Type Valves 10-14
14-5
14-6

H03440 Completion Solutions Catalog

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H A LLIB U R TO N

FlexRite® Multilateral Completion System (TAML Level 5) ............................................ 2-4

Chemical Injection Mandrels..................................................................................... 3-40

HCT Setting Tool .............................................................................................................. 5-28

MatchSet™ Conventional Liner Hanger Systems ............................................................... 7-15

Retrievable Hydraulic-Set Packers........................................................................................ 8-36

High-Performance Piston Actuator ................................................................................. 10-4

SSP Wellhead Plugs....................................................................................................... 11-15

Otis® SAFETYSET® Running Tools .......................................................................... 11-39

Halliburton offers a wide range of completion products » Multilateral completions

Completion Services Research, Development, and

Health, Safety, and Environmental Policy Polymer Laboratories

Training Centers Mechanical testing and certification performed in the

Engineering Test Facilities Deep Well Simulators

Mike Adams Test Well Facility

The Mike Adams facility is a modern drilling rig that runs

Halliburton state-of-the-art research and testing facilities,

Mike Adams Test Well

High-Temperature Test Facilities Multilateral Test Facility

All of our high-temperature test facilities feature a

nitrogen gas system that makes the cell’s sealed/

High-Temperature Gas Facility

Swell Technology Test Facility Singapore Technology and

Singapore Completion Technology and Manufacturing Center

The Swell Technology test facility enhances

Manufacturing Facilities Malaysia Manufacturing and Technology Center

equipment for screen production includes hydraulic

Technology for Every Challenge

Severe-Service Completion Installation Auto-Release Sub

Single-String Permanent Packer Completion Installation

No-Go Landing Nipple

Single-String Retrievable Packer Completion Installation

Dual-String Retrievable Packer Completion Installation

Otis X Landing Nipple

Otis XN® No-Go Landing Nipple

Otis X Landing Nipple

Otis XN No-Go Landing Nipple

Wireline Re-Entry Guide

Coiled Tubing Completion Installation Shallow Completion Installation

Coiled Tubing Connector

Subsurface Safety Valve

Splined Travel Joint

Coiled Tubing Connector

Coiled Tubing Connector

Coiled Tubing Shallow Completion Installation

Electric Submersible Pump Completion Installation

Electric Submersible Pump (ESP)

Tubing-Conveyed Perforating Completion Installation

Multilateral wells can have many

Main Bore Tubing

AV Annulus Safety Valve

Model HP2 Control-Line Set

Model FS Fill Sub

or Model DP1 Anvil Plug

Isolation Barrier Valves in Dual-Zone Stacked FracPac™ Completion

Once wellhead operations are complete and production is

predetermined number of hydraulic cycles, resulting in

Isolation Barrier Valves in Triple-Zone Stacked FracPac™ Completion

The FS2 valve can be remotely opened when production

Stepped Bore Collet Shifter