MAN B&W - Alignment Bearing Load Measurement by Jacking Up
MAN B&W - Alignment Bearing Load Measurement by Jacking Up
MAN B&W - Alignment Bearing Load Measurement by Jacking Up
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Replaces:
Document history
Date Designer Checked AC Revision change Revision
1999-04-23 JCT 0
2015-06-23 FLK RYS Z3 Figure 6 is updated in subsection 5.2 9
2016-07-13 FLK DEPJ Z3 Subsection 8.2.1 is updated 10
2019-02-27 MIAP GOS Z3 Section 3.1 is updated. Figure 4 and 5 are updated 11
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The original English language document may have been replaced by a later version, in which case only such later version shall be valid.
Production Recommendation 0742884-5.11
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Copyright © 2019 MAN Energy Solutions, branch of MAN Energy Solutions SE, Germany 0742884-5. Bearing Load Measurement by Jacking Up
Production Recommendation 0742884-5.11
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The recommendation is intended for use in connection with final alignment of the engine and sub-
sequent checking of the bearing loads in connection with commissioning of the engine. Reference
is made to the MAN B&W Quality Specification No 0743547-3; Final Alignment of Engine On Board.
The recommendation also applies when checking the bearing loads in service.
2. References
MAN B&W Quality Specification:
No. 0743547-3; Final Alignment of Engine On Board.
3. Tools
D² - d² x π
A= (Refer to figure 1)
4
Hydraulic jack for jacking the engine bearings Hydraulic jack and lifting tool for turning wheel
Copyright © 2019 MAN Energy Solutions, branch of MAN Energy Solutions SE, Germany 0742884-5. Bearing Load Measurement by Jacking Up
Production Recommendation 0742884-5.11
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Figure 1:
If other types of jacks are used (e.g. for jacking the intermediate shaft bearing(s) or the aftmost
engine bearing), it is important to measure the correct piston diameter D, which is often not the
diameter that protrudes from the top of the jack. If the maximum pressure and maximum lifting
capacity is known, the pressure area A can be estimated as follows:
The jack should not be larger than necessary, as the accuracy of the pressure gauge is better in
the higher pressure range.
Example: Hydraulic jack for jacking the shaft Dial gauge for jack-up measurement
bearings
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Production Recommendation 0742884-5.11
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Figure 2:
Figure 3:
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Production Recommendation 0742884-5.11
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Hydraulic pump for jacking of engine berings Manual handpump for jacking of smaller shaft
bearings
Dial gauges (clock gauges): Ordinary dial gauges with 0.01 mm. resolution and adjustable mount-
ing on magnetic foot are recommended. If available, a gauge with remote readout is preferable.
The tool for checking the piston alignment/inclination (available from MAN Energy Solutions but
not included in the maintenance tool set) is suitable for the work. In some cases, more than one
gauge is necessary (bearings with very low load).
Jack-up measuring sheet and PC based spreadsheet for data analysis are available from MAN
Energy Solutions Production Support free of charge (E-mail: ProductionSupportDK@man-es.com)
and are recommended as the output is standardized. MAN Energy Solutions offers consultancy
services. Refer to appendix 1 and 2.
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Production Recommendation 0742884-5.11
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Formulas:
Maintenance jack (for bolt tightening): Jack pressure area:
π 2 π
D2 × 4 - d × 4
A=
100
π
D2 × 4
A=
100
P×A×C
R=
982
5. Preparation
Before commencing the jack-up work on engine bearings, the following should be checked (see
Jack up measuring sheet, appendix 1):
Top and bottom clearances (if any) of the 2 aftmost engine bearings: It is important to check
the bearing bottom clearance using a 0.05 mm feeler gauge (Kjaer type) compare with the
shop test report. If bottom clearance is present, it is important to measure it as accurately as
possible. Jacking up of this specified bearing is then unnecessary, as action must be taken
first to restore the bearing load. Please contact MAN Energy Solutions if this is the case.
Crankshaft deflection of the aftmost crankweb
Temperatures of: Thrust bearing (large thermometer outside crankcase), jacket cooling wa-
ter, seawater, air outside, bottom tank(s) below the engine
Draught fore and aft of the vessel – also note the maximum draught for comparison
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Production Recommendation 0742884-5.11
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Jack
Steel beam
Example for support in case the tank-
top or deck-plate is not supported from
underneath
Figure 4:
Jack
Steel beam
Figure 5:
Select a suitable jack for the purpose – the jack specified for jacking up the crankshaft is useable,
but any multi-purpose jack can be used, see section 3.
Place the jack below the turning wheel on a ridged foundation, jacking between 2 teeth using the
special lifting tool. Take care to align the jack carefully, as it only tolerates a small moment and
angle deviation.
Note! Poor alignment creates more friction in the jack, which then causes more hysteresis in
the jacking curves. Refer to description Section 7
Place the measuring device (dial gauge) on the bearing support in one of the shown positions and
measure the vertical movement of the shaft or the turning wheel.
Important: Do not place the measuring device between the jack support and the turning wheel
as the result will be incorrect.
Copyright © 2019 MAN Energy Solutions, branch of MAN Energy Solutions SE, Germany 0742884-5. Bearing Load Measurement by Jacking Up
Production Recommendation 0742884-5.11
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5.2. Measuring the aftmost engine bearing but one (aftmost main bearing)
Refer to figure 6 (applies to measuring any engine bearing except the aftmost).
Turn the crankweb in horizontal position towards the exhaust side. Place the jack specified in the
instruction book (Section 905) on the jack-up beam supplied in the maintenance tool set. Use only
one jack, and place it under the crankweb adjacent to the bearing to be measured.
Place the dial gauge on the main bearing cap and measure the crankweb vertical movement.
Important: do not place the measuring device between the jack-up beam and the crankweb as
the result will be incorrect.
Maximum lift of the crankshaft during jack-up is not to exceed the top-clearance of the engine
bearings.
Dial gauge
Aft cylinder
Aftmost bearing but one
Step 2 Step 1
Figure 6:
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Production Recommendation 0742884-5.11
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5.3. Measuring the intermediate shaft bearing(s) and forward stern tube bearing.
Measuring the generator bearing(s)
The placing of jacks depends on the actual design but the method is similar to the above de-
scribed, jack-position should be described in the “shaft alignment calculation report”. Due to the
lower bearing loads of these bearings, the jack selected for the purpose may be smaller than for
the main bearings.
Dial gauge
Hydraulic jack
Oil pressure
Figure 7:
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Production Recommendation 0742884-5.11
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7. Measurement
Due to the unavoidable friction in the hydraulic jack, the hydraulic pressure corresponding to a
specific load will be higher during lifting than during lowering. This phenomenon is referred to as
”hysteresis” (an electrical engineering term). Therefore, the load is close to measured during both
lifting and lowering, and the corresponding curve is drawn. The correct (frictionless) curve is in the
center between the 2 curves drawn. Refer to figure 8.
Avarage line
mm
Decreasing
Analysis line No 2
Increasing
Analysis line No 1
Bar
Rd Rj Ra
Figure 8:
Due to the hysteresis phenomenon, it is very important that the pressure is increased steadily dur-
ing ”upwards” measurement and decreased steadily during ”downwards” measurement.
It is recommended to take readings with 10 - 50 bar intervals of pressure, and at least in 15 steps.
Note! Corresponding values of pressure and lift (the pressure gauge actual reading is noted
– not the intended pressure). Jack up until the bearing top clearance is close to zero
(top clearance to be measured before starting). It is important to have many measuring
points in the lower range (0 - 0.2 mm).
If the bearing load is zero or very low, it may be difficult to analyse the data. In this case, it is rec-
ommended to place 2 (3) dial gauges: One (1) on the journal bearing jacked and one (1) on each of
the adjacent journals. Using a finer calibrated pressure gauge and steps of 10 bar is also recom-
mended. Refer to figure 6 (2 dial gauges)
Copyright © 2019 MAN Energy Solutions, branch of MAN Energy Solutions SE, Germany 0742884-5. Bearing Load Measurement by Jacking Up
Production Recommendation 0742884-5.11
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Line No 4
mm
Break point No 3
Decreasing
Increasing
Line No 3
Break point No 2
Line No 2
Break point No 1
Bar
Line No 1
Break point No 0
Figure 9:
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Production Recommendation 0742884-5.11
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Line:
No 1: There is load in the bearing and load in the hydraulic jack. With increasing pressure the
load is shifted from the bearing to the jack.
No 2: With increasing pressure the jack load is increased and simultaneously the second bearing
with load will start to be off loaded.
No 3: With increasing pressure the jack load is increased and simultaneously the third bearing
with load will start to be off loaded.
No 4: With increasing pressure the journal does not elevate much because the upper shell of the
bearing prevents more lift.
Due to the internal friction in the hydraulic jack, there will be some difference between the cor-
responding values for increasing and decreasing loads, i.e. the plotting will show two branches
(hysteresis). Refer to figure 9.
The jack load reaction (Rj) is the force that would be necessary to keep the shaft in its posi-
tion if the bearing was not present.
In order to determine the reaction (Rj) two straight lines through the plotted points of the above
mentioned Line No 2 are to be drawn.
Analysis line No 1 and No 2 are to have approximately the same slope. Refer to figure 8.
The bearing reaction R is a little different from the Rj as the jack is not positioned at the centre of
the bearing.
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Production Recommendation 0742884-5.11
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The actual correction factor C can be found in the “Shaft alignment calculation report” (normally
not supplied by MAN Energy Solutions). However, as a rough guideline the following values can
be used:
Again, please note that the above correction values are for guidance only and the correct values
should be used from the “Shaft alignment calculation report” for final alignment.
As Rj is calculated as:
Consequently the bearing reaction is calculated (see section 4) as formulas (in ton):
P×A
Rj =
982
P×A×C
R=
982
The Break Point No 1 will often appear between 0.05 mm and 0.25 mm lift depending of the dis-
tance between the jack and the centre of the bearing. Refer to figure 10 as an example.
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Production Recommendation 0742884-5.11
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The Break Point No. 1 will normally appear between 0.03 mm and 0.15 mm lift. Please see figure
11 as an example.
mm
(1/100)
80
70
60
50
40
30
20
10
0
0 Bar 100 Bar 200 Bar 300 Bar 400 Bar 500 Bar 600 Bar
341 Bar
Figure 10:
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Production Recommendation 0742884-5.11
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mm
(1/100)
30
25
20
15
10
0
0 Bar 100 Bar 200 Bar 300 Bar 400 Bar 500 Bar 600 Bar 700 Bar 800 Bar 900 Bar
296 Bar
Figure 11:
If the break point appears after 0.25 mm lift it may well be that it is the aftmost but one engine
bearing which is being lifted out and consequently there is no load in the aftmost engine bearing.
In that case, no further jack-up analysis of this bearing can be done until load is established and
a new jack-up test is made.
If the break point appears after 0.15 mm lift it may well be that there is no load in the bearing in
question. Refer to figure 13 as an example.
The accuracy of this method depends very much on the circumstances, quality of the data and
equipment, and experience of the operator. Generally, the higher the load, the higher the accuracy.
With high load, an accuracy of 15% can be expected, which is sufficient for most purposes.
Copyright © 2019 MAN Energy Solutions, branch of MAN Energy Solutions SE, Germany 0742884-5. Bearing Load Measurement by Jacking Up
Production Recommendation 0742884-5.11
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mm
(1/100)
30
25
20
15
10
0
0 Bar 100 Bar 200 Bar 300 Bar 400 Bar 500 Bar 600 Bar 700 Bar 800 Bar 900 Bar
296 Bar
Figure 12:
mm
(1/100)
30
30
25
25
20
20
15
15
10
10
55
0
-100 Bar
-100 Bar 00 Bar
Bar 100 Bar
100 Bar 200 Bar
200 Bar 300 Bar
300 Bar 400 Bar
400 Bar 500 Bar
500 Bar 600 Bar
600 Bar 700 Bar
700 Bar 800 Bar
800 Bar
Figure 13:
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Production Recommendation 0742884-5.11
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10. Appendix
Appendix 1: Jack up measuring sheet.
Appendix 2: Spreadsheet - empty.
Appendix 3: Example of acceptable bearing loads for various engine types.
Appendix 4: Example of static thrust shaft load diagram.
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Production Recommendation 0742884-5.11
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Jack area Aft crankweb Deflection Correction Temp sea- Temp air
cm² (T, E, B or C) aft crank- factor C water outside
web (top)
Temp jacket Temp thrust Temp bot- Maximum Draught fore Draught aft
cooling water bearing tom tank draught
Copyright © 2019 MAN Energy Solutions, branch of MAN Energy Solutions SE, Germany 0742884-5. Bearing Load Measurement by Jacking Up
Date
Vessel Cooling water temp
Engine type Oil pan temp
Plant spec Sea water temp
2019-02-27
Tolerance, 409 Input data
Bearing Max. reaction [kN] Jack Type
Ambient outside temp I II Other
Tolerance, Min. reaction [kN] 20 3 [Bar] [1/100 mm] [Bar] [1/100 mm]
Jack area Foremost draught 2
#VALUE! Jack area [cm ] 0,000 0 0
Calculated
Crankthrow bearing load:
position Aftmost draught Up Down
Diameter D [mm] 140,00 50 50
Dial gauge mm mm
MIAP
Result Diameter d [mm] 100,00 100 100
Designer
Flexibility
position[ton/mm]: #DIV/0! Comments
Correction factor: 0,900 (1/100)
150 Bar pkt150 (1/100) Bar
Tolerance,
Jack area:Max. reaction [kN] 409
0,00 200 Input data200
Jack Type I II Other
1
Tolerance, Min.
mmreactionAnalyse
[kN] line No. 1 20 3 [Bar]
250 [1/100 mm] [Bar] 250 [1/100 mm]
(1/100) 2
Scroll bar change of graphs #VALUE! Jack area [cm ] Data used for Scroll
0,000 bar 300
0 300
0
GOS
Calculated bearing load:
Bar mm (1/100) 0
Checked
1 Diameter D [mm] 140,00 50
350 50
350
Result 280 0 ter d [mm]
DiameInclination 100,00
-100 100
400 100
400
749
Flexibility [ton/mm]: 0,00
#DIV/0! Correction factor: 0,900
990 150
450 150
450
Production Recommendation 0742884-5.11
Z3
AC
Jack1area: Scroll
S bar change
ll b h off graphs
h 0,00 10461 200
500 200
500
1 mm Analyse line No. 1
280 0 #DIV/0! 23357 250
550 250
550
10.2. Appendix 2 - Spreadsheet
(1/100)
Scroll
749 bar change of graphs 0,00 Data used for Scroll
0 bar 300
600 300
600
1
1 Bar
Manual change of graphs mm (1/100) 0 350
650 350
650
280
348 00 Inclination -100 400
700 400
700
1 754390 01,20,0 0 990 450 450
0 kg/mm 750 750
1 Scroll
S bar change
ll b h off graphs
h 10461 500 500
800 800
1 280 Analyse line No. 2 0 #DIV/0! 23357 550
850 550
850
Revision change
1 749 Data for graphs 0,00 0 600
900 600
900
Copyright © 2019 MAN Energy Solutions, branch of MAN Energy Solutions SE, Germany
Manual
Bar change of graphs mm (1/100) 650 650
0
348
378 00 13168 700 700
1
583806 120,,0000 0 kg/mm 27143 750 750
0 Scroll bar change of graphs 0 800 800
1 378Analyse line No. 2 0 850 850
886 Data for graphs 0,00 #DIV/0! 900 900
0
Bar
Manual change of graphs mm (1/100)
0
378
100 00 13168 0
0 838268 01,20,000 0 kg/mm 27143
0 Scroll bar change of graphs 0
0 378 Average line 0
0 86
8Bar 00
mm0,(1/100) #DIV/0!
0 Average line
Bar mm (1/100)
0 Bar 200 Bar 400 Bar 600 Bar 800 Bar 1.000 Bar
329,26 0
817,42 0,00 #DIV/0!
11
Revision
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10.3. Appendix 3 - Example of acceptable bearing load for various engine types
Examples of acceptable static load in main bearings for the most common MAN B&W engine
types.
Note! The list below is not updated regularly and cannot be used for documentation purposes.
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Production Recommendation 0742884-5.11
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Production Recommendation 0742884-5.11
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