TECHNICAL SPECIFICATION

FOR
Hydraulic Trainer Kit
 TECHNICAL SPECIFICATIONS

1. Hydraulic Trainer Kit

Features
 Sleek and rugged design
 Industrial components
 A unique Snap-on mounting base saves time in
mounting & removal of components
 Industrial application focused exercises
 Suitable for modular aluminum extruded profile
plate
 Upgradation and expansion possible

Application:
The Hydraulic trainer kit is designed with capability to demonstrate the design, construction and
application of Hydraulic components and circuits. Suitable for engineering syllabus for various disciplines
like Mechanical, Mechatronics, Production, Instrumentation and more, and for companies having ISO &
TPM training systems.

Technical Specifications:
Ordering Code -
Installation Vertical / Horizontal
Ambient temperature 60°C Max.
Medium Oil VG68
Max. Operating Pressure 20 bar
(Recommended)
Materials of construction Aluminium, Brass, Steel, Nitrile rubber, Acetal

Subject to change
 TECHNICAL SPECIFICATIONS

List of Items
Ref. No Product Name Product No. Qty Uom
1 Hydraulic Trainer Kit CS40834/1 1 Nos
1.1 Hydraulic power pack JTK-HPP-10L 1 Nos
1.2 Pressure relief valve, pilot operated MP0269 1 Nos
1.3 Drip Tray A90304 1 Nos
1.4 Pressure Gauge with Mounting (100kg/cm2) MP0176 1 Nos
1.5 5-Way junction box MP0221 1 Nos
1.6 Hydraulic double acting cylinder MP0171 1 Nos
1.7
Weight Unit (ITI) MP0261 1 Nos
1.8
1.9 3/2 way directional control valve MP0218 1 Nos
1.10 4/2 Hand lever Operated valve spring return MP0193 1 Nos
1.11 4/3 Hand lever Operated valve with detent (closed mid. Pos) MP0194 1 Nos
1.12 Non return valve ( 0.6 Mpa opening ) MP0178 1 Nos
1.13 Non Return Valve type Pilot operated MP0179 1 Nos
1.14 Flow Control Valve ( one flow control valve) MP0197 1 Nos
1.15 T-distributor MP0183 2 Nos
A Recommended items
A1 P&T Junction box (shut off valve) MP0181 1 Nos
A2 Hose Set MP0184 1 Nos
1.16 Vertical Profile Plate JTK-PTVD-1 1 Nos

Work Table JTK-PTHWB-1 1 Nos

2
Draw unit JTK-PTD/W-1 1 Nos
3 Cut Section - Hydraulics
3.1 4/3 Hand lever valve - 1 Nos
3.2 Double acting cylinder - 1 Nos
3.3 Single acting cylinder - 1 Nos
3.4 Pressure relief valve - 1 Nos
3.5 Non return valve - 1 Nos

Subject to change
 TECHNICAL SPECIFICATIONS

1. Hydraulic Trainer Kit

1.1 Hydraulic Power Pack (10 ltr)

Model JTK-HPP-10L

Size (in cm) 33 x 26 x 27

Tank capacity 10 ltr

Operating voltage 230V AC 50Hz

Maximum pressure 60 bar

Motor capacity 1 HP

Output flow 2.5 Ltrs/min

Power cord 3Pin , Type D

Material Aluminium, Steel

1.2 Pressure relief valve, pilot operated

Ordering
Symbol
No

Technical specifications

Port size R 1/4

Pressure setting Upto 50 bar

Operating Pressure 0-60 bar

Maximum Working Pressure 0-250 bar

Construction Sub plate type conforming to ISO6264

Mounting Press to lock / Unlock

Subject to change
 TECHNICAL SPECIFICATIONS

1.3 Drip tray

Ordering No A90304

Technical specifications

Size(in mm) 1160x760x30

Material Stainless steel

1.4 Pressure Gauge with Mounting (100kg/cm2)

Symbol Ordering No

MP0176

Technical specifications
Port Size (inch) G 1/4
Accuracy 1.6% of full scale
Range 0-100

Mounting Turn to Lock / Unlock

1.5 5-Way junction box

Ordering No

MP0221

Technical specifications

Port Size 1/4 inch

Pressure gauge 0-100 bar

Mounting Press to lock / Unlock

Subject to change
 TECHNICAL SPECIFICATIONS

1.6 Hydraulic Double acting cylinder

Symbol Ordering No

MP0171

Technical specifications
size 32/12/200

Type Double acting Cylinder

Max operating pressure 60 bar

Operating Pressure range 1 - 20 bar

Mounting Turn to Lock / Unlock

1.7 & 1.8 Weight unit with mounting kit – Hydraulics

Symbol Ordering No

MP0261

Technical specifications

Size (L X B X H) 925x112x164

Mass 9 Kg

Mass Size (L X B X H) 72x72x222 mm

Material Aluminium, Steel

Mounting Suitable for JTK-PTVD-1

Subject to change
 TECHNICAL SPECIFICATIONS

1.9 3/2 way directional control valve

Symbol Ordering No

MP0218

P T

Technical specifications

Construction Spool type

Pressure Range 0-60 bar

Nominal Flow 63lpm

Working Temperature range (-20C to +70C)

Mounting Press to lock / Unlock

1.20 4/2 way directional control valve

Symbol Ordering No

MP0193

Technical specifications

Construction Spool type

Pressure Range 0-60 bar

Nominal Flow 60 lpm

Working Temperature range -30°C to +70°C

Mounting Press to lock / Unlock

Subject to change
 TECHNICAL SPECIFICATIONS

1.21 4/3 Hand lever Operated valve with detent (Closed mid position)

Symbol Ordering No

A B

MP0194
P T

Technical specifications

Construction Spool type

Nominal flow 60 lpm

Operating pressure 0-60bar

Working temperature range -30°C to +70°C

Mounting Press to lock / Unlock

1.22 Non return valve (0.6 MPa opening)

Symbol Ordering No

MP0178

Technical specifications

Free Flow A to B, Leak free closure in

Flow Direction
opp. direction

Cracking pressure 6 bar

Operating pressure 0-60 bar

Nominal flow handling capacity 15 lpm

Mounting Directly connected in hose

Subject to change
 TECHNICAL SPECIFICATIONS

1.23 Non-return Valve pilot operated

Symbol Ordering No

MP0179

Technical specifications

Flow direction Free flow A to B; Piloted flow B to A

Operating pressure 0-60 bar

Cracking pressure 1 bar

Max Flow 80lpm

Mounting Press to lock / Unlock

1.24 Flow Control Valve (one way flow control valve)

Symbol Ordering No

MP0197

Technical specifications
Operating pressure 0-60bar

Max. Operating pressure 120bar

Flow 20 lpm @Δp 3 bar

Mounting Press to lock / Unlock

1.25 T-distributor

Symbol Ordering No

MP0183

Technical specifications
Port Size (inch) G 1/4

Mounting End connected with couplers

Subject to change
 TECHNICAL SPECIFICATIONS

A.Recommended Items
A1. P&T Junction box (shut off valve)
Symbol Ordering No

MP0181

Technical specifications
Type 2/2 Ball valve

Working temperature range -30°C to +70°C

Size (inch) G 1/4

Max operating pressure 120bar

Mounting Turn to Lock / Unlock

A2. Hose Set

Symbol Ordering No

MP0184

Technical specifications
Material SAE100R1 type S (Thermoplastic)

Nominal size 6mm

Max working pressure 220bar

Hose Length in mm and Qty 1200x2, 1000x8, 500x8

Mounting Both end with quick coupler

Subject to change
 TECHNICAL SPECIFICATIONS

1.16 & 2. Workstation for ITI

Technical specifications

Work Table
Ordering No JTK-PTHWB-1
Size (L x W x H) in mm 1200 x 900 x 900
Material Aluminium, steel, and Wood

Vertical Profile Plate

Model JTK-PTVD-1
1200x720x40
Size (in mm)
(With side mounting 120mm)
Profile groove width 8.3 mm
Groove to groove distance 40 mm
Material Aluminium, Steel

Draw unit
Ordering No JTK-PTD/W-1
Size (in mm) 470 x 565 x825
No. of rack 5
Lock 5 ( each 1 / Rack)
Material Steel

Subject to change
 TECHNICAL SPECIFICATIONS

3. Cut Section – Hydraulics

Features
 Compact, Handy and Sleek design
 Precut foam for component storage
 Visualisation of internal elements
 Effortless handling of components

(This image is for representation purpose only)

Application
Hydraulics cut section enables a trainer to demonstrate the internal construction of a product with real
world products that are to actual scale and makes the trainees to visualise them and gives a realistic view
of components in a better way than the graphical representations on books and animations.

Technical Specifications
Ordering Code -
Size (in cm) 40 x 40 x 20
Installation Vertical/ Horizontal
Ambient temperature 60°C Max.
Materials of construction Aluminium, Polyacetal, Steel, Rubber

Part list
S. No Description Qty
1. 4/3 Hand lever valve 1
2. Double acting cylinder 1
3. Single acting cylinder 1
4. Pressure relief valve 1
5. Non return valve 1

Subject to change