Axial Piston Motors Series

Fixed Displacement M24 Design D

Goldcup M30 Design A

Service Information

CONTENTS
PAGE PAGE
INTRODUCTION 2 ASSEMBLY PROCEDURES 9-20
GENERAL 2 FIGURE 1 DRIVE SHAFT ASSEMBLY 9
DESCRIPTION 2 FIGURE 2 BARREL, CAM, PISTON @ SHOE
TABLE I CHARACTERISTICS 2 ASSEMBLY TO MOUNTING FLANGE 11
INSTALLATION 3-4 FIGURE 3 BARREL AND AUXILIARY
MOUNTING 3 SHAFT ASSEMBLY (24 SERIES) 12
SHAFT INFORMATION 3 FIGURE 3.1 BARREL AND AUXILIARY
PIPING 3 SHAFT ASSEMBLY (30 SERIES) 13
SERVICE INFORMATION 3 FIGURE 4 HOUSING ASSEMBLY 14
RECOMMENDED FLUIDS 3 FIGURE 5 HOUSING ASSEMBLY INSTALLATION 15
VISCOSITY 3 FIGURE 6 SHAFT SEAL AND COVER ASSEMBLY 16
VISCOSITY INDEX 3 FIGURE 7 PORT BLOCK INSTALLATION 18
TEMPERATURE 3 FIGURE 8 SHUTTLE VALVE ASSEMBLY 20
ALTERNATE FLUIDS 4 TEST PROCEDURES 21
MAINTENANCE 4 GENERAL REQUIREMENTS 21
FLUID CLEANLINESS 4 BASIC MOTOR TEST 21
START UP PROCEDURE 4 ORDERING CODE 22
TABLE II SOLID CONTAMINATION 4 SEAL KIT
TABLE III TROUBLE-SHOOTING 5-6 COMPLETE S23-15128
UNIT DISASSEMBLY 7-8 SHAFT SEAL KITS S23-11516
TABLE IV REWORK LIMITS 8
DISASSEMBLY & ASSEMBLY TOOL DRAWING 8

S2-AM121 12-94 replaces SFM-M24

 Introduction Series 24, 30

General Description

This manual contains installation, operation, maintenance The Goldcup motor is a fixed displacement, axial piston
and overhaul instructions for Denison Hydraulics Goldcup design which uses hydrostatically balanced piston shoes.
24 and Goldcup 30 constant volume motors. The Denison This feature serves to lubricate as well as absorb much
Hydraulics Goldcup 24 and Goldcup 30 axial piston motors of the force generated by the shoes pressing against the
feature advance design concepts which are time proven cam, thereby increasing service life of the unit. Rotation
and provide for advance pumping and control concepts. of the unit is bi-directional.
The instructions contained in this manual cover complete
disassembly and reassembly of the unit. Before proceed-
ing with the disassembly or reassembly of any unit, this
manual should be studied in order to become familiar with
proper order and parts nomenclature.

TABLE I TYPICAL CHARACTERISTICS

Specification Term Goldcup 24 Goldcup 30
Displacement in. /rev
3
24.6 30.6
cm3/rev (403) (501.4)
Pressure Ports A & B max. continuous psi 5000 5000
bar (345) (345)
max. intermittent psi 5000 5000
bar (345) (345)
Speed, max. continuous @ full stroke RPM 2100* 1800
Flow, Ports A or B GPM @ 2100 RPM 223.6 @ 1800 RPM 238
(theoretical) L/min. (846) (901)
Rotary Inertia lb/in2 818 974
kg/m2 (0.239) (0.285)
Torque, Theoretical in/lb 392 487
per 100 PSI (6.9 bar) N•m (43) (55)
at 5000 PSI (345 bar) in/lb 19576 24351
N•m (2158) (2752)
Power, Theoretical @ 5000 PSI (345 bar) hp 31.1 38.64
at 100 RPM kW (23.1) (28.8)
Power, Theoretical at 5000 PSI (345 bar) hp 621.3 695**
at Max. RPM kW (463.5) (518)**
Torque Efficiency approx. stalled % theoretical 81 81
running % theoretical 93 93
Mounting-4 bolt flange SAE F F
Shaft-Spline / Keyed SAE F F
Fluid Connection Ports A & B in 2 2
SAE-4 bolt pad for 6000 psi split flange mm (50.8) (50.8)
(414 bar)
Weight lbs. 640 660
kg. (290) (300)

*On R & O Oils (Rust and Oxidation Inhibitor)

** @ 1800 RPM

2
Installation Series 24, 30

Mounting to the reservoir below the surface of the oil as far from the
supply suction as possible. All fluid lines, whether pipe, tub-
This motor is designed to operate in any position. The ing, or hose must be adequate size to assure free flow
mounting hub and four bolt mounting flange are in full con- through the motor. We recommend 20 ft (6.09 M) max. per
formance with SAE standard. The motor shaft must be in second for main flow and 6 ft. (1.8 M) max. limit per sec-
alignment with the shaft of the driven load and should be ond for drain lines. Pressure rating of piping hose must be
checked with a dial indicator. The mounting pad or adap- adequate for service duty required.
tor into which the fluid motor pilots must be concentric with
the motor shaft to prevent bearing failure. This concentric- An undersized outline line will create back pressure and
ity is particularly important if the shaft is rigidly connected cause improper operation. Flexible hose lines are recom-
to the driven load without a flexible coupling. mended. If rigid piping is used, the workmanship must be
accurate to eliminate strain on the port block or to the fluid
Shaft Information connections. Sharp bends in the lines must be eliminated
wherever possible. All system piping must be cleaned with
Splined: The shafts will accept a maximum misalignment solvent or equivalent before installing motor. Make sure the
of 0.006" TIR (.15 mm). Angular misalignment at the male entire hydraulic system is free of dirt, lint, scale, or other
and female spline axes must be less than ±.002 (0.05 foreign material. Flushing with a large temporary high pres-
mm) per one inch radius. The coupling interface must be sure loop filter is recommended.
lubricated. Denison Hydraulics recommends lithium
molydisulfate or similar grease. The female coupling CAUTION: Do not use galvanized pipe. Galvanized
should be hardened to 45-50 Rc and must conform to coating can flake off with continued use.
SAE-J498B (1971) Class 1 flat root side fit.

Keyed: High strength heat treated keys must be used.

Service Information
Replacement keys must be hardened to 27-34 Rc. The key
These hydraulic products are designed to give long
corners must be chamfered .030"-.040" (.75-1 mm) at 45°
dependable service when properly applied and their sys-
to clear radii that exist in the keyway.
tems properly maintained. These general instructions apply
to typical systems. Specific instructions for particular equip-
Keyed types of shafts will accept a side load of 1000 lbs.
ment can be developed from them.
(454 kg) at the center of the key, with a B10 life of 9,880
hours at 1800 RPM or 11,856 hours at 1500 RPM.
Recommended Fluids
NOTE: Do not impact coupling to force it onto the The fluid recommended for use in these pumps and motors
shaft. has a petroleum base and contains agents which provide
oxidation inhibition and anti-rust, anti-foam and de-aerat-
Piping ing properties as described in Denison Hydraulics standard
HF-1. Where anti-wear additive fluids are specified, see
Connect inlet and outlet lines to the port block of the motor. Denison Hydraulics standard HF-0.
The fluid connections are:
Viscosity:
System Ports: 2" (50.8 mm)
6000 PSI (414 bar), SAE Max. at cold start—7500 SUS (1600 Cst)
4 bolt flange (at low pressure, low speed)
Max. at full power—750 SUS (160 Cst)
Other: SAE straight thread, O-ring seal. Optimum for max. life—140 SUS (30 Cst)
See installation drawing for sizes. Minimum at full power—60 SUS (10 Cst)

The maximum case pressure is 75 PSI (5.17 bar) contin- Viscosity Index:
uous,125 PSI (8.6 bar) intermittent.
90 V.I. minimum. Higher values extend the range of oper-
ating temperature but may reduce the service life of the
NOTE: High case pressure will result in reduced B-
fluid.
10 life of the shaft bearing.

It is recommended that the case leakage line be connect-

Temperature
ed to the port located between the two system ports on the
Determined by the viscosity characteristics of the fluid
port block, but it may be connected to the top or bottom
used. Because high temperatures degrade seals, reduce
connections on the motor housing.
the service life of the fluid and create hazards, fluid tem-
peratures should not exceed 180°F (82°C) at the case
The case leakage line must be of sufficient size to prevent
drain.
back pressure in excess of 75 PSI (5.7 bar) and returned

3
 Installation Continued Series 24, 30

Alternate Fluids 2. Check alignment of drive.

3. Visually inspect components and lines for possible
Some applications require fire-resistant fluids. They will
damage.
give good service if the system is originally designed for
their use. Permissible fire resistant fluids include: 4. Check reservoir for cleanliness and clean as required.
White glove test on all internal surfaces is recommended.
Type Denison Hydraulics Standard
5. Check fluid level and fill as required with filtered fluid at
Water-in-oil invert emulsions HF-3
least as clean as that recommended. Fill motor case with
Water glycol solutions HF-4
clean oil prior to starting.
Phosphate esters HF-5
6. Check oil cooler and activate it, if included in circuit.
Consult Denison Hydraulics for design requirements and Check fluid temperature.
warranty limitations for service with this class of fluids.
7. Reduce pressure settings of pressure control. Make
sure accurate pressure readings can be made at appro-
See Denison Hydraulics bulletin SPO-AM305 for more infor-
priate places.
mation.
8. If solenoids in system, check for actuation.
Maintenance 9. Start pump drive first by jogging prime mover. Make sure
pump and motor fill properly.
This motor is self-lubricating and preventative maintenance
is limited to keeping system fluid clean by changing filters 10. Bleed system of air. Recheck fluid level.
frequently. Keep all fittings and screws tight. Do not oper- 11. Cycle unloaded machine at low pressure and observe
ate at pressures and speeds in excess of the recommended actuation (at low speed, if possible).
limit. If the motor does not operate properly, check the
Trouble Shooting Chart before attempting to overhaul the 12. Increase pressure settings gradually in steps. Check
unit. Overhauling is relatively simple and may be accom- for leaks in all lines especially in pump and motor inlet lines.
plished by referring to the Disassembly, Rework Limits of 13. Make correct pressure adjustments.
Wear Parts and Assembly Procedures.
14. Gradually increase speed. Be alert for trouble as indi-
cated by changes in sounds, system shocks and air in fluid.
Fluid Cleanliness
Inspect oil surface with a good light while in operation. There
must be no surface broken with oil surges and limit surface
Fluid must be cleaned before and continuously during oper-
air bubbles to occasional.
ation by filters that maintain a cleanliness level of NAS 1638
Class 8. This approximately corresponds to ISO 17/14. 15. Equipment is operational.
This fluid level cleanliness can usually be accomplished by
the effective use of 10 micron filters. Better cleanliness lev-
els will significantly extend the life of the components. As
contaminant generation may vary with each application,
each must be analyzed to determine proper filtration to
maintain the required cleanliness level.

Start Up Procedure for New Installation

1. Read and understand the instruction manual. Identify

components and their functions.

TABLE II
COMPARISON OF SOLID CONTAMINATION CLASSIFICATION SYSTEMS
NATIONAL AEROSPACE STANDARD (NAS) 1638

4
Table III Trouble-shooting Chart Series 24, 30

Trouble-Shooting

Component problems and circuit problems are often inter- This general guide is offered to help in locating and elimi-
related. An improper circuit may operate with apparent suc- nating the cause of problems by studying their effects:
cess but will cause failure of a particular component with-
in it. The component failure is the effect, not the cause of
the problem.

Effect of Trouble Possible Cause Fault Which Needs Remedy

Noisy Motor Air in Fluid Leak in suction line
Leak at shaft seal
Low fluid level
Turbulent fluid
Return lines above fluid level
Gas leak from accumulator
Excessive pressure drop in the inlet line
from a pressurized reservoir
Suction line strainer acting as air trap
Cavitation in motor Fluid too cold
rotating group Fluid too viscous
Fluid too heavy
Shaft speed too high
Suction line too small
Suction line collapsed
Operating altitude too high
Boost or replenishment pressure too low
Replenishment flow too small for
dynamic conditions
Misaligned shaft Faulty installation
Distortion in mounting
Axial interference
Faulty coupling
Excessive overhung loads
Mechanical fault in motor Piston and shoe looseness or failure
Bearing failure
Incorrect port plate selection or index
Erosion on barrel ports and port plate Air in fluid See above
Cavitation See above
High wear in motor Excessive loads Reduce pressure settings
Reduce speeds
Contaminant particles in fluid Improper filter maintenance
Filters too coarse
Introduction of dirty fluid to system
Reservoir openings
Improper reservoir breather
Improper line replacement
Improper fluid Fluid too thin or thick for operating
temperature range
Breakdown of fluid with
time/temperature/shearing effects
Incorrect additives in new fluid
Destruction of additive effectiveness with
chemical aging
Improper repair Incorrect parts
Incorrect procedures, dimensions, finishes

(Continued)

5
 Table III Continued Series 24, 30

Effect of Trouble Possible Cause Fault Which Needs Remedy

High Wear in motor Unwanted water in fluid Condensation
Faulty breather/strainer
Heat exchanger leakage
Faulty clean-up, practice
Water in makeup fluid
Pressure shocks Cogging load Mechanical considerations
Worn relief valve Needed repairs
Worn compensator Needed repairs
Slow response in check valves Replace or relocate
Excessive decompression Improve decompression control
energy rates
Excessive line capacitance Reduce line size or lengths.
(line volume, line stretch, Eliminate hose
accumulator effects)
Barrel blow-off Recheck hold-down, rotating group,
drain pressure
Heating of fluid Excessive motor leakage Recheck case drain flow and repair as
required
Fluid too thin
Improper assembly, port timing
Relief valve Set too low (compared to load or to compen-
sator)
Instability caused by back pressure,
worn parts
Heat exchanger Water turned off or too little flow
Water too hot
Fan clogged or restricted
Efficiency reduced by mud or scale deposits
Intermittent hydraulic fluid flow
Reservoir Too little fluid
Entrained air in fluid
Improper baffles
Insulating air blanket that prevents
heat rejection
Heat pickup from adjacent equipment

6
Unit Disassembly Series 24, 30

Disassembly 8. Barrel assembly can be removed by lifting with aux.

shaft. The pistons will remain with the cam assembly.
The instructions contained in this section cover a complete These parts are precision finished and must be handled
teardown of the subject motor. Disassemble only as far as with extreme care!
necessary to replace or repair any worn parts. A bench or 9. Using special tool T2, holddown assembly can be
similar suitable surface capable of supporting unit should removed from barrel. Remove adjusting screw (6, Figure
be used. Disassembly area should be clean. 3), spring (5), retainer (4), spherical seat (3) and auxiliary
shaft (2).

30 Series Barrel Holddown

CAUTION: On 24 Series units relax barrel holddown See Figure 3.1
prior to removal of shaft seal or main shaft. Failure to
follow this procedure may result in motor failure. 1. Remove four screws (1, Figure 7) and two screws
(8, Figure 7).

NOTE: The four main assembly bolts (1, Figure 9) are

torqued to 450 ft. lbs. (610 N•m) These bolts should NOTE: There is a preload from the barrel holddown
be loosened prior to removing unit for disassembly. which will lift the port block approx. 1⁄8" at release.

Shuttle Valve Assembly 2. Carefully lift and remove port block (2) and port plate
See Figure 7 (4, Figure 7).

1. Remove three screws (13) and remove valve assembly CAUTION: The port plate may cling to the barrel
from port block. face because of oil film. Do not allow the port plate
to fall and become damaged.
24 Series Barrel Holddown
See Figure 3 3. Remove the face plate and face plate pins (2, 1, Figure
5) from the face of the barrel assembly.
1. Remove holddown lock retainer ring (8, Figure 3). (Use
internal snap ring pliers.) 4. Loosen six screws gradually in alternating sequence.
2. Remove four screws (1, Figure 7) and two screws (8,
Figure 7). CAUTION: Holddown is under preload. Do not re-
move screws completely.
NOTE: There is a preload from the barrel holddown
which will lift the port block approx. 1⁄8" at release. 5. Insert three #10-32 screws into the three #10-32 tapped
holes. Alternately turn in screws till tapered retainer releas-
es. A loud crack sound should be heard when it releases.
3. Carefully lift and remove port block (2) and port plate (4,
Figure 7). 6. Lock main shaft (1, Figure 6) from turning. Use special
tool T2, slip over auxiliary shaft (2, Figure 3.1) and engage
dowels into holddown adjusting screw retainer (6, Figure
CAUTION: The port plate may cling to the barrel
3.1). Loosen load but do not remove.
face because of oil film. Do not allow the port plate
to fall and become damaged. 7. Remove two bolts (8, Figure 7) holding housing and
flange together.
4. Remove the face plate and face plate pins (2, 1, Figure
5) from the face of the barrel assembly. NOTE: Do not damage gasket faces in process. Do
not remove the retaining screws or bearing from the
5. Remove holddown adjusting screw lock (7, Figure 3).
housing unless bearing is damaged and replacement
6. Lock main shaft (1, Figure 6) from turning. Use special is necessary.
tool T2, slip over auxiliary shaft (2, Figure 3) and engage
dowels into holddown adjusting screw (6, Figure 3). Loosen
8. Barrel assembly can be removed by lifting with auxiliary
load but do not remove.
shaft. The pistons will remain with the cam assembly.
7. Remove two bolts (8, Figure 7) holding housing and These parts are precision finished and must be handled
flange together. with extreme care!

NOTE: Do not damage gasket faces in process. Do

not remove the retaining screws or bearing from the
housing unless bearing is damaged and replacement
is necessary.

7
 Unit Disassembly Continued Series 24, 30

TABLE IV Rework Limits of Wear Parts

Max. Rework
From Original Min. Dimension
24 and 30 in3 Dimension After Rework
Port plate face .010" (.254 mm) .735" (18.67 mm)
Shoe retainer face .005" (.127 mm) .494" (12.55 mm)
*Piston shoe face (pocket) .002" (.051 mm)(24 in3) .018" (.457 mm)(24in3)
Creep plate face .010" (.254 mm) .365" (9.27 mm)
Face plate None Replace
* NO REWORK PERMITTED ON 30 in3 SHOE.

IMPORTANT:
The port plate both sides, face finish must be 8 microinches, (0, 20 µmm) flat within .00006 (0, 0015) and parallel within
.001 (0, 025 mm) T.I.R.
The creep plate wear face finish must be 5 microinches (127 µmm), flat within .0005 (0, 012 mm) and parallel to the back-
side with .001 (0, 0254 mm) T.I.R.
The shoe retainer wear face finish must be 32 microinches (813 µmm), and flat within .0005 (0, 012 mm) (must not be
convex).
The piston shoes wear face finish must be 30 microinches (760 µmm), and must be lapped in a set with the retainer plate,
all shoe sole thicknesses to be within .001 (0, 0254 mm) after lapping. The maximum permissible shoe and piston axial
looseness is .010 (0, 254 mm).
The special retaining ring service kit (S23-12629) may be required to control shoe holddown clearance.
Drive Shaft Cam and Piston/Shoe Assembly
See Figure 6
1. Remove the retaining ring (2, figure 2), thrust washer
1. Remove four screws (5), seal retainer (2), gaskets (4), (3), piston and shoe assembly (4) and creep plate (5) from
and stationary part of shaft seal assembly (4). Refer to the cam (6).
view of item 3. 2. Remove the cam from the mounting flange by carefully
2. Remove the carbon ring and the remainder of the shaft tilting mounting flange on its side and removing plugs (12,
seal from the shaft. Figure 2) with O-rings (9, Figure 2) using 1⁄4-20 threaded
rod as a puller, and removing screws (10, Figure 2) attach-
3. Remove shaft and bearing assembly (1). ing cradle to mounting flange.

Disassembly & Assembly Tool Drawings

T1 T2

Removal & Replacement Tool for H.D. Lock Screw — Barrel H.D. Adjustment Tool

8
Assembly Procedures Series 24, 30

Drive Shaft Assembly DO NOT USE EXCESSIVE FORCE. USE EXTREME

Figure 1 CARE PASSING THE RING OVER THE SEAL SURFACE.
2. Install the retaining ring (3) in the groove. Be sure that
1. Slide the bearing (2) over the short end of the shaft and
the ring is fully seated.
seat against the shoulder. Support only the inner race of
the bearing and press on the long end of the shaft to install
bearing.

FIGURE 1

S23-12474 #3 Drive Shaft Assembly (spline)

S23-12475 #2 Drive Shaft Assembly (w/keyway)
QTY
ITEM DESCRIPTION PART NO. #1 #2
1 #3 (splined) Drive shaft 033-91139 1 —
#2 (keyed) Drive shaft 033-91140 — 1
2 Shaft bearing 230-82213 1 1
3 Retaining ring 033-71712 1 1
4 Square key 033-71910 — 1

9
 Assembly Procedures Continued Series 24, 30

Barrel, Cam to Mounting Flange 3. Install the spring (d) against the retainer.
Figure 2
4. Apply oil to the inner surface of the rubber friction ring
3. Position the mounting flange (8) with the large open end (f) and install the shell containing the friction and the car-
facing up and install two dowel pins (7) in the cradle mount- bon ring (c) over the shaft with the carbon ring exposed.
ing surface and one-3/8" (9.52 mm) dia. dowel pin (11) in
the outer edge of the flange. 5. Apply grease to the square section rubber seal (a) and
install on the seat.
4. Install the cam (6) over the dowel pins (7) in the mount-
ing flange. Position cam so that the thick part of the cam is 6. Install the seat and seal in the seal retainer (2). The
on the same side as the 3/8" (9.52 mm) dowel (11). lapped surface of the seat must face the carbon ring.

5. With cam installed, tilt mounting flange on its side and 7. Install the seal retainer assembly and O-ring (4) over the
secure with two Soc. Hd. cap screws (10). Torque to 50 ft.- shaft with the lapped surface against the carbon face.
lbs. (67.8 N•m).
8. Install the screws (5) and the seal retainer.
6. Insert plugs (12) with o-rings (9) into Soc. Hd. cap screw
(9) c'bores. Be sure tapped hole in plug (12) is visible after 9. Depress the seal retainer only far enough to start the
installation, this is used for removal. screws and tighten evenly in a criss-cross pattern. Torque
to 30 ft.-lbs. (40.8 N•m).
7 Install shaft and bearing assembly (1) Figure 6 (either
splined or keyed as specified) by inserting shaft through Seal Replacement
bores, a few light taps are required on the bearing outer Figure 6
race to completely engage and seat bearing.
NOTE: 24 Series only–To replace shaft seal only.
NOTE: Do not tap on end of shaft.
1. Remove unit for disassembly.
Seal Assembly
Figure 6 2. Remove retaining ring (8, Fig. 3).

NOTE: See warning information below 3. Replace shaft seal. (Follow seal assembly in reverse
order.)
1. The shaft seal is available only as a complete assem-
bly. Prior to installation examine all the seal parts. Handle 4. After seal is replaced re-install retaining ring (8, Fig. 3).
the lapped seal seat and the carbon ring with extreme care.
Both parts must be free of scratches, cracks or other dam- CAUTION Failure to follow these instructions may result
age. in pump failure.

2. Install the spring retainer (e) over the shaft and against
the bearing retaining ring.

Mechanical shaft seal assembly procedure

Warning: When installing a new mechanical shaft seal,

exercise care to insure that all of the parts fit together prop-
erly. This is particularly important if the seal was once
assembled and disassembled for some reason. If the rub-
ber boot, item 4, grips the shaft and doesn't slide on the
shaft, as it is disassembled, then the spring, item 7, can
disengage the shell, item 5, from the band, item 6, so that
they do not re-engage properly when reassembled. Be sure
the shell and the band are properly engaged before
reassembling the seal, and stays engaged during assem-
bly.

Note:
Lubricate seal and shaft with clean hydraulic fluid of the
same type that will be used in the system.

10
Assembly Procedures Continued Series 24, 30

Piston/Shoe Assembly to Cam

Figure 2 6. Position the barrel assembly (1) directly over the pis-
tons. Starting with the uppermost piston, guide them one
1. Return the mounting flange to an upright position.
at a time into the barrel bores.
2. Install creep plate (5) over center post on cam (6) cham-
NOTE: Support the barrel on the main shaft but tilted
fered end first.
slightly so as not to allow the barrel to drop and fully
engage the barrel and shaft splines, now the holddown
3. Insert piston and shoes into retainer and install entire
assembly can be installed without any load against it.
assembly (4) against creep plate.

4. Install thrust washer (3), over center post of cam and

against shoe retainer. Grooved side of washer must face
shoe retainer.

5. Install the thickest retaining ring (2) that will fit in the
groove on the rocker cam center post which will allow a
maximum clearance of .002-.005" (.05-.13 mm) between
the creep plate and shoe faces. To check this clearance,
grasp one piston and lift and lift until tight against shoe
retainer. Insert thickness gage. If this clearance is not cor-
rect, select the appropriate retaining ring and repeat the
checking procedure.

NOTE: If metallic thickness gage is used, caution

should be exercised not to scratch shoe face. There
are five different retaining rings available for this tol-
erance. Each retaining ring is marked: .081/079"
(2.06/2.01 mm) thick, blue dot; .083/.081" (2.11/2.06
mm) thick, red dot; .087/.085" (2.21/2.16 mm) thick,
green dot; .089/.087" (2.26/2.21 mm) thick, yellow
dot; and .085-.083 (2.16/2.11mm) white dot. The pis-
ton and shoe assembly must be free to rotate 360°
by hand.

PARTS LIST FOR FIGURE 2

ITEM DESCRIPTION PART NO. QTY.

1 Barrel & aux. shaft assy. See Fig. 3 1
2 Retaining ring — use one only 1
.089/.087 thick w/yellow dot (2.26/2.21 mm) 033-71716
.087/.085 thick w/green dot (2.21/2.16 mm) 033-71717
.083/.081 thick w/red dot (2.11/2.06 mm) 033-71718
.081/.079 thick w/blue dot (2.06/2.01 mm) 033-59746
.085/.083 thick w/white dot (2.16/2.11 mm) 033-91130
Retaining ring service kit S23-12629
3 Thrust washer 033-59805 1
4 Piston & shoe assy. P24 S13-44470 1
Piston & shoe assy. P30 S23-12684
5 Creep plate 033-71747 1
6 Cam 033-91148 1
7 Dowel pin 324-24028 2
8 Mounting flange 033-91137 1
9 O-ring 671-00111 2
10 Soc. Hd. cap screw 358-16260 2
11 Dowel pin 324-22416 1
12 Plug 033-57475 2

Figure 2
11
 Assembly Procedures Continued Series 24, 30

Barrel and Auxiliary Shaft Assembly 4. Thread holddown adjustment screw (6) into counterbore
Figure 3 (24 Series) approx. four threads.

1. Install auxiliary shaft (2) large spline end first into coun- 5. Tilt barrel vertically and engage main shaft spline with
terbore in face of barrel and engage barrel spline. the barrel spline allowing barrel to drop in place.

2. Install spherical seat (3) round or spherical face up into 6. Thread holddown adjusting screw (6) into counterbore
counterbore in face of barrel. until it is flush to .060" (1.52 mm) max. below barrel face.

3. Install spring retainer (4) socket side down into counter-

bore, install spring (5) and seat against spring retainer.

PARTS LIST FOR FIGURE 3 (24 SERIES)

QTY
ITEM DESCRIPTION PART NO. P24P
1 Barrel & sleeve assy. 24 series only S23-12091 1
2 Auxiliary drive shaft 033-57211 1
3 Spherical seat 033-57147 2
4 Spring retainer 033-57138 1
5 Spring 033-57136 1
6 Holddown adj. screw 033-57139 1
7 Holddown adj. scr. lock 033-57241 1
8 Holddown lock retaining ring 033-57239 1

FIGURE 3

12
 Assembly Procedures Continued Series 24, 30

Barrel and Auxiliary Shaft Assembly 4. Thread holddown screw assembly (5) into barrel’s coun-
Figure 3.1 (30 Series) terbore approx. four threads.
5. Tilt barrel vertically and engage main shaft spline with
1. Install auxiliary shaft (2) spline end first into counterbore
the barrel spline allowing barrel to drop in place.
in face of barrel and engage barrel spline.
6. Thread holddown screw assembly (5) into counterbore
2. Slide holddown spring assembly (see enlargement for
until it is .25 (6.35 mm) below barrel face.
proper spring arrangement) (3) onto shaft (2).
3. Install spring retainer (4) into counterbore.

PARTS LIST FOR FIGURE 3.1 (30 SERIES)

QTY
ITEM DESCRIPTION PART NO. P30P
1 Barrel & sleeve assy. 30 series only S23-12170 1
2 Auxiliary drive shaft 033-57935 1
3 Holddown spring 035-71713 8
4 Spring retainer 033-91138 1
5 Barrel holddown nut assy. S23-12171 1

FIGURE 3.1

13
 Assembly Procedures Continued Series 24, 30

S23-12566 (P24) P23-12175 (P30) PARTS LIST FOR FIGURE 4

Housing Assembly ITEM DESCRIPTION PART NO. QTY.
Figure 4 1 Housing (P24) 033-57150 1
1. Clean housing (1) and position on a flat surface with the Housing (P30) 033-57925 1
large open end up. 2 Bearing 033-91150 1
2. Apply Loctite primer grade “T” & Loctite retaining com- 3 Screw Soc Head Cap 358-14106 2
pound #609 per A.P. 01433 to bearing O.D. & bearing bore
5
⁄16 x 18 x 5⁄8 w/Nylock
of housing. Immediately align & press bearing into hous- 4 Dowel pin 324-21608 4
ing bore with a smooth steady force until seated. Install
5 O-ring 691-00920 1
socket head cap screw (3) with washer (7). Typical two
places. Torque to 30 ft. lbs. (40.8 N•m). 6 Plug 488-35019 1
7 Washer ⁄32 (8.73 mm)
11
345-10020 2
3. Install two dowel pins (4) in the blind holes in the control
steel
cover pads.
4. Repeat step 3 on the opposite side of the housing.
5. Install O-ring (5) and plug (6) in the bottom of housing.

FIGURE 4

14
Assembly Procedures Continued Series 24, 30

Housing Assembly Installation

Figure 5

1. Install gasket (3) over the dowel pin in the mounting

flange. Do not use gasket compound.
2. Install the housing assembly (4) over the barrel and aux-
iliary shaft assembly.
3. Insert two Hex. Hd. cap screws (5) through mounting
flange and into housing. Torque to 100 ft.-lbs. (135.6 N•m).
These must be fully torqued later when main bolts are in
place.
4. Install face plate pins (1) in the holes provided in the bar-
rel face.
5. Apply clean heavy grease to the surface of the barrel
and install the face plate (2) over the face plate pins. The
surfaces must be absolutely free of scratches, dust or dirt
to prevent excessive leakage. Lubricate pistons with clean
system fluid through the holes in the face plate.

CAUTION: The face plate has a black break-in coat-

ing on top of bronze which is bonded to a steel back-
ing. Lightly sand the edge of the plate to identify the
bronze coated side. The bronze side should go toward
the port plate.

PARTS LIST FOR FIGURE 5

ITEM DESCRIPTION PART NO. QTY.
1 Face plate pins 033-59747 3
2 Barrel face plate (P24) 033-71748 1
Barrel face plate (P30) 033-57571 1
3 Housing gasket 033-91082 1
4 Housing assembly See Fig. 4 1
5 Hex Hd. screws 306-40009 2

FIGURE 5

15
16

Assembly Procedures Continued

PARTS LIST FOR FIGURE 6
ITEM DESCRIPTION PART NO. QTY.
1 No. 3 Splined shaft assy. S23-12474 1
(See fig. 1)
No. 2 Keyed shaft assy. S23-12475
(See fig. 1)
2 Seal retainer 033-57472
3 Shaft seal 623-00015 1
4 Seal retainer O-ring 671-00246 1

Series 24, 30
5 Hex. head screw 306-40123 4
6 Nyltite washer 631-45007 8
7 Hex. hd. washer screw 353-25039 8
8 Cover 033-53252 2
9 Gasket 033-91058 2 FIGURE 6
Assembly Procedures Continued Series 24, 30

PARTS LIST FOR FIGURE 7

Port Block Installation
Figure 7 ITEM DESCRIPTION PART NO. QTY.
1 Hex head cap screw (P24P) 306-40221 4
1. Position the motor with open end of the housing assem- Hex head cap screw (P30P) 306-40230 4
bly (6) facing up. Install new gasket (5) on the housing. Do
2 Port block 033-57898 1
not use gasket compound.
3 Port plate pins 324-21610 2
2. Install two port plate pins (3) in the face of the port block
(2) and the dowel pins (7) into mounting surface of port 4 Port plate (24) 033-71751 1
block. Port plate (30) 033-91149 1
3. Insert lifting eyes into tapped holes in each system port 5 Port block gasket 033-91085 1
mounting surface. 6 Housing assembly (24) S23-12566 1
4. Apply heavy grease to the rear of the port plate (4) and Housing assembly (30) S23-12175 1
install over the port plate pins. 7 Dowel pin 033-57020 2
5. Temporarily attach port plate to port block by inserting 8 Hex head cap screw 306-40022 2
a cord through one of the 2" (50.8 mm) dia. ports down 9 Washer, Hdn. St’l. 350-10136 2
through the port block port, around arcuate divider in port
10 Washer, Hdn. St’l. 350-10135 4
plate, back through port block and tie ends of the cord to
lifting eye. Repeat this step to the other side of the port 11 Seal/shuttle valve 691-10016 3
plate. Seal/cover 691-10014 2
Seal/cover 691-10019 1
6. Install the port block over the auxiliary shaft and posi-
tion onto dowel pins. 12 Shuttle valve/2 orif. S13-48776 1
Shuttle valve/Int. dr. S13-48273
7. Install the six bolts (1 & 8) with washers (9, 10). Do not Cover 033-71649
drop the bolts in place as the threads may be damaged.
Torque bolts evenly. Torque bolts (1) in 50 lb. (67.8 N•m) 13 Screw-hex hd./shuttle 306-48273 3
increments to 450 ft.-lbs. (610 N•m) and the two bolts (8) Screw-hex hd./cover 306-40071
to 120 ft.-lbs. (163 N•m) tightening in turn all six bolts. 14 O-ring 671-00147 1
Re-torque the two bolts (5) Fig. 5 to 120 ft.-lbs (163 N•m).
15 End cover 033-72100 1
16 Retaining ring 356-65082 1
17 O-ring 691-00906 1
18 Hex. soc. plug 488-35041 1
19 O-ring 691-00920 1
20 Plug 488-35019 1

17
 Assembly Procedures Continued Series 24, 30
FIGURE 7
18
 Assembly Procedures Continued Series 24, 30

Barrel Holddown 2. Back off holddown screw assembly 140°, counter-clock-

Figure 3 & 7 (24 Series) wise.
3. Barrel lift-off is now set at .032" (.81 mm).
1. Use special tool T2 and slip over auxiliary shaft and
engage the holes in the holddown adjusting screw (6, fig- 4. Remove spanner wrench. Rotate drive shaft, item 31, to
ure 3). Carefully tighten until screw bottoms out. check if any binding occurs.
5. Lock holddown screw assembly in place by tightening
the six socket head cap screws gradually in the following
NOTE: The main drive shaft must be held to prevent torque sequence until 65 in.-lbs. (7.4 N•m) torque is
barrel assembly from turning. If barrel assembly turns, reached.
the adjustment cannot be made.

NOTE: If barrel holddown has to be reset for any rea-

son all six socket head cap screws must be loosened
2. Remove special tool T2 and sight through holddown screw gradually in the same order they were tightened. Do
and note where tooth of auxiliary shaft spline is located. not remove socket head screws completely. Use the
3. Back off holddown screw (loosen) 5 to 6 spline teeth on #10-32 UNF tapped holes in the insert to disengage
auxiliary shaft (approx. 135°). insert from holddown screw assembly. Insert must be
loose before resetting barrel holddown.

NOTE: Tapped hole in holddown screw must line up

with space between spline teeth.

4. Barrel lift-off is now set at .030-.036 (.76-.91 mm).

5. Use special tool T1 and thread holddown adjusting screw
lock (7, figure 3) into holddown adjusting screw. Torque to
30 ft.-lbs. (40.7 N•m). **Torque sequence for locking holddown screw assembly.
6. Slip holddown lock retaining ring (8, figure 3) over aux- 6. Untie cords holding port plate and remove.
iliary shaft into groove which is located 23⁄16" (55.2 mm) from
end of shaft.
7. Untie cords holding port plate and remove. End Cover
Figure 7
Barrel Holddown
1. Apply a light film of oil or grease to O-ring (14) and place
Figure 3.1 & 7 (30 Series)
in groove in end cover (15). Insert end cover (15) into bore
of port block.
1. Use special tool T2 and slip over auxiliary shaft
and engage dowels into holddown screw assembly, (5,
2. Install retaining ring (16) into groove.
Figure 3.1). Carefully tighten clockwise until holddown
screw assembly bottoms out.

NOTE: The main drive shaft must be held to prevent

barrel assembly from turning. If barrel assembly turns,
the adjustment cannot be made.

19
 Shuttle Valve Assembly Series 24, 30

Shuttle Valve Assembly Internal Drain 8. Install spring (9) in spool (10).

1. Place valve assembly (12, fig. 7) in a horizontal position 9. Lubricate O-ring (8) and install on groove of plug (7) on
with the O-ring groove up. internally drained shuttle.

2. Press seat (11) in the .500" (12.7 mm) diameter bore 10. Install plug (7) over spring (9) and tighten.
until it is flush with the body surface.
11. Install seal (11, fig. 7) in counterbore in center of shut-
3. Install spring centering washer (4) over each end of tle valve assembly. Hold in place with a coating of grease.
spool. Install the two seals in remaining counterbores.

5. Install springs (3) over ends of spool and into sockets of 12. Install orifices, (15) if required.
centering washers.
13. Install the shuttle valve assembly on port block pad and
6. Lubricate O-rings (2) and install over plugs (1). Install secure with screws (13). Torque screws to 20 ft.-lbs. (27.2
the plugs over springs and into body. N•m)

7. Install spool (10) in bore against seat (11).

FIGURE 8

S13-48273 Assembly, Shuttle Valve without orifices

S13-48776 Assembly, Shuttle Valve with orifices

Item Qty. Part No. Description Item Qty. Part No. Description
1 2 488-35002 Plug 9 1 033-71923 Spring, relief valve
2 2 691-00908 O-ring 10 1 033-71925 Spool, relief valve
3 2 033-70515 Spring 11 1 033-53154 Seat
4 2 033-70495 Washer, spring centered 12 3 691-10016 Tetraseal
5 1 033-70529 Spool 13 3 306-48273 Screws, 5/16-18 x 2 3/4
6 1 033-53117 Body 14 2 345-20004 Shim washer
7 1 033-72129 Plug 15 2 033-53523 Orifice .78 (mm) (optional)
8 1 691-00906 O-ring

20
Test Procedures Series 24, 30

General Requirements 24 Series 30 Series

Maximum System Flow
1. Maximum runout between motor shaft and electric motor
194 GPM (734 l/m) 241 GPM (912 l/m)
shaft .003 T.I.R.
Maximum Case Drain Flow
2. Electric motor speed—1800 RPM. 3 GPM (11.3 l/m) 4 GPM (15 l/m)
3. Inlet temperature—130° ± 10°F. (54°C ± 4°C).
3. Break in motor as follows: Run break in for both direc-
4. Inlet condition—24 Series tions of rotation.
100 to 150 PSI.
(6.9 to 10.3 bar) 10 minutes at 1000 PSI (69 bar)
30 Series 10 minutes at 2500 PSI (172 bar)
225 to 275 PSI. 10 minutes at 5000 PSI (345 bar)
(15.5 to 19 bar) 4. Adjust system pressure to 5000 PSI (345 bar). Check
5. Case pressure 50 PSI ± 5 PSI. (3.4 ± .34 bar). and record system flow and case drain flow both directions
of rotation.
6. Fluid—200SSU @ 100°F. (37.8°C).

Basic Motor Test 24 30

Minimum System Flow
1. Mount motor on test stand. Connect system lines to 180 GPM (680 l/m) 220 GPM (833 l/m)
motor. Fill case with clean oil. Dry all oil from motor to per- Maximum Case Drain Flow
mit checking for external leaks. 5.0 GPM (19 l/m) 6 GPM (23 l/m)
2. If motor contains a shuttle, replace the hex. plugs on the
shuttle block with hex. socket plugs prior to running test.
After checking leakage, replace plugs. Adjust system pres-
sure for 1000 PSI (69 bar). Check and record system flow
and case drain flow both directions of rotation. Monitor loop
temperature.

21
 Notes Series 24, 30

22
Ordering Code Series 24, 30

M 24 G - 2 N 1 D - 00- M 2 - X X X X X
Motor series Designates special

Displacements, max Shuttle Features

24-24.6 in3/rev., 403 cc/rev. M*G
30-30.6 in3/rev., 501.4 cc/rev. 00-Without orifices
02-With orifices
F-Fixed w/o shuttle
G-Fixed displ. w/ shuttle

Shaft
SAE-F
2-Keyed
3-Splined

Shaft rotation
(viewed from shaft end)
N-Bi-directional

Fluid class
1-compatible w/Buna N
4-compatible w/EPR
5-compatible w/Viton

Design letter
(assigned by manufacturer)

23
SALES & SERVICE WORLDWIDE