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Pipe Hot Tapping

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HOT TAPPING & LINE STOPPING

BY

PT INDRAMAS ENVIRO KARYA

Hot Taps can be performed on almost any type of pipe, ranging from carbon
steel to PVC. Taps are done on lines containing water, steam, and many
other chemicals. Pressures up to 15 Bar can be Hot Tapped safely with no
interruption of service.

PT Indramas Enviro Karya uses the latest technology in coupon retention


available. When a Hot Tap is performed, the double wired pilot drill retains
the coupon and recovers it when the Hot Tap is completed.

Typical Hot Tap installation consists of


a tapping saddle, a gate valve, and
a Hot Tapping Machine. The Installation
is first tested, then the valve is opened,
and the cutter and pilot drill are
advanced. When the cut is completed,
the cutter and pilot drill are retracted,
the valve is closed and the Hot Tap
machine is removed.
MAIN PIPE LINE MATERIAL HOT TAPPING PROCESS
vAsbestos-Cement
vStainless Steel
vMild Steel
vCarbon Steel
vDuctil Iron
vCast Iron
vCopper
vHDPE
vuPVC

PIPE LINE CONTENTS


vWater
vAir Condition Chiller Water
vChemical

RETENTION PIN TO RETRIEVE


THE COMPLETELY CUT COUPON
A B C

D E F

Retention pin locking coupon process

Adding new connection to your piping is not the only use for Hot Taps.
PT Indramas Enviro Karya has the facility to perform hot tapping in your
system in many different ways such as

n Angle Taps
n Valveless connections
n Long travel taps
Other methods are also available to complete your connection in the most
efficient manner possible.
Angle Hot Tap
This is the typical configuration for
a Hot Tap performed at an angle.
An angle block is used as a guide
for our pilot drill and is welded dead
centre of the tapping outlet

Angle Hot Tap


This fitting is used when valves are not required at the point of connection.
A temporary valve is used to make the Hot Tap, and is removed afterward.
This is all accomplished with no interruption of service.

Hot taps are also being used for a bypass connection during a line stop
operation. Flow continues in the pipeline while necessary modifications
are made.

n Product Sampling Point


n Flow Meter Installatrion
n Thermo-well Sensor Installation
n Draining of pipelines
n Pressure Control Switch Installation
n Inspection of a pipeline
n Determine product in a pipeline
n Air Relief Point
HOT TAPPING MACHINE

HOT TAPPING MACHINE makes pressures


tapping on water pipelines quick and easy.
It only takes one operator while conventional
tapping machines need two or more workers
to perform a simple tap.

With HOT TAPPING MACHINE you can turn


an experienced worker into a professionals
hot tapper.

HOT TAPPING MACHINE is now available


between 4” to 48” and is suitable to all types
pipes.
INDRAMAS HOT TAPPING SLEEVE
INDRAMAS HOT TAPPING SLEEVE
is a range of tapping tees that allow flanged connection to
be made to an existing water main without disrupting the
water suuply.
The sleeve can be used in conjunction with all standard
Hot Tapping Machines.

SPECIAL FEATURES
INDRAMAS HOT TAPPING SLEEVE
has cast carbon steel or mild steel bodies that reinforce
the pipeline and help to form the seal around the full
length of the tee. It allows rapid assembly time that aids
its installation.
INDRAMAS HOT TAPPING SLEEVE
offer a total tolerence range of 6 mm on the required
pipe’s outside diameter.
INDRAMAS HOT TAPPING SLEEVE
has various models and standard measurements suitable
to A.C. pipe, cast iron pipe, ductile iron pipe, mild steel
pipe PE pipe and uPVC pipe.
INDRAMAS HOT TAPPING SLEEVE
has been tested by SIRIM and our in-house research
facilities certified to the most expected performnace
required.
GASKET - Our specially designed gasket complies to
BS 2494 which provides a permanent seal at the point
hot tapping.
The gasket is designed to set into the grove to ensure no
displacement by the water pressure.
CORROSION PROTECTION - All INDRAMAS Hot
Tapping Sleeve are coated with Fusion Bonded Epoxy and
all bolts and nuts to A2, stainless steel standard.
PRESSURE RATING - The sleeve standard at 16 bar
working pressure and at 24 bar testing pressure

INDRAMAS COLAR WELD ON ADAPTOR


(LCWO ADAPTOR) - is a specially design weld on adaptor
with an additional collar to strengthen the reinforcement
of the adaptor on existing M.S. Pipe
HOT TAPPING SLEEVE WORK IN PROGRESS
FOR MORE INFORMATION, PLEASE CALL US

PT. INDRAMAS ENVIRO KARYA


Galeri Niaga Mediterania 1
Blok X-3 No. C-8g
Pantai Indah Kapuk
Jakarta Utara - 14460
Telp : 021 - 5882253 - 5882254
Fax : 021 - 559 67802
indramas email : sales@indramas.co.id

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